Panorama FCW en v2 PDF
Panorama FCW en v2 PDF
Panorama FCW en v2 PDF
Customization Flexibility
…
Initially founded in 1870 FSH WELDING
GROUP is a French manufacturer of
welding and brazing consumables and
has become one of the main actors on
the worldwide market.
1/ JOINING
4/ TECHNICAL ADVICES
SCHAEFFLER DIAGRAM.................................................................................................................... 32
CONTENTS
3
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FORGING & FOOD INDUSTRY NUCLEAR AND THERMAL PLANTS, MINING INDUSTRY
FOUNDRY POWER INDUSTRY
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SELECTARC CORED WIRES
The decision to use cored wire instead of solid wire or elec- High welding speed
trodes maintains the same level of quality while in- Ease of use
creasing performance: increased productivity (reduced
downtime, increased yield), and reduced production costs, Excellent reliability
consistent weld quality. Beautiful seams
Good current transfer
Technological and economic benefits required to gain
competitiveness in certain industries, such as energy, mining Very good mechanical properties
and quarrying, cement, chemical and petrochemical industry, Low diffusible hydrogen
food processing, automotive, maintenance and repair and
Limited number of reworks
many others.
All position welding possible
with certain cored wires
TUBULAR WIRES
Welding torch
So-called "seamless" tubular wires can limit the moisture absorp-
tion and improve the conductivity of the arc. Tubular wires are mostly
made of copper.
Positive side
(+) at the electrode
Contact tip
Shielding gas
Electric arc
Cored wire
Molten metal
Solidified slag
Base metal Solidified metal
STAPLE WIRES
So-called "strip" or "staple" wire allows a higher deposit rate and
lower cost relative to tubular wire. However, it is more susceptible to
moisture absorption.
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CLASSIFICATION & STANDARDS
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O R A L L R E Q UESTS:
F T US!
>> CONSUL
UN-ALLOYED STEELS
Classification
Type Characteristic
AWS A5.20 AWS A5.18 ISO 17632-A
SELECTARC FCW 51-M Universal metal cored non alloy - E 70C-6M H4 T 42 3 M M 1 H5 p 10
AWS A5.36 :
Universal metal cored, tubular copper, T 46 6 M M 1 H5 /
SELECTARC FCW 51-M HP - E70T15-M21A8-CS1-H4 / p 10
high performance E70T15-C1A6-CS1-H4
T 42 5 M C 1 H5
SELECTARC FCW 51-R Universal rutile flux cored wire - E71T1-1M T 46 2 P M 1 H10 p 11
AWS A5.36 :
Universal seamless rutile cored wire, T 46 4 P M 1 H5 /
SELECTARC FCW 56-R E71T-1(M) H4 E71T1-M21A4-CS1-H4 / p 11
tubular copper, all positions T 42 2 P C 1 H5
E71T1-C1A2-CS1-H4
SELECTARC FCO 56 Flux wire without gas, all positions E71T-11 - T 38 Z Z N 1 p 11
SELECTARC FCW OA Flux cored wire Open-Arc E71T-GS - T 42 Z W N 1 H15 p 11
STAINLESS STEELS
Classification
Type Characteristic
CLASSIFICATION & STANDARDS
6
All technical data sheets and MSDS are available on: www.fsh-welding.com/en
AIDE AU CHOIX DE NOS PRODUITS
CAST IRON
Classification
Type Characteristic
AWS A5.15 ISO 1071
SELECTARC FCW FENI Rutile flux cored wire for cast iron - T C NiFe-2 p 21
NOS PRODUITS
COBALT ALLOYS
& STANDARDS
Classification
Type Characteristic
AWS A5.21 EN 14700 DIN 8555
SELECTARC FCW CO6 Cobalt grade 6 flux cored wire ERCCoCr-A T Co2 MSG 20-GF-40-CTZ p 22
SELECTARC FCW CO21 Cobalt grade 21 flux cored wire ERCCoCr-C T Co1 MSG 20-GZ-250-CKTZ p 22
Classification
Type Characteristic
EN 14700 DIN 8555
CLASSIFICATION
SELECTARC FCW 45 Hardfacing metal cored wire - 450HB T Fe2 MSG 1-GF-400 p 24
SELECTARC FCW 60 Hardfacing metal cored wire - 600HB T Fe2 MSG 6-GF-55-GSP p 24
SELECTARC FCO 65A Hardfacing metal cored wire without gas for extreme abrasion T Z Fe13 MF 10-GF-65-G p 24
SELECTARC FCO 65 Hardgacing metal cored wire witout gas, against abrasion T Fe15 MF 10-GF-65-GRZ p 25
SELECTARC FCO 63 Self-shielded high chromium, hardfacing metal cored wire T Fe15 MF 10-GF-60-GRZ p 25
SELECTARC FCO 63TI Self-shielded hardfacing wire, for abrasion and impact T Fe8 MF 6-GF-55-GP p 25
SELECTARC FCO FE60WC Hardfacing flux cored wire, with tungsten carbide T Fe20 MF 21-GF-50-GR p 26
SELECTARC FCW 60G Hardfacing flux cored wire, without slag T Fe2 MSG 6-GF-55-GSP p 26
SELECTARC FCO HBMNCR Flux cored wire for cavitation, abrasion and impact T Fe9 MF 7-GF-250 p 26
SELECTARC FCW HB50CO Flux cored hardfacing wire, for hot working T Z Fe3 MSG 4 GF 45 CRTZ p 26
SELECTARC FCW 65BO Fux cored hardfacing wire, chrome-Nickel-Bore alloys for extreme abrasion T Fe13 MSG 10-GF-65-G p 27
7
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CLASSIFICATION & STANDARDS
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1 2 3 4 5 6 7 8 9
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CLASSIFICATION & STANDARDS
7 IMPACT DESIGNATOR 8 DEPOSIT COMPOSITION DESIGNATOR
Symbol Symbol Temperature for a minimum average Symbol Descriptif
US unit SI unit energy level of 27J (°C)
Y Y +20 1, 2 or 3 are used to designate the composition of the deposited weld metal.
