U17-3 Kubota Services
U17-3 Kubota Services
U17-3 Kubota Services
U
English (Australia) 17
1BAABBKAP0260
-
U17-3
English (Australia)
AQ . B . 7 - 7 . 2 . AK
GENERAL SYMBOLS
The instruments and operation elements have been marked with a series of symbols in order
to simplify the operation of your excavator. These symbols are listed below with the respective
descriptions.
“ Bucket dump
3 Safety alert Symbol
T Warning lamp “Fuel level too low” ” Boom swing (left)
System lamp ’ Boom swing (Right)
Dozer raise
l Warning lamp “Engine Oil pressure”
Dozer lower
g Warning lamp “Battery charge”
Warning lamp “Auto Idle (AI) Lamp” Operation direction of control lever
j Fast
k Slow
Excavator - Overhead movement toward
the front
æ Boom up
… Boom down
≥ Arm up
≤ Arm crowd
‘ Bucket crowd
FOREWORD
You are now the proud owner of a KUBOTA excavator. This excavator
is a product of KUBOTA quality engineering and manufacturing. It is
made of the fine materials and under rigid quality control systems. It
will give you long, satisfactory service. To obtain the best use of your
excavator, please read this manual carefully. It will help you become
familiar with the operation of the excavator and contains many helpful
hints about excavator maintenance. It is KUBOTA’s policy to utilize as
quick as possible every advance in our research. The immediate use of
new techniques in the manufacture of products may cause some small
parts of this manual to be outdated. KUBOTA distributors and dealers
will have the most up-to-date information. Please do not hesitate to
consult with them.
3 SAFETY FIRST
This symbol, the industry’s “Safety Alert Symbol”, is used throughout
this manual and on labels on the machine itself to warn of the
possibility of personal injury. Read these instructions carefully. It is
essential that you read the instructions and safety regulations before
you attempt to assemble or use this unit.
TROUBLESHOOTING .....................71
3 SAFE OPERATION
The best insurance against accidents is to
abide by the safety regulations.
Read and understand this section carefully,
before operating the excavator.
Every user, however experienced, should
carefully read and understand this section
and those of the attachments and accessories
before taking the excavator into operation.
The owner is obliged to inform the operators
of these instruction in detail.
Keep this manual in the storage place. (See
"Keeping the Operator's Manual" in the
BEFORE START section.) (1) Seat belt
1. BEFORE OPERATION
1. Make yourself acquainted with the
excavator and be aware of its limits.
Read this operator’s manual carefully
before starting the excavator.
2. Obey the danger, warning and caution
labels on the machine.
3. For your safety, ROPS/FOPS (Roll-Over
Protective Structures, Falling Objects
Protective Structures.) with a seat belt
is installed by KUBOTA. Always use the
seat belt when the machine is equipped
with a ROPS/FOPS.
If ROPS is loosened or removed for
any reason, make certain all parts are
reinstalled correctly. Tighten mounting
bolts to proper torque. Do not use the
seat belt if there is no ROPS.
Do not modify structural members of
ROPS by welding, drilling, bending,
grinding or cutting, as this may weaken
the structure. If any component is
damaged, replace it. Do not attempt
repairs.
4. The seat belt must be inspected regularly
and replaced if frayed or damaged.
2
(1) Helmet
(2) Clothing fit for work
Check for pipes and buried cables. (3) Tight seams
Check for hidden holes, hindrances, soft (4) Good grip shoewear
underground and overhangs. (5) Well fitting cuffs
(6) Working gloves
(7) Straw hat
(8) Towel
(9) Baggy trousers
(10) Loose cuffs of the shirt
(11) Baggy shirt
(12) Rubber sandals
3
6. Do not run the engine in closed or badly 5. Never allow children to operate the
ventilated rooms. Carbon monoxide is machine even under adult supervision.
colourless, odourless and deadly. 6. Never allow children to play on the
machine or on the attachments.
7. Use extra caution when backing up. Look
behind and down to make sure the area
clear before moving.
8. When parking your machine, if at all
possible, park on a firm, flat and level
surface; if not, park across a slope. Lower
the bucket and dozer to the ground,
remove the key place the control lock
levers in the locked position from the
ignition before you leave.
4. SAFE LOADING AND TRANSPORT 5. Do not brake abruptly with the excavator
OF THE EXCAVATOR loaded. Mortal accidents could happen.
1. Observe all regulations concerning the 6. If the excavator is used to tow another
transport of excavators on public roads. machine, the load must be smaller than
2. Use adequately long and robust ramps the strength of the hook.
when loading on a truck. (for details see 7. Do not use hooks on the roof of canopy
“TRANSPORTING THE EXCAVATOR ON for lifting the excavator.
A TRUCK”)
Max. drawbar pull at 32.3 kN (3290 kg)
3. Do not change the running direction coupling hook
and to avoid a tipping over, do not try to
swing the attachment crosswise to the Max. vertical load at 2.7 kN (270 kg)
loading ramps. coupling hook
4. After loading of the excavator on a truck,
engage the swing lock pin.
