C Shift Report - 18 JAN

Date Shif Equip PTM Sub-Assy NOTIF.
Ref Room
1-Jan A PTM PTM 02 Cabin rotation 2000052661 R2
1-Jan A PTM PTM 52 Compressor 2000052674 R4
1-Jan A PTM PTM 26 Aux. hoist 2 2000052666 R6
1-Jan A PTM PTM 16 Remote 2000052679 R6
1-Jan A PTM PTM 40 Crust breaker 3000153007 R2
1-Jan A PTM PTM 25 Shovel 2000052609 R1

1-Jan A PTM PTM 02 Wrench 2000052677 R2
1-Jan A PTM PTM 47 Bathpipe 2000052676 R4
1-Jan B PTM PTM 25 Insulation 2000052688 R1
1-Jan B PTM PTM 13 Tapping hoist 2000052696 R1
1-Jan B PTM PTM 31 Tapping hoist 2000052697 R3
1-Jan-20 B PTM PTM 47 Bath Pipe 2000052687 R3

1-Jan-20 B PTM PTM 11 Crust Breaker 2000052693 R3
1-Jan-20 B PTM PTM 24 Tapping Trolley 2000052704 R6
1-Jan-20 B ABRF ABRF 51 Grab 2000052695 R5

1-Jan-20 B ABRF ABRF 52 Tilting 2000052702 R6
1-Jan-20 C PTM PTM 47 Shovel 2000052689 R3
1-Jan-20 C PTM PTM 38 Insulation 2000052718 R4
1-Jan-20 C PTM PTM 30 Aux hoist 2000052730 R2
1-Jan-20 C PTM PTM 29 Collector Shoe 300139396 R3

1-Jan-20 C ABRF ABRF 52 Pneumatics 2000052729 R6
1-Jan-20 C PTM PTM 23 Wrench 2000052733 R1
2-Jan-20 A PTM PTM 19 Auxiliary hoist 2000052758 R1
2-Jan-20 A PTM PTM 19 Remote 2000052759 R1

2-Jan-20 A PTM PTM 23 Cbs alignment 2000052775 R1
2-Jan-20 A PTM PTM 30 Candi 2000052772 R2

2-Jan-20 A PTM PTM 51 Candi 2000052774 R5
2-Jan-20 A PTM PTM 22 Cabin rotation 2000052760 R6
2-Jan-20 A PTM PTM 28 Tapping trolley 2000052791 R4
2-Jan-20 A PTM PTM 37 Crust breaker 2000052773 R1
2-Jan-20 G PTM PTM 18 Mini PM 3000153393 R6
2-Jan-20 B PTM PTM 37 Crust breaker 3000153515 R1

2-Jan-20 B PTM PTM 07 Wrench 2000052794 R5
2-Jan-20 B PTM PTM 34 Shovel 2000052804 R2
2-Jan-20 B PTM PTM 37 Insulation 2000052798 R1
2-Jan-20 B PTM PTM 47 Aux 1 hoist 2000052792 R3
2-Jan-20 B PTM PTM 01 Aux 1 hoist 2000052795 R5
2-Jan-20 C PTM PTM 43 Extraction 2000052856 R1
2-Jan-20 C PTM PTM 51 Alignment 2000052860 R5

2-Jan-20 C PTM PTM 12 Network 2000052865 R6
2-Jan-20 C PTM PTM 07 Crust breaker 2000052836 R5
2-Jan-20 C PTM PTM 06 Cabin AC 2000052840 R6

CD 1 Bay Neutral
2-Jan-20 B DSL DSL 3000153603 PMB
Zone
3-Jan-20 A PTM PTM 35 AC 2000052884 R3
3-Jan-20 A PTM PTM 29 Wrench 2000052849 R3

3-Jan-20 A PTM PTM 09 Shovel 2000052890 R1
3-Jan-20 A PTM ABRF 32 Grab 2000052901 R2
3-Jan-20 A PTM PTM 19 Insulation 2000052900 R1
3-Jan-20 A PTM PTM 21 Tools rotation 2000052845 R5
3-Jan-20 A PTM PTM 06 Extraction 2000052846 R6
3-Jan-20 A PTM PTM 18 Cabin 2000052902 R6
3-Jan-20 B PTM PTM 44 Hopper filling 2000052920 R4
3-Jan-20 B PTM PTM 23 Extraction 2000052894 R1
3-Jan-20 B PTM PTM 30 HMI 2000052931 R2
3-Jan-20 B PTM PTM 18 Remote 2000052926 R6

3-Jan-20 B ABRF ABRF 31 CT 2000052925 R1

3-Jan-20 C PTM PTM 02 Cross Travel 2000052964 R2
3-Jan-20 C PTM PTM 23 Bathpipe 2000052962 R1
3-Jan-20 C PTM PTM 41 Tapping Trolley 2000052955 R6
3-Jan-20 C ABRF ABRF 31 CT 2000052956 R1
3-Jan-20 C ABRF ABRF 32 Grab 2000052960 R2
4-Jan-20 A PTM PTM 37 Mini PM 3000154401 R1
4-Jan-20 A PTM PTM 40 Tools rotation 2000053005 R2
4-Jan-20 A PTM PTM 35 Compressor 2000052979 R3
4-Jan-20 A PTM PTM 18 Aux hoist 2000052974 R6
4-Jan-20 A PTM PTM 24 Hopper filling 2000053003 R6
4-Jan-20 B PTM PTM 03 Aux hoist 2000053008 R3

4-Jan-20 B PTM PTM 06 Tools rotation 2000053035 R6
4-Jan-20 B PTM PTM 44 Tapping trolley 2000053009 R4

4-Jan-20 B PTM PTM 10 Compressor 2000053047 R4
4-Jan-20 B ABRF ABRF 32 Pneumatics 2000053029 R2

4-Jan-20 C PTM PTM 33 Cabin rotation 2000053054 R5
4-Jan-20 C ABRF ABRF 31 CT 2000053081 R1

5-Jan-20 A PTM PTM 02 PTA Of 2000053119 R2
5-Jan-20 B PTM PTM 33 Auxiliary hoist 2000053161 R5
5-Jan-20 B TG TG Collector Shoe 2000053160
5-Jan-20 C PTM PTM 37 Tapping hoist 2000053172 R1
5-Jan-20 C PTM PTM 39 Remote 2000053164 R3
5-Jan-20 C PTM PTM 21 Long travel 2000053171 R5

6-Jan-20 A PTM PTM 28 Tapping Trolley 2000053206 R4
6-Jan-20 A PTM PTM 21 Tapping Trolley 2000053209 R5

6-Jan-20 B PTM PTM 19 Bathpipe 2000053213 R1


6-Jan-20 B PTM PTM 15 Long travel 2000053268 R5
6-Jan-20 B PTM PTM 15 Long travel 2000053279 R5
6-Jan-20 C PTM PTM 47 Long Travel 2000053300 R3
6-Jan-20 C PTM PTM 09 Coiling drum 2000053311 R1
6-Jan-20 C PTM PTM 25 Compressor 2000053295 R1
6-Jan-20 C PTM PTM 52 Compressor 2000053298 R4
6-Jan-20 C PTM PTM 22 remote 2000031260 R6
7-Jan-20 A PTM PTM 25 compressor 2000053332 R1
7-Jan-20 A PTM PTM 20 Network 2000053337 R2

7-Jan-20 B PTM PTM 10 Candi 2000053380 R4
7-Jan-20 C PTM PTM 33 Long travel 2000053413 R5
7-Jan-20 C PTM PTM 02 Cabin rotation 2000053397 R2
8-Jan-20 A PTM PTM 33 Lt Blower 2000053444 R5
8-Jan-20 A PTM PTM 28 Tapping hoist 2000053441 R4


8-Jan-20 B PTM PTM 07 Cabin 2000053447 R5
8-Jan-20 B ABRF ABRF 52 Remote 2000053467 R6
8-Jan-20 C PTM PTM 19 Aux Hoist 2000053506 R1
8-Jan-20 C PTM PTM 32 Tools rotation 2000053500 R2

8-Jan-20 C PTM PTM 44 Hopper filling 2000053476 R4
8-Jan-20 C PTM PTM 30 HMI 2000053509 R2

8-Jan-20 C PTM PTM 32 Cabin 2000053505 R2

9-Jan-20 A PTM PTM 32 Long Travel 2000053530 R2
9-Jan-20 A PTM PTM 41 Tapping hoist 2000053526 R5

9-Jan-20 B PTM PTM 12 Bath pipe 2000053552 R6
9-Jan-20 B PTM PTM 23 Calliper 2000053576 R1
9-Jan-20 B ABRF ABRF 42 Grab 2000053588 R4


9-Jan-20 C PTM PTM 06 Auxiliary hoist 2000053599 R6

9-Jan-20 C PTM PTM 48 remote 2000053605 R4

9-Jan-20 C PTM PTM 39 Tapping trolley 2000053610 R3
10-Jan-20 A PTM PTM 03 Bath pipe 2000053653 R3
10-Jan-20 A PTM PTM 34 Bathpipe 2000053654 R2

10-Jan-20 A PTM PTM 07 Cross Travel 2000053639 R5
10-Jan-20 A PTM PTM 06 Long travel 2000053619 R6
10-Jan-20 G PTM PTM 25 Mini PM 3000156758 PMB


10-Jan-20 B EOT EOT 1 Collector Shoe 2000053687 ALF3

10-Jan-20 C PTM PTM 13 Filling Issue 2000053709 R1
10-Jan-20 C PTM PTM 34 Bath pipe 2000053703 R2


11-Jan-20 C PTM PTM 19 Candi 2000053856 R1

PTM
11-Jan-20 C TG Pilot gantry Transfer Gantry 200031618 buildi
ng
11-Jan-20 C PTM PTM 44 Bath Pipe 2000053835 R4
11-Jan-20 C PTM PTM 02 Crust Breaker 2000053833 R2

12-Jan-20 A Jx box LCS Jx box 2000053915 LCS
12-Jan-20 B PTM PTM 30 HMI 2000053953 R2

12-Jan-20 C ABRF ABRF 52 Pneumatics 3000157638 R6

13-Jan-20 A PTM PTM 25 Aux Hoist 2000054015 R1

13-Jan-20 B PTM PTM 27 Tapping hoist 2000054037 R1
13-Jan-20 B PTM PTM 12 BathPipe 2000054050 R6
13-Jan-20 C PTM PTM 32 Tools rotation 2000054082 R2
13-Jan-20 C PTM PTM23 Shovel 2000054057 R1
13-Jan-20 C PTM PTM52 Bath pipe 2000054059 R6

13-Jan-20 C ABRF ABRF 32 Wrench 2000054080 R2
14-Jan-20 A PTM PTM 37 Remote 2000054103 R1

14-Jan-20 A PTM PTM 01 Daisy chain 2000054100 R5

14-Jan-20 A PTM PTM 38 Tools Trolley 2000054116 R4
14-Jan-20 A TG TG Collector Shoe 2000054128 R4

14-Jan-20 A ABRF ABRF 42 Pneumatics 2000054109 R4
14-Jan-20 B PTM PTM11 Shovel 2000054148 R3
14-Jan-20 B ABRF ABRF 32 Grab cylinder 2000054157 R2
14-Jan-20 B PTM PTM21 Shovel 2000054175 R5
14-Jan-20 B PTM PTM32 Bath Pipe 2000054176 R2
14-Jan-20 B PTM PTM1 Bath Pipe 2000054177 R5
14-Jan-20 B PTM PTM 01 Tools Trolley 2000054160 R5

14-Jan-20 B PTM PTM 12 cabin rotation 2000054158 R6
14-Jan-20 B TG TG DSL 3000158454 R4


15-Jan-20 A PTM PTM 03 R3

15-Jan-20 A PTM PTM 02 Bath Pipe 2000054216 R2
15-Jan-20 A ABRF ABRF 41 Coiling drum 2000054249 R2

15-Jan-20 A PTM PTM 16 AC 2000054250 R6
15-Jan-20 A ABRF ABRF 41 Grab 2000054253 R3
15-Jan-20 A PTM PTM 39 Tapping 2000054260 R3
15-Jan-20 B ABRF ABRF 42 Cross travel 2000054286 R4
15-Jan-20 B PTM PTM 13 Alignment 2000054297 R1
15-Jan-20 B PTM PTM 12 Candi 2000054291 R6
15-Jan-20 B PTM PTM 24 Network 2000054293 R6
15-Jan-20 B PTM PTM 32 Alignment 2000054296 R2
15-Jan-20 B PTM PTM 35 Cable dressing 2000054288 R3
15-Jan-20 C PTM PTM 12 AUX hoist 2000054325 R6
15-Jan-20 C PTM PTM 09 Tapping trolley 2000054329 R1

16-Jan-20 A PTM PTM 40 Alignment 2000054334 R2
16-Jan-20 A PTM PTM33 200031958 2000054335 R5
16-Jan-20 A PTM PTM9 200031959 2000054336 R1
16-Jan-20 A PTM PTM23 200031971 2000054358 R1
16-Jan-20 A PTM PTM 02 300144386 3000159012 R2
16-Jan-20 B PTM PTM 11 Cabin rotation 2000054384 R3
16-Jan-20 B PTM PTM 13 PTA of 2000054420 R1

16-Jan-20 B PTM PTM 27 Breaker 2000054367 R1

16-Jan-20 B PTM PTM 38 Hydraulics 2000054366 R4


17-Jan-20 A PTM ABRF 42 ABRF grab 2000054473 R4
17-Jan-20 A PTM ABRF 42 ABRF wrench 2000054482 R4
17-Jan-20 A PTM PTM 01 Crust Breaker 2000054474 R5


17-Jan-20 B ABRF ABRF 41 Pneumatics 2000054545 R3
17-Jan-20 C PTM PTM46 Cabin AC 2000054535 R4

17-Jan-20 C PTM PTM46 Tools Trolley 2000054579 R4
17-Jan-20 A PTM PTM 10 Tools CT 2000054610 R4
17-Jan-20 A PTM PTM 39 Auxillary CT 2000054608 R3
18-Jan-20 A ABRF ABRF 52 Pneumatics 2000054605 R6
18-Jan-20 A PTM PTM20 Bath pipe 2000054601 R2

18-Jan-20 B PTM PTM 10 Joystick 2000054634 R4

18-Jan-20 C PTM PTM1 Crust Breaker 2000054659 R5

18-Jan-20 C PTM PTM 24 extraction 2000054655 R6
Order
Problem Work Center Cause
Type
Cabin rotation fault ( W68) PTME M2 E&I dust, Loose contact
Compressor Air high temperature fault PTME M2 E&I Loose contact
Aux. hoist lifing fault PTME M2 E&I Inching command
Remote switch damaged PTME M2 OPER Operational damage
No breaking PTMM M2 MECH air leakage from montabert
No shovel PTMM M2 MECH BDC elbow broken

