-0.

1
0

CONTROL PLAN
Supplier Name: Part Number:
Supplier Number: Part Number Revision:
Workcell / Location Part Name:
Product / Process Characteristics
Number
Process

Process Name / Machine, Device, Jig, Ref Doc. Number/

Step

Specification
Operation Description Tools for Manufacturing Specification No Key
Characteristic Description & Dim
Tolerance

SCM100113 Rev. A PCP Blank

DCO001668
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CONTROL PLAN
Supplier Name: Part Number:
Supplier Number: Part Number Revision:
Workcell / Location Part Name:
Product / Process Characteristics
Number
Process

Process Name / Machine, Device, Jig, Ref Doc. Number/

Step

Specification
Operation Description Tools for Manufacturing Specification No Key
Characteristic Description & Dim
Tolerance

SCM100113 Rev. A PCP Blank

DCO001668
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CONTROL PLAN
Supplier Name: Part Number:
Supplier Number: Part Number Revision:
Workcell / Location Part Name:
Product / Process Characteristics
Number
Process

Process Name / Machine, Device, Jig, Ref Doc. Number/

Step

Specification
Operation Description Tools for Manufacturing Specification No Key
Characteristic Description & Dim
Tolerance

SCM100113 Rev. A PCP Blank

DCO001668
 -0.1
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CONTROL PLAN
Supplier Name: Part Number:
Supplier Number: Part Number Revision:
Workcell / Location Part Name:
Product / Process Characteristics
Number
Process

Process Name / Machine, Device, Jig, Ref Doc. Number/

Step

Specification
Operation Description Tools for Manufacturing Specification No Key
Characteristic Description & Dim
Tolerance

SCM100113 Rev. A PCP Blank

DCO001668
 Brooks Approval:

ROL PLAN Date Approved:

Effectivity Date:

PCP Number Prepared by:

PCP Revision Checked by:
PCP Rev Date: Approval:
Control Methods/Measurement
Remarks
Sample Size & Reaction Plan
Measurement Technique Record (Special Process)
Frequency

SCM100113 Rev. A PCP Blank

DCO001668
 Brooks Approval:

ROL PLAN Date Approved:

Effectivity Date:

PCP Number Prepared by:

PCP Revision Checked by:
PCP Rev Date: Approval:
Control Methods/Measurement
Remarks
Sample Size & Reaction Plan
Measurement Technique Record (Special Process)
Frequency

SCM100113 Rev. A PCP Blank

DCO001668
 Brooks Approval:

ROL PLAN Date Approved:

Effectivity Date:

PCP Number Prepared by:

PCP Revision Checked by:
PCP Rev Date: Approval:
Control Methods/Measurement
Remarks
Sample Size & Reaction Plan
Measurement Technique Record (Special Process)
Frequency

SCM100113 Rev. A PCP Blank

DCO001668
 Brooks Approval:

ROL PLAN Date Approved:

Effectivity Date:

PCP Number Prepared by:

PCP Revision Checked by:
PCP Rev Date: Approval:
Control Methods/Measurement
Remarks
Sample Size & Reaction Plan
Measurement Technique Record (Special Process)
Frequency

SCM100113 Rev. A PCP Blank

DCO001668
 Process C
Supplier Name: 1

Supplier Number: 2

Workcell / Location 3
Process

Number

Process Name / Machine, Device, Jig,

Ref Doc. Number/
Step

Operation Tools for

Specification No
Description Manufacturing

17
16 18 19

1 Supplier Name / Logo Area

2 Supplier ID#
3 Workcell / Location
4 Part Number
5 Part Number Revision
6 Part Description
7 PCP Number
8 PCP Revision
9 PCP Rev Date
10 Prepared by
11 Checked by
12 Approval #1
13 Brooks Approval:
14 Date Approved
15 Effectivity Date
16 Process Step Number
17 Process Name / Operation Description
18 Machine, Device, Jig, Tools for Manufacturing
19 Ref Doc. Number/ Specification No
20 Characteristic Description
21 Specification & Tolerance