5. MAINTENANCE
Lower the attachment on the loading
Before doing maintenance work on the
plane and release the pressure from the
excavator, place the machine on a firm, flat
hydraulic system.
and level surface, Iower the attachments on
Block the tracks with blocks and wire
the ground, stop the engine then remove
down the excavator. After loading the
the key and release the cylinder pressure
excavator on a truck, tie down the
by actuating the levers. When dismantling
undercarriage of the excavator with a
hydraulic parts, make sure that the hydraulic
strong steel wire on the truck.
oil has cooled down sufficiently to avoid
burns.
Start maintenance work carefully, e.g. loosen
screws slowly so that oil will not squirt out.
1. Before doing work on the engine, the
exhaust system, the radiator and the
hydraulics, let the excavator cool down
sufficiently.
2. Turn off the engine at all times when
filling with fuel. Avoid spilling and over-
filling of fuel.
3. Smoking is prohibited while tanking
and handling the battery! Keep sparks
(1) Swing lock pin (A)”Unlock” and fire away from the fuel tank and
(B)”Lock” battery. Flammable gases escape from
the battery, especially during charging.
4. Do not use or charge the refillable
type battery if the fluid level is below
the LOWER (lower limit level) mark.
Otherwise, the battery component parts
may prematurely deteriorate, which
may shorten the battery's service life
or cause an explosion. Check the fluid
level regularly and add distilled water as
required so that the fluid level is between
the UPPER and LOWER levels.
5. Read and follow “STARTING WITH AN
AUXILIARY BATTERY” in “OPERATION
OF THE ENGINE”, when starting with an
auxiliary battery.
6
6. To avoid short-circuiting the battery, 13. Use a face mask or eye protection to
always remove the earth cable first and protect the eyes and respiratory system
attach the plus cable first. against dust and other foreign particles.
7. Keep a first-aid box and a fire extinguisher
at hand at all times.
8. Do not open the radiator cap before the
radiator has cooled down sufficiently.
First loosen the cap to the first stop and
allow the system enough time to release
the remaining pressure. Then loosen the
cap completely.
9. Leaking hydraulic fluid has enough
pressure to penetrate the skin and cause
serious injuries. Leakages from pin
holes can be totally invisible. Do not use
the bare hand for checking on possible 14. Securely support excavator with stands
leakages. Always use a piece of wood or or suitable blocking before working
cardboard. It is strongly recommended underneath. For your safety, do not
to use a face mask or eye protection. work under any hydraulically supported
Should injuries occur with leaking devices. They can settle, suddenly leak
hydraulic fluid, contact a doctor down, or be accidentally lowered.
immediately. This fluid can cause 15. Do not crawl under the excavator if the
gangrene or serious allergic reactions. excavator is only supported by the boom
and arm or the dozer. The excavator can
tip over or lower itself due to hydraulic
pressure loss. Always use safety struts
or other appropriate supports.
16. KUBOTA uses no parts which are lined
with asbestos. Do not use these kind of
parts even if they can be installed.
1BAAAARAP1000
10
(3) Code No. RD148-5736-1 (4) Code No. RA228-5776-1 (6) Code No. RC108-5796-1
Diesel fuel only No fire [Both sides]
(5) Code No. 68328-5735-1 [Both sides] (7) Code No. RB419-5796-2
[Both sides]
11
1BAAAAQAP0860
DEALER SERVICE
Your KUBOTA dealer is always ready to
help so that your excavator offers the best
performance. After having carefully read
this manual, you will realize that much of
the routine maintenance can be done by
yourself. Your KUBOTA dealer is responsible
for servicing and the delivery of spare
parts. When ordering spare parts from your
KUBOTA dealer, always mention the serial
number of the excavator and the engine.
Note these numbers right away in the
supplied lines.
TECHNICAL DATA
KUBOTA EXCAVATOR
Model name U17-3
Type Canopy
Operating weight lbs.(kg) 3704 (1680)
(including operator's)
Type Water cooled 4 cycle diesel engine with 3 cylinder
Model name KUBOTA D902
Total displacement 898 (54.8)
Engine cc (cu.in)
Engine power kW(Hp) 12.7 (17.0)
SAE gross
Rated speed rpm 2300
Unit swing speed rpm 9.1
NOTE:
Above dimensions are based on the machine with rubber trucks and JPN bucket.
JPN = made in Japan
Specifications subject to change without notice.
∗ With unloaded digging bucket.
∗ Firm compacted soil.
∗ Operators must exercise extra caution and follow instructions in the operator's manual.
∗ Worse condition or heavier attachment to the above will decrease climbing angle.
15
DEPICTED CONTENTS
(1) Arm
(2) Bucket cylinder
(3) Bucket link
(4) Bucket
(5) Swing bracket
(6) Dozer cylinder
(7) Dozer
(8) Arm cylinder
(9) Boom
(10) Working light
(11) Canopy (Rops / Fops)
(12) Operator’s seat
(13) Boom cylinder
(14) Drive sprocket
(15) Track roller
(16) Front idler
16
DEPICTED CONTENTS
(1) Horn switch
(2) Starter switch
(3) Warning lamp
(4) LCD display
(5) Working light switch
(6) Display selector switch
(7) Working light
17
DEPICTED CONTENTS
(1) Drive lever (left)
(2) Control lever for front attachments (left)
(3) Lock lever for attachment control
(4) Service port pedal
(5) Drive lever (right)
(6) Control lever for front attachments (right)
(7) Two travel speed switch
(8) Control lever for dozer or track width
(9) Throttle lever
(10) Boom swing pedal
(11) Track width change / dozer select lever
18
BEFORE START
DAILY CHECKS TILTING THE SEAT
In order to avoid damage, it is important to CAUTION
check the condition of the excavator before
starting.
