RAtionalG0168 PDF
RAtionalG0168 PDF
RAtionalG0168 PDF
SCC Line
SelfCooking Center - Combi Master
Edition 10-2008a
1
Edition 10-2008a
2
Training Manual
SCC Line
Edition 10 - 2008a
General hints:
Isolate the appliance from mains supply before opening the appliance
Edition 10-2008a
3
List of content
Part 1: CM
Structure of serial number 6
CM Control Panel 7
CM Technique 8
Water level control Steam Generator 9
RATIONAL SC Automatic 10
Steam Control CM 11
Additional functions CM 12
CM PCB 14
Fan motor 40.00.274 15
CM - Sequence of events 16
Failure Codes CM 21
Service level CM 23
Software update CM units 31
Fault tree: Changing CM pcb / replace EEPROM 33
Part 2: SCC
SCC Control panel 35
Comparing display of software version 36
Display since software version SCC 02-01-01 37
CleanJet 41
Display Cleanjet +Care Index “G” (10-2008) 44
SCC Electric - Basic principle 45
Parts identification 46
General information to software version SCC 04-01-01 48
Difference SCC Index „E“ versus Index „G“ SCC Care Control 51
SCC pcb (42.00.002) 54
New I/O PCB SCC (42.00.064) 55
Fan motor SCC 40.00.274 56
Clima Plus Control SCC 57
SCC - Sequence of events 59
Service level SCC 65
Diagnostic mode SCC 67
Running Times SCC 73
Basic Settings 79
Function test SCC 87
Error code SCC 93
Flash SCC Software 98
SCC pcb change - EEPROM change 99
Download of unit service data 101
Download of HACCP data 105
Calibration SCC 107
Control Drain Valve 54.00.357 111
Edition 10-2008a
4
Part 3: GAS
Gas burner principle 112
Gas Valve 113
Identification of gas burners / Gas blowers: 114
Sequence of events of Burner and Ignition control 115
CO2 Values 116
Edition 10-2008a
5
Structure of serial number
SCC Line: E 61 S E 04 07 2345678
from 04.2004
C Line: C 61 C 95 05 1234
from 10.1993
until 05.1997
C-Line Unit size Model Year Month Serial number
61 - 6x1/1GN C - CCC 95 - 1995 05 - Mai 4-digit number
11 - 10x1/1GN M - CCM
12 - 10x2/1GN D - CCD
21 - 20x1/1GN
22 - 20x2/2GN
14G94071234 CM 101Gas
21G94071234 CM 201Gas
Edition 10-2008a
6
CM
CM Control Panel
Cool Down
Edition 10-2008
7
CM
CM Technique
B1 F4
B3
S2
B5
F3
M1
M4
S3
B2
Y1 Y2
B1 Thermocouple cabinet
B2 Thermocouple quenching / Steam control
B3 Thermocouple core temperature
B5 Thermocouple steam generator (preheating, 180°C (356°F) max)
S2 Level electrode
S3 Door contact switch
CM 201/202 only:
M2 Fan motor top (with jumper)
Edition 10-2008
8
CM
Water level control Steam Generator
S2
B5
F3
S2 V AC
M4
B2
Y1 Y2
1 2 3 4
X12
Edition 10-2008
9
CM
RATIONAL SC Automatic
During the production of steam, the concentration of minerals inside the steam generator will increase
over time. These minerals settle on the heating elements and heat exchanger as well as the interior
steam generator walls.
In order to reduce this effect the steam generator will be pumped off and ushed regularly depending
on the duration of steam production. This process needs approximately 45 seconds.
After emptying the steam generator it will be lled automatically with fresh water.
1. Heating time of the steam generator must exceed 60 min.* (SCC Care Control: 120min)
and
2. the temperature of the thermocouple inside steam generator (B5) must be below 65°C (149°F)
and
3. the temperature of the thermocouple inside interior cabinet (B1) must be below 70°C (158°F)
and
In case the unit is used permanently the above mentioned temperature conditions
can not be met.
1. The heating time of the steam generator reaches the twice the set duration*,
i.e. 120 min. and
After completion of the SC-Automatic the accumulated steam heating time is re-set to zero.
SC-Automatic does not replace the need for descaling and/or installing water treatment lter
Edition 10-2008
10
CM
Steam Control CM
Intelligent steam control via quenching sensor
B1
Y1 Y2
B1
B2
Y1 Y2
B1
3. After reaching quenching temperature (B2)
quenching solenoid Y2 will be activated.
Y1 Y2
Temp.
B1 - 100°C(212°F)
B2 temperature with partial load
70°C B2 temperature with full load
(158°F)
4. The amount of steam inside the cabinet is
directly depending on the temperature varia-
tion of quenching sensor B2.
t (s)
Edition 10-2008
11
CM
Additional functions CM
Below are listed the additionaly functions for the user / operator:
1. Cleaning program
1) Cool down cabinet below 60°C / 140°F
2) Spray inside cabinet with Rational cleaner
3) Close cabinet door
4) Select „Cool Down
5) Press core temperature key for 10 sec.
6) „CLEn“ will show in cabinet temperature display
7) Press timer key 1x; Cleaning program starts automatically (open cabinet door
and rinse interior cabinet after 40 min.) Close door again. Since Software ver-
sion C1-06-05 a 10 min step hot air will follow to dry the interior cabinet.
8) After end of program, leave cabinet door open over night.
This should be done after each installation to verify free drain connection and prior to disconnection
the unit for storage.
3. Descaling program
Edition 10-2008
13
CM
CM PCB
42.00.004 from 04-2004 ---- 42.00.047 from 02-2006
X20
X7 ON - OFF switch
1
X8 Buzzer
42.00.047
2 AT
X12 Level electrode
X16 F6
2 AT X 16 power supply from transformer (42.00.047)
F6.1 X7
on
off
X30 RS 485
3
RS 232
4
X2 X6 X4 X3
X63 Not used
1 X24 1 X32
1 Counting sequence
Edition 10-2008
14
CM
Fan motor 40.00.274
Jumper
LED
Jumper 40.01.581 is used on oor model 201 and 202 for top position motor only!
1x Motor doesn’t start, no changing Check for motor blockage or change motor.
signal from hallsensor
2x Voltage too low on motor pcb Check supply voltage or
change motor.
3x Voltage too high on motor pcb Check supply voltage or
change motor.
5x Motor pcb temperature >105°C Check cooling system (cooling fan, air
intake lter), otherwise change motor
Units 3AC400-480V (without neutral) are equipped with motor 40.00.276 (3-phase supply)
This motor is equipped with a 4 pole plug for the supply voltage.
Edition 10-2008
15
CM
CM - Sequence of events
Mode: Steam 100°C (212°F), Temp. preset, not adjustable
B1 F4
B3
S2
B5
F3
M1
M4
S3
B2
Y1 Y2
Edition 10-2008
16
CM
CM - Sequence of events
Mode: Low temperature steam; Temp. range 30-99°C (86-210°F)
B1 F4
B3
S2
B5
F3
M1
M4
S3
B2
Y1 Y2
4. Check water level inside steam generator Level electrode S2 inside Steam Generatorr
Edition 10-2008
17
CM
CM - Sequence of events
Mode: Combination; Temp. range 30-300°C (86-572°F)
B1 F4
B3
S2
B5
F3
M1
M4
S3
B2
Y1 Y2
4. Check water level inside steam generator Level electrode S2 inside Steam Generatorr
Edition 10-2008
18
CM
CM - Sequence of events
F
Mode: Finishing; Temp. range 30-300°C (86-572°F)
B1 F4
B3
S2
B5
F3
M1
M4
S3
B2
Y1 Y2
4. Check water level inside steam generator Level electrode S2 inside Steam Generator
B1 F4
B3
S2
B5
F3
M1
M4
S3
B2
Y1 Y2
Edition 10-2008
20
CM
Failure Codes CM
The following error codes are shown to the operator:
For showing information of the cabinet display press core temperature key
Time Cabinet
Failure explanation Description / remedy
display display
H2O open Lack of water / open water tap
Free
Edition 10-2008
21
CM
Failure Codes CM (cont.)
For showing information of the cabinet display press core temperature key
Time Cabinet
Failure explanation Description / remedy
display display
Ignition box 1
Ignition box 2 Ignition box does not reply, Bus failure
Free
Actual data structure of the EEPROM
EEPROM does not match with the software; flash
pcb first
Edition 10-2008
22
CM
Service level CM
1) Switch unit ON
on
2) On operator PCB set DIP switch 1 to „ON“ position
1 2 3 4
4) Activate with core temperature key the desired service package X19
1 2 3 4
7) To de-activate service package set DIP switch 1 to „OFF“ position. 2 AT
F6.1 X7
X19
X20
X23
1
X31
1
2
on
off
X30 RS 485
3
RS 232
4
1) Switch unit ON X8
X12
on
1
1 2 3 4
2) On operator PCB set DIP switch 3 to „ON“ position
X26
1 X32
Edition 10-2008
23
CM
Service level: dP -- Diagnostic Program
Cabinet
Description Connection Time display
Display
Software Software
Software Version
Version: C - 1 07.01
Reset by pressing
B1 Cabinet sensor X3 actual value max value
for 5 sec. +
Reset by pressing
B2 Quenching sensor X4 actual value max value
for 5 sec. +
Reset by pressing
B3 Core sensor X2 actual value max value
for 5 sec. +
Reset by pressing
PCB temperature actual value max value
for 5 sec. +
0 = door open
S3 Door contact X27:(1-2) 1-0
1 = door closed
S2 Water level steam X12:(1-4) S2
S2: 0 - 1 Y1: 1 - 0
generator X19:(1-3) Y1
Steam elements actual Temp.
0-1-2
0 - off; 1 - 50%; 2 - 100% B5
Hot Air elements actual Temp.
0-1-2
0 - off; 1 - 50%; 2 - 100% B1
since SW Version:
Flame current Steam x.x A*
C1-06-05 (ame current)
Flame current Hot air Hot air top since SW Version:
top x.x A* C1-06-05 (ame current)
Edition 10-2008
24
CM
Service Level: ER -- Error code history
Since software version C1-07-01 the last 10 general error messages are shown
(applies for electric and gas models)
Er When timer key is pressed the error code will be displayed. i.e.:
Since software version C1-07-01 the last 16 gas error messages (GE11 - GE26) are shown in
addition to the general error messages. These error codes are generated by the ignition box
Indication of ignition box error messages (1-32 is shown to the operator as „rES“):
1 Hot air or Steam no gas, gas valve or electrode defective
14 Hot air gas valve control, change ignition box
19 Hot air no ame because ame current is too low
check burner setting, ame current, ignition cable and plug
20 Hot air wrong or no rpm signal from gas blower
check gas blower, power supply gas blower and control harness of gas blower
22 Hot air no ame after 5 ignition sequences
no gas, gas valve or electrode defective
24 Steam gas valve control, change ignition box
29 Steam no ame because ame current is too low
check burner setting, ame current, ignition cable and plug
30 Steam wrong or no rpm signal from gas blower
check gas blower, power supply gas blower and control harness of gas blower
32 Steam no ame after 5 ignition sequences
no gas, gas valve or electrode defective
All other numbers (2-13, 15-18, 21, 23, 25-28, 31): change ignition box
Edition 10-2008
25
CM
Service Level: rt -- Running Time
Description Timer display: 1-999 Comment
Temp. display: >1000
Reset by pressing
Total S3 door openings number +
for 5 sec.
Reset by pressing
Total time Y1 valve lling min +
for 5 sec.
Reset by pressing
Total time Y2 valve quenching min +
for 5 sec.
Reset by pressing
Total time M4 SC-pump min +
for 5 sec.
Reset by pressing
Total time steam heating time hrs +
for 5 sec.
Reset by pressing
Total time hot air heating time hrs +
for 5 sec.
Edition 10-2008
26
CM
Service level: SE -- Basic settings
Switch unit OFF and ON again after any changes made!
+
Show mode (on - oFF) SHO
Press time key and select „on“ or „oFF“ with timer dial
+
Setting new gas type (G20, G25, G30, G31, 13A)
Press time key, keep it pressed and select new gas type with timer dial
Conrm new gas type by pressing core temperature key once.
Corresponding gas blower speed is automatically adjusted
+ NOTE: After changing gas type a waste gas analysis must be carried out in the func-
tion test.
Presetting of CO2 screw in mm on gas valve after gas type modication / changing
gas valve
Press time key, keep it pressed and select with timer dial “ST“ for steam, “HA1“ for
+ hot air top or “HA2“ for hot air bottom (only 201/202) with timer dial;
Average lenght in mm of CO2 screw on gas valve is shown on timer display
Edition 10-2008
27
CM
Service level: SE -- Basic settings
+ Press time key, keep it pressed and select installaton altitude in 500m steps by timer
dial. Conrm altitude setting by pressing simultaneously core temperature key once
Edition 10-2008
28
CM
Service level: F -- Function test
NOTE: In Function test components are NOT protected against overload!
Set DIP switch 3 to „ON“ position!
Top Motor
BUS Set rpm Act. rpm
MAX rpm
Top Motor
BUS Set rpm Act. rpm
MIN rpm
Relais Ultravent
only existing with
(door open X 23: (1-2-3) 1/0
connected UV
/ close)
no function
Edition 10-2008
29
CM
Service Level: F -- Function Test
Note: In function test components are NOT protected against overload!
Set DIP switch 3 to „ON“ position!
Edition 10-2008
30
CM
Software update CM units
1 General
- Connect RS 232 adapter cable to Flash-Box and to the selected interface (e. g. COM 1) of the PC.
- Connect USB-cable to Flash-Box and PC.
- After the USB cable was connected the les which are transferred will appear on the Message
window. An end sign indicates that the transfer is completed.
- On the Flash-Box set DIP- switch 2 to „OFF“ and 3 to „ON“ (the other switches remain „OFF“).
Flash-Box is ready for use.
Edition 10-2008
31
CM
3 Copy software from ash box to unit:
- Switch off unit with mode switch and open control panel;
- Connect RS 232 interface of CM pcb with ash box; 42.00.004
Transformer
0,1 AT
F1
2 AT
F2
42.00.047
2 AT
F6
X7
X16
0,1 AT
- Switch CM unit on. Displays of pcb remain off. Green LED of ash box starts X19 F6.1 X7
X19
X20
blinking.
X20
- After successful uploading the CM pcb will switch on; the green LED on the
ash box stops blinking and remains on continuously. X63
X18
X23
on
1
RS 485
on
off
X30
3
- Unit is ready for operation; RS 232
4
X8
X12
RS 232 X16
X17
4 Load software via PC to CM unit: X26
X27
X50
- Switch off unit with mopde switch and open control panel X24
X2 X6 X4 X3
X32
X3
To connect via USB adapter the driver must be installed on the PC.
Set driver with the following setting:
Bit: 9600
Data bit: none
Parity: 8
Stop bit: none
Flow control: none
Connect USB cable with ash box and PC
Start Megaloader
Connect null modem cable with ash box and USB Adapter
After connecting the USB cable the download is shown in the display window.
Edition 10-2008
32
CM
Fault tree: Changing CM pcb / replace EEPROM
Note:
Do NOT connect external EEPROM as software version of pcb might
not be compatible with pcb without updating!
Edition 10-2008
33
CM
Edition 10-2008
34
SCC
SCC Control panel
Edition 10-2008a
35
SCC
Comparing display of software version
1 1
2 2
3 3
4 4
13:45
Edition 10-2008a
36
SCC
Display since software version SCC 02-01-01
SelfCooking Control SelfCooking Control SelfCooking Control
Level 1 Level 2 Level 3
1 1 1
overnight
roast braise
roasting
2 2 2
roast with soft
low high
crackling roasting
3 3 3
overnight
roasting
soft cooking medium 62°C
4 4 4
13:45 13:45 close
door
Finishing
Edition 10-2008a
37
SCC
Display since software version SCC 02-01-01 to 03-01-05
Combi Steamer mode Setting of humidity
1 Setting of time
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
4 Service level
Settings
Settings Settings
Settings am/pm
24 h Setting of time format
h:m
m:s Setting of time laps
08/22/03
1
22.08.03 Setting of date format
10:24
am/pm
24 h
h:m
m:s
°C / °F Setting of °C/°F
2
10/22/06
°C / °F IP Setting of language
22.10.06 english
3
english
reset to factory setting
english, °C, buzzer perm., h:min
4
buzzer, Setting of buzzer sound
Edition 10-2008a
38
SCC
Display since software version SCC 02-01-01 to 03-01-05
1
Service Info Service Info: Display of pending service faults
2
Descale Descaling program: automatic process
Descale
empty steam generator (Door must be open!)
