02C LiftSolutions 032019 PDF
02C LiftSolutions 032019 PDF
02C LiftSolutions 032019 PDF
Catalog
With 90 years in the tower crane business, we design and manufacture large tower cranes for special applications
such as:
• Dams
• Bridges
• Shipyards
• Power plants
• Industries
• High rise buildings
• Specific applications
With the support of a strong worldwide sales organization, a highly qualified team provides support for these
special projects and provides continuous service and support to their customers.
These full solutions embrace the following aspects:
• Complete technical engineering and studies for all applications
• General layout of equipment
• Budget cost evaluation including engineering, fabrication, erection, services
• Training, maintenance, and service supervision
Contact :
3
Table of contents
Dam applications 6
MD 2200 Topbelt 30 - Data 7
MD 2200 - Three Gorges Dam (China) 10
MD 2200 - Sesan 3 Dam (Vietnam) 11
MD 900 B - Sesan 3A Dam (Vietnam) 12
MD 2200, MD 2200 Topbelt, MD 1800 Longtan Dam (China) 13
MD 2200 & MD 1100 - Boyabat dam (Turkey) 14
MD 1600 Topbelt - Xayaburi Dam (Laos) 15
MD 1100 - Qingshuitang (China) 16
MD 1100 - Pirris (Costa Rica) 17
MD 650 - Tocoma (Venezuela) 18
Bridge applications 20
MD 3600 - Nanjing Bridge (China) 21
MD 3600 - Sutong bridge (China) 22
MD 600 - Rion Antirion bridge (Greece) 23
K5/50C - Millau bridge (France) 24
MD 560 - San Francisco bridge (USA) 25
MD 560 A - Rio Orinoco (Venezuela) 26
MD 1100 and MDT 368 - Vladivostok (Russia) 27
Shipyard applications 28
MD 3200 SP - Samsung (Nigeria) 29
MDN 2200 - Samsung (Korea) 30
MD 1100 - Chennaï (India) 31
MD 1100 - CCB Agotnes (Norway) 32
MD 1100 - Dunkerque (France) 33
MD 1100 - Rongcheng (China) 34
MD 1100 - Hyundai Samho (Korea) 35
MD 1100 - Denul (Belgium) 36
MDTN 462 - Chantiers de l’Atlantique (France) 37
MDT 389 - Chantiers de l’Atlantique (France) 38
MD 569 - Chantier naval de Marseille (France) 39
4
Industry applications 40
MD 1600 & MD 1100- Ecoenergy (Italy) 41
MD 1100 - Jaypee Himachal (India) 42
MDN 650 - Steel stockyard (France) 43
MDT 218 & MD 485 B - Sakalhin (Russia) 44
Specific application 62
Hup C 40-30 - Crawler (Switzerland - Austria) 63
References list 64
5
Dam applications
6
Special application cranes
Dam
28 m 83,6 m
17,4 m
6m
17,8 m 80 m
5,5 m
7,5 m
35 m
20°
20° 84 m 93 m
97,5 m
105 m
40,4 m
35 m
5,78 m 37 m
mini
3m
38,4 m
Specifications
• Maximum load 60 t
• Radius 80 m
• Tip load 22,8 t
• Concrete bucket at maximum radius 9 m3
• Free standing height 93 m
• Belt conveyor capacity 400 m3/h
• Belt conveyor maximum radius 105 m
7
Dam
Concrete placing area Max pouring radius = 105 m from mast center
Topbelt covering area = 25000 m²
25 000 m²
7,5 m
Crane
131°
131°
80 m
97,5 m
76,11 m 105 m
8
Special application cranes
Dam
Crane Topbelt
+ -
• Hoisting 270 LVF / Power Control kVA • High rate of concrete pouring 400 m3/h
• Trolleying 25 DVF / progressive speed • 105 m max pouring radius
• Slewing RVF / speed and torque regulation • Maximum inclined and declined angles: 20°
• Ultra View cab • No concrete segregation
• Air conditioned control shelter • Unlimited dam height
• Easy maintenance • Quick hydraulic, telescopic Topbelt system
• Fast hydraulic erection (1 m per hour) (3 m per hour)
• A7 FEM standard • Easy maintenance and service
• Use of Topbelt or 6/9 m3 bucket • Belt long lasting, idlers, mechanical parts
• Control from the driver’s cab of up to 10 overland
conveyors
Conveyor extremity
6 to 9 m3
9
Dam
Jobsite specifications
10
Special application cranes
Dam
11
Dam
The Vietnamese Son Da Corporation company ordered 4 MD 900 B cranes for dam construction.
The 250 LCC hoisting mechanism enables a productivity of approx. 70-80 m³/h depending on the site conditions.
Trolleying and slewing mechanisms with frequency variations.
12
Special application cranes
Dam
Cranes specifications
13
Dam
The Boyabat dam project was made with conventional vibrated concrete (CVC), built by blocks using conveyor
system and tower cranes. It is located in North Central Turkey near the Black Sea. The main purpose of the
tower cranes is to handle 20 t loads such as reinforcement, rebars, conveyor trusses, penstocks and 9 or 6 m³ of
concrete buckets anywhere on the dam project.
The main tower cranes MD 2200 are equipped with a crane operator lift inside the tower.