3 To avoid personal injury:
Lock the lever for attachment
control when tilting the seat.
CAUTION
3 To avoid personal injury:
Do maintenance work on the
To tilt the seat forward, pull the seat tilting
lock lever and tilt the seat forward.
excavator only on even ground
with the engine off and the
safety devices in the “Lock”
position.
Checks
Walk around the excavator and check for
visual damage and wear.
Check coolant level. (See regular checkpoints
in “MAINTENANCE”.)
Check fuel level.
Check engine oil level.
Check hydraulic fluid level. (1) Seat tilting lock lever (A) “Tilting forward”
Check air filter for clogging. (2) Lock lever for (B) “Lock”
Check all control lamps, indicators, engine attachment control
rpm's counter and hour meter.
Check the light system.
Check the seat belt and the Rops/Tops safety
OPENING AND CLOSING OF
device. PARTS
Check the condition of the danger, warning
and caution labels. (See "DANGER, Opening / Closing the Rear
WARNING AND CAUTION LABELS" in "SAFE Bonnet
OPERATION" .)
CAUTION
3 To avoid personal injury:
Do not touch the exhaust
muffler or the exhaust pipe;
serious burns can occur.
1. Put the starter key in the key slot and
turn it clockwise to the vertical position.
The rear bonnet will be unlocked. Press
the button, and the rear bonnet can be
opened sideways.
When the rear bonnet is opened, the rear
bonnet will be locked with the lock lever.
19
2. To close the rear bonnet, make sure the Opening/closing the left bonnet
left bonnet is locked, unlock the lock 1. Remove the rubber mat off the left
lever and push the rear bonnet until it bonnet side. Then undo the step fixture.
clicks into position. To lock the bonnet,
turn the starter key counterclockwise to
the horizontal position.
(1) Key (A) “Lock” 2. To open the left bonnet, do this: open the
(2) Rear bonnet (B) “Unlock” rear bonnet first and then turn the wing
(3) Button nut, located as shown below, to unlock
the left bonnet.
CAUTION
3 When the excavator is not used
or left unattended, be sure to
place the lock lever in "Lock"
position .
IMPORTANT:
Before locking the lock pin, be sure to
place the swing frame and the track frame
in parallel with each other.
IMPORTANT:
Do not use start help spray or similar
fluids.
In order not to overload the battery and
starter, avoid start-ups of more than 10
sec.
When the engine does not start in 10 sec.,
(1) Fuel cock (A)”Open”
please set the interval of 20 sec. or more,
and restart.
2. Before starting the engine, make sure
that all control levers are in the neutral
Horn Switch positions.
When the key in "RUN" position, the horn
sounds by pushing the switch.
3. Pull the lock lever all the way back. (lock Display Selector Switch
position). Press the display selector switch, and the
4. Insert the key into the starter switch electronic meter’s LCD display will change
and turn it to the "RUN" position, and from one indication mode to the other.
the glow lamp indicator will light up Change the two-mode display according to
while the engine is preheated, and will your jobs.
go out automatically after preheating is
finished.
NOTE:
With the starter key at the ”STOP”
position, press the electronic meter’s
display selector switch or the working
light switch, and the LCD display shows
the hour meter, fuel gauge and water
temperature gauge for 10 seconds.
24
Oil Lamp
The engine oil pressure warning lamp lights
up due to failure of the lubricating system
with the engine running. When the starter
switch is turned ”ON” with the engine off,
this lamp lights up, and when the engine
starts, the lamp goes out. If the lamp stays
on with the engine running, stop the engine
and check the engine oil level.
NOTE:
If there is disconnection, failure or (1) Fuel gauge (A) ”Empty”
breakdown in the lubricating system (B) ”Full”
when the key is turned to ”RUN”, the
following symbol will appear. IMPORTANT:
If the fuel gauge indicator is near the
”E” or the ”FUEL” message appears,
add fuel as soon as possible. If the
Glow Lamp indicator is near ”E” and the machine
With the starter key at the ”RUN” position, runs on a slope, the engine may run
the engine’s preheat status is indicated. out of fuel and get interrupted.
Fuel supply
NOTE:
When the starter switch is turned to The following functions are helpful when
the ”RUN” position, the engine will be adding the fuel.
preheated for a given period of time and The fueling progress can be monitored by a
the lamp will turn on. buzzer sound.
The above indication appears
momentarily when the engine is started,
but it does not mean any trouble.
(This is because the oil charge sensor
output becomes unstable when the
engine is started.)
The symbol appears momentarily as
the engine starts. This is not an error.
