2R1040 Spare Parts Manual PDF

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ILLUSTRATED SPARE PART LIST

FOR

2R1040 ENGINE
S/F POWER GENERATION
A/C – INTERNACO (EXPORT)

APPLICATION CODE NO.


2H.2034

KIRLOSKAR OIL ENGINES LIMITED


Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, INDIA.
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
email: global@koel.co.in Website: www.kirloskar.com

AUGUST – 2006 PUBLICATION NO. 2H.101.28.0.00

GROUP INDEX
APPLICATION CODE 2H.2034

1
PAGE
SR.NO. GROUP NO. DESCRIPTION QTY.
NO.
1 03.910 ADAPTER RING FOR SAE1 TO SAE2 1 4
AIR CLEANER (04.587) MOUNTING
ARRANGMENT FOR 2R1040 ENGINE
2 2H.127.1 1 5
(INTERNACO) WITH ALLUMINIUM
MANIFOLD
AIR CLEANER (04.587) MOUNTING
3 2H.279 ARRANGMENT FOR 2R1040 ENGINE (VISA 1 6
ENERGY) WITH ALLUMINIUM MANIFOLD
4 2H.203...EXP AIR INLET MANIFOLD FOR PCV 1 7
5 04.367.1 ALTERNATOR (STAGE 1) MICO, 12V55A 1 8
ALTERNATOR MOUNTING AND BELT GUARD
6 4H.198 (TURBO) WITH 68PCD PULLEY SINGLE 1 9, 10
GROOVE
7 2H.003 CAMSHAFT 1 11
8 4H.266...EXP COVER FOR FUEL PUMP GEAR (PG) 1 12
9 2H.034 CRANK PULLEY (SPA, SINGLE GR) PG 1 13
10 2H.002 CRANK SHAFT 1 14
15, TO
11 P3.007 CYLINDER HEAD 1
17
12 2H.008 CYLINDER LINER. (105 DIA) 2 18
13 2H.013...EXP DELIVERY BODY 1 19
14 03.036 DIP-STICK 1 20
15 4H.228 ENGINE MNTG.FOOT (225 HT.) 1 21
ENGINE MOUNTING FOOT
16 2H.124 1 22
(FOR PACKING PURPOSE)
EXHAUST ADAPTOR
17 2H.115 1 23
FOR 2R1040 UPWARD OPENING
18 P1.036 EXHAUST MANIFOLD 1 24
19 02.322 EXHAUST SILENSER 1 25
20 46.357 EXPANSION BELLOW (2.5") AND MOUNTING 1 26
21 6H.065 FLYWHEEL HOUSING SAE 1 1 27
FLYWHEEL (HEAVY) 16Kg-m2
22 2H.205 1 28
AND MOUNTING
23 4H.179...EXP FRONT COVER FOR PG APPLICATION 1 29
FUEL FILTER AND MTG S/F 2R1040
24 2H.103.1 1 30
ON SAE1 FLYWHEEL HOUSING
25 P1.011 FUEL INJECTION PIPE 1 31
26 3H.032.2 FUEL INJECTION PUMP (PG STAGE II) 1 32
27 2H.048...EXP FUEL PUMP FOR 4% GOVERNING 1 33
28 2H.011 FUEL PUMP GEAR. 1 34
29 4H.1074...EXP GEAR CASING WITH DEFLECTOR 1 35
INTERMEDIATE GEAR AND SUPPORT
30 4H.237 1 36
(FOR ENGINE W/O AUTO TIMER)
31 4H.018 LIFTING HOOK (S.F.COMP. -TR) 1 37
32 2H.072...EXP LUB OIL SUMP 1 38
PAGE
SR.NO. GROUP NO. DESCRIPTION QTY.
NO.
33 2H.092.1 LUBE OIL PR GAUGE SENDOR 1 39

2
34 3H.005 LUBE.OIL PUMP. 1 40, 41
MICO STARTER 12VDC 2.7KW SUITABLE
35 2H.301 1 42
FOR 30*C
43 TO
36 2H.001...EXP MONOBLOCK CRANKCASE 1
46
37 4H.081.1 MTG.FOR RADIATOR (STAGE 1) 1 47
48 TO
38 2H.023 NOZZLE & NOZZLE MTG. 2
53
39 2H.061 NOZZLE LEAK OFF PIPE (M12 U) 1 54
40 4H.027...EXP OIL FILLING BODY 1 55, 56
41 2H.039...EXP OIL SEAL HOUSING (PG) 1 57
42 2H.009 PISTON & CON ROD ASSEMBLY 2 58, 59
43 2H.007 PUSHROD & TAPPETS 2 60
44 4H.083.2 RADIATOR FAN (430 DIA, PUSHER) 1 61
45 4H.083.1 RADIATOR FAN MTG.(STAGE 1,PG) 1 62
RADIATOR FOR 3R1040 OPEN GENSET
46 3H.216 1 63
(EXPORT & P.U. PAINTED)
47 02.359 RAIN CAP & MTG 1 64
RAIN CAP AND MOUNTING S/F DRY TYPE
48 04.589 1 65
PLASTIC AIR CLEANER (4.5 AND 6 CUBICM)
49 2H.204 ROCKER COVER (FOR PCV) 1 66
SPIN ON FILTER & COOLER (4RT HEADER +
50 2H.109 1 67, 68
3R COOLER) S/F WATER JACKET HEATER
STOP SOLENOID ASSEMBLY 12V D.C.
51 3H.135.1 FOR MICO PUMP ENERGIES 1 69
TO RUN WITHOUT TIMER
52 2H.071 SUCTION TUBE 1 70
THERMOSTAT AND MOUNTING
53 3H.061...EXP 1 71
(NON ASBESTOS GASKET - USA)
54 4H.069 V BELT (XPA 1250) 1 72
55 2H.022 VALVE ROCKER ASSEMBLY 1 73, 74
WATER INLET AND OUTLET CONNECTION
56 3H.029.1 1 75
FOR RADIATOR (STAGE 1)
WATER INLET AND OUTLET CONNECTION
57 3H.029.2 1 76
FOR RADIATOR (STAGE 2)
58 4H.052...EXP WATER PUMP 1 77, 78
59 4H.005 WATER PUMP PULLEY (120 PCD, 1,SPA) 1 79
60 46.260 WATER TEMP.SW. (95 DEG.+ - 3 DEG) 1 80
61 2H.074.04 SET OF JOINTS 1 81
62 2H.074.33 SET OF WASHERS 1 82
63 2H.074.39 SET OF ‘O’ RINGS 1 83
64 2H.074.54 SET OF HOSES 1 84

3
TITLE:- ADAPTER RING FOR SAE1 TO SAE2 GROUP:- 03.910

3
2
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 03.910.01.0.00 ADAPTER RING FOR SAE1 TO SAE2 1
2 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 12
3 50.506.10.000. PLAIN MACHINED WASHER - M10 12

4
TITLE: - AIR CLEANER (04.587) MOUNTING
ARRANGMENT
GROUP: - 2H.127.1
FOR 2R1040 ENGINE (INTERNACO)
WITH ALLUMINIUM MANIFOLD

1
3
2

8
7

6
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


AIR CLEANER MOUNTING
1 2H.277.01.0.00 BRACKET FOR 2R1040 INTERNACO 1
(S/F SAE-1 FIYWHEEL HOUSING)
2 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 6
3 50.506.10.000. PLAIN MACHINED WASHER - M10 4
CONSISTING
*4 4H.404.10.0.00 SUBASSEMBLY OF HOSE 1 OF SR. NO.
5&6
5 4H.404.02.0.00 HOSE FOR AIR CLEANER 1
ADAPTOR
6 04.588.03.0.00 1
FOR RESTRICTION INDICATOR
JUPITER WORM DRIVE CLAMP,
7 48.305.07.0.00 TYPE 603,80mm DIA(S/F 80mm HOSE 2
O.D.)
RESTRICTION INDICATOR
8 04.588.05.0.00 1
(M10 x 1.5)
9 50.548.10.000. SPECIAL WASHER 4
10 50.006.10.000. NUT - M10X1.5 - GR.8 2

5
TITLE: - AIR CLEANER (04.587) MOUNTING
ARRANGMENT FOR 2R1040 ENGINE
GROUP: - 2H.279
(VISA ENERGY) WITH ALLUMINIUM
MANIFOLD

3
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
ASSEMBLY OF AIR CLEANER
*1 2H.279.10.0.00 1 OF SR. NO.
(AIR CLEANER + STRAP) 2&6
ASSEMBLY OF DRY TYPE AIR CONSISTING
*2 04.587.10.0.00 CLEANER WITHOUT SAFETY 1 OF SR. NO.
ELEMENT 3 TO 5
3 04.586.02.0.00 AIR CLEANER HOUSING 1
MAIN ELEMENT
4 04.586.03.0.00 1
FOR AIR CLEANER
VACUUATOR VALVE NOT
*5 04.586.05.0.00 1 ILLUSTRATED
FOR AIR CLEANER
CONSISTING
ASSEMBLY OF STRAP FOR DRY
*6 2H.279.20.0.00 1 OF SR. NO.
TYPE AIR CLEANER (04.586/04.587) 7 TO 9
AIR CLEANER MOUNTING STRAP
7 2H.279.01.0.00 1
FOR 2R1040 (VISA ENERGY)
8 50.003.08.010. SET SCREW - M8X1.25X10 - 8.8 1
9 50.506.08.000. PLAIN MACHINED WASHER - M8 1

