Vinyl Technical
Vinyl Technical
Vinyl Technical
A Specifier’s Guide
Prepared by : Peter Byron
Manager, Quality & Technical Development
Australia
OUTLINE
1906
1968 1950 1947
Armstrong
Residential Armstrong
Asphalt tile no Homogenous Vinyl purchase DLW
Inlaid
longer offered comes to U.S. from (Germany)
introduced
in U.S. Europe
in U.S.
Inorganic
Filler
Organic
Binder
Filler: Binder:
•Limestone / • Vinyl Resin
Calcium Carbonate • Plasticizers
• Stabilizers and
•Pigments
Processing Aids
VINYL FLOORING - Ingredients
Plasticiser
Polyurethane
Pigments
PVC
Recycled
PVC
VINYL FLOORING - Tile and Sheet
Î Inorganic filler
Usually limestone or calcium carbonate
Inorganic
Filler
Organic
Binder
Jute Backing
Filler - Cork, Woodflour, Limestone, Pigments
Binder - Linseed Oil, Resin
LINOLEUM FLOORING - Tile and Sheet
Î Linoleum Binders
From natural sources
Î Filler
Cork
Provides thickness at reasonable cost
Naturally resilient
Naturally insulating
Limestone
Adds dimensional stability
Filler PVC
Inlaid Sheet Manufacturing Process
Mixer
Compounder
Blender
Granulator
Mill
Chip
Granulator
Chip
Chip
Coater Coater
Consolidation
Inspection Finished
Goods
Filler PVC
Mixer
Accent Chip
Annealling Inspection
Accent
Crusher Calender Mixer
Chips
Chip
Chip Oven
Consolidating
Calender
Finished Tile
Calender Calender
Goods Punching
Polish Surface
Inspection & Buff Application
Wearlayer
Unbacked
General Characteristics
z Solid layer of material without backing, essentially the entire product is the wearlayer (filler 30% - 65%)
z Vinyl products covered by BS EN 649:1997 or AS 2055.1:1985 Specification for Vinyl Sheet Floor Covering without Backing
z Filler levels typically in the 30% to 65% range
z PUR (polyurethane) finishes are common, found on most mid to high price point products
z Excellent resistance to indentation from static and dynamic loads (durable)
z Usually flexible, easy to cut and install
z Heat welding recommended to provide a barrier against penetration of dirt and moisture into the seam
z Maintenance characteristics / stain resistance dependent upon surface coating (factory finish) and porosity
Heterogeneous (Layered Composites)
(Two or more layers)
Clear, unfilled vinyl wearlayers (Factory finish may be applied)
Print layer
Inner layer
z Backing can be felt, filled vinyl or encapsulated glass. Inner layer(s), if present may include foam, filled vinyl or encapsulated glass
z Covered by BS EN 649:1997 or ASTM F 1303-99 (Type I) Standard Specification for Sheet Vinyl Floor Covering with Backing
z Design achieved via print under wearlayer and/or the incorporation of pigmented resin particles or other particulate or chips
z For solid vinyl products, indentation and rolling load resistance is very good. Felt backed and/or foam containing products are worse
z Gouge resistance is fair (thinner wearlayer), with foam containing products worse
z Non-porous wearlayers offer somewhat easier maintenance over more porous highly filled surfaces
Wearlayer
General Characteristics
z Chips and/or granules consolidate on or laminated to a backing. Backings may include felt, filled vinyl and encapsulated glass
z Covered by BS EN 13413:2002 or ASTM F 1303-99 (Type II) Standard Specification for Sheet Vinyl Floor Covering with Backing
z Chips/granules moderate to highly filled (40%- 65%) and sometimes bound in an unfilled matrix
z Indentation and rolling load resistance are good, but not as good as homogeneous structure due to compression of felt. Vinyl
z Gouge resistance is good, again, not as good as homogeneous but still tough and durable
z Maintenance characteristics / stain resistance dependent upon surface coating (factory finish) and porosity
Specialty
Safety
Safety
Acoustical Anti-static/Conductive
Linoleum
General Characteristics
z Made from renewable raw materials including linseed oil, resin, limestone, cork and wood flour, pigments and jute - Chlorine free
z Only three major manufacturers worldwide - Armstrong, Forbo and Sommer (Azrock's Linosom line)
z Bound by EN 548 and ASTM 2034 Specifications for Sheet Linoleum
z Single or double layer of linoleum calendered onto jute or Polyglas backing (Forbo tile). Available in sheet and tile formats
z Available in many colors & gauges, primarily 2.0, 2.5, 3.2 & 4.0 mm. Marbleized & directional chip visuals
z More high pH sensitive than vinyl. Maintenance chemicals should not exceed 10 pH
z Inherent odour and "drying room film" characteristic of all linoleum
z With proper maintenance a proven tough, durable product
z Resistant to cuts, tears, gouges and indentation from static and rolling loads. Comparable to felt backed inlaids
z Heavier gauge materials can be stiff compared to vinyl products
z Heat welding not required, but recommended
z Maintenance characteristics / stain resistance dependent upon surface coating (factory finish) and porosity
Accolade Plus
(Homogeneous)
Urethane Finish
Installation: Full spread with SV-100. Use S-2K adhesive for flash cove. Seams must be heat welded.