3
CDS
CDS Display of scale level inside steam generator
4
Typ Typ Display of software version
1
Chef Line Chef Line Display phone number of Chef-hotline
Edition 10-2008a
39
SCC
Data downloading
Programming
1
Roast
existing SCC process or program can be copied
copy and get an index number, i.e. 1; name can be
2 edited and changed;
level
new
control
3
Change parameter and / or cooking mode of
change program in a non-active program;
copy change
4
conrm change by:
erase
Edition 10-2008a
40
SCC
CleanJet
As long as no descaler was lled into the steam generator the „Arrow back“ in window 1 is still
showing.
After the descaler was conrmed to be lled the only way to interrupt the descaling process is to:
- Switch unit OFF and ON again- Press „Abort“
- Remaining time of 1:08 will be displayed
- If now the key „Aborted“ is pressed again and the unit is switched OFF and ON again a
remaining time of 23 min will show.
- After another 2 min this time display will drop to 5 min
- Now the steam generator will be ushed 2x. After this the „Arrow Back“ will be shown.
- By touching this key the descaling program will be exited
Note: Rinse the cabinet thoroughly with fresh water and operate the unit in steam mode for some
minutes.
Edition 10-2008a
41
SCC
Display Unit Index “E” since software version SCC 04-01-01
Function level
CleanJet CleanJet programs
1
Telephone Chef-Line, delete all programs,
program lock, buzzer setting, time setting
2
CleanJet Start time Start time setting start time
4 Service level
Settings Settings
Settings am/pm
24 h Setting of time format
h:m
m:s Setting of time laps
08/22/03
1
22.08.03 Setting of date format
10:24
am/pm
24 h
h:m
m:s
°C
Setting of °C/°F
2 °F
10/22/06 °C
22.10.06 °F IP english Setting of language
3
english
reset to factory setting
english, °C, buzzer perm., h:min
4
buzzer, Setting of buzzer sound
Chef Line
Display phone number of Chef-hotline
Prog
1
erase all customer programs
Chef Line
h:m
m:s
Setting time in hours/minutes (h:m) or
2 minutes/seconds (m:s)
Prog
setting buzzer (sound-duration)
3 h:m
m:s Prog Prog setting existing SCC process or program can be
copied and get an index number, i.e. 1; name can
4 be edited and changed; „Program lock“
Password: 12345; TTREU
Edition 10-2008a
42
SCC
1 Setting of time
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
CleanJet
+ care CleanJet programs
1
Telephone Chef-Line, delete all programs,
CareControl program lock, buzzer setting, time setting
2
CleanJet
+ care Start time Start time setting start time
4 Service level
Settings Settings
Settings am/pm
24 h Setting of time format
h:m
m:s Setting of time laps
08/22/03
1
22.08.03 Setting of date format
10:24
am/pm
24 h
h:m
m:s
°C
Setting of °C/°F
2 °F
10/22/06 °C
22.10.06 °F IP english Setting of language
3
english
reset to factory setting
english, °C, buzzer perm., h:min
4
buzzer, Setting of buzzer sound
Edition 10-2008a
43
SCC
Display Cleanjet +Care Index “G” (10-2008)
Software SCC 04-01-01
CareControl
Intelligent cleaning process: The unit recognizes automatically the likely soiling of the
cabinet using the data of used cooking programs, cooking temperatures and running times.
Cleanjet demand
The customer usage (based on used cooking programs, cooking tem-
peratures and running times) determines the number of red bars in the
display “Cleanjet demand” ==> Intelligent cleanjet process.
If all bars show in red, “Care Control” is displayed.
CDS display
CDS The number of pulses of the CDS sensor determines the number of red
bars in the CDS display.
If the customer always uses the recommended Care tabs when using
cleanjet, the steam generator will stay free of scale and the display will
not change to red bars.
+ CDS = CareControl
Edition 10-2008a
44
SCC
SCC Electric - Basic principle
B1 F4
B6 - B11
M3
S4
S2
B5 P1
F3
M1
B4
M4
Care S3
M12
Y1 Y3 Y4
B2
S11
Y2
M6
M7 S12
Edition 10-2008a
45
SCC
Parts identification
(no CareControl)
17
19
20
1 3 18
2
21
4
5
7
10 22
9
11
12 13
14
23
15
16
1 12
2 13
3 14
4 15
5 16
6 17
7 18
8 19
9 20
10 21
11 22
Edition 10-2008a
46
SCC
Parts identi cation CareControl
2
1
2 4
11
3
1
2
3
4
11
4
11
Edition 10-2008a
47
SCC
Using the button “Cleanjet request” you can select the “Intelligent Cleanjet request”.
In this case the cleanjet request will be based on used cooking programs, tempratures
and cooking duration.
Selecting Cleanjet you will see the below symbol in window 4 of your display:
The second setting to choose is Cleanjet request based on cooking time only (as known from older
software versions).
In order to deselect the Cleanjet request (turn symbol from red to blue again) select time functions
and setb time to “0”..
In Service Mode Basic Settings position 26 you select „Softwater“ ON to indicate only the half
amount of detergent tabs when cleanjet is choosen. The individual tab setting (as available since
software SCC 03-01-01) is no more existing.
Edition 10-2008a
48
SCC
Controling the SC pump and solenoid valves before starting the cleanjet process:
If the Cleanjet Start key is pressed the unit will check rst for the proper function of the SC pump and
the solenoid valves.
The SC pump is operated shortly until the level electrode shows low water.
In case of failure “Servcie 10” is displayed and Cleanjet can not be started.
Y1 lling solenoid valve is started, function checked by CDS sensor
In case of failure “Low Water” will be indicated
Y3 moistening solenoid valve is started, function checked by CDS sensor
In case of failure Service 41
Y4 care solenoid valve is started, function checked by CDS sensor
In case of failure Service 42
All solenoid valves are switched off, CDS shall not send any pulses;
In case of failure Service 43
Service 40
Care pump faulty or does not ll enough care solution into steam generator;
- After lling of the care solution into the steam generator the CDS sensor sends too many pulses
until the level electrode recognises water.
- Cleanjet nishes without care phase;
- Reset by successfull completion of Cleanjet process;
Service 41
- Solenoid valve Y3 defective or moistening nozzle blocked; CDS does not send any pulses;
- Reset error by successfull CDS measuring during next Cleanjet start;
Service 42
- Solenoid Y4 Care defective or hose to care container vlocked or kinked; CDS does not send any pulses;
- Reset error by successfull CDS measuring during next Cleanjet start;
Service 43
- CDS sensor sends always pulses; Solenoid Y1, Y3 or Y4 is passing water
- Reset error by successfull CDS measuring during next Cleanjet start (Self test)
Service 44
- No temperature raise during recognised by B5 during steaming time while being in Cleanjet phase
- Reset error by successfull B5 tempoerature measuring during next Cleanjet;
Service 110
- Malfunction of SC pump during the time when Care solution was inside the steam generator,
- Reset error by successfull completing a cleanjet abort cycle;
Service 120
- After operating care pump M12 (lling care solution into steam generator) and topping up with water (Y1)
the level electrode does not recognise water;
- Y1 or level electrode defective;
- Display only after twice starting lling solenoid Y1 yet no water is detected;
- Reset error by successfull completing a cleanjet abort cycle;
Edition 10-2008a
49
SCC
It is possible to abort the cleanjet program. However the abort program of 30min. can not be short-
ened again as the steam generator must be neutralised from possible remaining care solution.
During the abort program the steam generator will first be filled with Y1. After draining the steam eg-
nerator it will be filled a second time to a level above the level electrode. After a second draining the
steam generator will fill again exactly to the level electorde.
In case the level electrode does not recognise the water Error 120 will be shown.
At the end of the abort program a short steam period and rinsing the cabinet with Cleanjet pump will
follow.
The duration of steam heating time unitl next SC automatic is now 120min (units with index “G”) .
However should the steam generator develop scale because the customer does not use the care
tabs, this time will automatically be reset to 60 minutes.
Edition 10-2008a
50
SCC
Difference SCC Index „E“ versus Index „G“ SCC Care Control
B1 F4
B6
M3
S4
S2
B5
P1
F3
Index „E“ M1
B4
M4
S11
B2
Y1 Y3
Y2
M6
M7 S12
B1 F4
B6 - B11
M3
S4
S2
B5 P1
F3
M1
Index „G“ B4
M4
Care S3
M12
Y1 Y3 Y4
B2
S11
Y2
M6
M7 S12
Edition 10-2008a
51
52
Sequence Cleanjet+Care Process: 1. step - Cleaning cabinet; example: SCC 61, Index G
SCC
Prepare Cleanjet Cleanjet Phase 1 Cleanjet Phase 2 Prepare for care phase
SC Pump M4 1
0
Solenoid Y3 moistening 1
Function test (CDS) 0
Solenoid Y4 Care 1
Function test (CDS) 0
Drain valve M7 1
0
Edition 10-2008a
Solenoid Y2 quenching
Filling quenching box (pre-cleaning) 1
Level control by prm signal M1 0
Solenoid Y3 moistening 1
Filling quenching box Phase 2 0
level control by CDS
Cleanjet pump M6 1
1. Phase Cleanjet 0
2. Phase Cleanjet
Steam heating
Pre heating steam generator
Steam Cabinet 90°C
Sequence Cleanjet+Care Process: 2. step - Care Steam generator and cabinet; example: SCC 61, Index G
Prepare care solution Care process Neutralising steam generator and cabinet
Solenoid Y4 Care
Care Tabs are disolved in several setps 1
Drain care solution from container 0
Drain valve M7 1
0
Solenoid Filling Y1
Topping up of care solution above level electrode 1
Fill steam generator 0
Edition 10-2008a
Level electrode S2 1
0
Service 120 Service 110
Solenoid Moistening Y3
Topping up of care solution for cabinet 1
0
Cleanjet Pump M6 1
Pumping of care solution through cabinet 0
53
SCC
SCC
SCC pcb (42.00.002)
X7 X8
and power supply for cpu from I/O pcb
Battery
V10 V9 V8
X1 P1 pressure sensor
X102
X7 200 - 240V input to I/0 Switch
X54
X52 X8 Buzzer
X11 ClimaPlus motor / Micro switch
X2
X110 X12 Level electrode
X110 Power suply for display 2,5 - 0 - 2,5
Green LED on - ok
Green LED off - : Bus cable defective; CPU defective; I/O pcb or transformer defective
Red LED doesn‘t blink during re-booting when switching on - CPU defective
Edition 10-2008a
54
SCC
New I/O PCB SCC (42.00.064P)
Wires of pcb edge connectors are pointing to component side of pcb!
24 25 26
X 23.1
X 24.1
X 25.1
X 26.1
23
X 75 M
~
230 V
75 Y4 M12 SSR2: B- 12 V DC 16 V DC
A1
A2
SSR2: A-
2A T SSR1: B- _
+ M
X 21.1 + 12V SSR1: A-
S12
12 V DC
K1:L1
21 F2: N 2A T
230 V M7 12 V DC
X 20.1 S3 27
X 27.1
12 V AC
20 T1 14
11,5 V AC
X 14.1
X 19.1 N LED Gr
LED Ye
H1 11,5 V
AC 13
A1
A2
Y1 X 13.1
Y1
12 V DC
19
230 V
GND 15
A1
A2
Y2
Y2 OUT IN
X 15.1
CDS-HALL
230 V
17
A1
A2
Y3
Y3
X 18.1 230 V 4 3 2 1 X 17.1
M4
230 V ON
M
18 ~
16
M6
230 V
M
~
X4 X3 X 16.1
BUS BUS
18: SC-pump M4, Cleanjet pump M6
19: Solenoid vales Y1-lling, Y2 - quenching, Y3 - moistening
20. Energy optimizing plug with link on 5-6 used only on I/O pcb with 12 relais card!
21. 230V input
75. Care pump M12 and Care solenoid Y4 (free when used in Index “E” unit)
23. Connection to Ultravent (used for Ultravent without BUS connection only)
24. Output 12VDC to SSR
25. Output 12VDC to M7 drain valve, S12 micro switch drain valve
26. free
27. Output 12VDC to door contact
14. Input from Control transformer T1, 11.5V interior light, 12V CPU,
13. Output 11.5VAC to interior cabinet light
15. Output 12VDC to CDS sensor
17. Link Care unit (only existing when build into an Index “G” unit)
16. free
X3, X4. BUS connection
Green LED on - ok
Yellow LED always blinking: unit switched off, unit in booting process, DIP switches not all
set to OFF, bus connection defective
Green LED off: I/O PCB defectice, Transformer defective
Edition 10-2008a
55
SCC
Fan motor SCC 40.00.274
Jumper
LED
Jumper 40.01.581 is used on oor model 201 and 202 for top position motor only!
Jumper is not used on models 61 - 102 with one motor only!
(Service 34 will be shown when jumper is set wrongly)
1x Motor doesn’t start, no changing Check for motor blockage or change motor.
signal from hallsensor
2x Voltage too low on motor pcb Check supply voltage or
change motor.
3x Voltage too high on motor pcb Check supply voltage or
change motor.
5x Motor pcb temperature >105°C Check cooling system (cooling fan, air
intake lter), otherwise change motor
Fan motor SCC 40.00.276 for units 3AC 400-480V (without neutral)
Edition 10-2008a
56
SCC
Clima Plus Control SCC
P1
B4 RPM
Basic rule: The less humid, the higher is the voltage of P1,
The higher the rpm, the higher the voltage of P1.
Dry 2.9
Speed 1800rpm Wet 2.4
Combi 1.9
Dry 3,1
Speed 1900rpm Wet 2.5
Combi 2.2
Edition 10-2008a
57
SCC
Edition 10-2008a
58
SCC
SCC - Sequence of events
Steam: Temperature range 98-103°C (208-218°F)
B1 F4
B6 - B11
M3
S4
S2
B5 P1
F3
M1
B4
M4
Care S3
M12
Y1 Y3 Y4
B2
S11
Y2
M6
M7 S12
4 Check water level inside steam generator Level electrode S2 inside Steam Gen
Note: Steam heating only active when humidity ap (S4) is in closed position!
Additional functions possible: 4 Fan speeds (Standard = Level 3), pulsed fan wheel, ½ Energy,
HACCP output, T.
Edition 10-2008a
59
SCC
SCC - Sequence of events
Low temperature steam: Temperature range 30-97°C (85-207°F)
B1 F4
B6 - B11
M3
S4
S2
B5 P1
F3
M1
B4
M4
Care S3
M12
Y1 Y3 Y4
B2
S11
Y2
M6
M7 S12
4 Check water level inside steam generator Level electrode S2 inside Steam Gen
Note: Steam heating only active when humidity ap (S4) is in closed position!
Below 98°C fan at lowest speed when no energy required for longer than 2 minutes.
Additional functions possible: 4 Fan speeds (Standard = Level 3), pulsed fan wheel, ½ Energy,
HACCP output, T.
Edition 10-2008a
60
SCC
SCC - Sequence of events
Forced steam: Temperature range 104-130°C (219-266°F)
B1 F4
B6 - B11
M3
S4
S2
B5 P1
F3
M1
B4
M4
Care S3
M12
Y1 Y3 Y4
B2
S11
Y2
M6
M7 S12
4 Check water level inside steam generator Level electrode S2 inside Steam Gen
7 Steam supply until saturation is reached inside Pressure sensor P1, Thermocouple B4
cabinet rpm motor via BUS
8 Adding of hot air only when humidity is above 85% Cabinet sensor B1
Note: Steam heating only active when humidity ap (S4) is in closed position!
Additional functions possible: 4 Fan speeds (Standard = Level 3), pulsed fan wheel, ½ Energy,
HACCP output, T.