Cranes specifications
• Crane 1: MD 2200, hook height 104,5 m, radius 85 m/ tip load 20 t, maximum load 64 t
• Crane 2: MD 2200, hook height 225,7 m, radius 85 m/ tip load 20 t, maximum load 64 t
• Crane 3: MD 1100, hook height 137,1 m, radius 60 m/ tip load 18 t, maximum load 40 t
• Crane 4: MD 1100, hook height 120 m, radius 65 m/ tip load 15,9 t, maximum load 40 t
Dam specifications
14
Special application cranes
Dam
Ch. Karnchang chose Potain for the construction of the Cranes specifications
hydropower mega project across the Mekong river in
northern Laos, the Xayaburi dam (1285 MW, 820 m • Capacity 64 t at 24,6 m
long ). • Maximum radius 80 m crane (tip load 17,4 t)
Among 19 Potain cranes, 2 MD 1600 fitted with Topbelt • Maximum radius for Topbelt conveyors
concrete placing system have been erected. 105 m
Their primary task is to place the Roller Compacted • RC Concrete placing rate 250 m3 per hour
Concrete at a rate of 250 m3 per hour through the • Hook height 91,6 m
conveyor line coming directly from batching plant. • Fixing angles
These giant 64 t capacity cranes work 24/7 on the project
which has been planned for an 8 years duration.
15
Dam
16
Special application cranes
Dam
Pirris is one of the largest dams ever built in Costa Rica. ICE company purchased a new MD 1100 to build
the dam. The crane has been chosen for its outstanding performance and its compactness for transportation.
Considering the seismic constraints of the jobsite location, the crane was reinforced to withstand maximum
accelerations of 0,16 g.
Crane specifications
• Hook height 108 m with reinforced mast sections due to seismic constraints
• Radius 80 m / Tip load 10 t
• Maximum load 40 t
• Local power supply 460 V / 60 Hz
17
Dam
The Tocoma Dam is located on the Caroni river in the Guyana province. Odebrecht, one of the largest con-
struction companies, acquired an MD 650 and 3 MC 475 (25 t capacity) for the dam concreting.
Crane specifications
18
Bridge applications
20
Special application cranes
Bridge
21
Bridge
The bridge is located above the Yang Tse river near Nantong. It was constructed with 2 steel and concrete
piles reaching 300 m high. The bridge has an overall span of 1200 m. Each pile was built by a MD 3600
tower crane anchored at 6 levels. It was equipped with 2 hoist winches and trolleys : one 20 t trolley for
constant loads and one 80 t trolley for heavy loads.
Cranes were equipped with an integrated operator lift.
Each 250 LCC hoist winch were equipped with redundant service and safety brakes.
Slewing and trolleying movements were based on frequency inverter technology with reduced positioning
speeds.
A method has been determined for dismantling each crane by using mobile crane from the bridge deck after
installation of the cable stays.
Cranes specifications
• MD 3600, 6 anchorings
• Front trolley: 80 t at 27,86 m, 38 t at 48,4 m
• Rear trolley: 20 t constant
• Hook height 306 m
• Max. out of service wind speed 220 km/h
22
Special application cranes
Bridge
The construction work started in 1999 and the bridge was completed before the opening of the Olympic Games
in 2004. The bridge links the Corinth Gulf shores with a overall length of 180 m.
Four MD 600 cranes were working night and day for the construction of four piers at sea. Each MD 600 crane
was shifted along the side of the bridge floor in order to ensure the construction of the pier 125 m above the
bridge floor and the fitting of the steel ropes. The piers were connected between each other by a steel bridge floor
and special steel ropes. One MD 600 crane was utilized for the construction of each pier.
The 250 LCC hoisting winch allows concrete heaping with a 3 m³ grab (10 tons) at 60 m/min during hoisting
and 120 m/min during lowering.
All the cranes have been designed to comply with the seismic standards of this particular region, and the four
MD 600 cranes were able to work with a 3% list during construction on a floating dock.
Cranes specifications
• Maximum radius 70 m
• Maximum load 20 t
23
Bridge
The Millau viaduct is the tallest in the world with a full height of 343 m for the highest pile summit.
The Millau Viaduct is a 2460 m long construction running over the Tarn river at an altitude of 245 m. It is made
of 6 x 340 m sections (distance between 2 piles) and 2 x 200 m sections. The deck was based on a steel structure
with a width of 32 m, constructed on each side of the valley and raised over it before resting on the piles.
Potain provided 7 K5/50 C cranes - 1 per pile. Those cranes were used for pouring concrete with a 6 m³ concrete
bucket. The tallest crane was erected at 265 m. All cranes were designed to meet special wind conditions.
Specifications
• 7 tower cranes type K5/50 C with hook height from 95,5 m to 264,4 m
24
Special application cranes
Bridge
14 Potain MD 560-40 tower cranes were used to build the San Fransisco to Oakland bay bridge. The Bay bridge,
built in 1936, accommodated more traffic than any other bridge in the US, but an earthquake in 1989 damaged
the structure and highlighted that it was designed for only minimal seismic levels. Therefore it was decided to
replace the old bridge. Contractor KFM selected Potain MD 560-40 tower cranes because of its 40 t heavy lift
precast, its workhorse capabilities to set structural steelwork and its lifting capacity for precast concrete panels.
The Potain MDs were used to build the «Skyway» viaduct for a 2,5 km long segment of the bridge. The 14 units
had all been set up with different configurations which depended on the specific requirements at each pier.