FM-HW-SQA-042 PCP Map

 22 Key DIM
23 Measurement Technique
24 Sample size & Frequency
25 Record
26 Reaction Plan
27 Remarks (Special Process)

FM-HW-SQA-042 PCP Map

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Process Control Plan

Part Number: 4 PCP Number

Part Number Revision: 5 PCP Revision

Part Name: 6 PCP Rev Date:

Product / Process Characteristics Control Methods/Measurement

Specification
Key
Characteristic Description & Measurement Technique
Dim
Tolerance

20 21 22 23
1

Supplier to Enter Supplier's Name.

Supplier to enter supplier name and Brooks supplier ID# (ID# identified on Brooks purchase or contract order).
Supplier to enter Workcell or location for primary process (optional).
Supplier to enter Brooks part number from drawing, purchase order or contract order.
Supplier to enter Brooks part number revision from drawing, purchase order or contract order.
Supplier to enter Brooks part Description from drawing, purchase order or contract order.
Supplier to enter their specific PCP number.
Supplier to enter PCP revision.
Supplier to enter PCP revision date.
Supplier to enter PCP preparer's name.
Supplier to enter PCP checker / reviewer's name.
Supplier to enter Approver's signature.
Brooks SQE to enter their Approval signature.
Brooks SQE to enter approval date.
Brooks SQE to enter effectivity date.when approved Process Control Plan is used in production.
Supplier to enter process numbers from job travelers / routers.
Supplier to enter process name / operation description.
Supplier to enter specific Machine, Device, Jig, Tool number.
Supplier to enter work instructions, drawing numbers, specifications and inspection procedures.
Supplier to enter specification or feature characteristic.
Supplier to enter Product or Process requirements and tolerances.

FM-HW-SQA-042 PCP Map

Supplier to identify Key dimensions with a K
Supplier to enter measurement technique, gage, inspection equipment type.
Supplier to enter Sample size and inspection frequency.
Supplier to enter record keeping method.
Supplier to enter Reaction Plan / Corrective action process. Include plan numbers or means of identification.
Supplier to enter remarks / notes / comments related to the specific process.

FM-HW-SQA-042 PCP Map

 Brooks Approval: 13

an Date Approved:

Effectivity Date:
14

15

7 Prepared by: 10

8 Checked by: 11

9 Approval: 12

Control Methods/Measurement
Remarks
Sample size& Reaction Plan
Record (Special Process)
Frequency

24 25 26 27

s purchase or contract order).

rder.
ontract order.
act order.

d in production.

ion procedures.

FM-HW-SQA-042 PCP Map

s or means of identification.

FM-HW-SQA-042 PCP Map

 Process Con
Supplier Name:

Supplier Number:

Workcell / Location
Process

Number

Process Name / Machine, Device, Jig,

Ref Doc. Number/
Step

Operation Tools for

Specification No
Description Manufacturing

Receive Raw
Material
10 N/A work instruction xxx-xxxx
Incoming
Inspection

CNC Lathe#:xxx
Drawing #:xxx
CNC Program
20 Machining Manufacture work
#:xxxx Tool#:xxxx
instruction #: xxxx
Fixture#:xxxx

Grinding#:xxx
Manufacture work
30 Bottom plane Tool #:xxx
instruction #: xxxx
Fixture#:xxx

Machining CNC Milling#:xxx

Manufacture work
40 Hole, Profile Tool #:xxx
instruction #: xxxx
cutting, Tap holes Fixture#:xxx