Edition 10-2008a
61
SCC
SCC - Sequence of events
M3
S4
S2
B5 P1
F3
M1
B4
M4
Care S3
M12
Y1 Y3 Y4
B2
S11
Y2
M6
M7 S12
Function step Responsible sensor
4 Check water level inside steam generator Level electrode S2 inside Steam Gen
7 Heat up cabinet with Hot Air until set temperature Cabinet sensor B1
is reached;
Priority Hot Air
Note: Steam heating only active when humidity ap (S4) is in closed position!
Additional functions possible: 4 Fan speeds (Standard = Level 3), pulsed fan wheel, ½ Energy,
HACCP output, T.
Edition 10-2008a
62
SCC
SCC - Sequence of events
Finishing: Temperature range 30-140°C (86-284°F)
B1 F4
B6 - B11
M3
S4
S2
B5 P1
F3
M1
B4
M4
Care S3
M12
Y1 Y3 Y4
B2
S11
Y2
M6
M7 S12
Function step Responsible sensor
4 Check water level inside steam generator Level electrode S2 inside Steam Gen
Note: Steam heating only active when humidity ap (S4) is in closed position!
Below 98°C fan at lowest speed when no energy required for longer than 2 minutes.
Additional functions possible: 4 Fan speeds (Standard = Level 3), pulsed fan wheel, ½ Energy,
HACCP output, T.
Edition 10-2008a
63
SCC
SCC - Sequence of events
Hot air: Temperature range 30-300°C (86-576°F)
B1 F4
B6 - B11
M3
S4
S2
B5 P1
F3
M1
B4
M4
Care S3
M12
Y1 Y3 Y4
B2
S11
Y2
M6
M7 S12
Below 98°C fan at lowest speed when no energy required for longer than 2 minutes.
Additional functions possible: 4 Fan speeds (Standard = Level 3), pulsed fan wheel, ½ Energy,
HACCP output, T.
Edition 10-2008a
64
SCC
Service level SCC
1) Switch on unit
on
2) Set DIP 1 on operator PCB to „“ON““ position
1 2 3 4
Diagnostic
Running Times
Basic Settings
Function Test
Returning to SCC display / cooking mode only possible from Diagnostic mode!
1 - DIAGNOSTIC
Cabinet B1
130°C 345°C
RESET
act max
on
Starting with software version 01-07-02 gas related information is not shown on electric units!
Function data entry through central dial: press dial icon rst, frame will turn to red ==> only
no the value can be changed.
Edition 10-2008a
65
SCC
Edition 10-2008a
66
SCC
Diagnostic mode SCC
DIAGNOSTIC
1 - Cabinet B1
4 - Humidity B4 19 - Steam
13 - Level Electrode S2
23 - M7 Drain valve
S12 Micro switch
16.1 - Cal.Geodat
Auto. Calibration
Edition 10-2008a
67
SCC
Diagnostic mode SCC
1 - DIAGNOSTIC
2 - DIAGNOSTIC
3 - DIAGNOSTIC
not used
- B3 free, no function
900°C RESET 900°C
4 - DIAGNOSTIC
5 - DIAGNOSTIC
Edition 10-2008a
68
SCC
Diagnostic mode SCC
6-11 - DIAGNOSTIC
12 - DIAGNOSTIC
13 - DIAGNOSTIC
14 - DIAGNOSTIC
Door contact S3
1 => Door closed
1-0 0 => Door open
15 - DIAGNOSTIC
16 - DIAGNOSTIC
16.1 - DIAGNOSTIC
Automatic Humidity calibration
ON
1.0000 is only shown when autocalibration is „OFF“
17 - DIAGNOSTIC
S4 1-0
18 - DIAGNOSTIC
possible values:
0: hot air heating off
Hot Air
50%: hot air heating 50%
100%: hot air heating 100%
50%
19 - DIAGNOSTIC
Steam
possible values:
0: steam heating off
100% 50%: steam heating 50%
100%: steam heating 100%
Edition 10-2008a
70
SCC
Diagnostic mode SCC
20 - DIAGNOSTIC
Window 3:
- 53min since last SC -automatic
SC Automatic - Pressing Test => time will be set to set time plus 1 minute
Window 4:
53min Test
- 45sec: Preset SC-duration (20-90sec)
- 60min: Preset SC-time (20-90min)
45sec 60min
21 - DIAGNOSTIC
22 - DIAGNOSTIC
M6 CleanJet Pump
Y2 Quenching Sol. M6: CleanJet Pump
Y2: solenoid valve quenching
M6 0-1
Y2 0-1
23 - DIAGNOSTIC
S12 1-0
23.1 - DIAGNOSTIC
Y4 1-0
Edition 10-2008a
71
SCC
Diagnostic mode SCC
24 - DIAGNOSTIC
- since SW Version 01-07-09
display of the last 10 stored error messages
Service error history (ref: Service error messages)
2006-01-11 17:11:10
1: 0: 09.10.05 9:17 32
Only starting with Software version 01-07-09 the entire information of the service level can
be downloaded to memory stick when DIP switch 1 is set to „1“.
SInce Software version 02-01-01 the service package can be downloaded also by the cus-
tomer without setting the dip switch using the function key followed by pressing the USB key
and Info key.
Info
Edition 10-2008a
72
SCC
Running Times SCC
Running Times
Edition 10-2008a
73
SCC
Running Times SCC
1 - Running Times
S3 Door openings
Number of events
Reset possible
835
Reset
2 - Running Times
238
Reset
3 - Running Times
Reset
4 - Running Times
Y2 Valve Quenching
Total minutes
Reset possible
1460 min
Reset
5 - Running Times
Y3 Valve Moistening
Total minutes
Reset possible
48 min
Reset
Edition 10-2008a
74
SCC
Running Times SCC
6 - Running Times
7 - Running Times
M6 Cleaning Pump
Total minutes
Reset possible
315 min
8 - Running Times
M7 Ball Valve
Total minutes
Reset possible
55 min
62 min
Edition 10-2008a
75
SCC
Running Times SCC
9 - Running Times
Total hours
4hrs
Reset
10 - Running Times
Total hours
4hrs
Reset
11 - Running Times
Steam Mode
Total hours
4hrs
12 - Running Times
12 - Running Times
4hrs
Edition 10-2008a
76
SCC
Running Times SCC
13 - Running Times
14 - Running Times
15 - Running Times
Finishing Mode
Finishing 97-140°C
Total hours
4hrs
17 - Running Times
Cool Down
Total hours
4hrs
Edition 10-2008a
77
SCC
18 - Running Times
4hrs
19 - Running Times
Emergency controler
Number of events
Reset possible
1
Reset
Edition 10-2008a
78
SCC
Basic Settings
NOTE: To validate changes made, switch unit OFF and ON again!
Wait 30 secondes before switching off.
1.1 - Calibration
18 - Subnet mask
1.2 Initialisation
drain valve, humidity ap
19 Gateway address
2 - Gas type
4 - Installation altitude
21 <USB> Server IP address
10 - SC Automatic
26 - Softwater
11 - SC Pump
27 - Forced Clean
12 - Show mode
Edition 10-2008a
79
SCC
Basic Settings (To validate changes made, switch unit OFF and ON again!)
Calibration Start
- To prepare unit for calibration run,
see page „Calibration“
B1 B4 Step
99°C 95°C 90 - When error is shown switch off and follow Error messages for
repair.
P1 RPM Error Afterwards start calibration run once again.
1,55V 1550 0
2 - Basic Setting
- Selection of connected type of gas
(only Gas units)
- Conrm adjustment by touch on „Store“ icon.
Gas type - Corresponding blower speeds are automatically selected and
loaded.
- Unit must be switched off and on to store new setting!
3B/P - 3P- - A ue gas analysis MUST be done!
Nat.H - Nat.L - A12/13
3 - Basic Setting
(only Gas units)
- Pre set lenghts of CO2 screws
Nat H (G20) - After gas conversion or changing gas valve adjust CO2 screw
- A ue gas analysis MUST be done!
4 - Basic Setting
(only Gas units) - Since software version 01-07-02
- Select installation altitude with dial icon
Installation Altitude - After 5 sec. „Store“ icon will show
above sea level - To conrm press „store“ icon and switch unit off and on again.
- A ue gas analysis MUST be done!
-499-0, 0-499, 500-1000
1000-1500,1500-2000 etc
Edition 10-2008a
80
SCC
Basic Settings (To validate changes made, switch unit OFF and ON again!)
5 - Basic Setting
(only Gas units)
6 - Basic Setting
(only Gas units) - Adjusting speed of blower motor hot air top (+/ -10%)
- Modied speed will be shown next to dial icon.
Gas blower speed Hot Air Top
- To store new setting switch unit off and on again.
- A ue gas analysis MUST be done!
rpm Start rpm
xxxx
7 - Basic Setting
(only Gas units 201 - 202)
- Adjusting speed of blower motor hot air bottom (+/ -10%)
Gas blower speed Hot Air bottom - Modied speed will be shown next to dial icon.
- To store new setting switch unit off and on again.
- A ue gas analysis MUST be done!
rpm Start rpm
xxxx
8 - Basic Setting
CDS
- Changing the number of pulses for the CDS sensor;
1000
Edition 10-2008a
81
SCC
Basic Settings (To validate changes made, switch unit OFF and ON again!)
10 - Basic Setting
SC Automatic
- Activation by touch on dial icon
- Adjust duration with dial
45sec (20-90sec) - Conrm adjustment by touch on dial icon
60min (20-120min)
11 - Basic Setting
SC Pumpe
- Activation by touch on dial icon
- Adjust pumping mode with dial
CONTINUOUS - Conrm adjustment by touch on dial icon
Puls
12 - Basic Setting
Show mode
- Activation by touch on dial icon
- Adjust mode with dial
ON - OFF - Conrm adjustment by touch on dial icon
13 - Basic Setting
14 - Basic Setting
Quench. Temp. Moist Heat - Setting quenching temperature in all steam modes
- Activation by touch on dial icon
- Adjust temperature with dial
70°C
(20 - 130°C) - Conrm adjustment by touch on dial icon
Edition 10-2008a
82
SCC
Basic Settings (To validate changes made, switch unit OFF and ON again!)
15 - Basic Setting
EDIT
08191-327
delete store
EDIT
08191-3270
17 - Basic Setting
ref: 16.1 Basic Setting
IP Address
EDIT
168.65.8.217
Edition 10-2008a
83
SCC
Basic Settings (To validate changes made, switch unit OFF and ON again!)
18 - Basic Setting
Subnet mask
ref: 16.1 Basic Setting
EDIT
19 - Basic Setting
Gateway address
(Ethernet)
ref: 16.1 Basic Setting
EDIT
20 - Basic Setting
<USB> IP Address
ref: 16.1 Basic Setting
EDIT
21 - Basic Setting
22 - Basic Setting
Edition 10-2008a
84
SCC
Basic Settings (To validate changes made, switch unit OFF and ON again!)
23 - Basic Setting
Plate á la carte
- Press dial icon
- Adjust to correct plate weight
700-899g up to 700g; 700-899g; 900-1099g; above 1100g
- Press dial to memorize new setting
24 - Basic Setting
25 - Basic settings
Level Control
Number of Shelves The number of indicated shelves can be indicated for Level
Control
If „0“ is selected the max number of shelves is shown.
5 61-62: 1-6 levels
all others: 1-10 levels
26 - Basic settings
CleanJet Selecting Softwater “ON” will indicate 50% of the standad cleanr
tabs;
Softwater
Reset
OFF
27 - Basic Settings If setting is „ON“ the operator can use the equipment for the
duration as set in „CleanJet setting“ under „Settings“.
Forced Clean (index E only) Thereafter he can extend this time for max 2x2hours before a
CleanJet mode MUST be started.
OFF
If Forced Clean is set to „ON“ „!“ appears during running
CleanJet program;;
Edition 10-2008a
85
SCC
Basic Settings (To validate changes made, switch unit OFF and ON again!)
OFF
OFF
Edition 10-2008a
86
SCC
Function test SCC
Function Test
19 - Display lights
4 - Hot Air 100%
Gas - burner bottom
8 - SC Pump M4
9 - Solenoid quenching Y2
10 - Solenoid Moistening Y3
12 - CleanJet Pump M6
Edition 10-2008a
87
SCC
Function test SCC
1 - Function Test
Steam 50%
Start
- Electric units: Steam heating 50%;
- Gas units: not used
0-1
- Actual temperature of B5
Attention: Parts are not protected against overload!
Temperature B5 103°C
2 - Function Test
- Electric and gas units: Steam heating 100%;
- Indication gas units (window 2): „Steam Gas-Burner“
Steam 100% Start - Actual temperature of B5
Attention: Parts are not protected against overload!
0-1
Temperature B5 103°C
Temperature B1 185°C
Temperature B1 185°C
5 - Function Test
Fan motor top:
- Select RPM with central dial
Fan motor top Start (default: second highest RPM):
- Typ 61: 500,1100,1550,1650
- Typ 62, 101, 201: 500,1250,1800,1900
Speed 3 - Typ 102, 202: 550,1450, 2000, 2200
1800rpm
actual speed
xxxx
Edition 10-2008a
88
SCC
Function test SCC
6 - Function Test
Fan motor bottom:
Fan motor bottom - Select RPM with central dial
Start (default: second highest RPM):
- Typ 61: 500,1100,1550,1650
Speed 4 - Typ 62, 101, 201: 500,1250,1800,1900
1900rpm - Typ 102, 202: 550,1450,2000,2200
actual speed
xxxx
7 - Function Test
- Activat. of solenoid valve lling Y1
Solenoid valve lling Y1 - Level electrode shows 1 = steam generator lled
Start - Level electrode shows 0 = steam generator partial lled
1-0
8 - Function Test
- Activation of SC Pump M4
SC Pump M4 Start
- Level electrode shows 1 = steam generator lled
- Level electrode shows 0 = steam generator partial lled
1-0
9 - Function Test
- Activation of solenoid valve quenching Y2
- Indication of actual temperature B2
Solenoid quenching Y2 (needed for testing quenching system).
1-0 Start
Temperature B2 36°C
10 - Function Test
- Activation of solenoid valve moistening Y3
Solenoid moistening Y3
Start
0-1
Edition 10-2008a
89
SCC
Function test SCC
10.1 - Function Test
Care valve and pump Simultaneous activation of Care valve and Care pump
Y4 + M12 Start
Stop activating the solenoid valve once the electrode shows “1”
0-1 contact with water.
If solenoid is longer active the steam generator can self -
syphon via the care pump and care container!
Level electrode 1-0
11 - Function Test
12 - Function Test
CleanJet Pump M6
Start Activation CleanJet Pump
0-1
13 - Function Test
S12 1-0
15 - Function Test
Flue gas analysis Gas blower Steam:
Gas Steam Blower Press START to operate hot air gas burner top;
Start
- CO2 adustment with CO2 screw at Max rpm
Max - Start - Min
- CO2 cross checking at Min rpm
Edition 10-2008a
90
SCC
Function test SCC
16 - Function Test
Flue gas analysis Gas blower Hot air top:
Gas Hot Air Blower Top Press START to operate hot air gas burner bottom;
Start
- CO2 adjustment with CO2 screw at Max rpm
Max - Start - Min
- CO2 cross checking at Min rpm
Max - Start - Min Start - CO2 adjustment with CO2 screw at Max rpm
- CO2 cross checking at Min rpm
CO2 FC rpm
xxx% 5,25A xxx - Flame current should be always above 4,0 A,
ideally 5,0-5,75 A
17 - Function Test
Activation buzzer
Buzzer T2 Start
0-1
18 - Function Test
19 - Function Test
- Testing of all display lights by pushing and holding Start key.
The different lights will be activated in sequence.
