Spare list - Mechanical

Sln
o Description of material Minimum stock Area of application Sap code Stock status
Sub
Store
1 Coupling
Coupling L100 love joy fenner make 1 NO All water pumps
Coupling pin and Bush ( BC - 5 ) set 1 No Silo gearbox
Coupling pin and Bush ( BC - 3 ) set 1 No Waste dissolver
Coupling L110 love joy fenner make 1 no Water & condensate

3 V belt Pulley 4 groove 1 set Slurry pumps

4 Taper lock for V belt pulley 2 nos Slurry pumps

5 Pump spares 100 X 75 PFA and Slurry

Laternring ring (slno: 47) 5 nos PFA and Slurry
Neckring (slno: ) 5 nos PFA and Slurry
Casing (slno: 17) 2 no PFA and Slurry
Impeller (slno: 47) 2 No PFA and Slurry
Expeller (slno: 47) ! no PFA and Slurry
Casing bolts (slno: 18) 6 nos PFA and Slurry
Casing nuts (slno: 19) 6 nos PFA and Slurry
 Casing washer (slno: 20) 6 nos PFA and Slurry
O - ring ( impeller ) (slno: 42 ) 1set PFA and Slurry
Shaftsleeve (slno: 50 ) 5 nos PFA and Slurry
Gland bolt (S.S bolt M10 X 50) 25 nos PFA and Slurry

6 Chipper spares
Release pin St .co : D3150825 6 nos Packing
Throttle valve St co : D1226825 10 nos Packing
Throttle valve St co : D1226825 4 nos Packing
Blower Valve St co : D1225825 4 nos Packing
Air Inlet Nipple St co : G1731825 4 nos Packing
Throttle lever pin St co : D1159825 4 nos Packing
Retainer St co; Q 5606700 6 nos Packing
Spring St .co ;Q 3420700 10 nos Packing
Throttle valve Pluge St co : G1626004 6 nos Packing

7 Hydraulic Fittings
Male stud coupling M10 X 3/8" 5 nos Hyd raulic jacks
Male stud coupling M10 X 1/4 " 5 nos Hyd raulic jacks
Male stud coupling M10 X 1/2 " 5 nos Hyd raulic jacks
Male stud coupling M12 X 3/8" 10 nos Hyd raulic jacks
Male stud coupling M12 X 1/2" 5 nos Hyd raulic jacks
Male stud coupling M12 X 1/4" 5 nos Hyd raulic jacks
 Straight coupling M12 light 5 nos Hydraulic lines
Straight coupling M 16Light 5 nos Hydraulic lines
Straight coupling M12 heavy 5 nos Hydraulic lines
Straight coupling M16 heavy 5 nos Hydraulic lines
Strausht coupling M 25 light 2 nos Hydraulic lines
Straight coupling M 25 heavy 2 nos Hydraulic lines
3/ 8 " Nipple 5 nos Hyd raulic jacks
1/ 4 " Nipple 5 nos Hyd raulic jacks
1/2 " Nipple 5 nos Hyd raulic jacks
Copper washer 1/2 " 20 nos All hydraulics
Copper washer 1/4 " 20 nos All hydraulics
Copper washer 3/8 " 20 nos All hydraulics
Copper washer 3/4' 20 nos All hydraulics
Copper Washer 1" 20 nos All hydraulics
Douty washer ( Banjo washer ) 1" 10 nos All hydraulics
Douty washer ( Banjo washer ) 1 1/4" 5 nos All hydraulics
Douty washer ( Banjo washer ) 1/2" 10 nos All hydraulics
Douty washer ( Banjo washer ) 3/4' 5 nos All hydraulics

8 Oil filters
Returnline filter 0-30-RF-2 -10 B -E -25 -E -1 1no Tilting machine
Pressure line filter element GO 2023 1no
 Flow control valve FCG - 02 - 30 - 22801 1 no

9 Oil seals / seals

100/ 75 Pump - 65 X 90 X 10 30 nos Slurry Pumps
Silo Gear box - 90 X 110 X 13 10 nos Silo
Silo Gear box - 65 X 90 X 7 10 nos Silo
Silo Gear box - 63 X 90 X 10 10 nos Silo
Silo Gear box -250 X 325 X 37 10 nos Silo
85 X 110 X 12 10 nos SS3 silo gear box
78 X 100 X 10 2 nos Dissolver tank
55 X 42 X 8 2 nos Dissolver tank
40 X 55 X 7 2 nos Winch
135 X 170 X 15 2 nos Winch
72 X 90 X 10 30 nos Rotary valve gearbox
225 X 300 X 37 4 Nos PFA mixing Agitator

10 Gaskets
 Metallic champian make 3mm 1 roll General
Non metailc 2 mm 1/4 roll General
Non metailc 3 mm 1 roll General
Leather gasket 4 mm 1 roll General
3mm rubber gasket 1 roll General

11 Bearings
6006 - 2Z 16 nos Transfer car 1 & 2
CF - 12 12 nos Transfer car 1 & 2
CF - 24 1R 5 nos Transfer car 1 & 2
6209 - 2Z 4 nos L/C Carriage wheel
6205 - 2Z 10nos L/C Pu & Guide wheel
32216 2 nos PFA mixing Agitator
32212 1 no Waste dissolver
31309 1 no Waste dissolver
30313 2 nos PFA mixing Agitator
7218 Bep 1no SS3 silo G/B Worm wheel
30218 J2 2 nos SS3 silo G/B Worm wheel
30315 2 nos SS3 silo G/B worm shaft
33019 2 nos SS4 silo G/B Worm wheel
33213 SKF 04 nos 100 / 75 pump
30206 Band saw bottom wheel
30207 Band saw bottom wheel
 6315 Auto clave trolley
N315 taper roller bearing Auto clave trolley
22211 2 nos Boiler & dust collector blower

12 Clrclips
A - 25 20 nos Transfer car 1 & 2
A - 30 20 nos Transfer car 1 & 2
B - 55 20 nos Transfer car 1 & 2
A - 28 10 nos C/L & W/W Agitator
A - 75 100 nos Auto clave trolley

