VOX Technical Handbook NTV117

Medium Voltage Distribution
Dead Tank
Outdoor Vacuum
Circuit Breaker Type VOX
Operating Instruction
NTV117
Edition 06/09
VOX
Vacuum Circuit Breaker
Foreword
This Operating instruction manual provides the User with the information necessary to Install, Commission,
Operate, Maintain and Test the equipment. It is essential that any Operator(s) reads and understands the content
of this Technical Handbook and follows the instructions contained within.
Every care has been taken to ensure the accuracy of the contents at the date of publication.
If the use of this equipment introduces new technology to your Operators, product training is available from
Schneider Electric to assist you in complying with relevant Health and Safety Regulations.
Should you require further guidance or information regarding this equipment, or information on our After Sales
Services available, please contact your nearest Schneider Electric Customer Services Department as per the list
in next chapter.
Our policy is one of continuous product development. We reserve the right to supply equipment that may vary
from that described.
The information contained within this Technical Handbook may not be reproduced or passed on to third parties,
either wholly or in part, without the express prior written consent of Schneider Electric.
VOX technical handbook NTV117 2

VOX
Customer Services
Schneider Electric Customer Services Department can provide continuous Customer support throughout the
lifetime of your equipment. A comprehensive range of services is available, including:
■ Installation and commissioning

■ Spare parts supply
■ Service and maintenance
■ Equipment repair
■ Refurbishment and modification
■ Engineering services
■ Training
Schneider Electric specialised Customer Service Engineers are available to provide the services listed above,
either in our Montpellier workshop, or alternatively, at your site.
To assist us in providing an efficient and timely service, before contacting Schneider Electric to discuss existing
equipment, please help us by having the following information available:
■ The original Schneider Electric works order number, or,
■ The unit serial number, and,
■ The unit type and voltage
When you have the information listed above, please contact your nearest Schneider Electric customer services
department.
Schneider Electric SA - Appareillage

1340 rue de Pinville Phone: 33. (0)4.67.02.95.70.
France
34965 Montpellier cedex 2 Fax: 33 (0)4.67.02.95.71
FRANCE
Schneider Electric
TDS USA Phone : +1 724 483 7308
USA
Charleroi Fax : +1 724 489 8120
PA 15022 - USA
Schneider Electric
TDS Phone : +44 (0) 161 745 9090
UK Frederic Road Fax : +44 (0) 161 745 4482
Salford (GSM)
England
Schneider Electric
49.5 Parque Ind.
Phone : +52 779 79 60565
Mexico 43800 TIZAYUCA Fax : +52 779 79 60495
Hidalgo
MEXICO
Near & Middle Schneider Electric Dubaï Phone : +971 4 227 5771
East UNITED ARAB EMIRATES Fax : +971 4 227 7091
Schneider Electric
TDS Canada MV Service
Phone : 514-329-3912
Canada 1400 industrielle street
Toll free 24 / 7 Tel.: 1-866-TDS-7170
J5R 2E5 Laprairie
Quebec

VOX
Table of Revisions
Edition Description
A Initial issue
Photos and drawings updating following development of frame, tank and cabinet. Addition of
B
page 32 (Replacement of CT)
New Customer Services : Schneider Electric in Montpellier – France. Addition of US unit
C
measures. IEC62271-100 cancels and replaces (IEC 60056).
D Total new version : Schneider Electric in Montpellier – France
E Update VOX 40 kA
F Page 35 and 36, §9.2 Replacement of CT : update on references 2. , 8. and 13.

VOX
Acronyms and
Abbreviations
Item Meaning
A Amperes
AC Alternating Current
BIL Basic Impulse Level
CT Current Transformer
DC Direct Current
FLC Full Load Current
HV High Voltage
I/O Input / Output
in Inch
kA Kiloamperes
kV Kilovolts
Lbs Pounds
LV Low Voltage
mA Milliamperes
mm Millimetre
ms Milliseconds
Nm Newton metre
µA Microamperes
V Volts
In.Lbs Inch Pounds
Ft.Lbs Foot Pounds
VT Voltage Transformer
Symbols used within the Operating instruction
ADVICE: information intended to assist in performing specified tasks
YOUR ATTENTION IS DRAWN: specific points that should be noted
MECHANICAL DANGER: precautions to be taken to avoid injury to personnel
CAUTION: precautions to be taken to avoid damaging the equipment
DANGER, ELECTRICITY: precautions to be taken to avoid injury to personnel.