Display light
Start
Edition 10-2008a
91
SCC
Function test SCC
20 - Function Test
Exhaust hood
Ultravent Start
UltraVent-Relais on I/0-PCB
21 - Function Test
Sicotronic
Start
Sicotronic--Relais on I/0-PCB
Edition 10-2008a
92
SCC
Error code SCC
Service 10 Service 26
SC Pump Drain valve closed
Service 11 Service 27
CDS Sensor drain valve doesn‘t close
Service 12 Service 28
CDS Sensor no signal Steam generator above 180°C
Service 13 Service 29
Steam generator PCB temperature
Service 14 Service 30
Level electrode - water Humidity control
Service 16 Service 32
PCB with old software Ignition box
Service 17 Service 33
EEPROM faulty Ignition box, Gas valve
Service 19 Service 40
not used Care pump
Service 20 Service 41
Thermocouple B1 cabinet Solenoid valve Y3
Service 21 Service 42
Micro switch Clima Plus Solenoid valve Y4
Service 22 Service 43
not used Any solenoid passing water
Service 23 Service 44
SSR Steam Steam Heating, B5
Service 120
Care pump, level electrode
Edition 10-2008a
93
SCC
Error code SCC
Service 10
SC - Pump
- Appears for 30 sec. after switch ON
- Display can be cancelled by touch
- SC-automatic didn‘t work, water level does not decrease
Maintenance needed - Check SC-pump and drain hose of steam generator
Service 15
Not activated
Service 16
- Appears for 30 sec. after switch ON
- Only active with pcb-SW version 01-07-09 and eeprom version
later than 01-07-09 01-07-09
Unit without function
(Data protection Eeprom)
Service 17
EEPROM not initialized - Only active with pcb-SW version 01-07-09
- Data on EEPROM faulty
Unit without function - New original eeprom needed
Edition 10-2008a
94
SCC
Service Messages SCC
Service 22
Not activated
Service 27
- Appears for 30 sec. after switch ON
Drain valve doesn‘t close - Display can be cancelled switch
- drain valve in permanent open position, CleanJet not possible
CleanJet operation not possible - Check micro switch drain valve
Maintenance needed
- Start rinse (abort) program
Edition 10-2008a
95
SCC
Service Messages SCC
Service 28
Steam generator above 180°C - Appears if temperature at thermocouple steam generator B5 is
above 180°C (300°F)
Maintenance needed - Indication goes off when temperature below 110°C (230°F)
- Appears as of SW 01-07-02
- Indication in case of bus signal problems
- Main pcb can not communicate with the following parts
Service 34.xx
No BUS signal
- Combination of faults possible i.e.: 10 -->2+8
- 1: I/O PCB - 2: Motor bottom
No function - 4: Motor top - 8: Ignition module top
- 16: Ignition module bottom
- Check bus cable plug and cable for connection and damage
Edition 10-2008a
96
SCC
Service 40 Care pump faulty or does not ll enough care solution into steam
Care pump generator;
- After lling of the care solution into the steam generator the CDS sensor
Cleanjet not possible sends too many pulses until the level electrode recognises water.
Check if the hose from the care pump outlet is not cinqued;
- Cleanjet nishes without care phase;
- Reset error by pressing key: „Check Care Funktion“ after repair;
Maintenance needed
Service 44
- No temperature raise during recognised by B5 during steaming time
Steam heating / B4
while being in Cleanjet phase
- Reset error by successfull B5 tempoerature measuring during next
Cleanjet;
Service 100 Power remained present on fan motor when unit was switched off
Main contactor - pcb on off switch last.
Main conatctor didn‘t disengage or ON/OFF switch on pcb defec-
No function tive;
Isolate unit from mains To clear error message: isolate unit from power, switch pcb OFF,
change contactor or pcb, reconnect to power (wait 1 minute),
switch pcb ON.
Service 11ß
SC pump
- Malfunction of SC pump during the time when Care solution was inside
the steam generator,
- Reset error by successfull completing a cleanjet abort cycle;
Unit without function
- After operating care pump M12 (filling care solution into steam generator) and
Service 120
topping up with water the level electrode does not recognise water;
Care pump, level electrode
- Care Pump M12 or level electrode defective;
- Display only after twice starting lling solenoid Y1 yet no water is detec-
Unit without function ted;
- Reset error by successfull completing a cleanjet abort cycle;
Edition 10-2008a
97
SCC
Flash SCC Software
USB stick MUST be formatted in FAT (FAT16) format.
NOTE: Only use the standard USB Flash stick for SCC Flash update!
This RATIONAL congured USB Flash memory stick can be ordered under
part number: 87.00.010
Software can only be updated to the next higher version. Flashing software versions prior to the exist-
ing version is NOT possible!
Additionally the software on the USB stick can be automatically updated using the „update.exe“ le on
the memory stick.
Note: A valid internet connection must be available on your computer.
NOTE!
Software update on a unit with unknown software version (in case a pcb from spare part stock
is used) or in case the external EEPROM was faulty please observe the
procedure on the following page.
The software can be updated by the customer using two different ways:
Connect the USB stick to the usb interface at the bottom left hand cor-
ner of the control panel
The update icon will show when a USB stick with software is connected
SCC 03_01_03
In window 4 the Software version of the USB stick is displayed.
update
Touch Update-key once starts the update process, “UPDATE” is shown
on the displays.
Disconnect the USB Stick only after the 9 main cooking icons are dis-
played.
Please make sure your customer has always the latest software on his unit.
Please make sure you have the latest update.exe dated December, 6th, 2004
(12.06.2004) on your USB memory stick.
Edition 10-2008a
98
SCC
SCC pcb change - EEPROM change
replace pcb,
do NOT connect EEPROM disconnect EEPROM
as software on replacement pcb is
not neccessarily known
switch ON
Edition 10-2008a
99
SCC
Edition 10-2008a
100
SCC
Download of unit service data
With this function all actual valid service data of the diagnose program can be download-
ed onto a stick. This can be done during an active process or also if the unit is in standby (unit
must be switched on). To get all data the download should be done during an active process.
The maximum number of download‘s on one SCC is 4 times within one our.
Touch key. During the Download-process the colour of the stick changes
from blue to red and on the key in the symbol running lines are visible.
If the download-process was nished successfully then the colour of the stick
I01, S01 changes from red to blue and a tick is shown underneath the stick symbol.
Additional I, S (I01; S01) and the actual number of downloads are indicated
The following data can be found on the stick after connecting it to a PC:
log On the stick the folder „log“ can be found.This folder contains txt- files.
RAG_xx_yy_STAT.txt and
RAG_xx_yy_SERVICE.txt.
xx: Serial number
yy: Date of Download
The files contain the service datas which are appropriate at the moment of
the download.
The file RAG_xx_yy_STAT.txt shows the frequency of usage of the proc-
esses (SCC-process, customer program‘s, CleanJet and manual proc-
esses)
The le RAG_xx_yy_SERVICE.txt contains all relevant servcie data
In case your servcie call is subject to an unkonwn error and / or the error is sub
ject to application problems please always download also the HACCP data!
Edition 10-2008a
101
SCC
Common Information
Basic Settings (Indication of the present values of the package basic settings)
Running Times (Indication of the present values of the package running times)
System Logger
Edition 10-2008a
102
SCC
System Error Logger (Indication of the last 10 Service-failures with the appropriate values at the mo-
ment the failure occurred)
1: „2006-07-25 10:50:54, B1: 28, B2: 28, B6: 30, B5: 253, M1 set: 0, M1 actual: 0, M2 set: 0, M2
actual: 0, Mode: 1, Humidity %: 4, Hot air %: 0, Steam %: 0, Y2: 0, Y1: 0, S2: 1, M4: 0, EC:
00002001 Service 31: 0, Service 32: 0, Service 34: 0, Service xx: 0“
SERVICE 10
2: EGE 1005 (Wildcards from 1-10 for additional Service failures. EGE 1005 is indicated in case
there was no failure)
Edition 10-2008a
103
SCC
Gas Error Logger Burner Control 0
Indication of the last 14 gas-failures, generated by ignition box top)
Gas Error Logger Burner Control 1
Indication of the last 14 gas-failures, generated by ignition box bottom)
Indication of ignition box error messages (1-32 is shown to the operator as „Reset“):
1 Hot air or Steam no gas, gas valve or electrode defective
14 Hot air gas valve control, change ignition box
19 Hot air no ame because ame current is too low
check burner setting, ame current, ignition cable and plug
20 Hot air wrong or no rpm signal from gas blower
check gas blower, power supply gas blower and control harness
of gas blower
22 Hot air no ame after 5 ignition sequences
no gas, gas valve or electrode defective
24 Steam gas valve controll, change ignition box
29 Steam no ame because ame current is too low
check burner setting, ame current, ignition cable and plug
30 Steam wrong or no rpm signal from gas blower
check gas blower, power supply gas blower and control harness
of gas blower
32 Steam no ame after 5 ignition sequences
no gas, gas valve or electrode defective
All other numbers (2-13, 15-18, 21, 23, 25-28, 31): change ignition box
Edition 10-2008a
104
SCC
Download of HACCP data
HACCP
Output of cooking datas via the interface.
The cooking datas (interior cabinet temperature/core temperature
27.03.04 12:00
a. s. o.) automatically are send to the interface when a cooking
mode is active.
06.04.04 12:00 Additionally the HACCP datas from the last ten days are stored and
can be downloaded by pressing the download key
Start
If the USB stick was identified then the symbol of the stick appears
on the download display
During the download procedure the hour glass appears and the colour of
the stick changes from blue to red.
Edition 10-2008a
105
SCC
HACCP-Data are shown in the following format:
*** H A C C P ***
;
; Ch-nr. >>210<< = batch number
(number of stored cooking processes)
; Typ >>SCC_61<< = unit typ
; Serial nr.>>E61SE04061234567<< = Serial number of the unit
; Version >>SCC-01-07-11 -<< = Software version of the unit
; Time >>2006.07.20 12:27:26<< = Starting date and time of the cooking process
; Progr. >>Roast<< = Program name
(manual mode was used, if „>><<“ appears )
B) Additional indications:
Progr. >>SCC - Universal Roast<< = Indication of selected SCC process
Progr. >>SCC - ~ pork (11000)<< = Copied SCC process with new name
(e. g. pork) and reference number of the
original process (e. g. 11000)
Edition 10-2008a
106
SCC
Calibration SCC
Calibration at the customers site must be done under the following conditions:
Changing of:
1. Pressure sensor P1,
2. B4 humidity sensor,
3. fan motor,
4. pcb,
5. external EEPROM,
6. detaching of the fan wheel,
7. replacing the air bafe or divider plate between the 2 fan motors of a oor model,
8. installation of the appliance above 1000m (3000ft) above sea level or below sea level (dead
sea), installing with Ultravent of venting extension or as a Combi Duo
9. Usage of a different standard rack
10. Customer complaint for uneven cooking results
Edition 10-2008a
107
SCC
Calibration SCC
To start calibration:
Set DIP switch 1 to “on”, on pcb; Select: Basic Settings step 1.1; press START
Should an error code be displayed during calibration run, switch unit OFF and ON again, correct the
error reason and re-start calibration.
10 Measurement:
Offset Diff. pressure sensor P1 13 Offset out of range
• Heating: OFF
• Motor: OFF
• Humidity ap: Closed
Edition 10-2008a
108
SCC
Calibration SCC
Edition 10-2008a
109
SCC
Calibration SCC
Step 100 and 110 will run 1x for each rpm setting!
Edition 10-2008a
110
SCC
Control Drain Valve 54.00.357
S12 S12
1 2
M6 M6
S12 S12
2 1
M6
M6
Edition 10-2008a
111
Gas
Gas burner principle
Burner blower
Gas-Air mixture
Ignition box
Gas
Air 1
Mixing of gas and combustion air (shown: gas valve -blower combination 202 steam)
The pulled-in air is brought into rotation in the stationary Whirlwind-disc 1 and completely mixed
with the incoming gas.
Edition 10-2008a
112
Gas
Gas Valve
P-
1. The burner blower creates a negative pressure inside the compensation hose, which governs the
pressure regulation throttle.
2. The nal adjustment of the heat load through the main throttle is achieved with the CO2 screw.
Edition 10-2008a
113
Gas
Identification of gas burners / Gas blowers:
Steam Blower
Edition 10-2008a
114
Sequence of events of Steam / Hot Air Burner (SCC as well as CM)
Max RPM
μA
RPM
6
Start RPM Flame current
5
3
Min RPM
F l a m e c u r r e n t in μA
2
Speed of burner blower motor in U/min
Edition 10-2008a
1
Pre ignition
Flame
control
Start up Pre purge Ignition Burner running
Time 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 sec
Gas valve
Pre ignition, 1sec Ignition, 5 sec
Ignition, ca 20KV C
Flame monitoring within. 2 sec continuous flame control
Flame monitoring
115
Gas
If no flame detected => new ignition sequence. After 5 th ignition without success => RESET
Gas
kg or m³ of Gas CO2 Values
correct CO2
Gas volume to the burner
Correct CO2 values as well as a brief adjustment instruction you will nd on the table for burner
adjustment.
Edition 10-2008a
116
Gas
CM Gas principle
B1 F4
B5
F3 B3
S2
B11
M9
Y11
M1
A5
M4
B12
M8
Y12
S3
B2
Y1 Y2
Edition 10-2008a
117
Gas
Check Gas Type / Gas Conversion
Whenever changing connected type of gas a detailed ue gas analysis MUST be done using
adequate CO and CO2 measuring equipment!
9) Conrm new gas type with core temperature key (now timer key can be released)
11) Activate position SE7 with timer key (keep key pressed)
12) Keeping the timer key pressed the average length of the CO2 screw is indicated. „St“
Steam, „HA1“ Hot air top, HA2“ Hot air bottom. Select the corresponding value with the
timer dial (keep timer key pressed)
13) Set the CO2 screw according the values of timer display or according
the table “Values for burner adjustments“ Setting this screw to the given length shall
ONLY bring the unit into working condition with the newly supplied gas. (! ! ! Set all CO2
screws ! ! !). If the mm setting of CO2 screw is too high, turn CO2 screw rst 1 turns
clockwise and then to the requested length (Screw adjustment tolerance).
xx mm
This does NOT replace ue gas analysis or make the ue gas analysis obsolete!
16) To store the new gas type the unit must be switched OFF and ON again!
17) Check / Set Installation Altitude in Basic settings. Perform ue gas analysis in
function test at F21, F24, F27 as well as the check of CO2 values at F19, F22, F25.
Edition 10-2008a
118
Gas
Changing installation altitude: CM gas
8) While pressing timer key corresponding installation altitude above sea level can be
selected with the timer dial.
9) Conrm new altitude setting with core temperature key (Keep timer key pressed)
1 2 3 4
12) To exit service program set DIP switch 1 to „OFF“ position
13) To store the new altitude setting the unit must be switched OFF and ON again!
14) Perform ue gas analysis in function test at F21, F24, F27
as well as the check of CO2 values at F19, F22, F25.
Edition 10-2008a
119
Gas
Checking of dynamic input gas flow pressure
Before you carry out a ue gas analysis check input gas ow pressure
• Measure gas ow pressure when unit is switched off (static pressure)
• Switch on unit, select any cooking mode and time. Wait until burner has started
• Check input gas ow pressure
• See correct values of input ow pressure on data plate
• If necessary adjust gas input pressure
Note: All gas units in the kitchen must operate on high ame.
Edition 10-2008a
120
Gas
Flue gas analysis
Steam (F21) at MAX rpm and Checking CO2 (F19) at MIN rpm
Before starting ue gas analysis make sure your ue gas
analyser is set to the correct connected gas type!
1 2 3 4
3) Set DIP switch 3 on PCB to „ON“ position
4) „F1“ is shown on timer display. With timer dial select position F21
14) If CO2 value is out of allowed tolerance => Change gas valve
1 2 3 4
17) To exit service program set DIP switch 3 to „OFF“ position
Edition 10-2008a
121
Gas
Flue gas analysis
Hot air top (F24) at MAX rpm and Checking CO2 (F22) at MIN rpm
1 2 3 4
3) Set DIP switch 3 on PCB to „ON“ position
4) „F1“ is shown on timer display. With timer dial select position F24
14) If CO2 value is out of allowed tolerance => Change gas valve
Edition 10-2008a
122
Gas
Flue gas analysis Hot air bottom (F27)
at MAX rpm and Checking CO2 (F25) at MIN rpm only (201/202)
1 2 3 4
3) Set DIP switch 3 on PCB to „ON“ position
4) „F1“ is shown on timer display. With timer dial select position F27
5) Enter position F27 Hot air bottom MAX“ with timer key
9) Leave position F27 Hot air bottom MAX“ with timer key.