13 Gunmetal bush
Transfer car 1 Pusher shaft 10 nos
Transfer car 2 Pusher shaft 10 nos
Transfer car 2 Pusher hook link 10 nos
Transfer car 2 Pusher hook link 10 nos
Pallet Lock shaft bush 2Nos
Grab guide bush in loading Machine 4Nos

14 Pusher
 Pusher wheel dia 100 X 45
Pusher wheel dia 100 X 55
Pusher wheel pin
Crank link pin
Scrapper

15 Hoses
Nylon brided hose 12MM
Nylon brided hose 10 MM
Hydraulic hoses
Air hose 10 mm
3/4" ID,680 length,M36*2 F.S.E 2 nos
5/8"ID,900 length,M30*2 F.S.E 1no
3/8",550 length,M16*1.5 F.S.E 1no
1/2 "ID,1500 Length,M24*1.5 F.S.E 9 Nos
3/8 "ID,1500 Length,M20*1.5 F.S.E 12 nos
3/8 "ID,1500 Length,M18*1.5 F.S.E 2 nos
3/4"ID,1500 Length,M36*2.0 F.S.E 2 nos
3/8 "ID,1500 Length,M20*1.5 F.S.E 10 nos
1/2 "ID,600 Length,M24*1.5 F.S.E 1no
1/2 "ID,2500 Length,M24*1.5 F.S.E 3 nos
3/8"ID,2500 Length,M18*1.5 F.S.E 2 nos
5/8"ID,2500 Length,M30*2.0 F.S.E 1no
 1/2"ID,550 Length,M24*1.5 F.S.E 2nos
3/8"ID,1000 Length,M20*1.5 F.S.E 2nos
1/2"ID,2000 Length,M24*1.5 F.S.E 2nos
3/8"ID,2000 Length,M20*1.5 F.S.E 10nos
3/8"ID,500 Length,M20*1.5 F.S.E 2nos
1/2"ID,500 Length,M24*1.5 F.S.E 6nos
3/4"ID,1500 Length,M36*2 F.S.E 4
1/2"ID,1500 Length,M24*1.5 F.S.E 2
3/8"ID,500 Length,M18*1.5 F.S.E 2

16 Belts
V - Belts SPC 3750 6 nos SS3 silo
V - Belts SPC 2800 4 nos SS4 silo
V - Belts SPC 2800
B 62 2 nos Bandsaw Old
V - Belts SPC 3000
V - Belts SPB 1900
V- Belts Spc 2000
Stock status

Store
 Minimum stock Spare list - Mechanical
Sl Minimum
no Description of material stock Area of application Stock status
Sub Store Store
1 Coupling
Cold water Pump and Pump
Coupling L100 love joy fenner make 2 no House
Coupling pin and Bush ( BC - 5 ) set 1 No Silo gearbox
Coupling pin and Bush ( BC - 3 ) set 1 No Waste dissolver

Coupling L110 love joy fenner make 2 no Water & Condensate pumps

Coupling L 150 1 No High Pressure Pump

Rotex 42 A 1 No Loading Machine

Rotex 38 A 1 no Cross Cutter

2 Spiders for copling

L 100 5
L 110 5
L150 3
R 42 A 1
R 38 A 1

3 Pulley
V belt Pulley 4 groove ( 3535 dia 60
K7 bore) 031CO304 - 250 with taper
lock 1 set Slurry pumps
V belt Pulley 4 groove ( 3535 dia 48
K7 bore) 031CO264 - 200 with taper
lock 1 set Slurry motor

4 Pump spares 100 X 75 5 set

Bearing Housing 5 nos PFA and Slurry
Shaft Sleeve Spacer 5 nos PFA and Slurry
O ring ( Shaft Sleeve Spacer) 5 nos PFA and Slurry
Shaft Sleeve 5 nos PFA and Slurry
O ring (Shaft Sleeve) 5 nos PFA and Slurry
Shaft 1no PFA and Slurry
Key 5 nos PFA and Slurry
Back Liner Bolt 20 nos PFA and Slurry
Washer (Back Liner) 20nos PFA and Slurry
 Nut (Back Liner) 20nos PFA and Slurry
Back Liner 5 nos PFA and Slurry
Expeller 5 nos PFA and Slurry
Impeller 5 nos PFA and Slurry
O ring (Impeller) 20 nos PFA and Slurry
O-ring Bolt liner Bolt Strap 10 nos PFA and Slurry
O-ring back liner 20 nos PFA and Slurry
Neck Ring 5 nos PFA and Slurry
End Cover Dry End 2 nos PFA and Slurry
End Cover Wet end 2nos PFA and Slurry
Screw ( Housing Clamp) 10 nos PFA and Slurry
Washer (Housing Clamp) 10 nos PFA and Slurry
Grease Retainer 10 nos PFA and Slurry
Tension Screw 5 nos PFA and Slurry
Casing Bolt 18 nos PFA and Slurry
Casing Nut 18 nos PFA and Slurry
Casing Washer 18 nos PFA and Slurry
Casing Clamp Bolt 12 nos PFA and Slurry
Casing Clamp nut 12 nos PFA and Slurry
Washer (Casing clamping) 12 nos PFA and Slurry
O-ring casing 20 nos PFA and Slurry
Expeller ring 3 nos PFA and Slurry
Saddle screw 10 nos PFA and Slurry
Cover 5 nos PFA and Slurry
Casing Shim 36 nos PFA and Slurry
End Cover Shim Set 10 nos PFA and Slurry
Casing 2 PFA and Slurry

5 Hydraulic Fittings
Copper washer 1/2 " 20 nos All hydraulics
Copper washer 1/4 " 20 nos All hydraulics
Copper washer 3/8 " 20 nos All hydraulics
Copper washer 3/4' 20 nos All hydraulics
Copper Washer 1" 20 nos All hydraulics
Douty washer ( Banjo washer ) 1" 10 nos All hydraulics
Douty washer ( Banjo washer ) 1 1/4" 5 nos All hydraulics
Douty washer ( Banjo washer ) 1/2" 10 nos All hydraulics
Douty washer ( Banjo washer ) 3/4' 5 nos All hydraulics

