Drain Dam
Drain Dam
Drain Dam
and Associated
Structures
2004
Drainage for Dams and
Associated Structures
Any use of trade names and trademarks in this publication is for descriptive
purposes only and does not constitute endorsement by the Bureau of
Reclamation.
A primary purpose of this manual is to provide information that can be used to establish an
effective drain maintenance program. Drains at Bureau of Reclamation (Reclamation) dams
have received varying amounts of attention. In some cases, drains have not been maintained
since they were constructed. Drains that are obviously plugged have generally been detected
during an examination of the dam, and a cleaning program initiated. In other cases,
instrumentation data have provided strong indications that drains are plugged, and
appropriate action was taken. In still other cases, drains have become plugged without the
plugging being detected for a period of time, because the drains could not be easily accessed
and visual evidence did not strongly suggest that the drains were plugging. Cleaning
programs have resulted in varying degrees of success.
This manual hopefully will provide a heightened awareness of the importance and benefits
of drainage systems and the need for periodic monitoring and maintenance of these systems.
Rather than providing strict requirements for a regular drain cleaning program, this manual
is intended to provide guidelines for evaluating drainage systems and determining the need
for initiating a drain cleaning program. The current Comprehensive Facility Review and
Periodic Facility Review process results in a systematic evaluation of each Reclamation dam.
This provides an ideal opportunity to evaluate drainage systems, considering the
instrumentation data and the physical condition of the exposed portions of drainage systems.
The need for a more comprehensive inspection of the drainage system, possibly through the
use of a remote video camera can also be assessed. The Performance Parameter documents
now available for all major Reclamation dams also are a valuable tool for assessing the
performance of drainage systems. Performance Parameter documents should indicate
acceptable levels for drain flows and water pressures at a specific dam, and levels at which a
further evaluation of a drainage system or a drain cleaning program should be initiated.
This manual provides background information on the purpose of drainage systems and on
the design and analysis of drainage systems. This information is provided to illustrate the
importance of drainage systems to the overall stability of dams and associated structures, and
also as a starting point for the design and analysis of drainage systems. The design and
analysis information is basic and not intended to be a comprehensive design guide.
The manual is organized as follows: general descriptions and the purposes of various types
of drainage systems for dams and appurtenant structures (ch. 1); design guidelines and
analysis methodology on various drainage systems (ch. 2); installation methods for drains
(ch. 3); case histories that illustrate the performance of a variety of drainage systems (ch. 4);
and, guidance on maintaining drains, including a discussion of drain plugging mechanisms,
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methods for evaluating drain effectiveness, guidelines for drain maintenance, site-specific
considerations, and a summary of drain cleaning methods (ch. 5). Appendices are also
included that contain design examples (app. A), detailed case histories (app. B) and
descriptions of drain cleaning and inspection equipment (app. C).
The authors of this manual are Bill Fiedler, Rick Kelsic, John LaBoon, Becky Morfitt, Rich
Munoz, Gary Turlington, Chuck Cooper, Doug Hurcomb, and Steve Young. The peer
reviewers are Bill Engemoen and Gregg Scott. The technical editor for the manual is Lelon
A. Lewis. The authors would like to thank Bill and Gregg for their thorough reviews and
substantial feedback, which greatly improved the manual. They would like to thank Mr.
Lewis for his tireless work in assembling numerous drafts and shaping the writings of
multiple authors into a coherent document. The authors would also like to thank the
following people who either reviewed or provided input to the manual: Chuck Cooper,
Doug Craft, Dave Harris, Dave Hinchliff, Larry Nuss, Mike Romansky, and Rod TeKrony
of the Technical Service Center; Jim Kinney of the Office of Policy; Lloyd Crutchfield,
Lovell Parrish, and Jan Seckel of the Great Plains Regional Office; Brad Augustine of the
Lower Colorado Regional Office; Marvin Lockhart of the Pacific Northwest Regional
Office; Mark Neeley of the Upper Colorado Regional Office; Ken Lally of the Mid-Pacific
Regional Office; Kit Kwiatkowski of the South-Central California Office; Bob Major of the
Albuquerque Area Office; Keith Brooks of the Snake River Area Office; Randy Harris of the
Grand Coulee Power Office; Kit Kwiatkowski of the South-Central California Area Office;
and Terry Seitz of the McCook Field Office.
Funding for this manual was provided by the Dam Safety Office, the Technical Service
Center, and the Office of Policy. The authors would like to thank these offices for their
joint efforts in support of the manual.
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Contents
page
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Chapter 1—Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1. Purpose of Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
a. Concrete Dams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
b. Embankment Dams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
c. Spillways and Outlet Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
d. Cut Slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
e. Tunnels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-2. Types of Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
a. Concrete Dams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1. Foundation Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. Formed Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. Prefabricated Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
b. Embankment Dams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1. Blanket Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. Toe Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. Downstream Drainage Trenches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. Relief Wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5. Drainage Tunnels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6. Semihorizontal Drain Borings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7. Surface Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
c. Spillways and Outlet Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
d. Slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1. Horizontal or Angled Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2. Dewatering Wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3. Drainage Adits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4. Surface Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
e. Tunnels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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Drainage for Dams and Associated Structures
4. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5. Outfall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
b. Relief Well Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
c. Analysis Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
1. Equations, Figures, and Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
2. Graphical Methods, and Flow Nets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3. Numerical Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4. Other Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2-5. Appurtenant Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
a. General Design Considerations and Methodology . . . . . . . . . . . . . . . . . . . . . . . 48
1. Structural Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2. Configuration and Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3. Filter Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4. Pervious Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5. Insulation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6. Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7. Hydraulic Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
8. Air Demand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
b. Specific Design Considerations and Methodology . . . . . . . . . . . . . . . . . . . . . . . 59
1. Spillways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2. Outlet Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
1. Inlet (or Approach) Channel or Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2. Spillway Crest Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3. Outlet Works Inlet Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4. Conveyance Structure (Chutes, Conduits, Pipes, Tunnels) . . . . . . . . . . . . . . 62
5. Terminal Structure (Stilling Basin, Plunge Pool) . . . . . . . . . . . . . . . . . . . . . . 66
6. Exit Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
2-6. Slope Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
a. Rock Slope Plane Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
b. Rock Slope Wedge Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
c. Soil Slope Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
d. Rock/Soil Permeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
e. Permeability Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
f. Monitoring of Slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
g. Modeling of Groundwater Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
h. Depressurization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
2-7. Rock Tunnel Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
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Contents
4-12. Davis Creek Dam Toe Drain Rehabilitation and Cleaning . . . . . . . . . . . . . . . . 153
a. Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
b. Inspections and Cleanings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
c. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
4-13. Keechelus Dam—Piping into Drainage System . . . . . . . . . . . . . . . . . . . . . . . . . 158
a. Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
b. Video Investigation and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
c. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
4-14. Summary of Toe Drain Inspection Using Closed Circuit Television . . . . . . . . 161
a. Common Pipe Material Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
b. Common Obstructions to CCTV Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 163
c. Common Defects Cbserved during Inspections . . . . . . . . . . . . . . . . . . . . . . . . 164
1. Clay Tile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
2. HDPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
3. CMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
4. Concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
5. Asbestos cement, PVC, and iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
d. Plugging Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
e. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
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Drainage for Dams and Associated Structures
Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
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xvi
Chapter 1
BACKGROUND
Drains are a common feature for dams and their foundations as well as for associated
structures and their foundations. In general, all drains fulfill the same purpose—they reduce
seepage pressures within a structure or foundation and improve the stability of the structure
or foundation. Drains also provide the benefit of collecting and transporting seepage to a
desired outfall location, while minimizing aesthetic impacts, or impacts due to erosion.
There are a variety of drain types and configurations. Factors that influence the type and
configuration of drains are the type of structure or foundation, the expected seepage or
groundwater locations and volume of drain flows, ease of construction, and accessibility.
This section describes the types and purposes of various drainage systems for concrete dams
and their foundations, embankment dams and their foundations, spillway and outlet works
structures and their foundations, and for other features.
1
Drainage for Dams and Associated Structures
Collected seepage can be measured to detect changes in seepage flows that may indicate
changes in the condition of the dam or foundation, or possible clogging of drains.
Furthermore, collected seepage can be inspected for the presence of sediments that may
indicate a possible loss of soil materials. The effectiveness of drainage can be evaluated
from instrumentation measurements through the use of piezometers, observation wells
and/or uplift pressure pipes installed upstream and downstream of a drainage system.
a. Concrete Dams.—Major concrete storage dams, regardless of dam type, are typically
constructed on rock foundations which may contain joints, faults, and other discontinuities.
Within the concrete structure itself, formed and unformed joints exist, associated with
concrete placements, cantilever interfaces, and appurtenant structure contacts. Furthermore,
cracks may develop within concrete structures due to tensile stresses that exceed the
concrete tensile capacity caused by shrinkage, loading, and/or differential settlements.
When reservoir water enters the material, joints, cracks, and/or discontinuities within a dam
or dam foundation, uplift pressures develop proportionally to the hydrostatic reservoir head.
Uplift pressure within these discontinuities will increase the overturning moment and reduce
the sliding stability within concrete dams and foundation blocks. Generally speaking, except
for foundation discontinuities, the consequences of uplift are greater for gravity dams than
for arch dams due to the greater surface area over which uplift can act and the assumed lack
of three-dimensional load transfer. In arch dams, the effect of uplift is often critical within
the foundation and abutments, since it reduces the stability of foundation blocks that carry
loads. Historical data show foundation failure to be the major cause of concrete dam
failures [2].
A number of failure mechanisms can develop for embankment dams that are related to
seepage/drainage:
2
Chapter 1—Background
• Stability of Embankment (High Pore Pressures).—The water table in sloping ground (an
embankment) can affect the stability of the mass and cause a slope failure. The factor of
safety for slope stability is evaluated as the ratio of the resisting force to the driving
force. The resistance is a function of the effective stress which is affected by saturation
(effective stress = total stress - pore pressure). A saturated material has a lower effective
stress, which can also be looked at as water generating pore pressure that decreases the
effective stress and resisting force. To a lesser extent, the seepage force imparted by
seeping water on the saturated medium through friction can contribute to the driving
force (fig. 1). Therefore, lowering the line of saturation increases the resisting force
(fig. 2). Clogged drains prevent the release of water and can allow the pore pressures
(line of saturation) to increase, which could cause a stable slope to become unstable.
To prevent piping, either the water level can be lowered or the pressure reduced, so that
the force required to move the particles does not develop. This can be done with relief
wells and downstream drainage trenches, or the seepage path can be increased with
impervious upstream blankets and cutoff walls, which in turn reduce the pore pressure
and exit-gradient. Another means of preventing piping is to place a material (filter) at
the exit location that has void spaces large enough to allow the water to flow out but
small enough to prevent the soil particles from moving. This can be accomplished with
a filter and toe drain system.
3
Drainage for Dams and Associated Structures
Piping is progressive and can result in a rapid failure (often occurring within the first
filling of the reservoir) or a failure that starts slowly and then progresses rapidly. Careful
monitoring of seepage exit areas for evidence of material being moved is important if
early intervention is to occur to prevent continuation of piping and an uncontrolled
release of the reservoir. Clogged drains and improperly functioning relief wells can cause
the water pressure and exit-gradient to increase and cause initiation of piping.
• Blowout (High Pore Pressures).—Foundation pore pressure can exert significant uplift force
on a confining layer of soil downstream of the dam. This occurs when a more
permeable layer underlies a less pervious layer, also known as a confining layer (e.g., a
clay layer overlying a gravel layer). Failure begins to occur when the pore pressure on
the bottom of the confining layer exceeds the overburden pressure created by the weight
of the confining layer. The resulting uplift eventually breaches the confining layer,
providing a flow path that can lead to a piping or fluidization failure. The factor of
safety can be calculated as shown on figure 4. A minimum factor of safety of 2 is
recommended, depending upon the confidence level of the variables.
d. Cut Slopes.—The purpose of drains associated with rock or soil cut slopes is to
depressurize the slope. This reduces driving forces and uplift pressures on rock wedges or
soil masses formed along a circular failure surface and improves their stability.
4
Chapter 1—Background
1-2. Types of Drains.—Various types of drains are used to control seepage and limit
uplift in concrete dams, embankment dams, dam foundations, and appurtenant structures
associated with either concrete or embankment dams as well as in natural slopes. Each drain
type is generally suited to a particular application such as within foundations, within massive
concrete structures, within embankment dams or their foundations, at interfaces between
concrete and rock, and at interfaces between existing concrete and new concrete placements.
Drain types include drilled drains, formed drains in concrete, underdrains, and prefabricated
drains. The various types of drains are described below:
a. Concrete Dams .—
It is common practice in arch dam design to provide drainage in the abutments by drilling
drains from foundation adits. Foundation adits extend from galleries in the dam into the
abutments where drains can be drilled into the abutment at any desired angle and depth.
Adits can also be excavated from the downstream face of the abutment and provide access
for drilling drains into the abutment. This is often the case in dam rehabilitations where the
only access is from the downstream face. Figure 7 is a layout drawing of an abutment adit
and drain system. Section views of the adit and drains are shown in figure 8.
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Drainage for Dams and Associated Structures
Prefabricated drain applications have been used in dam modifications, as shown in figure 11,
with details shown in figure 12. In this application, 2-inch diameter perforated polyvinyl
chloride (PVC) pipe was placed at the interface between the downstream slope of the
concrete arch dam and a roller-compacted concrete (RCC) overlay. Welded wire fabric and
burlap were used to attach the drains to the existing concrete surface and prevent infiltration
of the new concrete into the drains.
b. Embankment Dams.—
6
Chapter 1—Background
low in the system as the discharge point will allow, to provide maximum drainage. Manhole
access should be provided at intervals along the toe drain system for the purposes of
inspection, measurement, and maintenance. The toe drain is sometimes the only drainage
feature needed to mitigate or eliminate seepage exit gradients at the toe of the dam.
Figure 13 shows the general location of a toe drain in an embankment dam. Section 2-4
gives more details on toe drain design. Old toe drains were oftern constructed of clay tile
pipe with open joints. These drain types are prone to inflow of material and plugging.
Collapse of HDPE pipe has also recently been observed.
7
Drainage for Dams and Associated Structures
vary depending on the pressure that needs to be relieved, the location of the foundation
areas that need to be drained, and the permeability of the foundation materials. Drilled hole
diameters are typically 4 to 6 inches, with the drain pipe diameter used to case the hole
usually 2 to 4 inches. Proper drilling techniques, screening and filtering must be used when
installing this type of drain to prevent erosion of materials due to the increased gradient and
velocity created.
c. Spillways and Outlet Works.—A number of different types of drains are used with
spillway and outlet works structures. Drains used in Reclamation appurtenant structures
include:
• Weep holes.—Drilled and formed drains (sometimes referred to as “weep holes”) may be a
stand alone drainage provision or tied into collector drains (manifold) beneath and
adjacent to slabs or walls (see fig. 16 for examples).
• Graded Drains.—Graded drain systems serve as a foundation drain and can envelop
features of an appurtenant structure, such as a conduit through an embankment dam.
These drain systems are used to control and filter seepage that flows through or beneath
8
Chapter 1—Background
As previously noted, Reclamation’s historical approach to drainage features for spillways and
outlet works has been to design for loss of effectiveness over time, due to the difficulty in
accessing, monitoring, and maintaining drains. However, there are now design and
operation and maintenance (O&M) tools that would result in a high level of confidence that
drainage effectiveness can be maintained over the service life of the appurtenant structure.
To date, not all of these tools have been fully implemented on Reclamation jobs, but the
effort continues. As an example, figures 20 and 21 provide a recent design example of
cleanouts being provided in a spillway chute for future access and maintenance. As another
example, Reclamation has implemented remote controlled video inspection (RCVI) for
accessing/inspecting drains as small as 3 inches in diameter. Although there are still access
difficulties (such as accessing drains at interconnects, where the turning radius is less than
8 inches), this tool had potential value in visually evaluating the present condition
(effectiveness) of existing drainage features, which were previously inaccessible. For
additional information about RCVI, refer to appendix C.
Although many drainage provisions for appurtenant structures are designed based on
historical practice, consideration should always be given to evaluating whether the drainage
requirements or expectations fall within the examples and assumptions being used as guides.
To evaluate the level of analysis/design required for the appurtenant structure drainage
system, geology/geohydrology information (such as extent, thickness, stratification, and
permeability of foundation), along with stream and groundwater fluctuations may be needed.
Additional information concerning the level and method of design for appurtenant structure
drainage systems can be found in Chapter 2, Drain Design and Analysis.
d. Slopes.—Water pressure can have two adverse effects on soil and rock slopes. It
can increase the driving force within the slope, and it can decrease the frictional resistance
along sliding surfaces. The presence of water within slopes is not critical by itself. The
water pressure within a slope is the important parameter.
9
Drainage for Dams and Associated Structures
In order to improve the stability of slopes, drainage can be provided. The drains will
depressurize the slopes and improve stability. There are several different ways of providing
drainage:
10
Chapter 1—Background
Figure 22 provides a sketch showing each of the four drainage systems that can be provided
for rock and soil slopes.
e. Tunnels.—In some cases, drains are required to reduce foundation water pressures
on the tunnel lining and to prevent collapse of tunnel linings. Care should be used, as drains
can also pressurize the surrounding material when water flows through the tunnel. Typically,
drainage holes for tunnels consist of drilled drains that are 1½ to 3 inches in diameter.
Drains are typically located just below springline and are drilled slightly upslope to allow for
drainage into the tunnel. Drains are typically spaced at 20-foot centers and drilled 20 feet
deep, with two drains (one on each side of the tunnel) provided at each location. Figure 23
provides an example of drains that were provided for a downstream river outlet works
tunnel. Tunnel drains can also serve as an exit point for piped material from an
embankment dam or from the dam tunnel foundation. The seepage should be carefully
monitored for piped material.
11
Drainage for Dams and Associated Structures
12
Chapter 1—Background
Figure 2.—The effect of internal drains on the zone of saturation in embankment dams.
13
Drainage for Dams and Associated Structures
14
Chapter 1—Background
a. Vallecito Dam spillway stilling basin, Colorado.—Failure of the left retaining wall was the result
of inadequate drainage provisions, which led to accumulation of water behind the wall, and
subsequent large lateral loads, due to ice formation.
b. Vallecito Dam spillway stilling basin, Colorado.—After backfill was excavated, only portions of
the counterforts remained.
15
Drainage for Dams and Associated Structures
c. Dickinson Dam spillway chute, North Dakota.—Due to improperly graded drain filter material,
foundation was piped out and floor slab was collapsed.
d. Grassy Lake Dam spillway, Wyoming.—Due to excessive frost heave, walls have failed.
Figure 5 (cont’d)
16
Chapter 1—Background
e. Unknown dam.—Sediment accumulation in an outlet pipe could be a warning sign that piping of
adjacent embankment material is occurring. This could be the result of inadequate drainage of the
embankment and/or the outlet pipe.
f. Unknown dam.—The worst-case scenario for piping of adjacent embankment material can lead to
failure of not only the outlet works, but also the embankment.
Figure 5 (cont’d)
17
Drainage for Dams and Associated Structures
18
Chapter 1—Background
19
Drainage for Dams and Associated Structures
20
Figure 9.—Formed drain layout.
21
Chapter 1—Background
22
Drainage for Dams and Associated Structures
24
Chapter 1—Background
Figure 12 (cont’d)
25
Drainage for Dams and Associated Structures
Figure 12 (cont’d)
26
Chapter 1—Background
27
Drainage for Dams and Associated Structures
Figure 14.—Plan and profile of the drainage tunnels for the right abutment.
28
a. Stewart Mountain Dam auxiliary spillway,
Arizona.—Typical drainage feature
(longitudinal) which extends along the heel of
a retaining wall (limited filter and no
insulation requirements). Depending on fill
material adjacent to drain, consideration of
additional filtering (such as sand, or
geotextile) may be needed.
Figure 15.—Appurtenant structures—Perforated and slotted PVC drains with sand, gravel and/or
geotextile envelope.
a. Stewart Mountain Dam auxiliary spillway,
Arizona.—Drilled and formed “weep hole” (no filter
and insulation requirements) to address hydrostatic
pressure in rock adjacent to wall. Note slightly
inclined hole to facilitate drainage. Also,
orientation of drain holes should be based on
geologic features (type of rock, thickness of layers,
joint orientation, etc.). Finally, as a rule of thumb,
this type of drain should extend at least to the same
depth as anchor bars and/or rockbolts.
d. Stewart Mountain
Dam Auxiliary
spillway, Arizona.—
Gravel detail used
with weep holes
shown in the
cantilever (b) and
gravity walls (c).
Figure 16.—Appurtenant structures—Drilled and formed drains (sometimes referred to as “weep holes”).
30
a. Ochoco Dam spillway stilling basin, Oregon.—RCC extension (drainage provisions employ flat drains),
which is founded on firm formation.
b. Typical layout of flat drains (longitudinal) adjacent c. Typical drainage feature (longitudinal) that
to the walls and beneath floor of the RCC extension. illustrates flat drain details adjacent to the walls
of the RCC extension (limited filter requirements;
insulation requirements met by RCC thickness).
a. Outlet works.—Internal drainage for embankment dam ties into (provides foundation and wraps
around) canal outlet works, which is founded on soil.
b. Outlet works.—Typical drainage feature (longitudinal) that wraps embankment filter material
around/beneath outlet works conduit, which is founded on soil (filter requirements).
32
a. Vesuvius Dam overtopping protection, Ohio—Filter blanket beneath RCC provides drainage.
Figure 19.—Appurtenant structures—Graded filter drains—Drainage provisions for embankment dam overtopping protection.
Drainage for Dams and Associated Structures
Figure 20.—Plan view and sections of a drain cleanout within a spillway chute.
Figure 21.—Plan view and section of a drain cleanout for spillway chute, outside drains.
34
Chapter 1—Background
Figure 22.—Drainage systems for rock and soil slopes (fig. 141 from Hoek and Bray [24]).
35
Drainage for Dams and Associated Structures
36
Chapter 2
DRAIN
DESIGN AND ANALYSIS
Procedures for designing the various types of drainage systems are provided in this chapter.
In some cases, the spacing and sizing of drains is based on “rules of thumb,” which provide
a starting point for designing a system based on what has worked effectively for similar
drainage systems. In other cases, a detailed seepage analysis may be warranted to design a
given drainage system. Analysis methods will also be presented in this chapter, and further
described in appendix A, for evaluating the stability of a structure/foundation with and
without a fully functioning drainage system. This type of analysis may demonstrate the need
for initiating a drain cleaning program.
37
Drainage for Dams and Associated Structures
drain itself can become plugged by precipitation of minerals from solution in the
groundwater, or by bacterial/organic growth.
Most foundation drains for concrete dams are installed in rock. While some embankment
toe drains and horizontal drains are installed in rock, many are installed in weathered rock or
soil. Movement of groundwater within the rock is largely confined to discontinuities such as
joints, fractures, bedding planes, foliation planes, and fault planes. Exceptions are where the
fabric of the rock matrix is permeable (volcanic agglomerate, poorly cemented dune sand,
etc.). Movement of groundwater within soil is in the interconnected pore spaces between
individual soil particles. Drains must intersect discontinuities or permeable materials so that
influent seepage and groundwater can be removed. Most drains are normally wet or flowing
year-round (fluctuating with reservoir elevation); however some drains are often dry, yielding
large amounts of water only during times of high precipitation or high reservoir levels.
The most effective foundation drain installations are those which have been designed and
installed based on the geology of the site. The design of drains should incorporate the
location, orientation, and spacing of discontinuities and confining layers or aquatards.
Groundwater barriers such as clayey zones, or confining beds such as clay layers must first
be identified and then penetrated by drains to relieve the impounded water behind or below
them. Spacing of drains should ideally be based on the location of productive zones where
the water occurs rather than an even spacing over a large area. Spacing of rock joints may
vary widely over a short distance. This will affect the effectiveness of individual drains but
may be difficult to fully consider in the layout of a drainage system. It may be necessary to
monitor pressures and drain flows and install supplemental drainage after reservoir
impoundment.
Foundation drain layout often makes use of uniform lengths and spacings. Horizontal drain
length is governed by the water-bearing strata intercepted rather than a predetermined
length. In most cases, the initial drains are drilled longer than is considered adequate.
Volumes and points where the water is intercepted are recorded during drilling, and
subsequent drain lengths are determined from the drill data.
Slot or perforation size and well screen opening is particularly important to consider in the
design of some projects. For example, 2-inch diameter pipe with d-inch perforations used
in horizontal drain installations at one site may not work at another site. The drain hole
casings may fill with sand, causing the drains to lose their effectiveness almost immediately.
Generally, 0.020-inch slotted PVC pipe is used in the majority of current horizontal drain
installations. Slotted PVC pipe sections allow roots easy access near the ground surface, and
a protective sleeve of galvanized pipe should be installed over the 10 or 20 feet of drain near
the ground surface to discourage root penetration. When poorly cemented, granular
38
Chapter 2—Drain Design and Analysis
material is encountered, a soil gradation analysis is performed to determine the proper slot
size and backfill materials.
The above approach assumes that the drainage curtain extends to a depth sufficient to
intercept the seepage that could affect the stability of the structure. Studies based on flow
patterns and empirical data from existing gravity dams suggest that drain depths of 40
percent of the dam height provide the necessary reduction in uplift pressure at the
dam/foundation contact.
A more common approach to drain design is to base the layout on the historical precedence
of similar dams and foundations for which actual empirical data are available. Readings
from uplift pressure gauges, as shown in figure 24 for a gravity dam, are an indication of the
effectiveness of a foundation drain layout. Uplift gauges represent discrete points at the base
of the dam only. Evaluating drain flows and possibly foundation pressures at deeper depths
in addition to uplift pressures at the base of the dam will provide a more comprehensive
picture of drain effectiveness. This approach is valid, because flow characteristics prior to
reservoir filling cannot always be determined, and design stability analyses are based on a
theoretical, rather than actual, uplift profile. Modifications can be made to the foundation
treatment after construction by performing additional foundation grouting or providing
additional drains.
An aspect of drain design, not always addressed in the initial layout, is the question of access
for the purpose of future maintenance of the drain system. The two areas of concern are
access to the drain outlet (often through galleries) and access to the full length of the drain
hole (both formed and drilled). Galleries should be sized and orientated so that equipment
and personnel can reach drain outlets with special attention to possible obstructions such as
39
Drainage for Dams and Associated Structures
stairwells. Drain holes should be made accessible at their outlet by eliminating or bypassing
any bends that may be present in formed sections or in pipe attached at the drain outlet.
40
Chapter 2—Drain Design and Analysis
concrete lifts, the degree of load redistribution in arch dams due to arch action, and the
presence of potential failure planes or wedges in the foundation. An example of a stability
analysis of a gravity dam showing the effects of uplift loading with variations in cohesion
and friction angle is provided in appendix A (example A7).
An understanding of effect of uplift on structures has evolved over time as a greater base of
observed performance has been obtained and more research has been conducted to confirm
the effectiveness of drains. Nonetheless, uplift loading assumptions used in the design and
analysis of dams may differ among groups devoted to dam engineering. Reclamation
guidelines generally assume full uplift at the heel of the dam, tailwater or zero uplift at the
toe, and one-third of the difference of these two values at the drain line. When cracking
occurs, previous Recalmation criteria assumed that full uplift extended the full length of the
crack with no reduction at the drains. U.S. Army Corps of Engineers criteria differ from
Reclamation criteria when cracking occurs. While full uplift is assumed over the length of
the crack upstream of the drains, the drains continue to reduce uplift, although at a lower
efficiency, until the crack passes the drain, at which point the drains become ineffective.
Research conducted at the University of Colorado [7] indicated that drains continue to
operate at full efficiency after cracking is initiated, and drain efficiency is reduced only after
the crack extends beyond the drain. Reclamation currently uses this criterion. Graphical
representations of the uplift criteria are shown in figure 25.
The design and analysis of foundation drains for concrete dams to a large extent are based
on two factors—historical precedence and an understanding of the foundation rock
conditions. Typically, dams have been designed with a single curtain of foundation drains
using 3-inch diameter holes spaced at 10 feet. The depths of holes generally vary from
abutment to abutment, so as to maintain a depth of about 40 percent of the hydraulic height
(the height from the original streambed elevation at the dam axis to the normal water
surface). Where excessive seepage flows are expected based on geologic conditions,
additional drainage features should be considered. These features may include additional
drains to reduce the drain hole spacing or a second drainage curtain.
In the case of existing structures where stability concerns are present which pose an
unacceptable failure risk, measures to reduce uplift, especially in the abutments, may be
considered. A reduction in uplift can be accomplished through the installation of a new or
supplemental drainage system or the rehabilitation of an existing drainage system. In the
case of a new or supplemental drainage system, the drains can be designed to optimize the
potential for intercepting seepage based on an understanding of the geology, and
measurements of uplift pressures can be taken before and after installation to determine the
effectiveness of the system. An example of a rehabilitation project is Horse Mesa Dam [8],
where a drainage adit and deep drains were installed to reduce uplift in the right abutment.
41
Drainage for Dams and Associated Structures
42
Chapter 2—Drain Design and Analysis
The design, which was based on geologic conditions of the abutment and visual observation
of seepage on the abutment face, is summarized in appendix A (example A8). Similarly,
formed drains within a concrete structure are generally orientated vertically, spaced at 10-
foot intervals, and connected to galleries within the dam. A typical diameter of 5 inches is
used, and holes may be lined with pervious or slotted pipe, or unlined.
1. Type of Pipe.—Toe drain pipes may be made of any material that has adequate
durability and strength. The current preferred type of pipe is high-density polyethylene pipe
with slots or perforations. Wood stave, vitrified clay, concrete, or asbestos-bonded
corrugated metal pipes laid with open joints or perforated (laid with closed joints) have been
used in the past. Open-jointed pipe laying is no longer recommended due to the potential
for plugging from material flowing into the open joints and the possibility of the joints
pulling apart. The outfall pipe, which carries the water collected in the perforated pipe to an
appropriate discharge location, is generally the same type as the collection pipe but without
perforations.
43
Drainage for Dams and Associated Structures
cleaning. For additional recommendations on the alignment and layout of toe drains, see
section C-2 in appendix C.
5. Outfall.—An outfall pipe is used to convey the water collected in the toe drain
to an appropriate discharge point. The flow is usually discharged into the spillway or outlet
works stilling basin, into the stream channel downstream of the dam, or into some other
44
Chapter 2—Drain Design and Analysis
drainage channel. Multiple outfalls may be required depending upon the natural ground
topography. The outfall pipe is usually the same material as the toe drain but without
perforations. Occasionally a corrugated metal pipe (CMP) is placed over the outlet end to
prevent deteriorations of the pipe due to sunlight and weather. A screen of some type, or
rodent guards, should be placed over the exit to prevent animals from entering the pipe and
plugging it. The outfall pipe should daylight above flowing water to allow monitoring of
flow. A sediment box, weir and/or flumes should be placed at the outfall to monitor
quantity of flow and trap and monitor sediment that may be carried with the flow.
b. Relief Well Design.—Pressure relief wells are used to reduce and control excessive
artesian pressures, thereby reducing the potential for a blowout failure or reducing uplift
pressures on structures. The design and installation of a relief well system should be done by
specialized staff with the appropriate knowledge and skills. This type of system requires
considerable post-construction supervision, long term operation costs, and maintenance. A
relief well system is generally not used if a simpler, lower maintenance system like an
upstream blanket will satisfy the design requirement. The U.S. Army Corps of Engineers has
done extensive research on design and installation of relief wells, and there are a number of
excellent papers [9, 10] that should be referenced for additional information.
• Wells.—The wells differ little from conventional water supply wells except that the main
purpose is for lowering the water table, instead of supplying water. Figure 27 shows a
typical pressure relief well.
• Collector Pipe.—A collector pipe is connected to the wells and sometimes placed between
wells to collect the flow from the wells and transport the flow to the outfall pipe.
• Outfall Pipe.—An outfall pipe is used to convey the water from the collector pipes to an
appropriate discharge point. The flow is usually discharged into the spillway or outlet
works stilling basin, into the stream channel downstream of the dam, or into some other
drainage channel. Multiple outfalls may be required, depending upon the natural ground
topography. A screen of some type should be placed over the exit to prevent animals
from entering the pipe and plugging it. The outfall pipe should daylight above flowing
water to allow monitoring of flow.
45
Drainage for Dams and Associated Structures
46
Chapter 2—Drain Design and Analysis
placed at the outfall to monitor quantity of flow and trap and monitor sediment that
may be carried with the flow. Weirs or flumes are sometimes placed at the wells or
along the collector pipe to monitor flows from specific wells.
• The wells should extend deeply enough into the pervious foundation underlying the
confining layer to provide stability against underlying unrelieved pressures. Depths of
wells up to the height of the dam are usually satisfactory.
• The wells should be spaced to intercept the seepage and reduce the uplift pressure
between wells. Wells spacings of 25 to 100 feet are generally used.
• The wells should be designed to offer little resistance to the infiltration and discharge of
seepage. In general, the well diameter should not be less than 6 inches with a minimum
6-inch thick filter between the well screen and the foundation. In the past, the filter
thickness used for some relief wells has been less than 6 inches, but the 6-inch minimum
is now strongly recommended.
• The wells should be designed so that they will not become ineffective as a result of
clogging or corrosion. This is controlled by the type of well screen used and the gravel
pack surrounding the well screen. Some maintenance of the wells may be unavoidable,
however, due to the presence of iron bacteria or other plugging mechanism.
• The capacity of the collector and outfall pipes should be sufficient to handle the
maximum expected flow from the wells (normally based on a seepage analysis). In order
to provide a margin of safety for the system capacity, pipes should be sized so that the
depth of water in the pipes is less than 75 percent of the inside diameter of the pipe at
the time of maximum expected flow.
1. Equations, Figures, and Charts.—Darcy’s law is the basic premise, upon which
almost all seepage and water flow analyses are based: q = k i A, where q is flow rate, k is the
hydraulic conductivity, i is the hydraulic gradient, and A is the cross-sectional area.
Numerous other equations, and simplifying charts and figures can also be used. These types
of analysis are generally used for preliminary studies and layouts.
47
Drainage for Dams and Associated Structures
48
Figure 28.—Example flow nets for high level steady state and for rapid drawdown.
49
Chapter 2—Drain Design and Analysis
Drainage for Dams and Associated Structures
The number and size of collector drain pipes (generally longitudinal) are based on the
guideline that open channel flow will be maintained. To achieve this guideline, the pipes
should be sized so that the maximum depth of flow does not exceed 75 percent of the pipe
diameter (or if using collector drains with noncircular cross sections, such as rectangular,
wetted area should be 80 percent or less of the total cross sectional area). Unstable flow
conditions, such as “slug flow” can result with flow depths greater than this and lead to
damage and/or failure of the drain pipe. To estimate the number and diameter (or area) of
the collector drain pipes, the maximum seepage must be estimated. Design examples of
estimating seepage for lined channel drainage systems can be found in the U.S. Army Corps
of Engineers publication, EM 1110-2-2007, “Structural Design of Concrete Lined Flood
Control Channels” [3]. A flow net analysis, assuming the collector drain pipes have an
infinite permeability, can be used to estimate total seepage per foot of drain adjacent to and
beneath the appurtenant structure. It should be noted that since gradients may become very
steep adjacent to drains, often greater refinement is needed in this area. For more details on
developing a flow net analysis, refer to section 2-4 in this chapter on drainage provision
designs for embankment and rockfill dams. Once the total seepage is estimated, the number
and size of drain pipes can be made by assuming normal (uniform) flow conditions and
employing Manning’s equation:
1.49 2 3 1 2 a ∆
v= r s , where r = , and s = elev
n p length
50
Chapter 2—Drain Design and Analysis
r: Hydraulic radius, ft, which is defined as the wetted area, a, divided by the wetted
perimeter, p [Note: d (depth of flow) #0.75 diameter of pipe, if circular, or a #0.80 area
of pipe, for any cross-sectional shape]
s: Slope of energy grade line, which can be approximated by the difference in elevation,
)elev, divided by length (the length of the longitudinal drain pipe along the appurtenant
structure).
To determine the capacity, q, of the collector pipes, the average velocity, v (determined from
Manning’s equation above), and the wetted area, a, use the continuity equation:
q = va
Also, the U.S. Army Corps of Engineers has developed a nomograph for estimating the size
of circular drains, flowing full (refer to sec. A-6 in app. A). This could be used for an initial
pipe size, then applying the 75 percent of the pipe diameter (flowing full) guideline, a final
pipe diameter can be estimated for the longitudinal collector drain pipes. Additionally, it is
very likely that the drainage system may lose efficiency over time. This is particularly true
for drainage systems associated with appurtenant structures, where inspection and cleaning
may not be possible. Therefore, it is prudent to design the drainage systems for a reduced
level of efficiency. The drain pipe should be designed for a reduced area (due to material
deposition or calcium carbonate deposits) in the range of 75 percet of the original pipe
diameter, while still allowing for free flow conditions within the pipe [3].
51
Drainage for Dams and Associated Structures
52
Chapter 2—Drain Design and Analysis
• Modified Berggren Equation for Multilayer Systems.—This is a widely used method for
estimating seasonal frost depths in soils. It is assumed that each layer of material is
homogeneous and isotropic, and the average thermal properties of the materials (frozen
and unfrozen) are applicable. The entire mass is assumed to be at the mean annual
temperature for the site prior to the start of the freezing season. When the freezing
season starts, the surface temperature is assumed to drop to a temperature below
freezing, determined by the length of the freezing season and by the surface-freezing
index. The effect of latent heat of fusion is considered as a heat sink at the moving frost
line, with complete freezing assumed to occur at 32.0 °F [15, 16]. The degree-days
required to penetrate each layer are accumulated until the summation equals the surface-
freezing index. The sum of the thicknesses of all the frozen layers is the frost depth of
the system [17]. This method cannot be used for the design of insulating materials alone,
since these materials have negligible moisture contents and therefore no latent heat.
However, the modified Berggren equation does give reliable results for frost depths
greater than 8 to 12 inches beneath the insulating layer. More details and an example
problem can be found in section A-3 in appendix A.
• Lachenbruch 3-Layer Method.—This method does not consider the effects of latent heat,
and can therefore be used to design a system allowing no frost penetration beneath the
insulating layer. A 3-layer system of a gravel base, an insulating layer, and gravel subbase
is assumed. A sinusoidal temperature variation of amplitude A (based on the mean
annual temperature and the surface-freezing index) is applied at the surface. The
amplitude F at the interface of the insulating and subbase layers is determined, from
which the ratio F/A is calculated. This ratio is then used to determine the required
thicknesses of the gravel base and insulating layers [15, 16]. Assuming that no frost
penetration beneath the insulation is permitted, the magnitude of F is the difference
between the mean annual temperature and the freezing point of the soil moisture, or
32.0 °F. For colder climates, the effects of the gravel base over the insulating material
may be neglected. A review of Lachenbruch’s data indicates that increased thicknesses
of insulation required to eliminate frost penetration beneath the insulating layer have a
diminishing effect in colder climates (where the F/A ratio is small). In unheated
structures, the insulation required is significantly reduced if clean, non-frost-susceptible
fill material can be provided beneath the floor slab.
53
Drainage for Dams and Associated Structures
• Finite Element Method (FEM).—This method was developed by C. T. Hwang and applied
to the design of insulated foundations by Eli Robinsky and Keith Bespflug. The method
may be used to analyze two-dimensional heat flow in multilayer systems, and includes
the effects of latent heat. Thermal properties of the various materials for both the
frozen and unfrozen states may be used. For open spaces and unheated structures, a
sinusoidal temperature variation during the freezing season may be assumed to closely
approximate actual winter conditions. The temperature at depths of 16 to 20 feet is
assumed to remain constant at the mean annual temperature throughout the year.
Robinsky and Bespflug developed design curves for determining insulation and granular
fill thicknesses beneath unheated structures, based on the surface freezing index and this
FEM . These curves were included in Reclamation’s Frost Action Team Report [13].
• Prior to the advent of geotextiles and geomembranes, burlap was typically used as a
barrier material. However, burlap may not be readily available today, so geotextiles
and/or geomembranes are another option.
• Insulation (if needed) may suffice as a barrier material, but may not satisfy filter
requirements.
• Geotextiles could serve the dual purpose of a barrier material and provide filter
requirements (if needed).
• Consideration should be given to the slope of the foundation when selecting a barrier
material. As a general rule, geotextiles and geomembranes should not be used on slopes
greater than 3:1, unless they are anchored, and the overlying material can be shown to be
stable against sliding.
7. Hydraulic Considerations.—
54
Chapter 2—Drain Design and Analysis
taken to ensure that drainage provisions do not create adverse conditions that could lead to
damage or failure of the appurtenant structure. Such situations have and can occur in chutes
and hydraulic jump stilling basins (i.e., terminal structures) where tailwater is above the floor
of the stilling basin and portions of the chute. During operation, particularly at releases
considerably less than the maximum designed release (when a hydraulic jump might begin in
the chute rather than the stilling basin), the depth of the jet just upstream of the hydraulic
jump (i.e., d1) will be considerably less than the tailwater depth (i.e, $ d2). The weight of the
floor slab and water in the jet may be less than the hydrostatic pressure under the slab
(corresponding to full tailwater head), which can be introduced through the drainage
provisions beneath and adjacent to the stilling basin.
It was common on many Reclamation chute and stilling basin structures to terminate the
drainage provisions at the downstream face of the chute blocks (usually at the interface
between the chute and stilling basin floor). For maximum design releases, subatmospheric
pressures generally resulted at this location (i.e., the beginning of the hydraulic jump) which
lowered hydrostatic pressures beneath the chute slabs. However, for smaller releases, the
tailwater could exceed the conjugate depth needed for the jump, which causes the beginning
of the hydraulic jump to move upstream of the termination point for the drainage
provisions. This could lead to the introduction of increased hydrostatic (uplift) pressure
beneath the chute floor, which in turn could result in damage or failure of the chute floor.
Although Reclamation has not experienced this type of failure, such a failure occurred at
Karnafuli Spillway in Bangladesh. Perhaps one factor that has helped Reclamation avoid this
type of failure is that the majority of Reclamation hydraulic structures, particularly spillways
and outlet works, have been constructed on firm formation, with anchorage (i.e., rockbolts,
or anchor bars). The bond strengths between the concrete and foundation and anchorage
are not usually considered as stabilizing features, but as redundancies that are considered
prudent, given the potential consequences resulting from damage or failure of an
appurtenant structure.
To address this situation, “eductors” (i.e., aspirators) are incorporated into the drainage
provisions (refer to fig. 30 for graphical representation of eductors). These are drains which
exit through the chute slab into high velocity flow. During operation, a negative pressure
occurs at the exit of the eductors, which lowers the hydrostatic pressure beneath the chute
and/or stilling basin slab (even when the eductors are located below tailwater). When the
appurtenant structure is not operating, the eductors below the tailwater will admit water into
the drainage provisions. However, since this is a balanced pressure condition, there is no
concern. For more details of this concept, refer to the Spring Creek Debris Dam
enlargement study [19], figure 31, and the design procedure found in appendix A4.
