Gas Lift Pittman - para Revisar PDF
Gas Lift Pittman - para Revisar PDF
Gas Lift Pittman - para Revisar PDF
SPE
Society of Petroleum Engineer'S
*Member SPE-AIME
design program. The examples given are pertinent to increase in capital investment over that required for
continuous flow gas lift in the Texas Gulf Coast adequately pressurized facilities.
region.
The deeper injection of gas requires higher pres-
CONTINUOUS FLOW DESIGN sure and lower IGLR, and is consistent with a minimum
adiabatic power 4 as shown in Figure 2. This curve is
prescribed by the equation:
6
There are at least sixteen important variables AP = 4.02 X 10- (l/K-l) (BLPD) (IGLR)
that affect the design and operation of a gas lift
well. These are: (T) [(P!PWU) (K-l)!K - lJ' (3)
*Perforation depth '/'cProduction Rate where: BLPD Volume of liquid flowing daily
Bottom-Hole Pressure Well Productivity IGLR Injection gas/liquid ratio
*Wellhead Flowing Pressure Index T Temperature at injection
*Gas Line Pressure Available Water Cut Percent P Pressure at injection
Injection Gas Rate Available Oil Gravity K Ratio of specific heats
Bottom-Hole Temperature Water Gravity P~~ Pressure at wellhead.
*Tubing Diameter Injection Gas Gravity
*Casing Diameter Formation Gas/Oil The IGLR is inversely dependent on the injection pres-
Ambient Temperature Ratio sure available. The lower IGLR requires' lower power,
since IGLR has a 1:1 effect on AP, as can be seen from
Those variables noted by the asterisk are often equation (3). Although the corresponding injection
the only ones readily available. In fact, gas lift pressure P must be increased to achieve a lower IGLR,
designs are sometimes based on this limited informa- this increase in the equation is less than 1:1 due to
tion alone. Inefficient or totally non-operable the fractional exponent on P/PWH. The minimum as
installations can result when this is practiced, since indicated in Figure 2 need only be approached, not
other not so readily-known but very critical variables exactly attained, for efficient operation.
are involved.
The Poettmann and Carpenter work is based on the where: p average density
overall average response of 49 flowing and gas lift L friction gradient
f
wells, therefore, their correlation factor has lumped
w mass flow rate
into it many factors that can cause anomalous behavior t
were it used out of the range of flows, tubing size qg gas volumetric flow rate
and gas-oil ratios for which it is determined.
A flow area of tubing
p
The conditions for which it is valid are 60 rom average pressure of flowing mixture.
p
and 73 rom tubing; medium flow rates; medium gas-oil
and gas-oil-water ratios and low to medium pressures.
Since this range of conditions is not too far out of The Texaco computer program uses the Orkiszewski
line with a good many gas lift installations the correlation. It also has the capability of utilizing
Poettmann and Carpenter correlation can give appro- the Poettmann and Carpenter correlation if desired.
priate answers in many instances. The difference in final ga~ lift des~gn is not radi-
cally affected for tubular conduit and high water cut
Hagedorn and Brown developed a correlation in production for depths under 1500 meters.
similar manners to Poettmann and Carpenter, except a
490 m experimental well was used to obtain the corre- The downhole
lation data and liquid hold up and acceleration gas a number of
effects not present in Poettmann and Carpenter theory small-ported valves used to inject pressurized gas
were introduced. The Hagedorn and Brown work yields a into the fluid column to reduce its density suffi-
gradient equation using a form of friction factor, ciently so that flow can occur with the available
(f) 4 Fannin (f). drawdown of the ~eservoir pressure.
The type of valve used in the procedure just IGLR for wells A, B, and C was 23 m3 /m 3 and was within
described is often referred to as a gas pressure the design scenario of 26 m3 /m 3 .
operated valve. As previously stated, the gas pres-
sure must be decreased for these valves to close Table 3 illustrates individual well design cri-
sequentially and allow the well to come to full teria with before and after rework comparisons for two
design production rate from the operating valve. of the wells of Table 2. Well A was redesigned to
The other basic type valve is often referred to increase production from 115 m3 /d to 318 m3 /d. The
as a fluid pressure operated valve. This valve does computer design recommended an injection gas to liquid
not require a decrease in gas pressure for it to ratio (IGLR) of 14 m3 /m 3 . The usual gas lift vendor
close, but instead depends upon a decreasing pressure design recommended planning for an IGLR of 36 m3 /m 3 .