Wrench not coming down PTMM M2 MECH Valve malfunction
No material flow from bathpipe PTMM M2 MECH Valve malfunction
Candi fault PTME M2 E&I Dust/moisture
Tapping hoist fault PTME M2 E&I Network problem
Tapping hoist fault PTME M2 E&I KM10 malfunctioning
bath pipe no material Flow PTMM M2 Mech Valve Malfunction

Crust Breaker air leakage PTMM M2 Mech Hose disconnected
Tapping load fluctuation PTMM M2 Mech Bearing damaged
Grab line Air leakage PTMM M2 Mech Hose Damaged

ABRF 52 Tilting problem PTMM M2 Mech Valve Malfunction
Shovel Rope slack fault PTME M2 Mech Box clamp
Aux hoist lifing fault PTME M2 E&I Q113 tripped
Collcetor Shoe came out PTME M2 E&I Allignment problem
shovel problem PTMM M2 Mech leakage

shovel air leakage PTMM M2 Mech leakage
Grab cylinder problem PTMM M2 Mech leakage
Clip cam misalignmnet PTMM M2 Mech Fastener
Auxiliary hoist Ct fault PTME M2 E&I Q140 trip
Remote bypass switch not working PTME M2 E&I bypass switch malfunction
Releasing problem PTME M2 E&I wifi malfunction
Candi fault PTME M2 E&I Insulation/Moisture

Cabin rotation fault PTME M2 E&I Devicenet card malfunction
Hoisting fault PTME M2 E&I Hoisting fault
C.B Breaking Problem PTMM M2 Mech Air Line choke
Mini PM PTMM/PTME M3 Mini PM Done
MINI PM PTMM/PTME M3 Mini PM Done
sliding cylinder change PTMM M3 Cylinder choke

clip clamp problem PTMM M2 Mech Stopper bolts loose
shovel problem PTMM M2 Mech rope imbalance
wrench problem PTMM M2 Mech DCV malfunction
breaker sliding problem PTMM M2 Mech DCV malfunction
breaking problem PTMM M2 Mech Air leakage
Aux 1 lifing fault PTME M2 E&I Q31 tripped
Aux 1 lifing fault PTME M2 E&I FR10 latched
Shovel Rope slack fault PTME M2 oper Shovel rested on duct
Extraction not going up PTME M2 E&I Encoder rope entangled
Extraction not going down PTME M2 E&I Encoder problem
Shovel hoisting issue PTME M2 E&I Q38 tripped
Alignment with cbs 5.4 PTME M2 E&I reflector problem

Extraction hoisting issue PTME M2 E&I Busof Fault
crustbreaker breaking problem PTMM M2 Mech O ring
Cabin AC problem PTMM M2 Mech Gas leakage

wrench alignment problem PTMM M2 Mech drag spring
crustbreaker air lkg PTMM M2 Mech hose
Single phasing PRE M3 E&I B phase fuse melt
Ac not cooling PTMM M2 Mech Expansion Valve choke
Wrench 2 Not Coming down PTMM M2 Mech POCV

Shovel not closing PTMM M2 Mech Valve Malfunction
Grab not closing PTMM M2 Mech Valve Malfunction
clip clamp problem PTMM M2 Mech Bolt damaged
clip clamp problem PTMM M2 Mech Bolt loose
Tools rotation not happening PTME M2 E&I VFD problem
Extraction 1 not going down PTME M2 E&I Encoder malfunctioning
Tools operation not happening PTME M2 E&I Network problem
Allignment with cbs 4.6 PTME M2 E&I LT allignment
Tapping hoist fault PTME M2 E&I Safety brake latched
Extraction not going up PTME M2 E&I Encoder rope loose
Power supply Problem PTME M2 E&I Q20 Tripped
LT not happening PTME M2 E&I Joystick problem

abrf 31 ct check PTMM M2 Mech Motor problem
hammer tip broken PTMM M2 Mech Run to fail
wrench not coming down PTMM M2 Mech DCV malfunction
bath pipe problem PTMM M2 Mech DCV malfunction
breaking problem PTMM M2 Mech Air leakage

Cross Travel not happening PTME M2 E&I Node 04
Bathpipe rotation not happening PTME M2 E&I Q43 trip
Shovel hoisting issue PTME M2 E&I Cable Damage
Tapping hoist fault PTME M2 E&I Overspeed
B side CT not happening ABRFM M2 Mech Motor malfunction
A14 no grabbing ABRFM M2 Mech Cylinder malfunction
Shovel bucket not opening PTMM M2 Mech Valve Malfunction
No material flow from bathpipe PTMM M2 Mech Muffler choke
Hammer tip broken PTMM M2 Mech Run to fail
Bucket not closing PTMM M2 Mech DCV malfunction
Side plate bolt missing PTMM M2 Mech Fastener
MINI PM PTMM M3 Mech MINI PM
Tools rotation not happening PTME M2 E&I Node 14 fault
Compressor motor tripped PTME M2 E&I Air high temp
Auxiliary hoist 1 lifitng fault PTME M2 E&I FR10 latched
Alignment with cbs 5.8 PTME M2 E&I LT allignment
Aux hoist CT fault PTME M2 E&I Q138 tripped

Tools rotation fault PTME M2 E&I Node 14 fault
Extraction not going down PTME M2 E&I FR relay problem
Aux hoist CT fault PTME M2 E&I Q140 tripped
Tools rotation fault PTME M2 E&I Safe stop

Aux hoist lifing fault PTME M2 E&I FR latched
Air high temp PTME M2 E&I RTD connector loose
abrf 32 titling issue PTMM M2 Mech Valve Malfunction
breaking problem PTMM M2 Mech Jamming
shoveling problem PTMM M2 Mech Valve Malfunction
shovel problem PTMM M2 Mech Valve Malfunction
rotary limit switch

shovel overtravel fault PTME M2 E&I malfunction
Aux hoist lifing fault PTME M2 E&I PTC relay fault
Extraction movement problem PTME M2 E&I Encoder malfunctioning
Cabin rotation fault PTME M2 E&I VFD problem
Shovel Problem PTMM M2 Mech DCV malfunction
abrf 31 ct issue PTMM M2 Mech Motor Air leakage
Shovel Quick Shovelling PRoblem PTMM M2 Mech DCV malfunction
Shovel Problem PTMM M2 Mech Sensing Plate Bend
Air leakage PTMM M2 Mech Hose Damaged
Air leakage PTMM M2 Mech Connector damage

PTA of during cabin rotation PTME M2 E&I option card problem
Insultion value checking PTME M3 E&I Candi fault
quick shoveling problem PTMM M2 Mech Valve Malfunction
quick soveling problem PTMM M2 Mech Valve Malfunction
hammer tip damaged PTMM M2 Mech Hammer tip damaged
clip clamp problem PTMM M2 Mech Clip cam bent
Punching hose
breaking problem PTMM M2 Mech disconnected
shoveling problem PTMM M2 Mech Valve Malfunction
extraction not going up PTMM M2 Mech Hydraulics
Long travel not happening PTME M2 E&I Downsensor problem
Auxiliary hoist lifing fault PTME M2 OPER FR10 latched
Collector shoe damage PTME M2 E&I misallignment
breaking problem PTMM M2 Mech Jamming
shovel not closing PTMM M2 Mech Valve malfunction
anode clamp falling PTMM M2 Mech Bolt damaged
Tapping hoist CT not happening PTME M2 E&I Limit switch malfunctioning
Tapping hoist not going down PTME M2 E&I Overspeed fault
Extraction 1&2 not going up PTME M2 E&I Enocder malfunctioning
Remote page selector knob damaged PTME M2 Oper Knob damaged
LT slow down happening PTME M2 E&I Sensor malfunctioning

Alignment problem with CBS 5.6 PTME M3 E&I New alignment
Extraction 1 not going down PTME M2 E&I Encoder problem
Cabin rotation not happening PTME M2 E&I Joystick problem

Candi fault PTME M2 E&I Fuse brake
shovel box clamp adjustment PTMM M2 Mech Box clamp loose
bathpipe problem PTMM M2 Mech Valve Malfunction
breaking problem PTMM M2 Mech Valve Malfunction
bath pipe checking PTMM M2 Mech Material fall
Bucket not closing PTMM M2 Mech Valve Malfunction
shovel overtravel fault PTMM M2 Mech Sensing Plate Bend
No material flow from bathpipe PTMM M2 Mech Material jamming
Wrench up time. PTMM M2 Mech Valve Malfunction
Hose guide stucking with hose loop PTMM M2 Mech Hose loop not proper
Shovel rope plunger checking PTMM M3 Mech Upmast problem

Candi fault PTME M2 E&I Dust and Moisture
Auxiliary hoist lifing fault PTME M2 OPER FR10 latched

Brake coil with rectifier
Long travel not happening PTME M2 E&I issue
Long travel not happening PTME M2 E&I Node 03 Fault
Tools rotation not happening PTME M2 E&I Node 14 fault
clip clamp problem PTMM M2 Mech Stopper bolt adjustment
wrench not coming down PTMM M2 Mech Liner jam
clip clamp problem PTMM M2 Mech Stopper bolt adjustment
LT problem PTMM M2 Mech Blower malfunction
coiling drum air supply problem PTMM M2 Mech Moisture
Aux 1 CT not happening PTME M2 E&I Q141 tripped
Compressor motor tripped PTME M2 E&I Air high tempreture
Candi fault PTME M2 E&I dust/moisture
Tapping hoist not going up PTME M2 E&I Safe stop
Compressor motor tripped PTME M2 E&I Q7 feedback fault
remote problem PTME M2 E&I remote reciever problem
Tapping motor fan CB Q64 tripped PTME M2 E&I Motor fan issuue
Compressor Air high temperature fault PTME M2 E&I RTD faulty
Tapping hoist not going up PTME M2 E&I Parameter problem
Long travel not happening PTME M2 E&I A10 CANH problem
Compressor was not running PTME M2 E&I Oil RTD connector
Long travel not happening PTME M2 E&I bussof

Shovel hoisting fault PTME M2 E&I Optocoupler malfunction
C.B Sliding Cylinder Air leak PTMM M3 Mech Gland seal leakage
bath pipe rope slack PTMM M2 Mech Rope unwind
shovel prolem PTMM M2 Mech Valve malfunction
LT problem PTMM M2 Mech LT jamming
Tapping hoist fault PTME M2 E&I Overspeed
Cabin rotation fault PTME M2 E&I Safe stop
shovel issue PTMM M2 Mech Shovel hose bend
crust breaker issue PTMM M2 Mech Lubrication issue
lt issue PTMM M2 Mech Blower jam
Extraction Assembly not going up PTME M2 E&I Encoder problem
Auxiliary Hoist not going up PTME M2 E&I Q113 tripped
Tapping hoist not going up PTME M2 E&I Safety brake latched

Long travel not happening PTME M2 E&I PLC5 Bussof
Auxiliary Hoist not going up PTME M2 E&I Q141 tripped
shovel air leakage PTMM M2 Mech Union Disconnected
Alignment with CBS 3.4 PTME M2 E&I LT alignment

A side Rx not working PTME M2 E&I Switch problem
Aux CT not happening PTME M2 E&I Joystick problem
Bussof fault PTME M2 E&I Network problem
Aux hosit not going down PTME M2 E&I Q20 Tripped
Tools rotation fault PTME M2 E&I Node 14 fault

Crust breaker not going down PTME M2 E&I Cable Damaged
Power supply Problem PTME M2 E&I Q20 Tripped
Extraction not going up PTME M2 E&I Rope loose

Shovel rope slack fault PTME M2Mech Box clamp problem
quick shoveling problem PTMM M2 Mech Muffler choke
continue breaking problem PTMM M2 Mech Valve Malfunction
cabin rotation problem PTMM M2 Mech Hose entangled
showel problem PTMM M2 Mech Air leakaged

bath pipe problem PTMM M2 Mech Gate jam
shovel bucket change PTMM M3 Mech Bucket worn out
LT Problem PTMM M2 Mech Jamming
HAmmer Tip Broken PTMM M2 Mech Run to fail
Breaking problem PTME/PTMM M2 Hose entangled
Tools operation not happening PTME M2 E&I PLC4 power supply issue
Tools operation not happening PTME M2 E&I Joystick problem
Tapping CT not happening PTME M2 E&I Cable damaged

MINI PM PTME/PTMM M3 Mini PM
Mini PM PTME/PTMM M3 Mini PM
wrench not coming down PTMM M2 Mech Wrench Jamming
bath pipe issue PTMM M2 Mech Valve Malfunction
breaking issue PTMM M2 Mech Valve Malfunction
hammer tip broken PTMM M2 Mech Tip Broken
bath pipe hopper gate close fault PTMM M2 Mech Valve Malfunction
calliper issue PTMM M2 Mech Damage Hose
ABRF 42 Grabbing issue PTMM M2 Mech Valve Malfunction
AUX 1 FR LATCH PTME M2 E&I FR latched

AUX HOIST CT FAULT PTME M2 E&I CT circuit breaker tripped
CANDI FAULT PTME M2 E&I Dust/moisture
AUX HOIST CT FAULT PTME M2 E&I CT circuit breaker tripped
TAPPING TROLLEY POWER CABLE PTME M3 E&I Cable
Exxtraction hoisting problem PTME M2 E&I Encoder problem

Auxiliary hoist lifing fault PTME M2 E&I Q113 tripped

Auxiliary hoist lifing fault PTME M2 E&I Q139 tripped
Cross travel movement issue PTME M2 E&I Joystick problem

Cabin Right joystick Problem PTME M2 E&I Joystick problem
quick shoveling problem PTMM M2 Mech Valve Malfunction
tapping trolly ct problem PTMM M2 Mech Jamming
slider bar to be change PTMM M3 Mech Planned
Bath pipe no material Flow PTMM M2 Mech Valve Malfunction
Bath pipe no material flow PTMM M2 Mech Valve Malfunction
Wrench PRoblem PTMM M2 Mech Valve Malfunction
bath pipe no material Flow PTMM M2 Mech Valve Malfunction
Clip clamp PTMM M2 Mech Bolt loose
Hopper mesh Cleaning PTMM M2 Mech Jamming
Cabin rotation not happening PTME M2 E&I VFD problem