VOX
1 SAFETY INFORMATION 7
2 PACKING LIST 8
3 TRANSPORT, RECEPTION AND HANDLING 9
3.1 Transport 9
3.2 Reception 9
3.3 Handling and Storage 9
3.4 Unpacking 10
4 SF6 WARNING 11
5 INTRODUCTION 12
5.1 Description 12
5.2 Construction 14
5.3 Rating Plate 20
6 INSTALLATION 22
6.1 General 22
6.2 Base Frame Mounting Arrangements 22
6.3 Mounting the Breaker 24
7 COMMISSIONING 27
7.1 Precautions 27
7.2 LV wiring 27
7.3 Mechanical Testing 27
7.4 Electrical Testing 28
7.5 Network connection 29
7.6 Final inspection 29
7.7 Recordings 29
8 OPERATION 30
8.1 Closing the Circuit Breaker 30
8.2 Opening the Circuit Breaker 32
8.3 Padlocking 32
8.4 Panic Trip: emergency trip (optional) 32
9 INSPECTION AND CONTROL 33
9.1 General 33
9.2 Replacement of CT 35

VOX
1 Safety Information
The notice must be followed so that the Circuit breaker VOX does not present any danger in all situations.
To ensure the safety of the people, special care must be taken with regard to:
■ Minimum distances to live conductors and parts under voltage, high and low
■ Grounding of the tank and the cabinet
■ Connection of phases
■ The appropriate and careful handling of the parts.
■ Safety information about SF6 tank (e.g., Sulphur Hexafluoride SF6 Gas).
■ Not touching the mechanism parts during operation or with spring loaded.
The User shall ensure that only qualified and authorised Operators, trained in the tasks to be undertaken, are
allowed to work on the equipment.
■ All work must be performed in accordance with local and national environmental legislation to safety
regulations.
■ This equipment is not intended to protect human life. Follow all locally approved procedures and safety
practices when installing or operating this equipment. Failure to comply can result in death, severe personal
injury and equipment damage.
■ Hazardous voltage. Contact with hazardous voltage will cause death or severe personal injury.
■ Will inform immediately any deterioration or modification of the material to decrease safety exploitation.
■ Have received the appropriate training
The manufacturer is not liable for failures, accidents or damages resulting from not respecting this
manual!

VOX
2 Packing list
Content Length Width Height

Package 1
VOX Standard
Breaker (“short bushings”) 1880 mm / 74,01 in 1630 mm / 64,17 in 2280 mm / 95,67 in
LV cabinet
Support (not assembled)
Package 2
VOX Standard
Breaker (“Extended bushings”) 2190 mm / 86,22 in 1630 mm / 64,17 in 2430 mm / 95,67 in
LV cabinet
Support (not assembled)

VOX
3 Transport,
Reception and Handling
3.1 Transport
The circuit breaker VOX is shipped by road or overseas according to the contract terms. The VOX breakers are
contained in one box with:
■ The complete breaker with LV cabinet.
■ The base frame (the structure for the breaker mounting).
■ The weight of these units depends on the rating of the breaker however generally it is in the range of:
 1322 to 2866 lbs. / 600 to 1300 kg for the breaker
 330 to 220.46 lbs. / 150 to 200 kg for the base frame.
Every care should be taken to avoid any damage to the tank and control cubicle during transport or
handling!
The protecting cover of the pressure relief disc should not be removed under any circumstance, and
shall not be punched
The tank is filled with SF6 gas at 1.5 bar.
3.2 Reception
Unloading & unpacking the circuit breakers requires a lot of care.
Immediately after receipt the breaker must be unpacked & inspected for any damages, which might have
occurred during transit. If required the insurance company must be informed without delay.
The breaker must also be checked for completeness in accordance with the packing list!
The manufacturer must be informed in case of deviations.
Note: The equipment should be carefully examined immediately when received to ensure that no
damage has occurred in transit. If the equipment has been damaged, both the transport contractor
and the local Schneider Electric representative should be advised as soon as possible.
3.3 Handling and Storage

If the equipment is not required for immediate use it should be covered and stored in a clean, dry, well-ventilated
place. Should the storage be prolonged, routine inspections should be carried out as if the equipment was in
service. When the equipment is to be stored for some period it should be preferably kept at a dry place in its
original packing. This is so because the equipments fitted inside the low voltage cabinet are protected by the anti
condensation devices like heaters etc. against humidity, which work only when connected to electrical supply.
It is mandatory to protect the VOX against grinding works or any cleaning with chloride product.
The circuit breaker VOX must be lifted as shown in section 0. This work requires a rope or a sling. No steel ropes
are to be used for lifting purposes as it might lead to damage of the equipment.
That circuit breaker VOX must be lifted with flexible straps but never with chains, in order to keep the tank free
from corrosion.
The circuit breaker VOX might be damaged if another lifting process is applied. In such case, the conditions of
guarantee do not apply.
The circuit breaker VOX must be lifted following local safety regulations (e.g. nobody under the tank).

