Diagrama Electrico 797 Cat

Download as pdf or txt
Download as pdf or txt
You are on page 1of 23
At a glance
Powered by AI
The document provides schematics and location information for electrical components on a truck.

The machine views show the location of electrical components installed on the truck, including connectors and wiring harness diagrams.

The component tables list electrical components and provide their schematic symbol, location in the schematic diagram, and physical location on the machine.

INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this


VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
RENR2620-01
August 2005

797B Truck
Electrical System
JSM1-168

Volume 1 of 2: CAB
Volume 2 of 2: ENGINE and CHASSIS

© 2005 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Volume 1 of 2 - CAB, Page 1 of 2
Schematic Machine
Component
Location Location
Alarm - VIMS Action D-4 B
Assembly - Stud B-8 3
Breaker - 12V ACC / Lighter K-9 56
Breaker - 24V Accessories L-11 56
Breaker - A/C K-12 56
Breaker - A/C Condenser K-11 56
Breaker - ACC Lamp K-12 56
Breaker - ADEM Master L-10 56
Breaker - ADEM Front Engine 1 K-10 56
Breaker - ADEM Rear Engine 2 K-10 56
Breaker - Air Dryer L-11 56
Breaker - Alternator 1 K-13 56
Breaker - Alternator 2 K-13 56
Breaker - Backup Alarm L-11 56
Breaker - Brake Retract K-11 56
Breaker - Chassis Control L-10 56
Breaker - Converter L-11 56
Breaker - Floodlamp L-12 56
Breaker - Headlamp L-12 56
Breaker - IBC Control K-9 56
Breaker - Key K-12 56
Breaker - Power Window L-9 56
Breaker - RAC K-10 56
Breaker - Start Aid 1 L-12 56
Breaker - Start Aid 2 L-12 56
Breaker - Stop/Turn Dome K-12 56
Breaker - VIMS K-9 56
Breaker - Wiper L-9 56
Breaker - XMSN Control K-11 56
Cluster - Four Gauge H-3 D
Cluster - Speed Tach H-3 59
Cluster - VIMS Message Center G-3 D
Condensor - Group I-9 71
Conditioner Group B-4 72
Control - Chassis C-16 62
Control - IBC J-18 61
Control - RAC L-16 63
Control - VIMS K-16 65
Control - XMSN E-16 64
Converter - 5A 24 to 12 Volt I-11 67
Flasher F-6 60
Ground Boss 1- Rear Cab H-13 66
Ground Boss 2- Rear Cab G-13 66
Lamp - Cane Lever H-5 C
Module - Int Wiper F-6 60
Module - VIMS Keypad F-3 D
Motor - Blower B-4 72
Motor - Condensor (1-2) I-9 71
Motor - Front Wiper K-6 58
Motor - LH Window As L-8 75
Motor - RH Window As B-7 76
Motor - Washer L-6 57
Power Port J-12 56
COMPONENT LOCATION
Volume 1 of 2 - CAB, Page 2 of 2
Schematic Machine
Component
Location Location
Relay - Backup Alarm Light G-9 F
Relay - Condensor I-9 71
Relay - Foglamp G-9 F
Relay - Headlamp G-10 F
Relay - Main K-13 56
Relay - Prelube G-10 F
Relay - Start Aid Hold 1 G-11 F
Relay - Start Aid Hold 2 G-11 F
Relay - Start Aid Pull In 1 G-11 F
Relay - Start Aid Pull In 2 G-11 F
Relay - Steering Brake Bleed G-9 F
Relay - Stoplamp G-10 F
Relay - Wiper Motor G-10 F
Resistor - Blower Motor B-4 72
Resistor - TPMS Green Lamp 1 J-11 67
Resistor - TPMS RED Lamp 2 I-11 67
Resistor - Start Aid (1-4) H-12 F
Sensor - Hoist Lever Pos G-5 C
Sensor - Throttle Position F-5 70
Sensor - XMSN Cane Pos I-5 C
Solenoid - Park Brake J-8 73
Solenoid - ARC Control Valve J-8 73
Solenoid - ARC Supply Valve J-8 73
Switch - A/C On K-5 E
Switch - ARC Press J-8 73
Switch - Auto Retarder J-3 E
Switch - Blower J-5 E
Switch - Brake Retract J-4 E
Switch - Brake System Press I-8 73
Switch - Dimmer K-3 E
Switch - Fog Lamp E-3 B
Switch - Foot Brake Press I-8 73
Switch - Hazard F-5 B
Switch - Horn F-5 A
Switch - Key Start I-6 E
Switch - Ladder Lamp D-4 B
Switch - LH Door E-5 69
Switch - LH Power Window H-5 C
Switch - Park Brake On/Off G-5 C
Switch - Rear Backup Lamp E-5 B
Switch - Retarder F-6 A
Switch - RH Door D-5 68
Switch - RH Power Window G-5 C
Switch - Running Lamp D-3 B
Switch - Start Aid J-3 E
Switch - Strobe Lamp F-3 B
Switch - TCS Test K-4 E
Switch - Thermostat B-4 72
Switch - Throttle Backup K-3 E
Switch - Wiper/Washer Turn E-5 A
Terminal Stud K-13 56
Terminal Stud #2 J-13 56

Machine locations are repeated for components located close together.


A = Located inside of Steering Column.
B = Located inside of Overhead Panel.
C = Located inside of Center Console.
D = Located inside of Instrument Panel.
E = Located inside of Switch Panel.
F = Located inside of Relay Panel.
COMPONENT LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 1 of 2

Schematic Machine Schematic Machine


Component Component
Location Location Location Location
Alternator 1 J-10 80 Solenoid - Front Eng 1 Cyl Head 10 J-12 140
Alternator 2 I-10 81 Solenoid - Front Eng 1 Cyl Head 11 L-12 101
Breaker - Front Eng 1 EFPP Ckt J-8 95 Solenoid - Front Eng 1 Cyl Head 12 J-12 141
Breaker - Rear Eng 2 EFPP Ckt F-8 105 Solenoid - Front Eng 1 Cyl Head 2 J-13 136
ECM - Eng Front 1 K-4 83 Solenoid - Front Eng 1 Cyl Head 3 L-13 94
ECM - Eng Master L-6 82 Solenoid - Front Eng 1 Cyl Head 4 J-13 137
ECM - Eng Rear 2 H-4 84 Solenoid - Front Eng 1 Cyl Head 5 L-12 97
Ground - Engine Block 1 J-9 103 Solenoid - Front Eng 1 Cyl Head 6 J-13 138
Ground - Engine Block 2 F-8 108 Solenoid - Front Eng 1 Cyl Head 7 L-12 98
Motor - Prelube J-7 117 Solenoid - Front Eng 1 Cyl Head 8 J-12 139
Relay - Prelube Main Power J-7 117 Solenoid - Front Eng 1 Cyl Head 9 L-12 99
Resistor - Eng 1 CAN Link K-5 83 Solenoid - Front Eng 1 Fuel Prime Pump J-8 95
Resistor - Eng 2 CAN Link J-6 83 Solenoid - Front Eng 1 Oil Renewal K-9 118
Sensor - Eng Speed H-8 114 Solenoid - Front Eng 1 Wastegate Prop J-10 125
Sensor - Front Eng 1 Aftercooler Temp J-10 126 Solenoid - Rear Eng 2 Cyl Head 1 H-13 130
Sensor - Front Eng 1 Atmoshperic Press K-10 102 Solenoid - Rear Eng 2 Cyl Head 10 F-12 146
Sensor - Front Eng 1 Coolant Temp L-10 85 Solenoid - Rear Eng 2 Cyl Head 11 H-12 135
Sensor - Front Eng 1 Crankcase Press K-10 96 Solenoid - Rear Eng 2 Cyl Head 12 F-12 147
Sensor - Front Eng 1 Filtered Oil Press K-10 96 Solenoid - Rear Eng 2 Cyl Head 2 F-13 142
Sensor - Front Eng 1 LH Turbo Exh Temp K-10 119 Solenoid - Rear Eng 2 Cyl Head 3 H-13 131
Sensor - Front Eng 1 Master Speed K-9 100 Solenoid - Rear Eng 2 Cyl Head 4 F-13 143
Sensor - Front Eng 1 RH Turbo Exh Temp K-10 127 Solenoid - Rear Eng 2 Cyl Head 5 H-13 132
Sensor - Front Eng 1 Speed Timing J-10 103 Solenoid - Rear Eng 2 Cyl Head 6 F-13 144
Sensor - Front Eng 1 Turbo Inlet Press L-10 111 Solenoid - Rear Eng 2 Cyl Head 7 H-12 133
Sensor - Front Eng 1 Turbo Outlet Press K-10 128 Solenoid - Rear Eng 2 Cyl Head 8 F-12 145
Sensor - Front Eng 1 Unfiltered Oil Press J-10 86 Solenoid - Rear Eng 2 Cyl Head 9 H-12 134
Sensor - Rear Eng 2 Turbo Inlet Press G-10 113 Solenoid - Rear Eng 2 Fuel Prime Pump F-8 105
Sensor - Rear Eng 2 Aftercooler Temp F-10 122 Solenoid - Rear Eng 2 Oil Renewal G-8 116
Sensor - Rear Eng 2 Atmospheric Press G-10 104 Solenoid - Rear Eng 2 Wastegate Prop F-10 121
Sensor - Rear Eng 2 Coolant Temp G-10 152 Solenoid - TC Lockup H-8 148
Sensor - Rear Eng 2 Crankcase Press F-10 89 Suppressor - Arc A/C K-7 90
Sensor - Rear Eng 2 Filtered Oil Press F-10 89 Switch - A/C Hi/Low Press K-7 91
Sensor - Rear Eng 2 LH Turbo Exh Temp G-10 115 Switch - Eng Coolant Flow K-9 110
Sensor - Rear Eng 2 Master Speed H-10 107 Switch - Front Eng 1 EFPP J-9 95
Sensor - Rear Eng 2 RH Turbo Exh Temp G-10 123 Switch - Front Eng 1 Fuel Filter Diff J-9 87
Sensor - Rear Eng 2 Speed Timing F-10 108 Switch - Front Eng 1 Oil Very Low K-9 93
Sensor - Rear Eng 2 Turbo Outlet Press G-10 124 Switch - PT Oil Level G-8 149
Sensor - Rear Eng 2 Unfiltered Oil Press F-10 106 Switch - Rear Eng 2 EFPP F-8 105

Sensor - TC Oil Temp G-8 129 Switch - Rear Eng 2 Fuel Filter Diff F-8 88
Sensor - XMSN Input Speed G-8 120 Switch - Rear Eng 2 Oil Very Low F-8 109
Solenoid - A/C Clutch J-7 90 Switch - TC Inlet Filter G-8 150
Solenoid - Front Eng 1 Cyl Head 1 L-13 92 Switch - TC Screen G-8 151
Machine locations are repeated for components located close together.
COMPONENT LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 2 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Air Dryer - System 1 K-2 1 Solenoid - Autolube I-2 1
Air Dryer - System 2 J-2 1 Solenoid - Bk Oil Cool Pump Drive C-15 33
Alarm - Backup B-18 2 Solenoid - Brake Accum Bleed E-18 34
Assembly - Stud I-16 3 Solenoid - Brake Oil Diverter E-18 34
Batteries 1 & 2 H-15 4 Solenoid - Final Drive Oil Bypass B-13 37
Breaker - Alternator I-16 4 Solenoid - Front Eng Start Aid 1 K-2 35
Buffer - PWM B-18 5 Solenoid - Front Eng Start Aid 2 K-2 35
Buffer - PWM 2 C-16 30 Solenoid - Hoist Head End CT E-17 20
Ground - Chassis B-7 6 Solenoid - Hoist Head End PC E-17 20
Ground - Chassis H-14 7 Solenoid - Hoist Pilot Sys E-16 20
Ground - Rear Frame C-16 8 Solenoid - Hoist Pump Bypass 1 E-16 20
Ground - Rear Frame 2 C-16 9 Solenoid - Hoist Pump Bypass 2 E-15 20
Motor - Brake Retract D-17 9 Solenoid - Hoist Rod End CT E-17 20
Resistor - TPMS Red Lamp C-2 52 Solenoid - Hoist Rod End PC E-16 20
Resistor - TPMS Green Lamp C-2 52 Solenoid - Horn I-2 1
Sender - Tire Monitor A-18 40 Solenoid - Radiator Pump Drive C-15 36
Sensor - Aftercooler Level F-2 11 Solenoid - RAX Cooling Fan B-18 15
Sensor - Ambient Air Temp. F-2 13 Solenoid - RAX Drive Pump Oil Div B-15 16
Sensor - Autolube Press A-18 14 Solenoid - Rear Eng Start Aid 1 K-2 35
Sensor - Body Postition B-18 5 Solenoid - Rear Eng Start Aid 2 K-2 35
Sensor - Brake Oil Cool Pump Shaft A-15 16 Solenoid - Steering Bleed C-3 38
Sensor - Diff Lube Press A-12 15 Solenoid - Steering Pump A-15 16
Sensor - Diff Oil Temp A-12 15 Solenoid - XMSN Clutch Pack 1 A-11 78
Sensor - Fuel Level D-18 19 Solenoid - XMSN Clutch Pack 2 A-11 78
Sensor - Intermediate Speed A-7 78 Solenoid - XMSN Clutch Pack 3 A-11 78
Sensor - Jacket Water Coolant Level F-2 12 Solenoid - XMSN Clutch Pack 4 A-10 78
Sensor - LH Front Brake Temp L-2 21 Solenoid - XMSN Clutch Pack 5 A-10 78
Sensor - LH Front Strut Press L-2 24 Solenoid - XMSN Clutch Pack 6 A-10 78
Sensor - LH Rear Bk Oil Temp B-12 22 Solenoid - XMSN Clutch Pack 7 A-9 78
Sensor - LH Rear Park Brake Rel D-17 23 Solenoid - XMSN Latch Valve A-9 78
Sensor - LH Rear Strut Press C-18 25 Switch - Brake Oil Accum Press D-18 34
Sensor - LH Whl Speed B-14 26 Switch - Brake Oil Filter 1 B-16 39
Sensor - Cooling Fan Speed F-2 77 Switch - Brake Oil Filter 2 B-16 39
Sensor - RH Front Brake Temp D-3 50 Switch - Case Drain Filter 1 A-15 16
Sensor - RH Front Strut Press D-3 28 Switch - Case Drain Filter 2 A-15 16
Sensor - RH Rear Bk Oil Temp B-12 22 Switch - Diff Lube Filter A-12 42
Sensor - RH Rear Park Brake Rel D-17 23 Switch - Disconnect I-14 40
Sensor - RH Rear Strut Press A-18 29 Switch - Eng Flood Lamp H-2 40
Sensor - RH Whl Speed B-14 27 Switch - Fan Drive Filter D-3 41
Sensor - Steering Oil Level C-16 30 Switch - Final Drive Filter A-12 15
Sensor - Steering Accum C-3 38 Switch - Final Drive Press A-12 42
Sensor - Stering Oil Temp B-16 31 Switch - Front Brake Cooling Filter D-3 43
Sensor - System Air Press I-2 1 Switch - Ground Level Shutdown H-2 40
Sensor - XMSN Latching Press B-9 78 Switch - Hoist Screen 1 C-15 43
Sensor - XMSN Lube Oil Press C-9 79 Switch - Hoist Screen 2 C-15 43
Sensor - XMSN Lube Oil Temp C-9 79 Switch - Ladder Lamp 2 H-2 40

Sensor - XMSN Speed 1 B-14 32 Switch - Rear Brake Cool Filter L-2 44
Sensor - XMSN Speed 2 A-14 32 Switch - Steering High Press C-3 38
Solenoid - AETA 4 Way D-18 23 Switch - Steering Low Press C-3 38
Solenoid - AETA Proportional D-18 23 Switch - VIMS Service Key G-2 40
Solenoid - Air Dryer Valve I-2 1 Switch - XMSN Charge Filter B-9 79
Solenoid - Air Start I-3 1
Machine locations are repeated for components located close together.

A = Located inside of Steering Column. B = Located inside of Overhead Panel. C = Located inside of Center Console. D = Located inside of Instrument Panel.
E = Located inside of Switch Panel. F = Located inside of Relay Panel.
CONNECTOR LOCATION
Volume 1 of 2 - CAB
Schematic Machine
Connector Number
Location Location
CONN 1 B-15 3
CONN 2 B-15 3
CONN 3 B-14 3
CONN 4 B-12 3
CONN 5 B-11 3
CONN 6 B-10 3
CONN 7 B-9 3
CONN 8 B-8 3
CONN 9 XMSN Lockout F-17 64
CONN 10 G-16 64
CONN 11 G-16 64
CONN 12 B-16 63
CONN 14 G-15 64
CONN 15 G-15 64
CONN 16 J-11 56
CONN 17 I-13 56
CONN 18 Telemetry Download J-13 56
CONN 19 Cab Serial Download J-12 56
CONN 20 ET Service J-12 56
CONN 21 Power Port J-12 56
CONN 22 J-11 75
CONN 23 J-10 56
CONN 24 I-10 71
CONN 25 I-10 71
CONN 26 I-10 71
CONN 27 J-10 56
CONN 28 User Defined Shutdown C-8 3
CONN 29 G-9 F
CONN 30 K-8 76
CONN 31 A-7 75
CONN 32 H-7 C
CONN 33 H-7 C
CONN 34 I-7 C
CONN 35 J-7 E
CONN 36 K-7 E
CONN 37 K-7 E
CONN 38 B-5 72
CONN 39 C-5 74
CONN 40 D-5 74
CONN 41 D-5 74
CONN 42 E-5 74
CONN 43 F-5 D
CONN 44 G-5 D
CONN 45 H-4 D
CONN 46 I-13 56
CONN 47 Can Link J-13 56
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
CONNECTOR LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 1 of 2
Schematic Machine
Connector Number
Location Location
CONN 1 E-14 3
CONN 2 E-13 3
CONN 3 E-12 3
CONN 4 E-11 3
CONN 5 E-10 3
CONN 6 E-9 3
CONN 7 E-8 3
CONN 8 E-7 3
CONN 12 E-15 3
CONN 13 E-14 3
CONN 48 B-13 45
CONN 49 C-12 46
CONN 50 B-12 47
CONN 51 C-12 47
CONN 53 D-11 39
CONN 54 D-10 39
CONN 55 D-9 48
CONN 56 A-8 78
CONN 57 D-8 48
CONN 58 D-7 48
CONN 59 D-7 48
CONN 66 B-16 37
CONN 67 A-5 49
CONN 68 A-4 49
CONN 71 C-3 55
CONN 72 D-2 52
CONN 73 D-5 51
CONN 74 F-2 13
CONN 75 F-3 49
CONN 76 VIMS Ground Level Service G-2, B-10 40
CONN 77 H-3 40
CONN 78 I-2 53
CONN 79 J-3 54
CONN 80 J-2 1
CONN 81 J-2 1

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
CONNECTOR LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 2 of 2
Schematic Machine
Connector Number
Location Location
CONN 62 Timing Calibration (Rear Eng) H-6 84
CONN 63 H-6 84
CONN 64 I-6 82
CONN 65 I-7 84
CONN 69 K-5 83
CONN 70 Timing Calibration (Front Eng) J-5 110
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
CID / MID / FMI
Volume 1 of 2 - CAB
Component Identifiers (CID¹) Module Identifier (MID²) Failure Mode Identifiers (FMI)¹
Module Identifier (MID²) Engine Controls
FMI No. Failure Description
(MID No. 033,034,and 036)
Chassis Control CID Component
00 Data valid but above normal operational range.
0001 Injector Cylinder #1
(MID No. 087) 0002 Injector Cylinder #2 01 Data valid but below normal operational range.
0003 Injector Cylinder #3
CID Component
0004 Injector Cylinder #4 02 Data erratic, intermittent, or incorrect.
0041 ECM (Electronic Control Module) 8 Volt DC Supply 0005 Injector Cylinder #5
0006 Injector Cylinder #6 03 Voltage above normal or shorted high.
0144 Backup Alarm Relay 0007 Injector Cylinder #7
0008 Injector Cylinder #8 04 Voltage below normal or shorted low.
0168 Electrical System Voltage 0009 Injector Cylinder #9
0010 Injector Cylinder #10
05 Current below normal or open circuit.
0248 CAT Data Link
0011 Injector Cylinder #11
0012 Injector Cylinder #12
06 Current above normal or grounded circuit.
0296 Transmission Control
0009 Injector Cylinder #9 07 Mechanical system not responding properly.
0444 Air Starter Motor Solenoid 0100 Engine Oil Pressure Sensor
0101 Crankcase Air Pressure Sensor 08 Abnormal frequency, pulse width, or period.
0533 Brake/Cooling Control 0110 Engine Coolant Temperature Sensor
0160 Paver Implement Relay 09 Abnormal update.
0702 Transmission Gear Lever Selector Sensor (Switch) 0190 Engine Speed Sensor
0246 Proprietary CAN Data Link 10 Abnormal rate of change.
0773 Hoist Lever Sensor 0248 CAT Data Link
0253 Personality Module
11 Failure mode not identifiable.
0967 Machine Application
0254 Electronic Control Module
12 Bad device or component.
1175 Body Position Sensor 0261 Engine Timing Calibration

1236 Body Up Lamp


0262 5 Volt Sensor Power Supply 13 Out of calibration.
0263 Digital Sensor Power Supply (8V or 12V)

1237 Hoist Pump Bypass #1 Solenoid


0267 Remote Shutdown Input 14 Parameter failures.
0268 Programmed Parameter Fault

1238 Hoist Pump Bypass #2 Solenoid 0269 Sensor Power Supply 15 Parameter failures.
0273 Turbocharger Outlet Pressure Sensor
1239 Hoist Control to Tank Head Solenoid 0274 Atmospheric Pressure Sensor 16 Parameter not available.
0275 Right Turbocharger Inlet Pressure Sensor
1240 Hoist Control to Tank Rod Solenoid 0338 Engine Pre-lube Pump Relay
17 Module not responding.
0342 Secondary Engine Speed Sensor
1241 Hoist Pump to Control Head Solenoid 0542 Engine Oil Pressure Sensor - before oil filter
18 Sensor supply fault.
1242 Hoist Pump to Control Rod Solenoid
0545 Ether Injection Control Relay 19 Condition not met.
0546 Ether Injection Current (amps) Limit Relay