CT not happening PTME M2 E&I Node 04 fault
LT not happening PTME M2 E&I Node 03 fault
MINI PM PTME/PTMM M3 Mini PM

wrench 2 not coming down PTMM M2 Mech Valve Malfunction
breaking problem PTMM M2 Mech Valve malfunction
bath pipe problem PTMM M2 Mech Valve Malfunction
wrench alignment problem PTMM M2 Mech Drag spring
crust breaker slider bar change PTMM M3 Planned
Remote display not showing PTME M2 E&I Remote problem

Star contactor feedback
Compressor fault PTME M2 E&I problem
Tapping Hoist fault PTME M2 E&I Safety brake latched
Aux hoist lifing fault PTME M2 E&I Q32 feedback fault
Aux hoist lifing fault PTME M2 E&I Wago problem
Tapping hoist fault PTME M2 E&I Node 05 fault
Aux CT fault PTME M2 E&I Q140 tripped

sparking in collector shoe PTME M2 E&I Collector shoe problem

Filling issue with cbs 3.4 PTME M2 E&I wifi

Coil overheat,Brake pad
Brake pad damage PTMM M3 Mech damage
Material issue PTMM M2 Mech DCV malfunction
clip cam problem PTMM M2 Mech Stopper bolt adjustment
wrench not comming down PTMM M2 Mech Valve Malfunction
Shovel not going up PTME M2 E&I Rope slack fault

Compressor Of PTME M2 E&I Q4 Tripped
Tapping Hoist fault PTME M2 E&I Safe stop
Compressor fault PTME M2 E&I Q7 tripped

Shovel rope slack fault PTME M2 E&I Box clamp problem
Not released from cbs 3.7 PTME M2 E&I Releasing problem
wrench alignment problem PTMM M2 Mech Drag spring problem
Shovel Air leakage PTMM M2 Mech FCV air leakage
M2 Mech Wrench housing bearing

wrench rotation problem PTMM jam
caliper Problem PTMM M2 Mech DCV malfunction
tapping trolley CT problem PTMM M2 Mech Dust
quick shoveling problem PTMM M2 Oper Material stuck in shovel

Shovel rope slack fault PTME M2 E&I Cable damage
collector shoes problem PTME M2 E&I Collector shoe problem
Bath Pipe no material flow PTMM M2 Mech Valve Malfunction
Clip clamp Bend PTMM M2 Mech Bolt damaged
Breaker sliding problem PTMM M2 Mech Valve Malfunction
Ptm 11 shovel hose and guide problem PTMM M2 Mech Hose entangled
PTM 19 bath pipe problem PTMM M2 Mech Valve Malfunction
PTM 28 wrench not comming down PTMM M2 Mech Jamming
Aux 1 hoisting fault PTME M2 E&I FR10 latched
Shovel rope slack fault PTME M2 E&I bucket stuck in cavity
Shovel rope slack fault PTME M2 E&I Cable damaged
Shovel rope slack fault PTME M2 E&I Box clamp problem

Auxiliary hoist 2 lifing fault PTME M2 E&I FR13 latched
Auxiliary hoist 1 lifing fault PTME M2 E&I Q31 tripped
Compressor motor tripped PTME M2 E&I Q7 tripped
Disel burner mcb tripping PTME M2 oper socket damged
CT fault PTME M2 E&I Q140 tripped
HMI getting of PTME M2 E&I Q20 Tripped
Less cooling cabin AC PTMM M2 Mech Filter choke
Hammer tip broken PTMM M2 Mech Run to fail.

Hammer tip broken PTMM M2 Mech Run to fail.
PTM 48 clip clamp problem PTMM M2 Mech Stopper bolt adjustment
PTM 39 clip clamp problem PTMM M2 Mech Stopper bolt adjustment
PTM 07 pressure problem PTMM M2 Mech DCV malfunction
ABRF 52 B side nycoil change PTMM M3 Mech Planned maintenance
HMI hanged PTME M2 E&I PLC buss of
Shovel rope break PTM M2 Box clamp

Aux ct problem PTME M2 E&I Anticollision
LT not happening PTME M2 E&I Joystick problem
Crust breaker not going down PTME M2 E&I Farday casing problem
shovel overtravel fault PTMM M2 Mech Hose entangled

Tapping Hoisting Fault PTME M2 E&I Overspeed
Long travel not happening PTME M2 E&I Joystick problem
Extraction not going down PTME M2 E&I Joystick problem
ptm 35 Punching hose issue PTMM M2 Mech Punching hose damage
ptm 12 bath pipe issue PTMM M2 Mech Gate valve malfunction
ptm 39 wrench issue PTMM M2 Mech Wrench valve malfunction
Aux 1 lifing fault PTME M2 E&I FR10 latched

Tools rotation not happening, breaking Node 14 fault, DCV
PTM M2
problem malfunction
Sensing plate mounting
PTM -23 Shovel over travel fault PTMM M2 Mech loose
PTM 52 bath pipe hopper gate closed fault PTMM M2 Mech Cylinder gland leakage
ABRF 32 A side wrench problem PTMM M2 Mech Low torque
PTM 11 bath pipe valve base change PTMM M3 Mech Planned maintenance
Auxiliary Hoist Lifing fault PTME M2 E&I FR10 and FR13 latched
Tools Ct not happening PTME M2 E&I Joystick connector problem
Long travel not happening PTME M2 E&I PLC5 Connector
Extraction hoisting issue PTME M2 E&I Encoder problem

Auxiliary Hoisting fault PTME M2 E&I Q113 tripped
General Emergency fault PTME M2 E&I KMB Add-on Problem

B ground supply problem PTME M2 E&I Feedback block issue
Tg DSL bar damage PTME M2 E&I hitting issue
LT allignment problem in 3.6 PTME M2 E&I Sensing problem

Cabin rotation fault PTME M2 E&I Safe stop
Bath Pipe no material flow PTMM M2 Mech Valve Malfunction
Coiling drum Coupling Problem PTMM M2 Mech Damaged
Mini PM PTMM/PTME M3 Planned job
Mini PM PTMM/PTME M3 planned job
ptm 11 shovel lkg PTMM M2 Hose entangled
ABRF 32 B3 Group cylinder to be changed ABRFM M2 Mech Grab Cylinder Lkg
PTM 21 Shovel problem PTMM M2 Mech BDC elbow broken
PTM 32 Bath pipe problem PTMM M2 Mech Material Jamming
PTM 01 Bath pipe fault PTMM M2 Mech Stopper stucked
PTM 38 Shovel airlkg PTMM M2 Mech BDC elbow broken
TOOLS TROLLEY CT FAULT PTME M2 E&I Node fault
PTME M2 E&I Dust/moisture

CAND FAULT
CAND FAULT
CAND FAULT
ANTICLOCWISE LIMIT
PTME M2 E&I
CABIN ROTATION NOT HAPPENING SWITCH LATCHED
PTME M2 E&I Fr latch

AUXILIARY HOIST LIFTING FAULT
TG DSL BREAKDOWN PTME M2 E&I DSL burnt
Remote offline happening PTME M2 E&I Rx problem
Aux 2 lifing fault PTME M2 oper FR13 latched

Aux 1 lifing fault PTME M2 E&I Q113 tripped
PTM -21 Breaking Problem PTMM M2 Mech Jamming
PTM -01 Shoveling problem PTMM M2 Mech Valve Malfunction
PTM -12 bathpipe Problem PTMM M2 Mech Valve Malfunction
PTM 40 LT problem PTMM M2 Mech Valve Malfunction
Gate jam with foreign

PTM -52 bathpipe Problem PTMM M2 Oper material
Extraction fault PTME M2 E&I Encoder malfunctioning
Long travel fault PTME M2 E&I Node 03 fault
Shovel controller fault PTME M2 E&I Overload
Auxiliary hoist Lifing fault PTME M2 E&I Q138 and Q139 tripped
Auxiliary Hoist Lifing fault PTME M2 E&I Remote Joystick
ptm 02 bath pipe issue PTMM M2 Mech Valve Malfunction
PTM 28 wrenh up timer PTMM M2 Mech Wrench valve malfunction
ABRF 41 Coupling PTMM M2 Mech Coupling damage

ptm 16 ac issue PTMM M2 Mech Filter choke
abrf 41 issue PTMM M2 Mech Grab vlv malfunction
PTM 39 Tapping trolley no CT PTMM M2 Mech Rail Jamming
Mini PM PTM M3 PLANNED JOB
PTM 09 quick shoveling problem PTMM M2 Mech Shovel hose bend
ABRF 42 B side Ct problem PTMM M2 Mech CT motor connector broken
Tapping trolley PTME M2 E&I Safety break
Alignment PTME M2 E&I LT alignment
Insulation PTME M2 E&I Dust/moisture
PLC 4 buss of PTME M2 E&I A8 optocoupler
ASI fault PTME M2 E&I Rope slack cable damage
Alignment PTME M2 E&I LT alignment
N2 Cable dressing PTME M2 E&I Cable tie rupture
PTM 47 extarction encoder PTME M2 E&I Primary encoder Wire
Extarction not going up PTME M2 E&I Encoder
Aux hoist lifing fault PTME M2 E&I FR latched
I/o not conncet in PLC 4 PTME M2 E&I Network problem
Long travel fault PTME M2 E&I Node 03 fault
Bathpipe lifing fault PTME M2 E&I Q44 tripped
shovel hose dressing PTMM M2 Mech Hose entangled

shovel bucket open PTMM M2 Mech DCV malfunction
clip cam bend PTMM M2 Mech mislaignment
Air lkg PTMM M2 Mech Elbow
Alignment with CBS 3.5 PTME M2 E&I reflector problem
Extraction 1 & 2 not going up PTME/PTMM M2 Pressure switch damaged
Compressor motor tripped PTMM M2 Mech Fast of load plug top
CB sliding cylinder hose

PTM 33 air leakage PTMM M2 Mech damaged
PTM 09 clip clamp problem PTMM M2 Mech Clip cam bend
PTM 23 wrench not coming down PTMM M2 Mech DCV changed
PTM 02 breaker hose rectification PTMM M3 Mech Hose dressing to be done
NETWORK FAULT PTME M2 E&I PLC 5 connect
Candi PTMM M2 mech Dust/moisture
CABIN ROTATION FAULT PTME M2 E&I 1.8 volt Dc low
Network fault PTME M2 E&I A 6 optocoupler
Candi PTME M2 E&I Dust/moisture
Q56 POWER CKT BREAKER FAULT PTME M2 E&I A 6 optocoupler
Network fault PTME M2 E&I A 6 optocoupler

Breaker down PTME M2 E&I Sensor malfunction

PTM 01 clip clamp and breaking problem PTMM M2 Mech Stopper bolt loose
ptm38 hydraullic oil leakage PTMM M2 Mech O ring damaged
PTM 37 BATH HOPPER DEDUSTING PTMM M3 Mech Planned job

PROTECTION
PTA getting of frequently. PTME M2 E&I option card problem

Alignment with cbs 3.5 PTME M2 E&I Tx Rx issue
Long travel not happening PTME M2 E&I Q48 tripped
Hose dressing PTMM M2 Mech Hose
Wrench not aligning on clamp PTMM M2 Mech Drag spring
LT fault PTME M2 E&I Devicenet card malfunction
Wifi problem PTME M2 E&I Wifi router problem

Optical isolator
Network problem PTME M2 E&I malfunction
Cabin rotation problem PTME M2 E&I Devicenet card malfunction
Aux hoist lifing fault PTME M2 E&I FR10 fault
Candi fault PTME M2 E&I Dust & moisture
Aux hoist fault PTME M2 E&I Overcurrent
LT fault PTME M2 E&I Devicenet card malfunction

Extraction not going down PTME M2 E&I Encoder malfunctioning
ABRF 42 grab problem PTMM M2 Mech Grab cylinder Malfunction
Air leakge from nycoil hose

ABRF 42 air leakage PTMM M2 Mech of Bside wrench motor
assembly
PTM 01 breaking problem PTMM M2 Mech Valve Malfunction

PTM 10 Wrench1 issue PTMM M2 Mech Valve Malfunction
PTM 23 cam clip bend PTMM M2 Mech Cam clip guide bend
Air leakage from moisture

PTM 39 Compressor Problem PTMM M2 Mech separator's condensate
outlet

CT allignment problem PTME M2 E&I Sensing gap problem
Breaking problem PTME M2 E&I Joystick problem
Network PTME M2 E&I PTA of
abrf 41 problem PTMM M2 Mech Hose disconnected
ptm 02 bath pipe problem PTMM M2 Mech Valve Malfunction
PTM 09 shovel problem PTMM M2 Mech Valve Malfunction
ptm 19 bath pipe problem PTMM M2 Mech Rope ovelap
PTM 21 wrench problem PTMM M2 Mech Valve Malfunction
Auxiliary 1 Lifing fault PTME M2 E&I FR10 latched
Auxiliary 2 Lifing fault PTME M2 E&I FR13 latched
Extraction 2 Hoisting issue PTME M2 E&I Encoder loose
ptm 46 ac issue PTM M2 Compressor not running
PTM 20 bath pipe cont. material flow PTM M2 Sensor ,Valve Malfunction
ptm 46 tools trolley CT jamming PTM M2 Blower jam
Tools ct slowdown fault PTME M2 E&I Limit switch malfunctioning
Power supply Problem PTME M2 E&I Cable damage
Aux ct fault PTME M2 E&I Circuit braker
Multiple fault PTME M2 E&I Logic
ABRF 52 air leakage PTMM M2 Mech Hose disconnected
PTM 20 bath pipe problem PTMM M2 Mech Valve Malfunction
PTM 39 shovel problem PTMM M2 Mech Hose dressing
M2 Mech Stopper plate touching asi

PTM 48 bath pipe rope slak PTMM module plate
Mini PM PTMM/PTME M3 PLANNED JOB

Right joystick toggle switch problem PTME M2 E&I Joystick malfunction
Crust breaker not going down PTME M2 E&I Connection problem
Crust breaker straightening problem PTME M2 E&I Faraday Cassing missing

Tapping hoist fault PTME M2 E&I Safe stop
CT fault PTME M2 E&I Q138 tripped
Extraction not going up PTME M2 E&I Encoder
Bathpipe rotation fault PTME M2 E&I Feedback block issue
Tapping CT drag chain fall PTM M2 Drag chain problem
Tapping CT problem PTMM M2 Mech Jamming
PTM 01 breaker sliding problem PTMM M2 Mech Valve Malfunction

extraction not going up PTME M2 E&I encoder malfunctioned
Action Taken
Option card cleaned and parameter copied. Trial taken and now found ok.
Air RTD connector found loose contact, connector replaced. Reistance checked and found ok. Now ok
Q113 found tripped and no abnormalites found. Reset done. Current checked and now found ok.
Remote page selection switch damaged. Replaced the remote receiver set. Trial taken and now found ok.
Montabert changed & found ok.
BDC elbow changed & found ok.

