EIL Ball Valve

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Table of Contents
Document Number Rev. Document Title Page
Number
A133-000-WB-MR- D MOTOR OPERATED VALVES 2
3115
6-44-0052 6 Technical notes for valves. 7
6-78-0001 0 Specification for Quality Mgt. System Requirements from Bidders 27
6-78-0003 0 Specification for Documentation Requirement from Suppliers 36
A133-000-16-43- D ADDITIONAL TECHNICAL REQUIREMENTS 48
ATR-3115
A133-000-16-43-DS- B MOV SCHEDULE 54
3115
A133-000-16-43- A VENDOR DATA REQUIREMENTS 55
VDR-3115
A133-000-16-43- A TECHNICAL COMPLIANCE FORMAT 57
TCL-3115
A133-6-44-0006- B VMS FOR MOV MR 59
3115
44NC- 4600-Q- A PROPOSAL INPUT 81
0002-A4
A133-00-000--ITP- A INSPECTION AND TEST PLAN (JOB SPECIFIC) 88
0010A
A133-000-16-50-SP- B JOB SPECIFICATION 90
3115
A133-000-16-50-DS- A DATA SHEET 93
3115
A133-000-16-50-VR- A VENDOR DATA REQUIREMENTS 97
3115
44NC4600ESS037 0 MOTORISED VALVE ACTUATOR 100
A133-86-02-DS-2950 2 MOV Datasheets MOV Datasheets 108
A133-086-16-47-DS- 1 DATA SHEET FOR MOV 125
20
0101
0102
A133-000-16-43-SK- A PORT DETAIL FOR 3-WAY VALVE 128
3115
Page 1 of 128
MATERIAL REQUISITION (TOP SHEET)
This drawing and design it covers are property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that it will not be reproduced, copied, exhibited nor used
Issue Status (Fill 1 or 2 from below in this bracket) [ ]

ITEM: MOTOR OPERATED 1. -> Entire Requisition Issued
VALVES 2. -> Only Revised Pages are Issued
MR Category :II
DOCUMENT NUMBER
(Always quote this document number given below as reference)
except in the limited way and private use permitted by written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.0 A4-210x297
A133 000 WB MR 3115 D 12/12/2014 16/43

UNIT/ COST DOC ORIGINATING
JOB NO. CENTRE
SR.NO. REV DATE
AREA CODE DIVN./DEPT
VENDOR CODE VENDOR NAME
Material to be delivered at (job site) CPCL, CHENNAI within the delivery period specified in the "Request For Quotation"
(RFQ).
Notes :
1. This page is a record of all the Revisions of this Requisition.
2. The nature of the Revision is briefly stated in the "Details" column below, the Requisition in its entirety shall be
considered for contractual purposes.
3. When a Requisition is revised, only the revised pages may be issued.
4. When revised pages only are issued, the revised pages shall form part of the original Requisition. The original
requisition alongwith the revised pages shall be considered in its entirety for contractual purposes.
5. Vendors are required to quote strictly as per technical specifications / notes stipulated in the material requisition. The
offers with deviations are likely to be summarily rejected.
REV. DATE BY CHK. APPD. DETAILS

A 12/09/2014 NK KB UC ISSUED FOR BIDS
B 19/09/2014 NK KB UC REVISED & ISSUED FOR BIDS
C 20/10/2014 NK KB UC REVISED & ISSUED FOR BIDS
D 12/12/2014 RP KB UC REVISED & ISSUED FOR BIDS
This is a system generated approved document and does not require signature
EIL - 588 A - 216 x 279
Requisition No. Rev

ENGINEERS INDIA LIMITED Project: COKER BLOCK (LSTK 1)
A133-000-WB-MR-3115 D
NEW DELHI Client: CPCL
Page 1 of 5
Page 2 of 128
LIST OF ATTACHMENT
REVISION
SR. NO DOCUMENT TITLE DOCUMENT NO.
NO. DATE
1 TECHNICAL NOTES FOR VALVES 6-44-0052 6 04/08/2010
2 SPECIFICATION FOR QUALITY 6-78-0001 0 04/06/2009
MANAGEMENT SYSTEM REQUIREMENTS
FROM BIDDERS
3 SPECIFICATION FOR DOCUMENTATION 6-78-0003 0 04/06/2009
REQUIREMENTS FROM SUPPLIERS

4 ADDITIONAL TECHNICAL A133-000-16-43-ATR- D 22/10/2014
REQUIREMENTS 3115
5 CO-RELATION OF SPECIFICATIONS A133-000-16-43-DS- B 20/10/2014
FOR MOTOR OPERATED VALVES 3115
6 VENDOR DATA REQUIREMENTS FOR A133-000-16-43-VDR- A 12/09/2014
MOTOR OPERATED VALVES 3115
7 PIPING TECHNICAL COMPLIANCE A133-000-16-43-TCL- A 11/09/2014
FORMAT 3115
8 VALVE MATERIAL SPECIFICATION A133-6-44-0006-3115 B 20/10/2014
9 STANDARD SPECIFICATION FOR 44NC-4600-Q-0002-A4 0 13/04/2010
POSITIVE MATERIAL
IDENTIFICATION AT VENDOR'S
WORK.
10 INDICATIVE ITP FOR AGTE, GLOBE A133-00-000-ITP-
& CHECK VALVES 010A
11 JOB SPECIFICATION (ELECTRICAL) A133-000-16-50-SP- B 04/09/2014
FOR MOV ACTUATORS 3115
12 DATA SHEET FOR MOTORISED VALVE A133-00-16-50-DS- A 27/07/2014
ACTUATOR (MOV) 3115
13 VENDOR DATA REQUIREMENTS FOR A133-000-16-50-VDR- A 01/08/2014
MOV'S 3115
14 STANDARD SPECIFIACTION FOR 44NC-4600:ESS 037 0 03/05/2010
MOTORISED VALVE ACTUATORS
15 MOV PROCESS DATASHEETS A133-86-02-DS-2950 3 11/12/2014
16 MOV PROCESS DATASHEET A133-086-16-47-DS- 1 09/09/2014
20
17 CONCESSION REQUEST A133-00-000-ITP-
0101
18 NON-CONFORMANCE REPORT (NCR) A133-00-000-ITP-
0102
19 PORT DETAILS FOR 3-WAY VALVE A133-000-16-43-SK- A 11/09/2014
3115
EIL - 588 A - 216 x 279
Requisition No. Rev

A133-000-WB-MR-3115 D
Page 2 of 5
Page 3 of 128
MR ATTACHMENT
SR.NO. ITEMCODE DETAIL DESCRIPTION QTY. U. RATE TOT.VALUE CDD
Item Description: 086-MOV-1201, BALL VALVE, 16.0", 150 CLASS RF, SHEET
NO.54301 , LINE NO. 16"-WF-086-0207-A33A.
1 *PS1600MV1201A33A 1 NOS
Item Description: 086-MOV-1202, BALL VALVE, 14.0", 150 CLASS RF, SHEET NO.
54396, LINE NO. 14"-P-086-1201-A9A-IT
2 *PS1400MV1202ZA9A 1 NOS
NO.54498 , LINE NO. 6"-P-086-1503-B4G-IT.
3 *PS0600MV1501ZB4G 1 NOS
NO.54496 , LINE NO. 8"-P-086-1605-B9A-IH.
4 *PS0800MV1601ZB9A 1 NOS
NO.54496 , LINE NO. 6"-P-086-1607-B9A-IH.
NO.54496 , LINE NO. 8"-P-086-1606-B9A-IH.
NO.54496 , LINE NO. 6"-P-086-1608-B9A-IH.
NO.54498 , LINE NO. 8"-P-086-1601-B4G-IT.
NO.54498 , LINE NO. 16"-P-086-1701-B4G-IT.
NO.54498 , LINE NO. 14"-P-086-1703-B4G-IT.
10 *PS1400MV1702ZB4G 1 NOS
NO.54498 , LINE NO. 16"-P-086-1702-B4G-IT.
11 *PS1600MV1703ZB4G 1 NOS
EIL - 588 A - 216 x 279
NO.54498 , LINE NO. 14"-P-086-1704-B4G-IT.
12 *PS1400MV1704ZB4G 1 NOS
NO.54599 , LINE NO. 14"-P-086-1801-D4G-IT.
Requisition No. Rev

A133-000-WB-MR-3115 D
Page 3 of 5
Page 4 of 128
MR ATTACHMENT
13 *PS1400MV1801ZD4G 1 NOS
NO.54599 , LINE NO. 12"-P-086-1804-D4G-IT.
14 *PS1200MV1802ZD4G 1 NOS
NO.54599 , LINE NO. 14"-P-086-1803-D4G-IT.
15 *PS1400MV1803ZD4G 1 NOS
NO.54599 , LINE NO. 12"-P-086-1808-D4G-IT.
16 *PS1200MV1804ZD4G 1 NOS
Item Description: 086-MOV-2601, 3-WAY VALVE, 4.0", 300 CLASS RF, SHEET
NO.66491 , LINE NO. 4"-P-086-2603-B9A-IT.
17 *PS0400MV2601ZB9A 1 NOS
Item Description: 086-MOV-2602, 3-WAY VALVE, 14", 300 CLASS RF, SHEET
NO.66491, LINE NO. 14"-P-086-2607-B9A-IT.
18 *PS1400MV2602ZB9A 1 NOS
NO.54391 , LINE NO. 12"-P-086-2804-A26A.
19 *PS1200MV2901A26A 1 NOS
NO.54391 , LINE NO. 6"-P-086-2906-A26A.
20 *PS0600MV2902A26A 1 NOS
NO.54391 , LINE NO. 24"-P-086-2801-A26A-IT.
21 *PS2400MV3001A26A 1 NOS
NO.54391 , LINE NO. 16"-P-086-3001-A26A-IS.
22 *PS1600MV3002A26A 1 NOS
NO.54391 , LINE NO. 14"-P-086-3109-A26A-IT.
23 *PS1400MV3003A26A 1 NOS
NO.54491 , LINE NO. 10"-P-86-3002-B26A-IS.
EIL - 588 A - 216 x 279
24 *PS1000MV3004B26A 1 NOS
NO.54593 , LINE NO. 10"-SVH-086-3001-D2D-IH.
25 *PS1000MV3005ZD2D 1 NOS
NO.54391 , LINE NO. 3"-P-086-3101-A26A.
Requisition No. Rev

A133-000-WB-MR-3115 D
Page 4 of 5
Page 5 of 128
MR ATTACHMENT
26 *PS0300MV3101A26A 1 NOS
NO.54491 , LINE NO. 10"-P-086-3201-B26A.
27 *PS1000MV3201B26A 1 NOS
NO.54496 , LINE NO. 12"-P-086-3701-B9A-IH.
28 *PS1200MV3701ZB9A 1 NOS
NO.54313 , LINE NO. 8"-P-086-3801-A19A.
29 *PS0800MV3801A19A 1 NOS
Item Description: 086-MOV-4511, BALL VALVE, 12.0", 2500 CLASS RTJ, SHEET
NO.54891 , LINE NO. 12"-WP-086-4502-G9A-IS.
30 *PS1200MV4511ZG9A 1 NOS
NO.54891 , LINE NO. 8"-WP-086-4503-G9A-IS.
31 *PS0800MV4512ZG9A 1 NOS
NO.54891, LINE NO. 12"-WP-086-4501-G9A-IS.
32 *PS1200MV4513ZG9A 1 NOS
NO.54891, LINE NO. 8"-WP-086-4504-G9A-IS.
33 *PS0800MV4514ZG9A 1 NOS
NO.54301 , LINE NO. 4"-P-086-5305-A9A-IH.
34 *PS0400MV5301ZA9A 1 NOS
NO.54301 , LINE NO. 6"-P-086-5402-A9A-IH.
35 *PS0600MV5401ZA9A 1 NOS
Item Description: MANDATORY SPARES FOR ACTUATORS (DOC. NO. A133-000-16-50-

SP-3115). PRICES TO BE PROVIDED WITH DETAILED BREAKUP
36 *PS0000MANSPRZA1A 1 NOS
Item Description: VENDOR RECOMMENDED SPARES (VALVES & ACTUATORS)-PRICES TO

BE PROVIDED WITH DETAILED BREAKUP.
EIL - 588 A - 216 x 279
37 *PS0000VDRESPZA1A 1 NOS
Requisition No. Rev

A133-000-WB-MR-3115 D
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DOCUMENT No.
ADDITIONAL TECHNICAL A133-000-16-43-ATR-3115
REQUIREMENTS Rev. D
Page 1 of 6
ADDITIONAL TECHNICAL
REQUIREMENTS
MOTOR OPERATED VALVES

CAT-II
D 22/10/2014 REVISED & ISSUED FOR BIDS NK KB UC / MI
C 20/10/2014 REVISED & ISSUED FOR BIDS NK KB UC / MI
B 19/09/2014 REVISED & ISSUED FOR BIDS NK KB UC / MI
A 11/09/2014 ISSUED FOR BIDS NK KB UC / MI
Rev. No Date Purpose Prepared by Checked by Approved by
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 48 of 128
DOCUMENT No.
REQUIREMENTS Rev. D
Page 2 of 6
ADDITIONAL TECHNICAL REQUIREMENTS

