2R1040 Spare Parts Manual PDF
2R1040 Spare Parts Manual PDF
2R1040 Spare Parts Manual PDF
FOR
2R1040 ENGINE
S/F POWER GENERATION
A/C – INTERNACO (EXPORT)
GROUP INDEX
APPLICATION CODE 2H.2034
1
PAGE
SR.NO. GROUP NO. DESCRIPTION QTY.
NO.
1 03.910 ADAPTER RING FOR SAE1 TO SAE2 1 4
AIR CLEANER (04.587) MOUNTING
ARRANGMENT FOR 2R1040 ENGINE
2 2H.127.1 1 5
(INTERNACO) WITH ALLUMINIUM
MANIFOLD
AIR CLEANER (04.587) MOUNTING
3 2H.279 ARRANGMENT FOR 2R1040 ENGINE (VISA 1 6
ENERGY) WITH ALLUMINIUM MANIFOLD
4 2H.203...EXP AIR INLET MANIFOLD FOR PCV 1 7
5 04.367.1 ALTERNATOR (STAGE 1) MICO, 12V55A 1 8
ALTERNATOR MOUNTING AND BELT GUARD
6 4H.198 (TURBO) WITH 68PCD PULLEY SINGLE 1 9, 10
GROOVE
7 2H.003 CAMSHAFT 1 11
8 4H.266...EXP COVER FOR FUEL PUMP GEAR (PG) 1 12
9 2H.034 CRANK PULLEY (SPA, SINGLE GR) PG 1 13
10 2H.002 CRANK SHAFT 1 14
15, TO
11 P3.007 CYLINDER HEAD 1
17
12 2H.008 CYLINDER LINER. (105 DIA) 2 18
13 2H.013...EXP DELIVERY BODY 1 19
14 03.036 DIP-STICK 1 20
15 4H.228 ENGINE MNTG.FOOT (225 HT.) 1 21
ENGINE MOUNTING FOOT
16 2H.124 1 22
(FOR PACKING PURPOSE)
EXHAUST ADAPTOR
17 2H.115 1 23
FOR 2R1040 UPWARD OPENING
18 P1.036 EXHAUST MANIFOLD 1 24
19 02.322 EXHAUST SILENSER 1 25
20 46.357 EXPANSION BELLOW (2.5") AND MOUNTING 1 26
21 6H.065 FLYWHEEL HOUSING SAE 1 1 27
FLYWHEEL (HEAVY) 16Kg-m2
22 2H.205 1 28
AND MOUNTING
23 4H.179...EXP FRONT COVER FOR PG APPLICATION 1 29
FUEL FILTER AND MTG S/F 2R1040
24 2H.103.1 1 30
ON SAE1 FLYWHEEL HOUSING
25 P1.011 FUEL INJECTION PIPE 1 31
26 3H.032.2 FUEL INJECTION PUMP (PG STAGE II) 1 32
27 2H.048...EXP FUEL PUMP FOR 4% GOVERNING 1 33
28 2H.011 FUEL PUMP GEAR. 1 34
29 4H.1074...EXP GEAR CASING WITH DEFLECTOR 1 35
INTERMEDIATE GEAR AND SUPPORT
30 4H.237 1 36
(FOR ENGINE W/O AUTO TIMER)
31 4H.018 LIFTING HOOK (S.F.COMP. -TR) 1 37
32 2H.072...EXP LUB OIL SUMP 1 38
PAGE
SR.NO. GROUP NO. DESCRIPTION QTY.
NO.
33 2H.092.1 LUBE OIL PR GAUGE SENDOR 1 39
2
34 3H.005 LUBE.OIL PUMP. 1 40, 41
MICO STARTER 12VDC 2.7KW SUITABLE
35 2H.301 1 42
FOR 30*C
43 TO
36 2H.001...EXP MONOBLOCK CRANKCASE 1
46
37 4H.081.1 MTG.FOR RADIATOR (STAGE 1) 1 47
48 TO
38 2H.023 NOZZLE & NOZZLE MTG. 2
53
39 2H.061 NOZZLE LEAK OFF PIPE (M12 U) 1 54
40 4H.027...EXP OIL FILLING BODY 1 55, 56
41 2H.039...EXP OIL SEAL HOUSING (PG) 1 57
42 2H.009 PISTON & CON ROD ASSEMBLY 2 58, 59
43 2H.007 PUSHROD & TAPPETS 2 60
44 4H.083.2 RADIATOR FAN (430 DIA, PUSHER) 1 61
45 4H.083.1 RADIATOR FAN MTG.(STAGE 1,PG) 1 62
RADIATOR FOR 3R1040 OPEN GENSET
46 3H.216 1 63
(EXPORT & P.U. PAINTED)
47 02.359 RAIN CAP & MTG 1 64
RAIN CAP AND MOUNTING S/F DRY TYPE
48 04.589 1 65
PLASTIC AIR CLEANER (4.5 AND 6 CUBICM)
49 2H.204 ROCKER COVER (FOR PCV) 1 66
SPIN ON FILTER & COOLER (4RT HEADER +
50 2H.109 1 67, 68
3R COOLER) S/F WATER JACKET HEATER
STOP SOLENOID ASSEMBLY 12V D.C.