0 0 0
2 2 -20 Letter G indicates that the chemical composition is not specified.
4 3 -30
5 4 -40
6 5 -50 9 DIFFUSIBLE HYDROGEN DESIGNATOR
8 6 -60 Average diffusible Hydrogen
Symbol
Maximum mL/100g deposit metal
10 7 -70
H2 2
15 10 -100
H4 4
Z Z No impact requirements H8 8
G As agreed between supplier and purchaser H16 16
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UN-ALLOYED STEELS
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SELECTARC FCW 51-M HP UNIVERSAL METAL CORED, TUBULAR COPPER, HIGH PERFORMANCE
Weld metal Parameters
composition (%) Mechanical
Classification Characteristics and applications ø (mm)
properties Intensity (A) Voltage (V) Stick out (mm) FCAW
Gas M21 C1
AWS A5.36 C 0.06 0.05 Metal cored wire for welding As welded (M21: Ar/CO2) 1.0 40-270 11-32 10-25 =+
E70T15-M21A8-CS1-H4 Si 0.8 0.6 in all positions of Carbon steel, Re (MPa) 500 1.2 50-320 12-35 10-25
Carbon–Manganese and similar
E70T15-C1A6-CS1-H4 Mn 1.6 1.5 Rm (MPa) 600 1.4 60-360 14-36 10-25
types of steels, including fine
UN-ALLOYED & LOW ALLOYED STEELS
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UN-ALLOYED STEELS
SELECTARC FCW 56-R UNIVERSAL SEAMLESS RUTILE CORED WIRE, TUBULAR COPPER, ALL POSITIONS
Weld metal Mechanical Parameters
Classification Characteristics and applications ø (mm)
composition (%) properties Intensity (A) Voltage (V) Stick out (mm) FCAW
AWS A5.20 C 0.065 Copper coated rutile flux cored Re (MPa) 510 1.0 160-270 21-34 10-25 =+
E71T-1(M) H4 Si 0.5 wire for gas shielded arc welding low Rm (MPa) 580 1.2 190-320 22-35 10-25
AWS A5.36 alloys in all positions whith Ar-CO2
Mn 1.6 A5 (%) 26 1.4 200-350 23-36 10-25
mix or whith pure CO2 gas. The fast
E71T1-M21A4-CS1-H4 Ni 0.02 freezing and easy slag remove and is
KV (J) -40°C 75 1.6 210-380 23-37 10-25
E71T1-C1A2-CS1-H4 Cr 0.04 designed to weld in all positions. Re (MPa) >420
ISO 17632-A Cu 0.1 APPLICATIONS: General steel construc- Rm (MPa) 500-640
T 46 4 P M 1 H5 Mo 0.005 tions, pressure vessels, shipyards… A5 (%) >22
T 42 2 P C 1 H5 V 0.01 KV (J) -20°C >60
Nb 0.01
Al 0.005
Ti 0.05
Shielding gas
B 0.005
ISO 14175
S 0.01
M21 (Ar/CO2) 14-20 l/min
P 0.015
C1 (CO2)
Fe Balance
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LOW ALLOYED STEELS
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SELECTARC FCW 81-M METAL CORED WIRE FOR COLD TOUGH STEEL
Weld metal Mechanical Parameters
Classification Characteristics and applications ø (mm)
composition (%) properties Intensity (A) Voltage (V) Stick out (mm) FCAW
AWS A5.36 C 0.06 Metal cored wire, Nickel alloyed, Re (MPa) 530 1.0 160-270 21-34 10-25 =+
E80T15-M21A8-Ni1-H4 Si 0.5 for welding of carbon steel, carbon- Rm (MPa) 620 1.2 190-320 22-35 10-25
ISO 17632-A manganese and high strength steels
Mn 1.3 A5 (%) 27 1.4 200-350 23-36 10-25
with Ar + CO2 shielding gas.Resistant
T 50 6 1Ni M M 1 H5 Ni 0.9 to low temperature down to -60°C.
