Specifications Moulds EN PDF

Specifications
for injection
moulds
2.0
2
Specifications for injection moulds

Contents
Introduction 3
Information sheet / Design specifications 4

Information sheet / Design specifications B 5
Quick-Check Mould design 8
Quick-Check Mould 10
Quick-Check Initial sampling 11
Timeline / Project schedule 12
Standard mould unit 13
Z1 Guide elements 14
Z2 General mould components 16
Z3 Ejection 19
Z4 Demoulding 20
Demoulding B 21
Z5 Gating 24
Z8 Temperature control system 25
Z9 Aids 29
© by HASCO Hasenclever GmbH + Co KG · Postfach 1720 · D-58467 Lüdenscheid · Tel. +49 (0) 2351 957-0 · Fax +49 (0) 2351 957-237 · info@hasco.com · www.hasco.com 02 17
Subject to technical modifications. Please always check all the data against the product information we publish in the internet.
3

Introduction
This specification is intended as a set of rules to govern the

procurement, design and construction of injection moulds.
The consistent use of original HASCO standard components

(plates, accessories and hot runner technology) makes it possible
to meet the requirements placed on the injection mould in terms of
quality, innovation, guarantee, delivery time and cost-efficiency.
Original HASCO standard mould units meet the requirements

of your certified management system to DIN EN ISO 9001:2015
or ISO/TS 16949. e.g.through unambiguous product labelling for
continuous traceability.
This specification ensures the greatest possible degree of

standardisation in order to secure precision and quality in mould
manufacture.
In order to respond to the constantly growing requirements and

the implementation of new technologies and findings in mould
construction, this specification will be a „living“ set of rules.
Since injection moulds are generally customised, one-off products,

it is not possible to include all eventualities in a set of rules.
We would ask that any agreements concluded that differ from this
specification be documented.
This specification does not relieve the manufacturers of injection

moulds of their responsibility.
www.hasco.com
round the clock and
all over the globe.
All the products, innovations and services
are available 24/7 globally in the new
HASCO portal.
4
Article designation: Ordering party:
Article number: Compiled by:
Drawing No.: Date:
Mould supplier: Location of supplier:

Information sheet / Design specifications
General mould information Component/production information

K Standard structure more Planned number per year: pcs.
KR / PR Insert modular system mehr

➜ more Guaranteed output: pcs.
K 2500 – Split-mould kit (ejector version) more Material shrinkage: %

Weight Weight
K 2501 - Split mould kit (stripper version) more
Material per part per shot
K 3500 - Mould changing system more 1 g g
K 3600 - Small series mould more 2 g g
K 5000 - Babyplast 3 g g
3-plate mould
Unscrewable Gear Collapsible

mould components core
Multi-component mould
Transfer technology Rotary table Loader: Yes No
Core back Rot. index plate Pre-heated: Yes °C No
Other: Stack mould using Insert Outsert

components Z1545 /
Z1547 Number / designation:
Number of cavities: cavities IM machine / Data sheet / Hole pattern
Mould dimensions: x Type:
Mould installation height: mm Clamping force: KN Removal
Fully automatic running Calc. cycle time: Sec Free-falling
Semi-automatic running Min. installation height:

5
Drawing No.: Date:

Information sheet / Design specifications B
Hot runner
Gate and feed system design
Cold runner Three-plate mould Supplier: HASCO
Combination of hot runner and cold runner
Hot runner: open system Plug assignment: HASCO
Valve gate nozzle
pneumatic Plug insert:

(e.g. HASCO H12290/…)
hydraulic
Connection housing:
electric (z.B. HASCO H12270/…)
Gating: direct indirect HASCO hot runner - enquiry: more
Number of nozzles: Information for the design of hot runner moulds: more
Colour/material change: yes no

2 3
Multi-component applications:
component component
Hybrid part, e.g. metal insert: yes no
Single nozzle, R =
Only for cold runners:

Hot runner system
Sprue: Ø mm Angle: °
Runner 1: Ø mm
Runner 2: Ø mm
Runner 3: Ø mm
Ready-to-install system
(wired+piped) Runner gate:
Number of runner gates per part pcs.
Gate diameter mm
Other:
Hot half
6
Drawing No.: Date:

Information sheet / Design specifications B
Demoulding
Round ejector Flat ejector
Sleeve ejector Contour ejector
Back-pressure ejector Stripper plate
Other: DLC coating
Ejector plate guide Ball cage
Self-lubricating Steel
Other: DLC
Slide Sub-runner
Angled ejector Collapsible core
Forced demoulding Threaded spindle
Mechanical Hydraulic
Other:
Slide bars Self-lubricating
Side Base
Other:
7
Drawing No.: Date:

Mould unit / Material
1.2343 ESR
1.2714HH
Toolox 33
Toolox 44
1.1730
1.2767
1.2083
1.2085
1.2312
1.2343
1.2311
n.a.
Clamping plate NS: ➜
Backup plate NS: ➜
Cavity plate NS: ➜
Cavity plate ES: ➜
Backup plate ES: ➜
Risers: ➜
Ejector retainer plate: ➜
Ejector base plate: ➜
Clamping plate ES: ➜
Mould inserts: ➜
Slides: ➜
Cores: ➜
Other: ➜
The high-performance Mould Base Assistant with a layout editor is available

in the HASCO Portal for you to configure further details of your mould.
Further configuration details Cavity / Surface

Insulating sheet: NS ES Erosion structure: NS ES
Centring ring: NS ES Ø mm Line polishing: NS ES
Nozzle radius: R mm High-gloss polishing: NS ES
Rapid clamping system: Grain: NS ES
Pressure transducer: direct indirect Coating: NS ES
Layer type/thickness:
8
Drawing No.: Date:

Mould temperature control Marking and documentation

Temperature control Yes No 2D assembly drawing for mould
Cooling medium 2D individual component drawings for mould
Cooling channel Ø mm 3D data mould
Coated Yes No Mould nameplate A 6500 Mehr
Slides cooled Yes No original acceptance test certificates 3.1 to DIN EN 10204
Cores cooled Yes No mould plates inserts
Temperature sensor Yes No Data output:
Recess for connecting nipple Ø x mm Parts list
Thread connecting nipple M R mm Temperature control schedule

Operating
Connectors: or opposite Other:
side
Top Bottom
Miscellaneous Enclosures
Moldflow analysis conducted: Yes No
Analysis integrated in part/mould: Yes No
Other:
Signature ordering party Signature supplier

9
Drawing No.: Date:

Quick-Check Mould design
Yes No Clarify
01 3D data will read in completely and error-free
02 2D data will read in completely and error-free
03 Full documentation available
04 Part checked for mould inclines and tolerances
05 Number of cavities poss. mirror-inverted OK
06 Material and shrinkage OK
07 Mould dimensions fit planned machine
08 Mounting dimensions and height observed
09 Brackets can be applied to the mould
10 Rapid clamping system considered
11 Locating rings fit planned machine
12 Lifting device available
13 Threads for lifting eye bolts available in the plates
14 Thermal insulating sheets available
15 Sprue bushing diameter matches machine nozzle
16 Dimension, design runner and gate OK
17 Ejector displacement sufficient
18 Number and size of ejectors sufficient
19 Ejector assembly guide available
20 Ejector rods and threads match the machine

10
Drawing No.: Date:

Quick-Check Mould design
Yes No Clarify
21 Limit switch available for ejector package
22 Other limit switches, proximity switches available
23 Temperature control system adequately designed
24 Slides cooled
25 Cores cooled
26 Connector nipple and possibly countersinking OK
27 Thermocouple / cavity pressure sensor available
28 Support pillars / wide risers available to prevent deflection
29 Mould plates/mould inserts sufficiently dimensioned
30 Material selection for plates and inserts checked
31 Mould centring sufficient

First of all, guide bushes Z00 as the main guide
32
in the engagement zone
33 Marking, identification, date stamp included
11
Drawing No.: Date:

Quick-Check Mould
Yes No Clarify
01 Lifting device available and marked
02 Threads for lifting eye bolts are available in plates
03 Can mould halves be clamped on and off individually
04 Tightness checked: water, oil, air
05 Sealing plugs inserted as per specification
06 Cavity surface produced as specified
07 Ribs and recesses draw-polished
08 Sufficient venting next to parting plane
09 Venting available at cores
10 Venting available at slides
11 Ejector assembly smooth-running
12 Limit switch for ejector assembly functions OK
13 Back-pressure pins as per specifications
14 Slide movement and displacement OK
15 Slide ratchets into spring plunger OK
16 Marking on temperature control system (e.g. I1/O1)
17 Hot runner type plate mounted
18 Mould identification and name plate mounted
19 Circuit-plan plate (water, oil, air) mounted
20 Mould safety device (NS vs. ES)
21 USB stick (Mould Memory)
22 original acceptance test certificate 3.1 to DIN EN 10204

12
Drawing No.: Date:

Quick-Check Initial sampling
Yes No Clarify
01 Volumes, projected area of part available
02 Assembly drawing of mould available
03 Mould can be clamped on planned machine
04 Article is filled uniformly without any problems
05 Holding pressure phase correct for the part
06 Demoulding from slides runs smoothly
07 Demoulding from NS side runs smoothly
08 Demoulding from ES side runs smoothly
09 Ejector markings are not noticeable
10 Parting lines are not noticeable on the part
11 The surface texture of the parts is OK
12 No entrapped air visible in the part
13 No sink marks visible on the part
14 No draw points evident on the part
15 Date insert set to current month
16 Date insert set to correct year
17 All moving parts of the mould OK
18 General visual appearance of the mould OK
19 Specified quality of gate OK
20 Electric wiring vs. control technology OK
21 Log: 1st heating of mould after final assembly
22 Connected up ready for operation

13
Drawing No.: Date:

Timeline / Project schedule
January February March April May June July August September October November December
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
1 Article design
2 Mould design
3 CAM programming
4 Order mould unit
Order standard
5
components
6 Order hot runner
7 Electrodes
8 Mill mould unit
9 Mill inserts NS
10 Mill inserts ES
11 Mill slides
12 Mill other
13 Cooling
14 Turn
16 Heat treatment
17 Grind
18 Sink erosion / wiring
19 Assembly / Other
20 Inking
21 Sampling
22 Other
Next timeline on:
Signature ordering party Signature supplier

14
Drawing No.: Date:

Standard mould unit
Werkzeug - Auswerferseite Mould - nozzle side

Mould - ejector side Fixed mould half
Z 7525/...
Z 7520/...
Z 7515/...
Z 121/...
Z 1212/...
Z 1213/... Z 7510/...
Z 7535/... Z 121/...
Z 1212/...
Z 1213/...
Z 7530/...
Z 121/...
Z 1212/...
Z 1213/...
Z7520 Z7525 Z7530 Z7535 Z7510 Z7515 Z7540
d1 mm h1 mm d1 mm h1 mm
Z1212 Z1213 Z121 Z1212 Z1213 Z121
Other: Other:
The thermal Z 121

Z 1212
insulating sheets Z 1213 Z 330
should be fastened
with countersunk
screws Z330 / …
with Torx®.
Hexagon socket damaged No damage with Torx®

15
Drawing No.: Date:

Z1
Guide elements
Z10/...
Z00/... Z 00
Z 10
Z11/...
Z03/... Z 03
Z 11
DLC Z031/... Z 031
! Ensure 3+1 pairing for the central

guidepillars and guide bushes.
DLC Z040/... Z 040
Z1000W/...
Z011/... Z 011
Z 1000W
Z1100W/...
Z01/... Z 01
Z 1100W
Z04/... Z 04
Z13W/..., Z14W/...
Z 13W
Z016/... Z 016
Z 14W
Z14/...
Z010/... Z 010
Z 14
Z0102/... Z 0102
Z12/... Z13/...
Z 12
Z012/..., Z0100/...
Z 012
Z 13
Z 0100
Z1100/... Z1000/...
Z 1100 (li) Z013/..., Z025/...
Z 013
Z 1000 (re) Z 025
Z14W/... Z14/...
Z58/...
Z 14W (li)
Z 58
Z 13 (re)
16
Drawing No.: Date:

Z1
Guide elements
Z 051/... 1.51 Z 071/1 1.56 Z 080 Z 085/2 1.64 Z 09/3 1.67

Locating unit, conical Square guide bar Prelocating unit Flat locating unit Locating unit
DLC coated without holes
Z 061/... 1.55 Z 07/. . . 1.91 Z 071/2 Z 072/1 Z 072/2

Locating unit, flat Square guide bar Square guide bar, DLC Guide retainer Guide retainer, DLC
Z 082 1.62 Z 085/1 Z 09/1 1.65 Z 09/4 1.68 Z 060... 1.54

Prelocating unit Flat locating unit Locating unit Locating unit, Locking unit,
DLC coated without holes trapezoid
Z 17/. . . 1.92 Z 18 Z 19 Z 09/2 1.66 Z 14/... 1.51

Guide retainer Guide block Guide jaw Locating unit Guide bush,
DLC coated self-lubricating
Z 0122/... 1.51 Z 0132/... 1.51 Z 190/... 1.51 Z 0223W/... 1.51 Z 0717/... 1.51
Ball guiding unit, Ball guiding unit, Guide jaw, DLC Ejector assembly Rectangular guide
with collar without collar guide unit unit
Z 01003/... 1.51 Z 1819/... 1.51

Linear ball bearing unit Flat guide unit
17
Drawing No.: Date:

Z2
General mould components
Z 4800 /. . . 2.22 Z 483 /. . . 2.26 Z 48759 /. . . 2.35 Z 48712 /. . . 2.32 Z 48720 /. . . 2.39
Marking unit, square Year date insert Year/quarter Day marking insert Year/week marking
marking insert insertl
Z 4801/. . . 2.23 Z 48707/. . . 2.30 Z 48760 /. . . 2.36 Z 48714 /. . . 2.33 Z 48722 /. . . 2.40
Interchangeable insert, Year/week Year/quarter Weekday Week marking insert
square marking insert marking insert marking insert
Z 4810 /. . . 2.23 Z 48710 /. . . 2.31 Z 48715 /. . . 2.36 Z 48755 /. . . 2.33 Z 48723 /. . . 2.40
Marking unit Year marking insert Year/month Shift marking insert Day making insert
round marking insert
Z 4811/. . . 2.24 Z 48711/. . . 2.31 Z 485 /. . . 2.27 Z 48756 /. . . 2.34 Z 48725

Interchangeable insert, Week marking insert Date insert A - M marking insert Weekday
round marking insert
Z 48 /. . . 2.24 Z 48757/. . . 2.34 Z 48700 /. . . 2.28 Z 48717/. . . 2.37 Z 48730

Date insert N - Z marking insert Year/month marking Month marking insert Shift marking insert
insert
Z 482 /. . . 2.25 Z 48758 /. . . 2.35 Z 48705 /. . . 2.29 Z 48718 /. . . 2.38 Z 48731

Month date insert 0 - 9 marking insert Month marking insert Year marking insert A - M marking insert
18
Drawing No.: Date:

Z2
Z 48732 Z 715
N - Z marking insert Load ring
Z 48733 Z 725
0 - 9 marking insert Lifting eye bolt
Z 48734 Z 4870
Year/quarter Marking stamp,
marking insert blanc with arrow insert
Z 555 Z 48701
Adjustment plate, Arrow insert,
round Year
Z 556
Adjustment plate,
rectangular
Z 557
Adjustment plate, rectangular
with lubrication grooves
19
Drawing No.: Date:

Z2
For hanging the injection mould in the
Z710/... Z70/...
machine, it is essential to have an
adequately dimensioned lifting device and
lifting eye bolts. It should be possible to
assemble and dismantle the mould halves
independently of each other.
Z57/...
Z25/...
Z60/...
Z7510/...
Z7515/...
Z32/...
Z35/...
Z7520/...
Z7525/...
Z33/...
Z121/...
Z55/...
Z691/... Z31/... Z26/...
Z 70 Z 710 Z 711
Lifting device Lifting eye bolt Lifting eye bolt,
high strength
Z 7120 Z 721 Z 73
Eye nut Safety eye screw Mould safety device
20
Drawing No.: Date:

Z3
Ejection
Z 40 /. . . 3.4 Z 43 /. . . 3.24 Z 462/. . . 3.54 Z 451/. . . 3.37 Z 455/S Enquiry
Ejector pin Ejector pin Guide Ejector sleeve Ejector sleeve, shouldered,
cylindrical head conical head special design
Z 400 /. . . 3.9 Z 44 /. . . 3.25 Z 465 /. . . 3.55 Z 452S 3.43

Enquiry Z 456. . . 3.47
Ejector pin Ejector pin, cylindrical Flat ejector Ejector sleeve, Wear sleeve
with DLC coating head, shouldered special design
Z 41/. . . 3.14 Z 441/. . . 3.26 Z 4650 /. . . 3.56 Z 453/S 3.44

Enquiry Z 456/S 3.48
Enquiry
Ejector pin Ejector pin, cylindrical Flat ejector Ejector sleeve, Wear sleeve,
cylindrical head head, shouldered with corner radius special design special design
Z 412 /. . . 3.19 Z 442/S 3.28

Enquiry Z 4651/. . . 3.61 Z 454/S Enquiry Z 457/. . . 3.49
Ejector pin Ejector pin, cylindrical Flat ejector Ejector sleeve, shouldered, Ejector sleeve
plasma nitrided head, shouldered with 2 corner radii special design with DLC coating
Z 413 /. . . 3.20 Z 46 /. . . 3.52 Z 466/S 3.66

Enquiry
Ejector pin Flat ejector Flat ejector,

stainless steel special design Z40 and Z41 can
now be individually
configured via
our Ejector
Configurator:
Access is available
to registered users.
For special production parts please use the HASCO special enquiry document
21
Drawing No.: Date:

Z3
Ejection
Z 42 /. . . 3.21 Z 461/. . . 3.53 Z 45. . . 3.30 Z 4433.66 Z 410

Ejector pin, Special flat ejector Ejector sleeve Ejector pin shouldered, Ejector pin,
conical head cylindrical head, anti-twist head
DLC coated
Z 443 Z 4655 Z 4656

Ejector pin, DLC, Flat ejector pin, Flat ejector pin,
shouldered, hardened with four corner radii with two corner radii
For special production parts please use the HASCO special enquiry document
22
Article designation: Z1550/... Ordering party:
Article number: Z1553/... Compiled by:

Z1558/...
Drawing No.: Date:
Z1500/...

Z4
DemouldingZ1520/...
Z1566/...
(Z1564/...)
(Z1560/...)
Thread Boring
Z1550/...
Z1562/...
Z1555/...
Z1558/...
Z1500/...
Z1520/... Z 1545
Gear housing
Z1566/...
(Z1564/...)
(Z1560/...)
Z1553/...
Z 1547
Gear rack unit
Z 1500 /. .. 4.1 Z 1550 /. . . 4.6 Z 1555 /. . . 4.9 Z 1564 /. . . 4.11 Z 1557

Helical spindle Threaded core Intermediate Needle-thrust ball Transmission shaft
gear wheel bearing
Z 1520 /. . . 4.3 Z 1552 /. . . 4.7 Z 1560 /. . . 4.10 Z 1565 /. . . 4.12 Z 1561

Helical nut Pilot thread bushing Taper roller Thrust ring Cylindrical roller
blank bearing bearing
Z 1540 /. . . 4.5 Z 1553 /. . . 4.8 Z 1562 /. . . 4.11 Z 1566 /. . . 4.12 Z 1567

Rack Gear wheel Grooved ball Needle-thrust Needle bearing
bearing roller bearing
23
Drawing No.: Date:

Z4
Demoulding B
Z 169 /. . . 4.22 Z 1698 /. . . 4.29 Z 178 /. . . 4.44 Z 1790

Two-stage ejector Two-stage ejector Round latch Round latch
central mounting locking unit locking unit
Z 1691/. . . 4.23 Z 170 / Z 171 Z 160 Z 1791

Two-stage ejector, Latch locking unit Threadbush, Pulling rod
central mounting for ejector assembly
Z 1692 /. . . 4.24 Z 172 Z 161 Z 3600/S Enquiry
Two-stage ejector, Frictional puller Threadbolt, for Collapsible core

advancing ejector assembly
Z 1692/S Z 173 Z 2301

Two-stage ejector, ad- Round latch locking Locking cylinder
vancing, special design unit
Z 1695 Z 1731/. . . 4.37 Z 2350

Two-stage ejector, Pulling rod Clamping cylinder,
central mounting double-acting
Z 1697/. . . 4.28 Z 174 /. . . 4.38 Z 236

Two-stage ejector, Latch locking unit Short-stroke cylinder,
off-centre double-acting
24
Drawing No.: Date:

Z4
Demoulding
Slide elements
Z 01/...
Z 1832/... Z 183/... Z 1831/... Z 187/... Z 016/... Z 185W/...
Z 180
Slide
Z 1800
Slide, can be cut as
required
Z 182/... Z 1821/... Z 185/... Z 180/... Z 186W/...
Z 181
Mould slide unit
Z183/... Z1831/... Z 01/... Z 187/...
Z 1810
Locking heel
Z 1811
Inclined sliding
carriage
Z 186 W/... Z 185 W/... Z 180/... Z 185/... Z 182/...

Z 18110
Inclined sliding carriage
25
Drawing No.: Date:

Z4
Demoulding
Slide elements
Z 1812 Z 183 Z 1850 W Z 1870 Z 01

Slide unit Locking heel, Guide strip, Retainer, square Guide pin (angle pin)
double sided selflubricating
Z 1813 Z 1831 Z 1851 Z 1880 Z 010

Slide unit Wear plate Guide strip Slide modular Angle pin
system
Z 182 Z 1840 Z 1852 Z 1881 Z 016

Locking heel, Locking heel, Guide strip Base plate Angled pillar
single-sided with retainer 18° tapered
Z 1820 Z 185 Z 1853 Z 1801 Z 3600/S

Locking heel, Guide strip Guide strip, Slide Collapsible core,
single-sided to cut as required special production
Z 1821 Z 185 W Z 186 W Z 1802

Wear plate Guide strip, Guide strip, Slide for contour
selflubricating selflubricating
Z 1832 Z 1850 Z 187 Z 1897

Wear plate Guide strip Retainer SmartLock
26
Drawing No.: Date:

Z5
Gating
Z51/...
Z511/...
Z512/...
Z53/...
Z518/...
Z519/...
Z1050/...
Z1060/...
Z10650/...
Z515/...
Z516/...
Z 50 Z 515
Sprue bushing blank Pneumatic nozzle
Z 51 Z 516 Z 53 Z 10650 H 5050

Sprue bushing Nozzle insert Sprue puller insert Gate insert, square Gap filter
contourable
Z 511 Z 518 Z 1050 Z 109 H 510

Sprue bushing Sprue bushing, Gate insert, round Filter insert Sprue bushing,
integrated cooling with rounded tunnel blank
Z 512 Z 519 Z 1060 Z 1095 H 530

Sprue bushing Thermoset sprue Gate insert, square Filter insert Sprue puller insert,
bushing with rounded tunnel blank
27
Drawing No.: Date:

Z7
Measuring technology
A 5710 A 5712 /. . . 4.22 A 5714 /. . . 4.22 A 5716 /. . . 4.22 A 5730 /. . . 4.22

