Yaskawa Baja Tension
Yaskawa Baja Tension
Yaskawa Baja Tension
Yaskawa A1000
Family of AC Drives
Configured A1000
Drive Package Standard A1000 Drives
2
Contents
Features, Benefits and Specifications 4
RoHS
compliant
3
3
Features and Benefits
Exceptional Quality
Enjoy peace of mind by knowing that you are considering a product from Yaskawa, the factory automation
controls company with the highest reputation for quality and reliability. Historically, Yaskawa drives have
demonstrated extremely high reliability with an average MTBF (mean time between failure) of 28 years or
more. The new 1000 series products take reliability to the next level with a calculated design life that is
twice as long as previous generations.
In addition, the A1000 is designed for use around the world, and carries agency certifications for all
major geographical regions
4
Easy to Apply and Maintain
Whether your applications are simple or complex, the A1000 is supported by user-friendly configuration
Setting Application
Parameters are programmed automatically
00 General-purpose
02 Conveyor
C1-01 Accel Time 1
03 Exhaust Fan
05 Air Compressor
C6-01 ND/HD Selection
DriveWizard® computer software delivers configuration, monitoring, and trending functions enhanced
by direct connectivity through the A1000’s standard USB port.
5
Features and Benefits
Easy to Apply and Maintain
6
Maximum Flexibility
Expansion Capability
I/O Modules
• Digital Inputs (16)
• Analog Inputs (3)
• Digital Outputs (8)
• Analog Outputs (2)
Feedback Modules
• Incremental Encoder
• Resolver
• Absolute Encoder (Stegmann, Heidenhain)
Communication Modules
• DeviceNet
• EtherNet/IP
• Modbus TCP/IP
• PROFIBUS-DP
• PROFINET
• MECHATROLINK-II
• EtherCAT
• Metasys N2/Apogee FLN (P1)
• BACnet
• LonWorks
7
Features and Benefits
Maximum Flexibility
Auxiliary Control Power Input
Keep your drives communicating over the network, even
while main power is removed. The Auxiliary Control Power
Input uses facility supplied 24Vdc to keep the drive’s control
and communication intact. Service your drive cabinets with
the benefit of live control and communications without the
need for main power and associated Arc Flash protection.
A1000
intervention. Safe Torque Off provides
safe removal of torque without removal of Safety
Controller
HC
controller
power to the drive. The A1000 provides this
Feedback loop
functionality as standard in a safety category H1
8
Maximum Flexibility
available
Motor decelerates quickly to
• For applications that can dissipate losses protect the application
Keep your applications running with features designed to avoid interruptions that are typical with
demanding load conditions.
9
Features and Benefits
Maximum Flexibility
• Embedded Application Functions provide system level control without the use of a stand-alone controller.
• PID (Proportional Integral Derivative) Control regulates your process variable (flow, pressure, etc,).
• Droop Control automatically adjusts motor slip to perform load sharing in a multi-drive system.
• Function Block Programming supported by DriveWorksEZ® offers internal logic functions to build the
application of your choice.
10
Outstanding Performance
Torque Ripple (0.5% / div) Speed 1500:1 Closed Loop Vector (Inducon and PM Motors)
Control 200:1 Open Loop Vector (Inducon Motors)
Range 100:1 Open Loop Vector (IPM Motors)
0.02% - Closed Loop Vector (Inducon Motors)
Previous Speed 0.2% - Open Loop Vector (Inducon Motors)
Generation Accuracy 0.00% - Closed Loop Vector (IPM & SPM Motors)
0.00% - Open Loop Vector (IPM Motors)
Speed 60 Hz - Closed Loop Vector
A1000 Response 10 Hz - Open Loop Vector
Torque
300 Hz - Closed Loop Vector
Response
Environmentally Friendly
Reduce your energy bill and contribute towards a cleaner environment with sustainable features designed
into the A1000.
Built-in DC Reactors (30 Without Reactor (88% THD)
HP and larger) provide
input harmonics benefit,
and protection from input
disturbances.
With Reactor (40% THD)
To further reduce harmonics
reflected back to the utility
power line, the A1000 is
available with an integrated
12-pulse diode bridge from 12 Pulse Drive
40 to 1000 HP @ 480 VAC (Less than 15% THD)
(also requires the use of
an external phase shifting
transformer
11
Specifications
240V Class
Model CIMR-AU2A 0004 0006 0008 0010 0012 0018 0021 0030 0040 0056
Max. Applicable Normal Duty 0.75 1.5 2 3 3 5 7.5 10 15 20
Motor Capacity*1 HP Heavy Duty 0.75 1 2 2 3 3 5 7.5 10 15
Normal Duty 3.9 7.3 8.8 10.8 13.9 18.5 24 37 52 68
Input
Model CIMR-AU2A 0069 0081 0110 0138 0169 0211 0250 0312 0360 0415
Max. Applicable Normal Duty 25 30 40 50 60 75 100 125 150 175
Motor Capacity*1 HP Heavy Duty 20 25 30 40 50 60 75 100 125 150
Normal Duty 80 96 111 136 164 200 271 324 394 471
Input
*1. The motor capacity (HP) refers to a NEC rated 4-pole motor. The rated output current of the drive output amps should be equal to or greater than the
motor current. Select the appropriate capacity drive if operating the motor continuously above motor nameplate current.
*2. Assumes operation at the rated output current. Input current rating varies depending on the power supply transformer, input reactor, wiring
connections, and power supply impedance.
*3. DC is not available for UL/CE standards.
*4. Rated motor capacity is calculated with a rated output voltage of 230V.
*5. Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency.
*6. Carrier frequency can be increased to 8 kHz while keeping this current derating. Higher carrier frequency settings require derating.
*7. Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating.
12
480V Class
Model CIMR-AU4A 0002 0004 0005 0007 0009 0011 0018 0023 0031 0038 0044 0058 0072
Normal Duty 1 2 3 3 5 7.5 10 15 20 25 30 40 50
Model CIMR-AU4A 0088 0103 0139 0165 0208 0250 0296 0362 0414 0515 0675 0930 1200
Max. Applicable Normal Duty 60 75 100 125 150 200 250 300 350 450 600 800 1000
Motor Capacity*1 HP Heavy Duty 60 60 75 100 150 150 200 250 300 350 500 700 900
Rated Input Normal Duty 86 105 142 170 207 248 300 346 410 465 657 922 1158
Input
Current*2 A Heavy Duty 71 86 105 142 170 207 248 300 346 410 584 830 1031
Rated Output Normal Duty*5 67 78 106 126 159 191 226 276 316 392 514 709 915
Capacity*4 kVA Heavy Duty 57*6 69*6 85*6 114*7 137*7 165*7 198*7 232*7 282*5 343*5 461*5 617*5 831*5
Rated Output Normal Duty*5 88 103 139 165 208 250 296 362 414 515 675 930 1200
Current A Heavy Duty 75*6 91*6 112*6 150*7 180*7 216*7 260*7 304*7 370*5 450*5 605*5 810*5 1090*5
Output
*1. The motor capacity (HP) refers to a NEC rated 4-pole motor. The rated output current of the drive output amps should be equal to or greater than the
motor current. Select the appropriate capacity drive if operating the motor continuously above motor nameplate current.
*2. Assumes operation at the rated output current. Input current rating varies depending on the power supply transformer, input reactor, wiring
connections, and power supply impedance.
*3. DC is not available for UL/CE standards.
*4. Rated motor capacity is calculated with a rated output voltage of 460V.
*5. Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency.
*6. Carrier frequency can be increased to 8 kHz while keeping this current derating. Higher carrier frequency settings require derating.
*7. Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating.