Maintenance: Immediately after Installation - Sweep or vacuum, damp mop with neutral cleaner scrubbing black marks
and excessive soil. Preparation for Use - Sweep, machine scrub with neutral cleaner and red pad. If badly soiled,
substitute blue/green pad. Thoroughly rinse and allow to dry - dry burnish. Select from 3 Maintenance Options 1. Dry
Buff with appropriate pad (1500 rpm max.) 2. Spray Buff with appropriate pad. 3. Continuing maintenance - Sweep or
vacuum frequently. Damp mop or machine scrub as needed with neutral cleaner. Spray or dry buff to restore gloss.
Accolade Plus (cont.)
(Homogeneous)
Urethane Finish
Tough and durable, excellent resistance to cuts, gouges & indentation from static and rolling loads
Urethane finish that can reduce initial and ongoing maintenance and increase scuff resistance
Can be installed with Tandem for lower overall installed cost, while maintaining visual & maintenance/staining
characteristics (project basis)
Weld rod allows for blending or contrasting.
Colour line includes low-contrast colours that make it easier to see/locate dropped objects in operating & emergency
rooms etc.
Static Load Limit - 750 psi (52.7 kg/sq cm) ASTM F 970 (modified)
Classic Corlon UBX
(Inlaid)
Urethane finish
Calendered Filled
Vinyl Base 1.45 mm
Calendered Filled
Vinyl Base 1.45 mm
Unfilled, calendered vinyl wearlayer provides for easy maintenance and excellent abrasion, chemical and stain resistance.
Flexible fiberglass reinforced solid vinyl construction provides ease of installation, great dimensional stability and
outstanding resistance to tears, cracks and indentations from static and rolling loads.
Two seaming options with Seam Seal and heat weld colours coordinated for nearly invisible seams.
Marmorette
(Linoleum)
Factory finish
Linoleum
Jute Backing
Linoleum
Jute Backing
Pattern features the fine marbling characteristic of classic linoleum for a timeless look.
Made from renewable resources for low environmental impact.
Very durable, available in three gauges including 3.2 mm (0.125") for use in very high traffic areas
Resists cigarette burns
Cork ingredients help absorb impact sound and provide underfoot comfort.
GLOBAL
PRODUCT
STANDARDS
Global Product Standards
Australian British/European American Japanese
BS EN 649:1997
Homogeneous AS 2055.1-1985 ASTM F 1913-98 JIS A 5705-1992
(& Heterogeneous)
Felt-backed ASTM F 1303-99,
BS EN 13413:2002 JIS A 5705-1992
inlaid Type II
Linoleum
BS EN 548:1997 ASTM F 2034 JIS A 5705-1992
sheet
ASTM F 1303-99,
Cushioned BS EN 651:1997 JIS A 5705-1992
Type I
Solid Vinyl
BS EN 649:1997 ASTM F 1700 JIS A 5705-1992
Tile
Skirting
ASTM F 1861
(Wall Base)
Resistance to:
Abrasion
Lower filler - less abrasion
Approximate Equivalent Abrasion
Resistance for Wear Layer Thickness with
Different Filler Levels
Abrader Test - BSEN 660-1
Category T
2mm overall
0.50mm thick unfilled vinyl clear
coat loses 0.2mm
Category M
2mm overall
Moderately filled vinyl
(approximately 40% filler) loses
approx 0.80mm
Category F
3.2mm overall
Highly filled vinyl (approximately
80% filler) loses approx 1.7mm
CHECKLIST FOR EACH PERFORMANCE
ATTRIBUTE
RADIATING
SURFACE
HEAT
28”
FLUX
30º PILOT
SPECIMEN BURNER
HOLDER
9” x 41” SPECIMEN
55”
AS/NZS 1530.3:1999
Methods for fire tests on building
material, components and structures.
Part 3 : Simultaneous determination of ignitability, flame
propagation, heat release and smoke release.
“primary charges”
ashoe soles / floorcovering
“secondary charges”
aclothes
atrousers / chair
asleeve / desk
Electrostatic Charges /
Dependencies
aAtmospheric humidity
aConductive - / insulating-
properties of partners in friction
aDistance to ground
Electrostatic Charges, Risks and
Hazards
1011
Resistance
1010
1GΩ =GigaΩ = 109 Commonly
108 called
Static Dissipative
107 “Anti-
1MΩ =MegaΩ = 106 Static”
105 Static Conductive
104
1KΩ =KiloΩ = 103
102
High Low
101
Electrical Resistance of Floorcoverings
Measured in ohms
Low High
1015 Insulative (non-conductive)
1014
1013
1012 All Armstrong Products
except
Conductivity
1011
Resistance
1010
Excelon SDT
109
108 Royal LG1, Marmorette LCH
107 Linodur LCH
106 Royal LG2, Contour LG2
105 Pastell LG2, Solid LG2,
104 Cenit LG2
103
High Low 102
101
STATIC DECAY & STATIC GENERATION OF
FLOORING
Areas of Use.
Anti-Static Floors (ca.2 x 105Ω to ca.5 x 109Ω)
General use in offices, retail, schools
Application:
`ramps
`wet areas
`vestibules
Flooring characteristics:
`raised areas
`deep embossing
`surface mineral aggregates
z Carpet - Broadloom
z Polymeric Poured Floors
z Carpet - Tile
z Terrazzo
z Ceramic Tile
z Resilient Vinyl - Tile
z Quarry Tile
z Resilient Vinyl - Sheet
z Stone/Marble/
Granite-Slab or Tile z Linoleum
Ease of Maintenance
Better stain resistance
Appearance Retention