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Drainage for Dams and Associated Structures
Offsets may develop within the concrete lining at joints or cracks as a result of shrinkage,
differential settlement/heaving, ice pressures, etc. In some cases, these offsets serve to
direct a portion of the flow downward into openings (such as contraction and control joints)
and beneath the concrete slab. The result may be stagnation pressures (refer to fig. 32 for a
graphical representation of stagnation pressure conditions). If these pressures are large
enough to overcome the weight of the concrete lining (slab), the weight of the water on the
slab, and any mechanical or chemical bonds (anchor bars, interface bonding of concrete and
foundation, etc.), the slab will be displaced, and structural failure may result [20].
Reclamation has experienced several stagnation-pressure-induced incidents. These failures
are associated with older structures (built prior to 1965) that did not employ present-day
design and construction considerations such as pressure grouting (where applicable);
embedded waterstops in floor joints; longitudinal reinforcement and transverse cutoffs;
foundation anchors; and as this discussion emphasizes, an adequately sized, filtered, and
insulated underdrain system. An adequately sized, filtered, and insulated underdrain system
is a key element in reducing the potential for offsets and/or cracks in the overlaying concrete
slab by effectively removing seepage and mitigating potential frost heave. For related details
on size, filter and insulation requirements, refer to section 2-5.a., General Design Considerations
and Methodology, under Configuration and Size, Filter Requirements, Pervious Backfill, and Insulation
Requirements.
56
a. Layout of spillway drainage provisions, including lateral and longitudinal collector drains, near vertical drilled and formed weephole drains,
eductors (i.e., aspirators), and standpipes.
» b. Layout of lateral
collector drain and
drilled/formed weephole
drains. Note that lateral
collector drain is
embedded in structural
concrete to minimize
disturbance to
foundation.
c. Typical detail of
drilled/formed weephole
drain. º
Figure 31.—Spring Creek Debris Dam, California—Using drilled/formed drains (weepholes) and “eductors” (i.e., aspirators) to mitigate excessive
hydrostatic (uplift) pressure beneath chute and stilling basin floors.
d. Section through chute illustrating lateral collector pipe tie-in with drilled/ e. and f. Details of eductor in chute.
formed weephole drains and standpipe, used to provide air to eductors.
g. Section through chute-stilling basin interface illustrating lateral collector drain pipe tie-in with h. Details of eductor in chute-stilling basin
drilled/formed weephole drains and standpipe, used to provide air to eductors. interface.
Figure 31 (cont’d)
Chapter 2—Drain Design and Analysis
air demand to mitigate lowered pressures induced by high velocity flow across a drain outlet,
refer to section 2-5.a., General Design Considerations and Methodology under Back Pressure, section
A-4 in appendix A, and Reclamation’s Engineering Monograph No. 41, Air-Water Flow in
Hydraulic Structures [21].
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Drainage for Dams and Associated Structures
60
Chapter 2—Drain Design and Analysis
Drainage provisions are a key component of most spillways and outlet works designs.
Drainage provisions should be considered for the following features of most spillways and
outlet works:
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Drainage for Dams and Associated Structures
• Conduits or Pipes.—This feature is a closed structure, such as precast concrete pipe, cast-
in-place concrete conduit, HDPE pipe, or CMP, that could discharge water under free
flow or pressure conditions. Drainage provisions are needed for most conduits and
pipes.
Of special concern are cut and cover conduits or pipes through or beneath embankment
or rockfill water impoundment structures (i.e., dams, dikes, or levees), which may create
an opportunity (increase the risk) for seepage and subsequent internal erosion, perhaps
leading to failure, along the conduit or pipe surface. Therefore, other alternatives (such
as tunnels) will be considered in lieu of conduits wherever they are technically and
economically feasible. When conduits are placed through or beneath embankments,
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Chapter 2—Drain Design and Analysis
filters enveloping the conduit are a particularly important defense against internal erosion
caused by seepage along the conduit. For additional details, see the following text.
R Combine waterways for different purposes into one structure. A major concern
that needs to be addressed when considering this option is that if a combined
structure is inoperative, there may be no way to safely pass floods or operational
releases through or around the impoundment structure.
R Locate the conduit(s) in a cut-and-cover section into firm formation when the
firm formation is at or near the ground surface. For this alternative, the
specifications should include provisions for firm formation excavation to be
performed to eliminate or minimize open fractures or other damage to the firm
formation beyond the limits of the excavation. In this case, backfill around the
conduit with nonstructural concrete through at least the dam impervious zone
(or a significant portion of the impervious zone). The concrete plug should
extend to an upper limit of the top of the conduit or to the original firm
formation surface if lower than the top of the conduit. If the dam is to be placed
against the upstream and/or downstream ends of the plug, then sloping the ends
may be desirable. Depending on the nature of the foundation, and deformation
characteristics, the conduit and nonstructural concrete backfill should be not be
bonded together.
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Drainage for Dams and Associated Structures
Figure 36.—McGee Creek Dam M&I Outlet Works, Oklahoma—Cross section showing
conduit and cutoff collar. NOTE: Cutoff collars are not acceptable drainage
provisions for future Reclamation appurtenant structures.
Figure 37.—McGee Creek Dam M&I Outlet Works, Oklahoma—Section along conduit
centerline and through cutoff collars. NOTE: Cutoff collars are not acceptable
drainage provisions for future Reclamation appurtenant structures.
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Chapter 2—Drain Design and Analysis
Figure 38.—Ridgway Dam spillway, Colorado—Cross section showing conduit founded on and tied
into excavated bench with nonstructural concrete.
65
Drainage for Dams and Associated Structures
R Filters placed around conduits to prevent piping should envelop conduits on soil
foundations. Filters around conduits on firm formation should extend only to
the foundation surface. The filters should meet the same guidelines/criteria for
dry unit weight and filtering as for other filters within the dam or dike (refer to
fig. 35 for a graphical representation of filter wrap-around).
Another issue for terminal structures is unwatering these structures for inspection.
Unwatering often requires sealing the end of the structure against tailwater through the use
of stoplogs, sandbags or other provisions. Once this is accomplished, the inside of the
terminal structure can be unwatered by pumping out water from inside of the structure.
Before unwatering is attempted, it should be verified that the structure is adequate for this
loading condition. Provisions may also be required for preventing tailwater from reentering
the terminal structure through the drainage system.
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Chapter 2—Drain Design and Analysis
a. Rock Slope Plane Failure.—One of the assumptions for a plane failure is that the
plane on which sliding occurs must strike parallel or nearly parallel to the slope face. For
this type of failure, a tension crack may be assumed to form either in the slope face or on the
slope bench, which provides a back-release plane for the failure. The tension crack may be
assumed to be filled with water to a certain depth. This water provides a lateral driving force
on the block and also provides uplift pressure on the sliding plane. Figure 39 provides two
scenarios for a plane failure—a tension crack forming in the upper slope surface and a
tension crack forming in the slope face.
The factor of safety (FS) for a plane failure is a function of the total force resisting sliding
relative to the total forces which encourage sliding. FS can be expressed as:
cA + (W ⋅ cosψ p − U − V ⋅ sinψ p )
FS = tan φ
W ⋅ sinψ p + V ⋅ cosψ p
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Drainage for Dams and Associated Structures
Figure 39.—Tension cracks contributing to slope failure (from Hoek and Bray, figs. 62a
and 62b [24]).
For the tension crack in the upper bench surface (fig. 39),
b. Rock Slope Wedge Failure.—A wedge failure is more complicated to analyze than a
plane failure. Figure 40 represents a wedge failure and an assumed water pressure
distribution. For this case, it was assumed that the wedge itself is impermeable, and water
enters the top of the wedge along lines of intersection 3 and 4 and exits the slope face
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Chapter 2—Drain Design and Analysis
Figure 40.—Wedge failure with water pressure (from Hoek and Bray, fig. 97 [24]).
along lines of intersection 1 and 2. The maximum water pressure would occur along line 5,
and zero pressure would occur along lines 1, 2, 3 and 4. The water pressure distribution
shown in figure 40 and described above is an extreme case that could occur during heavy
rain. The equations for the factor of safety for this type of analysis and a detailed discussion
of wedge failures in rock slopes can be found in Hoek and Bray [24].
c. Soil Slope Failure.—A soil slope failure is similar to a rock slope plane failure.
Instead of a continuous linear failure surface, however, a circular slip surface, or sometimes a
noncircular slip surface, described by linear segments, is assumed in a slope stability analysis.
A circular surface is applicable to homogeneous slopes, whereas a noncircular slip surface is
more suited to a slope containing materials in variable layers. More detail on analysis
methods for soil slopes can be found in Chapter 4 of the Embankment Dams Design
Standard No. 13 [40].
The lack of surface flow on a rock or soil mass may not be an indication that groundwater is
not present in the mass. If the evaporation rate is higher than the seepage rate, the surface
may look dry, but there may be water at significant pressure within the mass. Water
pressure, not rate of flow, is the important parameter that influences slope stability.
Drainage is a very effective method of improving slope stability, and a good understanding
of water flow patterns in a rock or soil mass is necessary to design an efficient drainage
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Drainage for Dams and Associated Structures
Table 1.—Permeability coefficients for typical rocks and soils (from Hoek and Bray, p. 132 [24]).
General k
Condition (cm/s*) Intact Rock Fractured Rock Soil
10-8 Granite
Limestone
10-7 Sandstone
10-3
101
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Chapter 2—Drain Design and Analysis
water took to arrive at the point. Permeability measurements may help determine where
water is likely to be produced and areas where drain spacings need to be adjusted.
• Falling Head Tests.—A known volume of water is introduced into a borehole and the time
it takes for the water level to lower to its original level is recorded.
• Lugeon Test.—A Lugeon test is a specific pump-in test for rock foundations in which
intervals of a test hole are tested over a range of pressures. A Lugeon is defined as
1 liter/meter/minute at 150 lb/in2. If pressures vary from 150 lb/in2, the calculation
adjusts for the actual pressure used.
• Pump-Out Tests.—Water is pumped out of a borehole (packers usually not installed), and
observation wells surrounding the borehole are monitored to record the drawdown.
Of the five tests, falling head tests, constant head tests, and pump-out tests are best suited
for uniform soils or rock. Pump-in tests do allow for measuring permeabilities in distinct
zones, where geologic conditions indicate permeabilities will likely vary. A more thorough
discussion of field permeability tests and how to calculate permeability values from these
tests can be found in Hoek and Bray [24, p. 136]. A detailed discussion of Lugeon tests and
the supporting calculation can be found in Houlsby [25].
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Drainage for Dams and Associated Structures
• Standpipe Piezometers.—A standpipe piezometer (fig. 41) consists of a perforated tip sealed
into a section of the borehole. A small diameter tube, or standpipe, extends through the
seal, and the water level within the tube can be read with a device similar to that used for
observation wells. Since the standpipes are of small diameter, several standpipes can be
installed in the same borehole, allowing pressures to be read in different zones within the
soil or rock. Leakage can prevent this type of installation from functioning properly.
The ability to read pressures in different zones would be important if water flow were
confined in certain zones within the rock mass or in areas of high gradients. A standpipe
piezometer allows for measurement of water pressures in a specific interval of the
borehole. This is usually more useful in understanding flow paths.
• Closed Hydraulic Piezometer.—A closed hydraulic piezometer is filled with de-aired water,
and is capable of measuring small water pressure changes. This type of instrument will
allow for pressure measurements in a specific zone within the borehole.
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Chapter 2—Drain Design and Analysis
Computer programs are also available, which can be used to construct flow nets and
evaluate groundwater flows. Calibration of the model against known responses of the actual
system is necessary to develop confidence in the model. There will always be some
uncertainty in the model results, due to the difficulty in comprehensively verifying the
results, and in modelling geologic discontinuities.
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Drainage for Dams and Associated Structures
Figure 42.—Typical flow net for a rock slope (from Hoek and Bray, fig. 53 [24].
Modeling flow through fractured bedrock is difficult to do with any accuracy. Assuming
equivalent porous media to represent a rock mass is only good for gross trends, and
predicting pressures with this method will likely be inaccurate.
While groundwater models may have inaccuracies, they can provide a useful tool for
predicting the effectiveness of drains on slope stability by comparing drained and undrained
slope stability. Models are also effective in extrapolating limited information on
permeabilities and water pressures to a bigger picture of groundwater flow within the slope.
Reducing the water pressure in the slope (depressurization) is often a cost-effective method
of improving slope stablility. Depressurization is effective, because it reduces the driving
force on rock blocks or soil masses, and it reduces uplift pressures on sliding surfaces,
increasing the shear strength and sliding resistance along these surfaces.
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Chapter 2—Drain Design and Analysis
Table 2 provides some typical field values for CV. Table 3 provides an indication of the
effectiveness of various depressurization methods as related to the coefficient of
consolidation. Tables 2 and 3 are provided to give a general indication of the range over
which various drainage strategies would be effective. The actual selection and design of a
drainage system requires a good understanding of the site geology, groundwater conditions,
and the slope geometry in relation to the above factors.
75
Drainage for Dams and Associated Structures
Figure 43.—Detail of the horizontal drains installed into the rock cut slopes for the spillway chute at
Stewart Mountain Dam.
Figure 43 shows a detail of the horizontal drains that were installed into the rock cut slope
for the auxiliary spillway chute at Stewart Mountain Dam.
2-7. Rock Tunnel Drains.—Water pressure in the rock surrounding a tunnel is not a
major stability concern for unlined tunnels. In the case of underground structures, the
stresses in the surrounding rock mass are typically much greater than any pressures that can
be generated by groundwater, and the dangers of instability due to a reduction in effective
stresses are not very significant. This is in contrast to the influence of groundwater pressures
on rock slopes and foundations, where the water pressures in these features may be of the
same magnitude as the stresses acting across discontinuities, which can have a significant
effect on stability.
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Chapter 2—Drain Design and Analysis
Drainage is usually provided for tunnels as a redundant feature that provides extra assurance
that the permanent support system will be adequate. A typical spillway or tunnel
arrangement would be an upstream pressurized tunnel, a gate chamber located at mid-length
of the tunnel with guard gates and regulating gates, and a free flow downstream tunnel.
Drains are not provided in the pressurized portion of the tunnel, as this would allow leakage
from the tunnel into the abutment and could possibly increase the water pressure in the
abutment. Drains are typically provided in the nonpressurized or free flow section of the
tunnel to relieve any water pressures that could develop on the outside of the concrete
lining. An example of tunnel drains is provided in chapter 1. Care must be taken when
installing drains to ensure that the installation does not have adverse effects on other
structures.
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Drainage for Dams and Associated Structures
78
Chapter 3
DRAIN
INSTALLATION METHODS
This chapter discusses various methods for installing drainage systems. The most common
method of installing drains is drilled drainage holes (vertical, horizontal, or angled). In other
cases, prefabricated drains (toe drains for dams, structure underdrains, and drains between
the interface of existing and new concrete) are installed. Drilling methods and installation
methods for prefabricated drains are discussed in this chapter. An important aspect of all
drain installations is accurate documentation of drain locations in the form of as-built
drawings. This will allow for future inspections of the drains.
3-1. Drilling Methods.—Drains are a proven, effective method for removing water
from embankments, foundations, and slopes in an effort to reduce or eliminate pore
pressures, uplift pressures, and ultimately, slope or structure failure. Most foundation drains
are installed in rock, while many toe drains and horizontal drains are installed in weathered
rock or soil. Drains must intersect discontinuities or permeable materials so that seepage
and groundwater can be removed. Foundation drains and horizontal drains in rock require
some type of drilling method in order to provide an avenue to relieve water pressure from a
foundation.
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Drainage for Dams and Associated Structures
use the most suitable method and equipment for the specific job, considering the access,
geologic, and groundwater conditions that will be encountered and general site work
conditions.
In practical terms, a suitably sized hole must be drilled by mechanically breaking or cutting
rock or loosening uncemented sediments, and the broken or loosened material (cuttings)
must be cleaned from the hole. The hole cleaning method, whether the cuttings are cleaned
from the borehole by mechanical or fluid methods (air, water, bentonite, etc.), must be
considered when selecting the drilling method for installing drains. For example, drilling
with bentonite drill fluid may effectively remove cuttings from the borehole, but could also
reduce the effectiveness of the borehole as a drain. After completion of drilling, a clean and
open hole can be used as the drain, or perforated or slotted pipe (steel, PVC, or plastic)
and/or filter material can be inserted to keep the borehole from collapsing in loose
materials. Some of the more common drilling methods are listed with advantages and
disadvantages in the following paragraphs. Section C-4 in appendix C also provides more
information on portable drills used in restricted or confined spaces.
2. Rotary Methods.—Rotary drilling methods are any form of drilling which makes
a hole by turning the bit at the bottom of the hole. Rotary drilling methods include diamond
coring, roller rock bits, plug bits, and can also use either a top hole hammer or a down hole
hammer to drill through very firm or tough materials. Rotary methods are usually limited to
a maximum size hole of 24 inches. Figures 44 and 45 show rotary drilling equipment
installing drains on a dam abutment and within a drainage adit.
Rotary methods use fluid or air circulation to clear the cuttings from the drill hole. The
drilling fluid can be water, bentonite “mud”, man-made muds or additives (engineered
water- or oil-based polymers), or air. The liquids or air travel down the interior of the drill
80
Chapter 3—Drain Installation Methods
Figure 45.—Views of rotary drilling operations to install high-angle drain holes in bedrock in a
drainage adit in the downstream right abutment of Horse Mesa Dam, Arizona. The drill rig is a
Craelius Diamec 260. The drill is mounted on a stand when drilling high-angle drain holes.
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Drainage for Dams and Associated Structures
rods, remove cuttings from the borehole and heat from the drill bit, and return to the surface
via the annulus between the drill rods and borehole wall. Advantages and disadvantages of
the various drill fluids have to be considered for each particular job. For example, natural or
man-made muds (bentonite, polymers) can stabilize borehole walls and improve drilling
conditions and drilling rates, but can also mask aquifers or intrude into an aquifer or water-
bearing feature, causing damage or plugging, which defeats the purpose of the drainage. Air
normally requires greater volume of circulation than fluids in order to properly cool the drill
bit. Higher air volumes are accompanied by increased air pressure, which can damage
formations, structures (embankment or concrete), and slopes.
Rotary methods have the advantage of relatively rapid penetration rates in all material types,
usually minimal casing required during the drilling operation, and rapid mobilization and
demobilization. Disadvantages of rotary methods are the high cost of equipment, high
maintenance costs, use of drill fluids that may plug formations (if something other than
water is needed), and high level of experience required for operators.
3. Cable Tools.—Cable tools are one of the oldest methods of drilling. The cable
tool works by repeatedly dropping tools suspended from a cable to crush or break material
into small fragments which are then mixed with water and bailed or pumped from the hole.
Cables tools can achieve depths of thousands of feet. The advantages of the cable tool
method is that it is inexpensive to purchase and maintain, and easy to operate. The main
disadvantage of the cable tool method is that it is extremely slow.
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Chapter 3—Drain Installation Methods
circulation method are that a large supply of drill fluid is required, equipment is expensive
compared to other methods of drilling, large mud pits are required to dispose of cuttings,
some sites are inaccessible because of the size of equipment, and more operators are
required when compared to other methods of drilling.
Drilling programs for installation of drains should be carefully planned to ensure compliance
with all Federal, State, and local laws, regulations, and ordinances relating to the
performance of the work. All required permits, certifications, and licenses should be
acquired. A plan for drilling and safety, and potential sampling and testing, should also be
prepared prior to initiating work. In addition, a schedule of drilling drain holes including
sequence, method, depth, angle (either in degrees from vertical or horizontal, and bearing or
azimuth), and any special instructions should be prepared for the driller.
Legible, permanent copies of drilling logs and records should be maintained in a central
filing system for future reference. The drilling logs should record zones of water loss,
cavities, rod jerks, rough drilling and other unusual or nonordinary drilling experiences that
might illuminate the nature and extent of any fracturing and abnormalities. All such records
should be recorded during the actual performance of the drilling. The following minimum
information should also be included on the logs or in the records for each hole:
• Hole number or designation and elevation at the top (or collar) of the hole
• Hole diameter
Refer to the Engineering Geology Field Manual [31] for the format and required data for a final
geologic log.
83
Drainage for Dams and Associated Structures
The drain envelope includes bedding material and backfill for the HDPE and PVC pipe.
The bedding material and the compacted material placed below the drain pipe provide
structural support for these flexible pipes and ensure that the pipe retains its shape and is
able to achieve its full structural capacity. The bedding material and compacted backfill on
top of the pipe must be properly designed and constructed to ensure the integrity of HDPE
and PVC pipes. Constriction loads and traffic loads after construction must also be carefully
evaluated to ensure that the structural capacity of the drain pipe is not exceeded.
Toe drains should be inspected with a video camera upon backfilling of the trench and
completion of the installation. This will ensure that the drain was properly installed and not
damaged during the installation and that no obstructions exist in the drain. For drains with
large amounts of backfill over the top of them, consideration should be given to an
intermediate video inspection, in addition to the final video inspection. This will make it
easier to correct any problems with the installed pipe.
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Chapter 3—Drain Installation Methods
85
Drainage for Dams and Associated Structures
taken when moving the trench box to avoid strain or displacement of the drain pipe.
Dewatering with open trench construction is not required, but is recommended if the water
table is more than a few inches above the invert of the trench [32].
c. Grade Control.—Grade control for pipe drains is important, since these drains rely
on gravity flow and may have flat slopes (minimum slope of 1 ft per 100 ft for toe drains).
Lightweight HDPE or PVC pipe may be difficult to install at the proper grade. Great care
should be excercised during the installation/compaction of these types of drains to ensure
the pipe remains on grade. Usually a laser plane is used for grade control. A revolving laser
86
Chapter 3—Drain Installation Methods
sender generates a plane of laser light over the work area. With open trench construction,
hand receivers are placed on the pipe to check grade. When trenching machines are used,
receivers mounted on the trenching machines follow the plane as the trencher moves
forward. The receivers send commands to the hydraulic system to raise or lower the digger
and the boot to keep the drain on grade. Figure 52 shows the equipment for a laser plane
system.
87
Drainage for Dams and Associated Structures
88
Chapter 3—Drain Installation Methods
89
Drainage for Dams and Associated Structures
90
Chapter 4
DRAIN PERFORMANCE
It is common for drains to experience some degree of plugging (i.e., loss of efficiency or
effectiveness) during their operational life. A number of mechanisms can cause plugging of
drains—calcium carbonate (probably the most common plugging mechanism at Reclamation
structures), slime-producing bacteria, deposition of fines or sands in the drains, tree or plant
roots, and collapse of the drain (from the collapse of either the foundation material, or the
manmade materials forming the drain). These plugging mechanisms can affect a variety of
drainage systems, including toe drains, drilled foundation drains in concrete dams, formed
drains within the body of a concrete dam, horizontal slope drains, horizontal underdrains for
spillway or outlet works structures, or relief wells. Fourteen case histories are presented in
this chapter, in which drainage systems have become plugged and a drain cleaning program
was initiated. The case histories were chosen to provide a representative cross section of
plugging mechanisms, drain types, and cleaning methods.
Table 4 provides a quick reference for each of the case histories and its key parameters. The
case histories can be used to help determine the best cleaning equipment for a given drain
system.
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Drainage for Dams and Associated Structures
Drained Plugging
Case history feature Type of drain mechanism Cleaning method
Brantley Concrete dam Drilled foundation Iron bacteria, Low pressure water
Dam foundation drains calcium carbonate, flushing, chopping
silt deposition bits, wire brush
Friant Dam Dam Drilled foundation Calcium carbonate High pressure water
foundation drains jetting
Ochoco Dam Embankment Concrete bell and Failed pipe, Video inspection;
toe drain spigot toe drain sediment replacement
deposition
Senator Embankment Relief wells Fine sand and silt Surge block
Wash Dam foundation deposition
Tuttle Creek Embankment Relief wells Iron bacteria Boiling water and
Dam foundation chlorine
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Chapter 4—Drain Performance
Davis Creek Embankment 8-inch and 12-inch Collapsed pipe; Replacement; high
Dam toe drain perforated sedimet deposition pressure water
corrugated jetting; video
polyethylene pipe inspections
Keechelus Embankment Rock drain with Sediment and Water jetting; video
Dam toe drain outfall pipes gravel inspection;
installation of new
toe drain with filter
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Drainage for Dams and Associated Structures
Figure 53.—Profile of the concrete portion of Brantley Dam showing the approximate
location of the uplift pressure monitoring lines.
earthfill embankment is 24 feet; the crest width of the concrete gravity section is 15 feet.
The dam impounds a reservoir with a total capacity of 381,748 acre-feet at the top of
exclusive flood control (El. 3283.0), including 106,950 acre-feet allowance of 100-year
sediment deposition. The spillway for Brantley Dam consists of six 50-foot-wide by
25-foot-high radial gates with a total ogee crest length of 300 feet and a 52-foot radius roller-
bucket stilling basin that is common to both the spillway and the outlet works. The outlet
works is a high pressure gate-controlled structure.
The foundation of Brantley Dam consists of sound and competent layers of dolomite,
sandstone, and siltstone. Excavation for the concrete section was about 30 feet into firm
foundation. A 30-foot thickness of consolidation grouting was placed beneath the concrete
section.
The foundation drains are “NX” sized (2.97-inch diameter) core holes angled approximately
5 to 10 degrees from vertical in the downstream direction from the foundation gallery of the
concrete portion of the dam. The top 5 feet of the drain holes is within 3½-inch diameter
steel pipe embedded in the concrete; the remainder of the hole is completed uncased in the
foundation material. In general, the holes are about 50 feet deep.
The rise in uplift pressures prompted a program of cleaning the foundation drains in 1994.
The drain cleaning program consisted of flushing and probing of the foundation drains using
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Chapter 4—Drain Performance
Figure 54.—Typical layout of the uplift pressure monitoring lines under blocks 2 and 14.
a 1-inch diameter PVC pipe and a low head centrifugal pump, rated at 41 gal/min and
powered by an electric motor. The PVC pipe was inserted to the bottom of the drain, and
water from the gallery gutter was circulated through the drain until discharge cleared, which
took from 15 to 20 minutes. Higher pressure methods, such as a jetting tool, were not
employed because of the friable nature of the foundation material. This was borne out when
some of the drains were video taped with a borehole camera, which showed foundation
drain hole erosion.
During the flushing operations, it was noticed that some holes were partially blocked by a
white precipitate, later tested to be predominantly calcium and magnesium carbonate with
some sulfates also present. These holes were cleaned with a chopping blade mounted on
metal pipe. Also present in the foundation drain holes was iron bacteria, which were
removed by flushing. This cleaning program provided some relief for the uplift pressures,
but only for a short time, as documented by the reduction of uplift pressures. However, the
reduced uplift pressures only lasted a short time.
95
Drainage for Dams and Associated Structures
Figure 55.—Scatter plot of uplift pressures under block 2 between January 1990 and March 1994.
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Chapter 4—Drain Performance
Because of the short-lived success of the flushing method to keep the majority of the drains
open, a field team consisting of personnel from the Bureau of Reclamation and Carlsbad
Irrigation District was assembled in February 1996 to evaluate the foundation drains at
Brantley Dam. Down hole video inspection was determined to be the first step toward
determining the condition of the foundation drains.
The following 12 foundation drains were selected as part of the video inspection program:
Drain number 62 at station 88+65 in block 6 was designated as the “control” foundation
drain because of an 8-percent decrease in uplift pressures in block 6 since 1989. Prior to the
video inspection by the borehole camera, the selected foundations drains were cleaned by
flushing and probing. Drain 69 had a floating mat of iron-related bacteria that had to be
skimmed away prior to video inspection.
Listed in table 5 are the foundation drains in the order in which they were inspected, along
with depth reached.
The video inspection identified three possible processes that could contribute to the decline
of drain effectiveness—biological fouling, mineral incrustation, and siltation:
The video inspection showed iron bacteria in all the foundation drains in seemingly
equal concentrations with perhaps the greatest accumulations in drain 34, block 9. Using
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1
Approximate total depth of hole. Numerous depths for the same hole are given on the
cleaning reports. Some of the depths are acknowledged to be off “by a coupling length or
two.” The depths given here are either rounded “eyeball” averages or the value that most
closely agrees with the depth determined with the camera.
2
Camera stopped by mineral incrustation (deposits) in hole.
3
Hole cleaned 2/21/96 with the single blade (e- by 2½-inch) sharpened chopping bit
on a mixed string of 1-inch and ¾-inch diameter by 5-foot long joints of galvanized steel
pipe, followed by about 30 minutes of washing.
4
Inspection with radial view lens. Actual depth was 50.1 feet. Mirror motor occupies
lower 0.6 ft of hole.
the flushing method to clean the drain improved drain effectiveness where iron
bacteria were the predominant clogging mechanism.
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Chapter 4—Drain Performance
The method of flushing drains, in which the wash pipe is moved from drain to drain, as
well as the manner in which the drains are plumbed into a common gallery gutter suggest
that iron bacteria have been able to develop throughout the drainage system.
• Mineral Incrustation.—The camera could not be lowered to the bottom of the hole in
drains 81 (block 1), 71 (block 2), or 70 (block 3) due to mineral incrustation (deposits)
that occluded most in the borehole. These deposits are probably combinations of
calcium and magnesium carbonates and calcium sulfate [34]. X-ray diffraction
techniques are needed to determine the specific mineral. The remaining opening was
only sufficient to allow passage of the 1-inch diameter PVC wash pipe. These blockages
and others that the camera was able to pass by correspond closely to “plugs” or “partial
plugs” reported on the cleaning report. An unsuccessful attempt was made to clear the
plug in drain 71 using a 2½-inch diameter flue brush on d-inch fiberglass rods. The
blockage was then chopped out with the single blade, steel chopping bit on steel pipe.
From the cleaning report, “plugs” were not exclusively a problem in block 2.
• Siltation.—Using the borehole camera’s radial lens revealed that fine grained debris was
building up in the horizontal joints/fractures in drain 74. Since this was the only hole
this lens was used in, the extent of this type of buildup is not known. These deposits
may be the result of the flushing process. Siltation is not considered to be a viable
explanation of decreased drain performance.
d. Conclusion.—Experience gained by the field team in evaluating the foundation
drain holes at Brantley Dam has provided some suggestions for future cleaning programs.
The field team has made a general suggestion for cleaning drains for each of the specific
types of plugging processes:
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Drainage for Dams and Associated Structures
• Siltation.—More energy is needed in the flushing process to keep material from settling
out of the water column. Top to bottom agitation with a jetting tool on a hose that
directs wash water out into the formation, followed by pumping from the drains should
remove the sediment. Since the drains may produce very little water during the pumping
phase, a means of providing (disinfected) make-up water at the top of the hole may be
needed.
This case history demonstrates the need to establish a foundation drain cleaning program to
maintain the effectiveness of foundation drains. The cleaning program initiated at this site
showed an immediate reduction of uplift pressures after cleaning. The inspection of selected
foundation drains indicated that the buildup of deposits from biological fouling, mineral
incrustation, and siltation led to the increase in foundation pressures under block 2.
Although three processes were identified, none of the three are conclusive causes for the
increase in uplift pressures. It appears that the primary cause was from the buildup of
deposits from biological fouling and mineral incrustation. As described above, the drain
cleaning program reduced uplift pressures at Brantley Dam for only a short period of time,
which demonstrates the need to periodically maintain the foundation drains.
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Chapter 4—Drain Performance
Folsom Dam construction was completed in 1956. The concrete gravity dam section has a
structural height of 340 feet and a crest length of 1400 feet. A single line of 3½-inch
diameter foundation drains (139 drains total) is provided in the gravity section to relieve
foundation uplift pressures. The drains range in depth from 11 to 150 feet and average
125 feet. The foundation drains were drilled on 10-foot spacings to relieve uplift pressures
that may develop under the dam and potentially cause stability problems. Since construction
of the dam, the foundation drains have experienced a gradual loss of effectiveness through
deposition of calcium carbonate within the drain holes, inducing increased uplift pressures.
c. Drain Cleaning History.—In 1978, the foundation drains at Folsom Dam showed
signs of normal seepage. By 1980, the examination report suggested that the foundation
drain and discharge pipes be probed and cleaned where plugged, and efforts to probe and
clean the foundation drains were initiated. The 1983 examination report stated that work on
the drain probing and cleaning recommendation was incomplete but that partial work had
been done and would continue until finished. Drain cleaning efforts continued at Folsom
Dam with the chronology of drain cleaning events listed below:
In May 1983, Industrial Hydropower returned to Folsom Dam for a more extensive
demonstration, cleaning two drain holes selected by Reclamation. Each of the holes was
inspected before and after the demonstration with a borehole camera. The demonstrations
showed this equipment can access tens of feet into drain holes and is capable of removing
hard calcium carbonate deposits.
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Drainage for Dams and Associated Structures
dissolve the calcium carbonate obstruction remain, but the problem of gases generated needs
to be studied. In addition, environmental issues of introducing acid into the groundwater
table may preclude the use of acid treatment. The sulfamic acid treatment may be best
utilized as a deterrent to calcium carbonate buildup on a preventative maintenance basis.
The equipment used to clean the foundation drain holes required 440-volt power source,
was very bulky, hard to maneuver, and prone to breakdown. Modifications to the 1987
vintage equipment are required to adapt the UHP cleaning equipment to clean foundation
drains.
5. High Pressure Fluid Jet.—In 1988, Donco Industries, Inc., demonstrated high
pressure fluid jet methods. The equipment was most effective at a working pressure of
10,000 lb/in2 and a flow rate of 20 gal/min. System pressure losses were 150 lb/in2 per
50 feet of ½-inch-inside-diameter (I.D.) supply hose and a loss of 3,300 lb/in2 for 25 feet of
¼-inch-I.D. flexible, nylon steel, lance hose. The heads available for use were:
• Seven-sixteenths-inch flexible lance, with 25 feet of ¼-inch-I.D. nylon steel hose, with
one hole straight forward and 18 holes pointing forward 30°
• One-half-inch molehead, with 5-foot long, ½-inch-I.D. steel shaft, and one hole straight
forward, three holes at 45° forward, and three holes at 35° aft
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Chapter 4—Drain Performance
• Two-inch molehead, with 5-foot long, ½-inch-I.D. steel shaft, and several different
nozzles that could be arranged as needed
• Two-and-one-half-inch rotating molehead, with 5-foot long, ½-inch-I.D. steel shaft, one
hole straight forward, two holes at 45° forward, and two holes at 45° aft
• Three-inch diameter carbide bit with high pressure water jets protruding forward, adding
5-foot shafts as necessary to advance the hose and cutter head to required depths
A ½-inch-I.D., 30,000-lb/in2 capacity hose was used to convey flow from the pump. As a
safety feature, a dump-load device with a foot pedal was used to regulate pressure to the
molehead or lance.
In drain hole 12-D-4, a solid calcium carbonate plug was encountered from 50 to 80 feet,
and cleaning was continued 130 feet deep. After cleaning, the drain hole was flushed with
water. Inspection with a borehole camera showed approximately 60 percent of the borehole
circumference was clean. The contractor then used the 2½-inch rotating molehead to
reclean between 50 and 60 feet deep in 5 minutes. A recheck with the borehole camera
showed no significant change.
The contractor then used the 2-inch-diameter molehead to reclean between 50 and 60 feet
deep. A recheck with the borehole camera at 55-feet-depth where the cleaning was
concentrated showed calcium carbonate on 30 to 40 percent of the borehole wall. The other
60 to 70 percent of the borehole wall was clean.
In drain hole 12-D-5, a solid calcium carbonate plug was encountered 14 feet deep. Using
the flexible lance, the contractor attempted to cut through the plug for five minutes with no
success. An attempt to break through the plug with the 2½-inch rotating molehead was also
unsuccessful. The contractor switched to the ½-inch molehead and penetrated the plug in a
few minutes; the plug was only a few feet in length. The contractor then used the flexible
lance to clean the drain hole between 17 and 140 feet deep in 17 minutes. While cleaning
drain hole 12-D-5, the contractor did not rotate the lance. The borehole was then inspected
with the borehole camera. Streaks were present, indicating the lance should be rotated to
ensure complete removal of deposits.
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Drainage for Dams and Associated Structures
the nozzle to spin. The plugged drain holes were initially opened by dropping a 5-foot
length of ¾-inch diameter steel pipe attached to a hose onto the plug in an attempt to break
the plug. The rotating nozzle was then lowered into the drain to flush cuttings from the
hole. Soft plugs (bacterial) are adequately removed using this method.
While the Roto-Rooter method was successful, other methods used by Reclamation to clean
foundation drain holes either failed or were only marginally effective.
Chemical removal of calcium carbonate obstruction that reduces drain hole effectiveness is
not proven effective. However, chemicals may be best utilized as a deterrent to buildup on a
preventative maintenance basis if environmentally acceptable.
The foundation drains have become plugged, as indicated by reduced depths that a probe
could be inserted into the drain holes and by increased measured uplift pressures within the
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Chapter 4—Drain Performance
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Drainage for Dams and Associated Structures
dam foundation. During the period of 1987 through 1994, seepage flow values, as measured
at weirs in the foundation galleries, decreased dramatically and were very low. The plugging
mechanism was determined to be calcium carbonate because of the formation of hard white
deposits at the outlet end of the drains. Four lines (oriented in the upstream/downstream
direction, five to six pressure pipes per line) of uplift pressure pipes are provided to monitor
foundation pressures at the base of the dam. The locations of the uplift pressure lines and
pipes are shown on figures 58 and 59. Only one of the lines (line 4) has been responsive to
changes in the reservoir elevation, and this line has indicated uplift pressures greater than the
assumed design uplift pressures. Figure 60 shows the results of uplift pressure readings on
line 1 since 1982, and shows no response to reservoir level or any change over the last 17
years. Lines 2 and 3 show similar results to line 1. All three of these lines showed little or
no response to reservoir levels from the time of their original installation. The holes for the
uplift pressure pipes were not drilled very deeply into the foundation (only about 3 feet), and
it is believed that they may not intersect any discontinuities in the dam foundation, and as a
result, do not reflect actual uplift pressures in the foundation. Uplift pressures in lines 1, 2,
and 3 have historically been very low and have shown very little response to changes in
reservoir levels throughout their history.
Uplift pressures in the Friant Dam foundation are a concern, since measured uplift pressures
(along line 4) are greater than the uplift pressures assumed for design. The original uplift
assumed during design was full reservoir head at the upstream heel of the dam, one-third of
the difference between the reservoir and tailwater head at the drain location, and the
tailwater head at the downstream toe of the dam. The uplift was assumed to vary linearly
between the three points described above. Monitoring uplift pressures is important. In the
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Chapter 4—Drain Performance
Figure 60.—Friant Dam uplift pressures for line 1, sta. 03+69.5, block 28.
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Drainage for Dams and Associated Structures
Figure 61.—Friant Dam uplift pressures for line 4, sta. 24+55, block 49.
1998 Performance Parameters for Friant Dam, it was recommended that uplift pressure
pipes on lines 1, 2 and 3 be reestablished in an attempt to determine actual uplift pressures in
the dam foundation over a wider area than that provided by line 4 only.
b. Drain Cleaning History.—In 1993, a contract was issued to clean the foundation
drains in blocks 47 through 54, using high pressure water jetting techniques (pressures up to
10,000 lb/in2 were used). Results of the cleaning effort indicated that most of the drain
holes were opened to greater depths (based on probing the holes before and after cleaning),
although the pressure gauge readings for line 4 do not reflect an improvement in drainage
(see fig. 61 for uplift pressure readings on line 4). However, it was also noted that depths
measured after flushing with air and water after cleaning were less than the depths measured
by the contractor during cleaning of the drain holes. It was speculated that the water-
blasting tool punched through obstructions (made a small hole) but did not fully remove
them.
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Chapter 4—Drain Performance
In December 1997, the foundation drains were cleaned again using high pressure water
jetting. One hundred ninety eight drains were cleaned in blocks 27 through 65. A 4-inch
diameter plumb bob was passed through each drain before and after cleaning to confirm
that an acceptable degree of cleaning had been accomplished. In addition, uplift pressures
along line 4 were recorded before and after drain cleaning.
A 20,000-lb/in2, 17-gal/min hydroblast pump was used as the power unit for the 1997 drain
cleaning operations. The cleaning tool was a speed-governed reaction-jet rotating mole with
a proprietary head design. The mole with its rotating head and diverging nozzles is capable
of cutting through solid blockages and scrubbing the walls clean at the same time. A
portable derrick and electric winch was used to control raising and lowering the mole within
the drain holes. A 4-inch centralizing cable support system was also provided for the mole.
The results indicate that the drain cleaning was successful. Prior to cleaning the foundation
drains, very little water was flowing in the drainage channels of the drainage gallery. After
cleaning, water was flowing at a much higher rate through the channels (based on a visual
assessment). Seepage readings were not made immediately after the cleaning, because the
contractor was working in drainage areas 3 and 4 and also working on the sump in the
gallery. Instrumentation readings shortly after the cleaning show an increase in seepage
flows, but the reservoir level was also rising. Pressures were recorded at the uplift pressure
pipes in line 4 before and after the cleaning. Table 6 summarizes the readings, which
indicate the cleaning was very effective in reducing uplift pressures, at least in the portion of
the dam foundation near line 4.
A 52 48
B 26 10
Line 4,
sta. 24+55, C 36 2
block 49
D 23 3
E 40 3
The uplift pressure profile from the January 1998 readings matches closely with the original
design assumption—some points are slightly above the design profile and some points are
slightly below.
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Hole depths before and after the drain cleaning indicated that the hole depths increased for
all but one foundation drain hole (block 58, No. 3, 21-7). Table 7 provides the hole depths
before and after cleaning for selected drain holes, indicating that the drain cleaning was
effective.
32us 5 37 90
33us 1 49 90
33us 5 55 86
35us 2 66 83
39us 4 18 73
39us 6 29 84
43us 2 36 86
45us 4 60 89
48us 4 67 90
48us 5 67 94
50 1 13 71
50 2 12 71
58 2 37 80
Although the uplift pressure data is only at one location in the dam foundation, other
evidence, including increased depth of probed holes and visual indication of increased
seepage, indicates that the cleaning was effective in increasing the efficiency of the drains
across the dam foundation. Figure 61 provides a plot of uplift pressure readings along line 4
and indicates that the uplift pressures stayed at a reduced level after the 1997 cleaning.
Foundation seepage data since the 1997 drain cleaning is somewhat puzzling (see fig. 62).
The total drain flows measured at the four weirs have been reduced significantly since the
cleaning (contrary to the initial visual reports that the drain flows increased immediately after
cleaning). The expectation would be that drain flows would increase with cleaning.