6
TITLE: - AIR INLET MANIFOLD FOR PCV GROUP: - 2H.203...EXP

10
VA R
C CUM TO
I ND I CA

1 4

6
5
3
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 2H.203.01.0.00 INLET MANIFOLD (MACHINING) 1
2 2H.203.10.0.00 ASSEMBLY FOR BREATHER INLET 1
3 2H.032.11.0.00 JOINT FOR AIR INLET MANIFOLD 1
4 50.002.08.090. SET BOLT - M8X1.25X90 - 8.8 2
5 50.506.08.000. PLAIN MACHINED WASHER - M8 4
6 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 2
7 04.001.04.0.00 SCREW PLUG (M20 X 1.5) 1
8 50.508.18.000. COPPER WASHER (20X24) 1
9 50.056.02.000. HEADLESS PIPE PLUG 1/8"-27 NPTF 1
RESTRICTION INDICATOR -
10 47.113.15.0.00 1
20"W.G.

7
TITLE:- ALTERNATOR (STAGE 1) GROUP:- 04.367.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 04.367.01.0.00 ALT.(MICO,12V55A)9 120 030 387 1

8
TITLE :- ALTORNATOR MOUNTING AND BLT
GROUP :- 4H.198
GAURD (TURBO)

20 5
7 3
9
8
23
4
7
6

14
10 13
16
12

11
5 9
15 18
9
19 22
21 16 17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 4H.198.10.0.00 ALTERNATOR MOUNTING KIT 1 OF SR. NO.- 2
8 TO 19
CONSISTING
MOUNTING SUBASLY. FOR
*2 4H.044.20.0.00 1 OF SR. NO.-
ALTERNATOR 3 TO 7
3 48.175.07.0.00 BKT.FOR ALT 1
BUSH FOR ALTERNATOR (IN
4 48.067.04.0.00 1
BRACKET)
5 50.006.10.000. NUT - M10X1.5 - GR.8 1
6 48.067.03.7.00 DOWEL BOLT FOR ALTERNATOR 1
7 50.506.10.000. PLAIN MACHINED WASHER - M10 2
8 50.003.10.040. SET SCREW - M10X1.5X40 - 8.8 2
9 50.506.10.000. PLAIN MACHINED WASHER - M10 6
PULLEY FOR ALTERNATOR (SPA
10 3H.041.02.0.00 1
68 PCD)
11 4H.329.24.0.00 EYE BOLT 1
12 4H.198.02.0.00 LOCATING BOLT (FOR EYE BOLT) 1
13 50.506.12.000. PLAIN MACHINED WASHER - M12 1
14 4H.198.03.0.00 SPACER (FOR EYE BOLT) 1

9
TITLE :- ALTORNATOR MOUNTING AND BLT
GROUP :- 4H.198
GAURD (TURBO)
TITLE:- CAMSHAFT GROUP:- 2H.003

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 2H.003.10.0.00 CAMSHAFT ASSEMBLY 1 OF SR. NO.
2&3
2 2H.003.01.0.00 CAMSHAFT 1
3 03.006.04.0.00 CAM SHAFT GEAR 1
THRUST WASHER FOR CAM
4 4H.003.02.0.00 1
SHAFT
5 03.117.02.0.00 PIN 1

11
TITLE :- COVER FOR FUEL PUMP GEAR (PG) GROUP :- 4H.266…EXP

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
COVER FOR FUEL PUMP GEAR
*1 4H.266.10.0.00 1 OF SR NO.-
WITH JOINT (USA) 2&3
2 2H.017.03.0.00 COVER FOR FUEL PUMP GEAR 1
3 2H.017.11.0.00 JOINT FOR FUEL PUMP GEAR 1
4 50.002.08.045 SET BOLT - M8X1.25X45 - 8.8 3
5 50.003.08.020 SET SCREW - M8X1.25X20 - 8.8 2
6 50.506.08.000 PLAIN MACHINED WASHER - M8 7
7 50.002.08.065 SET BOLT - M8X1.25X65 - 8.8 2

12
TITLE :- CRANK PULLEY (SPA SINGLE
GROUP :- 2H.034
GROOVE) PG

2 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CRANK PULLEY (SPA SINGLE
1 2H.034.01.0.00 1
GROOVE) PG
2 03.016.02.0.00 CRANK PULLY BOLT-UPDATED 1
WASHER (FOR CRANK PULLY
3 03.016.03.0.00 1
BOLT)-UPDATED

13
TITLE:- CRANK SHAFT GROUP:- 2H.002

11
7

9 8
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 2H.002.10.0.00 CRANK SHAFT WITH GEAR 1 OF SR. NO.
2, 8 TO 11
CONSISTING
*2 2H.002.20.0.00 CRANK SHAFT W/O GEAR 1 OF SR. NO.
3 TO 7
3 02.053.03.0.00 CRANK SHAFT (EN 9 ) 1
4 02.053.02.0.00 HA2 COUNTER WEIGHT (F) 4
SOCKET HEAD BOLT -
5 04.005.12.0.00 8
M12X1.75X60 -10.9
6 02.005.04.0.00 WASHER 8
7 50.540.11.018 SPRING DOWEL 1
8 4H.002.01.0.00 CRANK SHAFT GEAR (FINISH) 1
9 50.401.08.025 DOWEL PIN 8X25 1
10 50.401.08.060 DOWEL PIN 8X60 1
11 P2.020.09.0.00 DEFLECTOR FOR FWE OIL SEAL 1

14
TITLE:- CYLINDER HEAD GROUP:- P3.007

23

24
TITLE:- CYLINDER HEAD GROUP:- P3.007

23 23 32 29
30
22 25
17 24 31
26
16
19 20
15
18 27
14
28
13
6
7 21

12 11
4

9 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


12 4H.007.06.0.00 EXHAUST VALVE. 2
13 06.631.02.0.00 VALVE SEAL 4
14 34.013.13.0.00 CUP FOR VALVE SPRING. 4
15 02.022.13.0.00 VALVE SPRING 4
16 02.022.11.0.00 VALVE CUP 6
17 02.022.12.0.00 VALVE COLLET 8
18 4H.007.07.0.00 BOLT FOR CYLINDER HEAD. 14
19 50.506.10.000. PLAIN MACHINED WASHER - M10 4
20 4H.007.08.0.00 BUTTON FOR INJECTOR YOKE. 2
CYL HEAD GASKET FOR 2 CYL
21 P1.007.09.0.00 1
ENGINE (THICKNESS 1.22)
22 50.010.10.070. STUD - M10X1.5X70 - 8.8 2
23 50.006.10.000. NUT - M10X1.5 - GR.8 6
24 50.010.10.050. STUD - M10X1.5X50 - 8.8 4
25 4H.007.19.0.00 THREDED FLANGE (M14) 1
26 4H.007.15.0.00 JOINT FOR THREADED FLANGE 1
27 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 2
28 50.506.08.000. PLAIN MACHINED WASHER - M8 5

16
TITLE:- CYLINDER HEAD GROUP:- P3.007

23 23 32 29
30
22 25
17 24 31
26
16
19 20
15
18 27
14
28
13
6
7 21

12 11
4

9 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


29 03.067.01.0.00 ADAPTOR FOR TEMP GUAGE 1
30 50.508.11.000. COPPER WASHER (14X18) 1
31 50.010.08.120. STUD - M8X1.25X120 - 8.8 1
32 50.006.08.000. NUT- M8X1.25 - GR.8 2

17
TITLE:- CYLINDER LINER (105 DIA) GROUP:- 2H.008

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 2H.008.10.0.00 CYLINDER WITH `O’ RING 1 OF SR. NO. 2 &
3
CYLINDER LINER (105mm DIA.) A-
2 2H.008.01.0.00 1
GROUP
3 2H.008.07.0.00 O RING (FOR CYL.LINER) 3

18
TITLE:- DELIVERY BODY GROUP:- 2H.013…EXP

3
5

8
4
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
DELIVERY BODY AND JOINT (NON
*1 2H.013.20.0.00 1 OF SR. NO. 2 &
ASBESTOS) 6
CONSISTING
*2 2H.013.10.0.00 DELIVERY BODY ASSEMBLY 1 OF SR. NO. 3
TO 5
3 2H.013.01.0.00 DELIVERY BODY (FINISH) 1
4 2H.014.01.0.00 DELIVERY TUBE 1
5 2H.014.02.0.00 O RING(FOR DELIVERY TUBE) 2
6 2H.013.11.0.00 JOINT FOR DELIVERY BODY 1
7 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 3
8 50.506.08.000. PLAIN MACHINED WASHER - M8 3

