PFA Vs PTFE in Instrumentation

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PTFE and PFA


Similarities and Differences
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PTFE and PFA


Similarities and Differences

Introduction
The purpose of this document is to define and compare two of the most used
fluoropolymers, PTFE and PFA, in industry globally and clarify the differences between
them.

Defining PTFE and PFA


Polytetrafluoroethylene (PTFE) is a synthetic fluoropolymer of tetrafluoroethylene that
has numerous applications. The most widely known PTFE formulation is sold under the
brand name of Teflon®. PTFE was discovered by DuPont Co. in 1938.
Perfluoroalkoxy alkanes (PFA) is a copolymer of hexafluoropropylene and
perfluoroethers. It was developed after the discovery of PTFE by the same producer
(DuPont Co.). One commonly known PFA formulation is Teflon PFA.
PFA has very similar properties to PTFE, though the biggest difference between PTFE
and PFA is that PFA is melt-processed. This is accomplished through conventional
injection molding as well as screw extrusion techniques.

Area of use
PTFE is popularly used as a non-stick coating for pans and many modern items of
cookware. PTFE is often used in containers and pipes for handling reactive and
corrosive chemicals. This is because it has non-reactive properties. Another practical
application of PTFE is as a lubricant. Used in this way, PTFE helps to reduce friction
within machinery, minimize the “wear and tear,” and improve energy consumption.
PFA is generally used for plastic lab equipment because of its extreme resistance to
chemical attack, optical transparency, and overall flexibility. PFA is also often used as
tubing for handling critical or highly corrosive processes. Other applications for PFA are
as sheet linings for chemical equipment. Because of its properties, it can facilitate the
use of carbon steel fiber reinforced plastics (FRPs) as replacements for more expensive
alloys and metals.
Devices used for level measurement are frequently exposed to harsh tank
atmospheres. Aggressive media, such as acid, can corrode probes and parts in contact
with the product. Viscous and sticky products are other level measurement challenges.
These can cause build-up on the wetted parts of the transmitter and increase the risk of
affecting the measurement. Wetted parts coated in PTFE or PFA materials provide a
good resistance to corrosive products and are an effective solution for avoiding
contamination caused by product build-up.
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PTFE and PFA - Similarities and Differences White Paper

Water based products can cause condensation on the antenna, that might affect the
level measurement. Due to the hydrophobic properties of PTFE and PFA, the
measurement will remain unaffected in case droplets of water build-up on the antenna
parts.

Figure 1. Level Measurement Devices Coated in PTFE or PFA Material

Differences between PTFE and PFA


PTFE, being a fluorocarbon solid, is hydrophobic, meaning that it is less easily wetted by
substances containing water. Also, PTFE possesses a very low coefficient of friction
when in contact with solids.
PFA is superior to PTFE in terms of flexibility particularly when it comes to tubing
applications. On the other hand, PFA’s flex life (i.e., capacity to endure repetitive
folding) is lower than PTFE.
PTFE is slightly more resistant to heat than PFA. PFA is more affected by water
absorption and weathering but is superior to PTFE when it comes to salt spray
resistance.
PFA has the same dielectric constant as PTFE as well as a very similar dissipation factor;
yet PFA has a dielectric strength three to four times higher than PTFE.

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PTFE and PFA - Similarities and Differences White Paper

Table 1. PTFE and PFA Comparison(1)

Property PTFE PFA


-95 °F/500 °F 95 °F/500 °F
Service temperature
-71 °C/260 °C -71 °C/260 °C

Thermal conductivity .19 W/MK .25 W/MK

3,600 PSI 4,000 PSI


Tensile strength
(17,237 KP) (20,684 KP)

Specific gravity 2.13 - 2.25 2.12 - 2.17

Hardness 55 55

>10% 6.9 MPa (1,000 PSI) >2% 6.9 MPa (1,000 PSI)
Cold flow
@25 °C (73 °F) at 1,000 hrs. @25 °C (73 °F) at 1,000 hrs.
345 - 620 MPa 590 - 625 MPa
Flexural modulus
50,000 - 90,000 PSI 85,000 - 90,000 PSI

MIT Folding endurance 1 x 106 5 x 105

Chemical properties Inert Inert

Electrical resistivity >1018 OHM/CM >1018 OHM/CM

Water absorption <.01% <.03%

Takeaway
Both PTFE and PFA show outstanding chemical properties for resistance to corrosive
agents, non-solubility, and non-flammability. Both are virtually identical in terms of
their electrical properties for dielectric, dissipation, and surface resistivity.
Even in critical melting point (service temperature) ratings, both materials have
identical properties. In fact, they differ significantly only with regard to cold flow (PFA
better than PTFE) and folding endurance (PTFE better than PFA). PFA has a higher creep
resistance but PTFE can withstand a higher degree of multiple folding.

References
 DifferenceBetween.net/Science/Chemistry-Science/Difference-Between-PFA-and-PTFE
 Glenair.com/Conduit/Pdf/c/PFA_PTFE_Properties_Comparison.pdf
 Mrsbme.com/Library/Articles/Goulds/Pumpinfo/Fluoropolymers.pdf

1. Note that the values in this table are informational. Deviations may be present in case of consulting different suppliers.

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