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Chapter 4—Drain Performance
c. Conclusions.—The drain cleaning performed in 1997 was the second drain cleaning
effort at Friant Dam, the first being in 1993. While the 1993 cleaning only showed a slight
reduction in uplift pressures along line 4 (see fig. 61), the 1997 results showed a significant
reduction in uplift pressures. An improvement in cleaning methods from 1993 to 1997 was
the cleaning of the holes to their original diameters as opposed to just opening a path
through the plugged portions of the drains.
The importance of instrumentation to verify the effectiveness of drains and their ability to
reduce uplift pressures was also demonstrated at Friant Dam. Only one line of uplift
pressure pipes appears to provide valid foundation uplift pressures. Since this line only
provides information over a limited portion of the dam foundation and since the data along
this line has indicated uplift pressures which exceed design uplift pressures, plans have been
made to reestablish uplift pressure pipes at other locations in the dam foundation.
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Drainage for Dams and Associated Structures
Iron-reducing bacteria infested the relief wells, which clogged the screens as well as the
gravel pack surrounding the screens. Personnel from the Grand Coulee Project Office
developed procedures for rehabilitating the screens. These procedures evolved over a
number of years based on the project's experiences with the wells. Project personnel found
that an extreme change in the pH of the well water, which is achieved by an acid treatment
followed by a chlorine treatment, is more effective in killing the bacteria than using only a
chlorine solution or only an acid solution.
Each well is equipped with a water meter, which records the well discharge. When a
significant decrease in discharge rate occurs, the wells are rehabilitated using the procedures
outlined in this case history.
Many types of iron-reducing bacteria clog wells, with varying degrees of encrustation. The
procedures described here have been effective at Grand Coulee. It may be necessary,
through trial and error, to alter the concentrations at other sites to get the best results.
Personnel at Grand Coulee recommended using the procedure frequently, rather than
waiting until production rate has dropped off by 50 percent or more.
1. Initial Preparation.—
1. The well depth, design, screen size, and static water level need to be determined so that
the proper amounts of chemicals can be calculated.
112
Figure 63.—Discharge from drain well No. 29, showing a large increase in production after cleaning.
Figure 64.—Discharge from drain well No. 32, showing a large increase in production after cleaning.
Figure 65.—Discharge from drain well No. 33, showing a large increase in production after cleaning.
Drainage for Dams and Associated Structures
2. Remove the well pump. For effective cleaning, any inner screen or casing should also be
removed to allow chemicals and the mechanical cleaner to be in contact with the outer
screen.
3. Air lift the well for about 2 hours to remove debris and suspended particles. An air lift is
simply a pipe, with a diameter of usually two inches or less, that has a compressed air
line attached in a manner that will allow air bubbles to travel up the inside of the air lift
pipe. The bubbling action of the compressed air creates an upward flow of water in the
pipe, and the air lift acts like a vacuum cleaner.
4. Near the end of the 2-hour air lift process, take a water sample and test the pH of the
well water. Also, measure and record approximately how much water the well is
producing with the air lift system. This information will be needed later.
5. After the air lift process is complete, the entire length of the well screen and the solid
casing in the vicinity of the pump intake should be video taped using a down hole
camera. The air lift process will improve the clarity of the well water, which benefits the
video taping. The type of treatment required to rehabilitate the well will be determined
from the video information.
2. Chlorination Treatment .—Both the chlorination and the acid treatment require
handling of hazardous chemicals. Special precautions and protective equipment are
required. Safety considerations are summarized in Personal Safety Procedures (p. 119). The
safety requirements could vary from case to case; therefore, the procedures for each job
should be reviewed by qualified safety personnel.
1. This procedure should be started in the morning to allow a full day of chlorine
treatment.
2. Chlorine should be added to the well as required to bring the concentration in the well
to about 1,000 ppm of chlorine by weight. Protective clothing must be worn while
working with the chlorine. Approximately 1 gallon of water will dissolve 1 pound of
calcium hypochlorite pellets/granules. The chlorine solution should be mixed in a
plastic or steel container, not a galvanized container. The granules take about
30 minutes to go into solution, and after the solution is mixed, it must be gently agitated
to keep the chlorine in suspension while the mix is pumped into the well.
3. The chlorine solution is pumped into the well from the bottom up. The solution is
dispersed evenly through the entire water column with the use of a tremie pipe. A
plastic or black iron pipe should be used for the tremie operation.
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Chapter 4—Drain Performance
4. After the chlorine solution has been evenly dispersed in the well water column, it is
gently agitated and surged with a surge block (see the case history on Senator Wash Dam
on page 134 for a description of a surge block and how it is operated). Starting at the
top and working to the bottom, the surge block is operated in 5-foot intervals. The
surging action will gently force the chlorine through the well screen and out into the
sand/gravel pack. After the surging operation is complete, the chlorine solution remains
in the well overnight.
5. After the chlorine solution has been in the well for about 24 hours, the surge block is
once again operated in 5-foot intervals, starting at the top of the well screen. After
surging each interval for approximately 10 minutes, the air lift is used to remove the
water and debris from the well. The surge and air lift process is repeated several times
until the well water discharging from the air lifts clear. Then the surge block is moved
down to the next 5-foot interval. Periodically, the surge block should be lifted out of the
well to inspect the rubber or leather discs (whichever type is used on the surge block). It
is important to replace worn discs, because if they wear down to the wooden or metal
block, the well screen could be damaged.
6. Although there should be very little residual chlorine left at this point, caution should be
taken to not discharge the well water directly to any water body or near woody plants or
trees. If the waste water cannot be discharged into an area adjacent to the well in an
environmentally safe manner, pump the well discharge into a tank and transport to a
suitable site.
3. Acid Treatment.—It is important that all of the chlorine has been removed
from the well before beginning the acid treatment. The acid treatment requires handling of
hazardous chemicals. As a result, special precautions and protective equipment are required.
Safety considerations are summarized in the section on Personal Safety Procedures (p. 119).
However, the safety requirements could vary from case to case; therefore, the procedures for
each job should be reviewed by qualified safety personnel.
1. A product called Nu-Well has been used to prepare the acid solution used to rehabilitate
the riverbank stabilization relief wells downstream of Grand Coulee Dam. Nu-Well is a
blend of sulfamic and amidosulfonic acid. The acid treatment should be started at the
beginning of the shift to allow sufficient time for the chemicals to dissolve and to allow
for several hours of surging before the shift ends.
2. The procedures for the acid treatment will depend on the amount and type of
encrustation. The video tape which was taken during the initial well preparation should
reveal the amount of encrustation. For treatment of a slightly encrusted screen or soft
bacteria slime, the Nu-Well by itself should reduce the pH in the well to 5 or less. Five
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Drainage for Dams and Associated Structures
percent of Nu-Well by weight of water in the well is added to the well. Only the weight
of the water in the screened portion of the relief well should be used to calculate the
weight of the Nu-Well to be added. In addition to Nu-Well, rock salt should also be
used when the encrustation is hard and is believed to be of iron or manganese origin
(rustlike deposits on screen). The encrustation in the Grand Coulee wells is commonly
of iron origin. The rock salt should be added to the well at a rate of 2 pounds of rock
salt for every 10 pounds of Nu-Well. Trial and error is sometimes required. If the
process is not effective, the concentration of the Nu-Well may have to be increased. In
cases where the screen is moderately to heavily encrusted, it may be necessary to increase
the weight of Nu-Well to as much as 30 percent.
3. The calculated quantity of Nu-Well pellets is poured into the well casing, and allowed to
set in the well for 1 to 2 hours. Then the rock salt, if needed, is added to the well and
allowed to set for an additional 2 hours.
4. After the chemicals have been in the well for the required amount of time, the surge
block/air lift assembly is installed to gently agitate the well water and help dissolve the
remaining chemicals (approximately 30 min).
5. After the chemicals are dissolved, the air lift is used to circulate a quantity of well water
equal to the volume of the well. During this process, the well water is very acidic;
therefore, it is important that the discharge hose on the air lift is inserted far enough into
the well casing that no well water splashes out of the well.
6. Next, the surge block is used to gently force the acid solution out through the well
screen and into the sand/gravel pack and natural formation.
7. The acid solution is allowed to set overnight in the well. In the case of moderately to
heavily encrusted well screens, it will be necessary to surge the well again on the second
day and leave the chemical solution in the well for a second night.
8. The acid solution is removed by first surging the well for 30 minutes and then air lifting
the solution from the well for 1 hour. This surging and air lifting cycle is repeated until
the water is clear. After the water is clear, the pH is checked to see if it is close to the
pH that existed in the well prior to the rehabilitation process. Should the water be clean,
but still acidic, the surging is discontinued and the well water is air lifted from the well
until the desired pH is attained. As long as the waste water from the well is acidic, the
water should not be discharged directly into any water body or near woody plants or
trees. If a suitable site to discharge the waste water does not exist near the well, the
waste water must be pumped into a tank and transported to a suitable site.
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Chapter 4—Drain Performance
1. This step is performed to disinfect the well, pump, pipes, and discharge line.
3. The chlorine solution is circulated in the well with the airlift system until one well
volume has been circulated. This will mix the solution throughout the water column.
Then the airlift/surge assembly is removed. During the disinfection phase, no water is
added to the well and no surging is performed.
4. The pump and pipes are installed and the whole assembly is allowed to soak in the
chlorine solution for 2 hours minimum and up to 24 hours if time permits.
• All personnel at the site of the well must wear appropriate safety equipment while
mixing, injecting, purging, or pouring chemicals into the well. As a minimum, the
equipment must include:
N Chemical goggles
N Chlorine-approved respirator (each employee must be fit tested)
N Rubber gloves and boots
N Coveralls
• When chlorine or acid is being mixed, added, or purged from the well, a container (5-gal
minimum) of clear, potable water or a portable eye wash station must be on site for use
in case of accidental exposure. A gallon of 35-percent hydrogen peroxide should also be
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Drainage for Dams and Associated Structures
• Only black pipe and/or plastic pipe shall be used when treating the well. No
galvanized pipe should be used, because the strong acids and oxidizers (chlorine) can
severely react with galvanized pipe.
Horizontal drains, generally installed at an angle slightly above horizontal, remove water
from the material in an effort to avoid initiating slope failure. However, the horizontal
drains are susceptible to blockage by mineralization, infiltration of fines, and root growth.
CDOT determined high pressure water cleaning systems used for unplugging culverts and
cleaning sewers can easily be adapted for horizontal drain cleaning by modifying the hose
diameter and nozzle configuration.
Correction of the two failures included removal of slide debris, removal of roadway
embankment, placement of permeable blankets over the foundation, replacement of the
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Chapter 4—Drain Performance
compacted embankments, and installation of horizontal drains into the embankment and
volcanic agglomerate and ash bedrock.
Horizontal drains totaling 21,251 linear feet were installed. The 103 drains average 206 feet
in length with initial total flow ranging from 300,000 to 500,000 gal/d. The drains are highly
responsive to precipitation. Within 24 hours after rainfall, the flow quantity increases
considerably. The drains were cased with 2-inch-diameter perforated steel pipe.
A review of the service records indicates that the drains are cleaned about every 3 to 4 years
using a high-pressure water system. Small amounts of silt and rust are encountered from
time to time, but heavy root growth from willows was found and removed each time from
several of the drains. Since the cleaning is usually done in the late fall, little increase in flow
was noted except in those drains clogged with roots.
The effectiveness of horizontal drains in dewatering the volcanic bedrock at this installation
is excellent. No distress of the roadway or embankments has been noted since installation
of the horizontal drains.
Correction of the failures consisted of removal of the failed debris, laying the slopes back to
2:1 ratio in the areas of movement, and installing horizontal drains.
Thirty-three horizontal drains, ranging from 150 to 200 feet long, were installed from the toe
of the cut slopes. Grades ranged from 5 to 20 percent (angled upward) and all 5,189 lineal
feet of drain were drilled normal to the roadway alignment. Spacing between drains ranged
from 20 to 150 feet. Locations for the drains were selected based on the surface geology,
evidence of free water on the slopes, and subsurface information obtained during a forensic
investigation drilling program. Perforated steel pipe (2-inch-diameter) was used as casing for
all the installations, and 2-inch-diameter galvanized steel pipe was used for the exposed
outlets and for connecting to the buried 8-inch corrugated metal pipe collector system.
The combined initial flow from the horizontal drains was 119,486 gal/d. Two months after
completion of the installation, the combined flow dropped to 68,504 gal/d, or approximately
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Drainage for Dams and Associated Structures
one-half of the initial flow. Examination of the installation approximately 1 year after
completion revealed a combined flow of 5,710 gal/d. While the flows are greatly
diminished, flows are very responsive to rainfall and increase significantly after a heavy rain.
Cleaning records for this installation are not complete. Apparently, the horizontal drains
were cleaned using a high-pressure water system three times during their first 15 years of
service, for an average of about once every 5 years. Minor amounts of silt and rust were
removed from all the drains, and heavy root growth was removed from four. Little increase
in flow was noted after cleaning except for the drains clogged by roots.
The drains are in excellent condition and show little sign of rusting or damage. The four
drains previously plugged with roots were again clogged and require cleaning. The
remaining 29 drains could easily function another 2 or 3 years without cleaning. With the
exception of the four drains, this installation only needs cleaning about every 8 years.
3. Pacific House.—The site is located at elevation 3,600 feet on the western slope
of the Sierra Nevada Mountains at Pacific House on Trans-Sierra Highway 50. Annual
precipitation for the area is 51 inches. Saturated clayey soil and decomposed coarse-grained
granitic debris slid onto the eastbound lanes from a 30-foot-high, 3/4:1 slope. The slide
mass was fed by springs which may be partially sustained through irrigation of an apple
orchard located upslope from the top of the cut.
Ten horizontal drains were installed in bedrock, during October 1969, ranging in length
from 156 to 213 feet. Grades varied from 2 to 4 percent (angled upward). Schedule 80,
1½-inch-diameter PVC pipe was used in 4 of the 10 drains, while 2-inch-diameter perforated
steel pipe was used in the remaining 6 drains.
The combined initial flow was 26,285 gal/d. Upon completion of the project, the flows
totaled 15,438 gal/d.
Ten years later the site remained stable. Wet spots are common around the drains and two
of the drains showed more water coming from around the drain pipe than through them.
Heavy root growth from willows plugged most of the drains. Approximately 3,000 gal/d
flow from the drains. The slope appeared stable and no distress was evident on the highway
pavement.
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1,100 feet of the roadway. Large quantities of water in the form of springs and saturated
slide debris were associated with the failure.
Corrective measures included a benched 1½:1 cut slope and a reconstructed 2:1
embankment slope. Ninety-seven horizontal drains were installed using “Hydrauger”
equipment with 2-inch-diameter perforated steel casing placed in 4-inch-diameter drilled
holes. The loose, broken shale caused difficulty during the installation. The average drain
length was only 55 feet. Several holes were abandoned because of caving conditions. Drain
outlets and downpipes were connected to corrugated metal pipe buried below the shoulder,
preventing periodic inspection of the drains.
A complete record of initial flows is missing although some of the individual drains
produced between 150,000 and 200,000 gal/d.
Heavy rains 15 years after construction produced appreciable quantities of water which
appeared in various places along the toe of the cut slope. The water was coming from
around the horizontal drains which had ceased to function properly because of heavy
deposits of rust, gypsum, and root growth. A drain cleaning and restoration program using a
high-pressure water system was completed. Forty-nine drains were located. Prior to
cleaning, the drains produced a combined flow of 184,250 gal/d with one drain producing
143,000 gal/d of this total. Immediately after cleaning, the drains produced a cumulative
total flow of 284,440 gal/d. This flow increase clearly illustrates the value of the drain
cleaning work performed (table 8).
In addition to the cleaning and reconditioning of the collector system with easily accessible
cleanouts, three new drains were installed in the most critical areas. An average length of
114 feet was used. These three drains produced initial flows totaling 28,000 gal/d. Later in
the year, 11 additional horizontal drains, with an average length of 125 feet, were installed in
a slide immediately south of the original failure. Initial flows from these 11 drains totaled
261,989 gal/d. An unknown additional number of drains were also installed in a large cut
area. There is no record of their initial performance.
Twenty years later, the installation was evaluated. Of the 147 drains examined,
approximately 40 percent had flows. Many of the original drains installed 39 years earlier
were still functioning, one of which had a flow of 36,000 gal/d. Most of the steel casings
were severely rusted. Root growth from willows and other native plants clogged many of
the drains and the 8-inch collector system. Sloughing of the weathered slopes buried some
of the drain outlets on both the bench and at grade.
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Forty-two horizontal drains were installed using “Hydrauger” equipment after the
embankments had been reconstructed. They were placed into the hillside from locations
immediately below the toe of the fill slope in the saturated foundation area. These drains
ranged in length from 72 to 191 feet. Perforated 2-inch-diameter steel pipe was used in
4-inch-diameter holes drilled with the auger. Grades ranged from 2 to 10 percent angled
upward. Records of initial flows are not available.
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The first record of cleaning was 21 years after installation. Only 27 of the original 42 drains
were found. The other drains had been buried by end dumping over the side of the
embankment. A heavy accumulation of roots, rust, and silt was evident in most of the drains
cleaned. No appreciable increase in flow was noted after cleaning, probably due to cleaning
at the end of a hot, dry summer. Flows increase considerably during the wet season.
In late 1974, the embankment was widened and two additional lanes for traffic were
constructed. During construction of the roadway, boggy conditions were encountered.
Several of the severely rusted but still-functioning, buried drains were uncovered. Drains
with exposed outlets had large accumulations (mounds) of iron oxide and algae on the
ground below the casing. Additional subdrainage was necessary to assure construction and
maintenance of a stable highway and thirty-two new drains were installed, ranging in length
from 150 to 450 feet. The combined initial flow was 157,480 gal/d. The combined flow at
the completion of the job was 11,350 gal/d.
Four years later the installation was inspected. Of the original 42 drains installed, in 1941, all
but 8 were destroyed or replaced during the highway widening project. Of the eight
remaining drains, two were dry, one had a drip, two displayed a trickle, two produced
90 gal/d and one had a flow of 720 gal/d. The steel pipe of the nearly 4-decade-old drains
were severely rusted and would probably be destroyed if disturbed by a cleaning operation.
Corrective measures included removal of the failed slide and excavation of a new 2:1 cut
slope down to the grade of an upper 50-foot-wide bench. A 30-inch-diameter vertical well
was installed on the bench to a depth of 51.5 feet and five observation wells were installed
along the upper bench spaced on 200-foot centers. These wells were drilled through
45 to 50 feet of sandy material to the top of a major clay layer along which slope movement
and groundwater flow were occurring. The lower 2 to 12 feet of sandy material in the wells
were saturated. The 30-inch well was pumped 24 hr/d for 3 months with average daily
discharge of 1,900 gallons. No appreciable drawdown was noted at the observation wells,
and the pumping well was abandoned.
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Sixty-nine horizontal drain holes from 150 to 200 feet in length were installed in the cut
slope. Grades ranged from 6 to 8 percent (angled upward), and the holes were cased with
PVC pipe with 0.010-inch slots. The combined initial flow was 169,500 gal/d. Observation
well data indicated a slow, steady drawdown of the groundwater table during and following
completion of the horizontal drain installation. Based on these positive results, excavation
resumed from the upper bench to the lower bench level. An 8-inch-diameter slotted plastic
pipe underdrain was placed in an 8- to 12-foot-deep trench on the lower bench. This
underdrain was located 1.5 feet below the top of the major clay layer. During placement of
the underdrain a crack formed on the slope above the upper bench. Construction
accelerated until the system was backfilled and no additional movement has been observed
in this area.
After 6 years there were no signs of distress. The horizontal drains have performed
extremely well and have been effective in keeping the groundwater at a safe level.
Maintenance forces clean the drains every 2 to 3 years using a high pressure water system.
Minor amounts of sand have been removed, but the quantity decreases each time the drains
are cleaned.
Slot size was particularly important on this project. In comparison, 2-inch-diameter steel
pipe with 3/8-inch perforations was used on a job with similar foundation materials on a
project located 3 miles east of the present site. The horizontal drain hole casings filled with
sand and the drains lost their effectiveness almost immediately.
Corrective measures included redesigning the cut slope to 2¼:1, with a 20-foot-wide bench
50 feet above grade and a 10-foot-wide debris bench at grade. Cracks appeared at the top of
the redesigned slope within a year, and during the wet season movement renewed. Free
water occurred along the debris bench at grade, on the lower portion of the slope, and for
about 20 feet above the upper bench.
Five 360-foot-long exploratory horizontal drains were installed at grade. All drains were
oriented normal to the roadway alignment to intercept as many bedding planes as possible.
Grades were 5 percent (angled upward) and spacing between drains ranged from 45 to
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100 feet. The combined initial flow was 72,830 gal/d. Somewhat reduced movement
continued the next winter.
An additional 18 horizontal drains were installed from grade and from the bench above
grade. Lengths ranged from 245 to 360 feet and grades ranged from 5 to 15 percent (angled
upward). Orientation of each drain was normal to the steeply dipping shale beds and all
drains were completed with 1½-inch slotted PVC pipe. Initial flows ranged from dry to
175,000 gal/d and the combined flow was 332,940 gal/d. At completion of installation,
combined flows were 70,954 gal/d. The drains are extremely responsive to rainfall.
The project was inspected 7 years after completion. The drains and collector system were in
good condition but have not been cleaned since installation. Some silt and root growth was
noted. No additional movement is recorded since the final 18 drains were installed.
• Drain location, orientation and spacing.—The most effective horizontal drain installations are
those which have been designed and installed on the basis of the geology of the site.
The design of a horizontal drain installation should incorporate the location, orientation,
and spacing of discontinuities and confining layers or aquatards. Groundwater barriers
such as clayey shear zones or confining beds, such as clay layers, must first be identified
and then penetrated by horizontal drains to relieve the impounded water behind them.
Spacing of drains in an installation should be based on the location of productive zones
where the water occurs rather than an even spacing over a large area. Spacing of joints
may vary widely over a short distance, requiring a variable spacing of drains to
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accommodate change, assuming the ability to identify which joints are carrying water and
where spacing changes.
Drain length is governed by the water bearing strata intercepted rather than on a
predetermined length. In most cases the initial drains are drilled longer than is
considered adequate. Volumes and points where the water is intercepted are recorded
during drilling, and subsequent drain lengths are determined from the drill data.
• Effect of time on drain hole casing and productivity.—Some of the first horizontal drains
installed by the CDOT were cased with 2-inch-diameter, perforated steel pipe.
Subsequent inspections showed the steel pipe rusted in 20 to 30 years, in some cases
severely. Since about 1970, CDOT drain installations are completed with slotted PVC
pipe. Follow up inspections indicate the PVC pipe remains in excellent condition for
years and should perform well for decades.
Generally, PVC pipe with 0.020-inch slots is used in the majority of installations. When
poorly-cemented, granular material is encountered, a mechanical analysis is performed to
determine the proper slot size. Slotted PVC pipe can be penetrated by roots near the
ground surface. While there is no specific correlation of production with time, drains
tend to decrease in effectiveness with increasing age. Steel pipe can rust, steel and PVC
pipe can shear with new or renewed slope movement, and iron-reducing bacteria,
mineralization, sediment, or root penetration can obstruct drain pipe or collector
systems. However, if a proper cleaning and maintenance program is performed on a
regular basis, a drain installation will function effectively for at least as long the expected
life of the structure.
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Dense growth of water-seeking vegetation around the outlets not only tends to conceal
the drains but also to curtail their performance by extensive root growth within the first
10 to 20 feet of the drain pipe. Nonslotted pipe, or galvanized pipe slipped over the
PVC pipe and inserted into the drilled hole for the outer 20 feet of each drain, can
discourage roots from entering the drains. Selective herbicides can be used around the
drain outlets to retard or eliminate undesired vegetation.
Horizontal drains are also lost or damaged because they are not protected against
rockfall, particularly in the case of exposed PVC pipe, or because they are vulnerable to
snow plows, rock plows, or straying vehicles near the edge of the slope. A good practice
is to protect the PVC pipe at the outlet with a galvanized pipe that slips over the PVC
pipe and is inserted into the drilled hole approximately 20 feet.
Drain cleaning and maintenance records should be kept for each installation. These
records should indicate dates of cleaning and repairs, what was done, flows recorded for
each drain prior to and after each cleaning, and damage due to slide movements or
external forces.
Ochoco Dam is an earthfill structure located 6 miles east of Prineville in central Oregon.
The Veterans Farm Administration constructed the dam between 1917 and 1921 and
transferred it to Reclamation in 1948. Several modifications have been made to the structure
due to seepage concerns. In 1949 and 1950, the east and west drains were added to the dam.
As a result of video inspections performed in 1998, it was determined that both of these
drains should be rehabilitated. During examination of the east drain, a previously unknown
segment of the drain was discovered.
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a. Ochoco Dam Video Inspections.—The original east and west drains at Ochoco Dam
were constructed of concrete bell and spigot pipe. In 1998, video examinations were
performed on all existing east and west drains. The video camera was supplied and operated
by a subcontractor that specialized in inspections of sewer lines. The camera, which had the
capability to view left, right, up, and down, was mounted on a motorized, tracked vehicle.
Typical inspection cameras are shown in figures 66 and 67.
During the video inspections, breaks were found in the drain pipe, and sediment was also
observed inside the pipe. These conditions were considered unacceptable, and the decision
was made to modify the drains. However, the video inspection also revealed sections of the
drains that were in good condition and could remain in place. The inspection also revealed a
previously unknown segment of the east drain. Early discovery of the unknown segment
had the added benefit of giving Reclamation enough lead time to address this segment in the
modification.
The modified drains were constructed of double-walled HDPE corrugated pipe with smooth
interior walls. The pipe diameter ranged from 10 to 18 inches. Figure 68 shows the
locations of the modified drains. Video examination was also performed on the completed
drains, as required by the modification specifications. The postmodification video
examination revealed an accumulation of debris in the drain which came from construction
activity. Although care was taken to keep the drain pipes clean during construction, some
material was introduced into the pipes. The drain segments containing the debris were
cleaned with a sewer cleaner, and another video examination was performed to verify that
cleaning had been successful.
Since access to the original drains had been difficult, it was desired to have easier access to
the modified drain system. This was achieved by including cleanouts and inspection wells
(manholes) in the drain design. For the cleanouts, the drain pipe was daylighted by using
two 22½° elbows in the drain pipe. A single 45° elbow is too tight for some types of video
and cleaning equipment. A protective galvanized pipe with locking lid was then installed at
the ground surface. Figure 69 shows a typical cleanout.
Inspection wells, which were installed at the junction of drains and/or outfalls, were
constructed of 8-foot diameter concrete pipe. The inspection wells are especially useful in
gaining access to bends in the east drain. A typical inspection well is shown in figure 70.
Video inspections are valuable as a documentation tool after drains have been cleaned or
after drains have been installed to verify that the work has been performed satisfactorily. It
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Figure 68.—Ochoco Dam plan view showing east and west drains.
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New drain designs should include inspection wells and cleanouts to make drains more
accessible for inspection and cleaning tools.
4-7. Senator Wash Dam Relief Wells.—Senator Wash Dam is located in California
just west of the Colorado River and about 15 miles north of Yuma, Arizona. In 1989,
20 relief wells with stainless steel screens were installed at the downstream toe of the dam to
control seepage uplift pressure. Figure 71 is a site map of Senator Wash Dam.
a. Background.—The well screens at Senator Wash Dam were silting up, resulting in
reduced efficiency of the relief wells. Discharge rates had been steadily dropping since well
installation in 1989. By 1997, the well discharge rates on some of the relief wells had
dropped to about 10 percent of the original discharge rates. As examples, figures 72 and 73
respectively show discharge rates for RW-14 and RW-15. On the average, about 2 feet of
fine soil particles had collected in the bottom of the well screens. Little or no mineral
deposits or bacteria built up on the well screens. Even though a filter pack had been placed
around the outside of the well screens; some of the native soil, which is predominantly fine
sand and silt, and some of the filter material had passed through the screens and caused the
clogging. Periodically, most relief wells need to be redeveloped to maintain efficiency. In
this instance, a surge block was used. The surge block is one of the oldest and most
effective methods of well development.
b. Relief Well Cleaning Operation.—The surge block process forces water back and
forth through the well screen. The back-and-forth action loosens the clogged particles and
eventually forces most of the particles through the screen and into the well.
Surge blocks come in many varieties. Figure 74 shows an example of a vented surge block.
Some surge blocks are solid, and others are vented by drilling a number of holes through the
body. The top of the vented body is fitted with rubber to act as a flap valve. This seals the
holes on the upward stroke and permits water to move through the holes on the
downstroke. The Ground Water Manual [45] shows additional drawings of surge blocks.
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Figure 71.—Site map of Senator Wash Dam.
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Drainage for Dams and Associated Structures
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Much of this information on surge blocks was obtained from the Ground Water Manual,
which also has information on other well development techniques.
The solid and vented blocks consist of a body block which is 1 to 2 inches smaller in
diameter than the well screen. The body block is fitted with as many as four ¼- to ½-inch
thick disks called leathers, which have a diameter the same as the inside diameter of the well
screen. Rubber can also be used for the disks. The block is attached to a metal rod so it can
be cycled up and down in the relief well. At Senator Wash Dam, a cable tool rig was used to
cycle the surge block during the well redevelopment process. The surge block was cycled
about once per second over a 4-foot distance. Before and after the surging, fine sand and
silt should be cleaned from the bottom of the well.
Surging should be started above the screen to bring in the initial flow of soil particles, thus
minimizing the hazard of sand locking the block in the screen. After the initial surging
above the screen is complete, the surge block is lowered to the bottom of the screen, and the
cyclic action is performed in an upward direction over the entire length of the screen. This
process is repeated several times over the entire length of the screen. During the first
upward pass, the strokes are slower. Then the rate of the cycling is increased for each
successive upward pass by the surge block. Each time the entire length of screen has been
surged, the depth of sediment in the bottom of the well should be checked. The sediment
should be bailed or air lifted if it is encroaching on the well screen.
Discharge data for two typical wells are noted here from both before and after the surge
block operation:
• Relief well 14 (fig. 72), was making about 330 gal/min in 1989, then slowly dropped off
to 25 gal/min by 1997 before the well was surged. After surging, the discharge increased
to about 280 gal/min, then dropped to 220 in 1998 and 90 gal/min in 1999. The
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reservoir did not reach maximum reservoir level in 2000, making discharge rates
unavailable.
• Relief well 15 (fig. 73), was originally making 120 gal/min in 1989 and actually increased
to 150 gal/min in 1990 before slowly dropping off to 25 gal/min in 1997 before surging.
After the well was surged, the discharge rate increased to 230 gal/min, then dropped to
190 gal/min in 1998 and 130 gal/min in 1999. As with relief well 14, discharge rates
were unavailable for 2000.
In the case of the Senator Wash relief wells, the discharge rates dropped off fairly quickly.
This was true not only after the wells were originally installed, but also after the
rehabilitation. This rapid dropoff is somewhat unusual, and may be due to the type of native
soil in which the wells have been installed. It could also be related to the gradation of the
gravel pack.
With any relief well system, the time interval at which the wells should be redeveloped
depends not only on the decrease in well discharge but also on the increase in piezometric
level in the foundation. The piezometric level is typically measured at the midpoint between
relief wells. For each dam, the allowable piezometric level should be determined, and as that
level is approached, relief well redevelopment should be initiated. Even though the
piezometric level may be acceptable, U.S. Army Corps of Engineers experience suggests that
after a certain period of time, relief wells cannot be redeveloped.
Toe drain No. 3 has had a steady decrease in discharge rate over the past 14 years. In 1998,
the irrigation district used a standard sewer cleaner with a jetting pressure of about
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1,500 lb/in2 in an attempt to improve the efficiency of the toe drain. The discharge rate
changed from about 4 gal/min before the cleaning process to 15 gal/min immediately after
the process. The rate dropped to 12 gal/min at the next reservoir peak. The 12-gal/min
rate is about 40 percent of the discharge rate observed in 1986.
The early readings obtained from toe drain No. 3 are difficult to explain. The discharge rate
increased steadily between mid-1980 and mid-1982 from 8 gal/min to 70 gal/min. Then the
rate leveled off until mid-1983, when it started climbing to about 95 gal/min in March 1984.
Normally, when a new toe drain is installed at a dam where the reservoir has been full or
nearly full for several years, as is the case with Sherman Dam, the discharge from the toe
drain would not take 4 years to peak. This suggest that either the readings were inaccurate
or something other than reservoir seepage contributes to the flow in the toe drain.
After March of 1984, the discharge rate started dropping rapidly until it was only 29 gal/min
in August of 1984. The drop in discharge was unrelated to changes in the reservoir. Again,
this indicates that something other than the reservoir level was influencing the toe drain
discharge, or else the readings were in error.
Between 1986 and 1998, toe drain No. 3 had a gradual decrease in discharge (see fig. 75).
The gradual decrease in discharge was similar to the change that might be expected if the toe
drain were slowly plugging off. By 1998, the discharge rate was fluctuating between 2 and
5 gal/min, which was down considerably from the 29-gal/min rate in 1986.
Some observation wells such as OW-84-1 and OW-84-3 indicated gradual increases in
groundwater level of 5 to 6 feet between 1986 and 1998 (see fig. 76). These increases could
be the result of decreasing efficiency in toe drain No. 3 during the same time period.
Figure 77 shows the location of the observation wells with respect to the dam and the toe
drain outfall.
a. Drain Cleaning Operation.—The irrigation district used a Meyer sewer cleaning tool
to rehabilitate drain No. 3. The tool has a 2-inch diameter nozzle that can generate a
pressure of about 1,500 lb/in2. Some jets on the nozzle are angled forward; but most of the
jets are angled backward, allowing the nozzle to pull the supply hose up the drain pipe. The
pressure from the jets also has a self-centering effect, keeping the nozzle approximately in
the center of the drain pipe.
During this operation, the sewer cleaning unit works its way up the toe drain at its own rate.
Most of the cleaning occurs as the unit is pulled slowly out of the toe drain. The nozzle
advanced 600 ft up the drain pipe, which was the extent of the cleaning operation. The
operator estimates that the nozzle was pulled out at a rate of about 1 ft/s. The cleaning tool
was run up and down the 600-foot section of the toe drain three times.
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Unfortunately, no video of the inside of the drain pipe was obtained before or after the
cleaning. This prevented a comparison of before and after conditions inside the pipe. Also,
without the video information, the irrigation district was not able to determine the plugging
mechanism.
The discharge rate, after cleaning, was measured at 16 gal/min (see fig. 75). This may have
included some return water from the cleaning operation, because the next time the reservoir
peaked in June of 1999, the discharge rate was 12 gal/min. The 12 gal/min rate is about
2.5 times the discharge rate prior to cleaning and about 40 percent of the discharge rate
measured in 1986. The water levels in observation wells OW-84-1 and OW-84-3 dropped
back to about the same levels recorded in 1986.
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Figure 76.—Readings of groundwater levels from observation wells near toe drain No. 3.
Figure 77.—Locations of observation wells with respect to the dam and the toe drain outfall.
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Cleaning the toe drain several years earlier, and perhaps more often, might have resulted in
the ability to maintain a higher discharge rate.
If the plugging mechanism was the result of biological fouling (such as iron bacteria) or
mineral incrustation (such as calcium carbonate), the cleaning process would likely be more
effective if an additive such as bleach or sulfumic acid were mixed with the cleaning water.
Video of the toe drain taken before cleaning would be useful in trying to determine the cause
of the toe drain plugging. Such information could influence decisions regarding the use of
chemicals in the cleaning water. Video of the toe drain taken after the cleaning operation
would be useful in evaluating how effectively the perforations were cleaned, and determining
whether or not the pressure jetting did any damage to the inside of the drain pipe.
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After the dam RCC was placed, a single row grout curtain was constructed from the gallery
and also from abutment adits. Holes were drilled as deeply as 150 feet into the foundation
rock, inclined from vertical by 5 degrees upstream and by 30 degrees toward the nearer
abutment. Downstream of the grout curtain, a drainage curtain was constructed from the
gallery and abutment adits by drilling holes into the foundation. A gutter system in the
gallery collects water from the foundation drains, and three 12-inch diameter steel pipes
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carry water from the gutter to below the water surface in the spillway stilling basin. Drain
flows can be measured individually at each drain, or total drain flows can also be measured
by weirs in the foundation gutter, where the gutter flows dump into the 12-inch pipes.
Four lines of piezometers are provided within the dam foundation to provide upstream/
downstream profiles of foundation uplift pressures. The four lines are located at stations
23+00 (line A), 27+50 (line B), 32+00, (line C) and 38+70 (line D). Figure 80 provides
cross sections at each of the uplift pressure lines.
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During first filling of the reservoir, flowing sand from some of the drains and filling of some
of the drains with sand (which reduced the effectiveness of the drains) was noted. It was
believed that certain areas of the foundation had developed complex interconnected paths
formed by the intersection of joints, shears and bedding planes. Sand was transported into
the drains from these paths over the first 5 years of reservoir operation.
Slotted PVC pipe wrapped in filter cloth was installed in some of the drains to filter the
migrating sand. Most of the filter-wrapped drains plugged completely due to the presence of
iron-fixing bacteria, and the installation of the filters was discontinued. Tests using filter
socks indicated that the plugging of the filter fabric typically occurred in a few hours.
The source of the sand is backfill material placed at the upstream toe of the dam flowing
through cracks in the RCC and sand-filled joints in the dam foundation. Concerns over
clogged drains was that the factor of safety for sliding on shallow beds would be reduced,
and washing of sand from foundation joints in large quantities could lead to settlement,
cracking, and ongoing maintenance problems for the dam.
b. Remedial Measures.—In 1992 and 1993, remedial action was undertaken to address
the migration of sand into the drains. A limited grouting and drainage program was initially
planned, but the program was expanded to include grouting and drain remediation across
the entire foundation due to the high grout takes that occurred at the start of the program.
The treatment from the gallery included grouting upstream, redrilling the downstream
drains, and installing slotted drain pipe, some surrounded by a filter pack. The Technical
Report of Construction [36] provides details of the program.
The grouting program drastically reduced the rate and distribution of sand infiltration into
the drains and the drain flows. Probe data of the drain holes from 1993 indicated a definite
reduction in sand infiltration rates with the reservoir at maximum elevation. In a 1995
report [37], caution was urged in installing 1- or 1.5-inch slotted PVC pipe in the 4-inch
drains until it could be proven that the iron bacteria problem has been eliminated and that
there is a real need for filter installation. Iron bacteria is not a problem in the 4-inch open
drains, because the drains can be readily cleaned.
Some of the piezometers in the dam foundation indicated increases in foundation uplift
pressures after the grouting. Most of the increased pressures were upstream of the drainage
curtain, with only one increase occurring downstream of the drainage curtain. Some of the
piezometers indicate pressures that exceed Reclamation criteria, and all of these are upstream
of the drainage curtain. The pressures that exceed Reclamation criteria act over relatively
small areas and do not present a significant concern [37]. See figure 81 for the plot of
piezometer data along line B.
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Figure 82 provides total seepage data before and after the foundation treatment program.
The plot indicates a dramatic decrease in drain flows, and hence sand inflow, as a result of
the foundation grouting program. It should be noted that the urethane grout used to seal
cracks in the RCC deteriorated with time, and flow rates again increased.
The experience at Upper Stillwater Dam revealed the potential for filter fabric becoming
plugged from iron bacteria. While the intent of the fabric was to filter sand and prevent
potential movement of foundation materials, it had the effect of reducing the effectiveness
of drains, increasing foundation pressures, and increasing the potential for sliding within the
foundation.
The dam was constructed in 1969. Five hundred and forty foundation drains were drilled to
80-foot depths to relieve uplift pressures that may develop under the dam and potentially
cause stability problems. Since construction of the dam, the foundation drains experienced
gradual loss of effectiveness, inducing increased uplift pressures.
In 1992, conventional drilling methods were used to clean the silt and calcium carbonate
from the foundation drains. The boreholes were reamed using diamond bits to clean the
borehole walls, increasing the borehole size by an additional 3/32 inch.
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Figure 82.—Total seepage before and after the foundation treatment program.
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Figure 85 shows the immediate and significant response to the 1992 drain cleaning
operation. Measured uplift pressures were immediately reduced by 50 feet of pressure.
Figure 85 also shows a gradual decrease in drain effectiveness between mid-1992 and 1998
until uplift pressures nearly returned to precleaning levels.
In 1998, a contract was issued for drain cleaning of the same drains using high pressure fluid
(water) jet methods. The contract allowed the contractor to determine the pressure and
nozzle configuration needed for the cleaning operation. High pressures of 12,000 to
13,000 lb/in2, and low flow rates of 15 gal/min were used.
• The use of conventional drilling methods in 1992 to clean the drain holes was effective
but expensive.
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• The borehole walls were cleaned of any calcium carbonate coating during the process of
reaming and enlarging the borehole diameter 3/32 inch.
• The drilling method used clean water for drilling fluid that thoroughly washed the
borehole, lifting and removing calcium carbonate and basalt cuttings and silt from the
borehole, resulting in renewed effectiveness of the drain holes.
• The conventional drilling action may also have broken and removed calcium carbonate
for a short distance into the fractures that intersect the borehole, removing blockages in
the seepage path and enhancing flow into the boreholes.
The following conclusions were reached from rehabilitating the drains with high pressure
fluid jet methods:
• The use of high pressure fluid jet methods in 1998 to clean the drain holes was
marginally effective.
• Insufficient pressure may have been applied to induce scouring/etching of the calcium
carbonate from the borehole walls.
• The water jet was raised within the borehole too rapidly to adequately induce
scouring/etching of the calcium carbonate on the borehole walls.
• The water jet nozzles were not properly oriented and/or sized to induce
scouring/etching of the calcium carbonate on the borehole walls.
• The water jet did not have sufficient flow to lift loosened calcium carbonate deposits or
silt from the borehole. After the water jetting process is completed, a wash tube should
be inserted to the bottom of the hole to lift/wash loosened debris from the hole.
• If the drain holes are open sufficiently to allow a borehole camera to be lowered, the
condition of the drain hole walls should be determined prior to cleaning, and then after
the cleaning process. Inspection of the drain hole walls prior to initiating cleaning
operations could identify specific areas of calcium carbonate deposits and identify
potential problem areas such as fractured rock or soft zones in the rock. Water jet
cleaning in the potential problem areas could be avoided so that caving or erosion of the
drain hole walls is not induced. Inspection of the drain hole walls after the cleaning
operation could identify areas of calcium carbonate requiring remedial cleaning, if
additional material adheres to the drain hole walls.
