Swimming Pool Construction
Swimming Pool Construction
Swimming Pool Construction
com
S wim-crete™ Pool Products has been the leader in custom
designed pool forms since 1980. As a division of Wall-Ties &
Forms, Inc., one of the largest aluminum concrete form manufacturers,
Swim-crete has served pool dealers all over the United States and
throughout the world. With over one hundred-fifty employees in our
100,000 square foot, state-of-the-art facility located in suburban
Kansas City, we pride ourselves in offering the best customer
Customer-Oriented service, the highest quality forming systems, and the most
extensive product line available.
Competitive Prices
A fter many years of product engineering, evaluation, consultation with
Top Quality Products installers, and on-site inspections, Swim-crete Pool Products
continues to revolutionize the industry in vinyl liner and all-con-
Superior Technical Support crete pool construction. Our staff at Swim-crete is ready to
explain the simplicity of the system and show you how unskilled
Making Your Job Faster and Easier labor and readily available materials can cut costs and building
time while giving your customer a better product. We know you
will be impressed by the ease of construction utilizing the
Swim-crete system as well as the number of possible
configurations available. Additionally Swim-crete aluminum
forms are so durable they typically last for 2,000 uses or more.
Swim-crete Pool Products 4000 Bonner Industrial Drive Shawnee, KS 66226 USA
Tel: (800) 444-9692 (913) 441-0073 Fax: (913) 441-0076
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Table of Contents
Introduction 2-6 Pouring Shovel 38
Construction Process 7-24 Slide Hammer 39
Forming Basics 8-10 Parapet Bracket 39
Vinyl Liner 11-17 Hottub & Step Parapet Brackets 40
All-Concrete Pool Construction 18-24 5 Gallon Spray Tanks 41
Pouring Board 41
The Forms 25-34
Standard Chute w/Flare 41
Straight Wall Forms 27
Crete-Lease 727 Release Agent 42
Radius Forms 28
Crete-Lease “Break In” 42
Corner Forms 29
SkimmerPilaster Forms 30 Step Shapes 43-48
Swimout/Bench Forms 31
Secondary Pour Bullnose Coping Forms 32 Pool Shapes 49-60
Stackable Raised Wall Forms 32
Overflow Forms & Channel 33 Spa/Hottub Shapes 61-62
Offset Forms 34
Essential Extras 35-42 Aluma-Trac 63-67
Adjustable Waler Bracket/Waler Board 36
CAD Design Services 68
Standard Pin & Wedge 36
Standard Wall Ties 37 Marketing Services 69-70
Blockoffs 37
Leveling System 38 Financial Services 71
Aluminum Wall Brace 38
Turnbuckles 38 Credit Application 73-74
Tie Twister 38
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What makes Swim-crete ™ aluminum forms
the best forming system in the pool industr y?
At Swim-crete™ Pool Products we utilize
advanced robotics, fiber optics, and the
latest in computer technology to
produce the best quality product
at a competitive price.
Our forms
continue to revolutionize
the pool industry!
Innovative Designs
Kimberlane Pools
Athens, GA
A Swim-crete representative
on-site for customer first time
pool form setup.*
INTRODUCTION
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Four reasons Pool Dealers have found our
pool systems to be the best on the market . . .
1. Cost Savings
Cost savings are two-fold.
The first cost savings is eliminating
expensive pool kits that are left behind
time after time. In addition, when
utilizing the Swim-crete pool system
for all-concrete pool construction, it
eliminates much of the labor intensive
construction process.
Secure Pools
Raytown, MO
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2. Simplicity
Consider the quality. . .
It's the impression you leave The Swim-crete system allows
unskilled labor to be quickly trained
"I am a pool builder in the use of the forming equipment.
in the Raleigh, NC This is achieved by utilizing light-
area and I have been weight, high strength aluminum in
in the pool business the manufacture of the forms. This
since 1984. Two of
makes the modular system man
the things I look for
in my business is a portable and easy to assemble without
way to give my the need of additional equipment.
customer a better Watco, Inc.
product than they Billings, MT
can get anywhere else, and secondly, a way to
set myself apart from the local competition.
4. Higher Profits
Our pool dealers have found they
achieve greater margins because of
the many inherent advantages of
concrete. These include quality,
strength, durability and flexibility.
Pool dealers have realized additional
profits generated by using the
Swim-crete step system as an
Holiday Pools
upgrade to their customers. This
INTRODUCTION
Eugine, OR
practice often pays for the entire
forming system. American Pools
Hayesville, KS
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Swim-crete pool systems are versatile
enough to be used in Vinyl Liner and
All-Concrete Pool Construction.
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Skimmers
Method 1 - Pour in place
Dedicate an interior concrete form, screw holes in face sheet for skimmer, and use a pilaster form on
exterior wall. Add short section of pipe with coupling to skimmer. Coupling should be taped and fit
securely against pilaster form.
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Return Fittings
Method 1 - Pour in place
Simply screw a standard inlet head directly to interior panel.
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Light Installation
Using screws attach the light fixture to the face sheet of the interior
form. Cut a piece of PVC pipe to fit securely between the light fixture
and exterior form. Tape all plumbing and light conduits to eliminate
concrete leakage.
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• Lay pool shape out
• Excavate pool & hopper
• Chalk lines for interior
pool panels
Excavation
Commonly an inside 6" lip is part of
the over dig. The purpose of this lip
is to allow working room for setting
of forms. Once forms are set and
concrete placed, cut this lip away
when shaping the hopper. Also, the
working shelf should be as level as
possible for the setting of the
concrete forms.
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Setting Forms
Once the shelf is prepared, lay out forms,
both inside and outside. Utilizing the
Swim-crete pool prints, start with the step
forms. Step forms should be set and level
prior to setting any wall forms. When step
forming is complete, begin setting wall. Walls
can be set from both sides of the step
system to enable closing of forms at opposite
end of pool.
VINYL LINER POOL CONSTRUCTION
Steps - Concrete
Steps should always be set first when utilizing the Swim-crete concrete step system. Refer to step prints for form
placement of the particular step design you are utilizing.
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Steps - Fiberglass
Fiberglass steps may also be used with the
Swim-crete system. If using a fiberglass step kit, use
two C.C.A. treated 2x10's with lag bolts or use
Swim-crete special ties to secure step system to
lumber, ensuring bolts protrude into space that will be
poured in concrete. This will allow for anchoring
into concrete wall.
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Placing Concrete
After the form system is level and square, check all inlet
fittings, skimmers, light housing and tie placement to
ensure they are secured properly. Then concrete is ready to
be placed. Recommended concrete is a minimum of 3,000
psi, 3" slump mix for steps. Once concrete steps are poured,
increase concrete slump to desired flowability for wall area.
For concrete yardage refer to Swim-crete pool prints.
VINYL LINER POOL CONSTRUCTION
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Form Removal
Once concrete has achieved minimum required strength
(typically the morning after concrete placement), the
forms can be removed. When utilizing radius forms, form
removal begins at an outside radius or straight wall form.
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Wall Foam
While Swim-crete aluminum forming system
pours a smooth wall with minimal seams, it is
recommended to foam the walls to protect the
vinyl liner from unnecessary wear. When the
Swim-crete step system is incorporated into the
pool it is also recommended to apply foam, if it
is to be vinyl lined. Using spray adhesive, spray
the walls and then attach the foam. Shape and
smooth bottom of pool, eliminating any ledge
that may be left where pool wall and floor meet.
VINYL LINER POOL CONSTRUCTION
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Track/Vinyl Liner Installation
Swim-crete recommends using Aluma-Trac liner track
(aluminum track). This can be installed by drilling into the
top of the wall using a standard hammer drill and attaching
with stainless steel concrete screws, or by simply nailing the
track on the day after the finished pour with concrete nails. If
using a plastic track retainer, it can be poured in place and the
track attached to it.
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Excavation
Excavate the pool area to the desired shape,
making sure to leave a level lip for the setting
of exterior forms.
Exterior Forming
The setting of the all-concrete
pool starts with the exterior
concrete forms. All the exterior
forms are set starting at the step
(when applicable).
ALL-CONCRETE POOL CONSTRUCTION
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Exterior Forming (continued)
Steel Placement
After the exterior concrete forms are set and leveled, steel
should be placed in a grid following local codes.
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Interior Forming
Once exterior forms, steel reinforcement, and
plumbing are in place, the interior forms are set.
Interior forms are suspended using the Swim-crete
parapet bracket.
Parapet Bracket
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Concrete Placement
Once all forms, steel reinforcement, and plumbing are in place, the
Swim-crete system is ready for concrete placement.
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Concrete Placement - Hopper Method
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Concrete Placement - Shear Wall Method
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Finishing Concrete
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ALL-CONCRETE POOL CONSTRUCTION
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Swim-crete recommends that
when using or installing our
products that all national and
local swimming pool and spa
codes along with OSHA
guidelines and regulations be
followed, and that our products
be used exclusively for their
specifically intended purposes
and uses.
FORMS
FORMS
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THE
THE
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Straight Wall Forms
Heights
48", 42" (Standard)
Other heights available: 6" - 144"
Lengths
1" - 72"
Weights
72" x 48" weighs 90 lbs
36" x 48" weighs 43 lbs
Metric Measurements
Heights
100cm, 110cm (Standard)
Other heights available: 20cm - 270cm
Lengths
10cm - 150cm
Weights
150cm x 100cm weighs 30 kilos
100cm x 100cm weighs 18.2 kilos
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Radius Forms
Radius forms are available in many different radii and are
commonly used in conjunction with our straight wall
forms.
Metric Measurements
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Corner Forms
Catering to the needs of our customers, we have
developed a multitude of corners. Our common
corners are the 2' and 6" radius corners. Our diagonal
corners normally vary between 7" and 12" depending
on the pool dealer preferences. We offer 90º corner as
well as 45º and 30º corners used in the Lazy-L and
Grecian pools.
45º Corners
90º Corner
Diagonal Corner
Diagonal Corner
6" Radius
Corner
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Skimmer/Pilaster Forms
The skimmer can easily be installed when
using the one or three piece pilaster forms.
Skimmer/pilaster forms are available in
straight wall as well as most radius walls.
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Swimout/Bench Forms
Swim-crete offers a variety of different swimouts.
Radius as well as straight wall swimouts are available,
fitting the shape of the pool or extending out of the
shape for more swim area.
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Secondary Pour Bullnose Coping Forms
Bullnose forms in combination with liner track allow for poured
concrete coping.
Offset exterior
bullnose form
produces a 2" offset
to receive the
concrete deck.
Stackable Raised
Wall
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Overflow Forms and Channel
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Offset Forms
Form produces a 2" offset
ledge to accept stone for
cascading/shear wall fountains 2" OFFSET
and elevated retaining walls.
This process eliminates the
More versatility -
need for costly secondary Less Labor
wall construction.
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Adjustable Waler Bracket/Waler Board
The adjustable waler system is attached to the forms on the interior of
the pool. Using waler boards ensures the straightness of the wall.
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Standard Wall Ties
Swim-crete steel ties are manufactured to meet
the requirements of today's various pouring
methods. We continually perform quality control
testing to ensure that all of our ties yield a minimum
pull strength of 7,200#.
Blockoffs
The blockoff is used for blocking off wall
ends. Commonly used in elevated fountain or
retaining wall applications.
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Leveling System
Leveling jacks attach to the top of the wall, allowing
for simple leveling of the pool forms.
Turnbuckles
Tie Twister
The turnbuckle allows adjustment without
moving brace. Easily attached to either
lumber or metal pipe to manipulate wall
Used to tie wire ties quickly and braces that pin to the form.
easily. Works with any size wire tie.
Pouring Shovel
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Slide Hammer
Parapet Bracket
The Parapet Bracket is used in suspending
the formwork on one side of the wall from
the opposite side. This is commonly used in
all-concrete pool construction.
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Hottub & Step Parapet Brackets
These parapet brackets maintain exact dimensions.
ESSENTIAL EXTRAS
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5 Gallon Spray Tanks
Compact 5 gallon hand tank allows for easy application to forms. Lightweight
stainless steel with 4' hose and gun.
Pouring Board
Lightweight, totally aluminum board constructed
with “L” shaped bracket on back that slips over the
top of the form. Naturally helps reduce spillage and
removal of form oil off forms at discharge locations.
Directs uniform flow of concrete during placement.
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Crete-Lease 727 Release Agent
Crete-Lease 727 is a mineral based release agent that has been used for more than 25 years. It applies at low and high
ambient temperatures and it exceeds all state and federal VOC regulations.
Basic Use: Crete-Lease 727 permits easy stain-free removal of forms, form liners, pallets, etc. from
hardened concrete. It:
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Swim-crete offers numerous sizes,
shapes, and styles of our concrete
step system.
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The Swim-crete Step System is the most
diverse system on the market today!
Also available
with 6" or
2' Radius Corner
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Radius Corner Step with Diagonal Corner
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Manufactured in 6', 7', 8', 9' and 10' Radius
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Available in
widths 15' or 4 meter and larger
STEP SHAPES
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Swim-crete recommends that when
using or installing our products that all
national and local swimming pool and
spa codes along with OSHA guidelines
and regulations be followed, and that
our products be used exclusively for
their specifically intended purposes and
uses.
The The
Swim-crete forming
Swim-crete system
forming enables
system Pool
enables
Dealers
Poolto designtopools
Dealers in almost
design pools inany shape
almost any
and shape
size. This
andallows the allows
size. This option the
to choose
option from
to
traditional
choosegeometric shapesgeometric
from traditional like rectangles,
shapes
grecians and L-shapes,
like rectangles, or freeand
grecians form shapes or
L-shapes,
suchfree
as mountain lake, kidney and lagoon
form shapes such as mountain lake, style
pools.
kidney and lagoon style pools.
STEP SHAPES
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Rectangle with Straight Corner Step
and Diagonal Corners
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Rectangle with 10' Diameter Ouside
Step & 90º.
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Industry Standard Sizes
16' x 32'
18' x 36'
Grecian with Radius Corner Step 20' x 40'
Additional English and
Metric Sizes Available
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L with Outside Step
and Grecian Corners
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L with Straight Corner Step,
Swimout and 6" Radius Corners
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Lazy L with Roman End Step
and 2' Radius Corners
30º or 45º
Industry Standard Sizes
16' x 32'
18' x 36'
20' x 40'
Additional English and Metric
Sizes Available
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Lazy L with Outside Step
and 6" Radius Corners
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Oval with Radius Outside Step
4 x 8 Meter Kidney
POOL SHAPES
with no step
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Kidney with Radius Outside Step
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16' x 36' or 18' x 39' Mountain Lake
with no Step
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Built to Pool Dealer Designs
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Rectangle Spa with End step
Built to meet
Pool Dealer specifications!
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Round Spa with Inside Steps
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Now you can purchase our Aluma-Trac
products online by going to the website
www.linertrack.com
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90o Double Aluma-Trac
Item Number
POTV1915096011
2.25"
1. Narrow bead receiver brings liner closer to
pool wall.
2. Two areas for easier mounting when drilling
screws or nails to pool wall.
3. Attachment made easier with long mounting
flange, can be used on all types of pools.
ALUMA-TRAC
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60o Aluma-Trac
1.5"
Item Number
POTV1615096011
60o Aluma-Trac
1 1/4" Aluma-Trac
Item Number
POTH1125096011
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2" Aluma-Trac
2" Aluma-Trac
Item Number
POTH1200096011
Notched for Radius
POTH2200096011
4" Aluma-Trac
4.109"
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1 9/16" Double Aluma-Trac
Item Number
POTH11550096021
Notched for Radius
POTH2150096021
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CAD Design
Services
Listening to your needs and providing solutions has been the
hallmark of our business since day one. From conceptual design
through finished product, our engineering department works hard to
maximize the benefits of our systems. We design products that meet your requirements
and demands, not ours. Special applications and custom design are a challenge, not a problem. That's
why we lead the industry in developing solutions through new designs.
Custom Designs
Innovative Ideas
CAD DESIGN SERVICES
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Action Marketing can offer you professional, impressive, marketing ideas. Our
hands-on knowledge of the product helps your end results. Our marketing
company will work closely with you to establish your objectives,
determining what strategy best meets your needs.
print
We offer concept, design, writing, stock photography—whatever it takes to relay
your message professionally to achieve results. Whether your needs are a flyer,
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catalog, we have what it takes to make it work for you.
interactivecd’s
Interactive CD's, with 720 MB storage space, can be used to create high speed 3-D graphics,
panoramic ipix photos, or video. It is a simple technology used to introduce your product
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This new photographic technology uses a specially formed camera lens that takes panoramic
360° photos of rooms, buildings, or landscapes. These amazing photos can then be added
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websitedevelopment
There are many areas in website development in which knowledge and know-how can get
you results. Our marketing company has the capabilities of designing your website from
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server specifically for our clients’ websites, updates and alterations are much more controllable.
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Call today for a
Interactive
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CD's quote on your next
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Website Design
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913-593-3449
Visit these websites
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913-593-3449
www.securitybuildinggroup.com
www.swimcrete.com www.prestigepools.biz
ACTION MARKETING
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Financial
Services
Aluminum Forms Capital Source knows and understands the concrete forming business. They
have developed a number of leasing plans and provided financing for numerous contractors -
from established companies to start-up businesses, and they're easy to work with. That's why
Swim-crete Pool Products, has formed an exclusive working arrangement with Aluminum Forms
Capital Source.
Think about it. . .With a nominal down payment and minimal monthly payments you can start
pouring immediately with state-of-the art aluminum pool forms from Swim-crete. Typical lease
terms range from two to five years and with the variety of plans available, one is sure to be right
for you.
Compare the one time investment you make with aluminum pool forms to the continuous replacement
costs you have with conventional pool forming systems. When you get right down to it, leasing
Swim-crete forms through Aluminum Forms Capital Source makes a lot of sense.
If you'd like further information about the advantages of leasing or would like to discuss your
individual requirements, call today.
www.slsfinancial.com
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Construction and pool pictures are provided by these following companies:
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Wall-Ties & Forms, Inc.
4000 Bonner Industrial Drive Shawnee, Kansas 66226 USA
Telephone: (913) 441-0073 Fax: (913) 441-0076
Toll Free: (800) 444-9692
Credit Application
To induce Wall-Ties & Forms, Inc. (Seller) to permit____________________________________ (Buyer) to purchase goods
on credit (open account), Buyer represents and warrants that the following information is true and correct and agrees that
Seller may rely upon the same as continuing to be true until notified in writing to the contrary by Buyer: (Fill out completely
and, if faxed, please foward original.)
In business since______________________
_________________________________________________________________________________________________
Owner or Officer Title Home Phone No.
____________________________________________________________________________________________________________
Residence Address Social Security No.
____________________________________________________________________________________________________________
Owner or Officer Title Home Phone No.
____________________________________________________________________________________________________________
Residence Address Social Security No.
____________________________________________________________________________________________________________
Owner or Officer Title Home Phone No.
_________________________________________________________________________________________________
Residence Address Social Security No.
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References: Please list your current major suppliers (at least three). Give only names of those you buy from on open account. Please do
not list subcontractors or revolving credit accounts. For maximum credit, please include your most recent financial statement.
1. _______________________________________________________________________________________________
2. ____________________________________________________________________________________________
3. _______________________________________________________________________________________________
4. _______________________________________________________________________________________________
5. _______________________________________________________________________________________________
Buyer certifies that the above information is true and correct and agrees to pay for all goods purchased in compliance with the terms of
the Seller. Unless otherwise agreed to in writing, said terms are that all goods are to be paid in full 30 calendar days after the invoice
date. If default be made in payment when due, the entire outstanding account balance, plus interest at the rate of 1.5% per month ( 18%
per annum thereon, together with reasonable attorney’s fee and all costs of collection that Seller may reasonably incur in the enforce-
ment of the obligation. Seller and Buyer agrees that this contract is entered into at Shawnee, Kansas. Buyer expressly consents to
venue, at Seller’s option, exclusively in the District Court of Johnson County, Kansas. Buyer authorizes Seller to investigate from time to
time Buyer’s credit background through credit reporting agencies and references listed herein, and for all references to release any and
all information. Buyer releases Seller from all liabilities resulting from any information released or obtained. Buyer acknowledges that
Seller is under no obligation to sell goods to Buyer on open account or otherwise and such sales are at Seller’s sole discretion.
_______________________________________ _________________________________________________
FULL NAME OF COMPANY SIGNATURE
_______________________________________ _________________________________________________
DATE NAME AND TITLE
For and in consideration of selling any goods or materials to the above Buyer on account, or otherwise, by Walls-Ties & Forms, Inc.,
(Seller) I/We hereby, jointly and severally, absolutely and unconditionally guarantee the credit account, debt or obligation of the above
named Buyer. This is a continuing guarantee and shall continue so long as credit is extended or the account, debt or obligation is open.
I/We expressly waive notice of default, diligence, resort to security, any obligation to proceed first against debtor or any other guarantor,
and joinder of debtor or this guarantee and agree that in the event of litigation, suit may be brought in the District Court of Johnson
County, Kansas at Seller’s option. I acknowledge that this guarantee is binding upon me/us personally regardless of any corporate or
other title I/we may affix or write next to my/our name(s) and/or signature(s).
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designed by Action Marketing.
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