RAtionalG0168 PDF

Download as pdf or txt
Download as pdf or txt
You are on page 1of 200

Training Manual

SCC Line
SelfCooking Center - Combi Master

Edition 10-2008a
1
Edition 10-2008a
2
Training Manual
SCC Line
Edition 10 - 2008a

General hints:

Isolate the appliance from mains supply before opening the appliance

When working with chemicals, i.e. aggressive cleaning materials


always wear protective clothing, goggles and gloves!

After maintenance / repair the appliance must be checked for electric


safety in accordance with your national, state and local requirements!

Whenever working on any gas component like:


Gas valve, gas blower and / or changing connected type of gas a detailed
ue gas analysis MUST be done using adequate CO and CO2
measuring equipment! This shall ONLY be done by trained technicians!
Always check appliance for possible gas leakages!

Edition 10-2008a
3
List of content

Part 1: CM
Structure of serial number 6
CM Control Panel 7
CM Technique 8
Water level control Steam Generator 9
RATIONAL SC Automatic 10
Steam Control CM 11
Additional functions CM 12
CM PCB 14
Fan motor 40.00.274 15
CM - Sequence of events 16
Failure Codes CM 21
Service level CM 23
Software update CM units 31
Fault tree: Changing CM pcb / replace EEPROM 33

Part 2: SCC
SCC Control panel 35
Comparing display of software version 36
Display since software version SCC 02-01-01 37
CleanJet 41
Display Cleanjet +Care Index “G” (10-2008) 44
SCC Electric - Basic principle 45
Parts identification 46
General information to software version SCC 04-01-01 48
Difference SCC Index „E“ versus Index „G“ SCC Care Control 51
SCC pcb (42.00.002) 54
New I/O PCB SCC (42.00.064) 55
Fan motor SCC 40.00.274 56
Clima Plus Control SCC 57
SCC - Sequence of events 59
Service level SCC 65
Diagnostic mode SCC 67
Running Times SCC 73
Basic Settings 79
Function test SCC 87
Error code SCC 93
Flash SCC Software 98
SCC pcb change - EEPROM change 99
Download of unit service data 101
Download of HACCP data 105
Calibration SCC 107
Control Drain Valve 54.00.357 111

Edition 10-2008a
4
Part 3: GAS
Gas burner principle 112
Gas Valve 113
Identification of gas burners / Gas blowers: 114
Sequence of events of Burner and Ignition control 115
CO2 Values 116

CM Gas principle 117


Check Gas Type / Gas Conversion 118
Changing installation altitude: CM gas 119
Checking of dynamic input gas flow pressure 120
Flue gas analysis 121
Burner adjustment SCC - CM 07-2008 124
Changing Gas blower speed 125

SCC Gas principle 127


Gas conversion / fitting new gas valve 128
Adjustment of installation altitude above sea level 129
Checking of dynamic input gas flow pressure 130
Flue gas analysis 131
Burner adjustment SCC - CM 07-2008 134
Changing gas blower speed SCC Gas 135

Part 4: Common information


Ultravent 136
Water info 140
Intruction for manual descaling 141
Installation and Commissioning checklist 146
COMMISSIONING CHECKLIST SCC / CM 146
Preventative maintenance 150

Part 5: Fault trees


List of fault tree for SCC - CM 154

Part 6: Circuit diagram Training


Circuit diagram Training 178

Part 7: Service reference


SCC Service Reference 196
CM Service Reference 198

Edition 10-2008a
5
Structure of serial number
SCC Line: E 61 S E 04 07 2345678
from 04.2004

Energy Unit size Model Version Year Month Serial


number
E - Electric 61 - 6x1/1GN S - SCC E - initial unit 04 - 2004 07 - Juli 7-digit
G - Gas 62 - 6x2/1GN M - CM F only CM, new number
11 - 10x1/1GN pcb
12 - 10x2/1GN G -SCC + CM 10-2008
21 - 20x1/1GN SCC Care Control
22 - 20x2/2GN

CPC Line: E 61 C B 03 07 2345678


from 06.1997
until 04.2004
Energy Unit size Model Version Year Month Serial
number
E - Eletric 61 - 6x1/1GN C - CPC A - initial unit 03 - 2003 07 - Juli 4-digit
G - Gas 62 - 6x2/1GN M - CM B - new humidity number until
11 - 10x1/1GN D - CD C - CleanJet, CDS 12.1998
12 - 10x2/1GN D - Motor control 7-digit
21 - 20x1/1GN number from
22 - 20x2/2GN 01.1999

C Line: C 61 C 95 05 1234
from 10.1993
until 05.1997
C-Line Unit size Model Year Month Serial number
61 - 6x1/1GN C - CCC 95 - 1995 05 - Mai 4-digit number
11 - 10x1/1GN M - CCM
12 - 10x2/1GN D - CCD
21 - 20x1/1GN
22 - 20x2/2GN

Classic Line: 06 M 94 07 1234


from 1986
until 05.1997
CD Unit size Model Year Month Serial number
00694071234 06 - 6x1/1GN C - CC 94 - 1994 07 - Juli 4-digit number
10194071234 11 - 10x1/1GN M - CM
20194071234 21 - 20x1/1GN
02094071234 22 - 20x2/2GN

14G94071234 CM 101Gas
21G94071234 CM 201Gas
Edition 10-2008a
6
CM
CM Control Panel

Steam (100°C / 212°F)

Hot Air (30°C - 300°C / 86 - 572°F)

Combi Steam (30°C - 300°C / 86 - 572°F)

Low Temp. Steam (30°C - 99°C / 86 - 210°F)

Finishing (30°C - 300°C / 86 - 572°F)

Cool Down

Cabinet temperature display

Cabinet temperature setting

Timer Set-Temp. -control


Gas: Reset key

Core temperature Set-Temp. -control

Timer - Core temperature display

Timer - Core temperature dial

Edition 10-2008
7
CM
CM Technique

B1 F4
B3

S2

B5
F3

M1

M4

S3

B2

Y1 Y2

B1 Thermocouple cabinet
B2 Thermocouple quenching / Steam control
B3 Thermocouple core temperature
B5 Thermocouple steam generator (preheating, 180°C (356°F) max)

F3 Safety temperature limiter steam generator 160°C / 320°F


F4 Safety temperature limiter cabinet 360°C / 680°F

Y1 Solenoid valve lling


Y2 Solenoid valve quenching

M1 Fan motor (without jumper)


M4 Pump SC-Automatic

S2 Level electrode
S3 Door contact switch

CM 201/202 only:
M2 Fan motor top (with jumper)

Edition 10-2008
8
CM
Water level control Steam Generator

S2

B5
F3
S2 V AC

M4

B2

Y1 Y2

Center S2 ==> Ground: 2 - 6V AC: water level too low


steam heating must switch OFF
solenoid valve lling Y1 ON

Center S2 ==> Ground: 0V AC: water level reached


steam heating can switch ON
solenoid valve lling Y1 switched OFF

Every 2 minutes steam elements will switch off for PCB


water level control

1 2 3 4
X12

Edition 10-2008
9
CM

RATIONAL SC Automatic
During the production of steam, the concentration of minerals inside the steam generator will increase
over time. These minerals settle on the heating elements and heat exchanger as well as the interior
steam generator walls.

In order to reduce this effect the steam generator will be pumped off and ushed regularly depending
on the duration of steam production. This process needs approximately 45 seconds.
After emptying the steam generator it will be lled automatically with fresh water.

There are 4 conditions to start this SC Automatic:

1. Heating time of the steam generator must exceed 60 min.* (SCC Care Control: 120min)
and

2. the temperature of the thermocouple inside steam generator (B5) must be below 65°C (149°F)
and

3. the temperature of the thermocouple inside interior cabinet (B1) must be below 70°C (158°F)
and

4. the unit is switched ON.

* - can be adjusted from 20-120min

In case the unit is used permanently the above mentioned temperature conditions
can not be met.

In this case the following 2 conditions apply:

1. The heating time of the steam generator reaches the twice the set duration*,
i.e. 120 min. and

2. the unit door is open for longer than 30 seconds

After completion of the SC-Automatic the accumulated steam heating time is re-set to zero.
SC-Automatic does not replace the need for descaling and/or installing water treatment lter

Edition 10-2008
10
CM
Steam Control CM
Intelligent steam control via quenching sensor

B1

1. Filling of interior cabinet based on time and


temperature control of B2 quenching sensor;
(cabinet if fully lled with steam and all sur-
faces have reached steam temperature).
B2

Y1 Y2

B1

2. After steam saturation inside cabinet steam


will also ll quenching chamber

B2

Y1 Y2

B1
3. After reaching quenching temperature (B2)
quenching solenoid Y2 will be activated.

Depending on the frequency of temperature


raise of the quenching sensor B2 the duration
B2 of the next steam supply is calculated.

Y1 Y2

Temp.
B1 - 100°C(212°F)
B2 temperature with partial load
70°C B2 temperature with full load
(158°F)
4. The amount of steam inside the cabinet is
directly depending on the temperature varia-
tion of quenching sensor B2.

t (s)

Edition 10-2008
11
CM
Additional functions CM

Below are listed the additionaly functions for the user / operator:

1. Cleaning program
1) Cool down cabinet below 60°C / 140°F
2) Spray inside cabinet with Rational cleaner
3) Close cabinet door
4) Select „Cool Down
5) Press core temperature key for 10 sec.
6) „CLEn“ will show in cabinet temperature display
7) Press timer key 1x; Cleaning program starts automatically (open cabinet door
and rinse interior cabinet after 40 min.) Close door again. Since Software ver-
sion C1-06-05 a 10 min step hot air will follow to dry the interior cabinet.
8) After end of program, leave cabinet door open over night.

2. Empty steam generator

This should be done after each installation to verify free drain connection and prior to disconnection
the unit for storage.

1) Open cabinet door


2) Select „Cool Down“
3) Press core temperature key for 10 sec.
4) „CLEn“ will be shown in cabinet temperature display
5) Select „SC“ with temperature dial
6) Close water tap
7) Press timer key 1x and remain on „Cool Down“ position for about 45 sec.

3. Descaling program

1) Open cabinet door


2) Select „Cool Down“
3) Press core temperature key for 10 sec.
4) „CLEn“ will be shown in cabinet temperature display
5) Select „CALC“ with temperature dial
6) Press timer key 1x and follow procedure of the decalcication instruction. (See
user manual CM).
Edition 10-2008
12
CM
Additional functions CM

4. Changing temperature display from °C to °F

1) Select any mode


2) Press timer and core temperature key simultaneously for 10 sec. until Display
changes from °C to °F or vice versa
3) Release both keys

Aborting of descaling program CM:

- Switch unit off and on again


- press core temperature key 1x
- remaining time of 20 minutes will be displayed. During this time the steam generator will be
ushed and the unit will be operated in steam mode for a couple of minutes to eliminate all re-
maining chemical residues.

Edition 10-2008
13
CM
CM PCB
42.00.004 from 04-2004 ---- 42.00.047 from 02-2006

42.00.004 X2 B3 Core temperature


0,1 AT 2 AT
F1 F2
X3 B1 Interior cabinet
Transformer
X7
X4 B2 Quenching / Steam control
X19
X6 B5 Steam generator
1

X20
X7 ON - OFF switch
1

X8 Buzzer
42.00.047
2 AT
X12 Level electrode
X16 F6
2 AT X 16 power supply from transformer (42.00.047)
F6.1 X7

X19 X18 SC - pump


1
X19 Solenoid valves
X20

1 X20 Energy management system / Sicotronic

X23 Vent hood (signal door open / closed)


X18
X63
X23
X24 SSR
1

X31 X26 SSR pulsing (USA version only)


1
2

on
off

X30 RS 485
3

RS 232
4

X27 Door contact switch


X8
X12 X30 Serial interface (RS232)
Temperatur 1

Poti X31 BUS interface

X26 X32 Timer / Core Temp. Potentiometer


X27
X50 1
X50 external EEPROM

X2 X6 X4 X3
X63 Not used
1 X24 1 X32

1 Counting sequence

Since February 2006 PCB 42.00.004 is replaced by 42.00.047.


(Conversion kit: 87.00.139, pls. see Technical info 04-2006)
The transformer on the new PCB 42.00.047 is no more existing and replaced by
external transformer 40.00.227

Edition 10-2008
14
CM
Fan motor 40.00.274

Jumper
LED

Jumper 40.01.581 is used on oor model 201 and 202 for top position motor only!

Jumper is not used on models 61 - 102 with one motor only!

If jumper is not set correctly E12 will be displayed!

LED code fan motor SCC and CM from 04/2004


Reason Remedy

1x Motor doesn’t start, no changing Check for motor blockage or change motor.
signal from hallsensor
2x Voltage too low on motor pcb Check supply voltage or
change motor.
3x Voltage too high on motor pcb Check supply voltage or
change motor.

4x rpm measurement defective Change motor.

5x Motor pcb temperature >105°C Check cooling system (cooling fan, air
intake lter), otherwise change motor

6x Supply voltage <80V Check power supply


(F1-F2)

7x Motor pcb defective Change motor.

8x Motor pcb defective Change motor.

Units 3AC400-480V (without neutral) are equipped with motor 40.00.276 (3-phase supply)
This motor is equipped with a 4 pole plug for the supply voltage.

Edition 10-2008
15
CM
CM - Sequence of events
Mode: Steam 100°C (212°F), Temp. preset, not adjustable

B1 F4
B3

S2

B5
F3

M1

M4

S3

B2

Y1 Y2

Function Step Responsible sensor

1. Select Steam mode

2. Select time or core temperature

3. Close cabinet door Reed switch S3


4. Check water level inside steam generator Level electrode S2 inside Steam Generatorr

5. Time based preheating of steam generator, Thermocouple B5 inside Steam Generator


if B5 is below 85°C (185°F);

6. Timer starts after successful preheating Logic on PCB


(blinking dot in Display)

7. Steam supply up to steam saturation Quenching sensor B2


inside cabinet (Steam control)

8. Hot Air supply (only 50%) when set Cabinet sensor B1


temperature (100°C/212°F) can not be
reached in time by Steam alone

9. Quenching (set to 70°C/158°F) Quenching sensor B2

Edition 10-2008
16
CM
CM - Sequence of events
Mode: Low temperature steam; Temp. range 30-99°C (86-210°F)

B1 F4
B3

S2

B5
F3

M1

M4

S3

B2

Y1 Y2

Function Step Responsible sensor

1. Select Low temperature steam mode


Set temperature 30-99°C (86-210°F)

2. Select time or core temperature

3. Close cabinet door Reed switch S3

4. Check water level inside steam generator Level electrode S2 inside Steam Generatorr

5. Time based preheating of steam generator, Thermocouple B5 inside Steam Generator


if B5 is below 85°C (185°F);

6. Timer starts after successful preheating Logic on PCB


(blinking dot in Display)

7. Steam supply until set temperature Cabinet sensor B1


inside cabinet is reached

8. Hot Air supply (only 50%) when set Cabinet sensor B1


temperature can not be reached in time
by Steam alone

9. Quenching (set to 70°C/158°F) Quenching sensor B2

Note: Reduction of fan motor speed


In case the actual temperature is 2°C / 4°F higher than the set temperature for longer than 2
minutes, the fan speed will be reduced automatically.

Edition 10-2008
17
CM
CM - Sequence of events
Mode: Combination; Temp. range 30-300°C (86-572°F)

B1 F4
B3

S2

B5
F3

M1

M4

S3

B2

Y1 Y2

Function Step Responsible sensor

1. Select Combi mode


Set temperature 30-300°C (86-572°F)

2. Select time or core temperature

3. Close cabinet door Reed switch S3

4. Check water level inside steam generator Level electrode S2 inside Steam Generatorr

5. Time based preheating of steam generator, Thermocouple B5 inside Steam Generator


if B5 is below 85°C (185°F);

6. Timer starts after successful preheating Logic on PCB


(blinking dot in Display)

7. Hot Air supply until set temperature Cabinet sensor B1


inside cabinet. Hot air has priority

8. Steam supply up to steam saturation Quenching sensor B2


inside cabinet (Steam Control)

9. Quenching (set to 70°C/158°F) Quenching sensor B2

Note: Reduction of fan motor speed


In case the actual temperature in the range of 30-99°C (86 - 210°F) is 2°C / 4°F higher
than the set temperature for longer than 2 minutes, the fan speed will be reduced automati-
cally.

Edition 10-2008
18
CM
CM - Sequence of events
F
Mode: Finishing; Temp. range 30-300°C (86-572°F)

B1 F4
B3

S2

B5
F3

M1

M4

S3

B2

Y1 Y2

Function Step Responsible sensor

1. Select Finishing mode


Recommended temperature 30-300°C (86-572°F)

2. Select time or core temperature

3. Close cabinet door Reed switch S3

4. Check water level inside steam generator Level electrode S2 inside Steam Generator

5. Time based preheating of steam generator, Thermocouple B5 inside Steam Generator


if B5 is below 85°C (185°F);

6. Timer starts after successful preheating Logic on PCB


(blinking dot in Display)

7a. Electric units: alternating


12 sec. Hot Air Cabinet sensor B1
6 sec. Steam Quenching sensor B2

7b Gas units: alternating


30 sec. Hot Air Cabinet sensor B1
15 sec. Steam Quenching sensor B2

8. Quenching (set to 70°C/158°F) Quenching sensor B2

Note: Reduction of fan motor speed


In case the actual temperature in the range of 30-99°C (86 - 210°F) is 2°C / 4°F higher
than the set temperature for longer than 2 minutes, the fan speed will be reduced automati-
cally.
Edition 10-2008
19
CM
CM - Sequence of events
Mode: Hot Air; Temp. range 30-300°C (86-572°F)

B1 F4
B3

S2

B5
F3

M1

M4

S3

B2

Y1 Y2

Function Step Responsible sensor

1. Select Hot Air mode


Set temperature 30-300°C (86-572°F)

2. Select time or core temperature

3. Close cabinet door Reed switch S3

4. Timer starts immediately Logic on PCB

5. Hot Air supply unitl set temperature Cabinet sensor B1


is reached

6. Quenching (set to 90°C/194°F) Quenching sensor B2

Note: Reduction of fan motor speed


In case the actual temperature in the range of 30-99°C (86-210°F) is 2°C / 4°F higher than
the set temperature for longer than 2 minutes, the fan speed will be reduced automatically.

Edition 10-2008
20
CM
Failure Codes CM
The following error codes are shown to the operator:
For showing information of the cabinet display press core temperature key

Time Cabinet
Failure explanation Description / remedy
display display
H2O open Lack of water / open water tap

Change Polarity Phase / Neutral (only gas units)

Reset Gas Flame detection after ignition faulty

external EEPROM Not initialised


Timeout of external Heating blocked by the extern. energy-
power optimising system optimising system for longer 2 min.
B1 Interior cabinet sensor Sensor broken

B2 Quenching sensor Sensor broken

B3 Core sensor Sensor broken

B5 Sensor steam generator Sensor broken

Thermocouple on PCB Sensor broken

Poti interior cabinet Defective

Poti timer/core temperature Defective

external EEPROM Defective


After 5 sec switching on the unit, a
Mode switch
cooking mode couldn‘t be identied

Fan motor 1 (bottom)


Fan motor 1 (bottom) St = Status (probably Motor defect)
Fan motor 2 (top) Co = Communication, (Bus failure)
Fan motor 2 (top)

M4 SC-pump Mal function


Solenoid valve lling Y1
(failure can only occur during the Mal function
descaling program)
PCB temperature above 85°C (185°F)

Steam generator Temperature B5 above 180°C (356°F)

Steam generator Temperature B5 below -5°C (23°F)

Interior cabinet temp. Temperature B1 above 340°C (644°F)

Free

Edition 10-2008
21
CM
Failure Codes CM (cont.)
For showing information of the cabinet display press core temperature key

Time Cabinet
Failure explanation Description / remedy
display display
Ignition box 1
Ignition box 2 Ignition box does not reply, Bus failure

Ignition box 1 Steam


Ignition box 1 Hot air Ignition box defective (change box)
Ignition box 2 Hot air

Ignition box 1 Steam


Testing of ignition and monitoring
Ignition box 1 Hot air
necessary
Ignition box 2 Hot air

Free
Actual data structure of the EEPROM
EEPROM does not match with the software; flash
pcb first

Edition 10-2008
22
CM
Service level CM

1) Switch unit ON
on
2) On operator PCB set DIP switch 1 to „ON“ position
1 2 3 4

3) Select service package with timer dial:


Diagnostic Program
Error code history
Running times
42.00.004
Basic settings 0,1 AT
F1
2 AT
F2
Transformer
X7

4) Activate with core temperature key the desired service package X19

5) Select with timer dial the desired step X20

6) Activate selected step by pressing timer key 42.00.047


2 AT
on
X16 F6

1 2 3 4
7) To de-activate service package set DIP switch 1 to „OFF“ position. 2 AT
F6.1 X7

X19

X20

Function Test X63


X18

X23
1

X31

1
2

on
off
X30 RS 485

3
RS 232

4
1) Switch unit ON X8
X12
on
1

1 2 3 4
2) On operator PCB set DIP switch 3 to „ON“ position
X26

First step of function test is displayed. X50


X27
1

3) Select desired step of function test with timer dial 1 X24


X2 X6 X4 X3

1 X32

4) Activate preselected step by pressing timer key


5) Activate selected function step with core temperature key
on
6) To de-activate function test set DIP switch 3 to „OFF“ position.
1 2 3 4

Edition 10-2008
23
CM
Service level: dP -- Diagnostic Program

Cabinet
Description Connection Time display
Display

Software Software
Software Version
Version: C - 1 07.01

Reset by pressing
B1 Cabinet sensor X3 actual value max value
for 5 sec. +

Reset by pressing
B2 Quenching sensor X4 actual value max value
for 5 sec. +

Reset by pressing
B3 Core sensor X2 actual value max value
for 5 sec. +

B5 Steam generator Reset by pressing


X6 actual value max value
sensor for 5 sec. +

Reset by pressing
PCB temperature actual value max value
for 5 sec. +

0 = door open
S3 Door contact X27:(1-2) 1-0
1 = door closed
S2 Water level steam X12:(1-4) S2
S2: 0 - 1 Y1: 1 - 0
generator X19:(1-3) Y1
Steam elements actual Temp.
0-1-2
0 - off; 1 - 50%; 2 - 100% B5
Hot Air elements actual Temp.
0-1-2
0 - off; 1 - 50%; 2 - 100% B1

Speed fan motor bottom BUS Set rpm actual rpm

only oor model


Speed fan motor top BUS Set rpm actual rpm
201/202
Energy management
X 20 1-0
(Sicotronic)

SSR control (US version) X24 1-0 0 = US version only

Unit size and type


61 - 202 ELE - GAS

since SW Version:
Flame current Steam x.x A*
C1-06-05 (ame current)
Flame current Hot air Hot air top since SW Version:
top x.x A* C1-06-05 (ame current)

Flame current Hot air Hot air bottom since SW Version:


bottom x.x A* C1-06-05 (ame current)

With SW Version C1-06-05 the ame current will show as 20-24A


*
(This value must be divided by 4 to get the correct ame current e. g. 22:4 = 5,5A.)
Starting with SW version C1-07-01 the actual ame current is shown .

Edition 10-2008
24
CM
Service Level: ER -- Error code history
Since software version C1-07-01 the last 10 general error messages are shown
(applies for electric and gas models)

Er When timer key is pressed the error code will be displayed. i.e.:

Error number Error Code Description


Er1 3 B1 Cabinet sensor defective
Er2 14 Y1 Filling solenoid defective
Er3 ---- ER10

Gas error GE: (gas units only!)

Since software version C1-07-01 the last 16 gas error messages (GE11 - GE26) are shown in
addition to the general error messages. These error codes are generated by the ignition box

Error number Error Code Description

GE11 20 No rpm signal


GE12 32 No ame after 5 ignition sequences
GE13 --- GE26

Indication of ignition box error messages (1-32 is shown to the operator as „rES“):
1 Hot air or Steam no gas, gas valve or electrode defective
14 Hot air gas valve control, change ignition box
19 Hot air no ame because ame current is too low
check burner setting, ame current, ignition cable and plug
20 Hot air wrong or no rpm signal from gas blower
check gas blower, power supply gas blower and control harness of gas blower
22 Hot air no ame after 5 ignition sequences
no gas, gas valve or electrode defective
24 Steam gas valve control, change ignition box
29 Steam no ame because ame current is too low
check burner setting, ame current, ignition cable and plug
30 Steam wrong or no rpm signal from gas blower
check gas blower, power supply gas blower and control harness of gas blower
32 Steam no ame after 5 ignition sequences
no gas, gas valve or electrode defective

Possible failure in case of „E21“


33, 36 Change ignition box
35 Check frequency of main
39 Hot air Check burner setting, ignition electrode and distance, and ame current
40 Hot air Check ignition cable
42 Steam Check burner setting, ignition electrode and distance, and ame current
43 Steam Check ignition cable

Is shown on display „CHnG PoL“


34 Change polarity of mains

All other numbers (2-13, 15-18, 21, 23, 25-28, 31): change ignition box

Edition 10-2008
25
CM
Service Level: rt -- Running Time
Description Timer display: 1-999 Comment
Temp. display: >1000
Reset by pressing
Total S3 door openings number +
for 5 sec.
Reset by pressing
Total time Y1 valve lling min +
for 5 sec.
Reset by pressing
Total time Y2 valve quenching min +
for 5 sec.
Reset by pressing
Total time M4 SC-pump min +
for 5 sec.
Reset by pressing
Total time steam heating time hrs +
for 5 sec.
Reset by pressing
Total time hot air heating time hrs +
for 5 sec.

Total time steam mode hrs Can not be reset

Total time hot air mode hrs Can not be reset

Total time combination mode hrs Can not be reset

Total time vario steam mode hrs Can not be reset

Total time nishing mode hrs Can not be reset

Total time cleaning program hrs Can not be reset

Total running time unit hrs Can not be reset

Edition 10-2008
26
CM
Service level: SE -- Basic settings
Switch unit OFF and ON again after any changes made!

Select desired step with timer dial


(fan motor and heating elements are automatically OFF)
Activate selected step with timer key

Steam heating time since last SC-Automatic


Press time and core key simultaneously for 5 seconds to set steam heating time
(SE2) to preset steam heating time plus 1 minute (default 45+1min) => test function
+ for SC-Automatic

Preset Steam heating time until SC-Automatic (default 60min)


Press time key and adjust preset steam heating time from 20 - 120 minutes with timer
dial
+
Flushing time SC-Automatik (default 45 seconds)
Press time key and adjust ushing time of SC-Automatik from 30 - 90 seconds with
timer dial
+

Operation SC pump (oFF - continuous or on - pulsing)


Press time key and select „on“ or „oFF“ with timer dial

+
Show mode (on - oFF) SHO
Press time key and select „on“ or „oFF“ with timer dial

+
Setting new gas type (G20, G25, G30, G31, 13A)
Press time key, keep it pressed and select new gas type with timer dial
Conrm new gas type by pressing core temperature key once.
Corresponding gas blower speed is automatically adjusted
+ NOTE: After changing gas type a waste gas analysis must be carried out in the func-
tion test.

Presetting of CO2 screw in mm on gas valve after gas type modication / changing
gas valve
Press time key, keep it pressed and select with timer dial “ST“ for steam, “HA1“ for
+ hot air top or “HA2“ for hot air bottom (only 201/202) with timer dial;
Average lenght in mm of CO2 screw on gas valve is shown on timer display

Edition 10-2008
27
CM
Service level: SE -- Basic settings

Adjustment of installation altitude above sea level (since SW C1-06-05) -


500m - 4500m

+ Press time key, keep it pressed and select installaton altitude in 500m steps by timer
dial. Conrm altitude setting by pressing simultaneously core temperature key once

Adjusting speed of blower motor steam (+/ -10%)


(After blower speed adjustment the original rpm is shown in the temp. display, the
changed rpm is shown in the time display)
Press time key, keep it pressed and adjust displayed rpm with timer dial
+ SE9 = MIN rpm; SE10 = Start rpm; SE11 = MAX rpm
NOTE: After changing speed of blower motor a waste gas analysis MUST be carried
out in the function test.

Adjusting speed of blower motor hot air top (+/ -10%)


(After blower speed adjustment the original rpm is shown in the temp. display, the
changed rpm is shown in the time display)
Press time key, keep it pressed and adjust displayed rpm with timer dial
+ SE12 = MIN rpm; SE13 = Start rpm; SE14 = MAX rpm
NOTE: After changing speed of blower motor a waste gas analysis MUST be carried
out in the function test.

Adjusting speed of blower motor hot air bottom (+/ -10%)


(After blower speed adjustment the original rpm is shown in the temp. display, the
changed rpm is shown in the time display)
Press time key, keep it pressed and adjust displayed rpm with timer dial
+ SE15 = MIN rpm; SE16 = Start rpm; SE17 = MAX rpm
NOTE: After changing speed of blower motor a waste gas analysis MUST be carried
out in the function test.

Edition 10-2008
28
CM
Service level: F -- Function test
NOTE: In Function test components are NOT protected against overload!
Set DIP switch 3 to „ON“ position!

Function Connection Cabinet Time Comment


PCB display display
Steam 50%,
actual temp.B5 Gas:
Electric unit X24:(1-2) 1/0
steam generator no function

Steam 100% actual temp.B5 Gas:


X24:(1-2)+(5-6) 1/0
Electric unit steam generator no function

Hot air 50% actual temp.B1 Gas:


X24:(7-8) 1/0
Electric unit cabinet no function

Hot air 100% actual temp.B1 Gas:


X24:(7-8)+(3-4) 1/0
Electric unit cabinet no function

actual temp.B5 Electric:


Steam Gas unit BUS 1/0
B5 Dampfgenerator no function

Hot air top actual temp.B1 Electric:


BUS 1/0
Gas unit cabinet no function

Hot air bottom actual temp.B1 Electric:


BUS 1/0
Gas unit cabinet no function

Bottom Motor MAX


BUS Set rpm Act. rpm
rpm

Bottom Motor MIN


BUS Set rpm Act. rpm
rpm

Top Motor
BUS Set rpm Act. rpm
MAX rpm

Top Motor
BUS Set rpm Act. rpm
MIN rpm

Solenoid valve actual temp. Y2


X19:(2-4)
quenching B2 quenching 1/0

Solenoid valve X19:(1-3) Level electrode Y1


lling S2, 1 / 0 1/0

X18:(1-2) M4 Level electrode M4


SC Pump
X12:(1-4) S2 S2, 1 / 0 1/0

Buzzer X8:(1-2) 1/0

All Displays / LED

Relais Ultravent
only existing with
(door open X 23: (1-2-3) 1/0
connected UV
/ close)

no function

Edition 10-2008
29
CM
Service Level: F -- Function Test
Note: In function test components are NOT protected against overload!
Set DIP switch 3 to „ON“ position!

Function Connection Cabinet Time Comment


I/O pcb display Display
Gas blower Steam
BUS actual rpm Set CO2 Check CO2 value
MIN rpm

Gas blower Steam


BUS actual rpm
Start rpm

Gas blower Steam Adjust CO2 value with


BUS actual rpm Set CO2
MAX rpm CO2 screw

Gas blower Hot air top


BUS actual rpm Set CO2 Check CO2 value
MIN rpm

Gas blower Hot air top


BUS actual rpm
Start rpm

Gas blower Hot air top Adjust CO2 value with


BUS actual rpm Set CO2
MAX rpm CO2 screw

Gas blower Hot air bottom


BUS actual rpm Set CO2 Check CO2 value
MIN rpm

Gas blower Hot air bottom


BUS actual rpm
Start rpm

Gas blower Hot air bottom Adjust CO2 value with


BUS actual rpm Set CO2
MAX rpm CO2 screw

Edition 10-2008
30
CM
Software update CM units
1 General

To update a CM unit of new generation you need:


- CM-Software e.g. C-1-07.01.hex
- software „Megaload.zip“.
Both are available on the Rational Service internet page under:
„Technical documentation/Software update SCC-Line/CM“.