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4-11. Tuttle Creek Dam—Blended Chemical and Heat Treatment for Bacteria in
Relief Wells.—The U.S. Army Corps of Engineers (USACE), Kansas City District, has
used a process referred to as a blended chemical and heat treatment (BCHT) process to
combat iron, sulfate-reducing, and slime bacteria in relief wells. Environmental restrictions
often preclude the use of acids. The hot water treatments (well water temperatures greater
than 130 degrees) are environmentally safe, and they have been found to be effective in
killing bacteria in relief wells. The process has been used on at least seven dams in the
Kansas City District, most notably Tuttle Creek Dam.
b. Relief Well Treatment Process.—Prior to treating the wells, the water is sampled and
tested for bacterial types. Three main categories of bacteria are treated with the BCHT
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process. These include sulfate-reducing , iron, and slime bacteria. The wells are pump
tested prior to the treatment to determine the specific capacity for comparison with the
value obtained after the treatment process. An air lift (see sec. 5-4 for a description of the
air lift) is used to remove any silt or organic material from the bottom of the well. If soil
particles as well as bacterial growth are responsible for clogging, or if there is uncertainty
about the cause of clogging, the relief well should be surged with a surge block as part of the
rehabilitation process. Surge blocks are discussed in section 5-7.
In the BCHT process, boiling water is pumped into the relief well through a pipe with
½-inch diameter water jets. The water jets direct boiling water through the well screen and
out into the gravel pack. The top of the well is packered off to force more of the hot water
to flow out through the screen, and in ideal situations the hot water may also penetrate the
aquifer.
Figure 87 is a photograph showing the “Hotsy” unit that the USACE uses to heat and
control the boiling water to be injected into the relief wells. The unit is basically a steam
cleaner with a high capacity boiler for heating the water.
Typically, the well is treated in 10-foot vertical intervals. A steel plate with a rubber gasket is
used at the top of the 10-foot interval to impede hot water from rising past the top of the
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interval. The steel plate does not need to create a tight fit to be effective; but to verify that
water in the treated interval is hot enough, a thermal sensor is used. The temperature should
be at least 130 °F. For unusually difficult bacterial infestation problems, it may be necessary
to reduce the treated interval to 5 feet. Initially, a trial-and-error process might be required
to determine the best length for the interval. Once the water temperature in the interval
reaches 130 °F, the interval is treated for about 15 minutes. As each interval is completed,
chlorine (household bleach) is added to the jetting fluid to increase the effectiveness of the
treatment. Approximately ½ to 1 gallon of household bleach is used per interval. The
casing above the well screen is also jetted to kill any bacteria that may be attached.
However, the process goes faster for the unslotted casing, because the hot water heats up
faster when it doesn't pass through the screens into the aquifer.
When the BCHT process is complete, the relief well is again air lifted to remove any organic
debris and/or soil in the bottom of the relief well. A pump test is performed to determine
the specific capacity of the well after treatment. The specific capacity is typically greater than
the value obtained before the treatment. However, the goal of the BCHT process is to
achieve at least 80 percent of the specific capacity that was measured when the well was
originally constructed.
Generally, the time period between treatments is 1 to 2 years. However, there have been
cases where the bacterial infestation increases significantly within a few months. This is
believed to be the result of nutrient sources that naturally exist in some aquifers.
c. Conclusions.—The USACE Kansas City District has used the blended chemical and
heat treatment process for relief wells on at least seven dams, including Tuttle Creek Dam.
This method has often been effective in reestablishing a specific capacity equal to 80 percent
or more of the original specific capacity of the relief wells. The method is also
environmentally safe, because strong acids are not required as part of the treatment process.
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hundred feet to the left of the outlet works centerline. The toe drains meet at the location of
the toe drain outfall manhole, station 98+95, where they flow into the Jack Canyon drain
pipe. The Jack Canyon drain pipe was constructed to carry toe drain discharges and surface
runoff. The Jack Canyon drain pipe extends for about 1,100 feet and consists of
18-inch-diamter perforated, corrugated polyethylene drain pipe.
In the spring of 1994, a sinkhole 8 to 10 feet deep and approximately 20 feet wide developed
above the 12-inch nonperforated, corrugated polyethylene outfall pipe. The sinkhole was
located along the right outfall about midway between inspection well No. 9 and the Jack
Canyon diversion drain culvert outlet transition. Drain rehabilitation in the fall of 1994 and
the spring of 1995 consisted of replacing the 12-inch outfall drain pipe with a 12-inch
perforated pipe placed within a gravel envelope.
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Based on this video inspection, selected reaches of the Davis Creek toe drains were cleaned
in January of 2002. The drains were cleaned by the Twin Loups Irrigation District which
used the Farwell Irrigation District’s sewer cleaning equipment. The reaches cleaned were
located in the left toe drain pipe from stations 19+46.91 to 23+00 and from stations 23+00
to 26+00; however, care was taken not to wash out any of the materials from the locations
where the pipe was damaged.
On February 12, 2002, Reclamation inspected the cleaned reaches, including the short reach
of the Davis Creek toe drain outfall replacement pipe and stations 98+95 to 99+12 of the
Jack Canyon drain. The video inspection consisted of viewing the interior surfaces of drain
pipe using Reclamation’s inline MicroTrac camera-crawler. The inspection of the left toe
drain at Davis Creek was within the 12-inch diameter pipe. The camera-crawler was inserted
into the manhole at station 23+00, and then it proceeded downstream to station 19+46.91.
The camera-crawler was then backed out and turned around in order to proceed upstream.
The camera-crawler proceeded upstream to approximately station 23+25. The reaches of
the left toe drain pipe that were inspected are outlined in figure 88. Originally, it was
intended to inspect the entire cleaned reach to station 26+00, but the camera-crawler was
unable to proceed when it came across damaged pipe that was previously reported during
the 2000 inspection. Figure 90 shows the results of toe drain cleaning and the pipe damage
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Drainage for Dams and Associated Structures
Figure 90.—A damaged left toe drain pipe at approximately sta. 23+25 stopped
the camera-crawler. A cleaning removed fine materials from the pipe invert.
that halted the camera-crawler. This photograph was taken in the Davis Creek toe drain at
approximately station 23+25. From the photograph, it can be seen that the fine materials
previously seen on the pipe invert have been removed.
For the short reach of the Davis Creek toe drain outfall replacement pipe, the crawler went
upstream in the manhole at station 98+95 and was halted at approximately station 98+78,
where the camera-crawler encountered 2- to 3-inch diameter rocks. The 2- to 3-inch
diameter rock might be a result of construction activities for the rehabilitation. Next, the
camera-crawler was sent downstream of the manhole into the 18-inch diameter Jack Canyon
drain. The camera-crawler was able to inspect the drain from stations 98+95 to 99+12.
Typically, flows in the left toe drain range from 30 gal/min to a maximum of 253 gal/min
with the flow record paralleling the reservoir level. On the other hand, the right toe drain is
typically dry or flows are limited to less than 20 gal/min. Toe drains typically show a
decrease in flow leading up to the cleaning and then an increase in flow after the cleaning. A
graph of toe drain seepage and reservoir elevation data with respect to time is given as
figure 91. From the graph, it can be seen that flow did increase a few months after the
cleaning; however, the reservoir elevation also increased. Since both the reservoir and the
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Figure 91.—Readings of left and right toe drain seepage relative to reservoir level.
toe drain seepage increased, it is hard to determine if any increase in the toe drain seepage
was a result of the cleaning.
In a 1994 field examination, it was concluded that the sink hole developed from material
being transport into an open, collapsed pipe. It was thought the collapse of the pipe could
have occurred either from equipment load during construction or from earth pressure on the
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outside of the pipe. A video inspection immediately following or during construction would
have been helpful in pinpointing the cause of the pipe failures. Even though the cause of
the sinkhole could not be pinpointed, the video inspections in 2000 and 2002 were helpful in
viewing the condition of the toe drain pipe and supporting the conclusion from the 1994
exam. Both inspections noted some pipe failures that could facilitate the development of
sink holes.
In June 1998, a void in the crest of the dam was discovered during excavation for a cable
trench. At the same time, the Pacific Northwest Regional Office was in the process of
inspecting toe drains at several dams including Keechelus. Reclamation was not aware of all
of the outfall pipes that existed at Keechelus Dam when the inspection process started.
However, the inspection was expanded to include a search for other unknown outfalls that
might exist.
The majority of outfall pipes that had been discovered by the time of the September and
October inspections were cleaned with a water jetting tool. This work occurred in
December 1998 and May 1999. The pipes were reinspected by video camera after the
cleaning process. The next step was to inspect the outfall pipes again after the 1999
reservoir filling cycle to determine if material from the rockfill toe drain was moving into the
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Chapter 4—Drain Performance
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outfall pipes. The reservoir reached its highest level of the year on July 13, 1999. Only
seven outfall pipes flowed with water during the filling cycle. Therefore, the inspections
were limited to those seven outfalls. Many of the drains may have remained dry, because the
reservoir level was under restriction.
The reinspection of the seven outfall pipes was performed on September 9, 1999. The video
inspection revealed that silt to sand sized material was transported into the pipes by seepage
flows in six of the seven drains. In some cases, gravel sized material was also found in the
drain outfall pipes. The gravel was able to enter through the upstream open end of the
outfall pipes, which were exposed to the rock drain. The sediment sumps or weir boxes at
the downstream end of the outfall pipes were also inspected and found to contain sediment.
Unfortunately, the sediment traps were not covered during the year and outside debris may
have been introduced from sources other than the outfall pipes. As part of the September
1999 work, the sediment traps were secured with covers to prevent outside soil from being
introduced.
The same seven outfall pipes experienced flow during the 2000 reservoir cycle and were
inspected again on October 23, 2000. Silt to sand sized sediments with some gravel were
again found in six of the seven pipes. The volume of the soil in the sumps was measured,
and in the worst case, the sump for outfall SM-D5 North had two gallons of fines. More
typically, sediment volumes were a quart or less. The sumps and weir boxes were cleaned
and covered after the October 2000 inspection.
On September 19, 2001 the drains were once again video inspected. The maximum
reservoir elevation was about 22 feet lower in 2001 compared to 2000. As a result, only four
toe drain outfalls had seepage flows in 2001. All four outfalls indicated fines were
transported from the rock drain by seepage flows. In the worst case, SM-D5 North had
three quarts of silt to gravel sized soil in the sump. The common sediment sump for
SM-D11 and SM-D12, which was cleaned in October 2000, had ½ inch of fines and iron
bacteria in the bottom of the sump (see fig. 94) when inspected in September 2001.
c. Conclusions.—As a result of the video inspections made in 1999, 2000, and 2001,
Reclamation concluded that piping of fines into the outfall pipes was a frequent occurrence
that could ultimately result in a dam safety issue. Consequently, the decision was made to
install a completely new toe drain system. The new system contained slotted pipe enclosed
within an engineered two-stage filter to prevent piping of soils into the toe drain.
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Figure 94.—Sediment sump for SM-D11 and -D12 showing fines that
accumulated in one season.
4-14. Summary of Toe Drain Inspection Using Closed Circuit Television.— The
Bureau of Reclamation’s Technical Service Center (TSC) has been performing closed circuit
television (CCTV) inspection of toe drain systems as part of their dam safety program since
about 2000. CCTV has also been used to perform inspections of wall drains, structural
underdrains, pressure relief wells, siphons, pipelines, outlet works and spillway conduits,
gates, and valves. The TSC has provided CCTV inspection services to many federal and
state agencies.
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The TSC performed a series of tests in 2002 to evaluate the performance capabilities using
camera-crawlers in double-walled HDPE pipe. The results of the performance tests served
as the basis for the development of design guidance on acceptable pipe diameters and bends,
invert slopes, and distances between manholes or access entry locations (see app. C) required
to accommodate CCTV inspection. The design guidance is generally applicable for use with
other pipe materials.
Sometimes a toe drain pipe is so small that a camera-crawler cannot be used, or obstructions
or invert conditions exist within the pipe that prevent the transport vehicle from traversing
the pipe. For these types of situations, small color cameras (1.5 to 3 inches in diameter) can
be attached to metal or plastic poles (often referred to as push poles) and manually pushed
up the pipe. Push poles are normally used for straight sections of pipe. The use of push
poles for advancement is generally limited to about 400 feet of pipe length. If bends exist in
the pipe, a flexible snake device (spring steel wire, coiled wire, or flexible polypropylene-
jacketed fiberglass push rod) can be used instead of the push poles. The color cameras are
connected to a video cassette recorder and to a television monitor. Snake devices are
generally limited to about 75 to 200 feet of pipe length.
• HDPE (25%)
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• CMP (22%)
• Concrete (16%)
• PVC (4%)
• Iron (1%)
Based on the toe drain systems inspected, clay tile, concrete, and CMP pipe were frequently
used in older dams (1910 to about 1980), and HDPE pipe has been used in newer dams
(1980 to present).
• Roots (8%)
• Other (3%)
The type and location of any obstruction encountered affects the overall success of the
CCTV inspection. The typical range of completion for toe drain inspection is (percentage is
based on the total linear feet of toe drain pipe inspected divided by the total linear feet of toe
drain system):
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Figure 96.—Extensive longitudinal cracking Figure 97.— Extensive joint offsetting within a
within a clay tile pipe. clay tile pipe.
Due to obstructions encountered in the pipes, most toe drain systems cannot be fully
inspected. Other options need to be considered to provide more complete inspections, such
as high pressure jet washing to clear debris from the pipes, additional access to provide
alternate pipe entry locations for CCTV equipment, and future designs made to
accommodate CCTV equipment.
c. Common Defects Cbserved during Inspections.—Some pipe materials are more prone to
specific defects developing over time. The following summarizes instances of specific
defects observed inside of the most common toe drain pipe materials.
Joint offsets and separations were observed in 67 percent of all clay tile pipes. Joint offsets
and separations ranged from minor to extensive. Figure 97 shows a clay tile pipe that has
experienced extensive joint offsetting.
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Figure 98.— Clay tile pipe experiencing inward Figure 99.— HDPE pipe experiencing
collapse of the crown. extensive shape deformation.
Figure 100.—HDPE pipe experiencing failure Figure 101.—An HDPE pipe joint has experienced
at the crown. Materials surrounding the extensive separation. Materials surrounding the pipe
pipe have entered through the failure. have entered through the separated joint.
Shape deformation and failure was observed in 24 percent of all clay tile pipes. Shape
deformation ranged from minor to extensive. Figure 98 shows a clay tile pipe experiencing a
failure of the crown.
Joint offsets and separations were observed in 11 percent of all HDPE pipes. Joint offsets
and separations ranged from minor to extensive. Figure 101 shows an HDPE pipe joint that
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Drainage for Dams and Associated Structures
Figure 102.— Extensive deterioration existing within a Figure 103.—CMP pipe experiencing
CMP pipe. extensive loss of surface coating due to
delamination.
has experienced an extensive separation and has allowed materials surrounding the pipe to
enter through the separated joint.
Some CMP pipes have the interior surfaces coated with asbestos bonded or bituminous
coatings. Instances of loss of surface coating due to delamination was observed in about 69
percent of all surface-coated CMP pipes. Loss of surface coating ranged from minor to
extensive. Figure 103 shows a CMP pipe that has experienced extensive loss of surface
coating due to delamination.
Cracks were observed in 42 percent of all concrete pipes. Cracks ranged from hairline to
extensive. Figure 105 shows a concrete pipe that has experienced extensive transverse
cracking.
5. Asbestos Cement, PVC, and Iron.—A few cracks and joint offset/separation
observations were noted within asbestos cement, PVC, and iron pipe. Figure 106 shows a
PVC pipe that has experienced extensive transverse cracking.
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Chapter 4—Drain Performance
• Biofouling (23%)
• Roots (18%)
Figures 107 through 110 show examples of toe drain pipes which have experienced plugging
due to sediments, biofouling, mineral incrustation, and roots, respectively.
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Figure 107.—Accumulation of sediments has Figure 108.— Biofouling has resulted in plugging of
resulted in plugging of the pipe. the pipe.
Figure 109.—Mineral encrustation has resulted Figure 110.— Root growth has resulted in partially
in plugging of a number of the pipe plugging the pipe.
perforations.
e. Conclusions.—Clay tile pipe was frequently used in the construction of early toe
drain systems. The common practice of laying clay tile pipe with open joints has allowed
sediments, gravels, and rocks to enter toe drain systems. Entry of these materials has
resulted in obstructions for inspection and plugging mechanisms. Clay tile pipes are also
prone to joint offsets and separations either from improper installation during construction,
backfill loadings, or foundation conditions.
HDPE pipe has been used in many toe drain systems constructed or modified after about
1980. HDPE pipe, while lightweight and easily handled and installed, has experienced a
significant number of shape deformation and failure instances. Some of the HDPE pipe
failures may be related to stress cracking. Stress cracking is a failure mechanism that
develops over time at stresses less than the yield strength. In the past, HDPE pipe resins
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have differed in the amount of stress crack resistance (SCR). Proper installation of HDPE
pipe requires good compaction and quality control of the backfill to ensure good support
under the haunches. If the pipe is not well supported by the backfill, the pipe will deflect
excessively and stresses will be concentrated at the crown, invert, or springline. These stress
concentrations can lead to premature failure, especially if the pipe does not have sufficient
SCR. Other failures could be the result of isolated point loads from construction loading,
such as equipment crossings. When using HDPE for toe drain applications, a preliminary
CCTV inspection should be performed when 3 to 5 feet of backfill has been placed over the
pipe. The purpose for this inspection would be to identify and repair any abnormalities,
cracks, bulges, etc. early before construction is completed. Another CCTV inspection
should be performed when the final backfill loading over the pipe is completed. CCTV
inspection should be performed prior to the contractor pulling the torpedo-shaped plug or
pig through the pipe and prior to any cleaning. The purpose for this inspection would be to
identify any abnormalities, cracks, bulges, etc. that may have developed since the preliminary
inspection. CCTV inspection could replace the need for pulling the plug or pig through the
pipe.
Most CMP pipes have experienced deterioration ranging from minor to extensive. The rate
of deterioration varies, depending on chemical and physical properties of the soils and water,
and exposure to the environment. Where corrosion has occurred, it is a continuous and
irreversible process. Interior surface coatings have been somewhat effective in extending the
service life of CMP. However, most CMP pipe with surface coating has experienced some
loss of coating from delamination.
Biofouling and mineral encrustation are frequent plugging mechanisms that can affect the
long-term performance of pipe perforations and slots. In a few cases, cleaning using high
pressure jet washing has been performed after identification during the initial CCTV
inspection. Follow-up CCTV inspection has shown that the biofouling and mineral
incrustation was generally removed from the interior surface. Some improvement of
discharge from the toe drain pipe is typically observed. However, no determination could be
made as to the extent of the plugging mechanism remaining in the backfill materials
surrounding the pipe.
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Chapter 5
MONITORING AND
MAINTAINING DRAINS
Most drain systems will require maintenance over time. The biggest cause for maintenance
is plugging mechanisms, which reduce the effectiveness of drains by making it more difficult
for water to enter or exit. Drains with reduced effectiveness can allow pressures to increase
in a structure or foundation, to the point where the stability of a structure is reduced, or
cause seepage to move to unprotected areas, where piping would start to develop
undetected. Even if the reduced stability has no immediate effect on a structure, the
reduced stability could become critical during an extreme loading condition, such as a large
earthquake or flood.
There are a number of ways to evaluate if drains are becoming plugged. Often, visual
evidence will exist, such as a calcium carbonate plug at the outlet end of a drilled foundation
drain for a concrete dam, or a drain that is dry but had previously been flowing under the
same reservoir elevations. Drains can also be probed to determine if the full length or depth
of the hole is open and unobstructed. If the full depth of the drain cannot be probed,
plugging is likely. Remote video cameras can also be used to determine if drains are plugged,
and to determine the location and extent of plugging. Finally, instrumentation may provide
indirect evidence that drains are becoming plugged. Reduced drain flow measurements
(under comparable reservoir water surface elevations) or increased uplift pressure or
piezometric readings (under comparable reservoir water surface elevations) are indicators of
potentially plugged drains.
If it is determined that drains are plugged or they are becoming plugged, a drain cleaning
program should be initiated. Regular monitoring of drains is a key component of a drain
maintenance program. Deferred maintenance of drains will result in continued degradation
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of the stability of the structure or foundation and will make any future cleaning of the drains
more difficult and expensive. In some cases, drains cannot be restored once they have
degraded to a certain point. A number of different cleaning methods can be used,
depending on the type of drain, the nature of the plugging mechanism, and the extent of the
plugging.
a. Calcium Carbonate Precipitation.—Solid deposits are often found at the seepage drain
emergence points and at other locations where drainage water evaporates. These deposits
often contain calcium carbonate (CaCO3), which commonly precipitates out of solution as
the mineral calcite. Figure 111 shows an example of a calcium carbonate deposit at the
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Chapter 5—Monitoring and Maintaining Drains
outlet end of a formed drain in a concrete dam. Calcite will precipitate out of solution and
form deposits when the calcium ion and bicarbonate and carbonate ion concentrations in
the water increase to the point where they exceed the solutioning capacity of the water. This
situation may occur when drainage water evaporates at outfalls (thereby increasing the
concentrations of calcium and hydrogen carbonate [Ca and HCO3]), or when lower
concentration waters have an alkaline pH above 8.3.
Calcium in seepage water can come from a variety of sources. Concrete structures and grout
curtains used to control seepage underneath dams and some foundation rocks or soils
(containing limestones) provide a steady supply of calcium. Factors that affect calcium
carbonate precipitation are a steady supply of calcium, pH (an alkaline environment, created
at grout curtains and concrete structures, promotes calcite precipitation), and evaporation
(deposits occur at locations where seepage water evaporates). The primary source of Ca in
seepage is water dissolution of limestones present in rock formations and in soil. Concrete
will contribute some Ca, but the larger effect on calcite precipitation is from the high pH
(> 9.5) usually caused by dissolution of sodium oxides/hydroxides associated with the
cement. While calcite is most frequently observed at locations where seepage water
evaporates (at the outfall of foundation drains, at formed drains within a concrete dam, or
along the sidewalls of a toe drain, subjected to intermittent flows), calcium carbonate can
precipitate underwater if the pH is high and a steady supply of calcium is available.
Precipitated calcium carbonate usually forms a white solid deposit, which may mineralize
and harden with time. Calcium carbonate deposits may be colored by small amounts of
manganese, iron, or other impurities. Evaporative deposits will contain other salts,
depending on the proportions of dissolved ions in solution. These deposits will be complex
mixtures of several hydrated minerals, including: the chlorides, sodium chloride, potassium
chloride, and manganese chloride (NaCl, KCl, and MgCl2, respectively); gypsum/anhydrite,
CaSO4; along with the carbonate salts, calcite, dolomite, and magnesite. Calcite is the least
soluble of these minerals and will precipitate before sulfates and well before chlorides drop
out of solution. If a deposit is suspected to be calcium carbonate but cannot be confirmed
in the field, samples should be submitted to a qualified laboratory for analysis. Section C-5
in appendix C provides information on sampling and testing for calcium carbonate.
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Aerobic bacterial growth can also create a hazardous condition by depleting the oxygen in
the air of a confined space.
Iron bacteria deposits are the most common type of bacterial deposits found in drain
systems. Iron bacteria form rusty slime deposits as ferrous iron is converted to ferric oxide
or what is also known as iron oxide. Sulphur bacteria and moderate levels of iron may result
in the formation of iron sulphide. Iron sulphide deposits in drainage systems are usually
observed as black tarlike sticky substances. Section C-5 in appendix C provides information
on testing for bacterial deposits.
Figure 112 shows iron sulphide deposits from drain flows in a concrete dam foundation
gallery. Shock chlorination is an effective method for preventing iron bacteria growth. The
Grand Coulee Dam case history (in ch. 4) provides an example of the use of this technique.
Using hot water or steam to kill the bacteria has also shown promise as a preventive
measure.
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Chapter 5—Monitoring and Maintaining Drains
Figure 113.—Plug of organic material in toe drain (also shown is camera used to
inspect drain).
d. Other.—Other mechanisms for plugging drains include roots from trees or bushes
that penetrate the drains and cause obstructions; the accumulation of inorganic fibers
(fig. 113); collapse of drain hole in either rock or soil; plugging from animals or humans
(vandalism); debris plugs (from back flooding); and deterioration of the drain pipe material
(i.e., corrosion of metal pipes) which may lead to a collapse of the pipe. In some
installations, drain pipes are damaged during installation, and the damage is not detected,
because a video inspection of the pipe is not performed immediately after backfilling and
installation of the drain is completed. On Brantley Dam, for instance, a video inspection of
a drain in 1991 showed that a lath had been driven through the plastic pipe to hold it in
place and never removed. Recent video inspections of the HDPE toe drains installed at San
Justo and Davis Creek Dams have revealed collapsed portions of the drains. The damage
likely occurred during the installation of these drains.
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While individual drain systems tend to lose effectiveness at varying rates, most drains tend to
decrease in effectiveness with increasing age. Steel pipe can rust, steel and PVC pipe can fail
with new or renewed slope movement, and iron-reducing bacteria, mineralization, sediment,
or root penetration can obstruct drain pipe or collector systems. However, if a proper
cleaning and maintenance program is performed on a regular basis, a drain installation is
likely to function effectively for at least as long the expected life of the structure that it
protects.
Reclamation has constructed and/or operates about 60 concrete dams and over 210
embankment dams with a structural height of 50 feet or taller. Most of these dams have
some form of drainage system, and most dams have appurtenant structures that also rely on
drainage systems to help maintain intended performance. Reclamation’s structures are aging;
therefore, monitoring, analyzing, and maintaining existing dam drainage systems is as critical
as ever.
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Chapter 5—Monitoring and Maintaining Drains
Reclamation has implemented numerous programs and activities that facilitate monitoring
and maintaining drainage systems. As part of the safety of dams program, Reclamation
performs periodic reviews/examinations of its high- and significant-hazard structures,
including the annual examination, the periodic facility review and the comprehensive facility
review (CFR). Additionally, visual and instrumentation performance parameters have been
developed for each high- or significant-hazard dam. What is noteworthy about these
activities includes:
• Many potential failure modes typically include a foundation-related failure, which has
some element of uplift and/or seepage associated with it.
• Failure of a concrete dam and/or foundation tends to be very rapid, associated with a
large peak breach outflow (i.e., potential of limited warning time, significant property
damage, and loss of life).
• For some Reclamation concrete dams, a review and subsequent analysis of uplift
pressures indicated an apparent loss of drain efficiency (higher uplift pressures) from the
efficiency present after initial reservoir filling. It should be noted that limited uplift
measurements are available, and even if higher pressures are not measured where
instruments are located, they could be increasing elsewhere.
• During several CFR examinations, blockage of foundation and/or abutment drains was
observed at dams without a program of periodic probing/inspection and/or cleaning of
drains. These situations have resulted in a CFR recommendation to establish a drain
monitoring/cleaning program.
• Designers’ Operating Criteria for many dams recommend periodic drain cleaning (every
5 to 10 years). However, these recommendations have been rountinely overlooked.
Perhaps the most important factor in long-term performance of drains is a well developed
and executed program of inspection, repair, and cleaning. A drain maintenance program
should be established with provisions for annual inspections for cleaning and repair of
damaged outlets or collector systems. Most drains need to be cleaned only every 5 to
8 years. Rapid accumulation of mineral or bacterial deposits, heavy root growth, or fine-
grained sediments may reduce this period to every year or every other year.
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Drainage for Dams and Associated Structures
Drain cleaning and maintenance records should be kept for each installation. These records
should indicate dates of cleaning and repairs, flows, and pressures (if available), recorded for
each drain prior to and after each cleaning, and any damage that has occurred to the drains.
b. Access to Drains.—To inspect and maintain drain systems, good records are
required, including plans and cross sections showing the locations of drains in relationship to
survey monuments or permanent landmarks. A permanent record of specifications drawings
or as-built drawings showing the locations of drains is also very important. Otherwise, drain
locations are lost because of transfers, retirements, or promotions of personnel who are only
aware of the drain locations because they were present during the actual installation. In
some cases, the original design and layout of the drain system precludes access to much of
the system, but any information that will allow access even to portions of the system is
valuable.
Drains located on slopes or near the toes of embankments are sometimes lost through the
practice of end-dumping waste material over the side of the fill or road grading, covering the
outlets. Sloughing of weathered slopes has buried many drain outlets both on benches and
at grade at several sites. Horizontal drains are lost or damaged because they are not
protected against rock fall, particularly in the case of exposed PVC pipe, or because they are
vulnerable to snow plows, rock plows, or straying vehicles near the edge of the slope. A
good practice is to protect the PVC pipe at the outlet with a galvanized pipe that slips over
the PVC pipe approximately 20 feet. The establishment and maintenance of a central file on
all drain installations as well as placement of markers such as steel posts or signs, is a good
practice.
Drains located in difficult access areas are challenging to maintain or rehabilitate. Examples
of difficult access areas include drilled drains or formed drains in drainage galleries within
concrete dams, spillways, and powerplants. The drainage galleries usually are small (5 by
8 feet), providing limited work area for equipment and crews. Access into these areas
requires mobilization of equipment up and down stairs and/or spiral staircases, and possibly
through maintenance facilities, power generation facilities, etc. If rehabilitation of drains
involves using conventional drilling methods, mobilization of equipment and safety
considerations such as clean air supply, noise, and oxygen levels can be significant. A source
of clean water is typically required for drain cleaning operations. Depending on the
closeness of the drains to the reservoir at Reclamation dams or to another water source, a
lengthy delivery system may be required.
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Chapter 5—Monitoring and Maintaining Drains
to evaluate the effectiveness of drain systems at dams are monitoring changes in water
pressures or water levels, drainage or seepage flows, depth of drain holes, and physical and
visual inspection of drainage systems themselves.
In addition to the type of foundation material, records such as those for construction
grouting should also be reviewed. Special attention should be given to areas along the
foundation where grout takes were greater than the average. Areas of large grout takes
would be areas where the foundation drains might be more prone to calcium carbonate
plugging because of leaching of carbonaceous materials or prone to plugging due to loose
foundation conditions, where drain holes might collapse.
b. Concrete Dams/Foundations.—
Performance parameters have been prepared for all of Reclamation’s major dams. These
documents identify the most likely failure modes for each dam and identify the
instrumentation used to monitor for these failure modes. Acceptable limits for each
instrument or set of instruments are provided, and this information should be used when
evaluating uplift pressure readings and other instrumentation data.
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Drainage for Dams and Associated Structures
clear indication that the drainage system is fully functional. As drain holes lose their
effectiveness and become plugged, the water may migrate toward surrounding holes with
minor or no change in total flows. Therefore, a change in total flows may not materialize
until large portions of the drain system have become nonfunctional. Monitoring multiple
points along a drainage collection system will assist with identifying changing flows from one
point source to another point within the system. This should include an accounting of
which drain holes are flowing. The performance parameter document for a given dam
should identify the expected behavior and the conditions for performing a closer evaluation
of the drainage system.
The performance parameter visual inspection checklist should include items relative to a
visual inspection of the drains (parts one and two). The recommended interval or
conditions for performing a remote video inspection of the drains should also be included in
the performance parameter document.
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Chapter 5—Monitoring and Maintaining Drains
Performance parameters have been prepared for all of Reclamation’s major dams. These
documents identify the most likely failure modes for each dam and identify the
instrumentation used to monitor for these failure modes. Acceptable limits for each
instrument or set of instruments are provided, and this information should be used when
evaluating uplift pressure readings and other instrumentation data.
The performance parameter visual inspection checklist should include items relative to a
visual inspection of the drains. The recommended interval or conditions for performing a
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Drainage for Dams and Associated Structures
remote video inspection of the drains should also be included in the performance parameter
document.
d. Relief Wells.—
1. Flow Rates.—Reduced flow rates are a direct indication that the drainage
system is becoming plugged. Decreasing flow amounts can signal that the relief wells are
becoming plugged.
Certain types of drainage systems, such as foundation underdrain systems for spillway crest
structures and chutes, have traditionally not received much attention in the form of
inspection and monitoring. With the improvements in remote video inspection capability
(see app. C), consideration should be given to performing video inspections on the systems.
Drainage flows should also be visually monitored wherever possible.
A drainage system is an important part of the monitoring system at a site, since it provides
information about the health of the structure. Therefore, maintaining such a system
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Chapter 5—Monitoring and Maintaining Drains
warrants as much attention as the monitoring instruments at the site. In addition, a properly
maintained monitoring system (including instrumentation data as well as data from the
drainage system) is useful in conjunction with other O&M activities to support the decisions
to schedule drainage cleaning activities at a specific site.
a. Rodding.—A steel rod or similar device is used to break through the plugged
encrustation deposit. In some cases, a metal object such as a star drill has been attached to a
line and dropped down the foundation drain to break through the blockage. Flushing of the
hole should be performed after rodding. Rodding does not completely clean the drain hole
walls. It is most effective where plugs high in the drains must be removed but where lower
areas of the drain still allow good flow through the drain hole walls. It would not be a good
method where extensive drain plugs exist. This is an economical method that uses simple
equipment.
b. Flushing and Air Lifting.—Soft and loose deposits (iron bacteria, organics,
sediments, etc.) can be flushed out of drain holes (typically vertical) by placing the end of a
water line at the bottom of a drain and using water pressures of up to 250 lb/in2 and flows
up to 60 gal/min to loosen the deposits and flush them out of the hole. Air lifting is done in
a similar manner, but uses compressed air to force debris out of the drain. This could be an
effective method for bacterial deposits and other loose deposits that have not hardened but
would not be effective in removing hard deposits such as calcium carbonate.
Drain enlargement is another method that utilizes drill equipment to restore the efficiency of
drains. For foundation drains in rock, the existing drain holes are redrilled to enlarge the
original diameter of the hole by ¼ to 1 inch. The first cleaning using drain enlargement
appears to achieve the most improvement in drain efficiency. Subsequent redrilling of the
same hole often does not result in the same improvement. This can occur if joints and
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Drainage for Dams and Associated Structures
fractures become plugged in the areas immediately surrounding the perimeter of the hole,
blocking off pathways for water to enter the drains.
As an alternative, new drain holes are sometimes drilled to replace the old ones, if the
desired efficiency cannot be economically achieved with drain enlargement or reaming. All
of the drilling methods are usually very effective in improving drain efficiency, but these
methods are some of the more costly methods of drain rehabilitation. Any of the drilling
methods should only be used after less expensive alternatives have been ruled out.
d. Rotary Tube Cleaners or Mechanical Abraders.—This method cleans the deposits from
the inside surfaces of the foundation drain, restoring the original diameter of the hole.
These devices typically have a rotating cutting head on the end of a flexible rod or hose.
The effectiveness of this method will be reduced if the fractures and joints around the
perimeter of the drain are plugged. A Roto-Rooter device, a common commercial method
for cleaning sewer drains, is a device in this category that has been successfully used in drains
at Reclamation facilities.
e. Ultrahigh Pressure Water Jet System.—A typical ultrahigh pressure water cleaning
system delivers a flow of 3 to 10 gal/min at pressures between 20,000 and 50,000 lb/in2. A
high pressure pump is connected to a filtered water supply. Hoses are provided from the
pipe to the hole being cleaned, and a tripod is used to lower the equipment in and out of the
hole. A jetted nozzle attached to a flexible lance is lowered into the hole and removed
slowly during the cleaning operation. Typically, a number of different heads with different
nozzles can be used. This method should be used with extreme care for drains in
embankment dams and in areas of soft foundation rocks or in other areas where
surrounding materials could be fractured or washed away.
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Chapter 5—Monitoring and Maintaining Drains
185
Drainage for Dams and Associated Structures
Relief wells downstream of Grand Coulee Dam have been successfully maintained and
major plugging of the wells avoided through the use of both bleach and sulfamic acid. The
solutions are alternated in the wells and the rapid change in pH has been effective in
controlling bacterial deposits.
Another chemical method that has been used is adding carbon dioxide under pressure to
drains plugged with calcium carbonate. Typically the zone being treated is isolated with
packers. This process has the potential for dissolving calcium carbonate, since the carbon
dioxide can acidify water in the drain, however, an attempt to use this method at Folsom
Dam was unsuccessful because joints in the foundation rock made it impossible to
pressurize the holes.
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Chapter 5—Monitoring and Maintaining Drains
As a solid surge block is moved up and down in the well screen, a surging action is imparted
to the water, which is about equal in both directions. The gentler downstroke of a vented
surge block causes only sufficient backwash to break up any bridging that may occur, and
the stronger upstroke pulls in the sand grains freed by the destruction of the bridging. The
solid surge block is usually most effective in dirty sands containing large percentages of clay,
silt and organic matter. A vented surge block is more effective in cleaner sands.
A figure showing a vented surge block, and more details on this technique can be found in
the case history for Senator Wash Dam (in ch. 5). For a thorough discussion of the surge
block technique, see the Ground Water Manual [45].
Table 9 provides a summary of the drain methods described above, and information that can
be used when selecting a drain cleaning method.
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Drainage for Dams and Associated Structures
Rodding Plugs are fairly soft and Holes where drain hole Low Simple, easily
occur near drain outlet, walls are plugged over transported equipment,
good flow in remainder of significant lengths or holes need to be
drain. Typically used for plugs are fairly hard flushed
concrete dam foundation
drains
Flushing/Air Removing soft and loose Removing mineralized Low Air or water compressor
Lifting deposits or hardened deposits can be located
remotely from drain
holes, with hoses run to
hole
Reaming/Drain Drains installed in rock or Removing soft and loose High Drilling equipment will
Enlargement concrete (typically deposits; Successive have to be transported
concrete dam drains); attempts using this to each drain location;
Removing mineralized or method may provide access difficulties
hardened deposits and/or reduced effectiveness associated with size of
plugs; Other cleaning drilling equipment
methods have been
ineffective; Plugging
mechanism influence
extends into fractures
and joints outward from
hole perimeter (drain
enlargement)
Drilling New Drains installed in rock or Limited access High Drilling equipment will
Holes concrete (typically have to be transported
concrete dam foundation to each drain location;
drains); Zone around access difficulties
drain hole has fractures associated with size of
and joints plugged so drilling equipment
water can’t enter drains;
Last resort method—other
methods tried and failed
Rotary Tube Smooth walled drain Not effective in Low Equipment is generally
Cleaners or holes; removing removing deposits easy to transport.
Mechanical mineralized or hardened within joints and
Abraders deposits; removing tree fractures around
or plant roots that have perimeter of holes
infiltrated toe drains or
horizontal drains
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Chapter 5—Monitoring and Maintaining Drains
Ultrahigh Good general method; Removing fines or sands Mod- Water compressor can
Pressure Water Removes soft deposits as that have settled into a erate be located remotely
Jet System well as mineralized and drain; Foundation drains from drain holes, with
hardened deposits. in rock where hoses run to hole
Effective in removing foundation is soft and
deposits in joints and erodible; pressure losses
fractures to limited can be high in long
depths (more so than high hoses, limiting the
pressure water jets). Has accessibility to some
been effective in cleaning drains; rotation of the
well screens nozzle is required to
cover the entire
circumference of a drain
hole.
High Pressure Good general method; Removing fines or sands Mod- Water compressor can
Water Jet removes soft deposits as that have settled into a erate be located remotely
System well as mineralized and drain; Foundation drains from drain holes, with
hardened deposits; in rock where hoses run to hole
Somewhat effective in foundation is soft and
removing deposits in erodible
joints and fractures (to
limited depths); relatively
low pressure losses allow
the use of long hoses to
extend from the pump to
the drain being cleaned.
Has been effective in
cleaning well screens
189
Drainage for Dams and Associated Structures
Overpumping Used for relief wells in Not applicable outside Low Utilizes existing pump;
the initial development of of relief wells; not no additional
the well and for restoring recommended for cases equipment needed
the efficiency of the well; where mineral
only recommended for encrustation or
thin, relatively uniform bacterial plugging.
grained, permeable
aquifers and where soil
particles are plugging the
well screen.
Surge Block Used for relief wells to Not applicable outside Low Surge block is a very
Technique redevelop the well; only of relief wells; not simple device that is
recommended where soil recommended for cases easily transported and
particles are plugging the where mineral installed in relief well.
well screen. encrustation or
bacterial plugging.
Excavation and Primarily used for toe Not practical for Mod- Excavation required.
Replacement drains and drains that are foundation underdrains erate
easily accessible and under a concrete slab. to
installed in a soil trench. High*
Slip Lining Useful for damaged or No real benefits in Low Limited access may
unfiltered toe drains or drains where additional to require frequent
for other unfiltered drains structural capacity or Mod- couplers to maintain
where liner can provide filtering capacity is not erate liner continuity.
some filtering capacity. needed.
May also be used in drains
susceptible to collapse.
expensive to replace, drains should be maintained. If drains are not maintained, the stability
of the structure could be jeopardized under critical loadings of the structure. Also if drains
are not maintained for a period of time and then an attempt is made to rehabilitate them, it
may not be possible to restore the drains to their full effectiveness. This could occur if the
plugging mechanism (e.g., calcium carbonate) plugged a significant zone within the drain
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Chapter 5—Monitoring and Maintaining Drains
foundation and extended outward from the perimeter of the drain. While the inside opening
of the drain could be reestablished, the drain effectiveness could be drastically reduced,
because the zone immediately around the drain had been made impermeable.
Drains at Reclamation dams have received varying amounts of attention. In most cases,
drains that were obviously plugged have been detected during examinations of the dam, and
a cleaning program was initiated. Cleaning programs that were initiated resulted in varying
degrees of success as indicated by the case histories in chapter 4. In other cases,
instrumentation data have provided a strong indication that drains are plugged, and
appropriate action was taken. In some cases, drains have become plugged without the
plugging being detected for a period of time, because the drains could not be easily accessed,
and visual evidence did not strongly suggest that the drains were plugging.
This manual hopefully will provide a heightened awareness of the importance and benefits
of drainage systems and the need for continual monitoring and maintenance of these
systems. Rather than providing strict requirements for a regular drain cleaning program, this
manual is intended to provide guidelines for evaluating drainage systems and determining
the need for initiating a drain cleaning program. The current CFR and periodic facility
review processes provide for a systematic evaluation of each of Reclamation’s dams. This
provides an ideal opportunity to evaluate drainage systems, considering the instrumentation
data, physical condition of the exposed portions of the drainage system, and the need for a
comprehensive inspection of the drainage system, typically through the use of a remote
video camera. The Performance Parameter documents now available for all major
Reclamation dams also are a valuable tool for assessing the performance of drainage systems.
If not already provided, Performance Parameter documents should indicate acceptable levels
for drain flows and water pressures at a specific dam, and levels at which a further evaluation
of a drainage system or a drain cleaning program should be initiated. The Performance
Parameter document can also be used to identify a regular interval for probing or inspecting
drains with remote video cameras. With experience in maintaining a drainage system at a
given dam, a regular schedule of drain cleaning can possibly be established. This will make
programming of O&M funds easier and ensure that cleaning can be performed when
necessary.
