Natural Gas Distribution
Natural Gas Distribution
Natural Gas Distribution
DIVISION 33 - UTILITIES
SECTION 33 51 00.00 20
04/06
PART 1 GENERAL
1.1 REFERENCES
1.2 RELATED REQUIREMENTS
1.3 SYSTEM DISTRIBUTION
1.3.1 Gas Distribution System and Equipment Operation Data
1.3.2 Gas Distribution System Maintenance Data
1.3.3 Gas Distribution Equipment Maintenance Data
1.4 SUBMITTALS
1.5 QUALITY ASSURANCE
1.6 DELIVERY, STORAGE, AND HANDLING
1.6.1 Delivery and Storage
1.6.2 Handling
PART 2 PRODUCTS
PART 3 EXECUTION
SECTION 33 51 00.00 20
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NOTE: This guide specification covers the
requirements for natural gas distribution main and
service line piping systems to be operated at low
pressure or at high pressure.
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NOTE: A low pressure system is one in which the
pressure is substantially the same as the pressure
provided to the customer. A high pressure system is
one in which the pressure is higher than the
standard service pressure delivered to the customer,
but not in excess of 413 kPa (gage) 60 psig. If a
gas distribution system is required to operate at
pressures higher than 413 kPa (gage) 60 psig, the
various pipe, fitting, and valve specifications used
herein must be reviewed to determine their
applicability to the higher pressures, additional
pressure regulators and pressure limiting devices
must be installed as required in ASME B31.8, and the
appropriate paragraphs modified as necessary.
Initial test pressure for systems that will operate
at pressures higher than 413 kPa (gage) 60 psig
shall be a minimum of 1.5 times the maximum working
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NOTE: The following information shall be shown on
the project drawings:
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NOTE: Allowable Piping Materials:
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NOTE: Pipe Design:
PART 1 GENERAL
1.1 REFERENCES
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NOTE: This paragraph is used to list the
publications cited in the text of the guide
specification. The publications are referred to in
the text by basic designation only and listed in
this paragraph by organization, designation, date,
and title.
The gas distribution system includes natural gas piping and appurtenances
from point of connection with existing system as indicated to a point
approximately 1500 mm 5 feet from the buildings.
Include maps showing piping layout, locations of system valves, gas line
markers and cathodic protection system test stations; step-by-step
procedures for system start up, operation and shutdown (index system
components and equipment to the system maps); isolation procedures
including valve operation to shutdown or isolate each section of the system
(index valves to the system maps and provide separate procedures for normal
operation and emergency shutdown if required to be different).
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NOTE: Review submittal description (SD) definitions
in Section 01 33 00 SUBMITTAL PROCEDURES and edit
the following list to reflect only the submittals
required for the project. Submittals should be kept
to the minimum required for adequate quality control.
Piping
Fittings
Valves
Pipe coatings
SD-07 Certificates
Materials and equipment shall conform to ASME B31.8 to the extent specified
herein, to local utility requirements, and to other requirements specified.
Inspect materials delivered to the site for damage, and store with a
minimum of handling. Store materials on site in enclosures or under
protective coverings. Store plastic piping under cover out of direct
sunlight. Do not store materials directly on the ground. Keep inside of
pipes and fittings free of dirt and debris.
1.6.2 Handling
PART 2 PRODUCTS
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NOTE: Delete all words in brackets when steel pipe
is expected to be subjected to unusually severe
conditions (including handling) such as impact
stresses, seismic forces, burial beneath vehicle or
railroad crossings, significant differential
settlement, or underneath piers.
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API Spec 5L, Grade [A,] B, or X42, [ASTM A 53, Grade A or B, ASTM A 135, or
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NOTE: Welded joints are preferred when using steel
pipe. Flanges and screwed joints are not
recommended for use on buried pipe. Steel flanges
should not be connected to cast-iron flanges on
buried pipelines in any case.
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Pipe and fittings shall have welded joints [except as otherwise indicated
or specified]. [Provide [flanged] [or] [threaded] joints where indicated.]
[Provide insulating joints where indicated.]
Steel flanges shall conform to ASME B16.5, Class 150. Steel flanges that
are to be connected to cast iron flanges shall be flat face construction.
Provide raised face steel flanges for pipe-to-pipe connections and
connections to flanged steel valves. Bolts, nuts, and gaskets shall
conform to ASME B31.8.
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NOTE: For all ordinary purposes, single wrapping of
pipe is considered to afford sufficient protection.
Where additional shielding is necessary because of
stony soil or as additional protection in shipping,
double wrapping should be specified.