KV (J) -60°C 90 1.6 210-380 23-37 10-25
Cr 0.02 Good characteristics of cold tough-
Cu 0.12 ness up to -60°C. Good weldability,
Mo 0.01 very low spatter and excellent weld
V 0.02 bead appearance. Easy slag removal.
APPLICATIONS: General steel construc-
S 0.010 tions, foundries, shipyards…
P 0.015
Shielding gas
Fe Balance
ISO 14175
-
M21 (Ar/CO2)
LOW ALLOYED STEELS
SELECTARC FCW 81-R RUTILE CORED WIRE ALL POSITIONS FOR COLD TOUGH STEELS
Weld metal Mechanical Parameters
Classification Characteristics and applications ø (mm)
composition (%) properties Intensity (A) Voltage (V) Stick out (mm) FCAW
AWS A5.36 C 0.07 Rutile cored wire, Nickel alloyed As welded (M21: Ar/CO2) 1.0 160-270 21-34 10-25 =+
E81T1-M21A8-Ni1-H4 Si 0.45 for welding in all positions of Carbon Re (MPa) 550 1.2 190-320 22-35 10-25
ISO 17632-A steel, carbon-manganese and high
Mn 1.3 Rm (MPa) 610 1.4 200-350 23-36 10-25
strength steels with Ar-CO2 shiel-
T 50 6 1Ni P M 1 H5 Ni 0.85 ding gas. High yield, good weldabi-
A5 (%) 25 1.6 210-380 23-37 10-25
Cr 0.04 lity, excellent bead appearance, very KV (J) +20°C 110
Cu 0.12 low spatter, fast freezing and easy to -40°C 90
Mo 0.005 remove slag. Excellent mechanical -50°C 70
V 0.02 properties at low temperature (-60°C) -60°C 65
in as welded conditions or after post
S 0.010 TTAS 620 °C / 2h
weld heat treatment.
P 0.015 APPLICATIONS: Offshore… Re (MPa) 520
Shielding gas
Fe Balance Rm (MPa) 580
ISO 14175
A5 (%) 29 -
M21 (Ar/CO2)
KV (J) -40°C 60
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All technical data sheets and MSDS are available on: www.fsh-welding.com/en
LOW ALLOYED STEELS
SELECTARC FCW 77-R RUTILE FLUX CORED WIRE, ALL POSITIONS, FOR HIGH STRENGTH STEELS
Weld metal Mechanical Parameters
Classification Characteristics and applications ø (mm)
composition (%) properties Intensity (A) Voltage (V) Stick out (mm) FCAW
AWS A5.36 C 0.07 Rutile flux cored wire alloyed with Re (MPa) 770 1.0 160-270 21-34 10-25 =+
E111T1-M21A8-GH4 Si 0.4 Nickel and molybdenum for high Rm (MPa) 800 1.2 190-320 22-35 10-25
ISO 18276-A strength steels with Ar + CO2 shielding
Mn 1.7 A5 (%) 19 1.4 200-350 23-36 10-25
gas. Exceptional mechanical pro-
T 69 6 Z P M 1 H5 Ni 2.0 perties at low temperatures (-60°C). -40°C 75 1.6 210-380 23-37 10-25
KV (J)
Cr 0.2 Good weldability, excellent bead ap- -60°C 60
Mo 0.15 pearance and low spatter.
Cu 0.08 APPLICATIONS: Cranes, vessel and ap-
V 0.005 paratus construction…
Shielding gas
S 0.015
ISO 14175
P 0.015 12-15 l/min
M21 (Ar/CO2)
Fe Balance
SELECTARC FCW 77-B BASIC FLUX CORED WIRE, FOR HIGH STRENGTH STEELS
Weld metal Mechanical Parameters
Classification Characteristics and applications ø (mm)
composition (%) properties Intensity (A) Voltage (V) Stick out (mm) FCAW
AWS A5.36 C 0.06 Basic flux cored wire, Nickel, Chro- Re (MPa) 740 1.0 160-270 21-34 10-25 =+
E110T5-M21A8-K4-H4 Si 0.4 mium and Molybdenum alloyed for Rm (MPa) 800 1.2 190-320 22-35 10-25
ISO 18276-A welding low alloyed and high strength
Mn 1.4 A5 (%) 20 1.4 200-350 23-36 10-25
steels with Ar + CO2 shielding gas.
T 69 6 Mn2NiCrMo B M 3 H5 Ni 2.2 Exceptional mechanical properties
KV (J) -60°C 80 1.6 210-380 23-37 10-25
Cr 0.4 at low temperatures (-60°C). Good
Mo 0.4 weldability in flat position, excellent
Cu 0.08 bead appearance and low spatter.