6 Oil seals / seals

100/ 75 Pump - 65 X 90 X 10 30 nos Slurry Pumps
Silo Gear box - 90 X 110 X 13 10 nos Silo
Silo Gear box - 65 X 90 X 7 10 nos Silo
 Silo Gear box - 63 X 90 X 10 10 nos Silo
Silo Gear box -250 X 325 X 37 10 nos Silo
85 X 110 X 12 10 nos SS3 silo gear box
78 X 100 X 10 2 nos Dissolver tank
55 X 42 X 8 2 nos Dissolver tank
40 X 55 X 7 2 nos Winch
135 X 170 X 15 2 nos Winch
72 X 90 X 10 30 nos Rotary valve gearbox
225 X 300 X 37 4 Nos PFA mixing Agitator
90 X 120 X 12 5 Nos SEW Gear box

7 Gaskets
Metallic champian make 3mm 1 roll General
Non metailc 2 mm 1/4 roll General
Non metailc 3 mm 1 roll General
Leather gasket 4 mm 1 roll General
3mm rubber gasket 1 roll General

8 Bearings
6006 - 2Z 16 nos Transfer car 1 & 2
CF - 12 12 nos Transfer car 1 & 2
CF - 24 1R 5 nos Transfer car 1 & 2
6209 - 2Z 4 nos L/C Carriage wheel
6205 - 2Z 10nos L/C Pu & Guide wheel
32216 2 nos PFA mixing Agitator
32212 1 no Waste dissolver
31309 1 no Waste dissolver
30313 2 nos PFA mixing Agitator
7218 BEP 1no SS3 silo G/B Worm wheel
30218 JZ 2 nos SS3 silo G/B Worm wheel
30315 JZ 2 nos SS3 silo G/B worm shaft
33019 / Q 2 nos SS4 silo G/B Worm wheel
33213 SKF 04 nos 100 / 75 pump
30307 1 no Sew gear box
NUP 2308E 1no Sew gear box
30308 1no Sew gear box
6317 Z 1no Sew gear box
NJ 214 EC 1no Sew gear box
6206 2Z 1 no Geman band saw gear box
6200 2Z 1 no Geman band saw gear box
N315 Cylindrical Roller Bearing 8 nos Auto clave trolley
22211 2 nos Boiler & dust collector blower
6217 2Z 4 nos Loding M/C carriage
 6405 2 Sew gear box
6305 2Z 2 Water pump
6307/VA201 3 L/C guide bearing
NNF5013 3 Cake transport wheel bearing
FL208 9 Roller Table
6208 2Z 8 Fork lift
6211 1 Mould wheel
3984/2 3920/2 1 Fork lift
539/532 1 Fork lift

9 Clrclips
A - 25 20 nos Transfer car 1 & 2
A - 30 20 nos Transfer car 1 & 2
B - 55 20 nos Transfer car 1 & 2
A - 28 10 nos C/L & W/W Agitator
A - 75 100 nos Auto clave trolley

9 Pusher
Pusher wheel dia 100 X 45 16 nos Transfer car
Pusher wheel dia 100 X 55 16 nos Transfer car
Pusher wheel pin dia 34 X60.5 8 nos Transfer car

10 Hoses
8mm nylon brided hose 10 m General
12mm nylon brided hose 10 m General
10mm nylon brided hose 10 m General
Air hose 10 mm 10 m General
Hydraulic hoses
3/4" ID,680 length,M36*2 F.S.E 2 nos Tilting machine
5/8"ID,900 length,M30*2 F.S.E 2no Tilting machine
3/8",550 length,M16*1.5 F.S.E 1no Tilting machine
1/2 "ID,1500 Length,M24*1.5 F.S.E 3 Nos Tilting machine
3/8 "ID,1500 Length,M20*1.5 F.S.E 4 nos Tilting machine
3/8 "ID,1500 Length,M18*1.5 F.S.E 2 nos Tilting machine
3/4"ID,1500 Length,M36*2.0 F.S.E 2 nos Tilting machine
3/8 "ID,1500 Length,M20*1.5 F.S.E 4 nos Tilting machine
1/2 "ID,600 Length,M24*1.5 F.S.E 1no Tilting machine
1/2 "ID,2500 Length,M24*1.5 F.S.E 2 nos Tilting machine
3/8"ID,2500 Length,M18*1.5 F.S.E 2 nos Tilting machine
5/8"ID,2500 Length,M30*2.0 F.S.E 1no Tilting machine
1/2"ID,550 Length,M24*1.5 F.S.E 2nos Tilting machine
3/8"ID,1000 Length,M20*1.5 F.S.E 2nos Tilting machine
1/2"ID,2000 Length,M24*1.5 F.S.E 2nos Tilting machine
 3/8"ID,2000 Length,M20*1.5 F.S.E 4nos Tilting machine
3/8"ID,500 Length,M20*1.5 F.S.E 2nos Tilting machine
1/2"ID,500 Length,M24*1.5 F.S.E 3nos Tilting machine
3/4"ID,1500 Length,M36*2 F.S.E 2 nos Tilting machine
1/2"ID,1500 Length,M24*1.5 F.S.E 2 nos Tilting machine
3/8"ID,500 Length,M18*1.5 F.S.E 2nos Tilting machine

11 Belts
V - Belts SPC 3750 8 nos SS3 silo
V - Belts SPC 2800 8 nos SS4 silo pump
V - Belts SPC 3000 8 nos SS 3 & PFA pit pump
V - Belts SPB 1900 4 nos Dust collector & roots blower
V- Belts Spc 3550 8 nos Silo agitator 2
V- Belts Spc 2000 4 nos C/ L pump & wash water pump
XPA 1632 V - 80 4 nos CPC 50 Compressor
Flat belt - 60 X 3090 type - 390HE 1 no Boiler blower.