51 3H.135.1 FOR MICO PUMP ENERGIES 1 69
TO RUN WITHOUT TIMER
52 2H.071 SUCTION TUBE 1 70
THERMOSTAT AND MOUNTING
53 3H.061...EXP 1 71
(NON ASBESTOS GASKET - USA)
54 4H.069 V BELT (XPA 1250) 1 72
55 2H.022 VALVE ROCKER ASSEMBLY 1 73, 74
WATER INLET AND OUTLET CONNECTION
56 3H.029.1 1 75
FOR RADIATOR (STAGE 1)
WATER INLET AND OUTLET CONNECTION
57 3H.029.2 1 76
FOR RADIATOR (STAGE 2)
58 4H.052...EXP WATER PUMP 1 77, 78
59 4H.005 WATER PUMP PULLEY (120 PCD, 1,SPA) 1 79
60 46.260 WATER TEMP.SW. (95 DEG.+ - 3 DEG) 1 80
61 2H.074.04 SET OF JOINTS 1 81
62 2H.074.33 SET OF WASHERS 1 82
63 2H.074.39 SET OF ‘O’ RINGS 1 83
64 2H.074.54 SET OF HOSES 1 84
3
TITLE:- ADAPTER RING FOR SAE1 TO SAE2 GROUP:- 03.910
3
2
1
4
TITLE: - AIR CLEANER (04.587) MOUNTING
ARRANGMENT
GROUP: - 2H.127.1
FOR 2R1040 ENGINE (INTERNACO)
WITH ALLUMINIUM MANIFOLD
1
3
2
8
7
6
10
5
TITLE: - AIR CLEANER (04.587) MOUNTING
ARRANGMENT FOR 2R1040 ENGINE
GROUP: - 2H.279
(VISA ENERGY) WITH ALLUMINIUM
MANIFOLD
3
8
6
TITLE: - AIR INLET MANIFOLD FOR PCV GROUP: - 2H.203...EXP
10
VA R
C CUM TO
I ND I CA
1 4
6
5
3
8
7
TITLE:- ALTERNATOR (STAGE 1) GROUP:- 04.367.1
8
TITLE :- ALTORNATOR MOUNTING AND BLT
GROUP :- 4H.198
GAURD (TURBO)
20 5
7 3
9
8
23
4
7
6
14
10 13
16
12
11
5 9
15 18
9
19 22
21 16 17
9
TITLE :- ALTORNATOR MOUNTING AND BLT
GROUP :- 4H.198
GAURD (TURBO)
TITLE:- CAMSHAFT GROUP:- 2H.003
11
TITLE :- COVER FOR FUEL PUMP GEAR (PG) GROUP :- 4H.266…EXP
12
TITLE :- CRANK PULLEY (SPA SINGLE
GROUP :- 2H.034
GROOVE) PG
2 3
13
TITLE:- CRANK SHAFT GROUP:- 2H.002
11
7
9 8
10
14
TITLE:- CYLINDER HEAD GROUP:- P3.007
23
24
TITLE:- CYLINDER HEAD GROUP:- P3.007
23 23 32 29
30
22 25
17 24 31
26
16
19 20
15
18 27
14
28
13
6
7 21
12 11
4
9 8
16
TITLE:- CYLINDER HEAD GROUP:- P3.007
23 23 32 29
30
22 25
17 24 31
26
16
19 20
15
18 27
14
28
13
6
7 21
12 11
4
9 8
17
TITLE:- CYLINDER LINER (105 DIA) GROUP:- 2H.008
18
TITLE:- DELIVERY BODY GROUP:- 2H.013…EXP
3
5
8
4
7
19
TITLE :- DIP-STICK GROUP :- 03.036
3
0
0 .0.0
2
6.1
.03
03
20
TITLE :- ENGINE MOUNTING FOOT (225 HT.) GROUP :- 4H.228
4 4
1 2
21
TITLE: - ENGINE MTG. FOOT
GROUP: - 2H.124
FOR PACKING PURPOSE
1 2
5 5
4 4
4
5
3
22
TITLE:- EXHAUST ADAPTOR FOR 2R1040
GROUP:- 2H.115
UPWORD OPENING
4
1
23
TITLE :- EXHAUST MANIFOLD FOR TRACTOR GROUP :- P1.036
1
6
2
5
3
8
7
24
TITLE :- EXHAUST SILENCER GROUP :- 02.322
6
4
5
3
1
25