25
CAUTION
3 To avoid personal injury:
If the fuel is poured too fast, the
(1) Water temperature (A) ”WATER TEMP LOW”
gauge (B) ”WATER TEMP HIGH”
buzzer may not sound according
to the fueling process. Hour-meter
The moment when the fuel Indicates the total operating hours of the
tank is nearly full, the buzzer machine.
starts beeping.
Look into the fuel tank when How the indicator works
pouring the fuel. The meter advances one hour after
Listen to the buzzer sound for an hour of operation regardless of the
a rough estimate of the fill-up engine rpm.
progress.
CAUTION
3 To avoid personal injury:
Do not open the radiator cap
Engine tachometer
Indicates the current rpm of the engine.
during or just after operation.
Hot water may gush out and
scald you. Wait for the water to
cool down before opening the
cap. NOTE:
The LCD display may be illegible when
With the starter key at the ”RUN” position, viewed from a certain angle. This is not a
the cooling water temperature is indicated. display failure.
If the water temperature indicator is near
”H”, take the steps below.
1. Discontinue the job.
2. Reduce engine rpm’s to idle and keep it
at idle for 5 minutes.
26
IMPORTANT:
In these cases, the excavator must be
checked and serviced by your local
KUBOTA dealer.
NOTE:
If the engine does not stop with the key,
contact your KUBOTA dealer.
EXCAVATOR OPERATION
CONTROL OBSERVATIONS DURING Oil Change in the Run-in Stage
The lubrication oil plays a specific and
OPERATION important role during the run-in phase of the
excavator. The numerous movable parts are
Stop the Engine immediately if: not yet run-in, so many fine metal particles
Sudden increase or decrease in engine are generated and cause damage and
rpm's occurs. shorten the lifetime of many components.
Sudden abnormal noises occur. Pay attention to the oil-change intervals
Exhaust gases turn suddenly very dark. and complete them sooner than later.
See the subject "REGULAR CHECKS AND
Make following control observations during MAINTENANCE WORK" for more details on
operation to be sure that everything the oil-change intervals.
functions normally.
Seat Belt
RUNNING-IN OF THE NEW WARNING
EXCAVATOR 3 To avoid personal injury or death:
Always use the seat belt
The operation and care of the new excavator with a ROPS/FOPS protection
influences its life span. Your new excavator structure. Adjust the seat to the
has been carefully checked and tested optimal position and buckle
before leaving the factory. In spite of this, up.
all movable components must run-in during
the first 50 work hours. Do not work with
full engine rpm's and full loads during this
period. It is most important to run-in your
excavator properly in order to achieve its
full performance and longevity. During the
running-in, the following points should be
adhered to in all cases.
1. Adjusting the Operator’s Seat times until the arrow mark comes to the
center of the weight indicator (3).
Operator's Seat Move up the lever (2) toward G from the
center (free state), and the spring force
CAUTION gets stronger. Move it down toward F,
3 To avoid personal injury:
Make sure that the seat is
and the spring force gets weaker.
CAUTION
3 To avoid personal injury:
Check safety features all around
the excavator.
Backrest angle adjust knob : (1) (1) Lock lever for (A) “Lock”
Pull up and unlock the backrest angle attachment control (B) “Unlock”
adjust knob (1). Reposition the backrest
in Direction A or B to an optimum angle.
IMPORTANT:
Lever Position Pattern A Pattern B
When lowering the boom, make sure
A Boom down Arm up that it does not hit the dozer and that the
Attachment
B Boom up Arm crowd bucket teeth do not touch the dozer.
Control Lever
C Swing left Swing left
(Left)
D Swing right Swing right
NOTE:
When pulling in the arm, the movement
OPERATION OF THE BOOM may stop for a short moment when the
To raise the boom, pull the attachment arm is in its vertical position. This is
control lever back. caused by the combined load of the arm
The boom is equipped with a cushion and bucket moving the cylinder piston
cylinder which helps prevents excavated away from the hydraulic flow causing a
material in the bucket from falling out. Low short delay in the cylinder action, until the
hydraulic oil temperature, (e.g. after starting flow catches up with cylinder piston. This
the engine in cold weather) the cushioning is a characteristic of the hydraulic system
function will be effected for a short period of and is no sign of a malfunction.
time (approx. 3 to 5 seconds). This condition
results from the viscosity of the hydraulic oil
and is not a sign of malfunction.
The cushion cylinder will operate normally
as the oil warms up.
33
IMPORTANT:
Do not operate the left attachment control
lever abruptly from right to left (or vice
versa). Because of the law of inertia, this
causes an impact load on the swing gear
and the swing motor. Additionally, the life
of the excavator will be shortened.
Unlock the swing lock pin before doing
swivel operations.
CAUTION
3 To avoid personal injury:
When boom swing operation is
not in use, fold the boom swing
pedal forward to fix the pedal
from unexpected move.
(A) “Fix”
NOTE:
SERVICE PORT OPERATION When the service port is not in use, fold
the service port pedal forward. The pedal
This pedal is used to operate attachments
gets fixed and can be used as footrest.
such as breakers.
1. To lock the swing frame with the track Drive Levers (Right, Left)
frame, engage the swing lock pin.
2. Adjust the engine speed from idling to WARNING
an intermediate speed.