19
TITLE :- DIP-STICK GROUP :- 03.036

3
0
0 .0.0

2
6.1
.03
03

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 03.036.10.0.00 DIPSTICK ASSLY. 1 OF SR. NO.-
2 AND 3
2 02.039.02.0.00 DIPSTICK ROD 1
3 03.036.02.0.00 DIP STICK KNOB 1
O RING - DIPSTICK
4 03.036.01.0.00 1
(2X5,21515 OR 21511)

20
TITLE :- ENGINE MOUNTING FOOT (225 HT.) GROUP :- 4H.228

4 4

1 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CRANKCASE FOOT (F P SIDE 225
1 4H.228.01.0.00 1
HT.)
CRANKCASE FOOT (STARTER SIDE
2 4H.228.02.0.00 1
225 HT.)
3 50.003.12.035 SET SCREW - M12X1.75X35 - 8.8 4
4 02.005.04.0.00 WASHER 4

21
TITLE: - ENGINE MTG. FOOT
GROUP: - 2H.124
FOR PACKING PURPOSE

1 2

5 5
4 4
4
5
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CRANK CASE FOOT
1 2H.124.03.0.00 1
(GEAR END), FUEL PUMP SIDE
CRANK CASE FOOT
2 2H.124.04.0.00 1
(GEAR END), STARTER SIDE
3 2H.124.05.0.00 SUPPORT FOR MOUNTING FOOT 2
4 50.003.12.030. SET SCREW - M12X1.75X30 - 8.8 6
5 50.506.12.000. PLAIN MACHINED WASHER - M12 8
6 50.006.12.000. NUT - M12X1.75 - GR.8 2

22
TITLE:- EXHAUST ADAPTOR FOR 2R1040
GROUP:- 2H.115
UPWORD OPENING

4
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ADAPTOR FOR EXHAUST
1 46.148.01.0.00 1
SISLENCER
2 34.107.06.0.00 JOINT FOR ADAPTOR 1
3 50.010.08.025 STUD M8x1.25x25 2
4 02.022.24.0.00 NUT (BRASS) 2

23
TITLE :- EXHAUST MANIFOLD FOR TRACTOR GROUP :- P1.036

1
6
2
5
3

8
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


JONT FOR EXHAUST MANIFOLD
1 P5.036.02.0.00 2
(NON ASBESTOS)
EXHAUST MANIFOLD FOR
2 P1.036.01.0.00 1
TRACTOR
3 4H.107.02.0.00 SPACER(FOR EXT.MANIFOLD) 4
SOCKET HEAD SCREW -
4 50.011.08.075 4
M8X1.25X75 - 8.8
5 50.010.08.025 STUD - M8X1.25X25 - 8.8 2
6 50.006.08.000 NUT- M8X1.25 - GR.8 2
7 50.610.10.000 CORE PLUG 1
8 50.508.08.000 COPPER WASHER (10X16) 1

24
TITLE :- EXHAUST SILENCER GROUP :- 02.322

6
4
5

3
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.322.01.0.00 EXH.SILENCER 1
2 46.256.05.0.00 SILENSER CLAMP 1
3 50.002.08.090. SET BOLT - M8X1.25X90 - 8.8 1
4 50.506.08.000. PLAIN MACHINED WASHER - M8 1
5 50.505.08.000. SPRING WASHER - M8 1
6 50.006.08.000. NUT- M8X1.25 - GR.8 1

25
TITLE :- EXPANSION BELLOW (2.5”) & MTG. GROUP :- 46.357

5
9
3
11

6
10 4
12
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 46.357.10.0.00 EXPANSION BELLOW ASSLY 2.5" 1 OF SR. NO.-
2&3
2 46.357.01.0.00 EXPANSION BELLOW 2.5" 1
FLANGE FOE EXPANSION BELLOW
3 46.357.02.0.00 1
2.5"
4 46.256.05.0.00 SILENSER CLAMP 1
5 50.002.08.090. SET BOLT - M8X1.25X90 - 8.8 1
6 50.506.08.000. PLAIN MACHINED WASHER - M8 1
7 50.505.08.000. SPRING WASHER - M8 1
8 50.006.08.000. NUT- M8X1.25 - GR.8 1
JOINT FOR ADAPTOR ON
9 34.107.06.0.00 1
EX.M'FOLD
10 50.003.08.035. SET SCREW - M8X1.25X35 - 8.8 2
11 02.022.24.0.00 NUT(BRASS) 2
SLEEVE FOR EXHAUST
12 46.367.03.0.00 1
SILENCER(55.2 DIA)

26
TITLE:- FLYWHEEL HOUSING SAE 1 GROUP:- 6H.065

5 1
6

8
9

2
4
3
12

11
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FLYWHEEL HOUSING ( SAE 1 )
1 6H.065.01.0.00 1
MACHINING
2 4H.001.13.0.00 HOLLOW DOWEL (16 DIA) 2
3 50.052.10.030. SET BOLT-M10X30-10.9 8
4 02.024.09.0.00 WASHER 8
5 50.602.16.000. CORE PLUG 16X1.5 1
6 50.508.15.000. COPPER WASHER (17X23) 1
BLANKING PLATE FOR
7 4H.038.03.0.00 1
OVERSPEED SENSOR.
8 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
9 50.506.06.000. PLAIN MACHINED WASHER - M6 2
10 03.086.02.0.00 COVER FOR FLY WHEEL HSG 1
11 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 4
12 50.506.08.000. PLAIN MACHINED WASHER - M8 4

27
TITLE:- FLYWHEEL (HEAVY) 16Kg-m2 AND
GROUP:- 2H.205
MOUNTING

3 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FLYWHEEL ASSEMBLY (HEAVY, CONSISTING
*1 2H.205.10.0.00 1 OF SR. NO. 2, 3
REDUCED CIR)
2 2H.205.01.0.00 HEAVY FLYWHEEL (FOR 2R1040) 1
3 03.035.02.0.00 STARTER RING HA 1
BOLT FOR FLYWHEEL (M10X45
4 04.024.02.0.00 10
LONG)

28
TITAL: - FRONT COVER FOR PG APPLICATION GROUP: - 4H.179…EXP

4
3
2

5 13
4

16 12
11
14
15
10
9 4
8 6 1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FRONT COVER(W/O HYD. PUMP
1 4H.179.01.0.00 1
MNTG.)
2 2H.037.11.0.00 JOINT (FRONT COVER) 1
3 50.002.08.100. SET BOLT - M8X1.25X100 - 8.8 4
4 50.506.08.000. PLAIN MACHINED WASHER - M8 18
5 50.002.08.030. SET BOLT - M8X1.25X30 - 8.8 4
6 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 5
7 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 5
8 2H.037.06.0.00 TIMING POINTER 1
9 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
10 50.506.06.000. PLAIN MACHINED WASHER - M6 2
11 03.117.04.0.00 ADAPTOR (FOR TD UNIT) 1
12 03.014.07.0.00 CUP FOR SPRING 1
13 03.014.06.0.00 SPRING FOR CUP 1
14 50.508.27.000. COPPER WASHER (24X29) 1
15 34.001.11.0.00 DRAIN PLUG (F) 1
16 50.508.16.000 COPPER WASHER (18 X 22) 1

29
TITLE: - FUEL FILTER AND MTG S/F 2R1040
GROUP: - 2H.103.1
ON SAE1 FLYWHEEL HOUSING

9
5
10
7
11

6
8
4
2

12
8
11
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
SPIN ON FUEL FILTER (TWIN
*1 3H.132.10.0.00 1 OF SR. NO.
BOWL, 0.6 LIT.) 2 TO 4
2 3H.132.01.0.00 PRIMARY ELEMENT 1
3 3H.132.02.0.00 SECONDARY ELEMENT 1
4 3H.132.03.0.00 SEALING RING (FUEL FILTER) 2
FUEL FILTER MOUNTING
5 2H.103.05.0.00 1
BRACKET FOR 2R1040 INTERNACO
FUEL PIPE (FEED PUMP TO FUEL
6 2H.116.01.0.00 1
FILTER)
7 2H.116.02.0.00 FUEL PIPE 1
INTERNAL RUBBER LIP SEALING
8 50.565.14.000. 4
WASHER -M14- FOR FUEL LINES
9 50.003.12.030. SET SCREW - M12X1.75X30 - 8.8 2
10 50.506.12.000. PLAIN MACHINED WASHER - M12 2
11 50.504.04.000. BANJO BOLT - M14X1.5 2
12 4H.486.05.0.00 ADAPTOR M14 X M16 U 1