drop in the flowing fluid as the density is decreased, After installation by the computer design, the well
so that the resulting fluid pressure reduces and al- performed at an IGLR of 18 m3 /m 3 , or approximately
lows the valves to close sequentially. The difficul- half the gas volume that would have been planned for
ty in using this type valve is due to the problem of by the vendor's recommended design, even though the
predicting flowing pressure drop accurately and the apparent well PI was found to be lower than that used
inability to effect changes by surface controls. to calculate the design. This lower PI required the
use of an IGLR of 18 m3 /m 3 instead of 14 m3 /m 3 •
EXAMPLE INSTALLATIONS
Another example illustrating improved design is
Within the past decade, fuel costs for gas com- seen for well B. Here the design production increase
pression increased almost four-fold and there was from 137 m3 /d to 238 m3 /d was possible with an IGLR of
less gas available for gas lift in the Texas Gulf 33 m3 /m 3 according to the computer design, while the
Coast Region. This economic challenge was answered standard vendor design practice specified 43 m3 /m 3
by an increased awareness and implementation of effi- IGLR and would only predict a maximum of 175 m3 /d pro-
cient gas lift design that permitted operations to duction rate with the existing well tubing and flow
continue without major revisions. line sizes. After reworking the well, by computer
design, it produced 215 m3 /d and required an IGLR of
Table 1 illustrates the effect of the changes by only 15 m3 /m 3 . Since the final test on this well
the data shown for several closely-monitored contin- showed it to have an apparent PI of 0.15 m3 /kPa.d, it
uous flow gas lift wells in Texaco's Texas Gulf Coast should have produced in excess of 238 m3 /d had the
Region. The "before" and "after" statistics indicate full design drawdown been achieved. This was pre-
a fluid production increase of two-fold with a Sig- vented, however, by insufficient valve staging of only
nificant gas circulation reduction. In terms of in- 69 kPa and a higher-than-designed surface gas pressure
creased lift efficiency in liquid volume per circu- required to stroke the operating valve to sufficient
lated gas volume, a potential improvement factor of opening to pass the required gas volume rate through
2.3 was demonstrated. the small valve port used. This resulted in opening
up three of the four valves installed instead of one,
In the following discussion of computer-gener- thus causing multipoint injection of gas.
ated design performance, the IGLR are quite low, con-
trasting with the fact that for many years, while gas The next two examples contributing to the im-
was plentiful, it was expedient to design with high provements shown in Table 1 are from another field
gas-liquid ratios. This resulted in so called "mini- area where the injection gas pressure was of a magni-
mum designs which were considered a reli- tude approaching that shown for Design 3 of Table 2.
able way to achieve maximum drawdown of the reser- The first of these, shown in Table 4, is an example of
voir, instead of designing for the most efficient obvious excessive gas injection before the well was
injection depth and gas-liquid ratio. While this reworked, since the computer design indicated that
probably evolved due to traditionally low pressure nearly twice the production rate could be lifted with
gas lines, it influenced design even in areas where about one-fourth the gas injection. Upon pulling the
higher pressure operations were possible. tubing to rework the well, a hole was found in the
tubing. It was surprising to find that the gas lift
Table 2 illustrates the design scenario for four vendor contacted recommended a design IGLR of 117
wells, three of which contribute to the statistics of m3 /m 3 to obtain a desired production of 127 m3 /d.
Table 1. The scenario is presented in terms of total Again, the computer design specified a much lower IGLR
liquid rate and IGLR for design gas pressure, average of 26 m3 /m 3 to achieve the production rate. After
injection depth and total gas rate. These wells were reworking the well with the injection depth specified
restricted to a design gas pressure of 4137 kPa. Al- by computer design, it is seen that the production
though the improvement that could have resulted from a rate is nearly attained with only a slightly higher
higher gas pressure (Design 2) and (Design 3) was evi- IGLR than ideal. Had the apparent PI of the well
dent, the changeover to higher injection pressures truly been 0.115 m3 /kPa.d as had been used for the
could not be made quickly. Therefore, with increased design input, rather than 0.09 m3 /kPa.d finally
attention to designing with minimum IGLR, the improve- measured from final test, the design production rate
ment as indicated by Design 1 over that for the usual and IGLR would have been more nearly achieved. This
previous practice was sought. The actual production example illustrates that some designs wasteful of
of these four wells was increased to 782 m3/d or 68% injection gas can call for an IGLR as high as that
of the 1153 m3 /d sought. Well C increased production produced by a hole in the tubing. It also illustrates
rate from 109 m3 /d to 131 m3 /d but was less spectacu- how critical it is to have an accurate PIon which to
lar than wells A and B, which will be discussed in perform a gas lift design.