- download CM-Software e.g.“C-1-07.01.hex“


- download „megaload.zip“ to PC,
- open le„megaload.zip“,
- Start the program Setup.exe and follow the description on the screen,
- Start the program Megaload and carry out basic settings.

Open CM Software; e.g.: C-1-07.01.hex

Select desired interface on the PC, e.g. Com1

Transfer rate must be set to 19200 bps.

On the „Message“ window the progress of the download


software download is indicated.

Now You can load the software:


- direct from PC to CM unit, (see item 4 next page) or
- with Flash-Box 87.00.037 to CM unit, (see following items 2, 3).

2 Load software to Flash-Box

Flash-Box kit contains of: - Open lid of the


- Flash-Box Flash-Box
- Adapter cable RS 232 - Set DIP - switch
and USB-cable 2 to „ON“. (other
(only required for down switches remain in
loading the unit soft- the „OFF“ position)
ware to the Flash-Box).

- Connect RS 232 adapter cable to Flash-Box and to the selected interface (e. g. COM 1) of the PC.
- Connect USB-cable to Flash-Box and PC.
- After the USB cable was connected the les which are transferred will appear on the Message
window. An end sign indicates that the transfer is completed.
- On the Flash-Box set DIP- switch 2 to „OFF“ and 3 to „ON“ (the other switches remain „OFF“).
Flash-Box is ready for use.
Edition 10-2008
31
CM
3 Copy software from ash box to unit:

- Switch off unit with mode switch and open control panel;
- Connect RS 232 interface of CM pcb with ash box; 42.00.004

Transformer
0,1 AT
F1
2 AT
F2
42.00.047
2 AT
F6
X7
X16
0,1 AT

- Switch CM unit on. Displays of pcb remain off. Green LED of ash box starts X19 F6.1 X7

X19
X20

blinking.
X20

- After successful uploading the CM pcb will switch on; the green LED on the
ash box stops blinking and remains on continuously. X63
X18

X23

- Switch unit off and disconnect ash box. X31

on
1
RS 485

on
off
X30

3
- Unit is ready for operation; RS 232

4
X8
X12

RS 232 X16

X17
4 Load software via PC to CM unit: X26
X27
X50

- Switch off unit with mopde switch and open control panel X24
X2 X6 X4 X3

X32
X3

- Connect RS 232 interface of CM pcb with standard RS 232 cable to PC.


- Switch CM unit on. Displays of pcb remain off. The transfer status will be
displayed in a message window.
- After successful uploading the CM pcb will switch on;
- Switch unit off;
- Close megaload program and disconnect RS 232 cable.
- Unit is ready for operation;

To connect via USB adapter the driver must be installed on the PC.
Set driver with the following setting:
Bit: 9600
Data bit: none
Parity: 8
Stop bit: none
Flow control: none
Connect USB cable with ash box and PC
Start Megaloader
Connect null modem cable with ash box and USB Adapter
After connecting the USB cable the download is shown in the display window.

Edition 10-2008
32
CM
Fault tree: Changing CM pcb / replace EEPROM

2 reasons to follow below procedure:


- Changing of pcb (software version on replacement pcb is not known)
- Unit display „E1“ - replace external memory with new EEPROM

Disconnect unit from power supply


(Remove fuses F1 and F2)

Replace new PCB

Note:
Do NOT connect external EEPROM as software version of pcb might
not be compatible with pcb without updating!

Reconnect unit from power supply


(x fuses F1 and F2 back)

Software update of pcb to


C1-07-01 or later

Disconnect unit from power supply


(Remove fuses F1 and F2)

Reconnect EEPROM to pcb

Reconnect unit from power supply


(x fuses F1 and F2 back)

Error „E1“ still existing OK

Call Rational Service

Edition 10-2008
33
CM

Edition 10-2008
34
SCC
SCC Control panel

Edition 10-2008a
35
SCC
Comparing display of software version

Display up to software version Display since software version


SCC 01-07-12 SCC 02-01-01

1 1

2 2

3 3

4 4
13:45

Edition 10-2008a
36
SCC
Display since software version SCC 02-01-01
SelfCooking Control SelfCooking Control SelfCooking Control
Level 1 Level 2 Level 3

1 1 1
overnight
roast braise
roasting
2 2 2
roast with soft
low high
crackling roasting
3 3 3
overnight
roasting
soft cooking medium 62°C
4 4 4
13:45 13:45 close
door

Large roast Back to previous level

Pan fries CleanJet, HACCP, Delta T, E1/2


Start time, CDS, Descaling, Settings
Poultry
Selection of core temperature
Fish
Help: guide line for selected setting;
Side dishes practical hints for product to be used in the
respective SCC cooking process
Potato product
Store selected setting
Egg dishes/Desserts
Searing
Bakery products

Finishing

Edition 10-2008a
37
SCC
Display since software version SCC 02-01-01 to 03-01-05
Combi Steamer mode Setting of humidity

Setting of cabinet temperature

1 Setting of time
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Setting of core temperature


2
200°C E Moistening
3
Setting of fan speed (lowest level=intermittent)
continous
4
Cool Down

Function level E no link on I/O X20


No 230V on I/O X21
Function level
CleanJet CleanJet programs

Delta -T cooking - 1/2 Energy


1
Telephone Chef-Line, delete all programs,
CleanJet
program lock, buzzer setting, time setting
2
Start time Start time setting start time

3 Download and upload of unit data like customer


programs, HACCP and service data

4 Service level
Settings
Settings Settings

Settings am/pm
24 h Setting of time format

h:m
m:s Setting of time laps
08/22/03
1
22.08.03 Setting of date format
10:24
am/pm
24 h
h:m
m:s
°C / °F Setting of °C/°F
2
10/22/06
°C / °F IP Setting of language
22.10.06 english

3
english
reset to factory setting
english, °C, buzzer perm., h:min
4
buzzer, Setting of buzzer sound

Setting of display intensity

10:24 actual time IP IP Adress Setting CleanJet request


(only active when frame shows in red)

Edition 10-2008a
38
SCC
Display since software version SCC 02-01-01 to 03-01-05

1
Service Info Service Info: Display of pending service faults

2
Descale Descaling program: automatic process
Descale
empty steam generator (Door must be open!)
3

CDS
CDS Display of scale level inside steam generator
4
Typ Typ Display of software version

1 No: E11SE0707200.... Serial number


No: E11SE0707200.........

SW: SCC - 03 - 01 - 04 Software version


2
SW: SCC - 03 - 01 - 04 Mod: SCC_101 - Model and size
3
Mod: SCC_101 humidity emergency control currently active

4 humidity emergency control was active since last switch


English ON (will not be displayed when in „dry heat mode“)

English selected language

1
Chef Line Chef Line Display phone number of Chef-hotline

Prog erase all customer programs


2
Prog
h:m Setting time in hours/minutes (h:m) or
m:s
3 h:m
minutes/seconds (m:s)
m:s Prog
setting buzzer (sound-duration)
4
Prog setting existing SCC process or program can be
copied and get an index number, i.e. 1; name can
be edited and changed; „Program lock“
Password: 12345; TTREU

Edition 10-2008a
39
SCC
Data downloading

Prog Copy customer program to stick


1
Prog Prog Prog
Reload customer programs from stick to unit
Prog
2 Erase customer programs
Prog HACCP
HACCP Download of HACCP-Data
3 update
Software Info update Software updates (Icon only shows when unit detects
update valid software on the USB stick)
4
Info Download of service data to stick.
P, H, I 05, S05
P, H, I 05, S05 Only shows when USB stick is connected

Programming

Select customer program with central dial


Prog

Give program name


new (blank - between _ and @ sign)

1
Roast
existing SCC process or program can be copied
copy and get an index number, i.e. 1; name can be
2 edited and changed;
level
new
control
3
Change parameter and / or cooking mode of
change program in a non-active program;
copy change

4
conrm change by:
erase

selected program ashes; conrm delete by


erase pressing again;

1. Give program name


level
2. Store
control 3. select mode, temperature, time (in minutes
and seconds) or core temperature,
4. Additional program with identical mode and
temperature, but different time can be stored
and selected alternating after pre-heating;

Edition 10-2008a
40
SCC
CleanJet

CleanJet rinse without


Rinse with water only; cabinet will be dried out;
Tabs

rinse Rinse with 1 tab for cleaning after steaming;


1
rinse without
rinse interim Rinse with 1 cleaner tab for cleaning in between
Tabs
cleaning cooking cycles; no drying of cabinet;
2
interim
light
cleaning
light Cleaning of light soiling with drying of cabinet
3
medium strong
medium Cleaning of medium soiling with drying of cabinet
4
CleanJet
strong Cleaning of strong soiling with drying of cabinet

Indicated number of tabs can be changed from software 03-01-01!


If unit shows Servcie 25 check if water hits the left rack at levels 3-4. Refer to fault tree at end
of manual.

Interrupting CleanJet programs


- A CleanJet program can only be interrupted by switching the unit off and back on again.
- After restarting the unit “CleanJet interrupt” is shown and the buzzer sounds for 20 seconds.
- If the interrupt key was not touched within 20 seconds, then the CleanJet program continuous
- If the interrupt key was touched, then the interrupt program starts. Next the request for removing the
tabs is coming up.
- After the door was opened and closed again, then the interrupt program starts with a duration of 10
minutes
- The interrupt program can also be aborted by switching the unit of and back on again. In this case
cabinet must be rinsed manually and by pressing the arrow back key the cleanjet function can be
stopped

Interrupting descaling program SCC:

As long as no descaler was lled into the steam generator the „Arrow back“ in window 1 is still
showing.
After the descaler was conrmed to be lled the only way to interrupt the descaling process is to:
- Switch unit OFF and ON again- Press „Abort“
- Remaining time of 1:08 will be displayed
- If now the key „Aborted“ is pressed again and the unit is switched OFF and ON again a
remaining time of 23 min will show.
- After another 2 min this time display will drop to 5 min
- Now the steam generator will be ushed 2x. After this the „Arrow Back“ will be shown.
- By touching this key the descaling program will be exited

Note: Rinse the cabinet thoroughly with fresh water and operate the unit in steam mode for some
minutes.

- Now the unit can be accessed for cooking again.

Edition 10-2008a
41
SCC
Display Unit Index “E” since software version SCC 04-01-01
Function level
CleanJet CleanJet programs

1
Telephone Chef-Line, delete all programs,
program lock, buzzer setting, time setting
2
CleanJet Start time Start time setting start time

3 Download and upload of unit data like customer


Settings programs, HACCP and service data

4 Service level

Settings Settings

Settings am/pm
24 h Setting of time format

h:m
m:s Setting of time laps
08/22/03
1
22.08.03 Setting of date format
10:24
am/pm
24 h
h:m
m:s
°C
Setting of °C/°F
2 °F
10/22/06 °C
22.10.06 °F IP english Setting of language
3
english
reset to factory setting
english, °C, buzzer perm., h:min
4
buzzer, Setting of buzzer sound

Setting of display intensity


10:24 actual time IP IP Adress
Setting CleanJet request
Half energy (only active when frame shows in red)

Chef Line
Display phone number of Chef-hotline
Prog
1
erase all customer programs
Chef Line
h:m
m:s
Setting time in hours/minutes (h:m) or
2 minutes/seconds (m:s)
Prog
setting buzzer (sound-duration)
3 h:m
m:s Prog Prog setting existing SCC process or program can be
copied and get an index number, i.e. 1; name can
4 be edited and changed; „Program lock“
Password: 12345; TTREU

only possible with manual mode selected

Edition 10-2008a
42
SCC

Display Index “G” since software version SCC 04-01-01


Combi Steamer mode Setting of humidity

Setting of cabinet temperature

1 Setting of time
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Setting of core temperature


2
200°C E Moistening
3
Setting of fan speed (lowest level=intermittent)
continous
4
Cool Down

Function level E no link on I/O X20


No 230V on I/O X21
Function level
CareControl
Indication of care status

CleanJet
+ care CleanJet programs
1
Telephone Chef-Line, delete all programs,
CareControl program lock, buzzer setting, time setting
2
CleanJet
+ care Start time Start time setting start time

3 Download and upload of unit data like customer


Settings programs, HACCP and service data

4 Service level

Settings Settings

Settings am/pm
24 h Setting of time format

h:m
m:s Setting of time laps
08/22/03
1
22.08.03 Setting of date format
10:24
am/pm
24 h
h:m
m:s
°C
Setting of °C/°F
2 °F
10/22/06 °C
22.10.06 °F IP english Setting of language
3
english
reset to factory setting
english, °C, buzzer perm., h:min
4
buzzer, Setting of buzzer sound

Setting of display intensity


10:24 actual time IP IP Adress
Setting CleanJet request
Half energy (only active when frame shows in red)

Edition 10-2008a
43
SCC
Display Cleanjet +Care Index “G” (10-2008)
Software SCC 04-01-01
CareControl

CleanJet rinse without


Rinse with water only; cabinet will be dried out;
Tabs
Air Bafe
rinse Rinse with 1 tab for cleaning after steaming;
Care Container
1
rinse without
rinse interim Rinse with 1 cleaner tab for cleaning in between
Tabs
cleaning cooking cycles; no drying of cabinet;
2
interim
light
cleaning
light Cleaning of light soiling with drying of cabinet
3
medium strong
medium Cleaning of medium soiling with drying of cabinet
4

strong Cleaning of strong soiling with drying of cabinet

Intelligent cleaning process: The unit recognizes automatically the likely soiling of the
cabinet using the data of used cooking programs, cooking temperatures and running times.

Cleanjet demand
The customer usage (based on used cooking programs, cooking tem-
peratures and running times) determines the number of red bars in the
display “Cleanjet demand” ==> Intelligent cleanjet process.
If all bars show in red, “Care Control” is displayed.

CDS display
CDS The number of pulses of the CDS sensor determines the number of red
bars in the CDS display.
If the customer always uses the recommended Care tabs when using
cleanjet, the steam generator will stay free of scale and the display will
not change to red bars.

Display Care Control


CareControl The combination of the above mentioned information is a measure of the
overall care status of the unit and as such the customers daily cleaning
pattern
Less cleaning (and less usage of care tabs) causes less blue bars.
Should the customer continue the low level cleaning pattern the bars will
start showing in red.

+ CDS = CareControl

Edition 10-2008a
44
SCC
SCC Electric - Basic principle

B1 F4
B6 - B11

M3
S4

S2

B5 P1
F3

M1

B4
M4

Care S3

M12

Y1 Y3 Y4
B2

S11

Y2
M6

M7 S12

B1 Thermocouple interior cabinet


B2 Thermocouple quenching
B4 Thermocouple humidity
B5 Thermocouple steam generator (preheat, 180°C (356°F) max)
B6-B11 Thermocouples core temperature
F3 Safety thermostat steam generator 160°C (320°F)
F4 Safety thermostat interior cabinet 360°C (680°F)
Y1 Solenoid valve lling
Y2 Solenoid valve quenching
Y3 Solenoid valve moistening
Y4 Solenoid valve care
M1 Fan motor bottom
M3 Humidity ap motor
M4 SC-pump
M6 CleanJet pump
M7 Motor drain valve / ball valve
M12 Care pump
S2 Level electrode
S3 Door reed switch
S4 Micro switch humidity motor
S11 CDS sensor
S12 Micro switch drain valve
P1 Pressure sensor humidity

SCC 201/202 only:


M2 Fan motor top with jumper ( oor units only)

Edition 10-2008a
45
SCC
Parts identification
(no CareControl)
17

19
20
1 3 18
2
21
4

5
7

10 22

9
11
12 13
14
23
15
16

1 12
2 13
3 14
4 15
5 16
6 17
7 18
8 19
9 20
10 21
11 22

Edition 10-2008a
46
SCC
Parts identi cation CareControl

2
1

2 4
11

3
1
2
3
4
11
4

11

Edition 10-2008a
47
SCC

General information to software version SCC 04-01-01


Software SCC 04-01-01 can also be used for units with index „E“ (from 04-2004).

With this software you have the following options:

Using the button “Cleanjet request” you can select the “Intelligent Cleanjet request”.
In this case the cleanjet request will be based on used cooking programs, tempratures
and cooking duration.

Selecting Cleanjet you will see the below symbol in window 4 of your display:

The second setting to choose is Cleanjet request based on cooking time only (as known from older
software versions).
In order to deselect the Cleanjet request (turn symbol from red to blue again) select time functions
and setb time to “0”..

In Service Mode Basic Settings position 26 you select „Softwater“ ON to indicate only the half
amount of detergent tabs when cleanjet is choosen. The individual tab setting (as available since
software SCC 03-01-01) is no more existing.

Software SCC 04-01-01 in units with index „G“ (from 10-2008)

Basic Settings 26 „Softwater“


In Service Mode Basic Settings position 26 you select „Softwater“ ON to indicate only the half
amount of detergent tabs when cleanjet is choosen.

Basic Settings 28 „Selftest“:


After installation the unit will ask the user to start a Selftest. Water MUST be connected!
After the Clima Control valve and the drain valve have initialised the steam generator will ll,
SC pump will start shortly and Y1 will rell again.
In case the temperatures of B1, B2 and B4 are below 40°C now “Start” will be displayed.
After pressing “Start” the unit will adapt to the present installation conditions (duration appr. 15 min).
Should the unit be installed later at a different location, this “Selftest” can be re-initialised by setting
“Selftest” to ON in basic settings position 28.

Basic Settings 29 „Warranty“:


After rst switch on the unit will prompt the customer to register and validate his second year war-
ranty online under www.rational-ag.com/warranty.
This prompting will discontinue after 4 days.
After registration a warranty certicate will be issued:
In case the unit was installed in a show room or exhibition, this prompting can be re-initialised by set-
ting “Warranty” to ON in basic settings position 29.

Basic Settings 30 „Steam corrosion control“


The unit automatically recognises if the customer used it predominantely in steam mode. In case this
usage is more than 90% during the last 20 hours of operation the unit will prompt a Cleanjet request
daily regardless of the total duration of cooking time

Basic Settings 31 „Care Control Reset“


By setting the switch to “ON” all Care Control bars will be set to blue.

Edition 10-2008a
48
SCC
Controling the SC pump and solenoid valves before starting the cleanjet process:

If the Cleanjet Start key is pressed the unit will check rst for the proper function of the SC pump and
the solenoid valves.
The SC pump is operated shortly until the level electrode shows low water.
In case of failure “Servcie 10” is displayed and Cleanjet can not be started.
Y1 lling solenoid valve is started, function checked by CDS sensor
In case of failure “Low Water” will be indicated
Y3 moistening solenoid valve is started, function checked by CDS sensor
In case of failure Service 41
Y4 care solenoid valve is started, function checked by CDS sensor
In case of failure Service 42
All solenoid valves are switched off, CDS shall not send any pulses;
In case of failure Service 43

New Service Error codes

Service 40
Care pump faulty or does not ll enough care solution into steam generator;
- After lling of the care solution into the steam generator the CDS sensor sends too many pulses
until the level electrode recognises water.
- Cleanjet nishes without care phase;
- Reset by successfull completion of Cleanjet process;

Service 41
- Solenoid valve Y3 defective or moistening nozzle blocked; CDS does not send any pulses;
- Reset error by successfull CDS measuring during next Cleanjet start;

Service 42
- Solenoid Y4 Care defective or hose to care container vlocked or kinked; CDS does not send any pulses;
- Reset error by successfull CDS measuring during next Cleanjet start;

Service 43
- CDS sensor sends always pulses; Solenoid Y1, Y3 or Y4 is passing water
- Reset error by successfull CDS measuring during next Cleanjet start (Self test)

Service 44
- No temperature raise during recognised by B5 during steaming time while being in Cleanjet phase
- Reset error by successfull B5 tempoerature measuring during next Cleanjet;

Service 110
- Malfunction of SC pump during the time when Care solution was inside the steam generator,
- Reset error by successfull completing a cleanjet abort cycle;

Service 120
- After operating care pump M12 (lling care solution into steam generator) and topping up with water (Y1)
the level electrode does not recognise water;
- Y1 or level electrode defective;
- Display only after twice starting lling solenoid Y1 yet no water is detected;
- Reset error by successfull completing a cleanjet abort cycle;

Edition 10-2008a
49
SCC
It is possible to abort the cleanjet program. However the abort program of 30min. can not be short-
ened again as the steam generator must be neutralised from possible remaining care solution.

Cleanjet Abort program

During the abort program the steam generator will first be filled with Y1. After draining the steam eg-
nerator it will be filled a second time to a level above the level electrode. After a second draining the
steam generator will fill again exactly to the level electorde.
In case the level electrode does not recognise the water Error 120 will be shown.
At the end of the abort program a short steam period and rinsing the cabinet with Cleanjet pump will
follow.

The duration of steam heating time unitl next SC automatic is now 120min (units with index “G”) .
However should the steam generator develop scale because the customer does not use the care
tabs, this time will automatically be reset to 60 minutes.

Edition 10-2008a
50
SCC
Difference SCC Index „E“ versus Index „G“ SCC Care Control
B1 F4
B6

M3

S4

S2

B5
P1
F3

Index „E“ M1

B4
M4

S11
B2

Y1 Y3
Y2
M6

M7 S12

B1 F4
B6 - B11

M3
S4

S2

B5 P1
F3

M1

Index „G“ B4
M4

Care S3

M12

Y1 Y3 Y4
B2

S11

Y2

M6

M7 S12

Edition 10-2008a
51
52
Sequence Cleanjet+Care Process: 1. step - Cleaning cabinet; example: SCC 61, Index G
SCC

Prepare Cleanjet Cleanjet Phase 1 Cleanjet Phase 2 Prepare for care phase

SC Pump M4 1
0

Solenoid Y1 lling steam generator 1


Function test (CDS) 0

Solenoid Y3 moistening 1
Function test (CDS) 0

Solenoid Y4 Care 1
Function test (CDS) 0

Drain valve M7 1
0

Edition 10-2008a
Solenoid Y2 quenching
Filling quenching box (pre-cleaning) 1
Level control by prm signal M1 0

Solenoid Y3 moistening 1
Filling quenching box Phase 2 0
level control by CDS

Cleanjet pump M6 1
1. Phase Cleanjet 0
2. Phase Cleanjet

Steam heating
Pre heating steam generator
Steam Cabinet 90°C
Sequence Cleanjet+Care Process: 2. step - Care Steam generator and cabinet; example: SCC 61, Index G

Prepare care solution Care process Neutralising steam generator and cabinet
Solenoid Y4 Care
Care Tabs are disolved in several setps 1
Drain care solution from container 0

Care Pump M12


Pump care solution into steam generator 1
Pump remaining care solution from container 0

Drain valve M7 1
0

Solenoid Filling Y1
Topping up of care solution above level electrode 1
Fill steam generator 0

SC-Pump M4 , Partial separation of care solution


from steam generator to quenching box 1
Rinse steam generator 0

Edition 10-2008a
Level electrode S2 1
0
Service 120 Service 110
Solenoid Moistening Y3
Topping up of care solution for cabinet 1
0

Steam heating element to 80° water temperature 1


Neutralising of cabinet and steam generator 0

Cleanjet Pump M6 1
Pumping of care solution through cabinet 0

53
SCC
SCC
SCC pcb (42.00.002)

X7 X8 Add on X2 B6-11 thermocouple core probe


Add on X3 B1 thermocouple interior cabinet
Add on X4 B2 thermocouple quenching
Add on X5 B4 thermocouple ClimaPlus
42.00.002 REV 802 X12
Operator PCB Add on X6 B5 thermocouple Steam generator
X11
Add on X10 Central dial
X5 X2 X6 X4 X3

A3 Add on pcb X1 Add on X50 External EEPROM


CPU Add on X51 BUS interface

X7 X8
and power supply for cpu from I/O pcb

X50 Add on X52 RS232 interface


X103
Add on X53 USB interface (up to 12-2005)
Add on X54 USB intefarce
CPU
Add on X102 TouchPad connection

Battery
V10 V9 V8
X1 P1 pressure sensor

X51 X10 X2 Free

X102
X7 200 - 240V input to I/0 Switch
X54
X52 X8 Buzzer
X11 ClimaPlus motor / Micro switch
X2
X110 X12 Level electrode
X110 Power suply for display 2,5 - 0 - 2,5

LED Code: SCC PCB

Green LED on - ok

Red LED blinks 1x during re-booting when switching on - ok

Green LED off - : Bus cable defective; CPU defective; I/O pcb or transformer defective

Red LED on: CPU defective

Red LED doesn‘t blink during re-booting when switching on - CPU defective

Yellow LED blinking: No operational software / CPU defective

Edition 10-2008a
54
SCC
New I/O PCB SCC (42.00.064P)
Wires of pcb edge connectors are pointing to component side of pcb!
24 25 26
X 23.1

X 24.1

X 25.1

X 26.1
23
X 75 M
~
230 V

75 Y4 M12 SSR2: B- 12 V DC 16 V DC

A1

A2
SSR2: A-
2A T SSR1: B- _
+ M
X 21.1 + 12V SSR1: A-
S12
12 V DC
K1:L1
21 F2: N 2A T
230 V M7 12 V DC

X 20.1 S3 27
X 27.1
12 V AC

20 T1 14
11,5 V AC

X 14.1
X 19.1 N LED Gr
LED Ye
H1 11,5 V
AC 13
A1

A2

Y1 X 13.1
Y1
12 V DC

19
230 V
GND 15
A1

A2

Y2
Y2 OUT IN
X 15.1
CDS-HALL
230 V

17
A1

A2

Y3
Y3
X 18.1 230 V 4 3 2 1 X 17.1
M4
230 V ON
M
18 ~
16
M6
230 V
M
~
X4 X3 X 16.1

BUS BUS
18: SC-pump M4, Cleanjet pump M6
19: Solenoid vales Y1-lling, Y2 - quenching, Y3 - moistening
20. Energy optimizing plug with link on 5-6 used only on I/O pcb with 12 relais card!
21. 230V input
75. Care pump M12 and Care solenoid Y4 (free when used in Index “E” unit)
23. Connection to Ultravent (used for Ultravent without BUS connection only)
24. Output 12VDC to SSR
25. Output 12VDC to M7 drain valve, S12 micro switch drain valve
26. free
27. Output 12VDC to door contact
14. Input from Control transformer T1, 11.5V interior light, 12V CPU,
13. Output 11.5VAC to interior cabinet light
15. Output 12VDC to CDS sensor
17. Link Care unit (only existing when build into an Index “G” unit)
16. free
X3, X4. BUS connection

LED Code: I/O PCB

Green LED on - ok

Green LED off during operation ok

Yellow LED always blinking: unit switched off, unit in booting process, DIP switches not all
set to OFF, bus connection defective
Green LED off: I/O PCB defectice, Transformer defective

Edition 10-2008a
55
SCC
Fan motor SCC 40.00.274

Jumper
LED

Jumper 40.01.581 is used on oor model 201 and 202 for top position motor only!
Jumper is not used on models 61 - 102 with one motor only!
(Service 34 will be shown when jumper is set wrongly)

LED code fan motor SCC and CM from 04/2004


Reason Remedy

1x Motor doesn’t start, no changing Check for motor blockage or change motor.
signal from hallsensor
2x Voltage too low on motor pcb Check supply voltage or
change motor.
3x Voltage too high on motor pcb Check supply voltage or
change motor.

4x rpm measurement defective Change motor.

5x Motor pcb temperature >105°C Check cooling system (cooling fan, air
intake lter), otherwise change motor

6x Supply voltage <80V Check power supply


(F1-F2)

7x Motor pcb defective Change motor.

8x Motor pcb defective Change motor.

Fan motor SCC 40.00.276 for units 3AC 400-480V (without neutral)

Edition 10-2008a
56
SCC
Clima Plus Control SCC

The calculated humidity inside the cabinet is based on:


1. Voltage output signal P1 (depending on fan motor speed, ref: function test #5)
2. Temperature B4 (thermocouple behind motor mounting plate)
3. RPM signal of the fan motor (via BUS signal)
The offset voltage of P1 (Motor not turning) is appr.: 0.45 - 0.55V

Differential pressure sensor

P1

Thermocouple rpm measurement


humidity control
ClimaPlus

B4 RPM

Basic rule: The less humid, the higher is the voltage of P1,
The higher the rpm, the higher the voltage of P1.

Example: SCC 101 E

RPM P1 (approx. Volt) Clima Status (approx. value in Pascal)

Dry 1,1 Indicated values shall NOT be “0” or “85000”


Speed 500rpm Wet 0,7
Combi 0,6 If “0” or “85000” is indicated
re-calibration is needed
Dry 2.3
Speed 1250rpm Wet 1.7
Combi 1.5

Dry 2.9
Speed 1800rpm Wet 2.4
Combi 1.9

Dry 3,1
Speed 1900rpm Wet 2.5
Combi 2.2
Edition 10-2008a
57
SCC

Edition 10-2008a
58
SCC
SCC - Sequence of events
Steam: Temperature range 98-103°C (208-218°F)
B1 F4
B6 - B11

M3
S4

S2

B5 P1
F3

M1

B4
M4

Care S3

M12

Y1 Y3 Y4
B2

S11

Y2
M6

M7 S12

Function step Responsible sensor

1 Select Wet heat (Temp 98-103°C (208-218°F))

2 Select time or core temperature

3 Close cabinet door Reed switch S3

4 Check water level inside steam generator Level electrode S2 inside Steam Gen

5 Time based preheating of steam generator, Thermocouple B5 inside Steam Gen.


if B5 is below 85°C (185°F)
6 Timer starts after successful preheating Logic on PCB

7 Steam production up to saturation in cabinet Pressure sensor P1, Thermocouple B4


rpm motor via BUS
8 Adding of Hot Air from 70°C (158°F) Cabinet sensor B1
only possible, if 70% humidity reached
9 Quenching (set to 70°C/158°F) Thermocouple B2

Note: Steam heating only active when humidity ap (S4) is in closed position!

Additional functions possible: 4 Fan speeds (Standard = Level 3), pulsed fan wheel, ½ Energy,
HACCP output, T.

Edition 10-2008a
59
SCC
SCC - Sequence of events
Low temperature steam: Temperature range 30-97°C (85-207°F)
B1 F4
B6 - B11

M3
S4

S2

B5 P1
F3

M1

B4
M4

Care S3

M12

Y1 Y3 Y4
B2

S11

Y2

M6

M7 S12

Function step Responsible sensor


1 Select Wet heat (Temp 30-97°C (85-207°F))

2 Select time or core temperature

3 Close cabinet door Reed switch S3

4 Check water level inside steam generator Level electrode S2 inside Steam Gen

5 Time based preheating of steam generator, Thermocouple B5 inside Steam Gen.


if B5 is below 85°C (185°F)
6 Timer starts after successful preheating Logic on PCB

7 Steam supply until set temperature inside cabinet Cabinet sensor B1


is reached

8 Adding of Hot Air from 93°C (200°F) possible Cabinet sensor B1


(only 50%)
9 Quenching (set to 70°C/158°F) Thermocouple B2

Note: Steam heating only active when humidity ap (S4) is in closed position!

Below 98°C fan at lowest speed when no energy required for longer than 2 minutes.

Additional functions possible: 4 Fan speeds (Standard = Level 3), pulsed fan wheel, ½ Energy,
HACCP output, T.

Edition 10-2008a
60
SCC
SCC - Sequence of events
Forced steam: Temperature range 104-130°C (219-266°F)
B1 F4
B6 - B11

M3

S4

S2

B5 P1
F3

M1

B4
M4

Care S3

M12

Y1 Y3 Y4
B2

S11

Y2

M6

M7 S12

Function step Responsible sensor

1 Select Wet heat (Temp 104-130°C (219-266°F))

2 Select time or core temperature

3 Close cabinet door Reed switch S3

4 Check water level inside steam generator Level electrode S2 inside Steam Gen

5 Time based preheating of steam generator, Thermocouple B5 inside Steam Gen.


if B5 is below 85°C (185°F)
6 Timer starts after successful preheating Logic on PCB

7 Steam supply until saturation is reached inside Pressure sensor P1, Thermocouple B4
cabinet rpm motor via BUS

8 Adding of hot air only when humidity is above 85% Cabinet sensor B1

9 Quenching (set to 70°C/158°F) Thermocouple B2

Note: Steam heating only active when humidity ap (S4) is in closed position!

