Subject : Injection mould

1. How is the die used in injection molding cooled?

a) Oil
b) Air
c) Water
d) Contact with cold surface

2. How does the piston in the clamping unit move?

a) Hydraulic energy
b) Pneumatic energy
c) Heat energy
d) Suction

3. Where does the granular molding material get loaded into?

a) Barrel
b) Hopper
c) Pellets
d) Split

4. The barrel is used for opening and closing of the mold.

a) True
b) False

5. There is a varied pressure provided in the solidification unit of injection molding process.
a) True
b) False

6. Which of the following processes of moulding is widely used for manufacturing of bottle caps and
automotive dashboards?
a) Compression moulding
b) Transfer moulding
c) Injection moulding
d) Jet moulding

7. Complex shape of parts or components cannot be formed by the injection moulding process.
a) True
b) False

8 Components from injection moulding process are made very expensive due to the application of
very costly equipment.
a) True
b) False

9 Which of the following cooling systems is used in injection moulding process to increase
solidification rate of components made?
a) Air jet cooling system
b) Water cooling system
c) Cooling with free convection
d) Cooling with fins
10 . The flow of plastic in the mould cavity is more proper and smooth if the thickness of the
component made is very small.
a) True
b) False

11 Shrinkage of the plastic parts in mould cavity can results in generation of sink holes in the plastic.
a) True
b) False

12. In blow molding, to inflate soft plastic, which medium is used?

a) Air
b) Water
c) Oil
d) Alcohol

13. Sprue and sprue bush are same. (True/False)

14. Which plastic materials contain strong cross linkings in their molecular structure?
a. Thermoplastic materials
b. Thermosetting materials
c. Both a. and b.
d. None of the above

15. Which of the following statements are correct for plastic?

1. Plastic is a non-metallic material that can be moulded to any shape
2. Plastic is a natural or synthetic resin
3. Plastic is of organic nature composed of hydrogen, oxygen, carbon and nitrogen

a. only statements 1 and 2 correct, statement 3 is wrong

b. only statements 1 and 3 correct, statement 2 is wrong
c. only statements 2 and 3 correct, statement 1 is wrong
d. all of above statements 1, 2 and 3 are correct

16. The plastics which soften when heat is applied with or without pressure, but requires cooling to
set them to shape are called as
a. thermosofting materials
b. thermosetting materials
c. thermoplastic materials
d. thermostatting materials

17. Thermosetting materials are

a. the plastics which can be softened even after they have set and hardened
b. the plastics which require heat and pressure to mould them into shape
c. both a. and b.
d. none of the above

18. Which of the following is an example of thermoplastic material?

a. Camera bodies
b. Automobile parts
c. Electric plugs
d. Electric insulation

19. Which of the following characteristics does not affect the properties of plastics?
a. Their molecular structure
b. Their degree of polymerization
c. Both a. and b
d. None of the above

20. Specific gravity of the plastics is usually

a. less than the specific gravity of metals
b. more than the specific gravity of metals
c. similar to the specific gravity of metals
d. Unpredictable

21. The process of combining two or more distinct polymer molecules to form a new product with
different characteristics is called as
a. binding
b. stabilizing
c. filling
d. blending

22. The materials such as lead and barium, which are added with polymers to minimize the effect of
heat, sunlight and ozone are called as
a. binders
b. blenders
c. stabilisers
d. fillers

23. Why are the plasticisers added with polymers?

a. To hold other constituents of plastic together
b. To reduce the cost and enhance the strength and hardness of plastics
c. To improve flexibility and to reduce the temperature and pressure required for moulding of
plastics
d. None of the above

24. Plastics can be molded into finished product by application of ______and___________.

a. Heat
b. Pressure
c. Both a and b
d. None of these

25. What Are The Advantages Of Plastics Over Metals?

a. Low weight
b. Corrosion resistance
c. Insulation properties
d. All of them
26. The Disadvantages Of Plastics?
a. Low strength
b. Low heat resistance
c. Poor mechanical properties
d. All of them

27. How To Classify The Plastics?

a. Natural
b. Semi synthetic
c. Synthetic
d. All of them

28. Types Of Plastics Based On Chemical Behavior?

a. Thermo plastics
b. Thermosetting plastics
c. Both a and b
d. None of them

29. Properties of thermo Plastics

a. Can be re softened and reused
b. No chemical changes during heating.
c. In granular form
d. All of them

30. Properties of thermosetting plastics

a. Cross linked structure
b. Chemical changes during heating etc.
c. Both a and b
d. None of them