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RTR plastic pipe and fittings shall conform to ASTM D 2517 and have
adhesive joints. Adhesively join flanges to pipe at connections to
[valves] [metal accessories] [and] [metal pipe]. Adhesive for jointing
shall be in accordance with ASTM D 2517.
PE pipe and heat fusion fittings shall conform to ASTM D 2513, Grade PE2406
or PE3408, SDR [_____]. Pipe and fittings shall have heat fusion joints,
except that approved mechanical crimp-type fittings conforming to paragraph
entitled "Mechanical Crimp-Type Fittings for PE Pipe," may be used for 9.50
mm 3/8 inch od to 50 mm 2 inch IPS sizes. PE pipe and fitting materials
for heat fusion shall be compatible to ensure uniform melting and a proper
bond.
Provide axial crimp-type mechanical fittings for 9.50 mm 3/8 inchod through
50 mm 2 inch IPS PE tubing and pipe in gas piping systems. Fittings shall
have plastic bodies with molded-in-place internal metal sleeves to fit the
inside diameter of the pipe and shall be assembled on the pipe with
nonremovable stainless steel axial crimping sleeves furnished as part of
the fitting. Tensile strength of fittings and fitting pull-out strength
shall exceed that of the pipe on which installed. Fittings shall have
passed sustained pressure tests at 379 kPa (gage) 200 psig and burst
pressure tests at 2758 kpa (gage) 400 psigconforming to ASTM D 1598 and
ASTM D 1599 test methods respectively.
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NOTE: When gas main piping paragraphs are not
included in the job, include the applicable
information from those paragraphs in this paragraph
and the paragraph below entitled "PE Pipe and Heat
Fusion Fittings."
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As specified for steel pipe for gas distribution mains. Threaded fittings
shall be black malleable iron or steel. Do not install close nipples and
unions underground. Pipe and fittings shall have welded joints [except as
otherwise indicated or specified]. [Do not use threaded joints [except
where indicated].] Pipe shall receive one of the shop-applied coatings
specified in paragraph entitled "Shop-Applied Coatings for Buried Steel
Pipe and Fittings."
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NOTE: When valves are to be installed in RTR or PE
pipe or tubing, the project drawings shall include a
detail showing the anchors to be installed and the
technique to be used to ensure that no turning
torque is imposed on the pipe.
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Manually operated shut-off valves for gas distribution main and regulator
station piping with a minimum pressure rating of 1034 kPa (gage) 150 psig.
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NOTE: Use reduced bore (65 percent area minimum)
valves when resultant pressure drop is permissible;
otherwise, use full bore (95 percent area) valves.
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[API Spec 6D for steel valves] [or] [MSS SP-78 for cast iron valves].
Valves shall be [full bore] [reduced bore] type. Minimum bore size for
[full bore] [reduced bore] valves shall be [95] [65] percent of the
internal cross sectional area of pipe of the same nominal diameter. Steel
valves installed on buried steel piping shall have butt-welding ends. Steel
valves installed on buried [RTR] [PE] piping shall have mechanical joint
ends [except where flanged ends are indicated]. [Cast iron valves
installed on buried [steel] [RTR] [PE] piping shall have mechanical joint
ends [except where flanged ends are indicated].] [Valves not on buried
piping shall have ends as indicated.] Plug valves shall be lubricated.
Lubricating fittings on installed valves shall be accessible for
relubrication, or extensions shall be provided to make them accessible.
Plug valves shall be wrench or gear operated. [Wrench operated valves
shall have a 50 mm 2 inch square adaptor securely fastened to the valve
stem.] Maximum allowable operating torque in Newton-meter foot-pounds shall
be limited to:
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NOTE: Use reduced bore (65 percent area minimum)
valves when resultant pressure drop is permissible;
otherwise, use full bore (95 percent area) valves.
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API Spec 6D or MSS SP-72 or MSS SP-110. Provide valve body material of
carbon steel for installation on steel pipe, and ductile iron for
installation on plastic pipe. Valves installed on buried steel piping
shall have butt welding ends. Valves with welded ends shall be designed to
permit replacement of seats and seals without removing the valve body from
the line. Valves shall be [full bore] [reduced bore] type. Minimum bore
size for [full bore] [reduced bore] valves shall be [95] [65] percent of
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NOTE: Pressure regulators are necessary at all
points where design requires reduction in or
regulation of pressure. When gas pressure
regulators are required for a specific project, all
necessary equipment should comply with the
requirements of the local gas company and this
paragraph should be so revised as necessary. A
detail of each regulator installation should be
shown on the drawings and the following data should
be provided for each regulator: flow rate, type and
specific gravity of the gas inlet and outlet
pressures, accuracy of control and size of
connections.