Cranes specifications
Bridge specifications
• Bridge capacities: 270 000 vehicles/day and earthquake up to 8.2 on Richter scale
• Pier height: 50 m
25
Bridge
Crane specifications
26
Special application cranes
Bridge
The Vladivostok bridge is one of the most prestigious bridge project realized with Potain special application
cranes. The bridge is located in the bay of Vladivostok. The company Mostovik based in Omsk (Siberia) has a
great experience in the bridge construction and has chosen Potain amongst the other suppliers.
The project is realized in 7 stages with 2 MD 1100 and MDT 368. The major advantage in using MDT 368
Topless is to optimize the hook heights of both cranes and assure collision free overflying.
The strong Potain mast elements assure world class free standing heights of 68,8 m above anchorage and strongly
improved the job site productivity. The proximity of both cranes tremendously decreased the dismantling time
of the MDT 368 by using the MD 1100.
Cranes specifications
27
Shipyard applications
28
Special application cranes
Shipyard
The crane is mounted on a traveling portal equipped with six bogies per corner powered and controlled by
means of frequency converters. The portal clearance is six meters and rail span nine meters. Due to the corrosive
environment, the crane is delivered with complete salt-water protection: weldments C5M-M paint system
according to ISO12944, stainless steel electrical cabinets. To help the crane operator, a camera is installed on
each trolley. Access to the cab can be done using operator lift on all the mast length.
Crane specifications
29
Shipyard
In order to carry out such application, cranes are equipped with two hoisting winches and two trolleys that can
be controlled separately or synchronised for tandem lifts.
Cranes are mounted on rail tracks with width of 7 or 14 m. They are equipped with a portal chassis and a single
part-tubular mast connected by traction bolts.
Travelling, slewing, trolleying mechanisms are based on frequency inverter technology. Hoisting winches are
equipped with DC motors. The operator cab is equipped with air conditioning ensures comfort, visibility and
safety. An operator lift is mounted inside the tubular mast.
Cranes specifications
30
Special application cranes
Shipyard
Cranes specifications
• Capacity 32 t at 33 m • Capacity 40 t at 25 m
• Maximum radius 60 m (15 t) • Maximum radius 70 m (14 t)
• Hook height 46 m • Hook height 46 m
• Travelling on 8 x 8 m chassis, 8 motorized bogies • Travelling on 10 x 12 m chassis, 8 motorized bo-
gies
31
Shipyard
CCB (Coast Center Base), a Norwegian company specialized in providing services and supply to the offshore
petroleum activities as well as maintenance for riggs and vessels, chose Potain for it’s new yard crane at its
Agotnes (Bergen) facilities.
An MD 1100 chassis travelling tower crane was designed according to CCB special needs , 90 m jib, customized
cab etc.
Due to the area environment (humidity and salty atmosphere ), special marine paint (420 µm) has been applied
and for the same reason connections parts did undergo special anti-corrosion treatment.
Upper mechanisms have been gathered under shelter making maintenance easier when rough weather.
Hoisting is carried out by the new 270 HP frequency variation winch 40 t capacity.
Crane specifications
32
Special application cranes
Shipyard
The Port Autonome of Dunkerque ordered a MD 1100 for its dry dock repair. The crane is a pure shipyard
crane utilizing all up-to-date technologies such as frequency inverter mechanisms, maintenance aid technology,
marine protection, etc ... Its main use is to handle boat diesel engines weighing 50 t. The typical lifts are 10 to
15 t. The crane is mounted for life and has a special marine paint of Manitowoc Red with an overall thickness
240 µm thick. The 150 LCC hoist winch is equipped with DC motors and frequency inverters for trolleying
and slewing. The operator cab is equipped with air conditioning has global noise protection as well as facilities
bringing maximum comfort to the operator. The crane is equipped with a 2/6 falls 50 t trolley. It can lift
16,5 t with 2 falls for small loads.
Crane specifications
Shipyard specifications
33
Shipyard
Cranes specifications
34
Special application cranes
Shipyard
Hyundai - Samho Heavy Industries has ordered a MD 1100 for its dry dock shipyard.
Thanks to its base platform, the crane can be either transported completely erected on a trailer carrier, or be
moved by another crane.
This crane is a typical shipyard crane using all modern technologies such as frequency inverter mechanisms,
special marine paint, etc ...
The crane is equipped with a 250 LCC hoisting winch based on DC motor technology. The slewing and
trolleying mechanisms are based on frequency inverter technology.
Crane specifications
35
Shipyard
The crane is equipped with a 8 x 8 m portal that has been adapted to the existing rail track. It is operated trough
radio remote control. In this configuration the travelling base is equipped with 16 x 3 kW frequency inverter
controlled travelling motors, allowing travelling speeds from 2 to 30 m/min. Due to the heavy duty cycles and
life time request, the crane was designed according to the FEM A5 standard. Four bogies per corner (8 wheels)
were necessary in order to reduce the maximum reaction on the rail track (22,8 t per wheel).
The crane is equipped with an automatic motorized slewing ring greasing system as well as the Dialog Easy
condition monitoring system, to record all the necessary information for the maintenance personnel. Denul
decided to replace the old Wolff crane by a new MD 1100 crane, that was especially modified for this project.