13
Specifications
600V Class
Model CIMR-AU5A 0003 0004 0006 0009 0011 0017 0022 0027 0032
Max. Applicable Normal Duty 2 3 5 7.5 10 15 20 25 30
Motor Capacity*1 HP Heavy Duty 1 2 3 5 7.5 10 15 20 25
Normal Duty 3.6 5.1 8.3 12 16 23 31 38 45
Input
Model CIMR-AU5A 0041 0052 0062 0077 0099 0125 0145 0192 0242
Max. Applicable Normal Duty 40 50 60 75 100 125 150 200 250
Motor Capacity*1 HP Heavy Duty 30 40 50 60 75 100 125 150 200
Normal Duty 41 52 62 77 99 125 145 192 242
Input
*1. The motor capacity (HP) refers to a NEC rated 4-pole motor. The rated output current of the drive output amps should be equal to or greater than the
motor current. Select the appropriate capacity drive if operating the motor continuously above motor nameplate current.
*2. Assumes operation at the rated output current. Input current rating varies depending on the power supply transformer, input reactor, wiring
connections, and power supply impedance.
*3. Rated motor capacity is calculated with a rated output voltage of 575V.
*4. Carrier frequency is set to 2 kHz. Current derating is required to raise the carrier frequency.
*5. Carrier frequency can be increased to 8 kHz while keeping this current derating. Higher carrier frequency settings require derating.
*6. Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating.
14
Common Specifications
Item Specifications
240V class: Faults when DC bus voltage falls below approx. 190 V; 480V class: Faults when DC bus voltage falls below approx. 380 V;
Undervoltage Protection
600V class: Faults when DC bus voltage falls below approx. 475 V.
Momentary Power Loss Ride-Thru Stops modulating after 15 ms or longer power loss <6> . Resumes operation if power loss is less than 2 s (standard) <7>
<1> The accuracy of these values depends on motor characteristics, ambient conditions, and drive settings. Specifications may vary with different motorsand with changing motor
temperature. Contact Yaskawa for consultation.
<2> Disable Stall Prevention during deceleration (L3-04 = 0) when using a regenerative converter, a regenerative unit, a braking resistor or the Braking Resistor Unit. The default
setting for the Stall Prevention function will interfere with the braking resistor.
<3> Instantaneous average deceleration torque refers to the torque required to decelerate the motor (uncoupled from the load) from the rated motor speeddown to zero in the
shortest time.
<4> Actual specifications may vary depending on motor characteristics.
<5> Overload protection may be triggered when operating with 150% of the rated output current if the output frequency is less than 6 Hz.
<6> May be shorter due to load conditions and motor speed.
<7> A separate Momentary Power Loss Ride-Thru Unit is required for models 2A0004 to 2A0056, 4A0002 to 4A0031, and 5A0003 to 5A0032 if the application needs to continue
running for up to 2 seconds during a momentary power loss.
<8> Ground protection cannot be provided when the impedance of the ground fault path is too low, or when the drive is powered up while a ground fault is present at the output.
<9> Terminals H1, H2, DM+, and DM- on 600 V class models are designed to the functionality, but are not certified to Insulation coordination: class1.
<10> Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity.
This is applicable to models 2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0032.
15
Drive Selection
Model Number Key
CIMR- AU 2 A 0004 F A A
A1000 Series
No. Environmental Specification
A Standard
2A 3-phase, 240V
4A 3-phase, 480V
4T 6-phase, 12-pulse, 480V
5A 3-phase, 600V
16
The A1000 drive can be sized to maximize its capability based on the application type. For applications
with little or no overload requirements, size the drive as “Normal Duty.” For applications requiring more
than 120% for 60 seconds, size the drive as “Heavy Duty.” See the chart on the next page to select a
specific model.
Selecting a Drive
Selecting a Drive
M M
17
Drive Selection
Three-Phase 240V Three-Phase 480V Three-Phase 600V
Normal Duty Heavy Duty Normal Duty Heavy Duty Normal Duty Heavy Duty
HP
Model Rated Model Rated Model Rated Model Rated Model Rated Model Rated
CIMR- Output CIMR- Output CIMR- Output CIMR- Output CIMR- Output CIMR- Output
AU2A0010 9.6 A AU2A0012 11 A AU4A0005 5.4 A AU4A0005 4.8 A AU5A0004 3.9 A AU5A0006 4.1 A
AU2A0018 17.5 A AU2A0021 17.5 A AU4A0009 8.8 A AU4A0009 7.2 A AU5A0006 6.1 A AU5A0009 6.3 A
5
AU4A0011 9.2 A
75 AU2A0211 211 A AU2A0250 215 A AU4A0103 103 A AU4A0139 112 A AU5A0077 77 A AU5A0099 77 A
100 AU2A0250 250 A AU2A0312 283 A AU4A0139 139 A AU4A0165 150 A AU5A0099 99 A AU5A0125 100 A
125 AU2A0312 312 A AU2A0360 346 A AU4A0165 165 A AU4A0208 180 A AU5A0125 125 A AU5A0145 130 A
AU4A0250 216 A
150 AU2A0360 360 A AU2A0415 415 A AU4A0208 208 A AU5A0145 145 A
AU5A0192 172 A
175 AU2A0415 415 A
AU4A0250 250 A AU4A0296 260 A AU5A0192 192 A
200 AU5A0242 200 A
400
AU4A0515 515 A
450 AU4A0675 605 A
500
700
900
AU4A1200 1200 A
1000
18
Control Accessories Selection
Control Accessories
I/O and Communication Modules
Note: When using configuration software installed in a drive on various field networks, a file is required to connect the software to the drive.
* Consult factory for availability
19
Control Accessories Selection
Operator Interfaces
The A1000 includes a multi-language LCD interface as standard. A separately sold LED version is also
available.
Dimensions (inches)
LCD Operator 0.48
Extension Cable 0.062
3.54
LCD Operator LED Operator
2.36 7.9
(Standard) (Optional)
2 min
Mounting Holes (2-M3 screws, depth 5 mm)
3.07
LCD JVOP-180 (Standard) UWR0051 3 ft Extension Cable
LED JVOP-182 (Optional) UWR0052 10 ft Extension Cable
0.59
1.73
For remote installation (e.g. cabinet door), use one of the following membrane kits.
UUX000526
(Blank
Membrane)
Side view of
assembled kit
UUX000527
(Yaskawa
Logo
Membrane)
3.0” minimum
20
USB Interface Cable
(for direct connection between the A1000 and a computer)
Requires A1000 USB device driver file, installed as part of DriveWizard® Industrial (SW.DW.30), available at Yaskawa.com
RJ-45 Cable (1 m)
RJ-45 Port
LED(COM/ERR)
COPY Key
Verify Key
Read Key
Lock Key
USB Port
* Parameters can only be downloaded to a drive when the voltage class, capacity, control mode, and software version match
21
Mechanical Accessories Selection
Adapter Plates NEMA 1 Endcap Kits
Adapter Plates are used when replacing an F7 This option consists of a top and bottom cover
drive with an A1000, or when using an F7 to convert a protected chassis drive to a NEMA
pancake-mounted C1 filter. They consist of a 1 enclosed unit. This option DOES NOT provide
simple plate the height and width (and with additional space for mounting auxiliary
holes drilled for the mounting of) an F7 drive, components (i.e., circuit breaker, input fuses,
with additional holes to match the mounting reactor, etc.)