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Steel or ductile-iron body, flanged ends for sizes 65 mm 2 1/2 inches and
larger and threaded ends for sizes 50 mm 2 inches and smaller. Regulator
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NOTE: Delete the bracketed portion of this
paragraph which is not applicable to the gas
pressure of the system being designed. See the
first note of this section for the definition of
system pressure class.
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Provide to prevent gas pressure from exceeding the indicated value, have
sufficient capacity to prevent overpressuring the system, and be adjusted
to ensure that [a pressure increase shall not cause unsafe operation of
connected and properly adjusted gas utilization equipment in a low-pressure
distribution system] [maximum pressure shall not exceed maximum allowable
operating pressure plus 41 kPa (gage) 6 psig in a high pressure system].
Each pressure relief valve shall meet the performance standards set forth
in ASME PTC 25.3, and shall be steel or cast iron.
2.3.2.3 Strainer
Provide to remove particulate matter from the gas stream and have a steel
or cast iron housing with a removable stainless steel strainer basket with
a mesh sized to remove particles that would interfere with regulator valve
operation.
Provide each valve on buried piping with a plastic or cast-iron valve box
of a size suitable for the valve. Valve box shall have a round cover with
the word "Gas" cast on it. Valve boxes shall be provided with lock-type
covers that require a special wrench for removing. Each cast-iron box
shall be given a heavy coat of bituminous paint.
2.3.4 Drips
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NOTE: When gas main valve paragraphs are not
included in the job, include the applicable
information from those paragraphs in this paragraph.
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NOTE: When valves are to be installed in RTR or PE
pipe or tubing, the project drawings shall include a
detail showing the anchors to be installed and the
technique to be used to ensure that no turning
torque is imposed on the pipe.
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Provide plug or ball valves for service lines as specified for gas main
valves.
Provide each valve on buried piping with a valve box as specified for gas
main valves.
ASTM A 53, Grade A, Schedule [20] [30] [40] [60]. Coat as specified in
paragraph entitled "Shop-Applied Coatings for Buried Steel Pipe and
Fittings."
PART 3 EXECUTION
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NOTE: Where appropriate (under a subparagraph to be
entitled "Pipe Anchorage"), special requirements
such as use of concrete coating to provide negative
buoyancy in areas of flooding or tie rods attached
to anchors in areas of erosion or unstable soils,
should be written into the specifications for the
project.
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Do not install gas piping in the same trench with other utilities. The
minimum horizontal clearance between gas pipe and parallel utility pipe
shall be 610 mm 2 feet. Do not install gas pipe through catch basins,
vaults, manholes or similar underground structures.
Provide proper facilities for lowering sections of pipe into trenches. Cut
pipe accurately to measurements established at the site and work into place
without springing or forcing. Replace pipe or fittings that do not allow
sufficient space for proper installation of jointing material with pipe or
fittings of proper dimensions. Grade pipe in straight lines, taking care
to avoid the formation of dips and low points. Support pipe at proper
elevation and grade, taking care to secure firm and uniform support. Wood
support blocking will not be permitted. The full length of each section of
pipe and all fittings shall rest solidly on the pipe bed, with recesses
excavated to accommodate joints and couplings. Provide anchors and
supports where indicated. Make provision for the expansion and contraction
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NOTE: When valves are to be installed in RTR or PE
pipe or tubing, the project drawings shall include a
detail showing the anchors to be installed and the
technique to be used to ensure that no turning
torque is imposed on the pipe.
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3.3.7 Special Requirements for [RTR] [PE] Gas Main Piping Installation
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NOTE: When RTR only is used, delete ASTM D 2774.
When PE only is used, delete ASTM D 3839.
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3.3.7.1 Placement
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NOTE: When RTR only is used, delete ASTM D 2774.
When PE only is used, delete ASTM D 3839.
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NOTE: When RTR or PE pipe is required for the
project and adhesive or heat fusion joints are to be
made at temperatures less than 10 degrees C 50
degrees F, reference should be made to the
specifications and techniques recommended by the
manufacturer of the pipe and fittings for low
temperature installation. The manufacturer's
specifications should be incorporated as part of the
detailed project specifications.
Make joints for [RTR] [PE] pipe or tubing and fittings in accordance with
ASME B31.8 and the recommendations of the manufacturer of the pipe or
tubing and fittings.