Additional functions possible: 4 Fan speeds (Standard = Level 3), pulsed fan wheel, ½ Energy,
HACCP output, T.

Edition 10-2008a
61
SCC
SCC - Sequence of events

Combi steam: Temperature range 141-300°C (286-572°F)


B1 F4
B6 - B11

M3

S4

S2

B5 P1
F3

M1

B4
M4

Care S3

M12

Y1 Y3 Y4
B2

S11

Y2

M6

M7 S12
Function step Responsible sensor

1 Select Wet and Dry heat (Temp 141-300°C (286-572°F)

2 Select time or core temperature

3 Close cabinet door Reed switch S3

4 Check water level inside steam generator Level electrode S2 inside Steam Gen

5 Time based preheating of steam generator, Thermocouple B5 inside Steam Gen.


if B5 is below 85°C (185°F)
6 Timer starts after successful preheating Logic on PCB

7 Heat up cabinet with Hot Air until set temperature Cabinet sensor B1
is reached;
Priority Hot Air

8 Adding of steam up to set steam saturation Pressure sensor P1, Thermocouple B4


rpm motor via BUS

9 Quenching (set to 70°C/158°F) Thermocouple B2

Note: Steam heating only active when humidity ap (S4) is in closed position!

Additional functions possible: 4 Fan speeds (Standard = Level 3), pulsed fan wheel, ½ Energy,
HACCP output, T.

Edition 10-2008a
62
SCC
SCC - Sequence of events
Finishing: Temperature range 30-140°C (86-284°F)
B1 F4
B6 - B11

M3
S4

S2

B5 P1
F3

M1

B4
M4

Care S3

M12

Y1 Y3 Y4
B2

S11

Y2

M6

M7 S12
Function step Responsible sensor

1 Select Wet and Dry heat (30-140°C (86-284°F))

2 Select time or core temperature

3 Close cabinet door Reed switch S3

4 Check water level inside steam generator Level electrode S2 inside Steam Gen

5 Time based preheating of steam generator, Thermocouple B5 inside Steam Gen.


if B5 is below 85°C (185°F)
6 Timer starts after successful preheating Logic on PCB

7a Electric units: alternating Hot air: Cabinet sensor B1


8 s Hot air supply Steam: Pressure sensor P1, Thermocou-
8 s Steam supply ple B4 rpm motor via BUS
7b Gas units: alternating Hot air: Cabinet sensor B1
20 s Hot air supply Steam: Pressure sensor P1, Thermocou-
20 s Steam supply ple B4 rpm motor via BUS
8 Quenching (set to 70°C/158°F) Thermocouple B2

Note: Steam heating only active when humidity ap (S4) is in closed position!

Below 98°C fan at lowest speed when no energy required for longer than 2 minutes.

Additional functions possible: 4 Fan speeds (Standard = Level 3), pulsed fan wheel, ½ Energy,
HACCP output, T.

Edition 10-2008a
63
SCC
SCC - Sequence of events
Hot air: Temperature range 30-300°C (86-576°F)
B1 F4
B6 - B11

M3

S4

S2

B5 P1
F3

M1

B4
M4

Care S3

M12

Y1 Y3 Y4
B2

S11

Y2

M6

M7 S12

Function step Responsible sensor

1 Select Dry heat

2 Select time or core temperature

3 Close cabinet door Reed switch S3

4 Timer starts at once Logic on PCB

5 Heating of cabinet with Hot air to set temperature Cabinet sensor B1

6 Quenching (set to 70°C/158°F) Thermocouple B2

Below 98°C fan at lowest speed when no energy required for longer than 2 minutes.

Additional functions possible: 4 Fan speeds (Standard = Level 3), pulsed fan wheel, ½ Energy,
HACCP output, T.

ClimaPlus permanently measures the humidity evaporating from the food.


If needed the clima plus valve is opened to reduce the humidity to the set value.

Edition 10-2008a
64
SCC
Service level SCC
1) Switch on unit
on
2) Set DIP 1 on operator PCB to „“ON““ position
1 2 3 4

3) Press service key

4) On the displays the following available Service - modules will be shown

Diagnostic

Running Times

Basic Settings

Function Test

5) Activate selected service module by push on display or push on central dial

6) Deactivate selected service module by pushing on “return“ symbol

Returning to SCC display / cooking mode only possible from Diagnostic mode!

1 - DIAGNOSTIC

Cabinet B1

130°C 345°C
RESET
act max

on

7) Set DIP 1 on operator PCB to “OFF“ position to deactivate Service level


1 2 3 4

Starting with software version 01-07-02 gas related information is not shown on electric units!

Function data entry through central dial: press dial icon rst, frame will turn to red ==> only
no the value can be changed.

Edition 10-2008a
65
SCC

Edition 10-2008a
66
SCC
Diagnostic mode SCC

DIAGNOSTIC

1 - Cabinet B1

2 - Quenching B2 17 - Clima Motor


M3 / S4

3 - Not used B3 18 - Hot Air

4 - Humidity B4 19 - Steam

5 - Steam Generator B5 20 - SC Automatic

6-11 - Core Temp B6-11


21 - Volume

12 - Temperature PCB 22 - M6 CleanJet pump


Y2 - Quenching Solenoid

13 - Level Electrode S2
23 - M7 Drain valve
S12 Micro switch

14 - Door Contact S3 23.1 M12 Care motor


Y4 Solenoid care

15 - Clima 24 - Service Error history


P1 - B4 - RPM

16 - Clima Status 25 - Gas Error history

16.1 - Cal.Geodat
Auto. Calibration

Edition 10-2008a
67
SCC
Diagnostic mode SCC

1 - DIAGNOSTIC

Cabinet B1 - Temp. range: -30 - 340°C (-22 - 644°F)


- 900°C (655°C until SW version 01-07-08)
broken thermocouple or loose plug
130°C 345°C - act: actual temperature
RESET
act max - max: maximum recorded temperature
- to reset max value press RESET

2 - DIAGNOSTIC

- Temp. range: -30 - 340°C (-22 - 644°F)


Quenching B2 - 900°C (655°C until SW version 01-07-08)
broken thermocouple or loose plug
- act: actual temperature
70°C RESET 95°C - max: maximum recorded temperature
act max - to reset max value press RESET

3 - DIAGNOSTIC

not used

- B3 free, no function
900°C RESET 900°C

4 - DIAGNOSTIC

- Temp. range: -30 - 340°C (-22 - 644°F)


Humidity B4 - 900°C (655°C until SW version 01-07-08)
broken thermocouple or loose plug
- act: actual temperature
130°C 345°C
RESET - max: maximum recorded temperature
act max
- to reset max value press RESET

5 - DIAGNOSTIC

- Temp. range: -30 - 340°C (-22 - 644°F)


Steam Generator B5 - 900°C (655°C until SW version 01-07-08)
broken thermocouple or loose plug
104°C 115°C
- act: actual temperature
RESET - max: maximum recorded temperature
act max
- to reset max value press RESET

Edition 10-2008a
68
SCC
Diagnostic mode SCC

6-11 - DIAGNOSTIC

- Temp. range: -30 - 340°C (-22 - 644°F)


Core Temp. B6 -11 - 900°C (655°C until SW version 01-07-08)
broken thermocouple or loose plug
- act: actual temperature
104°C RESET 115°C - max: maximum recorded temperature
act max
- to reset max value press RESET

12 - DIAGNOSTIC

- Temp. range: -30 - 85°C


Temperature PCB - act: actual temperature
- max: maximum recorded temperature
- to reset max value press RESET
130°C RESET 345°C
act max - above 75°C (167°F) Warning=> Clean air lter
- above 85°C (185°F) => Service 29

13 - DIAGNOSTIC

Level Electrode S2 S2 = 1 => Water level reached


S2 = 0 => Water level too low
S2 1-0
Y1 0-1 Y1 = 0 => Filling solenoid not active
Y1 = 1 => Filling solenoid active

14 - DIAGNOSTIC

Door contact S3
1 => Door closed
1-0 0 => Door open

15 - DIAGNOSTIC

Default: 0,4 - 0,55V (Value when fan motor not turning)


Clima
P1 - B4 - RPM
Output signal (out):
Default out ca. 1,3 - 1,6V Combination 200°C
0,48V 2,24V ca. 1,5 - 1,9V Steam 100°C
ca. 2,5 - 3,0V Hot air 60°C
B4 85% rpm
145°C 1850
Edition 10-2008a
69
SCC
Diagnostic mode SCC

16 - DIAGNOSTIC

Clima Status - Display of calibration values relative to the different motor


speeds and unit size;

Cal. Speed 1 Error - Normal values between 72000-130000


xxx rpm ---

Dry Wet Combi


xxxx xxxx xxxx

16.1 - DIAGNOSTIC
Automatic Humidity calibration

Cal.Geodat AFTER manual calibration this feature is set to „OFF“.


Auto. Calibration Do not reset to „ON“ after manual calibration.
When „ON“ Autocalibration will be done when cabinet is cold
-1.0000 RESET 1.0000 and the steam generator is preheating;
m.val a.val

ON
1.0000 is only shown when autocalibration is „OFF“

17 - DIAGNOSTIC

Clima Motor M3: Motor ClimaPlus Flap


S4: Micro switch ClimaPlus ap
No steam production, when S4 is „0“ => open!
M3 0-1

S4 1-0

18 - DIAGNOSTIC
possible values:
0: hot air heating off
Hot Air
50%: hot air heating 50%
100%: hot air heating 100%
50%

19 - DIAGNOSTIC

Steam
possible values:
0: steam heating off
100% 50%: steam heating 50%
100%: steam heating 100%

Edition 10-2008a
70
SCC
Diagnostic mode SCC

20 - DIAGNOSTIC
Window 3:
- 53min since last SC -automatic
SC Automatic - Pressing Test => time will be set to set time plus 1 minute

Window 4:
53min Test
- 45sec: Preset SC-duration (20-90sec)
- 60min: Preset SC-time (20-90min)
45sec 60min

21 - DIAGNOSTIC

Calccheck 3,2l: Release volume for indication CalcCheck


Volume

Fill 3,6l: actual measured water content steam generator


Calc- 3,2L Norm 4,2l: Volume when steam generator is new and clean
check
Fill Norm
3,6L 4,2L

22 - DIAGNOSTIC

M6 CleanJet Pump
Y2 Quenching Sol. M6: CleanJet Pump
Y2: solenoid valve quenching
M6 0-1

Y2 0-1

23 - DIAGNOSTIC

M7 Drain valve motor


S12 Micro switch M7: Drain valve motor
S12: Micro switch drain valve
M7 0-1

S12 1-0

23.1 - DIAGNOSTIC

M12 Care motor


M12 Care motor Y4 Care Solenoid
Y4 Care Solenoid Display only from Software SCC 04-01-02
M12 0-1

Y4 1-0

Edition 10-2008a
71
SCC
Diagnostic mode SCC

24 - DIAGNOSTIC
- since SW Version 01-07-09
display of the last 10 stored error messages
Service error history (ref: Service error messages)

i.e.: (1) Service 10

2006-01-11 17:11:10

25 - DIAGNOSTIC - since software version 01-07-09


Indication of the last 16 stored ignition box error
messages including date and time.
Gas error history
0= ignition box top
Gas 1 1= ignition box bottom

1: 0: 09.10.05 9:17 32

Only starting with Software version 01-07-09 the entire information of the service level can
be downloaded to memory stick when DIP switch 1 is set to „1“.

SInce Software version 02-01-01 the service package can be downloaded also by the cus-
tomer without setting the dip switch using the function key followed by pressing the USB key
and Info key.

Info

Edition 10-2008a
72
SCC
Running Times SCC

Running Times

1 - S3 Door openings 10 - Hot air heating time

2 - S12 Ball valve openings 11 - Steam mode

3 - Y1 Valve lling 12 - Hot air mode

4 - Y2 Valve quenching 13 - Combi Steam mode

5 - Y3 valve moistening 14 - Vario steam mode

5.1 - Y4 Care solenoid valve 15 - Finishing mode

6 - M4 SC pump 16.1 - 7 - CleanJet program‘s

7 - M6 Cleaning pump 17 - Cool down

8 - M7 Ball valve 18 - Total running time unit

8.1 - Care pump


19 - Emergency Controller

9 - Steam heating time

Edition 10-2008a
73
SCC
Running Times SCC

1 - Running Times

S3 Door openings

Number of events
Reset possible
835

Reset

2 - Running Times

S12 Ball Valve Openings


Number of events
Reset possible

238

Reset

3 - Running Times

Y1 Valve Filling Total minutes


Reset possible
120 min

Reset

4 - Running Times

Y2 Valve Quenching
Total minutes
Reset possible
1460 min

Reset

5 - Running Times

Y3 Valve Moistening
Total minutes
Reset possible
48 min

Reset

Edition 10-2008a
74
SCC
Running Times SCC

5.1 - Running Times

Y4 Care solenoid valve


Total minutes
715 min
Reset possible

6 - Running Times

M4 SC Pump Total minutes


Reset possible
715 min

7 - Running Times

M6 Cleaning Pump
Total minutes
Reset possible
315 min

8 - Running Times

M7 Ball Valve
Total minutes
Reset possible
55 min

8.1 - Running Times

M12 Care motor Total minutes


Reset possible

62 min

Edition 10-2008a
75
SCC
Running Times SCC
9 - Running Times

Steam Heating Time

Total hours
4hrs

Reset

10 - Running Times

Hot Air Heating Time

Total hours
4hrs

Reset

11 - Running Times

Steam Mode
Total hours
4hrs

12 - Running Times

Hot Air Mode


Total hours
4hrs

12 - Running Times

Hot Air Mode Total hours

4hrs

Edition 10-2008a
76
SCC
Running Times SCC
13 - Running Times

Combi Steam Mode


Total hours
4hrs

14 - Running Times

Vario Steam Mode


<97°C
Total hours
4hrs

15 - Running Times

Finishing Mode
Finishing 97-140°C

Total hours
4hrs

16.1-16.6 - Running Times Total hours


Reset NOT possible
Cleaning Program 16.1 - Rinse w/o tabs
16.2 - Rinse
16.3 - Intermediate Clean
55 hrs 16.4 - Light
16.5 - Medium
16.6 - Strong

17 - Running Times

Cool Down
Total hours

4hrs

Edition 10-2008a
77
SCC

18 - Running Times

Total running time unit


Total hours

4hrs

19 - Running Times

Emergency controler
Number of events
Reset possible
1

Reset

Edition 10-2008a
78
SCC
Basic Settings
NOTE: To validate changes made, switch unit OFF and ON again!
Wait 30 secondes before switching off.

Basic Setting 17 - IP address

1.1 - Calibration
18 - Subnet mask
1.2 Initialisation
drain valve, humidity ap
19 Gateway address
2 - Gas type

3 - CO2 screw setting 20 <USB> IP address

4 - Installation altitude
21 <USB> Server IP address

5 - Gas blower speed Steam


22 <USB> Subnet mask

6 - Gas blower speed Hot Air top

7 -Gas blower speed Hot Air bottom 23 - Plate á la carte


from SW 02-01

8 - CDS Sensor 24 - Plated banquet


from SW 02-01

9 - Volume steam generator new


25 - Level Control

10 - SC Automatic
26 - Softwater
11 - SC Pump

27 - Forced Clean
12 - Show mode

13 - Quench. Temp. Dry Heat


28 - Self test

14 - Quench. Temp. Moist Heat


29 - Warranty
15 - Quench. Temp. OFF

30 - Steam Corrosion switch


16.1 - Service Phone Setting

31 -Care control reset


16.2 - ChefLine Phone Setting

Edition 10-2008a
79
SCC
Basic Settings (To validate changes made, switch unit OFF and ON again!)

1.1 - Basic Setting

Calibration Start
- To prepare unit for calibration run,
see page „Calibration“
B1 B4 Step
99°C 95°C 90 - When error is shown switch off and follow Error messages for
repair.
P1 RPM Error Afterwards start calibration run once again.
1,55V 1550 0

- Drain valve or flap shall be initialised after indication of


1.2 - Basic Setting Service 26, 27 or 21.
Times shown above are average times.
Drain valve (Dv) Start
Dv(t0): time needed for 90° turning of drain valve
(Drain valve open - closed)
Start Dv(t1): time needed for 270° turning of drain valve
Flap (F)
F-t: time needed for 360° turning of ClimaPlus flap
Dv (t0) Dv(t1) F-t
8,4s 28,2s 19,4s

2 - Basic Setting
- Selection of connected type of gas
(only Gas units)
- Conrm adjustment by touch on „Store“ icon.
Gas type - Corresponding blower speeds are automatically selected and
loaded.
- Unit must be switched off and on to store new setting!
3B/P - 3P- - A ue gas analysis MUST be done!
Nat.H - Nat.L - A12/13

3 - Basic Setting
(only Gas units)
- Pre set lenghts of CO2 screws
Nat H (G20) - After gas conversion or changing gas valve adjust CO2 screw
- A ue gas analysis MUST be done!

Steam Hot air T Hot air B


4,3mm 2,8mm 2,9mm

4 - Basic Setting
(only Gas units) - Since software version 01-07-02
- Select installation altitude with dial icon
Installation Altitude - After 5 sec. „Store“ icon will show
above sea level - To conrm press „store“ icon and switch unit off and on again.
- A ue gas analysis MUST be done!
-499-0, 0-499, 500-1000
1000-1500,1500-2000 etc

Edition 10-2008a
80
SCC
Basic Settings (To validate changes made, switch unit OFF and ON again!)

5 - Basic Setting
(only Gas units)

Gas blower speed Steam


- Adjusting speed of blower motor steam (+/ -10%)
- Modied speed will be shown next to dial icon.
rpm Start rpm
xxxx - To store new setting switch unit off and on again.
- A ue gas analysis MUST be done!
Min rpm Max rpm
xxxx xxxx

6 - Basic Setting
(only Gas units) - Adjusting speed of blower motor hot air top (+/ -10%)
- Modied speed will be shown next to dial icon.
Gas blower speed Hot Air Top
- To store new setting switch unit off and on again.
- A ue gas analysis MUST be done!
rpm Start rpm
xxxx

Min rpm Max rpm


xxxx xxxx

7 - Basic Setting
(only Gas units 201 - 202)
- Adjusting speed of blower motor hot air bottom (+/ -10%)
Gas blower speed Hot Air bottom - Modied speed will be shown next to dial icon.
- To store new setting switch unit off and on again.
- A ue gas analysis MUST be done!
rpm Start rpm
xxxx

Min rpm Max rpm


xxxx xxxx

8 - Basic Setting

CDS
- Changing the number of pulses for the CDS sensor;

1000

9 - Basic Setting - Since Software version 01-07-02

- After manual descaling:


Volume Steam Generator NEW Press Reset for 5 seconds; Steam generator will be pumped
off and lled again, CDS indication will be resetted;
After manual
Reset
descaling
- After changing steam generator:
Press Reset for 5 seconds; Steam generator volume will be
After changing reset to factory setting;
Reset
steam generator

Edition 10-2008a
81
SCC
Basic Settings (To validate changes made, switch unit OFF and ON again!)

10 - Basic Setting

SC Automatic
- Activation by touch on dial icon
- Adjust duration with dial
45sec (20-90sec) - Conrm adjustment by touch on dial icon

60min (20-120min)

11 - Basic Setting

SC Pumpe
- Activation by touch on dial icon
- Adjust pumping mode with dial
CONTINUOUS - Conrm adjustment by touch on dial icon
Puls

12 - Basic Setting

Show mode
- Activation by touch on dial icon
- Adjust mode with dial
ON - OFF - Conrm adjustment by touch on dial icon

13 - Basic Setting

Quench. Temp. Hot Air


- Setting quenching temperature in hot air mode
- Activation by touch on dial icon
90°C - Adjust temperature with dial
(20 - 130°C)
- Conrm adjustment by touch on dial icon

14 - Basic Setting

Quench. Temp. Moist Heat - Setting quenching temperature in all steam modes
- Activation by touch on dial icon
- Adjust temperature with dial
70°C
(20 - 130°C) - Conrm adjustment by touch on dial icon

Edition 10-2008a
82
SCC
Basic Settings (To validate changes made, switch unit OFF and ON again!)

15 - Basic Setting

Quench. Temp. OFF - Setting quenching temperature when no mode is selected


Ablöschtemperatur ohne Betriebart - Activation by touch on dial icon
- Adjust temperature with dial
120°C - Conrm adjustment by touch on dial icon
(20 - 130°C)

16.1 - Basic Setting

Service phone setting


- Press EDIT key; new display

EDIT

08191-327

16.1 - Basic Setting


Service phone setting
- Select new number with central dial
08191-327_ - Conrm number by pressing central dial
- „delete“ erases last digit
- „store“ will memorize number and returns to former display
0123456789

delete store

16.2 - Basic Setting

ref: 16.1 Basic Setting


ChefLine phone setting

EDIT

08191-3270

17 - Basic Setting
ref: 16.1 Basic Setting
IP Address

EDIT

168.65.8.217

Edition 10-2008a
83
SCC
Basic Settings (To validate changes made, switch unit OFF and ON again!)

18 - Basic Setting

Subnet mask
ref: 16.1 Basic Setting
EDIT

19 - Basic Setting

Gateway address
(Ethernet)
ref: 16.1 Basic Setting

EDIT

20 - Basic Setting

<USB> IP Address
ref: 16.1 Basic Setting

EDIT

21 - Basic Setting

<USB> Server IP Address

ref: 16.1 Basic Setting


EDIT

22 - Basic Setting

<USB> Subnet Mask

ref: 16.1 Basic Setting


EDIT

Edition 10-2008a
84
SCC
Basic Settings (To validate changes made, switch unit OFF and ON again!)

23 - Basic Setting

Plate á la carte
- Press dial icon
- Adjust to correct plate weight
700-899g up to 700g; 700-899g; 900-1099g; above 1100g
- Press dial to memorize new setting

24 - Basic Setting

Plated Banquet - Press dial icon


- Adjust to correct plate weight
up to 700g; 700-899g; 900-1099g; above 1100g
700-899g - Press dial to memorize new setting

25 - Basic settings
Level Control

Number of Shelves The number of indicated shelves can be indicated for Level
Control
If „0“ is selected the max number of shelves is shown.
5 61-62: 1-6 levels
all others: 1-10 levels

26 - Basic settings
CleanJet Selecting Softwater “ON” will indicate 50% of the standad cleanr
tabs;
Softwater
Reset

OFF

27 - Basic Settings If setting is „ON“ the operator can use the equipment for the
duration as set in „CleanJet setting“ under „Settings“.

Forced Clean (index E only) Thereafter he can extend this time for max 2x2hours before a
CleanJet mode MUST be started.

OFF
If Forced Clean is set to „ON“ „!“ appears during running
CleanJet program;;

Edition 10-2008a
85
SCC
Basic Settings (To validate changes made, switch unit OFF and ON again!)

28 - Basic Settings Basic Settings 28 „Selftest“:


After initial installation the unit will automatically run into a „Selftest“
mode. The operator is prompted to remove all containers and packing
Selftest material from the cabinet. After appr. 1 minute a „Start“ buttom will ap-
pear under the condition B1, B2 and B4 is below 40°C (104°F).
Note: For this mandatory start-up function water must be connected!
OFF

Basic Settings 29 „Warranty“:


29 - Basic Settings After rst switch on the unit will prompt the customer to register and
validate his second year warranty online under www.rational-ag.com/
warranty.
Warranty This prompting will discontinue after 4 days.
In case the unit was installed in a show room or exhibition, this
prompting can be re-initialised by setting “Warranty” to ON in basic
OFF settings position 29.

Basic Settings 30 „Steam corrosion control“


30 - Basic Settings The unit automatically recognises if the customer used it predominan-
tely in steam mode. In case this usage is more than 90% during the
last 20 hours of operation the unit will prompt a Cleanjet request daily
Steam corrosion control regardless of the total duration of cooking time

OFF

Basic Settings 31 „Care Control Reset“


30 - Basic Settings By setting the switch to “ON” all Care Control bars will be set to blue.

Care control reset

OFF

Edition 10-2008a
86
SCC
Function test SCC

Function Test

1 - Steam (Dampf) 50% 16 - Gas Hot Air Blower bottom


not used in Gas units

2 - Steam (Dampf) 100% 17 - Buzzer T2

3 - Hot Air 50% 18 - Interior Light H1


Gas - burner top

19 - Display lights
4 - Hot Air 100%
Gas - burner bottom

5 - Fan motor top 20 - Exhaust hood

6 - Fan motor bottom 21 - Sicotronic

7 - Solenoid valve lling Y1

8 - SC Pump M4

9 - Solenoid quenching Y2

10 - Solenoid Moistening Y3

10.1 - Care valve and pump


Y4 + M12

11 - Humidity ap motor M3

12 - CleanJet Pump M6

13 - Drain Valve Motor M7

14 - Gas Steam Blower

15 - Gas Hot Air Blower Top

Edition 10-2008a
87
SCC
Function test SCC

1 - Function Test

Steam 50%
Start
- Electric units: Steam heating 50%;
- Gas units: not used
0-1
- Actual temperature of B5
Attention: Parts are not protected against overload!
Temperature B5 103°C

2 - Function Test
- Electric and gas units: Steam heating 100%;
- Indication gas units (window 2): „Steam Gas-Burner“
Steam 100% Start - Actual temperature of B5
Attention: Parts are not protected against overload!
0-1

Temperature B5 103°C

3 - Function Test - Electric units: Hot air heating 50%;


- Gas units: Hot air heating 100%
- Indication window 2:
Hot Air 50% Start Table models: „Hot Air Gas-Burner“
Floor models: „Hot Air Gas-Top Burner“
0-1 - Actual temperature of B1
Attention: Parts are not protected against overload!

Temperature B1 185°C

4 - Function Test - Electric units: Hot air heating 100%


- Only gas oor models: Hot air heating 100%
Hot Air 100%
- Indication window 2:
Start „Hot Air Gas-Bottom Burner“
- Actual temperature of B1
0-1 Attention: Parts are not protected against overload!

Temperature B1 185°C

5 - Function Test
Fan motor top:
- Select RPM with central dial
Fan motor top Start (default: second highest RPM):
- Typ 61: 500,1100,1550,1650
- Typ 62, 101, 201: 500,1250,1800,1900
Speed 3 - Typ 102, 202: 550,1450, 2000, 2200
1800rpm

actual speed
xxxx

Edition 10-2008a
88
SCC
Function test SCC

6 - Function Test
Fan motor bottom:
Fan motor bottom - Select RPM with central dial
Start (default: second highest RPM):
- Typ 61: 500,1100,1550,1650
Speed 4 - Typ 62, 101, 201: 500,1250,1800,1900
1900rpm - Typ 102, 202: 550,1450,2000,2200

actual speed
xxxx

7 - Function Test
- Activat. of solenoid valve lling Y1
Solenoid valve lling Y1 - Level electrode shows 1 = steam generator lled
Start - Level electrode shows 0 = steam generator partial lled

1-0

Level electrode 1-0

8 - Function Test

- Activation of SC Pump M4
SC Pump M4 Start
- Level electrode shows 1 = steam generator lled
- Level electrode shows 0 = steam generator partial lled

1-0

Level electrode 1-0

9 - Function Test
- Activation of solenoid valve quenching Y2
- Indication of actual temperature B2
Solenoid quenching Y2 (needed for testing quenching system).

1-0 Start

Temperature B2 36°C

10 - Function Test
- Activation of solenoid valve moistening Y3
Solenoid moistening Y3
Start

0-1

Edition 10-2008a
89
SCC
Function test SCC
10.1 - Function Test

Care valve and pump Simultaneous activation of Care valve and Care pump
Y4 + M12 Start

Stop activating the solenoid valve once the electrode shows “1”
0-1 contact with water.
If solenoid is longer active the steam generator can self -
syphon via the care pump and care container!
Level electrode 1-0

11 - Function Test

Humidity ap motor M3


Start ClimaPlus motor
S4 shows 1 = Flap closed
S4 shows 0 = Flap open
0-1

End switch S4 1-0

12 - Function Test

CleanJet Pump M6
Start Activation CleanJet Pump

0-1

13 - Function Test

Activation drain valve


Drain Valve Motor M7 Start Direction 1: Clockwise
Direction 2: Counter clockwise
Direction 1 -2
S12 microswitch drain valve

S12 1-0

15 - Function Test
Flue gas analysis Gas blower Steam:
Gas Steam Blower Press START to operate hot air gas burner top;
Start
- CO2 adustment with CO2 screw at Max rpm
Max - Start - Min
- CO2 cross checking at Min rpm

- Flame current should be always above 4,0 A,


CO2 FC rpm idealy 5,0-5,75 A
xxx% 5,75 A xxx

Edition 10-2008a
90
SCC
Function test SCC

16 - Function Test
Flue gas analysis Gas blower Hot air top:
Gas Hot Air Blower Top Press START to operate hot air gas burner bottom;
Start
- CO2 adjustment with CO2 screw at Max rpm
Max - Start - Min
- CO2 cross checking at Min rpm

- Flame current should be always above 4,0 A,


CO2 FC rpm
xxx% 5,25A xxx
ideally 5,0-5,75 A

Flue gas analysis Gas blower Hot air bottom:


Gas Hot Air Blower Bot.
Press START to operate hot air gas burner bottom;

Max - Start - Min Start - CO2 adjustment with CO2 screw at Max rpm
- CO2 cross checking at Min rpm
CO2 FC rpm
xxx% 5,25A xxx - Flame current should be always above 4,0 A,
ideally 5,0-5,75 A

17 - Function Test

Activation buzzer
Buzzer T2 Start

0-1

18 - Function Test

Interior light Activation interior light


Start

19 - Function Test
- Testing of all display lights by pushing and holding Start key.
The different lights will be activated in sequence.
Display light
Start

Edition 10-2008a
91
SCC
Function test SCC

20 - Function Test

Exhaust hood
Ultravent Start
UltraVent-Relais on I/0-PCB

21 - Function Test

Sicotronic
Start

Sicotronic--Relais on I/0-PCB

Edition 10-2008a
92
SCC
Error code SCC
Service 10 Service 26
SC Pump Drain valve closed

Service 11 Service 27
CDS Sensor drain valve doesn‘t close

Service 12 Service 28
CDS Sensor no signal Steam generator above 180°C

Service 13 Service 29
Steam generator PCB temperature

Service 14 Service 30
Level electrode - water Humidity control

Service 15 Service 31.1 - 6


not used Core probe

Service 16 Service 32
PCB with old software Ignition box

Service 17 Service 33
EEPROM faulty Ignition box, Gas valve

Service 18 Service 34.xx -


not used Bus signal

Service 19 Service 40
not used Care pump

Service 20 Service 41
Thermocouple B1 cabinet Solenoid valve Y3

Service 21 Service 42
Micro switch Clima Plus Solenoid valve Y4

Service 22 Service 43
not used Any solenoid passing water

Service 23 Service 44
SSR Steam Steam Heating, B5

Service 24 Service 100


SSR Hot air Motor permanent on power

Service 25 Service 110


CleanJet no function - water circ SC Pump

Service 120
Care pump, level electrode

Buzzer frequency for faulty thermocouples (counted at 5 seconds intervall)


B1 12x at 5 seconds
B2 6x at 5 seconds
B4 5x at 5 seconds
B5 8x at 5 seconds
Core probe 20x at 5 seconds

Edition 10-2008a
93
SCC
Error code SCC

Service 10
SC - Pump
- Appears for 30 sec. after switch ON
- Display can be cancelled by touch
- SC-automatic didn‘t work, water level does not decrease
Maintenance needed - Check SC-pump and drain hose of steam generator

- Appears for 30 sec. after switch ON


Service 11
CDS Sensor
- Display can be cancelled by touch
- Water level o. k., - Level electrode is working
- Too many pulses measured by CDS sensor
Maintenance needed
- Check electrode or water leakage through check valve

Service 12 - Appears for 30 sec. after switch ON


CDS Sensor without Signal - Display can be cancelled by touch
- Level electrode o.k.
Maintenance needed - Check CDS sensor for blockage (no signal), water pressure too
low

As of software version 01-07-09


Service 13 - Only hot air possible
- No low water signal during last 3x5 minutes of steam production
Maintenance needed ==> lled by auxilliary mode
Only hot air manual possible - Check 0-1 signal from level electrode to pcb

- Appears for 30 sec. after switch ON


Service 14 - Display can be cancelled by touch
- Level electrode no water sensing
Maintenance needed - CDS sensor measured enough pulses;
Only hot air manual possible - Possible reasons: water conductivity too low, osmosis water
treatment

Service 15

Not activated

Service 16
- Appears for 30 sec. after switch ON
- Only active with pcb-SW version 01-07-09 and eeprom version
later than 01-07-09 01-07-09
Unit without function
(Data protection Eeprom)

Service 17
EEPROM not initialized - Only active with pcb-SW version 01-07-09
- Data on EEPROM faulty
Unit without function - New original eeprom needed

Service 18 Not activated

Service 19 Not activated

Edition 10-2008a
94
SCC
Service Messages SCC

Service 20 - Appears on time


Thermocouple B1 cabinet - Thermocouple broken or out of range
- Buzzer sounds 30 seconds
Unit without function
- Unit without function

Service 21 - Appears for 30 sec. after switch ON


Micro switch ClimaPlus - Display can be cancelled by touch
- Micro switch ClimaPlus without function during start routine
Maintenance needed - Manual cooking without humidity control possible

Service 22
Not activated

Service 23 - Since SW 01-07-09 only!