1243 Hoist Pilot System Enable Solenoid 0569 Oil Injection Solenoid 20 Parameter failures.
0590 Engine Control Module
1245 Accumulator Bleed Relay 0799 Service Tool
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
0800 VIMS Main Module
1326 ECM Location Code 0827 Left Exhaust Temperature Sensor
0828 Right Exhaust Temperature Sensor
1493 Steering Accumulator Charging Solenoid 0829 Rear Aftercooler Coolant Temperature Sensor
VIMS Control System
Event Codes For ADEM III ECM
1494 Steering Accumulator Oil Pressure Sensor
(MID No. 049) Event Code Condition
Integrated Brake/Cooling Control (IBC) CID Component
0041 ECM (Electronic Control Module) 8 Volt DC Supply
E017 High Engine Coolant Temperature Warning
(MID No. 116) 0075 Steering Oil Temperature Sensor
0096 Fuel Level Sensor
CID Component 0171 Ambient Air Temperature Sensor
E021 High Exhuast Temeperatur Derate
0248 CAT Data Link
0041 ECM (Electronic Control Module) 8 Volt DC Supply 0267 Remote Shutdown Input E035 Loss of Coolant Flow Warning
0271 Action Alarm
0070 Parking Brake Switch E072 Oil Level Low Mark
0279 Front Aftercooler Coolant Temperature Sensor
0168 Electrical System Voltage 0296 Transmission Control
0324 Warning Lamp (Action) E073 Oil Differential Pressure High
0190 Engine Speed Sensor 0377 Travel Brake Solenoid
0379 Machine Autolube Pressure Sensor E074 Oil Differential Pressure Very High
0248 CAT Data Link 0431 Steering Oil Level Switch

0269 Sensor Power Supply 0463 Dual Pressure Relief Solenoid E095 Fuel Filter Restriction Warning
0533 Auto Retarder Control
0291 Engine Cooling Fan Solenoid 0558 Autolube Relay
E098 Engine Prelube
0590 Engine Control Module
0296 Transmission Control 0654 Trailer Right Brake Oil Temperature Sensor
E100 Low Engine Oil Pressure Warning
0655 Trailer Left Brake Oil Temperature Sensor
0544 Engine Cooling Fan Speed Sensor 0656 Trailer Brake Cooler Inlet Temperature Sensor
0657 Trailer Brake Cooler Outlet Temperature Sensor
E101 High Crankcase Pressure Warning
0590 Rear Engine Control Module 0658 Trailer Right Strut Pressure Sensor
0659 Trailer Left Strut Pressure Sensor E190 Engine Overspeed Warning
0607 Left Wheel Speed Sensor #3
0703 Trailer Door Position Sensor
0608 Right Wheel Speed Sensor #4 0809 Speedometer/Tachometer #1 E265 User Defined Shutdown
0810 Speedometer/Tachometer #2
0681 Parking Brake Solenoid 0811 Gauge Cluster #1 E272 Inlet Air Restriction Warning
0812 Gauge Cluster #2
0689 Left Rear Traction Control Solenoid 0813 Gauge Cluster #3 E279 High Aftercooler Temperature Warning
0814 Gauge Cluster #4
0690 Right Rear Traction Control Solenoid 0815 Message Center #1
0816 Message Center #2
0704 Service Brake Pressure Switch 0817 ECM Internal Backup Battery
0819 Display Data Link
0710 ARC (Automatic Retarder Control) Supply Solenoid
0820 Keypad Data Link
0711 ARC (Automatic Retarder Control) Control Solenoid 0821 Display Power Supply
0823 Service Lamp
0712 Retarding Indicator Lamp 0824 TPMS Lamp #1 (GREEN)
0825 TPMS Lamp #2 (RED)
0713 Auto Retarder ON/OFF Switch 0833 Rear Brake Oil Temperature Sensor
0838 Left Front Strut Pressure Sensor
0714 Auto Retarder Pressure Switch
0839 Right Front Strut Pressure Sensor
0719 TCS (Traction Control System) Proportional Solenoid 0840 Left Rear Strut Pressure Sensor
0841 Right Rear Strut Pressure Sensor
0742 Service Brake Lamp/Relay 0852 Brake Oil Temperature Sensor (Right Front)
0853 Brake Oil Temperature Sensor (Left Front)
0766 Differential (Axle) Lube Pressure Sensor
0854 Brake Oil Temperature Sensor (Right Rear)
0796 Differential (Axle) High Speed Fan Solenoid 0855 Brake Oil Temperature Sensor (Left Rear)
0890 Telemetry Data Link
0800 VIMS Main Module
1421 Rear Engine Control Module
0835 Differential (axle) Oil Temperature Sensor 1422 Front Engine Control Module
Electronic Transmission Control System
0852 Brake Oil Temperature Sensor (Right Front)
(MID No. 081)
0853 Brake Oil Temperature Sensor (Left Front) CID Component
0041 ECM (Electronic Control Module) 8 Volt DC Supply
0854 Brake Oil Temperature Sensor (Right Rear)
0127 Transmission Oil Pressure Sensor
0855 Brake Oil Temperature Sensor (Left Rear) 0168 Electrical System Voltage
0177 Transmission Oil Temperature Sensor
0966 TCS (Traction Control System) Dash Lamp 0190 Engine Speed Sensor

0967 Machine Application 0248 CAT Data Link


0268 Programmed Parameter Fault
1225 Left Rear Parking Brake Oil Pressure Sensor 0533 Brake/ Cooling Control
0585 Transmission Output Speed Sensor 1
1226 Right Rear Parking Brake Oil Pressure Sensor
0672 Torque Converter Output Speed Sensor
1227 Retarder Lever Position Sensor 0673 Transmission Output Speed Sensor II
0674 Transmission Intermediate Speed Sensor I
1229 Brake Cooling Pump Speed Sensor 0709 Transmission Lockup Clutch Solenoid

1230 Brake Cooling Pump Drive Solenoid 0826 Torque Converter Oil Temperature Sensor
0967 Machine Application
1231 Brake Oil Diverter Solenoid 1233 Transmission Latching Pressure Sensor 1
1235 Transmission Latching Solenoid
1232 Final Drive Oil Bypass Solenoid
1273 Chassis Control Module
1269 Operator Service Brake Pressure Switch 1326 Transmission Solenoid 1

1271 Final Drive Lube Pressure Sensor 1401 Transmission Solenoid 1


1402 Transmission Solenoid 2
1273 Chassis Control Module 1403 Transmission Solenoid 3
1404 Transmission Solenoid 4
1326 ECM Location Code
1405 Transmission Solenoid 5
1422 Front Engine Control Module 1406 Transmission Solenoid 6
1407 Transmission Solenoid 7
1437 Rear Axle Pump Drive Divert Solenoid
1427 Machine Lockout Lamp
¹ The CID is a diagnostic code that indicates which component is faulty. 1428 Requested Gear Command Signal
1674 Solenoid Return #1
² The MID is a diagnostic code that indicates which electronic control module
1675 Solenoid Return #2
diagnosed the fault.
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
CID / MID / FMI
Volume 2 of 2 - ENGINE AND CHASSIS
Component Identifiers (CID¹)
Component Identifiers (CID¹) Module Identifier (MID²) Failure Mode Identifiers (FMI)¹
Module Identifier (MID²) Engine Controls (MID No. 033,034,and 036)
FMI No. Failure Description
CID Component
Chassis Control 0001 Injector Cylinder #1
0002 Injector Cylinder #2 00 Data valid but above normal operational range.
(MID No. 087) 0003 Injector Cylinder #3

CID Component
0004 Injector Cylinder #4 01 Data valid but below normal operational range.
0005 Injector Cylinder #5

0041 ECM (Electronic Control Module) 8 Volt DC Supply 0006 Injector Cylinder #6 02 Data erratic, intermittent, or incorrect.
0007 Injector Cylinder #7
0144 Backup Alarm Relay 0008 Injector Cylinder #8 03 Voltage above normal or shorted high.
0009 Injector Cylinder #9
0168 Electrical System Voltage 0010 Injector Cylinder #10 04 Voltage below normal or shorted low.
0011 Injector Cylinder #11
0248 CAT Data Link 0012 Injector Cylinder #12 05 Current below normal or open circuit.
0296 Transmission Control 0009 Injector Cylinder #9
0100 Engine Oil Pressure Sensor
06 Current above normal or grounded circuit.
0444 Air Starter Motor Solenoid 0101 Crankcase Air Pressure Sensor

0533 Brake/Cooling Control


0110
0160
Engine Coolant Temperature Sensor
Paver Implement Relay
07 Mechanical system not responding properly.
0702 Transmission Gear Lever Selector Sensor (Switch)
0190
0246
Engine Speed Sensor
Proprietary CAN Data Link
08 Abnormal frequency, pulse width, or period.
0248 CAT Data Link
0773 Hoist Lever Sensor
0253 Personality Module
09 Abnormal update.
0967 Machine Application 0254 Electronic Control Module
10 Abnormal rate of change.
0261 Engine Timing Calibration
1175 Body Position Sensor 0262 5 Volt Sensor Power Supply
0263 Digital Sensor Power Supply (8V or 12V)
11 Failure mode not identifiable.
1236 Body Up Lamp 0267 Remote Shutdown Input
0268 Programmed Parameter Fault
12 Bad device or component.
1237 Hoist Pump Bypass #1 Solenoid
0269 Sensor Power Supply
1238 Hoist Pump Bypass #2 Solenoid 0273 Turbocharger Outlet Pressure Sensor 13 Out of calibration.
0274 Atmospheric Pressure Sensor
1239 Hoist Control to Tank Head Solenoid 0275 Right Turbocharger Inlet Pressure Sensor 14 Parameter failures.
0338 Engine Pre-lube Pump Relay
1240 Hoist Control to Tank Rod Solenoid 0342 Secondary Engine Speed Sensor 15 Parameter failures.
0542 Engine Oil Pressure Sensor - before oil filter
1241 Hoist Pump to Control Head Solenoid 16 Parameter not available.
0545 Ether Injection Control Relay
1242 Hoist Pump to Control Rod Solenoid 0546 Ether Injection Current (amps) Limit Relay
0569 Oil Injection Solenoid 17 Module not responding.
1243 Hoist Pilot System Enable Solenoid 0590 Engine Control Module
0799 Service Tool 18 Sensor supply fault.
1245 Accumulator Bleed Relay 0800 VIMS Main Module

1326 ECM Location Code


0827 Left Exhaust Temperature Sensor 19 Condition not met.
0828 Right Exhaust Temperature Sensor

1493 Steering Accumulator Charging Solenoid 0829 Rear Aftercooler Coolant Temperature Sensor 20 Parameter failures.
VIMS Control System (MID No. 049)
1494 Steering Accumulator Oil Pressure Sensor CID Component
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Integrated Brake/Cooling Control (IBC) 0041
0075
ECM (Electronic Control Module) 8 Volt DC Supply
Steering Oil Temperature Sensor

(MID No. 116) 0096


0171
Fuel Level Sensor
Ambient Air Temperature Sensor
CID Component 0248 CAT Data Link Event Codes For ADEM III ECM
0267 Remote Shutdown Input
0041 ECM (Electronic Control Module) 8 Volt DC Supply 0271 Action Alarm Event Code Condition
0279 Front Aftercooler Coolant Temperature Sensor
0070 Parking Brake Switch 0296 Transmission Control

0168 Electrical System Voltage 0324 Warning Lamp (Action)


E017 High Engine Coolant Temperature Warning
0377 Travel Brake Solenoid
0190 Engine Speed Sensor 0379 Machine Autolube Pressure Sensor E021 High Exhuast Temeperatur Derate
0431 Steering Oil Level Switch
0248 CAT Data Link 0463
0533
Dual Pressure Relief Solenoid
Auto Retarder Control
E035 Loss of Coolant Flow Warning
0269 Sensor Power Supply 0558 Autolube Relay

0291 Engine Cooling Fan Solenoid 0590 Engine Control Module E072 Oil Level Low Mark
0654 Trailer Right Brake Oil Temperature Sensor
0296 Transmission Control 0655 Trailer Left Brake Oil Temperature Sensor E073 Oil Differential Pressure High
0656 Trailer Brake Cooler Inlet Temperature Sensor
0544 Engine Cooling Fan Speed Sensor 0657 Trailer Brake Cooler Outlet Temperature Sensor
0658 Trailer Right Strut Pressure Sensor
E074 Oil Differential Pressure Very High
0590 Rear Engine Control Module 0659 Trailer Left Strut Pressure Sensor

0607 Left Wheel Speed Sensor #3 0703 Trailer Door Position Sensor E095 Fuel Filter Restriction Warning
0809 Speedometer/Tachometer #1
0608 Right Wheel Speed Sensor #4 0810 Speedometer/Tachometer #2
E098 Engine Prelube
0811 Gauge Cluster #1
0681 Parking Brake Solenoid 0812 Gauge Cluster #2
0813 Gauge Cluster #3 E100 Low Engine Oil Pressure Warning
0689 Left Rear Traction Control Solenoid 0814 Gauge Cluster #4

0690 Right Rear Traction Control Solenoid


0815 Message Center #1 E101 High Crankcase Pressure Warning
0816 Message Center #2

0704 Service Brake Pressure Switch 0817


0819
ECM Internal Backup Battery
Display Data Link
E190 Engine Overspeed Warning
0710 ARC (Automatic Retarder Control) Supply Solenoid 0820 Keypad Data Link
0821 Display Power Supply E265 User Defined Shutdown
0711 ARC (Automatic Retarder Control) Control Solenoid 0823 Service Lamp

0712 Retarding Indicator Lamp


0824 TPMS Lamp #1 (GREEN) E272 Inlet Air Restriction Warning
0825 TPMS Lamp #2 (RED)
0833 Rear Brake Oil Temperature Sensor
0713 Auto Retarder ON/OFF Switch
0838 Left Front Strut Pressure Sensor
E279 High Aftercooler Temperature Warning
0714 Auto Retarder Pressure Switch 0839 Right Front Strut Pressure Sensor
0840 Left Rear Strut Pressure Sensor
0719 TCS (Traction Control System) Proportional Solenoid 0841 Right Rear Strut Pressure Sensor

0742 Service Brake Lamp/Relay 0852 Brake Oil Temperature Sensor (Right Front)
0853 Brake Oil Temperature Sensor (Left Front)
0766 Differential (Axle) Lube Pressure Sensor 0854 Brake Oil Temperature Sensor (Right Rear)
0855 Brake Oil Temperature Sensor (Left Rear)
0796 Differential (Axle) High Speed Fan Solenoid
0890 Telemetry Data Link
0800 VIMS Main Module 1421 Rear Engine Control Module
1422 Front Engine Control Module
0835 Differential (axle) Oil Temperature Sensor
Electronic Transmission Control System (MID No. 081)
0852 Brake Oil Temperature Sensor (Right Front) CID Component
0041 ECM (Electronic Control Module) 8 Volt DC Supply
0853 Brake Oil Temperature Sensor (Left Front)
0127 Transmission Oil Pressure Sensor
0854 Brake Oil Temperature Sensor (Right Rear) 0168 Electrical System Voltage
0177 Transmission Oil Temperature Sensor
0855 Brake Oil Temperature Sensor (Left Rear)
0190 Engine Speed Sensor
0966 TCS (Traction Control System) Dash Lamp 0248 CAT Data Link
0268 Programmed Parameter Fault
0967 Machine Application
0533 Brake/ Cooling Control
1225 Left Rear Parking Brake Oil Pressure Sensor 0585 Transmission Output Speed Sensor 1
0672 Torque Converter Output Speed Sensor
1226 Right Rear Parking Brake Oil Pressure Sensor 0673 Transmission Output Speed Sensor II

1227 Retarder Lever Position Sensor 0674 Transmission Intermediate Speed Sensor I
0709 Transmission Lockup Clutch Solenoid
1229 Brake Cooling Pump Speed Sensor 0826 Torque Converter Oil Temperature Sensor
0967 Machine Application
1230 Brake Cooling Pump Drive Solenoid
1233 Transmission Latching Pressure Sensor 1
1231 Brake Oil Diverter Solenoid 1235 Transmission Latching Solenoid
1273 Chassis Control Module
1232 Final Drive Oil Bypass Solenoid
1326 Transmission Solenoid 1
1269 Operator Service Brake Pressure Switch 1401 Transmission Solenoid 1
1402 Transmission Solenoid 2
1271 Final Drive Lube Pressure Sensor
1403 Transmission Solenoid 3
1273 Chassis Control Module 1404 Transmission Solenoid 4
1405 Transmission Solenoid 5
1326 ECM Location Code
1406 Transmission Solenoid 6
1422 Front Engine Control Module 1407 Transmission Solenoid 7
1427 Machine Lockout Lamp
1437 Rear Axle Pump Drive Divert Solenoid
1428 Requested Gear Command Signal
¹ The CID is a diagnostic code that indicates which component is faulty. 1674 Solenoid Return #1

² The MID is a diagnostic code that indicates which electronic control module 1675 Solenoid Return #2
¹ The CID is a diagnostic code that indicates which component is faulty.
diagnosed the fault.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
SPECIFICATIONS AND RELATED MANUALS
Volume 1 of 2 - CAB
Related Electrical Service Manuals
Title Form Number
26SI Alternator: 3E-7577 RENR1252
Chassis Control: RENR2676
Engine Control: RENR2275
IBC Control: RENR2677
Transmission Control: RENR2678
VIMS Control: RENR2631

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
-1.1 ± 0.8°C 2.2 ± 0.8°C
3E-5464 Thermostat Normally Closed
(30 ± 1.4°F) (36 ± 1.4°F)
1900 kPa MAX 1400 ± 140 kPa B-A Normally Open
3E-7809 Steering Low Pressure
(275 psi MAX) (205 ± 20 psi) B-C Normally Closed
13800 kPa MAX 12300 ± 345 kPa 1-2 Normally Open
9X-6855 Brake Oil Accum Pressure
(2001.5 psi) (1784 ± 50 psi) 1-3 Normally Closed
275 to 1750 kPa¹ --
114-5333 A/C Hi / Low Pressure Normally Open²
(40 to 255 psi) --
138 ± 28 kPa 89 ± 20 kPa
117-7773 Case Drain Filter (1 -2) Normally Closed
(20 ± 4 psi) (12.9 ± 2.9 psi)
ARC Pressure
551 kPa 344 ± 20 kPa B-A Normally Open
128-5091 Brake System Pressure
(36.3 psi) (49.9 ± 2.9 psi) A-C Normally Closed
Foot Brake Pressure
93 ± 20 kPa 70 ± 20 kPa
130-7459 Final Drive Pressure Normally Open
(13.5 ± 2.9 psi) (10.2 ± 2.9 psi)
362 ± 29 mN 303 mN MIN
138-367 Coolant Flow (1.3 ± 0.1 oz) (1.1 oz MIN) Normally Open
at point X at point X
137.9 ± 13.8 kPa 82.7 kPa MIN
144-5661 Front / Rear Engine Fuel Filter Diff Normally Closed
(20.0 ± 2.0 psi) (12.0 psi MIN)
276 ± 28 kPa 79 kPa MIN
156-1382 Brake Oil Filter (1-2) Normally Closed
(40 ± 4 psi) (26 psi MIN)
14350 kPa MAX 12350 ± 350 kPa B-A Normally Open
173-2679 Steering High Pressure
(2081.28 psi MAX) (1791.20 ± 50.76 psi) B-C Normally Closed
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).

² Contact position at the contacts of the harness connector.

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
3T-0062 Solenoid: AETA Proportinal 16
Air Start
5T-4434 Solenoid: 42.0 ± 4.0
Auto Lube
7T-9074 Solenoid: Horn 55.17 ± 5.77
9G-9988 Solenoid: AETA Four Way 24.9
109-9988 Solenoid: Wastegate Proportinal (Eng1 - Eng2) 7.75
Hoist Head End CT
Hoist Head End PC
112-5874 Solenoid: Hoist Rod End CT 6.5 ± 0.4
Hoist Rod End PC
Hoist Pump (1-2)
Arc Supply Valve
122-1134 Solenoid: Brake Accum Bleed 41.9
RAX Drive Pump Oil Div
124-6704 Resistor: Start Aid (1-4) 20 ± 0.2
125-9740 Solenoid: Blower Motor Overall 2.6 ± 0.12
142-7363 Solenoid: Front / Rear Engine Oil Renewal 32.6 ± 1.6
Steering Bleed
149-2658 Solenoid: 32.6 ± 1.6
Steering Pump
Brake Oil Diverter
152-8340 Solenoid: 32.6 ± 1.6
Park Brake
155-5989 Solenoid: Arc Control Valve 10
156-1113 Solenoid: Final Drive Oil 32.6 ± 1.6
164-6357 Resistor: Lamp 300 ± 15
176-1499 Solenoid: XMSN Latch Valve 32.6 ± 1.6
5.81 ± 0.3 @ -40°C (-40°F)
211-2095 Solenoid: RAX Cooling Fan 7.75 ± 1 @ 25°C (77°F)
12.68 @ 121°C (249.8°F)
¹ At room temperature unless otherwise noted.
SPECIFICATIONS AND RELATED MANUALS
Volume 2 of 2 - ENGINE AND CHASSIS
Related Electrical Service Manuals
Title Form Number
26SI Alternator: 3E-7577 RENR1252
Chassis Control: RENR2676
Engine Control: RENR2275
IBC Control: RENR2677
Transmission Control: RENR2678
VIMS Control: RENR2631

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
-1.1 ± 0.8°C 2.2 ± 0.8°C
3E-5464 Thermostat Normally Closed
(30 ± 1.4°F) (36 ± 1.4°F)
1900 kPa MAX 1400 ± 140 kPa B-A Normally Open
3E-7809 Steering Low Pressure
(275 psi MAX) (205 ± 20 psi) B-C Normally Closed
13800 kPa MAX 12300 ± 345 kPa 1-2 Normally Open
9X-6855 Brake Oil Accum Pressure
(2001.5 psi) (1784 ± 50 psi) 1-3 Normally Closed
275 to 1750 kPa¹ --
114-5333 A/C Hi / Low Pressure Normally Open²
(40 to 255 psi) --
138 ± 28 kPa 89 ± 20 kPa
117-7773 Case Drain Filter (1 -2) Normally Closed
(20 ± 4 psi) (12.9 ± 2.9 psi)
ARC Pressure
551 kPa 344 ± 20 kPa B-A Normally Open
128-5091 Brake System Pressure
(36.3 psi) (49.9 ± 2.9 psi) A-C Normally Closed
Foot Brake Pressure
93 ± 20 kPa 70 ± 20 kPa
130-7459 Final Drive Pressure Normally Open
(13.5 ± 2.9 psi) (10.2 ± 2.9 psi)
362 ± 29 mN 303 mN MIN
138-367 Coolant Flow (1.3 ± 0.1 oz) (1.1 oz MIN) Normally Open
at point X at point X
137.9 ± 13.8 kPa 82.7 kPa MIN
144-5661 Front / Rear Engine Fuel Filter Diff Normally Closed
(20.0 ± 2.0 psi) (12.0 psi MIN)
276 ± 28 kPa 79 kPa MIN
156-1382 Brake Oil Filter (1-2) Normally Closed
(40 ± 4 psi) (26 psi MIN)
14350 kPa MAX 12350 ± 350 kPa B-A Normally Open
173-2679 Steering High Pressure
(2081.28 psi MAX) (1791.20 ± 50.76 psi) B-C Normally Closed
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).