Cycle counter Cycle counter Combined cycle Universal counter Cycle counter,
counter mechanical
A 5731 /. . . 4.22 A 5732 /. . . 4.22 Z 140 /. . . 4.22 Z 1420 /. . . 4.22 Z 1471 /. . . 4.22
cycle counter, Cycle counter, Limit switch, Limit switch, Proximity switch,
mechanical, right mechanical, left proximity mechanical Inductive, threaded
Z 1473 /. . . 4.22 Z 1475 /. . . 4.22 Z 1477 /. . . 4.22

Proximity switch, Proximity switch, Inductive proximity
inductive, round Inductive, square switch
28
Drawing No.: Date:

Z8
Temperature control system
The following thread, bore and counterbore diameters

and counterbore depths must beobserved:
Z90/...
Z81/...
Z811/...
Z811HT/...
d4
De
d
De
d7
d4
SW
SW
l7
l1 t t
Z81/...
Z811/...
Z811HT/...
d4
D
sw2
sw1
l7
t
Medium
Temperature
Pressure
With valve Yes No
Connecting nipple d7 Thread l1 mm De mm t mm
Extension nipple De mm t mm
Other D mm t mm
Other D mm t mm
Sealing plug Thread l mm
Other Thread l mm
Other Thread l mm
29
Drawing No.: Date:

Z8
Z 80 Z 802 Z 807 Z 809 Z 814

Shut-off coupling Adapter coupling Shut-off coupling Multiple shut-off Reducing nipple
with valve with valve with valve coupling with valve
Z 80HT Z 8021 Z 807HT Z 81 Z 815

Shut-off coupling Adapter coupling Shut-off coupling Nipple open flow Adapter
with valve open flow with valve
Z 80PL Z 803 Z 80700 Z 810 Z 817

Shut-off coupling Adapter coupling Safety coupling Nipple open flow Hose nipple
with valve with valve
Z 801 Z 804 Z 80700HT Z 811 Z 819

Rapid coupling Adapter coupling Safety coupling Shut-off nipple Multiple shut-off
open flow open flow with valve nipple with valve
Z 801HT Z 805 Z 808 Z 811HT Z 82

Rapid coupling Diverting coupling Rapid coupling Shut-off nipple Shut-off coupling
open flow unit with valve open flow with valve with valve
Z 801PL Z 8051 Z 808HT Z 812 Z 825

Rapid coupling Diverting coupling Rapid coupling Double-sided Dummy coupling
open flow unit open flow open flow connector
30
Drawing No.: Date:

Z8
Z 83 Z 875 Z 880 Z 905 Z 9400

Plug-in connector Hose nipple Connector Adapter Hexagon socket pipe
plug, cylindrical with
sealing compound
Z 830 Z 876 Z 880PL Z 906 Z 941

Adapter, open flow Hose nipple Double hose nipple, Locking nipple Sealing plug
Push-Lok extension headed
Z 831 Z 876PL Z 881 Z 91 Z 942

Plug-in connector Hose nipple Adapter doublesided Extension tube Sealing plug
hose nipple
Z 835 Z 877 Z 89 Z 920 Z 9430

Dummy nipple Joining piece Hose nipple, Manifold block Sealing washer,
with tapered thread for cooling channel
Z 87 Z 878 Z 90 Z 94 Z 9431
Hose nipple Connector Extension nipple Sealing plug Mounting mandrel,
with tapered thread for sealing washer
Z 87PL Z 88 Z 900 Z 940 Z 95

Hose nipple, Hose nipple Extension nipple Sealing plug Brass tube
Push-Lok cylindrical
31
Drawing No.: Date:

Z8
Z 96 Z 9645 Z 9675 Z 976

Spiral core, Diverting bridge Diverting plug TempFlex
single threaded
Z 961 Z 965 Z 9676 Z 977

Spiral core, Plug baffle Diverting plug, base TempFlex
double threaded
Z 962 Z 9661 Z 968 Z 99

Junction tube Plug baffle, straight Spiral core, CoolCross
single threaded
Z 964 Z 9662 Z 969

Diverting element Plug baffle, spiral Spiral core,
double threaded
Z 9641 Z 967 Z 97
Diverting element Baffle core Cascade water
with elongated hole junction
Z 9642 Z 9672 Z 975

Diverting element Diverting unit Heat transfer pipe
32
Drawing No.: Date:

Z9
Aids
Aids for inserts
A 4200 A 4300
Flexible sealing Permanent
element magnet
Aids for injection moulds
A 5800 A 5805 A 6500 Mehr
Mould Memory Screw Memory Name plate, printed,

with fixing holes
33

Enclosures
Standard mould unit 34
KR / PR Insert modular system 35
K 2500 / 2501 – Split mould kits 37
K 3500 – Mould changing system 54
K 3600 – Small series mould 59
Hot runner enquiry 63
A Guide to Designing Hot Runner Moulds 65
Enquiry document Z 442/S 71

0_K_Kat_Inhalt 04_2015.qxp_P_Programm 05_05.qxd 28.04.15 07:52 Seite 9
Standard mould unit back
Standard-Werkzeugaufbau mit Varianten von Aufspannplatten und Leisten

Standard mould base assembly with variations of clamping plates and risers
Carcasses de moules standards avec différentes variantes de semelles et de tasseaux
Neu: Breite Leisten New: Wide risers Nouveau: Tasseaux larges

Um die Gefahr der Durchbiegung To minimise the danger of Pour minimiser le risque de torsion,
zu minimieren, beachten Sie bitte deflection, please note the veuillez prendre connaissance des
auch die neuen Breiten Leisten new wide risers K 42 /. . . with nouveaux tasseaux larges K 42 /. . .
K 42 /. . . mit den dazugehörigen the associated ejector plates et les batteries d'éjection correspon-
Auswerferplatten K 62 /. . . , K 72 /. . . K 62 /. . . and K 72 /. . . in the dantes K 62 /. . . , K 72 /. . . dans le
im Prospekt „Breite Leisten”. leaflet “Wide risers”. prospectus «Tasseaux larges».
KR / PR Insert modular system
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KR / PR
Einsatz-Baukastensystem
Insert-Modular System
Système modulaire d’insert
KR 25 / . . . Rahmenformplatte finden Sie im Register K.

KR 25 / . . . bolster plate, please refer to the K-section.
Vous trouverez plaque porte-empreinte avec logement
KR 25 / . . . à le répertoire K.
KR / PR Insert modular system back
KR / PR
Durch die systematische maßliche Because of their systematically graded L’échelle dimensionnelle systématique
Abstufung der Einsätze sind diese sizing, the inserts can be combined des inserts permet de les combiner
beliebig kombinierbar. Die as desired. The working surface can à volonté. La surface de travail peut
Arbeitsfläche läßt sich entsprechend be subdivided in accordance with être subdivisée en fonction des
der fertigungstechnischen manufacturing conditions. besoins de la fabrication.
Gegebenheiten unterteilen.
Die Einsatzdicken entsprechen den The thicknesses of the inserts Les épaisseurs des inserts correspon-
Aufnahmen der Formplatten. Sie sind correspond to the pockets of the dent aux parties appropriées des
ebenfalls beliebig kombinierbar, wenn cavity plates. They can also be plaques porte-empreintes. Elles peu-
z. B. Konturbereiche in die Gegenseite combined as desired, e. g. if cavity vent également être combinées a
ragen müssen. contours have to project into the oppo- volonté lorsque les contours doivent
site side. par ex. pénétrer dans la partie opposée.
Die zusätzlich zur Komplettierung The HASCO catalogue contains Les éléments supplémentaires
der Werkzeuge erforderlichen Bauteile the additional components required nécessaires pour compléter les moules
sowie technische Information to complete the mould, technical ainsi que des informations techniques
und Anwendungsbeispiele sind im information and examples of et les domaines d’application sont
HASCO-Gesamtkatalog aufgeführt. application. donnés dans le catalogue général
HASCO.
298 HASCO
K 2500 / 2501 – Split mould kits
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K 2500 /. . .
K 2501 /. . .
Backenwerkzeuge
Split Mould Kits
Moule à tiroirs
Auswerfer- und Abstreiferversion –

kompatibel zum K-Programm
Ejector type and Stripper type –

compatible with the K programme
Version à éjecteur et version à démouleur –

compatible avec la gamme K
K 2500 / 2501 – Split mould kits
back
K 2500 /. . . K 2500 /. . . K 2500 /. . .