dimensions of the smaller A1000. This provides
for a means to mount the A1000 drive to the
plate; the drive/plate assembly may then be 240V Class 480V Class
mounted using the old F7 mounting holes. Model Model
Part Number Part Number
CIMR-AU2A CIMR-AU2A
240V Class 480V Class 0110 (1) EZZ021136A 0058 (1) EZZ021136F
(1) (1)
0138 EZZ021136B 0072 EZZ021136G
Model Part Number Model Part Number
CIMR-AU2A EZZ020801o CIMR-AU4A EZZ020801o 0169 (1) 0088 (1)
EZZ021136C EZZ021136H
0211 (1) 0103 (1)
0004 0002
0250 0139 (1)
0006 0004 EZZ021136D EZZ021136C
0312 0165 (1)
0008 0005
0360 EZZ021136E 0208 EZZ021136D
0010 0007 A
A 0250
0012 0009
600V Class 0296
0018 0011 EZZ021136E
Model
0021 0018 Part Number 0362
CIMR-AU5A
0030 0023 B
0041 (1) 0414 UUX000662
0040 B 0031 C EZZ021136G
0052 (1) 0515
0056 C 0038 D UUX000663
(1)
0069 E 0062 0675
0044
E
0081 G 0077 (1) EZZ021136C 0930 (2)
0058 UUX000664
0110 Not Required 0099 (1) 1200 (2)
0072
Not Required
0138 0088 H 0125 0930 (2)
EZZ021136D UUX000664S
0169 0103 J 0145 1200 (2)
F
0211 Not Required 0192
0139 EZZ021136E
0250 K 0242
0165
L
0312 0208 L
22
External Heatsink Kits Capacitor Guards
When mounting standard drives with heatsink Capacitor Guards are only required for A1000
external (NEMA 1 backside), the following IP00 models (those ending in AAA) to prevent
models require a separately sold bracket kit. exposure of internal components. NEMA 1
Larger standard drives include brackets that models (those ending in FAA) already include
must be detached from the back and these guards as standard. Flange drives (those
reattached at the midpoint. ending in UAA) do not require cap guards
because the backside is protected by other
When mounting flange drives (models ending means.
in Uxx), a "flange" feature is integral to the
design, and therefore these kits are not used. 240V Class 480V Class
Model Part Number Model Part Number 0004-0211 Not Required Not Required
0002-0165
CIMR-AU2A EZZ020800o CIMR-AU4A EZZ020800o
0250 0208 EZZ021352E
0004 0002 EZZ021352E
0312 0250
0006 0004 A
0360 0296 EZZ021352F
0008 A 0005 EZZ021352F
0415 0362
0010 0007
0414 EZZ021352G
0012 0009
600V Class 0515
0018 0011 B
EZZ021352H
0021 0018 Model
Part Number 0675
B CIMR-AU5A
0030 0023
0003-0099 Not Required 0930
0040 0031 EZZ021352J
C
0056 C 0038 0125 1200
EZZ021352E
0069 0044 D 0145
D
0081 0192
EZZ021352F
0242
240V Class
0003
A
0004
0006
0009 B
0011
0017
C
0022
0027
D
0032
23
Power Accessories Selection
Reactors
Reactors are used either within the DC link circuit of a drive or at the drive’s AC input terminals (line reactor).
In both cases, the reactor adds impedance which can extend the life of a drive (when used on large power
sources with low impedance), and reduce drive induced harmonic currents. In addition, AC reactors can be
used at the drive’s output terminals (load reactor) to help address a variety of installation challenges such as
peak motor voltages that can occur with long motor cables.
For A1000 drives rated up through 30HP (normal duty), either a DC link reactor or AC reactor (or both) may
be added. Larger A1000 drives have a DC link reactor as standard.
DC Link Reactor
Without Reactor (88% THD) U X
Circuit Breaker
+2 +1
R R/L1 U/ T1
S S/L2 V/ T2 M
T T/L3 W/ T3
With Reactor (40% THD) P1000
Note: Remove jumper
between +1 and
+2, and wire as
shown in the
diagram.
12 Pulse Drive
(Less than 15% THD) AC Line Reactor AC Load Reactor
U X U X
R R/L1 U/ T1
V Y V Y
S S/L2 V/ T2 M
W Z W Z
T T/L3 W/ T3
P1000
DC Link Reactors
Fig. 1
Fig. 2
24
DC Link Reactors (continued)
240V Class
3% Enclosed Reactor
Drive Model Number: CIMR-AU2A
Rated Dimensions (in.)
HP Watt
40 to
Built-In
175
5% Enclosed Reactor
Drive Model Number: CIMR-AU2A
Rated Dimensions (in.)
HP Watt
Built-in Built-in DC Inductance Yaskawa Part Weight
Normal Heavy Loss
DC Link DC Link Current (mH) Number Figure L W H (lb)
Duty Duty (W)
Reactor Reactor (A)
40 to
Built-In
175
* ‘Large’ A1000 models include a built-in 3% DC link reactor. If more than 3% equivalent total reactance is needed, use a 3% AC line reactor on these units.
** Does not include NEMA 1 enclosure.
25
Power Accessories Selection
DC Link Reactors (continued)
480V Class
3% Enclosed Reactor
Drive Model Number: CIMR-AU4A
Rated Dimensions (in.)
HP Watt
Built-in Built-in DC Inductance Yaskawa Part Weight
Normal Heavy Loss
DC Link DC Link Current (mH) Number Figure L W H (lb)
Duty Duty (W)
Reactor Reactor (A)
40 to
Built-In
1000
5% Enclosed Reactor
Drive Model Number: CIMR-AU4A
Rated Dimensions (in.)
HP Watt
Built-in Built-in DC Inductance Yaskawa Part Weight
Normal Heavy Loss
DC Link DC Link Current (mH) Number Figure L W H (lb)
Duty Duty (W)
Reactor Reactor (A)
40 to
Built-In
1000
* ‘Large’ A1000 models include a built-in 3% DC link reactor. If more than 3% equivalent total reactance is needed, use a 3% AC line reactor on these units.
** Does not include NEMA 1 enclosure.
26
DC Link Reactors (continued)
600V Class
3% Enclosed Reactor
Drive Model Number: CIMR-AU5A
Rated Dimensions (in.)
40 to
Built-In
250
5% Enclosed Reactor
Drive Model Number: CIMR-AU5A
Rated Dimensions (in.)
HP Watt
Built-in Built-in DC Inductance Yaskawa Part Weight
Normal Heavy Loss
DC Link DC Link Current (mH) Number Figure L W H (lb)
Duty Duty (W)
Reactor Reactor (A)
40 to
Built-In
250
*‘Large’ A1000 models include a built-in 3% DC link reactor. If more than 3% equivalent total reactance is needed, use a 3% AC line reactor on these units.
** Does not include NEMA 1 enclosure.
27
Power Accessories Selection
AC Line / Load Reactors
Fig. 1
Fig. 4
Fig. 2
Fig. 5
Fig. 3
28
AC Line / Load Reactors (continued)
240V Class
Nominal 3% Impedance*
Drive Model Number: CIMR-AU2A
Reactor Dimensions (in.)
HP Enclosed Watt
Rated Inductance Weight
* Large A1000 chassis have a built-in DC link reactor equivalent to 3% line reactance. 240V ratings are shown with 3% added AC reactance for 6% total.
Nominal 5% Impedance*
Drive Model Number: CIMR-AU2A
Reactor Dimensions (in.)
HP Enclosed Watt
Built-in Built-in Rated Inductance Weight
Normal Heavy Yaskawa Part Loss
DC Link DC Link Current (mH) Figure L W H (lb)
Duty Duty Number (W)
Reactor Reactor (A)
* Large A1000 chassis have a built-in DC link reactor equivalent to 3% line reactance. 240V ratings are shown with 3% added AC reactance for 6% total.
29
Power Accessories Selection
AC Line / Load Reactors (continued)
480V Class
Nominal 3% Impedance*
Drive Model Number: CIMR-AU4A
Reactor Dimensions (in.)
HP Enclosed Watt
Built-in Built-in Rated Inductance Weight
Normal Heavy Yaskawa Part Loss
DC Link DC Link Current (mH) Figure L W H (lb)
Duty Duty Number (W)
Reactor Reactor (A)
* Large A1000 chassis have a built-in DC link reactor equivalent to 3% line reactance. 480V ratings are shown with 1.5% added AC reactance for 4.5% total.
30
AC Line / Load Reactors (continued)
480V Class
Nominal 5% Impedance*
Drive Model Number: CIMR-AU4A
Reactor Dimensions (in.)