² Contact position at the contacts of the harness connector.

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
3T-0062 Solenoid: AETA Proportinal 16
Air Start
5T-4434 Solenoid: 42.0 ± 4.0
Auto Lube
7T-9074 Solenoid: Horn 55.17 ± 5.77
9G-9988 Solenoid: AETA Four Way 24.9
109-9988 Solenoid: Wastegate Proportinal (Eng1 - Eng2) 7.75
Hoist Head End CT
Hoist Head End PC
112-5874 Solenoid: Hoist Rod End CT 6.5 ± 0.4
Hoist Rod End PC
Hoist Pump (1-2)
Arc Supply Valve
122-1134 Solenoid: Brake Accum Bleed 41.9
RAX Drive Pump Oil Div
124-6704 Resistor: Start Aid (1-4) 20 ± 0.2
125-9740 Solenoid: Blower Motor Overall 2.6 ± 0.12
142-7363 Solenoid: Front / Rear Engine Oil Renewal 32.6 ± 1.6
Steering Bleed
149-2658 Solenoid: 32.6 ± 1.6
Steering Pump
Brake Oil Diverter
152-8340 Solenoid: 32.6 ± 1.6
Park Brake
155-5989 Solenoid: Arc Control Valve 10
156-1113 Solenoid: Final Drive Oil 32.6 ± 1.6
164-6357 Resistor: Lamp 300 ± 15
176-1499 Solenoid: XMSN Latch Valve 32.6 ± 1.6
5.81 ± 0.3 @ -40°C (-40°F)
211-2095 Solenoid: RAX Cooling Fan 7.75 ± 1 @ 25°C (77°F)
12.68 @ 121°C (249.8°F)
¹ At room temperature unless otherwise noted.
WIRE DESCRIPTION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 1 of 4
Wire Wire Wire Wire
Description Description
Number Color Number Color
Power Circuits Control Circuits Continued
101 RD Bat (+) R709 OR Injector 9 Sol Front Eng 1
102 RD Head Lamp R710 GY Injector 10 Sol Front Eng 1
103 RD Stop / Turn / Dome R711 PU Injector 11 Sol Front Eng 1
105 RD Key Sw R712 BR Injector 12 Sol Front Eng 1
109 RD Alternator 1 Output (+) Term. R719 BR Eng Oil Very Low Sw Front Eng 1
110 RD Alternator 2 Output (+) Term. R723 PK Timing Cal + Front Eng 1
112 PU Main Power Rly Output R724 PU Timing Cal - Front Eng 1
113 OR ADEM Master R725 WH Fuel Filter Sw Front Eng 1
115 PK Flood Lamp R726 PU Injector 1 & 3 Sol Return Front Eng 1
119 PK Wiper R727 YL Injector 2 & 4 Sol Return Front Eng 1
120 YL Converter R728 BR Injector 5 & 7 Sol Return Front Eng 1
121 YL Back Alarm To Lamp R729 GN Injector 6 & 8 Sol Return Front Eng 1
122 BU Air Dryer R730 GY Injector 9 & 11 Sol Return Front Eng 1
123 WH 24V Accessories R731 OR Injector 10 & 12 Sol Return Front Eng 1
124 GN A/C R746 PK Turbo Outlet Press Sensor Front Eng 1
125 OR A/C Condenser R747 GY Atmospheric Press Sensor Front Eng 1
126 RD Xmsn Ctrl R751 YL Aftercooler Temp Sensor Front Eng 1
127 RD Start Aid 1 R795 YL Crankcase Press Sensor Front Eng 1
128 RD Start Aid 2 R796 GN Oil Press Sensor Unfiltered Front Eng 1
135 BU 12v Acc / Lighter R797 WH Wastegate Return Front Eng 1
139 OR Brake Retract R798 PK Wastegate Solenoid Front Eng 1
149 PU Acc Lamp R799 BR PWM Return 1&2 Front Eng 1
150 RD ADEM Rear Engine 2 T701 GY Injector 1 Sol Rear Eng 2
151 GN ADEM Front Engine 1 T702 PU Injector 2 Sol Rear Eng 2
170 RD VIMS Control T703 BR Injector 3 Sol Rear Eng 2
173 RD Chassis Control T704 GN Injector 4 Sol Rear Eng 2
176 RD IBC Control T705 YL Injector 5 Sol Rear Eng 2
185 YL Power Windows T706 GY Injector 6 Sol Rear Eng 2
195 RD RAC Control T707 PU Injector 7 Sol Rear Eng 2
Ground Circuits T708 BR Injector 8 Sol Rear Eng 2
200 BK Main Chassis T709 OR Injector 9 Sol Rear Eng 2
201 BK Customer Machine Lockout T710 GY Injector 10 Sol Rear Eng 2
229 BK Bat (-) Engine ECM T711 PU Injector 11 Sol Rear Eng 2
A234 BK CAN Link Shield T712 BR Injector 12 Sol Rear Eng 2
A251 BK Bat (-) VIMS Control T719 BR Eng Oil Very Low Sw Rear Eng 2
A252 BK Bat (-) IBC Control T723 PK Timing Cal + Rear Eng 2
A253 BK Bat (-) XMSN Control T724 PU Timing Cal - Rear Eng 2
A274 BK Bat (-) Chassis Control T725 WH Fuel Filter Sw Rear Eng 2
C209 BK Bat (-) RAC Control T726 YL Injector 1 & 3 Sol Return Rear Eng 2
Basic Machine Circuits T727 GN Injector 2 & 4 Sol Return Rear Eng 2
301 BU Air Start Solenoid T728 BR Injector 5 & 7 Sol Return Rear Eng 2
307 OR Key Switch Start T729 GN Injector 6 & 8 Sol Return Rear Eng 2
308 YL Main Power Relay Coil T730 GY Injector 9 & 11 Sol Return Rear Eng 2
321 BR Backup Alarm Lamp Travel Alarm T731 OR Injector 10 & 12 Sol Return Rear Eng 2
322 GY Warning Horn (Forward) T746 PK Turbo Outlet Press Sensor Rear Eng 2
326 PU Key SW Off "C" Term. T747 GY Atmospheric Press Sensor Rear Eng 2
327 PK Steering Bleed Solenoid T751 YL Aftercooler Temp Sensor Rear Eng 2
393 BR Dimmer Relay Coil T795 YL Crankcase Press Sensor Rear Eng 2
R317 YL Start Aid Relay to Start Aid Sol Front Eng. 1 T796 GN Oil Press Sensor Unfiltered Rear Eng 2
T317 YL Start Aid Relay to Start Aid Sol Rear Eng. 2 T797 WH Wastegate Return Rear Eng 2
X337 WH Prelube Relay to Prelube Main Power Relay T798 PK Wastegate Solenoid Rear Eng 2
WIRE DESCRIPTION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 2 of 4
Wire Wire Wire Wire
Description Description
Number Color Number Color
Monitoring Circuits T799 BR PWM Return 1&2 Rear Eng 2
403 GN Alternator (R) Term. X717 YL Throttle Bypass
410 WH Action Alarm X720 GN Start Aid Switch
411 PK Action Lamp X721 BR User Defined Shutdown
417 GY Low Steer Pressure X755 WH Steering Pump Sol
425 PK Oil Level Diff 801 PK Auto Lube Sol Or Motor
426 BR XMSN Charge Filter 858 GY RF Strut Pressure
428 OR Xmsn Oil Temp 859 YL LF Strut Pressure
429 YL RR Brake Temp 860 PK RR Strut Pressure
432 PK Brake Oil Pressure 861 PU LR Strut Pressure
447 PK Fuel Level Gage 875 BU VIMS RS 232 Port Trans
450 YL Tach Sender (+) 876 OR VIMS RS 232 Port Receive
451 BR Tach Sender (-) 892 BR VIMS Start Mod Right (-) Port/CAT Data Link (-)
454 GN Retarder Indicator Lamp 893 GN VIMS Start Mod Right (+) Port/CAT Data Link (+)
481 GN T/C Oil Temp H801 PU XMSN Clutch Pack Sol Return
A451 WH VIMS Steering Oil Temp H802 GY XMSN Clutch Pack Sol Return
A491 WH TC Inlet Filter H803 BU Proportional Driver Return (8-10)
A492 OR Hoist Screen 1 H807 YL On/Off Driver Return (1-4)
A493 YL TC Screen Sw H809 YL Accum Bleed Relay
A495 GY Alternator (R) Terminal #2 H863 BU Prop Driver Return (9-12) (Chassis Control)
C413 YL VIMS Display Data H864 GN Prop Driver Return (13-16) (Chassis Control)
C414 BU VIMS Display Load H865 BR Prop Driver Return (17-20) (Chassis Control)
C415 WH VIMS Display Keydata H867 YL On/Off Driver Return (1-8) (Chassis Control)
C428 GN Front Brake Cooling Filter SW J800 OR +12 Volts (Chassis Control)
C429 GY Rear Differential Oil Temp J802 OR Differential Lube Pressure Switch
C450 YL Steering Oil Pilot Press J803 BR Radiator Fan Shaft Speed +
C453 YL Ambient Air Temp J804 WH Radiator Fan Shaft Speed -
C466 YL LF Brake Oil Temp J805 YL Brake Filter Switch
C467 BU LR Brake Oil Temp J806 GY Final Drive Filter Sw
C473 GN Final Drive Lube Press J808 BK Proportional Return (13-16)
C484 YL Rear Differential Filter Press SW J810 PU Rear Brake Cooling Filter
C494 BR Return Filter SW to Return Filter SW J811 BK On/Off Return (1-4)
C499 YL Return Filter SW to Return Filter SW J812 PK Fan Drive Oil Filter Switch
E453 WH Case Drain Filter Sw 2 J813 BK Proportional Return
E456 WH Autolube Pressure J814 BK Proportional Return
F418 GN VIMS RS232 Port 2 Trans J815 BK Proportional Return
F419 YL VIMS RS232 Port 2 Receive J816 GN Radiator Pump Drive
F433 PU RF Brake Temp J817 WH Brake Cooling Pump Drive
F447 PU Steering HI Press SW To LO Press SW J818 OR Brake Cooling Mtr Speed (+)
G427 BU Hoist Screen 1 SW To Hoist Screen 2 SW J819 BR Brake Cooling Mtr Speed (-)
G428 BU Transmission Oil Press J820 OR Hoist Pressure Sensor 2
G439 YL Steering Oil Tank Level SW (VIMS) J821 BR Hoist Pressure Sensor 1
H428 GY Left Rear Parking Brake Oil Pressure J822 WH Body Position Sensor
H429 BU Right Rear Parking Brake Oil Pressure J823 YL XMSN Latching Press Sensor
H430 BU Body Up Indicator J824 GY Hoist CT Head Prop Sol (Body Up)
H453 GY Machine Lockout Lamp J825 PU Hoist PC Head Prop Sol (Body Up)
X412 BU Coolant Flow Switch J826 PK Hoist Pilot System On/Off Sol
WIRE DESCRIPTION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 3 of 4
Wire Wire Wire Wire
Description Description
Number Color Number Color
Accessory Circuits J827 GN Hoist CT Rod Prop Sol (Body Down)
500 BR Wiper - Front (Park) J828 BU Hoist PC Rod Prop Sol (Body Down)
501 GN Wiper - Front (Low) J829 OR Hoist Pump Bypass 1 Sol
502 OR Wiper - Front (HI) J830 BR Hoist Pump Bypass 2 Sol
506 PU Washer - Front J831 GY XMSN 2 Stage Relief Valve
508 PU Radio Speaker - Left J832 YL XMSN Latch Sol
509 WH Radio Speaker - Left (Common) J840 WH Payload Monitor Lamp Return
511 BR Radio Speaker - Right J841 YL Payload Monitor Lamp Return
512 GN Radio Speaker - Right (Common) J842 BK Digital Return
513 OR A/C Compressor/Refrigerant Pressure SW J845 PU Rear Differential Sol
515 GY Blower Motor (HI) J846 BR Lamp Action Return
516 GN Blower Motor (Medium) J847 GN VIMS Action Alarm Return
517 BU Blower Motor (Low) J848 BU VIMS Service Lamp Return
518 OR Hazard Flasher To SW J849 WH VIMS ABL PWM Return
520 WH Opr A/C SW To Blower Sw J850 WH +8 Volt Supply
521 YL A/C SW To Refrigerant SW J878 YL Switch/Sensor Return
522 WH A/C Clutch To Cond Relay J879 GN Switch/Sensor Return
539 BU Turn Signal Indicator Basic/Right J881 YL Xmsn Control State
540 WH Turn Signal Indicator Left J882 BR Xmsn Control State
575 YL Wiper - Aux (Park) J883 BU Unused
590 GY Wiper SW To Intermittent Module J884 PU Transmission Shift Trigger Output
591 WH Intermittent Module To Wiper Motor K878 WH Rear Axle Pump Drive Oil Diverter Sol
592 BU DC/DC Converter Power Output R800 OR +8V Digital Sensor Power Front Eng 1
593 GN Condenser Fan Relay To Motors R803 GY LH Turbo Exh Temp Sensor Front Eng 1
A513 PK DC/DC Converter Memory Output R804 GY RH Turbo Exh Temp Sensor Front Eng 1
A589 OR Left Power Window Up R807 WH Start Aid Hold Relay 1 Front Eng 1
A590 BU Left Power Window Down R810 BR Start Aid Pull In Relay 1 Front Eng 1
C569 BU Second DC/DC Converter Power Output R814 PK RH Turbo Exh Press Sensor Front Eng 1
C597 BU Right Power Window Up T800 OR +8V Digital Sensor Power Rear Eng 2
C598 OR Right Power Window Down T803 GY LH Turbo Exh Temp Sensor Rear Eng 2
E578 PU Power Window Sw T804 OR RH Turbo Exh Temp Sensor Rear Eng 2
E579 PK Power Window Sw T807 WH Start Aid Hold Relay 2 Rear Eng 2
E580 WH Power Window Sw T810 BR Start Aid Pull In Relay 2 Rear Eng 2
Lighting Circuits T814 OR RH Turbo Exh Press Sensor Rear Eng 2
602 WH Dome Lamp X800 OR +8V Sensor Power Master Eng ECM
603 PK Strobe Lamp X809 BU Prelube Relay
604 OR Stop Lamp 900 PU XMSN Shift Sol No. 5 or 4
605 YL Turn Lamp - Left 901 WH XMSN Shift Sol No. 6
606 GY Turn Lamp - Right 902 BR XMSN Shift Sol No. 7
607 PK Ladder Flood Lamp 1 958 YL Brake Light Relay
608 GN Backup Lamps 987 WH Brake Oil Diverter Sol
610 OR Head Lamp Basic A958 WH Park Brake Sol
611 PU Head Lamp Hi C976 YL Parking Brake Switch (N/C)
612 GY Rear Backup Alarm C985 BU +8V IBC Control
614 PU Backlight Sensor C989 PU XMSN Oil Level Sw
619 GN Head Lamp Lo E900 WH XMSN Output SPD + Front Eng 1
620 WH Engine Work Lamps E901 GN XMSN Output SPD - Front Eng 1
622 PU Ladder Lamp E902 PU XMSN Intermediate SPD + Front Eng 1
623 BU Ladder Lamp E903 YL XMSN Intermediate SPD - Front Eng 1
626 BU Dash Lamp Dimmer E906 OR XMSN Output SPD Q+ Rear Eng 2
627 YL Fog Lamp E907 GY XMSN Output SPD Q- Rear Eng 2
630 GY Front Backup Lamps E908 BR XMSN Input SPD + Rear Eng 2
631 GY Fog Lamps E909 WH XMSN Input SPD - Rear Eng 2
635 BU Payload Mon Red Lamp E972 BU VIMS Instrument Return
636 GN Payload Mon Green Lamp K983 BU VIMS +8V Digital Supply
WIRE DESCRIPTION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 4 of 4
Wire Wire Wire Wire
Description Description
Number Color Number Color
Control Circuits K985 BR Auto Retard On SW
700 PK TCS Test SW K986 PK Auto Retard Off SW
705 PK XMSN Lockup Clutch Sol Basic K988 WH Auto Retard Air Cont Valve
706 BR Brake System On K991 OR Auto Retard Press SW
711 BR XMSN Lever Code 1 K992 PU Auto Retard Manual Retard SW
712 WH XMSN Lever Code 2 M901 YL TCS Indicator Lamp
713 OR XMSN Lever Code 3 M914 WH VIMS System Air Pressure Sensor
714 YL XMSN Lever Code 4 M966 GY VIMS Aftercooler Coolant Level
715 GN XMSN Lever Code 5 M967 OR VIMS Jacket Coolant Level
716 BU XMSN Lever Ground Verify M996 PK Hoist Lever Position
751 GN XMSN Shift Sol No. 1 Or 3 R914 OR Throttle Signal Front Eng 1
752 YL XMSN Shift Sol No. 2 R915 YL Oil Renewal Sol Front Eng 1
754 BU XMSN Shift Sol No. 3 Or 1 R918 GN Gnd Level Shutdown (N/O) Front Eng 1
755 OR XMSN Shift Sol No. 4 Or 5 R919 OR Gnd Level Shutdown (N/C) Front Eng 1
769 BU Wheel Speed Pickup Left Rear R982 YL Panel Lamps Return
770 GN Wheel Speed Pickup Right Rear R984 GY Start Aid Resistor to Start Aid Hold Relay 1
773 GY Servo Brake Sol R988 PK XMSN Lockdown Sw Front Eng 1
774 YL Brake Sol - Left R993 BR Analog Sensor Return Front Eng 1
775 BR Brake Sol - Right R994 GY Eng Oil Press Sensor Unfilt Front Eng 1
777 PU Brake Retract Motor R995 BU Coolant Temp Sensor Front Eng 1
799 WH Sensor Power +8V XMSN Control R996 GN +V Timing Front Eng 1
E707 GN VIMS Display +12V Instrument R997 OR +5V Analog Sen Power Front Eng 1
E708 PK VIMS Display Clock R998 BR Digital Sensor Return Front Eng 1
E709 WH VIMS Service Lamp Blue R999 WH Engine Speed / Timing Sensor Front Eng 1
E710 BU VIMS LED Lamp Driver T914 GN Throttle Signal Rear Eng 2
E793 BU ATA Data Link - (Pin 1) HEUI-ADEM T915 YL Oil Renewal Sol Rear Eng 2
E794 YL ATA Data Link + (Pin 7) HEUI-ADEM T918 BU Gnd Level Shutdown (N/O) Rear Eng 2
F711 GN CAN Link + HEUI-ADEM T919 YL Gnd Level Shutdown (N/C) Rear Eng 2
F712 GY CAN Link - HEUI-ADEM T984 GY Start Aid Resistor to Start Aid Hold Relay 2
F780 PK Parking Brake SW (N/O) T993 BR Analog Sensor Return Rear Eng 2
F790 BR Service Brake Pedal T994 GY Eng Oil Press Sensor Unfiltered Rear Eng 2
G736 PK Rear Diff Fan Sol T995 BU Coolant Temp Sensor Rear Eng 2
J764 BR Switch/Sensor Return XMSN Control T996 GN +V Timing Rear Eng 2
J765 BU Switch/Sensor Return XMSN Control T997 OR +5V Analog Sensor Power Rear Eng 2
J766 PU Switch/Sensor IBC Control T998 BR Digital Sensor Return Rear Eng 2
J767 GY Switch/Sensor IBC Control T999 WH Engine Speed / Timing Sensor Rear Eng 2
R701 GY Injector 1 Sol Front Eng 1 X900 YL Master Engine Speed Sensor Rear Eng 2
R702 PU Injector 2 Sol Front Eng 1 X912 GN Throttle Position Sensor
R703 BR Injector 3 Sol Front Eng 1 X971 OR Auto Retarder Indicator
R704 GN Injector 4 Sol Front Eng 1 X976 GY RAC Control Instrument Return
R705 YL Injector 5 Sol Front Eng 1 X996 GN +V Timing
R706 GY Injector 6 Sol Front Eng 1 X998 BR Digital Sensor Return
R707 PU Injector 7 Sol Front Eng 1 X999 GN Master Front Engine 1 Speed Sensor
R708 BR Injector 8 Sol Front Eng 1
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L OPERATOR STATION OPERATOR STATION L


(63) RAC CONTROL
2153637
BREAKER PANEL
LOCATION CODE 0 112-CK15 PU-10 WIRES IN THE FOLLOWING
JUNCTION BLOCK 112-CK16 PU-10 GROUPS SHALL BE TWISTED:
J-C43 113-E39 OR-16 ONE TWIST PER 25 MM.
115-3082
WIRE GROUP WIRE NAME
SWITCH PANEL AE TW1 E900-AE11
101-EG1 RD-10 101-EH1 RD-10 112-EM1 PU-10 112-EM1 PU-10 LH ELECTRIC WINDOW

VIMS LOCATION CODE 0


VIMS LOCATION CODE 1

VIMS LOCATION CODE 2


VIMS LOCATION CODE 3
20A 15A 15A 15A 15A 10A

10
11
12
13
14
15
16
17
18
19
20
21
AE TW1 E901-AE12

1
2
3
4
5
6
7
8
9
112-EL1 PU-10 (75) LH WINDOW MOTOR AS 611-J155 PU-14

INSTRUMENT RETURN

200-E48 BK-16
5V ANALOG RETURN
(56) START AID BREAKER 1 (56) HEADLAMP BREAKER (56) BACKUP ALARM BREAKER (56) 24V ACCESSORIES BREAKER (56) ADEM MASTER BREAKER (56) POWER WINDOW BREAKER 1457768 A590-BU-16 506-J138 PU-16 200-K25 BK-16

308-E47 YL-16
AE TW2 E906-AE13
HARNESS AS.