3. Unlock the lock lever for attachment
control.
3 To avoid personal injury or death:
If the swing frame has
been turned 180º, i.e. the
4. Raise the dozer and hold the bucket dozer is, seen from the
about 8 to 16 in. (20 to 40 cm) over the operator, “behind”, then the
ground. travel direction is opposite to
the drive direction of the levers
(when activating the drive lever
forwards, the excavator, seen
from the operator, will move
backwards).
Throttle Lever
At the operator’s seat,
1. Move the throttle lever to the
“FAST” position, and the engine speed
increases.
2. To stop the engine, push the throttle
lever fully to the “SLOW” position and
turn the starter switch to the “STOP”
position. (1) Drive lever (left) (A) “Forward”
(2) Drive lever (right) (B) “Backward”
IMPORTANT:
If the track are clogged with sand or
gravel while working on soft ground, lift
up one track with the help of the boom,
arm and bucket and let the track rotate to
shake off the sand and gravel.
NOTE:
Each time the travel speed switch is
pressed, the travel speed is switched
between first and second.
IMPORTANT:
Do not activate the travel speed switch
when there is increased drive resistance
(e. g. driving on inclines or on uneven 2. Pull the left drive lever backward; the
grounds). excavator will turn to the left.
40
[UPHILL TRAVELLING]
WARNING
3 To avoid personal injury or death.
Do not use the hooks on the
roof of canopy and cabin for
lifting the excavator.
MAINTENANCE
MAINTENANCE INTERVALS
Hour meter indicator Ref.
No. Checkpoints Measures Interval
50 100 150 200 250 300 350 400 450 500 550 600 1000 2000 page
1 Fuel check Daily check 49
check Daily check 50
2 Engine oil
change every 250 hrs 56
check Daily check 51
3 Hydraulic oil**
change every 1000 hrs 63
check Daily check 49
4 Coolant
change every 2 years 64
5 Lubrication points check Daily check 52
6 Radiator check Daily check 53
7 Battery condition check every 50 hrs 50,51
8 Electrical lines check Daily check, Annual servicing 64
Greasing of swing
9 every 50 hrs 54
bearing teeth
10 Drive unit oil change every 500 hrs 59
11 Fan belt tension adjust every 200 hrs 57
Radiator hoses check every 200 hrs 58
12
and clamps change every 2 years 64
clean every 200 hrs 55
13 Air filter element* @
change every 1000 hrs 63
Greasing of swing
14 every 200 hrs 56
ball bearings
Fuel pipes and check every 200 hrs
15
hoses change every 2 years 58
16 Engine oil filter change every 250 hrs 58
check every 50 hrs
17 Fuel filter
change every 500 hrs 59 @
Hydraulic return
18 change every 1000 hrs 60
filter element
Hydraulic suction
19 change every 1000 hrs 62
filter element
Front idler and
20 change every 2000 hrs 63
track roller oil
Dynamo and
21 starter motor check every 2000 hrs 63
IMPORTANT:
First operation
* Clean the air filter more frequently if used in dusty conditions. With heavy soiling, replace
the filter.
** When using a hydraulic breaker, change hydraulic oil and return filter according to the table
on “Hydraulic Oil Change(Including Exchange of the Suction Filter in the Hydraulic Tank)”
under “EVERY 1000 SERVICE HOURS” in “REGULAR CHECKS AND MAINTENANCE
WORK”.
The items listed above (@ marked) are registered as emission related critical parts by KUBOTA
in the U.S.EPA nonroad emission regulation. As the engine owner, you are responsible for the
performance of the required maintenance on the engine according to the above instruction.
Please see the Warranty Statement in detail.
49
NOTE:
DAILY CHECKS Before delivery coolant were filled with
50 % water and 50 % antifreeze.
For your own safety and to assure the long
life of your machine, a careful check should
be made before each operation. Check Fuel Level
CAUTION
Coolant Check
3 To avoid personal injury:
Stop the engine and remove
CAUTION
3 To avoid personal injury:
Move the excavator to even
the key before fuelling.
Do not smoke while fuelling.
ground.
IMPORTANT:
Make sure that the engine is
Temperatures over –5ºC, use No.2-D
turned off.
diesel fuel, temperatures are under –5ºC,
Do not open the radiator cap
use No.1-D diesel fuel.
right after the engine has
Make sure that the fuel tank is not empty.
been stopped; Serious burns
Air will enter into the fuel system, and
can occur from contact with
must be purged before restarting.
escaping hot coolant fluid.
Always fill up fuel after a day's work.
Check the coolant level in the
See “PURGING OF THE FUEL SYSTEM”
reserve tank only after the
in “OTHER ADJUSTMENTS AND
engine has cooled down.
REPLACEMENTS”.
Remove the radiator cap only if
absolutely necessary.
1. Check the fuel level of the indicator.
The radiator has a reserve tank. Should the
coolant level in the radiator sink, the water
will be automatically be transfered to the
radiator.
Check the coolant level in the reserve tank
and fill up if necessary. The coolant level
should be between the marks “FULL” and
“LOW”.
IMPORTANT:
Do not fill the reserve tank over the
“FULL” marking.
Do not fill with dirty or salty water.