VOX
3 Transport,
Reception and Handling
(contd.)
The circuit breaker VOX must be lifted with flexible straps but never with chains, in order to
keep the tank free from corrosion.
The circuit breaker VOX might be damaged if another lifting process is applied. In such case,
the conditions of guarantee do not apply.
The circuit breaker VOX must be lifted following local safety regulations (e.g. nobody under the
tank).
3.4 Unpacking
When the equipment is unpacked, do not forget to
■ Remove plastic protection of aluminium surfaces of the LV cabinet.
■ Remove metal straps holding the bushings together.
■ Remove any remaining packing material.

VOX
4 SF6 Warning
WARNING: The VOX tank is a sealed for life unit containing a small volume of Sulphur Hexafluoride
(SF6) at low pressure. In normal circumstances, operators will never come into contact with the SF6
however the following information should be noted:
SF6 is a dense (about five times denser than air) colourless and odourless gas. It is inert under normal
atmospheric conditions. Exercise caution when using, especially where the gas can remain in trenches and the
possibility of asphyxiation exists. It is, therefore, IMPORTANT to ensure that adequate ventilation is provided
and also to check with any Statutory Regulations of the appropriate authority before use.
Under normal switching conditions no 'arc product gases' will be emitted from the unit, but in the unlikely event of
a fault causing rupture of the pressure relief device and subsequent escape of 'arc product gases' then as a
precautionary measure, all personnel must be evacuated from the immediate area. Sufficient time should be
given to allow the gases to disperse, particularly in enclosed areas, which should be thoroughly ventilated before
the return of personnel.
If it is impracticable to allow such time to elapse, then the correct breathing apparatus and protective clothing
must be worn. Unlike pure SF6 gas, 'arc product gases' may be harmful and do have a pungent odour and if this
is detected, then unprotected personnel should not return to the working area until it is safe to do so.
It would be preferable for a similar notice to be posted in an appropriate position on the substation premises.

VOX
5 Introduction
5.1 Description
The VOX breakers are designed for outdoor application for a system voltage not exceeding 40.5 kV. They are
equipped with a spiral spring operated mechanism capable of a three-pole O-CO operation. The circuit breakers
are supplied fully assembled and equipped with their mechanism. All the adjustments are made during final
inspection.
All tests as defined in IEC 62271-100 (2001), IEC 60694 (2001), IEEE Std C37.04 (1999), IEEE C37.06 (1997),
IEEE C37.09 (1999) have been carried out.
Operation of the circuit breaker satisfies the requirements of the IEC standards as described in the IEC 62271-
100 and IEC 60694 standards. The normal service conditions for operation of the breakers are described in
Section 8.
For all dimensions, refer the general layout of the equipment.

VOX
5 Introduction
(contd.)
Cover for CT’s
HV bushings
LV cabinet
Support legs
Vacuum
interrupters
Figure 1 – Type VOX Unit

VOX
5 Introduction
(contd.)
5.2 Construction
The Main tank, houses the vacuum interrupters in the sealed SF6 environment. The pressure and the pressure to
volume ratio are low; consequently the container is not regarded as a pressure vessel. As the SF6 is used for
dielectric insulation only, it will not in normal service become contaminated due to arcing. Consequently special
gas handling precautions are not required.
The main tank construction is fully welded: Material is stainless steel. There is in option on the front side a gas
density monitoring signalisation with one level of alarm at 1,3 bars and one level of fault at 1,1 bars.
Do not drill, weld or carry any work on the tank
Avoid any metallic contact with the stainless steel tank to avoid contamination by ferric metals causing
an anaesthetic superficial « red » corrosion
The HV bushings (refer Figure 1) are welded onto the tank. Accommodation for ring type current transformers is
provided on each of the terminal bushings. The secondaries of these current transformers are marshalled in the
LV cabinet. Four legs are attached to the tank, which support the whole assembly when it is not mounted on to
the base frame.
Drive from
mechanism through
Bellows
SF6
Vacuum
bottles
Figure 2 - Circuit breaker module

VOX
5 Introduction
(contd.)
The low voltage cabinet (refer figure 3 and figure 4) houses the mechanism, the three-phase drive shaft for the
Vacuum Interrupter drive, fuses, control switches, auxiliary switches, the arrangement for the secondary cables
and ancillary equipment.
The sealing arrangement for the transmission of the drive into the tank is through metallic bellows.
This chamber also houses the chimney that deflects the hot gases from the cabinet, which may be produced in
the unlikely event of internal arc fault, to the atmosphere. The release of hot gases is guided such that even if the
operator is working on any of the parts inside at the time of internal arc fault, he remains completely unaffected
by the hot gases.
This cabinet is secured to the tank by six screws. A double gasket is used to ensure weather proofing of all the
equipment while securing the cabinet with the tank. This provides an IP-55 degree of protection.
An inspection window is provided on the door of this cabinet for viewing the status of the breaker and closing
springs. The door is lifted with the help of gas filled struts. These struts also ensure that the door cannot be
lowered accidentally e.g. in high winds etc.