12 Valve spare
11/2 " Butterfly valve 2 nos Fly ash flushing line
3" Butterfly valve 3 nos Fly ash line
4 " Butterfly valve 2 nos Fly ash line
3" valve with actuactor 2 nos Valve platform
1 1/2 " valve with actuactor 1 no Mixer platform
3" diaphram 6nos Fly ash line
4 " diaphram 2 nos Fly ash line
Spindle for 3" Butterfly valve 6 nos Fly ash line
Spindle for 4" Butterfly valve 6nos Fly ash line
13 Key
10 X 8 600 mm Roller table
12 X8 600 mm Roller table
18 X 11 600 mm Silo gear box
16 X 10 300mm Silo gear box
18 X 12 300mm Silo gear box
8X6 300mm Sew gear box motor
14 X 9 300mm Slurry pump motor

14 Sprockets
1" PITCH X 16TEETH 2 Cement screw conveyor
1" PITCH X 14TEETH 2 Roller table

15 Chains & Chain links

1" Simplex 5 Mtrs General
Connecting Ink
 3/4 " Simplex 10 Drives
1" Simplex 10 Drives
Cranked Link
3/4 " simplex 10 Drives
1" Simplex 10 Drives

16 Grub screw
M8 X 20 20 Couplings
M 6 X 20 20 Couplings

17 Gland rope
6 mm Asbestos 1 roll General
8 mm Asbestos 1 roll General
4 mm Asbestos 1 roll General
12.5 mm Asbestos 2 rolls General, 100 / 75 Pump

18 Plummer Blocks & Pillow Blocks

TVN 211 4 Mould
SN 511 2 Boiler & dustcollector blower
P209 2 New silo
P210 1
P211 1
P212 1 Transfer car 3
SN 522
SN 507 1 Gypsum rotary valve
FL 208 4 Roller Table

19 PU rollers
Cake transport 180 X 148 X 57 4 Long cutting / Tilting machine
Roller table 183 OD X 40 ID X 60W 6 Roller tabes

20 Anabond
Anabond - 202 1
Anabond - 666 1
Anabond - 412 1
Priority
 Rev:0 / 20.08.2008

Critical Spares list - Mechanical

Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
1 Coupling
Cold water Pump and Pump
Coupling L100 love joy fenner make 1 no 14706110
House
Coupling pin and Bush ( BC - 5 ) set 1 No Silo gearbox 14706207
Coupling pin and Bush ( BC - 3 ) set 1 No Waste dissolver 14706204

Coupling L110 love joy fenner make 2 no Water & Condensate pumps 14706111

Coupling L 150 1 No High Pressure Pump 14706112

Rotex 42 A 1 No Loading Machine
Rotex 38 A 1 no Cross Cutter

Spiders for copling

L 100 6 Spares for couplings 14706137
L 110 10 Spares for couplings 14706138
L150 6 Spares for couplings 14706139
R 42 A 1 Spares for couplings
R 38 A 1 Spares for couplings

2 Pulley
V belt Pulley 4 groove ( 3535 dia 60 K7 bore)
1 set Slurry pumps 14234250
031CO304 - 250 with taper lock
V belt Pulley 4 groove ( 3535 dia 48 K7 bore)
1 set Slurry motor 14234200
031CO264 - 200 with taper lock

3 Pump spares 100 X 75

Bearing Housing 2 nos PFA and Slurry 11401153
Shaft Sleeve Spacer 3 Nos PFA and Slurry 11502005
O ring ( Shaft Sleeve Spacer) 10 nos PFA and Slurry ( set of seal )
Shaft Sleeve 5 nos PFA and Slurry 11502019
O ring (Shaft Sleeve) 10 nos PFA and Slurry ( set of seal ) 11502018
Shaft 1no PFA and Slurry 11502002
Key 3 nos PFA and Slurry
Back Liner Bolt 12 nos PFA and Slurry 11502011
 Rev:0 / 20.08.2008
Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
Washer (Back Liner) 12nos PFA and Slurry
Nut (Back Liner) 12nos PFA and Slurry
Back Liner 3 nos PFA and Slurry 11502009
Expeller 3 nos PFA and Slurry
Impeller 3 nos PFA and Slurry 11502024
O ring (Impeller) 20 nos PFA and Slurry ( set of seal ) 11502018
O-ring Back liner Bolt Strap 10 nos PFA and Slurry ( set of seal ) 11502018
O-ring back liner 20 nos PFA and Slurry ( set of seal ) 11502018
Neck Ring 5 nos PFA and Slurry 11502008
End Cover Dry End 2 nos PFA and Slurry 11502023
End Cover Wet end 2nos PFA and Slurry 11502023
Screw ( Housing Clamp) 10 nos PFA and Slurry
Washer (Housing Clamp) 10 nos PFA and Slurry
Grease Retainer 4 nos PFA and Slurry 11502016
Tension Screw 5 nos PFA and Slurry
Casing Bolt 18 nos PFA and Slurry 11502012
Casing Nut 18 nos PFA and Slurry 11502012
Casing Washer 18 nos PFA and Slurry
Casing Clamp Bolt 12 nos PFA and Slurry
Casing Clamp nut 12 nos PFA and Slurry
Washer (Casing clamping) 12 nos PFA and Slurry
O-ring casing 20 nos PFA and Slurry ( set of seal ) 11502018
Expeller ring 3 nos PFA and Slurry 11502003
Saddle screw 10 nos PFA and Slurry
Cover 5 nos PFA and Slurry
Casing Shim 36 nos PFA and Slurry 11502004
Casing 2 PFA and Slurry 11502001
Laternring 3 PFA and Slurry 11502007
Neck ring 3 PFA and Slurry 11502015
Saddle 3 PFA and Slurry 11502010
Lock nut 6 PFA and Slurry 11502014
Gland follower 1 PFA and Slurry 11502006
 Rev:0 / 20.08.2008
Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
Flange 1 PFA and Slurry 11502027
Adjusing screw 3 PFA and Slurry 11502017

4 Hydraulic Fittings
I/4" X 12 MSC 5 All hydraulics 48102105
1/2" X 12 MSC 5 All hydraulics 48102101
3/8" X 12 MSC 5 All hydraulics 15036101
Copper washer 1/2 " 20 nos All hydraulics 15036027
Copper washer 1/4 " 20 nos All hydraulics 15036029
Copper washer 3/8 " 20 nos All hydraulics 15036021
Copper washer 3/4' 20 nos All hydraulics 15036022
Copper Washer 1" 20 nos All hydraulics 15036028
Douty washer ( Banjo washer ) 1/2" 6 nos All hydraulics 13281303
Douty washer ( Banjo washer ) 3/8" 6 nos All hydraulics 13281302