30
TITLE :- FUEL INJECTION PIPE GROUP :- P1.011

3 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 P1.011.10.0.00 H.P PIPE ASSLY. (WITH PIPE CLIP) 1 OF SR. NO. 2
TO 7
2 P1.011.20.0.00 H.P. PIPE FOR CYL. NO.1 1
3 P1.011.30.0.00 H.P PIPE CYL.NO 2 1
4 50.541.01.000. PIPE CLIP (FOR 2 PIPES) 1
5 02.036.03.0.00 RUBBER SLEEVE 2
6 50.003.06.012. SET SCREW - M6X1X12 - 8.8 1
7 50.006.06.000. NUT - M6X1 - GR.8 1

31
TITLE:- FUEL INJECTION PUMP(PG STAGE II) GROUP:- 3H.032.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT
*1 10.027.02.0.00 LEAD SEAL (5945010300) 1 ILLUSTRATED
NOT
*2 10.027.03.0.00 SEALING WIRE (5945010600) 1 ILLUSTRATED

32
TITLE:- FUEL PUMP FOR 4% GOVERNING GROUP:- 2H.048…EXP

8 6

6
7
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 2H.048.10.0.00 PG FIP MICO NO E040156300 1
JOINT FOR FUEL PUMP
2 34.016.12.0.00 1
(NON ASBESTOS)
3 48.417.01.0.00 LUB OIL SUPPLY HOSE (FOR FIP) 1
SPECIAL BANJO BOLT
4 03.660.07.0.00 2
(L.O.SUPPLY TO PUMP)
5 50.508.07.000 COPPER WASHER (10X14) 4
INTERNAL RUBBER LIP SEALING
6 50.565.14.000 6
WASHER -M14- FOR FUEL LINES
BANJO BOLT WITH STRAINER
7 34.016.15.0.00 1
(2 443 456 900)
8 50.504.04.000 BANJO BOLT - M14X1.5 2

33
TITLE :- FUEL PUMP GEAR GROUP :- 2H.011

2
3 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 2H.011.01.0.00 FUEL PUMP GEAR (FINISH) 1
HUB FOR FUEL PUMP GEAR
2 2H.011.02.0.00 1
(FINISH)
3 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 3
4 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR 3

34
TITLE: - GEAR CASING WITH DEFLECTOR GROUP: - 4H.1074...EXP

7 2
7 6
6 1

9
5
4
3
11

10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.178.02.0.00 GEAR CASING (MACHINING) 1
2 2H.005.11.0.00 JOINT FOR GEAR COVER 1
3 50.010.10.030. STUD - M10X1.5X30 - 8.8 4
4 03.001.25.0.00 WASHER (FOR FUEL PUMP MTG) 4
5 50.006.10.000. NUT - M10X1.5 - GR.8 4
6 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 6
7 50.506.08.000. PLAIN MACHINED WASHER - M8 10
8 34.001.23.0.00 DOWEL FOR GEAR CASING 2
9 03.013.06.0.00 OIL SEAL (65X85X13)(CR MAKE) 1
10 50.002.08.110. SET BOLT - M8X1.25X110 - 8.8 2
11 50.002.08.080. SET BOLT - M8X1.25X80 - 8.8 2

35
TITLE :- INTERMEDIATE GEAR AND SUPPORT
GROUP :- 4H.237
(FOR ENGINE W/O AUTOTIMER)

4
7

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ASSLY OF INTERMEDIATE GEAR & CONSISTING
*1 2H.038.10.0.00 1 OF SR.NO.2 & 3
BUSH
2 2H.038.03.0.00 INTERMEDIATE GEAR (FINISH) 1
BUSH FOR INTERMEDIATE GEAR
3 2H.004.02.9.00 1
(S/F)
INTERMEDIATE GEAR SUPPORT
4 4H.237.01.0.00 1
(TURBO W/O AUTOTIMER)
RETAINING PLATE (FOR
5 2H.004.04.0.00 1
INT.GEAR)
6 50.002.08.070 SET BOLT - M8X1.25X70 - 8.8 3
7 2H.038.02.0.00 THRUST WASHER 1

36
TITLE:- LIFTING HOOK (S.F.COMP.-TR) GROUP:- 4H.018

4
4

3 1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.070.01.0.00 LIFTING HOOK 1
2 4H.018.01.0.00 LIFTING HOOK. 1
3 50.003.10.020 SET SCREW - M10X1.5X20 - 8.8 4
4 50.506.10.000 PLAIN MACHINED WASHER - M10 4

37
TITLE :- LUB OIL SUMP GROUP :- 2H.072…EXP

4
5 7
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SUB ASSLY LUB OIL SUMP CONSISTING
*1 02.539.20.0.00 1 OF SR. NO. 2, 3
(PRESSED)
2 02.539.01.0.00 OIL SUMP (PRESSED) 1
CONSISTING
*3 2H.035.10.0.00 DRAIN PLUG ASSEMBLY. 1 OF SR. NO. 4, 5
4 34.051.01.0.00 MAGNET 1
5 2H.035.01.0.00 PLUG. 1
JOINT FOR LUB OIL SUMP
6 2H.072.02.0.PR 1
(NON ASBESTOS)
WASHER (SHEET METAL
7 06.074.16.0.00 15
L.O.SUMP)
SOCKET HEAD SCREW -
8 50.011.08.016. 15
M8X1.25X16 - 8.8

38
TITLE:- LUBE OIL PR GAUGE SENDOR GROUP:- 2H.092.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUB OIL PRESSURE SENDOR 1.5 +/-
1 2H.092.01.0.00 1
1 BAR THREE TERMINAL

39
TITLE :- LUBE.OIL PUMP GROUP :- 3H.005

26 19
14 25
21 12
20 13
15
26

24 11

3 8 23
9
16

17 10
6 22

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSIST. OF
*1 3H.005.50.0.00 LUB OIL PUMP SUB ASSEBLY 1 SR. NO. 2,18
21 TO 24
CONSIST. OF
*2 3H.005.10.0.00 LUBE.OIL PUMP ASSLY. 1 SR. NO. 3,4, & 7
3 03.010.17.0.00 OUTER ROTOR 1
CONSIST. OF
*4 3H.005.40.0.00 ROTOR SUB ASSLY.(W/O KEY) 1 SR. NO. 5 & 6
5 03.010.22.0.00 INNER ROTOR 1
6 03.010.23.0.00 SHAFT FOR INNER ROTOR 1
CONSIST. OF
*7 3H.005.90.0.00 LUB OIL PUMP ASSEMBLY KIT 1 SR. NO. 8 TO 17
L.O.PUMP BODY(COMPACT
8 3H.005.01.0.00 1
VERSION)(FINISH)
9 06.010.02.0.00 COVER PLATE 1
10 03.010.05.0.00 BUSH FOR L.O.PUMP BODY 1
LUB.OIL PUMP DRIVING
11 3H.005.04.0.00 1
GEAR(FINISH)
12 03.010.14.0.00 SPRING FOR RELIEF VALVE 1

40
TITLE :- LUBE.OIL PUMP GROUP :- 3H.005

26 19
14 25
21 12
20 13
15
26

24 11

3 8 23
9
16

17 10
6 22

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


13 03.010.13.0.00 RELIEF VALVE 1
14 03.010.15.0.00 CUP FOR SPRING 1
15 50.036.07.010. SPLIT COTTER PIN - 1/8"X1-1/2" 1
16 03.010.11.0.00 O RING - L.O.PUMP (1.57X65,21508) 1
COUNTER SUNK SOCKET HEAD
17 06.010.01.0.00 3
SCREW.
SUB.ASSLY.OF L.O.PUMP CONSIST. OF
*18 3H.005.30.0.00 1 SR. NO. 19 & 20
INT.GEAR AND BUSH.
INTERMEDIATE GEAR
19 3H.005.03.0.00 1
(FOR L.O.PUMP) (FINISH)
20 34.014.12.0.00 BUSH FOR LEVER 1
21 02.024.38.0.00 WASHER (ROCKER LEVER) 1
SHAFT FOR LUB OIL PUMP
22 4H.372.01.0.00 1
(INTERMEDIATE GEAR)
23 4H.372.02.0.00 HARD WASHER (FOR INT. GEAR) 1
24 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1
25 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 2
26 50.506.08.000. PLAIN MACHINED WASHER - M8 3

41
TITLE: - STARTER 12VDC 2.7KW MICO
GROUP: - 2H.301
SUITABLE FOR 30*C

1
5

6
2
3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


MICO STARTER 12VDC 2.7KW
1 2H.301.01.0.00 SUITABLE FOR -20*C TYPE 1
NO.9000033009 DEL 114L
2 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 3
3 50.505.10.000. SPRING WASHER - M10 3
4 50.506.10.000. PLAIN MACHINED WASHER - M10 3
5 24.083.01.0.00 RUBBER SLEEVE (20DIA) 1
6 22.118.01.0.00 RUBBER SLEEVE (12DIA) 1