DIGITAL RETURN
6T3644 3T2662 6T3643 6T3643 6T3643 6T3642 393-K77 BR-16
1530198 MOTOR (57) WASHER 614-K55 PU-16 AE TW2 E907-AE14

+5V ANALOG
CAN(SHEILD)

RS232 RXD 1

RS232 RXD 2

+8V DIGITAL
RS232 TXD 1

RS232 TXD 2
MOTOR
+ DATALINK

KEY SWITCH
- DATALINK

YL-16
1270833

CAN(HIGH)
614-K56 PU-16
+ BATTERY

+ BATTERY

CAN(LOW)
(UP) AH TW1 J818-AH29
- BATTERY

- BATTERY
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
101-EF1 RD-10 101-EJ1 RD-10 112-EN1 PU-10 101-EK1 RD-10 112-EL1 PU-10 L-C1 L-C2 J-C21 200-J340 BK-16 614-K57 PU-16
20A 15A 20A 10A 20A 10A 3E3361 3E3364 1552269 626-K79 BU-16 AH TW1 J819-AH28
(56) MAIN RELAY (56) START AID BREAKER 2 (56) FLOODLAMP BREAKER (56) CONVERTER BREAKER (56) AIR DRYER BREAKER (56) CHASSIS CONTROL BREAKER (56) WIPER BREAKER 200-BK-16 1 A590-L2 BU-16 1 A590-J128 BU-16 J-C31 J767-K47 GY-16

308-E47
L AL TW1 J803-AL60
1654026 6T3644 3T2662 6T3644 6T3642 6T3644 6T3642 A589-OR-16 2 A589-L1 OR-16 2 A589-J129 OR-16 1552273 J842-K78 BK-16
GND
101-EF1 RD-10 501-J136 GN-16 4 GN H K985-K12 BR-16 AL TW1 J804-AL56
CONN 30 MOTOR
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
101-EV1 RD-10 1 K986-K13 PK-16
J-C19 MOTOR T° AL TW2 F418-AL24
101-CK6 RD-10 112-CK25 PU-12 101-CK7 RD-10 101-EU1 RD-10 (DOWN) 200-J337 BK-14 2 BK R982-K41 YL-16
160-7689 J-C205 10A 15A 20A 15A 20A
147-1445 119-J140 PK-16 6 GY P R982-K43 YL-16 AL TW2 F419-AL23
15A B+
(56) KEY BREAKER (56) ACC LAMP BREAKER (56) BRAKE RETRACT BREAKER (56) ADEM REAR ENG 2 BREAKER (56) IBC CONTROL BREAKER 500-J328 BR-16 3 BR X717-K9 YL-16 K-C16
BR-18

RD-4
6T3642 6T3643 6T3644 (56) XMSN CONTROL BREAKER 6T3643 6T3644 502-J135 OR-16 5 OR X720-K11 GN-16 3E7996 AN TW1 J803-AN72
15A

BK-16
112-CK27 PU-12 101-EG1 RD-10 6T3643 (58) FRONT WIPER X998-K10 BR-16 A AN TW1 J804-AN71
112-CK26 PU-12 (56) VIMS BREAKER CONN 37 1606340 614-K75 PU-16 B
1

109-E33
892-J370

AN TW2 F418-AN54

RD-4
101-CK5 RD-10 101-EK1 RD-10 592-E10 BU-12 6T3643 J-C11 K-C17 R982-K45 YL-16 393-K77 BR-16 1
15A 15A 15A 15A 1275486 1275485 2

200-E48
109-E33 RD-4 112-CK27 PU-12 101-CK1 RD-10 J842-K78 BK-16 2
80A 25A 15A
1 3
3 AN TW2 F419-AN63
(56) STOP/TURN/DOME BREAKER (56) A/C BREAKER (56) ADEM FRONT ENG 1 BREAKER (56) 12V ACC/LIGHTER BREAKER 139-J364 OR-10 139-K1 OR-10 139-K1 OR-10 626-K79 BU-16

109-E46
AR TW1 E902-AR22

113-E39 OR-16

135-E43 BU-14
(56) ALTERNATOR BREAKER 1 6T3643 6T3643 (56) A/C CONDENSER BREAKER (56) RAC BREAKER 6T3643 6T3643 J-C12 K-C18 614-K50 PU-16 4

185-E40 YL-16
9S4693 2267300 6T3643 1275485 1275486 614-K51 PU-16 5

RD-10
AR TW1 E903-AR21

176-E1 RD-12
119-E41 PK-16
777-J361 PU-10 1 777-K2 PU-10 700-K15 PK-16 614-K76 PU-16 6

176-E2 RD-12
611-J155 PU-14 777-K2 PU-10 614-K75 PU-16 C (E) DIMMER SW AT TW1 E900-AT5
K 101-CK5 RD-10 CONN 36 J767-K49 GY-16 R982-K74 YL-16 D 1901131 K

101-CK2
(65) VIMS CONTROL 101-CK6 RD-10 A589-J129 OR-16 124-K81 GN-14 R982-K39 YL-16 R982-K45 YL-16 AT TW1 E901-AT6
2251413 110-E49 RD-4 101-CK8 RD-10 A590-J128 BU-16 135-K28 BU-14 R982-K44 YL-16 K-C5 AT TW2 E906-AT7

RD-12
RD-12
RD-16
RD-14
LOCATION CODE 7 80A 3E7996
101-CK7 RD-10 105-J356 RD-16 200-K32 BK-16 K-C2

RD-14
BU-12
(56) ALTERNATOR BREAKER 2 105-J76 RD-16 200-K33 BK-16 614-K52 PU-16 3E7996 614-K57 PU-16 A AT TW2 E907-AT8

WH-16
GN-14

OR-10
RD-14

OR-12
RD-14
RD-14

YL-14

RD-12
YL-12

GN-14
A K-C3 B

BU-16
9S4693 101-CK1 RD-10 105-J1 RD-16 105-J77 RD-16 200-K20 BK-14 200-K34 BK-16 614-K75 PU-16 R982-K40 YL-16

RD-14
AU TW1 E902-AU4

RD-14
RD-14
127-E22
128-E23
105-E24
GN PAYLOAD MONITOR LAMP RET

103-E25
RD PAYLOAD MONITOR LAMP RET

393-J200 BR-16 200-K31 BK-14 200-K35 BK-16 R982-K45 YL-16 B 3E7996 1


2

170-E44
592-E10
411-J347 PK-16 R982-K36 YL-16 1 614-K50 PU-16 A X717-K9 YL-16 2 AU TW1 E903-AU5
GN PAYLOAD MONITOR LAMP

RD PAYLOAD MONITOR LAMP


AFTERCOOLER COOLANT LVL

2 3
BLUE SERVICE LAMP RETURN

626-J201 BU-16 200-K37 BK-16 200-K38 BK-14 520-K58 WH-16 2 R982-K39 YL-16 B X998-K64 BR-16 3

139-E32
121-E30
120-E31
124-E29
149-E28
102-E26

125-E53
115-E27

123-E34
AV TW1 E900-AV12

173-E36
122-E35

151-E37
3

150-E38
126-E3
126-E4
101-CK3 RD-4 J842-J375 BK-16 200-K25 BK-16 521-K7 YL-16 3 1 4
JACKET COOLANT LEVEL

VIMS LOCATION CODE 0


VIMS LOCATION CODE 1

VIMS LOCATION CODE 2


VIMS LOCATION CODE 3
ACTION ALARM RETURN

2
ACTION LAMP RETURN

PANEL LAMPS RETURN

4 2 5 AV TW1 E901-AV13
AUTOLUBE SOLENOID

J846-J382 BR-16 200-K37 BK-16 521-K59 YL-16 J767-K49 GY-16

INSTRUMENT RETURN
3

5V ANALOG RETURN

BR-16
BR-16
RR STRUT PRESSURE

BLUE SERVICE LAMP

BACKLIGHT SENSOR
RF STRUT PRESSURE

LR STRUT PRESSURE
LO STEER PRESSURE

LF STRUT PRESSURE

101-CK5 RD-10 5 3 6
HI STEER PRESSURE

135-J79 BU-14 393-K77 BR-16 700-K15 PK-16

AMBIENT AIR TEMP

+12V INSTRUMENT
STEER TANK LEVEL

SYSTEM AIR PRESS

AV TW2 E906-AV18
LED LAMP DRIVER

AUTOLUBE PRESS
J-C10 K-C1 6 4 C

DIGITAL RETURN
(56) TERMINAL STUD 101-CK6 RD-10 135-J78 BU-14 411-K26 PK-16 (E) THROTTLE BACKUP SW

STEER OIL TEMP


DIMMER SW DN

ACTION ALARM
DIMMER SW UP

3E6286 1130580
ACTION LAMP

9G8451 C 5 D 1701302
PWM RETURN

105-J356 RD-16 454-K24 GN-16 (E) A/C ON SW AV TW2 E907-AV19

+5V ANALOG
CAN(SHEILD)

RS232 RXD 1

RS232 RXD 2

+8V DIGITAL
RS232 TXD 1

RS232 TXD 2
+ DATALINK

KEY SWITCH
- DATALINK

FUEL LEVEL

1 D 6

X998-K10
X998-K65
1701304
CAN(HIGH)
101-CK7 RD-10 105-J76 RD-16 515-J169 GY-16 515-K3 GY-16 515-K3 GY-16 200-K37 BK-16
+ BATTERY

+ BATTERY

CAN(LOW)

SPI CLOCK
- BATTERY

- BATTERY

AV TW3 E902-AV16

SPI LOAD
SPI DATA
UNUSED

UNUSED

UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
101-CK8 RD-10 139-J364 OR-10 516-J170 GN-16 2 516-K4 GN-16 516-K4 GN-16 C (E) TCS TEST SW
KEYPAD
R-TERM

139-J364 OR-10 185-J130 YL-16 517-J171 BU-16 3 517-K5 BU-16 517-K5 BU-16 D 1701301 AV TW3 E903-AV17
185-J130 YL-16 200-J352 BK-16 518-J172 OR-16 4 518-K6 OR-16 518-K6 OR-16
101-CK4 RD-4 200-J352 BK-16 308-J299 YL-16 5 521-K7 YL-16 521-K7 YL-16 AW TW1 J818-AW56
B
6
101-CK1 RD-10
CONN 21 CONN 16 308-J299 YL-16 C976-J134 YL-16 124-K81 GN-14 605-K30 YL-16 124-K8 GN-14 AW TW1 J819-AW53
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

J-C5
1607689 J-C6
101-CK2 RD-10
CONN 19 CONN 20 C976-J134
F780-J147
YL-16
PK-16
F780-J147
J767-J132
PK-16
GY-18
X717-J350
R982-J366
YL-16
YL-16
7
8
X717-K9
R982-K73
YL-16
YL-16
606-K29
611-K22
GY-16
PU-16 515-K3 GY-16
6
K-C4 CA TW1 E900-CA22
5 3E7996

WH-18
1471445 RS-232 ELECTRONIC TECHNICIAN J767-J132 GY-18 J767-J133 GY-18 X720-J351 GN-16 9 X720-K11 GN-16 612-K23 GY-16 516-K4 GN-16
(56) TERMINAL STUD 2 M CONNECTION SERVICE CONNECTOR (56) POWER PORT J767-J133 GY-18 J811-J226 BK-18 K985-J33 BR-16 10 K985-K12 BR-16 614-K50 PU-16 517-K5 BU-16
4
(E) BLOWER SW 614-K51 PU-16 A K-C6 CA TW1 E901-CA23
J-C500 N-C101 3 3E7996
WH-18

WH-16

WH-16
WH-16
WH-16

WH-16
GN-18

GN-18
GN-18

GN-16

GN-16

GN-16
9G8451 J-C35 11 B CA TW1 E902-CA9
OR-16

OR-16
RD-14

RD-14

GY-16

BU-16

1172311 1570217
GY-18

BU-16

BU-16

BU-16
GY-18

PU-18

BU-16

GY-18

BU-16

BU-16

PU-14
J811-J226 BK-18 K986-J32 PK-16 K986-K13 PK-16 614-K51 PU-16 518-K6 OR-16 R982-K44 YL-16
BK-16

BK-16

PK-18

BK-18

BK-18
BR-18

PK-18

BR-16

BR-16
PK-16

PK-16

PK-16

YL-18
YL-18

YL-16

YL-16

YL-16

YL-16
9G3670 9G3670 1552269 614-J296 PU-14 12 614-K14 PU-16 614-K14 PU-16 614-K52 PU-16 1 614-K55 PU-16 A

GN-18
W

2 2 CA TW1 E903-CA10
CONN 18

1
2
3
4
5
6
7

1
2
3
4
5
6
7
A451-J108

H
G
A

A
C

C
N-C6 1 2 B

B
N-C7

B
N-C8 N-C100 13

E
F
K988-J43 WH-16 BK (73) ARC CONTROL VALVE SOL K988-J43 WH-16 700-J34 PK-16 700-K15 PK-16 614-K54 PU-16 520-K58 WH-16 139-K1 OR-10 R982-K40 YL-16

J
9G3676 9D3374 9W1951 3T4412 9G3676 3
N-C3 J814-J219 BK-18 2 BK 1555989 K991-J35 OR-16 J767-J132 GY-18 14 J767-K16 GY-16 614-K55 PU-16 777-K2 PU-10 3 R982-K41 YL-16 1 CA TW2 E906-CA24
M966-J105
M967-J101

M914-J354

A234-J31
170-J19

417-J99

170-J18

C415-J13

C413-J11

C414-J12

E707-J9
G439-J381
A251-J252

A251-J253

403-J125
861-J106
860-J107
892-J181
893-J185

801-J392
859-J102
858-J103
447-J104

393-J200
626-J201

411-J347

410-J357

875-J198
876-J197

614-J300
C453-J109
E708-J10
F711-J28

F712-J30
R982-J367
E709-J362

E710-J314

E972-J399

E456-J204

E972-J294
F418-J338
F419-J332
J846-J382

J847-J376

J849-J369

J848-J393

J842-J241

15 4 2

CONN 22

CONN 23
K989-J44 BU-16 X998-J177 BR-16 X998-K10 BR-16 614-K56 PU-16 X720-K11 GN-16 3 CA TW2 E907-CA25

GN-16

GN-18
GN-16

GY-18

BU-16

WH-16
BU-16

BU-16

BK-16

BR-16

YL-16
BK-18
N-C10 J-C36 16 5 3

GN-14
GN-14
YL-16
K988-J43 WH-16 454-J41 GN-16 H863-J432 BU-16 H863-K46 BU-16 614-K53 PU-16 614-K42 PU-16 BLOWER BACKLIGHT 1 X998-K65 BR-16

OR-10

OR-16
125-E53 OR-12

RD-16
RD-14
RD-14
RD-14
RD-14
RD-14
173-E36 RD-12

RD-14
RD-12
RD-12

BU-16
BU-14
BU-12
893-J345

200-E48 BK-16
PK-16

YL-14
YL-12

YL-16

308-E47 YL-16
109-E46 RD-4

RD-4
176-E1 RD-12
176-E2 RD-12

126-E3 RD-14
126-E4 RD-14
3E3370 1552269

BU-16
FUTURE K989-J44 BU-16 700-J34 PK-16 M901-J40 YL-16 17 M901-K18 YL-16 614-K42 PU-16 R982-K17 YL-16 1636508 6 4

BK-14
CF TW1 E906-CF16
CAN LINK A F711-N37 GN-18 K991-J35 OR-16 K989-J44 BU-16 1 GN-18 (73) ARC SUPPLY VALVE SOL K985-J33 BR-16 J846-J382 BR-16 18 J846-K19 BR-16 614-K57 PU-16 K-C25 C (E) BRAKE RETRACT SW 5
B F712-N36 GY-18 2 1221134 19 1071984 D 1701308 6 CF TW1 E907-CF26

A251-N17
J813-J222 BK-18 GN-18 K986-J32 PK-16 393-J200 BR-16 393-K77 BR-16 626-K79 BU-16

893-N18
892-N19
CONN 47

A234-N35

E793-N20
E794-N21
F712-N36
F711-N37
E972-N23

E972-N24
F419-N27
F418-N28

105-E24
103-E25
102-E26
115-E27
149-E28
124-E29
139-E32

113-E39

150-E38
123-E34
122-E35
121-E30
170-E44
135-E43
119-E41
185-E40
151-E37
127-E22
128-E23

120-E31
592-E10

110-E49
C A234-N35 BK-18 706-J229 BR-18 M901-J40 YL-16 200-J352 BK-16 20 200-K20 BK-14 700-K15 PK-16 CIGAR LIGHTER C (E) START AID SW

592-N16
200-N13
CF TW2 E900-CF25
J J-C41 N-C2
A958-J223
C976-J134
WH-18
YL-16 J-C37 (73) ARC PRESS SW
H430-J425
J842-J375
BU-16
BK-16
21
22
H430-K21
J842-K78
BU-16
BK-16
H430-K21 BU-16
H863-K46 BU-16
614-K53
R982-K27
PU-16
YL-16
BLOWER BACKLIGHT 2
1636508
1450847 D 1701303
CF TW2 E901-CF24
J
9X0146 7X6222 E-C2 E-C1 E-C4 F780-J147 PK-16 1698670 1285091 307-J424 OR-16 611-J155 PU-14 23 611-K22 PU-16 J767-K16 GY-16 J767-K49 GY-16 K-C24 KNOB AS.
1 8N1520 9X0146 1275483
F790-J228 BR-18 C 326-J423 PU-16 612-J289 GY-14 24 612-K23 GY-16 J767-K47 GY-16
1071984 1450846
CF TW3 892-CF1
BREAKER PANEL

10
11
12

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
GN-16
RD-14
RD-14
2 B 25 CF TW3 893-CF2

YL-16
(61) IBC CONTROL 105-J1 RD-16 105-N8 RD-16 J767-J131 GY-18 K991-J35 OR-16 H430-J425 BU-16 454-J41 GN-16 454-K24 GN-16 J811-K72 BK-18 J811-K48 BK-18 135-K28 BU-14

BK-18

BU-16
BU-16
J-C13
GN-16

J-C3 3 J-C14 J-C1 A 26


YL-16

2251412 393-J200 BR-16 200-J199 BK-14 200-N13 BK-14 J767-J132 GY-18 J767-J83 GY-18 H863-J432 BU-16 626-J201 BU-16 626-K79 BU-16 J811-K66 BK-18 200-K38 BK-14
WH-16

BK-16

BR-16
PU-14

8N1519 7X6222
GN-18

CF TW4 450-CF8
GY-18

BU-16
1275484
BK-18

BR-16
PK-16
LOCATION CODE 13 1471446 4 27

RD-4
411-J347 PK-16 E972-J189 BU-16 E972-N22 BU-16 J767-J133 GY-18 M996-J29 PK-16 411-J347 PK-16 411-K26 PK-16 J842-K78 BK-16
BK-16
BK-16

CONN 27

RD-12

RD-12
OR-10

OR-12
RD-12
RD-12

RD-12

BU-16

RD-14
GN-14

RD-14
RD-14

RD-14
YL-16

BK-16
W

YL-16
PK-16

RD-18
BU-18
UNUSED 1 5 28

BK-18
RD-4
626-J201 BU-16 876-J197 OR-16 J811-J225 BK-14 J846-K19 BR-16 605-K30 YL-16 LH TURN IND LAMP CF TW4 451-CF9

RD-14

RD-16
BU-14
YL-12
170-J18
170-J19

F419-J332

592-J6 BU-12
F418-J338
J842-J241

E972-J399
E972-J294
FINAL DRIVE LUBE PRESS 2 C473-J45 GN-18 J842-J375 BK-16 875-J198 BU-16 6 J811-J226 BK-18 29 K985-K12 BR-16 200-K35 BK-16 1631879 (E) AUTO RETARDER SW
R982-J367
J847-J376

K-C8 CF TW5 E902-CF28


GN-18
GN-18

J842-J375

J846-J382
GN-18

K-C7
410-J357
614-J300

RETARDER LEVER 3 7 30
BR-18
BR-18

K992-J126 PU-16 J846-J382 BR-16 F419-J191 YL-16 F419-N27 YL-16 J813-J221 BK-18 K986-K13 PK-16 1701299
BR-18
A234-J31

393-J200
411-J347
626-J201

110-J247
F711-J28
F712-J30

1071984
A251-J253
A251-J252

REAR BK COOL FLTR BYPASS 4 J810-J64 PU-18 105-J1 RD-16 F418-J193 GN-16 8 F418-N28 GN-16 J813-J222 BK-18 J811-J226 BK-18 31 J811-K72 BK-18 M901-K18 YL-16 3E7996