Backenwerkzeug Split mould kit Moule à tiroirs
(Auswerferversion) (Ejector type) (version à éjecteur)
Die neuen HASCO Backenwerkzeuge The new HASCO split mould kits Les nouveaux moules à tiroirs K 2500
K 2500 /. . . und K 2501/. . . lösen die K 2500 /… and K 2501 /… replace split /… et K 2501/… de HASCO remplacent
Backenwerkzeuge K 2000 /. . . und mould kits K 2000 /… and K 2010 /… . désormais les modèles K 2000 /… et
K 2010 /. . . ab. K 2010 /… .
Die Abmessungen von K 2500 /. . . The dimensions of K 2500 /… are Les cotes du modèles K 2500 /…
sind kompatibel zum HASCO compatible with the HASCO sont compatibles avec la gamme K
K-Programm. K programme. de HASCO.
K 2500 / 2501 – Split mould kits back
Besondere Merkmale Features Caractéristiques techniques
– Abhängig von der Spritzteil- – To suit moulding geometry, the – Il est possible de choisir, en fonction
geometrie kann zwischen der designer has the choice between de la géométrie des pièces à injecter,
Auswerferversion K 2500 /. . . und Ejector type K 2500 /. . . and the entre la version à éjecteur K 2500 /. . .
der Abstreiferversion K 2501/. . . Stripper type K 2201/. . . et la version à démouleur K 2501/. . .
gewählt werden.
– K 2500 /. . . und K 2501/. . . – K 2500 /. . . as well as K 2501/. . . – K 2500 /. . . et K 2501/. . . sont dispo-
sind jeweils in 8 Größen mit je are available in 8 sizes with 5 split nibles chacun en 8 tailles disposant
5 Backenhöhen verfügbar. heights each. de 5 hauteurs différentes de tiroirs.
– Backen (K 2528 /. . .) und Kernhalte- – Splits (K 2528 /…) and core retainer – Les plaques (K 2528 /…) et le
einsatz (K 2531/. . .) gehören nicht insert (K 2531 /…) are not supplied. support de noyau (K 2531/…) ne
zum Lieferumfang. sont pas compris dans la livraison.
– Bauteile und Backenbetätigung – Construction elements and angle – Les éléments de construction et
liegen innerhalb der Werkzeug- pins actuation are positioned within d’actionnement des tiroirs sont
abmessungen. the mould. positionnés à l’intérieur des cotes
du moule.
– Nachschleifbare Backenführung. – Regrindable split guides. – Le guidage de plaques peut être
à nouveau poli.
– Austauschbare Druckplatten. – Interchangeable wear plates. – Les plaques de pression sont
interchangeables.
– Backen (K 2528 /. . .) voll nutzbar für – Splits (K 2528 /. . .) can be fully – Tiroirs (K 2528 /. . .) entièrement
Kontur und Kühlung. utilized for cavity contour and utilisables pour l’empreinte et le
cooling. refroidissement.
– Backenlänge entspricht Werkzeug- – Split length is equal to mould – La longueur de tiroirs correspond
breite. width. à la largeur du moule.
– Passfeder-Nut in K 2528 /. . . – Parallel slot in K 2528 /… – Gorge pour ressort d'ajustage dans
(Mat. 1.2767/ 1.2343 ESU) mit (Mat. 1.2767/ 1.2343 ESU) with K 2528 /… (Mat. 1.2767/ 1.2343 ESU)
Aufmaß zum Nachschleifen nach dimensions re-ground according to avec surcote pour ponçage ultérieur
dem Härten. hardness. d'ajustage après le trempage.
– Härteverzug der Backen ohne – Distortion on hardening of splits – Les éventuelles déformations
Einfluss auf die Führung. does not affect the guiding system. des tiroirs (trempe), n’influent pas
le système de guidage.
– Länge des Kernhalteeinsatzes – Length of core retainer insert – La longueur du support de noyau
(K 2531/. . .) entspricht Werkzeug- (K 2531/. . .) is equal to mould width. (K 2531/. . .) correspond à la largeur
breite. du moule.
– Schwalbenschwanz-Führung leicht – Easy readjustment of dovetailed – Guidage en queue d’aronde facile-
nachstellbar. guide strips. ment ajustable.
– Kein Verkanten der Führung durch – No tilting of split guide due to – Blocage impossible du guidage en
günstiges Längen-/Breitenverhältnis. favourable length /width ratio. raison d’un rapport longueur/ largeur
étudié.
– Sicherung der Backen durch inte- – Splits are secured by integrated – Blocage des tiroirs assuré par vis
grierte Kugelrasten. spring plungers. à billes intégrées.
– Freier Fall der Spritzteile. – Undisturbed drop of mouldings. – Dégagement libre des pièces
injectées.
– Selbstschmierende Backen- – Guide strips and guide bushings – Barres conductrices des tiroirs
führungsleisten und are offered in selflubricating design. et bagues de guidage exemptes
Führungsbuchsen. d’entretien.
HASCO 239
Bestellbeispiel : Ordering example : Exemple de commande :
Backenwerkzeug, Größe 100 x 130 Split mould kit, size 100 x 130 Moule à tiroirs version 100 x 130
(Auswerferversion) (Ejector type) (version à éjecteur)
K 2500 / 100 x 130 x 40

1
1 Produkt Nr. für Backenwerkzeug 1 Produkt No. of split mould kit 1 N° de produit pour moule à tiroir
2 Abmessung : Länge x Breite 2 Mould size : Length x Width 2 Dimensions : longueur x largeur
3 Backenhöhe 3 Split height 3 Hauteur des tiroirs
Beachten: Caution: Remarque:

Die Backen K 2528 / … und der Splits K 2528 /… and core retainer Les plaques K 2528 /… et le support
Kernhalteeinsatz K 2531 / … gehören insert K 2531/… are not supplied ! de noyau K 2531/… ne sont pas
nicht zum Lieferumfang ! compris dans la livraison !
Inhaltsverzeichnis
Contents
Répertoire
Benennung Designation Désignation Nr. / No. Seite / Page

(Auswerferversion) (Ejector type) (Version à éjecteur)
K 2500 / 100 x 130 K 2500 / 100 x 130 K 2500 / 100 x 130 K 2500 /. . . 250
K 2500 / 156 x 156 K 2500 / 156 x 156 K 2500 / 156 x 156 252
K 2500 / 156 x 196 K 2500 / 156 x 196 K 2500 / 156 x 196 254
K 2500 / 190 x 246 K 2500 / 190 x 246 K 2500 / 190 x 246 256
K 2500 / 196 x 196 K 2500 / 196 x 196 K 2500 / 196 x 196 258
K 2500 / 246 x 246 K 2500 / 246 x 246 K 2500 / 246 x 246 260
K 2500 / 246 x 296 K 2500 / 246 x 296 K 2500 / 246 x 296 262
K 2500 / 296 x 296 K 2500 / 296 x 296 K 2500 / 296 x 296 264