V 0.005 APPLICATIONS: Cranes, vessel and ap-
paratus construction… Shielding gas
S 0.015
ISO 14175
P 0.015 12-15 l/min
M21 (Ar/CO2)
Fe Balance
LOW ALLOYED STEELS
SELECTARC FCW 79-M METAL CORED WIRE, ALL POSITIONS, FOR HIGH STRENGTH STEELS
Weld metal Mechanical Parameters
Classification Characteristics and applications ø (mm)
composition (%) properties Intensity (A) Voltage (V) Stick out (mm) FCAW
AWS A5.28 C 0.1 Metal cored wire, Nickel, Chromium Re (MPa) 980 1.0 160-270 21-34 10-25 =+
E120C-H4 Si 0.5 and Molybdenum alloyed for welding Rm (MPa) 1080 1.2 190-320 22-35 10-25
ISO 18276-A in all positions low alloyed and high
Mn 1.85 A5 (%) 17 1.4 200-350 23-36 10-25
strength steels with Ar + CO2 shielding
T 89 6 Z M M 1 H5 Ni 2.6 gas. Exceptional mechanical proper-
KV (J) -40°C 58 1.6 210-380 23-37 10-25
Cr 0.4 ties at low temperatures (-60°C). -60°C 55
Mo 0.55 Good weldability, excellent bead ap-
Cu <0.35 pearance and low spatter.
V <0.03 APPLICATIONS: Cranes, vessel and ap-
paratus construction… Shielding gas
S 0.015
ISO 14175
P 0.015 12-15 l/min
M21 (Ar/CO2)
Fe Balance
13
All technical data sheets and MSDS are available on: www.fsh-welding.com/en
STAINLESS STEELS
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SELECTARC FCW 308L HIGH PRODUCTIVITY 308L GRADE FLUX CORED WIRE
Weld metal Mechanical Parameters
Classification Characteristics and applications ø (mm)
composition (%) properties Intensity (A) Voltage (V) Stick out (mm) FCAW
AWS A5.22 C 0.03 Flux cored wire for gas shielded (Ar + CO2) Rp0,2 (MPa) 400 1.2 100-280 23-33 10-25 =+
E308LT0-1/-4 Si 0.7 arc welding for 304L stainless steel. Flux Rm (MPa) 560 1.6 150-400 23-35 10-25
cored wire with high productivity in down
ISO 17633-A Mn 1.4 A5 (%) 40
hand and fillet welding. Easy slag removal.
T 19 9 L R M21 (C1) 3 Ni 10.5 For all type of steel stainless construction KV (J) +20°C 60
Cr 19.5 with a service temperature that does not ex- -196°C 32
Cu 0.10 ceed 400°C.
APPLICATIONS: Thermal Plant, piping, con-
Mo 0.01
struction on sea coast. Shielding gas
P 0.02
ISO 14175
S 0.008 12-20 l/min
M21 (Ar/CO2)
Fe Balance
SELECTARC FCW 316L HIGH PRODUCTIVITY 316L GRADE FLUX CORED WIRE
Weld metal Mechanical Parameters
Classification Characteristics and applications ø (mm)
composition (%) properties Intensity (A) Voltage (V) Stick out (mm) FCAW
AWS A5.22 C 0.03 Flux cored wire for gas shielded (Ar + CO2) Rp0,2 (MPa) 490 1.2 130-270 22-35 12-25 =+
E316LT1-1/-4 Si 0.8 arc welding for 316L stainless steel. Wire Rm (MPa) 600
with rutile fast freezing to weld in all posi-
ISO 17633-A Mn 1.4 A5 (%) 35
tions. For all type of steel stainless con-
T 19 12 3 L P M21 (C1) 1 Ni 12.0 struction with a service temperature does KV (J) -60°C 50
Cr 19.0 not exceed 400 °C.
Cu 0.1 APPLICATIONS: Thermal Plant, piping, con-
struction on sea coast.
Mo 2.9
Shielding gas
P 0.02
ISO 14175
S 0.008 10-20 l/min
M21 (Ar/CO2)
Fe Balance
14
All technical data sheets and MSDS are available on: www.fsh-welding.com/en
STAINLESS STEELS
SELECTARC FCW 309LP ALL POSITIONS RUTILE CORED WIRE, FOR HETEROGENEOUS ASSEMBLY
Weld metal Mechanical Parameters
Classification Characteristics and applications ø (mm)
composition (%) properties Intensity (A) Voltage (V) Stick out (mm) FCAW
AWS A5.22 C 0.03 Flux cored wire for gas shielded (Ar + CO2) Rp0,2 (MPa) 460 1.2 130-270 22-35 12-25 =+
E309LT1-1/-4 Si 0.7 arc welding for 309L stainless steel and for Rm (MPa) 580
dissimilar joining type 304 or 316 to low al-
ISO 17633-A Mn 1.4 A5 (%) 35
loys steels. The high ferrite content allows
T 23 12 L P M21 (C1) 1 Ni 13.0 an important dilution without cracks. Wire KV (J) -60°C 40
Cr 23.5 with rutile fast freezing to weld in all posi-
Mo 0.1 tions.
