Conbextra HT constructive solutions

High early strength, temperature resistant

cementitious precision grout

Uses

Conbextra HT is used for free flow grouting where high The compressive strength of the grout shall be at least 55
o 2
strengths and temperature resistance to 400 C are N/mm 24 hours and it shall be capable of withstanding
o
perquisite. temperatures of up to 400 C in it’s hardened sate. The
storage, handling and placement of the grout must be in
Advantages accordance with the manufacturer’s instructions.

Supplier specification
Rapid strength gain facilitates rapid installation and
operation of plant with a minimum shut down period.
All grouting (specify details and areas of application) must
Resistance to high temperatures, making it ideal for use be carried out using Conbextra HT manufactured by Fosroc
in foundries and hot works applications. and used in accordance with the manufacturer’s data sheet.

Excellent initial flow and flow retention. Application Instructions

High ultimate strength and low permeability ensure Foundation surface

durability of the hardened grout.
The substrate surface must be free from oil, grease or any
Chloride free. loosely adherent materials. If the concrete surface is
defective or has laitance, I must be cut back to a sound
Description base. Bolts holes or fixing pockets must be blown clean of
any dirt or debris.
Conbextra HT is supplied as a ready to use powder. The
Pre-soaking
addition of a controlled amount of clean water produces a
free flowing grout. In addition the low water requirement
ensures high early strength and long term durability. Several hours prior to grouting. The area of cleaned
foundation should be flooded with fresh water. Immediately
Conbextra HT is a blend of cements, grade aggregates and before grouting takes place, any free water should be
additives which impart controlled expansion in the gaseous removed. Particular care should be taken to blow out all
and hardened state. The blend of cements and aggregate bolt holes and pockets.
grading minimises segregation and bleeding and imparts
Base plate
properties of high temperature resistance.
It is essential that this is clean and free from oil, grease or
Properties scale. Air pressure relief holes should be provided to allow
venting of any isolated high spots.
The following results were obtained at a water powder ratio
o
0.15 and a temperature of 25 C. Levelling shims

Test method If these are to be removed after the grout has hardened,
BS 1881 Part 4-1970 Typical result they should be treated with a thin layer of grease.
2
1 day: 57 N/mm
2
3 days: 70 N/mm Formwork
2
7 days: 78 N/mm
2 The formwork should be constructed to be leak-proof as
28 days: 87 N/mm
Conbextra HT is a free flowing grout.
Specification This can be achieved by using foam rubber strip or mastic
sealant beneath the constructed formwork and between
Performance specifications joints.

All grouting (specify details and areas of application must be In some cases it is practical to use a sacrificial semi-dry
carried out with a pre-packaged, dual expansion cement sand and cement formwork. The formwork should include
based products which is non-metallic and chloride free. It outlets for the pre-soaking water.
shall be mixed with clean water to the required consistency
and not exhibit bleed or segregation.

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Conbextra HT
The unrestrained surface area of the grout must be kept to a Curing
minimum. Generally the gap width between the perimeter
formwork and the plate edge should not exceed 150 mm on On completion of the grouting operation, exposed areas
the pouring side and 50 mm on the opposite side. There should be thoroughly cured.
should be no gap at the flank sides.
This should be done by the use of Concure curing
Mixing membrane, continuous application of water and/or wet
hessian.
For best results a mechanically powered grout mixer should
be used. For quantities up to 50 kg a slow speed drill fitted Cleaning
with a high shear paddle is suitable. Larger quantities will
require a high shear vane mixer. Do not use a colloidal Conbextra HT should be removed from tools and equipment
impeller mixer. with clean water immediately after use. Cured material can
be removed mechanically or with Fosroc Acid Etch.
It is essential that machine mixing capacity and labour
availability is adequate to enable the grouting operation to be
Limitations
carried out continuously. This may require the use of a
holding tank with provision for gentle agitation to maintain
Low temperature working
fluidity.
o
When the air or contact surface temperatures are 5 C or
The selected water content should be accurately measured o
below on a falling thermometer, warm water 30-40 C is
into the mixer. Slowly add the total contents of the Conbextra
recommended to accelerate strength development.
HT bag. Mix continuously for 5 minutes, ensuring a smooth,
even consistency is obtained. o
For ambient temperatures below 10 C the grout consistency
Consistency of mixed grout should be flowable and the formwork should be maintained
in placed for at least 24 hours.
To achieve the required consistencies, the amount of clean
o Normal precautions for winter working with cementitious
water that is added to a 25 kg bag of Conbextra HT at 25 C
materials should be adopted.
is:
High temperature working
Flowable: 3.75 litres
Fluid: 4.5 litres o
At ambient temperature above 35 C the mixed grout should
be stored in the shade.
Placing
o
Cool water (below 20 C) should be used for mixing the
To achieve the grout within 10 minutes of mixing to gain the grout.
full benefit of the expansion process.

Conbextra HT can be placed in thicknesses up to 70 mm in Estimating

a single pour.
Supply
Any bolt pockets must be grouted prior to grouting between
the substrate and the base plate. Conbextra HT is supplied in 25 kg bags.

Continuous grout flow is essential. Yield

Sufficient grout must be available prior to starting and the Allowance should be made for wastage when estimating
time taken to pour a batch must be regulated to the time quantities required. The approximate yield of a 25 kg bag
taken to prepare the next one. The mixed grout should be for different consistencies is:
poured only form one side of the void to eliminate the
entrapment of air or surplus pre-soaking water. Consistency Flowable Fluid
This is best achieved by pouring the grout across the shortest
distance of travel. The grout head must be maintained at all Yield (litres) 12.75 13.50
times so that a continuous grout front is achieved.

Where large volumes have to be placed Conbextra HT may Storage

be pumped. A heavy-duty diaphragm pump is recommended
for this purpose. Screw feed and piston pumps may also be Conbextra HT has a shelf life of 12 months if kept in a dry
suitable. store in sealed bags.

If stored in high temperature and high humidity locations,

the shelf life may be reduced.

constructive solutions Page 2

Conbextra HT
Precautions

Health and safety

Conbextra HT contains cement powders which, when mixed

or become damp, release alkkalis which can be harmful to
the skin. During use, avoid inhalation of dust and contact
with skin and eyes. Wear suitable protective clothing,
gloves, eye protection and respiratory protective equipment.
The use of barrier creams provide additional skin protection.
In case of contact with skin, rinse with plenty of clean water,
then cleanse with soap and water. In case of contact with
eyes, rinse immediately with plenty of clean water and seek
medical advice. If swallowed, seek medical attention
immediately. Do not induce vomiting.

Fire

Conbextra HT is non-flammable.

Additional information

For further details about the use and selection of grouts

refer to the Fosroc Information Module entitled ‘Precision
Grouting in the Construction Industry.

Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.

Fosam Company Limited

Head Office Telephone: +966 2 637 5345 Fax: +966 2 637 5891 email: fosam@fosroc.com
Post Box 11081 Regional Offices
Jeddah – 21453 Jeddah Sales Office Tel: (02) 608 0999 Fax: (02) 638 0693 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Jeddah Showroom Tel: (02) 665 0187 Fax: (02) 667 4844 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Saudi Arabia Riyadh Tel: (01) 482 9303 Fax: (01) 482 7562 Medinah Tel: (04) 855 0091 Fax: (04) 855 0047
Dammam Tel: (03) 814 1282 Fax: (03) 814 1581 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.fosroc.com Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469 CSD Tel: (02) 608 0999 Fax: (02) 638 0693

Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407
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