Crane specifications
• Hoisting winch 150 LCC: 16,5 t @ 32,4 m/min; 50 t @10,8 m/min equipped with an additional safety
brake
• Trolley winch 25 DVF 25
• Slewing motion, frequency variation 2 x 18,5 kW
• Hook height 40,2 m
• Tip load 10,5 t at 70 m
• Special sea border paint with 240 µm
36
Special application cranes
Shipyard
The previously Alstom Marine division - Chantiers de l’Atlantique company ordered a MDT crane with a
special 20 t capacity to work under a giant overhead travelling crane. The use of the topless technology enables
maximum possible height under hook.
A permanent operator lift is installed inside the mast, with a maximum capacity of 300 kg, and provides easy
access to the operator cab.
The crane upper works is fitted with access platforms designed for optimum safety during maintenance.
Travelling, slewing, trolleying mechanisms are based on frequency inverter technology. The hoisting winch is
equipped with a DC motor. The operator cab is fitted with air-conditioner and sanitary WC.
Crane specifications
37
Shipyard
Chantiers de l’Atlantique added a MDT 389 L12 on basin C to increase the productivity of the ma-
nufacture of large cruise ships. To protect the crane from the effects of salt water and the harsh environ-
ment close to the sea, the crane was delivered with a high durability paint system with metallization.
The MDT 389 L12 is installed on a travelling system with 3 bogies per corner. Hoisting, slewing, trolleying
and traveling mechanisms are equipped with frequency variation technology providing smooth control of crane
movements. Last generation hoisting winch, 75 HPLTM 30 with emergency brake on the drum,
has also been installed.
A permanent operator lift is installed outside of the mast to provide easy access to the operator cab.
A Water Closet is also installed close to the operator cab. Chantiers de l’Atlantique has requested an
anti-collision system between the two travelling cranes installed on the track. A complete lighting system
with projectors installed on the jib and on the portal allows the cranes to operate at all times of the day.
Crane specifications
38
Special application cranes
Shipyard
Drydock n° 10 of the Port of Marseille is used by Chantier Naval de Marseille to perform maintenance on
large ships. In addition to the existing 150 t Caillard, a MD 569 has been installed on the 535 m long track
of the dock. The crane is equipped with a portal with one of the highest clearances ever designed.
It is also 10 m wide to fit with the existing track on the dock. The crane will be able to travel extensively
along the track thanks to the 3 bogies installed per corner.
The permanent external operator lift and crane components are equipped with extra protection due
to seaside conditions. Paint range is classified as C5-M according to ISO 12944. Hoisting, slewing,
trolleying and traveling mechanisms are equipped with frequency variation technology providing
smooth control of crane movements. A 100 LVF 40 winch has been specially installed on the crane.
Crane specifications
39
Industry applications
40
Special application cranes
Industry
Ecoenergy is the logistics manager for a Russian company’s steel yard located in Vallese di Oppeano, Italy.
In order to improve efficiency of the operation of loading and unloading the steel plate on truck, the company
purchased one MD 1600 60 t and one MD 1100 60 t.
The MD 1100 is used to handle large steel plates from 15 to 20 t and dimensions until 12 m length.
The MD 1600 is lifting steel slabs with smaller dimension but heavier weight, 50 t each. Both cranes have been
customized in order to install magnet to lift safely the steel and optimize the time of operations.
Special software has been implemented on both cranes. The customer has access to real-time information such
as working hours, number of cycles, and geo localization of the load in order to help the crane operator to place
the steel in the closest available storage position.
Cranes specifications
MD 1100 - 60 t MD 1600 - 60 t
Maximum load 60 t Maximum load 60 t
Tip load 23,1 t / jib radius 31,5 m Tip load 57,7 t / jib radius 31 m
HuH 9,5 m HuH 10,6 m
36 000 cycles / year during 10 years
Custom software to provide geo localization and weight of the load
41
Industry
Cranes specifications
42
Industry
Baudin Chateauneuf company is a metallurgical factory specialized in manufacturing welded assembled steel
girders used for the construction of bridge floors.
This MDN 650 crane has been designed for a long lasting lifetime required for high performance industrial
tools.
The tubular monoblock mast was made in only one piece without intermediate connection.
The 150 LCC hoisting winch combined with a trolley with 6 fall rope reeving ensures smoothness and precision.
Trolleying, travelling and slewing mechanisms with frequency inverter technology ensure perfect progressive
acceleration and deceleration.
The modern, ergonomic, silent and air-conditioned operator cab is equipped with an on-board computer and
Top tracing system (anti collision system).
Crane specifications
43
Industry
Cranes specifications
• Hoisting winch 100 LVF 50 Optima (75 kW), frequency variation technology with service brake and safety
brake
• 20 t at 18 m/min and 10 t at 36 m/min
• Trolley winch 10 DVF 10 (7,4 kW AC motor) frequency variation 20 t from 0 to 80 m/min
• Slewing mechanism RVF 183 Optima (3 x 9 kW AC motors) frequency variation technology
• Rpm 0 to 0,8
• Motorized greasing of turntable (inside bearing and toothing)
44
Power plant applications
46
Special application cranes
Power plant
The MD 3200 was used to reinforce the collapsed nuclear power plant before complete recovery with the new
shelter «sarcophage».
The crane was fully radio remote controlled. The crane driver operated from a ground level anti radiation air
conditioning shelter equipped with all facilities such as camera screens, load moment and radius and height
indicators, air conditioning shelter.
The Frequency variation control travelling equipment was made of 16 x 4 kW motors and automatic hydraulic
rail brakes.