50
2. If necessary, open the tank cap with the Check Engine Oil Level
starter key, and add fuel.
CAUTION
3 To avoid personal injury:
Stop the engine and remove
the key before checking the oil
level.
NOTE:
The gauge is located next to the oil filling
port. When the fuel tank gets nearly full
(about 2 liters more to full), the gauge
needle starts moving up to "F" (Full). Use
this gauge to avoid an overflow. (1) Engine oil dipstick (A) Required level
IMPORTANT:
Fuel tank cap has an air breather. Make
sure to clean the air breather when filling
up fuel.
IMPORTANT:
Use engine oil with the correct viscosity.
(according the outside temperature)
After stopping the engine and removing
the key, wait five minutes, then check
oil level. (Excavator must be on level
(1) Air breather ground.)
(2) Tank cap
51
Check Hydraulic Oil Level 4. Should the oil level be too low, fill oil
through the oil port before starting the
CAUTION engine. This step is important for the
3 To avoid personal injury:
First lower all attachments
protection of the hydraulic system.
IMPORTANT:
Before filling oil, wipe away all sand and
dust from around the oil port. Make sure
you use an identical type of hydraulic
fluid.
The excavator has been filled with
hydraulic fluid before delivery. See
“RECOMMENDED OILS”. (Do not mix
different oils!) (1) Specified oil level
(2) Tank cap
1. Park the excavator on a firm, flat and
level surface. Checking water separator
Adjust the swing angle to the center. 1. Open the engine bonnet.
Pull in the arm completely. 2. When the separated water is being
Pull in the bucket completely. drained, the red float moves upward.
Lower the attachments and dozer blade When the red float has reached the
to the ground and stop the engine. indication line, close the cock so that no
Track width increases [16 in. (1240 fuel can run out. Now loosen the ring
mm)]. nut, remove the cup, empty the cup and
clean the cup.
3. Place the cup back into position. Bleed
the fuel system.
4. Finally, do not forget to open the cock.
Lubrication Points
CAUTION
3 To avoid personal injury:
First lower all attachments
on the ground then stop the
engine and remove the key.
While greasing, take care not to
step on the bucket teeth.
When doing excavation work
in water, generously grease the
following points. After ending
work, grease again.
IMPORTANT:
Do not wash the excavator with the
engine running. Water could enter the air
filter and damage the engine.
Make sure that the air filter is kept dry.
(1) Radiator
(2) Oil cooler
IMPORTANT:
Radiator and oil cooler fins and ribs must
be clean in order not to overheat the
engine and allow free flow of air through
the cooling elements.
54
IMPORTANT :
Should the machine be used in extremely
dusty areas, the air filter element must be
inspected and cleaned more frequently
than in the specified maintenance
periods.
The air filter has a dry element, keep free
from oil.
Do not run the engine without the air Cleaning with compressed air
filter. Pressure of compressed air must be under
30 psi (205 kPa, 2.1 kgf/cm2) and the cartridge
should be blown clean from the inside
to the outside until the dust deposits are
remarkably reduced.
IMPORTANT:
If the air suction is still inadequate, or the
colour of the exhaust gases is abnormal
even after the cleaning, the air filter
element must be replaced.
56
CAUTION
3 To avoid personal injury:
First stop the engine and
remove the key.
After servicing, make sure to
replace the belt cover in its
original position.
(1) Engine oil dipstick (A) Required level
1. Press the fan belt down in the middle,
4. Let the engine idle for approx. 5 min. with a force of approx. 98N (10kgf). The
Check the engine oil level. To check the belt tension is correct if it deflects about
engine oil level, insert the engine oil 0.3in. (8mm). If otherwise, loosen bolt
dipstick completely into the respective (1) and (2) and shift the dynamo in the
port opening and pull out again. If the oil direction shown by the arrow.
level lies between both markings, no oil 2. Replace the fan belt if worn out, cracked
must be added. or torn.
IMPORTANT:
Regardless of the service hours, an engine
oil change is due every six months.
approx. 3.6 L
Engine oil volumes (with replacing
engine oil filter)
CAUTION
3 To avoid personal injury:
Wait long enough for the
radiator coolant to cool down.
IMPORTANT:
Always check the oil level when replacing
the filter.
CAUTION
Do all 50, 100 and 250 hour servicing at the
same time. 3 To avoid personal injury:
Keep fire away.
Drive unit Oil Change
1. Close the cock of the water separator.
(First Oil Change at 100 hours) Remove the filter with the supplied fifter
wrench.
CAUTION
3 To avoid personal injury:
Lower attachments to the
2. Add fuel to the new filter before
installing.
3. Apply a light film of fuel to the seal of the
ground, stop the engine
new filter and turn in tightly by hand.
and remove the key before
undertaking the oil change.
CAUTION
3 To avoid personal injury:
Batteries contain sulphuric acid
which can cause severe burns.
(1) Return filter Avoid all contact with skin,
eyes or clothing. Antidote
- External: Rinse with plenty
IMPORTANT:
of water. Internal: Drink large
Always check the oil level when replacing quantities of water or milk.
the filter. Follow with milk of magnesia,
beaten egg or vegetable oil.