Work shall include the connection to the building piping where the building
piping has been installed. Where building piping has not been installed,
terminate service lines with a temporary cap approximately 1500 mm five feet
from the building line at a point directed by the Contracting Officer or
the Contracting Officer's authorized representative.Installation shall be
in accordance with the applicable requirements of ASME B31.8.
[Installation of PE pipe or tubing shall further be in accordance with the
applicable requirements of ASTM D 2774.] Minimum earth cover for service
lines shall be 610 mm 24 inches in streets or roads and 305 mm 12 inches in
private property. Install an electrically conductive No. 10 gage wire with
buried PE pipe or tubing to facilitate location with an electronic
detector. Install wire 150 to 205 mm 6 to 8 inches above service line and
terminate 76 to 102 mm 3 to 4 inches above grade. Do not wrap wire around
pipe.
Make service connections at the top of the main, whenever the depth of the
main is sufficient to allow top connections. When service connections
cannot be made at the top of the main, they shall be made on the side of
the main as close to the top as possible. Service connections shall not be
made lower than the horizontal midpoint of the gas main. Install service
connections in accordance with the applicable requirements of ASME B31.8.
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NOTE: When valves are to be installed in RTR or PE
pipe or tubing, the project drawings shall include a
detail showing the anchors to be installed and the
technique to be used to ensure that no turning
torque is imposed on the pipe.
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NOTE: A preliminary field survey of the area in
which the gas distribution system is to be installed
shall be made to determine the requirement for a
cathodic protection system for metal gas piping and
to obtain data on which to base the type and design
of a cathodic protection system if required. The
survey shall be accomplished as outlined in MIL-HDBK
1004/10, "Cathodic Protection," and shall be
reviewed by the EFD cathodic protection specialist
for verification of the results and recommendations.
When existing piping is abandoned, removed, or
replaced with plastic pipe, indicate modifications
required to the existing cathodic protection system
and specify testing to ensure continuity of the
system.
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Apply plastic tape in the field to pipe joints and damaged areas of
coatings. The joint area to be taped shall be clean and free of burrs and
rust. Smooth down or cut away damaged coating if not firmly bonded to the
pipe. Wrap spirally with a two-layer wrapping system, overlapping the
coating surface at least 76 mm 3 inches. Initially stretch the tape
sufficiently to conform to the surface to which it is applied, using one
layer half-lapped for tape 50 mm 2 inches or less in width, or one layer
3.4.4 Painting
Exposed metal gas piping, valves, and other accessories not specified as
being shop coated or otherwise finished shall be cleaned in accordance with
SSPC SP 3, painted as specified in Section 09 90 00 PAINTS AND COATINGS.
Touch up damaged shop coatings as required to restore them to original
finish.
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NOTE: Lightning arrestors or grounding cells should
be installed in those projects where aboveground
pipe may be subject to excessive induced current and
where the current might jump the insulating gap.
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NOTE: Show on the project drawings: Gas lines to
be abandoned, inlcuding points of disconnect from
the gas supply source, above-grade valves, risers,
and vault and vault boxes.
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NOTE: If the existing transmission or distribution
system is cathodically protected, indicate on the
drawings modifications required to maintain
continuity of the cathodic protection system when
existing lines are abandoned in place or abandoned
and removed. Add specification text as required to
address the modifications in this Section or in
Sections 26 42 13.00 20, CATHODIC PROTECTION BY
GALVANIC ANODES, or 26 42 19.00 20, CATHODIC
PROTECTION BY IMPRESSED CURRENT as appropriate.
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Physically disconnect lines abandoned in place from all sources of gas and
purge or fill abandoned lines with water or other inert material. Air or
inert gas may be used for purging. Purging shall continue until it has
been determined that the volume of gas or liquid hydrocarbons remaining in
Do not coat, bury, cover or conceal joints and fittings until they have
been inspected, tested and approved.
Test gas distribution system piping for leaks with air at 690 kPa (gage)
100 psig after construction and before being placed in service. Disconnect
piping under test from live gas piping systems. Where possible, test main
and service pipe as a unit. [Service line connections] [Pipe joints] which
are not included in the pressure test shall be given a leakage test at
normal operating pressure after the piping system is placed in operation.
Maintain a permanent written record of pressure test performed.
Purge mains and service lines before placing in service in accordance with
ASME B31.8.
Upon completion of the work, remove and dispose of excess spoil and leave
the areas in a clean condition. Restore service line trenches as nearly as
possible to the original appearance and condition.
-- End of Section --