HP Enclosed Watt
* Large A1000 chassis have a built-in DC link reactor equivalent to 3% line reactance. 480V ratings are shown with 3% added AC reactance for 6% total.
31
Power Accessories Selection
AC Line / Load Reactors (continued)
600V Class
Nominal 3% Impedance*
Drive Model Number: CIMR-AU5A
Rated Dimensions (in.)
HP Enclosed Watt
Built-in Built-in AC Inductance Weight
Normal Heavy Yaskawa Part Loss
DC Link DC Link Current (mH) Figure L W H (lb)
Duty Duty Number (W)
Reactor Reactor (A)
* Large A1000 chassis have a built-in DC link reactor equivalent to 3% line reactance. 600V ratings are shown with 1.5% added AC reactance for 4.5% total.
32
AC Line / Load Reactors (continued)
600V Class
Nominal 5% Impedance*
Drive Model Number: CIMR-AU5A
Rated Dimensions (in.)
HP Enclosed Watt
* Large A1000 chassis have a built-in DC link reactor equivalent to 3% line reactance. 600V ratings are shown with 3% added AC reactance for 6% total.
33
Power Accessories Selection
EMC Filters
EMC filters are used to reduce high frequency noise on the input (line side) conductors to comply with CE
(European) directives. In addition, certification of the Functional Safety (Safe Torque Off) feature requires a CE
compliant installation.
Connection Diagram
Circuit Breaker Noise Filter A1000
PE
Recommended torque: 26 - 30Nm / PE: 15 - 17Nm
L1 L2 L3
LINE
L1 L2 L3
LINE
FS5972-250-37
3x480/275V 50/60Hz
250A@45°C 25/100/21
LINE
FS 5972 - 60 - 07
3x480/275VAC 50/60Hz
60A@45°C 25/100/21
MADE IN ........
L1 L1’
H
X
Marking
W
X
L2 L2’
LOAD
Y
X
1234567 / 01 / 0840R
LOAD
1' L L ' 2 L3'
LOAD
L ' 1 2' L L3'
Recommended torque: 26 - 30Nm / PE: 15 - 17Nm
PE
L1
L2
L3
L1
L2
Fig. 1
Drive Side (LOAD)
Drive Side (LOAD)
Fig. 1 Fig. 2
L3 L2 L1
X
LINE
PE
L3 L2 L1
LINE
L1’
FS 5972 - 600 - 99
HIGH LEAKAGE CURRENT
first connect to earth!
MADE IN SWITZERLAND
R
H
YYWWR
Marking
LOAD
X
PE
L3' L2' L1'
LOAD
Y
LINE LOAD
L3’
L3
X
Y
H W Drive Side (LOAD)
Fig. 2 Fig. 3
UFI000177 2.02 2.48 6.50 1.50 6.10 1.3 1 FS5972-10-07 5.6 1.8 13 4.5 12.3 2.6 1
UFI000178 1.83 2.76 9.09 1.50 8.70 2 1 FS5972-18-07 5.6 1.8 13 4.5 12.3 2.9 1
UFI000179 1.83 3.27 9.09 1.50 8.70 2.4 1 FS5972-35-07 8.1 2 14 6.9 13.2 4.6 1
UFI000180 2.28 3.54 10.43 1.38 10.04 3.9 1 FS5972-60-07 9.3 2.6 16.1 8.1 15.4 8.8 1
UFI000181 2.28 3.54 10.43 1.38 10.04 3.9 1 FS5972-100-35 3.5 5.9 13 2.6 10 7.5 2
UFI000182 2.28 5.57 10.43 1.38 10.04 6 1 FS5972-170-40 4.7 6.7 17.8 4 14.4 13.2 2
UFI000183 3.15 5.31 11.42 2.36 10.04 9.3 1 FS5972-250-37 5.1 9.5 24 3.5 19.6 25.8 2
UFI000184 3.54 5.91 11.42 2.56 10.04 10.8 1 FS5972-410-99 10.2 4.5 15.2 9.3 4.7 23.1 3
UFI000185 3.54 5.91 10.63 2.56 10.04 11.7 1 UFI000032 10.2 5.3 15.2 9.3 4.7 24.3 3
UFI000186 7.48 4.53 11.81 6.50 9.45 33.1 2 UFI000033 11.8 6.3 28.2 10.8 8.3 31.5 3
34
EMC Filters (continued)
240V Class
Drive Model Number CIMR-AU2A Noise Filter by EPCOS Noise Filter by Schaffner EMC
HP Rated Rated Current
Normal Duty Heavy Duty Yaskawa Part Number Qty. Yaskawa Part Number Qty.
Current (A) (A)
0.5 0004 0004 UFI000177 1 8 FS5972-10-07 1 10
Note: Schaffner filters must be used when IEC/EN61508 (functional safety) conformance is required with the Safe-Torque-Off function.
480V Class
Drive Model Number
Noise Filter by EPCOS Noise Filter by Schaffner EMC
CIMR-AU4A
HP
Yaskawa Rated Yaskawa Rated
Normal Duty Heavy Duty Qty. Qty.
Part Number Current (A) Part Number Current (A)
0.75 0002 0002 UFI000177 1 8 FS5972-10-07 1 10
2 0004 0004 UFI000178 1 16 FS5972-10-07 1 10
3 0005/0007 0005/0007 UFI000178 1 16 FS5972-10-07 1 10
5 0009 0009/0011 UFI000179 1 25 FS5972-18-07 1 18
7.5 0011 0018 UFI000180 1 36 FS5972-35-07 1 35
10 0018 0023 UFI000180 1 36 FS5972-35-07 1 35
15 0023 0031 UFI000180 1 36 FS5972-35-07 1 35
20 0031 0038 UFI000181 1 50 FS5972-60-07 1 60
25 0038 0044 UFI000182 1 66 FS5972-60-07 1 60
30 0044 0058 UFI000182 1 66 FS5972-60-07 1 60
40 0058 0072 UFI000183 1 90 FS5972-100-35 1 100
50 0072 0088 UFI000184 1 120 FS5972-100-35 1 100
60 0088 0103 UFI000185 1 150 FS5972-170-40 1 170
75 0103 0139 UFI000186 1 250 FS5972-170-40 1 170
100 0139 0165 UFI000186 1 250 FS5972-170-40 1 170
125 0165 0208 UFI000186 1 250 FS5972-250-37 1 250
150 0208 0250 UFI000188 1 400 FS5972-410-99 1 410
200 0250 0296 UFI000188 1 400 FS5972-410-99 1 410
250 0296 0362 UFI000188 1 400 FS5972-410-99 1 410
300 0362 0414 UFI000189 1 600 UFI000032 1 600
350 0414 0515 UFI000189 1 600 UFI000032 1 600
450 0515 0675 UFI000190 1 1000 UFI000033 1 800
550 0675 0930 UFI000191 1 1600 UFI000032 2 600
800 0930 1200 UFI000192 1 2500 UFI000033 2 800
1000 1200 - UFI000192 1 2500 UFI000033 2 800
Note: Schaffner filters must be used when IEC/EN61508 (functional safety) conformance is required with the Safe-Torque-Off function.
35
Power Accessories Selection
Dynamic Braking Options
Dynamic braking provides a method to dissipate energy from regenerative events such as high inertia, fast
decelerations or overhauling applications (e.g. downhill conveyors or eccentric loads). A dynamic braking
system consists of a brake transistor and a brake resistor. A1000 drives through 50HP (normal duty) have
built-in brake chopper transistors. A separately mounted Braking Unit (separate brake transistor) is available
for larger drives.
A drive mounted 3% duty cycle resistor is available for 240V and 480V A1000 drives through 7.5HP normal
duty (and 5HP heavy duty). For larger drives, higher duty cycles, and 600V applications, separately
mounted resistor assemblies are available.