14) If CO2 value is out of allowed tolerance => Change gas valve
16) Leave position F25 Hot air bottom MIN“ with timer key.
on
Edition 10-2008a
123
Steam Burner Hot Air Burner - Top Side Hot Air Burner - Bottom Side (only at 201-202)
Type of gas
124
Input gas ow Adjustment of CO2 at „MAX“ rpm CO2 at „Min“ rpm Input gas ow Adjustment of CO2 at „MAX“ rpm CO2 at „Min“ rpm Input gas ow Adjustment of CO2 at „MAX“ rpm CO2 at „Min“ rpm
pressure ± 0,2% -0,2% / + 0,5% pressure ± 0,2% -0,2% / + 0,5% pressure ± 0,2% -0,2% / + 0,5%
SCC - CM
CO2-Screw CO2-Screw CO2-Screw
Gas
202 30 - 57 mbar 2,5 mm 10,4 % 11,6 % 9,7 % 11,0 % 30 - 57 mbar 2,3 mm 10,4 % 11,6 % 9,4 % 10,1 % 30 - 57 mbar 2,3 mm 10,4 % 11,6 % 9,4 % 10,1 %
Edition 10-2008a
LPG 62 30 - 57 mbar 2,5 mm 11,1 % 8,9 % 30 - 57 mbar 2,5 mm 11,1 % 9,2 %
3P
101 30 - 57 mbar 2,4 mm 11,1 % 9,3 % 30 - 57 mbar 2,7 mm 11,1 % 9,7 %
102 30 - 57 mbar 2,6 mm 11,1 % 9,7 % 30 - 57 mbar 2,5 mm 11,1 % 9,9 %
(G31) 201 30 - 57 mbar 2,6 mm 11,1 % 9,6 % 30 - 57 mbar 2,4 mm 11,1 % 9,1 % 30 - 57 mbar 2,4 mm 11,1 % 9,0 %
202 30 - 57 mbar 2,5 mm 11,1 % 10,7 % 30 - 57 mbar 2,3 mm 11,1 % 10,0 % 30 - 57 mbar 2,3 mm 11,1 % 10,1 %
61 18 - 25 mbar 4,2 mm 9,5 % 8,6 % 18 - 25 mbar 3,5 mm 9,5 % 8,4 %
62 18 - 25 mbar 3,7 mm 9,5 % 7,8 % 18 - 25 mbar 3,4 mm 9,5 % 8,0 %
Natural Gas
Japan 101 18 - 25 mbar 3,1 mm 9,5 % 8,0 % 18 - 25 mbar 3,0 mm 9,5 % 8,2 %
102 18 - 25 mbar 3,3 mm 9,5 % 8,5 % 18 - 25 mbar 3,1 mm 9,5 % 8,5 %
(13A)
201 18 - 25 mbar 3,4 mm 9,5 % 8,4 % 18 - 25 mbar 3,1 mm 9,5 % 8,2 % 18 - 25 mbar 3,1 mm 9,5 % 8,2 %
Burner adjustment SCC - CM 07-2008
202 18 - 25 mbar 3,5 mm 9,5 % 9,1 % 18 - 25 mbar 3,1 mm 9,5 % 8,8 % 18 - 25 mbar 3,1 mm 9,5 % 8,8 %
How to carry 1.) Check the gas type and installation altitude adjustment at „Basic Settings“.
2.) Check the given length of the CO2 screw. See correct values from table up here.
out a burner 3.) Check gas input ow pressure. See correct values from table up here.
adjustment: 4.) Select „Gas Steam Blower“ at „Function Test“. Exhaust temperature should be during the „gas ow analysis“ above 200°C.
Carry out rst a CO2 „Max“ adjustment.
Setting of exhaust values only by CO2 screw adjustment. CO2 = see table above, CO = below 300ppm, if possible below 100ppm.
Carry out the CO2 „Min“ measurement. At CO2 „Min“ measurement no adjustment necessary on the CO2 screw => ! ! ! Check only the CO2 values ! ! ! !
Repeat same measurements at „Gas Hot Air Blower Top“ and „Gas Hot Air Blower Bottom (201-202)“.
5.) Recommendation: Note down all actual values (mm, CO2, CO) inside the unit. The next technician will say thank you to you.
Gas
Changing Gas blower speed
CM Gas, i.e.Steam, MIN SE9
1 2 3 4
3) Set DIP switch 1 on PCB to „ON“ position
7) Activate position SE9 „blower motor steam MIN“ rpm with timer.Timer display shows
stored value from EEPROM, i.e. 6250.
8) While pressing timer key blower speed can be adjusted with timer dial by + / -10%.
Note: Adjust steps in increments of 30rpm only! Changed rpm will be shown in timer
display
9) Conrm new rpm setting with core temperature key (keep timer key pressed).
1 2 3 4
12) To exit service program set DIP switch 1 to „OFF“ position
13) To store the new blower speed setting the unit must be switched OFF and ON again!
14) Perform ue gas analysis in function test at F21, F24, F27 as well as the check of CO2
values at F19, F22, F25.
With this procedure you can change gas blower speed (MAX, Start, MIN rpm)
for steam, hot air top and hot air bottom.
Changing blower speed must be followed by ue gas analysis!:
MIN
Start
MAX
Edition 10-2008a
125
Gas
Edition 10-2008a
126
Gas
SCC Gas principle
B1 F4
B5
F3 B6
M3
S2
S4
B11
P1
M9
Y11
A5 M1
B4
M4
B12
M8
Y12
M12
S3
Y1 Y4 Y3
B2
S11 Y2
M6
M7 S12
Edition 10-2008a
127
Gas
Gas conversion / fitting new gas valve
1) Switch unit on
on
2) Open control panel
1 2 3 4 3) Set DIP switch 1 on PCB to „ON“ position
4) Press service key
5) Select „Basic Settings“
2 - Basic Setting
6) At „Basic Settings“ select position „Gas type“
7) Press key and select with the central dial the new gas type
Gas type
G20 = Natural Gas H, G25=Natural Gas L, G30=3BP, G31=3P,
13A=Natural Gas Japan
Nat.H
xx mm
11) Switch unit OFF and ON again to store newly gas type setting!
on
1 2 3 4
12) To exit service program set DIP switch 1 to „OFF“ position
13) A comprehensive ue gas analysis must be done after this gas
conversion. This is done using Function test, where the CO2 values
must be set according to the table for all burners in MAX speed fol-
lowed by cross checking in MIN speed.
Edition 10-2008a
128
Gas
Adjustment of installation altitude above sea level
SCC Gas
Setting of the installation altitude above sea level compensates for the lower oxygen level at
higher altitudes. This is achieved by altering the blower speed.
1 2 3 4
9) To exit service program set DIP switch to OFF position;
10) Perform a complete ue gas analysis at Max speed of each burner in „Function
Test“ as well as a cross-check of CO2 at Min speed of each burner at the „Func-
tion Test“
Edition 10-2008a
129
Gas
Checking of dynamic input gas flow pressure
Before you carry out a ue gas analysis check input gas ow pressure
• Measure gas ow pressure when unit is switched off (static pressure)
• Switch on unit, select any cooking mode and time. Wait until burner has started
• Check input gas ow pressure
• See correct values of input ow pressure on data plate
• If necessary adjust gas input pressure
Note: All gas units in the kitchen must operate on high ame.
Edition 10-2008a
130
Gas
Flue gas analysis
Flue gas analysis for STEAM at MAX rpm and cross checking CO2 at MIN rpm
1) Switch on unit
2) Open front panel
on
1 2 3 4
3) Set DIP switch 1 on PCB to „ON“ position
4) Press Service-key
5) Select “Function Test“
6) Select at „FunctionTest“ the position 14 „Gas Steam Burner“
14 - Function Test
7) Press key and select „Max“ rpm, if it‘s not already selected
Gas Steam Blower Start 8) Activate the burner with the „Start“ key.
Note: Start key is used as a switch and will automatically deactivate
Max
after 4 minutes.
CO2 FC rpm
xxx% 5,5A xxx Display 4 indicates the desired CO2 value, e.g. 9,2%, ame cur
rent, i.e. 5,5 A and the corresponding rpm of the blower motor.
9) Place ue gas testing nozzle in correct ue outlet;
10) „Adjust CO2 to given value by turning CO2 screw on gas valve.
You also can nd that value on table „Values for burner adjustments“
If CO2 value is too low => turn CO2 screw anti clockwise (+ direction),
If CO2 value is too high => turn CO2 screw rst 1 turns clockwise (- direc-
tion), and than slowly anti clockwise (+ direction) until you get the indicated
CO2 value. (Screw adjustment tolerance).
on
Press „Stop“ key. Blower will stop.
1 2 3 4
Edition 10-2008a
131
Gas
Flue gas analysis for Hot Air at MAX rpm and cross checking CO2 at MIN rpm
1) Switch on unit
2) Open front panel
on
1 2 3 4
3) Set DIP switch 1 on PCB to „ON“ position
4) Press Service-key
5) Select “Function Test“
6) Select at „FunctionTest“ the position 15 „Gas Hot Air Burner TOP“
15 - Function Test
7) Press key and select „Max“ rpm, if it‘s not already selected
Gas Hot Air Blower Top Start 8) Activate the burner with the „Start“ key.
Note: Start key is used as a switch and will automatically deactivate
Max
after 4 minutes.
CO2 FC rpm
xxx% 5,5A xxx Display 4 indicates the desired CO2 value, e.g. 9,2%, ame cur
rent, i.e. 5,5 A and the corresponding rpm of the blower motor.
9) Place ue gas testing nozzle in correct ue outlet;
10) Adjust CO2 to given value by turning CO2 screw on gas valve.
You also can nd that value on table „Values for burner adjustments“
If CO2 value is too low => turn CO2 screw anti clockwise (+ direction),
If CO2 value is too high => turn CO2 screw rst 1 turns clockwise (- direc-
tion), and than slowly anti clockwise (+ direction) until you get the indicated
CO2 value. (Screw adjustment tolerance).
15 - Function Test
11) Press „Stop“ key. Blower will stop.
12) Press key and select „Min“ speed.
Gas Hot Air Blower Top Start 13) Activate the burner with the „Start“ key. Note: Start key is used as a
Min
switch and will automatically deactivate after 4 minutes
CO2 FC rpm
Check CO2 values. Measured values shall correspond with the table
xxx% 5,5A xxx
„Values for burner adjustment“ in this manual. Should CO2 value be out
on of the allowable range change gas valve.
1 2 3 4
Press „Stop“ key. Blower will stop.
Edition 10-2008a
132
Gas
Flue gas analysis for Hot Air at MAX rpm and cross checking CO2 at MIN rpm
(201-202 only)
1) Switch on unit
2) Open front panel
on
1 2 3 4
3) Set DIP switch 1 on PCB to „ON“ position
4) Press Service-key
5) Select Function Test“
6) Select at „FunctionTest“ the position 16 „Gas Hot Air Burner BOTTOM“
16 - Function Test
7) Press key and select „Max“ rpm, if it‘s not already selected
Gas Hot Air Blower bottim Start 8) Activate the burner with the „Start“ key.
Note: Start key is used as a switch and will automatically deactivate
Max
after 4 minutes.
CO2 FC rpm
xxx% 5,5A xxx Display 4 indicates the desired CO2 value, e.g. 9,2%, ame cur
rent, i.e. 5,5 A and the corresponding rpm of the blower motor.
9) Place ue gas testing nozzle in correct ue outlet;
10) Adjust CO2 to given value by turning CO2 screw on gas valve.
You also can nd that value on table „Values for burner adjustments“
If CO2 value is too low => turn CO2 screw anti clockwise (+ direction),
If CO2 value is too high => turn CO2 screw rst 1 turns clockwise (- direc-
tion), and than slowly anti clockwise (+ direction) until you get the indicated
CO2 value. (Screw adjustment tolerance).
1 2 3 4
14) To exit program set DIP switch 1 to „OFF“;
Edition 10-2008a
133
Steam Burner Hot Air Burner - Top Side Hot Air Burner - Bottom Side (only at 201-202)
134
Type of gas Input gas ow Adjustment of CO2 at „MAX“ rpm CO2 at „Min“ rpm Input gas ow Adjustment of CO2 at „MAX“ rpm CO2 at „Min“ rpm Input gas ow Adjustment of CO2 at „MAX“ rpm CO2 at „Min“ rpm
Gas
pressure ± 0,2% -0,2% / + 0,5% pressure ± 0,2% -0,2% / + 0,5% pressure ± 0,2% -0,2% / + 0,5%
SCC - CM
CO2-Screw CO2-Screw CO2-Screw
202 30 - 57 mbar 2,5 mm 10,4 % 11,6 % 9,7 % 11,0 % 30 - 57 mbar 2,3 mm 10,4 % 11,6 % 9,4 % 10,1 % 30 - 57 mbar 2,3 mm 10,4 % 11,6 % 9,4 % 10,1 %
Edition 10-2008a
61 30 - 57 mbar 2,9 mm 11,1 % 9,4 % 30 - 57 mbar 2,5 mm 11,1 % 9,8 %
LPG 62 30 - 57 mbar 2,5 mm 11,1 % 8,9 % 30 - 57 mbar 2,5 mm 11,1 % 9,2 %
3P
101 30 - 57 mbar 2,4 mm 11,1 % 9,3 % 30 - 57 mbar 2,7 mm 11,1 % 9,7 %
102 30 - 57 mbar 2,6 mm 11,1 % 9,7 % 30 - 57 mbar 2,5 mm 11,1 % 9,9 %
(G31) 201 30 - 57 mbar 2,6 mm 11,1 % 9,6 % 30 - 57 mbar 2,4 mm 11,1 % 9,1 % 30 - 57 mbar 2,4 mm 11,1 % 9,0 %
202 30 - 57 mbar 2,5 mm 11,1 % 10,7 % 30 - 57 mbar 2,3 mm 11,1 % 10,0 % 30 - 57 mbar 2,3 mm 11,1 % 10,1 %
61 18 - 25 mbar 4,2 mm 9,5 % 8,6 % 18 - 25 mbar 3,5 mm 9,5 % 8,4 %
62 18 - 25 mbar 3,7 mm 9,5 % 7,8 % 18 - 25 mbar 3,4 mm 9,5 % 8,0 %
Natural Gas
Japan 101 18 - 25 mbar 3,1 mm 9,5 % 8,0 % 18 - 25 mbar 3,0 mm 9,5 % 8,2 %
102 18 - 25 mbar 3,3 mm 9,5 % 8,5 % 18 - 25 mbar 3,1 mm 9,5 % 8,5 %
Burner adjustment SCC - CM 07-2008
(13A)
201 18 - 25 mbar 3,4 mm 9,5 % 8,4 % 18 - 25 mbar 3,1 mm 9,5 % 8,2 % 18 - 25 mbar 3,1 mm 9,5 % 8,2 %
202 18 - 25 mbar 3,5 mm 9,5 % 9,1 % 18 - 25 mbar 3,1 mm 9,5 % 8,8 % 18 - 25 mbar 3,1 mm 9,5 % 8,8 %
How to carry 1.) Check the gas type and installation altitude adjustment at „Basic Settings“.
2.) Check the given length of the CO2 screw. See correct values from table up here.
out a burner 3.) Check gas input ow pressure. See correct values from table up here.
adjustment: 4.) Select „Gas Steam Blower“ at „Function Test“. Exhaust temperature should be during the „gas ow analysis“ above 200°C.
Carry out rst a CO2 „Max“ adjustment.
Setting of exhaust values only by CO2 screw adjustment. CO2 = see table above, CO = below 300ppm, if possible below 100ppm.
Carry out the CO2 „Min“ measurement. At CO2 „Min“ measurement no adjustment necessary on the CO2 screw => ! ! ! Check only the CO2 values ! ! ! !
Repeat same measurements at „Gas Hot Air Blower Top“ and „Gas Hot Air Blower Bottom (201-202)“.