SSR Steam short circuit - Display at once when: Temp. B5 raises above 100°C (212°F) for
60sec. without energy demand
Unit without function - Intermittent buzzer 30 sec
Switch unit OFF - Unit without function

Service 24 - Since SW 01-07-09 only!


SSR Hot air short circuit - Display at once when: Temp. B1 raises starting from 150°C
(300°F) to above 200°C (300°F) without energy demand
Unit without function - Intermittent buzzer 30 sec
Switch unit OFF - Unit without function

- Display can be cancelled


Service 25 - Remove container from cabinet
No water detection by fan motor - CleanJet pump does not deliver
- Fan motor does not reduce speed
CleanJet no function - Water must hit left rack at rail 3-4
Rinse manually - Check water tap, pump, quenching solenoid (rell function),
quenching nozzle or or CleanJet pipe for blockage

- Appears on time when CleanJet is selected


Service 26
Drain valve closed
- Cooking not possible - drain closed
- Micro switch drain valve in permanent closed position
- Replace drain valve assembly
Unit without function

Service 27
- Appears for 30 sec. after switch ON
Drain valve doesn‘t close - Display can be cancelled switch
- drain valve in permanent open position, CleanJet not possible
CleanJet operation not possible - Check micro switch drain valve
Maintenance needed
- Start rinse (abort) program

Edition 10-2008a
95
SCC
Service Messages SCC

Service 28
Steam generator above 180°C - Appears if temperature at thermocouple steam generator B5 is
above 180°C (300°F)
Maintenance needed - Indication goes off when temperature below 110°C (230°F)

Service 29 - Appears on time after switch ON until temperature is low again


PCB temperature - Temperature PCB above 85°C
- Check air lter, cooling fan and control panel gasket
change air lter - Check for external heat sources

- Appears for 30 sec. after switch ON


Service 30 - Display can be cancelled
Humidity control
- Humidity control out of function
- Humidity emergency control active since more than 1 hour
Maintenance needed - As of SW version 01_07_04 emergency control is shown with
a dot under item „Mod.“

- Appears for 30 sec. after switch ON


Service 31.xx - Core sensor defective
Core probe - Combination of faults possible i.e.: 10 -->2+8)
- 1: shaft probe 2- 5th probe (close to shaft)
Maintenance needed - 4: 4th probe 8: 3rd probe
- 16: 2nd probe 32: 1st probe in tip

- since SW version 01-07-09


Service 32.0-2
Ignition box
- Internal Ignition box error is existing longer than 30 sec.
Change ignition box
- 0: Ignition box top
No function
- 1: Ignition box bottom
- 2: Both Ignition boxes

- Appears after 4x Reset command without positive result


Service 33.1-2
Ignition box
- 1: Ignition box top,
- 2: Ignition box bottom
- Check ignition wire, ignition box gas valve and gas supply.
No function
Close gas valve

- Appears as of SW 01-07-02
- Indication in case of bus signal problems
- Main pcb can not communicate with the following parts
Service 34.xx
No BUS signal
- Combination of faults possible i.e.: 10 -->2+8
- 1: I/O PCB - 2: Motor bottom
No function - 4: Motor top - 8: Ignition module top
- 16: Ignition module bottom

- Check bus cable plug and cable for connection and damage

Edition 10-2008a
96
SCC

Service 40 Care pump faulty or does not ll enough care solution into steam
Care pump generator;
- After lling of the care solution into the steam generator the CDS sensor
Cleanjet not possible sends too many pulses until the level electrode recognises water.
Check if the hose from the care pump outlet is not cinqued;
- Cleanjet nishes without care phase;
- Reset error by pressing key: „Check Care Funktion“ after repair;

- Solenoid valve Y3 defective or moistening valve blocked; CDS does not


Service 41
Solenoid valve Y3 send any pulses;
- Reset error by successfull CDS measuring during next Cleanjet start;

Maintenance needed

- Solenoid Y4 Care defective or hose to care container vlocked or kinked;


Service 42
Solenoid valve Y4
CDS does not send any pulses;
- Reset error by successfull CDS measuring during next Cleanjet start;

- CDS sensor sends always pulses; Solenoid Y1, Y3 or Y4 is passing


Service 43
CDS sensor water
- Reset error by successfull CDS measuring during next Cleanjet start
(Self test)

Service 44
- No temperature raise during recognised by B5 during steaming time
Steam heating / B4
while being in Cleanjet phase
- Reset error by successfull B5 tempoerature measuring during next
Cleanjet;

Service 100 Power remained present on fan motor when unit was switched off
Main contactor - pcb on off switch last.
Main conatctor didn‘t disengage or ON/OFF switch on pcb defec-
No function tive;
Isolate unit from mains To clear error message: isolate unit from power, switch pcb OFF,
change contactor or pcb, reconnect to power (wait 1 minute),
switch pcb ON.

Service 11ß
SC pump
- Malfunction of SC pump during the time when Care solution was inside
the steam generator,
- Reset error by successfull completing a cleanjet abort cycle;
Unit without function

- After operating care pump M12 (filling care solution into steam generator) and
Service 120
topping up with water the level electrode does not recognise water;
Care pump, level electrode
- Care Pump M12 or level electrode defective;
- Display only after twice starting lling solenoid Y1 yet no water is detec-
Unit without function ted;
- Reset error by successfull completing a cleanjet abort cycle;

Edition 10-2008a
97
SCC
Flash SCC Software
USB stick MUST be formatted in FAT (FAT16) format.
NOTE: Only use the standard USB Flash stick for SCC Flash update!
This RATIONAL congured USB Flash memory stick can be ordered under
part number: 87.00.010

Software can only be updated to the next higher version. Flashing software versions prior to the exist-
ing version is NOT possible!

The actual software version can be downloaded from:


www/rational-ag.de/service/technical_documentation/SCC-Line/Software

Additionally the software on the USB stick can be automatically updated using the „update.exe“ le on
the memory stick.
Note: A valid internet connection must be available on your computer.

NOTE!
Software update on a unit with unknown software version (in case a pcb from spare part stock
is used) or in case the external EEPROM was faulty please observe the
procedure on the following page.

The software can be updated by the customer using two different ways:

Connect the USB stick to the usb interface at the bottom left hand cor-
ner of the control panel

update Press function and USB key

The update icon will show when a USB stick with software is connected
SCC 03_01_03
In window 4 the Software version of the USB stick is displayed.
update
Touch Update-key once starts the update process, “UPDATE” is shown
on the displays.

“ON- Please wait” Is shown;

Disconnect the USB Stick only after the 9 main cooking icons are dis-
played.

For Standard Software Update please proceed as follows:


1. Switch unit on
2. Wait until the operator mode of the SelfCooking Center is displayed.
3. Connect the USB stick with the actual software version to the USB interface of the
Rational SelfCooking Center.
4. Switch unit off and on again.
The unit will display „UPDATE“ followed by „Please don‘t touch“.
After the operator mode of the SelfCooking Center is displayed the USB stick can be
removed from the unit.

Please make sure your customer has always the latest software on his unit.
Please make sure you have the latest update.exe dated December, 6th, 2004
(12.06.2004) on your USB memory stick.
Edition 10-2008a
98
SCC
SCC pcb change - EEPROM change

Changing pcb EEPROM Data faulty


(pcb defective) (no display of serial number, type)
Service 17

Isolate unit from power supply


(Disconnect control fuses F1, F2)

replace pcb,
do NOT connect EEPROM disconnect EEPROM
as software on replacement pcb is
not neccessarily known

Reconnect unit to power supply


(reconnect control fuses)

Software update to 03-01-03 or


higher

Isolate unit from power supply


(Disconnect control fuses F1, F2)

reconnect EEPROM to pcb connect new EEPROM to pcb

Reconnect unit to power supply


(reconnect control fuses)

switch ON

NO SCC display and type or YES


serial number OK

contact Rational Service OK

Edition 10-2008a
99
SCC

Edition 10-2008a
100
SCC
Download of unit service data
With this function all actual valid service data of the diagnose program can be download-
ed onto a stick. This can be done during an active process or also if the unit is in standby (unit
must be switched on). To get all data the download should be done during an active process.
The maximum number of download‘s on one SCC is 4 times within one our.

Info Connect USB Stick to unit interface. If the stick is recognised it


will be shown as a blue stick symbol right of the download key.

Touch key. During the Download-process the colour of the stick changes
from blue to red and on the key in the symbol running lines are visible.

If the download-process was nished successfully then the colour of the stick
I01, S01 changes from red to blue and a tick is shown underneath the stick symbol.
Additional I, S (I01; S01) and the actual number of downloads are indicated

The following data can be found on the stick after connecting it to a PC:
log On the stick the folder „log“ can be found.This folder contains txt- files.
RAG_xx_yy_STAT.txt and
RAG_xx_yy_SERVICE.txt.
xx: Serial number
yy: Date of Download

The files contain the service datas which are appropriate at the moment of
the download.
The file RAG_xx_yy_STAT.txt shows the frequency of usage of the proc-
esses (SCC-process, customer program‘s, CleanJet and manual proc-
esses)
The le RAG_xx_yy_SERVICE.txt contains all relevant servcie data

(The file RAG_xx_yy_APPLOG.txt is not relevant for service)

The file RAG_xx_yy_SERVICE.txt is partitioned into the following block‘s:


a) Common Information
b) Basic settings
c) Diagnostic
d) Running Times
e) System Error Logger
f) Gas Error Logger Burner Control 0
g) Gas Error Logger Burner Control 1

In case your servcie call is subject to an unkonwn error and / or the error is sub
ject to application problems please always download also the HACCP data!

Edition 10-2008a
101
SCC
Common Information

Date and Time................................. : 20070907134033 =Moment of download (JJJJ/MM/TT/hh/mm/ss)


Startup Date and Time................: 20000101000000 =20000101 - unit was updated with software
: 20070801141545 = unit operated for rst 10 hours-warranty starts
Unit type.......................................... : SCC_61
Energy type..................................... : G = Indication G(as) or E(lectric)
Unit Serial number.......................... : G61SE04061234567
Software version............................. : „SCC-03-01-02 „ = Unit software
Script-Version.............................: Indication of chain account
Software update....................... : 20060907134033 =Date of last Updates
CPU-Board Revision....................... : 612
CPU-Board Serial number.............. : 24456703
CPU-Board Manufacturing date...... : 2007-07-30 03:19:24
Burner Control 0 SW-version.......... : „1.4.4“ = Software version of ignition box
Burner Control 1 SW-version.......... : not supported by version (on floor models indication of the 2nd igni. box)
Language........................................ : ENGLISH OTHERS = selected language

Basic Settings (Indication of the present values of the package basic settings)

B-1.2 Drain valve time0........ :8.6 s


B-1.2 Drain valve time1........ :28.7 s

B-22 <USB> Subnet mask... :???.???.???

Diagnostic (Indication of the present values of the package diagnostic)


D-1 Cabinet B1 act........... :24.84 C
D-1 Cabinet B1 max....... :693.40 C

D-23 S12 Micro switch..... :1

Running Times (Indication of the present values of the package running times)

R-1 S3 Door openings.......... :248


R-2 S12 Ball valve openings. :91

R-19 Emergency Controller..... :3

System Logger

Last calibration.............. : 20070801173010 date and time of last manual calibration


:19700101 = not calibrated since software update
Running time since last cal... :0 hrs
Calibrations.................. :0
Last emergency run............ :19700101000000 = humidity control
Last emergency running time... :0 s
Heating request hotair......... :0
Heating request steam.......... :0
Fanmotor1 running time........ :0 hrs
Fanmotor2 running time........ :0 hrs
Flap operating cycles......... :73
Flap running time............. :15 min
State of exhaust hood......... :0

Edition 10-2008a
102
SCC
System Error Logger (Indication of the last 10 Service-failures with the appropriate values at the mo-
ment the failure occurred)

1: „2006-07-25 10:50:54, B1: 28, B2: 28, B6: 30, B5: 253, M1 set: 0, M1 actual: 0, M2 set: 0, M2
actual: 0, Mode: 1, Humidity %: 4, Hot air %: 0, Steam %: 0, Y2: 0, Y1: 0, S2: 1, M4: 0, EC:
00002001 Service 31: 0, Service 32: 0, Service 34: 0, Service xx: 0“
SERVICE 10
2: EGE 1005 (Wildcards from 1-10 for additional Service failures. EGE 1005 is indicated in case
there was no failure)

Example under item 1:


Service 10: Actual failure (= SC-Pump without function)
„2006-07-25 10:50:54: Failure is occurred at 25.07.2006 at 10:50:54 hour
B1 = 28°, B2 = 28°, B6 = 35°, B5 = 253°, Temperature at sensors
M1 actual:0 and M2 actual:0 Motor was not running
(Indication 0, otherwise actual REV‘S are shown)
Mode: 1 No mode was selected
Possible indication:
2 = Steam 30-97°C
3 = Steam 98 - 103°C
4 = Steam 104 - 130°C
5 = Hot air 30 - 100°C
6 = Hot air 101 - 300°C
7 = Combination 30 - 100°C
8 = Combination 101 - 140°C
9 = Combination 141 - 300°C
10 = not relevant
11 = not relevant
12 = COOLDOWN
humidity%: 4 actual humidity 4 %;
Hot air %: 0 hot air heating switched off (possible indication 0/50/100)
Steam %: 0 steam heating switched off (possible indication 0/50/100)
Y2: 0 Solenoid valve quenching not active (possible indication 0 or 1)
Y1: 0 Solenoid valve filling steam generator not active
(possible indication 0 or 1)
S2: 1 Level electrode has contact with water (possible indication 0 or 1)
M4: 0 SC-Pump not active (possible indication 0 or 1)
EC: 00002001 no relevant information

Service 31: 0, Service 32: 0, Service 34: 0:


This failure code will always be shown. If no failure has occurred then the failure code followed by
„0“ is shown. If a failure has occurred it will be shown, like all other failures, in the error history. In this
case instead of „0“ the corresponding code is shown, e. g.:
Service 31 Info 10 (pls refer to detailed service error list)

Error 31:0 is not shown anymore since Software SCC 03-01-03.

Edition 10-2008a
103
SCC
Gas Error Logger Burner Control 0
Indication of the last 14 gas-failures, generated by ignition box top)
Gas Error Logger Burner Control 1
Indication of the last 14 gas-failures, generated by ignition box bottom)

act: 0 2006-07-25 17:29:47


1: 30 2006-07-12 11:06:27
2: EGE 1005 (Wildcards from 1-13 for additional gas failures. EGE 1005 is indicated in case there
was no failure)

Example under item 1


Failure 30 (wrong or no rev‘s of gas blower steam) occurred 12.07.2006 at 11.06:27 h.
feedback signal from blower motor to ingition box missing;

Indication of ignition box error messages (1-32 is shown to the operator as „Reset“):
1 Hot air or Steam no gas, gas valve or electrode defective
14 Hot air gas valve control, change ignition box
19 Hot air no ame because ame current is too low
check burner setting, ame current, ignition cable and plug
20 Hot air wrong or no rpm signal from gas blower
check gas blower, power supply gas blower and control harness
of gas blower
22 Hot air no ame after 5 ignition sequences
no gas, gas valve or electrode defective
24 Steam gas valve controll, change ignition box
29 Steam no ame because ame current is too low
check burner setting, ame current, ignition cable and plug
30 Steam wrong or no rpm signal from gas blower
check gas blower, power supply gas blower and control harness
of gas blower
32 Steam no ame after 5 ignition sequences
no gas, gas valve or electrode defective

Possible failure in case of „Service 32“


33, 36 Change ignition box
35 Check frequency of main
39 Hot air Check burner setting, ignition electrode and distance,
and ame current
40 Hot air Check ignition cable
42 Steam Check burner setting, ignition electrode and distance,
and ame current
43 Steam Check ignition cable

Is shown on display „Change polarity“


34 Change polarity of mains

All other numbers (2-13, 15-18, 21, 23, 25-28, 31): change ignition box

Edition 10-2008a
104
SCC
Download of HACCP data

HACCP
Output of cooking datas via the interface.
The cooking datas (interior cabinet temperature/core temperature
27.03.04 12:00
a. s. o.) automatically are send to the interface when a cooking
mode is active.
06.04.04 12:00 Additionally the HACCP datas from the last ten days are stored and
can be downloaded by pressing the download key
Start

To download data proceed as follows


Connect USB-Stick to USB interface of the unit

If the USB stick was identified then the symbol of the stick appears
on the download display

Start Touch “Start”-key

During the download procedure the hour glass appears and the colour of
the stick changes from blue to red.

H If the procedure was successfully completed, “Start” appears again and


Start
at the stick symbol “H” for HACCP data and a tick is shown

The following data can be found on the stick if it is connected to a PC for


reading the HACCP-Data:
haccp On the Stick the folder HACCP can be found.
In this folder two types of files are included.
Typ .txt and file .dat.
HACCP Data are in the file RAG_xx_yy_rlhaccp.txt

Edition 10-2008a
105
SCC
HACCP-Data are shown in the following format:

*** H A C C P ***
;
; Ch-nr. >>210<< = batch number
(number of stored cooking processes)
; Typ >>SCC_61<< = unit typ
; Serial nr.>>E61SE04061234567<< = Serial number of the unit
; Version >>SCC-01-07-11 -<< = Software version of the unit
; Time >>2006.07.20 12:27:26<< = Starting date and time of the cooking process
; Progr. >>Roast<< = Program name
(manual mode was used, if „>><<“ appears )

; #1 : Gartemp. / cabinet temp.


; #2 : Kerntemp. Soll / core temp. target
; #3 : Kerntemp / core temp.
; #4 : Zeit (Std:Min:Sek) / time (h:min:sec)
; #5 : Temp. Einheit / temp. unit
; #6 : Energie Opt. / energy opt.
; #7 : Energie 1/2 / energy 1/2
; #1 #2 #3 #4 #5 #6 #7
; Mode HOT AIR 000:00:00 = used cooking mode
29 - 32 000:00:00 C - -
; Mode COMBI 000:00:04
29 - 32 000:00:04 C - -
; Mode HOT AIR 000:00:07
29 - 32 000:00:07 C - -
29 - 32 000:00:11 C - -
; end *** = End of cooking process

B) Additional indications:
Progr. >>SCC - Universal Roast<< = Indication of selected SCC process
Progr. >>SCC - ~ pork (11000)<< = Copied SCC process with new name
(e. g. pork) and reference number of the
original process (e. g. 11000)

parameters BROWNING : 2 CORE TEMPERATURE : 78


end *** = At the end of the cooking process the selected
cooking parameters are shown if a SCC process
was used.

Door opened or Door closed = during cooking process

Start (off) = Cooking process was interrupted by switching


unit off
Start (power failed) = Power failure longer than 15 minutes
Restart (power failed) = Power failure less than 15 minutes
Start (SW update) = Software update performed
Start (SCC) = CPU rebooting time
Start time Set = programmed start time
Start time OFF = start time de-selected
Start time Start = process started based on start time
ABORT = SCC process or manual program was terminated by
SCC button or mode button

Edition 10-2008a
106
SCC
Calibration SCC

Calibration at the customers site must be done under the following conditions:
Changing of:
1. Pressure sensor P1,
2. B4 humidity sensor,
3. fan motor,
4. pcb,
5. external EEPROM,
6. detaching of the fan wheel,
7. replacing the air bafe or divider plate between the 2 fan motors of a oor model,
8. installation of the appliance above 1000m (3000ft) above sea level or below sea level (dead
sea), installing with Ultravent of venting extension or as a Combi Duo
9. Usage of a different standard rack
10. Customer complaint for uneven cooking results

Basic condition Temperatures:


Cabinet sensor Quench. sensor Humidity sensor
B1 <40°C B2 <45°C B4 < 40°C

Basic condition Hardware:


Heating: OFF Fan motor: OFF Humidity ap: Closed
Side panel must be tted; Unit must be clean, but may be wet

In order to achieve the best possible calibration values, insert


2 GN-container 20 or 40 mm deep with the opening facing downwards
in 61 and 62 units into rail 2 and 5
in 101 and 102 units into rail 3 and 7
in 201 and 202 units 3 GN container into rail 3, 10 and 17

Edition 10-2008a
107
SCC
Calibration SCC

To start calibration:
Set DIP switch 1 to “on”, on pcb; Select: Basic Settings step 1.1; press START

Should an error code be displayed during calibration run, switch unit OFF and ON again, correct the
error reason and re-start calibration.

Step Unit Status Error Reason

1 Basic conditions o.k?: 71 Basic conditions not met


Continue with step 10

10 Measurement:
Offset Diff. pressure sensor P1 13 Offset out of range
• Heating: OFF
• Motor: OFF
• Humidity ap: Closed

In case of error „13“ check: P1 or 12V power supply to P1

20 Controlling with all 4 fan speeds: 20 Offset out of range


(min: 4x20 s; Steady signal of rpm and pressure
max: 4x180 s) • Heating: OFF 71 Max time of 4x180sec exceded
• Motor: ON
• Humidity ap: Closed

In case of error „20“ check: In diagnostic mode: P1, B4, rpm

30 Measuring at all 4 fan speeds: 50 Calibration value not in expected


(4x 30 s) Calibration value: cold cabinet range (logic)
• Heating: OFF
• Motor: ON
• Humidity ap: Closed

In case of error „50“ check: In diagnostic mode: P1, B4, rpm

Step 20 and 30 will run 1x for each rpm setting!

Edition 10-2008a
108
SCC
Calibration SCC

Step Unit status Error Reason

40 Filling cabinet with steam until B2 sen- 11 No steam heating


(max. 800 s ) sor reaches 80°C (176°F)
• Heating: ON 71 Max time of 4x800sec excee-
• Motor: OFF ded
• Humidity ap: Closed

In case of „11“ check: Steam elements, SSR, Quenching sensor

50 Stand-by in steam saturation ---


(40 sek) • Heating: ON
• Motor: ON (lowest speed)
• Humidity ap: Closed

60 Controlling with all 4 fan speeds: 20 Value out of


(min: 4x20 s; • Steam Heating: ON 50% allowable range;
max: 4x180 s) • Motor: ON
• Humidity ap: Closed 71 Max time of 4x180sec excee-
ded

In case of „20“ check: In diagnostic mode: P1, B4, rpm

70 Measuring at all 4 fan speeds: 60 Calibration value not in ex-


(4x 30 s ) Calibration value: Steam pected range (logic)
• Heating: ON 50%
• Motor: ON
• Humidity ap: Closed

In case of „20“ check: In diagnostic mode: P1, B4, rpm

Step 60 and 70 will run 1x for each rpm setting!

Edition 10-2008a
109
SCC
Calibration SCC

Step Unit status Error Reason

75 Heating of cabinet in combi. to 193°C (380°F) 12 No hot air heating


(min 80 s • Hot air heating: ON
max. 1000 s) • Steam Heating: ON 71 Max time of 1000sec
(when Hot air off) exceeded
• Motor: ON ( max rpm)
• Humidity ap: Closed

In case of „12“ check: Hot air elements, SSR, cabinet sensor

90 Combination 170°C (338°F) ---


(min 360 s • Hot air heating: ON 50%
max 1000 s) • Steam Heating: ON (when Hot air off)
• Motor: ON (max rpm)
• Humidity ap: Closed

100 Controlling with all 4 fan speeds: 20 Value out of allowable


(min: 4x20 s; Steady signal of rpm and pressure range
max: 4x60 s) • Hot air heating: ON 50%
• Steam Heating: ON (when Hot air off) 71 Max time of 4x240sec
• Motor: ON (max rpm rst) exceeded
• Humidity ap: Closed

In case of „20“ check: In diagnostic mode: P1, B4, rpm

110 Measuring at all 4 fan speeds: 70 Calibration value not in


(4x 30 s) Calibration value: Combination expected range (logic)
• Hot air heating: ON if needed
• Steam Heating: ON (when Hot air off)
• Motor: ON (max rpm rst)
• Humidity ap: Closed

In case of „70“ check: In diagnostic mode: P1, B4, rpm

Step 100 and 110 will run 1x for each rpm setting!

900 End – Exit diagnostic program and set DIP 1 to OFF

For data storage switch unit off and on!

Edition 10-2008a
110
SCC
Control Drain Valve 54.00.357

1 - Drain valve: position cooking


2 - Drain valve: position CleanJet
S12 - Micro switch Drain valve
M6 - CleanJet Pump

S12 S12

1 2

M6 M6

Using direction „1“


in function test #13
changing of S12 signal
from „0“ to „1“-->
Drain closed --> CleanJet

S12 S12

2 1

M6
M6

Using direction „2“


in function test #13
changing of S12 signal
from „0“ to „1“-->
Drain open --> cooking

Edition 10-2008a
111
Gas
Gas burner principle

Burner blower
Gas-Air mixture

Ignition and Gas valve


monitoring electrode

Ignition box

Mixing of gas and combustion air

Gas

Air 1

Mixing of gas and combustion air (shown: gas valve -blower combination 202 steam)
The pulled-in air is brought into rotation in the stationary Whirlwind-disc 1 and completely mixed
with the incoming gas.

Edition 10-2008a
112
Gas
Gas Valve

Particle lter Pressure regulation throttle Main throttle

Parallel operated gas solenoid vales

P-

Compensation hose CO2 screw

1. The burner blower creates a negative pressure inside the compensation hose, which governs the
pressure regulation throttle.
2. The nal adjustment of the heat load through the main throttle is achieved with the CO2 screw.

Edition 10-2008a
113
Gas
Identification of gas burners / Gas blowers:

Unit 61 - 62 - 101 - 102 Unit 201 - 202

Steam Blower

Steam Gas valve


with common ignition
box for Steam and
Hot Air (top) tted

Blower and gas valve


Hot Air blower (top)

Gas valve hot air (bottom) with second ignition box;


Jumper must be set!
Blower hot air burner (bottom)

Ignition box hot air burner (bottom) (201-202):

Jumper is only set on Ignition boxes for


hot air burner bottom (201-202):

Edition 10-2008a
114
Sequence of events of Steam / Hot Air Burner (SCC as well as CM)
Max RPM

μA
RPM

6
Start RPM Flame current
5

3
Min RPM

F l a m e c u r r e n t in μA
2
Speed of burner blower motor in U/min

Edition 10-2008a
1

Pre ignition
Flame
control
Start up Pre purge Ignition Burner running

Time 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 sec

Ignition box gets heat demand over the BUS cable


Heat demand
Start - pre purge Pre purge, 4 sec Blower runs with Start RPM Blower runs with Max or Min RPM
about. 4-5 sec RPM monitored RPM monitoring by ignition box RPM monitoring by ignition box

Burner blower motor


Energise Solenoids: Black coils ca 205V DC / orange coils ca 108V DC
Sequence of events of Burner and Ignition control

Gas valve
Pre ignition, 1sec Ignition, 5 sec

Ignition, ca 20KV C
Flame monitoring within. 2 sec continuous flame control

Flame monitoring

115
Gas

If no flame detected => new ignition sequence. After 5 th ignition without success => RESET
Gas
kg or m³ of Gas CO2 Values

CO2 too high

correct CO2
Gas volume to the burner

CO2 too low

Min Start Max Blower RPM

RPM of burner blower motor m³ Air volume

CO2 set: - Correct gas - air mixture ratio


- Heat power corresponds with factory specication
CO2 too high: - gas - air mixture ratio too rich
- burner runs with overload
- Damage to heat exchanger, sooting possible
CO2 too low: - gas - air mixture ratio too lean
- burner runs with less power than specied
- Start up problems may appear (specially when unit is cold)

Actual CO2 values MUST be determined by ue gas analysis.

Correct CO2 values as well as a brief adjustment instruction you will nd on the table for burner
adjustment.

Edition 10-2008a
116
Gas
CM Gas principle
B1 F4
B5
F3 B3

S2

B11

M9
Y11

M1
A5

M4
B12

M8
Y12

S3

B2

Y1 Y2

A5 Ignition module S2 Level electrode


B1 Thermocouple interior cabinet S3 Reed switch door contact
B2 Thermocouple quenching S4 Micro switch humidity motor
B4 Thermocouple humidity S11 CDS sensor
B5 Thermocouple steam generator S12 Micro switch drain valve
B6 Thermocouple core temperature P1 Pressure sensor humidity
B11 Ignition/monitoring electrode steam
B12 Ignition/monitoring electrode hot air Only oor untis 201 - 202
F3 Safety thermostat steam generator 135°C A6 Ignition module hot air bottom
F4 Safety thermostat interior cabinet 360°C (with jumper)
Y1 Solenoid valve lling M2 Fan motor top (with jumper)
Y2 Solenoid valve quenching M10 Gas blower hot air bottom
Y3 Solenoid valve moistening Y13 Gas valve hot air bottom
Y11 Gas valve steam B13 Ignition/monitoring electrode hot air bottom
Y12 Gas valve hot air
M1 Fan motor
M3 Humidity motor
M4 SC-pump
M6 CleanJet pump
M7 Drain valve
M8 Gas blower motor hot air
M9 Gas blower motor steam

Edition 10-2008a
117
Gas
Check Gas Type / Gas Conversion
Whenever changing connected type of gas a detailed ue gas analysis MUST be done using
adequate CO and CO2 measuring equipment!

This shall ONLY be done by trained technicians!


Changing the gas setting only by adjusting the CO2 screw will result in an unsafe ue gas
condition, is dangerous to life and will damage the equipment!