Valve changed & found ok.
B/C candi fault during breaking,A/B & B/C insualtion value>10Mohm,fault reseted,handed over.Fault came
again,All tools meggering done,found ok,handed over.
Tapping hoist nit going up,tools operation not happening, node 37 fault was there,A groud network
resistance found 120ohm,A4 optical isolator cleaned,network found healthy,tapping hoist operated,found
ok,handed over.
Tapping hoist not going up,option detection fault was there,devicenet card changed,handed over. Fault
came again found KM10 malfucntioning,KM10 cahnged,tapping hoist operated,found ok,handed over.
B/C candi fault during anode change,A/B & B/C insualtion value>10Mohm,fault reseted,found ok,handed
over.
B/C candi fault during breaking,A/B & B/C insualtion value>10Mohm,fault reseted,found ok,handed over.
B/C candi fault during shoveling,A/B & B/C insualtion value>10Mohm,fault reseted,handed over.Fault came
again during breaking ,fault reseted,handed over.
Gate valve changed
Punching hose disconnected. Reconnect the same handed over
Lower block pulley bearing damaged . Tapping ciruit breaker kept of. Handed over for other work.
Found Grab hose pilot line damaged. Hose cutting done. Reconnect and handed over
Tilting valve changed ok
Shovel removed from pot, Box clamp adjustment done, found ok, handedover
Candi fault during breaking, reset done, insulation value found A/B & B/C 10Mohms
Candi fault during breaking, reset done, insulation value found A/B & B/C 10Mohms
Candi fault during Shoveling, reset done, insulation value found A/B & B/C 10Mohms
Q113 found tripped and no abnormalites found. Reset done. Current found 14.5A, handedover
Collector Shoe came out in raising beam peakup giude,collector shoe allignment done , found ok,
handedover
3/4 " hose damage , connector applied , hose dressing done , handed over
BDC 300 cm hose disconnected , connected with new jubilee clamp , trial taken , handed over
A6 grab cylinder change , handed over.
Clip cam bolt changed , trial taken ,handed over
Circuit breaker fault reset done, current value found normal & handed over.
Remote bypass button found not working, remote receiver set changed & found ok.
PTM wifi & CBS wifi power recycle done, Panelview was hanged, panelview power recycle done & PTM
released from CBS.
Candi fault reset done, value between A/B & B/C is more than 10 megaohm.
Node 09 fault was there, connector cleaned but still the problem persists, vfd parameter copy paste done
from another ptm , trial taken & found ok.
Over current & torque limit fault was coming during tapping trolley high speed operation, tracking encoder
connector connection tightness & cleaned done but still problem persists, external cable layout done from
encoder JB to vfd , tapping trolly operation found normal.
Crust breaker pipe line changed, Cylinder inlet & outlet Air Line checked found ok, Cylinder Need to
changed.
KM8 Contactor to Tap & duct end brake Rectifier cable layed and damaged cable removed from girder,trial
taken found ok,crust breaker gland changed & hose dressing done,Shovel bucket bolts found missing,5 new
bolts installed,oil leakage arrested in compressor,Compressor copper return pipe damaged,changed
checked found ok
Hydraulic leakage arrested,crust breaker side plate bolt installed,calliper jamming cleared,cabin rotation
noise cleared,encoders rope cleaned
Tapping Trolley motor encoder cable layed from Tapping trolley to N1C3,Trial taken found ok handed over
Sliding cylinder change done. Trial taken and handed over.

Stopper bolts adjusted and handed over
shovel rope imbalance , leading to rope slack , rope balancing done ,handed over.
Wrench valve changed and handed over
Valve manually operated and handed over
found air leakage from punching hose. Punching hose change done and handed over
B/C candi fault during breaking,A/B & B/C insualtion value>10Mohm,fault reseted,handed over.
Aux 1 lifing fault was there,Q31 tripped ,CB reseted,found ok,handed over.
Aux 1 lifing fault was there,FR10 latched,fault reseted,found ok,handed over.
B/C candi fault during anode change,A/B & B/C insualtion value>10Mohm,fault reseted,handed over.
A/B candi fault during beam rising,A/B & B/C insualtion value>10Mohm,fault reseted,handed over.
Shovel rested on dust,rope slack fault was there,shovel released from pot,found ok,handed over.
Extraction primary cylinder rope cleaning done, encoder reset done, trial taken, found ok, handed over
Extraction 2 encoder reset done, trial taken, found ok, handed over
CB Reset done, Current reading taken, found 9.6 and 10.4 amps, trial taken, found ok, handed over
Sensor and Reflector cleaning done, alignment done, trial taken, found ok, handed over
A6 optical isolator cleaning done, tria taken, found ok, handed over
monatbert block o ring damage , changed , montabert exhaust cleaned , trial taken ,found ok , handed over
gas leakage , gas top up done , trial taken ,handed over.

Wrench 2 Drag spring adjusted ,jack bolt adjusted , trial taken ,handed over.
Punching hose disconnected. Reconnect the same handed over
Circuit breaker B phase fuse was found in melt condition, circuit breaker has been changed, trial taken,
found ok, handed over
Found No gas leakage, Expansion Valve found not working, AC assmebly Need to change, Ptm Given to MINI
PM team
Wrench 2 not coming down. Valve ok. Found POCV not working. POCV changed ok
Found shovelling not happening. Valve with gasket changed ok
Grab valve changed
wrench 1 Clip clamp bolt changed ok
Both wrench clip clamp bolt adjusted ok
Tools rotation not happening,VFD showing safe stop,parameter uploaded ,tools rotation doen,found
ok,handed over.
Extraction 1 not going down,enocder reset done,found ok,handed over.

Tools operation not happening,found busof in PLC5&6, A9 & A11 optical isolator cleaned,network found
healthy,handed over.
B/C candi fault during shoveling,A/B & B/C insualtion value>10Mohm,fault reseted,handed over.
Copressor Oil cooler motor changed,Colour coding done, Cabin lef joy stick changed, Autodrain valve
fixed ,Wrench assembly gap reduce from 810 to 740.
Cabin AC Assembly change, Cabin glass cleaned
Cbain stop position sensor adjusted ,cabin glass cleaned, CB Side bolt tightened,Colour coding done,
Encoder rope cleaned
LT allignment anticollison sensor cleaned, found ok, handedover
Candi fault during beam raising, reset done, insulation value found A/B & B/C 10Mohms,handedover
Candi fault during breaking, reset done, insulation value found A/B & B/C 10Mohms,handedover
Tapping hoist not going up,safety brake found latched,VFD manually operated,safety brake released,found
ok,handed over.
Extraction assembly encoder rope found loose, rope cleaned, found ok, handedover
ok,handed over.
Q20 CB tripped during shovel down, reset done, voltage found 410v in each phase,Shovel current found
10.1A,no abnormalities found , handedover
Remote right joystick cleaned, found ok, ahndedover
B side CT motor changed, flow control changed. Still slow movement.
Hammer tip changed and handed over
gate valve changed and handed over
Air leakage from breaking rotary union arrested. Compressor outlet pressure increased. Breaking found ok
handed over.
Devicenet card cleaning done, network resistance has been checked, foun 60.2 ohm, trial taken, found ok,
handed over
Candi fault during Anode grabing, reset done, insulation value found A/B & B/C 10Mohms,handedover
CB Reset done, Current reading taken, found 0.7 amps, trial taken, found ok, handed over
Candi fault during Long travel, reset done, insulation value found A/B & B/C 10Mohms,handedover
Shovel cable loop has been replaced, trial taken, found ok, handed over
System normalisation done, trial taken several times, found ok, handed over
B side motor changed with repaired one but still problem persist. So again changed but still not rectified
FCV removed . Motor rotation is slow handed over.
Cylinder changed & found ok.
Muffler removed & found ok.
Valve changed , again problem came afer two shoveling , valve changed again ,trial taken ,handed over
Side plate m12 bolt missing , installed ,handed over
Bath pipe rotation motor jamming , motor changed , still jamming found , gear box oil found ok , hose
cleaning done ,trial taken ,handed over
Tools rotation no thappening,node 14 fault was there,node connector cleaned,tools rotation done,handed
over.Fault came again,devicenet card changed,handed over.
Compressor motor tripped,air high temp. fault was there,air RTD resistance found ok,RTD connector
cleaned,fault reseted,found ok,handed over.
Aux 1lifing fault,FR10 latched,fault reseted,handed over.Candi fault during anode change,fault
reseted,handed over.
LT frame adjustment done,filling taken,found ok,handed over.
Shovel hose dressing done,crust breaker hose dressing done,tools trolley insualtors cleaned,Extraction
encoder reset done,Cabin drag chain cable dressing done
Extraction 1 wrench valve changed and gasket changed trial taken found ok,KA9 Addon changed
Crust breaker hose dressing done,Cabin AC Gas top up done & leakage arrested,cabin rotation noise
cleared,wrench bolt tightend
Candi fault during Shoveling, reset done, insulation value found A/B & B/C 10Mohms,handedover
Q138 CB reset done, current found 1.1A, handedover

Devicenet connector cleaned, cable tightess done, found ok, handed over
Checked & found FR 500 relay NO contact not working, relay changed, fault reseted , handedover
Q140 CB reset done, current found 1A, handedover

ok,handed over.
Candi fault during Extraction, reset done, insulation value found A/B & B/C 10Mohms,handedover
Safe stop in VFD, interlock checked, found ok, parameter put,trail taken, found ok, handedover
Aux hoist 1 FR 10 latched, fault reseted,Current found 14.6A, handedover
Physical temp found ok, RTD connector found loose, tightening done, RTD resesitance found 127ohms,
handedover
Tilting valve changed ok
Rust clean applied on liner trail taken and handed over
Shovel valve changed, trail taken and handed over
Shovel valve changed, trail taken and handed over
up limit position setting done,trial taken and handed over
Aux hoist 1 FR 10 latched, fault reseted,Current found 15.0A, handedover

extraction rope cleaned.Trial taken and handed over
Vfd parameter copy paste done from another ptm, fault reset done,trial taken & handed over.
Dcv Changed, trial taken, found ok and handed over
A side Wrench CT Motor Changed twice, Trial taken, found ok and Handed over
1 No Slim Plate Came out, Rectified, All bolt Tightness done, Shovel Bucket Cleared manually, trial taken,
found ok and Handed over
Up Limit Sensing Plate Found bend, Rectified, trial taken, found ok and Handed over
Hose rejoined & found ok.
1/2'' male to male connector of autodrain valve changed & found ok.
Candi fault during Extraction operation, reset done, insulation value found A/B & B/C
10Mohms,handedover
Candi fault during shoveling, reset done, insulation value found A/B & B/C 10Mohms,handedover
During cabin rotation PTA of repetedly, Option card changed, found ok, handedover
Candi Insulation meggering done,Structural value found shovel- 130Mohms, Crust breaker -71
Mohms,Extraction-110Mohms,Tools trolley-23Mohms, Tapping trolley-18 Mohms,Aux hoist-21Mohms,
handedover
Crust breaker hammer tip changed, trail taken and handed over
Clip cam 2 chagned, trail taken and handed over
Punching hose and block connector changed, trail taken and handed over
Pressure setting done,trail taken and handed over
Downsensor was cleaned, connection tightness done, found ok, handed over
Operator command the operation very frequently during blockdrop removal resulted in FR10 fault, fault
reset done, trial taken, found ok, handed over
10Mohms,handedover
Collector shoe was found damaged, new collector shoe alonng with arm has been replaced, reallignment
done, checked and found ok, handed over
Found crust bbreaker sliding problem. Found Crust breaker back plate roller jam. Rectified ok
Shovel valve changed ok
Found wrench 1 Clip clamp lock plate bolt damaged. 1 Nos new bolt installed ok
Tapping CT not happening,tapping CT slow down limit found malfunctioning(latched due to dust
accumulation),sensor changed,found ok,handed over.
Tapping hoist not going down,overspeed fault was there,fault reseted,Tapping hoist operated,handed over.
Extraction 1&2 not going up,assembly encoder rope cleaned,encoder reset done,handed over.
Remote page selection switch damaged. Replaced the remote receiver set. Trial taken and now found ok.
Prop2 side LT slow down happening,Anti collision sensor found malfunctioning,sensor changed,LT
done,found ok,handed over.
LT frame adjustment done,filling taken,found ok,handed over.
Extraction 1 not going down,enocder reset done,found ok,handed over.
ok,handed over.
ok,handed over.
Cabin lef joystick changed found ok, handedover

A ground fude brake fault occurs, feedback contact cleaned, found ok, handedover
Candi fault during beam raising, reset done, insulation value found A/B & B/C 10Mohms,handedover
Box clamp adjustment done, trail taken and handed over
Bathpipe valve changed, and handed over
Shovel valve changed and handed over
Breaker valve changed and handed over
Fluidization valve chagned, and handed over
Hydraulic leakage areested in CB, CB Insulator cleaning done, Clip clamp changed. CB 2 bolt miising fixed.
Cabin rail & Glass cleaned, Encoder rope cleaned, Bucket bolt tightened, CB Back side plate bolt tightened.
Sensing plate rotates while giving up movement of shovel. Sensing plate locked & found ok.
Material jamming cleared & found ok.
Hose guide removed. Hose looping to be done.PTM handed over
Shovel plunger cleaning done but still problem persist. Upmast need to be change.
FR10 fault was resulted while placing ABRF over the pot, system normalisation done, trial taken, found ok,
handed over
Long travel Tap end side Brake was not actuating, Brake gap was found 0.8mm, Rectifier output voltages
were checked, found abnormal, Lt brake set along with Rectifier Was changed, volatge checked found 153,
170, 45volt, coil resistance has been checked found 260 ohm, 53 ohm, 317 ohm, brake gap checking done,
static cable from KM8 to LT tap end side brake rectifier has been changed, trial taken, current reading taken,
found 38 amps, found ok, handed over
Devicenet option card cleaning done, trial taken, found ok, handed over
Tools Rotation Devicenet card cleaning has been done, trial taken several times, found ok, handed over
Stopper bolt adjustment done, trial taken and handed over
Liner lubrication done, trial taken and handed over
Duct end side end truck long travel jamming, brake air gap checked, found 0.6mm, adjusted to 0.8 mm.
Both duct end side blowers found not working, blower overhauling done, other blower solenoid coil found
malfunctioning, blower valve changed, trial taken and handed over
Moisture accumulated in coiling drum valve, drained, trial taken and handed over
Aux 1 CT not happening,Q141 tripped,CB reseted,current taking normal,handed over.