VOX
5 Introduction
(contd.)
Figure 3 – LV cabinet Extra wide (57.08 in / 1450 mm version)
Figure 4 – LV cabinet standard (38.98 in / 990 mm version)

The operating mechanism Type M5S is used for this breaker (refer: Figure 5). The drive shaft arrangement with
a spiral spring for closing and tripping provides exceptional reliability and security. The spiral spring (2) stores the

VOX
5 Introduction
(contd.)
necessary energy to perform a fast O-CO reclosing cycle. It accelerates the main shaft (1) and the cam (3) which
pushes the moving contact of the vacuum interrupter to closing position. This transmission takes place through
bellows which are again welded on to the tank. In rest position, the drive shaft roller levers (6) bear on either the
closing latch (4) or tripping latch (5). The circuit breaker is closed and opened by applying a pulse to the
corresponding coil, or by operating the closing button (7) or tripping button (8). At the end of each closing
operation, the spiral spring may be rewound so that the necessary energy to perform a complete reclosing cycle
is always available. The standard operating mechanism is equipped with a closing coil, trip coil and an auxiliary
contact block for remote indication of circuit breaker operations. The operating mechanism and the drive shaft are
protected with a metal enclosure.
1 Main shaft 8 Tripping button (coil)

2 Spiral spring 9 Motor
3 Cam 10 Spring winding handle
4 Closing latch 11 Levers
5 Tripping latch 12 Shaft
6 Roller levers 13 Ball bearings
7 Closing button (coil) 14 Adjustable spacers
13
12
4
14 7
6
Vacuum
interrupters
Flexible 3
Bellows
connectors 11
1 5 10
8 9
Transmission 6
Direction of movement
Figure 5- Operating Mechanism Type M5S

VOX
5 Introduction
(contd.)
The base frame (refer Figure 6) supports the complete breaker. This is a galvanised structure, which has
predrilled pads for mounting on simple foundation fixings. The structure also provides points for connecting the
earthing of the equipment to substation earthing. Height adjustment is possible with 2.95 in / 75 mm steps. Base
frame is supplied with stainless steel nuts and bolts.
Earthing point
Earthing Point
Figure 6 – Base frame

VOX
5 Introduction
(contd.)
A voltage transformer and its support (refer figure 7) are proposed as an option. The support is a galvanised
structure.
Figure 7 – Voltage transformer (optional)

VOX
5 Introduction
(contd.)
5.3 Rating Plate
Figure 8 - Rating plate ANSI

VOX
5 Introduction
(contd.)
Cable-charging Short-time current Normal current

current
Ik duration
Apparatus name Frequency
Customer order
Serial number numb.
Installation book
Rated voltage
Lightning impulse Year of

voltage manufacture
Apparatus weight
Power freq.
voltage Asymmetry
percentage
Ic A Isc kA %
Internal arc
classificat. - /+ °C Breaking current
Class: Temperature
class
Electrical (E__) /
MPa MPa MPa
Insulating gas
Breaking Cur.
weight
(C__)/
Minim. insulating
Assigned press.
pressure
Mechanism serial
num.
Operating cycles
Closing coil
Mechanism name supply
Rearmed motor Under-voltage
supply tripping
Wiring diagram
Tripping coil
supply 1 number of LV
Tripping coil equipment

Insulating gas Alarm pressure
supply 2 Reference of
type
applicable
(Free) Standard
Figure 9 - IEC rating plate

VOX
6 Installation
6.1 General
The VOX breaker and the support structure are packed together.
■ The complete breaker with LV cabinet (assembled).
■ The base frame (not assembled).
■ The voltage transformer (optional, not assembled)
The weight of these units depends on the rating of the breaker however generally it is in the range of 1322.7 to
2865.9 lbs. / 600 to 1300 kg for the breaker and 330 to 220.46 lbs. / 150 to 200 kg for the base frame.
6.2 Base Frame Mounting Arrangements

It is important that the finished floor area is flat and not sloping by more than 0.118 in / 3mm over any 98.43 in /
2500mm. Shims can be placed under the frame pads to ensure the unit is level in all directions. The area should
extend a minimum of 7.87 in / 200mm beyond the foundation fixings in all directions.
The two legs with the earthing pad must be mounted on opposite diagonal corners.
Refer to the General Arrangement drawings for the foundation fixings.
Note: Do not tighten the bolts to the full torque. This has to be done once the breaker has been
mounted onto the base frame.
The four fixing bolts M20 (0.7874 in / 20 mm) must be sealed into the concrete pad as per Figure 10. The
levelling of all four legs can be performed either by adjusting the four jacking screws, or by adding spares or
wedges under the feet.
Torque fixing bolts M20 to 2301 pound-force Inch (Ibf.ln) / 260 Newton.Metre (N.m).
Torque fixing bolts M12 to 442.5 pound-force Inch (Ibf.ln) / 50 Newton.Metre (N.m).