(Abstreiferversion) (Stripper type) (Version à démouleur)
K 2501 / 100 x 130 K 2501 / 100 x 130 K 2501 / 100 x 130 K 2501 /. . . 270
K 2501 / 156 x 156 K 2501 / 156 x 156 K 2501 / 156 x 156 272
K 2501 / 156 x 196 K 2501 / 156 x 196 K 2501 / 156 x 196 274
K 2501 / 190 x 246 K 2501 / 190 x 246 K 2501 / 190 x 246 276
K 2501 / 196 x 196 K 2501 / 196 x 196 K 2501 / 196 x 196 278
K 2501 / 246 x 246 K 2501 / 246 x 246 K 2501 / 246 x 246 280
K 2501 / 246 x 296 K 2501 / 246 x 296 K 2501 / 246 x 296 282
K 2501 / 296 x 296 K 2501 / 296 x 296 K 2501 / 296 x 296 284
Werkzeugplatten Mould plates Plaques de moule

Leisten Risers Tasseaux K 40 /. . . 286
Leisten Risers Tasseaux K 45 /. . . 286
Auswerferpaket Ejector assembly Batterie d’ejection K 60 / 70 /. . . 287
Auswerferpaket Ejector assembly Batterie d’ejection K 65 / 75 /. . . 287
Auswerferhalteplatte Ejector retainer plate Plaque de éjecteur K 60 /. . . 288
Auswerferhalteplatte Ejector retainer plate Plaque de éjecteur K 65 /. . . 288
Auswerfergrundplatte Ejector base plate Contre plaque d’ejection K 70 /. . . 288
Auswerfergrundplatte Ejector base plate Contre plaque d’ejection K 75 /. . . 288
Zubehörteile Accessories Accessoires

Druckplatte Wear plate Plaque de pression K 2526 /. . . 289
Backe Split Tiroir K 2528 /. . . 290
Kernhalteeinsatz Core retainer insert Support de noyau K 2531 /. . . 294
Schrägsäule Angle pin Doigt inciné Z 010 /. . . 295
Technische Informationen Technical information Informations techniques 243

Wichtige Werkzeugmaße Important mould dimensions Importantes cotes d’outils

für K 2500 /. . . und K 2501/. . . for K 2500 /. . . and K 2501/. . . pour K 2500 /. . . et K K 2501/. . .
– Backenlänge – Split length – Longueur de tiroir

– Backenhöhe – Split height – Hauteur de tiroir
– Backenöffnungsweg – Opening stroke of splits – Course d’ouverture des tiroirs
– Max. Arbeitsflächen – Max. working area – Surfaces max. de travail
Größe Backen-Öffnungsweg Backenhöhe Backenlänge

Size Opening stroke of splits Split height Split length
Taille Course d’ouverture des tiroirs Hauteur des tiroirs Longueur des tiroirs
16 20 25 32 40 50 63 80 100
100 x 130 16 100
156 x 156 28 156
156 x 196 45 156
190 x 246 56 190
196 x 196 40 196
246 x 246 53 246
246 x 296 68 246
296 x 296 68 296
Beachten : Caution: Remarque :

Die Backenhöhen und -längen für eine For each square and following rectan- La hauteur et la longueur des tiroirs
quadratische und die dazugehörige gular mould size (e. g. 156 x 156 and sont identique pour des tailles carrées
rechteckige Größe (z. B. 156 x 156 156 x 196) all split heights and -lengths et rectangulaires (Ex : 156 x 156 et
und 156 x 196) sind gleich. Bei den are of the same. On rectangular mould 156 x 196). Dans le cas de moules
rechteckigen Größen sind die Backen sizes the splits are correspondingly rectangulaires, les tiroirs sont plus
entsprechend breiter, dadurch optimale wider to provide for optimal utilisation larges, pour permettre une meilleure
Ausnutzung der Formkontur. of cavity contour. utilisation.
Toleranzen : Tolerances : Tolérances :

siehe K-Katalog, Vorschaltseite Ref. K catalogue, opening page Cf. catalogue des standards K, page
(Ausgabe 05/01) (Issue 05/01) des éléments de commutation (version
05/01)
Überstand des Schrägbolzens Projection of angle pin Dépassement du doigt incliné
Beachten : Caution: Remarque :

Dieser Überstand (x) kann je nach The projection (x) can measure 40 mm Ce dépassement (x) peut atteindre
Werkzeuggröße bis zu 40 mm according to tool size. jusqu'à 40 mm, selon les tailles d'ou-
betragen. tils.
Technische Informationen Technical information Information techniques
a A = sin 20° · a B = tan 20° · a
0,05 0,017 0,018
0,10 0,034 0,036

A
B 0,20 0,068 0,073
K2531/... a
B
0,50 0,171 0,182

C
K2528/... 1,00 0,342 0,364
A
1 2
A = sin 20° · a A = sin 20° · a A = sin 20° · a

A : Abzuschleifendes Maß von A : Amount to be ground off from A : Surface inclinée
der Schrägfläche the sloped surface à rectifier
a : zu verringerndes Spiel a : Clearance to be reduced a : Jeu à réduire
z. B.: a = 0,65 e. g.: a = 0,65 par ex : a = 0,65
A = 0,342 · 0,65 = 0,222 mm A = 0,342 · 0,65 = 0,222 mm A = 0,342 · 0,65 = 0,222 mm
B = tan 20° · a B = tan 20° · a B = tan 20° · a

B : Abzuschleifendes Maß von B : Amount to be ground off from B : Surface plan de joint
der Gravurfläche the parting surface à rectifier
a : zu verringerndes Spiel a : Clearance to be reduced a : Jeu à réduire
z. B.: a = 0,65 e. g.: a = 0,65 par ex : a = 0,65
B = 0,3641 · 0,65 = 0,237 mm B = 0,3641 · 0,65 = 0,237 mm B = 0,3641 · 0,65 = 0,237 mm
Einpassen der Formbacken Fitting of splits Ajustage des tiroirs
Bild 2 Fig. 2 Fig. 2

Zum Einpassen der Backen K 2910 /. . . The clearance “a” is provided for Le jeu «a» est prévu pour l’ajustage
in die düsenseitige Backenschließplatte fitting the splits into the chase des tiroirs K 2910 /. . . dans la plaque
ist das Spiel „a“ vorgesehen. bolster. de fermeture côté buse.

Dieses wird durch Überschleifen der By regrinding splits surface “A” Le jeu est éliminé par rectification des
Backen in Pfeilrichtung „A“ und /oder and /or “B”, if required also hardened tiroirs dans le sens de la flèche «A»
„B“ beseitigt, wahlweise durch wear plate, this clearance can be et /ou «B» et en travaillant également
Überschleifen der gehärteten eliminated. les plaques de pression.
Druckplatten.
Zur Mittenfixierung stützen sich die For centre aligning the split guides rest Pour l’alignement au centre, les
Backenführungen am Kernhalteeinsatz against the core retainer insert guidages des tiroirs prennent appui sur
K 2531 /. . . ab. Beim Fertigschleifen K 2531 /. . . When finish grinding a le support de noyau K 2531 /. . . Lors de
wird ein Spiel zwischen der Stirnseite clearance of 0,05 mm between the l’ajustage final, un jeu de 0,05 mm
der Backenführung und dem front face of split guides and core entre la face du guidage des tiroirs et
Kernhalteeinsatz von 0,05 mm emp- retainer insert is recommended. le support de noyau est recommandé.
fohlen.
Beim Überschleifen der Backenstirn- When regrinding parting surface of Lors de la rectification des surfaces
flächen „B“ muss auch die Backen- splits “B”, same amount must be frontales des tiroirs «B», le guidage
führung im Bereich „C“ nachgesetzt ground off from the front face of split doit également être réajusté.
werden. guides “C”.
Positionierung der Formbacken Positioning of mould splits Positionnement des tiroirs