APPLICATIONS: Pressure vessels, mainte-
Cu 0.1
nance and repair. Buttering before Low carbon
P 0.02 cladding or Final hardfacing.
Shielding gas
S 0.008
ISO 14175
Fe Balance 10-20 l/min
M21 (Ar/CO2)
SELECTARC FCW 310 HIGH PRODUCTIVITY 310 GRADE FLUX CORED WIRE
STAINLESS STEELS
15
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STAINLESS STEELS
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SELECTARC FCW 310LP ALL POSITIONS, 310 GRADE FLUX CORED WIRE
Weld metal Mechanical Parameters
Classification Characteristics and applications ø (mm)
composition (%) properties Intensity (A) Voltage (V) Stick out (mm) FCAW
AWS A5.22 C 0.1 Flux cored wire for gas shielded (Ar + CO2) Rp0,2 (MPa) 410 1.2 130-270 22-35 12-25 =+
~E310T1-1/-4 Si 0.5 arc welding for 310 grade stainless steel Rm (MPa) 600
and adapted for welding dissimilar steels
ISO 17633-A Mn 2.5 A5 (%) 35
as heat resistant steels to stainless steels.
T 25 20 R M21(C1) 1 Ni 20.0 Deposit resisting to corrosion and oxida- KV (J) +20°C 60
Cr 25.0 tion up to 1100°C and against hot cracks.
Cu 0.1 Mainly used for welding in positions.
APPLICATIONS: Ovens, boilers, thermal
Mo 0.30
equipment for heat treatment, chemical and Shielding gas
P 0.02 petrochemical installations.
ISO 14175
S 0.008 10-20 l/min
M21 (Ar/CO2)
Fe Balance
SELECTARC FCW 2509MO HIGH PRODUCTIVITY, SUPER DUPLEX FLUX CORED WIRE
STAINLESS STEELS
16
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STAINLESS STEELS
Shielding gas
ISO 14175
10-20 l/min
M21 (Ar/CO2)
STAINLESS STEELS
17
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STAINLESS STEELS
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SELECTARC FCO 307 MAINTENANCE AND REPAIR, STAINLESS STELL OPEN-ARC WIRE
Weld metal Mechanical ø Parameters
Classification Characteristics and applications
composition (%) properties (mm) Intensity (A) Voltage (V) Stick out (mm) FCAW
AWS A5.22 C 0.1 Flux cored wire in stainless steel without Rp0,2 (MPa) >400 1.2 100-300 21-35 12-20 =+
~E307T0-3 Si 0.5 gas use for welding austenitic stainless steels Rm (MPa) 650 1.6 150-300 24-35 15-25
and manganese steels considered difficult to
ISO 17633-A Mn 6.0 A5 (%) 32
weld or misidentified. Could be used as buf-
T 18 8 Mn U NO 3 Ni 9.0 fer layer before hardfacing. Good resistance KV (J) -
Cr 19.0 against cavitation, shocks and corrosion. 180 HB
P 0.015 APPLICATIONS: Civil engineering, road, rail (as welded)
Hardness
and fluvial, quarry, cement. Ideal as buffer layer (3rd layer)
S 0.008 47 HRC
before hardfacing of grades sensitive to cracking Shielding gas
(work hardened)
or in case of dissimilar joints between stainless
Without gas
steel and steel construction.
18
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STAINLESS STEELS
SELECTARC FCT 316L TIG CORED WIRE FOR ROOT PASS ON 316L
Weld metal Mechanical Parameters
Classification Characteristics and applications ø (mm)
composition (%) properties Intensity (A) Voltage (V) Stick out (mm) TIG
AWS A5.22 C 0.03 Flux cored wire for TIG welding for 316L Rp0,2 (MPa) 510 2.2 80-140 - - =+
R316LT1-5 Si 0.5 stainless steel. This product is dedicated to Rm (MPa) 630
the root pass. Indeed this slag protects the
Mn 0.9 A5 (%) 32
reverse side from the oxidation by the at-
Ni 12.0 mosphere. Used for application with service KV (J) +20°C 140
Cr 18.5 temperature between -196°C and +350°C. -196°C 50
Cu 0.1 APPLICATIONS: Root pass for stainless steel
piping, petro chemical.
Mo 2.8
Shielding gas
P 0.02
ISO 14175
S 0.008 6-12 l/min
I1 (Ar)
Fe Balance
SELECTARC FCT 309L TIG CORED WIRE FOR ROOT PASS ON DISSIMILAR JOINT
Weld metal Mechanical Parameters
Classification Characteristics and applications ø (mm)
composition (%) properties Intensity (A) Voltage (V) Stick out (mm) TIG
AWS A5.22 C 0.03 Flux cored wire for TIG welding for 309L Rp0,2 (MPa) 460 2.2 80-140 - - =+
R309LT1-5 Si 0.8 stainless steel and dissimilar joint (steel with Rm (MPa) 580
stainless steel). This product is dedicated to
Mn 1.5 A5 (%) 35
the root pass. Indeed this slag protects the
Ni 13.0 reverse side from the oxidation by the at- KV (J) +20°C 70
Cr 24.5 mosphere. Used for application with service
Cu 0.1 temperature between -196°C and +400°C.