Call a physician immediately.
Eyes: Rinse with plenty of
water for 15 minutes and get
prompt medical attention. Keep
batteries out of the reach of
children.
Before inspection or
dismounting the battery, be
sure to turn of the engine and
turn the starter switch to the
"OFF" position.
When removing the battery,
always disconnect the negative
ground cable first. The reverse
when installing a battery,
always connect the ground
cable last. This prevents a
possible explosion caused by
sparks.
Always wear eye protection
when working with the battery.
61
1. Check the battery fluid level and add Draining water of the Fuel Tank
distilled water if necessary.
2. Clean the battery caps (ventilation CAUTION
holes). 3 To avoid personal injury:
Before draining water of the
fuel tank, be sure to stop the
engine and remove the key.
Do not smoke during
inspection.
(A) Oil
CAUTION
3 To avoid personal injury:
Wait long enough for the
(1) Cover
(2) Suction filter
hydraulic fluid to cool down. (3) Drain plug
Then begin with the change of
the hydraulic fluid. 5. Retighten the drain plug.
6. Fill oil through the oil filling opening on
1. Move the excavator to a level ground the top side of the tank.
and stop the engine. Extend the piston 7. Let the engine run for approx. 5 min. and
rods of the cylinders halfway out and check the oil level again.
lower the bucket on the ground.
Hydraulic
tank 13 L
Hydraulic
oil volumes
Whole oil
volumes 21L
63
NOTE:
Contact your KUBOTA dealer for details.
NOTE:
Contact your KUBOTA dealer for details.
64
CAUTION
3 To avoid personal injury:
The bucket can tilt over and
cause accidents if in an unstable
position.
Therefore:
1) Only change the bucket if
no other persons are in the
area.
2) Lower the bucket on an even
ground and make sure that it
(1) Rubber plug will not tilt when touched.
(2) Lock pin
(3) Point
(4) Tooth adapter
Auxiliary Electric
Max power is less than 110 W including the
equipped light 55 W.
TROUBLESHOOTING
If the excavator does not show the desired performance, or when trouble arises, refer to the
table below and undertake appropriate measures.
Trouble Cause Countermeasure
* Check fuel tank and filter
Fuel is too viscous * Remove impurities and water
* If necessary, replace filter
* Remove water from the fuel tank
* Check fuel pipe joint bolts and nuts for
looseness
Air or water in the fuel * Purging of the fuel system (for fuel filter and
system injection pump, see "PURGING OF THE FUEL
Starting SYSTEM" in "OTHER ADJUSTMENTS AND
difficulties REPLACEMENTS".)
* Pour hot water over the radiator
Oil viscosity is too high * Use oils of different viscosities depending on
the engine runs the ambient temprature. (Use SAE10W,
sluggishly in winter SAE10W-30 or SAE10W-40)
Battery is almost dead;
insufficient * Recharge battery
compression
Insufficient Low fuel level * Check fuel and add if necessary
engine power Clogged air cleaner * Clean the air filter element
Engine Low fuel level * Check fuel and add if necessary
suddenly stops * Purge the fuel system
Abnormal Poor fuel * Use high quality fuel
exhaust gas
Engine
colour Too much engine oil * Drain engine oil to prescribed oil level
Defective seal of the water pump * Replace
Worn or torn fan belt * Adjust or replace
Thermostat is defect * Replace
Coolant level too low * Fill to prescribed level
Radiator grill or fins
are clogged * Clean
Water
temperature Coolant is
in red zone contaminated with rust
(Overheating) from the cylinder head * Replace coolant fluid and add anti-rust
or crank case
Defective radiator cap
(Evaporation) * Replace
Non-function of Swing lock pin is in lock * Remove swing lock pin in unlock
swing motor position position
System
direction
Track too loose or too tight * Adjust accordingly
73
NOTE:
The maintenance message disappears automatically in about 10 seconds.
When the key is turned from OFF to RUN, the maintenance message reappears and
disappears again automatically in about 10 seconds.
When the key is turned from OFF to RUN repeatedly 10 times, the message disappears.
In case the service hour meter replaced due to any trouble with it, the meter is set to ”0”.
Contact your KUBOTA dealer for details.
75
Ambient
Temperature –5 –10 –15 –20 –25 –30 –35
°C
Antifreeze % 30 30 30 35 40 45 50
Water % 70 70 70 65 60 55 50
IMPORTANT:
Use permanent anti-freeze or longlife
coolant.
Drain the coolant completely and clean
inside of the radiator then fill with the
water and anti-freeze mixture.
The anti-freeze acts as an anti-corrosive,
it is not necessary to add an additive to
the water and anti-freeze mixture.
See “Coolant check” under “DAILY
CHECKS” in “MAINTENANCE” for
radiator fill volumes.
76
LONG STORAGE
CAUTION
3 To avoid personal injury:
Do not clean the excavator with the engine running.
To avoid the danger of exhaust fume poisoning, do not operate the engine in a
closed building without proper ventilation.
When storing, remove the key from the starter switch to avoid unauthorized
persons from operating the excavator and getting injured.
IMPORTANT :
Wash the excavator after stopping the engine.