• Total drain flows from the entire drainage system have decreased from the original drain
flows, or since the most recent drain cleaning exercise. Drain flows should be compared
at similar reservoir levels or consistent conditions for slope drains where the water
source is groundwater and not a reservoir. If conditions are not consistent for drain
flows, it will be difficult to determine if drain effectiveness has changed.
191
Drainage for Dams and Associated Structures
• Uplift pressures, piezometer readings or observation wells indicate an increase from the
original installation values or since the most recent drain cleaning exercise. Readings
should be compared under consistent conditions as discussed above.
• Significant plugging of the drains has occurred from a visual or video inspection of the
drains. Significant plugging would consist of the outlet end of the drains being sealed or
nearly sealed off by drain deposits, the inside surface of the drains being coated or sealed
by drain deposits, or a blockage within a drain that prevents or nearly prevents portions
of the drain from discharging.
• Original design assumptions and analysis results regarding the drains, indicating whether
they were considered an integral part of the design, or strictly a defensive measure, and
indicating assumptions regarding drain effectiveness.
• For those situations where functioning drains were counted on in the design, an updated
analysis should be performed for the case of nonfunctioning drains, if evidence exists
that the drainage system has been compromised, and these results should be
documented in a Technical Memorandum.
192
Chapter 5—Monitoring and Maintaining Drains
• Probe holes with rods or a plumb bob to determine depth of open hole prior to
cleaning. Compare this measurement to as-built depths, if available.
• Use a borehole camera to inspect borehole walls on selected drains prior to cleaning.
Drains to be inspected should be selected to represent distinct zones in the foundation.
Note changes in rock type, deposits, and other variables along length of hole. The
borehole may require washing/flushing to allow access with the camera or to provide a
clean column of water for viewing with the borehole camera. The borehole inspection
of the borehole walls, as well as other geologic information should be used to identify
any soft zones in the foundation. The presence of soft zones and the general condition
of the borehole walls should be used to establish maximum cleaning pressures, where
high pressure water jet cleaning is used.
• Initiate cleaning of the holes. If using water jetting methods, record nozzle details,
nozzle orientations, cleaning rate (ft/min) and pressures used during cleaning. Also,
document specifics of equipment used (catalog sheets and devices used to centralize the
nozzles in the hole).
• Measure drain flows and record uplift pressures periodically during drain cleaning to
identify incremental effects.
• Probe holes with rods or plumb bob to determine depth of open hole after cleaning.
Compare this measurement to precleaning depths (if available).
• Use a borehole camera to videotape borehole walls of the same drains previously
inspected after cleaning. Note any remaining deposits or partial plugs along depth of
hole, as well as any evidence of erosion or caving of sidewalls from cleaning. If deposits
still remain, additional cleaning efforts should be considered. If possible, determine if
deposits were cleaned from fractures/joints intersecting the borehole walls.
• Summarize cleaning activities in a report, including, photographs, graphs and tables that
readily portray before and after conditions and demonstrate effectiveness of cleaning.
Integrate postcleaning flow rates and/or uplift pressures and piezometer readings with
193
Drainage for Dams and Associated Structures
historical instrumentation records for the structure. Some of the case histories in
chapter 4 provide plots showing before and after instrumentation data.
• Measure drain flows and pressures prior to cleaning, measuring individual drains if
possible.
• Probe drains with rods to determine depth (or length) of open holes prior to cleaning.
Compare this measurement to as-built depths, if available. If possible, use a camera to
videotape the walls/casing/drain pipe interior before cleaning. Note any deposits or
partial plugs along depth of drain, as well as any evidence of erosion or caving of
sidewalls in noncased holes, or damage to casing or drain pipe. The inspection of the
drain walls as well as other information on the drain pipe materials and the material
surrounding the drains should be used to identify any vulnerable areas along the drains.
The presence of vulnerable areas along the drains and the general condition of the drain
should be used to establish maximum cleaning pressures, where high pressure water jet
cleaning is used.
• Initiate cleaning of the drains. The drain may be cleaned using only washing/flushing
with water. If using water jetting methods, record nozzle details, nozzle orientations,
cleaning rate (ft/min), and pressure used during cleaning. Also, document specifics of
equipment used (catalog sheets and devices used to center nozzles in the hole, size and
length of rods/pipe used to wash/flush the holes, flow rates, photographs, etc.).
• Record type of material cleaned from the drains (rust, roots, sediment, mineral
encrustation, fragments of drain pipe, etc.). Knowledge of the type of material cleaned
from the drains may be useful during future cleaning operations.
• Probe drains with rods to determine depth of open hole after cleaning. Compare this
measurement to precleaning depths (if available).
• If possible, use a camera to videotape the walls/casing/drain pipe interior after cleaning.
Note any remaining deposits or partial plugs along depth of hole, as well as any evidence
of erosion or caving of sidewalls from cleaning noncased holes, or damage to casing or
drain pipe from cleaning.
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Chapter 5—Monitoring and Maintaining Drains
• Measure drain flows and pressures periodicallly during cleaning to identify incremental
effects.
• Measure drain flows and pressures after cleaning, measuring individual drains if possible.
• Summarize cleaning activities in a report, including graphs, tables, and photographs that
readily portray before and after conditions and demonstrate effectiveness of cleaning.
Integrate postcleaning flow rates with historical instrumentation records for the
structure. Some of the case histories in chapter 4 provide plots showing before and after
instrumentation data.
Checklists for other types of drains, such as relief wells, can also be developed using the
same concepts of inspecting the drains and monitoring instrumentation before cleaning,
cleaning the drains, and then reinspecting the drains and monitoring instrumentation after
cleaning.
195
Drainage for Dams and Associated Structures
196
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197
Drainage for Dams and Associated Structures
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Drainage for Dams and Associated Structures
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[46] Bureau of Reclamation, Drainage Manual, Third Edition revised reprint, Denver,
Colorado, 1993.
[47] Bureau of Reclamation, Specifications Design Data, Big Sandy Dam Spillway Modification,
May 1982.
[48] Advanced Drainage Systems, Inc. (ADS), ADS Culvert Pipe. ADS Sewer Pipe Engineered
for Tough Drainage and Storm Sewer Applications, (promotional literature), ADS, Columbus,
Ohio, 1986.
[49] Bureau of Reclamation, Hydraulic and Excavation Tables, Eleventh Edition, 1957.
[50] Agard, S.S., Preliminary Geologic Map of the Yellowtail Dam Quadrangle, Big Horn, County,
Montana, USGS Miscellaneous Field Studies Map MF-2039, 1988.
[51] Allen, D.U., Final Construction Engineering Geology Report, Yellowtail Dam— Montana, Bureau
of Reclamation, 1966.
[52] Bergantino, R.N., Geologic Map of the Hardin 1 Degree by 2 Degrees Quadrangle, Southeastern
Montana, Montana Bureau of Mines and Geology Montana Atlas 2-A, 1980.
200
Bibliography
[53] Bureau of Reclamation, Technical Record of Design and Construction, Yellowtail Dam
and Powerplant, 1975.
[55] Bureau of Reclamation, 1995 Periodic Facility Review Report—Yellowtail Dam, Pick-Sloan
Missouri Basin Program, Great Plains Region, 1995.
[56] Feuerstein, V., Safety for the Hi-Pressure Drain Cleaning Operations, Bureau of Reclamation
Safety, 1999.
[57] Jepson, D.H. and W.J. Witherspoon, Explorations, Yellowtail Damsite, Bureau of
Reclamation, 1948.
[58] Mann, D., A Report on the Water Testing of Cavities and Drill Holes in Tunnels “A” and “C” at
Yellowtail Damsite, Bureau of Reclamation, 1949.
[59] Patterson, C.G., et al., Mineral Resources of the Pryor Mountains, Burnt Timber Canyon, and Big
Horn Tack-On Wilderness Study Areas, Carbon County, Montana, and Big Horn County, Wyoming,
USGS Bulletin 1723, 1988.
[60] Perry, E.S., Geology and Ground-Water Resources of Southeastern Montana, Montana, Bureau of
Mines and Geology Memoir No. 14, 1935.
[61] Taucher, G., Engineering Geology Report on Seepage Control Drill Holes, Spring S-10 and Spring
S-24-R Area, Bureau of Reclamation, 1969.
[62] Thom, W.T., et al., Geology of Big Horn County and the Crow Indian Reservation - Montana,
USGS Bulletin 856, 1935.
[63] Witherspoon, W.J., A Special Preliminary Report on the Foundation Exploration and Geology of
Yellowtail Damsite, Bureau of Reclamation, 1948.
[64] Witherspoon, W.J., Final Construction Report, Drilling of Holes for Ground-Water
Investigations, Yellowtail Dam Site, Bureau of Reclamation, 1953.
[65] Bureau of Reclamation, Technical Record of Design and Construction, Canyon Ferry
Dam and Powerplant, 1957.
201
Drainage for Dams and Associated Structures
[66] Scott, Gregg A., Report of Findings Comprehensive Facility Review for Canyon Ferry Dam,
Bureau of Reclamation, 1998.
[67] Wilson, R.E., Final Construction Report on the Geology of Canyon Ferry Dam, Missouri Basin
Project, Canyon Ferry Unit, Canyon Ferry, Montana, Bureau of Reclamation, 1953.
[68] Bureau of Reclamation, SEED (Safety Evaluation of Existing Dams) Report, Canyon Ferry
Dam, Pick-Sloan Missouri Basin Program, Montana, Missouri Basin Region, 1987.
[70] Grenoble, B. Alex, and Amadei, Bernard, Evaluation of Uplift Pressure for Concrete Gravity
Dams Founded on Jointed Rock: Analytical Results, Dam Foundation Engineering, 10th Annual
Lecture Series, New Orleans, LA, March 1990.
202
Index
A
Abrader, 98, 107, 201, 211
Abutment, 2, 5-8, 40, 41, 44, 66, 78, 81, 153, 162
Acid, 98, 106, 108, 120, 126-129, 152, 162, 164, 204
Adit, 4-6, 10, 22, 41, 51, 89, 153
Air, 61, 84, 87, 115, 121, 163, 164, 176-178
Air demand, 58
Air lifting, 128, 201, 211
Alignment, 44, 131, 136, 201
Analysis technique, 48, 50
Appurtenant structure, iii, 1, 2, 4, 5, 8, 9, 15, 29-33, 51-53, 55-58, 60-70, 78
B
Back pressure, 56, 57, 69
Backfill, 15, 30, 39, 54, 66, 89, 154, 178, 179
Background, 1-24, 27-33, 35, 36, 162, 165, 170
Brantley Dam foundation drain cleaning, 100, 101
California Department of Transportation horizontal drains, 129, 130
Concrete dam foundation drain cleaning, 159
Folsom Dam foundation drain cleaning, 107
Friant Dam foundation drain cleaning, 111-114
Senator Wash Dam relief wells, 144, 146
Upper Stillwater Dam foundation drain rehabilitation, 152-155
Backhoe, 89
Bacterial deposit, 38, 48, 97, 98, 101, 104, 106, 110, 120, 121, 123-125, 127-129, 138, 148,
152, 154, 156, 190, 191, 195, 201, 204
Bits, 84, 98, 100, 159
Blanket drains, 6, 27
Brantley Dam, 98, 100-106, 192
Bureau of Reclamation, 4, 5, 8, 9, 39, 41, 43, 52, 54, 56-58, 62, 66, 67, 97, 102, 107, 108, 110,
111, 139, 152, 156, 159, 174, 194, 197-199, 206-208
C
Calcium carbonate, 53, 97, 98, 107-111, 159-161, 190, 191, 196, 198, 201, 204, 206, 212
California Department of Transportation, 129-139
203
Drainage for Dams and Associated Structures
204
Index
D
Dams
Importance of drains, iii, 1, 194, 195
Definition
Outlet works, 62, 64
Spillway, 62
Depressurization, 77-79, 81
Design data, 53
Design philosophy, 37
Dewatering well, 10
Discontinuities, 1, 2, 5, 10, 37, 38, 72, 76, 78, 83, 88, 110, 111, 137, 196
Disinfection, 128, 129
Downstream drainage trench, 7
Drain cleaning, 130, 133, 150-152, 166, 195
Brantley Dam foundation, 100-106
Concrete dam foundation, 159-161
Folsom Dam foundation, 107-111
Friant Dam foundation, 111-114, 116-118, 120
Drain cleaning equipment, 39, 90, 95, 97, 98, 196, 199, 209
Drilling equipment, 84, 87, 88
High pressure water jetting equipment, 87, 109, 110
Ultrahigh pressure water jet, 108, 109
Drain cleaning methods, 190, 194, 200-202, 204-206, 211-213
Chemical treatments, 98, 107, 108, 111, 204
Excavation and replacement, 205
Flushing and air lifting, 98, 100-102, 104-106, 115, 201
High pressure water jet system, 202
High pressure water jetting equipment, 87, 98, 108, 109, 114, 116, 130, 135, 159, 160
Overpumping, 204
Reaming, overcoring or drilling of new holes, 201
Rodding, 200
Rotary tube cleaners or mechanical abraders, 98, 107, 201
Slip lining, 205, 206
Surge block technique, 98, 126-128, 144, 147, 148, 205
Ultrahigh pressure water jet system, 108, 201, 202
Drain cleaning program, iii, 37, 97, 100, 101, 106, 189, 206-210
Drain effectiveness, 2, 4, 9, 37-39, 41, 52, 77, 84, 88, 97, 104, 106, 107, 111, 118, 130,
136-139, 160, 196-200, 206, 207
205
Drainage for Dams and Associated Structures
Drain hole depth, 5, 7, 30, 39, 41, 87, 88, 104, 105, 107, 109, 111, 114, 117, 118, 133, 156,
159, 197
Drain performance, iii, 41, 54, 97, 98, 100-114, 116-118, 120, 121, 123-125, 127-141,
143-161, 207
Drain rehabilitation, 149-158, 165, 193, 196, 201
Drain-plugging, 196-198, 206, 207
Drain-plugging mechanisms, 189
Biological plugging, 38, 48, 97, 98, 100, 101, 104, 106, 110, 120, 121, 123-125, 127-129,
148, 152, 156, 191, 192
Calcium carbonate precipitation, 53, 97, 98, 101, 104, 107-111, 159-161, 190, 191
Deposition of fines, sands and/or gravels/cobbles, 53, 97, 98, 192
Drainage flow, 110, 192, 197, 200
Drainage tunnel, 2, 7
Drill rod, 87
Drilling method, 83, 84, 87, 88
Drilling methods
Auger, 84
Cable tools, 87, 147
Jetting, 87
Reverse circulation, 87, 88
Rotary, 84, 87
Drilling of new holes, 201
Drilling rate, 87
E
Effectiveness of drain cleaning, 193, 201, 209
Embankment dam, 1-9, 13, 32, 33, 44-48, 50, 51, 89, 194, 198, 199, 205
Equation, 48, 52, 54, 72
Example, 4, 15-17, 54, 55, 75, 77, 89, 92, 144, 146-148, 190
Excavation, 10, 51, 64, 66, 100, 135, 136, 170
Excavation and replacement, 205, 213
Exit channel, 69, 70
206
Index
F
Failure, 2-4, 14-17, 41, 53, 54, 57, 58, 70-72, 83, 129-131, 135, 136, 165, 167, 175, 176, 178,
194, 197-199
Figure, 48, 162, 163, 165, 166, 176-178
Filter, 3, 6-8, 45, 58, 66, 68, 90, 154, 156, 170, 172, 192, 198, 213
Filter requirement, 31-33, 53, 56
Fine, 97, 98, 130, 166, 172, 192, 195, 212
Flow, 163, 165, 166, 170, 172
Flow net, 48, 50, 52, 75, 77
Flow rate, 48, 108, 109, 156, 159, 199
Fluid, drilling, 84, 87, 88, 110, 160
Flushing, 98, 100-102, 104-106, 115, 200, 208, 210
Flushing and air lifting, 201, 211
Folsom Dam, 98, 107-111, 204
Formed drain, 6, 8, 30, 39, 40, 44, 60, 97, 111, 190, 196, 208
Foundation, iii, 1, 2, 4-8, 11, 16, 32, 37, 44, 48, 51, 54-58, 60, 66, 68, 74, 78, 83, 90, 97, 98,
130, 134, 135, 148, 170, 178, 198, 199
Concrete dam, 39-41
Evaluating drain effectiveness, 197-199
Foundation drain, 5, 8, 38-41, 83, 97, 98, 100-114, 116-118, 120, 152-161, 189, 196, 201, 203,
204, 208, 211, 212
Free draining backfill, 9
Friant Dam, 98, 111-114, 116-118, 120
G
Geology, 9, 38, 41, 78, 88, 131, 137
Gradation, 39, 148
Grade control, 89, 90
Graded filter drain, 32, 33
Gravel, 3, 4, 6-8, 29, 30, 45, 48, 55, 73, 120, 126, 128, 148, 163, 165, 170, 172, 175, 177, 178,
190, 192
Gravity dam, 2, 39-41, 98, 107, 111, 152, 159
Guidelines, 4, 41, 51, 53, 66, 68, 206-208
207
Drainage for Dams and Associated Structures
H
High pressure water jetting, 98, 107-110, 114, 116, 130, 135, 159-161, 202
Histories of drain cleaning, 101-105, 107-110, 114, 116-118, 159-161
Hole, 165-167, 170, 174
Horizontal drain, 10, 38, 66, 78, 81, 83, 98, 120, 129-139, 193, 195, 198, 199, 208-211
Hydraulic jump stilling basin, 8, 15, 31, 56-58, 60, 61, 63, 68, 69, 90, 100, 153
Hydrostatic pressure, 30, 57, 64, 70
I-L
Inlet (or approach) channel or structure, 64, 69, 70
Instrumentation, 2, 117, 118, 189, 194, 196-200, 206, 207, 209, 210
Insulation, 56
Insulation requirements, 29-31, 33, 54-56, 58
Interface, 1, 2, 5, 6, 8, 55, 57, 61, 83, 90
Iron, 162-164, 172, 175, 177, 178
Iron bacteria, 48, 98, 101, 104, 120, 121, 138, 152, 154, 156, 172, 191, 192, 198, 201, 212
Jetting, 164, 166, 170
Keechelus Dam, 63, 143, 144, 170
La Selva Beach, 135-137
Level, 166, 170
M-N
Maintenance, 9, 10, 39, 45, 48, 87, 108, 111, 135, 138, 139, 154, 165, 189, 190, 195, 197, 204,
206-208
Manning’s equation, 52, 53
Measurement, 2, 46, 75, 189, 195
Checklists for drain cleaning program, 208-210
Permeability, 73
Monitoring, 4, 45, 46, 74, 75, 101, 102, 114, 170, 189, 194-200, 206, 208, 210
Monitoring and maintaining drains, iii, 9, 189-202, 204-213
Nojoqui grade, 134
Numerical method, 51
208
Index
O
Ochoco Dam, 31, 139-141
Operation, 166
Outfall, 1, 6, 44-46, 48, 141, 149, 151, 165, 166, 170, 172, 190, 191
Outlet works, 11, 17, 32, 36, 62-64, 67, 162, 165, 174
Outlet works inlet structure, 64
Overcoring, 211
P
Pacific House, 131, 132
Permeability, 52, 72, 73, 75, 88
Pervious backfill, 53
Pipe, 6-8, 10, 32, 38, 44, 46, 48, 51-53, 84, 89, 90, 98, 101, 104, 111, 121, 126, 129, 131, 132,
134-139, 141, 149, 154, 156, 163, 165-167, 170, 172, 174-179, 192, 193, 195, 196,
199, 205
Appurtenant structures, 61, 64-68
Toe drain, 44, 45
Pipe diameter, 8, 44, 52, 53, 139, 174, 175
Plane failure, 70-72
Plunge pool, 68, 69
Prefabricated drain, 6, 8, 31, 39, 83
Probing of drains, 101, 104, 107, 108, 114, 197, 199
Pump, 10, 74, 87, 101, 106, 109, 116, 121, 127-129, 135, 163, 164, 201, 205, 212, 213
Pump test, 163, 164, 200
Purpose of drains, iii, 1-5
R
Reaming, 98, 160
Reaming, drain enlargement or drilling of new holes, 201, 211
Relief well, 2-4, 7, 45-48, 98, 120, 127, 144-148, 162-164, 174, 199, 200, 204, 205, 212, 213
Remedial measure, 155-157
Remote controlled video inspection, iii, 9, 89, 98, 101, 102, 104, 122, 126-128, 152, 189, 192,
198-200, 207, 209, 210
Ochoco and Keechelus Dams, 139-141, 143, 144
209
Drainage for Dams and Associated Structures
S
Safety, 89, 108, 109, 126, 127, 172, 174
Safety procedure, 129
San Andreas, 130, 131
Sand, 3, 6-8, 29, 38, 73, 87, 97, 133, 135-137, 144, 147, 153-156, 172, 192, 205, 212
Seepage flow, 2, 6, 7, 39, 41, 45, 111, 117, 150, 172, 196, 198, 200
Semihorizontal drain boring, 7, 8
Senator Wash Dam, 98, 144-148, 205
Shear strength, 40, 77, 129
Sherman Dam, 98, 149-152
Site conditions, 202
Site review, 196
Size, 3, 6, 7, 9, 44, 48, 51, 52, 58, 84, 170, 172
Slope, 4, 9, 10, 70-73, 75-78, 174, 175
Soil, 1, 3, 4, 10, 29, 32, 33, 35, 38, 54, 70, 72, 73, 75, 80, 89, 90, 144, 148, 163, 164, 170, 172,
178, 191, 192, 213
Spillway, 16, 29, 30, 51, 55, 57, 60, 62, 65, 69, 78, 100, 162, 174
Spillway crest structure, 64, 200
Spillways and outlet works, 1, 4, 5, 8, 9, 45, 46, 51, 52, 57, 64, 90, 97, 100
Stability, 1-4, 6, 10, 12, 37, 39-41, 43, 48, 70, 72-74, 77, 78, 159, 170, 189, 190, 194, 195, 206
Structure underdrain, 8
Subsurface installation of drains in rock, 90
Subsurface installation of drains in soils, 89, 90
Surface drain, 8, 11
Surge block technique, 98, 126-128, 144, 147, 148, 205, 213
T
Terminal structure, 56, 68, 69
Test, 74, 100, 121, 154
Toe drain, 3, 6, 7, 38, 44-46, 83, 89, 90, 97, 98, 139-141, 143, 144, 149-152, 165-167, 170,
172, 174-176, 178, 179, 192, 193, 198, 199, 205, 211, 213
210
Index
U-Y
Ultrahigh pressure water jet system, 107-109, 201, 202, 212
Underdrain, 5, 8, 29, 58, 83, 90, 97, 135, 174, 200, 213
Uplift pressures, 2, 4, 40, 41, 45, 57, 62, 77, 83, 100, 101, 103, 104, 106, 107, 110, 111, 152,
153, 156, 159, 160, 194, 197, 200, 207, 209
Friant Dam, 116-118
Upper Stillwater Dam, 98, 152-158
Visual observation, 42, 117
Visual observations, 189, 194, 196-200, 206, 207
Water level, 3, 74, 75, 121, 152, 196, 198-200
Wedge failure, 71, 72
Weep hole, 8, 30, 51, 56
Weir, 45, 46, 111, 117, 153, 165, 172
Well cleaning procedure, 121, 125
Well rehabilitation, 120, 121, 123-125, 127-129
Whitmore maintenance station, 130, 137
York Mountain, 136
211
Drainage for Dams and Associated Structures
212
Appendix A
Design/Analysis Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Example A1—Drainage “Rules of Thumb” for Appurtenant Structures . . . . . . . A-1
Example A2—Pervious Backfill Requirements Adjacent to Appurtenant Structures
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Example A3—Insulation Requirements for Underdrains . . . . . . . . . . . . . . . . . . . A-7
Example A4—Design Procedures to Mitigate Back Pressure in Drainage Provisions
for Chutes and Hydraulic Jump Stilling Basins . . . . . . . . . . . . . . . . . . . . A-12
Example A5—Toe Drain Pipe Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
Example A6—Filter Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15
Example A7—Design of Foundation Drains for Concrete Dams . . . . . . . . . . . A-23
Example A8—Gravity Dam Analysis Showing the Effects of Functional and
Nonfunctional Drainage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-33
Example A9—Foundation Stability Analysis Resulting in Installation of Drainage
Provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-35
Appendix B
Case Histories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-49
B-1—Drain Cleaning at Yellowtail Dam Using High Pressure Water Jetting
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
B-2—Drain Cleaning at Canyon Ferry Dam Using High Pressure Water Jetting
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21
Appendix C
Drain Cleaning Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-33
C-1—Remote Controlled Video Inspection of Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
C-2—Evaluating the Performance of Remotely Controlled Video Inspection Equipment in
Double Walled, High Density Polyethylene Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7
C-3—High Pressure Water Jetting Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-31
C-4—Drilling Equipment for Drains in Limited Access Areas . . . . . . . . . . . . . . . . . . . . C-41
C-5—Guidance on Sampling, Transportation, and Analysis of Materials in Drains
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-47
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of Reclamation, 1966.
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Montana, Montana Bureau of Mines and Geology Montana Atlas 2-A, 1980.
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Missouri Basin Program, Great Plains Region, 1995.
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Safety, 1999.
[57] Jepson, D.H. and W.J. Witherspoon, Explorations, Yellowtail Damsite, Bureau of
Reclamation, 1948.
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Yellowtail Damsite, Bureau of Reclamation, 1949.
[59] Patterson, C.G., et al., Mineral Resources of the Pryor Mountains, Burnt Timber Canyon, and Big
Horn Tack-On Wilderness Study Areas, Carbon County, Montana, and Big Horn County, Wyoming,
USGS Bulletin 1723, 1988.
[60] Perry, E.S., Geology and Ground-Water Resources of Southeastern Montana, Montana, Bureau of
Mines and Geology Memoir No. 14, 1935.
[61] Taucher, G., Engineering Geology Report on Seepage Control Drill Holes, Spring S-10 and Spring
S-24-R Area, Bureau of Reclamation, 1969.
[62] Thom, W.T., et al., Geology of Big Horn County and the Crow Indian Reservation - Montana,
USGS Bulletin 856, 1935.
[63] Witherspoon, W.J., A Special Preliminary Report on the Foundation Exploration and Geology of
Yellowtail Damsite, Bureau of Reclamation, 1948.
[64] Witherspoon, W.J., Final Construction Report, Drilling of Holes for Ground-Water
Investigations, Yellowtail Dam Site, Bureau of Reclamation, 1953.
[65] Bureau of Reclamation, Technical Record of Design and Construction, Canyon Ferry
Dam and Powerplant, 1957.
[66] Scott, Gregg A., Report of Findings Comprehensive Facility Review for Canyon Ferry Dam,
Bureau of Reclamation, 1998.
[67] Wilson, R.E., Final Construction Report on the Geology of Canyon Ferry Dam, Missouri Basin
Project, Canyon Ferry Unit, Canyon Ferry, Montana, Bureau of Reclamation, 1953.
[68] Bureau of Reclamation, SEED (Safety Evaluation of Existing Dams) Report, Canyon Ferry
Dam, Pick-Sloan Missouri Basin Program, Montana, Missouri Basin Region, 1987.
[70] Grenoble, B. Alex, and Amadei, Bernard, Evaluation of Uplift Pressure for Concrete Gravity
Dams Founded on Jointed Rock: Analytical Results, Dam Foundation Engineering, 10th Annual
Lecture Series, New Orleans, LA, March 1990.
Appendix A
Design/Analysis Examples
Example page
• Location of drainage provisions for hydraulic appurtenant structures (such as spillways and outlet
works).—Generally limited to downstream of water barriers in dams and/or dikes.
Drainage provisions downstream of the water barriers tend to be continuous, such as an
underdrain system that collects and conveys seepage to the exit channel and/or river.
Any drainage provisions upstream of the water barriers, such as weepholes, do not cross
the water barriers. Their intent is to relieve localized hydrostatic pressures due to
reservoir fluctuations. Water barriers include grout curtains (in concrete, embankment,
and rockfill dams/dikes) and impervious cores (in embankment, and rockfill
dams/dikes).
• Riprap bedding (i.e., filter material) thickness (associated with excavated or filled channels).—Half the
riprap thickness. Bedding material is typically well graded crushed rock, gravel, or
concrete aggregate.
• Size of perforated/slotted PVC collector pipes (such as those used in trench-type drainage provisions).—
Minimum of 6-inch diameter, maximum range of 8- to 10-inch diameter. For
perforated/slotted PVC pipe inserts (such as those used in drilled/formed weep holes),
the minimum size should be 2-inch diameter.
• Spacing/number of lateral perforated/slotted PVC collector pipes (such as those used in trench-type
drainage provisions).—Generally located at or adjacent to floor joints (i.e., contraction,
control, and/or expansion joints), which typically have spacing of 25 to 50 feet for
concrete appurtenant structures.
• Spacing/number of drilled/formed weep holes for walls and slabs—Longitudinal and lateral, vertical
and horizontal.—Range of 5 to 25 feet.
• Depth of drilled/formed weep holes for walls and slabs.—Greater than or equal to depth of
anchor bars and/or rockbolts.
A-1
Drainage for Dams and Associated Structures
The pervious backfill shall be handled and placed in such a manner as to prevent
segregation. Pervious backfill placement on either side of an appurtenant structure shall be
kept approximately at the same level as the placing of the backfill progresses. Pervious
backfill shall be placed and roughly leveled off in layers not more than 24 inches thick. For
most cases, pervious backfill is not compacted. Where compaction is deemed needed,
relative densities in the range of 70 to 75 percent are typical.
A-2
Appendix A—Design/Analysis Examples
Figure 1.—Summary of average rate of heave versus percentage of natural soil finer than
0.02 mm [13].
b. Example.—The following example is the actual design for estimating the thickness
of pervious backfill needed for the Big Sandy spillway modification [12].
1. Design Data.—
A-3
Drainage for Dams and Associated Structures
A-4
Appendix A—Design/Analysis Examples
A-5
Drainage for Dams and Associated Structures
A-6
Appendix A—Design/Analysis Examples
a. Design Data.—
1. Site Conditions.—
A-7
Drainage for Dams and Associated Structures
A-8
a). Estimating Frost Penetration Beneath Concrete Slab - Multilayer Solution using Modified Berggren Equation
Procedure:
1. Assume thickness of gravel (dg).
2. Solve for sum(nF) and compare to given nF.
3. If sum(nF) equal to or slightly greater than given nF, frost penetration depth has been identified.
4. If sum(nF) is less than given nF, repeat steps 1 thru 3 until sum(nF) equals or slightly greater than given nF.
Assumed dg: 40.4 inches 3.36 feet Given nF: 1800 degree-days (given information which was determined from historic temperature data)
Calculated nF: 1800.15 degree-days (calculated from column 22)
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) (21) (22)
Layer gamma w d sum(d) C K L Ld sum(Ld) bar(L) Cd sum(Cd) bar(C) mu lambda lambda^2 Rn sum(Rn)sum(Rn) + nF sum(nF)
(4) x (8) (10) / (5) (4) x (6) (13) / (5) vs[ (14) / (11)] Figure 6 (4) / (7) (18)/2 + (19) (20) [(9)/24(17)]
(lb/ft3) (%) (ft) (ft) (btu/ft3-oF) (btu/ft-hr-oF) (btu/ft3) (btu/ft2) (btu/ft2) (btu/ft3) (btu/ft2-oF) (btu/ft2-oF) (btu/ft3-oF) (ft2-ft-hr/btu) (ft2-ft-hr/btu) (ft2-ft-hr/btu) (degree-days) (degree-days)
Concrete 145.0 5.00 1.00 1.00 30.00 1.000 1044 1044.00 1044.00 1044.00 30.00 30.00 30.00 0.323 0.85 0.72 1.00 1.00 1.50 90.31 90.31
Gravel 120.0 15.00 3.36 4.36 34.00 2.100 2592 8715.60 9759.60 2237.16 114.33 144.33 33.08 0.166 0.85 0.72 1.60 2.60 3.40 1709.84 1800.15
Results:
Therefore, estimated frost depth is 40 inches below the 12-inch thick concrete slab (assuming a gravel sub-base) or a total frost depth of 52 inches from the concrete slab surface.
Since it would be impractical to place an underdrain system at this depth (to minimize freezing potential), insulation should be considered.
b). Estimating Insulation and Gravel Thicknesses for Underdrains - Multilayer Solution using Modified Berggren Equation
Procedure:
1. Assume thickness of insulation (di) and gravel (dg).
2. Solve for sum(nF) and compare to given nF.
3. If sum(nF) equal to or is greater than given nF, assumed thicknesses di and dg are OK (i.e., frost penetration would not extend through the gravel to the underdrain pipe).
4. If sum(nF) is less than given nF, repeat steps 1 thru 3 until sum(nF) equals or is greater than given nF (i.e., frost penetration could extend through gravel to the underdrain pipe).
Assumed di: 4.0 inches 0.33 feet Given nF: 1800 degree-days (given information which was determined from historic temperature data)
Assumed dg: 9.0 inches 0.75 feet Calculated nF: 1953.31 degree-days (calculated from column 22)
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) (21) (22)
Layer gamma w d sum(d) C K L Ld sum(Ld) bar(L) Cd sum(Cd) bar(C) mu lambda lambda^2 Rn sum(Rn)sum(Rn) + nF sum(nF)
(4) x (8) (10) / (5) (4) x (6) (13) / (5) vs[ (14) / (11)] Figure 6 (4) / (7) (18)/2 + (19) (20) [(9)/24(17)]
(lb/ft3) (%) (ft) (ft) (btu/ft3-oF) (btu/ft-hr-oF) (btu/ft3) (btu/ft2) (btu/ft2) (btu/ft3) (btu/ft2-oF) (btu/ft2-oF) (btu/ft3-oF) (ft2-ft-hr/btu) (ft2-ft-hr/btu) (ft2-ft-hr/btu) (degree-days) (degree-days)
Concrete 145.0 5.00 1.00 1.00 30.00 1.000 1044 1044.00 1044.00 1044.00 30.00 30.00 30.00 0.323 0.85 0.72 1.00 1.00 1.50 90.31 90.31
Insulation 2.0 0.25 0.33 1.33 0.54 0.021 0 0.00 1044.00 783.00 0.18 30.18 22.64 0.325 0.85 0.72 15.87 16.87 24.81 0.00 90.31
Gravel 120.0 0.25 0.75 2.08 34.00 2.100 2592 1944.00 2988.00 1434.24 25.50 55.68 26.73 0.210 0.87 0.76 0.36 17.23 17.41 1863.00 1953.31
Results:
Therefore, 4 inches of insulation and 9 inches of gravel placed beneath a 12-inch thick concrete slab will minimize the potential of freezing the underdrains.
Appendix A—Design/Analysis Examples
A-11
Drainage for Dams and Associated Structures
1. Develop tailwater curve(s) and/or table(s) for the range of discharges anticipated for the
appurtenant hydraulic structure.
2. Determine the range of hydraulic jump profiles associated with the range of discharges
anticipated for the appurtenant hydraulic structure.
3. Based on the location of the upstream extent of the hydraulic jump (i.e., where the
hydraulic jump begins), for the range of discharges, a determination of instability (i.e.,
the potential for hydrostatic head beneath the floor slab being greater than the weight of
the water jet and slab just upstream of the hydraulic jump) can be made. From this
effort, a range of instability along the chute and stilling basin for the range of discharges
can be developed.
• One 50-mm (2-in) eductor for each 8 meters (26 ft) of lateral collector drain is
recommended.
• Vertical standpipes are located at each end of the lateral drain, which are usually
embedded in the chute walls. Vertical standpipes serve two purposes: (1) acting as
air vents to the lateral drain and eductors, whenever the pressure at the eductors
drops below atmospheric pressure, which prevents suction of the drain provisions
beneath the floor; and (2) acting as surge pipes when the eductors are subjected to
high transient pressures, such as those that occur when the eductors are submerged.
A-12
Appendix A—Design/Analysis Examples
• The standpipe diameter is 100 mm (4 in) for chutes up to 40 meters (130 ft) wide;
150 mm (6 in) for chutes between 40 and 90 meters (130 and 295 feet) wide; and
200 mm (8 inches) for chutes wider than 90 m (295 ft).
• The horizontal portion of the eductor running from the underdrains to the chute
floor should be galvanized steel and should be placed horizontally through the chute.
• As a guide, the crown of the eductor should extend at least 1/15 of the jet flow depth
above the floor surface (to induce a pressure drop when flow passes over the
eductor).
• Provisions should be incorporated into the design to allow for inspecting and
cleaning the drains.
A-13
Drainage for Dams and Associated Structures
Example A5—Toe Drain Pipe Sizing.—The procedure below can determine the
diameter needed for a drain pipe to convey, for example, 3 ft3/s of water:
a. Manning’s n.—From the specifications and technical data for Advanced Drainage
Systems, Inc. (ADS) for corrugated polyethylene pipe less than 15 inches in diameter, n is
0.018 for a corrugated interior, and 0.010 for a smooth wall interior [48].
1.49 2 3
Q = rH s A
n
where:
rH is the hydraulic radius, defined as the wetted flow area divided by the wetted
perimeter, rH = A/P. For a 12-inch diameter pipe flowing ¾ full, rH = 0.317 ft.
A = flow area = 0.6319 ft2 for a 12-inch diameter pipe flowing ¾ full.
These values were obtained from tables in Reclamation’s Hydraulic Excavation Tables [49].
Substituting values into Manning’s equation makes it clear that a 12-inch diameter
polyethylene pipe with a smooth wall interior will pass the required flow:
Corrugated interior:
1.49 2 3 1.49 23
Q = rH s A = 0.317 0.0106 0.6319 = 2.5 ft 3 s
n 0.018
1.49 2 3 1.49
Q = rH s A = 0.317
23
0.0106 0.6319 = 4.5 ft 3 s
n 0.010
A-14
Appendix A—Design/Analysis Examples
c. Check of Filtering Capability of Shell Against the Core.—The base soil is the material
which is to be protected from piping and in this case, is the core material. The base soil
contains about 85 percent finer than the No. 200 sieve and, as shown on figure 8, is
considered a category 1 soil, so the filter criterion is:
D15F # 9 x D85B
where: D15F is the 15-percent size (15 percent is finer) of the filter material in mm
D85B is the 85-percent size (85 percent is finer) of the base material in mm, and
is 0.074
D15 of the shell is 1.18 mm, which is greater than the maximum D15F to protect against
piping; therefore, a filter is required.
d. Filter Design.—Again, the base soil contains about 85 percent fines and is
considered a category 1 soil. The filter criteria are:
A-15
A-16
<0.5 20
0.5-1.0 25
1.0-2.0 30
2.0-5.0 40
5.0-10 50
10-50 60
3. Maximum particle size of 2 inches (50 mm) for the filter material
4. Maximum passing the No. 200 (0.074-mm) sieve of 5% for the filter material
A-17
Drainage for Dams and Associated Structures
The gradation limits of the filter zone are shown on figure 10. The gradation of the material
used for the filter should be based on materials available from borrow sources near the site
or a commercial source. Borrow source material should be evaluated to determine what is
available and what can be economically screened to meet the filter requirements. If a small
volume of material is required or processing of local materials will be difficult or expensive,
commercial sources should be considered. If a commercial source is to be used for the
material, a standard gradation that the supplier may already be producing for other uses may
be considered to facilitate production and reduce the cost. However, filter design
requirements should not be compromised just because of material availability.
e. Check of Filtering Capability of Shell Against the Filter.—A check also needs to be
made to determine if the filter material has the potential to pipe into the shell. The filter
material is now considered the base material. The new base material has a range of
gradation, and the gradation that contains the largest amount of fines (the curve furthest to
the right) should be used in the filter criteria evaluation. Since this gradation curve contains
no gravels, the gradation curve does not require adjusting. The base soil contains less than
15 percent fines and is considered a category 4 soil. The filter criteria are:
A-18
Appendix A—Design/Analysis Examples
1. D15F # 4 x D85B
where: D15F is the 15-percent size (15 percent is finer) of the filter material in mm
D85B is the 85-percent size (85 percent is finer) of the base material in mm, and
is approximately 3 mm
A second stage filter is not required, since the shell meets these filter requirements, as shown
on figure 11. (Note that permeability is only marginal for the first base material but will
obviously satisfy most of the gradation range).
f. Check of Compatibility of Filter with Pipe Slot Sizes.—Perforated pipe is often placed
within the filter or drain material to collect and convey the seepage water. The material
placed against the perforated pipe must be large enough to prevent washing of materials
through the holes into the pipe, leading to a piping failure or causing the pipe to become
clogged. The criterion used for sizing materials placed against perforated pipe is
D85 $ 2 x (slot size). Perforated pipe can be purchased with a standard circular hole size of
d-inch (9.52mm), or c inch (3.18 mm) by 2½-inch (64-mm) slots. For this example pipe,
d-inch perforations will be used; therefore:
D85 $ 2 x 9.52 = 19 mm
Since in this example, D85 of the filter material is about 3 to 7 mm, a second layer of material
or an envelope of gravel material about the drain pipe is required.
1. The filter material is a category 4 material and the filter criterion is:
D15F # 4 x D85B
A-19
Drainage for Dams and Associated Structures
where: D15F is the 15-percent size (15 percent is finer) of the gravel envelope
material in mm
D85B is the 85-percent size (85 percent is finer) of the base (filter zone)
material in mm, and is about 3
2. Permeability:
A-20
Appendix A—Design/Analysis Examples
The gradation limits of the gravel envelope are shown on figure 12. Note that all criteria
could not be completely satisfied. However, the critical cases are the “movement potential”
and “perforation size” for a gravel envelope. In this example, only the segregation criteria,
which can be easily monitored and controlled, is not fully satisfied on the course end.
(However the “average” gradation would meet the requirement.)
h. Check of Permeability.—
The permeability of the filter or drain needs to be checked to ensure that the filter or drain
has the capacity to carry the expected flows from seepage and other sources, so the filter
should have sufficient carrying capacity to handle any seepage emerging from the core.
A-21
Drainage for Dams and Associated Structures
K = 0.35(D15F)2
where:
D15F is the 15-percent size (15 percent is finer) of the filter material in mm
For the finer side of the filter material, the permeability is approximately:
The gradation for the filter and drain shown in this example is just one of many that could
meet filtering to prevent piping. The preference is to use a gravel against the drain pipe and
use the coarsest filter that meets filter criteria to reduce the potential for clogging and failing.
Also, coarser filters are desirable for secondary lines of defense for plugging cracks that
could develop from seismic shaking or other causes.