Compressor motor tripped,Air high temp was there,RTD connector cleaned,resistance found ok,handed
over.
Tapping hoist not going up,safe stop fault was there,KA10 relay contact cleaned,fault still persists,24v supply
checked,found Q5 O/P malfunctioning,Q5 changed,fault cleared,tapping hoist operated,found ok,handed
over.
Compressor motor tripped,Q7 feedback fault was there,feedback block cleaned,fault still persists,Q7 addon
block changed, found ok,handed over.
Remote Receiver cleaning done, trial taken, found ok, handed over
Q64 found tripped, CB and contactor found ok. Motor fan cover replaced. Trialtaken and now found ok.
Air RTD found malfunctioning, terminal resistance found 280 ohm. Replaced the RTD with connector. Now
resistance found 118 ohm. Dirty filter alarm found. Filter cleaned and handd over.
Parameter has been uploaded, trial taken, found ok, handed over
Bussof was there in all PLC, A10 CANH Cable found loose, Tightness done, network resistance checked,
found 61, trial taken, found ok, handed over
Coil RTD conncetor tightness done, Resistance has been checked, found 65 ohm, trial taken, found ok,
handed over
PLC 4 field buss coupler has been changed, Tools rotation option card has been changed, A11 optical
isolator has been changed, trial taken, found ok, handed over
2 hydraulic leakage aressted,Tapping trolley blower jamming cleared, Bucket bolt tightened,
Extraction alighnment done, Cabin glass cleaned, Shovel insulation cleaned,Pannel AC gas to be top up,
Extraction alighnment done, Colour coding done, CB Bolt tightened, Bucket bolt tightened, Colour coding
done,tapping drag chain issue motor cable removed from KM25,Drag chain need to be rectified
Optocouple A8 & A10 cleaned, trial taken & handed over.
Sliding cylinder gland changed,trail taken and handed over
Rope winding done, trail taken and handed over
Crust breaker valve changed, wrench clip cam stopper bolt adjustment done and handed over
Shovel valve changed, trail taken and handed over.
Rail cleaning done, trail taken, found problem still exists, WIP
Tapping hoist not going down,overspeed fault was there,fault reseted,tachymeter value not incresed more
than 150 ,tachymeter connector cleaned,found ok,handed over again fault occurs afer one laddle tapping
done, tachymeter changed,trail taken handedover
10Mohms,handedover
option card module status in fault mode, option Card cleaned, still fault persist, parameter put, found ok,
handedover
Shovel BDC hose bend .Straightened .Handed over.
Montabert lubrication done .Trial taken and handed over.
Blower valve overhauling done and handed over
10Mohms,handedover
Extraction Assembly encoder has been changed, Encoder reset done, trial taken, found ok, handed over
CB reset done, Current reading has been checked, Found 14 Amps, trial taken, found ok, handed over
10Mohms,handedover
Manual Jogging done, Safety brake has been released, trial taken several times, found ok, handed over
Candi fault during Long travel movement, reset done, insulation value found A/B & B/C
10Mohms,handedover
Candi fault during anode grabing, reset done, insulation value found A/B & B/C 10Mohms,handedover
10Mohms,handedover
A11 optical isolator cleaning done, trial taken, found ok, handed over
Cb reset done, trial taken, found ok, handed over
Breaking Valve changed ok
Shovel union disconnected. Reconnect handed over
LT alignment frame adjsutment done,filling taken,found ok,handed over.

A4 & A6 optocoupler cleaned, PLC 2 devicenet connector cleaned & handed over.
A side Rx not working,panel box checked,found operation/charging switch over switch found faulty,
operation mode restored,found ok,handed over.
ok,handed over.
Remote joystick cleaned, still problem persist, remote receiver changed, found ok, handedover
Bussof was there in all PLC, Network resistance found 61ohms, A4,A6,A8 optocoupler cleaned, found ok,
handedover
During PTA on Q20 getting tripped, Checked & found that Aux hoist 2 High speed contactor KM46 getting
stucked, KM45 & KM 46 Contactor changed,trail taken, found ok, handedover
ok,handed over.
Crustbreaker hose with cable loop entangeled with cabin rotation idle wheel causes cable damged, Cable
hose loop change wip
Q20 CB tripped during near pot 3707, reset done, voltage found 410v in each phase abnormalities found
ok, handedover
Extraction 1 extraction encoder rope loose, rope cleaned, found ok, handedover
Mufller jamming cleared, trail taken and handed over
Breaking valve changed and handed over
Hose entangled in idle wheel, hose removed, found crust breaker cable damaged.
Bottom port hose found disconnected, hose connection done and handed over, Wrench clip cam stopper
bolt adjustment done and handed over
Valve changed found still gate not operating properly , gate jamming cleared trail taken and handed over
Shovel bucket changed trail taken and handed over
Foregin material Found Struck In LT Wheel , Removed, Trial tkaen, found ok and Handed over
B/C candi fault during shoveling,A/B & B/C insualtion value>10Mohm,fault reseted,handed over.Fault came
again during breaking ,fault reseted,handed over.
Crust breaker hose dressing done,cable hose found entangling with guide,cable hose adjustment
done,breaking valve supply connector cable tightness done,breaking done,found ok,handed over.
Tools operation not happening,found no power supply in PLC4 & ASI unit,SMPS U500 no power supply was
there,Q69&Q599 o/p checked found power supply missing,Q74 & Q76 o/p 110v supply found ok, W318
found damaged,110v supply looped from W113,PLC4 & ASI network supply restored,found ok,handed over.
Tools operation not happening,found right joystick mounting problem,joystick changed,found ok,handed
over.
Tapping trolley CT not happening,CT VFD showing "phase loss" fault,phase cable found damaged,external
cable laying done from VFD to motor, Tapping CT done,found ok,handed over.
Mini PM Done
Shovel insulator cleaning done,motor current ,devicenet resistance and daisy chain checked found normal
Crust breaker oil leakage near elbow connector,rectified,crust breaker back plate bolts missing tightened
the same,network problem A4 & A6 opticalisolator cleaned
Wrench Liner bolt found loose .Tightenin done .Handed over.
Gate Valve Malfunction.Trial taken and handed over.
Breaking valve changed.Still not working.Again changed.Issue solved.Still sliding issue persists.Sliding valve
changed .Handed over.
Breaking valve malfunction.Changed.Handed over.
Hammer tip changed .LT issue .Ductend side both LT blower overhauling done.Handed over.
Gate Valve Malfunction.Trial taken and handed over.
Calliper quarter inch hose damage .Hose Cut from end and New connector installed.Trial taken and Handed
over.
Grabbing valve changed .Trail taken and handed over.
Aux 1 FR latched.FR reset done.resistance and temperture checked found ok

Q139 & Q140 tripped.Reset done,Current checked and found within range.Handedover
B/C candi fault during Breaking,A/B & B/C insualtion value>10Mohm,fault reseted,handed over.
Q139 tripped.Reset done,Current checked and found within range.Handedover
B/C candi fault during shovelling,A/B & B/C insualtion value>10Mohm,fault reseted,handed over.
A/B &B/C candi fault during Beam raising,A/B & B/C insualtion value>10Mohm,fault reseted,handed over.
External cable taken out,tapping trolley CT diabled and given to operation for other opration.
Extraction 1 and 2 encoder reset done, trial taken, found ok, handed over
CB reset done, current reading taken, found 12.1 Amps, trial taken, found ok, handed over
Cb Reset done, current reading taken, found 1.1 Amps, trial taken, found ok, handed over
B/C candi fault during Anode grabing,A/B & B/C insualtion value>10Mohm,fault reseted,handed over.
Remote Lef joystick cleaning done, trial taken, found ok, handed over
Cabin right joystick has been changed, trial taken, found ok, handed over
Shovel valve changed ok
Tapping CT not happening,tapping . Rail cleaning done ok
Slider bar damaged. Slider Bar changed ok
Gate Valve malfunction. Valve changed Trial taken and handed over.
Gate Valve Coil not working. Valve changed Trial taken and handed over.
Wrench 2 not coming down. Valve with gasket changed found repaired valve coil not working. Again valve
changed ok
Bolt wrench Clip clamp Bolt adjutsed ok
Hopper Mesh Found Jam. Plastic Material stuck in hopper mesh. Mesh cleaned handed over
Cabin rotation not happening,VFD showing"safe stop"fault,pameter uploaded,Cabin rotation done,found

ok,handed over.
CT not happening,Node 04 fualt was there,devicenet card cleaned,CT done,found ok,handed over.
LT not happening,Node 03 fualt was there,devicenet card cleaned,LT done,found ok,handed over.
LT Wheel Changed , Compressor air leakage aressted

LT & Tapping trolley Blower jamming cleared,W318 cable changed from N1C4.
Tapping CT Power cable changed N1C2 pannel to CT Motor.Liner bolt tightened, Cabin rail cleaning done
Wrench 2 valve changed, trail taken and handed over, Clip cam adjustment also done
Breaking valve changed and handed over
Shovel valve changed, trail taken and hose guide found bent, hose guide straightend, handed over
Breaking and sliding valve changed and handed over
Fluidization valve manually operated, trail taken . Clip cam adjustment done and handed over
Drag spring bolt changed, trail taken and handed over
Valve changed, found one bore damaged, ptm handed over for opearation
Sliderbar changed, trail taken and handed over
Remote receiver changed, found ok, handedover
Star contactor KM3 Addon changed , found ok, handedover
ok,handed over.
Q32 Feedback contact changed,found ok, handedover
Aux hoist 1&2 KM34&KM44 actuated still aux hoist not going down, Check in program Aux hoist 1 high
speed contactor KM36 optput found high but in wago module output not high, power recycle done, trail
taken , handedover
Q140 CB reset done, current found 1.1A, handedover

Checked & found sarking in collector shoe , sliding contact changed, found ok, handedopver
Candi fault during Shovelling, reset done, insulation value found A/B & B/C 10Mohms,handedover
Candi fault during anode grabing, reset done, insulation value found A/B & B/C 10Mohms,handedover
Candi fault during Long travel, reset done, insulation value found A/B & B/C 10Mohms,handedover
Wifi power recycle done, trial taken, found ok, handed over
LT motion checked.Both side brake checked.Duct end side brake pad found worn out.Brake set changed.
Trial taken and handed over.
Both wrench valves not working, both valves changed, trail taken and handed over
Shovel not going up,rope slack fault was there,fault reseted,found ok,handed over.
B/C candi fault during breaking,A/B & B/C insualtion value>10Mohm,fault reseted,handed over.Fault came
again,during anode change,fault reseted,found ok,handed over.
Q4 CB tripped due to popwer feeder changeover in MCC 51, Q4 CB reset done, No abnormalities found ,
handedover
Safe stop in VFD, KA10 relay cleaned ,trail taken, found ok, handedover
Q7 tripped due to power feeder changeover in MCC 51,Q7 CB reset done, Current found 57A, handedover

LT allignment checked, Tx/Rx allignment checked , found ok, handedover
Drag spring and jack bolt adjustment done, trial taken and handed over
Leakage arrested, handed over
Lubrication done, trial taken and handed over
DCV Changed, trial taken, found ok and handed over
Rail cleaned, blower checked, trial taken and handed over
Material found stuck in bucket, cleared, shoveling checked, found ok, handed over
Shovel rope slack sensor feedback problem, cable found damaged, hoseloop cable jointing done , trial
taken & found ok.
Sparking observed in TG collector shoes, collector shoes changed, trial taken & found ok.
Gate valve changed ok
wrench 2 Clip clamp bolt damaged. Bolt changed ok
Sliding valve changed ok
Hose dressing done, hose guide straightened, trail taken and handed over
Bath pipe valve changed, trail taken and handed over
Aux 1 lifitng fault,FR10 latched,reseted,found ok,handed over.
Shovel rope slack sensor feedback problem, cable found damaged, Cable jointing done, handedover
Shovel rope slack sensor feedback problem, cable found damaged, hoseloop changed, trial taken & found
ok.
B/C candi fault during covering,A/B & B/C insualtion value>10Mohm,fault reseted,handed over.
Aux 2 lifitng fault,FR13 latched,reseted,found ok,handed over.
Aux 1 lifitng fault,Q31 tripped,CB reseted,found ok,handed over.
Compressor motor tripped,Q7 found tripped,CB reseted,found ok,handed over.
Disel burner not turning ON,disel burner power i/p female socket(right jx box) found damaged,socket
replaced,found ok,handed over.
Q140 CB reset done, current found 1A, handedover

Q20 CB tripped near between pot no 3707-3708, Collector shoe checked found ok, rail gap found 30mm in
between 3707-3708, CB reset done, trail taken,handedover
Filter clean & found ok.
Hammer tip changed & found ok.

Hammer tip changed & found ok.
Shovel DCV changed, trial taken and handed over
Nycoil changed, handed over
PLC 4 and PLC 5 buss of fault detected so resistance of A10 A8 optical coupler checked found
ok,optocoupler cleaned found ok handed over.
Sensor was not sensing so rested on flat surface and found sensor sensing handed over.
Q7 tripped ,Q7 CB reset done, Current found 61A, handedover
Aux CT Anticollision limit switch overrotate, back to originl postion , trail taken, handedover
Cabin lef joystick changed found ok, handedover
Checked & found tilting sensor farady casing cable tie broken,new cable tie installed, found ok, ahndedover
Shovel Hose got entanged cause overtravel fault occurrs, hose dressing done, found ok, ahndedover
CB bolt tightened,Tapping trolley blower jamming cleared, Bucket bolt tightened,

Bucket bolt tightened , Shovel rope guide fixed, CB punching hose chaged due to air leakage.
Cabin rail noise cleared, CB slider bar changed, liner bolt tightened, Cabin glass cleaned
Reset done, trail taken several times, found ok, handed over
Remote receiver has been changed, trial taken, found ok, handed over
Cabin right joystick has been changed, trial taken, found ok, handed over
Candi fault during Shovelling, reset done, insulation value found A/B & B/C 10Mohms,handedover
New Punching hose installed .Trial taken and handed over.
Gate valve changed.Handed over.
Wrench 1 valve changed.Handed over.
Aux1 lifitng fault,FR10 found latched,fault reseted,found ok,handed over.