Note: Yearly maintenance of Gas components is needed:


Clean Burner head, Electrode and interior blower housing from fats and dust! (TI03-2007)

1) Select any mode and cooking time

2) Open control panel


on
3) Set DIP switch 1 on PCB to „ON“ position
1 2 3 4

4) With timer dial select: „SE“ = Settings:

5) Activate „Settings“ by pressing core temperature key; display changes to „SE1“

6) With timer dial select: SE6

7) Activate position SE6 with timer key (keep key pressed)

8) Select new gas type with timer dial:


G20=Nat Gas H, G25=Nat Gas L, G30=3BP, G31=3P, 13A=Nat. Gas Japan

9) Conrm new gas type with core temperature key (now timer key can be released)

10) With timer dial select: SE7

11) Activate position SE7 with timer key (keep key pressed)

12) Keeping the timer key pressed the average length of the CO2 screw is indicated. „St“
Steam, „HA1“ Hot air top, HA2“ Hot air bottom. Select the corresponding value with the
timer dial (keep timer key pressed)

13) Set the CO2 screw according the values of timer display or according
the table “Values for burner adjustments“ Setting this screw to the given length shall
ONLY bring the unit into working condition with the newly supplied gas. (! ! ! Set all CO2
screws ! ! !). If the mm setting of CO2 screw is too high, turn CO2 screw rst 1 turns
clockwise and then to the requested length (Screw adjustment tolerance).

xx mm

This does NOT replace ue gas analysis or make the ue gas analysis obsolete!

14) De-activate selected package “SE“ by pressing core temperature key


on
15) To exit service program set DIP switch 1 to „OFF“ position
1 2 3 4

16) To store the new gas type the unit must be switched OFF and ON again!

17) Check / Set Installation Altitude in Basic settings. Perform ue gas analysis in
function test at F21, F24, F27 as well as the check of CO2 values at F19, F22, F25.

Edition 10-2008a
118
Gas
Changing installation altitude: CM gas

Adjusting the installation altitude compensates for the


different concentration of oxygen in the air at different height above sea level
by adjusting the blower speed accordingly.

Note: The altitude settings of 0-499 and 500-999m are identical.


Therefore resetting of installation altitude needs to be done only
when installing above 1000m (3280ft) or below sea level.
1) Select any mode and cooking time

2) Open control panel


on
3) Set DIP switch 1 on PCB to „ON“ position
1 2 3 4

4) With timer dial select: „SE“ = Settings

5) Activate „Settings“ by pressing core temperature key; display changes to „SE1“.

6) With timer dial select: SE8

7) Activate position SE8 with timer key and keep it pressed.

8) While pressing timer key corresponding installation altitude above sea level can be
selected with the timer dial.

Possible altitude selection:


-500 m - - 1m
0m - 499 m
500 m - 999 m
1000 m - 1499 m
1500 m - 1999 m
2000 m - 2499 m
2500 m - 2999 m
3000 m - 3499 m
3500 m - 3999 m
4000 m - 4499 m
4500 m - 4999 m

9) Conrm new altitude setting with core temperature key (Keep timer key pressed)

10) Release timer and core temperature key

11) De-activate selected package by pressing core temperature key


on

1 2 3 4
12) To exit service program set DIP switch 1 to „OFF“ position

13) To store the new altitude setting the unit must be switched OFF and ON again!

14) Perform ue gas analysis in function test at F21, F24, F27
as well as the check of CO2 values at F19, F22, F25.

Edition 10-2008a
119
Gas
Checking of dynamic input gas flow pressure

Before you carry out a ue gas analysis check input gas ow pressure

• Measure gas ow pressure when unit is switched off (static pressure)
• Switch on unit, select any cooking mode and time. Wait until burner has started
• Check input gas ow pressure
• See correct values of input ow pressure on data plate
• If necessary adjust gas input pressure

Necessary input gas ow pressure:


- Natural gas 18 - 25 mbar (1,8 - 2,5kPa) (180 - 255mm water column)
- LPG 30 - 57 mbar (3 - 5,7kPa) (305 - 580mm water column).

Note: All gas units in the kitchen must operate on high ame.

Edition 10-2008a
120
Gas
Flue gas analysis
Steam (F21) at MAX rpm and Checking CO2 (F19) at MIN rpm
Before starting ue gas analysis make sure your ue gas
analyser is set to the correct connected gas type!

1) Select any mode and cooking time

2) Open control panel


on

1 2 3 4
3) Set DIP switch 3 on PCB to „ON“ position

4) „F1“ is shown on timer display. With timer dial select position F21

5) Enter position F21 „Steam MAX“ with timer key

6) Activate position F21 with core temperature key;


NOTE: In this position core temp. key is used as a switch and will automatically deacti-
vate after 4 minutes. Gas blower rpm is shown in cabinet temp. display.
Specic CO2 value is shown on timer display, i.e. 9,5

7) Place ue gas testing nozzle in correct ue outlet.


Adjust CO2 to given value by turning CO2 screw on gas valve.
You also can nd that value on table “Values for burner adjustments.
• If CO2 value is too low => turn CO2 screw anti clockwise (+ direction),
• If CO2 value is too high => turn CO2 screw rst 1 turns clockwise (- direction), and
than slowly anti clockwise (+ direction) till you get the indicated CO2 value. (Screw
adjustment tolerance).
• CO value must be below 300 ppm

8) Press core temperature key. Burner will stop.

9) Leave position F21 „Steam MAX“ with timer key.

10) Select position F19 with timer dial.

11) Enter „Steam MIN“ with timer key.

12) Activate position F19 with core temperature key.


NOTE: in this position core temp. key is used as a switch and will automatically deacti-
vate after 4 minutes. Specic CO2 value is shown on timer display, i.e 8,8

13) Carry out a CO2 measurement to cross-check CO2 value only.


CO2 value must be equivalent to the values mentioned in table “Values for burner adjust-
ments“

14) If CO2 value is out of allowed tolerance => Change gas valve

15) Press core temperature key. Burner will stop.

16) Leave position F19 „Steam MIN“ with timer key.


on

1 2 3 4
17) To exit service program set DIP switch 3 to „OFF“ position

Edition 10-2008a
121
Gas
Flue gas analysis
Hot air top (F24) at MAX rpm and Checking CO2 (F22) at MIN rpm

1) Select any mode and cooking time

2) Open control panel


on

1 2 3 4
3) Set DIP switch 3 on PCB to „ON“ position

4) „F1“ is shown on timer display. With timer dial select position F24

5) Enter position F24 „Steam MAX“ with timer key

6) Activate position F24 with core temperature key;


NOTE: In this position core temp. key is used as a switch and will automatically deacti-
vate after 4 minutes. Gas blower rpm is shown in cabinet temp. display.
Specic CO2 value is shown on timer display, i.e. 9,5

7) Place ue gas testing nozzle in correct ue outlet.


Adjust CO2 to given value by turning CO2 screw on gas valve.
You also can nd that value on table “Values for burner adjustments.
• If CO2 value is too low => turn CO2 screw anti clockwise (+ direction),
• If CO2 value is too high => turn CO2 screw rst 1 turns clockwise (- direction), and
than slowly anti clockwise (+ direction) till you get the indicated CO2 value. (Screw
adjustment tolerance).
• CO value must be below 300 ppm

8) Press core temperature key. Burner will stop.

9) Leave position F24 „Steam MAX“ with timer key.

10) Select position F22 with timer dial.

11) Enter „Steam MIN“ with timer key.

12) Activate position F22 with core temperature key.


NOTE: in this position core temp. key is used as a switch and will automatically deacti-
vate after 4 minutes. Specic CO2 value is shown on timer display, i.e 8,8

13) Carry out a CO2 measurement to cross-check CO2 value only.


CO2 value must be equivalent to the values mentioned in table “Values for burner adjust-
ments“

14) If CO2 value is out of allowed tolerance => Change gas valve

15) Press core temperature key. Burner will stop.

16) Leave position F22 „Steam MIN“ with timer key.


on

17) To exit service program set DIP switch 3 to „OFF“ position


1 2 3 4

Edition 10-2008a
122
Gas
Flue gas analysis Hot air bottom (F27)
at MAX rpm and Checking CO2 (F25) at MIN rpm only (201/202)

1) Select any mode and cooking time

2) Open control panel


on

1 2 3 4
3) Set DIP switch 3 on PCB to „ON“ position

4) „F1“ is shown on timer display. With timer dial select position F27

5) Enter position F27 Hot air bottom MAX“ with timer key

6) Activate position F27 with core temperature key;


NOTE: In this position core temp. key is used as a switch and will automatically deactivate
after 4 minutes. Gas blower rpm is shown in cabinet temp. display.
Specic CO2 value is shown on timer display, i.e. 9,4

7) Place ue gas testing nozzle in correct ue outlet.


Adjust CO2 to given value by turning CO2 screw on gas valve.
You also can nd that value on table “Values for burner adjustments.
• If CO2 value is too low => turn CO2 screw anti clockwise (+ direction),
• If CO2 value is too high => turn CO2 screw rst 1 turns clockwise (- direction), and
than slowly anti clockwise (+ direction) till you get the indicated CO2 value. (Screw
adjustment tolerance).
• CO value must be below 300 ppm

8) Press core temperature key. Burner will stop.

9) Leave position F27 Hot air bottom MAX“ with timer key.

10) Select position F25 with timer dial.

11) Enter Hot air bottom MIN“ with timer key.

12) Activate position F25 with core temperature key.


NOTE: in this position core temp. key is used as a switch and will automatically deactivate
after 4 minutes. Specic CO2 value is shown on timer display, i.e 8,7

13) Carry out a CO2 measurement to cross-check CO2 value only.


CO2 value must be equivalent to the values mentioned in table “Values for burner adjust-
ments“

14) If CO2 value is out of allowed tolerance => Change gas valve

15) Press core temperature key. Burner will stop.

16) Leave position F25 Hot air bottom MIN“ with timer key.
on

17) To exit service program set DIP switch 3 to „OFF“ position


1 2 3 4

Edition 10-2008a
123
Steam Burner Hot Air Burner - Top Side Hot Air Burner - Bottom Side (only at 201-202)

Type of gas

124
Input gas ow Adjustment of CO2 at „MAX“ rpm CO2 at „Min“ rpm Input gas ow Adjustment of CO2 at „MAX“ rpm CO2 at „Min“ rpm Input gas ow Adjustment of CO2 at „MAX“ rpm CO2 at „Min“ rpm
pressure ± 0,2% -0,2% / + 0,5% pressure ± 0,2% -0,2% / + 0,5% pressure ± 0,2% -0,2% / + 0,5%

SCC - CM
CO2-Screw CO2-Screw CO2-Screw
Gas

61 18 - 25 mbar 4,2 mm 9,4 % 8,9 % 18 - 25 mbar 3,6 mm 9,4 % 8,3 %


62 18 - 25 mbar 3,4 mm 9,4 % 7,9 % 18 - 25 mbar 3,5 mm 9,4 % 8,0 %
Natural Gas
High 101 18 - 25 mbar 3,2 mm 9,4 % 7,7 % 18 - 25 mbar 3,3 mm 9,4 % 7,7 %
102 18 - 25 mbar 3,6 mm 9,4 % 8,4 % 18 - 25 mbar 3,1 mm 9,4 % 8,6 %
(G20)
201 18 - 25 mbar 3,7 mm 9,4 % 8,2 % 18 - 25 mbar 3,3 mm 9,4 % 7,8 % 18 - 25 mbar 3,2 mm 9,4 % 7,8 %
202 18 - 25 mbar 3,7 mm 9,5 % 8,8 % 18 - 25 mbar 3,2 mm 9,4 % 8,7 % 18 - 25 mbar 3,2 mm 9,4 % 8,7 %

61 18 - 25 mbar 4,6 mm 9,4 % 8,6 % 18 - 25 mbar 4,5 mm 9,4 % 8,1 %


62 18 - 25 mbar 3,6 mm 9,4 % 8,0 % 18 - 25 mbar 3,9 mm 9,4 % 8,0 %
Natural Gas
Low 101 18 - 25 mbar 3,4 mm 9,4 % 8,0 % 18 - 25 mbar 3,4 mm 9,4 % 7,9 %
102 18 - 25 mbar 5,5 mm 9,4 % 8,1 % 18 - 25 mbar 3,8 mm 9,4 % 8,3 %
(G25)
201 18 - 25 mbar 4,5 mm 9,4 % 9,0% 18 - 25 mbar 3,6 mm 9,4 % 7,8 % 18 - 25 mbar 3,6 mm 9,3 % 7,8 %
202 18 - 25 mbar 4,0 mm 9,4 % 8,9 % 18 - 25 mbar 3,5 mm 9,4 % 8,7 % 18 - 25 mbar 3,5 mm 9,3 % 8,7 %
100% 100% 100% 100% 100% 100%
3BP 3BP 3BP 3BP 3BP 3BP
Butan Butan Butan Butan Butan Butan
61 30 - 57 mbar 2,5 mm 10,4 % 11,6 % 9,4 % 10,6 % 30 - 57 mbar 2,3 mm 10,4 % 11,6 % 9,0 % 10,4 %
LPG
62 30 - 57 mbar 2,4 mm 10,4 % 11,6 % 8,5 % 9,2 % 30 - 57 mbar 2,4 mm 10,4 % 11,6 % 8,9 % 9,6 %
3BP
101 30 - 57 mbar 2,4 mm 10,4 % 11,6 % 8,7 % 9,2 % 30 - 57 mbar 2,3 mm 10,4 % 11,6 % 8,9 % 9,6 %
(G30)
102 30 - 57 mbar 2,5 mm 10,4 % 11,6 % 8,9 % 10,1 % 30 - 57 mbar 2,4 mm 10,4 % 11,6 % 9,5 % 10,3 %
201 30 - 57 mbar 2,5 mm 10,4 % 11,6 % 8,9 % 9,8 % 30 - 57 mbar 2,4 mm 10,4 % 11,6 % 8,9 % 9,6 % 30 - 57 mbar 2,4 mm 10,4 % 11,6 % 8,9 % 9,6 %

202 30 - 57 mbar 2,5 mm 10,4 % 11,6 % 9,7 % 11,0 % 30 - 57 mbar 2,3 mm 10,4 % 11,6 % 9,4 % 10,1 % 30 - 57 mbar 2,3 mm 10,4 % 11,6 % 9,4 % 10,1 %

61 30 - 57 mbar 2,9 mm 11,1 % 9,4 % 30 - 57 mbar 2,5 mm 11,1 % 9,8 %

Edition 10-2008a
LPG 62 30 - 57 mbar 2,5 mm 11,1 % 8,9 % 30 - 57 mbar 2,5 mm 11,1 % 9,2 %
3P
101 30 - 57 mbar 2,4 mm 11,1 % 9,3 % 30 - 57 mbar 2,7 mm 11,1 % 9,7 %
102 30 - 57 mbar 2,6 mm 11,1 % 9,7 % 30 - 57 mbar 2,5 mm 11,1 % 9,9 %
(G31) 201 30 - 57 mbar 2,6 mm 11,1 % 9,6 % 30 - 57 mbar 2,4 mm 11,1 % 9,1 % 30 - 57 mbar 2,4 mm 11,1 % 9,0 %
202 30 - 57 mbar 2,5 mm 11,1 % 10,7 % 30 - 57 mbar 2,3 mm 11,1 % 10,0 % 30 - 57 mbar 2,3 mm 11,1 % 10,1 %
61 18 - 25 mbar 4,2 mm 9,5 % 8,6 % 18 - 25 mbar 3,5 mm 9,5 % 8,4 %
62 18 - 25 mbar 3,7 mm 9,5 % 7,8 % 18 - 25 mbar 3,4 mm 9,5 % 8,0 %
Natural Gas
Japan 101 18 - 25 mbar 3,1 mm 9,5 % 8,0 % 18 - 25 mbar 3,0 mm 9,5 % 8,2 %
102 18 - 25 mbar 3,3 mm 9,5 % 8,5 % 18 - 25 mbar 3,1 mm 9,5 % 8,5 %
(13A)
201 18 - 25 mbar 3,4 mm 9,5 % 8,4 % 18 - 25 mbar 3,1 mm 9,5 % 8,2 % 18 - 25 mbar 3,1 mm 9,5 % 8,2 %
Burner adjustment SCC - CM 07-2008

202 18 - 25 mbar 3,5 mm 9,5 % 9,1 % 18 - 25 mbar 3,1 mm 9,5 % 8,8 % 18 - 25 mbar 3,1 mm 9,5 % 8,8 %

How to carry 1.) Check the gas type and installation altitude adjustment at „Basic Settings“.
2.) Check the given length of the CO2 screw. See correct values from table up here.
out a burner 3.) Check gas input ow pressure. See correct values from table up here.
adjustment: 4.) Select „Gas Steam Blower“ at „Function Test“. Exhaust temperature should be during the „gas ow analysis“ above 200°C.
Carry out rst a CO2 „Max“ adjustment.
Setting of exhaust values only by CO2 screw adjustment. CO2 = see table above, CO = below 300ppm, if possible below 100ppm.
Carry out the CO2 „Min“ measurement. At CO2 „Min“ measurement no adjustment necessary on the CO2 screw => ! ! ! Check only the CO2 values ! ! ! !
Repeat same measurements at „Gas Hot Air Blower Top“ and „Gas Hot Air Blower Bottom (201-202)“.
5.) Recommendation: Note down all actual values (mm, CO2, CO) inside the unit. The next technician will say thank you to you.
Gas
Changing Gas blower speed
CM Gas, i.e.Steam, MIN SE9

This setting shall ONLY be done by specially trained and


RATIONAL approved technicians!

1) Select any mode and cooking time

2) Open control panel


on

1 2 3 4
3) Set DIP switch 1 on PCB to „ON“ position

4) With timer dial select: „SE“ = Settings:

5) Activate „Settings“ by pressing core temperature key; display changes to „SE1“

6) With timer dial select: SE9

7) Activate position SE9 „blower motor steam MIN“ rpm with timer.Timer display shows
stored value from EEPROM, i.e. 6250.

8) While pressing timer key blower speed can be adjusted with timer dial by + / -10%.
Note: Adjust steps in increments of 30rpm only! Changed rpm will be shown in timer
display

9) Conrm new rpm setting with core temperature key (keep timer key pressed).

10) Release timer key.

11) De-activate selected package by pressing core temperature key


on

1 2 3 4
12) To exit service program set DIP switch 1 to „OFF“ position

13) To store the new blower speed setting the unit must be switched OFF and ON again!

14) Perform ue gas analysis in function test at F21, F24, F27 as well as the check of CO2
values at F19, F22, F25.

With this procedure you can change gas blower speed (MAX, Start, MIN rpm)
for steam, hot air top and hot air bottom.
Changing blower speed must be followed by ue gas analysis!:

Steam Hot air top Hot air bottom

MIN

Start

MAX

Edition 10-2008a
125
Gas

Edition 10-2008a
126
Gas
SCC Gas principle
B1 F4
B5
F3 B6

M3
S2
S4

B11

P1

M9
Y11

A5 M1

B4
M4
B12

M8
Y12
M12

S3

Y1 Y4 Y3

B2

S11 Y2

M6

M7 S12

A5 Ignition module S2 Level electrode


B1 Thermocouple interior cabinet S3 Reed switch door contact
B2 Thermocouple quenching S4 Micro switch humidity motor
B4 Thermocouple humidity S11 CDS sensor
B5 Thermocouple steam generator S12 Micro switch drain valve
B6 Thermocouple core temperature P1 Pressure sensor humidity
B11 Ignition/monitoring electrode steam
B12 Ignition/monitoring electrode hot air
F3 Safety thermostat steam generator 135°C Only oor untis 201 - 202
F4 Safety thermostat interior cabinet 360°C A6 Ignition module hot air bottom
Y1 Solenoid valve lling (with jumper)
Y2 Solenoid valve quenching M2 Fan motor top (with jumper)
Y3 Solenoid valve moistening M10 Gas blower motor hot air bottom
Y11 Gas valve steam Y13 Gas valve hot air bottom
Y12 Gas valve hot air B13 Ignition/monitoring electrode
M1 Fan motor hot air bottom
M3 Humidity motor
M4 SC-pump
M6 CleanJet pump
M7 Drain valve
M8 Gas blower motor hot air
M9 Gas blower motor steam

Edition 10-2008a
127
Gas
Gas conversion / fitting new gas valve

After conversion of the connected type of gas a ue gas analysis


MUST be done using the correct measuring instruments.
This shall only be done by trained technicians.

Any gas conversion without ue gas analysis is illegal.


Not following the instructions below may cause danger to life and equipment!

1) Switch unit on

on
2) Open control panel
1 2 3 4 3) Set DIP switch 1 on PCB to „ON“ position
4) Press service key
5) Select „Basic Settings“

2 - Basic Setting
6) At „Basic Settings“ select position „Gas type“
7) Press key and select with the central dial the new gas type
Gas type
G20 = Natural Gas H, G25=Natural Gas L, G30=3BP, G31=3P,
13A=Natural Gas Japan
Nat.H

8) Conrm new gas setting by pressing the „Store“ key.


9) Select 3-Basic settings for average CO2 length setting.
3 - Basic Setting
10) Note: Setting this screw to the given length shall ONLY bring the unit into
Nat.H(G20) working condition with the newly supplied gas. This does NOT replace ue gas
analysis or make the ue gas analysis obsolete!
Steam Hot Air1 Hot Air 2
4,3 mm 2,8 mm 2,9 mm Set the CO2 screw according the values of the display or according the table
„Values for burner adjustments“(! ! ! Set all CO2 screws ! ! !)
Set CO2 screw
Check CO2 If the mm setting of CO2 screw is too high, turn CO2 screw rst 1 turn
clockwise and then to the requested length (Screw adjustment tolerance)

xx mm

11) Switch unit OFF and ON again to store newly gas type setting!

on

1 2 3 4
12) To exit service program set DIP switch 1 to „OFF“ position
13) A comprehensive ue gas analysis must be done after this gas
conversion. This is done using Function test, where the CO2 values
must be set according to the table for all burners in MAX speed fol-
lowed by cross checking in MIN speed.

Edition 10-2008a
128
Gas
Adjustment of installation altitude above sea level
SCC Gas

Setting of the installation altitude above sea level compensates for the lower oxygen level at
higher altitudes. This is achieved by altering the blower speed.

1) Switch unit ON;


2) Open control panel;
on
3) Set DIP switch 1 on pcb to ON position;
1 2 3 4 4) Press service key;
5) Select 4 - Basic Settings - Installation altitude above sea level
6) Set correct installation height with central dial

4 - Basic Setting Possible altitude selection:


-500 - -1m
Installation Altitude 0 - 499m
500 - 999m
1000 - 1499
1000 - 1499m
1500 - 1999m
2000 - 2499m
2500 - 2999m
3000 - 3499m
3500 - 3999m
4000 - 4499m
4500 - 4999m

7) Conrm new altitude setting with „store“ key;


8) Switch unit OFF and ON again to store new setting;
on

1 2 3 4
9) To exit service program set DIP switch to OFF position;

10) Perform a complete ue gas analysis at Max speed of each burner in „Function
Test“ as well as a cross-check of CO2 at Min speed of each burner at the „Func-
tion Test“

Edition 10-2008a
129
Gas
Checking of dynamic input gas flow pressure
Before you carry out a ue gas analysis check input gas ow pressure

• Measure gas ow pressure when unit is switched off (static pressure)
• Switch on unit, select any cooking mode and time. Wait until burner has started
• Check input gas ow pressure
• See correct values of input ow pressure on data plate
• If necessary adjust gas input pressure

Necessary input gas ow pressure:


- Natural gas 18 - 25 mbar (1,8 - 2,5kPa) (180 - 255mm water column)
- LPG 30 - 57 mbar (3 - 5,7kPa) (305 - 580mm water column).

Note: All gas units in the kitchen must operate on high ame.

Edition 10-2008a
130
Gas
Flue gas analysis
Flue gas analysis for STEAM at MAX rpm and cross checking CO2 at MIN rpm

Before starting ue gas analysis make sure your ue gas


analyser is set to the correct connected gas type!

1) Switch on unit
2) Open front panel
on

1 2 3 4
3) Set DIP switch 1 on PCB to „ON“ position
4) Press Service-key
5) Select “Function Test“
6) Select at „FunctionTest“ the position 14 „Gas Steam Burner“
14 - Function Test
7) Press key and select „Max“ rpm, if it‘s not already selected
Gas Steam Blower Start 8) Activate the burner with the „Start“ key.
Note: Start key is used as a switch and will automatically deactivate
Max
after 4 minutes.
CO2 FC rpm
xxx% 5,5A xxx Display 4 indicates the desired CO2 value, e.g. 9,2%, ame cur
rent, i.e. 5,5 A and the corresponding rpm of the blower motor.
9) Place ue gas testing nozzle in correct ue outlet;
10) „Adjust CO2 to given value by turning CO2 screw on gas valve.
You also can nd that value on table „Values for burner adjustments“
If CO2 value is too low => turn CO2 screw anti clockwise (+ direction),
If CO2 value is too high => turn CO2 screw rst 1 turns clockwise (- direc-
tion), and than slowly anti clockwise (+ direction) until you get the indicated
CO2 value. (Screw adjustment tolerance).

CO value must be below 300 ppm

14 - Function Test 11) Press „Stop“ key. Blower will stop.


12) Press key and select „Min“ speed.
Gas Steam Blower Start
13) Activate the burner with the „Start“ key. Note: Start key is used as a
Min switch and will automatically deactivate after 4 minutes
CO2 FC rpm Check CO2 values. Measured values shall correspond with the table
xxx% 5,5A xxx
„Values for burner adjustment“ in this manual. Should CO2 value be out
of the allowable range change gas valve.

on
Press „Stop“ key. Blower will stop.
1 2 3 4

14) To exit program set DIP switch 1 to „OFF“;

Edition 10-2008a
131
Gas

Flue gas analysis for Hot Air at MAX rpm and cross checking CO2 at MIN rpm

Before starting ue gas analysis make sure your ue gas


analyser is set to the correct connected gas type!

1) Switch on unit
2) Open front panel
on

1 2 3 4
3) Set DIP switch 1 on PCB to „ON“ position
4) Press Service-key
5) Select “Function Test“
6) Select at „FunctionTest“ the position 15 „Gas Hot Air Burner TOP“
15 - Function Test
7) Press key and select „Max“ rpm, if it‘s not already selected
Gas Hot Air Blower Top Start 8) Activate the burner with the „Start“ key.
Note: Start key is used as a switch and will automatically deactivate
Max
after 4 minutes.
CO2 FC rpm
xxx% 5,5A xxx Display 4 indicates the desired CO2 value, e.g. 9,2%, ame cur
rent, i.e. 5,5 A and the corresponding rpm of the blower motor.
9) Place ue gas testing nozzle in correct ue outlet;
10) Adjust CO2 to given value by turning CO2 screw on gas valve.
You also can nd that value on table „Values for burner adjustments“
If CO2 value is too low => turn CO2 screw anti clockwise (+ direction),
If CO2 value is too high => turn CO2 screw rst 1 turns clockwise (- direc-
tion), and than slowly anti clockwise (+ direction) until you get the indicated
CO2 value. (Screw adjustment tolerance).

CO value must be below 300 ppm!

15 - Function Test
11) Press „Stop“ key. Blower will stop.
12) Press key and select „Min“ speed.
Gas Hot Air Blower Top Start 13) Activate the burner with the „Start“ key. Note: Start key is used as a
Min
switch and will automatically deactivate after 4 minutes
CO2 FC rpm
Check CO2 values. Measured values shall correspond with the table
xxx% 5,5A xxx
„Values for burner adjustment“ in this manual. Should CO2 value be out
on of the allowable range change gas valve.
1 2 3 4
Press „Stop“ key. Blower will stop.

14) To exit program set DIP switch 1 to „OFF“;

Edition 10-2008a
132
Gas
Flue gas analysis for Hot Air at MAX rpm and cross checking CO2 at MIN rpm
(201-202 only)

1) Switch on unit
2) Open front panel
on

1 2 3 4
3) Set DIP switch 1 on PCB to „ON“ position
4) Press Service-key
5) Select Function Test“
6) Select at „FunctionTest“ the position 16 „Gas Hot Air Burner BOTTOM“
16 - Function Test
7) Press key and select „Max“ rpm, if it‘s not already selected
Gas Hot Air Blower bottim Start 8) Activate the burner with the „Start“ key.
Note: Start key is used as a switch and will automatically deactivate
Max
after 4 minutes.
CO2 FC rpm
xxx% 5,5A xxx Display 4 indicates the desired CO2 value, e.g. 9,2%, ame cur
rent, i.e. 5,5 A and the corresponding rpm of the blower motor.
9) Place ue gas testing nozzle in correct ue outlet;
10) Adjust CO2 to given value by turning CO2 screw on gas valve.
You also can nd that value on table „Values for burner adjustments“
If CO2 value is too low => turn CO2 screw anti clockwise (+ direction),
If CO2 value is too high => turn CO2 screw rst 1 turns clockwise (- direc-
tion), and than slowly anti clockwise (+ direction) until you get the indicated
CO2 value. (Screw adjustment tolerance).

CO value must be below 300 ppm!

11) Press „Stop“ key. Blower will stop.