128-J239

176-J398
176-J452
127-J237

139-J364

173-J436
125-J400
109-J342

185-J130

122-J194
CF TW5 E903-CF27

308-J258

126-J451
126-J450
149-J330

200-J353
119-J160

103-J275
124-J290
120-J27

170-J20

105-J76
135-J16
UNUSED 5 A251-J195 BK-18 9 A251-N17 BK-16 J814-J219 BK-18 X717-J350 YL-16 32 R982-K36 YL-16 H430-K21 BU-16 BODY UP IND LAMP 614-K56 PU-16 A
CAN(HIGH) 6 F712-J22 GY-18 F418-J193 GN-16 893-J2 GN-18 10 893-N18 GN-16 W W J-C54 X720-J351 GN-16 135-J78 BU-14 33 135-K28 BU-14 R982-K39 YL-16 H863-K46 BU-16 1631878 R982-K43 YL-16 B CH TW1 892-CH13
(71) CONDENSER GP
892-J181
892-J370
893-J185
893-J345
892-J180
893-J184

CDL- 7 892-J180 BR-18 J-C24 F419-J191 YL-16 892-J3 BR-18 11 892-N19 BR-16 N-C4 (67) TPMS GN LAMP RESISTOR 105-J76 RD-16 1552269 34 R982-K73 YL-16 R982-K27 YL-16 K-C9 K985-K12 BR-16 1
CDL+ 8 3E3370 J-C25 12 7N9737 1646457 1 (73) PARK BRAKE SOL 35
1071984 1 CH TW1 893-CH14
893-J184 GN-18 E972-J189 BU-16 E793-J234 BU-16 E793-N20 BU-16 E972-N22 BU-16 E972-N23 BU-16 A958-J223 WH-18 GN-18 606-K29 GY-16 R982-K71 YL-16 R982-K17 YL-16
INSTRUMENT RETRUN 9 F711-J23 GN-18 A FUTURE 3E3370 876-J197 OR-16 E794-J235 YL-16 13 E794-N21 YL-16 E972-N24 BU-16 636-N30 GN-18 1 156-3581 139-J364 OR-10 J813-J221 BK-18 2 GN-18 1528340 515-J169 GY-16 36 605-K30 YL-16 611-K22 PU-16 HI BEAM IND LAMP J767-K47 GY-16 2
2
3 CN TW1 E793-CN36
A

C
B

UNUSED 10 F712-J22 GY-18 B CAN LINK 875-J198 BU-16 14 F419-N27 YL-16 J840-N32 WH-18 2 185-J130 YL-16 516-J170 GN-16 326-J423 PU-16 37 326-K68 PU-16 R982-K43 YL-16 200-K34 BK-16 1631880 K986-K13 PK-16 3
BU-16
BU-16

CN TW1 E794-CN35
WH-16

K-C10

WH-18

WH-16

WH-16
4
BK-18
BK-18
BU-16

M967-J101 OR-16
4

BU-16

M966-J105 GY-16
+8V SUPPLY 11 C 15 38
PK-16

BU-16

WH-16

M914-J354 WH-18
YL-16

C985-J206 BU-18 A234-J26 BK-18 FUTURE E793-J234 BU-16 A513-J5 PK-16 A513-N10 PK-16 F418-N28 GN-16 (71) COND MOTOR 1 517-J171 BU-16 308-J299 YL-16 308-K67 YL-16 R982-K41 YL-16

YL-18

YL-16
RD-14
GN-16

1071984
RD-14

GN-18

5
BK-16

GY-18

PU-18

RD-12
RD-14

RD-12
PK-18
PK-18
PK-16

YL-18

RD-12
GN-16
SENSOR RETURN 12 16 N-C5 EC-C2 J-C55 39 5
GY-18

J767-J207 GY-18 CAN LINK E794-J235 YL-16 105-N8 RD-16 (67) TPMS RD LAMP RESISTOR 1463506 105-J356 RD-16 (73) FOOT BRAKE PRESS SW 518-J172 OR-16 307-J424 OR-16 307-K69 OR-16 R982-K44 YL-16 CN TW2 892-CN17

YL-16
BK-16
BK-16

OR-12
RD-12
RD-14
RD-14
7N9738 3E3361 1698670

OR-10
RD-16
BU-14
+12V INSTRUMENT 13 17 40 6

YL-16

RD-4
RD-4
J800-J368 OR-16 892-J180 BR-18 J841-N33 YL-18 892-N19 BR-16 1646458 308-J299 YL-16 1285091 614-J296 PU-14 105-J77 RD-16 105-K70 RD-16 X717-K9 YL-16 612-K23 GY-16 REVERSE IND LAMP

RD-12

GN-14
RD-14

RD-14
PK-16
CN TW2 893-CN16

YL-16
E972-J313

LR WHEEL SPEED 14 18 1 2 C
CONN 35 1631878 C

GN-16
769-J48 BU-18 893-J184 GN-18 892-J3 BR-18 W J840-N32 WH-18 893-N18 GN-16 635-N31 BU-18 593-EC8 GN-14 J767-J131 GY-18 J767-J84 GY-18 C597-J81 BU-16 X720-K11 GN-16 200-K33 BK-16
E710-J314

BU-16
WH/RD-14

YL-16

YL-12
C413-J11
C414-J12
C415-J13

MOTOR
E708-J10

J842-J242
J842-J243

A513-J5 PK-16
G439-J381
A451-J108

OR-16
C453-J109

BU-16
E709-J362 K-C11
E972-J349

592-J6 BU-12
J848-J393
J849-J369
170-J166
170-J20
E707-J9

RH REAR PARK BK PRESS 15 19 2 1 B D


E456-J204
H429-J380 BU-16 A252-J230 BK-16 893-J2 GN-18 636-N30 GN-18 A234-N35 BK-18 J841-N33 YL-18 200-EC4 BK-14 200-J352 BK-16 C598-J82 OR-16 135-J79 BU-14 X998-K10 BR-16 200-K25 BK-16
403-J125

860-J107
861-J106
447-J104

170-J20
801-J392
858-J103
859-J102

BK-14
CN TW3 892-CN50

176-J452
176-J398
J842-J375

127-J237
1071984
417-J99

F418-J346
F419-J196
A251-J190
A251-J254

FRONT BK COOL FLTR BYPASS 16 C428-J63 GN-18 A252-J231 BK-16 120-J27 YL-12 20 635-N31 BU-18 A251-N17 BK-16 F790-J228 BR-18 A R982-J366 YL-16 185-J130 YL-16

128-J239
109-J342
110-J247

125-J400
126-J451
126-J450

105-J76
135-J16
139-J364
185-J130
(67) 5A 24V TO 12V CONVERTER CN TW3 893-CN48
BK-18

UNUSED 17 21

173-J436
A252-J59 BK-16 592-J6 BU-12 E793-N20 BU-16 (71) COND MOTOR 2 X998-J177 BR-16 A589-J129 OR-16 454-K24 GN-16 RETARDER ON IND LAMP

103-J275

119-J160

124-J290
149-J330
308-J258

120-J27
E972-J189
F418-J193

RD-18
1843579
CONN 26

BU-18
F419-J191
CAN(LOW) 18 22 N-C11 EC-C3

BK-18
F711-J23 GN-18 A252-J358 BK-16 A252-J232 BK-14 A513-J5 PK-16 E794-N21 YL-16 1463506 777-J361 PU-10 A590-J128 BU-16 J811-K66 BK-18 1631878

875-J198
876-J197
1779654 3E3361 K-C12 CN TW4 E793-CN44
CAN(SHIELD)
ECM LOCATION CODE 0
19
20
A234-J26 BK-18 A252-J359
176-J383
BK-16
RD-16
A252-J395 BK-14 23
24 CONN 17 F711-N37 GN-18
F712-N36 GY-18 120-N7 RD-12 1 +24V INPUT J-C33 EC-C6 593-EC7 GN-14 2 WH/RD-14
612-J289 GY-14 C597-J81
C598-J82
BU-16
OR-16 K-C19 1071984
CN TW4 E794-CN42
A251-J195

1552269 3E3364 MOTOR 1552272 R


ECM LOCATION CODE 1 21 176-J37 RD-16 2 GROUND 200-EC3 BK-14 1 BK-14 C976-J134 YL-16 411-K26 PK-16 VIMS ACTION IND LAMP
ECM LOCATION CODE 2 22 176-J38 RD-16 176-J452 RD-12 592-N11 BU-12 3 +12V OUTPUT 1 EC-C1 F780-J147 PK-16 308-K67 YL-16 1 YL J846-K19 BR-16 1631876
CN TW5 892-CN49
C OFF

RD-14
9X1054 K-C13

RD-14
ECM LOCATION CODE 3 23 176-J384 RD-16 176-J398 RD-12 W 4 N/C 2 J767-J133 GY-18 326-K68 PU-16 2 PU CN TW5 893-CN47
RR WHEEL SPEED 24 770-J49 GN-18 176-J385 RD-16 635-N31 BU-18 N-C1 CONN 25 1
87a
M996-J29 PK-16 307-K69 OR-16 3 OR
S
B
ON
ST
1071984
CN TW6 E793-CN43

BU-16
LH REAR PARK BK PRESS 25 H428-J378 GY-16 454-J41 GN-16 J-C44 N-C12 636-N30 GN-18 1552273 J-C23 EC-C4 5 J-C204 (73) BRAKE SYS PRESS SW 105-K70 RD-16 4 BR (E) KEY START SW M901-K18 YL-16 TCS IND LAMP
85 87

RD-16
YL-16
1779654 1779649 1297163 1297164 1698670

YL-16
BK-16
BK-12
UNUSED 26 700-J34 PK-16 J840-N32 WH-18 1 N/C 521-EC6 YL-14 2 1285091 1107887 J811-K48 BK-18 1631878 CN TW6 E794-CN41

127-J238
128-J240
FAN DR FLTR BYPASS SW 27 1 2 1 4 C K-C14
J812-J65 PK-18 958-J42 YL-14 A251-J195 BK-18 120-J27 YL-12 120-N7 RD-12 J841-N33 YL-18 +24V SWITCHED 200-EC1 BK-12 200-EC2 BK-14 J767-J85 GY-18 1071984
86 30 CN TW7 450-CN1
I DIFF OIL LEVEL 28 425-J406 PK-18 K985-J33 BR-16 200-J199 BK-14 2 3 N/C J-C18 125-EC5 OR-12 3 B
I

122-J194
EC-C5
DIFF FILTER BYPASS SW 29 C484-J51 YL-18 K986-J32 PK-16 592-J6 BU-12 3 592-N11 BU-12 A513-N10 PK-16 4 +12V MEMORY 1297164 1297163 (71) COND RELAY 706-J229 BR-18 A 606-K29 GY-16 RH TURN IND LAMP

308-J305

105-J356
308-J299
CN TW7 451-CN2

200-J353
200-J449
UNUSED 30 K988-J43 WH-16 4 5 N/C 1 3E5239 200-K32 BK-16 1631879
K-C15 CN TW8 E908-CN3
SWITCH PANEL

RD-18
BU-18
PARK BRAKE LOCKOUT 31 6

BK-18
K989-J44 BU-16 N/C
RAD FAN SPEED + 32 J803-J115 BR-18 K991-J35 OR-16 CONN 46 CENTER CONSOLE
1071984
CN TW8 E909-CN4
RAD FAN SPEED - 33 J804-J116 WH-18 M901-J40 YL-16 REAR COMPARTMENT CONN 24 CONN 34 AJ-C3
9W3089
UNUSED 34 J-C38 AJ-C9 C TW1 892-C46
UNUSED 35 1552264 3E3388 716-AJ5 BU-18 1 GROUND VERIFY
DIFF LUBE PRESS LO 36 J802-J52 OR-18 716-J39 BU-16 1 J879-AJ2 GN-18 2 GROUND C TW1 893-C45
BRAKE OIL PRESS 37 432-J58 PK-18 J767-J131 GY-18 711-J46 BR-16 2 711-AJ40 BR-18 3 LEVER 1 ET TW1 E902-ET2
PARK BRAKE (N/O) WHEN OFF 38 F780-J147 PK-16 J767-J132 GY-18 J767-J131 GY-18 712-J86 WH-16 3 W 712-AJ41 WH-18 4 LEVER 2 (C) XMSN CANE POS SNSR
PARK BRAKE (N/C) WHEN OFF 39 C976-J134 YL-16 J767-J133 GY-18 J767-J132 GY-18 4 713-AJ42 OR-18 5 LEVER 3 1267896 ET TW1 E903-ET1
ENGINE SPEED + 40 451-J121 BR-18 J811-J225 BK-14 J767-J133 GY-18 714-J88 YL-16 5 113-AJ31 OR-18 6 +V J TW1 892-J178
ENGINE SPEED - 41 450-J119 YL-18 J811-J226 BK-18 J811-J225 BK-14 715-J89 GN-16 6 714-AJ43 YL-18 7 UNUSED
UNUSED 42 J814-J219 BK-18 J811-J226 BK-18 7 715-AJ44 GN-18 8 LEVER 4 J TW1 893-J182
UNUSED 43 706-J229 BR-18 J814-J219 BK-18 8 9 LEVER 5 J TW2 892-J3
BRAKE FILTER 44 J805-J60 YL-18 A958-J223 WH-18 J879-J440 GN-18 AJ-C2 10 NEUTRAL
FOOT BRAKE PRESS 45 F790-J228 BR-18 C976-J134 YL-16 1071984 J TW2 893-J2
BRAKE SYS ON 46 706-J229 BR-18 F780-J147 PK-16 429-J62 YL-16 CONN 33 614-AJ6 PU-16 (C) CANE LEVER LAMP
J TW3 892-J370
FINAL DRIVE FLTR BYPASS SW 47 J806-J53 GY-18 F790-J228 BR-18 C467-J61 BU-16 J-C57 AJ-C1 R982-AJ3 YL-16 1636508 (C) LH POWER WINDOW SW
UNUSED 48 J813-J221 BK-18 C467-J61 BU-16 1552252 3E5179 1701313 J TW3 893-J345
UNUSED 49 J813-J323 BK-18 J813-J222 BK-18 429-J62 YL-16 1 113-AJ1 OR-16 614-AJ10 PU-16 AJ-C4
UNUSED 50 J804-J116 WH-18 101-AA1 RD-00 R982-J377 YL-16 2 R982-AJ4 YL-16 3E7996 J TW4 892-J181
LF BRAKE TEMP 51 C466-J117 YL-18 J813-J220 BK-18 J803-J115 BR-18 3 614-AJ15 PU-16 A J TW4 893-J185
RF BRAKE TEMP 52 F433-J118 PU-18 J818-J213 OR-16 RELAY PANEL 614-J325 PU-14 4 614-AJ35 PU-16 R982-AJ19 YL-16 B INSTRUMENT PANEL J TW5 892-J180
UNUSED 53 J819-J57 BR-16 A-C1 J-C15 5 R982-AJ20 YL-16
ARC (N/O) 54 K986-J32 PK-16 425-J406 PK-18 432-J58 PK-18 3E6286 1130580 C597-J81 BU-16 6 C597-AJ36 BU-16 1
(59) SPEEDO TACH CLUSTER J TW5 893-J184
ARC (N/C) 55 K985-J33 BR-16 773-J319 GY-18 T807-A13 WH-16 1 T807-J255 WH-16 C598-J82 OR-16 7 C598-AJ37 OR-16 C-C2
1 1552273 6V6457 J TW6 J818-J213
TCS TEST 56 700-J34 PK-16 432-J58 PK-18 774-J67 YL-18 500-A67 BR-16 2 500-J328 BR-16 185-J130 YL-16 8 185-AJ7 YL-16 2
2
ARC PRESS 57 K991-J35 OR-16 769-J48 BU-18 775-J322 BR-18 128-A17 RD-14 3 128-J240 RD-14 128-J240 RD-14 A590-J128 BU-16 9 A590-AJ26 BU-16 E707-C2 GN-16 1 OR-18 +V DISPLAY
3 J TW6 J819-J57
KEY SWITCH 58 770-J49 GN-18 987-J66 WH-18 T998-A21 BR-16 4 T998-J256 BR-16 127-J238 RD-14 A589-J129 OR-16 10 A589-AJ25 OR-16 3 C-C14 E972-C7 BU-16 2 BK-18 GROUND
4

WH-16

WH-16

WH-14

WH-16
3E3388

GN-14
OR-14

OR-14
J TW7 892-J179

RD-14

RD-14

RD-14

RD-14
BU-14

GY-14

GY-14
GY-14
BR-16

BK-14

BK-14
BR-16

BR-16
BR-16

BR-16

BR-16
PK-16

PK-14

PK-14
REAR DIFF TEMP 59 5 11 4 3 GN-18 CLOCK

BK-16

YL-14

YL-14

YL-16

YL-14

YL-14

YL-14

YL-16
YL-16
C429-J54 GY-18 774-J67 YL-18 C428-J63 GN-18 A-C19 T810-A23 BR-16 T810-J257 BR-16 200-J343 BK-14 200-AJ16 BK-14 E708-C12 PK-16

BK-16
5
UNUSED 60 775-J322 BR-18 C466-J117 YL-18 1552269 T317-A25 YL-14 6 T317-J310 YL-14 500-J328 BR-16 135-J79 BU-14 12 C569-AJ27 BU-14 W 5 113-C42 OR-18 1 C413-C16 YL-16 4 WH-18 DATA
6 J TW7 893-J183

BK-14
LR BRAKE TEMP 61 773-J319 GY-18 C985-J47 BU-18 591-A43 WH-16 7 591-J336 WH-16 612-J289 GY-14 J-C69 AJ-C7 E972-C43 BU-16 2 C414-C20 BU-16 5 YL-18 LOAD
1552273 3E3382

1
2
RR BRAKE TEMP 62 987-J66 WH-18 C985-J248 BU-16 119-A44 PK-16 8 119-J259 PK-16 958-J42 YL-14 113-AJ29 OR-16 6 3 6 BU-18 HARNESS CODE J TW8 892-J98

H809-A64
H867-A65
128-A17

127-A30

575-A19
591-A43

119-A44
500-A67

103-A46
958-A47

604-A48

102-A49
610-A50
200-A53
619-A54

115-A55
627-A56

631-A57

121-A58
321-A59

612-A62
612-A63

327-A66
X809-A41

X337-A42
R807-A26

R998-A36
R810-A38
R317-A40
H H

T807-A13

T998-A21
T810-A23
T317-A25

J811-A45
A-C20

A251-J190

A251-J254
UNUSED 63 C428-J63 GN-18 F433-J118 PU-18 3E3364 103-A46 RD-14 9 103-J276 RD-14 103-J276 RD-14 M996-J29 PK-16 1 M996-AJ30 PK-16 614-AJ15 PU-16 893-C45 GN-18 4
UNUSED 64 10 2 C 5 PANEL LAMP 4 J TW8 893-J165

200-AJ38
C429-J54 GY-18 G736-J56 PK-18 X809-A41 BU-14 X809-J260 BU-14 200-J236 BK-14 J767-J133 GY-18 J767-AJ34 GY-16 614-AJ14 PU-16 892-C46 BR-18
UNUSED 65 C466-J117 YL-18 H428-J378 GY-16 (F) START AID RESISTOR 1 A-C15 X337-A42 WH-14 11 X337-J261 WH-14 610-J298 OR-14 C976-J134 YL-16 3 C976-AJ32 YL-16 6 PANEL LAMP 1 1636509
1552269 1636509 J TW9 450-J124
UNUSED 66 H429-J380 BU-16 1246704 575-A19 YL-16 12 575-J137 YL-16 627-J288 YL-14 F780-J147 PK-16 4 F780-AJ33 PK-16 R982-AJ20 YL-16 D 7

1
C-C6 C-C7 J TW9 451-J122
BRAKE COOL SHAFT SPD - 67 J818-J213 OR-16 C473-J45 GN-18 J767-J209 GY-18 1 R984-A1 GY-14 R984-A2 GY-14 R807-A26 WH-16 13 R807-J262 WH-16 619-J326 GN-14 J879-J440 GN-18 5 J879-AJ39 GN-18 R982-AJ23 YL-16 8 3T3158 c c 3T3158
BRAKE COOL SHAFT SPD +
UNUSED
68
69
J819-J57 BR-16 C484-J51 YL-18 J767-J373 GY-18 2 R317-A3 YL-14 R317-A4 YL-14 14
15
591-J336 WH-16 6 AJ-C6
3E3364 AJ-C5 CONN 45 J TW10 E793-J234
C985-J205 BU-18 J805-J60 YL-18 127-A30 RD-14 127-J238 RD-14
CONN 32 J879-AJ28 GN-18
3E7996
R982-C28 YL-16

1
2
UNUSED 70 C985-J206 BU-18 C985-J47 BU-18 (F) START AID RESISTOR 2 A-C16 R998-A36 BR-16 16 R998-J263 BR-16 R807-J262 WH-16 E972-C43 BU-16 E710-C29 BU-16 J TW10 E794-J235

RD-14

YL-14
C985-J248 BU-16 J810-J64 PU-18 A252-J395 BK-14 1246704 1552269 R810-A38 BR-16 17 R810-J264 BR-16 R810-J264 BR-16 J879-AJ2 GN-18 12V AUX CONN 614-AJ11 PU-16 A 113-C42 OR-18 614-C39 PU-16

RD-14
+ BATTERY 1 1 18 B
J TW11 F418-J193
176-J37 RD-16 F433-J118 PU-18 J812-J65 PK-18 A252-J232 BK-14 R984-A6 GY-14 R317-A40 YL-14 R317-J311 YL-14 R998-J263 BR-16 13 AMPS MAX R982-AJ23 YL-16 113-C35 OR-16
- BATTERY 2 A252-J231 BK-16 G736-J56 PK-18 J813-J220 BK-18 A253-J202 BK-14 2 R317-A5 YL-14 958-A47 YL-14 19 958-J42 YL-14 T807-J255 WH-16 R982-AJ24 YL-16 J TW11 F419-J191