TITLE :- EXPANSION BELLOW (2.5”) & MTG. GROUP :- 46.357
5
9
3
11
6
10 4
12
7
26
TITLE:- FLYWHEEL HOUSING SAE 1 GROUP:- 6H.065
5 1
6
8
9
2
4
3
12
11
10
27
TITLE:- FLYWHEEL (HEAVY) 16Kg-m2 AND
GROUP:- 2H.205
MOUNTING
3 2
28
TITAL: - FRONT COVER FOR PG APPLICATION GROUP: - 4H.179…EXP
4
3
2
5 13
4
16 12
11
14
15
10
9 4
8 6 1
29
TITLE: - FUEL FILTER AND MTG S/F 2R1040
GROUP: - 2H.103.1
ON SAE1 FLYWHEEL HOUSING
9
5
10
7
11
6
8
4
2
12
8
11
3
30
TITLE :- FUEL INJECTION PIPE GROUP :- P1.011
3 6
31
TITLE:- FUEL INJECTION PUMP(PG STAGE II) GROUP:- 3H.032.2
32
TITLE:- FUEL PUMP FOR 4% GOVERNING GROUP:- 2H.048…EXP
8 6
6
7
3
33
TITLE :- FUEL PUMP GEAR GROUP :- 2H.011
2
3 4
34
TITLE: - GEAR CASING WITH DEFLECTOR GROUP: - 4H.1074...EXP
7 2
7 6
6 1
9
5
4
3
11
10
35
TITLE :- INTERMEDIATE GEAR AND SUPPORT
GROUP :- 4H.237
(FOR ENGINE W/O AUTOTIMER)
4
7
3
2
36
TITLE:- LIFTING HOOK (S.F.COMP.-TR) GROUP:- 4H.018
4
4
3 1
37
TITLE :- LUB OIL SUMP GROUP :- 2H.072…EXP
4
5 7
8
38
TITLE:- LUBE OIL PR GAUGE SENDOR GROUP:- 2H.092.1
39
TITLE :- LUBE.OIL PUMP GROUP :- 3H.005
26 19
14 25
21 12
20 13
15
26
24 11
3 8 23
9
16
17 10
6 22
40
TITLE :- LUBE.OIL PUMP GROUP :- 3H.005
26 19
14 25
21 12
20 13
15
26
24 11
3 8 23
9
16
17 10
6 22
41
TITLE: - STARTER 12VDC 2.7KW MICO
GROUP: - 2H.301
SUITABLE FOR 30*C
1
5
6
2
3
4
42
TITLE: - MONOBLOCK CRANKCASE GROUP: - 2H.001…EXP
3 21
34 22
6 19
5 20
17 14
18
16 15
13 33 35
32
23 27
4 25
30
12 28
24
11 31 7
10 9 8
43
TITLE: - MONOBLOCK CRANKCASE GROUP: - 2H.001…EXP
3 21
34 22
6 19
5 20
17 14
18
16 15
13 33 35
32
23 27
4 25
30
12 28
24
11 31 7
10 9 8
44
TITLE: - MONOBLOCK CRANKCASE GROUP: - 2H.001…EXP
3 21
34 22
6 19
5 20
17 14
18
16 15
13 33 35
32
23 27
4 25
30
12 28
24
11 31 7
10 9 8
45
TITLE: - MONOBLOCK CRANKCASE GROUP: - 2H.001…EXP
3 21
34 22
6 19
5 20
17 14
18
16 15
13 33 35
32
23 27
4 25
30
12 28
24
11 31 7
10 9 8
46
TITLE :- MTG.FOR RADIATOR (STAGE 1) GROUP :- 4H.081.1
2 7 4
5
6
3
8
7 9
9
8 10
11
4
5
47
TITLE:- NOZZLE & NOZZLE MTG. GROUP:- 2H.023
3
2
48
TITLE:- INJECTOR ASSLY GROUP:- 2H.023
49
TITLE:- INJECTOR ASSLY GROUP:- 2H.023
50
TITLE:- INJECTOR ASSLY GROUP:- 2H.023
51
TITLE:- INJECTOR ASSLY GROUP:- 2H.023
52
TITLE:- INJECTOR ASSLY GROUP:- 2H.023
53
TITLE :- NOZZLE LEAK OFF PIPE (M12 U ) GROUP :- 2H.061
54
TITLE:- OIL FILLING BODY GROUP:- 4H.027...EXP
9
8
11
10
5
12
1
2 14
15
55
TITLE:- OIL FILLING BODY GROUP:- 4H.027...EXP