A-22
Appendix A—Design/Analysis Examples
In a landmark paper by Casagrande [4], equations are presented for designing and evaluating
the performance of foundation drains in concrete gravity dams. Key parameters in the
design of foundation drains are:
• the distance of the line of drains from the upstream face of the dam
• the elevation of the drain outlet (typically dictated by the elevation of the foundation
gallery floor)
• the location and the extent of permeable zones in the dam foundation
The general approach and concepts provided in the Casagrande paper have been found to
still be reasonable based on more recent studies. Goodman, Amadei, and Sitar [7] evaluated
the effectiveness of drains for a crack along the foundation contact at the base of the dam,
as opposed to the porous media assumption for the foundation in the Casagrande paper.
Grenoble and Amadei [70] evaluated the interaction of drains with joints and other geologic
features in the dam foundation. The conclusions of this study, based on a Monte Carlo
simulation of two-dimensional joint networks, indicate that on the average, the porous
A-23
Drainage for Dams and Associated Structures
media assumption is valid, but local geologic conditions or drains that are not deep enough
can significantly affect the results.
Drain design using this method requires initial layouts, calculation of the results, and then
selection of the best design, or performing further adjustments or checks. This design
example will evaluate the effectiveness of foundation drains for a hypothetical dam.
Figure 13 diagrams the dam and the details of the foundation gallery and drainage system.
Foundation drains will be evaluated for two cases—a case where the gallery is below the
tailwater elevation (this will require a sump and sump pump to discharge the drain flows),
and a case where the gallery is above the tailwater elevation (this layout is less efficient in
reducing uplift, but drain flows can be discharged by gravity to the downstream river
channel). For each case, two drain spacings were evaluated—5 feet and 10 feet.
1. Drains at 10-foot spacings.—The required water level in the drains (hw, measured
from the tailwater elevation to the discharge elevation of the drains, which is typically in a
gutter in the foundation gallery, just below the floor elevation of the gallery), the piezometric
level between drains (hm, measured above tailwater elevation), and the flow to each drain (qw)
are calculated below. The gallery elevation is calculated to provide no flow downstream of
the drains.
A-24
Appendix A—Design/Analysis Examples
hw a a a rw
= −0.366 log (when < 3 and < 0.1)
ht d 2π rw d a
hw 10 10
= − 0.366 log = − 0.067
ht 60 2π (0.125)
hm a 10
= 0.110 = 0.110 = 0.018
ht d 60
D
qw = kht a
d
assume permeability of granitic dam foundation (from examination of geology and results of
packer permeability tests), k = 0.01 cm/s = 0.00033 ft/s
150
qw = 0.00033(265) (10) = 2.19 ft3/s
60
2. Drains at 5-foot spacings.—The required water level in the drains (hw, measured
from the tailwater elevation to the discharge elevation of the drains, which is typically in a
gutter in the foundation gallery, just below the floor elevation of the gallery), the piezometric
level between drains (hm, measured above tailwater elevation), and the flow to each drain (qw)
are calculated below. The gallery elevation is calculated to achieve no seepage downstream
of the drains.
A-25
Drainage for Dams and Associated Structures
hw a a a rw
= −0.366 log (when < 3 and < 0.1)
ht d 2π rw d a
hw 5 5
= −0.366 log = −0.024
ht 60 2π (0.125)
hm a 5
= 0.110 = 0.110 = 0.0092
ht d 60
D
qw = kht a
d
assume permeability of granitic dam foundation (from examination of geology and results of
packer permeability tests), k = 0.01 cm/s = 0.00033 ft/s
150
qw = 0.00033(265) (5) = 1.09 ft3/s
60
In addition to evaluating drains at 5- and 10-foot spacings, drains at 20-foot centers were
also evaluated. The results for all three cases are summarized in table 1 below.
A-26
Appendix A—Design/Analysis Examples
Table 1.—Summary of results for gallery located below tailwater elevation (no
flow past line of drains)
Drain spacing
As can be seen in table 1, the water level in the drains (which dictates approximately where
the floor of the gallery would be located), is affected significantly by the spacing of the
drains. The assumption for this case is that no flow occurs downstream of the line of drains.
For the 20-foot drain spacing, significant drawdown is required at the drains to satisfy this
requirement. The average piezometric surface, which relates to the average uplift at the base
of the dam, decreases with increasing drain spacing. The flow toward each drain is directly
related to the drain spacing. The same total flow is captured in all three cases. As the
spacing increases, and the number of drains decreases, the flow toward a single drain
increases proportionally. While the drain spacing at 20 feet appears to have some benefit
over the 5- and 10-foot spacings, the 20-foot spacing would require significantly more
pumping effort to lift the drain flows from the gallery floor elevation up to the tailwater
elevation in the channel downstream of the dam.
b. Case 2—Foundation Gallery Above Tailwater Elevation.—For this case, the uplift at
the line of wells (uw), the total flow through the foundation (q), the flow passing through the
wells (qt), and the ratio of flow passing through the wells to the total flow through the
foundation (qt/q) are calculated below. As part of the calculations, an auxiliary parameter, hc,
is also calculated. The drains are assumed to have a water level 5 feet above the actual
tailwater elevation ()hw = 5 feet). The water level in the drains corresponds to
approximately the invert elevation of the foundation gallery. The parameter hc represents the
elevation difference between the reservoir elevation and a fictitious tailwater elevation. The
fictitious tailwater elevation represents the tailwater for which there is no flow downstream
of the drains and such that with a constant gradient, it, the new tailwater elevation and the
water level in the wells will coincide.
A-27
Drainage for Dams and Associated Structures
Auxiliary quantity, hc
b +d
ht − ∆hw
hc = b
1 a b +d a
1+ ∗ ∗ ∗ ln
2π d b 2π rw
(207 + 60)
265 − (5)
hc = 207 = 237.8 feet
1 10 267 10
1+ ∗ ∗ ∗ ln
2π 60 207 2π (0.125)
ht − hc
it =
b +d
265 − 237.8
it = = 0.102
267
hc
iw = + it
d
237.8
iw = + 0.102 = 4.06
60
uw = b ∗ it + ∆ hw
The formula shown above is the formula that appears in Casagrande’s paper [4]. It appears
that the last term ()hw) is extraneous and should not be included in the equation.
Calculations were made without adding this term.
A-28
Appendix A—Design/Analysis Examples
Seepage: assume packer tests for granitic dam foundation yield an average permeability, k = 0.01 cm/s =
0.00033 ft/s
qt i t 0.005
Ratio passing wells: = = = 2.5%
q iw 0.20
Auxiliary quantity, hc
b +d
ht − ∆hw
hc = b
1 a b +d a
1+ ∗ ∗ ∗ ln
2π d b 2π rw
(207 + 60)
265 − (5)
hc = 207 = 251.0 feet
1 5 267 5
1+ ∗ ∗ ∗ ln
2π 60 207 2π (0.125)
ht − hc
it =
b +d
265 − 251.0
it = = 0.052
267
A-29
Drainage for Dams and Associated Structures
hc
iw = + it
d
251.0
iw = + 0.052 = 4.24
60
uw = b ∗ it + ∆hw
The formula shown above is the formula that appears in Casagrande’s paper [4]. It appears
that the last term ()hw) is extraneous and should not be included in the equation.
Calculations were made without adding this term.
Seepage: assume packer tests for granitic dam foundation yield an average permeability, k = 0.01 cm/s =
0.00033 ft/s
qt i t 0.003
Ratio passing wells: = = = 1.4%
q iw 0.21
In addition to evaluating drains at 5- and 10-foot spacings, drains at 20-foot centers were
also evaluated. The results for all three cases are summarized in table 2 below.
As can bee seen from table 2, doubling the drain spacing, results in almost doubling the
uplift at the line of wells. While the net increase in uplift going from drains at 5-foot spacing
to drains at 10-foot spacing is about 10 feet, the net increase is about 30 feet when going
from 5-foot to 20-foot spacing. The amount of flow captured by the drains is similar for all
three cases.
A-30
Appendix A—Design/Analysis Examples
Drain spacing
When evaluating the results for drains at 5-, 10-, and 20-foot spacings, it appears that the
10-foot spacing (which is the typical spacing provided for concrete dam foundation drains),
is a good choice. For the case of the gallery below tailwater, the 20-foot spacing provides
the most reduction in uplift but would result in higher pumping costs to discharge the drain
flows back into the river channel downstream of the dam. Drains at 10-foot spacing would
require some additional pumping costs as well, but this would be offset by reduced costs for
drilling the drain holes (half as many drains are required at 10-foot spacing). For the case of
the gallery above tailwater, drains at 20-foot spacing result in the highest uplift pressures.
Drains spaced at 10 feet would have a good balance between installation cost and reduction
in uplift pressures. A refined analysis, considering construction costs, operation and
maintenance costs and impact of drain spacing and uplift pressures on dam and foundation
stability could be used to more accurately determine the optimum spacing of the foundation
drains.
When comparing the first case (foundation gallery below tailwater elevation) to the second
case (foundation gallery above tailwater elevation), for drains at 10-foot spacings, the first
case results in lower uplift pressures along the dam foundation. The difference at the line of
drains is about 32 feet for drains at 10-foot spacing, for a structure over 300 feet high.
Sliding stability analyses will indicate whether this is significant. However, if there is
significant cohesive bond or intact rock along sliding surfaces, this is not likely to be a
significant difference, and designing the gallery to be free-draining and will save on
operations and maintenance costs.
While an initial layout of foundation drains should generally provide good reduction of
uplift, flow through jointed rock is not always predictable, and ultimately the performance of
the drains (as reflected by drain flows and uplift pressures) will provide the best indication of
drain adequacy. Based on the monitored performance, additional drains may need to be
installed.
A-31
Drainage for Dams and Associated Structures
Another important consideration for drain design and layout is the geology in the dam
foundation. Fault zones or other impervious features in a dam foundation can greatly affect
the ability of drains to control uplift pressures. It is important that drains are deep enough
(40 percent of the dam height is recommended as a general rule) to intersect the critical
discontinuities in the foundation as well as penetrating any impervious barriers in the
foundation that might control uplift pressures. Casagrande’s paper [ 2] provides a number
of examples of geologic features that can influence and control uplift pressures in a dam
foundation.
A-32
Appendix A—Design/Analysis Examples
A-33
Drainage for Dams and Associated Structures
Factor of safety:
cA + (N − U ) tan θ
FS =
P
where:
c = cohesion
A = area
N = normal force
U = uplift pressure
2 = friction angle
P = pressure force
Without drains:
B
U = γ H + γ TB
2
where:
( = density of water
H = height of water
B = base width
T = height of tailwater
b = distance to drains
A-34
Appendix A—Design/Analysis Examples
a. Abutment Geology.—The rock that forms the abutments at Horse Mesa Dam
consist of dacite porphyry that exhibits continuous joints parallel to flow boundaries. The
right abutment bedrock has a distinct stepped structure resulting from the interaction of
flow joints which dip moderately toward the river, and high-angle joints. A number of
predominant low-angle flow features are present on both abutments. Due to the orientation
and obvious continuity of the predominant joints on both abutments, the adequacy of the
abutments to resist loading was of concern. Individual joints were mapped from which
wedges were defined on the abutments.
• Use computer program SAPLOD-M (with output tapes generated by the SAPIV finite
element program) to determine for each identified block the external dam load, which is
the resultant of the combined influence of gravity, reservoir, and temperature loadings.
• Determine the weight of the spillway structure acting on the critical rock mass (the
spillway structures were not included as part of the finite element model).
• Develop a differential-head contour map for the damsite based on piezometer and
surface seepage data.
• Estimate the hydraulic loads acting on the planes bounding the critical rock mass.
A-35
Drainage for Dams and Associated Structures
A-36
Appendix A—Design/Analysis Examples
• Use computer program RIGID to resolve all forces acting on the critical rock mass into
components parallel and normal to planes used to define the critical rock mass, and
determine the static factor of safety against sliding.
• Gravity load
• Temperature load
The total external dam force was determined by summing the static loads associated with
gravity, normal reservoir, and high temperature loading.
To determine the X, Y, and Z components of the external dam load, computer program
SAPLOD-M was used in conjunction with output files generated during Finite Element
Model (FEM) studies of the dam. Prior to execution of SAPLOD-M, the wedge for the
right abutment was superimposed onto the foundation contact of the FEM, and all dam
elements having either a face, an edge, or a node in direct contact with the wedge were
identified as load contributors. All foundation nodes within the wedge boundary contribute
load to the right abutment wedge.
Once the elements and nodes contributing load to the wedge were identified, a SAPLOD-M
run was made for each of the individual loads. Table 3 is a summary of the individual load
force components acting on the wedge.
A-37
Drainage for Dams and Associated Structures
The resulting external dam force components are summarized in table 4 and the resultant
force and orientation is summarized in table 5.
Table 3.—Individual force components.
Force components
Gravity(even cantilevers in
Right contact with wedge) 226 -288 8369
Normal reservoir
(R.S.=1915) -67,000,000 247,000,000 25,940,000
Force components
NOTE: The positive X-axis is directed into the left abutment and has a bearing of S30.5E,
the positive Y-axis is directed downstream and has a bearing of S59.5W, the positive Z-axis
is directed downward.
Smallest angle
Load with respect to Plunge
Abutment case Magnitude(lb) Bearing X-axis (degrees) (degrees)
A-38
Appendix A—Design/Analysis Examples
d. Wedge Weight.—To determine the wedge weight, sections oriented parallel to the
direction of sliding were cut at a spacing of 20 feet. Cross sectional areas were determined
and the average end area method was used to estimate wedge weight assuming a unit density
of 155 lb/ft3 for the dacite porphyry. The weight and mass of the wedge analyzed is given in
table 6.
e. Spillway Structure Loads.—The spillway structure was not included as part of the
finite element model, therefore, it was necessary to estimate the weight, magnitude, and
direction of the water force acting on it. The reservoir water force on the spillway structure
acts normal to the orientation of the spillway crest. The magnitude of this horizontal force
was determined for a reservoir elevation of 1915 feet. This water force was resolved into X
and Y components. Table 7 gives the X, Y, and Z force components associated with the
spillway structures.
The spillway force components were added to the corresponding external dam force
components. The resulting composite force, referred to here as the final external dam force,
was applied to the potential wedge during abutment stability analyses. The final external
dam forces used for stability analysis is summarized in table 8.
Force components*
* Force components have been rounded off to the nearest 100,000 pounds.
A-39
Drainage for Dams and Associated Structures
Uplift measurements were taken with the reservoir between elevations 1909 and 1913, and
the tailwater between elevations 1652 and 1649, respectively. Pressure measurement holes
were angled upstream at angles varying between 45N and 75N with respect to horizontal.
Eight surface seeps were located on each abutment.
The percent differential head was computed based on the measured water pressure. Surface
seep elevation, drill hole data, and reservoir and tailwater elevations were used to estimate
the percent differential head as follows:
% DIFFERENTIAL
=
( SEEP EL . − TAILWATER EL . ) × 100
HEAD ( RESERVOIR EL . − TAILWATER EL . )
The following assumptions were made prior to development of this water pressure contour
map:
• The upstream edge of the foundation contact is taken as the 100 percent differential
head boundary condition.
• The normal tailwater contour (elevation 1648) is taken as the 0 percent differential head
boundary condition.
• Surface seeps are true indicators of the groundwater surface (if a piezometer was
installed at a surface seep it would indicate a water level at the ground surface).
A-40
Appendix A—Design/Analysis Examples
When drawing pressure contours, an effort was made to ensure that they do not daylight
except at known surface-seep locations. The differential head contours were used in
conjunction with the wedge plane contours to estimate uplift forces acting on the abutment
wedges. The procedure used to estimate uplift force acting on the base, side, and release
planes of the right abutment wedge is outlined below:
1. Using a plan view of the abutment, each wedge plane was divided up into smaller
triangles such that the vertices of each triangle are located on differential head contours.
2. Wedge plane elevation was determined at each triangle vertex using the wedge plane
contours.
3. An average pressure head was determined for each triangle using information from steps
1 and 2, the design reservoir water elevation, and the design tailwater elevation. The
following equation was used to determine the average pressure head for each triangle:
3
∑ ( RWE − TWE ) DHPi + TWE − WPEI
PH AVG = i =1
3
where:
4. The uplift force on each wedge plane triangle was calculated using the following
equation:
( B )( H )
PH AVG
2 γw
F=
COS DIP
where:
A-41
Drainage for Dams and Associated Structures
5. Forces computed for individual wedge plane triangles were summed resulting in a total
wedge plane uplift force.
Table 9 summarizes the uplift forces used for the stability analyses.
Base 77,900,000
Release 94,300,000
NOTE: A tailwater elevation of 1648 was used with the reservoir elevation. Uplift forces
have been rounded off to the nearest 100,000 pounds.
Assuming rock wall contact along the joints, and taking into consideration joint information
included in the MDA geology report, estimates for Jr vary between 1.0 and 3.0 and estimates
for Ja vary between 1.0 and 2.0.
Though values of the friction angle could be as high as 63N for the right abutment wedge
side plane, a value of 50N was used as a more conservative value. A friction angle of 45N
was used for the flow-joint base planes and a friction angle of 50N was used for the release
planes. Cohesion on all wedge planes was assumed to be zero for the following reasons:
A-42
Appendix A—Design/Analysis Examples
• Cohesive shear strength is attributed to: shearing through steep asperities; a dilatancy
effect; and the presence of rock bridges. A quantitative assessment of the rock bridge
effect is very difficult.
• It is not prudent to rely on strength that cannot be determined with a high degree of
confidence, especially when evaluating a large dam's ability to withstand earthquake
loads.
Table 11 gives static analyses results using input from tables 4 through 7 and table 10.
Right 1 1.26
i. Results.—The computed factor of safety for the selected foundation wedge under
the loading analyzed was 1.26. To gain some insight on how the dam and reservoir have
impacted the stability of the right abutment, a factor of safety was estimated for the potential
foundation wedge with no dam or reservoir loads. The estimated factor of safety is 5.75.
A-43
Drainage for Dams and Associated Structures
Assumptions regarding the continuity and shear strength of the wedge planes, as well as the
hydraulic uplift forces acting on these planes, have a significant effect on the estimated
factor of safety. However, the assumptions made during the analyses are not considered
overly conservative, therefore, the stability of the right abutment critical potential foundation
wedge should be considered a safety of dams deficiency.
A risk analysis indicated that the risk associated with the right abutment at Horse Mesa Dam
was sufficiently high to justify action to reduce the risk. Alternative remedial proposals were
studied which included anchor bolts, post-tensioned tendons, and several drainage options.
The selected alternative was a phased approach in which the first phase would was intended
to provide further geologic data while relieving uplift pressures in the abutment. In
subsequent phases additional measures would be taken to increase the abutment stability as
needed.
2. Pre-drain holes were drilled to relieve uplift pressure in the abutment and reduce seepage
in the construction area. Pre-drain holes were orientated to intercept seepage from
certain known discontinuities as shown in figure 17. Measurements showed that the pre-
drains reduced uplift pressures by between 38 and 90 per cent.
3. An 8- by 10-ft adit was constructed in the right abutment to a length of 175 ft. During
the construction of the adit geologic data was collected for use in mapping the abutment
and in future stability analyses.
4. Deep drains were drilled into the abutment from the adit. The depth and orientation of
the deep drains were based on projections of seepage paths within the abutment as
shown in figure 18. Deep drains were found to further reduce uplift pressures by
between 13 and 51 per cent.
The stability of the right abutment was evaluated based on the measured reduction in uplift
pressures and the additional geologic data collected during construction of the adit. The
procedure followed that described above with adjustments made based on the data collected
during the construction of the modifications. The minimum factor of safety on the right
abutment for static loading was found to be 1.73. The updated stability analyses are
A-44
Appendix A—Design/Analysis Examples
The need for further modifications to stabilize the right abutment was evaluated based on a
revised stability analysis and risk analysis. The results of the risk analysis indicated that the
risk associated with the right abutment was sufficiently reduced; no further modifications
were proposed.
A-45
Drainage for Dams and Associated Structures
A-46
Appendix A—Design/Analysis Examples
Figure 18.—Plan view of right abutment with deep drains and adit.
A-47
Drainage for Dams and Associated Structures
A-48
Appendix B
Case Histories
Case
History page
B-1 Drain Cleaning at Yellowtail Dam Using High Pressure Water Jetting
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
B-2 Drain Cleaning at Canyon Ferry Dam Using High Pressure Water Jetting
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-51
Appendix B—Case Histories
a. Reason for Cleaning the Drains.—The drains were cleaned to relieve increasing
foundation uplift pressures beneath the dam and powerplant area. Uplift pressure gauge
readings had been increasing under portions of the dam for several years, and visual
inspection by the Regional Geologist of the foundation drains during January of 1998
indicated that both the drains and connecting lateral discharge pipes were partially to
completely clogged with deposits of clay, iron bacteria, and calcium carbonate. The main
foundation drains were last cleaned in 1986 by a contractor using a modified Roto-Rooter.
In 1991, Reclamation drill crews cleaned eight drains that were reported blocked in 1986
using conventional core drilling methods.
Appurtenant structures include the tunnel spillway, located in the left abutment of the dam,
and an irrigation outlet and an evacuation outlet, both of which discharge to the right of the
powerplant located near the center of the base of the dam.
B-1
Drainage for Dams and Associated Structures
Figure 1.—View of the downstream face of the dam from the access road along the
river.
Foundation drainage tunnels (containing 25 drains apiece) lie within each abutment, and
another drainage tunnel (with 103 drains) lies just below a landslide high on the right
abutment. Drains within these features were probed during the 1998 phase of the cleaning
program, but were not considered sufficiently blocked to necessitate cleaning during the
1999 phase of the program.
B-2
Appendix B—Case Histories
Grouting and inspection tunnels are located high in each abutment, but those two tunnels
contain no drains involved in the recent drain cleaning and probing program.
B-3
Drainage for Dams and Associated Structures
f. Condition of the Drains Before Cleaning.—During the January 1998 inspection by the
Regional Geologist, it was obvious that the condition of the foundation gallery and
B-4
Appendix B—Case Histories
Figure 4.—Gutter along the upstream side of the foundation gallery. The outlet of
a lateral discharge pipe is shown near the center of the photograph. It connects to
a nearby drain. Most of these pipes were at least partially plugged prior to the
drain cleaning operation.
drains dictated remedial actions. The caps to many of the drains were difficult to find
because of the accumulation of dirt covering the drains. All of the original screw-in plugs
had been replaced (probably in 1986 during the last cleaning) with rubber and metal
plumber's packers because the threads in the pipes were rusted out (fig. 5). The metal
portions of these packers were rusted and the rubber expandable parts severely rotted in
most instances. Most of the lateral discharge pipes between the drains and the gutter were at
least partially plugged with iron bacteria or calcium carbonate deposits. Some pipes were so
completely plugged that water squirted in the air and then flowed across the floor (fig. 6)
when the plumber's packer was removed from the drain. Deposits were visible in the top
portions of most drains (fig. 5), and pressurized red oxidized mud had pushed at least one
plumber's packer completely out of the drain, and the drain was oozing soft mud (fig. 7).
Even the uplift pressure gauges on the walls of the access tunnel were rusted and in suspect
working condition (fig. 8).
Drains in the powerplant area appeared to be in much better condition than those in the
dam foundation gallery.
B-5
Drainage for Dams and Associated Structures
Figure 5.—Top of a drain showing the rusted out threads in the 3-inch steel pipe
and the deposit of iron bacteria in the upper part of the hole.
Figure 6.—Water flowing from the top of a drain across the gallery floor because
the lateral discharge pipe to the upstream gutter was completely plugged.
B-6
Appendix B—Case Histories
Figure 7.—Red clay oozing from a drain under a sloping staircase. The
plumber's packer that had capped the hole was pushed out by the pressurized
mud.
Figure 8.—Gauges on the foundation gallery wall that measure uplift pressures
in the underlying bedrock. These old gauges were replaced on November 24,
1998. Unfortunately, many of the new gauge readings do not appear to
correlate with the old readings.
B-7
Drainage for Dams and Associated Structures
g. Description of the Water Jetting Equipment.—Near the end of 1998, the Great Plains
Region purchased a complete high pressure water jetting system, with the low bidder being
Pacific Jetting International Inc. of Placerville, California. The pump is powered by a 215-hp
Cummins diesel engine and rated to deliver 15,000 lb/in2 at 22 gal/min at the pump
discharge. Fifteen hundred feet of ½-inch I.D. high pressure hoses in 100- and 50-foot
lengths transfer water from the pressure regulator on the pump unit to the control apparatus
in the drainage tunnels, which regulates flows going into the drains. A flexible ½-inch I.D.
lance hose is connected to a variety of both rotating or nonrotating cleaning heads in the
drains. Water is supplied to the water jetting unit by a submersible pump rated at
50 gal/min and 100 lb/in2 and is double filtered before entering the jetting system. A bypass
device diverts excess flows from the delivery pump when they are not needed. Drill crew
personnel constructed a portable tripod with electric winch to assist with pulling the flexible
lance from high angle deep holes. A separate hand-held wand for cleaning surface materials
was also purchased. The cleaning system is mounted on a flatbed trailer along with two
large tool boxes of sufficient capacity to contain all of the hoses and other cleaning
paraphernalia. Appendix C of this manual provides photographs of the various components
of the high pressure water jetting equipment.
h. Training and Safety Issues.—As part of the purchase price, the supplier of the high
pressure water jetting equipment was required to provide a company representative for
2 days of training involving setup and familiarization with equipment, and safe hands-on
operation using Reclamation drill crew personnel. This was all accomplished onsite at
Yellowtail Dam after an orientation session in the drill crew warehouse in Billings.
Personal protective equipment had previously been purchased and checked out. It consisted
of hard hats with face shields, heavy gloves, and steel-toed boots, with personnel actually
running the lance into the drains wearing steel-toed rubber mine boots. Waterproof rain
suits were purchased, but generally proved unnecessary.
The high pressure cleaning unit is a new technology for regional drill crews and it has the
potential to do serious damage to both personnel and structures. Safety issues are of utmost
concern. A job hazard analysis was developed for the particular work site, and the regional
industrial hygienist wrote a specific safety procedures booklet for the high pressure water
jetting unit. He also was personally present for the prework orientation and the hands-on
training at the dam to observe any problems that might develop. Untrained personnel
absolutely should not operate this equipment.
B-8
Appendix B—Case Histories
to be adaptable to each new job and are being further refined as experience is gained with
the equipment and how it performs under differing geologic and site conditions.
The first step was to research all available literature to determine geologic conditions in the
areas to be cleaned. Special emphasis was placed on available drill logs and geologic sections
to determine rock types and special conditions such as weathering, jointing, and the
locations of faults and shear zones. At Yellowtail Dam, the rock was determined to be
mostly limestone with interbedded siltstone. It had well developed jointing and some slip
fracturing in the left abutment.
A site visit was made for determining logistics for moving and setting up equipment, water
supply, electrical supply for lights and ventilation (if needed) in the access tunnels, and local
safety and operational concerns, and checking for radon gas and hydrogen sulfide (or other
noxious gases).
After the initial site visit in 1998, a decision was made to divide the cleaning program at
Yellowtail Dam into two separate phases. The first phase was to wash down the foundation
tunnel with an electric portable washer capable of producing 2.1 gal/min at 1,200 lb/in2,
flush out the lateral 2-inch discharge pipes connecting the drains with the gutter using the
electric washer, and replace all of the rusted and rotted plumber's packers at the tops of the
holes with newly purchased rubber and nylon plumber's packers that will not rust.
Additional work added to this first phase of cleaning included probing drain holes in the left
abutment landslide tunnel, and in the left and right foundation drainage tunnels. The results
of the probing are included in section B-1.l, Probing of Drains. All work included in the first
phase of the program was completed during August of 1998.
The second phase of the cleaning program at Yellowtail Dam was completed between June
and September of 1999. A second visit was made to the dam to confirm final logistics
before moving in equipment. Access and equipment setup sites were located on each end of
the crest with access through manholes, and at the base of the dam through a door near the
powerplant. The foundation gallery consisted of a long, flat-floored tunnel at the base of the
dam with sloping stairs and vertical stairwells up the abutments. The powerplant drains
were on a flat floor with easy access. Clean water was pumped by a submersible pump
lowered into the tailrace below the dam or from the reservoir by a pump hung over the
upstream side of the dam. All drain areas were lighted, but the electrical supply for other
equipment was limited to 110 volts with a 20-ampere breaker, which caused severe problems
for the tripod and winch system that the drillers had constructed. There were no radon or
noxious gas concerns requiring additional ventilation. Local safety and operational issues
were reviewed with project personnel. Since the dam operations and maintenance people
only worked 4 days per week, and the drillers worked a compressed work schedule of 8 days
B-9
Drainage for Dams and Associated Structures
on duty and then 6 days off, alternatives for security and unlocking accesses had to be
arranged.
The next step in procedures was to videotape several representative drains to determine
precleaning conditions such as degree of blockages and types of materials to be removed.
The visual condition of the drains, suggestions from the water jetting representative, and
knowledge gained from the literature search, determined the pressures, types, and sizes of
cleaning heads to use. Adjustments were then made based on videos made after the first few
holes were cleaned.
The first attempts at videotaping were learning experiences. Most of the drains were
blocked with masses of floating iron bacteria. That material can best be described as slimy
reddish brown to nearly black strings and gelatinous clumps. It covered the lens of the
camera soon after lowering it into the near vertical drains and prevented further viewing. To
overcome this problem, the drains were flushed with clean water using a small electric pump,
garden hose, and lengths of flush-joint ½-inch diameter PVC pipe. After flushing, most of
the loose iron bacteria were removed, and the harder calcium carbonate deposits were visible
on the walls of the drains. A few of the drains contained enough hard blockages that
precleaning videos could not be completed. The flatter angled drains were essentially empty
of water except for limited flows along the bottom of the holes, so floating material was not
a problem. Screwing together and unscrewing the push rods necessary to advance and
retrieve the camera in the long flat holes was, however, very time consuming.
The final step in procedures was to monitor as many potential changes in site conditions as
possible. In order to judge the effectiveness of the cleaning operation, all uplift pressure
gauges and weirs in the dam were read before starting cleaning. Regularly scheduled
monthly monitoring was then continued during and after the cleaning operation. In
addition, each drain flow was measured before and after cleaning by packering off the gutter
outlet pipe and determining the flows with a graduated container and stopwatch from a pipe
passing through the top drain packer.
Actual cleaning operations started on June 10, 1999 and continued through September 17,
1999. Three regional drill crew members were utilized in operating the high pressure
cleaning unit, with a physical science technician from the regional office being onsite
occasionally to do before and after spot checks with the down-hole video camera to monitor
results.
Cleaning operations began at the base of the dam near the powerplant with water supplied
to the high pressure pump by lines laid from a submersible pump set in the tailrace. After
some trial and error adjustments at the beginning of the operation, cleaning pressures and
flows were generally kept between 8,000 and 10,000 lb/in2 and about 14 to 16 gal/min by
B-10
Appendix B—Case Histories
adjusting the pressure regulator on the high pressure pump and increasing or decreasing the
revolutions per minute of the pump motor. Lower pressures usually would not clean out as
much hard calcium carbonate scale as desired, and higher pressures tended to enlarge the
softer or fractured bedrock zones of the drain holes to an undesirable size. A 2¾-inch
outside diameter (O.D.) rotating cleaning head with two backward-thrusting 45° angle jets,
two forward-thrusting 45° angle jets, and one forward jet offset in the front of the cleaning
head and angled at 10° was selected as doing the best job of cleaning. The size of the
backward-thrusting jets had to be adjusted to lessen the forward thrust on the cleaning head,
because it was too difficult to pull from the deepest high angle drains as it was first set up
from the factory. A feed and retrieval rate of 2 to 4 ft/min seemed to be a satisfactory speed
for cleaning the drains. Slower movement tended to erode the walls, and faster movement
did not allow the cleaning head enough time to sufficiently remove hard deposits.
Two minor problems soon became apparent. The first was that the ½-inch high pressure
hoses delivering water from the pump to the controls at the top of the drains were
constantly vibrating while the system was running and wearing through very quickly at any
angle or rough contact point such as around corners or over stair treads. This problem was
largely alleviated by encasing the delivery hoses inside old fire hoses. Even the fire hoses
eventually wore through, so the water delivery system had to be regularly checked for wear
and the fire hoses adjusted to new points of contact as they abraded. The second problem
was that the 20-ampere breaker on the lighting system did not allow full use of the lights and
the winch on the tripod hoist for pulling the flexible lance hose from the near vertical drains.
The crew unscrewed as many lights as safety allowed, but surges from starting the winch
caused the breaker to open or brownouts. That problem plagued the drillers all across the
bottom of the foundation gallery. Once the near horizontal drains in the abutments were
reached, the winch was abandoned and the flexible lance hose and cleaning head were pulled
from the drains by hand.
The drains were cleaned in the following order: the foundation gallery in the base of the
dam, the sloping portions (inclined stairs) of the lower abutments, the powerplant
foundation, the upper left abutment, and finally the right abutment. Tear down and setup
time for moving between the three main site locations at the bottom and top of the dam
took about a half day per move.
Most of the cleaning was completed without incident. The flexible cleaning lance and
rotating cleaning head were temporarily stuck in a few drains for times varying from minutes
to several hours, but they were quickly shut off in order to prevent hole enlargement. Total
hole blockage and subsequent pressure buildup were never experienced. The cleaning tools
had to be removed in some instances by washing down from the top of the drain with a
½-inch diameter PVC pipe in addition to pulling.
B-11
Drainage for Dams and Associated Structures
The near vertical drains in the base of the dam were the easiest to clean, except for pulling
the long, flexible cleaning lance from the deepest holes. They generally had the highest
flows of any of the drains. When the high pressure rotating cleaning head reduced the hole
inclusions to fine sand and silt-sized particles, the flows from the high angle holes helped
flush the material up and into the nearby gutter. Only a few minor instances of sticking the
cleaning tools in the high angle drains occurred.
Low angle drains higher in the abutments were harder to clean for two reasons. First, they
were not filled with water and when the cleaning head pulverized hole inclusions, the
material settled to the bottom side of the hole and did not flush out as easily as in the
completely water-filled, near vertical holes. Secondly, when the cleaning head tended to
parallel the bedding of the near horizontal rock units in the low angle holes, larger pieces of
rock tended to fall in behind the cleaning head and could not be flushed out of the drains by
the back-pointing jets of the cleaning head. This resulted in the stuck cleaning tools
previously mentioned.
After the drain cleaning was completed, the drill crew went through the entire structure and
washed down the areas around the drains and flushed any remaining "cuttings" from the
gutters. Metal splash guards in the vertical stairwells that had been removed by the drill crew
to gain access to drains were not replaced, but were left for project personnel to install, as
had been previously agreed to.
1. Depth Comparisons.—In most instances, the original drilled depth was known
for each drain in addition to the depth to which it had been cleaned in 1986 or 1991 (table
1). The depths to which the drains were cleaned in 1999 were also measured and recorded.
Minor discrepancies appear to occur in some of the measurements. Comparison of the data
indicates that all drains, except for four, were cleaned to satisfactory depths. Those drains
are block 4 - drain 3, block 4 - drain 5, block 8 - drain 5, and block 23 - drain 3. They are all
low angle drains occurring high in the abutments. All had low or no flows and could not be
cleaned with the high pressure jetting system because of large rock fragments blocking the
drains. The overall effect of these holes on structure drainage is negligible, so cleaning them
by conventional drilling methods at this time cannot be justified. If at some time in the
future other drains need to be cleaned by conventional drilling methods, these drains can be
included in that program. They are identified here strictly for easy future reference.
B-12
Appendix B—Case Histories
Minor encrustations of calcium carbonate also occurred in nearly all holes—usually along
fractures. A few holes contained deposits of red mud. Bedrock in the drains was reasonably
sound with the limestone varying from massive to thinly bedded. Occasional thin zones of
shale or thinly bedded siltstone were present. Original drilling or subsequent cleaning had
sometimes enlarged the weaker bedding zones to possibly as much as 6 to 8 inches in
diameter.
After-cleaning videos indicated that pressures of approximately 8,000 to 10,000 lb/in2 were
sufficient to remove all of the clay and iron bacteria plus nearly all of the hard calcium
carbonate without doing undue damage to the drain walls. When the pressure was increased
above those limits or the cleaning head was allowed to remain too long in one spot, hole
enlargement occurred. Softer zones were easily enlarged to an estimated 5 or 6 inches from
the original 3-inch diameter. Not all calcium carbonate could be removed without some
hole enlargement, so a compromise was made to leave a minor amount in exchange for little
or no change in drain diameter.
An especially noteworthy observation was that the high pressure jet cleaner was very
effective in removing deposits from cracks and joints. Several blocked fractures showing
little or no flow (as determined by particulate movement in the drain) were observed to be
flowing substantial amounts of water after the jetting action of the cleaning head had
removed the blockages from the fractures.
The weir readings of July, August, September, October, and November of 1998 and those
for August, September, October, and November of 1999 were used for comparisons.
Unfortunately during these periods of time, several erratic measurements appear not track
the rise and fall of the reservoir elevation. Either the measuring devices were not being
accurately read or the cleaning operations during the time affected some of the
measurements.
With the difficulties of correlation and limited number of readings for comparison, it
appears that the cleaning program caused only a slight long-term increase in overall weir
measurements. That will be better confirmed when additional data become available for
comparison.
B-13
Drainage for Dams and Associated Structures
There was some confusion and a learning process involved with the initial methodology for
making the flow measurements, so all readings at the start of the program were not entirely
comparable. Table 1 shows the individual drain flows before and after cleaning as they can
best be interpreted from original field data. Nearly all of the drain flows increased after
cleaning. Summing of the measurements shows an increase in flows from the dam
foundation drains of approximately 33 percent after cleaning, and approximately 450 percent
for the powerplant foundation drains. The greatly increased flow rates for the powerplant
drains are probably somewhat exaggerated by the low overall flows and associated likelihood
of measurement error influence.
Timing of measurements can dramatically alter the recorded flow rates. If the after-cleaning
measurements are completed too soon after cleaning, return flows of water forced into the
surrounding bedrock by the cleaning process will significantly increase rates as compared to
flow rates taken later. Experience has shown that approximately 2 hours of minimum lag
time should expire between the cleaning process and the after-cleaning flow measurement to
allow for drain flow stabilization
Comparison of individual gauge readings before and after cleaning drains in the various
blocks where the gauges are placed to monitor is extremely difficult because new gauges
were installed on November 24, 1998, to replace old gauges that were showing suspect
measurements. The total number of readings since the new gauges were installed is very
limited. Readings before and after the date of change are comparable in some instances, but
other gauge readings do not seem to correlate. In a few instances, individual readings are
obviously incorrect. The following comparisons are based entirely on readings taken after
the new gauges were installed and any obvious mistakes were omitted.
B-14
Appendix B—Case Histories
The gauge readings show somewhat mixed results produced by the drain cleaning. Most of
the gauge readings indicate a significant decrease in feet of head since the drains were
cleaned, with the upstream gauges (except A gauges) generally showing the greatest decrease.
At similar reservoir elevations, the decreases in head range from a maximum in excess of
50 feet in one upstream gauge to as little as 2 feet or less in some of the downstream gauges.
Gauges A in blocks 12, 18, and 22 are exceptions to the general trend, showing little if any
decrease in head after the surrounding drains were cleaned. Initial comparisons are based on
so little data, because of the recent replacement of gauges and the severe fluctuation of the
reservoir within the past year, that more accurate correlations of gauge readings with
reservoir elevations should be done in the future after additional measurements have been
taken.
k. Cost Comparisons.—Total cost for the 1998 and 1999 probing and cleaning
program was $119,513, which calculated to $4.86 per foot. Those costs included initial
training, videotaping, and the additional costs for probing drains in the left and right
foundation drainage tunnels, and the right abutment landslide tunnel. It should be noted,
however, that the program was completed under nearly ideal conditions with both
competent rock and good access. Experience gained since the Yellowtail Dam program
with more difficult geologic conditions at Canyon Ferry Dam in Montana indicates that a
realistic cost estimate for future jobs could range from $4 to $8 per foot depending on the
circumstances.
Even at greater anticipated costs, the high pressure water jetting system is a bargain
compared to the Great Plains Region's most recent drain cleaning costs using conventional
drilling. The cheapest drain cleaning project with conventional drilling that the region has
completed was the 1997 program at Pueblo Dam in Colorado. That job cost $11.21 per foot
for a program that included 9,812.4 feet of 3-inch diameter drains very similar in
construction and accessibility to those at Yellowtail Dam. References to other Reclamation
and Corps of Engineers drain cleaning costs sometimes are in excess of $20 per foot for
conventional drilling projects.
l. Probing of Drains.—Drains in the right abutment landslide tunnel and the left and
right foundation drainage tunnels were all probed in August 1998 to evaluate the extent of
blockages. Regional drill crews completed this probing activity as an addition to their
originally scheduled cleaning of the drains beneath the dam and powerplant. Drain holes in
the right abutment landslide tunnel had been identified as needing probing evaluation as
early as 1995 in the Periodic Facility Review Report for Yellowtail Dam. Since no recent
data existed on the condition of drains in the other two tunnels, it was decided to probe
them after the probing was completed in the landslide tunnel. All work was completed using
multiple 5-foot lengths of ½-inch flush joint PVC pipe.
B-15
Drainage for Dams and Associated Structures
Since at least 1995, recommendations have been made to inspect and probe the depths of
the drains in the right abutment landslide tunnel. The Regional Geologist completed a visual
inspection in January 1998. At that time, little drainage flowed from any of the holes, and
nothing indicated that flows had ever been significant. No records have been located of past
drainage from the tunnel, and no records have been located indicating that any of the drains
have ever been cleaned since they were originally drilled.
During August of 1998, regional drill crews measured and labeled a total of 103 crown
drains in the tunnel. Table 4 shows the resulting depths of the holes. Records have not
been located showing the original depths for the holes, so no sure way exists of determining
significant blockage. About 25 to 30 percent of the drains appear to now be shallower than
surrounding drains, and during probing, the drillers noted red clay present on the probe rods
of 4 holes.
Because of the PVC liners, it will be very difficult, if not impossible, to clean hard calcium
carbonate from the drains without destroying the liners. If, however, the supposed
blockages are composed of red clay filling, as may be indicated by the red clay coating on the
probe rods, then the drains can probably be effectively flushed with the region's high
pressure water jetting equipment. Methodology would dictate using a small, nonrotating
sewer cleaning head and greatly reduced pressures so as not to damage the PVC liners.
However, since no indication exists of any significant past drainage in the right abutment
landslide tunnel, such as higher levels of water staining in the outflow ditch, and no
indication exists of water pressures causing instability in the overlying landslide, further
cleaning is not recommended at this time.
In approximately 5 years, the drains in this tunnel should be probed and the depths
compared with those from the 1998 probing to determine if cleaning needs to be
considered.