31. Perspex Is the Trade Name Of ----

a. CA
b. ABS
c. PP
d. POM

32. Give Example of Thermoplastics

a. ABS
b. PP
c. PC
d. All of above

33. Nylon Is the Trade Name Of ----

a. PA
b. ABS
c. PP
d. POM

34. What Is MFI?

a. Flow capacity of different grades of thermoplastics
b. Inversely proportional to molecular weight
c. None of these
d. Both a and b

35. Properties of ABS

a. Shrinkage 0.5%
b. It is heat resistant
c. It provides good insulation
d. All of above

36. What Is Fillers And Additives?

a. Adding of small molecules to plastics to get some characteristics color
b. flexibility
c. None of these
d. Both a and b

37. What Are The Types Of Injection Molding Machines?

a. Plunger injection cylinder
b. Two stage plunger injection cylinder
c. Reciprocating screw injection cylinder
d. All of them

38. What Are The Divided Sections Of Screw Of Injection Molding Machines ?
a. Feed zone
b. Compression zone
c. Melting zone
d. All of them

39. Define Drooling

a. Leakage of plastic material through the nozzle
b. Melting of plastic material
c. None of these
d. Both a and b

40. What Is Short Capacity

a. Maximum volume material injected by the screw during one cycle of operation
b. Minimum volume material injected by the screw during one cycle of operation
c. . It is the maximum pressure by which the material is injected through the nozzle
d. It is the minimum pressure by which the material is injected through the nozzle

41. What Is Injection Pressure?

a. It is the maximum pressure by which the material is injected through the nozzle
b. It is the minimum pressure by which the material is injected through the nozzle
c. Maximum volume material injected by the screw during one cycle of operation
d. Minimum volume material injected by the screw during one cycle of operation

42. What Do You Meant By Clamping Force?

a. It is the maximum force by which the mold halves can be closed together.
b. It is the minimum force by which the mold halves can be closed together.
c. None of these
d. Both a and b

43. What is a Mold ?

a. It is a custom build tool in which we converts plastic raw material into finished product.
b. It is a custom build tool in which we converts sheet metal strips into final product.
c. It can be used for both plastic and sheet metal components
d. It is a cutting tool operation

44. What Are The Main Elements Of Mold ?

a. Core and cavity
b. Drill
c. Fixture
d. All of them

45. What Are The General Types Of Mold ?

a. Injection molds
b. Compression molds
c. Transfer molds
d. All of above

46. What Are The Types Of Injection Mold ?

a. Two plate mold
b. Three plate mold
c. Hot runner mold
d. All of above

47. What Is 3 Plate Mold

a. It consists of feed plates with core and cavity
b. It has only one daylight
c. In this runner kept hot
d. All of above

48. What Is Hot Runner Mold?

a. In this runner kept hot to keep the molten plastic into fluid state
b. It also called runner less mold
c. None of these
d. Both a and b

49. Explain About Injection Molding?

a. In this process, the plastic material is injected in to the mold through a sprue bush
b. In this process, the metal is injected in to the mold through a sprue bush
c. It is finishing process
d. All of above

50. What Is Impression?

a. Gap between core and cavity
b. Impression provides the shape of the component.
c. None of these
d. Both a and b

51. What Do You Meant Cavity

a. Female portion of the mold
b. It gives external form
c. None of these
d. Both a and b

52. What Is Core?

a. Male portion of the mold
b. Female portion of the mold
c. None of these
d. Both a and b

53. What Is Sprue Bush

a. Connecting member between register ring and runner
b. Connecting member between register ring and gate
c. None of these
d. Both a and b

54. What Is Register Ring?

a. It is used to align the mold with machine platen.
b. It is used to align the ejector assembly with machine platen.
c. None of these
d. Both a and b

55. What Is Runner?

a. Connecting member between gate and sprue bush.
b. It is not part of mould
c. Connecting member between impression and runner
d. All of them

56. What Is Gate?

a. Connecting member between gate and sprue bush.
b. It is not part of mould
c. Connecting member between impression and runner
d. All of them

57. Plastic is suitable for building large and heavy structures. True/False

58. Epoxy resin is a thermoplastic? True/False

59. PVC is a thermoplastic. True/False

60. HDPE is a tough plastic used for making toys. True/False

61. Which of the following is used to manufacture carrier bags?

a) LDPE
b) HDPE
c) Polycarbonate
d) PVC

62 Polycarbonate is used to make CDs? True/False

63. Extrusion moulding is used to manufacture plastic pipes. True/False

64 Which of the following is a thermosetting polymer?

a) polystyrene
b) polyolefins
c) nylons
d) phenolic resins

65. Which of the following monomers are unsuitable for condensation polymerization?
a) propanoic acid and ethanol
b) butane-dioic acid and glycol
c) diamines and dicarboxylic acids
d) hydroxy acids