42
TITLE: - MONOBLOCK CRANKCASE GROUP: - 2H.001…EXP

3 21
34 22
6 19
5 20

17 14
18
16 15
13 33 35
32
23 27
4 25
30
12 28
24

11 31 7

10 9 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CRANKCASE ASSLY ( JOINT NON CONSISTING
*1 2H.001.40.0.00 1 OF 2 & 13 TO 24
ASBESTOS)
CONSISTING
*2 2H.001.30.0.00 CRANKCASE SUB ASSEMBLY 1 OF 3 TO 12
3 2H.001.01.0.00 CRANKCASE 1
4 F6.001.58.0.00 SEALING CAP. (40 DIN 443) 2
5 34.003.07.0.00 CRANK SHAFT PLUG- ALUMINIUM 2
6 34.003.08.0.00 WASHER FOR ALU.PLUG. 2
M.B.CAP (FWE) 16. 99 DIA.
7 03.001.23.0.00 1
DOWEL HOLE
M.B.CAP (KHD) 16. 99DIA
8 03.001.24.0.00 1
DOWEL HOLES
BEARING CAP
9 4H.001.02.0.00 1
(GEAR END)(FINISH)
BOLT FOR MB CAP (HEX HEAD)
10 03.001.22.0.00 6
M14X2X128
11 02.001.04.0.00 WASHER 6
12 B2.005.16.0.00 HOLLOW DOWEL (M.B.CAP) 6
13 03.001.04.0.00 CAM BUSH 1

43
TITLE: - MONOBLOCK CRANKCASE GROUP: - 2H.001…EXP

3 21
34 22
6 19
5 20

17 14
18
16 15
13 33 35
32
23 27
4 25
30
12 28
24

11 31 7

10 9 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


14 04.001.04.0.00 SCREW PLUG (M20 X 1.5) 1
15 50.508.18.000. COPPER WASHER (20X24) 1
16 03.001.07.0.00 SLOTTED PIN 3
17 50.610.12.000. CORE PLUG 3
18 50.508.09.000. COPPER WASHER (12X16) 3
19 4H.001.03.0.00 BLANKING PLATE FOR CAM BORE 1
JOINT FOR CAM BORE BLANKING
20 4H.001.14.0.00 1
PLATE
21 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
22 50.506.08.000. PLAIN MACHINED WASHER - M8 3
23 02.037.04.0.00 DIPSTICK GUIDE 1
HEADLESS PIPE PLUG 1/2"-14
24 50.056.06.000. 1
NPTF
MAIN BRG TOP & BOTTOM
25 02.001.07.0.00 (BEARING PART NO. 3
* M-093400003)
CONSISTING
THRUST RING PAIR-DRIVE END,
*26 03.001.18.0.00 1 OF SR. NO
(102 DIA.) 27 & 28.

44
TITLE: - MONOBLOCK CRANKCASE GROUP: - 2H.001…EXP

3 21
34 22
6 19
5 20

17 14
18
16 15
13 33 35
32
23 27
4 25
30
12 28
24

11 31 7

10 9 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


27 03.001.19.0.00 THRUST WASHER -DRIVE END, TOP 1
THRUST WASHER
28 03.001.21.0.00 1
(DRIVE END, BOTTOM)
CONSISTING
*29 B2.005.22.0.00 THRUST RING PAIR-G.E. 1 OF SR.NO.
30 & 31.
30 B2.005.18.0.00 THRUST RING HALF (G.E.-TOP) 1
THRUST RING HALF
31 B2.005.19.0.00 1
(G.E.-BOTTOM)
32 50.602.14.000. PLUG (M14X1.5) 1
33 50.508.11.000. COPPER WASHER (14X18) 1
34 50.401.08.014. DOWEL 2
35 50.540.09.016. SPRING DOWEL PIN 2
*36 M-093400003 MAIN BEARING SET 1 (3 PAIRS) STD.
*37 M-093400013 MAIN BEARING SET 1 0.25 mm U/S
*38 M-093400023 MAIN BEARING SET 1 0.50 mm U/S
*39 M-093400033 MAIN BEARING SET 1 0.75 mm U/S
*40 M-093400043 MAIN BEARING SET 1 1.00 mm U/S
*41 M-093400053 MAIN BEARING SET 1 1.25 mm U/S

45
TITLE: - MONOBLOCK CRANKCASE GROUP: - 2H.001…EXP

3 21
34 22
6 19
5 20

17 14
18
16 15
13 33 35
32
23 27
4 25
30
12 28
24

11 31 7

10 9 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


*42 M-093400063 MAIN BEARING SET 1 1.50 mm U/S
CONSISTS 2
HALF RINGS
*43 W-093500003 THRUST WASHER SET 1 FLYWHEEL
END AND
GEAR END

46
TITLE :- MTG.FOR RADIATOR (STAGE 1) GROUP :- 4H.081.1

2 7 4
5
6

3
8
7 9
9
8 10

11

4
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 4H.081.10.0.00 RADIATOR SUPPORT ASSLY 1 OF SR. NO. -
2 TO 11
RADIATOR SUPPORT STARTER
2 4H.081.01.0.00 1
SIDE
RADIATOR SUPPORT FUEL PUMP
3 4H.081.02.0.00 1
SIDE
4 50.003.10.020 SET SCREW - M10X1.5X20 - 8.8 4
5 65.061.15.0.00 HARD WASHER 4
CROSS MEMBER FOR RADIATOR
6 4H.081.03.0.00 1
SUPPORT
7 50.003.10.030 SET SCREW - M10X1.5X30 - 8.8 4
8 50.548.10.000 SPECIAL WASHER 4
9 50.006.10.000 NUT - M10X1.5 - GR.8 4
10 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 2
11 65.061.15.0.00 HARD WASHER 2

47
TITLE:- NOZZLE & NOZZLE MTG. GROUP:- 2H.023

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


INJECTOR ASSLY.(5X0.20 DIA.)
1 2H.023.10.0.00 1
F002C7Z601
2 2H.023.01.0.00 INJECTOR YOKE. 1
3 3H.009.11.0.00 O RING FOR NOZZLE 1
4 02.035.08.0.00 BUSH FOR INJECTOR 1
WASHER FOR INJECTOR
5 10.029.07.0.00 1
(MICO NO. 2 439 999 032)

48
TITLE:- INJECTOR ASSLY GROUP:- 2H.023

KOEL PART MICO PART


SR.NO. DESCRIPTION QTY.
NO. NO.
as
4 2H.023.24.0.00 Adjusting washer 0.80 mm thick 2 430 100 525
reqd.
as
4 2H.023.25.0.00 Adjusting washer 0.84 mm thick 2 430 100 527
reqd.
as
4 2H.023.26.0.00 Adjusting washer 0.88 mm thick 2 430 100 529
reqd.
as
4 2H.023.27.0.00 Shims 0.92 mm thick 2 430 100 531
reqd.
as
4 2H.023.28.0.00 Adjusting washer 0.96 mm thick 2 430 100 533
reqd.
as
4 2H.023.29.0.00 Shims 1.00 mm thick 2 430 100 535
reqd.
as
4 2H.023.30.0.00 Adjusting washer 1.04 mm thick 2 430 100 537
reqd.
as
4 2H.023.31.0.00 Shims 1.08 mm thick 2 430 100 539
reqd.
as
4 2H.023.32.0.00 Adjusting washer 1.12 mm thick 2 430 100 541
reqd.

49
TITLE:- INJECTOR ASSLY GROUP:- 2H.023

KOEL PART MICO PART


SR.NO. DESCRIPTION QTY.
NO. NO.
as
4 2H.023.33.0.00 Shims 1.16 mm thick 2 430 100 543
reqd.
as
4 2H.023.34.0.00 Adjusting washer 1.20 mm thick 2 430 100 545
reqd.
as
4 2H.023.35.0.00 Shims 1.24 mm thick 2 430 100 547
reqd.
as
4 2H.023.36.0.00 Adjusting washer 1.28 mm thick 2 430 100 549
reqd.
as
4 2H.023.37.0.00 Shims 1.32 mm thick 2 430 100 551
reqd.
as
4 2H.023.38.0.00 Adjusting washer 1.36 mm thick 2 430 100 553
reqd.
as
4 2H.023.39.0.00 Shims 1.40 mm thick 2 430 100 555
reqd.
as
4 2H.023.40.0.00 Adjusting washer 1.44 mm thick 2 430 100 557
reqd.
as
4 2H.023.41.0.00 Shims 1.48 mm thick 2 430 100 559
reqd.

50
TITLE:- INJECTOR ASSLY GROUP:- 2H.023

KOEL PART MICO PART


SR.NO. DESCRIPTION QTY.
NO. NO.
as
4 2H.023.42.0.00 Adjusting washer 1.52 mm thick 2 430 100 561
reqd.
as
4 2H.023.43.0.00 Shims 1.56 mm thick 2 430 100 563
reqd.
as
4 2H.023.44.0.00 Adjusting washer 1.60 mm thick 2 430 100 565
reqd.
as
4 2H.023.45.0.00 Shims 1.64 mm thick 2 430 100 567
reqd.
as
4 2H.023.46.0.00 Adjusting washer 1.68 mm thick 2 430 100 569
reqd.
as
4 2H.023.47.0.00 Shims 1.72 mm thick 2 430 100 571
reqd.
as
4 2H.023.48.0.00 Adjusting washer 1.76 mm thick 2 430 100 573
reqd.
as
4 2H.023.49.0.00 Shims 1.80 mm thick 2 430 100 575
reqd.
as
4 2H.023.50.0.00 Adjusting washer 1.84 mm thick 2 430 100 577
reqd.