If you wash the excavator while running the engine, splashing water get into the air cleaner
through its intake and cause engine trouble.
Carefully, wash and do not splash water over the air cleaner.
At the following periodic inspections, check the fuel hoses and hydraulic hoses as well.
Every month Oil leak at fuel and hydraulic hose connections and points
Damages at fuel and hydraulic hose (cracks, chafing)
Oil leak at fuel and hydraulic hose connections and points
Every year Interference, deformation, degradation, twist and other damages
(cracks, chafing) of fuel and hydraulic hoses
RECOMMENDED OILS
IMPORTANT
1. Before delivery, the hydraulic oil used was an ISO 46 viscosity grade.
2. Use engine oil API service classification CD, CE or CF.
3. Use SAE 90 (API, CLA/GL5) as drive unit oil for all seasons.
by low
temperatures ISO Shell Tellus T46 Mobil DTE-Oil 15 NUTO H46
46
In summer or
by high ISO Shell Tellus T68 Mobil DTE-Oil 16 NUTO H68
ambient 68
temperatures
Grease Shell Alvania EP2 Mobilux EP2 BEACON Q2
Fuel Light oil No. 2-D (ASTM D975)
Fuel under –5°C Light oil No. 1-D (ASTM D975)
79
MAIN DIMENSIONS
in. (mm)
A B C D E F G H I J K L M N O P Q R S
39/ 39/
20.08 15.2 48.8 24.4 39.0 48.8 139.0 96.1 90.9 75.2 56.7 92.1 11.0 7.5 108.3 31.3 139.6 151.2 153.5
(510) (385) 990/ (620) (990) 990/ (3540) (2440) (2310) (1910) (1440) (2340) (280) (190) (2750) (795) (3545) (3840) (3900)
( )
1240 ( )
1240
80
LIFTING CAPACITY
1. The lifting capacities are based on ISO 10567 and do not exceed 75% of the static tilt load of
the machine or 87% of the hydraulic lifting capacity of the machine.
2. The strokes are as follows.
1) The load point corresponds to the front bolt part of the arm.
2) The machine positions are (i) over – front (Blade up), (ii) over – front (Blade down), and
(iii) over – side.
3) The operating cylinder is the boom cylinder.
3. The bucket of the excavator, the hook, the sling and other lifting accessories are taken into
consideration for the loads.
Machine conditions:
No bucket, all others according to the standard regulations.
WARNING
3 To avoid personal injury or death:
It is forbidden to lift loads greater than those values mentioned in the lifting
capacity tables.
The values mentioned in the table are valid only on even, hard grounds. When
lifting on soft ground, the machine 'can tilt over due to the fact that the load is
concentrated only on one side of the machine.
The table values are calculated at the end of the arm without the bucket. In order
to find the allowable loads for machines with bucket, the bucket weight must be
subtracted from the values in the table.
WARNING
3 To avoid personal injury or death:
In this manual, the machine's
lifting capacity is discussed,
but it does not mean that it
is recommended to use the
machine for lifting jobs.
It is specified in item 3.4 of ISO
10567:1992 that the following
devices must be additionally
installed if a hydraulic excavator
with the rated lift load of
over 2,205 lbs (1,000 kg) at its
minimum lifting radius or the
tilting moment of over 29,504
ft-lbs (40,000 N-m, 4,082 kg-m)
is used for lifting loads.
(1)Lifting hook
(2)Acoustic alarm or warning lamp
for the operator when the rated
load or the corresponding tilting
moment has been exceeded.
(3)Boom decending control device
comforming to ISO 8643:1997
81
WARNING
3 To avoid personal injury or death:
Operate always in standard track width 1240mm(49.0 in), except to pass through
narrow space.
Do not operate in narrow track width 990mm(39.0 in), it makes risk of the excavator
tipping over.
LIFTING CAPACITY OVER-SIDE TRACK WIDTH 39.0 in LIFTING CAPACITY OVER-SIDE TRACK WIDTH 990mm
ONLY REFERENCE ONLY REFERENCE
Unit=1000 lbs. Unit=kN (kg)
LIFT POINT LIFT POINT RADIUS (ft) LIFTING POINT LIFT POINT RADIUS (m)
HEIGHT (ft) 4 6 8 10 HEIGHT (m) 1.0 1.5 2.0 2.5 3.0
8 0.36 2.5 1.5 (150)
6 0.56 0.36 2.0 2.2 (220) 1.5 (150)
4 0.52 0.34 0.24 1.5 3.3 (330) 2.1 (210) 1.5 (150) 1.1 (110)
GL 2 0.46 0.32 0.23 1.0 1.9 (190) 1.4 (140) 1.1 (110)
0 0.44 0.30 0.22 GL 0.5 1.8 (180) 1.3 (130) 1.0 (100)
-2 0.81 0.44 0.29 0.0 1.7 (170) 1.3 (130) 1.0 (100)
-4 0.83 0.45 0.30 -0.5 5.1 (520) 2.6 (260) 1.7 (170) 1.3 (130) 1.0 (100)
-1.0 5.1 (520) 2.6 (260) 1.7 (170) 1.3 (130)
-1.5 2.7 (270) 1.8 (180)