MOVs - CAT-II
1. Bidder to note that bid evaluation may be carried out without any post bid
correspondence.
2. Bidder shall furnish quotations only for those items which he can supply as per
MR specifications including fulfillment of Qualification criterion as per MR.
3. If the bid does not include complete scope and technical/performance data,
proven track record etc, required to be submitted with the bid, the offer shall be
liable for rejection.
4. The submission of prices by the Bidder shall be construed to mean that he has
confirmed compliance with all technical specifications of the corresponding
item(s).
5. Bidder shall categorically confirm compliance to all the attachments listed in the
“List of attachment” sheet of the MR, A133-000-WB-MR-3115.
6. MOVs shall be provided with MOV Tag No. in addition to standard marking as
per Technical notes for Valves, 6-44-0052, Rev 6.
7. Bidder shall confirm compliance to the following:-
a. All MOVs and accessories (including actuators) etc. shall comply with
Process Data Sheet for MOVs.
b. Bidder shall be solely responsible for selection of suitable actuators &
actuator control system. Bidder shall be single point responsible for the
complete system (i.e. valves, actuators, actuators control system etc.).
c. All Valves with motorized actuators shall be suitable for installation in
horizontal/vertical lines.
8. Bidder to note that the offered opening/closing time for the Motor-operated Ball
Valves shall be in line with the MR Requirements. Bidder to ensure compliance
9. For flanged valves with ring joint flange the hardness of grooves for 9% Cr.
flange material shall be minimum 150BHN.
10. Bidder shall submit the following documents with the offer:
a. Manufacturer’s complete descriptive and illustrative catalogue/ literature.

b. Detailed dimensioned cross section drawing with parts/ material lists,
weight etc.
c. Drawings for valves with accessories like gear operator, hydraulic/
pneumatic operator, motor, bypass etc. giving major salient
dimensions.
d. One copy of the valve specification sheets signed as “Accepted” by the
manufacturer. Deviations, if any shall be marked as applicable on the
valve specification sheet.
Page 49 of 128
DOCUMENT No.
REQUIREMENTS Rev. D
Page 3 of 6
11. Co-relation of all specifications for Motor Operated Valves (Doc. No. A133-086-
16-43-DS-3115) shall be referred for applicable specifications against subject
tag number.
12. Bidder to ensure that complete testing of valves with the actuators etc. shall be
done at shop before shipping the valves.
13. Bidder shall refer to attached MOV Process data sheet (Doc. No. A133-086-02-
DS-2950 & A133-086-16-47-DS-20) for Process parameters.
14. Bidder shall quote for mandatory spares as per requirements of the MR for
actuators.(Refer document no. A133-000-16-50-SP-3115)
15. Bidder to furnish the list of recommended maintenance and commissioning

spares with unit rate, for 2 years normal operation of all the valves & actuators.
16. Bidder to ignore following specifications as mentioned in different clauses of

Technical notes for piping items attached with MR:
S. No. Technical Notes Clause No. Specification No.

to be ignored
1. Technical notes for Valves (6-44-0052) 10.0 6-44-0052-A1
5. Technical notes for Valves (6-44-0052) 11.0 6-81-0001
6. Technical notes for Valves (6-44-0052) 11.0 6-81-0004
17. Clause 2.1.6 of Technical notes for Valves (6-44-0052), shall be read as
following:
“For subject notes, if there is any deviation, the same shall be listed clause
wise. Even clauses which are acceptable shall be categorically confirmed as
“Accepted”.
18. Type of gear for clause 4.2 of Technical notes for valves(6-44-0052) shall be
as under :
For Gate / Globe / Diaphragm Totally enclosed bevel gear in grease case
Valves with grease nipples / plugs.
For Ball / Plug / Butterfly Valves Totally enclosed helical worm or
combination of helical worm and spur gear
in grease case with grease nipples / plugs.
19. Torque details for MOV’s shall be furnished by bidder in the Data Sheet for
Torque values of MOV’s format (Format No. 1-1643-0091) attached with the
MR.
20. Bidder to ignore format no. 5-0000-0180-F1 (Concession/deviation Permit) as

mentioned in Specification for Quality Management System Requirements from
Page 50 of 128
DOCUMENT No.
REQUIREMENTS Rev. D
Page 4 of 6
Bidders, Doc. No. 6-78-0001. Instead Concession/deviation request (if required)

must be made by bidder in the Concession Request & Non-Conformance
Report (NCR) as attached with MR elsewhere.
D
21. Process parameters for MOV tag nos. 086-MOV-3005 shall be confirmed after
receipt of WGC Turbine vendor data. Process parameters shall for MOV tag
nos. 086-MOV-4511, 4512, 4513 & 4514, shall be confirmed after receipt of
Coke cutting pump data.
22. MOV’s specified with the requirements of “LUM1” shall meet the requirements
of “NACE” specified in MR-0103 and Sulphur content in the material is to be
restricted to 0.01% (max). Hardness shall be below BH No. 200 for CS material.
Carbon equivalent (CE) shall be limited to 0.43.
23. Bidder to ensure that the port shall be designed as per Port detail for 3-way
valve (Doc. No. A133-000-16-43-SK-3115).
24. Valves specified with LO/ LC provision shall be supplied with arrangement
suitable for locking in open as well as in closed position. Lock is included in
bidder’s scope of supply. Lock Open/ Lock Closed arrangement with chain is
not acceptable.
D
25. Bidder shall furnish PTR as given below and shall meet the following
requirements for MR Sr. Nos. 2 to 18, 25, 28 & 30 to 33 (for alloy steel ball
valves/ 3-way ball valves):-
For Trunnion mounted Fire Safe Alloy Steel Ball valves / 3-way ball valves (for
MR. Sr. Nos. 2 to 18, 25, 28 & 30 to 33)
i. The bidder should be enlisted in EIL under Trunnion Fire Safe Ball
valves.
ii. The bidder shall have manufactured & supplied Forged/Cast Alloy
Steel (1.25%Cr/ 5%Cr/ 9%Cr) Fire Safe Trunnion Ball valves
in the last 7 years to be reckoned from the bid due date. Bidder shall
submit copy of the Purchase Order/Purchase Requisition / Inspection
Release Note for the same.
iii. PTR of submitted rating shall qualify items of same rating and below. (e.g.
PTR of 300 rating shall qualify items in 300 rating and 150 rating)
iv. PTR of submitted size shall qualify items of same size and below (e.g.
PTR of 6” size shall qualify items sizes 6” and below).
v. Bidder to submit duly signed & stamped PTR proforma (Annexure-I)
attached with ATR.
26. MOV’s specified with TSO requirements shall meet the maximum allowable
leakage of Rate A.
27. All valves shall be of full bore construction.
Page 51 of 128
DOCUMENT No.
REQUIREMENTS Rev. D
Page 5 of 6
Page 52 of 128
DOCUMENT No.
REQUIREMENTS Rev. D
Page 6 of 6
Bidder’s proven track record proforma

(Annexure-I)
Item : Motor operated valves

MR No. : A133-000-WB-MR-3115
Sr. Name of Contact person and Year of Size & rating Remarks
No. Client & address, Ph. No. & Supply of valves
location email ID supplied
NOTE:
1. Bidder to submit duly signed & stamped this proven track record proforma with
the bid.
2. Bidder to submit copy of purchase order/ purchase requisition/ IRN in support of
the references being submitted.
3. Incorrect information furnished in this proforma shall render the bid liable for
rejection.
Bidder’s seal & signature with date
Page 53 of 128
CO-RELATION OF SPECIFICATIONS FOR MOTOR OPERATED VALVES
B 20.10.2014 REVISED & ISSUED FOR BIDS NK KB UC A133-000-16-43-DS-3115
A 11.09.2014 ISSUED FOR BIDS NK KB UC Rev. B
REV NO. DATE PURPOSE BY CHK APPROVALS
CO-RELATION OF SPECIFICATIONS FOR MOTOR OPERATED VALVES MR No. A133-000-WB-MR-3115
MR SL. SIZE
Item Code MOV TAG No. LINE No. PIPING CLASS Valve Type VMS Sheet No. Process Data Sheet No. Electrical Data Sheet No. P&ID NO Remarks
NO. (INCH)
1 *PS1600MV1201A33A 086-MOV-1201 WF-086-0207 16 A33A Ball 54301 A133-086-16-47-DS-20 A133-000-16-50-DS-3115 A133-086-16-47-00302
2 *PS1400MV1202ZA9A 086-MOV-1202 P-086-1201 14 A9A Ball 54396 A133-86-02-DS-2950 A133-000-16-50-DS-3115 A133-02-41-86-1112-2
3 *PS0600MV1501ZB4G 086-MOV-1501 P-086-1503 6 B4G Ball 54498 A133-86-02-DS-2950 A133-000-16-50-DS-3115 A133-02-41-86-1115
4 *PS0800MV1601ZB9A 086-MOV-1601 P-086-1605 8 B9A Ball 54496 B A133-86-02-DS-2950 A133-000-16-50-DS-3115 A133-02-41-86-1116
5 *PS0600MV1602ZB9A 086-MOV-1602 P-086-1607 6 B9A Ball 54496 A133-86-02-DS-2950 A133-000-16-50-DS-3115 A133-02-41-86-1116
13 *PS1400MV1801ZD4G 086-MOV-1801 P-086-1801 14 D4G Ball 54599 A133-86-02-DS-2950 A133-000-16-50-DS-3115 A133-02-41-86-1118
17 *PS0400MV2601ZB9A 086-MOV-2601 P-086-2603 4 B9A 3 Way Ball 66491 A133-86-02-DS-2950 A133-000-16-50-DS-3115 A133-02-41-86-1126
18 *PS1400MV2602ZB9A 086-MOV-2602 P-086-2607 14 B9A 3 Way Ball 66491 A133-86-02-DS-2950 A133-000-16-50-DS-3115 A133-02-41-86-1126
19 *PS1200MV2901A26A 086-MOV-2901 P-086-2804 12 A26A Ball 54391 A133-86-02-DS-2950 A133-000-16-50-DS-3115 A133-02-41-86-1129 LUM1
21 *PS2400MV3001A26A 086-MOV-3001 P-086-2801 24 A26A Ball 54391 A133-86-02-DS-2950 A133-000-16-50-DS-3115 A133-02-41-86-1130 LUM1 B
24 *PS1000MV3004B26A 086-MOV-3004 P-086-3002 10 B26A Ball 54491 A133-86-02-DS-2950 A133-000-16-50-DS-3115 A133-02-41-86-1130 LUM1
25 *PS1000MV3005ZD2D 086-MOV-3005 SVH-086-3001 10 D2D Ball 54593 A133-86-02-DS-2950 A133-000-16-50-DS-3115 A133-02-41-86-1130 IBR, TSO Valve (Rate A) , Refer HOLD in PDS
B
27 *PS1000MV3201B26A 086-MOV-3201 P-086-3201 10 B26A Ball 54491 A133-86-02-DS-2950 A133-000-16-50-DS-3115 A133-02-41-86-1132 LUM1
28 *PS1200MV3701ZB9A 086-MOV-3701 P-086-3701 12 B9A Ball 54496 B A133-86-02-DS-2950 A133-000-16-50-DS-3115 A133-02-41-86-1137
29 *PS0800MV3801A19A 086-MOV-3801 P-086-3801 8 A19A Ball 54313 A133-86-02-DS-2950 A133-000-16-50-DS-3115 A133-02-41-86-1138 TSO Valve (Rate A) B
30 *PS1200MV4511ZG9A 086-MOV-4511 WP-086-4502 12 G9A Ball 54891 A133-86-02-DS-2950 A133-000-16-50-DS-3115 A133-02-41-86-1145 Refer HOLD in PDS
34 *PS0400MV5301ZA9A 086-MOV-5301 P-086-5305 4 A9A Ball 54301 A133-86-02-DS-2950 A133-000-16-50-DS-3115 A133-02-41-86-1153
B
35 *PS0600MV5401ZA9A 086-MOV-5401 P-086-5402 6 A9A Ball 54301 A133-86-02-DS-2950 A133-000-16-50-DS-3115 A133-02-41-86-1154 TSO Valve (Rate A)
Page 54 of 128
Document No.
VENDOR DATA REQUIREMENTS A133-000-16-43-VDR-3115
FOR Rev. A
MOTOR OPERATED VALVES Page 1 of 2
VENDOR DATA REQUIREMENTS

FOR
MOTOR OPERATED VALVES
A 12-SEP-2014 ISSUED WITH MR NK KB UC

Rev. Date Purpose Prepared by Checked by Approved by
No.
Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved
Page 55 of 128
Document No.
FOR Rev. A
MOTOR OPERATED VALVES Page 2 of 2
The following drawings/documents marked " " shall be furnished by the bidder.
POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
1. Document Control Index
2. Detailed Dimensioned Cross Section Drawing
with parts / material list, weight etc.
3. Drawing for valves with accessories like gear
operator, hydraulic / pneumatic operator, motor,
bypass etc. giving major salient diemnsions.
4. Test reports for all mandatory tests as per the
applicable codes.
5. Inspection & Test Plan (ITP)- For review by
Inspection Dept.
Notes :
1. "TICK" denotes applicability.
2. Post order, drawing / document review shall commence only after approval of Document Control Index (DCI).
3. All post order documents shall be submitted / approved through EIL eDMS portal.
4. Final documentation shall be submitted in hard copy (Six prints) and soft ( two CDs/DVDs ) in addition to
submission through EIL eDMS.
5. Refer - 6-78-0001: Specification for quality management system from Bidders.
6. Refer - 6-78-0003: Specification for documentation requirement from Suppliers.
7. All drawings & documents shall be submitted in A4 or A3 paper sizes. Documents in higher paper size shall
be submitted in exceptional circumstances or as indicated in the MR/Tender.
8. Post order- The schedule of drawing / data submission shall be mutually agreed between EIL & the bidder /
contractor / supplier during finalization of Document Control Index (DCI).
9. Bill of Material shall form part of the respective drawing.
10. Also refer other department's VDR :-
11. Electrical
Page 56 of 128
TECHNICAL COMPLIANCE FORMAT Document No.
PIPING A133-000-16-43-TCL-3115 Rev A
FOR MISC. COKER VALVES
Page 1 of 2
TECHNICAL COMPLIANCE
DISCIPLINE: PIPING
DOCUMENT No.: A133-000-16-43-TCL-3115
PROJECT: RESID UPGRADATION PROJECT-DCU
MR: MOTOR OPERATED VALVES
OWNER: CPCL
EIL JOB No.: A133
BIDDER: _____________________________________________
Notes:
1. The bidder shall indicate their reply in the space provided in the Technical Questionnaire. In
case space provided is not adequate, the reply may be furnished separately under suitably
numbered annexes/ attachments duly referred against the comment/ query.
2. The Compliance Statements/ Queries are required to be categorically confirmed/ answered by

the bidder and the completely filled in technical questionnaire shall be submitted together with
the BID.
Bidder’s Signature
& Stamp
A 11.09.14 ISSUED WITH BID NK KB UC