B-16
Appendix B—Case Histories
During 1970 and 1971, a regional Reclamation drill crew drilled a total of 25 3-inch
diameter, unlined, vertical drain holes into the bedrock above the crown of the left
foundation drainage tunnel. They were completed approximately on 10-foot centers and
had depths varying from 15.5 to 120 feet. Drilling of the drain holes had been delayed after
construction of the tunnel because of a possible grouting program in the abutment to close
slip fractures. Engineers speculated that grout intrusion would block any drains drilled prior
to the grouting.
A video inspection during 1991 showed partial to complete calcium carbonate blockage of
all holes. As a result of the video inspection, a regional Reclamation drill crew cleaned the
drains during June through August of 1992 using conventional core drilling methods. They
encountered hard calcium carbonate in many of the drains.
Nineteen of the 25 holes were probed during 1998. The remaining six were not probed
because of unsanitary conditions in the tunnel caused by the buildup of packrat droppings
and nest debris. Of the 19 that were probed, 4 showed significant blockages well short of
the last drilled depths. Table 5 displays each drain with the drilled, cleaned, and recently
probed depths.
Based on the 1998 probing, it appears that the left foundation drainage tunnel needs some
remedial work. First, the packrat debris needs to be removed and the tunnel washed out.
Then the remaining unprobed holes need to be measured, and those holes exhibiting
significant blockages need to be opened.
A records search of regional and project files has resulted in finding no indication that these
25 drains have ever been probed or cleaned since they were drilled in 1966. Probably during
1987, two drains in the tunnel were videotaped with a down-hole camera. The unidentified
drains were reviewed during 1990 and determined to show no significant blockages.
Table 6 presents results of the 1998 probing. The drill crew measured and labeled the holes
beginning at the entrance to the tunnel and going toward the far end.
B-17
Drainage for Dams and Associated Structures
Since no record exists of past probing, it is not possible to determine for sure if any of the
drains are significantly blocked. However, if the depths and stationing from literature
references are correct, it appears that all of the drains except possibly the first two near the
tunnel entrance are open to within a few feet of their original drilled depths. Drill crew
members reported very little drainage from any of the holes at the time of probing, and there
appeared to be no indication of past increased flows.
It did not seem that these right foundation drainage tunnel drains needed to be cleaned after
their 1998 probing. In about another 5 years, they should be probed again and the depths
compared with the depths derived from the 1998 probing to determine if changes warrant
any further action.
The Great Plains Regional Office has not yet proven the ability of high pressure water jetting
equipment to effectively remove extensive solid deposits of hard calcium carbonate from
drain holes. In addition, contrary to information from the manufacturer, the region's limited
experiments with test cleaning grouted PVC pipes and screens suggests that because of the
pressures required, it is doubtful if high pressure equipment can clean hard deposits from
PVC lined drains without severely damaging the liners.
Observation of the rate of redeposition of materials in the drains last cleaned in 1986 and
1991 indicate that possibly as long as 10 years may expire before the drains at Yellowtail
Dam become clogged enough to require another thorough cleaning. Careful monitoring of
uplift pressures and weir flows will prove invaluable in determining the future cleaning
schedule. Several representative drains should also be examined with a down hole video
camera approximately at 5-year intervals to visually determine their conditions.
It will be much more cost effective to clean the drains on a regular schedule with the high
pressure drain cleaner than waiting until they become completely filled with hard calcium
carbonate, which could require very time consuming conventional drilling to remove.
B-18
Appendix B—Case Histories
The right abutment landslide tunnel drains and the right foundation drainage tunnel drains
did not need to be cleaned after the 1998 probing. They should be reprobed in about
another 5 years and the depths compared with those obtained during the 1998 probing to
determine if cleaning is warranted.
The left foundation drainage tunnel needed remedial work. Rodent droppings and nest
debris prevented a complete probing of all 25 drains. Of those that were probed, a few
showed significant blockages. This tunnel needs to be cleaned, the remainder of the holes
probed, and all, or at least those drains showing blockages, need to be cleaned.
The reason the drains in the left abutment showed more need for maintenance was probably
because the holes drain more water than the drains in the right abutment tunnels. Also,
some of the grout from the extensive fracture grouting in the left abutment was most likely
being dissolved and redeposited in the drain holes by reservoir water slowly seeping through
the abutment rock.
B-19
Drainage for Dams and Associated Structures
B-20
Sheet 1 of 4
TABLE 1
Yellowtail Dam
Drain Hole Cleaning Data
(Recorded Depths and Individual Drain Flow Measurements)
Foundation Gallery
Last cleaned FIOW
Original depth Cleaned depth increase or
depth 1966 or 1991 1999 1999 Before flow Afler flow decrease
Sheet 2 of 4
TABLE 1
Yellowtail Dam
Drain Hole Cleaning Data
(Recorded Depths and Individual Drain Flow Measurements)
Foundation Gallery
Last cleaned FIOW
Original depth Cleaned depth increase or
Location depth 1966 or 1991 1999 1339 Before flow After flow decrease
Sheet 3 of 4
TABLE 1
Yellowtail Dam
Drain Hole Cleaning Data
(Recorded Depths and Individual Drain Flow Measurements)
Foundation Gallery
Las1 cleaned FIOW
Original depth Cleaned depth increase or
depth 1966 or 1991 1999 1999 Before lbw After flow decrease
TABLE 1
Yellowtail Dam
Drain Hole Cleaning Data
(Recorded Depths and Individual Drain Flow Measurements)
Foundation Gallery
Last cleaned FIOW
Original depth Cleaned depth increase or
LoCallOll deplh 1966 or 1991 1999 1999 Betore flow After flow decrease
Block Hole W.) (W w Date cleaned GPM GPM GPM
Power Plant
TABLE 2-A
1998 1999
Date Reservoir Flow Date Reservoir Flow
Elevation (GPM) Elevation (GPM)
0 1I25199 3622.94 1cLoo
1 O&l 6/99 j 3615.14 ! 8.49
---!I
Notes.
-2
Weir is a 90 degree “V” weir
TABLE 2-B
1998 1999
Date Reservoir Flow Date Reservoir Flow
Elevation (GPM) Elevation (GPM)
01/25/99 3622.94 29.20
02/l 6/99 3615.14 32.31
03/09/99 3610.55 26.03 4
Notes
Weir a 90 degree "V" weir
Weir reads Block 8
TABLE 2-C
1998 1999
-Notes
Weir is a 90 degree “V” weir
Weir is left looking downstream
Tr = Trace
TABLE 2-D
1998 1999
Notes:
Weir is a 90 degree “V” weir
Weir is right looking downstream
Tr = Trace
TABLE 2-E
1998 1999
Date Reservoir Flow Date Reservoir Flow
Elevation JGPM) Elevation (GPM)
Notes:
Weir is rectangular weir
Weir is left looking downstream
TABLE 2-F
1998 1999
r Date Reservoir Flow Date Reservoir Flow 1
Elevation (GPM) 1 Elevation @PM) 1
1 01/25/99 1 3622.94 / 148.0 ]
-1 I
/ 1 02/16/99 1 3615.14 1 139.4 I
03/09/99 3610.55 148.0
I 04/08/98 I 3619.91 1 ;174.9 04/27/99 3605.10 139.4
105118/98-: -1.53--.-~-- /: 156.8
~~ I; 1I 05/26/99 1 3616.89 1 148.0 I
--. ..--
/17/98 / 3627.23 1 184.2 I / 06/l 5/99 3639.17 1 243.8
1 07/l 4/98 / 3642.12 t 223.2 j 07128199 3644.57 j 233.5
08131I98 i38.58
3L-- T , 174.9 / /I 08/08/99
-- -- -~ / 3642.01 t 223.3 I
09124198 3638.60 1 17419 1 I 09/21/99 3638.93 174.9
3636.75 174.9
IO 174.9 11/03/99 3635.13 174.9
j 12/08/98 / 3634.82 165.8
Notes
A
Weir is a rectangular weir
Weir is right looking downstream
TABLE 2-G
1998 1999
Date Reservoir Flow Date Reservoir Flow
1 Elevation 1 (GPM) 1 1 / Elevation / (GPM) 1
01/25/99 3622.94 56.10
- 02/16/99 3615.14 47.57
03/09/99 3610.55 47.57
04/08/98 3619.91 71.40 04127199 3605.10 65.97
05118198 ,~~3615.53 61.04 05/26/99 3616.89 56.10
WI/' 3627.23 76.70 06/15/99 3639.17 / 114.89 /
1 ,_.17/98
n7/14/98 1 3642.12 1 88.41 1 1 07/28/99 /1 3Ej44.57 88.41
08/31/98 3638.58 76.70 08/08/99 3642.01 82.58
09&4/98 3638.60 71.40 09/21/99 3638.93 71.36
1 10/27/98
._,-..-- 1 3636.47 1 56.10 / / 10/19/99 t 3636.75 t 56.10
11/23/98 3635.20 61.00 11/03/99 3635.13 56.10
12/08/98 3634.82 56.10
Notes:
Weiris a 90 degree "V" weir
Sheet 1 of 2
TABLE 3-A
Yellowtail Dam
Uplift Pressure Readings
Date Reservoir Location of Pipe Elevation of Gauge Pressure
Elevation Gauge Head in Feet
B 3371.8 60
51I 8198 3615.53 Line I - Block 7 A 3370.9 100
B 3371.8 25
B 3371.8 I 60
7114198 3642.12 Line 1 - Block 7 A 3370.9 102
B 3371.8 55
-
8126198 3639.42 Line I - Block 7 A 3370.9 101
B 3371.8 25
8131198 3638.59 Line 1 - Block 7 A 3370.9 101
B 3371.8 25
9124198 3638.60 Line 1 - Block 7 A 3370.9 100
B 3371.8 60
I O/27/98 3636.47 Line I - Block 7 A 3370.9 100
B 3371.8 58
I 1I24198 3635.25 Line 1 - Block 7 A 3370.9 0
B 3371.8 3
1218198 3634.82 Line 1 - Block 7 A 3370.9 85
B 3371.8 52
B 3371.8 50
Date Reservoir
Elevation
-
1127199 3605.10 ,ine I - Block 7
i/26/99 3616.89
j/15/99 3639.79
3649. IO
719199 *
7128199 3644.57
8118199 * 3640.22
8124199 * 3639.29
9fl.5199 * 3639. II
9121199 3638.93
,.
1113/99 3635.13 Line I - Block 7
Sheet 1 of 5
TABLE 3-B
Yellowtail Dam
Date Reservoir
Elevation
418198 3619.91
6117198 3627.23
7114198 3642.12
C 3158.5 30
D 3158.5 I5
E 3 158.5 22
Sheet 2 of 5
B 3158.5 95
C 3158.5 30
D 3158.5 15
E 3158.5 22
B 3 158.5 90
C 3158.5 30
D 3158.5 I5
E 3158.5 50
B 3158.5 210
C 3158.5 62
D 3158.5 32
E 3158.5 52
B 3158.5 215
C 3158.5 68
D 3158.5 43
E 3158.5 42
B 3158.5 220
C 3158.5 70
D 3158.5 43
E 3158.5 46
B 3 158.5 208
c 3 158.5 60
D 3158.S 42
I: 3 15x.5 45
Sheet 3 of 5
B 3158.5 194
C 3158.5 55
D 3158.5 40
E 3158.5 45
B 3158.5 189
C 3158.5 53
D 3158.5 40
E 3 158.5 43
B 3158.5 I80
C 3158.5 50
D 3158.5 37
E 3158.5 43
B 3158.5 200
C 3158.5 56
D 3158.5 40
E 3158.5 45
B 3158.5 259
C 3158.5 92
D 3158.5 46
E 3158.5 51
B 3 158.5 260
c 3158.5 94
D 315X.5 47
E 3 I5S.i 50
Sheet 4 of 5
C 3158.5 99
D 3158.5 49
E 3158.5 55
B 3158.5 240
C 3158.5 67
D 3158.5 42
E 3158.5 55
B 3158.5 243
C 3158.5 67
D 3158.5 40
E 3158.5 53
B 3158.5 225
C 3158.5 55
D 3158.5 35
E 3158.5 45
B 3158.5 212
C 3158.5
D 3158.5 30
E 3158.5 42
39
; 30
30
Sheet 5 of 5
Date Reservoir
Elevation
9115199 * 3639. I I
I ot I 9199 3636.70
I I /3/99 3635.13
TABLE 3-C
Yellowtail Dam
Line 3 - Block 15
9124198 3638.60
Line 3 - Block 15
/
I
Line 3 - Block 15 A 3158.5 355
B 3 158.5 137 ,
1
,
3/9/99 36 IO.55 Line 3 - Block I5 A 3158.5 350 I
I3 /
315s.5 I30
Sheet 2 of 2
Date Reservoir
Elevation
5/26/99 3616.89
3649. IO
719199 *
7128199 3644.57
814/99 3642.01
3639.1 I ne3-Block I5
9/l 5199 *
1 l/3/99 3635.13
Reading on pipe A for 6/l 5/99 is not accurate. PVC was damaged on that day and repaired a few
days later.
Dates marked with * = rcatlin~s conducted by Tcchnicim or Ihillcr during the clcanitlg time
f’ramc. All other rcaclings contluctcd by po\vcr plant personnel.
Sheet 1 of 5
TABLE 3-D
Yellowtail Dam
Uplift Pressure Readings
Date Reservoir Location of Pipe Elevation of Gauge Pressure
Elevation Gauge Head in Feet
D 3 184.8 IO
D 3184.8 IO
D 3184.8 10
D 3 184.8 10
D 3 184.8 8
D 3 184.8 17
/
/
718197 3650.43 Line 4 - Block 18 C 3 184.8 75
I
I
D 3 184.8 16 /
I
7/l 5197 365 I .68 Line 4 - Block 18 C 3 184.8 75
D 3 184.8 16
D 3 184.8 18
D 3184.8 16.5
D 3 184.8 16
D 3184.8 II
D 3 184.8 9
Sheet 2 of 5
Date Reservoir
Elevation
12115197 3632.89
l/15/98 3630.43
214198 3627.23
Note: From January 1997 to April 1998 - no reading available for pipes A & B
418198 3619.91
5118198 3615.53
6117198 3627.23
7114198 3642.12
,.
Sheet 3 of 5
B 3188.5 120
I C I 3184.8 58
D 3 184.8 II
B 3188.5 120
C 3 184.8 58
D 3 184.8 II
B 3188.5 120
I C I 3 184.8 50
D 3 184.8 8
B 3 188.5 120
C 3 184.8 50
I D I
pjey-+-
/
D I 3 184.8 I IO
D 3 I X4.8 I5
Sheet 4 of 5
B 3 188.5 120
c 3184.8 45
D 3 184.8 I.5
B 3188.5 115
C 3 184.8 45
D 3 184.8 14
B 3188.5 110
C 3 184.8 42
D 3184.8 I3
B 3 188.5 I12
C 3 184.8 44
D 3184.8 IO
B 3188.5 132
B 3188.5 133
C 3184.8 52
D 3 184.8 12
B 3188.5 I57
C 3 184.8 45
D 3 I X4.8 IO
Sheet 5 of 5
Date Reservoir
Elevation
3640.22
3/l 8199 *
3639. I I
YI 5199 *
I a/ 19199 3636.70
I I I3199 3635.13
Dates marked with * = readings conducted by Technician or Driller during the cleaning time
frame. All other readings conducted by power plant personnel. No reading for pipes C & D on
these dates.
Sheet 1 of2
TABLE 3-E
Yellowtail Dam
Uplift Pressure Readings
Date Reservoir Location of Pipe Elevation of Gauge Pressure
Elevation Gauge Head in Feet
B 3346.0 17
B 3346.0 17
B 3346.0 17
B 3346.0 17
B 3346.0 17
B 3346.0 17
B 3346.0 17
B 3346.0 17
B 3346.0 0
1
' 1218198 3634.82 Line 5 - Block 22 A 3346.0 160
B 3346.0 0
B 3346.0 0
B 3346.0 0
Sheet 2 of 2
Date Reservoir
Elevation
I/27/99 3605.10
S/26/99 3616.89
j/10199-k 3637.4I
5/15199 3639.79
719199* 3649.10
J/28/99 3644.57
814/99 3642.01
8/18/99 * 3640.22
B 3346.0 0
Dates marked with * = rcatlings conductctl by Tcclltlician or Driller during the cleaning time
liramc. All other rcaditiys contluctcd by po\bcr plant pcrsoIlncI.
TABLE 4
Yellowtail Dam
Right Abutment Landslide Tunnel
Drain Holes and Probed Depths
References indicate that original depths range from 147 to 197 feet. There are no confirmed individual hole depths.
M&S:
Holes were renumbered at time of 1998 probing. Hole 98-25 is first hole entering tunnel.
l Holes 98-l 7 through 98-22 were not probed due to unsanitary conditions caused
by rodent infestation in this area of tunnel.
TABLE 6
Yellowtail Dam
Right Abutment Foundation Drainage Tunnel
Drain Holes and Probed Depths
1998
Hole Number Probed Depth
(ft.)
D-l 45.7
D-2 67.0
D-3 74.3
D-4 75.0
D-5 73.9
D-6 74.7
D-7 70.3
D-8 74.7
D-13 78.5
D-14 79.3
Notes;
Holes were renumbered at time of 1998 probing. Hole D-l is first hole entering tunnel.
Records indicate that the drainage holes were drilled to varying depths ranging from
a maximum of 75 feet between stations 0+60 and 1+60, and a maximum depth of 80 feet
between stations 1+70 and 2+80. No record was found of the original individual drilled
hole depths.
Appendix B—Case Histories
B-2—Drain Cleaning at Canyon Ferry Dam Using High Pressure Water Jetting
Equipment.—Regional Reclamation drill crew and geology personnel used high pressure
water jetting equipment to clean the foundation drains in Canyon Ferry Dam during 1998
and 1999. References [65] through [69] list geologic and technical data sources for this
work.
a. Reason for Cleaning the Drains.—Foundation drains at Canyon Ferry Dam were last
cleaned in 1972 and 1973. At that time, several drains were partially or solidly plugged.
Those drains were cleaned by conventionally drilling the holes to 3 inches in diameter and
reaming the lateral discharge or cross pipes to 1 inch in diameter. It was suspected that the
drains became plugged because of the 1965 grouting of the contraction joints in the dam.
A Report of Findings Comprehensive Facility Review for Canyon Ferry Dam, dated December 1998,
recommended that the foundation drains be cleaned every 6 years. The report indicated that
there was some evidence that the drains may be plugging. During a precleaning site visit by
the Regional Geologist in 1998, it was evident that some of the lateral discharge pipes or
cross pipes were partially plugged. In addition, black algae or iron bacteria covered the
gallery floor in several areas in the foundation drainage tunnels. Calcium carbonate deposits
and other loose debris were present in the foundation gallery drainage ditch.
b. Description of the Dam .—Canyon Ferry Dam and Powerplant (fig. 9) along with
other appurtenant works, comprise the Canyon Ferry Unit of the Pick-Sloan Missouri Basin
Program. The dam is a concrete gravity structure located on the Missouri River in
west-central Montana about 17 miles northeast of Helena. It was constructed between 1949
and 1954. The multipurpose Canyon Ferry Unit provides benefits of flood protection,
irrigation, power production, municipal and industrial water supply, and recreational
opportunities. The dam has a crest length of 1,000 feet and a structural height of 225 feet.
It creates the 2,051,000-acre-foot (at elevation 3800.0) Canyon Ferry reservoir, which is
approximately 25 miles long and 4 miles wide at the widest point. The spillway is an
overflow section in the central portion of the dam. The powerplant, constructed of
reinforced concrete, is located on the right downstream toe of the dam adjacent to the
spillway apron.
B-51
Drainage for Dams and Associated Structures
Figure 9.—View of the downstream side of the dam from the access road along the
river.
crushed and brecciated zones. Figure 11 shows the bedrock in the left abutment, and
Reclamation drawings 296-613-619 and 296-613-620 show the geologic section along the
foundation gallery.
A nearby drainage ditch in the concrete floor provides a means of passing the drain flows to
a centralized sump and discharge pump in the base of the dam (block 12). The drainage
B-52
Appendix B—Case Histories
ditch (fig. 12) is located along the upstream side of the access tunnel in the foundation.
Water is transferred from the drain hole into the drainage ditch through a 2-inch diameter
steel lateral discharge pipe or cross pipe embedded in the concrete floor. All drain holes are
capped with 4-inch threaded caps (fig. 13). Table 1 lists individual hole numbers and
original or probed depths.
e. Condition of the Drains Before Cleaning.—Cross pipes were plugged with bacterial
sludge. Some pipes had calcium carbonate buildup mostly on the ends of the pipes. A few
were completely plugged. Floors and ditches located in the tunnels were stained with a black
algae or iron bacteria that gave off an unpleasant odor (fig. 14).
B-53
Drainage for Dams and Associated Structures
Figure 11.—Empire Shale in the left abutment downstream from the dam.
f. Description of Cleaning Unit.—The drains were cleaned using the Great Plains
Region's high pressure water jetting equipment. The unit consists of a Butterworth
Liquiblaster pump powered by a 215-hp Cummins diesel engine rated to deliver a maximum
of 15,000 lb/in2 at 22 gal/min at the pump discharge. The pressure is regulated using a
nitrogen pressure regulator located close to the high pressure pump. Water is delivered,
using ½-inch I.D. high pressure supply hose, from the high pressure pump and nitrogen
pressure regulator to a foot-operated dump valve and flow control pressure cart. The
foot-operated dump valve and flow control pressure cart are located close to the top of the
drain hole in the drainage tunnel and regulate flows going into the hole. With the dump
valve engaged, the pressurized water is supplied to a ½-inch I.D. flexible lance hose with the
cleaning head attached, which is advanced down the drain hole. (Photographs of the high
pressure water jetting equipment are provided in app. C of this manual.)
B-54
Appendix B—Case Histories
into a trash dumpster. All drain hole caps were inspected, and approximately 20 of the old
caps were replaced.
The second phase of cleaning the drains was initiated and completed in October 1999 using
the high pressure water jetting unit. A site visit was made for determining logistics for
moving and setting up equipment, water supply, electrical supply, and access to the drainage
gallery and tunnels. In addition, all safety issues were discussed.
B-55
Drainage for Dams and Associated Structures
Figure 13.—Top of a drain hole with a 4-inch threaded cap. The pipe is 4 inches in
diameter, and the hole becomes 3 inches upon entering bedrock.
Figure 14.—Drainage ditch and wall stained with black algae or iron bacteria.
B-56
Appendix B—Case Histories
Figure 16.—Uplift pressure gauge readings are recorded before and after
cleaning.
B-57
Drainage for Dams and Associated Structures
It was decided to set up the trailer-mounted high pressure pump unit behind the powerplant
at the base of the dam. The water supply to the pump unit was attained from a fire hose
water hook-up located in the powerplant. The high pressure supply hoses were laid out
from the pump unit through the back door of the powerplant, down to the first level, and
into the foundation gallery. The maximum amount of high pressure supply hose used was
approximately 900 feet, which reached to the top of the left abutment.
Before the cleaning process began, several drain holes were videotaped, using the Region's
down-hole video camera, to determine the condition of the rock and the cleaning pressures
to use. To get a good view of the drain hole wall, the holes needed to be flushed. This was
accomplished using a regular garden hose and ½-inch PVC pipe.
Individual flow measurements were recorded before cleaning and after cleaning. Table 1
indicates these flow measurements. Weir readings are measured and recorded monthly by
the powerplant personnel. Two weirs are located in the foundation gallery drainage gutter
on either side of a collection and pumping sump in block 12 (fig. 15). One of the these
weirs measures total drain flow from blocks 5 to 12, and the other measures total drain flow
from blocks 12 to 22. Table 2 indicates weir readings from January 1997 through January
2000.
Uplift pressure gauge readings (fig. 16) were recorded prior to the cleaning program, and
powerplant personnel monitor them monthly. The measuring system consists of four lines
of measuring points running upstream-downstream in blocks 8, 11, 15, and 18. On all four
lines, the gauge farthest upstream, gauge A, reads uplift pressures on the upstream side of
the main grout cutoff curtain and foundation drains; gauge B reads uplift pressures existing
downstream from the grout curtain but upstream from the foundation drains; and the
remainder of the gauges measure uplift pressures at points downstream from both the grout
curtain and foundation drains. Tables 3-A through 3-D indicate uplift pressure readings
from January 1997 through January 2000.
After reviewing the foundation geology, it was determined to start the cleaning in block 12,
in an area where the rock was more stable. In the more stable rock, the cleaning pressures
varied from 5,500 to 7,000 lb/in2, 18 to 20 gal/min, with a feed rate of 3 to 4 ft/min. In areas
of highly sheared and shattered rock, the holes were flushed using 1,000 to 1,500 lb/in2.
Two different types of cleaning heads were used. With the higher pressures, a 2¾-inch O.D.
rotating cleaning head with 5 jets was used. Where lower pressures were needed, a smaller
¾-inch nonrotating cleaning head similar to a sewer flushing nozzle was used. This smaller
nozzle is capable of providing a maximum of about 2,000 lb/in2. The drains were cleaned in
the following order: block 12 through block 17, right abutment tunnel, left abutment
tunnel, blocks 11 through 4 in the left abutment, and finally blocks 19 through 23 in the
right abutment. Cleaning pressures were adjusted depending on the condition of rock
B-58
Appendix B—Case Histories
encountered in each drain hole. The video results indicated that using the lower pressures
did not effectively remove all of the calcium carbonate from the holes but did flush the loose
debris out. Even the higher pressures of 5,500 to 6,500 lb/in2 were not able to clean all the
calcium carbonate from the cracks but were able to break through any large deposits. To
completely remove all hard calcium carbonate, experience indicates that pressures of
approximately 9,000 lb/in2 are necessary. The rock at Canyon Ferry is too fragile to
withstand that amount of pressure.
All but 19 drain holes were cleaned or flushed to within 5 feet of the original or probed
depth. Table 1 indicates the cleaned depths. Some problems were encountered with those
19 holes. The majority of the problems occurred in various holes toward the right abutment
in blocks 15, 16, 17, 19, 20, 21, and 22. Due to the fault zone located in the area of block 15
and 16, the rock is highly sheared and shattered. The shattered rock is cut by two or more
very closely spaced sets of joints, and the resulting interlocking rock fragments are often
loose in place. When the 2¾-inch cleaning tool entered drain holes in this area, or as it was
being pulled out of the holes, some of the loose rocks caved in or sloughed, causing the tool
to get stuck. At this point, it was decided to use the smaller nonrotating cleaning head with
low pressure, thus mainly flushing the holes. Even with the lower pressures, some caving
was encountered in the fault breccia areas. The holes in these areas may need to be redrilled
at some future date and cased with slotted PVC to keep them open. Blocks 19 through 22
also produced some problem holes. The cleaning tool would get stuck in areas where the
bedrock was shattered and loose rock fragments caved into the holes. The 19 problem holes
are indicated on table 1 with the suspected problem noted in the remarks section.
After the cleaning was completed, all gallery floors, stairs, areas around the drain holes, and
drainage gutters were washed down using the small portable, electric-powered pressure
washer.
B-59
Drainage for Dams and Associated Structures
A second comparison was made using the dates of April 9, 1998 (before cleaning) and
January 4, 2000 (after cleaning) when the reservoir elevation was 0.06 feet higher. All of the
A gauges showed a decrease in pressures ranging from 2 to 10 feet of head, while the
downstream gauges decreased in a range from 1 to 8 feet of head.
A third comparison was made using the dates of March 10, 1998 (before cleaning) and
October 31, 1999 (after cleaning) when the reservoir was 0.03 foot lower. All of the A
gauges decreased in pressures ranging from 4 feet of head in Line 3, block 15 to 15 feet of
head in Line 2, block 11. All downstream gauges showed decreases ranging from 1 to
12 feet of head pressure with the exception of gauge B in Line 4, which increased by 1 feet
of head. Table 4 shows the dates, reservoir elevations, and uplift pressures used for the
above comparisons, and tables 3-A through 3-D list all monthly uplift pressure readings over
a 3-year period.
i. Cost Comparisons.—Total cost for the 1998 and 1999 cleaning program was
approximately $59,000, which calculated to about $9.62 per foot. There were 117 drain
holes cleaned totaling 6,134.3 feet. In addition, 117 cross pipes were cleaned. Because of
the highly sheared and shattered rock (particularly in the fault zones), the pressures had to be
adjusted several times. The cost per foot of this job ended up being significantly higher than
the recent Yellowtail Dam cleaning program. This higher cost is attributed to problems
encountered with the rock conditions, which required numerous procedural adjustments and
more videotaping. However, it was still only about 50 percent of what the cost would have
been if completed totally by conventional drilling.
Based on the limited amount of data now available, it appears that the drain cleaning at
Canyon Ferry Dam was more successful than first thought. The initial before-and-after
B-60
Appendix B—Case Histories
individual drain flow measurements did not indicate much difference in after-cleaning
readings. This, however, is probably attributable to low reservoir elevations and
correspondingly low flows at the time of cleaning. A limited comparison of flows at higher
elevations has now been possible. Most of the uplift pressure gauge readings have shown a
decrease in pressures, and the weirs measuring collective drain flows have shown a very
significant increase in overall quantities.
The cleaning program further confirmed that the high pressure jetting method is not a
complete answer to all drain cleaning situations. It can, however, be adjusted and adapted to
obtain acceptable results under most circumstances. The overall highly jointed foundation
rock and even worse gouge-filled fault zones at Canyon Ferry Dam proved to be a real test
for the cleaner.
An alternative solution would be to drill new holes between the old drains to replace the
problem holes. It is likely, however, that the same bad rock conditions that caused the
problems with the original drains, would again cause the new holes to collapse during drilling
or the first cleaning. Also, these replacement drains would require the construction of new
lateral discharge pipes in the concrete floor of the gallery, which would be quite expensive.
The timing of the next round of drain cleaning should be based mainly on observation of the
uplift pressure gauge readings and performance of the weirs. About every 5 years, even if
the pressures and weir readings do not indicate a problem, a few representative drains should
be inspected with a down-hole video camera to confirm the status of drain deposits. It is
much more cost effective to remove sediments while they are soft scale on the walls of holes
rather than have to remove hard deposits from completely plugged drains.
B-61
Sheetlof3
TABLE 1
Canyon Ferry Dam
Drain Hole Cleaning Data
(Recorded Depths and individual Drain Flow Measurements)
Foundation Gallery
Originsl or
Location Probed depth Ckaned depth Before lkw *nor now Flav l”EMs.2 or clecmaK Ckanlng
q ,oek “Ok (ft.) (ft.) Date cleaned GPM GPM CPM . Prn.Ure(PSI) Remarks
TABLE 1
TABLE 1
11 /I B
A 11 25.0
22.0 j1 25.0
22.0 I1 10/16/99
10/16/99 1I << .1.l no< flow
.l 00 I1 5cQo
5ooD’ I1 I
Unable to take reading - could not get packer into hole because of stairs.
** Unable to take reading _ packer would not seal in this hole.
*** Hole has been plugged with wood.
TABLE 2
Notes: Readings recorded on October 5, 1999 and December 2, 1999 were used for comparison of overall flow increase.
TABLE 3-A
1997 1
Date Reservoir El. Pipe A / Pipe f3 Pipe C Pipe D / Pipe E
“- ---,“. -
03/04/97 3777.01 70 10 0 0 0
04/O 1197 3771.76 64 8 0 0 0
05/20/97 3777.31 64 8
06/l 7197 3797.9s 82 10 0 0 0
2000
Date Reservoir El. ) Pipe A 1 Pipe B 1 Pipe C 1 Pipe D / Pipe E
01/04/00 3787.10 76 7 0 0 0
Notes: Pipes are lettered in upstream to downstream direction (See Drawing 296-D-347).
* Denotes uplift pressure gauge reading done by drill crew or technician during cleaning time frame
All other readings performed by powerplant personnel.
TABLE 3-B
1997
Date Reservoir El. / Pipe A 1 Pipe B 1 Pipe C 1 Pipe D 1 Pipe E 1 Pipe F 1 Pipe G
01/02/97 3700.24 1 124 32 12 14 14 30 32
02/04/97 1 3783.47 j 124 32 14 14 15 30 32
03/04/97 1 3777.01 1 118 30 12 14 14 30 32
I 04/01/97 I 3771.76 1 112 20 12 14 14 30 32
05/20/! 371 3777.31 1 112 ] 26 12 14 14 30 32
06/17/97I_. .1797!W
_ _ __ II 128
.-- I 30 14 I 14 T 14 I 26 1 30 1
07/02&L.371 .,.
7707-8 .V"
sn I ._I
138 I !7n
-- I IA I IA I IA I 29 1 29
07131197 3796.61 124 20 14 14 14 28 30
09/l 6197 3794.74 118 26 14 14 14 28 30
09/30/97 3794.40 118 28 13 14 14 26 30
11/13/97) 3793.90 ) 118 28 12 14 14 30 1 32
v/04/97/ 3793.74 j 118 26 13 12 14 30 32
1998
Date Reservoir El. 1 Pipe A 1 Pipe B I Pipe C ( Pipe D I Pipe E / Pipe F 1 Pipe G
01/05/98 3790.64 1 122 26 12 10 12 28 31
01/00/98 3791.61 125 30 13 11 14 30 32
02/12/98 3789.44 127 32 13 11 14 30 32
0311 O/98 3787.67 127 32 13 11 14 40 32
04/09/9a 3787.04 128 32 13 11 13 30 32
05/05/ 98 3785.99 125 30 13 11 13 30 32
OtYOZ98 3791.98 1 127 30 14 7- 12 14 30 32
07/09/98 3798.88 ) 126 30 14 12 14 28 30
08117/96/ 3794.31 1 121 26 14 10 14 29 30
09/10/96 3790.72 1 116 27 13 11 14 29 31
10123198 3789.45 ) 113 27 13 11 14 29 31
10/28/981 3790.20 1 114 26 12 10 14 28 30
W/07/981 3792.52 / 118 26 12 10 14 28 31
1999
Date Reservoir El. Pipe A Pipe B Pipe C PipeD 1 PipeE 1 PipeF 1 PipeG 1
02/01/99 3789.79 126 30 12 10 14 29 31
02/11/99 3789.27 126 31 12 10 14 30 31 1
03/03/99 3707.48 1 126 1 ~32 12 10 14 30 32 1
04/06/99 3781.86 I 124 32 14 12 14 30 32
05/03/99 3780.20 / 120 30 12 10 14 30 32
06/01/99/ 3784.82 j 118 29 13 11 14 30 32
3 11 14 30 31
3787.57 112 27 11 9 12 28 31
* 10/31/99] 3707.64 I 112 27 11 9 12 28 31
11/04/991 3787.56 I 112 26 12 11 13 30 1 31 I
1 12/02/99~ 3788.11 j 112 28 12 11 13 30 32
2000
Date ,, Reservoir El. I Pipe A / Pipe B [ Pipe c 1 Pipe D ] Pipe E I Pipe F I Pipe G
01/04/00 3787.10 j ii8 30 11 10 13 30 31
Notes: Pipes are lettered in upstream to downstream drrection (See Drawing 296-D-347).
* Denotes uplift pressure gauge reading done by drill crew or technician during cleanrng time frame. All other readings performed
by powerplant personnel.
TABLE 3-C
.I_. ,
Date 1 Reservoir El. / Pipe A 1 Pipe B 1 Pipe C 1 Pipe D 1 Pips E 1 Pipe F 1 Pipe G
71 3788.24 1 148 62 I 16 28 34 38 36
I 153 63 ‘5 34 38 36
3796.61 ( 154 64 15 30 32 38 35
09/16/97 3794.74 152 62 14 28 32 36 35
09/30/97 3794.40 152 62 14 29 33 36 35
11 II 3197 3793.90 151 60 14 29 31 33 32
12/04/97 3793.74 150 62 17 29 33 37 35
1998 1
Date ] Reservoir El. ( Pipe A I Pipe B 1 Pipe C 1 Pipe D I Pipe E I Pipe F 1 Pipe G
01/05/98 3790.64 148 60 16 28 32 36 34
01 I08198 3791.61 150 62 18 29 32 36 34
02/l 2198 3789.44 150 62 18 29 32 37 35
03/l O/98 1 3787.67 j 150 62 18 29 33 38 35
04/09/98 j 3787.04 I 150 62 18 I ~~~~~~
29 I 33 38 35
05/05/98 1 3785.99 I 148 62 18 29 32 37 1 35 1
I3
06/02/98 1 3791.98 / 150 35
07/09/98 1 3798.88 1 155 35
34
34
35
34
34
2000
Date .,Resewoir El. Pipe A Pipe B Pipe C I Pipe D / Pipe E I Pipe F / PipeG
12 28 32 36 34
Notes: Pipes are lettered in upstream to downstream direction (See Drawing 296-D-347).
* Denotes uplift pressure gauge reading done by drill crew or technician during cleaning time frame. All other readings performed
by powerplant personnel.
TABLE 3-D
2000
Reservoir El. PipeA 1 Pipe B / PipeC 1 PipeD 1 PipeE
01/04/00 3767.10 76 10 0 6 0
Notes: Pipes are lettered in upstream to downstream direction (See Drawing 296-D-347).
l Denotes uplift pressure gauge reading done by drill crew or technician during cleaning time frame.
All other readings performed by powerplant personnel.
TABLE 4
Line 1 Block 8
Date Reservoir El. (ft.) Pipe A Pipe B Pipe C Pipe D Pipe E
03/l O/98 3787.67 80 10 0 0 0
10/31/99 3787.64 75 4 0 0 0
Difference -0.03 -5 -6 0 0 0
04/09/98 3787.04 78 10 0 0 0
01/04/00 3787.10 76 7 0 0 0
Difference 0.06 -2 -3 0 0 0
1 o/05/99 3788.10 78 4 0 0 0
12/02/99 3788.11 76 7 0 0 0
Difference 0.01 -2 3 0 0 0
Line 2 Block 11
Date Reservoir El. (ft.) Pipe A Pipe B Pipe C Pipe D Pipe E Pipe F Pipe G
03/l 0198 3787.67 127 32 13 11 14 40 32
lOl31199 3787.64 112 27 11 9 12 28 31
Difference -0.03 -15 -5 -2 -2 -2 -12 -1
Line 3 Block 15
Date Reservoir El. (ft.) Pipe A Pipe B Pipe C Pipe D Pipe E Pipe F Pipe G
03110198 3787.67 150 62 18 29 33 38 35
lOl31199 3787.64 146 56 12 27 30 36 34
Difference -0.03 -4 -6 -6 -2 -3 -2 -1
Line 4 Block 18
Appendix C
Drain Cleaning Equipment
page
• The potential for a partial or a complete failure of the dam through a mechanism
whereby embankment material is eroded into the toe drain by seepage resulting from
high pore pressures within the portion of the embankment that immediately surrounds
the toe drain. Such an erosion mechanism could progress into the embankment, toward
the reservoir, and could possibly result in a sudden release of the reservoir. The erosion
of embankment material could occur through open/separated joints, deterioration of
rivets, cracks, deterioration of flow surfaces, collapsed toe drain, etc.
• The potential for a partial or complete failure of the dam as a result of continued long
term structural deterioration and collapse of a toe drain. The void caused by the collapse
of the toe drain provides an open “pipe,” allowing the uncontrolled flow of reservoir
water and the resulting erosion of the surrounding embankment materials.
• The potential for a partial or complete failure of a spillway or outlet works chute or
stilling basin floor slab as a result of piping of foundation materials into the drain and
undermining of the foundation for the structure.
• The potential for a partial or complete failure of a concrete dam or a spillway or outlet
works structure due to a blockage in the drainage system. This blockage could result in
ineffective drains, the buildup of uplift pressures, and a sliding failure within the
structure foundation or at the structure/foundation contact.
Numerous case histories provide documented evidence that many dams have failed as a
result of these potential failure modes. These dam failures, along with the increasing age of
Reclamation's inventory of dams and recent improvements in inspection technology, have
prompted Reclamation to institute a program of remote video inspections of drains.
RCVI can provide significant improvements over other methods of inspection, such as
physical inspection, where an inspector crawls through the drain or conduit (30-in or larger)
and documents the conditions, manual inspection, where a sled with a camera is pushed
through the drain or conduit using long push rods, and mechanical inspection, where a
C-1
Drainage for Dams and Associated Structures
camera tethered to a wire rope and is pulled through the drain or conduit. RCVI has the
advantages of being able to examine drains or conduits regardless of size limitations, has
complete mobility, and provides real time video images. Generally, an RCVI consists of a
video camera attached to a self-propelled transport vehicle. An operator remotely controls
the transport vehicle and camera. The camera can provide both longitudinal and
circumferential views of the interior of the drain or conduit surfaces. Video images are
transmitted from the camera to a television monitor, from which the operator can view the
conditions within the drain or conduit.
a. Guidelines for Initiating a Remotely Controlled Video Inspection.—The water and soil or
rock environment can greatly affect the condition and service life of a drain. RCVI can be
used to effectively assess and monitor the conditions within the drain. Some general
guidelines for when to perform an RCVI are:
• When obvious seepage areas or depressions along the drain alignment or at the exit
portal area exist
• When the clarity or volume of water being discharged from the drain changes
• After any significant seismic activity near the dam. Deformation of an embankment
dam may cause spreading of the drain joints.
• When drains are subjected to corrosive environments caused by certain water and soil
conditions and the drains are constructed of a material vulnerable to corrosion
• When drains approach their life expectancy. For instance, CMP can be expected to
deteriorate significantly after about 25 to 50 years of operation.
• If the drain has not been inspected since its original construction
Over the years, many types of materials have been used for drains, including reinforced
concrete pipe, CMP, and clay tile. More recently, plastic pipe such as PVC and HDPE are
also being used. Some drain materials are more prone to the development of problems and
may require a more frequent inspection program. For example, CMP is subject to chemical
and galvanic corrosion, joint leakage, and live load distortion. RCVI can be used to develop
a baseline from which future inspections can be compared and the degree of continuing
deterioration determined.
b. Remotely Controlled Video Inspection Equipment.—RCVI was initially used for gas/oil
and sewer pipelines. Over the last 10 years, RCVI has expanded into many applications,
such as toe drain and conduit inspection. In that time period, the robotic equipment used
C-2
Appendix C—Drain Cleaning Equipment
• Cable reel.—Self-laying, direct current motor, motorized rewind, cable comes in variety of
lengths (up to 1,500 ft, depending on cable diameter), footage meter, and manual
operator override braking system
• Control unit.—Color monitor, VCR VHS with built-in microphone and push talk button,
transport vehicle controller, pan and tilt camera controller, and data logger system
(electronic footage display, date/time, alpha/numeric input, data card hardware for data
transfer to PC). For the purposes of a longer storage of media, the use of DVD is
becoming standard practice. The control unit is normally transported to the site in a
truck or van. Customized trucks and vans are available. In difficult access locations, a
portable system can be installed on an all-terrain vehicle.