APPLICATIONS: Root pass for stainless steel
Mo 0.1
piping, petro chemical. Shielding gas
P 0.02
ISO 14175
S 0.008 6-12 l/min
I1 (Ar)
Fe Balance
SELECTARC FCT 347 TIG CORED WIRE FOR ROOT PASS ON 347/321
STAINLESS STEELS
19
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NICKEL ALLOYS
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20
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CAST IRON
FONTES
21
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COBALT ALLOYS
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W 4.6
Fe 4.0
Shielding gas
P 0.01
ISO 14175
S 0.01 10-20 l/min
I1 (Ar)
Co Balance
22
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HOW TO CHOOSE?
Temperature
HARDNESS
Machining
Corrosion
> 500 °C
Pressure
abrasion
abrasion
Mineral
Shock
FCO FCW
Metal
(HRC)
(without gas) (with gas)
Type
• • • •
OUR PRODUCTS?
SELECTARC FCW 45 ~45
NOS PRODUITS
SELECTARC FCO 63TI • ~57
MINERAL ABRASION: Wear by relative movement of a mineral material characterized PRESSURE: Application of stress to the material by the action of a fluid (often combi-
AIDE AU
by its hardness, shape and texture, attacking by cutting the metal surface. ned with abrasion) or a solid.
METAL ABRASION: Contact exercised under pressure, with relative movement CORROSION: Degradation of the material by chemical reaction with its environment.
HOW
between the two metal surfaces, with or without lubricant. Degradation by the forma- A complex phenomenon resulting from multiple parameters.
tion of micro-welds between contacting surfaces. MACHINING: Machinability by chipping, for example: turning, milling and drilling.
SHOCKS: Impact of two materials one with another, one of the two causing the defor-
mation or breakage of the surface of the other. This phenomenon is conditioned by the
toughness or ductility of the materials present.
23
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HARDFACING
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SELECTARC FCO 65A HARDFACING METAL CORED WIRE WITHOUT GAS FOR EXTREME ABRASION
Weld metal Mechanical Parameters
Classification Characteristics and applications ø (mm)
composition (%) properties Intensity (A) Voltage (V) Stick out (mm) FCAW
EN 14700 C 0.5 Self-shielded tubular wire for metal core 1.2 100-300 21-35 12-25 =+
T Z Fe13 Si 1.3 hardfacing. For Alloy and unalloyed steels Hardness ~65 HRC 1.6 150-300 24-35 15-25
with C < 0.5 % to achieve extreme abrasion (3 layer)
rd
(as welded)
DIN 8555 Mn 2.0
resistance and hardness are achieved in
MF 10-GF-65-G Cr 2.0 one layer.
B 4.5 APPLICATIONS: Agriculture equipment, mining,
P 0.015 quarrying.
Shielding gas
S 0.010
Without gas
Fe Balance
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HARDFACING - REPAIR & MAINTENANCE
SELECTARC FCO 63TI SELF-SHIELDED HARDFACING WIRE, FOR ABRASION AND IMPACT
25
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HARDFACING - REPAIR & MAINTENANCE
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SELECTARC FCO FE60WC HARDFACING FLUX CORED WIRE, WITH TUNGSTEN CARBIDE
Weld metal Mechanical Parameters
Classification Characteristics and applications ø (mm)
composition (%) properties Intensity (A) Voltage (V) Stick out (mm) FCAW
EN 14700 Courbure Tubular wire for self-shielded metal arc 1.6 120-200 22-27 15-40 =+
T Fe20 de tungstène hardfacing. Composite wire is made from Hardness 52-62 HRC
(50 à 60 % en % a steel wire with tungsten carbide particles. (1 layer)
st
SELECTARC FCO HBMNCR FLUX CORED WIRE FOR CAVITATION, ABRASION AND IMPACT
Weld metal Mechanical Parameters
Classification Characteristics and applications ø (mm)
HARDFACING - REPAIR & MAINTENANCE
composition (%) properties Intensity (A) Voltage (V) Stick out (mm) FCAW
EN 14700 C 0.4 Flux cored wire without gas for arc hardfa- 1.2 100-300 24-32 12-25 =+
T Fe9 Si 0.5 cing designs to surface all pieces subject to Hardness 210-240 HB 1.6 150-300 24-35 15-25
high impact and cavitation combined with (3 layer)
rd
(as welded)
DIN 8555 Mn 16.0
corrosion. The work hardening austenitic
MF 7-GF-250 Cr 14.0 deposit is exceptionally resistant to wear
P 0.015 combined whith impact. The high amount of Hardness 45-55 HRC
(3rd layer) (work hardened)
S 0.010 chromium increases the resistance against
the corrosion, abrasion and cavitation.