Braking Resistor
1 2 Braking
Use sequencer to break Resistor Unit*2
power supply side on
overload relay trip contact. P B
Circuit Breaker MC B1 B2
R/L1 Circuit Breaker MC B1 B2
3-phase
U/T1 3-phase R R/L1
Power S/L2 U/T1
Supply V/T2 M Power S S/L2
T/L3 V/T2 M
W/T3 Supply T T/L3
W/T3
THRX OFF
400/200 V
ON MC
*1
û Set parameter L8-01 to 1 (resistor A1000
SA A1000
overheat protection enabled) Braking Resistor Unit
Thermal Relay Trip Contact THRX
û Set sequence to shut off the pow- 1 2
er side at drive fault contact output. SA
MC TRX
FLT-A FLT-B SA
TRX
Fault Contact
Braking
Braking Unit Resistor Unit*2
+ + 0 P
- 0
B 2
Level 1
Detector
Use sequencer to break - Thermal Relay Thermal Relay Thermal Relay
power supply side on Trip Contact Trip Contact Trip Contact
overload relay trip contact. 3 4 1 2 1 2
Braking Braking
− +3 Resistor Unit Resistor Unit*2
Circuit Breaker MC +3 − P B P B
− + +0 −0 − + +0 −0
3-phase R R/L1
Power S U/T1
S/L2
Supply V/T2 M
T T/L3 W/T3 MASTER
Level Detector
THRX OFF
400/200 V
ON MC
*1 r
A1000
MASTER
s
SA A1000 SLAVE SLAVE
Braking Resistor Unit +15
Thermal Relay Trip Contact THRX 5 1
1 2 1 Braking Unit 2*3
SA
6 2
MC TRX 2
FLT-A FLT-B SA
TRX
3 4 3 4
Fault Contact Braking Unit 1
Cooling Fin Overheat Contact Cooling Fin Overheat Contact
Thermoswitch Contact Thermoswitch Contact
36
Dynamic Braking Options (continued)
Braking Unit
CDBR- Heat Loss (W)
2015B 32
2022B 38
Dimensions
0.35
1.44
0.47
1.44
3.94 min
8.3
3.94 min
5.51
4-M4 MTG Holes 2.83 2.62
14.6
14.0
12.5
Main Circuit
14.6
13.8
12.5
2.8
3.94
2.9
3.94 min
4.7 1.97 4.4
3.94 min
3-lead Wire Inlet (0.79 in Dia. Rubber Bush) Weight: 8.5 kg Weight: 12 kg
Weight: 1.8 kg
280 mm
5±0.5
3% Braking Resistor (R75XX) 200±5
44
An attachment (option) is required for
1 .2
13
2
1 3
H 3
NC(3)
C(1)
2 1
NO(2)
39084-LBL
GROUND
W2 SCREW
D2
TOP VIEW
(4) 7/16 DIA.
ENCLOSURE W1 W2 W3 D1 D2 D3 H
GCE1 12-1/2 12 10-1/2 5-1/8 5 --- 5
Stand-alone GCE2 12-1/2 12 10-1/2 7-1/8 7 4-1/2 5
GCE3 12-1/2 12 10-1/2 10-1/8 10 7-1/2 5
GCE4 12-1/2 12 10-1/2 13-1/8 13 10-1/2 5
GCE5 12-1/2 12 10-1/2 16-1/8 16 13-1/2 5
D3 D1 GCE6 19-1/2 19 17-1/2 10-1/8 10 7-1/2 5
GCE8 19-1/2 19 17-1/2 13-1/8 13 10-1/2 5
GCE9 27 26-1/2 25 10-1/8 10 7-1/2 5
GCE10 19-1/2 19 17-1/2 16-1/8 16 13-1/2 5
GCE12 27 26-1/2 25 13-1/8 13 10-1/2 5
GCE15 27 26-1/2 25 10-1/8 16 13-1/2 5
GCE18 28-1/2 28 26-1/2 10-1/8 10 7-1/2 10
GCE24 28-1/2 28 26-1/2 13-1/8 13 10-1/2 10
GCE30 28-1/2 28 26-1/2 16-1/8 16 13-1/2 10
W3
W1
RESISTOR COMPARTMENT
37
Power Accessories Selection
Dynamic Braking Options (continued)
240V Class
* The value shown for the minimum connection resistance is that for a single braking unit. Select a resistance value higher than the connectable
resistance value and enough to generate the required braking torque.
Note: 1. The rated output current of the drive output amps should be equal to or greater than the motor rated current.
2. An attachment (option) is required for installation of the braking resistor (Part Number R75XX). Contact Yaskawa for details.
38
Dynamic Braking Options (continued)
480V Class
Braking Resistor (Duty Factor: 3% ED, 10 s max)
A1000 Braking Unit Braking Resistor Unit (Duty Factor: 10% ED,10 s max) Min.*
Max. No Fuse
ND/ Connection
Motor Model Model Braking Resistor Braking
HD Yaskawa Resistance Yaskawa Resistance
(HP) CIMR- CDBR- Qty. Qty. Diag. Torque Specs Qty. Diag. Torque
Part Number (Ω) Part Number (Ω)
* The value shown for the minimum connection resistance is that for a single braking unit. Select a resistance value higher than the connectable
resistance value and enough to generate the required braking torque.
Note: 1. The rated output current of the drive output amps should be equal to or greater than the motor rated current.
2. An attachment (option) is required for installation of the braking resistor (Part Number R75XX). Contact Yaskawa for details.
39
Power Accessories Selection
Dynamic Braking Options (continued)
600V Class
Braking Resistor (Duty Factor: 3% ED, 10 s
A1000 Braking Unit max) Braking Resistor Unit (Duty Factor: 10% ED,10 s max)
Min.*
Max. No Fuse
ND/ Connection
Motor
HD Braking Resistance
(HP) Model Model Yaskawa Braking Resistor
Resistance Yaskawa Torque (Ω)
CIMR- CDBR- Qty. Part Qty. Diag. Torque Specs Qty. Diag.
(Ω) Part Number (%)
AU5A Number (%) (Ω)
* The value shown for the minimum connection resistance is that for a single braking unit. Select a resistance value higher than the connectable
resistance value and enough to generate the required braking torque.
Note: 1. The rated output current of the drive output amps should be equal to or greater than the motor rated current.
2. An attachment (option) is required for installation of the braking resistor (Part Number R75XX). Contact Yaskawa for details.
** Make the connection on URS000157 to parallel the resistors to change resistance from 42.5 ohms to 21.25 ohms
40
Mechanical Installation Planning
Cabinet Mounting Choices
The protected chassis type drive can be installed either completely inside of a cabinet, or with its heatsink
external, thus reducing the amount of heat inside the cabinet and allowing for a more compact enclosure.
Be sure to leave enough clearance during installation for ventilation and proper cooling as well as access
to wiring for maintenance.
■ External Heatsink Mounting
Heatsink
Heatsink (external to cabinet)
Protected Chassis Drive
■ Ventilation Space
Surrounding Y Top/Bottom
Drive 40˚C 50˚C Clearance 4.72 in.
Temperature (Y)
Side
Clearance 0.0 in. 1.18 in.
(X)
Y
Airflow
41
Mechanical Installation Planning
Drive Dimensions
NEMA Type 1 [IP20] Diagram Protected Chassis/External Heatsink Diagram
H1
HN1
H
W
W1 D1
D
WN1 DN1
A1000 with NEMA Type 1 Kit Installed A1000 Protected Chassis / External Heatsink Configuration
Notes:
1. The diagrams shown are simplified dimensional diagrams designed to display key outer dimensions of the drive. They are
meant for planning purposes only. For more detailed dimensional/mounting data, please refer to the A1000 dimensional drawings
on www.yaskawa.com
2. Drives with NEMA Type 1 Enclosures can be converted to protected chassis by removing the top and bottom covers.
3. When mounting standard drives with heatsink external (NEMA 1 backside), the following models require a separately sold bracket kit:
CIMR-AU2A0004Fxx to 0081Fxx, CIMR-AU4A0002Fxx to 0044Fxx, and CIMR-AU5A0003Fxx to 0032Fxx.