Tools rotation not happening,node 14 fault was there,node connector cleaned, breaking DCV changed, trial
taken and handed over
Mounting tightened, trial taken and handed over
Cylinder changed, handed over

Wrench assembly changed, handed over
Valve base changed, material jamming cleared from bath pipe, handed over
Reset done, trail taken several times, found ok, handed over
Remote Joystick connector tightness done, trial taken, found ok, handed over
PLC5 Bussof fault was there, PLC connector cleaning done, A9 optical isolator cleaning done, trial taken,
found ok, handed over
Extraction assembly encoder reset done, trial taken, found ok, handed over
CB reset done, current reading taken, found 13.9 amps, found ok, handed over
Candi fault during Anode grabing, reset done, insulation value found A/B & B/C 10Mohms,handedover
KMB Addon has been changed, trial taken, found ok, handed over
Q56 feedback block has been changed, trial taken, found ok, handed over
Collector shoes have been removed, external cable laying done, trial taken, tg removed from room 4 , trial
taken, found ok, handed over
LT allignment reflecot tape found open, New tapping done, handedover
Vfd parameter copy paste done from another ptm, fault reset done,trial taken & handed over.
Fluidation valve changed ok
Pneumatic line coiling drum coupling damaged. Coupling Changed ok
ext. auto down issue resolved by tightening load hold valve, wrench 1 clip clamp allignment done,cabin
rotation noise cleared,tools trolley auto drain valve installed
shovel up limit angle plate found mis positioned, arrangement done,trial taken found ok,2 nos of LT brush
installed
punching hose leakage arrested,ext. allignment done,tapping trolley blower ball valve changed,encoder
ropes cleaned,
punching hose changed,CB side plate bolt installed,wrench lock plate bolts tightened,remote reciever
changed,encoder reset done
Hose dressing done, trail taken and handed over
B3 group grab cylinder changed & found ok.
BDC elbow changed & found ok.
Material jamming cleared & found ok.
Stopper stucked in guide plate. Stopper released & found ok.
BDC elbow Along with flow control valvechanged & found ok.
Devicenet card and connector cleaned.Handedover
Candi fault during shovelling, reset done, insulation value found A/B & B/C 10Mohms,handedover
limit switch reset done.Cleaned the contacts ,Cabin rotation checked few times found ok.Handedover
FR recycle done from all tool MCB.Physical condition checked for any jamming found ok.Handedover
DSL bar replaced by newone.TG movement checked To&fro found ok

Remote offline happening,Rx card cleaned,found Estop button cable loose,cable connected,found
ok,handed over.
Aux 2 lifitng fault,FR13 latched,fault reseted,found ABRF stuck in Anode,ABRF released,KM46,47,48,45
checked,found ok,fault resetedhanded over.
Aux 1 lifitng fault was there,Q113 tripped, CB reseted,found ok,handed over.
Shovel valve changed, handed over
Fluidization valve chagned, and handed over
One blower valve overhauling done, trail taken and handed over
Elbow removed, foregien material removed with the help of bamboo, trail taken and handed over
Extraction assembly encoder rop was jammed, cleaning done but still problem persists, encoder changed,
trial taken & found ok.
Devicenet option card cleaning done, trial taken, found ok, handed over
Candi fault during Breaking, Meggaring value taken, found B1-260 B2-173,B4-360 C4-550 C5-140 C6- 190
C7-150 C8- 87 reset done, insulation value found A/B & B/C 10Mohms,handedover
Candi fault during Anode change, reset done, insulation value found A/B & B/C 10Mohms,handedover
Shovel Overload fault was there, excess material was released, Proper shovelling done, All scrap has been
removed, trial taken, found ok, handed over
Cb Reset done, current reading taken, found 1.1 Amps, trial taken, found ok, handed over
Remote Joystick Cleaning done, trial taken, found ok, handed over
Bathpipe gate valve manually operated. Moisture drained.Handed over.
Wrench 2 valve changed, trail taken and handed over,
Coiling drum hose coupling damage .Complete ABRF checkup done .Linkage Oiling done .Trail taken and
handed over.
Filter cleaning done .Gas charging knob to be replaced,Handed over.
.Grabbing valve changed .Trail taken and handed over.
Rail jamming cleared ,Trail taken and handed over.
BOTH CABIN JOY STICK CHANGED,CABIN ROTATION JAMMING CLEARED,Wrench liner bolts installed,shovel
main pin bush installed
2 breaker valve changed,panel ac gas top up done,shovel bucket bolt tightened,CB side plate bolts
tightened
ext. leakage arrested,CB side plate bolt tightened,shovel bucket bolts tightened,aux. 2 brake gap checke and
contactor cchanged, Minimum pressure valve changed
Hose straightened, trial taken and handed over
Broken connector removed, new connector installed, trial taken and handed over
Manually jogging done found ok handed over
LT alignment not happening so checked and found dust on reflector clean the same and handed over
A8 optocoupler was blinking red clean the same and handed over.
Found rope slack and rope break cable damage change the same with new cable loop
LT alignment not happening so checked and found dust on reflector clean the same and handed over
N2 cable was out of cable tray,during CT of aux 1 cable was entangled so cable was tied with cable tie
Encoder wire was cleaned and reinserted,encoder reset was done.
Extraction 2 encoder reset done, trial taken, found ok, handed over
Candi fault during covering, reset done, insulation value found A/B & B/C 10Mohms,handedover again A,B C
ground fuse brake fault occurs, Fuse brake feedback contact changed, still fault persist, Input module
changed, handedover
Aux hoist 1 FR latched, reset done, Current found 13.1A, handedover
PLC 4 I/o not connect, , Nework resistance found 61ohms, A4 optocoupler changed, found ok, handedover
ok,handed over.
Q44 CB tripped, reset done, current found 2.3A, handedover
Hose dressing done , handed over

Valve changed , trial taken , handed over
clip cam changed ,trial taken ,handed over
BDC 1 inch elbow broken ,chnaged , trial taken , handed over
LT alignment not happening with CBS 3.5.Found CBS reflector mounting loose,reflector mounting
done,found ok,handed over.
Extraction 1&2 not going up,assembly encoder rope cleaned,encoder reset done.Found Extraction1
pressure switch mounting damaged,mounting done properly,crust breaker hose dressing doen,found
ok,handed over.
Tools operation not happening,found PLC4&5 busof fault was there,A9,A10 & A11 optical isolator
cleaned,PLC 4&5 found healthy,PLC2 connect light blinking,A4 & A10 optical isolator changed ,network
found healthy ,handed over.
Hose replaced, trial taken and handed over
Cam Clip changed, trial taken and handed over
DCV Changed, trial taken, found ok and handed over
Hose dressing done, DCV changed, trial taken and handed over
Air leakage arrested from CB & Extraction ,Extraction alignment Done Gap reduce from 840 to 740 ,Bucket
bolt tightened,Cb Side plate bolt tightened.
Cabin rail cleaning done,CB Side plate bolt tightened, Hydraulic leakage arrested from wrench,Encoder rope
cleaned,
Cabin rail cleaning done,CB Side plate bolt tightened,Extraction bolt tightened,Bucket bolt tightened
Cabin AC Assembly changed,Encoder rope cleaned,Cabin rail cleaned

Plc 5 and PLC 6 connect blinking,Cabin rotation node fault found A9 optocoupler change,HMI
handed,Power recycle done handed over.
B/C candi fault during breaker change ,A/B & B/C insualtion value>10Mohm,fault reseted,handed over.
Parameter downloded but fault came again,control card was changed and handed over.
PTA getting of while doing breaking found A 8 fault,clean the same and A6 optocoupler changed handed
over.
PTA getting of while doing breaking found A 8 fault,clean the same and A6 optocoupler changed handed
over.
B/C candi fault during shoveling ,A/B & B/C insualtion value>10Mohm,fault reseted,handed over.Maggering
was done and found shovel 0 mohm
PTA getting of while doing breaking found A 8 fault,clean the same and A6 was cleaned now ok handed
over.
Sensor was malfuctioning in magnetig field,sensor was changed and faradey casing was installed.
A/B candi fault during LT,A/B & B/C insualtion value>10Mohm,fault reseted,handed over.
Stopper bolt changed, trail taken and handed over
Cartiridge valve o ring replaced, trail taken and handed over
Hopper modification
At first Q56 feedback loss was there, so feedback block has been cleaned, trial taken, but again pta was
getting of, So Cabin Rotation Option card has been changed, trial taken, found ok, handed over
PTM side TX Rx adjustment done, ptm has been released, trial taken, found ok, handed over
CB reset done, trail taken, found ok, handed over
Planned Meeggaing has been accomplished in ptm 25 , Values found to be normal trial taken, found ok,
handed over
Hose dressing done , hose straigtened , trial taken , handed over
Wrench 2 misalignment ,Jack bolt adjusted, drag spring adjusted , trial taken , handed over
Long travel fault, node 03 fault, devicent connector cleaned, and checked and found ok handed over
Wifi router singal problem, wifi router changed, checked and found ok handed over
Network problem from PLC 03, devicenet card changed, network resistance checked and found ok, all
deivcenet connection checked and found ok, hande over
Cabin rotation problem, checked and found node fault, devicent card problem, checked and found ok
,handed over
Aux hoist lifing fault, checked and found FR 10 faulty, rested, checked and found ok, handed over
Candi fault while using tapping, value checked and found ok, fault rested, handed over
Aux hoist lifing fault, checked and found Q113 tripped, current checked and found ok, handed over
Long travel fault, node 03 fault, devicent connector cleaned, and checked and found ok handed over
Candi fault while using extraction, value checked and found ok, fault rested, handed over
Candi fault while using breaking, value checked and found ok, fault rested, handed over
Extraction 02 not going down, rested, checked and found ok handed over
Candi fault while using aux hoist, value checked and found ok, fault rested, handed over
B4 grab cylinder was not actuating, same was changed and operation checked.
Air leakage from B nycoil hose of B-side wrech motor assembly. Damaged part fromd end was cut and hose
was fixed back in wrench motor assembly.
Breaking DCV was not actuating, same was changed and operation checked.
Wrench1 DCV was not actuating, same was changed and opeartion checked.
Cam clip guide was found in bend condtion, same was changed and stopper bolts adjustment done.
Moisture separator's condensate drain oulet 3/4" socket was damaged leading to heavy air leakage,
Moisture separator was changed with 3/4" X 1/2" reducing bush.
CB Side plate bolt tightened, CT And Tapping trolley blower overhouling done,Cabin rail cleaned,Bucket bot
tightened
Cabin rail cleaning done,AC Cleaning done, Shovel tie rod fixed
Bucket bolt tightened,CB Side plate bolt tightened, N1C4 to N9 devicenet Cable changed.
Shovel assemblu changed and hose dressing done
Checked & found CT allignmnet sensing gap found more, Washer packing Installed, Gap adjustment done,
handedover
Breaking not happening, Cabin right joystick changed , handedover
PTA of is getting frequently due to which operator is reporting candi fault while switching on pta.found PLC
programme was modified according to ecl modification.In which While fault in any PLC it will turn input and
output to zero state.So PLC 4 logic modified logic has reverted to old logic.Found ok handed over.
Coiling drum hose found disconencted, hose connection done,handed over
Bath pipe valve changed, trail taken and handed over
Shovel valve changed, handed over
Rope slack rectfied by rope rewinding, trail taken and handed over
Auxiliary 1 FR10 fault was came, Auxiliary motor temperature has been checked, found 63 degree and Aux 2
of 68 degree, current reading has been checked, found 14.2 amps and 16.2 amps, trial taken, found ok,
handed over
Auxiliary 2 FR13 fault was came, Auxiliary motor temperature has been checked, found 53 degree and Aux 1
of 58 degree, current reading has been checked, found 12.8 amps and 13.9 amps, trial taken, found ok,
handed over
Extraction 2 encoder rope found loose, Encoder rope cleaning done, trial taken, found ok, handed over
Pressure switch and thermostat malfunction . Rectified .All connection tightness checked.Switch connection
tightness checking done .Filter cleaning done.
Gate valve changed.Sensor dust cleaned. Handed over.

Blower valve overhauling done and handed over
Limit switch jammed so cleaned the same,and found ok
110V B ground supply cable W318 damage,rectified the same and handed over
Q140 Circuit braker change as tripping circuit was malfunctioning.
While doing PTA of and on candi fault was coming frequently as PLC 4 was getting of due to PTA On/of.So
PLC programme is modified.
ABRF hose connection done, trail taken and handed over
Bath pipe gate valve changed, trail taken and handed over
Shovel hose dressing done, trail taken and handed over
Stopper plate fixed by hammering and tightening bolts, trail taken and handed over
shovel and CB hose dressing done,foreign material removed from hopper mesh,bucket bolts tightened,CT
blower overhauled,cabin glass cleaned,encoder rope cleaned
extraction allignment done,shovel rope break sensor adjusted,extraction insulator bolts tightened,cabin
glass cleaned,cabin rail cleaned
CB side plate shock absorber instaledd, cabin rail cleaned,tapping trolley blower overhauled
cabin rotation noise cleared,meggering done
Right joystick toggle switch problem, right joystick changed, checked and found ok, hande over
Crust breaker not going down, check and found oiler low level connection problem, tightened, checked and
found ok handed over
Q7 CB reset done, current found 63A, Handedover
Crust breaker straingtening sensor faraday cassing missing, installed, checked and found ok, handed over
Candi fault while using extraction, value checked and found ok, fault rested, handed over
Safe stop in vfd , KA10 relay cleaned, found ok handedover
Candi fault while using breaking, value checked and found ok, fault rested, handed over
Q138 reset done, current found 1.1A, handedover
Extraction 1 encoder reset done, found ok, handedover
Q43 CB feedback contact cleaned, found ok, handedover
Tapping Trolley CT drag chain fallen, Drag chain tied & alligned on drag chain tray, Drag chain fixed at three
points, KM25 contactor output open, Q61 CB of, drag chain need to change, PTM handedover for other
operation.
Jamming cleared, rail cleaned,Dust, cleaned, Trail taken, handedover
Breaker sliding valve changed .Trial taken ,Handed over.
encoder 1 reset done
Spare Used Personnel Involved Start Time End Time
NA Rajkumar, Deb 7:00 7:40
1 remote receiver Rajkumar, Deb 13:00 13:30
1 montabert Vijay,ajit 8:00 9:00
1 1'' elbow Vijay,ajit 7:00 7:45

1 valve Vijay,ajit 9:00 9:45
1 valve Vijay,ajit 10:00 10:45
NA Jaymin,Sandeep 15:50 16:40
1 KM10 contactor,1 Jaymin,Sandeep 17:50 18:50

Devicenet card
1 Bath pipe valve Shrikant, Ankur 15:00 15:40

NA Shrikant, Ankur 17:00 17:40

1 tilting valve Shrikant, Ankur 21:00 21:40
NA Piyush,Rajib 2:00 2:30
3/4" connector Faizy, Samshul 23:25:00 0:10

Faizy, Samshul 4:29:00 5:09
1 grab cylinder Faizy, Samshul 23:00 23:30
1 m12 bolt Faizy, Samshul 2:00 2:30
NA Sushant,Ratikant 7:30 8:40