The 250 LCC 133 Hoisting winch, equipped with a service and security brake, can work with a 6/4 falls trolley-
hook block device. All electric and electronic components were in compliance with the ISO radiation standard
and located in an anti-radiation, air conditioning shelter.
Crane specifications
47
Power plant
Bouygues company purchased an MD 3200 to build the EPR nuclear power plant in Flamanville.
The liner was made of 40 t curved steel plates welded on-site. Other general equipment were lifted by the crane.
The MD 3200 overflew the fleet of various types of tower cranes, mainly Topless, all calculated in accordance
with the strong wind specifications of the French northwest coast (more than 200 km/h) as well as the proximity
of the cliff.
The crane was equipped with a rack and pinion lift located inside the mast structure.
Crane specifications
• 26,6 t at 80 m
• 40 t at 60 m
• 64 t at 40,5 m
• Hook height 89,44 m
• 15 x 15 m chassis / 16 motorized bogies
48
Special application cranes
Power plant
Bigge placed an order for their customer Bechtel two MD 1600 units for a major construction jobsite in United
States.
Both cranes were delivered in 40 t version with 1C/2C trolley. The cranes were erected on fixing angles at 68,5
m and 91,6 m according to United States wind code regulations. With the 80 m jib length, cranes were able to
lift the maximum load of 40 t at a radius of 39,2 m and the tip load was 19,2 t.
Both cranes are equipped with a UL/CSA TCL elevator.
Cranes specifications
MD 1600 - 40 t
Crane 1 Crane 2
HuH = 91,6 m HuH = 68,5 m
Maximum load 40 t
Tip load 19,2 t at 80 m
49
Power plant
Cranes specifications
50
Special application cranes
Power plant
The Medupi power plant located in Lephallale (Province of Limpopo) near Bostwana border was built with two
Potain tower cranes mainly for the power house.
MD 1100 was working with a 6 m³ bucket at 55 m radius and MD 485 with a 3 m³ bucket at 40 m.
Both cranes were used for general handling purposes such as concreting with bucket, handling formworks,
lifting steel reinforcement and re bars.
Cranes specifications
MD 1100 MD 485
Travelling chassis 8 x 8 m Travelling chassis 13,5 x 13,5 m
Hook height 69 m Hook height 33,72 m
Jib length 80 m / Tip Load 10 t Jib length 40 m
Maximum load 32 t Maximum load 25 t
51
Power plant
The Korean company Chunjo ordered 2 units of MD 1100 for the construction of the nuclear power plant
based near Busan in Korea.
As the cranes interfered with each other, they were equipped with Top tracing non-collision system.
Operator cab were equipped with air conditioning, indicators and anemometer. Cranes were equipped with
several other options such as jib lights, night time air traffic lighting.
Cranes specifications
• Fixing angles
• Hook height 90,8 m
• Radius 80 m / Tip load 10 t
• Maximum load 40 t
52
Special application cranes
Power plant
Électricité de France (EDF) has purchased a MDT 219 J10 to replace a crane installed on the Cize Bolozon Dam
in 1929. The crane will be used to perform the maintenance on the dam, and more specifically on the flood-
gates. The heaviest load is the cofferdams at 8,4 t, however with water effects on the cofferdam, the load will
be closer to 10 t. Safety coefficients have been considered in order to use the crane for a high-risk application.
During the operation, the hook block and the rope can go underwater thanks to a specific maintenance plan.
The crane is installed on a portal which spans the equipment room located at the top of the dam
main structure in a very narrow area. It is operated by remote control. A Top Tracing 3 anti-colli-
sion system is avoiding the overflight of the high voltage. Paint range is classified C4A NV according
to ISO12944. All the equipment of the crane is designed to withstand the very corrosive environment.
Cranes specifications
53
High rise building
applications
Source : Coteccons
54
Special application cranes
Verticon purchased an MD 2200 tower crane to build the new Convention center in Melbourne City. The crane
was rented out to the builder Multiplex.
The crane was fixed into a large concrete massif and flew over 4 units of flat tower cranes.
The MD 2200 crane was the highest crane, it was also used to erect the surrounding topless cranes.
The 250 LCC 160 hoisting winch equipped with a safety brake worked with a 2/4 falls trolley-hook block
device (2 falls 32 t / 4 falls 64 t).
Crane specifications
• Capacity 64 t at 31,2 m
• Radius 80 m / Tip load 23,5 m
• Hook height 81,4 m
• On fixing angles
55
High rise building
The Spanish company REPSOL ordered one MD 1400 and two MDT 302 for the construction of the «REPSOL
TOWER» in Madrid. MD 1400 was erected up to 277,3 m with 7 anchorings and was used to lift 36 t at 38 m
radius at 250 m height. Additional 20 t steel structures were installed on the top.
Two MDT 302 moved up at the same time as the building grew up thanks to an internal climbing system
(only 54 m of HUH necessary). They were used for concrete pouring, construction reinforcement and to lift
additional 16 t loads.
The two MDT were dismantled with the MD 1400 and the construction lasted 18 months.