66. Which among the following polymers have lowest solubillty?

a) polyethylene
b) polystyrene
c) nylon 6
d) epoxy resin

67. Which of the following polymer exhibit a lower value of molar cohesion?
a) wool
b) silk
c) vulcanized rubber
d) polystyrene

68. 10. Which of the following category does cellulose nitrate fall into?
a) natural
b) synthetic
c) semi-synthetic
d) none of the mentioned

69. 1. The word ‘polymer’ meant for material made from ______________.
(a) Single entity (b) Two entities (c) Multiple entities (d) Any entity

70. One of characteristic properties of polymer material __________ .

(a) High temperature stability (b) High mechanical strength (c) High elongation (d) Low hardness
71. Polymers are ___________ in nature.
(a) Organic (b) Inorganic (c) Both (a) and (b) (d) None

72. These polymers can not be recycled:

(a) Thermoplasts (b) Thermosets (c) Elastomers (d) All polymers

73. In general, strongest polymer group is __________ .

(a) Thermoplasts (b) Thermosets (c) Elastomers (d) All polymers

74. These polymers consist of coil-like polymer chains:

(a) Thermoplasts (b) Thermosets (c) Elastomers (d) All polymers

75. Strong covalent bonds exists between polymer chains in __________ .

(a) Thermoplasts (b) Thermosets (c) Elastomers (d) All polymers

76. Following is the unique to polymeric materials:

(a) Elasticity (b) Viscoelasticity (c) Plasticity (d) None

77. Elastic deformation in polymers is due to _____________ .

(a) Slight adjust of molecular chains (b) Slippage of molecular chains(c) Straightening of molecular
chains (d) Severe of Covalent bonds

78. Kevlar is commercial name for ___________ .

(a) Glass fibers (b) Carbon fibers (c) Aramid fibers (d) Cermets

79. Bakelite is a good insulator. True/False

80. Natural substances made up of long molecules are wool and rubber. True/False

81. Plastics are the materials obtained by mixing the __________ with the other ingredients which
impart special engineering properties.
a) Resin
b) Monomer
c) Catalyst
d) Any polymer

82. Plastics are ________ in weight.

a) Very heavy
b) Light
c) Negligible
d) Heavy

83. The fabrication cost is __________ for plastics.

a) High
b) Low
c) Moderate
d) Very high

84. The abrasion resistance of the plastic is ____________

a) Low
b) Very low
c) High
d) Moderate

85. The plastics are _________

a) Semi conductors
b) Conductors
c) Conducts at above room temperature only
d) Insulators

86. Plastic resin is used in the paint industry as _________

a) Catalyst
b) Ion exchanger
c) Inhibitor
d) Coolant

87. Thermo plastics becomes ________ on heating.

a) Rigid
b) Moulded
c) Soft
d) Brittle

88. The heating and cooling of the thermo plastics _________the chemical nature.
a) Alters
b) Do not alters
c) Alters slightly
d) May be alters

89. Thermo setting plastics are formed by_________

a) Step polymerisation
b) Suspension polymerisation
c) Emulsion polymerisation
d) Co-ordination polymerization

90. The thermo setting resins have three dimensional network structures.
a) True
b) False

91. Thermo setting resins are __________

a) Soft
b) Hard
c) Weak
d) Less brittle

92. Which of the following is a thermo setting resins?

a) Polyethylene
b) Polyvinyl chloride
c) Polyvinyl cyanide
d) Bakelite

93. In thermo plastic resins the force of attraction can be break easily by ____________
a) Heat
b) Pressure
c) Both heat and pressure
d) Neither heat nor pressure

94. Anything which is necessary to make a product is called tools. True/False

95. Plastic can be molded into finished product by application of heat and pressure. True/False

96. Register ring is used to align the mold with machine platen. True/False

97. Vents are provided in the mold to allow such air to escape freely. True/False

98. Sprue and sprue gate are same. True/False

99. Draft angle is provided for easily removal of component. True/False

100. Fan gate does not have a constant width and depth. True/False

101. Tab gate is mainly used to avoid undesirable jetting on the molded part. True/False

102. Main disadvantage of overlap gate is that it leaves big remnant mark after degating. True/False

103. Diaphragm gate is used for single impression tubular shaped moldings on two plate
molds.True/False

104. Automated degating with less mark also called as sub surface gate or submarine gate.
True/False

105. In sleeve ejection method, the molding is ejected by means of a hollow ejector pin. True/False

106. Stripper plate ejection method is suitable for thin wall box type moldings. True/False

107. When a hot plastic cools inside a mold, it contracts by an amount depending on the material
being processed and the final product is smaller than the mold size is called shrinkage. True/False