127-A31

R317-A4
UNUSED 3 H428-J378 GY-16 J814-J218 BK-18 A253-J396 BK-14 J811-A45 BK-14 20 J811-J225 BK-14 T810-J257 BR-16 1 E707-C1 GN-16 C-C3 (D) FOUR GAGE CLUSTER
J TW12 875-J198

127-A29
UNUSED 4 H429-J380 BU-16 J815-J216 BK-18 (F) START AID RESISTOR 3 A-C17 604-A48 OR-14 21 604-J307 OR-14 T998-J256 BR-16 1552273 1666946
1552269 1
UNUSED 5 1246704 102-A49 RD-14 22 X337-J261 WH-14 2 E972-C6 BU-16 E707-C3 GN-16 1 OR-18 +V DISPLAY J TW12 876-J197
2
UNUSED 6 J816-J317 GN-18 1 T984-A7 GY-14 T984-A8 GY-14 610-A50 OR-14 23 610-J298 OR-14 X809-J260 BU-14 E972-C8 BU-16 2 BK-18 GROUND
3 J TW13 F418-J338
UNUSED 7 J800-J368 OR-16 J817-J379 WH-16 2 T317-A10 YL-14 T317-A11 YL-14 200-A53 BK-14 24 200-J236 BK-14 3 E708-C11 PK-16 E708-C13 PK-16 3 GN-18 CLOCK
4

W
YL-18
BR-18

UNUSED 8 J802-J52 OR-18 W 619-A54 GN-14 25 619-J326 GN-14 327-J318 PK-14 4 C413-C15 YL-16 C413-C17 YL-16 4 WH-18 DATA J TW13 F419-J332
5
UNUSED 9 J803-J115 BR-18 (F) START AID RESISTOR 4 A-C18 115-A55 PK-14 26 604-J307 OR-14 W 5 C414-C19 BU-16 C414-C21 BU-16 5 YL-18 LOAD
1552269 6 J TW14 F418-J346
UNUSED 10 J804-J116 WH-18 J767-J159 GY-18 1246704 627-A56 YL-14 27 627-J288 YL-14 631-J309 GY-14 6 BU-18 HARNESS CODE

T807-A13 WH-16

R807-A26 WH-16
WH-18

WH-18
PK-18

T998-A21 BR-16
T810-A23 BR-16

BR-16
T317-A24 YL-14

YL-14
BU-16
BR-18
YL-18

UNUSED 11 1 28 6
WH-16

J805-J60 YL-18 K992-J126 PU-16 T984-A9 GY-14 631-A57 GY-14 631-J309 GY-14 R317-J311 YL-14

128-A14 RD-14
128-A15 RD-14

128-A18 RD-14

127-A27 RD-14
127-A28 RD-14

RD-14
T984-A8 GY-14

R984-A2 GY-14
GN-18

BU-18
450-J123

YL-16
J TW14 F419-J196
PU-18
451-J120

GN-18

PU-14
BR-18

PK-16
BR-18
YL-18

PU-14
PANEL LAMP 5

OR-16
PROP RET 17-20 12 2 29

OR-16
J806-J53 GY-18 425-J406 PK-18 T317-A12 YL-14 121-A58 YL-14 T317-J310 YL-14

BU-16

BU-16
X337-A42 WH-14

GN-14
RD-14

RD-14
X809-A41 BU-14

BK-14

BK-18

BK-18
X998-A37 BR-16

H867-A16 YL-16

H867-A60 YL-16
H809-A64 YL-16

YL-18
PANEL LAMP 2 J TW15 J803-J115

WH-16
PROP RET 13-16 13 30 C 1636509

GN-14
321-A59 BR-16 321-J429 BR-16 614-AJ14 PU-16

604-A48 OR-14

OR-14
127-A33 RD-14

127-A34 RD-14
103-A46 RD-14

RD-14

GY-14

612-A61 GY-14
BK-16

BK-14

BK-14
BR-16

321-A59 BR-16
PK-16

PK-14

327-A66 PK-14

PK-16
YL-16

958-A47 YL-14

YL-14

121-A58 YL-14

185-AJ8 YL-18

W
1636509

W
RAX PUMP DR OIL DIV SOL 14

R810-A38
R317-A39
W J810-J64 PU-18 200-J386 BK-16 612-A62 GY-14 31 X998-J301 BR-16 614-AJ11 PU-16

1
705-J113

A493-J111

A491-J110

J TW15 J804-J116

127-A32
E909-J321
E908-J320

C-C8 C-C9
J765-J210

R982-J377
C989-J50

481-J112
799-J389

UNUSED 15 32 D
J883-J421

J812-J65 PK-18 769-J48 BU-18 200-J344 BK-14 612-A63 GY-14 612-J289 GY-14 R982-AJ24 YL-16 3T3158 c c
893-J182
892-J178

614-J325

119-J160
3T3158

614-J17
J882-J95
J881-J96

C598-AJ37
A589-AJ25
A590-AJ26

C597-AJ36
UNUSED 16 J815-J215 BK-18 770-J49 GN-18 200-J236 BK-14 200-J341 BK-14 X998-A37 BR-16 33 X998-J301 BR-16 119-J259 PK-16 J TW16 450-J123

J811-A45

185-AJ12
200-AJ17

200-AJ21
103-J275

124-J290
149-J330
575-A19
591-A43
200-A22
119-A44
500-A67

102-A49
610-A50
200-A51
619-A54

115-A55
627-A56
200-A52
631-A57

A513-J5
UNUSED 17 J815-J214 BK-18 J815-J216 BK-18 C429-J54 GY-18 200-J199 BK-14 200-J337 BK-14 H809-A64 YL-16 34 H809-J426 YL-16 575-J137 YL-16 AJ-C8 (C) RH POWER WINDOW SW R982-C30 YL-16
A-C2 A-C3 A-C4 A-C5 1698670 J TW16 451-J120
PROP RET 21-25 18 C473-J45 GN-18 200-J352 BK-16 200-J335 BK-14 9X1054 9X1054 9X1054 9X1054 H867-A65 YL-16 35 1701313 614-C33 PU-16
UNUSED 19 J816-J317 GN-18 C484-J51 YL-18 200-J449 BK-12 200-J244 BK-14 327-A66 PK-14 36 327-J318 PK-14 321-J429 BR-16 A RD +24V 614-C41 PU-16 614-C34 PU-16 J TW17 450-J119
A-C6 A-C7 A-C9 A-C10 A-C11 A-C12 A-C13

1
5
2
4
3

1
5
2
4
3

1
5
2
4
3

1
5
2
4
3
UNUSED 20 J817-J379 WH-16 C985-J205 BU-18 200-J353 BK-16 9X1054 3E5519 9X1054 9X1054 9X1054 9X1054 9X1054 37 H809-J426 YL-16 AJ-C10 AJ-C11 B BK GROUND (C) HOIST LEVER POS SNSR R982-C27 YL-16 R982-C31 YL-16
UNUSED 21 J818-J213 OR-16 J767-J208 GY-18 38 3E3388 3E3388 C WH SIGNAL 2192389 J TW17 451-J121

86

86

86

86
(D) VIMS MESSAGE CENTER CLUSTER

85

85

85

85

1
5
2
4
3

1
5
2
4
3

1
5
2
4
3

1
5
2
4
3

1
5
2
4
3

1
5
2
4
3

1
5
2
4
3

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
- BATTERY 22 A252-J230 BK-16 J819-J57 BR-16 J800-J368 OR-16 39 C-C4
BU-18

BK-14
BK-14

1492357 J TW18 892-J246


RD-14
RD-14

1552273
BR-18
YL-18

+ BATTERY 23 176-J38 RD-16 J845-J55 PU-18 J802-J52 OR-18 40 W WM W WM


BK-18

PK-18

87

87

87

87
2 1

86

86

86

86

86

86

86
30

30

30

30
PU-18

85

85

85

85

85

85

85
J TW18 893-J212
CONN 29
WH-18
WH-18

UNUSED 24 W J806-J53 GY-18 J-C58 C-C13 E707-C4 GN-16 1 OR-18 +V DISPLAY

87a

87a

87a

87a
BU-18
BU-16
BR-18
YL-18
WH-16

3
GN-18

GN-18
BR-18

BR-18

PU-18

1552264 3E3388
OR-16

YL-18
BU-18

GY-18

BR-18
YL-18

UNUSED 25 K992-J126 PU-16 J815-J215 BK-18 113-AJ29 OR-16 E972-C9 BU-16 2 BK-18 GROUND
GN-18

OR-18
GY-18

GY-18

J TW19 892-J280

87

87

87

87

87

87

87
PK-18
YL-18

30

30

30

30

30

30

30
G G
A253-J396
A253-J202
GN-18

H803-J388
BU-18

UNUSED 26 450-J119 YL-18 J845-J55 PU-18 J879-AJ28 GN-18 1 E708-C14 PK-16 3 GN-18 CLOCK

87a

87a

87a

87a

87a

87a

87a
126-J450
126-J451
451-J120
450-J123

705-J113
J815-J215

UNUSED 27 451-J121 BR-18 (F) START AID (F) START AID (F) START AID (F) START AID M996-AJ30 PK-16 (C) PARK BRAKE ON OFF SW 2 113-C42 OR-18 C413-C18 YL-16 4 WH-18 DATA J TW19 893-J291
J845-J55

A491-J110

A493-J111
E909-J321
E908-J320

UNUSED 28
CONN 14
J883-J421
J765-J210

J767-J207 GY-18 HOLD RELAY 2 PULL IN RELAY 2 HOLD RELAY 1 PULL IN RELAY 1 J767-AJ34 GY-16 4D1836 3 E972-C43 BU-16 C414-C22 BU-16 5 YL-18 LOAD
450-J124
451-J122

892-J178

C989-J50
799-J389

481-J112

893-J182
C985-J205

J TW20 875-J504
J881-J96
J882-J95
J800-J368
J767-J208

(F) PRELUBE RELAY (F) STOPLAMP RELAY (F) HEADLAMP RELAY (F) FOGLAMP RELAY (F) BACKUP ALARM LIGHT RELAY (F) STEERING BRAKE BLEED RELAY
C429-J54

C473-J45

C484-J51
425-J406

UNUSED 29 3E5239 3E5239 3E5239 3E5239 4 6 BU-18 HARNESS CODE


J802-J52
J806-J53

J811-J227 BK-18 (F) WIPER MOTOR RELAY C976-AJ32 YL-16


769-J48
770-J49

UNUSED 30 J814-J217 BK-18 J-C59 3E5239 3E5239 3E5239 3E5239 3E5239 3E5239 3E5239 F780-AJ33 PK-16 5 J TW20 876-J503
UNUSED 31 J-C62 3E5179
RELAY PANEL CENTER CONSOLE 6 PANEL LAMP 3
1552272 CONN 11 N TW1 875-N108
10
11
12

1636509
1
2
3
4
5
6
7
8
9

UNUSED 32 450-J119 YL-18 J-C60 7 892-C46 BR-18

1
J-C61 AM-C2 9X0146 c
UNUSED 33 AM-C4 8
1
2
3
4

451-J121 BR-18 450-J124 YL-18 1552252 1552252 614-J17 PU-14 893-C45 GN-18 C-C10 N TW1 876-N105
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

3E3376
1
2
3
4
5
6
7
8
9

UNUSED 34 J767-J207 GY-18 451-J122 BR-18


CONN 10
C413-J11 YL-16
CONN 44 3T3158
10
11
12

N TW2 892-N19
1
2
3
4
5
6
7
8
9

126-AM2 RD-14
126-AM7 RD-14
H803-AM54 BU-18

A253-AM20 BK-14

PK-18
A253-AM12 BK-14

UNUSED 35 J811-J227 BK-18 CF-C3 CF-C5 C414-J12 BU-16 E710-C36 BU-16 E710-C37 BU-16
ON/OFF RET 1-4 36 J811-J227 BK-18 J814-J217 BK-18 3E5179 CONN 15 7X6222 C415-J13 WH-16 113-C24 OR-16 113-C25 OR-16 N TW2 893-N18
PU-18

PU-18
A491-CF11 WH-18
BK-18

BR-18
BU-16

UNUSED 37
893-CF2 GN-18

450-J123 YL-18 E707-J9 GN-16


PU-18
A493-CF18 YL-18
BR-18

E909-CF7 WH-18
799-CF48 WH-16

YL-18
YL-18

481-CF22 GN-18

OR-18
E908-CF6 BR-18

N TW3 E793-N20
705-AM44

UNUSED 38 450-J124 YL-18 CUSTOMER E708-J10 PK-16 C-C11


892-CF1 BR-18

+24V 39 451-J120 BR-18 MACHINE E710-J314 BU-16 1552269


N TW3 E794-N21
OR-18

OR-16
C473-CF33 GN-18
C985-CF31 BU-18

GY-18
GY-18
PU-18
J845-AM9
J815-AM3

769-CF34 BU-18

C484-CF37 YL-18

BRAKE LIGHT RELAY 40 958-J42 YL-14 451-J122 BR-18 LOCKOUT E972-J313 BU-16 J-C7 C-C1 113-C26 OR-16 1
C429-CF20 GY-18

770-CF35 GN-18
425-CF44 PK-18

450-CF8
451-CF9

C989-CF36
J765-CF30

J881-CF21

3E5179 1552252 N TW4 F418-N28


113-CF19

REAR DIFF FAN SOL 41 G736-J56 PK-18 J767-J131 GY-18 E710-C38 BU-16 2
W
W

UNUSED 42 J767-J132 GY-18 R982-J365 YL-16 1


BK-16

UNUSED 43 J767-J133 GY-18 119-J141 PK-16 +24V E707-J9 GN-16 2 E707-C1 GN-16 C-C5 (D) VIMS KEYPAD MODULE N TW4 F419-N27
J767-CF41
J766-CF32

J802-CF38
J806-CF39
J800-CF40

PARK BRAKE SOLENOID 44 A958-J223 WH-18 J767-J159 GY-18 590-J151 GY-16 IN E972-J313 BU-16 3 E972-C6 BU-16 1552272 1493254 N TW5 875-N26
ARC SUPPLY SOLENOID 45 K989-J44 BU-16 J767-J208 GY-18 591-J336 WH-16 OUT (60) INT WIPER MODULE E708-J10 PK-16 4 E708-C11 PK-16 E707-C5 GN-16 1 OR-18 +V DISPLAY
201-ER1

- BATTERY 46 A252-J359 BK-16 J767-J209 GY-18 1437884 C413-J11 YL-16 5 C413-C15 YL-16 E972-C10 BU-16 2 BK-18 GROUND N TW5 876-N25
+ BATTERY 47 176-J384 RD-16 J767-J373 GY-18 C414-J12 BU-16 6 C414-C19 BU-16 C415-C23 WH-16 3 WH-18 DATA N TW6 875-N106
UNUSED 48 J811-J225 BK-14 M X998-J177 BR-16 J-C39 C415-J13 WH-16 7 C415-C23 WH-16 4 NC
PROP RET 49 J813-J323 BK-18 J811-J226 BK-18 ER-C1 1698670 8 113-C24 OR-16 N TW6 876-N103
3E3361 BACKLIGHT
ARC LAMP 50 454-J41 GN-16 J814-J218 BK-18 W X998-J301 BR-16 X800-J161 OR-16 A RD +8V (70) THROTTLE POS SNSR R982-J365 YL-16 9 R982-C27 YL-16 PA TW1 892-PA4
1
2

TCS LAMP 51 M901-J40 YL-16 J814-J219 BK-18 CF-C6 713-J87 OR-16 X998-J162 BR-16 B BK GROUND 2047949 614-J17 PU-14 10 614-C41 PU-16 PANEL LAMP 6
PROP RET 52 J814-J217 BK-18 3E3364 X912-J163 GN-16 C WH SIGNAL 11 1636509 PA TW1 893-PA3
WH-16

53
GN-16

UNUSED 12
OR-16

E710-J314 BU-16 E710-C36 BU-16


GY-16
G428-CF42 BU-16
PU-16

1
CONN 9
YL-16
YL-16
BU-16
PK-16

c PA TW2 892-PA30
428-CF15 OR-16
426-CF17 BR-16

(A) RETARDER SW
UNUSED 54 M J-C26
CONN 43 R982-C32 YL-16 C-C12
BU-16

BU-16
799-CF43 WH-16

799-CF48 WH-16

1552273 1533717 3T3158


H807-AM8 YL-16

BRAKE OIL DIVERT 55 PA TW2 893-PA32


A253-AM20 BK-14

987-J66 WH-18 M 614-C40 PU-16


A253-AM12 BK-14

INSTRUMENT PANEL
A491-CF11 WH-18

- BATTERY 56 A252-J358 BK-16 MM M 1 +24V


C989-CF36 PU-18

RD-14
RD-14
A493-CF18 YL-18

YL-18
E909-CF7 WH-18
481-CF22 GN-18

PA TW3 450-PA23
113-CF19 OR-18
E900-CF25
E901-CF24
E902-CF28
E903-CF27
E906-CF16
E907-CF26

E908-CF6 BR-18
J823-CF23
R988-CF47
J765-CF46

+ BATTERY 57 2 GROUND
GN-18

176-J383 RD-16 M J767-J159 GY-18


BR-18
BR-18
YL-18

J831-AM58 GY-18
BU-18

H802-AM31 GY-16

OVERHEAD CONSOLE
H801-AM48 PU-16

J832-AM57 YL-18
J765-CF29

901-AM53 WH-16
J765-CF30

SIGNAL OUT
751-AM50 GN-16

UNUSED 58 3
755-AM51 OR-16
754-AM52 BU-16

900-AM55 PU-16

FUTURE K992-J126 PU-16 PA TW3 451-PA24


902-AM56 BR-16
PK-18

752-AM49 YL-16

1
2

1
2

PROP RETURN 59 J815-J214 BK-18 CAN LINK 4 UNUSED


126-AM2
126-AM7

AM-C1 AM-C8 PA TW4 892-PA29


J881-CF21

RADIATOR PUMP 60 5 UNUSED


F J816-J317 GN-18 3E3364 1552269
F
450-CF8
451-CF9
892-CF1
893-CF2

F-C11
H803-AM54
A

UNUSED
C

BRAKE COOL PUMP 61


B

J817-J379 WH-16 CF-C9 6 PA TW4 893-PA31


705-AM44

3E3370 3E7996
ARC CONTROL SOLENOID 62 K988-J43 WH-16 614-F58 PU-16
SERVO BRAKE SOLENOID 63 773-J319 GY-18 (60) FLASHER A 614-F36 PU-16 R982-F60 YL-16 PA TW5 E908-PA20
A
GN-18
GY-18

RIGHT BRAKE SOLENOID 64 1080358 B


BK-18

775-J322 BR-18 R982-F52 YL-16 PA TW5 E909-PA19


BU-16
799-CF4 WH-16

LEFT BRAKE SOLENOID 65 774-J67 YL-18 103-J312 RD-14 (A) HORN SW 1 B


UNUSED 66 518-J143 OR-16 J-C53 2T3360 1 539-F45 BU-16 PA TW6 E793-PA22
A253-AM23 BK-16

A253-AM11 BK-16

2
A253-AM24 BK-16

1552269
A253-AM6 BK-16
126-AM22 RD-16
126-AM21 RD-16

126-AM10 RD-16

A253-AM5 BK-16

UNUSED 67 2 606-F44 GY-14


M

M
M
M
126-AM4 RD-16
A234-CF14

PA TW6 E794-PA21
126-AM1 RD-16

3
F711-CF12
F712-CF13

FINAL DRIVE OIL BYPASS SOL 68 1


J765-CF5

J845-J55 PU-18 322-J192 GY-16


M

4
M
M

- BATTERY 69 A252-J59 BK-16 200-J343 BK-14 590-J151 GY-16 2 3 518-F41 OR-16 518-F43 OR-16 PA TW7 892-PA128
5
+ BATTERY 70 176-J385 RD-16 200-J341 BK-14 J-C27 4 540-F47 WH-16
1552252 6 PA TW7 893-PA127
J-C4 619-J326 GN-14 5 605-F46 YL-14 F-C16
1607690 619-J324 GN-14 619-J308 GN-14 502-J135 OR-16 1 BR-18 WIPER HIGH 6 518-F42 OR-16 3E7996 (B) STROBE LAMP SW
1701318 PA TW8 T723-PA48
322-J192 GY-16 501-J136 GN-16 2 OR-18 WIPER LOW C A
611-J157 PU-14 611-J156 PU-14 611-J156 PU-14 3 WH-18 HI BEAM D B PA TW8 T724-PA46
JUNCTION BLOCK 611-J155 PU-14 619-J308 GN-14 4 GY-18 HEADLAMP/TAIL (B) HAZARD SW 1 PA TW9 A234-PA141
2
J-C16 200-J340 BK-16 5 YL-18 LOW BEAM 1655957 149-F62 PU-14 2
1153082 3 PA TW9 F711-PA139
501-J136 GN-16 575-J137 YL-16 6 GN-18 WIPER PARK 603-F63 PK-16 3
21 J811-J227 BK-18 502-J135 OR-16 506-J138 PU-16 7 RD-18 WASH 4
RD-12