Larger standard drives include brackets that must be detached from the back and reattached at the midpoint.
4. When NEMA 12 backside integrity is required, the Flange version drives (ending with Uxx) must be ordered.
240V Class
Max. Applicable Dimensions (in.)
Model Weight (lb)
Motor
CIMR-AU2A Frame Size
Capacity WN1 W W1 HN1 H H1 DN1 D D1 Protected
oooo NEMA 1
(HP) Chassis
0004 0.75 5.51 5.51 7.64 12.06 10.24 11.81 5.79 5.79 1.34 7.3 --
0006 1.5 5.51 5.51 7.64 12.06 10.24 11.81 5.79 5.79 1.34 7.3 --
0008 1 2 5.51 5.51 7.64 12.06 10.24 11.81 5.79 5.79 1.34 7.5 --
0010 3 5.51 5.51 7.64 12.06 10.24 11.81 5.79 5.79 1.34 7.5 --
0012 3 5.51 5.51 7.64 12.06 10.24 11.81 5.79 5.79 1.34 7.5 --
0018 5 5.51 5.51 7.64 12.06 10.24 11.81 6.46 6.46 2.06 8.2 --
2
0021 7.5 5.51 5.51 7.64 12.06 10.24 11.81 6.46 6.46 2.06 8.2 --
0030 10 5.51 5.51 7.64 12.06 10.24 11.81 6.57 6.57 2.07 9.3 --
3
0040 15 5.51 5.51 7.64 12.06 10.24 11.81 6.57 6.57 2.07 9.3 --
0056 5 20 7.09 7.09 9.21 13.38 11.81 13.39 7.36 7.36 2.83 13.0 --
0069 25 8.66 8.66 11.65 15.47 13.78 16.54 7.76 7.76 2.91 20.1 --
6
0081 30 8.66 8.66 11.65 15.47 13.78 16.54 7.76 7.76 2.91 22.0 --
0110 7A 40 10.00 10.00 12.13 21.37 15.75 16.3 10.16 10.16 3.82 50.7 46.2
0138 8A 50 10.98 10.98 12.99 24.52 17.72 18.11 10.16 10.16 3.81 61.7 55.0
0169 60 12.95 12.95 15.2 30.08 21.65 22.13 11.14 11.14 4.21 90.2 81.4
10
0211 75 12.95 12.95 15.2 30.08 21.65 22.13 11.14 11.14 4.21 92.4 83.6
0250 100 17.95 17.72 22.05 37.80 27.76 28.54 12.99 12.99 5 191.8 167.6
11
0312 125 17.95 17.72 22.05 37.80 27.76 28.54 12.99 12.99 5 191.8 176.4
0360 150 19.84 19.69 23.62 45.98 31.50 32.28 13.78 13.78 5 233.7 216.1
12
0415 175 19.84 19.69 23.62 45.98 31.50 32.28 13.78 13.78 5 233.7 218.3
42
480V Class
Max. Applicable Dimensions (in.) Weight (lb)
Model
Frame Size Motor Capacity Protected
CIMR-AU4A oooo WN1 W W1 HN1 H H1 DN1 D D1 NEMA 1
(HP) Chassis
0002 1 5.51 5.51 7.64 12.06 10.24 11.81 5.79 5.79 1.34 7.3 --
0004 1 2 5.51 5.51 7.64 12.06 10.24 11.81 5.79 5.79 1.34 7.3 --
0005 3 5.51 5.51 7.64 12.06 10.24 11.81 5.79 5.79 1.34 7.3 --
0007 3 5.51 5.51 7.64 12.06 10.24 11.81 6.46 6.46 2.06 8.2 --
0009 2 5 5.51 5.51 7.64 12.06 10.24 11.81 6.46 6.46 2.06 8.2 --
600V Class
Weight (lb)
Max. Applicable Dimensions (in.)
Model
Frame Size Motor Capacity
CIMR-AU5A Protected
(HP) WN1 W W1 HN1 H H1 DN1 D D1 NEMA 1
Chassis
0003 2 5.51 5.51 7.64 12.06 10.24 11.81 5.79 5.79 1.34 7.3 --
1
0004 3 5.51 5.51 7.64 12.06 10.24 11.81 5.79 5.79 1.34 7.3 --
0006 5 5.51 5.51 7.64 12.06 10.24 11.81 6.46 6.46 2.06 8.2 --
2
0009 7.5 5.51 5.51 7.64 12.06 10.24 11.81 6.46 6.46 2.06 8.2 --
0011 3 10 5.51 5.51 7.64 12.06 10.24 11.81 6.57 6.57 2.07 9.3 --
0017 15 7.09 7.09 9.21 13.38 11.81 13.39 7.36 7.36 2.83 13.0 --
5
0022 20 7.09 7.09 9.21 13.38 11.81 13.39 7.36 7.36 2.83 13.0 --
0027 25 8.66 8.66 11.65 15.47 13.78 16.54 7.76 7.76 2.91 20.1 --
6
0032 30 8.66 8.66 11.65 15.47 13.78 16.54 7.76 7.76 2.91 20.1 --
0041 40 11.35 11.35 12.99 20.62 17.72 18.11 10.16 10.16 3.81 59.4 59.4
8B
0052 50 11.35 11.35 12.99 20.62 17.72 18.11 10.16 10.16 3.81 59.4 59.4
0062 60 12.95 12.95 15.2 30.08 21.65 22.13 11.14 11.14 4.21 99.0 90.2
0077 10 75 12.95 12.95 15.2 30.08 21.65 22.13 11.14 11.14 4.21 99.0 90.2
0099 100 12.95 12.95 15.2 30.08 21.65 22.13 11.14 11.14 4.21 99.0 90.2
0125 125 17.95 17.72 22.05 37.80 27.76 28.54 12.99 12.99 5 191 174
11
0145 150 17.95 17.72 22.05 37.80 27.76 28.54 12.99 12.99 5 191 174
0192 200 19.84 19.69 23.62 45.98 31.50 32.28 13.78 13.78 5 233 235
12
0242 250 19.84 19.69 23.62 45.98 31.50 32.28 13.78 13.78 5 257 235
43
Mechanical Installation Planning
Drive Watts Loss Data
240V Class
Model CIMR-AU2A Rated Amps (A) *1 Heatsink Loss (W) Interior Unit Loss (W) Total Loss (W)
0004 3.5 18.4 47 66
0006 6.0 31 51 82
0008 8.0 43 52 95
0010 9.6 57 58 115
0012 12.0 77 64 141
0018 17.5 101 67 168
0021 21 138 83 222
0030 30 262 117 379
0040 40 293 145 437
0056 56 371 175 546
0069 69 491 205 696
0081 81 527 257 785
0110 110 719 286 1005
0138 138 842 312 1154
0169 169 1014 380 1394
0211 211 1218 473 1691
0250 250 1764 594 2358
0312 312 2020 665 2686
0360 360 2698 894 3591
0415 415 2672 954 3626
*1: Value assumes the carrier frequency is at default setting (refer to Technical Manual).
480V Class
Model CIMR-AU4A Rated Amps (A) *1 Heatsink Loss (W) Interior Unit Loss (W) Total Loss (W)
0002 2.1 20 48 68
0004 4.1 32 49 81
0005 5.4 45 53 97
0007 6.9 62 59 121
0009 8.8 66 60 126
0011 11.1 89 73 162
0018 17.5 177 108 285
0023 23 216 138 354
0031 31 295 161 455
0038 38 340 182 521
0044 44 390 209 599
0058 58 471 215 686
0072 72 605 265 870
0088 88 684 308 993
0103 103 848 357 1205
0139 139 1215 534 1749
0165 165 1557 668 2224
0208 208 1800 607 2408
0250 250 2379 803 3182
0296 296 2448 905 3353
0362 362 3168 1130 4298
0414 414 3443 1295 4738
0515 515 4850 1668 6518
0675 675 4861 2037 6898
0930 930 8476 2952 11428
1200 1200 8572 3612 12184
*1: Value assumes the carrier frequency is at default setting (refer to Technical Manual).