Rev.
Date Purpose Prepared by Checked by Approved by
No
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – All rights reserved

Page 57 of 128
TECHNICAL COMPLIANCE FORMAT Document No.
PIPING A133-000-16-43-TCL-3115 Rev A
FOR MISC. COKER VALVES
Page 2 of 2
SI. No. COMMENT / QUERY BIDDER’ S CONFIRMATION / ANSWER

1. Bidders offer evaluation shall consider confirmation
/ deviation marked by bidder on respective valve
data sheets. Valve drawings/ Vendor Catalogue
enclosed, in the offer are considered for reference
only. Any deviation specified therein with respect to
above referred filled up Valve data sheets/ MR
requisitions shall not be considered applicable.
Bidder shall note and confirm.
2. Bidder to submit complete descriptive and
illustrative catalogue, detailed dimensional cross
sectional drawing with accessories giving major
salient dimensions.
3. Bidder to categorically confirm compliance to the
Additional technical requirements (Doc. No. A133-
000-16-43-ATR-3115), various technical
specifications & documents attached with the MR.
4. Bidder to submit signed & stamped copy of valve
material specification sheet for quoted valves &
Additional technical requirements (A133-000-16-
43-ATR-3115), as a token of their acceptance for
the same
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – All rights reserved

Page 58 of 128
JOB SPECIFICATION NO.
VALVE MATERIAL
SPECIFICATION A133-6-44-0006 Rev. A
Page 1 of 22
Client : CPCL Dept./Sect. : 16/43

Project : COKER BLOCK (LSTK 1)
Location : CHENNAI Tag No: 54301 Sheet No. 1 of 2
BALL VALVE SPECIFICATION MANUF'S OFFER

TAG NO. : 54301 PIPING CLASS : A11A, A1A, A33A, A9A STANDARD:
RATING : 150 STANDARD : BS EN ISO 17292 MFGRS CAT/FIG:
(For category -II MRs only )
SIZE RANGE : 0.5" TO 16.0" ENDS : FLGD TO B-16.5 RF/125AARH RATING: ENDS:
DESCRIPTION CONSTRUCTION MATERIAL CONSTRUCTION MATERIAL
BODY FORGD/CAST ASTM A 105 / A 216GR.WCB
STEM ANTI BLOWOUT 13% CR.STEEL/SS316; (NO CASTING)
BALL SOLID 13% CR.STEEL/SS304/SS316
BODY SEAT RPTFE WITH SECONDARY METAL TO METAL
GLAND BOLTED/ RETAINED ASTM A105/13% CR STEEL/SS 316/SS 304

BY NUT & WASHER
STEM SEAL RENEWABLE WITH GRAFOIL/PTFE V-RINGS+GRAFOIL
VALVE OPEN ON
STREAM
BODY SEAL GRAFOIL/PTFE
BODY STUD ASTM A193 GR.B7
BODY NUT ASTM A194 GR 2H
OTHERS
REQUIREMENT OF REFER TECHNICAL NOTES FOR PURCHASE OF

GEAR OPERATOR VALVES.
RADIOGRAPHY VALVES.
SPECIAL SERVICE MAX TEMP 204 DEG C.
CONDITIONS
SPRING INCONEL X-750
HYDROSTATIC TEST BODY : 450 PSIG SEAT : 325 PSIG

PRESSURE
TEST PRESSURE 80 PSIG
WITH AIR
NOTES
1 THIS VALVE SPEC SHEET SHALL BE READ IN CONJUNCTION WITH TECHNICAL NOTES FOR VALVES.
2 ONLY IN THE CASE OF CATEGORY - II MRs,BIDDER SHALL CLEARLY WRITE ALL/ ANY DEVIATION AGAINST
EACH PART/ MATERIAL OF VALVE IN THE SPACE PROVIDED FOR AND WHEREVER BIDDER AGREES WITH
EIL'S SPEC BIDDER SHALL INDICATE "AGREED".
3 NO CUTTING/ OVERWRITING BY BIDDER ON EIL'S SPEC IS ALLOWED.
SIGNATURE
4 VALVES CAN ALSO BE SUPPLIED IN ACCORDANCE WITH API-6D. FOR API 6D VALVES,MIN BODY WALL &
THICKNESS SHALL BE PER ASME B16.34. SEAL
5 ALL VALVES SHALL BE FIRE SAFE DESIGN.FIRE SAFE TEST SHALL BE AS PER (API 607 IV EDITION/ (API 607/ OF MANUFACTURER
ISO 10497))/ (BS 6755(PART II)/ BS EN ISO 10497)/API RP 6FA.
6 TESTING SHALL BE AS PER BS EN 12266-1/API 6D.
7 FOR TRUNNION MOUNTED BALL,BODY SEAT SHALL BE SPRING LOADED.
8 ALL VALVES SHALL BE BIDIRECTIONAL.
9 10 % VALVE CASTINGS SHALL UNDERGO RADIOGRAPHIC EXAMINATION.
SHEET REV. NO. 0 1
DATE 07/10/2013
Page 59 of 128 11/09/2014 54301
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL-All rights reserved
VALVE MATERIAL
Page 2 of 22

Location : CHENNAI Sheet No. 2 of 2
NOTES
10 BIDDER'S STAMPING ON THE VALVE SPECIFICATION SHEET SHALL BE CONSTRUED TO MEAN BIDDER'S
ACCEPTANCE OF SUITABILITY OF VALVE AND VALVE SHEETS FOR SERVICE AND 'SPECIAL SERVICE
CONDITIONS' MENTIONED IN THE VALVE SPECIFICATION SHEETS.
11 STEM SEAL/BODY SEAL MATERIALS SHALL BE PROVIDED WITH CORROSION INHIBITOR.
12 VALVES AS PER BS-5351 AND TESTING AS PER BS 6755 (PART-1) IS ALSO ACCEPTABLE.
SHEET REV. NO. 0 1
DATE 07/10/2013
Page 60 of 128 11/09/2014 54301
VALVE MATERIAL
Page 3 of 22


TAG NO. : 54313 PIPING CLASS : A19A STANDARD:
STEM ANTI BLOWOUT SS 304/SS 316; (NO CASTING)
BALL SOLID SS 304/SS 316

BY NUT & WASHER
STEM SEAL RENEWABLE WITH GRAFOIL/PTFE V-RINGS+GRAFOIL
VALVE OPEN ON
STREAM
BODY SEAL GRAFOIL/PTFE
OTHERS

RADIOGRAPHY VALVES.
SPECIAL SERVICE AMINE; MAX TEMP 204 DEG.C
CONDITIONS
SPRING INCONEL X750

PRESSURE
WITH AIR
NOTES
SIGNATURE
ISO 10497)) / (BS 6755(PART II)/ BS EN ISO 10497) /API RP 6FA.
SHEET REV. NO. 0 1
DATE 18/09/2013
Page 61 of 128 24/01/2014 54313
VALVE MATERIAL
Page 4 of 22

NOTES
13 FLOATING BALL VALVES SHALL BE PROVIDED WITH PRESSURE EQUALISATION SEATS TO RELIEVE THE
BODY-BONNET CAVITY PRESSURE TO THE UPSTREAM SIDE.
SHEET REV. NO. 0 1
DATE 18/09/2013
Page 62 of 128 24/01/2014 54313
VALVE MATERIAL
Page 5 of 22


BODY FORGED / CAST ASTM A 105 / ASTMA A216 GR.WCB
STEM ANTI BLOWOUT SS316L (NO CASTING)
BALL SOLID SS316L
GLAND BOLTED/ RETAINED SS 316L

BY NUT & WASHER
STEM SEAL RENEWABLE WITH GRAFOIL / PTFE V-RINGS + GRAFOIL
VALVE OPEN ON
STREAM
BODY SEAL GRAFOIL / PTFE
BODY STUD ASTM A193 GR.B7M
BODY NUT ASTM A194 GR.2HM
OTHERS

RADIOGRAPHY VALVES.
SPECIAL SERVICE NACE (NOTE-14) SOUR SERVICE, MAX TEMP 204 DEG.C
CONDITIONS
SPRING INCONEL X750
HYDROSTATIC TEST BODY: 450 PSIG SEAT: 325 PSIG

PRESSURE
WITH AIR
NOTES
SIGNATURE
4 ALL VALVES SHALL BE FIRE SAFE DESIGN.FIRE SAFE TEST SHALL BE AS PER (API 607 IV EDITION/ (API 607/ISO &
10497)) / (BS 6755(PART II)/ BS EN ISO 10497) /API RP 6FA. SEAL
5 TESTING SHALL BE AS PER BS EN 12266-1/API 6D. OF MANUFACTURER
SHEET REV. NO. 0 1
DATE 16/12/2013
Page 63 of 128 11/09/2014 54391
VALVE MATERIAL
Page 6 of 22

NOTES
12 VALVES CAN ALSO BE SUPPLIED AS PER API-6D. FOR API 6D VALVES, MIN. BODY WALL THICKNESS SHALL BE
AS PER ASME B 16.34.
13 NACE REQUIREMENT SHALL BE AS PER MR 0103.
14 SULPHUR CONTENT TO BE RESTRICTED TO 0.01% MAX .
15 CARBON EQUIVALENT (CE) SHALL BE LIMITED TO 0.43. HARDNESS SHALL BE BELOW BH NO. 200 FOR CS
MATERIAL.
SHEET REV. NO. 0 1
DATE 16/12/2013
Page 64 of 128 11/09/2014 54391
VALVE MATERIAL
Page 7 of 22


BODY SEAT METAL TO METAL 13% CR.STEEL/SS304/SS316 + STELLITED

BY NUT & WASHER
STEM SEAL RENEWABLE WITH GRAPHITE
VALVE OPEN ON
STREAM
BODY SEAL GRAPHITE
OTHERS

RADIOGRAPHY VALVES.
CONDITIONS

PRESSURE
WITH AIR
NOTES
SIGNATURE
ISO 10497))/ (BS 6755(PART II)/ BS EN ISO 10497)/API RP 6FA.
SHEET REV. NO. 0
DATE 14/10/2014
Page 65 of 128 54396
VALVE MATERIAL
Page 8 of 22

NOTES
SHEET REV. NO. 0
DATE 14/10/2014
Page 66 of 128 54396
VALVE MATERIAL
Page 9 of 22


TAG NO. : 54491 PIPING CLASS : B26A STANDARD:
BODY FORGED / CAST ASTM A 105 / ASTMA A216 GR.WCB
STEM ANTI BLOWOUT SS316L (NO CASTING)
BALL SOLID SS316L
GLAND BOLTED/ RETAINED SS 316L

BY NUT & WASHER
STEM SEAL RENEWABLE WITH GRAFOIL / PTFE V-RINGS + GRAFOIL
VALVE OPEN ON
STREAM
BODY SEAL GRAFOIL / PTFE
BODY STUD ASTM A193 GR.B7M
BODY NUT ASTM A194 GR.2HM
OTHERS

RADIOGRAPHY VALVES.
SPECIAL SERVICE NACE SOUR SERVICE, MAX TEMP 204 DEG.C
CONDITIONS
SPRING INCONEL X750

PRESSURE
WITH AIR
NOTES
SIGNATURE
4 ALL VALVES SHALL BE FIRE SAFE DESIGN.FIRE SAFE TEST SHALL BE AS PER (API 607 IV EDITION/ (API 607/ISO &
10497)) / (BS 6755(PART II)/ BS EN ISO 10497) /API RP 6FA. SEAL
5 TESTING SHALL BE AS PER BS EN 12266-1/API 6D. OF MANUFACTURER
SHEET REV. NO. 0 1
DATE 16/12/2013
Page 67 of 128 11/09/2014 54491
VALVE MATERIAL
Page 10 of 22

NOTES
12 VALVES CAN ALSO BE SUPPLIED AS PER API-6D. FOR API 6D VALVES, MIN. BODY WALL THICKNESS SHALL BE
AS PER ASME B 16.34.
13 NACE REQUIREMENT SHALL BE AS PER MR 0103.
14 SULPHUR CONTENT TO BE RESTRICTED TO 0.01% MAX
15 CARBON EQUIVALENT (CE) SHALL BE LIMITED TO 0.43. HARDNESS SHALL BE BELOW BH NO. 200 FOR CS
MATERIAL.
SHEET REV. NO. 0 1
DATE 16/12/2013
Page 68 of 128 11/09/2014 54491
VALVE MATERIAL
Page 11 of 22