VOX
6 Installation (contd.)
25.86±0.08 in / 34.17±0.08 in /
657±2 mm 868±2 mm
M20 (0.7874in / 20mm)
Step 1
Step 2
Step 3
Step 4
Figure 10 – Base frame assembly instructions

VOX
6.3 Mounting the Breaker
CAUTION: Special care should be taken so that the breaker is not subject to damage. The tank is
filled with SF6 gas at 1.5 bars.
CAUTION: Do not use steel ropes to lift the unit. These may cause damage to the unit. Use slings.
CAUTION: The slings must not touch any HV bushings.
Use four nylon slings of minimum recommended length:

■ Standard version: 4 x 47.24 in / 1200mm (or 2 x 2400mm with one sling for two lifting point).
■ Extended version: 4 x 66.93 in / 1700mm (or 2 x 3400mm with one sling for two lifting point).
Sling the circuit breaker and LV cabinet assembly into position (refer Figure 11 and Figure 12).
Fit the support legs and bracing angles then place the completed assembly onto the foundations and fit the
foundation fixings. The foundation fixing is variable: respect distance minimum of 136.66 in / 2887 mm and
maximum of 140.24 in / 3562 mm in height between ground and external bushings.
Shims can be placed under the support legs to ensure the breaker is reasonably level in all directions.
Torque mounting bolts (between frame and circuit breaker) to 442.5 pound-force Inch (Ibf.ln) / 50 Newton.Metre
(N.m).
Note: All stainless steel screws and bolts must be greased.
Remove the multicore gland plate situated on the base of the low voltage cabinet. This needs to be drilled
according to the number and the size of the cables. Fix the cable glands onto this plate and pass the cables
through them. Now refit the gland plate and tighten the glands. Connect the multicore cables in accordance with
the diagram of connections. Ensure all the electrical connections are tight.

VOX
The slings must not

touch any HV bushings
All four lifting brackets

must be used
Figure 11 – Slinging arrangements

VOX
Fit the support legs

and bracing angles
Torque setting: refer
to 6.3
Figure 12 – Base frame assembly to breaker connection

VOX
7 Commissioning
Note: The tests outlined in this section are those to be made after the equipment has been erected,
but before energization.
7.1 Precautions
The policy to be followed in making the equipment available for commissioning or maintenance shall be that it is
isolated, proved dead and earthed.
Local electricity authority / utility procedures shall also be complied with.
Precautions should be taken to ensure that the isolated equipment cannot be re- energized from any high voltage
or low voltage source of supply.
The circuit breaker closing mechanism is of the motor wound spring type capable of retaining a stored closing
spring charge. Before attempting any work the stored charge must be released, by operating the circuit breaker
manually from 'OFF' to 'ON' to 'OFF' with the motor supply disconnected.
7.2 LV wiring
Connect all the control circuits in accordance with the diagram of connections provided. So to avoid the formation
of condensation, immediately engage the heating in LV cabinet.
Caution: In case of external temperature under -10°C, the heating resistor must be put in service
during 2 hours before any mechanical test on the circuit-breaker.
The secondary connections of the possible current transformers (CT) must be connected in accordance with the
diagram of connections
Warning: before putting VOX circuit breaker under tension, the secondaries of the CTs must all be
connected, or otherwise these must be short-circuited.
7.3 Mechanical Testing

Operate the equipment manually several times to ensure the circuit breaker operating mechanism, trips, auxiliary
switches, circuit breaker and drives operate satisfactorily.
Charge the spring either by the spring-charge motor or with the crank (refer Figure 13).
Operate the circuit breaker by means of the manual electric drive (refer section Error! Reference source not
found. Error! Reference source not found.)
Check the operation by carrying out five operating cycles by sending electrical closing / opening instruction (I/O).
Check the status (green/red) of the display of the position indicator during each operation (check the
correspondence).
If necessary, repeat the previous operation by sending instructions from the sub-station

VOX
7 Commissioning
(contd.)
7.4 Electrical Testing

The tests (below) are advised: refer to local safety regulations.
This should only be carried out by competent personnel, in accordance with local safety regulations and with
appropriate electrical and safety clearances.
DANGER: Before commencing tests 7.4.1 and 7.4.2 on the secondary insulation carry out the
following:
Disconnect the circuit breaker mechanism spring charging motor and rectifier and any relaying
devices. Short circuit current transformer secondary windings.
DANGER: Before commencing tests 7.4.3 and 7.4.4 on the primary insulation, short-circuit and earth
the current transformer secondary windings. Under no circumstances shall current transformer
secondaries be open circuited with the primary circuit on load.
After testing, all conductors shall be discharged to earth and components re-connected.
7.4.1 Megger Test - Secondary Insulation