44
Drive Watts Loss Data (continued)
600V Class
Normal Duty Heavy Duty
Model
CIMR-AU5A Rated Amps Heatsink Loss Interior Unit Rated Amps Heatsink Loss Interior Unit
Total Loss (W) Total Loss (W)
(A) *1 (W) Loss (W) (A) *2 (W) Loss (W)
0003 2.7 21.5 23.3 44.8 1.7 28.9 19.8 48.7
0004 3.9 27.5 33.6 61.1 3.5 54.3 27.6 81.9
0006 6.1 28.1 43.7 71.8 4.1 53.0 27.0 80.0
45
Electrical Installation Planning
Connection Diagram
link
A1000
46
Control Circuit and Terminal Layout
Control circuit terminals should are arranged as shown below
Figure 3.29
47
Electrical Installation Planning
Power Terminal Functions
240V Class
Voltage 240V
Model CIMR-AU 2A0004 to 2A0081 2A0110, 2A0138 2A0169 to 2A0415 Function
Max. Applicable Motor Capacity HP 0.75 to 30 40, 50 60 to 175
R/L1
S/L2 Main circuit input power supply Connects line power to the drive
T/L3
U/T1
V/T2 Drive output Connects to the motor
W/T3
B1 Available for connecting a braking resistor
Braking resistor unit Not available
B2 or a braking resistor unit option
480V Class
Voltage 480V
Model CIMR-AU 4A0002 to 4A0044 4A0058, 4A0072 4A0088 to 4A1200 Function
Max. Applicable Motor Capacity HP 0.75 to 30 40,50 60 to 1000
R/L1
S/L2 Main circuit input power supply Connects line power to the drive
T/L3
U/T1
V/T2 Drive output Connects to the motor
W/T3
B1 Available for connecting a braking resistor
Braking resistor unit Not available
B2 or a braking resistor unit option
600V Class
Voltage 600V
Model CIMR-AU 5A0003 to 5A0032 5A0041 to 5A0099 5A0125 to 5A0242 Function
Max. Applicable Motor Capacity HP 1 to 30 40 to 100 125 to 250
R/L1
S/L2 Main circuit input power supply Connects line power to the drive
T/L3
U/T1
V/T2 Drive output Connects to the motor
W/T3
B1 Available for connecting a braking resistor
Braking resistor unit Not available
B2 or a braking resistor unit option
48
Control Terminal Functions
Input Terminals
Classification Terminal Terminal Name (Function) Default Setting Function (Signal Level)
S1 Multi-function input selection 1 Closed: Forward run (Open: Stop)
S2 Multi-function input selection 2 Closed: Reverse run (Open: Stop)
S3 Multi-function input selection 3 External fault, N.O.
S4 Multi-function input selection 4 Fault reset • Photocoupler
• 24 Vdc, 8 mA
S5 Multi-function input selection 5 Multi-step speed reference 1 • Set the S3 jumper to select between sinking, sourcing mode, and the power supply.
Multi-function
S6 Multi-function input selection 6 Multi-step speed reference 2
Digital Inputs
S7 Multi-function input selection 7 Jog reference
S8 Multi-function input selection 8 Closed: External baseblock
SC Multi-function input common Multi-function input common
• 24 Vdc, 8 mA
H1 Safe Disable input 1 *2 • One or both open: Output disabled
• Both closed: Normal operation
Safe Disable • Internal impedance: 3.3 kΩ
Inputs • Off time of at least 1 ms
H2 Safe Disable input 2 *2 • Disconnect the wire jumpers shorting terminals H1, H2, and HC to use the Safe Disable inputs.
Set the S5 jumper to select between sinking, sourcing mode, and the power supply
HC Safe Disable input common Safe Disable input common
• Input frequency range: 0 to 32 kHz
• Signal Duty Cycle: 30 to 70%
RP Multi-function pulse train input Frequency reference
• High level: 3.5 to 13.2 Vdc, low level: 0.0 to 0.8 Vdc
• Input impedance: 3 kΩ
+V Power supply for analog inputs +10.5 Vdc (max allowable current 20 mA)
−V Power supply for analog inputs - 10.5 Vdc (max allowable current 20 mA)
Multi-function A1 Multi-function analog input 1 Frequency reference -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)
Analog/Pulse
Train Inputs • -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)
A2 Multi-function analog input 2 Frequency reference • 4 to 20 mA, 0 to 20 mA (input impedance: 250 Ω)
• Voltage or current input must be selected by DIP switch S1 and H3-09.
Auxiliary frequency reference/PTC • -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)
A3 Multi-function analog input 3
Input • Use DIP switch S4 on the terminal board to select between analog and PTC input.
AC Frequency reference common 0V
E(G) Ground for shielded lines and option cards -
Output Terminals
Classification Terminal Terminal Name (Function) Default Setting Function (Signal Level)
MA N.O
Fault Relay 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
MB NC
Outputs Minimum load: 5 Vdc, 10 mA
MC Fault output common
M1
Multi-function digital output During run
M2
Multi-Function M3 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
Digital Multi-function digital output Zero speed
M4 Minimum load: 5 Vdc, 10 mA
Output*1
M5
Multi-function digital output Speed Agree 1
M6
MP Pulse train output Output frequency 32 kHz (max)
Monitor FM Analog monitor output 1 Output frequency
-10 to +10 Vdc, or 0 to +10 Vdc
Output AM Analog monitor output 2 Output current
AC Monitor common 0V
Safety Monitor DM+ Safety monitor output Outputs status of Safe Disable function. Closed when both Safe Disable channels are closed. Up to
Output *2 DM- Safety monitor output common +48 Vdc 50 mA
Communication Terminals
Classification Terminal Signal Function Description Function (Signal Level)
R+
Communication input
R– Modbus communication: use an RS-485 or RS-422 RS-485/422 Modbus communication protocol
Modbus cable to connect the A1000 115.2 kbps (max.)
*3 S+
Communication Communication output
S–
IG Shield ground
*1: Refrain from assigning functions to digital relay outputs that involve frequent switching, as doing so may shorten relay performance life. Switching life
is estimated at 200,000 times (assumes 1 A, resistive load).
*2: Terminals H1, H2, DM+, and DM- on 600V class models are designed to the functionality, but are not certified to EN61800-5-1, EN954-1/ISO13849 Cat. 3,
IEC/EN61508 SIL2, Insulation coordination: class 1.
*3: Enable the termination resistor in the last drive in a Modbus network by setting DIP switch S2 to the ON position.
49
A1000 Configured Package
Customizable Packages for any Environment
The A1000 Configured package provides an A1000 in a NEMA 1, NEMA 12, or NEMA 3R enclosure, with
space for several commonly used options, such as reactors, RFI filters, circuit breakers, etc. These packages
have been designed for flexibility in providing commonly requested features and options to provide a
customized drive solution..
Ratings
• 240 VAC: 1 to 150 HP
• 480 VAC: 1 to 1000 HP
• 600 VAC: 1 to 200 HP
Service Conditions
• Ambient service temperature: -10 to 40°C (14 to 104°F)
• Ambient storage temperature: -20 to 60°C (-4 to 140°F)
• Humidity: 0 to 95%, non-condensing
• Altitude: Up to 1000 m (3300 ft); higher by derating
• Vibration: 0.33 mm (10 to 20 Hz), 0.22 G (20 to 55 Hz)
Configured Options
• Feedback cards
• Input and output cards
• Network communication cards
• Input breaker
• Input disconnect
• Input fuses
• 120 VAC interface
• Line/load reactors
• Input filter
• Bus reactor (for small HP ratings)
• Dynamic braking
• Blower motor starter
• Door-mounted Hand/Off/Auto switch
• Door-mounted speed pot
50
A1000 Configured Drive Selection
Customizable Packages for any Environment
To construct a Configured model number, find the base number for the required enclosure type, voltage,
and current rating. Add the option code for each required option. Power options are preceded by P and
Control options are preceded by T.