BODY SEAT METAL TO METAL 13% CR.STEEL/SS304/SS316 + STELLITED

BY NUT & WASHER
VALVE OPEN ON
STREAM
BODY SEAL GRAPHITE
OTHERS

RADIOGRAPHY VALVES.
CONDITIONS

PRESSURE
WITH AIR
NOTES
SIGNATURE
ISO 10497))/(BS 6755(PART II)/ BS EN ISO 10497) /API RP 6FA.
SHEET REV. NO. 0
DATE 14/10/2014
Page 69 of 128 54496
VALVE MATERIAL
Page 12 of 22

NOTES
10 20% VALVE CASTINGS SHALL UNDERGO RADIOGRAPHIC EXAMINATION.
SHEET REV. NO. 0
DATE 14/10/2014
Page 70 of 128 54496
VALVE MATERIAL
Page 13 of 22


TAG NO. : 54498 PIPING CLASS : B4G STANDARD:
RATING : 300 STANDARD :BS EN ISO 17292 MFGRS CAT/FIG:
BODY FORGED / CAST ASTM A 182 GR.F9/ASTM A 217 GR.C12 (NORM &
TEMP)
STEM ANTI BLOWOUT 13% CR.STEEL//SS304/SS316; (NO CASTING)
BALL SOLID 9%CR1%MO/13%

CR.STEEL/SS304/SS316+STELLITED/COATED
WITH CHROME CARBIDE
BODY SEAT METAL TO METAL 9%CR1%MO/SS410/SS304/SS316 +
STELLITED/COATED WITH CHROME CARBIDE
GLAND BOLTED/ RETAINED SS 316 / SS 304
BY NUT & WASHER
VALVE OPEN ON
STREAM
BODY SEAL GRAPHITE
BODY STUD A193 GR.B16
BODY NUT A194 GR.4/7
OTHERS METAL TO METAL

RADIOGRAPHY VALVES.
SPECIAL SERVICE NOTE 13 MAX TEMP 538 DEG C.
CONDITIONS

PRESSURE
WITH AIR
NOTES
SIGNATURE
5 ALL VALVES SHALL BE FIRE SAFE DESIGN.FIRE SAFE TEST SHALL BE AS PER (API 607 IV EDITION/ (API 607/ISO OF MANUFACTURER
10497))/(BS 6755(PART II)/ BS EN ISO 10497) /API RP 6FA.
SHEET REV. NO. 0
DATE 18/09/2013
Page 71 of 128 54498
VALVE MATERIAL
Page 14 of 22

NOTES
13 VALVES SHALL BE STEAM PURGED WHEREVER REQUIRED AS PER PROCESS DATA SHEET .
SHEET REV. NO. 0
DATE 18/09/2013
Page 72 of 128 54498
VALVE MATERIAL
Page 15 of 22


TAG NO. : 54593 PIPING CLASS : D2D STANDARD:
BODY FORGED/CAST ASTM A182 GR.F11 CL2/A217 GR.WC6 (NORM &
TEMP
BODY SEAT METAL TO METAL 13% CR.STEEL/SS304/SS316 + COATED WITH

CHROME CARBIDE
GLAND BOLTED/ RETAINED 13% CR STEEL/SS 316/SS 304
BY NUT & WASHER
STEM SEAL RENEWABLE WITH GRAFOIL
VALVE OPEN ON
STREAM
BODY SEAL GRAFOIL
BODY NUT ASTM A194 GR 4/GR.7
OTHERS

RADIOGRAPHY VALVES.
SPECIAL SERVICE I.B.R. HIGH PRESSURE STEAM, MAX. TEMP 538
CONDITIONS DEG.C.

PRESSURE
WITH AIR
NOTES
SIGNATURE
5 VALVES TO COMPLY WITH DESIGN REQUIREMENTS OF IBR ALSO. OF MANUFACTURER
6 TESTING SHALL BE AS PER BS EN 12266-1/API 6D & IBR.
9 ALL VALVES TO BE SUPPLIED WITH IBR CERTIFICATE IN FORM-III C.
10 ALL VALVES SHALL BE PAINTED RED ON BODY-BONNET JOINT.
SHEET REV. NO. 0
DATE 11/09/2014
Page 73 of 128 54593
VALVE MATERIAL
Page 16 of 22

NOTES
13 VALVES AS PER BS-5351 AND TESTING AS PER BS 6755 (PART-1) & IBR IS ALSO ACCEPTABLE.
14 FOR TRUNNION MOUNTED BALL, BODY SEAT SHALL BE SPRING LOADED .
SHEET REV. NO. 0
DATE 11/09/2014
Page 74 of 128 54593
VALVE MATERIAL
Page 17 of 22


TAG NO. : 54599 PIPING CLASS : D4G STANDARD:
BODY FORGED / CAST ASTM A 182 GR.F9/ASTM A 217 GR.C12 (NORM &
TEMP)
STEM ANTI BLOWOUT 13% CR.STEEL//SS304/SS316; (NO CASTING)
BALL SOLID 9%CR1%MO/13%

CR.STEEL/SS304/SS316+STELLITED/COATED
WITH CHROME CARBIDE
BODY SEAT METAL TO METAL 9%CR1%MO/SS410/SS304/SS316 +
STELLITED/COATED WITH CHROME CARBIDE
GLAND BOLTED/ RETAINED ASTM A 217 GR.C12 (NORM. & TEMP.)/13%
BY NUT & WASHER CR.STEEL / SS304 / SS316
VALVE OPEN ON
STREAM
BODY SEAL GRAPHITE
BODY NUT ASTM A194 GR.4/7
OTHERS METAL TO METAL

RADIOGRAPHY VALVES.
CONDITIONS

PRESSURE
WITH AIR
NOTES
SIGNATURE
5 ALL VALVES SHALL BE FIRE SAFE DESIGN.FIRE SAFE TEST SHALL BE AS PER (API 607 IV EDITION/ (API 607/ISO OF MANUFACTURER
SHEET REV. NO. 0
DATE 11/09/2014
Page 75 of 128 54599
VALVE MATERIAL
Page 18 of 22

NOTES
SHEET REV. NO. 0
DATE 11/09/2014
Page 76 of 128 54599
VALVE MATERIAL
Page 19 of 22


TAG NO. : 54891 PIPING CLASS : G9A STANDARD:
RATING : 2500 STANDARD : API-6D MFGRS CAT/FIG:
SIZE RANGE : 0.5" TO 12.0" ENDS : FLGD TO B-16.5 RTJ/63AARH RATING: ENDS:
BODY FORGED/CAST ASTM A 105 / A 216GR.WCB
STEM ANTI BLOW OUT 13% CR.STEEL/ 17-4 PH SS; (NO CASTING), 32
RMS FINISH
BALL SOLID 13%CR.STEEL/SS304/SS316+STELLITED/COATED
WITH CHROME CARBIDE
BODY SEAT METAL TO METAL SS410/SS304/SS316 +STELLITED/COATED WITH
CHROME CARBIDE
GLAND BOLTED / RETAINED ASTM A 105 / 13% CR.STEEL / SS304 / SS316
BY NUT & WASHER
VALVE OPEN ON
STREAM
BODY SEAL GRAPHITE
BODY STUD ASTM A193 GR B7
OTHERS

RADIOGRAPHY VALVES.
SPECIAL SERVICE COKE CUTTING MAX. TEMP.-100 DEG. C;MAX. PRESS.- 380
CONDITIONS WATER kg/cm2g

PRESSURE
WITH AIR
NOTES
SIGNATURE
4 TESTING SHALL BE AS PER BS EN 12266-1/API 6D. &
5 FOR TRUNNION MOUNTED BALL,BODY SEAT SHALL BE SPRING LOADED. SEAL
6 ALL VALVES SHALL BE BIDIRECTIONAL. OF MANUFACTURER
9 STEM SEAL / BODY SEAL SHALL BE PROVIDED WITH CORROSION INHIBITOR.
10 MIN. BODY WALL THICKNESS SHALL BE AS PER ASME B-16.34.
SHEET REV. NO. 0
DATE 11/09/2014
Page 77 of 128 54891
VALVE MATERIAL
Page 20 of 22

NOTES
11 ALL VALVES SHALL BE FIRE SAFE DESIGN.FIRE SAFE TEST SHALL BE AS PER (API 607 IV EDITION/ (API 607/ISO
12 VALVE TESTING AS PER BS 6755 (PART-1) IS ALSO ACCEPTABLE
SHEET REV. NO. 0
DATE 11/09/2014
Page 78 of 128 54891
VALVE MATERIAL
Page 21 of 22

3 WAY BALL VALVE SPECIFICATION MANUF'S OFFER

RATING : 300 STANDARD :ANSI-B-16.34 MFGRS CAT/FIG:
BODY CAST / FORGED ASTM A 105 / A 216GR.WCB
STEM ANTI BLOWOUT 13% CR.STEEL/SS304/SS316; (NO CASTING)
BALL SOLID( T PORT) 13%CR.STEEL/SS304/SS316+STELLITED/COATED

WITH CHROME CARBIDE
BODY SEAT METAL TO METAL SS410/SS304/SS316 +STELLITED/COATED WITH
CHROME CARBIDE
GLAND BOLTED/ RETAINED ASTM A 105/ 13% CR. STEEL/SS304/SS316
BY NUT & WASHER
VALVE OPEN ON
STREAM
BODY SEAL GRAPHITE
BODY STUD ASTM A193 GR B7
OTHERS 3-WAY, 2 PORT (T

SHAPE), FULL PORT
GEAR OPERATION VALVES.
REQUIREMENT OF SEE NOTE-7
RADIOGRAPHY
THRUST WASHER GRAPHITE
SPECIAL SERVICE MAX TEMP 427 DEG.C.

CONDITIONS

PRESSURE
WITH AIR
NOTES
SIGNATURE
4 TESTING SHALL BE AS PER BS EN 12266-1/API 6D. &
5 ALL VALVES SHALL BE FIRE SAFE DESIGN.FIRE SAFE TEST SHALL BE AS PER (API 607 IV EDITION/ (API 607/ISO SEAL
10497))/(BS 6755(PART II)/ BS EN ISO 10497) /API RP 6FA. OF MANUFACTURER
6 VALVE SHALL BE T-SHAPED FULL PORT DESIGN TO ALLOW CHANGEOVER.
8 VALVE SHALL BE PROVIDED WITH LIMIT STOPS TO ENSURE POSITIVE ALIGNMENT OF BALL WITH PORT.
9 VALVE SHALL BE PROVIDED WITH BALL POSITION INDICATOR.
10 FLOW DIRECTION SHALL BE CLEARLY MARKED ON ALL VALVES.
SHEET REV. NO. 0
DATE 03/09/2014
Page 79 of 128 66491
VALVE MATERIAL
Page 22 of 22

NOTES
SHEET REV. NO. 0
DATE 03/09/2014
Page 80 of 128 66491
Page 1 of 7
CHENNAI PETROLEUM CORPORATION LIMITED

MANALI REFINERY, CHENNAI
RESID UPGRADATION PROJECT
LSTK-1 : COKER BLOCK : DELAYED COKER UNIT & LPG CFC TREATING UNITS
PART I
SECTION : 5
STANDARD SPECIFICATION FOR

POSITIVE MATERIAL IDENTIFICATION AT VENDOR’S WORKS
(PMI)
DOCUMENT NO : 44NC-4600-Q-0002-A4
0 13.04.2010 7 Issued for Feed APK PKB SBN
Rev No. Issue Date Pages Rev Description Prepared Checked Approved
By By By
Page 81 of 128
Jacobs
CPCL – CHENNAI INSPECTION, MONITORING PART-I
44NC - 4600 FOR LSTK CONTRACTOR SECTION-5
LSTK – 1 COKER BLOCK Doc.No.44NC-4600-Q-0002-A4 Rev.0 Page 2 of 7
TABLE OF CONTENTS
1.0 SCOPE
2.0 DEFINITIONS
3.0 PMI EXAMINATION
4.0 ACCEPTABLE METHODS FOR PMI
5.0 EXTENT OF PMI EXAMINATION
6.0 RECORDING AND DOCUMENTATION
7.0 MARKING
8.0 ATTACHMENTS
8.1 TYPICAL POSITIVE MATERIAL IDENTIFICATION REPORT FORM – ALLOY STEEL

BULK MATERIAL
Page 82 of 128
Jacobs
1.0 SCOPE
1.1 This specification applies to the requirements for Positive Material Identification (PMI)
to be performed at vendor’s works on Metallic Alloy Materials procured either directly
by Vendor or indirectly through their sub-vendors. Any deviations from this
specification must be approved by Purchaser in the deviation / Waiver permit format.
This specification shall also be read in conjunction with positive material identification
at site.
1.2 This Specification covers the procedures and methodology to be adopted to assure
that the chemical composition of alloy material is consistent with the material
specification as specified in purchase documents using alloy analyser at the time of
final inspection before despatch.
1.3 The scope of this specification shall include but not limited to Positive Material
identification (PMI) to be performed on Alloy Piping Materials listed below :
However all grades of piping materials including stainless steel are subjected to PMI
verification / test after receipt at site.
− Alloy Steel Pipes

− Alloy Steel Flanges & Forgings
− Alloy Steel Fittings
− Alloy Steel Fasteners
− Alloy Cast & Forged Steel Valves
− Alloy Steel Instrumentation items (Control Valve, Safety Valves etc.)
− Equipment, Pipe & Fittings Welds.
− Gaskets (Ring Type Joints)
Following items shall be excluded from scope of PMI examination
− Gasket other than Ring Type Joints