5.) Recommendation: Note down all actual values (mm, CO2, CO) inside the unit. The next technician will say thank you to you.
Gas
Changing gas blower speed SCC Gas
(MAX, Start, MIN rpm)
Please do not change any gas blower speed without consulting your
Rational Servcie manager. This shall only be done by factory trained technicians!
1) Switch unit ON
2) Open control panel
on
1 2 3 4
3) Set DIP switch 1 on PCB to „ON“ position
4) Press service key
5) Select Basic Settings
6) At Basic Settings select i.e. position 5 - Gas Blower Steam
The factory stored blower speed is shown at MAX, Start und MIN.
5 - Basic Settings
7) To change the rpm of MAX, Start and MIN, select the desired step.
on
10) To exit service program set DIP switch 1 to „OFF“ position
1 2 3 4
6 - Basic Settings
Gas Blower Hot Air Top In order to change the other rpm settings of the same burner repeat steps
Act. rpm Start rpm 7-9 accordingly
xxxx xxxx
Min rpm Max rpm
xxxx xxxx
7 - Basic Settings
Perform a complete ue gas analysis at Max speed of each burner in „Func-
tion Test“ as well as a cross-check of CO2 at Min speed of each burner in
„Function Test“
Edition 10-2008a
135
UltraVent
Ultravent
Air circulation
Edition 10-2008a
136
UltraVent
Ultravent with Bus control (since November 2006)
No main ON-OFF switch. Ultravent will start running when SCC/CM is switched on.
Connect bus cable at fan motor at electric units, at ignition box at gas units;
Ultravent for single units have only one bus connection terminal, those for Combi Duo have two bus
terminals;
Only pcb with two bus terminals are send when you need a replacement pcb for Ultravent (42.00.050)
4 N (blue)
1 PE (ye/gn) F2 F3
2,5AT 2,5AT
Netzeingangsicherung
3 PE (ye/gn) Power input fuses
NETZSPANNUNG
Power input
2 L1 (brown)
RS 485
2
1 N (blue)
F1
0,2AT
4
4
Trafo Primär
2 brown
3
Halogen 11,5V
3 230V
100 -127V 1 blue
2
2
1
1
SCC units
The SCC must run on at least software
version 01.07.11
(earlier versions do not support the bus control)
CM units
The CM must run on at least software version C1.07.01
Ultravent will start and stop as the CM is switched ON or OFF.
Edition 10-2008a
137
UltraVent
Ultravent with relais control produced until 10/2006
Ultravent is switched on with ON/OFF switch (fan motor and light will be on);
Fan motor is controlled from contact of X 23 on I/O pcb (SCC units) or main pcb (CM units).
If cabinet door is open this contact is open and the fan motor runs on high rpm.
If cabinet door is closed this contact is closed as well and the fan motor runs on low rpm.
Edition 10-2008a
138
UltraVent
Edition 10-2008a
139
Common Information
Water info
Because of continuous examinations of systems for water treatment we would like to offer you a few
information on some different systems.
The given statements are only related to Rational units.
If you already have made experiences with systems for water treatment, we would be very thankful if
you could send us a short fax about your experiences.
A) With pure scale problems in the steam generator we recommend hydrogen-(H+)-Ionic ex-
changer. These type of lters will extend the intervals of descaling to
approx. 5 to 8-times of the normal descaling intervals. But even with this type of lters it is
still necessary to descale the steam generator.
B) With a high chloride – content above 150mg/l of water, it is possible, that the
interior cabinet starts to corrode. To remedy this problem it is necessary to install a reverse -
osmosis – lter.
C) With chlorine-contents above 0,2 mg/l of water an active carbon lter should be installed, to
avoid corrosive radicals when chlorine is heated up.
D) If the water is soiled with sand, iron particles or suspended matters a particle lter with
5-15 m is recommended.
A) Sodium-Ionic exchanger:
With this lter system calcium is replaced by sodium. On chlorine contents of the water above
50mg/l, sodium reacts with chlorine to NaCl (=salt). This increase of salt in the water results
in a delay in boiling of the water. This delay in boiling can cause ”spitting” steam generators.
B) Silicate-dosing systems:
This kind of systems are problematic, as the adding of non conductive silicates, will inuence
the water level measurement.
Edition 10-2008a
140
Common Information
Intruction for manual descaling
4
4 Insert hose of descaler pump into steam inlet port
inside interior cabinet.
Do NOT ll through level electrode opening!
Damage to other components may occur!
6 Insert the other hose end into can. Make sure the
red rubber plug rmly sits in the can opening
5,6
Edition 10-2008a
141
Common Information
7 Fill
F llll the
Fi the
he recommended quantity SLOWLY into the
steam
st
te
ea am g generator.
Caution:
Chemical may react violently with scale
and cause foaming back though steam
inlet port!
10
8 After lling remove pump and descaler can from
cabinet and rinse both cabinet and pump thor-
oughly with fresh water.
Edition 10-2008a
142
Common Information
User instruction electrical descaler pump
When working with chemicals, i.e. aggressive cleaning materials, always wear
protective clothing, goggles, face mask and gloves!
Please observe all information given on the Material Safety Data Sheet of your
descaling chemical!
Descaler shall ONLY be lled through steam inlet port inside cabinet!
1. Unlatch the left side hinged rack and the air bafe. Swivel them towards the right side.
Insert the pump hose marked with rings into the steam inlet port at the rear left top
2. corner of the interior cabinet.
The hose must be inserted at least to the following marking rings:
To prevent the hose from slipping out of the steam inlet port se
cure the hook which is attached to the hose at 100cm (40”) from
end of the hose onto the air bafe cut out for the core probe as
indicated.
3. Insert the suction hose of the pump into the descaling liquid bottle. Please observe the
below listed quantities for descaler used for the different model sizes. Given Quantities
are average volumes and depending on Scale build up inside the steam generator.
Edition 10-2008a
143
Common Information
User instruction electrical descaler pump
4. Lean the cabinet door close and ll the above mentioned quantity of descaler at 10
sec intervals into the steam generator
NOTE: Descaling liquid can react very violently with the scale
inside the steam generator!
Should any foam appear at the steam inlet port stop lling and
wash the interior cabinet with fresh water.
5. After lling the required quantity remove the hose from the steam inlet port. Pump the
remaining liquid from inside the hose back into the descaler container bottle
6. Flush and rinse pump and pump hoses with fresh water.
Caution: not rinsing can cause internal corrosion of the pump.
8. Follow the further instructions given in the users manual for completing the descaling
process.
Edition 10-2008a
144
Common Information
Additional information for manual descaling
In order to determine the amount of scale inside the steam generator drain and measure the amount
of water from the steam generator.
The steam generator should be descaled when not more then the below list volumina are drained
from the steam generator:
1 liter = 0.264gal (US); 1gal (US) = 3,78 liter; 4,5 liter = 4,5 x 0,264 = 1,19 gal(US)
CD/CM/CC 6 2,5 l
Classic-
Edition 10-2008a
145
Common Information
COMMISSIONING CHECKLIST SCC / CM To send by E-Mail or save filled
form update to Adobe Reader
version 8 first!
Send by E-Mail
Installation and Commissioning checklist Print form
Company
Street
ZIP code
Town
Country
Phone:
Date of installation:
Date of commissioning:
If the measured values are NOT complying with the values in the installation manual please inform the customer
and your Rational dealer / office.
We confirm the installation was done according to the attached installation checklist, the installation manual and
all national and local codes which ever may apply.
The equipment was handed over free of defects. Operation and maintenance of the equipment was explained.
----------------------------------------- ---------------------------------------
Sign / Date RSP / Dealer SIgn / Date customer
Edition 10-2008a
146
Common Information
1. Perimeter clearances all units measured space:
rear side 50 mm
right side 50 mm
Unit is level?
Electric and Gas 61, 62, 101, 102 Transport trolley is level with unit and stand
All units: Min: 150Kpa (1,5 bar, 22 psi,), Max 600Kpa (6bar, 88psi)
Water filtration / treatment system installed?
Steam temperature resistant pipe (I.e. part # 8720.1031)? (No flexible hose)
Floor unit with P-trap or open drain? (open drain ending NOT under the unit)
Combi Duo connected with separate P-trap or open drain for each unit
L1 - N L2 - N L3 - N N - PE
yes no
c) Does indicated voltage on the unit data correspond with the measured voltage?
Required diameter of gas line to each Combi: All units 3/4" minimum
Measured gas pressure with unit switched on, when all other gas consumers in the
kitchen are switch on?
Unit adjusted to installation height? (above 1000m above sea level or below sea level)
measured CO2 value Hot Air 1 (61-202) Hot Air 2 (201-202) Steam (61-202)
measured CO value Hot Air 1 (61-202) Hot Air 2 (201-202) Steam (61-202)
Edition 10-2008a
148
Common Information
7. Exhaust / Vent hood yes no
Free space between top egde of unit and lower edge of exhaust hood / ceiling in cm
Comments:
Send by E-Mail
Preventative maintenance
Company
Street
ZIP code
Town
Drain YES NO
Door Function
Door lock YES NO
Interior Cabinet
Cabinet light YES NO
Steam generator
Leak tight YES NO
Electrical components
Earth bonding YES NO
Lenght of CO2 screw of gas valve in mm Steam Hot air top Hot air bottom
Edition 09/2007, page 2/3
Edition 10-2008a
151
Common Information
Preventative maintenance
Dials YES NO
Free space between top egde of unit and lower edge of exhaust hood / ceiling in cm
Function test / commissioning
All electrical connections and plugs tight YES NO
RSP : Name Technician : Date and signature Customer : Date and signature
Edition 09/2007, page 3/3
Edition 10-2008a
152
Common Information
Edition 10-2008a
153
Trouble shooting SCC
List of fault tree for SCC - CM
SCC
CM
Edition 10-2008a
154
Trouble shooting SCC
Service 10 (SC Pump)
Indication Service 10
Select step 8
SC Pump M4
and touch „Start“ key
NO
Check pump for scale deposits or 230V output at I/O-pcb Check cable, connector and
YES
other dirt, that blocks the impeller X18 1/2 during function test? pump. Change defective part
NO
YES
NO
Change fuse
Check cable and pump for short
circuit
Edition 10-2008a
155
Trouble shooting SCC
Service 11 (CDS Sensor)
Actual measured filling volume above reference volume of steam generator
Indication Service 11
NO
YES
YES
Edition 10-2008a
156
Trouble shooting SCC
Service 25 (Cleanjet Pump)
CleanJet does not deliver enough water to the fan wheel of the motor.
Typical indication: The running time of the program will be exceeded.
Check correct position of left rack and / or oor unit trolley!
Indication Service 25
YES
Does the water jet hit NO Check correct positioning of left rack,
the 3rd or 4th left rack inside
straight alignment of oor unit trolley
the cabinet?
YES
Activate CleanJet-Pump NO Output voltage of I/O YES Check pump, cable and connec-
(M6) in the function test. pcb X18 3/4 present? tor, change defective part
Is pump running?
NO
YES
Change fuse of I/O pcb or pcb.
NO
CleanJet-Pump and
corresponding water sup- NO
ply lines leak tight and pipes Eliminate leaks and/or dirt.
clean?
YES
Edition 10-2008a
157
Trouble shooting SCC
Service 26 (Drain Valve)
Micro switch ball valve in permanent closed position.
Unit out of order
Indication Service 26
NO
Indication Service 27
NO
Should Service 27 appear more often and I/O-pcb with revision status 402 respec. 403 is installed,
change I/O-pcb
Edition 10-2008a
158
Trouble shooting SCC
Service 32 (only gas unit)
Internal fault of ignition box
Service 32.1 Table models and oor models upper box
Service 32.2 Floor models lower box
NO
Service 34 (BUS)
Bus failure - Indication of the faulty knot with the following code (combination of
different faults possible):
- 1: I/O pcb
- 2: Bottom motor
- 4: Top motor
- 8: Top ignition box
- 16: Bottom ignition box
YES
Is Service 34.1 indica-
ted and the yellow LED on YES
Are all dip switches „off“?
the I/O pcb is ashing?
NO
NO
Set dip switches to off
and disconnect unit from mains.
Disconnect and reconnect bus Switching unit off and on is not
cable of the indicated faulty part. enough
NO
YES
Failure eliminated? Carry out test run
NO
Edition 10-2008a
159
Trouble shooting SCC
Service 40 (Care Pump)
Care Pumpe defective respectively does not pump enough care solution
into steam generator
Display Service 40
NO
YES NO
YES
Edition 10-2008a
160
Trouble shooting SCC
Service 41 (Y3)
Solenoid valve Y3 defective of moistening nozzle blocked;
CDS does not send any pulses;
First time display: Descale moistening nozzle, Second time display: Servcie 41
Display Service 41
YES
Moistening nozzle blocked Descale nozzle
NO
YES
YES NO
YES
Solenoid valve opens Check CDS sensor
NO
Edition 10-2008a
161
Trouble shooting SCC
Service 42 (Y4)
Solenoid valve Y4 defective or feeding hose to care container blocked
CDS does not send any pulses
Display Service 42
Yes
Yes No
Yes
Solenoid valve opens Check CDS sensor
No
Edition 10-2008a
162
Trouble shooting SCC
Service 43 (triple solenoid valve)
CDS Sensor sends permanent pulses during start of Care process
Display Service 43
YES
YES
Display Service 44
YES
Edition 10-2008a
163
Trouble shooting SCC
Service 100 (Main Contactor)
NO
SC pump not functioning during the time when there is care solution inside the
steam generator; Care solution could not be pumped off; unit without function;
Edition 10-2008a
164
Trouble shooting SCC
After Filling steam generator via M12 the steam generator does not fill
with water via the filling solenoid.
Detection: level electrode does not get contact with water; Steam gen-
erator can not be flushed; unit is without function.
Yes
Yes
Yes
No
Edition 10-2008a
165
Trouble shooting SCC
Edition 10-2008a
166
Trouble shooting SCC
No display - safety circuit
No display
YES
YES
NO Check switch,
Is main switch S1 wor-
Change pcb if necessary
king?
YES
YES
YES
YES
NO
Check bus cable between I/O and
Is green LED on pro- NO
Check control transformer cable processor pcb (X51)
cessor pcb on
and connector Check processor pcb
YES
YES
Edition 10-2008a
167
Trouble shooting SCC
No or to low steam production
Steam above 110°C is not visible, it does not condensate on the cabi-
net door!
YES
Is the water tap symbol NO Has steam production YES Indication Service 14?
ashing on the display? failed completely or sensor steam generator defect?
YES
NO
Check:
Is water tap open? NO - Pressure sensor P1;
Is hand shower working? Press function, service - Hoses of pressure sensor P1;
and nally mod key. YES
- Thermocouple humidity control
Emergency humidity control B4
active - Thermocouple quenching B2
YES For testing refer to training manual
Edition 10-2008a
168
Trouble shooting SCC
„RESET“ indication (Gas units)
Reason:
Flame monitoring does not work after ignition
Indication „RESET“
YES
NO
Unit shows
Check polarity
Edition 10-2008a
169
Trouble shooting SCC
Service 12 / Indication descaling
Steam generator scaled up; CDS display shows 9 red bars
Indication „Descaling of
steam generator necessary“
NO
NO
Water supply not sufcient:
- Water pressure too low
(below 50 kPa)
Was the descaling
YES - Water lter soiled
NO procedure sufcient?
Repeat descaling procedure - CDS Sensor soiled
(Visual check via level elec-
- Water intake pipe of steam
trode)
generator scaled up
(Pipe must be descaled separa-
tely)
Edition 10-2008a
170
Trouble shooting SCC
Buzzer sounds
Reason: Any thermocouple is defective
Different buzzer intervals depending which thermocouple is defective
NO
B1 12 in 5 sec.
B2 6 in 5 sec.
B4 5 in 5 sec.
B5 8 in 5 sec.
Core temperature sensor 20 in 5 sec.
Edition 10-2008a
171
Trouble shooting CM
Indication „E13“ (SC-Automatic)
Level electrode of the steam generator did not recognise a reduction of the water
level during last SC-automatc
Indication E13
NO
YES
NO Change pcb
Fuse F2 on pcb OK?