9
8
11
10
5
12
1
2 14
15
56
TITLE:- OIL SEAL HOUSING (PG) GROUP:- 2H.039...EXP
3
5
4
57
TITLE :- PISTON & CONNECTING ROD ASSLY. GROUP :- 2H.009
13
15
9 18
16
10
14
19
5
4 6
58
TITLE :- PISTON & CONNECTING ROD ASSLY. GROUP :- 2H.009
13
15
9 18
16
10
14
19
5
4 6
59
TITLE:- PUSHROD & TAPPETS GROUP:- 2H.007
60
TITLE :- RADIATOR FAN (430 DIA, PUSHER) GROUP :- 4H.083.2
61
TITLE :- RADIATOR FAN MOUNTING
GROUP :- 4H.083.1
(STAGE 1, PG)
3
1
4
62
TITLE :- 3R1040 RADIATOR FOR OPEN GENSET
GROUP :- 3H.216
(EXPORT & P.U. PAINTED)
7
8
3
2
4 5
3 2
3
2
63
TITLE:- RAIN CAP & MTG. GROUP:- 02.359
5
2
64
TITLE: - RAIN CAP AND MOUNTING S/F DRY
TYPE PLASTIC AIR CLEANER GROUP: - 04.589
(4.5 AND 6 CUBICM)
65
TITLE:- ROCKER COVER (FOR PCV) GROUP:- 2H.204
2 8
11
6
9
12
10
7
4
66
TITLE :- SPIN ON FILTER & COOLER
(4RT HEADER + 3R COOLER) GROUP :- 2H.109
S/F WATER JACKET HEATER
12
13 15 9
3 8
5
7
14
11 6
9
10
67
TITLE :- SPIN ON FILTER & COOLER
(4RT HEADER + 3R COOLER) GROUP :- 2H.109
S/F WATER JACKET HEATER
12
13 15 9
3 8
5
7
14
11 6
9
10
68
TITLE:- STOP SOLENOID ASSEMBLY 12 VDC
FOR MICO PUMP ENRGIES GROUP:- 3H.135.1
TO RUN WITHOUT TIMER
69
TITLE :- SUCTION TUBE GROUP :- 2H.071
9
14 8
7
13
12
11
3
5 10
6
70
TITLE :- THERMOSTAT AND MOUNTING
GROUP :- 3H.061…EXP
(NON ASBESTOS GASKET - USA)
3
11 12
4 13
10
11
2
5
9 14
8
6
7
71
TITLE :- V BELT (XPA 1250) GROUP :- 4H.069
72
TITLE :- VALVE ROCKER ASSEMBLY GROUP :- 2H.022
8
18 14 15
19
20 9 7
6
14 11
6 14
7
10
17
3
16
3
5
73
TITLE :- VALVE ROCKER ASSEMBLY GROUP :- 2H.022
8
18 14 15
19
20 9 7
6
14 11
6 14
7
10
17
3
16
3
5
74
TITLE :- WATER INLET AND OUTLET
GROUP :- 3H.029.1
CONN. FOR RADIATOR(STAGE 1)
1
7
7
3
4
6
5
75
TITLE :- WATER INLET AND OUTLET
GROUP :- 3H.029.2
CONN.FOR RADIATOR(STAGE 2)
3
4
76
TITLE: -WATER PUMP GROUP: -4H.052...EXP
14
15
4 6
7
12
11
10
1
13 9
15
8
5
77
TITLE: -WATER PUMP GROUP: -4H.052...EXP
14
15
4 6
7
12
11
10
1
13 9
15
8
5
78
TITLE:- WATER PUMP PULLEY (120 PCD,1,SPA) GROUP:- 4H.005
79
TITLE :- WATER TEMP.SW.(95 DEG.+1/- 3 DEG) GROUP :- 46.260
80
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
'O' RINGS & HOSES (2H.2034)
81
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
'O' RINGS & HOSES (2H.2034)
82
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
'O' RINGS & HOSES (2H.2034)
83
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
'O' RINGS & HOSES (2H.2034)
84