50 De-Burring De-burring tools work instruction #: xxxx

Specification #:xxxx
60 Pre-Treatment
Treatment PCP #:xxxxx

Treatment/Finishi Specification #:xxxx

70 Treatment House
ng Treatment PCP #:xxxxx

Post-Treatment Post-treat Inspection

80
FM-HW-SQA-042Inspection procedure xxxx PCP Example
 Post-Treatment Post-treat Inspection
80
Inspection procedure xxxx

90 Packaging work instruction xxx-xxxx

Out Going
100 work instruction xxx-xxxx
Inspection

FM-HW-SQA-042 PCP Example

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Process Control Plan

Part Number: PCP Number

Part Number Revision: PCP Revision

Part Name: PCP Rev Date:

Product / Process Characteristics Control Methods/Measurement

Specification
Key
Characteristic Description & Measurement Technique
STEEL, CORROSION RESISTING, 304 OR 304L PLATE, Dim
Tolerance
UNS S30400/UNS S30403, HOT ROLLED, ANNEALID
AND PICKLED PER ASTM A240 OR ASME SA-240, WITH CoC Verification
NO CALCIUM OR OTHER ADDITIVES FOR
Dimensions
MACHINABILITY caliper

diameter Ø160±1 CMM

diameter Ø130±1 CMM
diameter Ø120 G6 Y CMM
diameter Ø65±.0.1 CMM
chamfer C2 CMM
dim 10 -0.1/0 HG
dim 5±0.2 HG
dim control 19 to19.2 Caliper
Roughness 63 √ C SRT/Comparator
3rd Process,
0.02 Y CMM
0.02B Y CMM
Ø0.02B Y CMM
4th process
Hole Ø5H8 PG
dim 26.5±0.03 Y CMM
Tap M6 Tap hole Thread Gauge
Ø4.5(all the hole
Hole CMM
dimension)

Break All Sharp Edges

visual Inspection
and burrs
Tap M6 Tap hole Thread Gauge
Hole Ø5H8 PG
Roughness 63 √ C SRT/Comparator
Appearance to Spec XXXX Visual inspection
X-Ray Visual
Electroless Nickel Plating [0.003-0.005mm]
inspection
diameter Ø120 G6 CMM

FM-HW-SQA-042 PCP Example

 hole Ø5H8 PG
tap M6 Tap hole TG
roughness All surface Roughness SRT/Comparator
No stain, masking,
Appearance Visual inspection
color to sample
Visual

Refer to out going inspection

CMM Visual
sheert

FM-HW-SQA-042 PCP Example

 Brooks Approval:

Date Approved:

Effectivity Date:

Prepared by:

Checked by:

Approval:

Control Methods/Measurement
Remarks
Sample size& Reaction Plan
Record (Special Process)
Frequency

Every lot
Return to Supplier. Notify production of new
AQL 1.0 Every IQC inspection sheet RMA process XXX delivery date.
lot

2pcs Every
machine Set up Stop machining/
In-Process Insp.
1pcs every two Fine-tune the Setting Notify Supervisor
From CMM
hours and re-inspect
In-Process

2pcs Every
machine Set up In-Process Insp. Stop machining/
Qualified Operator
1pcs every hour From CMM Fine-tune the Setting
In-Process

2pcs Every
machine Set up
In-Process Insp. Stop machining/
1pcs every two
From CMM Fine-tune the Setting
hours
In-Process

StopDe-
AQL1.0 every Record on QA Plan
burringRework &
lot XXXX
CAR

AQL0.65 Every Pre-treatment Rework/CAR send

lot inspection record for rework

AQL0.65 Qualified Plater

COC from Supplier Rework
Every lot (ABC Company)

AQL0.65 for
COC from
critical
supplier and Post Raise CAR send for
dimensions and
FM-HW-SQA-042 treatment rework PCP Example
100% for Visual
inspection record
inspection
 AQL0.65 for
COC from
critical
supplier and Post Raise CAR send for
dimensions and
treatment rework
100% for Visual
inspection record
inspection

Each Lot STD packaging

Repack and Validate
Received method
AQL 1.0 Every Review of QA Plan
Raise CAR/Rework
lot XXXXX

FM-HW-SQA-042 PCP Example