YES
Edition 10-2008a
172
Trouble shooting CM
CM - No function- safety circuit
No function
YES
NO
NO
YES
YES
Edition 10-2008a
173
Trouble shooting CM
No Steam
Attention: Steam above 110°C is not visible, it does not condensate on the
cabinet door!
YES
E6: Check sensor steamgenerator
B5 with diagnostic program
NO YES (999°C)
Indication H2O OPEN? Indication E6 or E4? E4: Check quenching sensor
B2 with diagnostic program
(999°C)
Change sensor
NO
E16: Temperature DG>180°C
Check for scale build up
YES
Indication E16 or E17 ? E17: Temperature DG<-5°C:
warm up the cabinet with warm
water
NO
YES
YES
Edition 10-2008a
174
Trouble shooting CM
Indication „rES“ (=reset)
Reason:
No ame sensing after ignition
Indication „rES“
YES
NO
Indication
„CHnG POL“
Edition 10-2008a
175
Trouble shooting CM
Buzzer sounds
Reason of fault: Any thermocouple is faulty
NO
E3: Interior cabinet sensor B1
Unit out of order
Indication E3 or E4 or E5 YES E4: Quenching sensor B2
or E6? E5: Core temp. sensor B3
E6: Steam generator sensor B5
Change faulty sensor
NO
Edition 10-2008a
176
SCC
Edition 10-2008a
177
178
Rational SCC-Linie: Leistungsteil
Rational SCC-Line: Power circuit
Rational Linea SCC: Circuito di alimentazione
Rational SCC-Line: Circuit de puissance
Rational Linea SCC: Circuito de la energía
OG
VT
BU
YE/GN
A2 A1 V1 V2
X33 X34
Operator PCB S1 Ein/Aus Schalter I/O-PCB F6.1 F6 1 2 33 44 1 2 33 44
A1/B1 A1/B1
L1 A+ A- B+ B- A+ A- B+ B-
X10 X14 2AT X21 2AT
X7 .
A2 B2 A2 B2
L2
D1 HL2 D2 HL1
Z1 11 33 22 11 22 33 11 22 33 44 11 22 Leistungshalbleiter Leistungshalbleiter
L3
solid state relay solid state relay
VT
GY
PE
W10 WH WH WH WH WH WH WH W13 M1
1
F3
2
VT
BK
OG
M
YE/GN
X46 11 22 33 11 22 33 44 X56 ~ F20
RD
RD
1 33
F4 F5 6,3A
.
F21
2 1,6A
. R1 R2
BN
1 3 5 R4 22
K1 6,3A
1 3 5 1 3 5 1 3 5 7 9 11 .
Edition 10-2008a
N/O 2 4 6
11
2,5V
0V
2,5V
11,5V
11,5V
12V
12V
T1 Steuertrafo
A1 Control 2 4 6 2 4 6 2 4 6 8 10 12 X22
14
K1 K1 transformer
0V
W17 N/O 13 A2
250V
240V
230V
220V
208V
200V
X57 3x3kW 3x3kW 6x3kW
7 6 5 4 3 2 11
9kW D1/D2 9kW D1/D2 18kW HL1/HL2
F1
BK GY
6,3A
BN BN
F2
BU BU
T4
6,3A
PE
-
77 250V
A2 A1
BN 66 240V
55 230V 12V 22
M5 M 44 220V
W0 1~ 33 208V 0V 11
200V
~
BU 22
11 0V X67
X59
M5 M
BK
BK
201-202
BN
BU
YE/GN
Rational SCC-Linie: Leistungsteil
Rational SCC-Line: Power circuit
Rational Linea SCC: Circuito di alimentazione
Rational SCC-Line: Circuit de puissance
Rational Linea SCC: Circuito de la energía
3AC 200-240V
BK
BK
OG
VT
BU
YE/GN YE/GN
X33 X34
V1 A1/B1 1 2 3 4 V2 A1/B1 1 2 3 4
A2 A1
A+ A- B+ B- A+ A- B+ B-
Operator PCB S1 Ein/Aus Schalter I/O-PCB F6.1 F6 A2 B2 A2 B2
D1 HL2 D2 HL1
L1
X10 X14 2AT X21 2AT Leistungshalbleiter Leistungshalbleiter
X7 .
L2 solid state relay solid state relay
Z1 1 3 2 1 2 3 1 2 3 4 1 2
L3
GY
PE
W10 WH WH WH WH WH WH WH W13
1 M1
F3
2
VT
BK
OG
YE/GN
X46 1 2 3 1 2 3 4 X56
RD
RD
M
1
~ F20
F4 F5
2 1,6A 3
6,3A
.
.
BN
1 3 5 F21
K1
N/O 2 4 6 R4 2
R1 R2 6,3A
2,5V
0V
2,5V
11,5V
11,5V
12V
12V
T1 Steuertrafo .
1 3 5 1 3 5 1 3 5 7 9 11 1
A1 Control
Edition 10-2008a
14
K1 K1 transformer X22
0V
W17 N/O 13 A2 2 4 6 2 4 6 2 4 6 8 10 12
250V
240V
230V
220V
208V
200V
X57 7 6 5 4 3 2 1
F2
BU BU BU
6,3A
T4
PE X0
A2 A1
-
7 250V
M5 M BN 6 240V
W0 1~ 5 230V 12V 2
4 220V
3 208V 0V 1
200V
~
BU 2
1 0V X67
X59
BK
BK
BN
BU
YE/GN
M5 M
201-202
179
180
Rational SCC-Linie: Leistungsteil
Rational SCC-Line: Power circuit
Rational Linea SCC: Circuito di alimentazione
Rational SCC-Line: Circuit de puissance
Rational Linea SCC: Circuito de la energía
3AC 400-480V
F8 6,3A
BK
OG
F9 6,3A
F10 6,3A
VT
YE/GN YE/GN
A2 A1 V1 V2
X33 X34
Operator PCB S1 Ein/Aus Schalter I/O-PCB F6.1 F6 1 2 3 4 1 2 3 4
A1/B1 A1/B1
L1 A+ A- B+ B- A+ A- B+ B-
X10 X14 2AT X21 2AT
X7 .
A2 B2 A2 B2
L2
D1 HL2 D2 HL1
Z1 1 3 2 1 2 3 1 2 3 4 1 2 Leistungshalbleiter Leistungshalbleiter
L3
solid state relay solid state relay
N
VT
GY
PE
W10 WH WH WH WH WH WH WH W13
M1
1
F3
2
VT
BK
OG
M
YE/GN
X46 1 2 3 1 2 3 4 X56 ~
RD
RD
4
Edition 10-2008a
1
F4 F5 3
2 1,6A
. R1 R2
BN
1 3 5 R4 2
K1 1 3 5 1 3 5 1 3 5 7 9 11
N/O 2 4 6 1
2,5V
0V
2,5V
11,5V
11,5V
12V
12V
T1 Steuertrafo
A1 Control 2 4 6 2 4 6 2 4 6 8 10 12 X22
14
K1 K1 transformer
0V
W17 N/O 13 A2
250V
240V
230V
220V
208V
200V
X57 3x3kW 3x3kW 6x3kW
T3 7 6 5 4 3 2 1
9kW D1/D2 9kW D1/D2 18kW HL1/HL2
BN
F1 5 480V 230V 2
BK GY
4 440V
6,3A
BN BN
3 415V
F2 2 400V
F7 BU
BU
1 0V 0V 1 T4
0,8A
6,3A
X72 Sondertrafo X71
PE Special transformer
-
7 250V
A2 A1 BN 6 240V
5 230V 12V 2
M5 M 220V
4
W0 1~
3 208V 0V 1
200V
~
BU 2
1 0V X67
X59
BK
BK
BN
BU
M5
YE/GN
201-202
Rational SCC-Linie: Leistungsteil
Rational SCC-Line: Power circuit
Rational Linea SCC: Circuito di alimentazione
Rational SCC-Line: Circuit de puissance
Rational Linea SCC: Circuito de la energía
1NAC 230V - Gas
M1
A2 Operator PCB S1 Ein/Aus Schalter F6.1 F6 I/O-PCB A1
On/off switch
2AT 2AT M
X7 X10 X14 X21 ~
. . F20
1 3 2 1 2 3 1 2 3 4 1 2 3
6,3A
.
F21
2
6,3A
.
GY
. . 1
W10 WH WH WH WH WH WH WH W13 X22
1
F3
2
BK
BU
GN/YE
X46 1 2 3 1 2 3 4 X56
RD
1
F4 F5
2 1,6A
.
BN
1 3 T1
K1
N/O 2 4
2,5V
0V
2,5V
11,5V
11,5V
12V
12V
Steuertrafo
Edition 10-2008a
13 A1 Control
K1 K1 transformer
0V
W17 N/O 14 A2
BK
BU
250V
240V
230V
220V
208V
200V
X60 X65 X61
1 2 3 1 2 3 4 1 2 3
RJ 45
RJ 45
X57 7 6 5 4 3 2 1
F1
BK BN GY N L1 PE A5 N L1 PE
L1 N PE BUS BUS
X51 X52
6,3A
BN GND GND
1 Feuerungsautomat (HL1 und D) 6
F2 M U/min 3 3 U/min M
2 Ignitionbox 5
BU BU 1 ~ PWM 4 4 PWM 1 ~
3 4
2 HL 1 D 2
6,3A
RD W15 W15
M8 M9
W14
B12 B11
Z1 T4
A2 A1 W18 Y12 Y11 W18
-
M5 M 7 250V
1~ BN 6 240V
5 230V 12V 2
4 220V
3 208V 0V 1
BU 2 200V ~
1 0V X67
X59
W0
M5 M
201-202
BK
BU
Gasgebläse (HL1)
Gasblower
Gasventil
Gas valve
Elektrode Gasbrenner
Electrode gas burner
Elektrode Gasbrenner
Electrode gas burner
Gasventil
Gas valve
Gasgebläse (D)
Gasblower
GN/YE
181
Rational SCC-Linie: Leistungsteil
182
Rational SCC-Line: Power circuit
Rational Linea SCC: Circuito di alimentazione
Rational SCC-Line: Circuit de puissance
Rational Linea SCC: Circuito de la energía
1NAC 100 - 127V, 1NAC 240V, 2AC 200 - 240V - Gas
M1
A2 Operator PCB S1 Ein/Aus Schalter F6.1 F6 I/O-PCB A1
On/off switch
2AT 2AT M
X7 X10 X14 X21 ~
. . F20
1 3 2 1 2 3 1 2 3 4 1 2 3
6,3A
.
F21
2
6,3A
.
GY
. . 1
W10 WH WH WH WH WH WH WH W13 X22
1
F3
2
BK
BU
GN/YE
X46 1 2 3 1 2 3 4 X56
RD
1
F4 F5
2 1,6A
.
BN
1 3 T1
K1 X71 2 1
N/O 2 4
2,5V
0V
2,5V
11,5V
11,5V
12V
12V
Edition 10-2008a
F7 T3
Sondertrafo
Steuertrafo
0,8A
. Special transformer Control
13 A1
0V
K1 K1
230V
transformer
0V
N/O 14 A2
BK
BU
250V
240V
230V
220V
208V
200V
240V
230V
220V
208V
200V
127V
120V
110V
100V
0V
X72 10 9 8 7 6 5 4 3 2 1
X60 X65 X61
1 2 3 1 2 3 1 2 3
RJ 45
RJ 45
X57 7 6 5 4 3 2 1
F1
BK BN GY N L1 PE A5 N L1 PE
2
L1 N PE BUS BUS
X51 X52
6,3A
BN GND GND
1 Feuerungsautomat (HL1 und D) 6
F2 M U/min 3 3 U/min M
2 Ignitionbox 5
BU BU 1 ~ PWM 4 4 PWM 1 ~
1
3 4
2 HL 1 D 2
6,3A
RD W15 W15
M8 M9
W14
B12 B11
Z1 T4 Y12 Y11
A2 A1 W18 W18
M5 M
1~ BN
7
6
250V
240V
-
5 230V 12V 2
4 220V
3 208V 0V 1
200V
~
BU 2
1 0V X67
X59
W0
M5 M
201-202
BK
BU
Gasgebläse (HL1)
Gasblower
Gasventil
Gas valve
Elektrode Gasbrenner
Electrode gas burner
Elektrode Gasbrenner
Electrode gas burner
Gasventil
Gas valve
Gasgebläse (D)
Gasblower
GN/YE
0 1 2 3 4 5 6 7 8 9
A1 I/O-PCB
+D1
-D1
+HL2
-HL2
+D2
-D2
+HL1
-HL1
X24 1 2 3 4 5 6 7 8
K1:5 / 1.08
K1:1 / 5.00
K1:3 / 1.08
W16 W1 WH WH WH WH GY GY GY GY
AWG 8(4x)
OG
BK
V3 V1 V2 V4
X35 X33 X34 X36
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
A1/B1 A1/B1 A1/B1 A1/B1
A+ A- B+ B- A+ A- B+ B- A+ A- B+ B- A+ A- B+ B-
A2 B2 A2 B2 A2 B2 A2 B2
D1 HL2 D1 HL2 D2 HL1 D2 HL1
Leistungshalbleiter Leistungshalbleiter Leistungshalbleiter Leistungshalbleiter
0
solid state relay solid state relay solid state relay solid state relay
Edition 10-2008a
VT
R1 R2 R3 R4 R5
1 3 5 7 9 11 1 3 5 7 9 11 1 3 5 7 9 11 1 3 5 7 9 11 1 3 5 7 9 11
2 4 6 8 10 12 2 4 6 8 10 12 2 4 6 8 10 12 2 4 6 8 10 12 2 4 6 8 10 12
Thermocouple
Thermoelement
6x3kW 6x3kW 6x3kW 6x5kW 6x5kW
Dampfgenerator
steam generator
18kW D1 18kW D2 18kW D2 30kW HL1/HL2 30kW HL1/HL2
Erstellt von
PA
76-00016 MODUL 2 Heißluftheizung/Dampfheizung SCC202E Created by
Datum
30.04.2004
Hot air heating/Steam heating Date
Version 0 3NAC400V 50-60Hz Blatt
2
Page
183
184
0 1 2 3 4 5 6 7 8 9
1.08 / N BU
1.08 / PE YE/GN
-
7 250V
1.08 / K1:13 BN 6 240V
5 230V 12V 2
4 220V
3 208V 0V 1
200V
~
1.08 / K1:A2 BU 2 M1 M2
1 0V X67
X59
M unten M oben
~ down F20 ~ top F20
3 3
6,3A 6,3A
.
F21 .
F21
M5 M
2 2
6,3A 6,3A
. .
1 1
X221 X22
0
RJ45
RJ45
RJ45
Edition 10-2008a
Kühllüfter
Cooling fan
unten
down
Lüftermotor
Fan motor
oben
top
Lüftermotor
Fan motor
Trafo 12V
Transformer 12V
Erstellt von
PA
76-00016 MODUL 5 Lüftermotor 201 - 202 Created by
Datum
30.04.2004
Fan Motor, Cooling Fan Date
Version 0 Blatt
5
Page
0 1 2 3 4 5 6 7 8 9
1.09 / K1:A1 RD
A6 / I/O-PCB / 5.01
A6/M2 / 5.01
A5/M1 / 5.01
0
X62 X66 X60 X65 X61
1 2 3 1 2 3 4 1 2 3 1 2 3 4 1 2 3
RJ 45
RJ 45
RJ 45
A6 A5
N L1 PE L1 N PE BUS BUS N L1 PE L1 N PE BUS BUS N L1 PE
X53 X51 X52
GND GND 6 GND
Edition 10-2008a
6 Feuerungsautomat (HL2) unten 1 Feuerungsautomat (HL1 und D)
M U/min 3 M U/min 3 3 U/min M
5 Ignitionbox down 2 Ignitionbox 5
1 ~ PWM 4 1 ~ PWM 4 4 PWM 1 ~
4 3 4
2 HL 2 2 HL 1 D 2
W14
B13 B12 B11
Gasgebläse (HL2)
Gasblower
Gasventil
Gas valve
Elektrode Gasbrenner
Electrode gas burner
Aderssierung
Gasgebläse (HL1)
Gasblower
Gasventil
Gas valve
Elektrode Gasbrenner
Electrode gas burner
Elektrode Gasbrenner
Electrode gas burner
Gasventil
Gas valve
Gasgebläse (D)
Gasblower
Erstellt von
PA
76-00051 MODUL 2 Heißluftheizung/Dampfheizung 201/202 G Created by
Datum
30.04.2004
Hot air heating/Steam heating Date
Version 0 Blatt
2
Page
185
Edition 10-2008a
186
0
A2
X48
S4
W8
Version
Endschalter Klappenmotor
1
1
WH
X11
0
Operator PCB
WH
Klappenmotor
3
3
WH
Flap motor
M
M3
-
76-00014
WH
4
4
0
1
X32
W5
2
1
GY
X12
1
2
S2
WH
3
3
WH
Niveauelektrode
Water level sensor
4
4
2
YE/GN
A3
X29
.