more detail. Well D became plugged with sand shortly
after start up and did not make a sustained contribu- The final example shown in Table 5 illustrates
tion toward fulfilling the design scenario. The final the limiting effect of tubing size and gas pressure on
production rate. The existing design had been
SPE 9981 R. W. PITTMAN 5
installed with the prospect of attaining 95 m3 /d, q Gas volumetric flow rate m3 /d
using a high IGLR. Before rework, only 59 m3 /d were e. Density kg/m 3
being produced with a high IGLR of 152 m3 /m 3 in an p Average density kg/m3
attempt to obtain the maximum production. The com---- T Absolute temperature K
puter design indicated that to produce this quantity T Friction gradient kg/m 3
of production through the small tubing would require v Velocity of fluid flow rate m/sec
maximum efficiency. This would require a minimum IGLR w Weight rate of fluid flow kg/d
of 72 m3 /m 3 injected at a higher pressure than avail-
able in the field. The final solution was to install Subscripts:
larger tubing which would theoretically give 127 m3 /d f friction
for the same IGLR. After rework, the well performed g gas
at 86% of its ideal design production rate with bet- I liquid
ter-than-expected IGLR. This well design illustrated m mixture
the difficulty of obtaining sufficient gas passage P pipe or tubing
through valves with small bellows area without run- t total
ning higher than design settings on gas pressure at
the surface. The larger tubing required the use of ACKNOWLEDGEMENT
25 mm valves rather than the 38 mm valves that had
been used with the 60 mm tubing due to 140 mm casing The Author appreciates the historic opportunity
size. The stiffer bellows in the 25 mm valve re- to make available the Texaco work reported in this
quired more than design gas pressure to hold the paper.
valve open sufficiently to pass enough gas for the
well to work down to the operating valve. This il- The Author wishes to acknowledge Hr. Noell C.
lustrates graphically the effect of valve mechanics Kerr, retired, Texaco Producing Department, for his
on overall performance, and points out the short- assistance in field liaison and data retrieval, Mr. R.
comings of the standard design gas lift valve. L. Simmons for his assistance in initial computer
programming, and many others in Texaco for their
CONCLUSIONS assistance and consultation.
TABLE I
RESULTS OF COMPUTER
DESIGN PROGRAM APPLICATION
EXAMPLE WELLS
TEXAS GULF COAST REGION
*STANOARD
TABLE 2
LIQUID IGLR PRESS. LIQUID IGLR PRESS. LIQUID IGLR PRESS. LIQUID IGLR PRESS.
RATE m 3 /m 3 k Po RATE m3/m 3 k Po RATE m3 /m 3 k Po RATE m 3 /m 3 k Po
m31 d m3/d m3/d m3/ d
475 35 4137 1153 26 4137 1153 19 4826 1153 15 5860
AVG. I NJ. DEPTH, m AVG. INJ. DE PTH, m AVG. INJ. DEPTH, m AVG. INJ. DEPTH, m
557 699 794 911
LIQUID
RATE IGLR PI GAS INJECTED
WELL STATUS m3 /d m 3/m3 m 3 /kPo'd m 3 /d
AFTER REWORK
COMPUTER DESIGN 334 18 0.38 6012
AFTER REWORK
215 15 0.15 3225
COMPUTER DE SIGN
TABLE 4
LIQUID
RATE IGLR PI GAS INJECTED
WELL STATUS m 3/d m 3/m 3 m 3 / k Po' d m3 /d
AFTER REWORK
COMPUTER DESIGN
119 32 0.09 3808
TABLE 5
LIQUID
RATE IGLR GAS INJECTED
WELL STATUS m 3/d m3/m 3 m 3/d
BEFORE REWORK
59 152 8968
(60mm TUBING)
COMPUTER DESIGN N/A WITH EXISTING
95 72
(60mm TUBING) FIELD GAS PRESSURE
F
COMPUTER DESIGN
( 7:3mm TUBING) 127 72 9144
...... GAS
PC ...... OIL
"' WATER PC P
~-+-LOW GLR
VALVES
INJECTION
BHPS
GRADIENT
,
, GRADIENT
FIGURE
/",ADIABATIC POWER
POWER
..................
o~-----+-----------------------. P
IGLR
.....------ OPTIMUM INJECTION
O~------------------------------~P --
FIGURE 2