Fe Balance APPLICATIONS: Railway applications (rail,
switches, crossing, tongues), quarries and
mines (crush jaws, excavator teeth, mill ham- Shielding gas
mer). Without gas
SELECTARC FCW HB50CO FLUX CORED HARDFACING WIRE, FOR HOT WORKING
Weld metal Mechanical Parameters
Classification Characteristics and applications ø (mm)
composition (%) properties Intensity (A) Voltage (V) Stick out (mm) FCAW
EN 14700 C 0.15 For hardfacing whith flux cored wire wit- 1.6 100-300 24-32 12-25 =+
T Z Fe3 Si 0.7 hout gas. The weld deposit resits to wear Hardness ~47 HRC 2.4 150-300 24-35 15-25
at high temperature (up to 550°C), thermal
DIN 8555 Mn 0.4
shock and can be machined with tungsten
MSG 4 GF 45 CRTZ Cr 14.5 carbide tipped tools. Excellent resistance
Ni 0.5 against cracking.
Mo 2.5 APPLICATIONS: Extrusion pistons, valves,
moulds, continuous driving rolls…
Co 12.5
P 0.015
Shielding gas
S 0.010
Without gas
Fe Balance
26
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HARDFACING - REPAIR & MAINTENANCE
27
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PACKAGING / STORAGE
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GMAW / SPOOLS
PACKAGING PLASTIC SPOOL D100 PACKAGING PLASTIC SPOOL D200
Dimensions: Diameters Dimensions: Diameters
Outside diameter 100 mm available in: Outside diameter 200 mm available in:
Weight spool: 0.80 mm Weight spool: 0.80 mm
Aluminium: 0.5 kg Aluminium: 2 kg
1.00 mm 1.00 mm
Others: 1 kg Others: 5 kg
1.20 mm 1.20 mm
Micro-laser: 50 m Micro-laser 1.60 mm
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SERVICE & QUALITY
• Customer service
The sales department is available to respond promptly to all requests.
• Specific applications
RCCM, mechanical certificates 3.1, …
GE ON
CI
ÉTÉ
FIND ALL OUR RAN
G.COM
WWW.FSH-WELDIN
SO
QUALITY 9001
ISO
E
IÉ
CE
ISO 9001 Certification. RTIF
29
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TECHNICAL ADVICE
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WELDING POSITIONS:
FOR BUTT WELDS - PLATES AND PIPES
ACCORDING TO: EN ISO 6947
PA PC PF PG PE
Flat position Horizontal position Vertical up position Vertical down position Overhead position
PC HORIZONTAL POSITION:
plates are in vertical up
position, horizontal welding
axis.
PA PC PF PG H-LO45
Horizontal axis Vertical axis Horizontal axis Horizontal axis Lean axis
TECHNICAL ADVICE
PA PIPE ROTATES WITH PC PIPE FIXED WITH PF PIPE FIXED WITH PG PIPE FIXED WITH H-LO45 PIPE FIXED WITH
HORIZONTAL AXIS. VERTICAL AXIS. HORIZONTAL AXIS. HORIZONTAL AXIS. AXIS UNDER 45°.
Pipe turns during Horizontal welding. Welding from the Welding from the Welding from the
welding Metal deposited Welding is said bottom up in vertical up top to the bottom bottom up with axis
in the most convenient "fillet weld". position. in vertical position. under 45° compared
area for the welder. Welding is said Welding is said to vertical position.
"in position". "in position". Welding is said
" inclined pipe buld".
30
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WELDING POSITIONS:
FOR FILLET WELDS - PLATES AND PIPES
ACCORDING TO: EN ISO 6947
PA PB PF PG PD
Horizontal flat position Horizontal downhand Vertical up position Vertical down position Horizontal overhead
position position
45°
PB PG PF PB PD
Horizontal axis Horizontal axis Horizontal axis Vertical axis Vertical axis
TECHNICAL ADVICE
PB PIPE: ROTATED PG PIPE: FIXE PF PIPE: FIXE PB PIPE: FIXE PD PIPE: FIXE
AXIS: HORIZONTAL AXIS: HORIZONTAL AXIS: HORIZONTAL AXIS: VERTICAL AXIS: VERTICAL
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TECHNICAL ADVICE
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SCHAEFFLER DIAGRAM
SCHAEFFLER DIAGRAM IS USED TO CALCULATE APPROXIMATELY THE CRISTAL STRUCTURE
OF A HIGH-ALLOYED STEEL WELDING, AFTER COOLING AT AMBIENT AIR.
te
%
5%
10
rri
28
CHROMIUM EQUIVALENT =
Fe
0%
26
% Cr + % Mo + 1.5 x % Si + 0.5 x % Nb
24
4 %
20
22 NICKEL EQUIVALENT =
Austenite
20 % Ni + 30 x % C + 0.5 x % Mn
4 0%
18 3
A+F
16
%
80
14 A+M 1 AREA 1
Risk of grains thickness > 1150 °C.