W7
CPU
IN
1
1
GY
X1
P1
Signal
P
GY
2
2
Differenzdrucksensor
GND
GY
3
3
3
B1
Thermoelement Garraum GN
1
WH
X4
2
4
B2
Thermoelement Ablöschung
4
3
WH
Thermoelement Feuchte
2
B4
Thermocouple humidity GN
1
5
4
X6
WH
2
Thermoelement Dampfgenerator B5 GN
1
GY
1
Sensor 1
X2
Fühler 2
RD
2
Sensor 2
Fühler 3
GN
3
Sensor 3
B6
7
Fühler 4
BU
4
Sensor 4
Fühler 5
BN
Sensor 5
Fühler 6
BK
8
6
Sensor 6
WH
Blatt
Date
Page
Datum
Erstellt von
Created by
A1
S3
I/O-PCB
9
1
X27
2
Türkontaktschalter
30.04.2004
PA
Door contact switch
3
187 Edition 10-2008a
0
Version
0
A1
I/O-PCB
X28
1
2
X15
CDS-Sensor
1
Signal
CDS-sensor
GND
HALL
2
1
S11
IN
3
3
S12
Endschalter Verschlußmotor
X45
1
1
2
X25
-
3
7
Verschlußmotor
M
M7
Drain valve
3
+
4
8
W28
X30
Y1
Magnetventil-Füllen
1
4
A2
A1
X19
WH
MODUL 4 Wasser
Water, Drain, CleanJet
2
1
BU
4
Y2
Magnetventil-Ablöschung
3
5
A2
A1
WH
BU
Y3
Magnetventil-Beschwadung
5
6
A2
A1
WH
BU
5
W30
M12
X77
~
Pumpe Pflegemittel
M
1
1
BR
BR
X75
Care Pump
2
2
BU
X76
Y4
6
Magnetventil Pflegemittel
1
3
A2
A1
OR
2
1
X17
Care Brücke
ab / from / de 10-2008
Care link
7
M4
X31
~
SC-Pumpe
M
1
1
X18
WH
SC-pump
2
2
4
4
Kondensator C1 2,5μF
BU WH
8
M6
~
C1
M
Capacitor
;
Umwälzpumpe Reinigung
Blatt
Date
3
3
Page
Datum
Cleanjet circulation pump
Created by
Erstellt von
9
25.06.2008
schd
4
Edition 10-2008a
188
0
Version
0
A1
I/O-PCB
X28
W2
1
2
WH
X15
76-00014
0
1
Signal
CDS-Sensor
GND
HALL
PE
2
1
S11
IN
CDS-sensor
3
3
WH
X45
W6
S12
2
1
1
X25
WH
Endschalter Verschlußmotor
End switch drain valve
2
2
WH
3
4
3
5
6
MODUL 4 Wasser
-
3
7
WH
M7
Drain valve
+
4
8
WH
X30
Y1
W3
Magnetventil-Füllen
1
4
A2
A1
WH
X19
2
1
BU
Y2
Magnetventil-Ablöschung
3
5
A2
A1
WH
BU
Y3
6
Magnetventil-Beschwadung
5
6
A2
A1
WH
BU
M4
X31
W4
SC-Pumpe
~
M
1
1
WH
X18
SC-pump
7
2
2
BU
M6
4
4
Kondensator C1 2,5μF
WH
~
C1
M
Capacitor
Umwälzpumpe Reinigung
3
3
BU
8
Blatt
Date
Page
Datum
Erstellt von
Created by
9
30.04.2004
PA
4
0 1 2 3 4 5 6 7 8 9
X13 X8 X9 X50
1 2 1 2 1 2 3 4 5 6 1 2 3 4
W11 BN BU W9 WH WH
X49 1 2 X47 1 2
H2
EEPROM
Edition 10-2008a
H1 T2 S6
Zentrales Einstellrad
Central dial
EEPROM
Garraumbeleuchtung
Interior cabinetlight
Summer
Buzzer
Erstellt von
PA
76-00014 MODUL 6 Garraumbeleuchtung, Summer, 201 - 202 Created by
Datum
30.04.2004
Zentrales Einstellrad, EEPROM Date
Version 0 Blatt
6
Page
189
190
0 1 2 3 4 5 6 7 8 9
1:Frei
2:Frei
3:Nullleiter (d)
4:Gerät EIN (a)
5:Eingang Sicotronic (c)
6:Heizungsanforderung (b)
0
Edition 10-2008a
Erstellt von
PA
76-00014 MODUL 7 Option Created by
Datum
30.04.2004
Options Date
Version 0 Blatt
7
Page
Positionsliste
Bill of material
Edition 10-2008a
R3 44.00.533 Dampfheizkörper 202 Heating element steam 202 Modul 2
R4 40.00.267 Heißluftheizkörper 61-202 Heating element hot air 61-202 Modul 2
R5 40.00.267 Heißluftheizkörper 102-202 Heating element hot air 102-202 Modul 2
S1 TEXT Ein/Aus Schalter SSC On/off switch SCC Modul 1
S11 44.00.211 CDS-Sensor CDS-sensor Modul 4
S2 3002.0402 Niveauelektrode Water level electrode Modul 3
S3 40.00.335 Türkontaktschalter Door contact switch Modul 3
S4 3016.0102 Mikroschalter Feuchtemotor Micro switch humidity motor Modul 3
S6 40.00.404 Zentrales Einstellrad Central dial Modul 6
T1 40.00.277 Trafo Transformer Modul 1
T2 3006.0107 Alarmsummer Buzzer Modul 6
T4 40.00.592 Trafo Kühllüfter Transformer cooling fan 12V DC Modul 5
V1 40.00.453 Leistungshalbleiter 61-202/E Solid state relay Modul 2
V2 40.00.453 Leistungshalbleiter 61-202/E Solid state relay Modul 2
V3 40.00.453 Leistungshalbleiter202Eu*102-202UL/J Solid state relay Modul 2
V4 40.00.453 Leistungshalbleiter202Eu*102-202UL/J Solid state relay Modul 2
X20 40.00.338 Sicotronic-Klemme Sicotronic system Modul 7
191
Seite 1 von 2
Positionsliste
192
Bill of material
Edition 10-2008a
Änderungsdatum 2004-04-02 11:36:31 Name SCC202E Dokument-Nr. 78-00024
Erzeuger SCHD Spannung 3NAC 400/415V 50-60Hz Version 0
Seite 2 von 2
Positionsliste
Bill of material
Edition 10-2008a
M8 70.00.028 Gasgebläse HL unten Gasblower Hot Air bottom Modul 2
M9 70.00.067 Gasgebläse DG Gasblower Steam Modul 2
P1 3017.1011 Differenzdrucksensor Differential pressure sensor Modul 3
S1 TEXT Ein/Aus Schalter SSC On/off switch SCC Modul 1
S11 44.00.211 CDS-Sensor CDS-sensor Modul 4
S2 44.00.514 Niveauelektrode Water level electrode Modul 3
S3 40.00.335 Türkontaktschalter Door contact switch Modul 3
S4 3016.0102 Mikroschalter Feuchtemotor Micro switch humidity motor Modul 3
S6 40.00.404 Zentrales Einstellrad Central dial Modul 6
T1 40.00.277 Trafo Transformer Modul 1
T2 3006.0107 Alarmsummer Buzzer Modul 6
T4 40.00.592 Trafo Kühllüfter Transformer cooling fan 12V DC Modul 5
Y1 50.00.138 Magnetventil Füllen / SCC (Y3) Beschwaden Solenoid valve filling / SCC (Y3) moistening Modul 4
Y2 50.00.139 Magnetventil Ablöschung Solenoid valve guenching system Modul 4
Z1 40.01.483 Entstörfilter Electronic noise filter Modul 1
W0 40.01.596 Anschlusskabel Power connection cable Modul 1
W10 40.01.543 Kabel:Trafo-Bedienplatine Cable transformer - operator pcb Modul 1
193
Seite 1 von 2
Positionsliste
194
Bill of material
Edition 10-2008a
Änderungsdatum 2004-04-05 16:53:15 Name SCC201G Dokument-Nr. 78-00061
Erzeuger SCHD Spannung 1NAC230V 50-60Hz Version 0
Seite 2 von 2
Common Information
Edition 10-2008a
195
on
SCC Service Reference Settings Enter Service level
set dip switch „1“ on pcb to ON position 1 2 3
196
am/pm h:m Diagnostic
10:24 24 h m:s
SCC
RunningTimes
10/22/06 °C
Function Test
22.10.06 IP Basic Settings
°F Setting of language
Edition 10-2008a
ON press function key „a“ followed by program key „b“ and
Chef Line SCC key „c“ for 10 seconds until -
acoustic signal - Beep and door handle in icon function
erase all customer programs key „a“ shows in red
Prog
h:m
OFF press function key „a“ followed by program key „b“ and
„Program lock“ Password;12345;
m:s Prog SCC key „c“ for 10 seconds until -
TTREU
acoustic signal - Beep
and door handle in icon function key „a“ shows in blue
setting buzzer (sound-duration)
CleanJet 1
Copy customer program to stick
1
Prog Prog Reload customer programs from stick
Starttime 2 Starttime
+ care to unit
Cl J t
2 Erase customer programs
Prog HACCP
3 Settings Download of HACCP-Data
Software
3 update Software updates (Icon only shows
update Info
Settings when unit detects valid software on
4
the usb stick;
4 P, H, I 05, S05 Download of service data to stick.
http://service.rational-ag.de SelfCooking Center SelfCooking Center
Calibration SCC
Service error code: Service error code:
Service 10 SC-Pump without Function Service 40 Cleanjet not possible,
Care pump faulty Calibration at the customers site must be done under the
Service 11 level electrode (Osmosis water) or check following conditions: Changing of:
valve above steam generator for leakage Service 41 CDS does not send any pulses; solenoid 1 Pressure sensor P1,
Service 12 CDS sensor no output signal valve Y3 defective or moistening valve 2 B4 humidity sensor,
blocked; 3 fan motor,
Service 13 change level electrode
Service 42 CDS does not send any pulses; Solenoid 4 pcb,
Service 14 Level electrode (Osmosis water) Y4 Care defective or hose to care contai- 5 external EEPROM,
Service 16 since 01-07-09, ner blocked up or kinked; 6 detaching of the fan wheel,
ash new software version rst 7 replacing the air bafe or divider plate between the 2 fan
Service 43 CDS sensor sends always pulses; Soleno-
motors of a oor model,
Service 17 external EEPROM faulty id Y1, Y3 or Y4 is passing water
8 installation of the appliance above 1000m (3000ft) above
Service 20 thermocouple B1 faulty Service 44 Steam heating or SSR faulty sea level or below sea level (dead sea),
installing with Ultravent of
Service 21 micro switch clima control faulty Service 100 Main contactor - pcb on off switch
venting extension or as a Combi Duo
Service 22 Service 110 SC pump faulty or level electrode calcies 9 Usage of a different standard rack
Service 120 Care Pump M12 or level electrode defec- 10 Customer complaint for uneven cooking results
Service 23 SSR steam short circuit
tive
Service 24 SSR hot air short circuit Basic condition Temperatures:
Cabinet sensor Quench. sensor Humidity sensor
Service 25 CleanJet water circulation faulty
B1 <40°C B2 <45°C B4 < 40°C
- water doesn‘t hit fan wheel
- check pump, foreign bodies in water Basic condition Hardware:
pipe, racks / trolley must be inside cabinet Heating: OFF Fan motor: OFF Humidity ap: Closed
Service 26 drain valve closed Side panel must be tted; Unit must be clean, but may be wet
In order to achieve the best possible calibration values, insert
Service 27 drain valve doesn‘t close, 2 GN-container 20 or 40 mm deep with the opening facing
CleanJet without function downwards
Edition 10-2008a
Service 28 B5 in steam generator above 180°C in 61 and 62 units into rail 2 and 5
(356°F), de-scale steam generator in 101 and 102 units into rail 3 and 7
in 201 and 202 units 3 GN container into rail 3, 10 and 17
Service 29 pcb temperature too high
(above 85°C / 185°F); change air lter To start calibration: Set DIP switch 1 in on pcb, Select:
Service 30 humidity control faulty Basic Settings, Pkt. 1.1: START
Service 31.X core probe faulty
Service 32.X ignition box faulty, change ignition box Gas-settings - values
0-top; 1-bottom; 2-both
Dyn. pressure LPG 27-57 mbar; 2,7-5,7 kPa
Service 33.X 4x Reset without function,
change ignition box; 1-top; 2-bottom Dyn. pressure natural gas 18-25 mbar; 1,8-2,5 kPa
Service 34.X BUS signal error CO2 max LPG 10,4% +/- 0,2% for type 61-202
1-I/O pcb, 2-motor bottom; 4-motor top; (G30) 3BP
8-ignition box top; 16-ignition box bottom CO2 max LPG 11,1% +/- 0,2% for type 61-202
(G31) 3P
CO2 max natural gas H 9,4% +/- 0,2% for type 61-201
(G20) 9,5% +/- 0,2% for type 202
CO2 max natural gas L 9,3% +/- 0,2% for type 61-201
(G25) 9,4% +/- 0,2% for type 202
197
SCC
CM Service Reference Key code CM (SCC line) Error code
198
SCC Line Cleaning program Time Cabinet
display display
SCC
4 Time key 5 Core temp. key fan motor bottom Bus error (LED shows?)
Edition 10-2008a
fan motor bottom defective
1 2 3 4
Diagnostic program SE - Basic Settings
Software version Steam heating time since last SC-Automatic
B1 cabinet sensor Preset Steam heating time until SC-Automatic
B2 quenching sensor Flushing time SC-Automatik
B3 core probe sensor Operation steam generator pump
B5 sensor steam generator Show mode
must be below 75°C Setting new gas type
PCB temperature
(167°F)
Presetting of CO2 screw in mm
S3 door contact o - open; 1 - closed
installation altitude above sea level
S2 level electrode 0 - no water; 1 - ok
rpm blower motor steam MIN
steam element energised 0 ; 1=50%; 2=100%
rpm blower motor steam Start
hot air element energised 0 ; 1=50%; 2=100%
rpm blower motor steam MAX
rpm fan motor top
rpm blower motor hot air top MIN
rpm fan motor botttom
rpm blower motor hot air top Start
Sicotronic energy optimi-
sing rpm blower motor hot air top MAX
rpm blower motor hot air bottom MIN
Unit type and size rpm blower motor hot air bottom Start
Gas - Flame current steam normal: 4,5 - 5,5A rpm blower motor hot air bottom MAX
Gas - Flame current hot
normal: 4,5 - 5,5A
Edition 10-2008a
air top
Gas - Flame current hot air RT - Running Times
normal: 4,5 - 5,5A
bottom
S3 door openings
Total time Y1 valve lling
Total time Y2 valve quenching
Total time M4 SC-pump
Total time steam heating time
Total time hot air heating time
Total time steam mode
Total time hot air mode
Total time combination mode
Total time vario steam mode
Total time nishing mode
Total time cleaning program
199
SCC
RATIONAL-Service:
Service Parts:
Fax: +49 (0)8191-327408
e-mail: ersatzteile@rational-online.de
Edition 10-2008a
Edition 10-2008a
200