− Valve internal Components
2.0 DEFINITIONS
2.1 Vendor : Any supplier or manufacturers on whom an order is placed for supply of
referred piping items. This definition shall also include any sub-vendor or
manufacturers on whom a sub-order is placed by the vendor.
2.2 Inspection Lot : A group of items offered for Inspection covered under same size,
heat and heat treatment lot.
2.3 Alloy Material : Any metallic material (including welding filler materials) that contains
alloying elements such as chromium, nickel, molybdenum, vanadium, etc which are
intentionally added to enhance mechanical or physical properties and/or corrosion
resistance.
Page 83 of 128
Jacobs
3.0 PMI EXAMINATION
3.1 The Vendor shall submit a procedure of PMI to comply with the requirements of this
Specification. Approval of PMI procedure shall be obtained from Purchaser prior to
commencing manufacturer / inspection of product.
3.2 PMI examination of alloy materials is independent of any certification, markings of

colour coding that may exist and is aimed at verifying that the alloy used are as per
specified grades.
3.3 The Vendor shall identify all incoming alloy materials and maintain full traceability of
all alloy materials, including all off-cuts. Transfer of identification marks shall be
undertaken prior to cutting to ensure maintenance of identification on off-cuts.
3.4 The Vendor shall ensure that all materials are segregated and stored in separately
identified locations to prevent the mix-up of materials of different alloy specifications or
alloy material with carbon steel. Non-ferro-magnetic materials shall be segregated at
all times from ferro – magnetic materials.
3.5 PMI examination is subject to surveillance inspection by Vendor / Third Party

Inspection Agency / Purchaser as specified in Quality Assurance Plan.
4.0 ACCEPTABLE METHODS FOR PMI
4.1 The Method used for PMI examination shall provide a quantitative determination of the
alloying elements like Cr, Mo, Ni, V in Alloy Steel items. For Non-Ferrous alloys
quantitative determination of appropriate alloying elements shall be verified.
4.2 Instruments or methods used for PMI examination shall be of those that will provide
quantitative, recordable, elemental composition results for positive identification of
alloying elements present.
4.3 The acceptable instrument for alloy analyser shall be either “Portable X-ray
fluorescence” or “Optical Emission Spectro Analyser” type capable of verifying the
percentage of alloy elements within specified range.
4.4 Chemical spot testing, magnets, alloy sorters and other methods using eddy current
methods are not acceptable for PMI examination.
4.5 The PMI instrument used shall have the sensitivity to detect the alloying elements in
the specified range.
4.6 Each analyser must be calibrated according to the manufacturer’s specification at the
beginning and end of each shift. Instrument must be checked against known standard
for each alloy type to be inspected during the shift.
4.7 Certified samples with full traceability of “known” alloy materials shall be available for
use as a random spot check on the instrument calibration.
4.8 The surface to be examined shall be prepared by light grinding or abrasive paper and
solvent cleaner. Evidence of arc burn resulting from examination shall be removed by
light grinding or abrasive paper.
Page 84 of 128
Jacobs
4.9 Alloy steel type joint gaskets shall only be inspected by using portable X-ray
fluorescence instrument.
4.10 Testing shall be done as per the procedures outlined by the manufactures of alloy
analyser being used. Modification of these procedures if any, must be approved by
Purchaser.
4.11 The persons performing PMI shall demonstrate their capabilities to the satisfaction of
Owner/PMC/Third Party Inspection Engineer. If the vendor has qualified operator in
his rolls, he may perform the examination. Otherwise PMI examination shall be sub
contracted to an independent testing agency.
4.12 Whenever materials, items and welds are identified as not meeting requirements by
the visiting engineer a rejection note shall be issued. The above shall be marked with
a red “R” pending resolution.
5.0 EXTENT OF PMI EXAMINATION
Following sampling plans shall be applicable for PMI examination of various alloy items.
A. Flanges, Fittings, Valves, RTJ : 100%

Gaskets
B. Pipes : 100% (for pipes procured from traders).
10% random samples (minimum 2 Nos.)
drawn from each size/Heat/Lot (for pipes
procured directly from mills).
C. Tubes for heat transfer service : 100% (for tubes procured from traders).
Spot checking by sampling 1% of the tubes or
25 nos. whichever is less (for tubes procured
directly from mills.
D Fasteners :
Lot Size Sample Size

Upto 100 2% (Min 2)
101 to 500 1% (Min 3)
501 and above 0.5% (min 5)
6.0 RECORDING AND DOCUMENTATION
The results of PMI examination shall be recorded in the PMI Report Form as enclosed with
this specification.
Page 85 of 128
Jacobs
7.0 MARKING
7.1 All alloy materials tested by PMI shall be identified using either of the following
methods by indicating “AV”
a) Electro – etching
b) A low stress stamp marking
c) Hologram Sticker
d) Vibro – etching
e) Colour Coding
Location of markings will be near to vendor’s monogram, material specification, heat

number / cast number, welders stamp, etc as applicable.
8.0 ATTACHMENTS
Page 86 of 128
Jacobs
PMI REPORT FORM – ALLOY BULK MATERIAL
ATTACHMENT 8.1
TYPICAL POSITIVE MATERIAL IDENTIFICATION REPORT : ALLOY STEEL
Page ….of ….
BULK MATERIALS
Project : Client : Job No. :
PMI Report No. : Vendor / Sub-Vendor :
Purchase Order No. : Testing Agency :

Purchase
PMI Location :
Requisition No.
Bulk Item Type (as per Requisition)
Material Specification / Grade :
Number of items in Lot :

Remarks
Requisition Item No. Description : Alloy Content Weight Percent
Accept/Reject
Cr. Mo Ni V
Source Age
Instrument Type / ID
Source dt.
Last Service Date :
PMI Examination Approved by
Witnessed by
by : Vendor
Company
Page 87 of 128
APPENDIX - A
INDICATIVE INSPECTION & TEST PLAN**

PROJECT : 44NC-4600 : CPCL MANALI REFINERY, CHENNAI : RESID UPGRADATION SHEET 1 OF 2
PROJECT
DOC. NO: A133-00-000-ITP010A VENDOR :
EQUIPMENT/ITEM DESCRIPTION : GATE, GLOBE, CHECK P.O. NO. :
AND BALL VALVE
EQUIPMENT / ITEM TAG NO. : PR/PS NO.
TEST & INSPECTION AS PER : DRG. NO.
(CODES & SPECIFICATIONS) :
EQUIPMENT INSPECTION CODE : A
A 1 WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY OWNER / PMC
C
T 2 WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY THIRD PARTY
I INSPECTION AGENCY (TPIA) / STATUTORY AUTHORITY
V 3 WITNESS INSPECTION BY SUB VENDOR,VENDOR Rev.1
I
T 4 CERTIFICATES / DATA TO BE SUBMITTED BY LSTK CONTRACTOR /
Y VENDOR FOR APPROVAL / REVIEW OF TPI A / OWNER / PMC
1 A A R X DETAILED INSPECTION & TEST PLAN AFTER ISSUE OF PO/PR/PS

2 A R X INSPECTION & TEST PROCEDURES INCLUDING NDT, PWHT
PROCEDURES, ETC.
3 - R X Rev. 1
4 A X PACKING PROCEDURE Rev.1

5 R R X WPS/PQR QUALIFICATION / WELDER PERFORMANCE RECORDS FOR
OVERLAY / STELLITING INCLUDING WELD REPAIR PROCEDURE
6 R R X MANUFACTURERS’ TEST CERTIFICATES FOR BODY / BONNET / TRIM
MATERIAL,ETC.
7 R R X FIRE SAFE TEST CERTIFICATES FOR BALL VALVES
8 R W X NDT (RT-Film review , UT, PT, MT – AS APPLICABLE) EXAMINATION
Rev.1
9 R R X HEAT TREATMENT RECORDS / CHARTS
10 R R X HARDNESS CHECK / CORROSION TEST, IF APPLICABLE
11 H W X HYDROSTATIC / PNEUMATIC TEST FOR BODY, SEAT AND BACK
SEAT.(100% BY VENDOR & AT RANDOM BY TPI AGENCY)
12 H W X STRIP CHECK ON SAMPLE VALVES TO VERIFY COMPONENTS
(ONE VALVE PER SIZE / TYPE / ORDER, IF REQUIRED AS PER
DATASHEET) Rev. 1
13 H W X FUNCTIONAL / OPERATIONAL CHECK FOR GEAR / ACTUATOR
OPERATED VALVES
14 H W X VISUAL AND DIMENSIONAL INSPECTION INCLUDING COATING
CHECK(100% BY VENDOR & AT RANDOM BY TPI AGENCY) Rev.1
15 W W X VERIFICATION OF MARKING (100% BY VENDOR & AT RANDOM BY
/R TPI AGENCY) & REVIEW OF VENDOR’S FINAL
CERTIFICATES & REVIEW OF IBR CERTIFICATES, AS APPLICABLE.
Rev.1
16 H W X PMI INSPECTION FOR AS / SS VALVES(100% BY VENDOR & AT
RANDOM BY TPI AGENCY) Rev.1
17 R R X FINAL DOCUMENTATION
18 H X PACKING & LOADING OF ITEMS AS PER SHIPPING DRAWING
Page 88 of 128
APPENDIX - A
INDICATIVE INSPECTION & TEST PLAN**

PROJECT : 44NC-4600 : CPCL MANALI REFINERY, CHENNAI : RESID UPGRADATION SHEET 2 OF 2
PROJECT
DOC. NO: A133-00-000-ITP010A VENDOR :
EQUIPMENT/ITEM DESCRIPTION : GATE, GLOBE, P.O. NO. :
CHECK AND BALL
VALVE PR/PS NO.
EQUIPMENT / ITEM TAG NO. : DRG. NO.
TEST & INSPECTION AS PER
:(CODES & SPECIFICATIONS) :
EQUIPMENT INSPECTION CODE : A
A 1 WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY OWNER / PMC

C
T 2 WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY THIRD PARTY
I INSPECTION AGENCY (TPIA) / STATUTORY AUTHORITY
V 3 WITNESS INSPECTION BY SUB VENDOR,VENDOR Rev.1
I
T 4 CERTIFICATES / DATA TO BE SUBMITTED BY LSTK CONTRACTOR /
Y VENDOR FOR APPROVAL / REVIEW BY TPI A / OWNER / PMC
19 H H INSPECTION RELEASE CERTIFICATE
LEGENDS : H – HOLD, W – WITNESS, R - REVIEW, A – APPROVAL, I - INFORMATION, X – SUBMIT

PO – PURCHASE ORDER, PR – PURCHASE REQUISITION, PS – PURCHASE SPECIFICATION
** NOTE : THIS IS AN INDICATIVE INSPECTION AND TEST PLAN IDENTIFYING SCOPE OF INSPECTION
/REVIEW OF DOCUMENTS AS A MINIMUM REQUIREMENT, DETAILED INSPECTION AND TEST PLAN
INDICATING ALL SPECIFIED REQUIREMENTS AFTER ISSUE OF PO / PR TO BE GENERATED BY
VENDOR AND SAME DULY APPROVED BY TPI A TO BE SUBMITTED TO OWNER/PMC FOR APPROVAL.
Note : Following modification has been made from the original ITP attached with Bid Document.
1. In activity :scope of Inspection LSTK contractor has been deleted

2. Activity 3: Summary of all supplimentary requirements as specified in the order/PS/PR deleted
3. Activity 4 : Shipping drawings of completed equipments has been deleted
4. Activity 8: NDT( UT,RT,PT,MT) has been modified as R
5. Activity 12: Strip check has been has been modified as H for TPI if applicable as per data sheet.
6. Activity 14: Visual and Dimensional including has been modified as 100 % for vendor & at random by TPI
7. Activity 15: Verification of Marking has been modified as W at random for TPI and balance as R for TPI.
8. Activity 34:Surface preparation painting /pickling etc has been modified as R for TPI
9. Activity 36:Spares and packing list check has been modified as W for TPI
10. Activity : TPI A TO CARRY OUT INSPECTION AT SUB-VENDORS’ WORKS. has been deleted
11. Activities in respect of QAP / ITP and IRN /IC for categories will be as below:
For PMC category A : QAP/ITP approval by EPC , TPIA & PMC.
IRN/IC issued by TPIA and to be endorsed by PMC
OWNER/PMC RESERVES RIGHT TO WITNESS INSPECTION OF ANY ITEM AT ANY STAGE WHICH SHALL BE INDICATED ON QAP /
INSPECTION & TEST PLAN AT THE TIME OF APPROVAL AND SAME TO BE COVERED AS PART OF PURCHASE ORDER
CONDITION ISSUED BY CONTRACTOR.
Page 89 of 128
DOCUMENT No.
JOB SPECIFICATION FOR
MOV ACTUATORS A133-000-16-50-SP-3115 Rev B
Page 1 of 3
JOB SPECIFICATION
(ELECTRICAL)
FOR
MOV ACTUATORS
(MR No. A133-000-WB-MR-3115)
PROJECT : COKER BLOCK (EPCC-1)

RESID UPGRADATION PROJECT, CPCL, CHENNAI
OWNER : CHENNAI PETROLEUM CORPORATION LIMITED
PMC : JACOBS ENGINEERING INDIA PRIVATE LIMITED
CONTRACTOR : ENGINEERS INDIA LIMITED
JOB NO. : A133
B 04.09.14 Revised & Issued with MR VB ANPS SA
A 01.08.14 Issued with MR VB ANPS SA