Crane specifications
• Maximum load 40 t
• 36 t at 38 m up to 250 m height
• Hoisting winch 250 LCC 100
• Drum capacity 1100 m
56
Special application cranes
Cranes specifications
• Capacity 40 t at 22,9 m
• Maximum radius 80 m with load 10 t
• Hook height 57,8 m
• Travelling 8 x 8 m chassis
57
High rise building
Cranes specifications
Space restriction on the ground motivated this
technical solution. MD 550 crane
Close collaboration between Lift Solution • Maximum radius 60 m
engineer’s team and Bouygues methods has been • Tip load 8 t
a key stage of this project. • Maximum load 16 t
Manitowoc has provided a complete package • Final hook height 184,2 m
including design, manufacturing as well as a full
Crane Care support. MDT 222 crane
• Radius 30 m
• Tip load 8,5 t
• Maximum load 12 t
• Final hook height 173 m
58
Special application cranes
Crane specifications
• Radius 50 m
• Tip load 3,25 t reduced to 2 t on the top of the building
• Maximum load 14 t
• Final hook height 310 m
• 11 anchorages
59
High rise building
Source : Coteccons
Crane specifications
• Radius : 50 m
• Tip load : 7,9 t
• Max load : 18 t
• Hoist : special 270 LVF 120 with 950 m capacity for 18 t max load
• Climbing device : B850 with KMT 850.10A and KR 849A mast
60
Specific application
62
Special application cranes
Specific Application
Mobility is key on a jobsites. The Hup C 40-30 can move when folded on job sites with up to a 30% grade.
The crane is also able to be repositioned while fully-erected with full ballast in H0 or H1 configuration pro-
viding greater flexibility on the jo site. The Hup C 40-30 is totally autonomous and is ready to work in two-
hours with the smart set up function. The embedded generator and its 2 remote control was designed for
greater control : travelling and crane movements (hoist, trolley, slewing) can not be done at the same time.
Cranes specifications
63
References list
MDT 222
MD 569
Source : Coteccons
64
Special application cranes
References list
Buyer Year of
Model Application Features
(country) shipment
SUTONG BRIDGE
Sutong bridge H = 306 m - R = 48,4 m
MD 3600 COMPANY 2005
(China) Max load 80 t - Fixing angles
(China)
SUTONG BRIDGE
Sutong bridge H = 306 m - R = 48,4 m
MD 3600 COMPANY 2005
(China) Max load 80 t - Fixing angles
(China)
NANJING 3rd
Nanjing bridge H = 230 m - R = 30 m
MD 3600 BRIDGE COMPANY 2003
(China) Max load 160 t - Fixing angles
(China)
NANJING 3rd
Nanjing bridge H = 230 m - R = 30 m
MD 3600 BRIDGE COMPANY 2003
(China) Max load 160 t - Fixing angles
(China)
SAMSUNG HEAVY H = 75,1 m - R = 80 m
Shipyard
MD 3200 SP INDUSTRY Max load 70 t and 25 t 2015
(Nigeria)
(Korea) Travelling portal
BOUYGUES Flamanville Nuclear
H = 89,44 m - R = 80 m
MD 3200 COMPANY plant 2007
Max load 64 t - Traveling chassis
(France) (France)
Chernobyl Nuclear
UTEM H = 72,5 m - R = 70 m
MD 3200 plant 2005
(Ukraine) Max load 80 t - Traveling chassis
(Ukraine)
VENEZIA SHIPYARD Venezia Shipyard H = 40 m - R = 50 m
MD 2400 2001
(Italy) (Italy) Max load 80 t - Chassis
SONG DA
MD 2200 Sesan 3 Dam H = 75,6 m - R = 80 m
CORPORATION 2003
Topbelt (Vietnam) Max load 60 t - Fixing angles
(Vietnam)
LONGTAN
MD 2200 Longtan dam H = 185,6 m - R = 80 m
COMPANY 2003
Topbelt (Guangxi - China) Max load 60 t - Fixing angles
(China)
CHINA RESSOURCES
MD 2200 Three Gorges dam H = 190 m - R = 80 m
NATIONAL CORP 1998
Topbelt (China) Max load 60 t - Fixing angles
(China)
CHINA RESSOURCES
MD 2200 Three Gorges dam H = 190 m - R = 80 m
NATIONAL CORP 1998
Topbelt (China) Max load 60 t - Fixing angles
(China)
DOGUS Boyabat Dam H = 104,5 m - R = 85 m
MD 2200 2009
(Turkey) (Turkey) Max load 64 t - Fixing angles
DOGUS Boyabat Dam H = 225,7 m - R = 85 m
MD 2200 2009
(Turkey) (Turkey) Max load 64 t - Fixing angles
SAMSUNG HEAVY H = 48 m - R = 75 m
MD 2200 INDUSTRY Shipyard (Korea) Max load 50 t and 25 t 2008
(Korea) Travelling portal
SAMSUNG HEAVY H = 46 m - R = 75 m