51
TITLE:- INJECTOR ASSLY GROUP:- 2H.023

KOEL PART MICO PART


SR.NO. DESCRIPTION QTY.
NO. NO.
as
4 2H.023.51.0.00 Shims 1.88 mm thick 2 430 100 579
reqd.
as
4 2H.023.52.0.00 Adjusting washer 1.92 mm thick 2 430 100 581
reqd.
as
4 2H.023.53.0.00 Shims 1.96 mm thick 2 430 100 583
reqd.
8 2H.023.54.0.00 Distance piece 1 2 430 136 015
2 2H.023.55.0.00 Pressure bolt 1 2 433 124 035
7 2H.023.56.0.00 Nozzle cap nut 1 2 433 314 120
3 2H.023.57.0.00 Spring 1 2 434 619 064
12* 10.029.07.0.00 Nozzle sealing washer 1 2 439 999 032
as
4 2H.023.62.0.00 Shim 9 431 030 149
reqd.
as
4 2H.023.63.0.00 Shim 9 431 030 150
reqd.
as
4 2H.023.64.0.00 Shim 9 431 030 151
reqd.

52
TITLE:- INJECTOR ASSLY GROUP:- 2H.023

KOEL PART MICO PART


SR.NO. DESCRIPTION QTY.
NO. NO.
as
4 2H.023.65.0.00 Shim 9 431 030 152
reqd.
as
4 2H.023.66.0.00 Shim 9 431 030 153
reqd.
as
4 2H.023.67.0.00 Shim 9 431 030 154
reqd.
4 2H.023.68.0.00 Shim 1 9 431 030 155
as
4 2H.023.69.0.00 Shim 9 431 030 156
reqd.
as
4 2H.023.70.0.00 Shim 9 431 030 157
reqd.
11* 2H.023.21.0.00 Nozzle 1 F 002 C30 003

53
TITLE :- NOZZLE LEAK OFF PIPE (M12 U ) GROUP :- 2H.061

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 2H.061.10.0.00 NOZZLE LEAK OFF PIPE (M12 U) 1

54
TITLE:- OIL FILLING BODY GROUP:- 4H.027...EXP

9
8
11
10
5
12
1

2 14

15

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 2
2 50.506.08.000. PLAIN MACHINED WASHER - M8 2
CONSISTING
ASSEMBLY OF OIL FIILING BODY
*3 4H.027.20.0.00 1 OF SR. NO.-
WITH JOINT 4 TO 6, 15
4 4H.027.01.0.00 OIL FILLING BODY 1
5 34.036.50.0.00 PERFORATED DISC. 1
CONSISTING
*6 34.036.60.0.00 CAP ASSLY 1 OF SR. NO.-
7, 10 TO 14
CONSISTING
*7 03.592.10.0.00 SUB-ASSLY.OF CLAMPING SCREW 1 OF SR. NO.-
8&9
8 03.592.01.0.00 CLAMPING SCREW FOR CAP 1
9 34.036.16.0.00 PIN 1
10 34.036.17.0.00 WASHER 1
11 34.036.14.0.00 CAP 1
12 03.592.02.0.00 RUBBER BUSH FOR CAP 1

55
TITLE:- OIL FILLING BODY GROUP:- 4H.027...EXP

9
8
11
10
5
12
1

2 14

15

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT
*13 03.592.03.0.00 BOTTOM PLATE FOR CAP 1 ILLUSTARTED
14 50.036.03.001 SPLIT COTTER PIN - 1/16"X1/2" 1
15 4H.027.11.0.00 JOINT FOR OIL FILLING BODY 1

56
TITLE:- OIL SEAL HOUSING (PG) GROUP:- 2H.039...EXP

3
5
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


PLATE WITH RUBBER MOULDING
1 2H.039.10.0.00 1
(FOR FWE OIL SEAL HSG.)
2 2H.006.01.0.00 OIL SEAL HSG.(F.W.E.) 1
3 2H.006.11.0.00 JOINT FOR OIL SEAL HOUSING 1
4 50.003.08.020 SET SCREW - M8X1.25X20 - 8.8 10
5 50.506.08.000 PLAIN MACHINED WASHER - M8 10
OIL SEAL ( 115X140 X16)
6 03.007.06.0.00 1
CR MAKE

57
TITLE :- PISTON & CONNECTING ROD ASSLY. GROUP :- 2H.009

13
15

9 18

16
10

14
19

5
4 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 2H.009.40.0.00 PISTON & CON.ROD ASSEMBLY 1 OF SR. NO.
2, 11, 17
CONSISTING
*2 2H.009.10.0.00 PISTON ASSEMBLY -COMPLETE 1 OF SR. NO.
3&7
CONSISTING
*3 2H.009.20.0.00 PISTON WITH PIN AND CIRCLIP. 1 OF SR. NO.
4 TO 6
PISTON 105 MM DIA (3 RING)A-
4 2H.009.01.0.00 1
GROUP
5 34.025.24.0.00 PISTON PIN 1
6 50.502.35.000. CIRCLIP (INTERNAL)-35 MM 2
CONSISTING
*7 2H.009.30.0.00 PISTON RING SET (105 DIA.) 1 OF SR. NO.
8 TO 10
8 2H.009.02.0.00 TOP RING (105 DIA) 1
9 2H.009.03.0.00 COMPRESSION RING (105 DIA) 1
10 2H.009.04.0.00 OIL CONTROL RING (105 DIA) 1
CONSISTING
*11 02.021.30.0.00 CON.ROD ASSLY.(WITH L.E.BRG.) 1 OF SR. NO. 12

58
TITLE :- PISTON & CONNECTING ROD ASSLY. GROUP :- 2H.009

13
15

9 18

16
10

14
19

5
4 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CON ROD ASSEMBLY (WITHOUT
*12 02.021.20.0.00 1 OF SR. NO.
LE BRG.) 13 TO 16
13 02.021.01.0.00 CON.ROD (W/O MASS BALANCING) 1
14 02.021.02.0.00 LOCATING PIN 1
15 02.021.03.9.00 SMALL END BUSH (S/F) 1
16 02.021.04.0.00 CON.ROD BOLT 2
ASSY.OF L.E BRG.(TOP & CONSISTING
*17 02.021.71.0.00 BOTTOM)STD (BEARING PART NO. 1 OF SR. NO.
*B – 093400003) 18 & 19
18 02.021.05.0.00 LARGE END BEARING (TOP) STD. 1
LARGE END BEARING (BOTTOM)
19 02.021.06.0.00 1
STD.
*20 B-093400003 L. E. BEARING SET 1 (2 PAIRS) STD.
*21 B-093400013 L.E. BEARING SET 1 0.25 mm U/S
*22 B-093400023 L.E. BEARING SET 1 0.50 mm U/S
*23 B-093400033 L.E. BEARING SET 1 0.75 mm U/S
*24 B-093400043 L.E. BEARING SET 1 1.00 mm U/S
*25 B-093400053 L.E. BEARING SET 1 1.25 mm U/S
*26 B-093400063 L.E. BEARING SET 1 1.50 mm U/S

59
TITLE:- PUSHROD & TAPPETS GROUP:- 2H.007

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.024.70.0.00 PUSH ROD (WELDED) 2
2 02.024.01.0.00 VALVE TAPPET 2

60
TITLE :- RADIATOR FAN (430 DIA, PUSHER) GROUP :- 4H.083.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 48.212.01.0.00 RADIATOR FAN 17"DIA - PUSHER 1

61
TITLE :- RADIATOR FAN MOUNTING
GROUP :- 4H.083.1
(STAGE 1, PG)

3
1
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 40.054.03.0.00 SPACER FOR FAN (15MM) 1
2 50.010.08.040 STUD M8X1.25X40 – 8.8 4
3 50.506.08.000 PLAIN MACHINED WASHER – M8 4
4 50.006.08.000 NUT M8X1.25 – GR. 8 4
5 50.540.09.016 SPRING DOWEL PIN 1

62
TITLE :- 3R1040 RADIATOR FOR OPEN GENSET
GROUP :- 3H.216
(EXPORT & P.U. PAINTED)

7
8
3
2

4 5

3 2
3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ANTIVIBRATION MTG.-
1 48.213.08.0.00 2
BOTTOM,RADIATOR.
2 50.548.08.000. SPL.PLAIN M/CED WASHER 6
3 50.006.08.000. NUT- M8X1.25 - GR.8 6
4 3H.030.01.0.00 STAY FOR RADIATOR 1
5 44.035.05.0.00 ANTIVIBRATION MOUNTING 2
6 50.002.08.050. SET BOLT - M8X1.25X50 - 8.8 2
7 50.506.08.000. PLAIN MACHINED WASHER - M8 2
3R1040 RADIATOR FOR EXPORT
8 3H.216.20.0.PR 1
( P.U. PAINTED)

