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    Dimple Chemical Presentation Dam Cavities

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    omkar lad
    This document summarizes the rehabilitation and strengthening of hydraulic structures using Poly Ironite Ceramic Cementitious (PICC) technology. It provides examples of projects where PICC was used to grout cavities, fill cracks, repoint joints, and resurface concrete. Inspections of the treated structures found the PICC application intact with excellent adhesion. PICC provides an economical and UV stable cementitious solution for repairing a variety of hydraulic structures and industrial applications.

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    Dimple Chemical Presentation Dam Cavities

    Uploaded by

    omkar lad
    171 views60 pages
    This document summarizes the rehabilitation and strengthening of hydraulic structures using Poly Ironite Ceramic Cementitious (PICC) technology. It provides examples of projects where PICC was used to grout cavities, fill cracks, repoint joints, and resurface concrete. Inspections of the treated structures found the PICC application intact with excellent adhesion. PICC provides an economical and UV stable cementitious solution for repairing a variety of hydraulic structures and industrial applications.

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    ADVANTAGES OF PICC FOR DAM APPLICATIONS

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    This document summarizes the rehabilitation and strengthening of hydraulic structures using Poly Ironite Ceramic Cementitious (PICC) technology. It provides examples of projects where PICC was used to grout cavities, fill cracks, repoint joints, and resurface concrete. Inspections of the treated structures found the PICC application intact with excellent adhesion. PICC provides an economical and UV stable cementitious solution for repairing a variety of hydraulic structures and industrial applications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    171 views60 pages

    Dimple Chemical Presentation Dam Cavities

    Uploaded by

    omkar lad
    This document summarizes the rehabilitation and strengthening of hydraulic structures using Poly Ironite Ceramic Cementitious (PICC) technology. It provides examples of projects where PICC was used to grout cavities, fill cracks, repoint joints, and resurface concrete. Inspections of the treated structures found the PICC application intact with excellent adhesion. PICC provides an economical and UV stable cementitious solution for repairing a variety of hydraulic structures and industrial applications.

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    Rehabilitation and strengthening of

    hydraulic structures
    TECHNOLOGY

    Poly Ironite Ceramic Cementitious (PICC)


    Inspection of Existing Surface by Hammer Sound Test

    Crack developed on guniting surface Cavity exposed after Sounding test


    by hammering

    De lamination of guniting portion and


    de generation of pointing material
    Cleaning of the Masonry Joints

    Removal of guniting by hammer machine Removing of unwanted steel angle, bar


    Grouting of many cavity inside the masonry by PICC Slurry

    Grouting of cavities
    Cleaning and Primer application

    Surface cleaned by Steripure 100


    Application of Primer
    And water jet
    Re-pointing with PICC material

    Filling of joints by PICC mortar Applying Edge sealant


    ‘T’ joints by Hanging Platform

    View of work under progress Completed T Joints


    PICC - T Joints Treated Area
    Cavity located at Sluice Gate Column
    Opening of Cavity by Chipping
    Addition of Steel for Reinforcement

    Insertion of grout pipe to fill the Cavity


    Treatment of Cavity

    Application of primer Shuttering for Modified PICC Filled cavity before grouting
    of deep holes
    Grouting of cavity from Top of Dam

    Grouting by polymer based slurry (approx. height 30m)


    Plastering of Surface by PICC

    Before After
    Core cuts being taken by CWPRS Officials
    View of Core Cuts taken by CWPRS

    Cores indicate excellent adhesion of PICC


    Paper News of Anjunem Dam
    Case study of Salauli Dam- May 2009
    Repair of Baffle Block at Salauli Dam, Goa
    Cavity In Left Baffle Block
    Cavity filled by PICC Material

    Under water inspection done by WRD on May 2010 found Intact

    Before After
    Wave Blocks - Strengthening
    Stilling Basin - Cavities Filled by PICC Mortar
    Foundation Stone at Salauli Dam for using of PICC
    Case study of Aqueduct
    strengthening year 2012 - Tillari, Goa
    Salient Features of Aqueduct

    • Total Length : 110.00 M

    • Total surface area : 682 m²

    • Total Joints : 12 Nos

    • Total length of joint : 74.40 m


    Surface Condition

    Heavy mud etc. Leaching area


    Surface Condition of Side Wall
    Exposed Steel Bars from Surface
    Condition of Concrete Surface
    Removing of Plaster & Surface Preparation
    Grouting at Hunch Side & Bottom
    Grouting By Poly Cementitious Material
    Damages of Joints

    Cavity & exposed steel


    Damages of Joint
    Joint Filling Method

    Metal plate for protection of elastomer

    PICC

    Elastomer

    Polysulphide
    7 inch depth PU foam
    Copper plate

    1 inch
    Joint Treatment

    Primer application
    Filling by Polysulphide

    Resizing joint

    PU foam
    Joint Treatment

    Bond Breaker

    Elastomers
    Joint Treatment

    Joint filled by Elastomer Metal plate for protection


    Hunch Treatment by PICC

    Primer application Filling by PICC


    Surface Treatment by PICC

    Clean surface by Steripure 100 Primer

    PICC application
    Completed Aqueduct

    Before After
    Work done at Almatti Dam, Karnataka
    Surface Condition

    Honey combing area


    Surface Cleaning by Breaking & Brushing
    Surface Cleaning by Steripure 100 & Surface cleaning
    Primer Application
    Honey Combing Area , Lift joint Filling & resurface by PICC
    Re-surfacing of Concrete Surface by PICC
    Grouting by Poly Cementitious
    Inspection done by CWPRS - Pune
    Surface area after PICC Application
    PICC Application – Temgher Dam, Pune

    Before application

    After PICC application


    WHY PICC ?

    Economical
    Solution

    Cementitious
    WHY
    UV Stable
    In Nature
    PICC

    Ease of
    Application
    Application Areas

     Joint filling of masonry & UCR surface  Bridge repair


     Spillway coating  Water pipe line coating
     Resurfacing of concrete surface  Corrosion control for steel structure
     Baffle block & wave block  Artificial lake & water bodies
     Aqueduct surface coating  Industrial flooring
     Expansion joint filling  Anti skid flooring
     Grouting material cementitious/PU/Epoxy  Chemicals for removal & protection from
     Bonding agent. mold & mildew
     Canal Lining.
     Siphon repair

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