C-3
Drainage for Dams and Associated Structures
RCVI services are available in many areas. However, the quality of video inspection
equipment can vary greatly. Any company selected to perform RCVI services should be
experienced and have a wide range of available equipment for various site conditions. Costs
for RCVI services vary, depending upon the location of the job, remoteness of the site,
access difficulties at the site, etc. If multiple drain inspections are done for a number of
dams during the same trip, the average cost per video inspection will be usually be lower.
Some RCVI companies also provide cleaning services.
Dam owners and dam safety organizations may want to purchase their own video inspection
equipment. This becomes especially economical, if annual video inspections are needed at
numerous dams. Costs for purchasing video inspection equipment depend on the quality
and options selected.
An important part of any RCVI is the technical evaluation of the conditions observed during
the videotaped inspection. This evaluation should be performed by a qualified and
experienced professional engineer. The engineer should prepare a Report of Findings which
documents all problem areas observed and provides recommendations for future actions.
• Camera.—The video camera should be able to pan and tilt and also look straight ahead.
Not all inspections involve horizontal conduits. Inspections of vertical drops are
sometimes required. The video camera should be able to accommodate different
orientations.
• Footage meter.—A footage meter should be superimposed on the videotape. This meter
makes identifying specific locations within the conduit much easier.
C-4
Appendix C—Drain Cleaning Equipment
• Drawings and photographs.—Copies of all available design and/or as-built drawings of the
dam and drains should be on-site during the video inspection for immediate reference
and confirmation of details and features seen in during the inspection.
• Measurements and data collection.—The inspection and the technical evaluation will be
greatly enhanced if the following data are collected at the time of the video inspection:
reservoir water level, outflow from the drains, any relevant data on nearby piezometer
levels or uplift levels, history of operations, and time/date.
• Videotape library.—The inspectors should review all previous inspection videotapes (if
available) prior to doing the video inspection. This will provide a baseline reference, so
the rate of any continuing deterioration can be noted.
• Leaking joints.—Watertight joints are not always obtained during construction. If a joint
is leaking, mineral deposition may be observed inside the drain. As water enters the
drain and evaporates, minor precipitates are deposited. Deposition will usually occur in
drains with little or intermittent flow. Joints may also become separated after installation
as a result of settlement of embankment or fill material placed above the drain.
• Shape distortion.—Due to poor compaction, the surrounding backfill does not provide the
required support. This can result in loss of cross section. Shape distortion is most
common with flexible pipes such as PVC, HDPE, and corrugated metal pipes.
C-5
Drainage for Dams and Associated Structures
C-6
Appendix C—Drain Cleaning Equipment
Over the years, many types of materials have been used for pipes and conduits. Commonly
used materials have consisted of cast-in-place reinforced concrete, reinforced concrete pipe,
corrugated metal pipe (CMP), welded steel pipe, clay tile, asbestos-cement, and plastics such
as high density polyethylene (HDPE) and polyvinyl chloride (PVC).
C-7
Drainage for Dams and Associated Structures
The majority of Reclamation’s spillways and outlet works are large enough for physical
inspection of the conduit. However, toe drains used at embankment dams are usually too
small to be physically inspected. Most toe drains for embankment dams have never been
inspected. The Technical Service Center has been performing video inspection of toe drain
systems over the past few years using RCVI. Experience with recent video inspections has
shown that past design practices for toe drains do not always allow for the accommodation
of RCVI equipment. This report will focus on evaluating a variety of toe drain pipe
configurations for diameter, bend, invert slope, and invert conditions to accommodate RCVI
equipment.
The Technical Service Center most frequently specfies double walled, high density
polyethylene (known as HDPE) for new toe drains. An RCVI equipment testing program
for HDPE was developed and conducted in 2002. Tests were conducted for a wide variety
of pipe diameters, bends, invert slopes, and invert conditions. This section summarizes the
results of those tests and provides recommendations concerning the layout of toe drain
systems to accommodate inspection using RCVI equipment.
C-8
Appendix C—Drain Cleaning Equipment
capacity, and have cameras which can provide a wider array of optical capabilities
including pan, tilt, and zoom.
C-9
Drainage for Dams and Associated Structures
2. HDPE Pipe.—The HDPE pipe used in the performance testing was N12
solid double walled, manufactured by Advanced Drainage System. This pipe has
corrugations on the exterior and is smooth walled on the interior. It meets the requirements
of AAHSHTO M 294.
Figure 4 shows the pipe and bends for the 8-inch diameter HDPE pipe. The 90-degree
bend was made by joining two 45-degree bends. This joining method is preferred for RCVI
equipment, as it reduces the sharpness of the bend and generally improves the navigation
C-10
Appendix C—Drain Cleaning Equipment
Figure 4.—8-in. diameter HDPE pipe and the bends used: (a) a 10-ft length of 8-in. diameter HDPE
pipe; (b) a 22.5° bend; (c) a 45° bend; (d) two 45° bends used to form a 90° bend; (e) a 90° bend
made from joining two 45° bends.
capability of the camera-crawler through the pipe. Although not tested, the 10-inch
diameter pipe would be similar.
Figure 5 shows the pipe and bends for the 15-inch diameter HDPE pipe. The manufacturer
fabricates the 45- and 90-degree bends as a one piece unit. The pipe and bends for the
12- and 18-inch diameter pipes are similar. The fabricated bend is preferred for RCVI
equipment, as it reduces the sharpness of the bend and makes navigation of the
camera-crawler easier through the pipe.
All pipe bends were connected using the manufacturers’ supplied couplers and secured
together using plastic cable ties (figs. 6 and 7).
C-11
Drainage for Dams and Associated Structures
Figure 5.—15-in. diameter HDPE pipe and the bends used: (a) a 10-ft length
of 15-in. diameter HDPE pipe; (b) a 22.5° bend; (c) a fabricated 45° bend;
(d) a fabricated 90° bend.
Figure 6.—Manufacturer supplied coupler. Figure 7.—Plastic cable ties used for securing
the pipe bends.
C-12
Appendix C—Drain Cleaning Equipment
The MiniTrac system (fig. 8) uses a transport vehicle with two motorized brass track units in
an inline configuration.
The VersaTrax 150 system (fig. 9) uses a transport vehicle with two motorized brass track
units in a parallel configuration.
Individual control units, plugged into a standard 120VAC 60-Hz power source, power the
track units, lights, and cameras. The camera-crawler is connected to the track unit control
by use of the cable tether. The cable tether consists of two 500-foot-long polyurethane
jacketed coaxial cables joined together by a connector assembly. The cable tether feeds the
power and control signals to the transport vehicle, camera, and lights and also returns data
from the sensors to the controllers. The control units for the lights and cameras are
connected directly to the track control unit. Table 1 summarizes the camera-crawler
specifications.
An operator (fig. 10) controls the movement of the camera-crawler’s track units, lights, and
camera.
C-13
Drainage for Dams and Associated Structures
C-14
Appendix C—Drain Cleaning Equipment
Height (in.) 7 15
Length (in.) 62 35
Width (in.) 9 14
Steerable No Yes
The HDPE pipe was positioned on the testing apparatus and secured in place using rubber
bungee cords (fig. 11).
Figure 11.—Bungee cords used to secure the pipe to the testing apparatus.
C-15
Drainage for Dams and Associated Structures
Invert Bend
Camera-crawler Material Diameters slopes radius
system type (in.) (degrees) (degrees) Invert conditions
Mini Trac—inline ADS N-12 8 and 12 Flat, 10, 0, 22.5, Dry, slippery, and
and 30 45, 90 gravel
Versa Trax—parallel ADS N-12 15 and 18 Flat,10, 0, 22.5, Dry, slippery, and
and 30 45, 90 gravel
Dish soap (fig. 12) was used on the pipe invert to simulate the slippery conditions that can
develop in toe drain pipes due to bacterial growth and sediment deposition.
A random mixture of fine and coarse aggregates (fig. 13) was used to simulate deposits that
occasionally collect on the inverts of toe drain pipes.
Figure 12.—Dish soap used to simulate slippery Figure 13.—Random mixture of fine and coarse
invert conditions. aggregates used to simulate sediment
deposition on the pipe invert.
C-16
Appendix C—Drain Cleaning Equipment
Conclusion: The cleated track belts provided significant added traction over the noncleated
track belts. The added traction using cleated track belts improved cable tether pulling
capacity by as much as four times that of the noncleated track belts. Due to the improved
traction, all subsequent performance tests were conducted using cleated track belts.
Performance tests were conducted using the MiniTrac and VersaTrax 150 systems. A variety
of pipe diameters were tested to see what entrance limitations are encountered with the
camera-crawlers. Successful entry into pipes can be limited by the positioning of the lights
and camera on the transport vehicle. Improper positioning of the lights and camera can
result in elimination of the required crown clearance within the pipe. Although
camera-crawlers are available for pipes smaller than 8 inches, they are very limited in cable
tether pulling capacity and generally do not have sufficient traction for use in toe drain
inspection. The MiniTrac system could easily enter all pipes 8 inches or larger (fig. 15). The
VersaTrax system could enter all pipes 15 inches or larger (fig. 16). One caveat to note:
C-17
Drainage for Dams and Associated Structures
Figure 15.—The MiniTrac system inside an 8-in. Figure 16.—The VersaTrax 150 system inside
diameter pipe. an 15-in. diameter pipe.
even though a camera-crawler can enter a pipe, other issues such as pipe bends may present
navigation problems. The effects of pipe bends on camera-crawler navigation were
evaluated in other performance tests discussed later in this report.
Conclusion: To allow for more clearance at the pipe crown, the lights can be moved slightly
to other more favorable orientations on the camera. The lights can be held in place by using
hose clamps. Although camera-crawlers are available for pipes smaller than 8 inches, they
are very limited in cable tether pulling capacity and generally do not have sufficient traction
for use in toe drain inspection. In addition, the cameras typically only have a fixed lens and
the transport vehicle is not steerable. Camera-crawlers used in pipes with diameters between
8 and 12 inches generally have cameras with some pan, tilt, and zoom capabilities, but
generally are not steerable. Camera-crawlers used in pipes with diameters of 15 inches or
larger are steerable, have a greater cable tether pulling capacity, and have cameras which can
provide a wider array of optical capabilities including pan, tilt, and zoom.
• Frictional drag.—Frictional drag on the cable tether is caused when the cable tether is
pulled around the bend by the camera-crawler. The sharper the pipe bend, the more
frictional drag on the cable tether.
C-18
Appendix C—Drain Cleaning Equipment
Performance tests were conducted using the MiniTrac and VersaTrax 150 systems to
evaluate the effects of frictional drag at pipe bends on the cable tether pulling capacity.
For the MiniTrac system, tests were conducted in 8- and 12-inch diameter pipes with pipe
bends of 0, 22.5, 45, and 90 degrees, with invert inclinations of flat and 10-degrees, and with
invert conditions of dry, slippery, and gravel.
Graphs 2, 3, and 4 summarize the results of tests using an 8-inch diameter pipe. The
MiniTrac system could be navigated through 0- and 22.5-degree pipe bends, but cable tether
was significantly reduced by about 15 to 40 percent depending upon the invert slope
inclination and the invert condition. The camera-crawler could not be navigated through a
45-degree pipe bend (fig. 17), since the camera did not clear the pipe crown as it traveled
through the bend. The use of stabilization wings (fig. 18) affects travel through bends
C-19
Drainage for Dams and Associated Structures
sharper than 22.5-degrees. No bend performance tests were conducted on 10-inch diameter
pipe, since the results were expected to closely match those from the 8-inch diameter pipe.
Graphs 5 and 6 summarize the results of tests using a 12-inch diameter pipe. The MiniTrac
system could be navigated through 0-, 22.5-, 45-, and 90-degree pipe bends, but cable tether
was significantly reduced by 50 to 75 percent depending upon the invert slope inclination
and the invert condition.
For the VersaTrax 150 system, tests were conducted using 15- and 18-inch diameter pipes,
with pipe bends of 0, 22.5, 45, and 90 degrees, invert inclinations of flat and 10-degrees, and
invert conditions of dry, slippery, and gravel.
Graph 7 summarizes the results of tests using a 15-inch diameter pipe. The VersaTrax 150
system could be navigated through 0-, 22.5-, 45-, and 90-degree pipe bends, but cable tether
was significantly reduced by 30 to 40 percent depending upon the invert slope inclination
and the invert condition. The slippery and gravel inverts were not tested for the 15-inch
diameter pipe, since the results were expected to closely match those of the 18-inch diameter
pipe.
Graphs 8, 9, and 10 summarize the results of tests using an 18-inch diameter pipe. The
VersaTrax 150 system could be navigated through 0-, 22.5-, 45-, and 90-degree pipe bends,
but cable tether was significantly reduced by 30 to 60 percent depending upon the invert
slope inclination and the invert condition.
C-20
Appendix C—Drain Cleaning Equipment
C-21
Drainage for Dams and Associated Structures
Figures 21, 22, and 23 show examples of invert conditions that have been encountered
during recent remotely controlled video inspections of toe drains by the Technical Service
Center.
Graphs 2 through 10 show the effects of dry, slippery, and gravel invert conditions for 8-,
12-, 15-, and 18-inch diameter pipes, pipe bends of 0-, 22.5-, 45-, and 90-degree bends, and
C-22
Appendix C—Drain Cleaning Equipment
C-23
Drainage for Dams and Associated Structures
invert slope inclinations of flat and 10 degrees. In general, invert conditions reduced the
amount of cable tether a transport vehicle can pull by 10 to 60 percent depending upon the
pipe diameter, degree of pipe bend, and the invert slope inclination. Figures 24, 25, and 26
show dry, slippery, and gravel invert conditions, respectively.
C-24
Appendix C—Drain Cleaning Equipment
Conclusion: Slippery and gravel invert conditions can reduce cable tether pulling capacity by
10 to 60 percent compared to dry invert conditions depending upon the pipe diameter,
degree of pipe bend, and the invert slope inclination. Adverse invert conditions generally
occur gradually over time. Periodic cleaning of the pipe can reduce the impacts on cable
tether due to invert conditions.
The effects of flowing water were not modeled as part of this research program due to the
physical limitations of trying to put flowing water through the pipe. However, based on
actual experiences encountered during video inspections of toe drain pipes with flowing
water in them, its presence does not greatly affect tether pulling capacity.
Bibliography
Inuktun Services Ltd, VersaTrax Pipe Inspection System Manual #839, September 2000.
C-25
Drainage for Dams and Associated Structures
Graphs of Camera-
Crawler Performance HDPE 8-inch-diameter - dry invert
VersaTrax inline - no cleats
500
Graph 1 No slope
10 degree slope
10° slope:
a = 90.10236200000 100
b = 1.36118170000
c = -22.43697600000
0
0 10 20 30 40 50 60 70 80 90
Pipe Bend (degrees)
Graph 2
HDPE 8-inch-diameter - dry invert
Curve equation coefficients VersaTrax inline - w ith cleats
1000
No slope:
No slope
a = 824.03888000000
b = -0.17866936000 800
10 degree slope
c = 0.01770202400
Cable Tether Pulling Capacity (feet)
200
0
0 10 20 30 40 50 60 70 80 90
Pipe Bend (degrees)
C-26
Appendix C—Drain Cleaning Equipment
Graph 3
HDPE 8-inch-diameter - slippery invert
Curve equation coefficients VersTrax inline - w ith cleats
600
No slope: No slope
b = -0.34338478000
10° slope:
a = 361.07671000000
b = -0.49988957000 No slope: y=a+bx^2+cx^4
c = 0.04799311700 200
10 degree slope: y=a+bx^2+cx^2.5
0
0 10 20 30 40 50 60 70 80 90
Pipe Bend (degrees)
Graph 4
HDPE 8-inch-diameter - gravel invert
Curve equation coefficients VersaTrax inline - w ith cleats
500
No slope:
No slope
a = 446.90842000000
b = -0.62396908000 400
10 degree slope
c = 0.05995915900
Cable Tether Pulling Capacity (feet)
100
0
0 10 20 30 40 50 60 70 80 90
Pipe Bend (degrees)
C-27
Drainage for Dams and Associated Structures
Graph 5
HDPE 12-inch-diameter - dry invert
Curve equation coefficients VersaTrax inline - w ith cleats
600
No slope: No slope
b = -0.14719461000
10° slope:
a = 358.42369000000
b = -1.28203750000
c = 0.10203537000 200
No slope: y=a+bx^2+cx^2.5
10 degree slope: y=a+bx^1.5+cx^2
0
0 10 20 30 40 50 60 70 80 90
Pipe Bend (degrees)
Graph 6
HDPE 12-inch-diameter - slippery invert
Curve equation coefficients VersTrax inline - w ith cleats
600
No slope:
No slope
a = 540.11567000000
b = -0.01254663800 10 degree slope
c = -17.76999600000
Cable Tether Pulling Capacity (feet)
400
10° slope:
a = 269.21184000000
b = -0.64101875000
c = 0.05101768500
200
No slope: y=a+bx+cx^0.5
10 degree slope: y=a+bx
0
0 10 20 30 40 50 60 70 80 90
Pipe Bend (degrees)
C-28
Appendix C—Drain Cleaning Equipment
Graph 7
HDPE 15-inch-diameter - dry invert
Curve equation coefficients VersaTrax parallel - w ith cleats
1200
No slope: No slope
b = -5.11496080000
10° slope:
a = 721.55172000000 800
b = -4.30706080000
c = 0.00015893288
600
No slope: y=a+bx+cx^2.5
10 degree slope: y=a+bx+cx^3
400
0 10 20 30 40 50 60 70 80 90
Pipe Bend (degrees)
Graph 8
HDPE 18-inch-diameter - dry invert
Curve equation coefficients VersaTrax parallel - w ith cleats
1200
No slope:
No slope
a =1009.93020000000
b = -5.11496080000 1000
10 degree slope
c = 0.00221790510
Cable Tether Pulling Capacity (feet)
400
No slope: y=a+bx+cx^2.5
10 degree slope: y=a+bx^1.5+cx^2.5
200
0 10 20 30 40 50 60 70 80 90
Pipe Bend (degrees)
C-29
Drainage for Dams and Associated Structures
Graph 9
HDPE 18-inch-diameter - slippery invert
Curve equation coefficients VersaTrax parallel - w ith cleats
800
No slope: No slope
a = 699.68875000000 700
10 degree slope
b = -0.00042852570
10° slope:
a = 598.24854000000 500
b = -1.42448610000
c = 0.11337263000 400
300
No slope: y=a+bx^3+cx^0.5
10 degree slope: y=a+bx+cx^3
200
0 10 20 30 40 50 60 70 80 90
Pipe Bend (degrees)
Graph 10
HDPE 18-inch-diameter - gravel invert
Curve equation coefficients VersaTrax parallel - w ith cleats
700
No slope:
No slope
a = 598.73047000000
b = -6.22651110000 600
10 degree slope
c = 0.42438920000
Cable Tether Pulling Capacity (feet)
300
No slope: y=a+bx^3+cx^0.5
10 degree slope: y=a+bx^2+cx^2.5
200
0 10 20 30 40 50 60 70 80 90
Pipe Bend (degrees)
C-30
Appendix C—Drain Cleaning Equipment
A submersible pump, rated at 50 gal/min and 100 lb/in2, supplies water to the water jetting
unit and is double filtered before entering the jetting system (fig. 35). A bypass device
(fig. 36) diverts excess flows from the delivery pump when they are not needed. A portable
electric car wash unit (fig. 37) was also purchased for cleaning the lateral discharge pipes
from concrete dam foundation drains as well as for performing general cleaning of gallery
walls and floors. Figure 38 shows equipment for flushing drains before and after cleaning.
Individual drains are usually isolated and measurements taken before and after drain cleaning
Figure 27.—High pressure water jetting unit used to clean drains. Pump powered
by a 215-hp diesel engine.
C-31
Drainage for Dams and Associated Structures
Figure 28.—Trailer supporting pump, tool boxes and diesel engine. The black
hoses are high pressure ½-inch delivery lines. The green coiled hose is the
½-inch flexible lance that is used with the cleaning head down the drain.
Figure 29.—Driller adjusting the pressure regulator between the high pressure
pump and the delivery lines supplying water to the control.
C-32
Appendix C—Drain Cleaning Equipment
(figs. 39 and 40). Videotaping of drain holes before and after cleaning is also important for
evaluating the effectiveness of drain cleaning (fig. 41). The cleaning system is mounted on a
flatbed trailer along with two large tool boxes of sufficient capacity to contain all of the
hoses and other cleaning paraphernalia.
C-33
Drainage for Dams and Associated Structures
Figure 32.—2¾-inch O.D. rotating cleaning head shown at top, and ¾-inch O.D.
nonrotating sewer cleaning nozzle at the bottom. The top unit has five
replaceable jets of varying sizes to adust flow rates and pressures. Two point
back at 45°. Two point forward at 45°. One is offset from the front at 10°. The
bottom nozzle has 10 predrilled holes. Six are around the outer perimeter and
point straight out. Four point straight out from the front.
The drain cleaning equipment typically takes about a half day to set up, and moving from
hole to hole takes 30 minutes or less if the holes are reasonably close together. There are no
heavy parts to move as with a conventional drill, only a tripod and winch assembly. The
main pump is very noisy, but is located remotely from the drains being cleaned (outside of
the dam for concrete dam foundation drains). Inside a confined space, such as a drainage
gallery, the noise is minimal and earplugs are not required.
The long stiff hoses used to deliver water from the pump to the drain holes need to be
protected from excessive abrasion caused by constant vibration and need to be manipulated
to avoid kinking. Initial selection of the appropriate settings and video observation to avoid
hole damage at the start of each job or after significant setting changes are time consuming.
Spot checking during drain cleaning with a video camera should be performed to make sure
no unacceptable changes occur because of changes in the rock being cleaned.
The total cost for cleaning 3-inch diameter concrete dam foundation drains with this
equipment at Reclamation dams has ranged from about $6 to $12 a foot.
b. Cost of the Water Jetting Equipment.—Total cost of all equipment purchased for
cleaning and monitoring was approximately $129,722 (1998 costs), itemized as follows:
C-34
Appendix C—Drain Cleaning Equipment
Figure 33.—Front view of the rotating cleaning head, showing the opposing side
jets pointing forward at 45° and the offset front jet pointing forward at 10°.
Most of the cost was included in the initial purchase of the jet washer unit and the down-
hole camera equipment. The remainder of the items were purchased as needed.
As part of the purchase price, the supplier of the high pressure water jetting equipment was
required to provide a company representative for 2 days of training involving setup and
familiarization with equipment, and safe hands-on operation using Reclamation drill crew
personnel.
C-35
Drainage for Dams and Associated Structures
with personnel actually running the lance into the drains wearing steel-toed rubber mine
boots. Waterproof rain suits were purchased, but generally proved unnecessary.
The high pressure cleaning unit has the potential to do serious damage to both personnel
and structures. Safety issues are of utmost concern. A job hazard analysis should be
developed for the particular work site. A Reclamation Industrial Hygienist has written a
specific safety procedures booklet for the high pressure water jetting unit. Because of the
significant safety issues, untrained personnel should not be allowed to operate this
equipment.
C-36
Appendix C—Drain Cleaning Equipment
Figure 34.—Front view of nonrotating sewer cleaning nozzle. One predrilled hole
points straight forward from the center. Three other predrilled evenly spaced
holes point straight forward from the beveled portion. This cleaning head is used
for flushing with pressures of less than 2,000 lb/in2.
Figure 35.—Double filter system for cleaning the water entering the high pressure
pump. Clean water prolongs the life of the pump, cleaning jets, and nozzles.
The filters are changed at least daily—more often if the water source is dirty.
C-37
Drainage for Dams and Associated Structures
Figure 36.—Bypass device used to divert all or part of the flow from the supply
pump when the flow is not being used.
Figure 37.—Portable electric car wash unit used for cleaning the lateral discharge
pipes from the drains. It is capable of producing 2.1 gal/min at 1,200 lb/in2.
C-38
Appendix C—Drain Cleaning Equipment
Figure 39.—Portable air tank and pneumatic packers to take before and
after cleanout drain flow measurements. The small packer closes the end
of the lateral discharge pipe, and the larger packer with the elbow pipe
extension goes in at the top of the drain.
C-39
Drainage for Dams and Associated Structures
C-40
Appendix C—Drain Cleaning Equipment
Success rates of the drilling operations using these types of equipment have been quite
erratic. Most of the drills are slow and of limited power and capabilities. Historically, very
poor documentation has been made of drilling rates and the costs for operations using these
types of equipment.
Five different types of portable drills are presented here. No endorsement of specific drills
or drill manufacturers is intended. These drills are presented because of the familiarity that
Reclamation drill crews have gained in using these drills. Each drill is described separately.
Drills may be available or may become available in the future which are better suited for a
given application than those presented.
Drilling rates and costs are presented based on recent experience at Pueblo Dam, where two
of the drills were used.
a. Drill Types.—
• Longyear 65 Diamond Core Drill.—This drill has long been a standard for drilling in
confined or poorly accessible spaces. It is a single-column-mounted, screw feed drill
with an “E” size quill rod powered by an attached 20-hp rotary air motor. The motor
requires at least 90 lb/in2 of air at 250 ft3/min from a 2-inch diameter supply line. The
drill has a pneumatic rod puller and is light enough (about 200 lb) to be carried by two
people with difficulty, or it can be disassembled into even lighter pieces. It mounts on a
3-inch diameter single column with a swivel-knuckle that allows for angle drilling in a
360° radius. Drill water is supplied through a water swivel at the top of the quill rod.
The drill is rated to a maximum depth of 300 feet, using NX size tools. Larger sizes are
not recommended. It has a stroke of 2 feet and a manual chuck.
The Longyear 65 drill is a very common drill that is highly adaptable to many drilling
situations, and because of the good torque and down-hole pressure capability, it is a
good choice for drilling new holes. The main disadvantage is that the screw feed does
not allow for varying the feed rate without changing the speed of the bit rotation. It is a
very dependable but slow drill.
C-41
Drainage for Dams and Associated Structures
The Great Plains and Pacific Northwest Regional drill crews use this drill regularly. It is
an excellent drill if used for the proper purposes. It is light in weight (approximately
125 lb fully assembled) and can be moved, set up, and operated by one person. One
three-man crew can easily operate two of these drills simultaneously. Without
modification, they can drill large diameter concrete cores by using a thin kerf hole saw.
Retrieval of core is accomplished by drilling to the depth desired or limit of the bit,
removing the bit from the hole, breaking the core with a wedge, and then going back
over the core with a core lifter and pulling it from the hole. Drilling core sizes over 6
inches in diameter is not recommended, although concrete cores of up to 10 inches in
diameter have been drilled. The manufacturer supplies accessories that allow for drilling
above horizontal angles. This drill is slow and of limited power.
• Jet Rock Drill.—This model JRD-40R-1 drill is a very small (41 lb) air-powered unit
designed to be hand held. It was modified to be swivel mounted on one of masonry drill
columns described above. A water swivel was fitted between the motor and the bit. The
drill was recently used in a spiral staircase area at Pueblo Dam where access for a larger
drill was prohibited. It was used to clean “N” size drill holes that were up to 65.2 feet
deep. The use of the drill at Pueblo Dam was far past its design capacity. As a
consequence, numerous problems developed with the drill shaft twisting off, the water
swivel breaking, and the air vanes in the motor shearing. A drill of this type should be
limited to use in cleaning small, shallow holes. It is not designed for coring operations.
• Sprague and Henwood Core Drill.—The Mid-Pacific Regional drill crew owns the Sprague
and Henwood core drill. It is an air powered, double-column-mounted, hydraulic feed
core drill with a 2-foot stroke. Water is supplied through a swivel at the top of the quill,
which can be any size drill rod from “E” through “B”. Rods are added or removed from
the drill string either by removing the water swivel each time or by breaking the drill rods
under the manual chuck. The air motor requires a 2-inch air supply line with
450 ft3/min at 90 lb/in2 of air. The feed rates are controlled by a hydraulic control
system that is separate from the air motor used to turn the drill rods. This arrangement
allows the driller to vary the feed rate or the rotation rate independent of each other to
better adapt to changing drilling conditions. The drill is capable of drilling holes ranging
C-42
Appendix C—Drain Cleaning Equipment
in size from “E” to at least 6 inches in diameter. It is rated to a depth of 200 feet, using
“N” size equipment.
A modified skid was constructed that attached to the double columns and enabled the
driller to move the whole drill short distances without disassembling it. The skid mount
still allowed the rig to be used for angle hole drilling, and be either bolted down at hole
sites or held in place by screw jacks on top of the columns. The drill was moved from
site to site on pipe rollers placed under the skids.
This drill is not really powerful enough to quickly drill new holes of “N” size or larger.
Major disadvantages are its weight of over 500 lb fully assembled (or broken down into
approximately 200-lb maximum size parts), the need for having two or more people to
move and set up the equipment, and the requirement of a large air compressor for the air
supply. This drill is no longer available from the manufacturer.
• Diamec 232 E Drill.—The Great Plains Regional drill crew purchased the Atlas Copco
Diamec 232 E core drill in early 2001. The drill was put into immediate service coring
new holes to inspect and sample lift lines in Pueblo Dam. The Diamec 232 E is an
electrically driven, all hydraulic drill, which may be set up as three separate components.
The drill components include the core drill, the operator's control panel, and the power
unit. A skid-mounted electric water pump is included with the system, but other water
supplies could be used.
The drill component features an A-size hydraulic chuck with a maximum axial holding
torque of 6,600 lbf, and a rod holder with a maximum holding force of 2,700 lbf. The
maximum feed beam, down-hole pressure is 3,400 lbf pulling and 4,500 lbf pushing.
The rod running speed is 2.6 ft/s traveling in and 3.3 ft/s traveling out. The rotation
unit is variable speed, ranging from 550 to 2,200 r/min under load, and has a maximum
torque of 6,600 lbf. The drill may be mounted on either a single column mount or an
adjustable, skid-type, 180° mounting frame. Between the two mounting types, and the
hydraulic operation, the drill can operate oriented in virtually any direction.
The operator's control panel includes a system pressure gauge, a feed pressure gauge, a
flush water pressure gauge, a feed force control valve, and a rod holder control valve. In
typical usage, the control panel may be positioned between the other two components
and separated, by use of hydraulic lines, from the other components by a distance of up
to 20 feet. This separation allows the operator a clear view of the drill and hole collar
while remaining a safe distance from both the core drill—important when drilling up and
collared in fractured material—and the power unit, allowing some noise buffer between
the operator and the equipment.
C-43
Drainage for Dams and Associated Structures
The power unit is the heaviest component, weighting 507 lb. The effects of moving this
weight are greatly reduced by mounting on a manufacturer-supplied, skid-type frame that
incorporates three wheels. The power unit consists of a 20-hp motor that operates on
60 Hz at 440-volt, 3-phase electric power. By use of compatible #6 AWG wiring rated
at 72 amps, the power unit may be tethered over 750 feet from an acceptable power
source. The power unit operates at a 71 dB sound power emission while an equally
powered diesel unit operates at 110.8 dB.
The advantages of this drill are speed, power, noise level, and versatility. Disadvantages
include slow set up and difficulty in initial insertion into a gallery or other restricted or
confined space.
b. Drill Rods, Core Barrels, and Bits.—Drill rods, core barrels, and bits are made in a
variety of sizes. Three basic sizes are used for the drills discussed here: “E,” which has a
diameter of about 1.47 inches; “A,” which has a diameter of about 1.89 inches; and “N,”
which has a diameter of about 2.97 inches. These sizes are approximate and vary slightly
from one manufacturer to another. The other designations for drill rods, such as W or WJ,
indicate the type of threads. The following drill rods, core barrels, and bits were used with
the four types of portable drills discussed above.
• Longyear 65 Diamond Core Drill.—This drill uses an “E” quill rod with three threads per
inch. From that rod, Great Plains Regional drill crews have substituted “AW” rods,
“AWJ” rods, “NW” rods, or “NWJ” rods, depending on the job. The Great Plains
Region presently has about 165 feet of “AWJ” rods in 1-, 2-, and 5-foot lengths for use
with these small drills.
These various rod sizes can be used to substitute a likewise variable group of barrels or
solid “plug” bits, depending on the objective of the individual job. For most of the core
drilling, 5-foot or shorter “N” series barrels have been used. For drain cleaning, where
no core is required, some type of “N” size plug bit to fit the existing holes has generally
been used.
• Hilti DD 250E Diamond Core Drill.—This drill uses 1¼-inch masonry drill rods with
7 threads per inch that screw into a variety of masonry bits and hole saws ranging in size
from about 1½ to 10 inches O.D. The drill can also use other types of rods and core
barrels, but is too underpowered to use them effectively.
• Jet Rock Drill.—This drill is restricted to substituting “AWJ” rods attached to either an
“N” size core barrel for coring (with very limited success), or an “N” size plug bit or a
215/16-inch rock bit for drain cleaning.
C-44
Appendix C—Drain Cleaning Equipment
• Sprague and Henwood Core Drill.—This drill can use any of the previously mentioned rods,
barrels, and bits but is not recommended for use with masonry bits.
• Diamec 232 E Drill.—Reclamation's experience with this drill has been recent. To date,
the drill has been used with “AWJ” rods, and “N” series core barrels. Any “N” series bit
can be used with this drill. The Great Plains Region plans to use this drill with a 6-inch
diameter core barrel.
c. Drilling Rates and per Foot Costs.—No detailed records are available documenting
former drilling programs using small, portable drills. Drilling rate data were obtained from
the recent drain cleaning at Pueblo Dam, where detailed records were kept of the activities
of the jet rock drill and the Sprague and Henwood core drill. The two drills were utilized in
areas having vastly different access problems, but similar drilling conditions.
The jet rock drill was used exclusively for cleaning shallow “N” size holes in a vertical spiral
staircase area that was too small for almost any other type of drill. A crew of 2 people
cleaned 29 angle holes averaging 54 feet deep (a total of 1,552 ft) over a period of 21 shifts
of 10 hours each. Part of this time involved removing and replacing stairs and repairing the
drill, which was sadly mismatched for the job. The drilling progress rate amounted to
approximately 74 feet per shift, or 7.4 feet per hour. Based on the proportion of total labor
and total job cost, the jet rock drill costs about $24.81 per foot to operate (not including the
cost of numerous repairs).
The Sprague and Henwood core drill was used to clean 83 “N” size vertical holes averaging
99.5 feet deep (a total of 8,260.7 ft) in the main gallery at Pueblo Dam. Access was good
with no tunnel invert obstructions, and the fully assembled drill was moved from hole to
hole on small rollers made of pipe placed under the skids. Two crew members ran the rig
and worked 10 hour shifts. The drill ran mostly trouble-free. The progress rate for this drill
over a period of 39 shifts was 212 feet per shift or about 21 feet per hour. This amounted to
a cost of approximately $8.66 per foot.
The total job cost was $110,000 for 9,812 feet of drain cleaning of “N” size holes that were
partially encrusted with mostly calcium carbonate. This produced an overall cost of
approximately $11.21 per foot using the two drills.
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Drainage for Dams and Associated Structures
but is very slow, because it does not have a separate feed control. Both the Hilti DD 250E
Diamond core drill and the jet rock drill have very limited applications. The Longyear and
Sprague and Henwood drills are no longer being manufactured, and repairs may soon
become a problem.
A good drill for drilling or cleaning drains would be a small, electrically powered, skid- or
column-mounted drill capable of drilling at any angle. For use in tunnels with remote access
and no electric power source, the drill should have a separate skid- or trailer-mounted, diesel
generator power unit complete with scrubber. The generator should have enough capacity
to run not only the drill, but also lights and circulation fans. The requirement could cause
the generator to be too large for reasonable use, so other options may have to be considered.
The drill should have a hydraulic feed control separate from the power unit so quick
advancement can be made through those portions of drain holes where little or no blockage
is encountered. An electrically powered drill is preferred, because it is much quieter than an
air-powered one, and does not require the double hearing protection now necessary with an
air drill like the Longyear 65.
For drill rods to be used with the small portable drills, “AWJ” rods in 1-, 2-, and 5-foot
lengths work very well. They are light in weight yet sufficiently strong, short enough to
work in small tunnels, and screw together easily because of their tapered ends.
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Appendix C—Drain Cleaning Equipment
Investigators often need guidance to estimate costs and specify sampling procedures for dam
safety monitoring programs. Without guidance, investigators may sample critical material
and handle it inappropriately, which requires resampling and loss of time and resources. The
brief guidance in this appendix provides advice on how to effectively determine what is
fouling a drain. This appendix includes a discussion of drain inspections, materials,
sampling, transportation, and testing.
This appendix should be used as a practical guide. It should not be considered complete or
a definitive dissertation on microbiology and sampling.
If deposited materials are present, they will be revealed during inspections or monitoring of
the drain. The sampling will typically be scheduled for a later date or routine O&M
activities. Instructions to O&M personnel should be clear and concise. Figures 42 to 53
contain photographs that show examples of biofouling, biofilms, bacterial growths,
mineralization, sediments, and vegetation found in drains during inspections.
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Drainage for Dams and Associated Structures
Figure 42.—The manhole shows an example of Figure 45.—The weep hole shows an example of
biofouling sulfur (yellow) and phosphorous (white) related
biofilm.
Figure 43.—The weep shows an example of a Figure 46.—The weir shows an example of
sulfate (black) related biofilm biofouling.
Figure 44.—The outlet shows an example of Figure 47.—The bacterial growth is partially
biofouling. covering the inside of 8-inch diameter HDPE pipe.
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Appendix C—Drain Cleaning Equipment
Figure 48.—Bacterial grow is shown completely Figure 51.—Calcium carbonate precipitate was
covering the 8-inch diameter HDPE pipe. observed covering the 18-inch pipe interior
about 60 ft upstream of the outfall exit portal of
a toe drain.
Figure 50.—Bacterial growth is shown covering Figure 53.—Vegetative growth shown fouling
the 8-inch diameter HDPE pipe invert. 8-inch-diameter HDPE pipe.
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Drainage for Dams and Associated Structures
This type of examination is most effective if accompanied by a sample of material from the
suspected source or sources of the parent material. This may require that samples of several
additional materials be sampled.
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Appendix C—Drain Cleaning Equipment
They tend to grow much faster and in greater quantities when the temperature rises
in a drain or when exposed to air. The result of the iron bacteria converting soluble
iron, from a soluble state (Fe2+), to the insoluble form (Fe3+), is referred to as “red
water.” It is in this stage that iron and manganese become deposited on the outside
of the bacteria cell sheaths and the slimes they produce. The bacteria cell sheaths
and slimes become encrusted with iron and manganese.
Iron bacteria may coexist with sulfate-reducing bacteria. Iron bacteria and
sulfate-reducing bacteria contamination are often difficult to tell apart,
because the symptoms are similar. Sulfate-reducing bacteria often live in
complex symbiotic relationships with iron bacteria, so both types may be
present.
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Drainage for Dams and Associated Structures
Information provided with submitted samples should include a clear statement defining:
• Names of Project, Area, Region, and/or Technical Service Center personnel familiar
with the problem
Appropriate personnel in the Technical Service Center or your contract laboratory should be
contacted with any questions concerning type, quantity, selection, preparation, and shipment
of representative samples. Submitted samples should be representative of the material
intended for analyses. The analyst should be able to provide a complete cost estimate for
the recommended work to be performed.
Upon arrival of samples in the laboratory, the analyst will determine which tests are to be
performed based on the purpose of the examination and previous communication with
project personnel. Photographs of submitted samples will be provided upon request.
Because more than one analysis may be performed on a sample, enough material for each
procedure should be submitted.
Every effort should be made to obtain a representative sample, that is, a sample or
group of samples selected to typify the larger population.
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Appendix C—Drain Cleaning Equipment
Water carrying suspended sediments can be sampled by taking a water sample. The
sample should be a sufficient volume to allow at least 1 teaspoon or 50 grams of
sediment to settle.
Excessive amounts or unusual materials in a drain may require a sample. Ensure that
all particle sizes are represented by taking a sample large enough to ensure an
adequate population of all particle sizes. If only a limited amount of material is
available, take everything. If abundant material is available, an average sample can be
assembled by taking a scoop from 30 different parts of the sample to yield a
representative sample free of grouping and segregation error.
Water samples should be collected in clean, 500-mL nalgene bottles using aseptic
techniques, placed in an iced cooler, and shipped immediately to the laboratory.
Collect the samples early in the work week so the water can be cultured upon arrival.
Biofilms and slimes should also be collected in clean, nalgene bottles or stout plastic
bags using aseptic techniques and placed in an iced cooler and shipped immediately
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Drainage for Dams and Associated Structures
to the laboratory. Collect the samples early in the work week so the water can be
microscopically examined upon arrival.
Description of aseptic technique for sampling water.—Have latex gloves and isopropyl
alcohol on hand. After putting on gloves, wash hands and sample bottle and top
with some alcohol. Open the sample bottle as close to the sampling location as
possible, taking care not to contaminate the bottle top by facing the cap in the
bottom-up position or leaving the cap off for excessive time, to reduce the chance of
airborne bacterial contamination. Triple rinse the bottle with sample water then fill
the bottle with sample water and cap. Label each bottle with the sample location
and place in cooler. If requested in advance, the Ecological Research and
Investigations Group will prepare a cooler with sample bottles and send it to the
collection site.
d. Transportation.—
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Appendix C—Drain Cleaning Equipment
e. Testing of materials.—
The soil and soil-like material analysis results can be applied to the material in the field only
to the extent that the submitted sample represents that material.
The ERIG laboratory performs bacterial activity reaction tests and light microscope
examinations. The ERIG laboratory performs analytical testing for water, solid samples, and
hazardous wastes, research and special studies to solve environmental, operation and
maintenance, and engineering problems.
f. Bibliography.—
[1] Bureau of Reclamation, Ground Water Manual, second edition, U.S. Government Printing
Office, Washington DC, 1995.
[2] Driscoll, F.G, Groundwater and Wells, second edition, Johnson Division, St. Paul,
Minnesota, 1986.
[3] Cullimore, D.R., Practical Manual of Groundwater Microbiology, Lewis Publishers, Chelsea,
Michigan, 1992.
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Drainage for Dams and Associated Structures
[4] Bureau of Reclamation, Engineering Geology Field Manual, second edition, Denver,
Colorado, 1991.
[5] Bureau of Reclamation, Concrete Manual, eighth edition, U.S. Government Printing Office,
Washington DC, 1981.
g. Further references.—
Ford, H.W., Iron Ochre and Related Sludge Deposits in Subsurface Drain Lines, Florida Cooperative
Extension Service, Circular 671, 1993. http://edis.ifas.ufl.edu/BODY_AE026
Hem, J.D., Study and Interpretation of the Chemical Characteristics of Natural Water, third edition,
U.S. Geological Survey, Water Supply Paper 2254, 1985.
McCook, D.K., White Paper on the Impacts of Aging of Seepage Control/Collection System Components
on Seepage Performance, ASDSO/FEMA, 2000.
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