Rev.
Date Purpose Prepared by Checked by Approved by
No
Page 90 of 128
DOCUMENT No.
Page 2 of 3
1. GENERAL REQUIREMENTS
In addition to the standard specification ESS 037 and data sheet, the following specific
requirements shall also be met:
i. MOVs shall be provided with an integral control box consisting of reversible starter, local/ remote
selector switch, start/ stop switches or push buttons, torque switches, limit switches etc., and
shall be suitable for installation in classified areas. The mechanical design shall be such that in
case of torque or limit switch failure, the motor shall be protected. Anti-condensation heater shall
be provided for the actuator. The power supply for the control circuit shall be AC.
ii. MOV shall be designed to start with 75% of the motor terminal voltage.
iii. MOV actuator shall be complete with motor, integral reversing starter, necessary control,
protections and terminals for remote control and indications. The actuator shall include a device
to ensure that motor runs with correct rotation for required direction of valve travel with either
phase sequence of 3-phase power supply.
iv. Area classification for the MOVs shall be as under:
S. No. Tag No. Area Classification

1. 086-MOV-1201 Zone-2, Gas group IIA/IIB, Temp. Class T3
2. 086-MOV-1202 Zone-2, Gas group IIC, Temp. Class T3
Page 91 of 128
DOCUMENT No.
Page 3 of 3
v. Fire safe requirement for MOVs shall be as defined in Process datasheets attached with the MR.
Actuators with fire-proofing shall be provided for fire safe MOVs. Fireproofing shall be rated for
30 minutes. Arrangement shall be made by Intumescent paint (brand name: K-mass/ ERS/
equivalent). The required certificates for fireproof rating shall be furnished from independent
testing agency.
MOVs with fireproofing shall be suitable for mica insulated fire survival power and control cables.
vi. All MOVs shall have provision for remote OPEN and CLOSE command from Control room (DCS/
PLC) and OPEN/ CLOSE indication in DCS.
vii. Remote input signals for Opening/ Closing/ Stopping the MOV shall be provided through the
momentary closing of separate potential-free contacts in Purchaser’s panel. Necessary controls
required for running the motor for the complete opening/ closing sequence of the valve using
such input signals shall be provided by the manufacturer in the actuator.
viii. One actuator of each type is required for motor operated valves as mandatory spare.
ix. Vendor shall quote for Maintenance spares for two years’ trouble free operation of the MOV
actuators, indicating recommended quantity and unit prices. Vendor shall also identify a list of
such spares along with quantity, required for commissioning the MOVs.
x. For all motors, the winding shall be suitably treated for corrosive atmosphere with epoxy gel
treatment on winding overhang.
2. LIST OF ATTACHMENTS
S. No. Description Doc. No.

1. MOV Actuator Data Sheet A133-000-16-50-DS-3115 Rev. A
2. Vendor Data Requirements A133-000-16-50-VR-3115 Rev. A
Standard Specification for Motorized
3. 44NC-4600: ESS 037
Valve Actuator
Page 92 of 128
DOC. NO. A133-000-16-50-DS-3115
DATA SHEET FOR REQN. NO. A133-000-WB-MR-3115
MOTORISED VALVE ACTUATOR (MOV)

APPD. BY SA
PROJECT NO A133 CHKD. BY ANPS
PROJECT LOCATION MANALI PRPD. BY VB
PROJECT TITLE RESID UPGRADATION PROJECT DATE 27.07.14
CLIENT CPCL REV. A
A APPLICABLE SPECIFICATION & STANDARD REFER STANDARD SPECIFICATION NO. E SS 037
B GENERAL
1 VALVE REF. NO. *
2 VALVE TYPE / VALVE SIZE *
3 APPLICABLE SPECIFICATION & STANDARDS AS PER ESS-037
4 VALVE TAG NOS. REFER VALVA DATA SHEET
C SERVICE CONDITIONS
O
1 AMBIENT (MAX/MIN) 45 C
O
2 DESIGN AMBIENT TEMP. 45 C
3 ALTITUDE ABOVE M. S. L 3.5 MTRS.
4 RELATIVE HUMIDITY (MAX.) 80%
5 ENVIRONMENT CORROSIVE
6 ANNUAL RAINFALL 1378 mm
D SYSTEM CHARACTERISTICS
1 SYSTEM VOLTAGE, FREQUENCY, PHASES 415V, 50Hz, 3 PHASE
2 VOLTAGE VARIATION 10%
3 FREQUENCY VARIATION 3%
4 COMBINED VARIATION 10%
5 FAULT LEVEL 50 kA for 1 SEC.
6 NEUTRAL EARTHING Solidly earthed
E AREA CLASSIFICATION
i) UNCLASSIFIED SAFE / ZONE 1 / ZONE 2
ii) GAS GROUP OF ENCLOSURE: I / IIA / IIB / IIC
iii) TEMPERATURE CLASS : T1 / T2 / T3 / T4 / T5 / T6
F ACTUATOR TYPE AND RATING
1 MODEL AND SIZE *
2 TYPE AND MAKE OF ACTUATOR *
3 RATED SPEED (SYN.) * RPM
4 CLASS OF INSULATION CLASS `F' WITH TEMPERATURE RISE LIMITED TO CLASS `B'
5 WINDING TREATMENT MOISTURE PROTECTION VARNISH / ANTI CORROSIVE TREATMENT
6 OPENING TIME * MINIMUM : MAXIMUM : AS PER VALVE DATA SHEET
7 CLOSING TIME * MINIMUM : MAXIMUM : AS PER VALVE DATA SHEET
8 STARTER WITH ALL NECESSARY CONTROLS INTEGRAL / REMOTE
9 MAX. POWER CONSUMPTION / KW RATING OF MOTOR *
10 MAXIMUM OPERATION CYCLES PER HOUR / 24 HOURS :
11 TYPE OF DUTY S2-15 MINUTES (IS 325 - LATEST CODE) OR AS SPECIFIED ELSEWHERE
12 VALVE TRAVEL LIMIT SWITCHES REQUIRED/ NOT REQUIRED
13 VALVE POSITION INDICATION INTEGRAL/ REMOTE
14 VALVE POSITION INDICATION CLOSE POSITION / OPEN POSITION / CONTINUOUS / INTERMEDIATE
15 LOCK ROTOR CURRENT * A
16 POWER FACTOR OF STARTING CURRENT WITH * %
FULL VOLTAGE
* - Information to be furnished by vendor APPLICABLE STANDARD SPECIFICATION : E SS 037
Page 93 of 128 Page 1 of 4

DOC. NO. A133-000-16-50-DS-3115

APPD. BY SA
PROJECT NO 44NC - 4600 CHKD. BY ANPS
CLIENT CPCL REV. A
F ACTUATOR TYPE AND RATING (CONTD.)
o O
17 TEMP. RISE OVER - C AMBIENT * C
18 NO LOAD CURRENT * A
19 ACCELERATION TIME * SEC.
20 STARTING TORQUE / FULL LOAD TORQUE *
21 STALLING TORQUE *
22 EFFICIENCY : 50% LOAD * %
: 75% LOAD * %
: 100% LOAD * %
23 POWER FACTOR : 50% LOAD *
: 75% LOAD *
: 100% LOAD *
24 SAFE STALL TIME WITH MOTOR IN `HOT' CONDITION *
25 NO. OF STARTS PER HOUR WITH ALLOWABLE *
MINIMUM INTERVAL BETWEEN STARTS
26 DETAILS OF RATING OF SPACE HEATERS *
27 TORQUE REQUIREMENTS (% OF FULL LOAD TORQUE) * BREAK-AWAY : % PULL OUT : %
28 TORQUE SWITCHES : OPEN & CLOSE REQUIRED / NOT REQUIRED
29 VOLTAGE FOR LAMP / INDICATION CIRCUIT/ *
CONTROL CIRCUITS
30 HANDWHEEL REQUIRED / NOT REQUIRED
31 REMOTE OPERATION REQUIRED / NOT REQUIRED
32 REMOTE INDICATION REQUIRED / NOT REQUIRED
33 REMOTE INTERLOCKING PROVISION REQUIRED / NOT REQUIRED
34 EARTH TERMINALS TWO NOS. - EXTERNAL
35 GREASING ARRANGEMENT GREASE NIPPLES WITH GREASE RELIEF VALVE / PLUG
36 MAIN NAME PLATE STAINLESS STEEL
37 AUXILIARY NAME PLATE REQUIRED / NOT REQUIRED
38 MODULATING / ON - OFF MOTOR THRMISTORS REQUIRED/ NOT REQUIRED (AS PER STD. SPEC. ESS 037)
39 ANY OTHER IMPORTANT PARAMETER FOR *
SATISFACTORY OPERATION OF MOV
(VENDOR TO SPECIFY)
G ENCLOSURE
1 FEATURE OF PROTECTION FLP (Exd) /INCREASED SAFETY (Exe) / NON SPARKING (Exn)/ TEFC/ SPDP
(W. R. T. AREA CLASSIFICATION)
2 DEGREE OF PROTECTION IP 68
3 CANOPY REQUIRED / NOT REQUIRED (NON-INTEGRAL FRP)
H TERMINAL BOX REQUIREMENTS
1 TERMINAL NOS. SIX NOS. TERMINALS TO BE BROUGHT OUT FOR MOTOR OF 7.5 kW & ABOVE
2 SIZE OF TERMINALS : POWER SUITABLE FOR CABLE SIZE SPECIFIED

2
CONTROL 2.5 mm
3 LOCATION OF TERMINAL BOX SEEN FROM RHS
DRIVEN END
4 SEPARATE TERMINAL BOX FOR SPACE HEATER REQUIRED / NOT REQUIRED
AND PTC THERMISTORS
APPLICABLE STANDARD SPECIFICATION : E SS 037

DOC. NO. A133-000-16-50-DS-3115

APPD. BY SA
CLIENT CPCL REV. A
I EXTERNAL CABLE: TYPE SIZE AND NO. NO. OF POWER AND CONTROL CABLE ENTRIES SHALL BE AS PER ESS 037
1 POWER CABLE LATER
2 CONTROL CABLE FOR REMOTE INDICATION/ LATER
INTERLOCKING
J MOTOR BEARINGS
1 TYPE OF BEARING BALL / ROLLER / SLEEVE
2 BEARING LUBRICATION
K OPTIONS
1 MICROPROCESSOR BASED INTEGRAL CONTROL REQUIRED / NOT REQUIRED
CIRCUIT & INTELLIGENT ACTUATOR
2 ANTI- CONDENSATION HEATER WITH MOTOR REQUIRED / NOT REQUIRED
3 EXTRA AUXILIARY LIMIT SWITCHES FOR INTERMEDIATE REQUIRED / NOT REQUIRED
POSITION INDICATION
4 STABLE CURRENT SIGNAL, PROPORTIONAL TO REQUIRED / NOT REQUIRED
VALVE POSITION, FOR DCS
5 DCS CONTROL / FEEDBACK REQUIRED / NOT REQUIRED
6 LOCAL-OFF-REMOTE SELECTOR SWITCH REQUIRED / NOT REQUIRED
7 AUTO-OFF MANUAL SELECTOR SWITCH REQUIRED / NOT REQUIRED
8 OPEN-CLOSE-STOP PUSH BUTTONS REQUIRED / NOT REQUIRED
9 TORQUE SWITCH TRIPPED ALARM REQUIRED / NOT REQUIRED
10 CONTACTLESS TRANSMITTERS FOR GIVING 4-20 mA REQUIRED / NOT REQUIRED
ANALOGUE SIGNALS
11 FIREPROOFING WITH 30 MINUTES RATING REQUIRED / NOT REQUIRED (FOR MOVs AS DEFINED IN MR ELSEWHERE)
L INDICATING LAMPS LOCAL ON VALVE REMOTE ON DCS
1 POTENTIAL INDICATIONS : R
2 MOTOR RUNNING
3 VALVE OPEN
4 VALVE CLOSE
5 INTERMEDIATE POSITION
6 LOCAL / REMOTE SWITCH POSITION INDICATION
7 AUTO / MANUAL SWITCH POSITION INDICATION
8 INDICATION OF VALVE MOVEMENT (BLINKING LAMP)
9 VALVE STOPPED IN MID TRAVEL
10 VALVE TRIPPD ON TORQUE SWITCH OPERATION
11 VALVE TRIPPED ON THERMISTOR OPERATION
M BODY (TO BE FILLED IN BY VALVE MANUFACTURER)
1 TYPE OF BODY & VALVE CODE
2 BODY SIZE & PORT SIZE
3 END CONNECTION SIZE AND RATING
4 BODY MATERIAL
5 BONNET TYPE
6 TRIM MATERIAL
7 REQUIRED SEAT TIGHTNESS

DOC. NO. A133-000-16-50-DS-3115

APPD. BY SA
CLIENT CPCL REV. A
N SERVICE (TO BE FILLED BY VALVE MANUFACTURER)
1 VALVE DETAILS:
FLOW KG/HR
2
PRESSURE KG/ CM G
O
TEMPERATURE C
2 FLUID
3 VALVE SIZE
4 PRESSURE MAXIMUM : OPERATION : DESIGN :
5 TEMPERATURE MAXIMUM : OPERATION : DESIGN :
6 MAXIMUM SHUT OFF PRESSURE
7 LINE NO.
8 LINE SIZE / SCHEDULED / INSULATION THICKNESS
9 PIPING & INSTRUMENTATION DIAGRAM
10 VALVE MANUFACTURER
11 VALVE MODEL NO.
O DRAWINGS AND DATA SHALL BE AS SPECIFIED ELSEWHERE.
P PAINTING
- TYPE
- SHADE
Q INSPECTION AS PER VENDOR QUALITY PLAN
R ROUTINE TEST WITNESS REQUIRED YES / NO
S ADDITIONAL REQUIREMENTS:
MAKE OF ACTUATOR: AUMA INDIA LTD/ LIMITORQUE IND LTD/ ROTORK CONTROLS IND LTD
DOUBLE COMPRESSION CABLE GLANDS & PLUGS FOR UNUSED

REQUIRED (FLAMEPROOF AND WP TYPE)
ENTRIES (TO BE SUPPLIED ALONG WITH MOV ACTUATOR)
TEST AND APPROVAL CERTIFICATES FOR FLAMEPROOF ACTUATORS
CIMFR TEST CERTIFICATES, APPROVALS OF PESO/ CCOE/ OTHER APPLICABLE

- FOR INDIGENOUS MOV ACTUATORS
STATUTORY AUTHORITY AND VALID BIS LICENSE
CERTIFICATES FROM AUTHORISED CERTIFICATION AGENCY OF COUNTRY OF
- FOR IMPORTED MOV ACTUATORS ORIGIN OF ACTUATORS AND APPROVALS OF PESO/ CCOE/ OTHER APPLICABLE
STATUTORY AUTHORITY
- SUBMISSION OF TYPE TEST CERTIFICATES ALONG WITH
YES (CERTIFICATE NUMBERS AND VALID DATE TO BE INDICATED)
OFFER
NOTES:
1. AREA CLASSIFICATION ZONE, GAS GROUP AND TEMPERATURE CLASS INDICATED AT SL. NO. E ABOVE REFER TO IS/ IEC STANDARDS.
2. WHEREVER ‘REMOTE CONTINUOUS POSITION INDICATION’ IS REQUIRED, THE TRANSDUCER REQUIRED FOR THE SAME, ALONG WITH LOOSE
REMOTE CONTINUOUS POSITION INDICATOR, SHALL BE INCLUDED IN THE QUOTED PRICE OF RESPECTIVE MOV ACTUATOR AND SUPPLIED WITH IT.
3. VENDOR SHALL FURNISH COMPLETE DATA AS PER THIS DATA SHEET FOR EACH MOV ACTUATOR SEPARATELY.
4. UNUSED CABLE ENTRIES, IF ANY, SHALL BE PROVIDED WITH FLAMEPROOF TYPE PLUGS. PLASTIC PLUGS ARE NOT ACCEPTABLE.