16 - Function Test
12) Press key and select „Min“ speed.
Gas Hot Air Blower BottomStart 13) Activate the burner with the „Start“ key. Note: Start key is used as a
switch and will automatically deactivate after 4 minutes
Min
Check CO2 values. Measured values shall correspond with the table
CO2 FC rpm
xxx% 5,5A xxx „Values for burner adjustment“ in this manual. Should CO2 value be out
of the allowable range change gas valve.
Press „Stop“ key. Blower will stop.
on

1 2 3 4
14) To exit program set DIP switch 1 to „OFF“;

Edition 10-2008a
133
Steam Burner Hot Air Burner - Top Side Hot Air Burner - Bottom Side (only at 201-202)

134
Type of gas Input gas ow Adjustment of CO2 at „MAX“ rpm CO2 at „Min“ rpm Input gas ow Adjustment of CO2 at „MAX“ rpm CO2 at „Min“ rpm Input gas ow Adjustment of CO2 at „MAX“ rpm CO2 at „Min“ rpm
Gas

pressure ± 0,2% -0,2% / + 0,5% pressure ± 0,2% -0,2% / + 0,5% pressure ± 0,2% -0,2% / + 0,5%

SCC - CM
CO2-Screw CO2-Screw CO2-Screw

61 18 - 25 mbar 4,2 mm 9,4 % 8,9 % 18 - 25 mbar 3,6 mm 9,4 % 8,3 %


62 18 - 25 mbar 3,4 mm 9,4 % 7,9 % 18 - 25 mbar 3,5 mm 9,4 % 8,0 %
Natural Gas
High 101 18 - 25 mbar 3,2 mm 9,4 % 7,7 % 18 - 25 mbar 3,3 mm 9,4 % 7,7 %
102 18 - 25 mbar 3,6 mm 9,4 % 8,4 % 18 - 25 mbar 3,1 mm 9,4 % 8,6 %
(G20)
201 18 - 25 mbar 3,7 mm 9,4 % 8,2 % 18 - 25 mbar 3,3 mm 9,4 % 7,8 % 18 - 25 mbar 3,2 mm 9,4 % 7,8 %
202 18 - 25 mbar 3,7 mm 9,5 % 8,8 % 18 - 25 mbar 3,2 mm 9,4 % 8,7 % 18 - 25 mbar 3,2 mm 9,4 % 8,7 %

61 18 - 25 mbar 4,6 mm 9,4 % 8,6 % 18 - 25 mbar 4,5 mm 9,4 % 8,1 %


62 18 - 25 mbar 3,6 mm 9,4 % 8,0 % 18 - 25 mbar 3,9 mm 9,4 % 8,0 %
Natural Gas
Low 101 18 - 25 mbar 3,4 mm 9,4 % 8,0 % 18 - 25 mbar 3,4 mm 9,4 % 7,9 %
102 18 - 25 mbar 5,5 mm 9,4 % 8,1 % 18 - 25 mbar 3,8 mm 9,4 % 8,3 %
(G25)
201 18 - 25 mbar 4,5 mm 9,4 % 9,0% 18 - 25 mbar 3,6 mm 9,4 % 7,8 % 18 - 25 mbar 3,6 mm 9,3 % 7,8 %
202 18 - 25 mbar 4,0 mm 9,4 % 8,9 % 18 - 25 mbar 3,5 mm 9,4 % 8,7 % 18 - 25 mbar 3,5 mm 9,3 % 8,7 %
100% 100% 100% 100% 100% 100%
3BP 3BP 3BP 3BP 3BP 3BP
Butan Butan Butan Butan Butan Butan
61 30 - 57 mbar 2,5 mm 10,4 % 11,6 % 9,4 % 10,6 % 30 - 57 mbar 2,3 mm 10,4 % 11,6 % 9,0 % 10,4 %
LPG
62 30 - 57 mbar 2,4 mm 10,4 % 11,6 % 8,5 % 9,2 % 30 - 57 mbar 2,4 mm 10,4 % 11,6 % 8,9 % 9,6 %
3BP
101 30 - 57 mbar 2,4 mm 10,4 % 11,6 % 8,7 % 9,2 % 30 - 57 mbar 2,3 mm 10,4 % 11,6 % 8,9 % 9,6 %
(G30)
102 30 - 57 mbar 2,5 mm 10,4 % 11,6 % 8,9 % 10,1 % 30 - 57 mbar 2,4 mm 10,4 % 11,6 % 9,5 % 10,3 %
201 30 - 57 mbar 2,5 mm 10,4 % 11,6 % 8,9 % 9,8 % 30 - 57 mbar 2,4 mm 10,4 % 11,6 % 8,9 % 9,6 % 30 - 57 mbar 2,4 mm 10,4 % 11,6 % 8,9 % 9,6 %

202 30 - 57 mbar 2,5 mm 10,4 % 11,6 % 9,7 % 11,0 % 30 - 57 mbar 2,3 mm 10,4 % 11,6 % 9,4 % 10,1 % 30 - 57 mbar 2,3 mm 10,4 % 11,6 % 9,4 % 10,1 %

Edition 10-2008a
61 30 - 57 mbar 2,9 mm 11,1 % 9,4 % 30 - 57 mbar 2,5 mm 11,1 % 9,8 %
LPG 62 30 - 57 mbar 2,5 mm 11,1 % 8,9 % 30 - 57 mbar 2,5 mm 11,1 % 9,2 %
3P
101 30 - 57 mbar 2,4 mm 11,1 % 9,3 % 30 - 57 mbar 2,7 mm 11,1 % 9,7 %
102 30 - 57 mbar 2,6 mm 11,1 % 9,7 % 30 - 57 mbar 2,5 mm 11,1 % 9,9 %
(G31) 201 30 - 57 mbar 2,6 mm 11,1 % 9,6 % 30 - 57 mbar 2,4 mm 11,1 % 9,1 % 30 - 57 mbar 2,4 mm 11,1 % 9,0 %
202 30 - 57 mbar 2,5 mm 11,1 % 10,7 % 30 - 57 mbar 2,3 mm 11,1 % 10,0 % 30 - 57 mbar 2,3 mm 11,1 % 10,1 %
61 18 - 25 mbar 4,2 mm 9,5 % 8,6 % 18 - 25 mbar 3,5 mm 9,5 % 8,4 %
62 18 - 25 mbar 3,7 mm 9,5 % 7,8 % 18 - 25 mbar 3,4 mm 9,5 % 8,0 %
Natural Gas
Japan 101 18 - 25 mbar 3,1 mm 9,5 % 8,0 % 18 - 25 mbar 3,0 mm 9,5 % 8,2 %
102 18 - 25 mbar 3,3 mm 9,5 % 8,5 % 18 - 25 mbar 3,1 mm 9,5 % 8,5 %
Burner adjustment SCC - CM 07-2008

(13A)
201 18 - 25 mbar 3,4 mm 9,5 % 8,4 % 18 - 25 mbar 3,1 mm 9,5 % 8,2 % 18 - 25 mbar 3,1 mm 9,5 % 8,2 %
202 18 - 25 mbar 3,5 mm 9,5 % 9,1 % 18 - 25 mbar 3,1 mm 9,5 % 8,8 % 18 - 25 mbar 3,1 mm 9,5 % 8,8 %

How to carry 1.) Check the gas type and installation altitude adjustment at „Basic Settings“.
2.) Check the given length of the CO2 screw. See correct values from table up here.
out a burner 3.) Check gas input ow pressure. See correct values from table up here.
adjustment: 4.) Select „Gas Steam Blower“ at „Function Test“. Exhaust temperature should be during the „gas ow analysis“ above 200°C.
Carry out rst a CO2 „Max“ adjustment.
Setting of exhaust values only by CO2 screw adjustment. CO2 = see table above, CO = below 300ppm, if possible below 100ppm.
Carry out the CO2 „Min“ measurement. At CO2 „Min“ measurement no adjustment necessary on the CO2 screw => ! ! ! Check only the CO2 values ! ! ! !
Repeat same measurements at „Gas Hot Air Blower Top“ and „Gas Hot Air Blower Bottom (201-202)“.
5.) Recommendation: Note down all actual values (mm, CO2, CO) inside the unit. The next technician will say thank you to you.
Gas
Changing gas blower speed SCC Gas
(MAX, Start, MIN rpm)
Please do not change any gas blower speed without consulting your
Rational Servcie manager. This shall only be done by factory trained technicians!

1) Switch unit ON
2) Open control panel
on

1 2 3 4
3) Set DIP switch 1 on PCB to „ON“ position
4) Press service key
5) Select Basic Settings
6) At Basic Settings select i.e. position 5 - Gas Blower Steam
The factory stored blower speed is shown at MAX, Start und MIN.
5 - Basic Settings
7) To change the rpm of MAX, Start and MIN, select the desired step.

Gas Blower Steam


8) Set the new speed (given by the manufacturer) using the central dial.
Act. rpm Start rpm
xxxx xxxx To conrm press the „Dial“ key again.
Min rpm Max rpm 9) To store the new value switch unit off and on
xxxx xxxx

on
10) To exit service program set DIP switch 1 to „OFF“ position
1 2 3 4

6 - Basic Settings

Gas Blower Hot Air Top In order to change the other rpm settings of the same burner repeat steps
Act. rpm Start rpm 7-9 accordingly
xxxx xxxx
Min rpm Max rpm
xxxx xxxx

7 - Basic Settings

Gas Blower Hot Air bottom

Act. rpm Start rpm


xxxx xxxx
Min rpm Max rpm
xxxx xxxx

Perform a complete ue gas analysis at Max speed of each burner in „Func-
tion Test“ as well as a cross-check of CO2 at Min speed of each burner in
„Function Test“

Edition 10-2008a
135
UltraVent
Ultravent

Serial number example: 6606 2 0111 2120

Typ Year Revision Day Month Number


66 06 2 01 11 2120
66 61/101 Electric 1= with Relais control
68 61/101 Electric, Combi-Duo 2= with Bus control
70 61/101 Gas
72 62/102 Electric
73 201 Electric
Vent hood (EH):
60 61/101 Electric
62 61/101 Electric, Combi-Duo
64 61/101 Gas
08 62/102 Electric

Air circulation

Edition 10-2008a
136
UltraVent
Ultravent with Bus control (since November 2006)
No main ON-OFF switch. Ultravent will start running when SCC/CM is switched on.
Connect bus cable at fan motor at electric units, at ignition box at gas units;
Ultravent for single units have only one bus connection terminal, those for Combi Duo have two bus
terminals;
Only pcb with two bus terminals are send when you need a replacement pcb for Ultravent (42.00.050)

4 N (blue)

3 Fast (black) RS 485


MOTOR LED 1
2 Slow (brown)

1 PE (ye/gn) F2 F3
2,5AT 2,5AT

Netzeingangsicherung
3 PE (ye/gn) Power input fuses
NETZSPANNUNG
Power input
2 L1 (brown)
RS 485
2
1 N (blue)

F1
0,2AT
4
4
Trafo Primär
2 brown
3
Halogen 11,5V
3 230V
100 -127V 1 blue
2
2

1
1

LED on Ultravent pcb


After connecting the Ultravent to the
bus system the SCC/CM must be
switched off and on again to detect the
new connection.

If the LED is permanent ON


the bus connection is not
established.

Blinking of the LED


means bus connection ok.

SCC units
The SCC must run on at least software
version 01.07.11
(earlier versions do not support the bus control)

Software Version 01.07.11 - 02.01.02


Ultravent light will be ON or OFF as the SCC is switched ON or OFF.
Fan motor will continue to run even after the cooking process (time or core probe) is nished and
stops only when the cooking process is de-selected or the unit is switched OFF.

From version 03.01.01


Ultravent light will be ON only after selecting a cooking process.
Fan motor starts after the cooking process is started and continues for another 30 minutes after the
coking process is stopped. at the same time the light will be switched OFF.
Same applies for any Cleanjet process.

CM units
The CM must run on at least software version C1.07.01
Ultravent will start and stop as the CM is switched ON or OFF.
Edition 10-2008a
137
UltraVent
Ultravent with relais control produced until 10/2006
Ultravent is switched on with ON/OFF switch (fan motor and light will be on);
Fan motor is controlled from contact of X 23 on I/O pcb (SCC units) or main pcb (CM units).
If cabinet door is open this contact is open and the fan motor runs on high rpm.
If cabinet door is closed this contact is closed as well and the fan motor runs on low rpm.

Edition 10-2008a
138
UltraVent

Edition 10-2008a
139
Common Information
Water info
Because of continuous examinations of systems for water treatment we would like to offer you a few
information on some different systems.
The given statements are only related to Rational units.
If you already have made experiences with systems for water treatment, we would be very thankful if
you could send us a short fax about your experiences.

1. Recommended systems for water treatment:

A) With pure scale problems in the steam generator we recommend hydrogen-(H+)-Ionic ex-
changer. These type of lters will extend the intervals of descaling to
approx. 5 to 8-times of the normal descaling intervals. But even with this type of lters it is
still necessary to descale the steam generator.

B) With a high chloride – content above 150mg/l of water, it is possible, that the
interior cabinet starts to corrode. To remedy this problem it is necessary to install a reverse -
osmosis – lter.

C) With chlorine-contents above 0,2 mg/l of water an active carbon lter should be installed, to
avoid corrosive radicals when chlorine is heated up.

D) If the water is soiled with sand, iron particles or suspended matters a particle lter with
5-15 m is recommended.

2. Limited recommended systems for water treatment.

A) Phosphate dosing systems


For verifying the function of this system, it is necessary to mix the water with a very high
content of phosphate. Because of this the maximum allowed content of 5 mg phosphate per
litre of water will be exceeded. This means the water has no drinking water quality any more.
Therefore phosphate dosing systems can only be recommended for avoiding scale in the
quenching chamber as it is not necessary to have drinking water quality for the quenching
system.

B) Physical systems for water treatment:


On some sites this type of water treatment (is directly installed in the water supply of the
unit) showed satisfactory results. On other sites there was no positive effect visible with this
type of system. Because of these circumstances we can not make a nal assessment of this
system.

3. Not recommended systems for water treatment.

A) Sodium-Ionic exchanger:
With this lter system calcium is replaced by sodium. On chlorine contents of the water above
50mg/l, sodium reacts with chlorine to NaCl (=salt). This increase of salt in the water results
in a delay in boiling of the water. This delay in boiling can cause ”spitting” steam generators.

B) Silicate-dosing systems:
This kind of systems are problematic, as the adding of non conductive silicates, will inuence
the water level measurement.

Rational recommends Water treatment lters systems of BRITA company.

Edition 10-2008a
140
Common Information
Intruction for manual descaling

Protective clothing and tools needed:


- Protective clothing:
Goggels, gloves, apron
- Container with descaler
- Foot pump (6004.0203)

1 SCC or CM shall only be descaled when the cabi-


net temperature is below 40°C (104°F)
Start cool down if needed.

2 Empty and rell steam generator to cool it down.


3 Now empty steam generator again manually and
measure the amount of water draining from the
steam genrator.

3 Descaler shall ONLY be filled via the steam


inlet port inside the steam generator!

Remove hinged rack (trolley) and swing air bafe


open.

4
4 Insert hose of descaler pump into steam inlet port
inside interior cabinet.
Do NOT ll through level electrode opening!
Damage to other components may occur!

5 Place descaler can into cabinet.

6 Insert the other hose end into can. Make sure the
red rubber plug rmly sits in the can opening
5,6

Edition 10-2008a
141
Common Information

7 Fill
F llll the
Fi the
he recommended quantity SLOWLY into the
steam
st
te
ea am g generator.

Caution:
Chemical may react violently with scale
and cause foaming back though steam
inlet port!

10
8 After lling remove pump and descaler can from
cabinet and rinse both cabinet and pump thor-
oughly with fresh water.

9 Allow enough time for descaler to react


15 % concentration: ~ 1,5 hours,
30 % concentration: ~ 45 minutes

10 carefully remove moistening nozzle and descale in


11 separate container with descaler liquid.
Isolate unit from power supply!

11 Open left side panel, remove quenching box cover


and remove any scale / deposits from quenching
box and cover.
After reassembly make sure no leakages are
present.

12 Reconnect unit to power. After given time (pt.9)


11 use function test to drain liquid from steam gen-
erator.

13 Let steam generator ll and drain 3 times.

14 Operate the unit for 15 min. in steam mode.

15 Rinse cabinet again with hand shower.

16 Isolate unit from power and drain steam genera-


tor manually to measure the new volume without
scale.

17. SCC only: After completion of work reset steam

Edition 10-2008a
142
Common Information
User instruction electrical descaler pump

The descaler pump 60.70.409 (230V) and 60.70.497 (110V)


must only be used to ll chemical part number: 6006.0110 into
steam generators of equipment bearing either of the following
marks on the data plate:

When working with chemicals, i.e. aggressive cleaning materials, always wear
protective clothing, goggles, face mask and gloves!

Please observe all information given on the Material Safety Data Sheet of your
descaling chemical!

Only personnel specially trained on handling hazardous materials shall follow


the instructions below!

Descaler shall ONLY be lled through steam inlet port inside cabinet!

1. Unlatch the left side hinged rack and the air bafe. Swivel them towards the right side.

Insert the pump hose marked with rings into the steam inlet port at the rear left top
2. corner of the interior cabinet.
The hose must be inserted at least to the following marking rings:

All electric heated units 3rd Ring 43cm (17“)


CM/SCC 61 and 62 Gas: 1st Ring 17cm (6,5“)
CM/SCC 101 and 102 Gas: 2nd Ring 31cm (12“)
CM/SCC 201 and 202 Gas: 3rd Ring 43cm (17“)

To prevent the hose from slipping out of the steam inlet port se
cure the hook which is attached to the hose at 100cm (40”) from
end of the hose onto the air bafe cut out for the core probe as
indicated.

3. Insert the suction hose of the pump into the descaling liquid bottle. Please observe the
below listed quantities for descaler used for the different model sizes. Given Quantities
are average volumes and depending on Scale build up inside the steam generator.

Descaler volume for electric units (quantity in gal given as US gallons!)


SCC/CM 61 SCC/CM 62 SCC/CM 101 SCC/CM 102 SCC/CM 201 SCC/CM 202
3,6 L / 0,95gal 8 L / 2,1gal 8 L / 2,1gal 11,5 L / 3 gal 12 L / 3,1gal 14,6 L / 3,85gal

Descaler volume for gas units SCC and CM


SCC/CM 61G SCC/CM 62G SCC/CM 101G SCC/CM 102G SCC/CM 201G SCC/CM 202G
6 L / 1,6gal 8 L / 2,1gal 9 L / 2,4gal 11 L / 2,9gal 10 L / 2,6gal 14 L / 3,7gal

Edition 10-2008a
143
Common Information
User instruction electrical descaler pump

4. Lean the cabinet door close and ll the above mentioned quantity of descaler at 10
sec intervals into the steam generator
NOTE: Descaling liquid can react very violently with the scale
inside the steam generator!
Should any foam appear at the steam inlet port stop lling and
wash the interior cabinet with fresh water.

5. After lling the required quantity remove the hose from the steam inlet port. Pump the
remaining liquid from inside the hose back into the descaler container bottle

6. Flush and rinse pump and pump hoses with fresh water.
Caution: not rinsing can cause internal corrosion of the pump.

7. Rinse the cabinet with fresh water.

8. Follow the further instructions given in the users manual for completing the descaling
process.

Edition 10-2008a
144
Common Information
Additional information for manual descaling
In order to determine the amount of scale inside the steam generator drain and measure the amount
of water from the steam generator.
The steam generator should be descaled when not more then the below list volumina are drained
from the steam generator:

1 liter = 0.264gal (US); 1gal (US) = 3,78 liter; 4,5 liter = 4,5 x 0,264 = 1,19 gal(US)

Unit size Descale if less Needed amount of Volume of


than below volume descaler clean steam
is drained generator
61 2,7 l 3,6 l 3,6 l
Electric units

62 4,5 l 6,0 l 6,0 l


SCC/CM

101 4,7 l 6,2 l 6,2 l


102 6,4 l 8,5 l 8,5 l
201 6,8 9,0 l 9,0 l
202 8,7 l 11,6 11,6
61 Gas 3,0 l 4,0 l 4,0 l
62 Gas 4,5 l 6,0 l 6,0 l
Gas units
SCC/CM

101 Gas 5,3 l 7,0 l 7,0 l


102 Gas 6,8 l 9,0 l 9,0 l
201 Gas 6,0 l 8,0 l 8,0 l
202 Gas 8,3 l 11,0 l 11,0 l
61 2,4 l 4,0 l 3,2 l
Electric units
CPC/CM

101 4,0 l 7,0 l 5,0 l


102 6,5 l 11,0 l 7,7 l
201 6,9 l 12,0 l 8,1 l
202 9,6 l 15,0 l 11,0 l
61 Gas 2,6 l 4,5 l 3,6 l
Gas units
CPC/CM

101 Gas 4,8 l 8,0 l 6,0 l


102 Gas 4,9 l 8,0 l 6,1 l
201 Gas 4,9 l 8,0 l 6,1 l
201 Gas 7,2 l 12,0 l 8,4 l
CM 62 Gas 3,5 l 6,0 l 5,5 l
electric units Gas units
Classic-
Line

CM 101 Gas 3,5 l 6,0 l 5,5 l


CM 201 Gas 7,0 l 12,0 l 11,0 l

CD/CM/CC 6 2,5 l
Classic-

CD/CM/CC 101 4,0 l


Line

CD/CM/CC 201 7,0 l


CD/CM/CC 20 10,0 l

Edition 10-2008a
145
Common Information
COMMISSIONING CHECKLIST SCC / CM To send by E-Mail or save filled
form update to Adobe Reader
version 8 first!

Send by E-Mail
Installation and Commissioning checklist Print form

RATIONAL INSTALLATION / COMMISSIONING


CHECKLIST SCC / CM
To be completed individually for each Rational Combi installation.
This checklist is to be completed and returned within 14 days of installation / commission to validate warranty.

Customer address: Name

Company

Street

ZIP code

Town

Country

Phone:

Unit serial number:

Commissioned by: (RSP Partner):

Date of installation:

Date of commissioning:

Installation complies does not comply with manufacturers specifications.

Please fill all information required into the embossed fields.

If the measured values are NOT complying with the values in the installation manual please inform the customer
and your Rational dealer / office.

We confirm the installation was done according to the attached installation checklist, the installation manual and
all national and local codes which ever may apply.
The equipment was handed over free of defects. Operation and maintenance of the equipment was explained.

----------------------------------------- ---------------------------------------
Sign / Date RSP / Dealer SIgn / Date customer

Edition 06/2007, page 1/4

Edition 10-2008a
146
Common Information
1. Perimeter clearances all units measured space:

left side minimum 50 mm

left side 201 / 202 electric unit minimum 500 mm

left side recommended for all units for service


or with adjacent heat source: 500 mm

rear side 50 mm

right side 50 mm

2. Levelling and floor fixing yes no

Electric 61, 62, 101, 102 Mounting surface is level?

Unit is level?

Gas 61, 62, 101, 102 Mounting surface is level?

Stand is fixed to the floor?

Unit is secured to mounting surface?

Electric and Gas 61, 62, 101, 102 Transport trolley is level with unit and stand

is fixed to the floor (optional)?

Electric and Gas 201, 202 Unit is level?

Unit is fixed to the floor?

Area under unit level?

Trolley stands level inside the unit?

3. Water connection yes no

Cold water service shut off valve for each unit?

Shut off valve accessible from front by operator?

All units: Min: 150Kpa (1,5 bar, 22 psi,), Max 600Kpa (6bar, 88psi)
Water filtration / treatment system installed?

Manufacturer and type of water filter


Measured water hardness at filter inlet? Measured water hardness at filter outlet?

Measured water pressure at filter outlet?

Edition 06/2007, page 2/4


Edition 10-2008a
147
Common Information
4. Drain yes no

Steam temperature resistant pipe (I.e. part # 8720.1031)? (No flexible hose)

Table unit with P-trap or open drain

Floor unit with P-trap or open drain? (open drain ending NOT under the unit)

Combi Duo connected with separate P-trap or open drain for each unit

5. Electrical connection - Observe Local and National Codes!

a) measured voltage L1- L2 L1 - L3 L2 - L3

L1 - N L2 - N L3 - N N - PE

yes no

b) Unit connected to equipotential bonding?

c) Does indicated voltage on the unit data correspond with the measured voltage?

d) 3 phase breaker installed?

e) Breaker accessible from front by operator?

f) Breaker size / Fuse rating A

g) Measured amps per phase (electric unit) L1 L2 L3

h) Measured amps per phase (gas unit) A

6. Gas connection - Observe Local and National Codes! yes no

Required diameter of gas line to each Combi: All units 3/4" minimum

Individual gas shut off valve installed for each unit?

Type of connected gas (i.e. LPG, Natural gas, G20, G30):

Measured gas pressure with unit switched off?:

Measured gas pressure with unit switched on, when all other gas consumers in the
kitchen are switch on?

At which altitude above sea level is the unit installed?:

Unit adjusted to installation height? (above 1000m above sea level or below sea level)

Flue gas analysis carried out?

measured CO2 value Hot Air 1 (61-202) Hot Air 2 (201-202) Steam (61-202)

measured CO value Hot Air 1 (61-202) Hot Air 2 (201-202) Steam (61-202)

Edition 06/2007, page 3/4

Edition 10-2008a
148
Common Information
7. Exhaust / Vent hood yes no

Exhaust / Vent hood installed?

Serial number Rational UltraVent

Serial number Rational exhaust hood

Free space between top egde of unit and lower edge of exhaust hood / ceiling in cm

8. Function test / commissioning yes no

All electrical connections and plugs tight

All water connections tight and not leaking

All modes operational

All additional functions / features operational

Unit was manually calibrated?

Please copy value out of Diagnostic 16, Cal Speed 3, WET

Customer advised in basic operation and Programming

Customer advised in daily cleaning routine incl. door gasket

Customer advised in preventative maintenance


(descaling, changing air inlet filter, door gasket cleaning, etc)

Comments:

Send by E-Mail

Edition 06/2007, page 4/4


Edition 10-2008a
149
Common Information

Preventative maintenance

To save filled form open with Print form


Adobe Reader version 7 or later

INSPECTION LIST SCC / CM


To be completed individually for each Rational SCC or CM installation.
This checklist is your guide line for preventative maintenance on Rational SCC and CM.

Customer address: Name

Company

Street

ZIP code

Town

Unit serial number: Software version:

Preventative Maintenance Work Scope: According Installation Manual Comments:


Installation

Placement - floor fixing of 201 - 202 YES NO

Water connection YES NO

Type of water treatment (if installed) YES NO

Drain YES NO

Gas connection YES NO

Electrical connection YES NO

Door Function
Door lock YES NO

Door catch YES NO

Door hinges / screws YES NO

Inner glass hinges YES NO

Door gasket (steam tight at 100°C Steam) YES NO

Door contact YES NO

Trolley gasket (201-202) YES NO

Castors of mobile trolley (201-202) YES NO

Interior Cabinet
Cabinet light YES NO

Core probe YES NO

Interior cabinet sensor YES NO

Humidity flap not leaking air YES NO

Air baffle YES NO

Moistening nozzle free of scale YES NO

Drain sieve properly mounted YES NO

Corrosion at unit or accessory visible YES NO

Edition 09/2007, page 1/4


Edition 10-2008a
150
Common Information
Preventative maintenance

INSPECTION LIST SCC / CM


Preventative Maintenance Work Scope: Function Comments:
Water - Drain
Dynamic water pressure bar kPa

All water connections leak tight YES NO

Hand shower and retracting mechanism YES NO

Drain connection YES NO

Quenching - drain box clean YES NO

Drain valve SCC YES NO

Steam generator
Leak tight YES NO

Steam generator pump - flushing YES NO

Insulation steam generator ok YES NO

Descale steam generator if needed YES NO

Reset CDS indication YES NO

Level electrode clean YES NO

Electrical components
Earth bonding YES NO

All wire insulation undamaged YES NO

All wires tightly secured YES NO

All contacts of main contactor free (not stuck) YES NO

Amp draw - Hot Air L1 L2 L3


Amp draw - Steam L1 L2 L3
Max temperature pcb °C °F
Gas specific parts
NOTE: Yearly burner maintenance needed!
All gas connections leak tight YES NO

Cleaning of burner head (TI 03-2007) YES NO

Cleaning of ignition electrode YES NO

Change blower gasket Steam and Hot Air YES NO


if damaged
Burner blower ok and free of dust / fat residues YES NO

Visual inspection of external flue gas venting OK NO

Dynamic flow pressure (unit in operation) mbar kPa


CO2 max steam - flame current - CO ppm % μA ppm
CO2 min steam - flame current - CO ppm % μA ppm
CO2 max hot air top - flame current - CO ppm % μA ppm
CO2 min hot air top - flame current - CO ppm % μA ppm
CO2 max hot air bottom - flame current - CO ppm % μA ppm
CO2 min hot air bottom - flame current - CO ppm % μA ppm

Lenght of CO2 screw of gas valve in mm Steam Hot air top Hot air bottom
Edition 09/2007, page 2/3
Edition 10-2008a
151
Common Information
Preventative maintenance

INSPECTION LIST SCC / CM

Preventative Maintenance Work Scope: Function Comments:


Control panel
Control panel closing mechanism YES NO

Control panel gasket and panel overlay YES NO

Plug for opening control panel in place YES NO

Dials YES NO

Mode switch (CM) YES NO

Temperature and time control YES NO

Core probe function YES NO

LED indicators YES NO

PCB visual check (water marks etc) YES NO

Air filter clean YES NO

Exhaust / Vent hood


Exhaust / vent hood installed YES NO

Exhaust hood / lighting operational YES NO

Serial number Rational UltraVent - Rational exhaust hood

Free space between top egde of unit and lower edge of exhaust hood / ceiling in cm
Function test / commissioning
All electrical connections and plugs tight YES NO

All electrical connections and plugs tight YES NO

All modes operational YES NO

All valid service error codes checked YES NO

All max values of sensors resetted YES NO

Humidity control functional YES NO

Customer advised in basic operation YES NO


and Programming
Customer advised in preventative maintenance YES NO
(descaling, changing air inlet filter,
door gasket cleaning, etc)
Service phone number entered YES NO

Chef line phone number entered YES NO

Demonstration CleanJet YES NO

Safe Service data - HACCP data to usb stick YES NO

Electrical safety test


Electrical safety tested according local codes YES NO

RSP : Name Technician : Date and signature Customer : Date and signature
Edition 09/2007, page 3/3
Edition 10-2008a
152
Common Information

Edition 10-2008a
153
Trouble shooting SCC
List of fault tree for SCC - CM

SCC

Service 10 (SC Pump) 155


Service 11 (CDS Sensor) 156
Service 25 (Cleanjet Pump) 157
Service 26 (Drain Valve) 158
Service 27 (Drain Valve) 158
Service 40 (Care Pump) 160
Service 41 (Y3) 161
Service 42 (Y4) 162
Service 43 (triple solenoid valve) 163
Service 44 (Steam Heating) 163
Service 100 (Main Contactor) 164
Service 110 (SC-Pump) 164
Service 120 (Y1, Level electrode) 165
No display - safety circuit 167
No or to low steam production 168
„RESET“ indication (Gas units) 169
Check polarity (Gas units) 169
Service 12 / Indication descaling 170
Buzzer sounds 171

CM

Indication „E13“ (SC-Automatic) 172


CM - No function- safety circuit 173
No Steam 174
Indication „rES“ (=reset) 175
CHnG POL (check polarity) 175
Buzzer sounds 176

Edition 10-2008a
154
Trouble shooting SCC
Service 10 (SC Pump)

Level electrode of the steam generator did not recognise a reduction


of the water level during last SC-Automatic

Indication Service 10

Activate function test

Select step 8
SC Pump M4
and touch „Start“ key

Short circuit level electrode or


Pump active, water is pum- YES check drain system and quenching
ped off box for dirt,
clean if necessary

NO

Check pump for scale deposits or 230V output at I/O-pcb Check cable, connector and
YES
other dirt, that blocks the impeller X18 1/2 during function test? pump. Change defective part

NO

Clean housing of the pump, desca-


le steam generator Change auxiliary contact or
Auxiliary contact 13/14 of NO
and /or change pump contactor
contactor K1 ok?

YES

Fuses F6/F6.1 YES Change I/O-pcb


(on I/O pcb) ok?

NO

Change fuse
Check cable and pump for short
circuit

Edition 10-2008a
155
Trouble shooting SCC
Service 11 (CDS Sensor)
Actual measured filling volume above reference volume of steam generator

Indication Service 11

Water supply from CDS YES


to steam generator leaking ? Eliminate leak

NO

Check valve in the wa-


ter supply line to the steam NO Change valve
generator.
Valve working correctly?

YES

Level electrode clean, NO Clean electrode, change defective


cable and connector ok ? part

YES

Start volume measuring by acti-


vating pumping function,
rst touch function- then service-
and nally key
for emptying steam generator

Edition 10-2008a
156
Trouble shooting SCC
Service 25 (Cleanjet Pump)
CleanJet does not deliver enough water to the fan wheel of the motor.
Typical indication: The running time of the program will be exceeded.
Check correct position of left rack and / or oor unit trolley!

Indication Service 25

NO Check water lter, pressure,


Water supply sufcient?
supply line.

YES

Does the water jet hit NO Check correct positioning of left rack,
the 3rd or 4th left rack inside
straight alignment of oor unit trolley
the cabinet?

YES

NO Check door gasket and


Is cabinet door leak tight? trolley gasket (only oor models).
Check door for correct adjustment
YES

Activate CleanJet-Pump NO Output voltage of I/O YES Check pump, cable and connec-
(M6) in the function test. pcb X18 3/4 present? tor, change defective part
Is pump running?

NO
YES
Change fuse of I/O pcb or pcb.

Activate solenoid valve Test valve, cable and connector, if


quenching (Y2) in the func- NO Output voltage of I/O YES any part is defective change it.
tion test. pcb X19/5 present? Check quenching box and nozzle
Function ok? for scale, descale if necessary
NO

Change fuse of I/O pcb or pcb.


Remove all grids and containers
from interior cabinet, Install air
bafe correctly.
Start a CleanJet-program.

Program was nished Failure appeared because of


completely? (enough water YES
miss handling. Inform customer of
is coming out of the nozzle, fan correct handling.
motor reduces speed)

NO

CleanJet-Pump and
corresponding water sup- NO
ply lines leak tight and pipes Eliminate leaks and/or dirt.
clean?

YES

Check ball valve and change if


necessary

Edition 10-2008a
157
Trouble shooting SCC
Service 26 (Drain Valve)
Micro switch ball valve in permanent closed position.
Unit out of order

Indication Service 26

Activate ball valve in the function


test.

NO

Check motor ball valve, micro YES Output voltage at I/O


NO
switch, cable, connector. Complete pcb X25 7/8 (12V DC) Change I/O pcb
ball valve unit must be changed. present?

Service 27 (Drain Valve)


Micro switch ball valve in permanent open position.
CleanJet can not be used

Indication Service 27

Separate unit from mains (swit-


ching off and on with main switch
is not enough). After approx. 5
seconds connect unit to mains .