MD 2200 INDUSTRY Shipyard (Korea) Max load 50 t and 25 t 2008
(Korea) Travelling portal
65
References list
References list
Power plant
STROJEXPORT H = 89 m - R = 50 m
MD 1400 (Temelin - 1988
(Czechoslovakia) Max load 40 t - Fixing angles
Czech Republic)
NFT Construction H = 63,5 m - R = 80 m
MD 1100 2018
(UAE) (Kuwait) Max load 40 t - Chassis
NFT Construction H = 63,5 m - R = 80 m
MD 1100 2018
(UAE) (Kuwait) Max load 40 t - Chassis
NFT Construction H = 63,5 m - R = 80 m
MD 1100 2017
(UAE) (Kuwait) Max load 40 t - Chassis
NFT Construction H = 63,5 m - R = 80 m
MD 1100 2017
(UAE) (Kuwait) Max load 40 t - Chassis
NFT Construction H = 63,5 m - R = 80 m
MD 1100 2017
(UAE) (Kuwait) Max load 40 t - Chassis
NFT Construction H = 63,5 m - R = 80 m
MD 1100 2017
(UAE) (Kuwait) Max load 40 t - Chassis
NFT Construction H = 90,8 m - R = 80 m
MD 1100 2017
(UAE) (Kuwait) Max load 40 t - Fixing angles
NFT Construction H = 90,8 m - R = 80 m
MD 1100 2017
(UAE) (Kuwait) Max load 40 t - Fixing angles
KIL-CHUNJO Construction H = 90,8 m - R = 80 m
MD 1100 2016
(Korea) (Korea) Max load 40 t - Fixing angles
KIL-CHUNJO Construction H = 90,8 m - R = 80 m
MD 1100 2016
(Korea) (Korea) Max load 40 t - Fixing angles
OMRAN Construction H = 90,8 m - R = 80 m
MD 1100 (UAE) Max load 40 t - Fixing angles
2016
(UAE)
NFT Power plant H = 90,8 m - R = 80 m
MD 1100 2015
(UAE) (Morocco) Max load 40 t - Fixing angles
NFT Power plant H = 90,8 m - R = 80 m
MD 1100 2015
(UAE) (Morocco) Max load 40 t - Fixing angles
ECOENERGY Industry H = 9,5 m - R = 31,5 m
MD 1100 2015
(Italy) (Italy) Max load 60 t - Fixing angles
CHUNJO Power plant H = 113,9 m - R = 80 m
MD 1100 2014
(Korea) (Malaysia) Max load 40 t - Fixing angles
CCB AGOTNES Shipyard H = 63 m - R = 90 m
MD 1100 2014
(Norway) (Norway) Max load 40 t - chassis
NFT Building H = 86,6 m - R = 80 m
MD 1100 2012
(UAE) (Saudi Arabia) Max load 40 t - Fixing angles
NFT Building H = 90,8 m - R = 80 m
MD 1100 2012
(UAE) (Saudi Arabia) Max load 40 t - Fixing angles
TITAN Power plant H = 90,8 m -R = 80 m
MD 1100 2012
(Russia) (Russia) Max load 40 t - Fixing angles
Building (Saudi "H = 86,6 m - R = 85 m
MD 1100 NFT (UAE) 2012
Arabia) Max load 40 t - Chassis"
67
References list
68
Special application cranes
References list
69
References list
70
Special application cranes
References list
71
References list
Power plant
HYDROSTAV H = 70 m - R = 60 m
MD 900 (Mochovce - 1986
(Czechoslovakia) Max load 32 t - Chassis
Slovakia)
Power plant
HYDROSTAV H = 70 m - R = 60 m
MD 900 (Mochovce - 1986
(Czechoslovakia) Max load 32 t - Chassis
Slovakia)
Power plant
HYDROSTAV H = 70 m - R = 60 m
MD 900 (Mochovce - 1985
(Czechoslovakia) Max load 32 t - Chassis
Slovakia)
BNFL Thorp Nuclear Fuel H = 60 m - R = 55 m
MD 830 1986
(GB) (GB) Max load 25 t
BNFL Thorp Nuclear Fuel H = 60 m - R = 55 m
MD 830 1986
(GB) (GB) Max load 25 t
"TOCOMA Dam H = 68 - R = 70 m
MD 650 2008
(Venezuela)" (Venezuela) Max load 40 t - Travelling chassis
YEYWA Dam H = 67 m - R = 80 m
MD 650 2007
(Myanmar) (Myanmar) Max load 25 t - Fixing angles
ALL ERECTION R = 80 m
MD 650 Construction (USA) 2001
(USA) Max load 40 t"
"BAUDIN CHA-
Steel stockyard "H = 21 m - R = 60 m
MDN 650 TEAUNEUF 2000
(France) Max load 32 t - Traveling chassis"
(France)"
"Chernobyl Nuclear
NOVARKA "H = 57,5 m - R = 60 m
MR 605 B plant 2011
(Ukraine) Max load 16 t - Traveling chassis"
(Ukraine)"
"Chernobyl Nuclear
NOVARKA "H = 57,5 m - R = 60 m
MR 605 B plant 2011
(Ukraine) Max load 16 t - Traveling chassis"
(Ukraine)"
Chernobyl
NOVARKA H = 57,5 m - R = 60 m
MR 605 B Nuclear plant 2011
(Ukraine) Max load 16 t - Traveling chassis
(Ukraine)
Chernobyl
NOVARKA H = 57,5 m - R = 60 m
MR 605 B Nuclear plant 2011
(Ukraine) Max load 16 t - Traveling chassis
(Ukraine)
SEP GEFYRA Rion Antirion bridge R = 70 m
MD 600 2000
(Greece) (Greece) Max load 20 t
SEP GEFYRA Rion Antirion bridge R = 70 m
MD 600 2000
(Greece) (Greece) Max load 20 t
SEP GEFYRA Rion Antirion bridge R = 70 m
MD 600 1999
(Greece) (Greece) Max load 20 t
SEP GEFYRA Rion Antirion bridge R = 70 m
MD 600 1999
(Greece) (Greece) Max load 20 t
72
Special application cranes
References list
MACHINE SAZI
Dam R = 70 m
MD 600 ARAK 1998
(Iran) Max load 20 t
(Iran)
MACHINE SAZI
Dam R = 70 m
MD 600 ARAK 1998
(Iran) Max load 20 t
(Iran)
MACHINE SAZI
Dam R = 70 m
MD 600 ARAK 1998
(Iran) Max load 20 t
(Iran)
MACHINE SAZI
Dam R = 70 m
MD 600 ARAK 1998
(Iran) Max load 20 t
(Iran)
MACHINE SAZI
Dam R = 70 m
MD 600 ARAK 1998
(Iran) Max load 20 t
(Iran)
NEREMAT Construction R = 70 m
MD 600 1998
(Singapour) (Singapore) Max load 20 t
HOUSING
Construction R = 70 m
MD 600 FOUNDATION 1998
(Iran) Max load 20 t
(Iran)
BOUYGUES SA Construction R = 70 m
MD 600 1998
(France) (France) Max load 20 t
CHANTIER NAVAL
Shipyard H = 67,9 m - R = 60 m
MD 569 DE MARSEILLE 2018
(France) Max load 16 t - Travelling portal
(France)
RIO ORINOCO Bridge H = 147,8 m - R = 40 m
MD 560 A 2009
(Venezuela) (Venezuela) Max load 40 t - Fixing angles
BOUYGUES SA Incity Tower Lyon H = 184,2 m - R = 60 m
MD 550 2014
(France) (France) Max load 16 t - Fixing angles
AKER SOLUTIONS Sakhalin Oil industry H = 83,9 m - R = 65 m
MD 485 B 2010
(Russia) (Russia) Max load 20 t - Fixing angles
AKER SOLUTIONS Sakhalin Oil industry H = 84,9 m - R = 65 m
MD 485 B 2010
(Russia) (Russia) Max load 20 t - Chassis
AKER SOLUTIONS Sakhalin Oil industry H = 70,5 m - R = 70 m
MD 485 B 2010
(Russia) (Russia) Max load 20 t - Fixing angles
AKER SOLUTIONS Sakhalin Oil industry H = 83,9 m - R = 65 m
MD 485 B 2010
(Russia) (Russia) Max load 20 t - Fixing angles
MEDUPI Power plant H = 33,72 m - R = 40 m
MD 485 2009
(South Africa) (South Africa) Max load 25 t - Travelling chassis
73
References list
CHANTIERS DE
Shipyard H = 47,6 m - R = 50 m
MDTN 462 L’ATLANTIQUE 2006
(France) Max load 20 t - Travelling portal
(France)
COTECCONS Landmark 81 Tower H = 430 m - R = 50 m
MR 418 2016
(Vietnam) (Vietnam) Max load 18t - Internal climbing
COTECCONS Landmark 81 Tower H = 300 m - R = 50 m
MR 418 2016
(Vietnam) (Vietnam) Max load 18t - Internal climbing
CHANTIERS DE
Shipyard H= 68,8 m - R = 70 m
MDT 389 L’ATLANTIQUE 2018
(France) Max load 12 t - Travelling portal
(France)
MOSTOVIK Bridge H = 324 m - R = 40 m
MDT 368 2009
(Russia) (Russia) Max load 16 t - Fixing angles
SAMSUNG HEAVY
Shipyard H = 104,9 m - R = 70 m
MD 365 B INDUSTRY 2011
(Korea) Max load 16 t - Static chassis
(Korea)
AKERYARDS Shipyard H= 65,6 m - R = 60 m
MD 365 B 2008
(France) (France) Max load 16 t - Traveling portal
BOUYGUES SA Incity Tower Lyon H = 173 m - R = 30 m
MDT 222 2014
(France) (France) Max load 12t -Internal Climbing
BAUDIN-
CHATEAUNEUF H = 6,75 m - R = 25 m
MDT 219 Industrial (France) 2018
EDF Max load 10 t - Travelling portal
(France)
Construction in mon-
STIRNIMANN H = 30,7 m (H1) - R = 40 m
Hup C 40-30 tain areas, residential 2018
(Switzerland - Austria) Max load 4 t - Crawler
(Switzerland - Austria)
74
Manitowoc Cranes
Regional headquarters
Americas Europe and Africa APAC Middle East and
Milwaukee, Wisconsin, USA Dardilly, France - TOWERS Shanghai, China India
Tel: +1 414 760 4600 Tel: +33 (0)4 72 18 20 20 Tel: +86 21 6457 0066 Dubai, UAE
Shady Grove, Pennsylvania, USA Fax: +33 (0)4 72 18 20 00 Fax: +86 21 6457 4955 Tel: +971 4 8862677
Tel: +1 717 597 8121 Wilhelmshaven, Germany - MOBILE Singapore Fax: +971 4 8862678/79
Fax: +1 717 597 4062 Tel: +49 (0) 4421 294 0 Tel: +65 6264 1188
Fax: +49 (0) 4421 294 4301 Fax: +65 6862 4040
This document is non-contractual. Constant improvement and engineering progress make it necessary that
we reserve the right to make specification, equipment, and price changes without notice. Illustrations shown
may include optional equipment and accessories and may not include all standard equipment.
02C_LiftSolutions_032019 www.manitowoc.com