Document No.
FOR Rev. A
FOR MOVS Page 1 of 3

FOR
FOR MOVS
A 01-AUG-2014 Issued for Bids VB ANPS SA

Rev. Date Purpose Prepared by Checked by Approved by
No.
Page 97 of 128
Document No.
FOR Rev. A
The following drawings/documents marked " " shall be furnished by the bidder.
MOV ACTUATOR
POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
1. Schedule of Vendor Documents
2. Data Sheets (Duly filled-in)
3. G.A.Drawings and mounting details of
actuators
4. Wiring and Connection diagrams
5. Inspection & Test Plan (ITP) -For review by
Inspection Dept.
6. Test Records
7. Type Test Certificates for Flameproof/
Explosionproof equipment
8. List of Maintenance Spares
9. List of Special Tools & Tackles
10. Equipment storage procedure at site
11. Data Books/ Manuals : Installation Manual and
Standards
12. Data Books/ Manuals : Operating/ Maintenance
Manual
13. Data Books/ Manuals : Catalogues/ Brochures
indicating complete technical details and data
for actuator selection
14. Details of fireproofing, if specified in data sheet
15. Details of 2-Wire control system, if specified in
data sheet
16. List of mandatory spares
Notes :
1. "TICK" denotes applicability.
2. Post order, drawing / document review shall commence only after approval of Document Control Index (DCI).
3. All post order documents shall be submitted / approved through EIL eDMS portal.
4. Final documentation shall be submitted in hard copy (Six prints) and soft ( two CDs/DVDs ) in addition to
submission through EIL eDMS.
5. Refer - 6-78-0001: Specification for quality management system from Bidders.
6. Refer - 6-78-0002: Specification for documentation requirements from Contractors.
7. Refer - 6-78-0003: Specification for documentation requirement from Suppliers.
Page 98 of 128
Document No.
FOR Rev. A
8. All drawings & documents shall be submitted in A4 or A3 paper sizes. Documents in higher paper size shall
be submitted in exceptional circumstances or as indicated in the MR/Tender.
9. Post order- The schedule of drawing / data submission shall be mutually agreed between EIL & the bidder /
contractor / supplier during finalization of Document Control Index (DCI).
10. "@" indicates submission of documents to Inspection Agency.
11. Bill of Material shall form part of the respective drawing.
12. Also refer other department's VDR :-
13. Electrical
14. Piping
Page 99 of 128
Page 1 of 8
STANDARD SPECIFICATION FOR
MOTORISED VALVE ACTUATOR
DOCUMENT NO: 44NC-4600 : ESS 037
Rev Issue Date Pages Rev Description Prepared Checked Approved

No.
By By By
0 03 May 2010 8 Issued for Engineering VSL PPP RBD
Page 100 of 128

STANDARD SPECIFICATION : 44NC-4600: ESS 037 DATE : 03 May 2010
MOTORISED VALVE ACTUATOR PAGE : 2 OF 8
REVISION NO : 0
TABLE OF CONTENTS
1.0 SCOPE 3
2.0 STANDARDS 3
3.0 CLIMATE 3
4.0 ELECTRICAL SYSTEM 3
5.0 ACTUATOR SIZING 3
6.0 CONSTRUCTION 4
7.0 MOTOR 4
8.0 MOTOR & ACTUATOR PROTECTION 4
9.0 GEARING 4
10.0 HAND WHEEL 5
11.0 TORQUE & POSITION LIMIT SWITCH 5
12.0 INTEGRAL STARTER & CONTROL TRANSFORMER 5
13.0 CABLING, WIRING & TERMINALS 6
14.0 ENCLOSURE 7
15.0 TOOLS 7
16.0 SPARES 7
17.0 DRAWINGS / DOCUMENTATION 7
18.0 TESTING AND INSPECTION 7
19.0 QUALITY ASSURANCE 8
20.0 DEVIATIONS 8
Page 101 of 128

REVISION NO : 0
1.0 SCOPE
This specification covers design, manufacture, testing and supply of Motorised Valve
Actuators for Voltages up to 415 V, 3 phase, 50 Hz. The actuator shall be complete with
motor, integral reversing starter, necessary control and protections and terminals for
remote control and indications. The actuator shall include a device to ensure that motor
runs with correct rotation for required direction of valve travel with either phase sequence
of 3-phase power supply.
2.0 STANDARDS
All materials, equipment and accessories used in the manufacture shall conform to the
latest editions of relevant Indian / International standards including amendments and
Addenda, some of which are listed below :
IS 13947 (Part IV) : AC Contactors of Voltage not exceeding 1000 Volts
IS 9224 (Part II) : HRC Cartridge Fuse up to 650 Volts.
IS 694 (Part I & II) : PVC Insulated Cables (for Voltages up to 1100V with Copper &
Aluminium Conductors)
IS 325 : Specification for three Phase Induction Motors
IS 2148 : Flame proof enclosure for electrical apparatus
IS 4691 : Degree of protection provided by enclosure for rotating
electrical machinery
IS 4722 : Rotating electrical machines
IS 9334 : Electric Motor Operated Actuators
In absence of Indian Standards Specifications, International Electro-technical Committee
Specifications shall be followed.
3.0 CLIMATE
Climatic conditions and other environmental conditions shall be as specified in the data
sheets.
It should be, however, noted in general that the MOV shall be suitable for use in tropical
climate with high humidity, heavy rainfall and/or conducive to fungus growth and
corrosion.
4.0 ELECTRICAL SYSTEM

4.1 The electrical system voltage, frequency, fault level and circuit ratings shall be as stated
in the data sheets.
4.2 Three Phase, 4- wire supply shall be made available for the MOV at one point. Any other
necessary voltage inside the starter unit if required, shall be derived by using suitable
transformer inside the starter by vendor.
5.0 ACTUATOR SIZING

5.1 The actuator shall be sized to guarantee valve closure at the specified differential
pressure. The safety margin of motor power available for sealing and unsealing the valve
shall be sufficient to ensure torque switch trip at maximum valve torque with the supply
voltage 10% below normal. The operating speed shall be such as to give closing and
opening at approximately 10-12 inches per minute unless otherwise stated in the job
specification.
Page 102 of 128

REVISION NO : 0
5.2 The actuator shall be furnished with drive bushing easily detachable for matching to suit
the valve stem or gearbox input shaft. The drive bush shall be positioned in the base of
the actuator to facilitate the use of standard length valve stems.
6.0 CONSTRUCTION
6.1 MOV body construction shall be as per the requirement.
6.2 Actuator enclosure shall have a minimum degree of protection – IP68, to ensure complete
protection of the motor and the internal electrical circuitry from the ingress of moisture and
dust.
7.0 MOTOR
7.1 The motor of the actuator shall be `High Torque, Low Inertia’ single speed, 3 phase
squirrel cage induction motor , with a winding insulation of class - `F’ and Temperature
rise limited to Class - `B’.
7.2 The motor shall be provided with thermister(s) embedded in hot spot of motor windings.
7.3 The motor shall be rated for S2 – 15 minute duty at design ambient temperature or twice
the valve stroking time, whichever is longer, at an average load of at least 33% of
maximum valve torque. The motor shall conform to IS:325 or equivalent international
standard. The stall torque of motor shall be atleast 25% greater than maximum torque
required for operation of valve.
7.4 The motor shall be able to operate the actuator at 75% of rated voltage.
7.5 Approximate enclosure for motor shall be used if the MOV is located in hazardous area.
7.6 The motor shall be provided with space heater with thermostat etc.
7.7 Two nos. earthing terminals shall be provided on the body.
8.0 MOTOR & ACTUATOR PROTECTION

8.1 Following minimum protections shall be offered for motor:
Valve Jamming
Motor Winding Over – Heating
Single phasing
Protection against incorrect connection of power supply / valve damage due to incorrect
motor rotation / phase rotation correction compatibility
Antihammer protection
8.2 Any additional protection for satisfactory operation of motor / MOV shall be specified and
included by the Bidder in his offer.
8.3 The Actuator shall be protected against instantaneous reversal.
8.4 The mechanical design of Actuator shall be adequate to trip the motor without damage in
case end limit switch fails.
9.0 GEARING
9,1 The actuator gearing shall be totally enclosed in an oil-filled gear-case suitable for
operation at any angle. All main drive gearing shall be of metal construction. Where the
actuator operates gate valves or large diameter ball or plug valves, the drive shall
incorporate a lost motion hammer blow feature. For rising spindle valves, the output shaft
shall be hollow to accept a rising stem, and incorporate a thrust base with lubricated
bearings of ball or roller type. The design shall be such as to permit the gear-case to be
Page 103 of 128

REVISION NO : 0
opened for inspection or dissembled without releasing the stem thrust on taking the valve
out of service.
10.0 HAND WHEEL

10.1 A Hand wheel shall be provided for emergency operation and it should be possible to
select hand operation with Hand / Auto selection lever. Hand/Auto selection lever shall be
provided with locking facility for both positions.
10.2 Hand wheel shall get engaged when the motor is declutched, and the drive shall be
restored to power automatically by starting the motor. Hand wheel drive shall be
mechanically independent of the motor drive and any gearing shall be such as to permit
emergency manual operation in a reasonable time. Clockwise rotation of the hand wheel
shall give closing movement of the valve, unless otherwise stated elsewhere.
11.0 TORQUE & POSITION LIMIT SWITCH

11.1 Both torque and limit switches shall be provided in the Actuator. These limit switches shall
have at least 1 `NO’ & 1 `NC’ contacts for indication and interlocking. The additional
contacts shall be provided for remote indication / interlocking.
11.2 The Actuator shall not trip during starting / in mid-travel against high inertia loads.
11.3 The actuator shall be sized to provide 30% margin over the required torque.
11.4 A digital position indicator shall be included in actuator, which gives a display from fully
open to fully closed position. Also illuminated mechanical dial position indicator shall be
provided to indicate valve position. Coloured lights corresponding to open, close and
intermediate positions shall be included. Continuous monitoring of valve position (open or
close) shall also be possible. Additional set of limit switches (min. 2 nos) shall also be
provided for any intermediate valve position.
11.5 Provision shall be made for the addition of 2 contact less transmitters to give 4-20mA
analogue signal corresponding to valve travel and output torque for remote indication.
12.0 INTEGRAL STARTER & CONTROL TRANSFORMER

12.1 MOV shall be provided with emergency shut down push button, integral reversible starter.
Starter shall consist of necessary fuse/fuse switch units, mechanically and electrically
interlocked reversible contactors, auxiliary contactors, overload relays, local-off-remote
and auto-off-manual selector switch, open-close-stop push buttons, torque limit switches
and end limit switches with necessary indication lamp. Solid state reversing controls may
be used where feasible.
12.2 Local – off – Remote / Auto – off – Manual selector switch shall be lockable type. Also
start control only shall be selective. Stop / Emergency stop control shall be irrespective of
mode of operation. Remote control circuit shall use an opto isolator interface.
12.3 MOV shall be suitable for remote operation & wiring remote interlock indication.
12.4 Microprocessor based, intelligent actuator may be offered as an option and shall be
provided with facility for serial communication using MODBUS or any other open type
communication protocol.
12.4.1 Microprocessor based, communicable type control system may be offered for these
actuators. The entire control system network shall consists of generally following:
− Microprocessor based control for valve actuators and other field devices which
communicates with Master controller,
− Master station which provides control and monitoring functions for devices connected to
control system network.
Page 104 of 128