H PROFIBUS Group 1:
No. Enclosure and Duty Choose None or One;
Q Modbus TCP/IP See Note 3
1 NEMA 1 Normal Duty
A Analog Input
2 NEMA 12 Normal Duty
F Digital Input
3 NEMA 3R Normal Duty
N Analog Output Group 2:
4 NEMA 1 Heavy Duty See Note 3
E Digital Output
5 NEMA 12 Heavy Duty
X PG-X3 Feedback Card Group 3: See Note 3
6 NEMA 3R Heavy Duty
B Blower Motor Starter (4)
Choose none or one
V 120 VAC Interface Choose none or one
Y Hand/Off/Auto Switch Choose none, one,
No. Voltage Class
Z Speed Pot or both
A 240 V
M Keypad Viewing Window (5) Choose none or one
B 480 V
C 600 V
Power Options (P).
E Circuit Breaker (Std AIC)
C Circuit Breaker (High AIC) Choose none or one
Current
D Non-Fused Disconnect
Rated Amps:
(Example. “040” = 40 A) F Input Fuses Choose none or one
R 3% Line Reactor
Note: There are 2 models above 1000
Amps. For these models, use X 3% Bus Reactor (1) Choose none or one
the following current codes:
H 3% Load Reactor
1090 A = K09; 1200 A = K20
N Cap Filter Choose none or one
L Dynamic Braking (4)
(1) 3% bus reactors are only available as an option on small ratings. Consult Choose none or one
Yaskawa. Larger drives have a bus reactor as standard. J DB w/OH Shutdown (2, 4)
(2) When this option is selected, Power options C, D, and E are not available. 2 Surge Suppressor (5)
(3) If no option from Group 1 or Group 3 is selected, then both options from Group Choose none,
3 Space Heater (5)
2 may be selected. If no option from Group 1 is selected, then ALL options any, or all
4 50˚C Ambient (5)
from Group 2 and Group 3 may be selected.
(4) Not available for NEMA 3R enclosures
(5) NEMA 3R enclosures only.
51
Yaskawa Industrial Drives Family
Selection Matrix
Performance
(IM = Induction Motor)
(PM = Permanent Magnet Motor)
Dedicated
Product Enclosure Power Range
Closed Loop
Open Loop
Types
Vector
Vector
A1000 Type 1 3/4 175HP @ 240V 3-Phase
General Purpose or 200:1 (IM) 1500:1 (IM)
3/4 1000HP @ 480V 3-Phase 40:1 (IM)
High Performance Protected 100:1 (PM) 1500:1 (PM)
1 250HP @ 600 VAC
Vector Chassis
Type 1
P1000 or 3/4 175HP @ 240V 3-Phase
40:1 (IM)
Industrial Protected 1 1000HP @ 480V 3-Phase
Fan and Pump Chassis 2 250HP @ 600 VAC
Type 1
V1000 Type 4X/12 1/8 5HP @ 240V 1-Phase
100:1 (IM)
Compact or 1/8 25HP @ 240V 3-Phase 40:1 (IM)
Protected 10:1 (PM)
Vector 1/2 25HP @ 480V 3-Phase
Chassis
52
Standard
(Alternate Firmware)
400 Hz
400 Hz
120 Hz
400 Hz
(1167 Hz)
(1000 Hz)
Maximum
Frequency
1
2
2
3
Analog Inputs
1
1
2
2
Analog Outputs
5
7
7
8
Digital Inputs
1
3
3
4
Digital Outputs
1
1
Pulse Train Inputs
Inputs and Outputs
1
1
Pulse Train Outputs
EhterNet/IP
DeviceNet
Modbus TCP/IP
Modbus RTU
MECHATROLINK-II
MECHATROLINK-III
PROFIBUS-DP
Communications
PROFINET
EtherCAT
Metasys / Apogee
BACnet
LonWorks
Safe-Torque-Off
PLd
Cat 3
Cat 3
Option
SIL CL2
Standard
53
Yaskawa Industrial Drives Family
Global Service Network
Montreal 7 Frankfurt
2
Boston 9
1 New Jersey
San Francisco 10
Chicago Seoul
Los Angeles Tokyo
North Carolina Shanghai
11 Taipei 8
14 Mumbai
3 Mexico City 13 Bangkok
5 Bogota Singapore
12 Jakarta
15
4 São Paulo
16 Sydney
6 Buenos Aires
Melbourne
Chicago (HQ)
Los Angeles
New Jersey Headquarters
U.S.A Boston 1 YASKAWA AMERICA, INC. +1-847-887-7303
North San Francisco FAX +1-847-887-7070
America Ohio
North Carolina
+52-5593-28-69
Mexico Mexico City 2 PILLAR MEXICANA. S.A. DE C.V. FAX +52-5651-55-73
+55-11-3585-1100
South America São Paulo 3 YASKAWA ELÉCTRICO DO BRASIL LTD.A. FAX +55-11-5581-8795
South +57-91-635-7460
Colombia Bogota 4 VARIADORES LTD.A.
America FAX +57-91-611-3872
+54-11-4918-2056
Argentina Buenos Aires 5 ELINSUR, SRL FAX +54-11-4918-1183
+49-6196-569-300
6 YASKAWA ELECTRIC EUROPE GmbH FAX +49-6196-569-398
Europe and
Europe Frankfurt
South Africa +49-6196-569-520
7 YASKAWA ENGINEERING EUROPE GmbH FAX +49-6196-888-598
8 YASKAWA ELECTRIC CORPORATION +81-3-5402-4502
(Manufacturing, sales) FAX +81-3-5402-4580
Japan Tokyo, offices nationwide
9 YASKAWA ELECTRIC ENGINEERING CORPORATION +81-4-2931-1810
(After-sales service) FAX +81-4-2931-1811
+82-2-784-7844
10 YASKAWA ELECTRIC KOREA CORPORATION FAX +82-2-784-8495
+82-2-3775-0337
South Korea Seoul 11 YASKAWA ENGINEERING KOREA Co. FAX +82-2-3775-0338
+82-331-200-2981
12 Rockwell Samsung Automation Co., Ltd. FAX +82-331-200-2970
Beijing, Guangzhou, +86-21-5385-2200
China 13 YASKAWA ELECTRIC (SHANGHAI) Co., Ltd.
Shanghai FAX +86-21-5385-3299
Asia
+886-2-2502-5003
Taiwan Taipei 14 YASKAWA ELECTRIC TAIWAN Co. FAX +886-2-2505-1280
+65-6282-3003
15 YASKAWA ELECTRIC (SINGAPORE) Pte. Ltd. FAX +65-6289-3003
Singapore Singapore
+65-6282-1601
16 YASKAWA ENGINEERING ASIA-PACIFIC Pte. Ltd. FAX +65-6282-3668
+66-2-693-2200
Thailand Bangkok 17 YASKAWA ELECTRIC (THAILAND) Co., Ltd. FAX +66-2-693-2204
Headquarters
+91-22-67226200
India Mumbai 18 LARSON & TOUBRO LIMITED +91-22-27782230
FAX +91-22-27783032
Headquarters
Sydney (HQ)
Oceania Australia 19 ROBOTIC AUTOMATION Pty. Ltd. +61-2-9748-3788
Melbourne
FAX +61-2-9748-3817
54
Global Service Network
Yaskawa America, Inc.
Drives & Motion Division