Um ein Vertauschen der Backen zu To prevent mix-up of splits a dowel pin Afin d’éviter une inversion des tiroirs,
verhindern ist ein Passstift außermittig is located off-centre, it also serves the des goupilles d’assemblage excen-
angeordnet, der auch gleichzeitig purpose of precisely fixing the splits in trées, positionnent en même temps
die Backen in Längsrichtung präzise longitudinal direction. les tiroirs dans le sens longitudinal.
positioniert.
Die Passfeder zwischen Backe und The parallel key between split and split La vis à bille ressort entre le tiroir et
Backenführung garantiert eine exakte guide ensures an exact alignment in le guidage garantit un positionnement
Positionierung in Laufrichtung. traveling direction. exact.
Eine problemlose Nachstellung ist For easy readjusting of guiding system Pour un réajustage facile du système
durch Überschleifen der Backen- only the split guide has to be reground de guidage, seuls les guides des tiroirs
führung in Pfeilrichtung sichergestellt. on surface pointed to by arrow. seront rectifiés en surface (dans le
sens de la flèche).
Max. Arbeitsflächen Max. Working areas Surfaces max. de travail
100 x 130
156 x 156
156 x 196
190 x 246
196 x 196
246 x 246
246 x 296
296 x 296
K 2500 /. . . Auswerferversion K 2500 /. . . Ejector type K 2500 /. . . Version à éjecteur
33
23
29
11 1
12 3
20
8 19
6 9
15
4
13
5
18
7
10
16
2
17
21
14
30
28
34
22 25
27
31
26
24
32
K 2500 /. . . Auswerferversion K 2500 /. . . Ejector type K 2500 /. . . Version à éjecteur
Pos. Benennung Designation Désignation Stück Nr. / Norm Material / Härte

Quant. No. / Standard Material / Hardness
Pièce N°/ Norme Matériau / Dureté
1 Backenschließplatte Chase bolster Plaque de fermeture des tiroirs 1 1.2312
2 Backengrundplatte Splits retainer plate Plaque de base des tiroirs 1 1.2312
3 Druckplatte Wear plate Plaque de pression 2 1.2842 / 53 + 2 HRC
4 Backenführung Split guide Guide des tiroirs 2 1.2767 / 52 ± 2 HRC
5 Backenführungsleiste Guide strip Barre conductrice des tiroirs 4 2.0492
6 Passfeder, lang Parallel key, long Ressort d’ajustage, long 2 1.2312
7 Passfeder, kurz Parallel key, short Ressort d’ajustage, court 4 1.2312
8 Schrägsäule Angle pin Doigt incliné 4 Z 010 /. . . 1.0401
9 Führungssäule Guide pillar Colonne de guidage 3+1 Z 04 /. . . DIN 16761-A
10 Führungsbuchse Guide bushing Bague de guidage 3+1 Z 1000 W/. . . DIN 16716-C
11 Zylinderschraube SHC-screw Vis à tête cylindrique 4 Z 31/. . .
DIN EN ISO 4762
DIN EN ISO 4762
DIN EN ISO 4762
DIN EN ISO 4762
15 Zylinderstift Dowel pin Goupille cylindrique 2 Z 26 /. . . / DIN EN 28735
16 Federndes Druckstück Ball catch Vis à bille sans tête 2 Z 371 /. . . 1.4305
17 Gewindestift Set screw Tige sans tête 2 Z 35 /. . . / DIN 913
Sonstige Bauteile Other components Autres éléments

Extra Bestellung erforderlich Extra order required Commande spéciale nécessaire

18 Kernhalteeinsatz Core retainer insert Support de noyau 1 K 2531 /. . . 1.2767
19 Backe Split Tiroir 2 K 2528 /. . . 1.2767 /
1.2343 ESU
20 Druckplatte (Ersatzteil) Wear plate (spare part) Pl. de pression (pièce de rech.) K 2526 /. . . 1.2842 / 53 + 2 HRC
21 Zwischenplatte Backing plate Plaque intermédiaire 1 K 30 /. . . 1.1730, 1.2312
22 Leiste Riser Tasseau 2 K 40 /. . .2) ; K 45 /. . .3) 1.1730
23 Aufspannplatte Clamping plate Plaque de fixation 1) K 10 /. . . ; K 12 /. . . 1.1730
24 Aufspannplatte Clamping plate Plaque de fixation 1) K 11 /. . . ; K 13 /. . . 1.1730
25 Auswerferhalteplatte Ejector retainer plate Plaque d’éjecteur 1) K 60 /. . .2) ; K 65 /. . .3) 1.1730
26 Auswerfergrundplatte Ejector base plate Contre plaque d’ejection 1) K 70 /. . .2) ; K 75 /. . .3) 1.2312
27 Auswerferpaket Ejector assembly Batterie d’ejection 1 K 60/70 /. . .2); K65/75 /. . .3) 1.1730
28 Zentrierhülse Centering sleeve Douille de centrage 4 Z 20 /. . . DIN 16759
29 Zylinderschraube SHC-screw Vis à tête cylindrique 4 Z 31/. . . 10.9
DIN EN ISO 4762
DIN EN ISO 4762
31 Sperrkantring Locking edge washer Rondelle à bords d’arrêt 8 Z 691/. . . DIN 17221
32 Wärmeisolierplatte Thermal insulating sheet Plaque isolante 1) Z 121/. . . ;
Z 1211/. . .; Z 1212/. . .
Z 1211/. . .; Z 1212/. . .
34 Stützsäule Support pillar Plot de soutin 1) Z 57/. . . ; Z 571/. . .
DIN ISO 10073-B
1) Typ und Abmessung ist vom 1) Type and dimension is to be fixed 1) Le type et les cotes doivent être
Konstrukteur festzulegen by the designer définis par le constructeur.
2) Für quadratische Größen = K 40 /. . . ; 2) For square sizes = K 40 /. . . ; 2) Pour moules carrés = K 40 /. . . ;
K 60 /. . . ; K70 /. . . ; K 60 / 70 /. . . K 60 /. . . ; K70 /. . . ; K 60 / 70 /. . . K 60 /. . . ; K70 /. . . ; K 60 / 70 /. . .
3) Für rechteckige Größen = 3) For rectangular sizes = 3) Pour moules rectangulaires =
K 45 /. . . ; K 65 /. . . ; K 75 /. . . ; K 45 /. . . ; K 65 /. . . ; K 75 /. . . ; K 45 /. . . ; K 65 /. . . ; K 75 /. . . ;
K 65 / 75 /. . . K 65 / 75 /. . . K 65 / 75 /. . .
Beachten : Caution: Remarque:

Die Zwischenplatte, Pos. 21 oder According to the design the backing La plaque intermédiaire, pos. 21, ou le
Leiste Pos. 22 muss je nach konstruk- plate, item 21, or riser, item 22, must tasseau, pos. 22, doivent présenter,
tiver Ausführung mit Freisparungen be provided with clearance recesses selon le modèle construit, des orifices
für die Schrägsäulen Pos. 8 versehen for angle pins, item 8. libres pour le doigt incliné, pos. 8.
werden.
K 2501/. . . K 2501/. . . K 2501/. . .