REVISION NO : 0
− Signal converters / modbus or any other suitable communication protocol for control
system network.
− Two wire twisted pair cables connecting field units to controllers and to each other
(maximum up to 300 units).
− PC based SCADA with GUI to interface with Master station, which in turn communicates
with number of field units of various types.
12.4.2 The GUI shall be windows NT based (or higher) and shall communicate with Master
Station by sending / receiving requested information or information request along with the
field unit network address. Master station shall be in a continuous polling mode with all
field units. The master station shall send reply or status information to GUI, which in turn
shall display retrieved information on screen. In the event of an alarm, GUI shall generate
alarm even though relevant screen is not open on system screens. The field units shall be
identified serially which GUI shall use as a network address. The GUI system shall be
user friendly. All critical screens like diagnostic screens, individual status, alarms etc. can
be accessed by single click to enable to see the information required and take corrective
actions. The PC’s / Printers and other items used for two wire control system shall be of
latest configuration as of date of supply.
12.5 Control transformer with necessary ratings, and tapping and protected with easily
replaceable type HRC fuses also shall be provided. Control circuit shall operate on 110
volts AC, 1 PH – N, 2 wire supply.
12.6 Cable entries for power and control cable shall be separate. 2 no. entries for control cable
and 1 no. for power cable shall be provided of appropriate size as specified in the data
sheets..
12.7 Starter shall be suitable for 60 starts per hour and of rating appropriate to motor size.
12.8 Facility for connecting external interlocks to inhibit / enable valve closing / opening
operation during local / remote control shall also be provided.
12.9 Following monitoring facilities, as a bare minimum, shall be provided:
Motor stalled / Single phasing / ESD operated.
Actuator running / open.
Actuator running / closed.
Actuator tripped due to high temperature of motor windings.
Actuator tripped due to overload / any other electrical / mechanical faults.
Remote control selected.
Mains failure.
4 – 20 ma signal proportional to actuator torque output..
12.10 Electrical components including PCB’s shall be mounted on withdrawable chassis.
13.0 CABLING, WIRING & TERMINALS

13.1 MOV shall be complete with all internal wiring and ready for external cable connection at
the outgoing terminals.
13.2 All control wiring inside the MOV shall be carried out with tropical grade PVC insulated
wires. All wiring shall be ferruled at both ends for easy identification and tracing during
maintenance.
Page 105 of 128

REVISION NO : 0
13.3 Minimum size of conductor for power circuits shall be 2.5 mm2 copper or 6 mm2
aluminium. Control wiring shall be done by 2.5 mm2 copper.
13.4 The terminal compartment shall be separated from the inner electrical components of the
actuator by means of watertight seal.
13.5 Durable terminal identification card showing terminal plan, serial number, wiring diagram,
terminal layout etc. shall be provided attached to inside of terminal box cover.
14.0 ENCLOSURE
14.1 Actuator shall be O-ring sealed, water tight to NEMA 6, IP 68, and shall at the same time
have an inner water tight and dust proof O-ring seal between the terminal compartment
and the internal electrical elements of the actuator, fully protecting the motor and all other
internal electrical elements of the actuator from ingress of moisture and dust when the
internal cover is removed on site for cabling.
14.2 The actuator shall be designed so that all turns and torque output settings and
calibrations during commissioning can be effected without access to the actuator main
control gear enclosure.
14.3 Enclosures for actuators for hazardous area application shall be suitable for the area
classified.
14.4 Anti-condensation space heaters shall also be provided inside the enclosure.
15.0 TOOLS
15.1 One complete set of all special tools, Electrical wiring diagrams, sufficient spare cover
screws, seals to make good site losses during installation / commissioning, installation
manuals shall be provided per MOV for installation, operation and maintenance of MOV.
16.0 SPARES
The manufacturer shall furnish with his quotation separate priced list of recommended
operation and maintenance spares. Lube oil of Indian Oil grade shall be supplied.
17.0 DRAWINGS / DOCUMENTATION

The Vendor shall furnish following drawings / documents as a bare minimum:
Actuator GA drawing with part lists / bill of materials for each actuator.
Electrical wiring diagrams / terminal plans for each type / size of valve.
Catalogues / test certificates for all bought out items.
Installation, commissioning, operation and maintenance manual for actuators.
18.0 TESTING AND INSPECTION

After completion of all work at the manufacturer’s works, MOV shall be inspected by the
purchaser’s representatives. However, stage inspection may be carried out from time to
time to check progress of work and workmanship.
Page 106 of 128

REVISION NO : 0
The following minimum tests shall be carried out during inspection:

All routine tests specified in the relevant Indian Standard for LT AC squirrel Cage
induction motor.
Insulation test with 500V volts megger.
Earth continuity test with a low voltage (6 volts) tester.
Operational tests, current / torque at maximum torque setting.
Actuator output speed / operating time
The vendor shall provide all facilities such as power supply, testing instruments and
apparatus required for carrying out the tests. Required copies of certificates for all tests
carried out along with copies of type test certificates and certificates from sub-vendor for
the components procured from them are to be submitted before despatch of the MOV.
19.0 QUALITY ASSURANCE

19.1 Quality assurance shall follow the requirements of Jacobs Q.A. Documents as applicable
19.2 Q.A. involvement will commence at enquiry and follow through to completion and
acceptance. Thus ensuring total conformity to purchaser’s requirements.
20.0 DEVIATIONS
20.1 Deviations from the specifications must be stated in writing at the quotation stage.
20.2 In absence of such a statement, it will be assumed that the requirements of the
Specifications are met without exception.
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Page 124 of 128
Document No.
MOTOR OPERATED VALVE A133-086-16-47-DS-20
PROCESS DATA SHEET Rev. No. 1
Page 1 of 1
PROJECT EPCC-1, RESID UPGRADATION PROJECT CLIENT CPCL
UNIT COKE BLOCK JOB NO. A133 UNIT NO. 86
ITEM NO. MOV-1201
SERVICE FIRE WATER
LOCATION OSBL
OPERATING CONDITIONS
OPERATING PRESSURE KG/CM2G 7.12
OPERATING TEMPERATURE DEG C 40
TIME FOR FULL OPENING/ CLOSING SECONDS 60-90
DESIGN DATA
DESIGN PRESSURE KG/CM2G 13.54
DESIGN TEMPERATURE DEG C 65
DP SHUTOFF KG/CM2 6.42
LINE SIZE/SPEC FULL BORE 16 "/ A33A
VALVE BORE REDUCED BORE FULL BORE
NOTE NO.
NOTES
1 MOV and Accessories to be fire safe

2 Motor to be suitable for outdoor installation in process area
3 Emergency power to be provided
4 Valve shall have provision for hand operation
Open/close switches for MOV's shall be provided locally with the valve. MOV to
5 have OPEN/CLOSE indication in DCS.
Additional switch to close to be provided from control room
6 Ball Valve to be considered
1 09.09.2014 REVISED FOR EGINEERING RR NS AK

0 05.09.2014 ISSUED FOR ENGINEERING RR NS AK
A 14.08.2014 ISSUED FOR COMMENTS RR NS AK
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No. 3-0241-1034 Rev. 0 Copyrights EIL - all rights reserved
Page 125 of 128

CONCESSION REQUEST
Part A - To be Completed by LSTK Contractor / Vendor :

Project No. 1.Name of LSTK Contractor / Vendor & Location 2. CR No. 3. Issue No.
Client : C P C L
Dt.:
5. P.O.NO. 6. Description
7. P.O.Item No. 8. LSTK Contractor / Vendor Ref. No. 9. Sub-Order No.
10. Tag/Equipment No. 11. Sub-Vendor 12. Sub Assembly Part No.
13. Drawing & Documents affected by Request :
14. Description of Request 15. Attachments Wt Control state wt in excess

Yes No. of 500 kg for complete PO
List :- ..........................kg.
16. Justification
Signature (Contractor / Vendor) Position

17. Effect on delivery : 18. Effect on cost if granted
______________ if Granted
______________ if not Granted Increase ? Decrease ? Unchanged ?
OTHER FACTORS AFFECTED : Tick as applicable
Strength Function Code Compliance Integrity / Reliability
Maintenance Performance Interchangeability QA/QC
Contractual Approval by CA Safety / Fitness Item Life
PART B : To be completed by Jacobs Engineering India Pvt. Ltd.

1. Resolution Category 2. Amendment to P.O. 3. Design Change 4. CA Approval
Requirement
Level 1 - Engineering, Yes No Yes No Yes No
Procurement & Client
Level 2 - Level 1 + Cert. Reference No. Reference No. Letter No.
Authority
5. Conditions of Acceptance / Usage / Reason for rejection
6. Decisions Approved Signature Date 7 CR Close out
Engg. Discipline Yes No Name
Purchase Manager Yes No Signature
Inspection Manager Yes No Date
Procurement ED * Yes No Inspection Report Ref :
Project Manager Yes No
Client Yes No
Note :- 1. Add extra page for additional comments. * In case of commercial implication
2. In case of any deviation/addition to the approved vendor list, CR alongwith PTR or approval of construction sub-contractor
format as per Appendix-3 to SCC as applicable shall be submitted..
Page 126 of 128

NON-CONFORMANCE REPORT (NCR)
Project No. : NCN NO.
Client:
Location: Issue Date :
Project Name:
PO/ SC No. : Main Supplier :
Sub - Order No. : Sub-Supplier:
Equipment No. / Item No.
Non-Conformity Description : Spec./Drg. No.
Supplier/Sub-contractor Representative :……...………………Date

Date. Jacobs Representative …………….Date:
Root cuuase of the problem and actions to prevent recurrence (to be complted by
Supplier/sub-contractor)
Corrective Action Proposed by Supplier/Subcontractor;
Supplier/Subcontractor Representative Signature : ……………………………………….Date………………

Corrective Action Required by Jacobs :
Per Supplier/Subcontractor Proposal: Yes/No
Other (Sate):
Inspectior / Filed Engineer /

Originating Engineer's approval:…………….Date……… PM / CM Approval ………………………Date………….
Verified Complete by Jacobs Client Acceptance Certifying Authority Acceptance
(if required) (if required)
Distribution Supplier Surveillance Co-ordinator Expeditor

(as applicable) Requisition Enngineer / Discipline Lead Construction Manager
Project Manager
Form No. :S305/fA(1)doc.

Page 127 of 128
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Issue Status (Fill 1 or 2 from below in this bracket) [ ]

A133 000 WB MR 3115 D 12/12/2014 16/43

VENDOR CODE VENDOR NAME

3. When a Requisition is revised, only the revised pages may be issued.

REV. DATE BY CHK. APPD. DETAILS

Requisition No. Rev

REQUIREMENTS FROM SUPPLIERS

Requisition No. Rev

SR.NO. ITEMCODE DETAIL DESCRIPTION QTY. U. RATE TOT.VALUE CDD

Requisition No. Rev

SR.NO. ITEMCODE DETAIL DESCRIPTION QTY. U. RATE TOT.VALUE CDD

NO.54599 , LINE NO. 14"-P-086-1803-D4G-IT.

Requisition No. Rev

SR.NO. ITEMCODE DETAIL DESCRIPTION QTY. U. RATE TOT.VALUE CDD

NO.54496 , LINE NO. 12"-P-086-3701-B9A-IH.

Item Description: MANDATORY SPARES FOR ACTUATORS (DOC. NO. A133-000-16-50-

Item Description: VENDOR RECOMMENDED SPARES (VALVES & ACTUATORS)-PRICES TO

Requisition No. Rev

MOTOR OPERATED VALVES

D 22/10/2014 REVISED & ISSUED FOR BIDS NK KB UC / MI

C 20/10/2014 REVISED & ISSUED FOR BIDS NK KB UC / MI

B 19/09/2014 REVISED & ISSUED FOR BIDS NK KB UC / MI

A 11/09/2014 ISSUED FOR BIDS NK KB UC / MI

Rev. No Date Purpose Prepared by Checked by Approved by

ADDITIONAL TECHNICAL REQUIREMENTS

7. Bidder shall confirm compliance to the following:-

a. Manufacturer’s complete descriptive and illustrative catalogue/ literature.

15. Bidder to furnish the list of recommended maintenance and commissioning

16. Bidder to ignore following specifications as mentioned in different clauses of

S. No. Technical Notes Clause No. Specification No.

20. Bidder to ignore format no. 5-0000-0180-F1 (Concession/deviation Permit) as

Bidders, Doc. No. 6-78-0001. Instead Concession/deviation request (if required)

27. All valves shall be of full bore construction.

Bidder’s proven track record proforma

Item : Motor operated valves

Bidder’s seal & signature with date

VENDOR DATA REQUIREMENTS

A 12-SEP-2014 ISSUED WITH MR NK KB UC

Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved

VENDOR DATA REQUIREMENTS

Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved

DOCUMENT No.: A133-000-16-43-TCL-3115

PROJECT: RESID UPGRADATION PROJECT-DCU

MR: MOTOR OPERATED VALVES

EIL JOB No.: A133

2. The Compliance Statements/ Queries are required to be categorically confirmed/ answered by

A 11.09.14 ISSUED WITH BID NK KB UC

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – All rights reserved

SI. No. COMMENT / QUERY BIDDER’ S CONFIRMATION / ANSWER

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – All rights reserved

Client : CPCL Dept./Sect. : 16/43

BALL VALVE SPECIFICATION MANUF'S OFFER

STEM ANTI BLOWOUT 13% CR.STEEL/SS316; (NO CASTING)

BALL SOLID 13% CR.STEEL/SS304/SS316

BODY SEAT RPTFE WITH SECONDARY METAL TO METAL

GLAND BOLTED/ RETAINED ASTM A105/13% CR STEEL/SS 316/SS 304

BODY STUD ASTM A193 GR.B7

BODY NUT ASTM A194 GR 2H

REQUIREMENT OF REFER TECHNICAL NOTES FOR PURCHASE OF