108. A molding which has a recess or projection is termed as an undercut molding. True/False

109. Any recess or projection on the outside surface of the component which prevents its removal
from cavity is termed an external undercut. True/False

110. When a basic mold is opened, there is only one space between the two mold halves. This is
called a single daylight mold. True/False

111. What are the types of injection molding defects ?

a) Sinkmark
b)Weld line
c)Jetting
d) All of above

112. Weld line is the witness marks of two or more melt flow fronts at their joining zone. True/False
113. Warpage is the deviation of the mold part from its required shape. True/False

114. Bulk factor is defined as the ratio of the volume of the loose powder to the volume of the
molded part. True/False

115. Performs are small pellets or tablets of molding material that are formed to shape in a special
performs mold at room temperature. True/False

116. Injection pressure and holding pressure are same. True/False

117. In M10, M refers to microns. True/False

118. ____________ type of cooling is usually employed to cool core of long cylindrical products.
a) bubble cooling
b)spiral cooling
c)both of them
d)none of them

119. What is the use of epoxy resin from commercial point of view?
a)as strength adhesives
b)as cementing agents
c)cast objects and laminates
d)all of the mentioned

120. What is the common name of the polymer poly (ethylene terephthalate)?
a)dacron
b)technora
c)viton
d)nomex

121. What is the common or brand name of the polymer polyacrylonitrile?

a)mylar
b)orlon
c)technora
d)ultem

122. Which of the following kind of polymer has the highest percentage in polypropylene?
a)isotactic
b)atactic
c)syndiotactic
d)all of the mentioned

123. What is the approximate density of the polypropylene?

a)0.56 g/cm3
b)0.90 g/cm3
c)1.9 g/cm3
d)0.68 g/cm

124. What are the temperature and pressure conditions for the polymerization reaction of
propylene?
a)50-80 ᵒC and 5-25 atm
b)50-80 ᵒC and 25-50 atm
c)100-150 ᵒC and 5-25 atm
d)100-150 ᵒC and 25-50 atm

125. Which of the following properties of polypropylene makes it inferior, when compared with
polyethylene?
a)brittleness
b)tensile strength
c)clarity
d)stress cracking resistance

126. In H7/g6, H represents the fundamental deviation of shaft. True/False

127. ____________time needed by plunger to force melt in cavity of closed mould.

a)closing time
b) holding time
c) injection time
d) none of them

128. Cooling time is longest time of total moulding time. True/False

129. Mould closing and opening is depend on size of plastic component. True/False

130. Ejection force is force which overcome the force with which moulding stick on mould.
True/False

131. The word plastic comes from _________

a) plastis
b)plastom
c)plastikos
d)pasters

131. Plastics have poor tensile strength as compare to metals. True/False

132. The substance added in plastic to enhance its properties is called________

a)Alloy
b)Elements
c) Compounds
d) Additives

133. Colourant are added to produce different colors in plastic. True/False

134. Pigments and dyes are type of colourant. True/False

135. ABS is co-polymer of ________, butadiene and_________.

a) Acryonitride
b)Styrene
c)Both a and b
d) None of them

136. Polyamides is also known as_________

a) Nylon
b) Polycarbonate
c) Phenolics
d) All of above
137__________ is round cross-section and has taper along length
a)Runner
b)Gate
c)Sprue
d)Fillet

138. ____________provided at end of sprue to receive and retain colder melt

a)Runner
b)Cold slug
c)Sprue
d)Fillet

139. A good runner should convey melt with minimum loss of Pressure. True/False

140. A good runner should have maximum cross-section and minimum circumference. True/False

141. Plane of meeting of two mould halves is called as________

a)Parting surface
b)Engagement surface
c)Both a and b
d) None of these

142. Feeding system should perform their function with little loss of
a)Material
b)Temperature
c) Pressure
d)All of them

143. In single cavity mould has one core and one cavity. True/False
144. Guide pillar and bush have H7/g6 fit. True/False

145. Fixed half of mould is attached to________

a) Fixed platen
b) Moving platen
c) Tool post
d)Tool holder

146. Short shots is incompletely filled moulding. True/False

147. ________is undesirable extra material appearing at parting line.

a)Runner
b)Cold slug
c)Sprue
d)Flash

148. Sink marks are shallow depressions on surface of moulding. . True/False

149. ___________is distortion of product surface

a) Short shots
b) Flash
c) Sink marks
d)Warpage
150. Blushing is dull surface around gate. True/False