The secondary insulation includes the insulation associated with the secondary wiring. For this test, the ends of
the wires should be looped together at some convenient point, such as a terminal board, and using a 500V
megger. The resistance should not be less than 2 megohms between the loops and earthed metalwork.
7.4.2 High Voltage Test - Secondary Insulation

For this test, the ends of the wiring should be looped together at some convenient point, such as a terminal board
and a voltage of 2000V ac applied for one minute between the loops and earth.
7.4.3 Megger Test - Primary Insulation

The primary insulation includes the insulation associated with the high voltage circuit. Using a 5000V megger,
measure the resistance to earth of each phase in turn.
While carrying out this test, it should be noted that, insulation varies considerably with atmospheric conditions
and the dryness and cleanliness of the equipment; low readings may occur as a result of surface leakage over
the insulation. If the value of resistance falls below an absolute minimum of 5000 megohms, examination of the
equipment should be made for insulation damage.
7.4.4 High Voltage Test - Primary Insulation

IEC 62271-100 (IEC 60056) gives full information regarding high voltage testing after erection on site. With the
circuit breaker closed a power frequency voltage of 80 % of the rated power frequency withstand voltage (see
table below) should be applied to each phase in turn between the phase conductor and earth for one minute.
Rated power frequency withstand voltage High voltage test on site (80 %)
70 kVrms 56 kVrms
80 kVrms 64 kVrms
95 kVrms 76 kVrms
After high voltage tests have been completed a further megger test should be made to ensure that the initial
resistance has not been altered significantly.

VOX
7 Commissioning
(contd.)
7.5 Network connection

WARNING: The line terminal lugs are delivered pre-mounted tapped hole on the end of the respective
bushing.
It is strongly recommended to avoid removing or dismantling these NEMA 4 terminals to avoid the risk
of damaging the fillets in the bushings.
Connect the incoming and outgoing connections to the factory fitted terminals on the VOX HV bushings.
Two types of connection pads can be mounted on VOX. NEMA 4 or EATS 41-16.
NEMA 4
EATS 41-16
7.6 Final inspection

The equipment should be given a final inspection before it is put into service.
■ Check all covers are in place and properly secured.
■ Check earth bars for continuity.
■ Check all fuses and links are inserted.
■ Check padlocks are fitted.
■ Ensure all insulation surfaces in LV cabinet are clean and dry.
■ Operate the circuit breaker electrically and manually to ensure it is functional. Leave the breaker in the OFF
position.
7.7 Recordings
Records are of value in establishing the frequency of maintenance. Therefore careful note should be taken of
relevant items each time maintenance is performed.
In order that a complete history is available, records should be started immediately after commissioning and
should include:
■ Date of Inspection
■ Operations counter reading
■ Record of any work carried out.

VOX
8 Operation
The motor charged spring operating mechanism may be operated:

Manually or electrically, locally or remotely
Padlocking facilities are provided as described in Section 0. Where used, padlocks should be removed and
refitted as appropriate.
8.1 Closing the Circuit Breaker
Open the LV compartment door and press the CLOSE (I) button to release the pre charged
Manually
springs, operating the mechanism to ON and thus closing the circuit breaker.
Open the LV cabinet door, ensure LOCAL/REMOTE

Locally
Selector switch is in the LOCAL position.
Electrically
Operate the OPEN/CLOSE (I/O) switch on the LV cabinet panel to CLOSE to release the pre-
(optional)
charged springs operating the mechanism to ON thus closing the circuit breaker.
Open the LV cabinet door, ensure LOCAL/REMOTE selector

Remotely
Switch on the LV cabinet panel is in the REMOTE position. Close LV cabinet door.
Electrically
Operate the remote OPEN/CLOSE switch to CLOSE to release the pre-charged springs,
(optional)
operating the mechanism to ON and thus closing the circuit breaker.
Note: The motor will automatically recharge the mechanism springs after each closing operation.

VOX
8 Operation (contd.)
Rating plate
Circuit breaker position
indicator
Springs
FREE/CHARGED
position
Entry for spring winding

handle
Operations
Counter
Panic trip
(Optional)
Mechanical
open/close push
buttons
Padlock
Facility
Figure 13 – Mechanism fascia
Padlock
Facility

VOX
8 Operation (contd.)
8.2 Opening the Circuit Breaker

Manually Open the LV cabinet door and press the OPEN (O) button operating the mechanism and thus
opening the circuit breaker.
Locally Open the LV cabinet door; ensure LOCAL/REMOTE selector switch is in the LOCAL position.
Electrically Operate the OPEN/CLOSE (O/I) switch on the LV cabinet panel to OPEN to energise the trip
(optional) coil, operating the mechanism and thus opening the circuit breaker.
Remotely Open the LV cabinet door; ensure LOCAL/REMOTE selector switch on LV cabinet panel is in
Electrically the REMOTE position.
(optional) Close LV cabinet door.
Operate the remote OPEN/CLOSE switch to OPEN to energise the trip coil, operating the
mechanism and thus opening the circuit breaker.
8.3 Padlocking
The padlocking arrangements are provided for ensuring additional safety for the operation of the breaker. These
arrangements are:
■ For locking the LV cabinet door
■ The door may be padlocked using 1 to 3 padlocks with shank from 0.1575 to 0.315 in / 4 to 8 mm.
■ For locking the mechanism manual spring release button (and refer to panic trip). (refer Figure 13)
8.4 Panic Trip: emergency trip (optional)