C.b piping Line Ankur,Ajith 13:10:00 14:00:00
4G2.5Sqmm x 45 Meters
Cable,copper return Aravindhan,Amil 11:00:00 16:45:00
pipe,crust breaker gland,5
Shovel bucket bolts
NA Shubhasish 10:00:00 12:00:00
50 Meter Encoder cable Shubhasish 15:00:00 17:30:00
1 sliding cylinder Shrikant , Anand 14:15 17:15

NA Shrikant , Anand 18:16 18:56
1 wrench valve Shrikant , Anand 15:45 16:25
1 punching hose Shrikant , Anand 19:50 20:30

o ring Faizy, Samshul 23:00:00 23:30:00
1 kg refrigerant gas Faizy, Samshul 0:05:00 1:05:00

NA Faizy, Samshul 2:20:00 3:00:00
NA Faizy, Samshul 4:01:00 4:31:00
1 Circuit breaker Jaymin,Sandeep 21:00 22:00
NA Ankur,Ajith 8:00 9:00
1 No POCV Ankur,Ajith 10:00 11:20

1 No Shovel Dcv Ankur,Ajith 7:00 7:50
1 No ABRF Grab Valve Ankur,Ajith 8:00 8:50
M12 *100 Bolt Ankur,Ajith 12:00 12:30
NA Ankur,Ajith 9:00 9:30
Copressor Oil cooler Aravindhan,Amil 10:30:00 13:00:00

motor
Cabin AC Shubhasish 9:30:00 13:30:00
NA Shubhasish, Arvind 15:30:00 17:30:00

1 CT motor Shrikant , Anand 21:00 21:45
1 hammer tip Shrikant , Anand 20:30 21:10
1 valve Shrikant , Anand 17:30 18:10
1 valve Shrikant , Anand 17:00 17:40

2 motor Vijay,sanjeet 22:00 23:20
1 cylinder Vijay,sanjeet 1:00 1:45
1 valve Vijay,sanjeet 2:00 2:45
NA Vijay,sanjeet 3:00 3:45
Hammer tip Vijay,sanjeet 4:00 4:30
2 shovel valve Faizy ,Anand 11:00 12:00
1 m12*30 bolt Faizy ,Anand 7:00 7:30
NA Shrikant , Jaymin , Faizy 9:00 11:30
NA Shrikant,Aravind,Amil 10:00:00 12:30:00
1 Addon,1 Wrench valve Shrikant,Amil 15:30:00 17:30:00
NA Aravindhan 15:00:00 17:30:00


1 abrf valve Abinash, Shamsul 15:00:00 15:40
NA Abinash, Shamsul 15:00:00 15:40
1 shovel valve Abinash, Shamsul 17:00:00 17:40
1 shovel valve Abinash, Shamsul 15:00:00 15:50
NA Sushant,Ratikant 2:30:00 3:10:00

NA Sushant,Ratikant 2:00:00 3:00:00
1 shovel valve Ankur,Ajith,Sanjeet 3:00 3:40
1 CT motor Ankur,Ajith,Sanjeet 1:00 2:20
1 Shovel DCV Ankur,Ajith,Sanjeet 4:10:00 5:00:00
NA Ankur,Ajith,Sanjeet 2:00 2:55
1 valve Vijay,anand 10:00 10:40
1 hammer tip Vijay,anand 9:00 9:30
1 valve Vijay,anand 7:00 7:40
NA Vijay,anand 8:00 8:40
1 1/2'' connector Vijay,anand 11:00 11:40

1 option card Piyush,Rajib 12:00 12:45
1 Shovel DCV Abinash, Shamsul 20:00 20:45
1 hammer tip Abinash, Shamsul 14:30 15:10
1 clip cam Abinash, Shamsul 15:00 16:10
1 punching hose and Abinash, Shamsul 19:00 20:00

connector
NA Abinash, Shamsul 16:00 16:40
1 Collector shoe Rajkumar, Deb 17:30 18:10
NA Shrikant, Ankur, Ajith 23:00 23:30
1 Shovel valve Shrikant, Ankur, Ajith 2:00 2:40
1M10 nut and bolt Shrikant, Ankur, Ajith 3:20 4:00
1 Limit switch Jaymin,Sandeep 0:05 0:55
1 Remote Tx Rx set Jaymin,Sandeep 22:40 23:20


Bath pipe DCV Abinash, Shamsul 8:00 8:40
Shovel DCV Abinash, Shamsul 9:00 9:40
Breaker DCV Abinash, Shamsul 10:00 10:40
Bath pipe DCV Abinash, Shamsul 13:00 13:40
Clip Clamp Amil, Ratikant 11:00:00 14:00:00
NA Amil, Ratikant 15:45:00 17:45:00
1 hammer tip Vijay,sanjeet 14:00 14:30
NA Vijay,Sanjeet 20:00 22:00


1 LT brake set with Rajkumar, Deb 20:30 21:55
rectifier
NA Shrikant, Linkan 1:10:00 1:50:00
1 no blower valve Shrikant, Linkan 3:00:00 4:20:00
1 Q5 MCB Jaymin,Sandeep 4:50 5:40
1 Q7 addon block Jaymin,Sandeep 2:40 3:20
NA Jaymin,Sandeep,shakti 5:00 5:40
1 tapping motor cover fan Rajkumar, Deb 7:00 8:00
1 Air RTD with connector Rajkumar, Deb 8:00 8:40
1 Option card, 1 Field bus Rajkumar, Deb 12:00 12:50

coupler, 1 optical isolator
NA Aravind,Amil 11:00:00 13:00:00
NA Shubasis 10:30:00 12:30:00
NA Aravind,Amil 16:00:00 17:10:00
cylinder gland Abinash, Shamsul 0:00 1:00
1 Crust breaker DCV Abinash, Shamsul 1:00 1:55
Shovel DCV Abinash, Shamsul 1:00 1:50
NA Vijay ,Sanjeet 8:00 8:45
NA Mantosh, Deb 7:00 7:40
1 Encoder Mantosh, Deb 7:30 8:30

1 Crust breaker DCV Shrikant, Ankur, Ajith 17:00 17:40
NA Shrikant, Ankur, Ajith 16:40 17:20
NA Sushant,sandeep 16:10 16:40

1 Remote receiver Piyush,Rajib 3:30 4:15
2 LC1D6 contactor Piyush,Rajib 4:30 5:30

1 hose loop Piyush,Rajib 5:10 6:00

1 Crust breaker DCV Abinash, Shamsul 1:00 1:40

1 Bath pipe valve Abinash, Shamsul 2:00 2:50
shovel bucket Abinash, Shamsul 1:00 2:15
NA Ankur,Ajith 11:20:00 12:00:00
1 NO Hammer Tip Ankur,Ajith 12:10:00 12:40:00
NA Sushant,Sandeep 9:50 10:35
NA Sushant,Ankur 6:40 8:00
1 Right joystick Sushant,Sandeep 9:45 10:25

NA Umesh 15:30:00 17:30:00
NA Aravindhan,Subhasish 10:00:00 12:00:00
NA Shrikant,Sanjeet,Linkan 20:30 20:55
DCV Shrikant,Sanjeet,Linkan 16:00 16:40
3 DCV Shrikant,Sanjeet,Linkan 19:30 20:40
NA Mantosh,Jaymin 14:30 15:00

NA Deb Chandan,Ratikanta 1:00 1:30


NA Deb Chandan,Ratikanta 23:30 24:00:00

1 Joystick Deb Chandan,Ratikanta 4:30 5:10
1 Shovel valve Vijay, Samsul 3:00:00 3:45:00
NA Vijay, Samsul 3:10:00 3:55:00
1 Slider bar Vijay, Samsul 1:00:00 3:00:00
1 Bath pipe valve Ankur, Ajith 7:10 7:50
2 wrench valve Ankur, Ajith 11:20 12:35
NA Ankur, Ajith 8:40 9:10
NA Ankur, Ajith 10:50 11:30

NA Amil 10:00:00 12:00:00

1 wrench valve Abinash, Shrikant, Linkan 15:00 15:50
1 Crust breaker DCV Abinash, Shrikant, Linkan 17:00 17:40
1 Shovel valve Abinash, Shrikant, Linkan 19:30 20:50
NA Abinash, Shrikant, Linkan 20:00 20:30
Eye bolt Abinash, Shrikant, Linkan 20:00 20:40
Crust breaker Slider bar Abinash, Shrikant, Linkan 18:00 20:00
Remote receiver Piyush,Rajib 19:00 19:50
1 addon block Piyush,Rajib 15:00 15:30

Sliding conatct Piyush,Rajib 20:30 21:15
NA Sushant,Deb 1:00 1:40

Brake set,Fan Vijay,Sanjeet 3:00 5:10
DCV Vijay,Sanjeet 2:00 2:40
NA Abinash, Linkan 7:00 7:40
2 wrench DCV Abinash, Linkan 8:00 9:00


NA Shrikant, Venkat 14:30:00 15:15:00
1 no caliper DCV Shrikant, Venkat 18:00:00 18:40:00
NA Sushant,Mantosh 11:25 11:55

1 shovel hose loop Sushant,Mantosh 3:00 4:20
1 Tg collector shoes Sushant,Mantosh 4:20 5:00
1 Bath pipe valve Ankur, Sanjeet 0:20 1:00
1 M12*100 nut and bolt Ankur, Sanjeet 0:10 0:50
1 Crust Breaker valve Ankur, Sanjeet 2:00 2:40
Bath pipe DCV Abinash, Linkan 10:00 10:40
NA Piyush,Sandeep 6:35 7:05

1 Female socket Piyush,Sandeep 12:00 12:30
NA Deb Chandan,Rajib 15:00 15:30
NA Vijay,Venkat 14:00 14:30
1 valve Vijay,Venkat 15:00 15:50
1 hammer tip Vijay,Venkat 16:00 16:45

1 hammer tip Vijay,Venkat 20:00 20:40
NA Shrikant, Ankur 2:30:00 3:10:00
1 no shovel DCV Shrikant, Ankur 1:15:00 1:55:00
1 no repaired nycoil Shrikant, Ankur 3:00:00 4:00:00
NA Jaymin,Mantosh 1:20 2:05

1 lef joystick Piyush,Rajib 10:00 10:30
NA SHUBHASIS 10:00:00 12:00:00

1 punching hose AMIL 15:10:00 17:20:00
1 slider bar SHUBHASIS 15:00:00 17:30:00
NA Sushant, Deb 15:00 15:40
1 Remote receiver Sushant, Deb 15:30 16:10
1 Joystick Sushant, Deb 18:00 18:40
1 Punching hose Vijay ,Sanjeet 16:00 16:40
1 gate valve Vijay ,Sanjeet 17:00 17:40
1 wrench valve Vijay ,Sanjeet 18:30 19:10
1 no breaking valve Jaymin,Sandeep 3:00 4:10
1 no bath pipe cylinder Shrikant, Venkat 23:15:00 0:15:00

1 no wrench assembly Shrikant, Venkat 1:00:00 1:45:00
1 no valve base Shrikant, Venkat 22:30:00 0:30:00
NA Deb, Rajib 6:30 7:10

1 Add-on Deb, Rajib 11:30 12:10

1 Add-on Deb, Rajib 12:00 12:40

1 Bath pipe valve Ankur, Samsul 9:00 9:50
1 Coupling Ankur, Samsul 10:40 11:10
1 auto drain valve,1 shubhashis 10:45:00 12:30:00

M10*100 bolt
2 nos of LT brush shubhashis 15:00:00 16:30:00
1/2" ball valve amil,amritha 10:00:00 12:30:00
1 punching hose amil,amritha 15:00:00
2 cylinder Vijay,Sanjeet 16:00 17:15
1 elbow Vijay,Sanjeet 18:00 19:00
1 elbow & FCV Vijay,Sanjeet 20:00 21:00
NA Mantosh,Sushant 15:00 15:30

NA Nalini,Priyabrat 14:00 17:00


NA Abinash, Venkat 22:30 23:00
Shovel valve Abinash, Venkat 23:00 23:40
Bath pipe DCV Abinash, Venkat 1:00 1:40

Wrench vlv Vijay,Sanjeet 8:00 8:40
Coupling Vijay,Sanjeet 10:30 11:30

Grabbing vlv, Vijay,Sanjeet 7:30 8:30
2 cabin joy stick shubhashis 16:00:00 17:30:00
2 breaker valve Amil 11:00:00 12:30:00
1 Minimum presuure Amil 14:45 19:00

valve
NA Jaymin,Ratikant 20:00 20:30
Cable loop Jaymin,Ratikant 18:00 19:10
1 optocoupler Piyush,Rajib 22:00 22:30
NA Faizy , Samshul 2:00:00 2:40:00

1 shovel dcv Faizy , Samshul 3:00:00 3:40:00
1 clip cam Faizy , Samshul 4:00:00 4:40:00
1 inch elbow Faizy , Samshul 4:00:00 4:40:00
NA Sushant,Shrikant 8:40 9:30
NA Sushant,Shrikant 11:40 12:10
1 no clip clamp Shrikant, Ankur 7:00:00 7:40:00
NOPR ORAS Shrikant, Ankur 10:30:00 11:20:00
1 no breaker DCV Shrikant, Ankur 7:30:00 8:10:00
M14 Bolt Amil 10:00:00 12:30:00
NA Shubhashis 10:30:00 12:15:00
NA Amil 14:30 16:00
Cabin AC Shubhashis 14:30 17:15
Optocoupler Jaymin,Mantosh 18:00 19:00
Control card Jaymin,Mantosh 14:30 15:20

Sensor and faradey casing Jaymin,Mantosh 16:00 16:50

1 m12 bolt Abinash, Shamsul, Linkan 15:00 15:40
o ring Abinash, Shamsul, Linkan 16:00 17:15
NA Abinash, Shamsul, Linkan 16:00 16:30
1 Option Card Deb, Ratikanta 3:00 3:50
NA Deb, Ratikanta 4:00 4:40

NA Faizy , Samshul 23:00 23:30
NA Faizy , Samshul 1:00 1:40
NA Piyush, Mantosh 6:30 7:00

1 nos Grab cylinder Ankur, Sandeep, Jigesh 8:30:00 9:30:00
NA Ankur, Sandeep, Jigesh 11:30:00 12:30:00
1nos Wrench DCV Ankur, Sandeep, Jigesh 8:10 8:50

1nos Wrench DCV Ankur, Sandeep, Jigesh 7:20 8:00
1nos Cam clip guide Ankur, Sandeep, Jigesh 8:30 9:10
Moisture separator, 3/4" X Ankur, Sandeep, Jigesh 7:00 8:10