63
TITLE:- RAIN CAP & MTG. GROUP:- 02.359

5
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.322.03.0.00 RAIN CAP 1
2 34.042.02.0.00 CLIP FOR EXHAUST SILENCER. 1
3 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 1
4 50.505.10.000. SPRING WASHER - M10 1
5 50.006.10.000. NUT - M10X1.5 - GR.8 1

64
TITLE: - RAIN CAP AND MOUNTING S/F DRY
TYPE PLASTIC AIR CLEANER GROUP: - 04.589
(4.5 AND 6 CUBICM)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 04.588.04.0.00 SPACER RING FOR RAIN CAP 1
2 4H.169.01.0.00 INLET CAP (76 DIA. PIPE) 1
T BOLT CLAMP KLIPCO
3 06.376.03.0.00 1
TB72/JUPITOR ( 79 TO 87 DIA)

65
TITLE:- ROCKER COVER (FOR PCV) GROUP:- 2H.204

2 8
11

6
9

12

10

7
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSIST.
SUB ASM OF ROCKER COVER
*1 2H.204.20.0.00 1 OF SR. NO.
& BREATHER INLET ASM 2 TO 7
2 2H.204.01.0.00 ROCKER COVER (MACHINING) 1
3 2H.204.02.0.00 WIRE MESH 1
4 4H.139.02.0.00 DEFLECTOR PLATE 1
5 2H.203.10.0.00 ASSEMBLY FOR BREATHER INLET 1
6 4H.139.05.0.00 AIR CLEANER FOR PCV 1
ALLEN BOLT
7 2H.204.04.0.PR 4
FOR ROCKER COVER PLATE (PCV)
8 50.002.08.110. SET BOLT - M8X1.25X110 - 8.8 4
9 50.506.08.000. PLAIN MACHINED WASHER - M8 4
10 P1.044.02.0.00 JOINT FOR ROCKER COVER 1
11 3H.313.02.0.00 FLEXIBLE PIPE 1
12 2H.204.03.0.00 CLIP (SUITABLE FOR 12 DIA PIPE) 2

66
TITLE :- SPIN ON FILTER & COOLER
(4RT HEADER + 3R COOLER) GROUP :- 2H.109
S/F WATER JACKET HEATER

12
13 15 9
3 8

5
7
14
11 6

9
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING.
*1 2H.109.10.0.00 L.O. HEADER ASSEMBLY OF SR NO. 2,
1 8 TO 13
CONSISTING.
HEADER SUB ASSEMBLY
*2 4H.658.20.0.00 1 OF SR. NO.-
(L.0. FILTER) 3 TO 7
HEADER FOR L.O.C & FILTER S/F
3 4H.658.01.0.00 1
WATER JACKET HEATER
4 3H.007.05.0.00 ADAPTOR FOR SPIN ON FILTER 1
5 34.001.09.0.00 PLUG FOR OIL GALLERY 1
HEADLESS PIPE PLUG 1/2"-14
6 50.056.06.000 2
NPTF
INTERNAL RUBBER LIP SEALING
7 50.565.10.000 1
WASHER -M10- FOR FUEL LINES
8 50.002.08.070 SET BOLT - M8X1.25X70 - 8.8 1
9 50.506.08.000 PLAIN MACHINED WASHER - M8 6
10 50.002.08.090 SET BOLT - M8X1.25X90 - 8.8 5

67
TITLE :- SPIN ON FILTER & COOLER
(4RT HEADER + 3R COOLER) GROUP :- 2H.109
S/F WATER JACKET HEATER

12
13 15 9
3 8

5
7
14
11 6

9
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SOCKET HEAD SCREW -
11 50.011.08.035
M8X1.25X35 - 8.8 4
12 3H.007.11.0.00 LUB OIL COOLER (3 PLATE) 1
JOINT FOR LUB OIL COOLER
13 3H.007.13.0.00
(NON ASBESTOS GASKET) 1
SPIN ON FILTER FOR
14 04.270.01.0.00
LUBRICATING OIL 1
15 3H.007.15.0.00 JOINT FOR HEADER 1

68
TITLE:- STOP SOLENOID ASSEMBLY 12 VDC
FOR MICO PUMP ENRGIES GROUP:- 3H.135.1
TO RUN WITHOUT TIMER

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


STOP SOLENOID ASSEMBLY 12V
1 3H.135.20.0.00 D.C. FOR MICO PUMP ENERGIES 1
TO RUN WITHOUT TIMER

69
TITLE :- SUCTION TUBE GROUP :- 2H.071

9
14 8
7

13

12
11
3

5 10
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ASSEMBLY OF SUCTION TUBE CONSISTING
*1 2H.071.40.0.00 1 OF SR. NO. 2
(FOR SHEET METAL SUMP)
SUB ASSEMBLY OF SUCTION CONSISTING
*2 2H.071.30.0.00 1 OF SR. NO. 3, 4
TUBE
3 2H.071.02.0.00 PIPE FOR SUCTION TUBE (20 O.D.) 1
FUNNEL & WIRE GAUGE CONSISTING
*4 03.011.10.0.00 1 OF SR. NO. 5, 6
ASSEMBLY FOR STRAINER
5 03.011.05.0.00 STRAINER FUNNEL 1
6 03.011.06.0.00 STRAINER WIRE GAUZE 1
7 03.011.02.0.00 UNION NUT 1
8 03.011.03.0.00 DOUBLE CONE RING 1
9 03.011.04.0.00 CLIP FOR PIPE 1
10 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
11 50.506.06.000. PLAIN MACHINED WASHER - M6 2
12 50.006.06.000. NUT - M6X1 - GR.8 2
13 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
14 50.506.08.000. PLAIN MACHINED WASHER - M8 2

70
TITLE :- THERMOSTAT AND MOUNTING
GROUP :- 3H.061…EXP
(NON ASBESTOS GASKET - USA)

3
11 12

4 13

10

11
2

5
9 14
8

6
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 3H.061.30.0.00 THERMOSTAT ASSEMBLY 1 OF SR. NO.-
2 TO 11
2 4H.053.01.0.00 THERMOSTAT HOUSING 1
THERMOSTAT ELEMENT
3 39.040.09.0.00 1
(74 DEG) - WTIL NO.DEV358
4 4H.053.12.0.00 JOINT FOR THERMOSTAT COVER 1
THERMOSTAT COVER-
5 47.025.03.0.00 1
HORIZONTAL OUTLET
6 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
7 50.506.08.000. PLAIN MACHINED WASHER - M8 4
8 50.602.14.000. PLUG (M14X1.5) 1
9 50.508.11.000. COPPER WASHER (14X18) 1
10 4H.023.02.0.00 BYPASS HOSE 1
11 50.519.08.000. WORM DRIVE HOSE CLIP (41 MM) 2
12 50.002.08.050. SET BOLT - M8X1.25X50 - 8.8 4
13 50.506.08.000. PLAIN MACHINED WASHER - M8 4
JOINT FOR THERMOSTAT
14 4H.053.11.0.00 1
HOUSING

71
TITLE :- V BELT (XPA 1250) GROUP :- 4H.069

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.069.01.0.00 V BELT (XPA 1250) COGGED 1

72
TITLE :- VALVE ROCKER ASSEMBLY GROUP :- 2H.022

8
18 14 15
19
20 9 7
6
14 11

6 14
7

10
17
3
16
3
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 P3.010.10.0.00 VALVE ROCKER ASSLY. 1 OF SR. NO.- 2
6 TO 12, 21
CONSISTING
*2 2H.022.20.0.00 ROCKER SHAFT ASSEMBLY 1 OF SR. NO.-
3 TO 5
SOCKET HEAD GRUB SCREW -
3 50.022.12.010 2
M12X10
4 4H.008.04.0.00 GROOVED SOCKET PIN 1
5 P3.010.01.0.00 ROCKER SHAFT 1
6 2H.022.04.0.00 WASHER(FOR ROCKER ARM) 2
E TYPE CIRCLIP-
7 50.513.15.000. 2
EXTERNAL(15 DIA.)
8 2H.022.03.0.00 SPRING FOR ROCKER SHAFT. 1
9 2H.022.01.0.00 ROCKER SUPPORT(FINISH) (FWE) 1
10 2H.022.02.0.00 ROCKER SUPPORT(FINISH) 1
11 50.003.08.030 SET SCREW - M8X1.25X30 - 8.8 2