The emergency push button is provided to ensure additional safety for the operator (refer Figure 13)
■ Push to trip: the mechanism is locked (blocking of electrical operations)
■ Pull to reset: the mechanism is unlocked

VOX
9 Inspection and
Control
9.1 General
The inspection policy for VOX switchgear is based on IEC 62271-100 and IEC 60694 to which reference should
be made for a general background to this subject. In particular the inspection policy is based on the concept of:
Inspection, Examination and Overhaul as defined in that standard.
Vacuum switchgear is low inspection equipment, the vacuum interrupter being sealed units, which do not require
maintenance during their life. They are capable of many operations before requiring replacement.
The circuit breaker operating mechanism and ancillary components are designed to have a performance similar
to that of the interrupter and will not normally require any adjustments during the design life. The only
readjustments, which may be required, are associated with replacing of trip and release coils.
A slight discoloration of the bushings may be noted after several years without impact on the guaranteed
performances. Use alcohol (isopropanol) and clean cloths to degrease the seal wires (only if necessary).
9.1.1 Inspection plan

An inspection is recommended after the first year of operation. This inspection should consist of a visual check of
the circuit breaker and the operating mechanism. Check that the mechanism works correctly by doing a few
operations, particularly if the unit is not used frequently. Under normal service conditions, inspections should be
carried out as defined in the table below:
Frequency Inspection type Actions

Clean insulating components if
Every year. Visual inspection of the circuit breaker.
contaminated.
Visual inspection of the circuit breaker. Clean insulating components if

contaminated.
Every 3 years.
Visual and functional inspection of the
mechanism Perform 10 operations.
After 10 years Check contact wear Procedure 1 (below)
Vacuum test according to 9.1.2

After 20 years or 10,000 Special instructions (please contact
General inspection of circuit breaker and
operating cycles, manufacturer)
operating mechanism

VOX
9 Inspection and
Control (contd.)
Procedure 1: Checking contact wear
Contact wear is checked with the circuit breaker CLOSED. Wear is measured on the linkage system behind the
mechanism (refer Figure 14). The measurement does not need any special tools and can be made, for example,
using a set of feeler gauges.
The dimension E is measured between the lower surface of part A and the upper surface of part B.
No action is required when E is greater than 1 mm.
When E decreases to about 1 mm, schedule to change the interrupter and contact the manufacturer or his
representative. When E is approximately 0.5 mm, change the interrupter as soon as possible.
Figure 14 : Contact wear
9.1.2 High Voltage Test - Vacuum Interrupters
Important X - Radiation from Vacuum Interrupters: Any electrical gap in a hard vacuum when
stressed electrically may generate X- rays. In the case of VOX equipment tests have shown that
the X-ray emission at the test voltage stated is less than that permitted for unclassified workers
in the Ionising Radiation (Sealed Sources) Regulations 1985.
It is pointed out that the permitted level is for continuous exposure whereas the test voltage is
applied for a short time on each occasion. The vacuum circuit breaker does not emit X-radiation
at working voltage.
The quality of the vacuum interrupter can be checked on site by applying a test voltage of 56kV ac or 78kV dc for
two to three seconds across the open contacts of each phase in turn with the other side earthed. Vacuum
interrupters do not exhibit the phenomenon of leakage current at the test voltage. They will either conduct or not
conduct. Leakage current will normally be associated with either the test connections degraded external
insulation. Provided that there is no evidence of breakdown, the interrupter is in a satisfactory condition.
Should a breakdown occur, the circuit breaker should be kept out of service and the matter reported without
delay to Schneider Electric customer services, those details can be found on page 3.