5 Oil seals / seals

100/ 75 Pump - 65 X 90 X 10 30 nos Slurry Pumps 14801142
Silo Gear box - 90 X 110 X 13 10 nos Silo 14801184
Silo Gear box - 63 X 90 X 10 10 nos Silo 14801122
Silo Gear box -250 X 325 X 37 10 nos Silo 14801283
85 X 110 X 12 10 nos SS3 silo gear box 14801176
78 X 100 X 10 2 nos Dissolver tank 14801165
55 X 42 X 8 2 nos Dissolver tank 14801103
40 X 55 X 7 2 nos Winch 14801057
72 X 90 X 10 10 nos Rotary valve gearbox 14801161
225 X 300 X 37 4 Nos PFA mixing Agitator 14801277

6 Gaskets
Non metallic 1 mm 1 roll General
Non metailc 3 mm 1 roll General 15217001
3mm rubber gasket 1 roll General 15213004
3mm rubber gasket 1 roll General 15213003
 Rev:0 / 20.08.2008
Sl
Minimu
n Description of material Area of application Sap Code
m stock
o

7 Bearings
6006 - 2Z 16 nos Transfer car 1 & 2 21306006
CF - 12 12 nos Transfer car 1 & 2 21900084
CF - 24 1R 5 nos Transfer car 1 & 2 21900085
6209 - 2Z 4 nos L/C Carriage wheel 21306205
6205 - 2Z 10nos L/C Pu & Guide wheel 25832216
32216 2 nos PFA mixing Agitator 25832216
32212 1 no Waste dissolver 25832212
31309 1 no Waste dissolver 25831309
30313 2 nos PFA mixing Agitator 25830313
7218 BEP 1no SS3 silo G/B Worm wheel 23107218
30218 JZ 2 nos SS3 silo G/B Worm wheel 25830218
30315 JZ 2 nos SS3 silo G/B worm shaft 25830315
33019 / Q 2 nos SS4 silo G/B Worm wheel 25833019
33213 SKF 04 nos 100 / 75 pump 25833213
30307 1 no Sew gear box 25830307
NUP 2308E 1no Sew gear box
30308 1no Sew gear box 25830308
6317 Z 1no Sew gear box 21206317
NJ 214 EC 1no Sew gear box 23600214
6206 2Z 1 no Geman band saw gear box 21306206
6200 2Z 1 no Geman band saw gear box 21306200
N315 Cylindrical Roller Bearing 8 nos Auto clave trolley 23510315
22211 2 nos Boiler & dust collector blower 25222211
6217 2Z 4 nos Loding M/C carriage 21306217
6405 2 nos Sew gear box 21106405
6306 4 nos Water pump 21306306
6305 2Z 4 nos Water pump 21306305
6307/VA201 3 nos nos L/C guide bearing 21306307
NNF5013 3 nos Cake transport wheel bearing 21900082
FL208 9 nos Roller Table
 Rev:0 / 20.08.2008
Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
6211 1 nos Mould wheel 21106211
6207 2 nos Sew gear box 21106207

8 Clrclips
A - 25 20 nos Transfer car 1 & 2 14708117
A - 30 20 nos Transfer car 1 & 2 14708210
B - 55 20 nos Transfer car 1 & 2 14708333
A - 28 10 nos C/L & W/W Agitator 14708209
A - 75 100 nos Auto clave trolley 14708143

9 Pusher
Pusher wheel dia 100 X 45 16 nos Transfer car - 1 41002209
Pusher wheel dia 100 X 55 16 nos Transfer car -2 41002210
Pusher wheel pin dia 34 X60.5 8 nos Transfer car 41007515

10 Hoses
12mm nylon brided hose ( 1/2") 10 m General 15850171
Air hose 10 mm 10 m General 15138651
Hydraulic hoses
3/4" ID,680 length,M36*2 F.S.E 2 nos Tilting machine 48101176
5/8"ID,900 length,M30*2 F.S.E 2no Tilting machine 48101171
3/8",550 length,M16*1.5 F.S.E 1no Tilting machine
1/2 "ID,1500 Length,M24*1.5 F.S.E 4 Nos Tilting machine 48101162
3/8 "ID,1500 Length,M20*1.5 F.S.E 4 nos Tilting machine 48101157
3/8 "ID,1500 Length,M18*1.5 F.S.E 2 nos Tilting machine 48101156
Tilting machine ( swivel
3/4"ID,1500 Length,M36*2.0 F.S.E 2 nos fitting thread to be 48101033
mentioned )
1/2 "ID,600 Length,M24*1.5 F.S.E 1no Tilting machine 48101163
1/2 "ID,2500 Length,M24*1.5 F.S.E 2 nos Tilting machine 48101166
3/8"ID,2500 Length,M18*1.5 F.S.E 2 nos Tilting machine
Tilting machine ( swivel
5/8"ID,2500 Length,M30*2.0 F.S.E 1no fitting thread to be 48101027
mentioned )
1/2"ID,550 Length,M24*1.5 F.S.E 2nos Tilting machine 48101164
 Rev:0 / 20.08.2008
Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
3/8"ID,1000 Length,M20*1.5 F.S.E 2nos Tilting machine 48101158
1/2"ID,2000 Length,M24*1.5 F.S.E 2nos Tilting machine 48101165
Tilting machine ( swivel
3/8"ID,2000 Length,M20*1.5 F.S.E 4nos fitting thread to be 48101009
mentioned )
3/8"ID,500 Length,M20*1.5 F.S.E 2nos Tilting machine 48101159
Tilting machine ( swivel
1/2"ID,500 Length,M24*1.5 F.S.E 3nos fitting thread to be 48101161
mentioned )
3/4"ID,1500 Length,M36*2 F.S.E 2 nos Tilting machine 48101033
3/8"ID,500 Length,M18*1.5 F.S.E 2nos Tilting machine