PA TW9 F712-PA140
OR-18
WH-18

WH-16
GN-16
OR-16
GN-18

GY-16

8
BU-16

20 5
PU-16
C989-CF36 PU-18

J811-J226 BK-18 506-J138 PU-16 119-J139 PK-16 BU-18 WIPER B+


J831-AM58 GY-18
BR-18
GY-18

A234-CF14 BK-18

H802-AM31 GY-16

BU-18
PK-16

H801-AM48 PU-16
A493-CF18 YL-18
YL-18

YL-16

YL-16

A253-AM24 BK-16
A253-AM23 BK-16

A253-AM11 BK-16
YL-16

J832-AM57 YL-18
E909-CF7 WH-18
BR-18

WH-16
481-CF22 GN-18
428-CF15 OR-16

GN-16
BU-16

OR-16
126-AM22 RD-16
126-AM21 RD-16

126-AM10 RD-16
E908-CF6 BR-18

426-CF17 BR-16

900-AM55 PU-16

BU-16
WH-16

A253-AM5 BK-16

A253-AM6 BK-16
902-AM56 BR-16
BR-18

PK-18

YL-16

PA TW10 A234-PA43
893-CF2 GN-18

19 J811-J225 BK-14 200-J337 BK-14 540-J187 WH-16 9 RD/WH-18 LEFT TURN 6


126-AM4 RD-16

126-AM1 RD-16
BR-18
892-CF1 BR-18

YL-18

15 451-J122 BR-18 119-J140 PK-16 518-J142 OR-16 10 PK-18 TURN SW F-C10 614-F36 PU-16 614-F58 PU-16 C
3E7996 PA TW10 F711-PA41
173-J436
113-CF19

14 451-J121 BR-18 119-J160 PK-16 119-J139 PK-16 539-J188 BU-16 11 PU-18 RIGHT TURN R982-F52 YL-16 R982-F60 YL-16 D
H807-AM13

H803-AM54
G428-CF42

A491-CF11
R988-CF47

A
E901-CF24
E906-CF16

E900-CF25
E907-CF26
E903-CF27
E902-CF28
J881-CF21

F712-CF13

F711-CF12
J764-CF45

J823-CF23

705-AM44

751-AM50
752-AM49
901-AM53
754-AM52
755-AM51
J764-CF10

13 451-J120 BR-18 590-J151 GY-16 12 BK-18 INTER WIPE A 614-F37 PU-16 PA TW10 F712-PA42
M
J765-CF5

J764-CF3
799-CF4

M
450-CF8
451-CF9

12 450-J124 YL-18 518-J143 OR-16 518-J142 OR-16 B B


11 450-J123 YL-18 518-J144 OR-16 (A) WIPE WASH TURN SW R982-F23 YL-16 PF TW1 A234-PF6
2 1
10 450-J119 YL-18 AM-C6 539-J188 BU-16 1416579 1 612-F54 GY-14 612-F48 GY-14 149-F62 PU-14 F-C5 PF TW1 F711-PF4
CF-C4 1607690 3 3E3364
9 J767-J373 GY-18 1471446 540-J187 WH-16 2 608-F49 GN-14 603-F63 PK-16 +12V AUX
5 4 PF TW1 F712-PF5
8 J767-J207 GY-18 119-J259 PK-16 3 121-F56 YL-14 121-F50 YL-14 135-F12 BU-14 135-F15 BU-14 1 POWER CONN
6
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

23

22

10
11
12
13
14
15
16
17
18
19
20
21
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
1
2
3
4
5
6
7
8
9

3
4
5
6
7
8
9

4 J767-J159 GY-18 575-J137 YL-16 4 612-F55 GY-14 200-F9 BK-14 200-F40 BK-14 2 13 AMPS MAX PF TW2 A234-PF3
GN-18

GN-18

GN-18

GN-18
BR-18

BR-18

BR-18

BR-18

5 5 630-F53 GY-14
893-J2 GN-18
892-J3 BR-18

1 J767-J131 GY-18 6 121-F57 YL-14 200-F18 BK-16 PF TW2 F711-PF1


CUSTOMER MACH LOCKOUT LAMP

2 J767-J132 GY-18 (B) REAR BACKUP LAMP SW C 135-F17 BU-16


3 1701317 D
PF TW2 F712-PF2
J767-J133 GY-18
XMSN SHIFT TRIGGER OUTPUT

892-J181
893-J185
892-J370
893-J345
892-J180
893-J184

892-J178
893-J182
XMSN INTERMEDIATE SPD +1
XMSN INTERMEDIATE SPD -1
XMSN CHARGE FLTR BYPASS

6 J767-J208 GY-18 (69) LH DOOR SW F-C14 PF TW3 A234-PF9


E E
TC INLET FLTR BYPASS SW

3E7996
CONN 42
XMSN OUTPUT SPEED +2

XMSN OUTPUT SPEED +1

XMSN OUTPUT SPEED +1

7 J767-J209 GY-18 R982-J365 YL-16 J-C28 F-C9 9D4068 614-F2 PU-16


XMSN LATCHING SNSR A
XMSN LATCHING SNSR B

XMSN OUTPUT SPEED -2


ECM LOCATION CODE 0
ECM LOCATION CODE 1
ECM LOCATION CODE 2
ECM LOCATION CODE 3

PF TW3 F711-PF7
XMSN CONTROL STATE

1552252 3E5179
TC SCREEN BYPASS SW

TC LOCKUP SOLENOID

16 A
ENGINE SPEED SNSR +
XMSN LUBE OIL PRESS

J814-J217 BK-18 103-J312 RD-14 614-F37 PU-16


INSTRUMENT RETURN

XMSN INPUT SPEED +

ENGINE SPEED SNSR -


XMSN INPUT SPEED -

XMSN LATCH VALVE


+8V POWER SUPPLY

MACHINE LOCKOUT
GEAR SELECT STATE

17 1 B
XMSN 2 STAGE SOL

J814-J218 BK-18 149-J391 PU-14 149-F62 PU-14 602-F34 WH-16 103-F35 RD-14 R982-F23 YL-16 PF TW3 F712-PF8
ON/OFF RET 1 -4

PROP RET 8 &10


XMSN OIL LVL SW

18 2 1
SENSOR RETURN

PROP RET 5,6,7,9

J814-J219 BK-18 518-J144 OR-16 603-J390 PK-16 603-F63 PK-16 R982-F21 YL-16
XMSN CLUTCH 7
XMSN CLUTCH 5

XMSN CLUTCH 6
XMSN CLUTCH 3
XMSN CLUTCH 4
XMSN CLUTCH 1
XMSN CLUTCH 2
XMSN OIL TEMP

PROP RET 17-20


PROP RET 13-16

PROP RET 21-25

539-J188 BU-16 630-J80 GY-14 3 630-F53 GY-14 P TW1 892-P4


PROP RET 1-4
T/C OIL TEMP
CAN(SHIELD)

2
KEY SWITCH

4 2
CAN (LOW)

CAN(HIGH)

540-J187 WH-16 612-F48 GY-14 607-F16 PK-14 103-F3 RD-14


+ BATTERY
+ BATTERY

+ BATTERY

+ BATTERY

+ BATTERY

P TW1 893-P3
- BATTERY
- BATTERY

- BATTERY

- BATTERY

- BATTERY

JUNCTION BLOCK 3
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED

UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED

UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED

J-C17 410-J357 WH-16 540-J187 WH-16 5 540-F47 WH-16 121-F50 YL-14 614-F2 PU-16 3
1153082 6 4 P TW2 892-P34
CDL+

614-J300 PU-14 605-F46 YL-14 518-F43 OR-16 614-F1 PU-16


CDL -

5
21 J847-J376 GN-16 539-J188 BU-16 7 539-F45 BU-16 539-F45 BU-16 115-F14 RD-14 5
6 P TW2 893-P37
20 R982-J367 YL-16 X998-J177 BR-16 8 606-F44 GY-14 540-F47 WH-16 627-F5 YL-14 6
19 (64) XMSN CONTROL 518-J144 OR-16 9 518-F43 OR-16 605-F46 YL-14 C (B) FOG LAMP SW P TW3 892-P36
15 2251414 410-J357 WH-16 10 410-F65 WH-16 606-F44 GY-14 D 1701311
14 LOCATION CODE 12 103-J312 RD-14 11 113-F19 OR-16 608-F49 GN-14
P TW3 893-P39
13 149-J331 PU-14 103-J275 RD-14 103-J274 RD-14 12 121-F50 YL-14 612-F48 GY-14 P TW4 R723-P151
12 603-J390 PK-16 103-J276 RD-14 103-J401 RD-16 630-F53 GY-14
11 607-J306 PK-14 J-C8 F-C1 115-F14 RD-14 P TW4 R724-P152
10 608-J304 GN-14 3E5179 1552252 135-F12 BU-14 P TW5 A234-P150
9 614-J297 PU-14 A513-J5 PK-16 1 A513-F22 PK-16 149-F62 PU-14 614-F1 PU-16 F-C13
8 892-J98 BR-18 622-J302 PU-14 610-J298 OR-14 2 610-F32 OR-14 200-F9 BK-14 614-F30 PU-16 3E7996 P TW5 F711-P146
4 892-J3 BR-18 892-J181 BR-18 623-J303 BU-14 149-J330 RD-14 149-J277 RD-14 622-J302 PU-14 3 622-F4 PU-14 603-F63 PK-16 R982-F21 YL-16 A P TW5 F712-P148
5 892-J370 BR-18 893-J185 GN-18 630-J80 GY-14 149-J331 PU-14 149-J391 PU-14 627-J288 YL-14 4 627-F5 YL-14 627-F5 YL-14 R982-F20 YL-16 B
1 892-J3 BR-18 322-J192 GY-16 200-J244 BK-14 103-J274 RD-14 5 103-F6 RD-14 149-F7 RD-14 623-F10 BU-14 1 2 1 U TW1 J803-U15
2 893-J2 GN-18 611-J157 PU-14 200-J335 BK-14 608-J304 GN-14 6 608-F49 GN-14 622-F4 PU-14 149-F7 RD-14 2
3 7 3
U TW1 J804-U14
892-J181 BR-18 892-J98 BR-18 619-J324 GN-14 410-J357 WH-16 149-J277 RD-14 149-F7 RD-14 623-F10 BU-14 622-F4 PU-14 A 3
GN-18

V TW1 892-V38
BU-18

GN-18
GN-18
GN-18
GN-18

6 8 4
OR-18

OR-18
OR-18

BR-18

8 893-J165 GN-18 518-J144 OR-16 J847-J376 GN-16 J847-F66 GN-16 102-F38 RD-14
GY-18

BU-18
BU-16

PU-18
BU-16

BR-18
PK-18
YL-16

WH-18

GY-16
OR-16
BR-18

BU-16
PU-16
YL-18

BR-18
BR-16

PK-16
WH-16
GN-18
GN-18

GN-18
GN-18

GN-18

7 9 5
GN-16

892-J178 BR-18 892-J178 BR-18


BR-18

BR-18
BR-18

BR-18

539-J188 BU-16 102-F38 RD-14 610-F32 OR-14


OR-16

BU-16
BR-16

YL-16

B V TW1 893-V39
W
W
W
BR-18

893-J2 GN-18

16 893-J182 GN-18 540-J187 WH-16 200-J244 BK-14 10 200-F9 BK-14 614-F39 PU-14 6
892-J3 BR-18

17 892-J370 BR-18 103-J275 RD-14 603-J390 PK-16 623-J303 BU-14 11 623-F10 BU-14 602-F27 WH-16 C (B) LADDER LAMP SW
H864-J413
H865-J448
H809-J426
H863-J432
H430-J425

A492-J363
J883-J421

A495-J97
J879-J441
J879-J442
J824-J348
J825-J453
J820-J397

J830-J420
J879-J440

J826-J414
J827-J415
J828-J416
J829-J419
M996-J29

18 893-J345 GN-18 124-J290 GN-14 614-J295 PU-14 12 614-F39 PU-14 602-F26 WH-16 D 1701312
301-J433
307-J424
321-J429
326-J423
J881-J96
J882-J95

J821-J24
J822-J93
892-J178

892-J180
892-J181

892-J370

893-J165
893-J182

893-J184
893-J185

893-J345

711-J46
712-J86
713-J87
714-J88
715-J89
716-J39

CONN 41
892-J98

892-J180 BR-18
893-J184 GN-18 149-J330 RD-14 607-J306 PK-14 J-C9 F-C2 (68) RH DOOR SW
1552252 3E5179 9D4068
W

JUNCTION BLOCK 614-J17 PU-14 608-J304 GN-14


W

J-C87 614-J325 PU-14 610-J298 OR-14 1 115-F14 RD-14


1153082 A513-J5 PK-16 2 135-F12 BU-14 F-C12
3E7996
D 21
20
R982-J377 YL-16 614-J296
614-J297
PU-14
PU-14
607-J306
R982-J355
PK-14
YL-16
3
4
607-F16
R982-F11
PK-14
YL-16 103-F28 RD-14
614-F30 PU-16
614-F24 PU-16 A
D
19 614-J300 PU-14 602-J203 WH-16 5 602-F27 WH-16 103-F6 RD-14 103-F8 RD-14 R982-F20 YL-16 B
GN-18
GN-18
GN-18

15 614-J325 PU-14 614-J295 PU-14 508-J409 PU-16 6 508-F29 PU-16 103-F35 RD-14 R982-F11 YL-16 1
RD-12

GN-18
GN-18

GN-18

GN-18
BR-18

BR-18
BR-18

BR-18

14 614-J17 PU-14 509-J410 WH-16 7 509-F25 WH-16 103-F8 RD-14 WIRE GROUP COLOR DESCRIPTIONS
2
893-J2 GN-18
892-J3 BR-18

13 FUTURE 622-J302 PU-14 511-J411 BR-16 8 511-F33 BR-16 103-F3 RD-14 2


3
12 CAN LINK 623-J303 BU-14 512-J412 GN-16 9 512-F31 GN-16 614-F24 PU-16 3 GROUND CIRCUIT.
J879-J442
J879-J441
J879-J440

11 627-J288 YL-14 10 614-F39 PU-14 4


173-J436

892-J178

892-J180
892-J181

892-J370
893-J185

893-J182

893-J184

893-J345

5 WIRES THAT HAVE BATTERY VOLTAGE


A

10 F-C3
B

J-C30 630-J80 GY-14 11 (B) VIMS ACTION ALARM 102-F38 RD-14 5


3E3370 1552269 6
9 A513-J5 PK-16 12 3E6328 610-F32 OR-14 6 WHEN THE KEY SWITCH IS OFF.
8
4
893-J165 GN-18 103-J276 RD-14 J847-J376 GN-16 CONN 40 410-F65 WH-16 1
2
RD C
D
(B) RUNNING LAMP SW
WIRES THAT HAVE BATTERY VOLTAGE
610-J298 OR-14 R982-J365 YL-16 J847-F66 GN-16 BK 1701305
5 627-J288 YL-14 R982-J366 YL-16 R982-J355 YL-16 WHEN THE KEY SWITCH IS ON.
1 893-J185 GN-18 200-J236 BK-14 R982-J367 YL-16
GN-18
GY-18
BK-18

GN-18
GN-18
GN-18

OR-18

OR-18
OR-18

STARTING CIRCUIT.
GY-18
BU-16

BU-16

PU-18

2
BU-18
BR-18

893-J2 GN-18 R982-J377 YL-16


PK-18

BU-18
BR-18
YL-16

WH-18
GN-18
OR-16
RD-16

BU-16

PU-16

GY-16
RD-16
RD-16

BR-18
BR-16

PK-16
BR-18
YL-18
WH-16
RD-16
RD-16

GN-16
OR-16

3 F-C15
BU-16

893-J345 GN-18
BR-16

BR-18
YL-16

START AID CIRCUIT.


W

6 893-J184 GN-18 200-J244 BK-14 124-J290 GN-14 1552264


A234-J94
F711-J90
F712-J91

7 893-J182 GN-18 200-J335 BK-14 508-F29 PU-16 1 WH/BK, BR/BK LH SPEAKER (-) INTEGRATED BRAKING CONTROL CIRCUIT.
H430-J425
H809-J426
H863-J432
A492-J363

H864-J413
H865-J448

J879-J329
J824-J348
J825-J453
J820-J397

J829-J419
J830-J420
J826-J414
J827-J415

J883-J421
M996-J29
J828-J416

16 2 WH/GN LH SPEAKER (+)


A495-J97

200-J386 BK-16 509-F25 WH-16


173-J418

301-J433
307-J424
321-J429
326-J423

893-J165
173-J435
173-J428

J821-J24
J822-J93

J881-J96
J882-J95
173-J431
173-J158

711-J46
712-J86
713-J87
714-J88
715-J89
716-J39
892-J98

17 200-J341 BK-14 200-F18 BK-16 3 BK GROUND PANEL LAMP CIRCUIT.


18 200-J337 BK-14 135-F17 BU-16 6 RD + BATTERY (12V) VIMS CIRCUIT.
200-J344 BK-14 113-F19 OR-16 4 BU + BATTERY (24V) RADIO
A513-F22 PK-16 5 YL + BATTERY (MEM) 1736530 1736532 REAR ENGINE CONTROL CIRCUIT.
511-F33 BR-16 7 GY/BK, PU/BK RH SPEAKER (-)
FRONT ENGINE CONTROL CIRCUIT.
512-F31 GN-16 8 GY/PU RH SPEAKER (+)
ANTENNA TRANSMISSION CONTROL CIRCUIT.
614-J296 PU-14
R982-J366 YL-16 OVERHEAD CONSOLE CHASSIS CONTROL CIRCUIT.
GN-18

GN-18
GN-18
OR-18

OR-18
OR-18

BR-18

X998-J177 BR-16
GY-18

BU-18

BU-18
PU-18

BU-16

BU-16

TURN SIGNAL / WIPER / WASHER CIRCUIT.


YL-18

BR-18

PK-18
YL-18

YL-16
WH-18
GN-18

GN-18

OR-16

RD-16
RD-16

RD-16

RD-16

RD-16
GY-16

BU-16
GY-18

PU-16
BR-18

BK-18

BR-18

BR-16
PK-16
YL-18

WH-16
GN-16

OR-16
BU-16
BR-18

BR-16

YL-16
W

W
W

HEATER AND AIR CONDITIONER CIRCUIT.


RAC CONTROL CIRCUIT.
H865-J448
H864-J413

H430-J425

H809-J426

H863-J432
A492-J363
J878-J186
J878-J186

J879-J329

J824-J348
J825-J453
J820-J397

J829-J419
J830-J420

J883-J421
J827-J415
J828-J416

J826-J414
M996-J29
A495-J97

A234-J94

301-J433

173-J435
893-J165

173-J158

173-J418

173-J428

173-J431
326-J423
307-J424

321-J429
F712-J91

F711-J90
J882-J95

J881-J96

J822-J93

J821-J24
892-J98

715-J89
716-J39

711-J46
712-J86
713-J87
714-J88

MASTER ENGINE CONTROL CIRCUIT.

C J-C32
ALL DASHED LINES ARE ATTACHMENTS. C
1471446 J-C34 J-C20 EW-C1
1607690 3E3388 1552264 508-EW1 PU-16 + LH SPEAKER
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

508-J409 PU-16 1 508-EW1 PU-16 509-EW2 WH-16 - 6T7695


509-J410 WH-16 2 509-EW2 WH-16
511-J411 BR-16 3 511-EW3 BR-16 511-EW3 BR-16 + RH SPEAKER
512-J412 GN-16 4 512-EW4 GN-16 512-EW4 GN-16 - 6T7695
602-J203 WH-16 5 602-EW5 WH-16
HOIST PC HEAD BODY UP SOL
HOIST CT HEAD BODY UP SOL
SHIFT LEVER GROUND VERIFY

HOIST PC ROD BODY DN SOL


HOIST CT ROD BODY DN SOL
STEERING ACCUM PRESSURE

6 EW-C2
CONN 28 200-J335 BK-14 200-EW6 BK-14
STEERING PUMP SOLENOID
HOIST PRESSURE SENSOR 2
HOIST PRESSURE SENSOR 1
HOIST SCREEN BYPASS SW

103-J401 RD-16 7 103-EW7 RD-16 1698670


BODY POSITION SENSOR

CASE DRAIN FILTER SWS


ECM LOCATION CODE 0
ECM LOCATION CODE 1
ECM LOCATION CODE 2
ECM LOCATION CODE 3

HOIST PILOT SOLENOID


ALTERNATOR 2 R-TERM
XMSN CONTROL STATE

XMSN CONTROL STATE

HOIST PUMP BYPASS 1


HOIST PUMP BYPASS 2

USER DEFINED 8 W A RD-18


INSTRUMENT RETURN

BODY UP DASH LAMP

ACCUM BLEED RELAY


HOIST LEVER SENSOR

CANE LEVER SENSOR


+8V POWER SUPPLY

BACK ALARM/LIGHT

ENG SHUTDOWN
CONN 39 W W C WH-18
KEY SWITCH START

PK-14
GN-18

B BK-18
KEY SWITCH OFF
SENSOR RETURN

W
ON/OFF RET 1-4
PROP RET 17-20
PROP RET 13-16

PROP RET 21-25

PROP RET 9-12


SHIFT LEVER 5

SHIFT LEVER 1
SHIFT LEVER 2
SHIFT LEVER 3
SHIFT LEVER 4

PROP RET 5-8

PROP RET 1-4

START RELAY
CAN(SHIELD)

KEY SWITCH

1
2
J-C2
CAN(HIGH)

CAB DOME LAMP


+ BATTERY

+ BATTERY

+ BATTERY

+ BATTERY

+ BATTERY
CAN(LOW)

- BATTERY

- BATTERY

- BATTERY

- BATTERY

- BATTERY

3E3364
UNUSED
UNUSED

UNUSED

UNUSED

UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED

UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

3E6389
327-J318
H864-J413
CDL+
CDL-

(62) CHASSIS CONTROL 522-H7 WH-14


2251411
LOCATION CODE 14 200-H11 BK-14 200-H12 BK-14
IDENT PART NO. ATCH LOC TYPE NAME
J-C29 H-C3 518-H5 OR-14 A 149-9986 STD H-8 HARNESS RELAY PANEL
GN-18

124-J290 GN-14 155-2273 3E3381 AA 158-8617 STD B-7 CABLE BATTERY STUD TO BREAKER PANEL
WH-16
WH-18

M914-J354 WH-18
WH-16

WH-16
WH-18

WH-16
GN-18
GN-18
GN-18
GN-18

OR-16

M967-J101 OR-16

149-9988
M966-J105 GY-16
BU-16

BU-16
BU-16
PU-18
OR-18

1
GN-16
GY-18

BU-18
PU-18
OR-18
OR-18

515-J169 GY-16 515-H2 GY-14 (72) THERMOSTAT SW AJ STD I-5 HARNESS CENTER CONSOLE
BK-18

BK-18

BK-18
BK-18
GY-16
BU-16
GY-18
GY-18
BR-18

YL-18
PK-18

YL-18

YL-16
BK-16
BR-18

BK-18
BR-18
WH-18

YL-16

YL-14

YL-14
GN-18

GN-14

GN-14

RD-14
RD-16
GY-18

BU-16
BU-18

GY-16

BU-14

PU-18
PU-18

PU-14

PU-14
PU-14

PU-14
BU-16

GY-18
BR-16

PK-18
BR-18

PK-18
PK-18

BU-16

PK-14

PK-16

PU-10
YL-18
YL-16
BR-18

PK-18

PK-16

OR-14
WH-18

YL-18

GY-14

PK-14
PK-16

2
GY-14

GY-18

200-J344 BK-14 200-H11 BK-14 517-H20 BU-14 (72) BLOWER MOTOR RESISTOR T° 3E5464
PK-18

149-9993
YL-16

YL-18

AM STD E-15 HARNESS XMSN CAB


W
W

W
W

WH-18

WH-18
GY-18

WH-16

WH-16

WH-14
GY-16

GN-16

GN-16
PU-16

3 1259740
OR-16
W

516-J170 GN-16 516-H19 GN-14 516-H19 GN-14


BU-16
YL-18

BU-18
BR-18

BR-18
YL-18
WH-16

YL-16
BU-16

BU-14
BR-16
WH-16

WH-14
BR-16

BR-16
BR-16

167-3991
403-J125

PU-18
GN-16

YL-16

C STD G-3 HARNESS INSTRUMENT PANEL


OR-16

GN-18

GN-18
BU-16

PU-16

BR-16

BK-18

GY-16
PU-18
YL-16
YL-16

PK-18

BK-16
BR-18
YL-18

517-J171 BU-16 4 517-H20 BU-14


RD-4
RD-4
G439-J381

CF 197-8852
A451-J108
C453-J109
E456-J204
C466-J117

C985-J248
H865-J448

H428-J378
H429-J380

STD E-11 HARNESS XMSN CAB


A251-J190
A492-J363

F433-J118

E972-J349
E709-J362
J813-J220

J815-J216

J816-J317
J817-J379
J818-J213

J842-J242
J842-J243
J848-J393
J849-J369
F418-J346
J879-J441
J879-J442
J824-J348
J825-J453

J829-J419
J830-J420
J826-J414
J827-J415
J828-J416

F419-J196
J820-J397

J767-J209
J767-J373
J803-J115
J804-J116

J814-J218

R317-J311
T317-J310

5
C428-J63

C467-J61
C985-J47

522-J293 WH-14 522-H7 WH-14 515-H2 GY-14 515-H3 GY-14


170-J166
G736-J56

860-J107
861-J106
447-J104
773-J319

775-J322

105-J356

308-J305

149-J331
322-J192

607-J306
608-J304
611-J157
614-J297
619-J324
622-J302
623-J303

801-J392

859-J102
301-J433

858-J103
122-J194

603-J390

777-J361
J810-J64
J812-J65

J819-J57
J822-J93

327-J372
J821-J24

J805-J60

631-J309

604-J307

327-J371
429-J62
432-J58

774-J67

987-J66

630-J80

417-J99

518-J172 OR-16 6 518-H5 OR-14 CK 197-8856 STD K-13 HARNESS BREAKER PANEL POWER
H801-AM48
H802-AM31

J831-AM58
J832-AM57
H807-AM8
900-AM55

902-AM56
751-AM50
752-AM49
754-AM52
755-AM51

901-AM53

J845-AM9

A493-J111
A491-J110

H803-J388

X717-J350
X720-J351
X800-J161
X912-J163

X721-J405
J815-AM3

E908-J320
E909-J321

R810-J264

X809-J260
X337-J261
J765-J210

R807-J262

R998-J263
T807-J255
T810-J257
T998-J256
E793-J234
E794-J235

197-8853
CONN 38 (72) BLOWER MOTOR E STD K-10 HARNESS BREAKER PANEL

A495-J97
C989-J50
705-J113
403-J125

481-J112

799-J389

522-J293
109-J342
110-J247

200-J386
450-J123
451-J120

H-C2 3E6392
W
W

EC 159-2765 STD J-9 HARNESS CONDENSER


W

C597-J81 BU-16 3E3360


1 WH/RD-14 EF 150-0000 STD L-12 WIRE AS. KEY BKR TO START AID BKR
C598-J82 OR-16 515-H4 GY-14
MOTOR
B 200-H13 BK-14 2 BK-14 EG
EH
150-0000
150-0000
STD
STD
L-12
L-11
WIRE AS.
WIRE AS.
STOP/DOME BKR TO START AID BKR
HEADLAMP BKR TO FLOODLAMP BKR
B
W EJ 150-0000 STD L-11 WIRE AS. FLOODLAMP BKR TO ACC LAMP BKR
EK 150-0000 STD L-10 WIRE AS. ADEM SLAVE1 BKR TO CHASSIS CONT BKR
18
17
16

10
11
12
13
14
15
19
20
21

18
17
16

10
11
12
13
14
15
19
20
21

18
17
16

10
11
12
13
14
15
19
20
21

EL 158-8585 STD L-9 WIRE AS. POWER WINDOW BKR TO WIPER BKR
7
6
3
2
1
5
4
8
9

7
6
3
2
1
5
4
8
9

7
6
3
2
1
5
4
8
9

(72) CONDITIONER GP EM 158-8586 STD L-10 WIRE AS. 24V ACC BKR TO BACKUP ALARM BKR
WH-18

WH-18
WH-18

WH-16
WH-16

WH-18

WH-16
WH-16

WH-16

M914-J354 WH-18

WH-16

WH-16

WH-14
GN-18

GN-18

GN-16
GN-18

GN-18

GN-18

GN-16

GN-16
GN-16
OR-18

OR-18

OR-16
OR-18

OR-16

M967-J101 OR-16

OR-18

OR-16

OR-16
J831-AM58 GY-18
GY-18

BU-18

M966-J105 GY-16
PU-18

BU-16

BU-18

GY-18
GY-18

GY-16

BU-16

BU-16

BU-14
GY-16

GY-18

BU-16

BU-16

GY-18

GY-18

BU-16
BU-16

PU-16

BU-16

H802-AM31 GY-16

BU-18
PU-18
PU-18

H801-AM48 PU-16

RD-00
BK-16
BR-18

BR-18
BR-18

BK-18
BK-18
BK-18
BK-18

BK-18

BR-18

BR-16

BR-18
BR-16

BR-16
BR-16
PK-18

J832-AM57 YL-18

YL-18
YL-18

YL-16

YL-16
YL-16

YL-18

YL-14
YL-14

YL-18
YL-16

YL-16

YL-16
WH-18

WH-16

WH-16
WH-16

WH-14
GN-18
GN-16

GN-18
GN-14

GN-18

GN-14

GN-18
RD-14

OR-16

OR-16
OR-14

RD-16

BU-16

GY-16
900-AM55 PU-16

BU-16
BU-16

GY-18

BU-18

BU-14
GY-18

PU-18

BU-16

GY-14

GY-16

BU-18
PU-10

PU-14

PU-18

PU-14

PU-14

PU-14

PU-18

PU-18
902-AM56 BR-16
BR-18

PK-18
BR-16
PK-18

BK-18

BK-16
BR-18

PK-18

BR-16

BR-18
PK-14

PK-16

PK-18

PK-16

PK-14

PK-16

PK-18

H807-AM8 YL-16
YL-16
YL-18

YL-18
YL-16

YL-18

EN 158-8586
WH-18

STD L-10 WIRE AS. AIR DRYER BKR TO 24V ACC BKR
RD-4
RD-4
GY-18

GY-14
PK-18

YL-16

YL-18

137-2134
W

W
W

149-9999
W

JUNCTION BLOCK JUNCTION BLOCK JUNCTION BLOCK ER STD G-17 WIRE AS. XMSN LOCKOUT CODE PLUG
J-C88 J-C89 J-C90 EU 158-8616 STD L-9 WIRE AS. IBC BREAKER TO VIMS BREAKER

101-AA1
G428-CF42

RH ELECTRIC WINDOW
C473-CF33

C985-CF31

C429-CF20
C484-CF37

E900-CF25
E901-CF24

E902-CF28
E903-CF27
E906-CF16
E907-CF26
H865-J448
H428-J378

H429-J380

H803-J388
G439-J381

A251-J190

A493-J111
A491-J110
A451-J108
A492-J363

C453-J109
C985-J248

C466-J117

X800-J161

X721-J405

X912-J163
X809-J260

X337-J261

X720-J351

X717-J350
J823-CF23
J766-CF32

J767-CF41

J765-CF29
J802-CF38
J806-CF39

J800-CF40

752-AM49
R317-J311

901-AM53
754-AM52
755-AM51
751-AM50

R810-J264

R998-J263

R807-J262
E908-J320
E909-J321
T317-J310

T810-J257

T998-J256

T807-J255
E456-J204

E709-J362

E794-J235
E793-J234
F433-J118

E972-J349

F419-J196
F418-J346

J815-AM3

J845-AM9
J879-J442
J825-J453

J879-J441
J824-J348

J830-J420
J820-J397

J828-J416
J829-J419
J816-J317

J765-J210
J767-J373

J826-J414
J827-J415

J817-J379

J818-J213
J815-J216
J814-J218
J813-J220
J842-J242

J842-J243

J848-J393

J803-J115
J804-J116

J767-J209

J849-J369

1153082 1153082 1153082


426-CF17

428-CF15
425-CF44
769-CF34
770-CF35

799-CF43

A495-J97
C467-J61

C428-J63

C985-J47

C989-J50
170-J166

705-J113
301-J433

481-J112

403-J125
447-J104

861-J106
860-J107

859-J102
858-J103

799-J389
773-J319
775-J322

327-J372

777-J361

603-J390

614-J297
608-J304

604-J307

308-J305
122-J194

327-J371
105-J356

607-J306
622-J302
623-J303
619-J324
631-J309

611-J157

322-J192

149-J331

801-J392

450-J123
451-J120

109-J342
110-J247

200-J386

522-J293
J821-J24

J822-J93
J805-J60

J819-J57

J812-J65

J810-J64

EV 150-0000 STD L-10 WIRE AS. ADEM SLAVE2 BKR TO XMSN CONT BKR
432-J58

429-J62

987-J66

774-J67

417-J99

630-J80

(76) RH WINDOW MOTOR AS EW 158-8590 STD C-4 HARNESS SPEAKERS


OPERATOR STATION J-C501
J-C45
9X7148
J-C86 J-C42
8N1527 9X1343 J-C47 CF-C1 AM-C7
J-C50
8N1517 J-C51 1457768 A590-BU-16 F 149-9989 STD E-4 HARNESS OVERHEAD CONSOLE
9X1343 9X7148 9X7143 9X7148 HARNESS AS. FC 167-3994 STD K-13 CABLE POWER STUD TO POWER STUD2
3E7990
1530198 H 140-1391 STD B-4 HARNESS A/C BLOWER
10
11
12
13
14
15

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

MOTOR
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
10
11
12

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

(UP) J 220-5614 STD E-8 HARNESS MAIN CAB


J-C502 M-C1 M-C2 J-C22
TELEMETRY 1552252 HARNESS TAG "1" HARNESS TAG "5" HARNESS TAG "2" HARNESS TAG "3" HARNESS TAG "4" 3E3361 3E3364 1552269 K 167-3992 STD K-6 HARNESS SWITCH PANEL
HARNESS TAG "6" 1 1 L 149-9980 STD L-7 HARNESS LH ELECTRIC WINDOW
DOWNLOAD PORT TO CONNECTOR AW-C20 TO CONNECTOR AW-C22 TO CONNECTOR CH-C1 TO CONNECTOR AN-C19 TO CONNECTOR AV-C3 TO CONNECTOR AV-C2 TO ENGINE CONNECTOR CN-C1 200-BK-16 C597-M2 BU-16 C597-J81 BU-16
TO ENGINE CONNECTOR CN-C2
CONNECTOR (SHEET 2)(E-14) (SHEET 2)(E-13) (SHEET 2)(E-12) (SHEET 2)(E-11) (SHEET 2)(E-10) (SHEET 2)(E-9) (SHEET 2)(E-8)
(SHEET 2)(E-7)
TO TERMINAL EA-T2 A589-OR-16 2 C598-M1 OR-16 2 C598-J82 OR-16 M 149-9981 STD B-7 HARNESS RH ELECTRIC WINDOW
CONN 1 CONN 2 CONN 3 CONN 4 CONN 5 CONN 6 CONN 7 CONN 8
(SHEET 2)(I-16)
CONN 31 N 197-8850 STD J-12 HARNESS REAR COMPARTMENT
CONN 12 MOTOR
(DOWN)

OPERATOR STATION
LADDER FLOOD LAMP 1
F-C7 3T4411
7N9738

A 607-F16 PK-14 1
2 A

THIS DIAGRAM IS FOR THE 797B OFF-HIGHWAY TRUCK (CAB)


(225-0078 CHG01)

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE


MACHINE WITH THE KEY AND ENGINE OFF, THE XMSN
SHIFTER IN NEUTRAL AND PARK BRAKE IN THE OFF POSITION.

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L LH DIGITAL PAYLOAD DISPLAY


L
(ATCH)
1613594 ENGINE AN-C18
1552269
(85) ENG 1 COOLANT TEMP SNSR P-C13 (82) ENGINE ECM MASTER 1 BK (44) REAR BRAKE COOL FLTR SW WIRES IN THE FOLLOWING
1022240 1698670 1153055 2 BK 1647577 GROUPS SHALL BE TWISTED:

RS232 RXD1 (OUT)


RS232 TXD1 (OUT)
+5V OR A R997-P67 OR-16 ONE TWIST PER 25 MM.

+BATTERY (OUT)

RS232 RXD1 (IN)


RS232 TXD1 (IN)
GROUND BK B R993-P68 BR-16 AN-C9

+BATTERY (IN)
RETURN (OUT)
3E3370 WIRE GROUP WIRE NAME

RETURN (IN)
SIGNAL WH C R995-P69 BU-18

-BATTERY
113-AN37 OR-16 A OR-18 +24V (24) LH FRONT STRUT PRESS SNSR

UNUSED
(111) ENG 1 TURBO INLET PRESS SNSR AE TW1 E900-AE11
(92) ENG 1 CYL HEAD SOL 1 (94) ENG 1 CYL HEAD SOL 3 (97) ENG 1 CYL HEAD SOL 5 (98) ENG 1 CYL HEAD SOL 7 (99) ENG 1 CYL HEAD SOL 9 (101) ENG 1 CYL HEAD SOL 11 P-C14 J842-AN69 BK-16 B BK-18 GROUND 1753186

MASTER ENGINE #2 SPEED SENSOR


1582968 1582968 1582968 1582968 1582968 1582968 1619926 3E3370 859-AN77 YL-16 C WH-18 SIGNAL AE TW1 E901-AE12

KEY SWITCH ON (MAIN POWER)


+5V OR-18 A R997-P70 OR-16

MASTER ENG 1 SPEED SENSOR


AE TW2 E906-AE13

J1939 SHIELD GROUND (CAN)

THROTTLE POSITION SENSOR


GROUND YL-18 B R993-P71 BR-16

USER DEFINED SHUTDOWN


D
A

+BATTERY (UNSWITCHED)
B

E
AE TW2 E907-AE14

D
A

C
GN-18 C AN-C10

B
SIGNAL

DIGITAL SENSOR RETURN


E
X(A)-C3 R814-P72 PK-18
X(A)-C2 1698670
9D5426

BR

BR

BR

BR

BR

BR
6D5457

BR

BR

BR

BR

BR

BR
AH TW1 J818-AH29

SENSOR POWER +8V


(119) ENG 1 LH TURBO EXH TEMP SNSR

COOLANT FLOW SW
P-C15 C985-AN70 BU-16 A OR-18 +8V (21) LH FRONT BRAKE TEMP SNSR

START AID SWITCH


THROTTLE BYPASS
1637882 1698670

ATA DATA LINK +

CAT DATA LINK +


J767-AN99 GY-16 B BK-18 GROUND 1187226 AH TW1 J819-AH28

ATA DATA LINK -

CAT DATA LINK -

PRELUBE RELAY
ENG 1 RECEPT 1 ENG 1 RECEPT 3 ENG 1 RECEPT 5 ENG 1 RECEPT 7 ENG 1 RECEPT 9 ENG 1 RECEPT 11 +8V OR A R800-P66 OR-18 P-C25 C466-AN76 YL-16 C WH-18 SIGNAL

1
2

1
2

1
2

1
2

1
2

1
2
AL TW1 J803-AL60

+VS SENSOR
9X0352 9X0352 9X0352 9X0352 9X0352 9X0352 GROUND BK B 3E3370

CAN LINK +
R998-P58 BR-16

CAN LINK -

+V TIMING
-BATTERY
P-C35 P-C36 P-C37 P-C38 P-C39 P-C40 SIGNAL WH C R803-P73 GY-18 (100) MASTER ENG 1 SPEED SNSR +12V OR-18 A AN-C20

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
1552269 1552269 1552269 1552269 1552269 1552269 1552269 AL TW1 J804-AL56
1296628 GROUND BK-18 B X998-P49 BR-16
(127) ENG 1 RH TURBO EXH TEMP SNSR P-C16 SIGNAL WH-18 C 1 AL TW2 F418-AL24
620-AN41 WH-14 LH ENGINE WORK LAMP
1637882 1698670 2
200-AN52 BK-14 1647600 AL TW2 F419-AL23
+8V OR A R800-P65 OR-18

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
GROUND BK B R998-P62 BR-16 AN TW1 J803-AN72
PA-C16
SIGNAL WH C R804-P74 GY-18 P-C27 3E6286 PA-C27 AN-C12
1552269 3E6287 1552269 AN TW1 J804-AN71
(102) ENG 1 ATMOSPHERIC PRESS SNSR (110) ENGINE COOL FLOW SW
1619926
P-C17
1718708
BK-18 1 R317-AN66 YL-16 1 BU-16 (35) REAR ENG 1 START AID SOL 1 AN TW2 F418-AN54
3E3370 BK-18 2 X998-P46 BR-16 200-AN62 BK-16 2 BK-16 1238773
R711-P106 PU-16 +5V OR-18 A R997-P75 OR-16
AN TW2 F419-AN63
R709-P107 OR-16 GROUND YL-18 B R993-P76 BR-16 AR TW1 E902-AR22
R707-P108 PU-16 SIGNAL GN-18 C R747-P77 GY-18 AN-C13
R705-P109 YL-16 (128) ENG 1 TURBO OUTLET PRESS SNSR 1552269 AR TW1 E903-AR21
K R703-P110 BR-16 (BOOST) P-C18 P-C26
3E3364 (83) FRONT ENGINE 1 ECM R317-AN81 YL-16 R317-AN65 YL-16 1 BU-16 (35) FRONT ENG 1 START AID SOL 2 AT TW1 E900-AT5 K
R730-P112 GY-16 1946724 3E3370 (118) ENG 1 OIL RENEWAL SOL P-C3 1328900 200-AN61 BK-16 2 BK-16 1238773
R730-P113 GY-16 R730-P114 GY-16 +5V OR-18 A R997-P78 OR-16 (ATCH) GN-18 1 R799-P98 BR-18 1010204 AT TW1 E901-AT6
R728-P115 BR-16 GROUND YL-18 B R993-P79 BR-16 1427363 GN-18 2 R915-P99 YL-18 1 UNUSED AT TW2 E906-AT7
R728-P116 BR-16 R728-P117 BR-16 SIGNAL GN-18 C R746-P80 PK-18 PF-C6 PF-C4 2 GND LEVEL SHUTDOWN (N/O) AN-C14
1740502 1342540 1552269
R726-P118 PU-16 892-P36 BR-18 3 CAT DATA LINK - AT TW2 E907-AT8
R726-P119 PU-16 R726-P120 PU-16 (96) ENG 1 CRANKCASE PRESS SNSR P-C19 P-C31 A 150-P53 OR-14 4 +BATTERY 200-AN57 BK-14 T317-AN67 YL-16 1 BU-16 (35) REAR ENG 2 START AID SOL 1
R701-P111 GY-16 1619926 3E3370 1552269 B (83) ENG 1 CAN LINK RESISTOR 5 -BATTERY 2 BK-16 1238773
AU TW1 E902-AU4
229-P105 BK-16 200-AN59 BK-16

R727-P127 YL-16
R702-P121
R727-P129
PU-16
YL-16
+5V
GROUND
OR-18
YL-18
A
B
R997-P81
R993-P82
OR-16
BR-16 (93) ENG 1 OIL VERY LOW SW
P-C29
1552269
521-P22
513-P31
YL-14
OR-14
1
2
BK-18
BK-18
3
1 2
(91) A/C HI LOW PRESS SW
1145333
C
CONN 69 150-P52 OR-14 6
7
+BATTERY
UNUSED AN-C15
AU TW1 E903-AU5
R727-P128 YL-16 SIGNAL GN-18 C R795-P83 YL-18 BK-18 1 R719-P101 BR-18 F712-PF2 GY-16 PF-C1 8 GND LEVEL SHUTDOWN (N/C) 1552269 AV TW1 E900-AV12
1232993 1330973
R729-P130 GN-16 BK-18 2 R998-P60 BR-16 893-P39 GN-18 9 CAT DATA LINK + T317-AN82 YL-16 T317-AN68 YL-16 1 BU-16 (35) FRONT ENG 2 START AID SOL 2 AV TW1 E901-AV13
R729-P132 GN-16 (96) ENG 1 FILTERED OIL PRESS SNSR P-C20 P-C32

You might also like