YES Start a CleanJet-program and


Is Service 27 deleted?
check for correct function

NO

Activate ball valve with the func-


tion test

Output voltage at I/O Ball valve blocked by dirt.


NO YES
pcb X25 7/8 (12V DC) Motor of ball valve, micro switch,
Change I/O pcb
present? cable and/or connector defective.
Change unit if necessary

Should Service 27 appear more often and I/O-pcb with revision status 402 respec. 403 is installed,
change I/O-pcb

Edition 10-2008a
158
Trouble shooting SCC
Service 32 (only gas unit)
Internal fault of ignition box
Service 32.1 Table models and oor models upper box
Service 32.2 Floor models lower box

Indication Service 32.1 or 32.2

Switch unit off and on again

Is unit working again? YES


Carry out test run

NO

If the unit was switched off and on


again 3 times and the ignition box Change corresponding
did not reset, then „No Function“ ignition box
is shown

Service 34 (BUS)
Bus failure - Indication of the faulty knot with the following code (combination of
different faults possible):
- 1: I/O pcb
- 2: Bottom motor
- 4: Top motor
- 8: Top ignition box
- 16: Bottom ignition box

Indication Service 34.1 up to 34.31 Check I/O pcb.


Change it if necessary

YES
Is Service 34.1 indica-
ted and the yellow LED on YES
Are all dip switches „off“?
the I/O pcb is ashing?
NO
NO
Set dip switches to off
and disconnect unit from mains.
Disconnect and reconnect bus Switching unit off and on is not
cable of the indicated faulty part. enough

NO

YES
Failure eliminated? Carry out test run

NO

NO Change bus cable YES


Change corresponding part Failure eliminated? Carry out test run

Edition 10-2008a
159
Trouble shooting SCC
Service 40 (Care Pump)
Care Pumpe defective respectively does not pump enough care solution
into steam generator

Display Service 40

Operate Care Pumpe in YES Check if hose from care pump


function test 10.1 is not cinqued.

NO

Check 230V at plug Check Voltage input


NO YES Logic error;
from I/O PCB to care pump. at I/O pcb X21 Check plugs and cables or chan-
ge I/O pcb

YES NO

Change Care pump Check voltage on auxilliary


contact K1

YES

Reset error by starting Cleanjet


program; Wait 5 min. Swtich unit
OFF and ON and start cleanjet
abort program

Edition 10-2008a
160
Trouble shooting SCC
Service 41 (Y3)
Solenoid valve Y3 defective of moistening nozzle blocked;
CDS does not send any pulses;
First time display: Descale moistening nozzle, Second time display: Servcie 41

Display Service 41

YES
Moistening nozzle blocked Descale nozzle

NO

Operate Solenoid valve


Y3 in function test 10

YES

In function test 10 Check Voltage input


YES Logic error;
check voltage 230V NO at I/O pcb X21
Check plugs and cables or
at coil solenoid valve Y3
change I/O pcb

YES NO

Check voltage on auxilliary


contact K1

YES
Solenoid valve opens Check CDS sensor

NO

Change triple solenoid


50.01,.050

Reset error by starting Cleanjet


program; Wait 5 min. Swtich unit
OFF and ON and start cleanjet
abort program

Edition 10-2008a
161
Trouble shooting SCC
Service 42 (Y4)
Solenoid valve Y4 defective or feeding hose to care container blocked
CDS does not send any pulses

Display Service 42

Operate Solenoid valve


Y4 in function test 10.1

Yes

In function test 10.1 Check Voltage input


No Yes Logic error;
check voltage 230V at I/O pcb X21
Check plugs and cables or chan-
at coil solenoid valve Y4
ge I/O pcb

Yes No

Check voltage on auxilliary


contact K1

Yes
Solenoid valve opens Check CDS sensor

No

Change triple solenoid


50.01,.050

Reset error by starting Cleanjet


program; Wait 5 min. Swtich unit
OFF and ON and start cleanjet
abort program

Edition 10-2008a
162
Trouble shooting SCC
Service 43 (triple solenoid valve)
CDS Sensor sends permanent pulses during start of Care process

Display Service 43

Deselect all modes

YES

Water drains from unit


drain pipe?

YES

Change triple solenoid


50.01,.050

Service 44 (Steam Heating)


No steam heating during Care Phase

Display Service 44

Measure current draw in


function test 2

Current draw according NO Check heating elements / SSR for


to spec? function

YES

Reset error by starting Cleanjet


In function test 2 program; Wait 5 min. Swtich unit
check thermocouple B5 for OFF and ON and start cleanjet
function abort program

Edition 10-2008a
163
Trouble shooting SCC
Service 100 (Main Contactor)

Reason: Main contactor didn‘t disengage during last switch off


or main switch on pcb defective

Display Service 100

Switch unit off by I/O switch


(voltage present on main contac-
tor secondary side?)

Voltage on coil K1 ? YES Change pcb

NO

Change main contactor

Service 110 (SC-Pump)

SC pump not functioning during the time when there is care solution inside the
steam generator; Care solution could not be pumped off; unit without function;

Display Service 110

Follow error tree Service 10!

Reset error by starting Cleanjet


program; Wait 5 min. Swtich unit
OFF and ON and start cleanjet
abort program

Edition 10-2008a
164
Trouble shooting SCC

Service 120 (Y1, Level electrode)

After Filling steam generator via M12 the steam generator does not fill
with water via the filling solenoid.
Detection: level electrode does not get contact with water; Steam gen-
erator can not be flushed; unit is without function.

Display Service 120

Open water tap

Yes

Test solenoid valve Y1


in Function test 7

Yes

Check power supply at


No I/O pcb X21 Yes Logic error
Solenopid valve opens
Check plugs, cable and I/O pcb

Yes
No

Check function, wiring, connection


Check Power supply at auxilliary
at level electrode
contact k1

Reset error by starting Cleanjet


program; Wait 5 min. Swtich unit
OFF and ON and start cleanjet
abort program

Edition 10-2008a
165
Trouble shooting SCC

Edition 10-2008a
166
Trouble shooting SCC
No display - safety circuit

No display

NO Check main fuse of the power


Power supply ok? supply and earth leakage breaker

YES

Fuse F1/F2 and contac- NO Replace defective part and nd


tor K1 ok? reason for tripping

YES

Press dry up protector of steam YES Check steam heating elements,


DIsplay on? SSR, water
generator
supply, scale build up
NO

Press safety thermostat of interior


cabinet

Change safety thermostat.


YES
Display on? Check SSR, hot air heating
element
NO

NO Check switch,
Is main switch S1 wor-
Change pcb if necessary
king?
YES

Input voltage at control NO


Check I/O pcb Check cable and connector
transformer T1 present

YES
YES

12 V supply at X14 pin NO Is green LED on


3 and 4 present I/O pcb on

YES
NO
Check bus cable between I/O and
Is green LED on pro- NO
Check control transformer cable processor pcb (X51)
cessor pcb on
and connector Check processor pcb

YES

Input voltage at con-


NO Check control transformer cable
nector X1 (2,5V) of control
and connector
pcb present

YES

Ribbon cable between


YES NO
Check/change processor pcb operator and processor pcb Check cable and connection
connected correctly?

Edition 10-2008a
167
Trouble shooting SCC
No or to low steam production

Steam above 110°C is not visible, it does not condensate on the cabi-
net door!

Humid cooking mode is selected


but no/not enough steam is visible

Check level electrode,


Close door, check door contact osmosis water supply (check water
Door closed ? NO
switch quality), Check sensor steam
generator with dia-gnostic program
(655/900°C)

YES

Is the water tap symbol NO Has steam production YES Indication Service 14?
ashing on the display? failed completely or sensor steam generator defect?

YES
NO
Check:
Is water tap open? NO - Pressure sensor P1;
Is hand shower working? Press function, service - Hoses of pressure sensor P1;
and nally mod key. YES
- Thermocouple humidity control
Emergency humidity control B4
active - Thermocouple quenching B2
YES For testing refer to training manual

Check level electrode S2 with NO


diagnostic program
(item 13)
indication must be „ 1 „? Service 21: Check ap motor M3
Indication Service 21 YES and end switch S4
or Service 28 Service 28: Temperature
SG>180°C, Check scale level

Check solenoid valve lling Y1 for NO


proper function

Check steam heating/SSR with


NO diagnostic program.
Steam heating elements
ok? Measure current with
clamp meter
YES
Clean lters of the water supply
Check with diagnostic program step 15
Cooking mode steam
Temp. 98 - 103°C humidity > 70%
Temp. 104 -130°C humidity > 85%

Check hot air element/SSR in


Check quenching system. diagnostic test.
NO YES
Calibrate unit as described in trai- Humidity value ok? Measure current draw with clamp
ning manual meter

Edition 10-2008a
168
Trouble shooting SCC
„RESET“ indication (Gas units)
Reason:
Flame monitoring does not work after ignition

Indication „RESET“

Convert unit to connected gas


type.
Does the connected gas
NO Follow instruction of training
type comply with the gas type
manual
on the name plate?
Attention: Carry out ue gas
analysis
YES

Gas supply open


NO Open gas supply
External Ventilation system
Switch on ventilation system
on?

YES

Reset only in case all - Cross section of the gas


YES Install sufcient supply pipe,
gas appliances of the kitchen supply pipe is too small
and/or increase gas pressure
are switched on ? - Flow gas pressure is too

NO

Reset was carried out several


times?
Service 33 comes up if reset was
carried out 4 times.
Service 33 can be deleted by
switching unit off and on again
(function implemented as of soft-
ware version 01_07_08)

Check ignition-electrode, -cable,


-box and gas valve

Check polarity (Gas units)


For ame monitoring mains must be connected with correct polarity

Unit shows
Check polarity

Check power connection for cor-


rect polarity, colour code:
Live = brown or black
Neutral = blue

Edition 10-2008a
169
Trouble shooting SCC
Service 12 / Indication descaling
Steam generator scaled up; CDS display shows 9 red bars

Indication „Descaling of
steam generator necessary“

CDS-Sensor does not create


Is additionally Service 12 YES pulses
shown? Check CDS-Sensor, cable and
connector.
NO

Touch function key:


degree of scale is shown

Activate and run descaling pro-


gram. At the end of the program
the new lling volume is genera-
ted automatically.

NO

Only 2 to 3 red bars are YES


shown on ? Unit ready for work

NO
Water supply not sufcient:
- Water pressure too low
(below 50 kPa)
Was the descaling
YES - Water lter soiled
NO procedure sufcient?
Repeat descaling procedure - CDS Sensor soiled
(Visual check via level elec-
- Water intake pipe of steam
trode)
generator scaled up
(Pipe must be descaled separa-
tely)

Edition 10-2008a
170
Trouble shooting SCC
Buzzer sounds
Reason: Any thermocouple is defective
Different buzzer intervals depending which thermocouple is defective

Buzzer sounds for 30 seconds


after fault identication and every
time unit is switched on

YES Interior cabinet sensor B1


Indication Service 20? defective unit out of order

NO

- More than 3 measuring points of the


Indication YES probe are defective.
CT probe defect? - SCC program‘s and manual
cooking program‘s with core
temperature can not be used
NO

- Less than 3 measuring points of the


Indication YES probe are defective
Service 31.1 up to 31.6? - SCC program‘s and manual
cooking program‘s with core
temperature are running on
emergency control
NO

Activate diagnostic program


Step 1 - 11

Check which ther-


mocouple shows actual
Change defective thermocouple YES values > 654°C, NO Check connector of the thermo-
This indicates, that the corre- couple for sufcient contact
sponding „Thermocouple is
broken“

Buzzer frequency by failure of thermocouple


(counting in 5 sec.)

B1 12 in 5 sec.
B2 6 in 5 sec.
B4 5 in 5 sec.
B5 8 in 5 sec.
Core temperature sensor 20 in 5 sec.

Edition 10-2008a
171
Trouble shooting CM
Indication „E13“ (SC-Automatic)
Level electrode of the steam generator did not recognise a reduction of the water
level during last SC-automatc

Indication E13

Activate function test

Select step F14 SC Pump M4 by


pressing timer key, activate func-
tion with core temp. key.

Short cicuit electrode or check


Is pump active and YES drain system and quenching box
water is pumped out? fpr dirt, clean if necessary

NO

230V output at connec-


NO Check cable, connector and
tor X18 1/2 during funtion test
Check pump for scale deposits or pump. Change faulty part.
present?
other dir, thet blocks the impeller

YES

Aux. contact 13/14 of NO Change aux. contact or contactor


Clean housing of the pump, contactor K1 OK?
descale steam generator and/or
change pump.
YES

NO Change pcb
Fuse F2 on pcb OK?

YES

Change fuse, check cable anf


pump for short citcuit

Edition 10-2008a
172
Trouble shooting CM
CM - No function- safety circuit

No function

NO Check main fuse of the power


Power supply OK? supply and earth leakage breaker

Fuses F1/F2 NO Replace defective part and nd


and contactor K1 OK? reason for tripping

YES

Press dry up protector of steam


generator

YES Check steam heating elements,


Is unit on now? SSR, water supply, scale built up

NO

Press safety thermostat of interior


cabinet

YES Check SSR, hot air heating


Is unit on now?
element

NO

Input voltage at connec- NO


Change cable and connector
tor X7 present?

YES

Main switch S1 on pcb NO Check switch, if necessary chan-


OK? ge pcb

YES

Change pcb YES NO


Fuse F1 on pcb OK? Change fuse

Edition 10-2008a
173
Trouble shooting CM
No Steam

Attention: Steam above 110°C is not visible, it does not condensate on the
cabinet door!

Wet cooking mode is activated but


no steam is visible

NO Close dooe and / or check door


Door closed ?
contact switch

YES
E6: Check sensor steamgenerator
B5 with diagnostic program
NO YES (999°C)
Indication H2O OPEN? Indication E6 or E4? E4: Check quenching sensor
B2 with diagnostic program
(999°C)
Change sensor

NO
E16: Temperature DG>180°C
Check for scale build up
YES
Indication E16 or E17 ? E17: Temperature DG<-5°C:
warm up the cabinet with warm
water

NO

Check steam heating elements/


SSR with diagnostic program. Mes-
sure current with clamp meter

YES

Water tap open? NO Open water tap, clean sediment


Sediment lter at water con-
lter
nection to unit clean?

YES

Check level electrode S2 with diag-


mostic program (dP8)
Indication „1“?
Unit connected to treated water?

Check solenoid valve lling Y1

Edition 10-2008a
174
Trouble shooting CM
Indication „rES“ (=reset)
Reason:
No ame sensing after ignition

Indication „rES“

- Convert unit to connected gas


type.
Does the connected gas
NO - Follow instruction of training
type comply with the gas type
manual
on the name plate ?
Attention:
Carry out ue gas analysis
YES

Gas supply open? NO Open gas supply


External Ventilation system? Switch on ventilation

YES

Reset only in case all - Cross section of the das sup-


YES Install sufcient supply pipe,
gas appliances of the kitchen ply pipe is to small
increase gas pressure
are switched on?? - Flow gas pressure is to low

NO

Press reset key, if after several


attempts unit still is not working

Check ignition-electrode, -cable,


-box and gas valve.

CHnG POL (check polarity)


For ame monitoringL1 mains must be connected with correct polarity

Indication
„CHnG POL“

Check power connection for cor-


rect polarity, colour code:
Live = brown or black
Neutral = blue

Edition 10-2008a
175
Trouble shooting CM
Buzzer sounds
Reason of fault: Any thermocouple is faulty

Buzzer sounds after fault identi-


cation and after switching on the
unit.

YES Thermo couple of pcb faulty,


Indication E7? change pcb

NO
E3: Interior cabinet sensor B1
Unit out of order
Indication E3 or E4 or E5 YES E4: Quenching sensor B2
or E6? E5: Core temp. sensor B3
E6: Steam generator sensor B5
Change faulty sensor
NO

Check connector of thermocouple


for sufcient contact.
Change faulty thermocouple.

Edition 10-2008a
176
SCC

Edition 10-2008a
177
178
Rational SCC-Linie: Leistungsteil
Rational SCC-Line: Power circuit
Rational Linea SCC: Circuito di alimentazione
Rational SCC-Line: Circuit de puissance
Rational Linea SCC: Circuito de la energía

3NAC 400 - 415V


BK

OG

VT

BU
YE/GN

A2 A1 V1 V2
X33 X34
Operator PCB S1 Ein/Aus Schalter I/O-PCB F6.1 F6 1 2 33 44 1 2 33 44
A1/B1 A1/B1
L1 A+ A- B+ B- A+ A- B+ B-
X10 X14 2AT X21 2AT
X7 .
A2 B2 A2 B2
L2
D1 HL2 D2 HL1

Z1 11 33 22 11 22 33 11 22 33 44 11 22 Leistungshalbleiter Leistungshalbleiter
L3
solid state relay solid state relay

Circuit diagram training


N

VT

GY
PE
W10 WH WH WH WH WH WH WH W13 M1
1
F3
2

VT

BK
OG
M

YE/GN
X46 11 22 33 11 22 33 44 X56 ~ F20

RD
RD
1 33
F4 F5 6,3A
.
F21
2 1,6A
. R1 R2

BN
1 3 5 R4 22
K1 6,3A
1 3 5 1 3 5 1 3 5 7 9 11 .

Edition 10-2008a
N/O 2 4 6
11

2,5V
0V
2,5V
11,5V
11,5V
12V
12V
T1 Steuertrafo
A1 Control 2 4 6 2 4 6 2 4 6 8 10 12 X22
14
K1 K1 transformer

0V
W17 N/O 13 A2

250V
240V
230V
220V
208V
200V
X57 3x3kW 3x3kW 6x3kW
7 6 5 4 3 2 11
9kW D1/D2 9kW D1/D2 18kW HL1/HL2
F1
BK GY

6,3A
BN BN

F2
BU BU
T4
6,3A
PE
-

77 250V
A2 A1
BN 66 240V
55 230V 12V 22
M5 M 44 220V
W0 1~ 33 208V 0V 11
200V
~

BU 22
11 0V X67
X59

M5 M

BK
BK
201-202

BN
BU
YE/GN
Rational SCC-Linie: Leistungsteil
Rational SCC-Line: Power circuit
Rational Linea SCC: Circuito di alimentazione
Rational SCC-Line: Circuit de puissance
Rational Linea SCC: Circuito de la energía

3AC 200-240V
BK
BK

OG

VT
BU

YE/GN YE/GN
X33 X34
V1 A1/B1 1 2 3 4 V2 A1/B1 1 2 3 4
A2 A1
A+ A- B+ B- A+ A- B+ B-
Operator PCB S1 Ein/Aus Schalter I/O-PCB F6.1 F6 A2 B2 A2 B2
D1 HL2 D2 HL1
L1
X10 X14 2AT X21 2AT Leistungshalbleiter Leistungshalbleiter
X7 .
L2 solid state relay solid state relay
Z1 1 3 2 1 2 3 1 2 3 4 1 2
L3

GY
PE
W10 WH WH WH WH WH WH WH W13
1 M1
F3
2

VT

BK
OG
YE/GN
X46 1 2 3 1 2 3 4 X56

RD
RD
M
1
~ F20
F4 F5
2 1,6A 3
6,3A
.
.

BN
1 3 5 F21
K1
N/O 2 4 6 R4 2
R1 R2 6,3A

2,5V
0V
2,5V
11,5V
11,5V
12V
12V
T1 Steuertrafo .
1 3 5 1 3 5 1 3 5 7 9 11 1
A1 Control

Edition 10-2008a
14
K1 K1 transformer X22

0V
W17 N/O 13 A2 2 4 6 2 4 6 2 4 6 8 10 12

250V
240V
230V
220V
208V
200V
X57 7 6 5 4 3 2 1

F1 3x3kW 3x3kW 6x3kW


BK BN GY 9kW D1/D2 9kW D1/D2 18kW HL1/HL2
6,3A
BN BN

F2
BU BU BU

6,3A
T4
PE X0
A2 A1
-

7 250V
M5 M BN 6 240V
W0 1~ 5 230V 12V 2
4 220V
3 208V 0V 1
200V
~

BU 2
1 0V X67
X59

BK
BK

BN
BU
YE/GN
M5 M
201-202

179
180
Rational SCC-Linie: Leistungsteil
Rational SCC-Line: Power circuit
Rational Linea SCC: Circuito di alimentazione
Rational SCC-Line: Circuit de puissance
Rational Linea SCC: Circuito de la energía

3AC 400-480V
F8 6,3A
BK

OG
F9 6,3A

F10 6,3A
VT

YE/GN YE/GN

A2 A1 V1 V2
X33 X34
Operator PCB S1 Ein/Aus Schalter I/O-PCB F6.1 F6 1 2 3 4 1 2 3 4
A1/B1 A1/B1
L1 A+ A- B+ B- A+ A- B+ B-
X10 X14 2AT X21 2AT
X7 .
A2 B2 A2 B2
L2
D1 HL2 D2 HL1

Z1 1 3 2 1 2 3 1 2 3 4 1 2 Leistungshalbleiter Leistungshalbleiter
L3
solid state relay solid state relay
N

VT

GY
PE
W10 WH WH WH WH WH WH WH W13
M1
1
F3
2

VT

BK
OG
M

YE/GN
X46 1 2 3 1 2 3 4 X56 ~

RD
RD
4

Edition 10-2008a
1
F4 F5 3
2 1,6A
. R1 R2

BN
1 3 5 R4 2
K1 1 3 5 1 3 5 1 3 5 7 9 11
N/O 2 4 6 1

2,5V
0V
2,5V
11,5V
11,5V
12V
12V
T1 Steuertrafo
A1 Control 2 4 6 2 4 6 2 4 6 8 10 12 X22
14
K1 K1 transformer

0V
W17 N/O 13 A2

250V
240V
230V
220V
208V
200V
X57 3x3kW 3x3kW 6x3kW
T3 7 6 5 4 3 2 1
9kW D1/D2 9kW D1/D2 18kW HL1/HL2
BN
F1 5 480V 230V 2
BK GY
4 440V
6,3A
BN BN
3 415V

F2 2 400V
F7 BU
BU
1 0V 0V 1 T4
0,8A
6,3A
X72 Sondertrafo X71
PE Special transformer
-

7 250V
A2 A1 BN 6 240V
5 230V 12V 2
M5 M 220V
4
W0 1~
3 208V 0V 1
200V
~

BU 2
1 0V X67
X59

BK
BK

BN
BU
M5

YE/GN
201-202
Rational SCC-Linie: Leistungsteil
Rational SCC-Line: Power circuit
Rational Linea SCC: Circuito di alimentazione
Rational SCC-Line: Circuit de puissance
Rational Linea SCC: Circuito de la energía
1NAC 230V - Gas

M1
A2 Operator PCB S1 Ein/Aus Schalter F6.1 F6 I/O-PCB A1
On/off switch
2AT 2AT M
X7 X10 X14 X21 ~
. . F20

1 3 2 1 2 3 1 2 3 4 1 2 3
6,3A
.
F21
2
6,3A
.

GY
. . 1
W10 WH WH WH WH WH WH WH W13 X22
1
F3
2

BK
BU
GN/YE
X46 1 2 3 1 2 3 4 X56

RD
1
F4 F5
2 1,6A
.

BN
1 3 T1
K1
N/O 2 4

2,5V
0V
2,5V
11,5V
11,5V
12V
12V
Steuertrafo

Edition 10-2008a
13 A1 Control
K1 K1 transformer

0V
W17 N/O 14 A2

BK
BU
250V
240V
230V
220V
208V
200V
X60 X65 X61
1 2 3 1 2 3 4 1 2 3
RJ 45
RJ 45

X57 7 6 5 4 3 2 1

F1
BK BN GY N L1 PE A5 N L1 PE
L1 N PE BUS BUS
X51 X52
6,3A
BN GND GND
1 Feuerungsautomat (HL1 und D) 6
F2 M U/min 3 3 U/min M
2 Ignitionbox 5
BU BU 1 ~ PWM 4 4 PWM 1 ~
3 4
2 HL 1 D 2
6,3A
RD W15 W15
M8 M9

W14
B12 B11
Z1 T4
A2 A1 W18 Y12 Y11 W18

-
M5 M 7 250V
1~ BN 6 240V
5 230V 12V 2
4 220V
3 208V 0V 1
BU 2 200V ~
1 0V X67
X59
W0

M5 M
201-202

BK
BU
Gasgebläse (HL1)
Gasblower
Gasventil
Gas valve
Elektrode Gasbrenner
Electrode gas burner
Elektrode Gasbrenner
Electrode gas burner
Gasventil
Gas valve
Gasgebläse (D)
Gasblower

GN/YE

181
Rational SCC-Linie: Leistungsteil

182
Rational SCC-Line: Power circuit
Rational Linea SCC: Circuito di alimentazione
Rational SCC-Line: Circuit de puissance
Rational Linea SCC: Circuito de la energía
1NAC 100 - 127V, 1NAC 240V, 2AC 200 - 240V - Gas

M1
A2 Operator PCB S1 Ein/Aus Schalter F6.1 F6 I/O-PCB A1
On/off switch
2AT 2AT M
X7 X10 X14 X21 ~
. . F20

1 3 2 1 2 3 1 2 3 4 1 2 3
6,3A
.
F21
2
6,3A
.

GY
. . 1
W10 WH WH WH WH WH WH WH W13 X22
1
F3
2

BK
BU
GN/YE
X46 1 2 3 1 2 3 4 X56

RD
1
F4 F5
2 1,6A
.

BN
1 3 T1
K1 X71 2 1
N/O 2 4

2,5V
0V
2,5V
11,5V
11,5V
12V
12V

Edition 10-2008a
F7 T3
Sondertrafo
Steuertrafo
0,8A
. Special transformer Control
13 A1

0V
K1 K1

230V
transformer

0V
N/O 14 A2

BK
BU
250V
240V
230V
220V
208V
200V

240V
230V
220V
208V
200V
127V
120V
110V
100V
0V
X72 10 9 8 7 6 5 4 3 2 1
X60 X65 X61
1 2 3 1 2 3 1 2 3
RJ 45
RJ 45

X57 7 6 5 4 3 2 1

F1
BK BN GY N L1 PE A5 N L1 PE
2
L1 N PE BUS BUS
X51 X52
6,3A
BN GND GND
1 Feuerungsautomat (HL1 und D) 6
F2 M U/min 3 3 U/min M
2 Ignitionbox 5
BU BU 1 ~ PWM 4 4 PWM 1 ~
1
3 4
2 HL 1 D 2
6,3A
RD W15 W15
M8 M9

W14
B12 B11
Z1 T4 Y12 Y11
A2 A1 W18 W18
M5 M
1~ BN
7
6
250V
240V
-
5 230V 12V 2
4 220V
3 208V 0V 1
200V
~

BU 2
1 0V X67
X59
W0

M5 M
201-202

BK
BU
Gasgebläse (HL1)
Gasblower
Gasventil
Gas valve
Elektrode Gasbrenner
Electrode gas burner
Elektrode Gasbrenner
Electrode gas burner
Gasventil
Gas valve
Gasgebläse (D)
Gasblower

GN/YE
0 1 2 3 4 5 6 7 8 9

A1 I/O-PCB

+D1
-D1
+HL2
-HL2
+D2
-D2
+HL1
-HL1
X24 1 2 3 4 5 6 7 8

K1:5 / 1.08
K1:1 / 5.00
K1:3 / 1.08
W16 W1 WH WH WH WH GY GY GY GY

AWG 8(4x)

OG

BK

V3 V1 V2 V4
X35 X33 X34 X36
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
A1/B1 A1/B1 A1/B1 A1/B1
A+ A- B+ B- A+ A- B+ B- A+ A- B+ B- A+ A- B+ B-
A2 B2 A2 B2 A2 B2 A2 B2
D1 HL2 D1 HL2 D2 HL1 D2 HL1
Leistungshalbleiter Leistungshalbleiter Leistungshalbleiter Leistungshalbleiter
0
solid state relay solid state relay solid state relay solid state relay

Edition 10-2008a
VT

R1 R2 R3 R4 R5
1 3 5 7 9 11 1 3 5 7 9 11 1 3 5 7 9 11 1 3 5 7 9 11 1 3 5 7 9 11

2 4 6 8 10 12 2 4 6 8 10 12 2 4 6 8 10 12 2 4 6 8 10 12 2 4 6 8 10 12

Thermocouple

Thermoelement
6x3kW 6x3kW 6x3kW 6x5kW 6x5kW

Dampfgenerator
steam generator
18kW D1 18kW D2 18kW D2 30kW HL1/HL2 30kW HL1/HL2
Erstellt von
PA
76-00016 MODUL 2 Heißluftheizung/Dampfheizung SCC202E Created by
Datum
30.04.2004
Hot air heating/Steam heating Date
Version 0 3NAC400V 50-60Hz Blatt
2
Page

183
184
0 1 2 3 4 5 6 7 8 9

1.08 / 2.00 / K1:1 BK

1.08 / N BU

1.08 / PE YE/GN

A1 I/O-PCB A2 Operator PCB


T4

-
7 250V
1.08 / K1:13 BN 6 240V
5 230V 12V 2
4 220V
3 208V 0V 1
200V

~
1.08 / K1:A2 BU 2 M1 M2
1 0V X67
X59

M unten M oben
~ down F20 ~ top F20
3 3
6,3A 6,3A
.
F21 .
F21
M5 M
2 2
6,3A 6,3A
. .
1 1

X221 X22
0

RJ45
RJ45
RJ45

Edition 10-2008a
Kühllüfter
Cooling fan
unten
down
Lüftermotor
Fan motor
oben
top
Lüftermotor
Fan motor

Trafo 12V
Transformer 12V
Erstellt von
PA
76-00016 MODUL 5 Lüftermotor 201 - 202 Created by
Datum
30.04.2004
Fan Motor, Cooling Fan Date
Version 0 Blatt
5
Page
0 1 2 3 4 5 6 7 8 9

1.09 / K1:14 BN T4:~ / 5.00

1.09 / K1:A2 BU T4:N / 5.00

1.09 / PE YE/GN PE / 5.00

1.09 / K1:A1 RD

W17 W17 W17 W17 W17

A6 / I/O-PCB / 5.01

A6/M2 / 5.01

A5/M1 / 5.01

0
X62 X66 X60 X65 X61
1 2 3 1 2 3 4 1 2 3 1 2 3 4 1 2 3

RJ 45
RJ 45
RJ 45

A6 A5
N L1 PE L1 N PE BUS BUS N L1 PE L1 N PE BUS BUS N L1 PE
X53 X51 X52
GND GND 6 GND

Edition 10-2008a
6 Feuerungsautomat (HL2) unten 1 Feuerungsautomat (HL1 und D)
M U/min 3 M U/min 3 3 U/min M
5 Ignitionbox down 2 Ignitionbox 5
1 ~ PWM 4 1 ~ PWM 4 4 PWM 1 ~
4 3 4
2 HL 2 2 HL 1 D 2

M10 W12 M8 W15 W15 M9

W14
B13 B12 B11

W18 Y13 W18 Y12 Y11 W18

Gasgebläse (HL2)
Gasblower
Gasventil
Gas valve
Elektrode Gasbrenner
Electrode gas burner
Aderssierung
Gasgebläse (HL1)
Gasblower
Gasventil
Gas valve
Elektrode Gasbrenner
Electrode gas burner
Elektrode Gasbrenner
Electrode gas burner
Gasventil
Gas valve
Gasgebläse (D)
Gasblower

Erstellt von
PA
76-00051 MODUL 2 Heißluftheizung/Dampfheizung 201/202 G Created by
Datum
30.04.2004
Hot air heating/Steam heating Date
Version 0 Blatt
2
Page

185
Edition 10-2008a
186
0
A2

X48

S4
W8

Version

Endschalter Klappenmotor
1
1

WH
X11
0

Operator PCB

End position switch flap motor


2
2

WH

Klappenmotor
3
3

WH

Flap motor
M

M3
-

76-00014
WH

4
4

0
1

X32
W5

2
1

GY
X12

1
2

S2
WH

3
3

WH

Niveauelektrode
Water level sensor
4
4
2

YE/GN
A3

X29
.