11 Belts
V - Belts SPC 3750 8 nos SS3 silo 14173750
V - Belts SPC 2800 8 nos Silo pumps 3 nos 14172800
V - Belts SPC 3000 8 nos SS 3 & PFA pit pump 14173000
V - Belts SPB 1900 4 nos Dust collector & roots blower 14161900
V- Belts Spc 3550 8 nos Sailo agitator 2 14173550
V- Belts Spc 2000 4 nos C/ L pump & wash water pump 14172000
XPA 1632 V - 80 (P.No 9096905861 ) 4 nos CPC 50 Compressor 11321306
Flat belt - 60 X 3090 type - 390HE 1 no Boiler blower. 14184554
Pallet feeder timer belt 15Mts
12 Valve spare
11/2 " Butterfly valve 2 nos Fly ash flushing line 15701500
3" Butterfly valve 3 nos Fly ash line 15701502
4 " Butterfly valve 2 nos Fly ash line 15701503
3" Butterfly valve with actuactor 2 nos Valve platform 15701543
1 1/2 " valve with actuactor 1 no Mixer platform 42020099
Rubber ring for butterfly valve 3" 6nos Fly ash line 15701551
Rubber ring for butterfly valve 4 " 2 nos Fly ash line 15701553
Spindle for 3" valve 6 nos Fly ash line 15701572
Spindle for 4" valve 2 nos Fly ash line 15701573
Mixer Discharge Butterfly Valve 10'' 1No Mixer
13 Key
10 X 8 600 mm Roller table 14707427
 Rev:0 / 20.08.2008
Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
12 X8 600 mm Roller table 14707428
18 X 11 600 mm Silo gear box 14707433
16 X 10 300mm Silo gear box 14707431
18 X 12 300mm Silo gear box 14707457
8X6 300mm Sew gear box motor 14707451
14 X 9 300mm Slurry pump motor 14707430

14 Sprockets

1" PITCH X 16TEETH (Simplex) 2 Cement screw conveyor 14341016

1" PITCH X 20TEETH (Simplex) 2 Gypsum rotary valve 14341020

Gypsum dosing screw
1" PITCH X 12TEETH (Simplex) 2
conveyor
Gypsum feeding screw
1" PITCH X 14TEETH (Simplex) 2 conveyor & Cement Bucket
Elevator
Cement bucket elevator &
1" PITCH X 28TEETH (Simplex) 2
Lime Bucket Elevator
Cement feeding screw
1" PITCH X 19TEETH (Simplex) 2
conveyor
Gypsum dosing screw
1" PITCH X 34TEETH (Simplex) 2
conveyor
Cement bucket elevator &
1" PITCH X 26TEETH (Simplex) 2
Lime Bucket Elevator

15 Chains
1" Simplex 5 Mtrs General 14411100

Connecting Ink
3/4 " Simplex 10 14421034
1" Simplex 10 14421100
Cranked Link
3/4 " simplex 10 14431034
1" Simplex 10 14431100

16 Grub screw
 Rev:0 / 20.08.2008
Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
M8 X 20 20 Couplings 13213206
M 6 X 20 20 Couplings 13213106

17 Gland rope
6 mm Asbestos 1 roll General
8 mm Asbestos 2 roll General
4 mm Asbestos 3 roll General

18 Plummer Blocks & Pillow Blocks

TVN 211 2 Mould 28630901
SN 511 2 Boiler & dustcollector blower 28100511
P 208 2 Roller Table 27680208
P209 2 New silo 27610209
P210 2 27610210
P211 2 27610211
P212 2 27610212
SN 522 2 28100522
SN 507 2 28100507
SYF 512 4Nos

19 PU rollers

PU Roller 183mm ODX40mm IDX60mm Width 12 Roller table 12000830

PU Wheel 180x148x57mm Cake Transport 4 Long cutting 41008016

20 Others
Anabond 202 50 ml 5 Nos
Locktite 100ml 3 Nos
Anabond 202 100 ml 3 Nos
M18 X 75 Plummer block bolts 6Nos
M30 x 180 HT agitator Coupling bolts
 Rev:0 / 20.08.2008
Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
Chute Hose Rubber Braided 10'' x 2Mts 1Nos
Bulker Hose 5'' Rubber Braided 5'' x 6Mts 1Nos
Reciculation Helix Hose Delivery Hose 3'' 20Mts
Reciculation Helix Hose Suction Hose 4'' 10Mts
Tapper Lock for TC Carriage 2Nos
TC Pusher Gear box tapper lock 2Nos
Universal Coupling for TC carriage 2Nos
Universal Coupling for TC Pusher 2Nos
Universal Coupling for Cross cutter 1
TC pusher hook Springs 4Nos
Tilting Machine Arm Hook 2Nos
Tilting M/C Arm Nylon Roller 4Nos
Pallet Lock Gear 1Set
Pallet Shifter Gear with pipe 1Set
Cake Transport Hook 2Nos
CTS Hook Spring 10Nos
Collar Wheel 1No
Plain Wheels 1No
Long cutting Machine Carriage Wheels Plain
1Each
&Collar)
Long cutting M/C Guide Wheels(MS) 4Nos
Hydraulic Jack 4Nos
Flow divider 2No
Shut off valve 3/8'' Pneumatic 5Nos
PU Pneumatic Hose 10Mts
Pneumatic Cylinder 80MM stroke(long cutter) 2Nos
Nylon sruare Bar guide 4Nos
Pneumatic Cylinder 50MM stroke(Cross cutter)

21 Gear Boxes
Silo Gear box 1No
Bucket elevator Gear Box 1No
 Rev:0 / 20.08.2008
Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
Screw conveyor Gear Box 1No
TC carriage gear box 1No
TC pusher gear box 1No
Long Cutting M/C Oscillation Gear Box 1No
Roller table gear box 4Nos
New silo agitator gear box 1No
New silo Rotary valve gear box 1No
Fly ash Agitator Pit gear box 1No
Loading Machine carriage gear box 1No
TC Pusher up down gear box 1No
Cross cutter oscillation gear box 1No
22 Cylinders
Chute Cylinder 1No
Arm Hook Pneumatic Cylinder 1No
Arm Hydraulic Cylinder 1No
Tilting Cylinder 1No
Pallet shifter cylinder 1No
Mould Lock Cylinder 1No
Mould Positioner Cylinder 1No
Cross cutter Main frame Cylinder 1No
Cake Transport system gear Box 1No
Pallet Feeder Carriage GearBox 1No
Pallet feeder up down Gear Box 1No
Grab up down cylinder for Loading Machine 1No

23 Chipper spares
Release pin St .co : D3150825 6 nos
Throttle valve St co : D1226825 10 nos
Throttle valve St co : D1226825 4 nos
Blower Valve St co : D1225825 4 nos
Air Inlet Nipple St co : G1731825 4 nos
Throttle lever pin St co : D1159825 4 nos
 Rev:0 / 20.08.2008
Sl
Minimu
n Description of material Area of application Sap Code
m stock
o
Retainer St co; Q 5606700 6 nos
Spring St .co ;Q 3420700 10 nos
Throttle valve Pluge St co : G1626004 6 nos

24 Oil filters
Returnline filter 0-30-RF-2 -10 B -E -25 -E -1 1no
Pressure line filter element GO 2023 1no
Flow control valve FCG - 02 - 30 - 22801 1 no

25 Gunmetal bush
Transfer car 1 Pusher shaft 10 nos
Transfer car 2 Pusher shaft 10 nos
Transfer car 2 Pusher hook link 10 nos
Transfer car 2 Pusher hook link 10 nos
Pallet Lock shaft bush 2Nos
Grab guide bush in loading Machine 4Nos
 Rev:0 / 20.08.2008

STATUS/AVAILABILI
TY
 Rev:0 / 20.08.2008

STATUS/AVAILABILI
TY

14345013 ( 13 teeth )

14345015 ( 15 teeth )

14345027 ( 15 teeth )

14345019 ( 15 teeth )

14345032 ( 15 teeth )

14345025 ( 15 teeth )
 CRITICAL SPARE LIST MECHANICAL
MIN
Sl.No DESCRIPTION OF MATERIAL STOCK AREA OF APPLICATION STOCK STATUS Remarks
1 Coupling
Coupling pin and Bush ( BC - 5 ) set 1 No Silo gearbox 1
Coupling pin and Bush ( BC - 3 ) set 1 No Waste dissolver 1
Coupling L110 love joy fenner make 2 no Water & Condensate pumps 1Set
Rotex 42 A 1 No Loading Machine 1
Rotex 38 A 1 no Cross Cutter 1
2 Spiders for coupling
L 110 5 1
R 42 A 1 1
R 38 A 1 1
3 Pulley
V belt Pulley 4 groove ( 3535 dia 60 K7 bore)
031CO304 - 250 with taper lock 1 set Slurry pumps 2
V belt Pulley 4 groove ( 3020 dia 48 K7 bore)
031CO264 - 200 with taper lock 1 set Slurry motor
4 Pump spares 100 X 75
Bearing Housing 5 nos PFA and Slurry 2
Shaft Sleeve Spacer 5 nos PFA and Slurry 10
O ring ( Shaft Sleeve Spacer) 5 nos PFA and Slurry
Shaft Sleeve 5 nos PFA and Slurry 6
O ring (Shaft Sleeve) 5 nos PFA and Slurry
Shaft 1no PFA and Slurry 1
Back Liner Bolt 20 nos PFA and Slurry
Nut (Back Liner) 20nos PFA and Slurry
Back Liner 5 nos PFA and Slurry
Expeller 5 nos PFA and Slurry 2
Impeller 5 nos PFA and Slurry 6
O ring (Impeller) 20 nos PFA and Slurry
O-ring Bolt liner Bolt Strap 10 nos PFA and Slurry
O-ring back liner 20 nos PFA and Slurry
Neck Ring 5 nos PFA and Slurry 50
Grease Retainer 10 nos PFA and Slurry 2
Tension Screw 5 nos PFA and Slurry
Casing Bolt 18 nos PFA and Slurry
Casing Nut 18 nos PFA and Slurry
Casing Washer 18 nos PFA and Slurry
O-ring casing 20 nos PFA and Slurry
Expeller ring 3 nos PFA and Slurry
Saddle screw 10 nos PFA and Slurry
Casing Shim 36 nos PFA and Slurry
End Cover Shim Set 10 nos PFA and Slurry
Casing 2 PFA and Slurry
5 Oil seals / seals
100/ 75 Pump - 65 X 90 X 10 30 nos Slurry Pumps
Silo Gear box - 90 X 110 X 13 10 nos Silo
Silo Gear box - 65 X 90 X 7 10 nos Silo
Silo Gear box - 63 X 90 X 10 10 nos Silo
Silo Gear box -250 X 325 X 37 10 nos Silo
6 Bearings
FL208 9 Roller Table 6
6310 2 Cake Transport systems pallet lo1
7 Hydraulic hoses
3/4" ID,680 length,M36*2 F.S.E 2 nos Tilting machine
5/8"ID,900 length,M30*2 F.S.E 2no Tilting machine
3/8",550 length,M16*1.5 F.S.E 1no Tilting machine
1/2 "ID,1500 Length,M24*1.5 F.S.E 3 Nos Tilting machine
3/8 "ID,1500 Length,M20*1.5 F.S.E 4 nos Tilting machine
3/8 "ID,1500 Length,M18*1.5 F.S.E 2 nos Tilting machine
3/4"ID,1500 Length,M36*2.0 F.S.E 2 nos Tilting machine
3/8 "ID,1500 Length,M20*1.5 F.S.E 4 nos Tilting machine
1/2 "ID,600 Length,M24*1.5 F.S.E 1no Tilting machine
1/2 "ID,2500 Length,M24*1.5 F.S.E 2 nos Tilting machine
3/8"ID,2500 Length,M18*1.5 F.S.E 2 nos Tilting machine
5/8"ID,2500 Length,M30*2.0 F.S.E 1no Tilting machine
1/2"ID,550 Length,M24*1.5 F.S.E 2nos Tilting machine
3/8"ID,1000 Length,M20*1.5 F.S.E 2nos Tilting machine
1/2"ID,2000 Length,M24*1.5 F.S.E 2nos Tilting machine
3/8"ID,2000 Length,M20*1.5 F.S.E 4nos Tilting machine
3/8"ID,500 Length,M20*1.5 F.S.E 2nos Tilting machine
1/2"ID,500 Length,M24*1.5 F.S.E 3nos Tilting machine
3/4"ID,1500 Length,M36*2 F.S.E 2 nos Tilting machine
1/2"ID,1500 Length,M24*1.5 F.S.E 2 nos Tilting machine
3/8"ID,500 Length,M18*1.5 F.S.E 2nos Tilting machine
8 Belts
XPA 1632 V - 80 4 nos CPC 50 Compressor 4
Flat belt - 60 X 3090 type - 390HE 1 no Boiler blower. 2
9 Sprockets
1" PITCH X 16TEETH 2 Cement screw conveyor 2
1" PITCH X 14TEETH 2 Roller table 8
10 Plummer Blocks & Pillow Blocks
TVN 211 4 Mould 2
SN 511 2 Boiler & dustcollector blower 1
P212 1 Transfer car 3 2
SN 522 Silo Agitator 2
SN 507 1 Gypsum rotary valve
11 PU rollers
Cake transport 180 X 148 X 57 4 Long cutting / Tilting machine
Roller table 183 OD X 40 ID X 60W 6 Roller tables
12 GENERAL
M18 X 75 Plummer block bolts 6Nos
M30 x 180 HT agitator Coupling bolts Silo Agitator 8
Chute Hose Rubber Braided 10'' x 2Mts 1Nos Mixer
Bulker Hose 5'' Rubber Braided 5'' x 6Mts 1Nos Fly ash unloading area 1
Reciculation Helix Hose Delivery Hose 3'' 20Mts RM section 10
Reciculation Helix Hose Suction Hose 4'' 10Mts RM section 10
Tapper Lock for TC Carriage 2Nos Transfer car 1
TC Pusher Gear box tapper lock 2Nos Transfer car
Universal Coupling for TC carriage 2Nos Transfer car
Universal Coupling for TC Pusher 2Nos Transfer car
Universal Coupling for Cross cutter 1 Cross cutter
TC pusher hook Springs 4Nos Transfer car 0
Tilting Machine Arm Hook 2Nos Tilting machine 1
Tilting M/C Arm Nylon Roller 4Nos Tilting machine 4
Pallet Lock Gear 1Set Tilting machine 2
Pallet Shifter Gear with pipe 1Set Tilting machine 1
Cake Transport Hook 2Nos Cake transport system 2
CTS Hook Spring 10Nos Cake transport system 18
Collar Wheel 1No Cake transport system 2
 Plain Wheels 1No Cake transport system 1
Long cutting Machine Carriage Wheels Plain
1Each Long cutting machine
&Collar)
Long cutting M/C Guide Wheels(MS) 4Nos Long cutting machine
Hydraulic Jack 4Nos Long cutting machine 2
Flow divider 2No Long cutting machine 2
Shut off valve 3/8'' Pneumatic 5Nos Cross cutter
PU Pneumatic Hose 10Mts Cross cutter
Pneumatic Cylinder 80MM stroke(long cutter) 2Nos Long cutting machine 2
Nylon square Bar guide 4Nos Tilting machine
Pneumatic Cylinder 50MM stroke(Cross cutter) Cross cutter 2
Pusher wheel pin dia 34 X60.5 8 nos Transfer car
13 Gear Boxes
Silo Gear box(New Allen Berry,46RPM,22KW 1No 1

Bucket elevator Gear Box(Optimax,RM97 38RPM) 1No 2

Screw conveyor Gear Box(Optimax,RM97 38RPM) 1No 1

TC carriage gear box 1No 1

TC pusher gear box 1No
Long Cutting M/C Oscillation Gear Box 1No 1
Roller table gear box(SEW,RM57,21RPM,.75KW) 4Nos 3
New silo agitator gear box 1No
New silo Rotary valve gear box 1No 1
Fly ash Agitator Pit gear box(Greaves, 56RPM,V-
1No
800,20:1,15KW
Loading Machine carriage gear box 1No
TC Pusher up down gear box 1No 2
Cross cutter oscillation gear box 1No
Wash water/Cutting line A gitator(SEW,RM
1
107,56RPM,7.5KW)
14 Cylinders
Chute Cylinder 1No Mixer 1
Arm Hook Pneumatic Cylinder 1No Tilting machine
Arm Hydraulic Cylinder 1No Tilting machine 1
Tilting Cylinder 1No Tilting machine 1
Pallet shifter cylinder 1No Tilting machine
Mould Lock Cylinder 1No Tilting machine
Mould Positioner Cylinder 1No Tilting machine
Cross cutter Main frame Cylinder 1No Cross cutter 1
Cake Transport system gear Box 1No Cake transport system
Pallet Feeder Carriage GearBox 1No Pallet feeder
Pallet feeder up down Gear Box 1No Pallet feeder
Grab up down cylinder for Loading Machine 1No Loading Machine 1
15 Chipper spares
Release pin St .co : D3150825 6 nos
Throttle valve St co : D1226825 10 nos
Throttle valve St co : D1226825 4 nos
Blower Valve St co : D1225825 4 nos
Air Inlet Nipple St co : G1731825 4 nos
Throttle lever pin St co : D1159825 4 nos
Retainer St co; Q 5606700 6 nos
Spring St .co ;Q 3420700 10 nos
Throttle valve Pluge St co : G1626004 6 nos
16 Oil filters
Returnline filter 0-30-RF-2 -10 B -E -25 -E -1 1no 1
Pressure line filter element GO 2023 1no
Flow control valve FCG - 02 - 30 - 22801 1 no 1
17 Gunmetal bush
Transfer car 1 Pusher shaft 10 nos
Transfer car 2 Pusher shaft 10 nos
Transfer car 2 Pusher hook link 10 nos
Transfer car 2 Pusher hook link 10 nos
Pallet Lock shaft bush 2Nos
Grab guide bush in loading Machine 4Nos 4
Tilting machine arm bush 4Nos