73
TITLE :- VALVE ROCKER ASSEMBLY GROUP :- 2H.022

8
18 14 15
19
20 9 7
6
14 11

6 14
7

10
17
3
16
3
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*12 02.024.20.0.00 VALVE ROCKER ASSLY 4 OF SR. NO.- 13
16 TO 20
CONSISTING
ROCKER ARM SUB ASSEMBLY
*13 02.024.23.0.00 1 OF SR. NO.-
(WITH VR BUSH) 14 & 15
14 02.024.11.0.00 ROCKER ARM 1
15 02.024.12.0.00 V.R. BUSH 1
16 02.024.15.0.00 V.R.TOE 1
17 02.024.13.0.00 ROCKER-ARM ADJ. SCREW 1
18 02.024.14.0.00 OIL METERING SCREW 1
19 50.006.06.000 NUT - M6X1 - GR.8 1
20 60.007.03.0.00 NUT 1
21 P2.010.03.0.00 WASHER FOR ROCKER ARM 4

74
TITLE :- WATER INLET AND OUTLET
GROUP :- 3H.029.1
CONN. FOR RADIATOR(STAGE 1)

1
7

7
3
4

6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 3H.029.02.0.00 PIPE (RADIATOR TO PUMP INLET) 1
HOSE WATER PUMP TO
2 4H.073.02.0.00 1
RADIATOR(45X45X80L)
LOWER CLAMP(FOR RADIATOR
3 3H.029.03.0.00 1
PIPE)
4 3H.029.04.0.00 TOP CLAMP(FOR RADIATOR PIPE) 1
5 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 2
6 50.506.08.000. PLAIN MACHINED WASHER - M8 2
7 50.519.11.000. WORM DRIVE HOSE CLIP (61 MM) 2

75
TITLE :- WATER INLET AND OUTLET
GROUP :- 3H.029.2
CONN.FOR RADIATOR(STAGE 2)

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


HOSE (WATER PUMP INLET PIPE
1 4H.158.04.0.00 1
TO RADIATOR OUTLET)
HOSE(THERMOSTAT TO
2 3H.029.05.0.00 1
RADIATOR)(RT 200X65X38ID)
JUPITER WORM DRIVE
3 48.305.06.0.00 CLAMP,TYPE 603,65mm DIA(S/F 2
65mm HOSE O.D.)
JUPITOR HOSE CLAMP (JW7B13 -
4 38.228.01.0.00 2
60 DIA.)

76
TITLE: -WATER PUMP GROUP: -4H.052...EXP

14
15
4 6
7
12

11

10
1

13 9
15

8
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.052.12.0.00 JOINT FOR DELIVERY VOLUTE 1
CONSISTING
WATER PUMP ASSEMBLY
*2 4H.052.95.0.00 1 OF SR. NO.-
(HIGHER BEARING SIZE) 3, 10 TO 12
CONSISTING
SUB ASSEMBLY OF DILEVERY
*3 4H.052.70.0.00 1 OF SR. NO.-
VOLUTE 4 TO 9
BEARING HOUSING
4 4H.052.05.0.00 1
(FOR 42 DIA SPINDLE BEARING)
5 4H.052.06.0.00 SPINDLE BEARING (42 DIA) 1
6 4H.052.07.0.00 UNITISED SEAL (KACO) 1
7 4H.021.04.0.00 IMPELLER (95 DIA) 1
8 4H.021.07.0.00 HUB FOR PUMP PULLEY 1
JOINT FOR BEARING HOUSING
9 4H.052.11.0.00 1
(282.5 CRS)
10 4H.052.02.0.00 DELIVERY VOLUTE (282.5 CRS) 1
11 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 3
12 10.020.03.0.00 HARD WASHER (F) 3
13 50.002.10.060 SET BOLT - M10X1.5X60 - 8.8 3

77
TITLE: -WATER PUMP GROUP: -4H.052...EXP

14
15
4 6
7
12

11

10
1

13 9
15

8
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


14 50.002.10.070 SET BOLT - M10X1.5X70 - 8.8 2
15 50.506.10.000 PLAIN MACHINED WASHER - M10 5

78
TITLE:- WATER PUMP PULLEY (120 PCD,1,SPA) GROUP:- 4H.005

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


WATER PUMP PULLEY SPA
1 4H.021.08.0.00 1
SECTION (120 PCD)

79
TITLE :- WATER TEMP.SW.(95 DEG.+1/- 3 DEG) GROUP :- 46.260

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


WATER TEMP.SWITCH 95 +1/-3
1 46.260.01.0.00 1
DEG (YANKEE)

80
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
'O' RINGS & HOSES (2H.2034)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 2H.074.04.0.00 SET OF JOINTS 1 OF SR. NO.
2 TO 22
*2 2H.005.11.0.00 JOINT FOR GEAR COVER 1
*3 2H.006.11.0.00 JOINT FOR OIL SEAL HOUSING 1
*4 2H.013.11.0.00 JOINT FOR DELIVERY BODY 1
JOINT FOR COVER
*5 2H.017.11.0.00 1
FOR FUEL PUMP GEAR
*6 2H.032.11.0.00 JOINT FOR AIR INLET MANIFOLD 1
*7 2H.037.11.0.00 JOINT FOR FRONT COVER 1
JOINT FOR LUB OIL SUMP
*8 2H.072.02.0.PR 1
(NON ASBESTOS)
JOINT FOR FUEL PUMP
*9 34.016.12.0.00 1
(NON ASBESTOS)
JOINT FOR ADAPTOR ON
*10 34.107.06.0.00 2
EX.MANIFOLD
JOINT FOR LUB OIL COOLER
*11 3H.007.13.0.00 1
(NON ASBESTOS GASKET)
*12 3H.007.15.0.00 JOINT FOR HEADER 1

81
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
'O' RINGS & HOSES (2H.2034)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


JOINT
*13 4H.001.14.0.00 1
FOR CAM BORE BLANKING PLATE
*14 4H.007.15.0.00 JOINT FOR THREADED FLANGE 1
*15 4H.027.11.0.00 JOINT FOR OIL FILLING BODY 1
JOINT FOR BEARING HOUSING
*16 4H.052.11.0.00 1
(282.5 CRS)
*17 4H.052.12.0.00 JOINT FOR DELIVERY VOLUTE 1
JOINT
*18 4H.053.11.0.00 1
FOR THERMOSTAT HOUSING
*19 4H.053.12.0.00 JOINT FOR THERMOSTAT COVER 1
CYL HEAD GASKET FOR 2 CYL
*20 P1.007.09.0.00 1
ENGINE (THICKNESS 1.22)
*21 P1.044.02.0.00 JOINT FOR ROCKER COVER 1
JONT FOR EXHAUST MANIFOLD
*22 P5.036.02.0.00 2
(NON ASBESTOS)
CONSISTING
*23 2H.074.33.0.00 SET OF WASHERS 1 OF SR. NO.
24 TO 33
*24 50.508.07.000. COPPER WASHER (10X14) 4

82
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
'O' RINGS & HOSES (2H.2034)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


*25 50.508.08.000. COPPER WASHER (10X16) 1
*26 50.508.09.000. COPPER WASHER (12X16) 3
*27 50.508.11.000. COPPER WASHER (14X18) 3
*28 50.508.15.000. COPPER WASHER (17X23) 1
*29 50.508.16.000. COPPER WASHER (18X22) 1
*30 50.508.18.000. COPPER WASHER (20X24) 2
*31 50.508.27.000. COPPER WASHER (24X29) 1
INTERNAL RUBBER LIP SEALING
*32 50.565.10.000. 1
WASHER -M10- FOR FUEL LINES
INTERNAL RUBBER LIP SEALING
*33 50.565.14.000. 10
WASHER -M14- FOR FUEL LINES
CONSISTING
*34 2H.074.39.0.00 SET OF 'O' RINGS 1 OF SR. NO.
35 TO 40
*35 03.010.11.0.00 O RING - L.O.PUMP (1.57X65, 21508) 1
O RING - DIPSTICK
*36 03.036.01.0.00 1
(2X5, 21515 OR 21511)
*37 2H.008.07.0.00 O RING (FOR CYL.LINER) 3
*38 2H.014.02.0.00 O RING (FOR DELIVERY TUBE) 2

83
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
'O' RINGS & HOSES (2H.2034)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


*39 3H.009.11.0.00 O RING FOR NOZZLE 1
*40 3H.132.03.0.00 SEALING RING (FUEL FILTER) 2
CONSISTING
*41 2H.074.54.0.00 SET OF HOSES 1 OF SR. NO.
42 TO 47
HOSE (THERMOSTAT TO
*42 3H.029.05.0.00 1
RADIATOR)(RT 200X65X38ID)
*43 48.417.01.0.00 LUB OIL SUPPLY HOSE (FOR FIP) 1
*44 4H.023.02.0.00 BYPASS HOSE 1
HOSE WATER PUMP
*45 4H.073.02.0.00 1
TO RADIATOR (45X45X80L)
HOSE (WATER PUMP INLET PIPE
*46 4H.158.04.0.00 1
TO RADIATOR OUTLET)
*47 4H.404.02.0.00 HOSE FOR AIR CLEANER 1

84

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