W7
CPU

IN
1
1

GY
X1

P1
Signal

P
GY

2
2

Differenzdrucksensor
GND
GY

3
3
3

Differential pressure sensor


WH
2
X3

B1

Thermoelement Garraum GN
1

Thermocouple cooking cabinet


3

WH
X4

2
4

B2

Thermoelement Ablöschung

Humidity control, Sensors


GN

MODUL 3 Klima Plus, Fühler


1

Thermocouple quenching system


5
X5

4
3

WH
Thermoelement Feuchte
2

B4

Thermocouple humidity GN
1
5

4
X6

WH
2

Thermoelement Dampfgenerator B5 GN
1

Thermocouple steam generator


Fühler 1
6

GY
1

Sensor 1
X2

Fühler 2
RD
2

Sensor 2
Fühler 3
GN
3

Sensor 3

B6
7

Fühler 4
BU
4

Sensor 4
Fühler 5
BN

Thermocouple core temperature


Thermoelement Kerntemperatur
5

Sensor 5
Fühler 6
BK
8

6
Sensor 6
WH

Blatt
Date

Page
Datum
Erstellt von
Created by
A1

S3
I/O-PCB
9

1
X27
2
Türkontaktschalter

30.04.2004
PA
Door contact switch

3
187 Edition 10-2008a
0

Version
0

A1
I/O-PCB

X28

1
2
X15

CDS-Sensor
1

Signal

CDS-sensor
GND

HALL
2
1

S11
IN
3
3

S12

Endschalter Verschlußmotor
X45

1
1
2

X25

End switch drain valve


2
2
3
4
5
6

-
3
7

Verschlußmotor
M

M7

Drain valve
3

+
4
8

W28

X30

Y1

Magnetventil-Füllen
1
4

A2
A1
X19

WH

Solenoid valve filling

MODUL 4 Wasser
Water, Drain, CleanJet
2
1

BU
4

Y2

Magnetventil-Ablöschung
3
5

A2
A1
WH

Solenoid valve guenching system


4
2

BU

Y3

Magnetventil-Beschwadung
5
6

A2
A1
WH

Solenoid valve moistening


6
3

BU
5

W30

M12
X77

~
Pumpe Pflegemittel
M
1
1

BR
BR
X75

Care Pump
2
2

BU
X76

Y4
6

Magnetventil Pflegemittel
1
3

A2
A1
OR

Solenoid valve Care


4

2
1
X17

Care Brücke
ab / from / de 10-2008

Care link
7

M4
X31

~
SC-Pumpe

M
1
1
X18

WH
SC-pump

2
2

4
4
Kondensator C1 2,5μF

BU WH
8

M6
~
C1

M
Capacitor

;
Umwälzpumpe Reinigung

Blatt
Date
3
3

Page
Datum
Cleanjet circulation pump

Created by
Erstellt von
9

25.06.2008
schd

4
Edition 10-2008a
188
0

Version
0

A1
I/O-PCB

X28
W2

1
2

WH
X15

76-00014

0
1

Signal

CDS-Sensor
GND

HALL
PE

2
1

S11
IN

CDS-sensor
3
3

WH

X45
W6

S12
2

1
1
X25

WH

Endschalter Verschlußmotor
End switch drain valve
2
2

WH
3
4
3

5
6

MODUL 4 Wasser
-
3
7

WH

Water, Drain, CleanJet


Verschlußmotor
4

M7

Drain valve
+
4
8

WH

X30

Y1
W3

Magnetventil-Füllen
1
4

A2
A1
WH
X19

Solenoid valve filling


5

2
1

BU

Y2

Magnetventil-Ablöschung
3
5

A2
A1
WH

Solenoid valv e guenchi ng system


4
2

BU

Y3
6

Magnetventil-Beschwadung
5
6

A2
A1
WH

Solenoid valve moistening


6
3

BU

M4
X31
W4

SC-Pumpe

~
M
1
1

WH
X18

SC-pump
7

2
2

BU

M6
4
4

Kondensator C1 2,5μF
WH

~
C1

M
Capacitor
Umwälzpumpe Reinigung

3
3

BU
8

Cleanjet circulation pump

Blatt
Date

Page
Datum
Erstellt von
Created by
9

30.04.2004
PA

4
0 1 2 3 4 5 6 7 8 9

A1 I/O-PCB A2 Operator PCB

X13 X8 X9 X50
1 2 1 2 1 2 3 4 5 6 1 2 3 4

W11 BN BU W9 WH WH

X49 1 2 X47 1 2

H2

EEPROM

Edition 10-2008a
H1 T2 S6
Zentrales Einstellrad
Central dial
EEPROM

Garraumbeleuchtung
Interior cabinetlight
Summer
Buzzer

Erstellt von
PA
76-00014 MODUL 6 Garraumbeleuchtung, Summer, 201 - 202 Created by
Datum
30.04.2004
Zentrales Einstellrad, EEPROM Date
Version 0 Blatt
6
Page

189
190
0 1 2 3 4 5 6 7 8 9

A1 I/O-PCB A2 Operator PCB


Sicotronic system Dunstabzug
X20 Sicotronic system X23 Extractor hood
1 2 3 4 5 6 1 2 3

1:Frei
2:Frei
3:Nullleiter (d)
4:Gerät EIN (a)
5:Eingang Sicotronic (c)
6:Heizungsanforderung (b)
0

Edition 10-2008a
Erstellt von
PA
76-00014 MODUL 7 Option Created by
Datum
30.04.2004
Options Date
Version 0 Blatt
7
Page
Positionsliste
Bill of material

Name Artikelnr. Artikelbezeichnung Module


Name Item number Item description Modul
A1 42.00.065 I/O-PCB I/O-PCB Modul 8
A2 42.00.002 Bedienplatine SCC Operator PCB SCC Modul 1
B1 40.00.594 Thermoelement Garraum Thermocouple interior cabinet Modul 3
B2 40.00.398 Thermoelement Ablöschung Thermocouple quenching system Modul 3
B5 40.00.291 Thermoelement Dampfgenerator Thermocouple steam generator Modul 3
B6 40.00.295 Thermoelement Kerntemperatur SCC Thermocouple core temperature Modul 3
F1 4001.0224 Steuersicherung Control fuse Modul 1
F2 4001.0224 Steuersicherung Control fuse Modul 1
F3 40.01.329 Sicherheitstemp. Begrenzer G135°C/275°F Safety temp. limiter G135°C/275°F E160°C/320°F Modul 1
E160°C/320°F
F4 40.00.605 Sicherheitstemperaturbegrenzer 360°C/680°F Safety temperature limiter 360°C/680°F Modul 1
H1 3024.0201 Halogenbeleuchtung alle Interior cabinet light Modul 6
H2 3024.0201 Halogenbeleuchtung 201/202 Interior cabinet light Modul 6
K1 40.01.558 Hauptschütz Main contactor Modul 1
M1 40.00.275 Lüftermotor TG u. SG Fan motor Modul 5
M2 40.00.275 Lüftermotor SG Fan motor 201/202 Modul 5
M3 3101.1010 Klappenmotor SCC Flap motor Modul 3
M4 44.00.207 SC-Pumpe SC-pump Modul 4
M5 40.00.474 Kühllüfter 61-202E/G Cooling fan Modul 5
M6 56.00.186 Clean Jet Pumpe SCC CleanJet pump Modul 4
P1 3017.1011 Differenzdrucksensor Differential pressure sensor Modul 3
R1 44.00.195 Dampfheizkörper 61-202 Heating element steam 61-202 Modul 2
R2 44.00.533 Dampfheizkörper 61-202 Heating element steam 61-202 Modul 2

Edition 10-2008a
R3 44.00.533 Dampfheizkörper 202 Heating element steam 202 Modul 2
R4 40.00.267 Heißluftheizkörper 61-202 Heating element hot air 61-202 Modul 2
R5 40.00.267 Heißluftheizkörper 102-202 Heating element hot air 102-202 Modul 2
S1 TEXT Ein/Aus Schalter SSC On/off switch SCC Modul 1
S11 44.00.211 CDS-Sensor CDS-sensor Modul 4
S2 3002.0402 Niveauelektrode Water level electrode Modul 3
S3 40.00.335 Türkontaktschalter Door contact switch Modul 3
S4 3016.0102 Mikroschalter Feuchtemotor Micro switch humidity motor Modul 3
S6 40.00.404 Zentrales Einstellrad Central dial Modul 6
T1 40.00.277 Trafo Transformer Modul 1
T2 3006.0107 Alarmsummer Buzzer Modul 6
T4 40.00.592 Trafo Kühllüfter Transformer cooling fan 12V DC Modul 5
V1 40.00.453 Leistungshalbleiter 61-202/E Solid state relay Modul 2
V2 40.00.453 Leistungshalbleiter 61-202/E Solid state relay Modul 2
V3 40.00.453 Leistungshalbleiter202Eu*102-202UL/J Solid state relay Modul 2
V4 40.00.453 Leistungshalbleiter202Eu*102-202UL/J Solid state relay Modul 2
X20 40.00.338 Sicotronic-Klemme Sicotronic system Modul 7

Änderungsdatum 2004-04-02 11:36:31 Name SCC202E Dokument-Nr. 78-00024


Erzeuger SCHD Spannung 3NAC 400/415V 50-60Hz Version 0

191
Seite 1 von 2
Positionsliste

192
Bill of material

Name Artikelnr. Artikelbezeichnung Module


Name Item number Item description Modul
Y1 50.00.138 Magnetventil Füllen / SCC (Y3) Beschwaden Solenoid valve filling / SCC (Y3) moistening Modul 4
Y2 50.00.139 Magnetventil Ablöschung Solenoid valve guenching system Modul 4
Z1 40.00.465 Entstörfilter Electronic noise filter Modul 1
W1 40.00.235 Kabel-Ansteuerung I/O PCB - SSR Cable I/O PCB - SSR Modul 2
W10 40.00.231 Kabel:Trafo-Bedienplatine Cable transformer - operator pcb Modul 1
W11 40.00.224 Kabel:Halogenbeleuchtung Cable Halogen light
W13 40.00.225 Kabel:Trafo - I/O Platine Cable transformer - I/O pcb Modul 1
W16 40.00.239 Kabel:Hauptschütz - SSR Cable Main contactor - SSR Modul 2
W17 40.01.298 Kabel: Steuerstamm Cable Control Supply Modul 1
W2 40.00.202 Kabel: I/O Platine - CDS-Sensor Cable I/O pcb - CDS-Sensor Modul 4
W3 40.00.203 Kabel: Platine - Magnetventile Cable pcb - solenoid valve Modul 4
W4 40.00.226 Kabel: Platine - SC-Pumpe Cable pcb - SC-pump Modul 4
W5 40.00.205 Kabel:Niveauelektrode Cable water level sensor Modul 3
W7 40.00.238 Kabel: CPU SCC - Differenzdrucksensor Cable CPU SCC - Differential pressure sensor Modul 7
W8 40.00.208 Kabel:Bedienplatine - Klappenmotor Cable Operator pcb - flap motor Modul 3
W9 40.00.209 Kabel:Alarmsummer Cable Buzzer Modul 6

Edition 10-2008a
Änderungsdatum 2004-04-02 11:36:31 Name SCC202E Dokument-Nr. 78-00024
Erzeuger SCHD Spannung 3NAC 400/415V 50-60Hz Version 0

Seite 2 von 2
Positionsliste
Bill of material

Name Artikelnr. Artikelbezeichnung Module


Name Item number Item description Modul
A1 42.00.065 I/O-PCB I/O-PCB Modul 8
A2 42.00.002 Bedienplatine SCC Operator PCB SCC Modul 1
A5 74.00.221 Feuerungsautomat Brenner 61-202 Ignition box Modul 2
A6 74.00.221 Feuerungsautomat Brenner 201/202 HL Ignition box Modul 2
B1 40.01.099 Thermoelement Garraum Thermocouple interior cabinet Modul 3
B2 40.00.398 Thermoelement Ablöschung Thermocouple quenching system Modul 3
B5 40.00.292 Thermoelement Dampfgenerator Thermocouple steam generator Modul 3
B6 40.00.295 Thermoelement Kerntemperatur SCC Thermocouple core temperature Modul 3
F1 4001.0224 Steuersicherung Control fuse Modul 1
F2 4001.0224 Steuersicherung Control fuse Modul 1
F3 3014.0328 Sicherheitstemp. Begrenzer G135°C/275°F Safety temp. limiter G135°C/275°F E160°C/320°F Modul 1
E160°C/320°F
F4 40.01.482 Sicherheitstemperaturbegrenzer 360°C/680°F Safety temperature limiter 360°C/680°F Modul 1
H1 3024.0201 Halogenbeleuchtung alle Interior cabinet light Modul 6
H2 3024.0201 Halogenbeleuchtung 201/202 Interior cabinet light Modul 6
K1 40.00.451 Hauptschütz Main contactor Modul 1
M1 40.00.274 Lüftermotor TG u. SG Fan motor Modul 5
M10 70.00.028 Gasgebläse Hl oben Gas blower motor Hot Air top Modul 2
M2 40.00.274 Lüftermotor SG Fan motor 201/202 Modul 5
M3 3101.1010 Klappenmotor SCC Flap motor Modul 3
M4 44.00.207 SC-Pumpe SC-pump Modul 4
M5 40.00.474 Kühllüfter 61-202E/G Cooling fan Modul 5
M6 56.00.186 Clean Jet Pumpe SCC CleanJet pump Modul 4

Edition 10-2008a
M8 70.00.028 Gasgebläse HL unten Gasblower Hot Air bottom Modul 2
M9 70.00.067 Gasgebläse DG Gasblower Steam Modul 2
P1 3017.1011 Differenzdrucksensor Differential pressure sensor Modul 3
S1 TEXT Ein/Aus Schalter SSC On/off switch SCC Modul 1
S11 44.00.211 CDS-Sensor CDS-sensor Modul 4
S2 44.00.514 Niveauelektrode Water level electrode Modul 3
S3 40.00.335 Türkontaktschalter Door contact switch Modul 3
S4 3016.0102 Mikroschalter Feuchtemotor Micro switch humidity motor Modul 3
S6 40.00.404 Zentrales Einstellrad Central dial Modul 6
T1 40.00.277 Trafo Transformer Modul 1
T2 3006.0107 Alarmsummer Buzzer Modul 6
T4 40.00.592 Trafo Kühllüfter Transformer cooling fan 12V DC Modul 5
Y1 50.00.138 Magnetventil Füllen / SCC (Y3) Beschwaden Solenoid valve filling / SCC (Y3) moistening Modul 4
Y2 50.00.139 Magnetventil Ablöschung Solenoid valve guenching system Modul 4
Z1 40.01.483 Entstörfilter Electronic noise filter Modul 1
W0 40.01.596 Anschlusskabel Power connection cable Modul 1
W10 40.01.543 Kabel:Trafo-Bedienplatine Cable transformer - operator pcb Modul 1

Änderungsdatum 2004-04-05 16:53:15 Name SCC201G Dokument-Nr. 78-00061


Erzeuger SCHD Spannung 1NAC230V 50-60Hz Version 0

193
Seite 1 von 2
Positionsliste

194
Bill of material

Name Artikelnr. Artikelbezeichnung Module


Name Item number Item description Modul
W11 40.00.224 Kabel:Halogenbeleuchtung Cable Halogen light
W12 40.00.221 Kabel:Feuerungsautomat - Gasgebläse Cable Ignition box - gas blower motor Modul 2
W13 40.00.225 Kabel:Trafo - I/O Platine Cable transformer - I/O pcb Modul 1
W14 40.00.230 Kabel:Feuerungsautomat - Gasventil Cable Ignition box - gas valve Modul 2
W15 40.01.485 Kabel:Feuerungsautomat - Gasgebläse Cable Ignition box - gas blower motor Modul 2
W17 40.01.301 Kabel: Steuerstamm Cable Control Supply Modul 1
W18 40.00.237 Kabel:Erdung Gasventil Cable ground connection gas valve Modul 2
W2 40.01.541 Kabel: I/O Platine - CDS-Sensor Cable I/O pcb - CDS-Sensor Modul 4
W3 40.00.203 Kabel: Platine - Magnetventile Cable pcb - solenoid valve Modul 4
W4 40.00.226 Kabel: Platine - SC-Pumpe Cable pcb - SC-pump Modul 4
W5 40.01.542 Kabel:Niveauelektrode Cable water level sensor Modul 3
W7 40.00.238 Kabel: CPU SCC - Differenzdrucksensor Cable CPU SCC - Differential pressure sensor Modul 7
W8 40.00.208 Kabel:Bedienplatine - Klappenmotor Cable Operator pcb - flap motor Modul 3
W9 40.00.209 Kabel:Alarmsummer Cable Buzzer Modul 6

Edition 10-2008a
Änderungsdatum 2004-04-05 16:53:15 Name SCC201G Dokument-Nr. 78-00061
Erzeuger SCHD Spannung 1NAC230V 50-60Hz Version 0

Seite 2 von 2
Common Information

Edition 10-2008a
195
on
SCC Service Reference Settings Enter Service level
set dip switch „1“ on pcb to ON position 1 2 3

196
am/pm h:m Diagnostic
10:24 24 h m:s
SCC

RunningTimes
10/22/06 °C
Function Test
22.10.06 IP Basic Settings
°F Setting of language

english reset to factory setting

Setting CleanJet request (only activ


SCC key c when frame shows in red) Abort CleanJet
switch unit off and on again

Descaling program: automatic process Abort de-scaling program


1 Service Info before lling de-scaling liquid - use „BACK“ arrow
empty steam generator (Door must
2 descale be open!) after lling de-scaler into steam generator
- switch unit off and on again
3 - press ABORT key - remaining time will be adjusted automati-
Display of scale level inside steam
cally
CDS generator
4 Function key a - switch unit off and on again
- press ABORT key - time will be adjusted automatically 2x
Display of software version, Serial - use steam mode for 15 min. and rinse interior cabinet
Prog key b Mod number

Show Mode - switch off or on

Edition 10-2008a
ON press function key „a“ followed by program key „b“ and
Chef Line SCC key „c“ for 10 seconds until -
acoustic signal - Beep and door handle in icon function
erase all customer programs key „a“ shows in red
Prog

h:m
OFF press function key „a“ followed by program key „b“ and
„Program lock“ Password;12345;
m:s Prog SCC key „c“ for 10 seconds until -
TTREU
acoustic signal - Beep
and door handle in icon function key „a“ shows in blue
setting buzzer (sound-duration)

(since SW SCC 02_xx_xx to 03_xx_ (since SW SCC 04_xx_xx)

CleanJet 1
Copy customer program to stick
1
Prog Prog Reload customer programs from stick
Starttime 2 Starttime
+ care to unit
Cl J t
2 Erase customer programs
Prog HACCP
3 Settings Download of HACCP-Data
Software
3 update Software updates (Icon only shows
update Info
Settings when unit detects valid software on
4
the usb stick;
4 P, H, I 05, S05 Download of service data to stick.
http://service.rational-ag.de SelfCooking Center SelfCooking Center
Calibration SCC
Service error code: Service error code:
Service 10 SC-Pump without Function Service 40 Cleanjet not possible,
Care pump faulty Calibration at the customers site must be done under the
Service 11 level electrode (Osmosis water) or check following conditions: Changing of:
valve above steam generator for leakage Service 41 CDS does not send any pulses; solenoid 1 Pressure sensor P1,
Service 12 CDS sensor no output signal valve Y3 defective or moistening valve 2 B4 humidity sensor,
blocked; 3 fan motor,
Service 13 change level electrode
Service 42 CDS does not send any pulses; Solenoid 4 pcb,
Service 14 Level electrode (Osmosis water) Y4 Care defective or hose to care contai- 5 external EEPROM,
Service 16 since 01-07-09, ner blocked up or kinked; 6 detaching of the fan wheel,
ash new software version rst 7 replacing the air bafe or divider plate between the 2 fan
Service 43 CDS sensor sends always pulses; Soleno-
motors of a oor model,
Service 17 external EEPROM faulty id Y1, Y3 or Y4 is passing water
8 installation of the appliance above 1000m (3000ft) above
Service 20 thermocouple B1 faulty Service 44 Steam heating or SSR faulty sea level or below sea level (dead sea),
installing with Ultravent of
Service 21 micro switch clima control faulty Service 100 Main contactor - pcb on off switch
venting extension or as a Combi Duo
Service 22 Service 110 SC pump faulty or level electrode calcies 9 Usage of a different standard rack
Service 120 Care Pump M12 or level electrode defec- 10 Customer complaint for uneven cooking results
Service 23 SSR steam short circuit
tive
Service 24 SSR hot air short circuit Basic condition Temperatures:
Cabinet sensor Quench. sensor Humidity sensor
Service 25 CleanJet water circulation faulty
B1 <40°C B2 <45°C B4 < 40°C
- water doesn‘t hit fan wheel
- check pump, foreign bodies in water Basic condition Hardware:
pipe, racks / trolley must be inside cabinet Heating: OFF Fan motor: OFF Humidity ap: Closed
Service 26 drain valve closed Side panel must be tted; Unit must be clean, but may be wet
In order to achieve the best possible calibration values, insert
Service 27 drain valve doesn‘t close, 2 GN-container 20 or 40 mm deep with the opening facing
CleanJet without function downwards

Edition 10-2008a
Service 28 B5 in steam generator above 180°C in 61 and 62 units into rail 2 and 5
(356°F), de-scale steam generator in 101 and 102 units into rail 3 and 7
in 201 and 202 units 3 GN container into rail 3, 10 and 17
Service 29 pcb temperature too high
(above 85°C / 185°F); change air lter To start calibration: Set DIP switch 1 in on pcb, Select:
Service 30 humidity control faulty Basic Settings, Pkt. 1.1: START
Service 31.X core probe faulty
Service 32.X ignition box faulty, change ignition box Gas-settings - values
0-top; 1-bottom; 2-both
Dyn. pressure LPG 27-57 mbar; 2,7-5,7 kPa
Service 33.X 4x Reset without function,
change ignition box; 1-top; 2-bottom Dyn. pressure natural gas 18-25 mbar; 1,8-2,5 kPa

Service 34.X BUS signal error CO2 max LPG 10,4% +/- 0,2% for type 61-202
1-I/O pcb, 2-motor bottom; 4-motor top; (G30) 3BP
8-ignition box top; 16-ignition box bottom CO2 max LPG 11,1% +/- 0,2% for type 61-202
(G31) 3P
CO2 max natural gas H 9,4% +/- 0,2% for type 61-201
(G20) 9,5% +/- 0,2% for type 202
CO2 max natural gas L 9,3% +/- 0,2% for type 61-201
(G25) 9,4% +/- 0,2% for type 202

197
SCC
CM Service Reference Key code CM (SCC line) Error code

198
SCC Line Cleaning program Time Cabinet
display display
SCC

select Cool Down with „1“


press key „5“ for 10 sec. open water tap
„CLEn“ is shown in temperature display change polarity of mains supply
press key „4“ 1x;
External EEPROM data error
De-scaling program
heating blocked by energy optimising
select Cool Down with „1“
press key „5“ for 10 sec. B1 cabinet sensor defective
„CLEn“ is shown in temperature display
select „CALC“ with „2“ B2 quenching sensor defective
1Mode dial
press key „4“ 1x; B3 core probe sensor defective
empty steam generator B5 steam generator sensor defective
select Cool Down with „1“
Thermo sensor on pcb defective
press key „5“ for 10 sec.
„CLEn“ is shown in temperature display potentiometer cabinet temp. defective
select „SC“ with „2“; open door,
press key „4“ 1x; potentiometer time / core probe defective

select °C - °F External EEPROM defective


2 Core temp.
dial select any cooking mode mode switch defective
press key „4“ and „5“ for 10 seconds
fan motor bottom Bus error (LED shows?)
fan motor bottom defective

4 Time key 5 Core temp. key fan motor bottom Bus error (LED shows?)

Edition 10-2008a
fan motor bottom defective

M4 SC-pump defective or blocked


6 Time / core tmp. lling solenoid defective / sieve blocked
dial pcb temp. above >85°C (185°F),
change air lter
B5 steam generator sensor above
180°C (356°F), de-scale steam generator
B5 steam gen. sensor below -5°C (23°F)
B1 cab. sensor above 340°C (640°F)
(SSR?)
Ignition box top bus error
Ignition box top bus error
Enter Service level (Diagnostic, Settings, Running times) 1xx - Steam,
2xx - Hot air top
Set dip switch 1 on pcb to „ON“ position
3xx - Hot air bottom
on
Ignition box defective - change box
1 2 3 4
1xx - Steam,
2xx - Hot air top
Enter function test 3xx - Hot air bottom
Ignition electrode, Ignition box, cable
Set dip switch 3 on pcb to „ON“ position
ash new software rst
on

1 2 3 4
Diagnostic program SE - Basic Settings
Software version Steam heating time since last SC-Automatic
B1 cabinet sensor Preset Steam heating time until SC-Automatic
B2 quenching sensor Flushing time SC-Automatik
B3 core probe sensor Operation steam generator pump
B5 sensor steam generator Show mode
must be below 75°C Setting new gas type
PCB temperature
(167°F)
Presetting of CO2 screw in mm
S3 door contact o - open; 1 - closed
installation altitude above sea level
S2 level electrode 0 - no water; 1 - ok
rpm blower motor steam MIN
steam element energised 0 ; 1=50%; 2=100%
rpm blower motor steam Start
hot air element energised 0 ; 1=50%; 2=100%
rpm blower motor steam MAX
rpm fan motor top
rpm blower motor hot air top MIN
rpm fan motor botttom
rpm blower motor hot air top Start
Sicotronic energy optimi-
sing rpm blower motor hot air top MAX
rpm blower motor hot air bottom MIN

Unit type and size rpm blower motor hot air bottom Start

Gas - Flame current steam normal: 4,5 - 5,5A rpm blower motor hot air bottom MAX
Gas - Flame current hot
normal: 4,5 - 5,5A

Edition 10-2008a
air top
Gas - Flame current hot air RT - Running Times
normal: 4,5 - 5,5A
bottom
S3 door openings
Total time Y1 valve lling
Total time Y2 valve quenching
Total time M4 SC-pump
Total time steam heating time
Total time hot air heating time
Total time steam mode
Total time hot air mode
Total time combination mode
Total time vario steam mode
Total time nishing mode
Total time cleaning program

199
SCC

Total running time unit


RATIONAL Contact Germany

RATIONAL-Service:

Fax: +49 (0)8191-327397


e-mail: service@rational-online.de
web: www.rational-ag.com

Service Parts:
Fax: +49 (0)8191-327408
e-mail: ersatzteile@rational-online.de

RATIONAL- Chef Line:


Telefon: +49 (0)8191-327300

Edition 10-2008a

RATIONAL AG RATIONAL Sp. z o.o. RATIONAL Canada Inc.


Iglinger Straße 62 ul. Trylogii 2/16 2410 Meadowpine Blvd., Unit 107
D- 86899 Landsberg a. Lech 01-982 Warszawa/POLAND Mississauga, Ontario L5N 6S2/CANADA
Tel.: ++ 49 - 81 91/ 32 70 Tel: +48 22 8649326 Toll Free: 1-877-RATIONAL (728-4662)
Fax: ++ 49 - 81 91/ 2 17 35 Fax: +48 22 8649328 Fax: 905 567 2977
www.rational-ag.com E-mail: info@rational-polska.pl E-mail: postmaster@rationalcanada.com
www.rational-polska.pl www.rational-canada.com
RATIONAL Großküchentechnik
Iglinger Straße 62 RATIONAL Scandinavia AB RATIONAL USA Inc.
86899 Landsberg a. Lech/Germany Skiffervägen 20 895 American Lane
Tel.: +49 1805 998899 22478 Lund/SWEDEN Schaumburg, IL 60173
Fax: +49 8191 327231 Tel: +46 46 235370 Toll Free: 888-320-7274
E-mail: info@rational-online.de Fax: +46 46 235379 Fax: 847-755-9583
www.rational-online.de E-mail: info@rational-scandinavia.se www. E-mail: info@rationalusa.com
rational-scandinavia.se www.rational-usa.com
RATIONAL France S.A.S.
6 Rue de la Mare Blanche RATIONAL Schweiz RATIONAL en México
77186 Noisiel/France Rainweg 8 Centro Alemán / German Centre
Tel: +33 (0) 1 60 53 56 53 4710 Balsthal/SWITZERLAND Av. Santa Fe 170
Fax: +33 (0) 1 60 53 56 50 Tel: +41 62 7973444 Colonia Lomas de Santa Fe
E-mail: info@rational-france.fr Fax: +41 62 7973445 01210 México, D.F.
www.rational-france.fr E-mail: info@rational-schweiz.ch Tel.: +52 (55) 85039830
www.rational-schweiz.ch Fax: +52 (55) 85039847
RATIONAL International AG HELLAS eMail info@rational-mexico.com.mx
19o  

  -     RATIONAL UK www.rational-mexico.com.mx


57019 

  Unit 4 Titan Court, Laporte Way


 Portenway Business Park 㪹㆞↩䯍዆ኔዄኧወವንዀኮዐ
: +30 23920 39410 Luton, Bedfordshire, LU 4 8EF ᇽ
Fax: +30 23920 39418 GREAT BRITAIN 㨀℻掌㠖℻◉㈛㰌ₐ䥽䟹⚆
info@rational-online.gr Tel: 00 44 (0) 1582 480388 ⇞♚ₜ╤䞲歾䞿㳚ኰወ⚆殷ኃኀዐኍ
www.rational-online.gr Fax: 00 44 (0) 1582 485001 7HO  
E-mail: rational@rational-uk.co.uk )D[  
RATIONAL Ibérica Cooking Systems S.L. www.rational-uk.com ኾዙወቿኦዉኖLQIR#UDWLRQDOMDSDQFRP
Ctra. de Hospitalet, 147-149 ኸዙኽ኷ዙንZZZUDWLRQDOMDSDQFRP
Cityparc / Edif. Paris D ̶͗H͙͋͘D͉͏̷̵̴̧̧͙͙͉͕̯̲͌͒ͣ̽̓͘
08940 Cornellá (Barcelona)/ SPAIN ̴̷̴̵̴̧̧̧̯̹̬̯̲̪̽̓ 5$7,21$/ₙ䀆
Tel: +34 93 4751750 ͊0RF͉͇͑  䀆ゑ化⢘㿫恾⚆

Fax: +34 93 4751757 .͚͙͚͎͕͉͑͘͏͖͙͙͐͗͋͗͘ ⧳棂⦌棔⟕┰ㄎ⧉⸳
E-mail: rational@rational-iberica.com ̹͌͒ 挽㟎冥䪐₼⦌
www.rational-iberica.com ̻͇͑͘ 䟄幬᧶
͖͕͙͇̈́͒͞LQIR#UDWLRQDOUXVVODQGFRP ↯䦮᧶
RATIONAL Italia S.r.l. ZZZUDWLRQDOUXVVLDUX 䟄挽᧶VKDQJKDLRᚑ FH#UDWLRQDOFKLQDFRP
via Venier 21 ZZZUDWLRQDOFKLQDFQ
30020 Marcon (VE)/ITALY RATIONAL AUSTRIA GmbH
Tel: +39 041 5951909 Innsbrucker Bundesstrasse 67 RATIONAL International Middle East
Fax: +39 041 5951845 5020 Salzburg/AUSTRIA P.O. Box 12 60 76
80.51.033

E-mail: info@rational-italia.it Tel.: 0043 (0)662-832799 Dubai, United Arab Emirates


www.rational-italia.it Fax: 0043 (0)662-83279910 Phone: +971 (4) 3296727
E-Mail: austria@rational-austria.at Fax: +971 (4) 3296728
www.rational-austria.at eMail: info@rational-middleeast.com
www.rational-middleeast.com

Edition 10-2008a
200

You might also like