1/2" reducing bush
M10 Bolt 1 nos Amil 10:00:00 12:30:00
M12 tie rod Shubhashis 10:00:00 11:30:00

Devicenet cable 50 mtr Jaymin,Amil 15:00 17:30
Shovel Assembly Shubhashis 15:00 18:00
NA Jaymin,Rajib 15:00 16:00
Bath pipe DCV Abinash, Linkan 20:00 20:40
1 shovel DCV Abinash, Linkan 21:20 22:00
1 wrench valve Abinash, Linkan 15:00 15:40
NA Shrikant,Sanjeet 1:00 2:15
Gate valve Shrikant,Sanjeet 2:00 3:00

NA Shrikant,Sanjeet 3:00 4:00

1.6 to 2.5 Amp circuit Jaymin,Ratikant 8:00 8:40
braker
1 Bath pipe valve Abinash, Linkan 7:00 7:40
NA amil 10:00:00 12:00:00
NA amil 15:00:00 17:15:00
NA Shubhashis 10:00:00 11:30:00

NA Shubhashis 14:30:00 16:00:00
NA Piyush, Rajib 16:10 16:50

Faizy,Rajib,Piyush,Anandkish
NA 19:50 21:00
ore
NA Faizy ,Anandkishore 16:00 16:50
Wrench vlv Shrikant,Sanjeet 1:00 1:40
NA Sushant, mantosh 2:00 2:30

NA Sushant, mantosh 4:00 4:30
Downtime Status Last PM Date PM Efectiveness Remarks
0:40 Done 23 December 2019 8 NA









1:00 Done NA
1:20 Done 01 January 2020 2 NA



Damage
due to
1:00 Done 19 December 2019 15 excessive
length




0:45 Done 31 December 2019 03 January 2020 NA
0:40 Done 31 December 2019 10 December 2019 NA
0:30 Done 11 December 2019 NA

0:30 Done 11 January 2020 -5 NA





















0:40 Done NA

0:30 Done NA #VALUE! NA



0:40 Done 24 January 2020 -11 NA




Done 07 January 2020 7 NA





0:40:00 Done 02 January 2020 13 NA
0:40:00 Done 02 January 2020 13 NA
0:30:00 Done 02 January 2020 13 NA
0:30:00 Done 13 January 2020 2 NA
0:30:00 Done 30 December 2019 16 NA
0:40:00 Done 08 January 2020 7 NA
1:10:00 Done 06 January 2020 9 NA
0:30:00 Done 07 January 2020 8 NA
1:00:00 Done 13 January 2020 2 NA
0:30:00 Done 09 January 2020 6 NA
0:30:00 Done 13 January 2020 2 NA

0:35:00 Done 03 January 2020 13 NA




1:00 Done ### 15 NA
1:00 Done ### 15 NA
0:40 Done ### 14 NA

0:40 Done ### 14 NA
0:40 Done ### 7 NA
3/4" X
1/2"
Reducing
bush
1:10 Done ### 21 material
quality to
be
improved





PM SCHEDULE
Description Last PM Schedule Next PM Schedule
PTM-01 06 December 2019 03 January 2020 31 January 2020
PTM-02 23 December 2019 20 January 2020
PTM-12 30 December 2019 27 January 2020 PTM 10
PTM-32 24 December 2019 21 January 2020 PTM1
PTM-33 31 December 2019 28 January 2020 PTM27
ABRF 31 14 December 2019 11 January 2020

ABRF 42 05 December 2019 02 January 2020 30 January 2020
LCS EOT1 24 December 2019 21 January 2020

LCS EOT2 20 December 2019 17 January 2020
LCM 16 December 2019 13 January 2020
ALF3 EOT 1 & 23 December 2019 20 January 2020
BRS EOT 20 December 2019 17 January 2020
PTM 10 03 January 2020
PTM 33 31 December 2019
PTM 12 30 December 2019
03 January 2020
10 January 2020
27 December 2019
10 January 2020
08 January 2020 PTM 20 26 December 2019

26 December 2019 PTM 52 20 December 2019
09 January 2020 PTM 07 04 January 2020
23 December 2019 PTM 22 06 January 2020
10 January 2020
28 December 2019
15 January 2020 PTM46 15 January 2020
PTM20 26 December 2019
PTM46 15 January 2020
03 January 2020
08 January 2020
PTM 11
PTM 19
PTM 28
TOTAL MAINTEN OPARATI OPERATI
MAINTEN MINI
NO OF ANCE BD ON BD
ROOM VAILABLE FREQUEN ANCE BD PM/Plann FREQUEN ON BD AVAILABIL
PTM TY
HRs HRS ed Jobs HRs
CY CY
R1 7 168 3 1.83 0 0 0 98.91

R2 7 168 3 1.5 1.5 0 0 98.21
R3 6 144 1 1.16 2 0 0 97.81
R4 6 144 2 1.66 0 0 0 98.85
R5 7 168 4 2.16 0 0 0 98.71
R6 7 168 3 1.75 3.75 0 0 96.73
AVG 6.67 160.00 2.67 1.68 1.21 0.00 0.00 98.20
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13
R1 97.69 94.84 97.37 96.63 98.12 95.93 97.32 96.28 97.08 96.137 99.70 98.21 98.22
R2 97.51 97.72 95.78 97.32 98.51 96.53 95.83 96.98 95.89 94.444 97.57 98.51 98.70
R3 97.51 98.73 93.40 96.88 98.15 97.45 99.54 98.78 99.13 98.785 97.52 97.69 97.22
R4 97.63 97.13 98.71 97.82 99.60 96.43 97.92 97.82 98.81 97.423 97.77 98.71 99.30
R5 99.65 97.22 96.53 97.11 96.30 95.60 99.07 94.91 93.52 97.024 97.72 98.67 98.26
R6 98.66 94.60 97.11 96.65 96.83 98.55 98.90 97.69 94.79 95.028 98.50 98.26 98.03
AVG 98.12 96.64 96.55 97.08 97.95 96.72 98.01 97.07 96.59 96.50 98.15 98.36 98.33
14 15 16 17 18 MTD
94.39 96.2382 95.95 99.1071 98.91 96.88
95.98 96.0315 96.88 98.6131 98.21 96.89
96.47 96.2986 99.42 98.8472 97.81 97.69
97.47 95.9821 97.22 95.7778 98.85 97.86
96.82 99.4792 96.09 97.9167 98.71 97.12
98.15 98.8426 94.74 97.5238 96.73 97.21
96.56 96.97 96.66 98.00 98.20 97.27
SUB- NOTIFICATION N0.
DATE SHIFT EQUIPMENT EQUIPMENT Sub-Assy IN SAP ROOM PROBLEM
1/1/2020 C LINE 3 POT 3512 PCTRL 2000052741 R2 FAULT 4 CAME
1/2/2020 A LINE 5 POT 5509 PCTRL 2000052770 R5 FAULT 1

1/4/2020 A LINE 5 POT 5301 PCTRL 2000052989 R5 FAULT 4 CAME
1/4/2020 B LINE 5 POT 5533 PCTRL 2000053061 R6 FAULT 1

1/4/2020 C LINE 5 POT 5825 PCTRL 2000053087 R6 FAULT 5

1/6/2020 B LINE 3 POT 3639 PCTRL 2000053266 R2 FAULT 4 CAME
MAIN ORD NOTIFICATI
WORK ER PERSONS ON START
CENTER TYPE REASON ACTION TAKEN SPARES USED INVOLVED TIME
PCTR_E&I M2 3C WAS FAULTY CHANGED, NOW OK 1 CONTACTOR AKSHAY 4:00
PCTR_E&I M2 3C WAS FAULTY CHANGED, NOW OK 2 CONTACTOR BIJAY 4:30
PCTR_E&I M2 MCB FAULTY CHANGED, NOW OK 1 MCB SANJAY & AJIT 10:00
A/M CARD
PCTR_E&I M2 FAULTY CHANGED, NOW OK 1 A/M CARD SANJAY & AJIT 10:15
PCTR_E&I M2 3C WAS FAULTY CHANGED, NOW OK 1 CONTACTOR HIMANSHU 4:00
PCTR_E&I M2 3C WAS FAULTY CHANGED, NOW OK 1 CONTACTOR MANISH, THAYA 7:45
PCTR_E&I M2 1 PH TAP BOX MCBCHANGED, NOW OK 1 MCB PRATYUSH,MANI 11:05
OUTPUT MCB
PCTR_E&I WAS TRIPPED IN
M2 PDB RESET DONE NA RADHA 21:25
PCTR_E&I M2 LOOSE CONNECTI RECTIFIED NA BIJAY 2:48
METAL DISC BIJAY,HIMANSH
PCTR_E&I M2 FOUND BENT RECTIFIED NA U 21:10
PCTR_E&I ABHISHEK,SINE
M2 SPD WAS FAULTY CHANGED, NOW OK 1 SPD Y 13:00
PCTR_E&I M2 3C WAS FAULTY CHANGED, NOW OK 1 CONTACTOR HIMANSHU,CHET 20:00
PCTR_E&I M2 A/M CARD FAULTYCHANGED, NOW OK 1 A/M CARD HIMANSHU,CHET 20:10
PCTR_E&I M2 3C WAS FAULTY CHANGED, NOW OK 1 3C CONTACTORMALAYA 3:50
NOTIFICAT BD
ION END DURATI
TIME ON STATUS LAST PM DATE Diference
4:15 0:15 DONE 10/21/2019 72
4:45 0:15 DONE 10/23/2019 70
10:10 0:10 DONE 12/2/2019 31
10:25 0:10 DONE 11/5/2019 58

4:20 0:20 DONE 10/9/2019 85
8:00 0:15 DONE 11/11/2019 54
11:15 0:10 DONE 10/29/2019 67
21:45 0:20 DONE 12/4/2019 31

3:00 0:12 DONE 12/4/2019 31
10/14/2019
21:20 0:10 DONE 83
13:10 0:10 DONE 12/24/2019 13

20:15 0:15 DONE 10/9/2019 89
20:20 0:10 DONE 12/16/2019 21
4:00 0:10 DONE 12/17/2019 20
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C Shift Report - 18 JAN

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Date Shif Equip PTM Sub-Assy NOTIF.

1-Jan A PTM PTM 02 Cabin rotation 2000052661 R2

1-Jan A PTM PTM 52 Compressor 2000052674 R4

1-Jan A PTM PTM 26 Aux. hoist 2 2000052666 R6

1-Jan A PTM PTM 16 Remote 2000052679 R6

1-Jan A PTM PTM 40 Crust breaker 3000153007 R2

1-Jan A PTM PTM 25 Shovel 2000052609 R1

1-Jan B PTM PTM 25 Insulation 2000052688 R1

1-Jan B PTM PTM 13 Tapping hoist 2000052696 R1

1-Jan B PTM PTM 31 Tapping hoist 2000052697 R3

1-Jan B PTM PTM 38 Insulation 2000052699 R4

1-Jan B PTM PTM 52 Insulation 2000052710 R4

1-Jan B PTM PTM 06 Insulation 2000052667 R6

1-Jan-20 B PTM PTM 47 Bath Pipe 2000052687 R3

1-Jan-20 B PTM PTM 24 Tapping Trolley 2000052704 R6

1-Jan-20 B ABRF ABRF 51 Grab 2000052695 R5

1-Jan-20 C PTM PTM 29 Collector Shoe 300139396 R3

1-Jan-20 C PTM PTM 19 Shovel 2000052733 R1

2-Jan-20 A PTM PTM 19 Remote 2000052759 R1

2-Jan-20 A PTM PTM 30 Candi 2000052772 R2

2-Jan-20 A PTM PTM 22 Cabin rotation 2000052760 R6

2-Jan-20 A PTM PTM 28 Tapping trolley 2000052791 R4

2-Jan-20 A PTM PTM 37 Crust breaker 2000052773 R1

2-Jan-20 G PTM PTM 18 Mini PM 3000153393 R6

2-Jan-20 G PTM PTM 20 Mini PM 3000153399 R2

2-Jan-20 G PTM PTM 28 Mini PM 3000153517 R4

2-Jan-20 B PTM PTM 37 Crust breaker 3000153515 R1

2-Jan-20 B PTM PTM 21 Insulation 2000052830 R5

2-Jan-20 B PTM PTM 06 Insulation 2000052797 R6

2-Jan-20 B PTM PTM 22 Shovel 2000052796 R6

2-Jan-20 C PTM PTM 43 Extraction 2000052856 R1

2-Jan-20 C PTM PTM 10 Extraction 2000052859 R4

2-Jan-20 C PTM PTM 02 Shovel 2000052857 R2

2-Jan-20 C PTM PTM 51 Alignment 2000052860 R5

2-Jan-20 C PTM PTM 07 Crust breaker 2000052836 R5

2-Jan-20 C PTM PTM 06 Cabin AC 2000052840 R6

3-Jan-20 A PTM PTM 35 AC 2000052884 R3

3-Jan-20 A PTM PTM 29 Wrench 2000052849 R3

3-Jan-20 A PTM PTM 21 Tools rotation 2000052845 R5

3-Jan-20 A PTM PTM 15 Insulation 2000052848 R5

3-Jan-20 A PTM PTM 06 Extraction 2000052846 R6

3-Jan-20 A PTM PTM 18 Cabin 2000052902 R6

3-Jan-20 A PTM PTM 21 Insulation 2000052845 R5

3-Jan-20 G PTM PTM 02 Mini PM 3000153819 R2

3-Jan-20 G PTM PTM 35 Mini PM 3000153811 R3

3-Jan-20 G PTM PTM 13 Mini PM 3000153950 R3

3-Jan-20 B PTM PTM 44 Hopper filling 2000052920 R4

3-Jan-20 B PTM PTM 33 Insulation 2000052921 R5

3-Jan-20 B PTM PTM 30 Hopper filling 2000052938 R2

3-Jan-20 B PTM PTM 30 Insulation 2000052918 R2

3-Jan-20 B PTM PTM 28 Tapping Trolley 2000052930 R4

3-Jan-20 B PTM PTM 23 Extraction 2000052894 R1

3-Jan-20 B PTM PTM 22 Tapping Trolley 2000052896 R6

3-Jan-20 B PTM PTM 21 Insulation 2000052936 R5

3-Jan-20 B PTM PTM 30 HMI 2000052931 R2

3-Jan-20 B PTM PTM 18 Remote 2000052926 R6

3-Jan-20 B PTM PTM 47 Crust breaker 2000052916 R3

3-Jan-20 C PTM PTM 02 Cross Travel 2000052964 R2

3-Jan-20 C PTM PTM 19 Insulation 2000052963 R1