VOX
9 Inspection and
Control (contd.)
9.2 Replacement of CT
7 5 17 4 9 10 11 12 3 2 1
15
16
6 8 14 13
Figure 14 – Replacement of CT
1 Support 10 Washer M6 (2x)

2 Shock absorbers 11 Spring lock wacher M6 (2x)
3 CT 12 Screw M6x20 (2x)
4 Cap 13 Wedges
5 Half Strap (2x) 14 Bushing
6 Screw M8x50 (2x) 15 Washer M8 (2x)
7 Upper Gasket 16 Spring lock washer M8 (2x)
8 Stops : optional, depends on configuration 17 PBC isolating joint
9 Shell nut M6 (2x)

VOX
9 Inspection and
Control (contd.)
Procedure for the replacement of Current Transformer
Steps to remove the current transformer

■ Follow the Utility’s procedure to put the VOX switchgear out of order and install the earth connections.
■ Disconnect the high-Voltage connections.
■ Disconnect the secondary of CT in LV cabinet (on terminal block).
■ Dismount the CT cable gland (the cable gland mounted on the cap (4)).
■ Remove the wiring of secondary of CTs from the flexible tube
■ Remove the upper gasket (7), store it flat.
■ Unscrew the two screws (6) of the two half straps (5), remove the two screws. Store this assembly.
■ Remove the cap (4) (Warning: do not damage the wiring of secondary of CT’s when passing them through
the hole. Store it carefully).
■ Optional : dismount and remove the two half straps (8) maintaining the CT’s. Store them carefully.
■ Remove the upper shock absorbers and store it flat
■ Remove carefully the CT(s) along the bushing
Some CT’s may weight more than 55.12 lb. / 25 kg each, in such case use appropriate lifting
equipment.
Steps to re-mount
■ Slide in the new CT’s. Take special care with respecting the proper disposition (current flow direction,
appropriate bushing…) in accordance with the protection scheme.
■ Mount shock absorbers (2).
■ Optional : mount the two half fixation straps (8).
■ Install the cap (4) and put carefully the wires through the hole.
■ Put the PBC insulating joint (17)
■ Tighten the two screws of two half strap (5).
■ Put the upper gasket.
■ Put all the wires through the flexible tube.
■ Tighten the compression gland
■ Connect the secondary of CT in LV cabinet (on terminal block) (see diagram connection).
■ Reconnect the high-Voltage link.
■ The equipment can now be tested before re-energization.
Be careful when you put the PBC insulating joint (17) that there is no contact between half strap
(5) and cap (4)
When taking the CT’s out, you may attach a loose string (or wire) to the CT secondaries to
enable an easy pulling of the new CT secondaries from the LV cabinet.

VOX
Notes

VOX
Notes

VOX
Notes

© 2011 Schneider Electric - All rights reserved
Schneider Electric
35, rue Joseph Monier As standards, specifications and designs change from time to time, please
CS 30323 ask for confirmation of the information given in this publication.
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Medium Voltage Distribution

VOX technical handbook NTV117 2

■ Installation and commissioning

Schneider Electric SA - Appareillage

VOX technical handbook NTV117 3

D Total new version : Schneider Electric in Montpellier – France

F Page 35 and 36, §9.2 Replacement of CT : update on references 2. , 8. and 13.

VOX technical handbook NTV117 4

Symbols used within the Operating instruction

ADVICE: information intended to assist in performing specified tasks

YOUR ATTENTION IS DRAWN: specific points that should be noted

MECHANICAL DANGER: precautions to be taken to avoid injury to personnel

CAUTION: precautions to be taken to avoid damaging the equipment

DANGER, ELECTRICITY: precautions to be taken to avoid injury to personnel.

VOX technical handbook NTV117 5

VOX technical handbook NTV117 6

VOX technical handbook NTV117 7

Content Length Width Height

VOX technical handbook NTV117 8

 330 to 220.46 lbs. / 150 to 200 kg for the base frame.

3.3 Handling and Storage

VOX technical handbook NTV117 9

VOX technical handbook NTV117 10

VOX technical handbook NTV117 11

For all dimensions, refer the general layout of the equipment.

VOX technical handbook NTV117 12

Cover for CT’s

Figure 1 – Type VOX Unit

VOX technical handbook NTV117 13

Do not drill, weld or carry any work on the tank

Figure 2 - Circuit breaker module

VOX technical handbook NTV117 14

VOX technical handbook NTV117 15

Figure 3 – LV cabinet Extra wide (57.08 in / 1450 mm version)

Figure 4 – LV cabinet standard (38.98 in / 990 mm version)

VOX technical handbook NTV117 16

1 Main shaft 8 Tripping button (coil)

Figure 5- Operating Mechanism Type M5S

VOX technical handbook NTV117 17

Figure 6 – Base frame

VOX technical handbook NTV117 18

Figure 7 – Voltage transformer (optional)

VOX technical handbook NTV117 19

5.3 Rating Plate

Figure 8 - Rating plate ANSI

VOX technical handbook NTV117 20

Cable-charging Short-time current Normal current

Lightning impulse Year of

Tripping coil equipment

Figure 9 - IEC rating plate

VOX technical handbook NTV117 21

6.2 Base Frame Mounting Arrangements

VOX technical handbook NTV117 22

M20 (0.7874in / 20mm)

Figure 10 – Base frame assembly instructions

VOX technical handbook NTV117 23

6.3 Mounting the Breaker

CAUTION: The slings must not touch any HV bushings.

Use four nylon slings of minimum recommended length: