K-100 WORKOVER RIG SPECIFICATIONS

TABLE OF CONTENTS

INTRODUCTION ....................................................................................................... 4
CHAPTER 1. MAIN DRILLING RIG ..................................................................... 4
1.1 DRAWWORKS ............................................................................................... 4
1.2 HYDRAULIC BRAKE 22 CCW .................................................................... 5
1.3 HYDRAULIC BRAKE AND DRAWWORKS DRUM BRAKE DRUMS
WATER SUPPLY SYSTEM ........................................................................... 5
1.4 MAIN BEVEL GEAR ..................................................................................... 5
1.5 REVERSE BEVEL GEAR, for rotary table drive ........................................ 6
1.6 CHAIN TRANSMISSION to rotary table ................................................... 6
1.7 TELESCOPIC MAST ...................................................................................... 7
1.8 ANCHORING ................................................................................................. 7
1.9 MAST LOCKING EMERGENCY SIGNALING ........................................ 8
1.10 TUBULAR MAKE UP & BREAK OUT AND SPINNER DEVICE.......... 8
1.11 TRAVELLER BLOCK STROKE LIMITER .................................................. 8
1.12 DEADLINE ANCHOR ..................................................................................... 9
1.13 DIESEL ENGINE ............................................................................................ 9
1.14 ENGINE PROTECTION................................................................................ 9
1.15 HYDROMECHANIC TRANSMISSION ................................................... 10
1.16 DRIVING ....................................................................................................... 10
1.17 HYDRAULIC PUMPS DRIVING PTO ..................................................... 10
1.18 HYDRAULIC SYSTEM................................................................................ 10
1.19 AIR SYSTEM ................................................................................................. 11
1.20 AIR DRYER ................................................................................................... 11
1.21 DRILLER CONSOLE ................................................................................... 11
1.22 ENGINE SAFETY STOP VALVE ............................................................... 12
1.23 HOOK LOAD LIMITING DEVICE ........................................................... 12
1.24 CHASSIS FRAME......................................................................................... 12
1.25 TRUCK, wheel formula 10 x 8 .................................................................... 12
1.26 TRUCK CABIN ............................................................................................. 13
1.27 FUEL TANK .................................................................................................. 13
1.28 HYDRAULIC WINСH ................................................................................ 13
1.29 TOOLS BOX .................................................................................................. 13
1.30 TIRES TOOLS SET ....................................................................................... 13
1.31 MAIN WIRE LINE ....................................................................................... 13
1.32 ESCAPE DEVICE ......................................................................................... 14

K-100 WORKOVER RIG SPECIFICATIONS Page 2 of 30

 1.33 MAST CLIMBING FALL PROTECTION DEVICE ................................. 14
1.34 FALL PROTECTION SYSTEM................................................................... 14
1.35 STANDPIPE .................................................................................................. 14
CHAPTER 2. SUBSTRUCTURE AND ADDITIONAL EQUIPMENTS ........... 15
2.1 HOOK BLOCK.............................................................................................. 15
2.2 SWIVEL ................................................................... .ّ   ‫
! ارة ا‬15
2.3 TOP DRIVE TD 150 .................................................................................... 156
2.4 ROTARY TABLE .......................................................................................... 16
CHAPTER 3. PUMP ................................................................................................. 17
CHAPTER 4. MUD SYSTEM ......................................................................................
4.1 SHALE SHAKER DIS-1400-EN ..................................................................... 18
4.2 VACUUM DEGASSER ................................................................................... 18
4.3 DESANDER...................................................................................................... 18
4.4 DESILTER ........................................................................................................ 19
4.5 PROPELLER AGITATORS ............................................................................. 19
4.6 PROPELLER AGITATOR ............................................................................... 19
4.7 ELECTRICAL MISSION MAGNUM PUMP ................................................. 19
4.8 BOTTOM GUN ................................................................................................ 19
4.9 MUD HOPPER ................................................................................................. 19
CHAPTER 5. GENERATORS ................................................................................. 20
5.1 DIESEL GENERATOR CATERPILLAR 3456 .............................................. 21
5.2 DIESEL GENERATOR CATERPILLAR 3406 .............................................. 21
5.3 DIESEL GENERATOR CAT OLYMPIA ....................................................... 21
5.4 DIESEL GENERATOR CAT C15 ................................................................... 21
CHAPTER 6. ELECTRIC EQUIPMENT................................................................ 21
6.1 ELECTRICAL AND ILLUMINATION SYSTEMS ....................................... 22
6.1.1 MAIN SWITCHBOARD ........................................................................... 22
6.1.2 MOTORS CONTROL DEVICE ............................................................... 22
6.1.3 CABLE CHANNELS ................................................................................ 22
6.2 MAIN ILLUMINATION SYSTEM ................................................................. 23
6.2.1 ILLUMINATION EQUIPMENT .............................................................. 23
6.2.2 EMERGENCY LIGHTING SYSTEM ...................................................... 23
CHAPTER 7. CONTROL DEVICES ...................................................................... 23
CHAPTER 8. BOP AND HIGH PRESSURE EQUIPMENT ............................. 25
CHAPTER 9 ADDITIONAL EQUIPMENT......................................................... 26
CHAPTER 10. SAFETY EQUIPMENT FOR RIG AND CAMP ......................... 27
CHAPTER 11. LIFTING EQUIPMENT AND DRILLING INSTRUMENT ..... 28

K-100 WORKOVER RIG SPECIFICATIONS Page 3 of 30

 INTRODUCTION

The K100 workover rig is a Kremco-style self-propelled back-in carrier. It is designed to

be used with a variety of equipments such as the drawworks, the rotary table, the mast, the
parallelogram substructure, as well as the folding walkways on each side of the rig. The
carrier frame is fabricated utilizing structural steel beams, square, and rectangular hollow
structural steel sections

Technical data

Max. working hook load: 250,000 lbs.

Working depth:
- for drilling:
- with 3-½” DP 6,696 ft
- with 2-7/8” DP 9,840 ft
- for workover:
- 2-7/8” tubing NU 13,000 ft
- 3-½” tubing EUE 8,268 ft
Used double stands max. length 60 ft
Truck max. speed 31,07 mph
Max. width during transportation 12’ – 4-½” (3,772 mm)
Max. height during transportation
with monkey board 14’ – 9-9/16” (4,510 mm)
Max length during transportation 73’ – 5-3/16” (22,382 mm)

CHAPTER 1. MAIN DRILLING RIG

1.1. DRAWWORKS

Quantity - 1.
The K600 well servicing/workover drawworks has a drum that is dynamically
balanced to ensure even and positive braking. The main drum is supplied with Lebus
Grooving to provide proper wireline spooling. Hoist bearings and brake mechanisms are
lubricated with a centralized alemite system. Chain lubrication is accomplished with an oil
bath system located in fully enclosed chain guards. All components are independently
assembled using only parts that have passed quality control and inspection departments.

General Specifcations
Model: K600
Max. Horse Power Rating: 600
Wire Line Size: 1-1/8”

K-100 WORKOVER RIG SPECIFICATIONS Page 4 of 30

Main Drum Size (Bare): 18” x 36-¾”
Dimensions
Overall Length: 11’ – 11-3/16” (3,637 mm)
Overall Width: 8’ – 0-9/16” (2,453 mm)
Overall Height: 4’ – 9-5/8” (1,464 mm)

1.2. HYDRAULIC BRAKE SYSTEM, McKINNEY MACHINE 22 CCW

Quantity - 1.
It is composed mainly of:
- hydraulic brake McKINNEY MACHINE 22 CCW
- air clutch “Eaton”
Hydraulic brake drive is performed from the draw works, thru a chain transmission on
three places and thru an idle running clutch.
Connection between hydraulic brake, draw works brake drums and their water supply
system is performed with some joints and quick joint hoses.
- Rotor working dimension 22 in
- Max. rotation 1000 rpm
- Inlet joint 2 x 2 in
- Outlet joint 2 x1,5 in

1.3. HYDRAULIC BRAKE AND DRAWWORKS DRUM BRAKE DRUMS

WATER SUPPLY SYSTEM

Quantity - 1
Circulation water through the brake rim cooling system at all times during a round trip
or when the rate of line feed off is very high. When drawworks in operation, cooling water is
supplied to the hydromatic brake and to the drum’s brake rim.
The system is composed from a tank, pipe system and other parts.
- Water tank volume: -max. 300 gal
- Working fluid: softened water (for negative temperature it shall be mixed with antifreeze)

1.4. MAIN BEVEL GEAR

Quantity - 1
KREMCO RAGB-HD bevel gear is a tooth wheel transmission with bevel-gear wheels
with curved teeth, that takeover the driving movement from the rig summation box thru a
cardan axle and sends it to the rig drawworks thru a triple chain with rollers and short links.
In composed from two housings where are mounted on bearings the two shafts the
entry shaft and the outlet one. On the shaft are mounted the bevel-gear wheels.
The two housings communicate between them at their downside section thru a connecting
pipe so there is only one oil bath. The main housing is provided with a level indicator and an
oil drainage plug.

K-100 WORKOVER RIG SPECIFICATIONS Page 5 of 30

 - Gear ratio 1.04:1
1.5. REVERSE BEVEL GEAR (for rotary table drive)

Quantity - 1
Reverse bevel gear RD-1.0 is a tooth wheel transmission with bevel-gear wheels with
curved teeth, that takesover the driving movement from the rig drawworks thru a double
chain with rollers and short links, and sends it to the rotary table, thru table transmission I, a
cardan shaft and table transmission II that is directly flanged on the rotary table ZP- 175
entry shaft.
Reverse bevel gear can transmit the movement towards the table in both ways. The
reverse movement is performed thru entry shaft tooth wheel gear decoupling located
between the two bevel-gear wheels with curved teeth and coupled (driven) to the crown that
assures the rotation towards left or right. It can be performed by driving the lever located on
the reverse bevel gear housing.
Reverse bevel gear driving can be made with an air below clutch PQ214 type, controlled
from the drillers console.
Reverse bevel gear greasing shall be made thru barbotage, performed in its interior with
an oil spray that assures gear and bearings proper greasing.
Unit case is provided with an oil level indicator and an oil drainage plug.

1.6. CHAIN TRANSMISSION to rotary table

Quantity - 1
The Kremco heavy duty torque tube rotary drive is equipped with a reversing gear box,
twin disc clutch, drive line to the rear of the rig, and a control valve in the operator’s panel.
The control valve in the operator’s panel controls the rotary drive clutch and the rotary
inertia brake. The two dual shaft rotary drive chain cases incorporates sprockets, chains,
input flanges, output flanges, and a pressure lube system. The lower chain case is mounted
on the back of the carrier. The upper chain case is mounted to the rotary table in the
substructure. There is a drive line between the two chain cases.

Lower Rotary Chaincase Assembly

It receives the movement from the reverse bevel gear thru a cardan shaft
Make: National Oilwell Varco
Model: 65RSA409
Length: 6’ – 11-¼” (2,114 mm)
Width: 3’ – 1-11/16” (957 mm)
Height: 2’ – 8-15/16” (837 mm)

Upper Rotary Chaincase Assembly

Upper Rotary Chaincase Assembly is a chain transmission, flanged on the ZP-175, that
receives the movement from table transmission I, thru a cardan shaft and send it directly to
the rotary table ZP-175.
Make: National Oilwell Varco

K-100 WORKOVER RIG SPECIFICATIONS Page 6 of 30

Model: 75RSA410
Length: 11’-2-5/16” (3,411 mm)
Width: 3’- 0-1/16” (916 mm)
Height: 2’-8-13/16” (833 mm)

1.7. TELESCOPIC MAST

Quantity - 1 (Kremco 118 ft – 250000 lb)

Workover mast incorporates two single acting, telescoping cylinders, hydraulic ram
and an automatically erecting and folding racking board. Raising rams are equipped with
safety chokes that will prevent the rams from losing pressure in the event of an abrupt loss of
hydraulic pressure. The racking board is an end racking type with folding centre walkway.
The racking board has multiple mounting positions and is equipped with adjustable fingers.
The mast comes complete with a ladder from the drill floor to the crown frame assembly. The
crown frame assembly includes a safety platform and handrails. The mast also includes a
block cradle, tong counterweights and one lot of guylines, thimbles, clips, turnbuckles, tail
chains and cable for the monkey boards, crown and escape line.

General Specifcations
Model: 118’ – 250,000
No. of Lines to Block: 8
Drilling Size: Ø 1-1/8”
Fleetline Sheaves: 30” (762 mm)
Deadline Sheave: 30” (762 mm)
Fastline Sheave: 36” (914 mm)

Racking Board Capacities

2-7/8” Drill Pipe 9,840 ft (3,000 m)

Maximum Rated Static Hook Load

8 Lines: 250,000 lbs. (110 tonnes)

Dimensions
Clear Height: 118’ (36 m)
Total Weight: 43,803 lbs. (19,869)

1.8. ANCHORING

Quantity - 1 set
The rig is equipped with two chassis anchors and four safety anchors to ground, with
anchors to ground stretcher devices.
- 2 chassis anchors guyline (crown block -truck) – 7/8” – 120’

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 - 4 guyline (crown block–ground) – 5/8” – 220’
- 2 guyline from monkey board to ground anchors - 5/8” – 160’
Chassis anchors to ground anchors are provided with stretchers with left-right bolt, and
the other anchors with stretcher devices with chain.

1.9. MAST LOCKING EMERGENCY SIGNALING

Quantity - 1
The system exists and is put into service by the two bolts between the downside and the
topside sections, when they are operating. Mast two sections unlocking to descend the
topside section is acoustically signaled.

1.10. TUBULAR MAKE UP & BREAK OUT AND SPINNER DEVICE

Quantity - 1
The device is composed from two mechanisms for tubular make up & break out and
spinner.
1. Make up & break out mechanism, used mainly for tubular make up at a controlled
torque and break out of gaskets during hoisting operations.
2. Tubular spinner mechanism used to spin the joints after using the make up & break
out device.
The two cylinders of the mechanisms and of the sheaves system are mounted on the
mast downside section. Mechanism driving shall be performed from the driller’s console.

- Make up & break out mechanism, 1 pc.

- hydraulic cylinder 5”x 60”
- hydraulic working pressure 2000 PSI
- wire line pull power 31000 Lb
- Tubular spinner mechanism, 1 pc.
- hydraulic cylinder stroke 5”x 60”
- hydraulic working pressure 2000 PSI
- wire line pull power 5166 Lb
- hydraulic cylinder stroke multiplying rate,
performed thru a sheaves system 1:6

1.11. CROW BLOCK PROTECTOR

Quantity - 1
Stroke limiter is designed for shutting down the main drum and limiting traveler block
strokes. It is mounted on the drawworks for enabling main drum brakes, if required.

K-100 WORKOVER RIG SPECIFICATIONS Page 8 of 30

1.12. DEADLINE ANCHOR

Quantity - 1
The LRH045CHS floor mounted deadline anchor is designed to provide a practical
method for securing the deadline and for slipping the line at regular intervals. The reaction
to the wireline tension is transferred to a hydraulic load cell (not included) mounted between
the base frame and the wireline drum frame. The pressure in the load cell can then be
measured and transmitted to a weight indicator (not included) located on the driller’s control
console. The anchor is made of fabricated steel plate and uses tapered roller bearings on an
alloy shaft to ensure positive, reliable transmission of the deadline load signal to the sensor.
The anchor comes complete with one set of brass wireline clamping inserts made for the
appropriate wireline diameter.

General Specifcations
Model: LRH045CHS
Wireline Size: 1-1/8”

1.13. DIESEL ENGINE

Quantity - 1
CATERPILLAR Diesel engine C-15- DIT-ATAAC.
Power/rotation: 525 HP/ 2100 rpm .
With electric start.
Diesel engine with four strokes with 6 in-line cylinders
with turbocharger and air cooling system. The engine
includes the following auxiliary equipment: rotation
regulator, fuel-air mix electronic adjustment, engine
electronic control system (ECM) engine monitoring system,
high resistant heater, fan for hard working conditions, flexible fuel joints, engine standard
control meters, engine safety protection at oil low pressure and cooling liquid high
temperature, oil cooler, starter 24 VDC, ampere meter, active current generator, two batteries
of 12 V, air inlet lever for emergency engine stop with electric start.
Model no.: C-15- DIT-ATAAC.
Cylinders no. : 6
Engine type: with four strokes
Cylinder capacity: 3.857 gal

1.14. ENGINE PROTECTION

Quantity - 1 set
Metallic engine hood is mounted on the engine topside, with side protections from
tarpaulins.

K-100 WORKOVER RIG SPECIFICATIONS Page 9 of 30

1.15. HYDROMECHANIC TRANSMISSION

Quantity - 1
ALLISON H 5610 A type, with build-in hydraulic converter, with one gear, with
electronic control.
ALLISON transmission is provided with a gear box with 5 gears forward and 1
backward. During rig transportation, ALLISON transmission operates automatically, and at
the well manually, gear by gear.

1.16. DRIVING

Distribution box - totalizes the power of the Caterpillar engine C-15- DIT-ATAAC and
is provided with:
- two for truck front and two truck rear driving axles
- one for rig components driving chassis mounted during drilling or intervention
operations.

1.17. HYDRAULIC PUMPS DRIVING PTO

Quantity - 1.
PTOs are mounted on the summation box and are used for hydraulic pumps driving.
Model no. 852XB.

1.18. HYDRAULIC SYSTEM

Quantity - 1 set
Hydraulic system, equipped according to the drilling rig design.
Max. working pressure
- hydraulic circuit for levelling 2000 PSI
- hydraulic circuit for main parts driving 2000 PSI

The hydraulic pump with axial pistons mounted on the summation box, for rig leveling
(horizontalization, mast folding and telescoping) and for rig mechanisms driving (hydraulic
winch, tubular make up & break out and spinner device and a tongs supply PTO).
One pump flow is of 50 gal/min at max.
The rig is provided with safety valves, control distributors, oil filters, hydraulic hoses
and high pressure pipes, fittings, etc.

K-100 WORKOVER RIG SPECIFICATIONS Page 10 of 30

1.19. AIR SYSTEM

Quantity - 1 set
Air system, equipped according to the drilling rig design
- Working pressure 130 ÷ 145 PSI
- Air source - from Quincy 325 compressor
The air system includes the following:
- Air lines from the rig mounted compressors to the consumers
- Air lines, between air preparing unit and the consumers (rig and unitized pumps). At
their ends they shall be provided with quick joints;
- Air bringing to entire rig control panels is performed thru rubber hoses and metallic
tubes.
- Air system is provided with an air dryer, CRD62 type and an air device, “Antifreeze
with alcohol» type for alcohol introduction (at rig low temperature operation) and
includes high performance air devices (safety valves, valves, distributors, air filters,
gauges, distribution valves, etc).
- The air system is provided with air tanks for the truck and the drilling rig. Air tank for
the rig is mounted on the truck frame. 60 gal.

1.20. AIR DRYER

Quantity - 1 (CRD62 type)

Eliminates the air system moisture operating like a filter, the air dryer has the purpose
to retain wet particles from the air to prevent air system condensation phenomenon. It is
connected to the wire system of 12 V.
The dryer is mounted with all necessary connections at main air tank.
A dryer is mounted in the air network of the truck air brake system and one in the
proper rig air system.

1.21. DRILLER CONSOLE

Quantity - 1
The following control devices and control meters are located in the driller’s console.

Control devices:
• Drawworks brake lever, located near console;
• Drawworks drum control distributor lever;
• Engine acceleration adjusting valve;
• ALLISON transmissions gear switch;
• CATERPILLAR engines emergency disengaging lever;
• Auxiliary winch control device;
• Hydraulic breaker control device.

K-100 WORKOVER RIG SPECIFICATIONS Page 11 of 30

Control meters:
• Rig system air pressure gauge;
• Hydromechanic transmission temperature and oil pressure indicators;
• Emergency and warning lamps for engine running;
• Indicators of engine cooling liquid temperature and oil pressure;
All air control devices are located in the drillers console, with easy access. All control
devices have identification plates. Drillers console is located in a manner to assure a view to
the traveler block, the derrick floor and the monkey board.

1.22. ENGINE SAFETY STOP VALVE

Quantity - 1 (EKV type)

Engine safety stop valve is placed at operator’s working place. It is designed for engine
stop only in emergency situations.

1.23. HOOK LOAD LIMITING DEVICE

Quantity - 1 (HLD type)

Hook load limiting device is mounted for mast overload prevention. It is connected
with the weight indicator. Load limiter receives signal from the indicator and then
disengaged the drawworks clutch, reduces engine idle running rotation and brakes
automatically the drawworks main drum.

1.24. CHASSIS FRAME

Quantity - 1
The high resistance frame is made from steel beams. Front and rear protection bars are
extremely resistant with extremely resistant front and rear draw hook fastened thru welding
on the truck frame. Mud flaps are located on the front and rear sections behind the wheels.
On the frame are mounted on the front section a support for mast transportation
extremely resistant as well as an extremely resistant beam for mast raising cylinder fastening.

1.25. TRUCK, wheel formula 10 x 8

Quantity - 1
- Type: MR-10X8-CA
- Wheel formula: 10 x 8

K-100 WORKOVER RIG SPECIFICATIONS Page 12 of 30

1.26. TRUCK CABIN

Quantity - 1
In truck included.
Cabin with one place, with windshield, with exterior double rear mirrors, with fan to
prevent cabin windows steaming, with glasses at every window, with steering devices, with
Allison transmission gear switch devices, engine control devices, turn-key, engine stop
mechanism, engine water temperature gauge and engine oil gauge. In the cabin are mounted
other CATERPILLAR engine and ALLISON transmission proper operation control devices,
as well as for truck-rig assembly, during transportation.

1.27. FUEL TANK

Quantity - 2 (FT- 500L)

Two fuel tanks of 132 gal with drainage point, truck mounted.

1.28. HYDRAULIC WINСH

Quantity - 2 (“BRADEN” BG8A-59020-10)

Auxiliary winch, with a capacity of 8000 Lb, with drawworks on mast provision, with
wire line sheave crown block frame mounted.
- max. working pressure 2000 PSI
- used wire line 9/16”

1.29. TOOLS BOX

Quantity - 1
Tool box, with two compartments, is mounted under the truck platform.

1.30. TIRES TOOLS SET

Quantity - 1
Tires tools set includes keys for nuts for tire dismounting and its replacement with the
one from the spare wheels/tires assembly.

1.31. MAIN WIRE LINE

Main wire line 1-1/8”; 6x19 -1960 N/mm2.

K-100 WORKOVER RIG SPECIFICATIONS Page 13 of 30

1.32. ESCAPE DEVICE

Quantity - 1
Mast emergency descent with anchor and wire line. It shall be mounted at monkey
board exit.

1.33. MAST CLIMBING FALL PROTECTION DEVICE

Quantity - 1 (MED-EL)
Mast climbing fall protection device, including:
- hanging device;
- safety belt harness type;
- retractable fall stopper.

1.34. FALL PROTECTION SYSTEM

Quantity - 1 (8301007)
The system does not permit derrick pipe fall, in incorrect handlings. It shall be mounted
under the monkey board.

1.35. STANDPIPE

Quantity - 1 (SP-4.0 -5000-D1)

Simple standpipe of 4”, mast downside section mounted, with max. working pressure
of 5000 PSI (350 bar). Standpipe is provided with standpipe, mast base mounted. Standpipe
and manifold include:
- valve 4 x 5000 – 1 pcs.;
- valve 2 x 5000 – 2 pcs.;
- Rotary hose 3 ½ “x 5000 psi x 55’, with quick joints that connects the manifold to the
standpipe;
- pipes, tees, elbows, etc;
- skid.

K-100 WORKOVER RIG SPECIFICATIONS Page 14 of 30

 CHAPTER 2. SUBSTRUCTURE AND ADDITIONAL EQUIPMENTS

The K100 workover rig works with a Dreco parallelogram

substructure erected with a lifting sling by the travelling block. The
substructure is locked into operating position by braces that are pinned
into position. The substructure is fabricated from heavy duty structural
steel beams and plate in accordance with API specifications.

General Specifications
Model: PS-3.05x3.05x6.1
Max. Rated Pipe Setback Capacity: 200,000 lbs. (91
tonnes)
Мax. Rated Static Rotary Capacity: 300,000 lbs. (136 tonnes)
Max. Combined Rated Static Rotary and
Rated Setback Capacity: 500,000 lbs. (227 tonnes)
Total Weight: 54,065 lbs. (24,523 kg)

Dimensions
Overall Length (Working): 32’- 5-15/16” (9,904 mm)
Overall Length (Transport): 38’- 10-3/16” (11,841 mm)
Overall Width (Working): 16’- 4” (4,089 mm)
Overall Width (Transport): 13’- 5-13/16” (4,110 mm)
Overall Height (Working): 28’- 0-¼” (8,541 mm)

2.1. HOOK BLOCK

Quantity - 1
Supplier: National Oilwell Varco
Release Date: February 2008
Model: YG 135
Safe Working Load: 135 Tonne
Wire Rope Size: 1-1/8” (28 mm)
Sheaves: 36” (914 mm)
Length with Hook: 126” ( 3,200 mm)
Width: 38” (965 mm)
Height: 24” (711 mm)

2.2. SWIVEL

Quantity - 1
Supplier/Manufacturer: National Oilwell Varco

K-100 WORKOVER RIG SPECIFICATIONS Page 15 of 30

Model: SL 135-1 Single Purpose
Part Number: 104.17.00
Maximum Static Load: 135 Tonne
Maximum Speed: 300 rpm
Maximum Working Pressure: 35 MPA
Hook Clearance Over Gooseneck: 495 mm
Diameter of Stem: 64 mm
Thread to the Stem (REG): 4-½” Reg LH
Thread to the Kelly (REG): 6-5/8” Reg LH
Gooseneck Thread API; STD 5B 3” – 8 TPI
Dimensions: 2700 mm x 980 mm x 880 mm

2.3. TOP DRIVE TD 150

Quantity - 1
Equipment: Hydraulic Top Drive
Supplier/Manufacturer: National Oilwell Varco
Release Date: February, 2008
Model: TD150
Part Number: M621000054
Maximum Dead Load Capacity: 1,350 kN
Maximum Speed: 300 rpm
Maximum Working Pressure: 35 MPa
Diameter of Stem: 64 dmm
Thread to the Stem (REG): 4-½” (1,232 mm)
Thread to the Kelly (REG): 6-5/8” (1,845 mm)
Gooseneck Thread API: STD 5B 3”– 8 TPI
Overall Length: 99” (2,505 mm)
Overall Width: 33” (840 mm)
Weight: 2,965 lbs. (1,345 kg)

2.4. ROTARY TABLE

Quantity - 1
Rotary table is equipped with a set of detachable kelly bushing, located in the rotary
table construction.
Rotary table body is rectangular and has a cover. Rotary table is provided with a bevel
gear (pinion and tooth crown) with tooth crown with curve teeth and a lock. Gear greasing is
performed with oil.
- type: ZP-175
- opening 17-½”
- max. rotation 300 rpm
- max. static load 298,000 lb
- rotor rotation max. torque: 10320 ft*lb

K-100 WORKOVER RIG SPECIFICATIONS Page 16 of 30

 CHAPTER 3. PUMP

Quantity – 1

Unitized pump skid mounted

- type: D1917
- drive/ pump: 2 x CAT MR-C11-38-CA engines ; 385 HP/2100 rpm
- pump type: PZ7

Mud pump is equipped with a centrifugal pump 6x5x14, driven by an electric motor,
that has the purpose to overfeed the triplex mud pump PZ7, for its good operation. The
electric motor is power-supplied at 380 V, 3 phases, 50 HP.

For the purposes of drilling it is possible to install an additional 1000 h.p. pump.

K-100 WORKOVER RIG SPECIFICATIONS Page 17 of 30

 CHAPTER 4. MUD SYSTEM

Quantity - 1 set

Total volume 1352 bbl

From which:
- trip tank 31.5 bbl
- shaker pit 94.3 bbl
- desander pit 94.3 bbl
- desilter pit 94.3 bbl
- suction pit 138.4 bbl
- mixing pit 138.4 bbl
- pill pit 37.7 bbl
- shaker pit 94.3 bbl
- water storage tank: 314.5 bbl
- mud storage tank: 314.5 bbl

4.1. SHALE SHAKER DTS-1400-EN DUAL TANDEM

Quantity - 1
-capacity 750 gal/min
-mesh 50-200 mesh
-electric motor for shaker 2 x 1,8 kW/1500 rpm

4.2. VACUUM DEGASSER

Quantity – 1 (each)
Model 500 Burgess Magna-Vac Degasser (Vacuum Type) and Mechanical Oxygen
Scavenger Maximum of 500 gpm Rate. Unit to be Complete with:
• One (1) U.L. Listed 20 HP, 230 or 460V, 3 ph, 60 Hz, 55 Degree C Ambient, Explosion
Proof Motor.
• One (1) Centrifugal Vacuum Blower (Maximum Rating for vacuum blower 100 cfm and
8" - 10" hg vacuum)
• Non Gas Locking Center-Vented Centrifugal Pump
• Ability to Run Dry Continuously
• Automatic Lubrication System With 1.9 Gal. (7.4 Liter) Reservoir and Oil Level Sight
Glass With Switch Kit for Remotely Monitoring Gearbox Oil Level (UL) IEC-CE

4.3. DESANDER
- type Brandt SRS-2
- working pressure 30 ÷ 50 PSI
- flow at working pressure 1000 gal/min
- mud density ϒ = 69 ÷ 94 lb/ft3

K-100 WORKOVER RIG SPECIFICATIONS Page 18 of 30

 - cyclone no. 2

4.4. DESILTER
- type SE-16
- working pressure 30 ÷ 50 PSI
- flow 1000 gal/min
- mud density ϒ = 6,9 – 94 lb/ft3
- grain size 1/64” ÷ 1/32”
- cyclone no. 16 pcs.

4.5. PROPELLER AGITATORS

- type Brandt MA-10-50HZ
- propeller size 42”
- agitators no.: 4 pcs.

4.6. PROPELLER AGITATOR

- type Brandt MA-5-50HZ
- agitators no.: 1 pcs.

4.7. ELECTRICAL MISSION MAGNUM PUMP (6X5X14)

Quantity – 2
- motor power/rotation 50 HP/1500 rpm
- pressure 3,2 bar
- voltage/frequency 380 V/50 Hz

4.8. BOTTOM GUN

- type rotary
- gun no: 6 pcs.

4.9. MUD HOPPER MH-6-WVT

Quantity – 1

K-100 WORKOVER RIG SPECIFICATIONS Page 19 of 30

 CHAPTER 5. GENERATORS

5.1. DIESEL GENERATOR CATERPILLAR 3456

Quantity – 2 pcs.
- type 3456-410-50
- power 410 kVA
- voltage/frequency 380 V/50 Hz

5.2. DIESEL GENERATOR CATERPILLAR 3406

Quantity – 1
- type CAT 3406
- power 240 KW
- voltage/frequency 380 V/50 Hz

5.3. DIESEL GENERATOR CAT OLYMPYA

Quantity – 1
- type CAT Olympia 200-4
- power 160 KW
- voltage/frequency 380 V / 50 Hz

5.4. DIESEL GENERATOR CAT C15

Quantity - 2 pcs.
- power 400 KW
- voltage/frequency 380 V/50 Hz

K-100 WORKOVER RIG SPECIFICATIONS Page 20 of 30

 CHAPTER 6. ELECTRIC EQUIPMENT

6.1. ELECTRIC AND ILLUMINATION SYSTEMS

Quantity - 1 (120262)

6.1.1. MAIN SWITCHBOARD

One main switchboard, powered for 400V, 3 phased, 4 strands, 50 Hz from two
CATERPILLAR 3456 Generators, 410 kW each. Simple and easy-to-use split wire system
allows to supply power to the rig site from any generator or to distribute the load between
two generators.

Generator panel includes:

– Main automatic circuit breaker of generator (800AF) 2 pcs.

– Disconnector 1 pcs.
– Mechanical sliding interlocking device 1 pcs.
– Indicator lamp "Power on" 2 pcs.
– Voltmeters 2 pcs.
– Voltmeters switchers 2 pcs.
– Amperemeters 2 pcs.
– Amperemeters switchers 2 pcs.
– Ondometer 2 pcs.
– Transformers, preventers and internal wiring 1 pcs.

6.1.2. MOTORS CONTROL DEVICE

One AC motors control unit for 380V, 3 phases, 4 cores, 50 Hz, is situated near main
switchboard. Combined irreversible full-voltage actuators with overloading protection,
start/stop control and red “On” indicator lamp.

It comprises the following:

1. Actuators.
2. Automatic circuit breaker for 220/380V.
3. Remote actuators.

6.1.3. CABLE CHANNELS

Two sets of brackets along the mud tanks for fixing and protection of cables allows to add or
to remove cables quickly without even using tools.

K-100 WORKOVER RIG SPECIFICATIONS Page 21 of 30

6.2. MAIN ILLUMINATION SYSTEM

Precipitation-proof main illumination system consists of filament lamps and high pressure
sodium lamps designed for hard working conditions at the land Drilling Rig.

220 V, 1 phase, 50 Hz

6.2.1. ILLUMINATING EQUIPMENT

S400HPS-1 high pressure explosion-proof sodium searchlights for danger areas of class 1,
part 1, group C&D and for outdoors rig up in humid environment, completed with inner
connected adjustable ballast, 400W lamps and fastener.

S400HPS-2 high pressure explosion-proof sodium searchlights for danger areas of class 1,
part 2, and for outdoors rig up in humid environment.
Heat-resistant rough-service lens, completed with inner connected adjustable ballast, 400W
lamp and fastener.

Crown block beacon light AOL-150, completed with red lens, 150W filament lamp,
dampproof frame and fixing bracket.

SI-150XP explosion-proof lighting fitting of 150W for outer danger areas of class 1, part,
completed with transparent bell glass and protective shroud.

SI-150 weather-proof lighting fitting with 150W filament lamp, completed with transparent
bell glass and protective shroud.

Main illumination system consists of:

- S400HPS-2 high pressure explosion-proof sodium searchlights 9 pcs.

- S400HPS-1 high pressure explosion-proof sodium searchlights 17 pcs.
- Crown block beacon light AOL-150 1 pcs.
- SI-150 weather-proof lighting fitting 10 pcs.
- SI-150XP explosion-proof lighting fitting 4 pcs.

6.2.2. EMERGENCY LIGHTING SYSTEM

Sockets circuit for 24V DC lamps completed with plugs, cable and fittings for connection of
the following 24V, 60W lighting fittings:

- SI-60 weather-proof lighting fitting 4 pcs.

- SI-60XP explosion-proof lighting fitting 9 pcs.

K-100 WORKOVER RIG SPECIFICATIONS Page 22 of 30

 CHAPTER 7. CONTROL DEVICES

Drill data recorder, M/D Totko, with indication for:

- hook load;
- manifold pressure;
- mud pump stroke;
- rotary table torque;
- rotary table rotation;
- tongs torque.

K-100 WORKOVER RIG SPECIFICATIONS Page 23 of 30

 CHAPTER 8. BOP AND HIGH PRESSURE EQUIPMENT

- Double Rams BOP x 13-3/8” x 5000 PSI, UPET ROM 1 set

- Annular Ram BOP x 13-3/8” x 5000 PSI, UPET ROM 1 set
- 9-5/8” rams 1 set
- 7” rams 1 set w/spare parts;
- 5” rams 1 set w/spare parts;
- 4-1/2” rams 1 set w/spare parts;
- 3-1/2” rams 1 set w/spare parts;
- 2-7/8” rams 1 set w/spare parts

- BOP control system FKQ-480 – 1 set. The product comply has been fabricated and inspected
as per standard of SY/T5053.2-2001 «The control system for surface mounted BOP stacks»
and API 16D, so the product is rewarded by inspection certificate and permitted to leave the
factory. MSP DRILLEX, China

- Mud/Gas Separator M05.02.06.000 PS, OOO «Zavod Spetcburtehnika» - 1 set;

- Flow rate, fluids 40 m3/h
- Flow rate, gas 4000 m3/h
- Working pressure 0,05 MPa

- Choke Manifold – 1 set;

- Adaptor Flange 13-5/8” x 3000 PSI x13-5/8” x 5000 PSI 1 pcs;
- Adaptor Flange 13-5/8” x 5000 PSI – 7-1/16” x 5000 PSI 1 pcs;
- Adaptor Flange 13-5/8” x 5000 PSI – 11” x 5000 PSI 1 pcs;
- Line Manifold 2,5” with flange connection 100 m;
- Kill line 2,5” x 5000 PSI x 12 m;
- Hydraulic and Manual Valves 5000 PSI x 1 sets;

K-100 WORKOVER RIG SPECIFICATIONS Page 24 of 30

 CHAPTER 9. ADDITIONAL EQUIPMENT

Additional equipments are as follows:

- Fuel storage tank 40 m3
- Lathe machine 1 pcs.
- Hoist for ESP cable: 1 pcs.
main shaft max. torque: 2000 n/m;
cable reel max. diameter: 2000 mm;
- Welding unit 1 pcs.
- Gas-cutting equipment 1 set
- Nitric bottles for BOPs control panel batteries
And pump compensator as required
- Workshop with a complete set of tools 1
- Forklift 1
- Dozer 1
- Truck crane 1
- Crew bus 2 pcs.
- Crew bus 6*6 for field crews change 1 pcs.
- Cars 2 pcs.
- high-sided truck mounted crane-manipulator 1 pcs.
- high-sided truck 6*6 1 pcs.

K-100 WORKOVER RIG SPECIFICATIONS Page 25 of 30

 CHAPTER 10. SAFETY EQUIPMENT FOR RIG AND CAMP

Safety equipment includes the following items:

- 150 lb purple K or equivalent extinguishers 2 ea

- 20 lb CO2 extinguishers 10 еa
- MSA Scott air packs or equivalent with spare
bottles and facilities for refills 6 pcs.
- Gas detectors 2 pcs.
- "Draeger" or equivalent H2S detectors 2 pcs.
- Safety shoes, gloves and hats for contractor's employees as required
- First-aid kits for rig and camp as required
- Eye protection for contractor's employees. as required
- Scott air packs or equivalent for rig crew 5 sets (minimum)

K-100 WORKOVER RIG SPECIFICATIONS Page 26 of 30

 CHAPTER 11. LIFTING EQUIPMENT, DRILLING INSTRUMENT

Item Name Model Description Unit Qty

OD4 3/4", 9.15m, 3-½” IF it

4 3/4" Drill Collar Spiral
1 includes the elevator groove pcs 10
type (10 pcs) ,IF
and slip groove
2 Bit breaker 8-1/2" 8-1/2" pcs 1

3 Bit breaker 6-1/8" 6 1/8" pcs 1

4 Bit breaker 12-1/4" 12 1/4" pcs 1

5 Drill Collar Elevator 4-3/4" TA 4 3/4/150 For 4-3/4" DC pcs 2

3-1/2", 100 ton, Center latch,
6 Drill Pipe Elevator DDZ3.1/2"/100T pcs 4
18 deg
2-7/8", 100 ton, Center latch,
7 Drill Pipe Elevator DDZ2.7/8"/100T pcs 4
18 deg
3-1/2", Center latch, 90
8 Tubing Elevator TA 3.1/2"/125T
，
deg 125 t
pcs 2

4-1/2” REG BOX x 4-1/2”

9 Bit sub XH BOX. pcs 2
Length:914mm
6-5/8” REG BOX x 6-5/8”
10 Bit sub REG BOX. pcs 2
Length:914mm
7-5/8” REG BOX x 7-5/8”
11 Bit sub REG BOX. pcs 2
Length:914mm
2-7/8” EUE PIN x 3-1/2” IF
12 Subs BOX. pcs 2
Length:914mm
4-1/2” XH BOX x 2-7/8” IF
13 Subs PIN. pcs 2
Length:914mm
6-5/8” REG PIN x 4-1/2” XH
14 Subs BOX. pcs 2
Length:914mm
6-5/8” REG BOX x 7-5/8”
15 Subs REG PIN. pcs 2
Length:914mm
5-1/2” FH PIN x 4-1/2” XH
16 Subs BOX. pcs 2
Length:914mm
4-1/2 "ХН BOX x 2-7/8"EUE
17 Subs pcs 2
PIN Length:914mm
3-1/2" IF PIN x 4-1/2" XH
18 Subs BOX pcs 2
Length:914mm

K-100 WORKOVER RIG SPECIFICATIONS Page 27 of 30

 2-7/8" IF PIN x 4-1/2" XH
19 Subs 2
BOX
4-1/2" XH PIN x 3-1/2" IF
20 Subs BOX pcs 2
Length:914mm
4-1/2" XH PIN x 2-7/8" IF
21 Subs 2
BOX
Length 400 mm, hammer
2-7/8" Drill pipe sub to 2"
22 union connection: 2-7/8" IF pcs 2
hammer union
PIN x 2"Figure 1502
Length 400 mm, hammer
3-1/2" Drill pipe sub to 2"
23 union connection:3-1/2" IF pcs 2
hammer union
PIN x 2"Figure 1502
Subs to Plugging-back
24 3-1/2" IF PIN x 2"Figure 1502 pcs 3
pressure hose
Subs to Plugging-back
25 2-7/8" IF x 2"Figure 1502 pcs 3
pressure hose
Subs to Plugging-back 2-7/8" EUE PIN x 2" Figure
26 pcs 3
pressure hose 1502
Square Kelly 5-1/4", 6-5/8”
REG LH х 4-1/2” ХН,
Square Kelly 5- 12mX5000psi;
Square Kelly with Kelly 1/4", thread 4-1/2 Q3 Pneumatic Kelly Spinner,
27 pcs 1
pusher ХН, 12mX5000psi Max, static load:
Q3 Kelly Spinner ，
2250KN Stall torque:
1215ft.lbf, Rotating direction:
Double
Crossover from swivel to 6-5/8” REG LH Box х 6-5/8”
28 pcs 1
Kelly REG LH Pin
4-1/2" ХН PIN x 2-7/8" IF
Subs from top drive to all
29 BOX . pcs 2
size of pipe
Length:610mm
6-5/8" REG PIN x 2-7/8" IF
Subs from top drive to all
30 BOX. pcs 2
size of pipe
Length:610mm
7-5/8" REG PIN x 2-7/8" IF
Subs from top drive to all
31 BOX. pcs 2
size of pipe
Length:610mm
3-1/2" EUE PIN x 2-7/8" IF
Subs from top drive to all
32 BOX. pcs 2
size of pipe
Length:610mm
Drop check valve,NC31
33 Safety valve 2-7/8" DP pcs 4
B×P", 2-7/8" 10000 psi
Drop check valve,NC38B×P
34 Safety valve 3-1/2" DP pcs 4
,3-1/2" 10000 psi

Full open safety valve,

35 Ball valve for 2-7/8 DP pcs 4
NC31B×P,10000 psi

Full open safety valve,

36 Ball valve for 3-1/2 DP pcs 4
NC38B×P",10000 psi

K-100 WORKOVER RIG SPECIFICATIONS Page 28 of 30

 35K max torque, sizes 2-3/8”
37 Manual Tong Model “C” pcs 1
to 10-3/4”, full set
1-3/4" x 108" (1 set = 2 links)
38 Work Over Links 150 Ton pcs 1
matched set
2-7/8", G105, 5ft-15ft,
5 ft 1
Internal coating:TC2000,
39 Pup joint 10 ft jnt 1
Wear resistance belt: Arnco-
15 ft 1
100.
7″ Casing scraper, 3-
1/2″IF,Spare parts including
40 Casing 7”scrapper 6 blades,30 springs pcs 1
For 7" Casing, 26PPF, N80,
BTC
For 2-3/8" tubing
41 Side door Elevator Model: SLX100 pcs 2
Max. Load: 100T
For 2-7/8" tubing
42 Side door elevator Model: SLX100 pcs 2
Max. load: 100T
For 2-3/8" EUE tubing,
43 Tubing Slip with spare parts Model: SDS2-3/8" pair 2
including slip dies 48 pcs
For 2-7/8" EUE tubing,
44 Tubing Slip with spare parts Model: SDS2-7/8" pair 2
including slip dies 48 pcs
45 Ring gasket R35, R55, R57 multiuse able set 3
For 9-5/8" Casing, 40PPF,
Casing scraper with spare N80, BTC
46 Model: GGQ245 set 1
parts Spare parts include 6 blades,
30 springs
Length(mm): 2440
Operating temperature:
≤140
Feed-in method: tubing
Mechanical packer to make
Connection: 2 7/8”EU
47 pressure test 7”casing with MR-3D 7" set 1
Setting method: hydraulic
spare parts
Maintenance package for
MR-3D 7" 2pcs Crossover
from mechanical packer to
tubing 3-1/2"EUE 2pcs
Length(mm):2590
Operating temperature:
≤140℃
Mechanical packer to make
Feed-in method: tubing
48 pressure test 9 5/ 8″casing MR-3D 9-5/8" set 1
Connection: 3-1/2"”EU
with spare parts
Setting method: hydraulic
Maintenance package for
MR-3D 9-5/8" 2 pcs.
sizes 4” to 17”, full set
49 Manual Tong Model “SDD” set 1
100.000/ft/lbs torque

K-100 WORKOVER RIG SPECIFICATIONS Page 29 of 30

 Down hole motor
C9LZ172×7.0L-3.5 and one
year spare parts
： ，
Angle 0-3deg with 2
50 Down Hole Motor C9LZ172×7.0L-3.5
，
stabilizer the type of
pcs 1
stabilizer suitable for 8
1/2"drill bit, and stabilizer is
replaceable sleeve stabilizer.
：
OD:2 7/8", Length 9.2m-
9.5m G-105, NC31, Wall
thickness:9.19mm, OD of Box
and PIN: 4-1/8",ID of Box
and PIN: 2“, 10.4ppf,
51 2 7/8″DP 18°Beveled shoulder, Length m 3500
range: R2, Tong space: pin:7"
box:9", Internal coating:
TC2000, Wear resistance
belt:Arnco-100.,Steel thread
protector .
for 4-3/4"DC,with 3 sets of
52 Slip for 4-3/4"DC manual pcs 2
spare dies
for 4"DC,with 3 sets of spare
53 Slip for 4DC manual pcs 2
dies
for 4-1/2"DP,with 3 sets of
54 Slip for 4-1/2"DP manual pcs 2
spare dies
for 3-1/2"DP,with 3 sets of
55 Slip for 3-1/2"DP manual pcs 2
spare dies
for 2-7/8"DP,with 3 sets of
56 Slip for 2-7/8"DP manual pcs 2
spare dies

Гидравлический ключ CLINCHER модель CLE5500-15G для труб диаметром от 2-

1/16" до 5-1/2" / 52,3 мм – 139,7 мм, крутящий момент до 25000 фунтов.фут

- Spare parts available for all the above mentioned equipment for 1 year
working.

K-100 WORKOVER RIG SPECIFICATIONS Page 30 of 30