12
10
2 AREA 2
%
100 Risk of fragilisation: cold cracking.
8
2 A+M+F Quench cracks < 400°C.
6
Martensite 3 AREA 3
4 Risk of formation of sigma phase between
F M+F
2 + 1 450°C and 900°C.
Ferrite
M
4 AREA 4
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
Risk of fissuration of hot cracking
Chromium equivalent (%) > 1250°C.
= % Cr + % Mo + 1,5 x % Si + 0,5 x % Nb
Preheating
temperature ( °C)
350 Cc = 0,80
Cc = 0,70
300 FORMULA ACCORDING TO
Cc = 0,60
IIS DOC. IX 646-69
Cc = 0,50
TECHNICAL ADVICE
250
Mn Cr + Mo + V Cu + Ni
Cc = 0,40 Cc = C + + +
200 6 5 15
Cc = 0,30
150
Cc = 0,25
Ce.c = Ce + 0.0254 e
100
Cc = 0,20
0
Thickness
10 20 30 40 50 60 70 80 90 100 (mm)
32
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WELD METAL VOLUME AND WEIGHT
PER METER
CONVERSIONS
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TECHNICAL ADVICE
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Tensile strength BRINELL HB Hardness ROCKWELL Hardness VICKERS HV Hardness ROCKWELL DIAMOND SHORE
(kg/mm2) (P = 30 D2) HRB HRC (P = 30 kg) Charge 30 kg (N) Charge 15 kg (N) Hardness
28 80 36,4 80
30 85 42,4 85
32 90 47,4 90
33 95 52,0 95
35 100 56,4 100
37 105 60,0 105
39 110 63,4 110 15
40 115 66,4 115 18
42 120 69,4 120 19
43 125 72,0 125 20
45 130 74,4 130 -
47 135 76,4 135 -
48 140 78,4 140 21
50 145 80,4 145 22
51 150 82,2 150 23
53 155 83,8 155 -
55 160 85,4 160 25
56 165 86,8 165 -
58 170 88,2 170 26
60 175 89,6 175 -
62 180 90,8 180 28
63 185 91,8 185 -
65 190 93,0 190 29
67 195 94,0 195 30
68 200 95,0 200 31
70 205 95,8 205 32
72 210 96,6 210 -
73 215 97,6 215 33
75 220 98,2 220 -
77 225 99,0 225 -
78 230 19,2 230 41,9 69,7 34
80 235 20,2 235 42,9 70,3 35
82 240 21,2 43,9 70,9 36
84 245 22,1 -
85 250 23,0 45,1 71,7 37
TECHNICAL ADVICE
VA L I D O N U N - A L L O Y E D A N D A N N E A L E D S T E E L S
34
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Tensile strength BRINELL HB Hardness ROCKWELL Hardness VICKERS HV Hardness ROCKWELL DIAMOND SHORE
(kg/mm2) (P = 30 D2) HRB HRC (P = 30 kg) Charge 30 kg (N) Charge 15 kg (N) Hardness
113 330 33,8 330 54,3 77,3 47
117 340 34,9 340 55,4 78,0 48
120 350 36,0 350 56,4 78,6 50
123 359 37,0 360 57,6 79,3 51
126 368 38,0 370
129 376 38,9 380 58,7 80,0 52
132 385 39,8 390 59,9 80,6 54
135 392 40,7 400
138 400 41,5 410 61,1 81,4 56
141 408 42,4 420 62,3 82,0 58
144 415 43,2 430
146 423 44,0 440 63,5 82,8 59
149 430 44,8 450
153 439 45,5 460 64,6 83,4 61
159 444 46,3 470 65,8 84,0 63
160 47,0 480 66,0 84,1 -
165 461 47,7 490 67,2 84,7 65
167 48,3 500 67,4 84,9 -
171 477 49,0 510 68,2 85,3 66
174 49,7 520 68,7 85,6 -
178 495 50,3 530 69,4 85,9 68
182 50,9 540 69,9 86,3 -
185 514 51,5 550 70,3 86,5 70
192 534 52,1 560 71,6 87,2 71
200 555 52,8 570 72,7 87,8 73
208 578 53,3 580 73,9 88,4 75
217 53,8 590 75,1 89,0 77
227 54,4 600 76,3 89,6 79
228 54,9 610 76,4 89,7 -
231 55,4 620 76,8 89,8 80
55,9 630
56,4 640
56,9 650
57,4 660
57,9 670 77,2 90,1
58,4 680 77,5 90,2 81
58,9 690 77,6 90,3 -
59,3 700 78,4 90,7 83
60,2 720 79,0 91,0 84
61,1 740 79,1 91,0 -
61,9 760 79,7 91,2 86
62,8 780 80,4 91,5 87
63,5 800 81,1 91,8 88
TECHNICAL ADVICE
VA L I D O N U N - A L L O Y E D A N D A N N E A L E D S T E E L S
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FCW042016EN Conception et réalisation du catalogue : Alexandra PAULY Communication