(Abstreiferversion) (Stripper type) (version à démouleur)
Die neuen HASCO Backenwerkzeuge The new HASCO split mould kits Les nouveaux moules à tiroirs K 2500 /…
K 2500 /. . . und K 2501/. . . lösen die K 2500 /….and K 2501 /…. replace split et K 2501/… de HASCO remplacent
Backenwerkzeuge K 2000 /. . . und mould kits K 2000 /… and K 2010 /…. désormais les modèles K 2000 /… et
K 2010 /. . . ab. K 2010 /… .
Die Abmessungen von K 2501/. . . The dimensions of K2501/…are Les cotes du modèles K 2501 /…
sind kompatibel zum K-Programm. compatible with the K programme. sont compatibles avec la gamme K.
Besondere Merkmale Features Caractéristiques techniques
– Abhängig von der Spritzteilgeometrie – To suit moulding geometry, the – Il est possible de choisir, en fonction
kann zwischen der Auswerferversion designer has the choice between de la géométrie des pièces à injecter,
K 2500 /. . . und der Abstreiferversion Ejector type K 2500 /. . . and the entre la version à éjecteur K 2500 /. . .
K 2501/. . . gewählt werden. Stripper type K 2201/. . . et la version à démouleur K 2501/. . .
– K 2500 /. . . und K 2501/. . . – K 2500 /. . . as well as K 2501/. . . – K 2500 /. . . et K 2501/. . . sont dispo-
sind jeweils in 8 Größen mit je are available in 8 sizes with 5 split nibles chacun en 8 tailles disposant
5 Backenhöhen verfügbar. heights each. de 5 hauteurs différentes de tiroirs.
– Backen (K 2528 /. . .) und Kernhalte- – Splits (K 2528 /…) and core retainer – Les plaques (K 2528 /…) et le
einsatz (K 2531/. . .) gehören nicht insert (K 2531 /…) are not supplied. support de noyau (K 2531/…) ne
zum Lieferumfang. sont pas compris dans la livraison.
– Bauteile und Backenbetätigung – Construction elements and angle – Les éléments de construction et
liegen innerhalb der Werkzeug- pins actuation are positioned within d’actionnement des tiroirs sont
abmessungen. the mould. positionnés à l’intérieur des cotes
du moule.
– Nachschleifbare Backenführung. – Regrindable split guides. – Le guidage de plaques peut être
à nouveau poli.
– Austauschbare Druckplatten. – Interchangeable wear plates. – Les plaques de pression sont
interchangeables.
– Backen (K 2528 /. . .) voll nutzbar für – Splits (K 2528 /. . .) can be fully – Tiroirs (K 2528 /. . .) entièrement
Kontur und Kühlung. utilized for cavity contour and utilisables pour l’empreinte et le
cooling. refroidissement.
– Backenlänge entspricht Werkzeug- – Split length is equal to mould – La longueur de tiroirs correspond
breite. width. à la largeur du moule.
– Passfeder-Nut in K 2528 /. . . – Parallel slot in K 2528 /… – Gorge pour ressort d'ajustage dans
(Mat. 1.2767) mit Aufmaß zum Nach- (Mat. 1.2767) with dimensions K 2528 /… (Mat. : 1.2767) avec
schleifen nach dem Härten. re-ground according to hardness. surcote pour ponçage ultérieur
d'ajustage après le trempage.
– Härteverzug der Backen ohne – Distortion on hardening of splits – Les éventuelles déformations
Einfluss auf die Führung. does not affect the guiding system. des tiroirs (trempe), n’influent pas
le système de guidage.
– Länge des Kernhalteeinsatzes – Length of core retainer insert – La longueur du support de noyau
(K 2531/. . .) entspricht Werkzeug- (K 2531/. . .) is equal to mould width. (K 2531/. . .) correspond à la largeur
breite. du moule.
– Schwalbenschwanz-Führung leicht – Easy readjustment of dovetailed – Guidage en queue d’aronde facile-
nachstellbar. guide strips. ment ajustable.
– Kein Verkanten der Führung durch – No tilting of split guide due to – Blocage impossible du guidage en
günstiges Längen-/Breitenverhältnis. favourable length /width ratio. raison d’un rapport longueur/ largeur
étudié.
– Sicherung der Backen durch inte- – Splits are secured by integrated – Blocage des tiroirs assuré par vis
grierte Kugelrasten. spring plungers. à billes intégrées.
– Freier Fall der Spritzteile. – Undisturbed drop of mouldings. – Dégagement libre des pièces
injectées.
– Selbstschmierende Backenführungs- – Guide strips and guide bushings – Barres conductrices des tiroirs
leisten und Führungsbuchsen. are offered in selflubricating design. et bagues de guidage exemptes
d’entretien.
K 2501/. . . Abstreiferversion K 2501/. . . Stripper type K 2501/. . . Version à démouleur
23
29
25
13
1
14 4
22 11
9 21
7
17
5
15
8 20
18 12
19 2
16
10
26
27
24
28
K 2501/. . . Abstreiferversion K 2501/. . . Stripper type K 2501/. . . Version à démouleur

1 Backenschließplatte Chase bolster Plaque de fermeture des tiroirs 1 1.2312
2 Backengrundplatte Splits retainer plate Plaque de base des tiroirs 1 1.2312
4 Druckplatte Wear plate Plaque de pression 2 1.2842 / 53 + 2 HRC
5 Backenführung Split guide Guide des tiroirs 2 1.2767 / 52 ± 2 HRC
6 Backenführungsleiste Guide strip Barre conductrice des tiroirs 4 2.0492
7 Passfeder, lang Parallel key, long Ressort d’ajustage, long 2 1.2312
8 Passfeder, kurz Parallel key, short Ressort d’ajustage, court 4 1.2312
9 Schrägsäule Angle pin Doigt incliné 4 Z 010 /. . . 1.0401
11 Führungsbuchse Guide bushing Bague de guidage 3+1 Z 1000W/. . . DIN 16761-C
12 Führungsbuchse Guide bushing Bague de guidage 3+1 Z 1000W/. . . DIN 16761-C
DIN EN ISO 4762
DIN EN ISO 4762
DIN EN ISO 4762
DIN EN ISO 4762
17 Zylinderstift Dowel pin Goupille cylindrique 2 Z 26 /. . . DIN EN 28735
18 Federndes Druckstück Spring plunger Vis à bille sans tête 2 Z 371/. . . 1.4305
19 Gewindestift Set screw Vis sans tête 2 Z 35 /. . . DIN 913
Sonstige Bauteile Other components Autres éléments

Extra Bestellung erforderlich Extra order required Commande spéciale nécessaire

3 Kernhalteplatte Core retainer plate Plaque de noyau 1 K 20 /. . . 1.1730
10 Führungssäule Guide Pillar Colonne de guidage Z 04 /. . . DIN 16761-A
20 Kernhalteeinsatz Core retainer insert Support de noyau 1 K 2531/. . . 1.2767
21 Backe Split Tiroir 2 K 2528 /. . . 1.2767 /
1.2343 ESU
22 Druckplatte (Ersatzteil) Wear plate (spare part) Pl. de pression (pièce de rech.) K 2526 /. . . 1.2842 / 53 + 2 HRC
23 Aufspannplatte Clamping plate Plaque de fixation 1) K 10/. . . ; K 12 /. . . 1.1730
24 Aufspannplatte Clamping plate Plaque de fixation 1) K 11/. . . ; K 13 /. . . 1.1730
DIN EN ISO 4762
DIN EN ISO 4762
27 Sperrkantring Locking edge washer Rondelle à bords d’arrêt 8 Z 691/. . . DIN 17221
Z 1211/. . .; Z 1211/. . .
29 Wärmeisolierplatte Thermal insulating sheet Plaque isolante 1) Z 121/. . . ; Z 1211/. . .
1) Typ und Abmessung ist vom 1) Type and dimension is to be fixed 1) Le type et les cotes doivent être
Konstrukteur festzulegen by the designer définis par le constructeur.

Die Kernhalteplatte, Pos. 3, muss je According to the design the backing La plaque de noyau, pos. 3, doit
nach konstruktiver Ausführung mit plate, item 3 must be provided with présenter, selon le modèle construit,
Freisparungen für die Schrägsäulen clearance recesses for angle pins, des orifices libres pour les doigts
Pos. 9 versehen werden. item 9. inclinés, pos. 9.
K 3500 – Mould changing system back
K 3500 /. . .
K 3501/. . .
Wechselwerkzeug-System
Quick-change Mould System
Système de moulde à
changement rapide
Das HASCO-Wechselwerkzeug-System The HASCO K 3500 /... quick-change Le système de moule à changement ra-
K 3500 /... ist speziell für die kosten- Mould System has been especially pide HASCO K 3500 /... a été développé
günstige Produktion praxisnaher developed for the economic production spécialement pour une production à bas
Muster, Prototypen und Kleinserien of samples, prototypes and small prix et basée sur la pratique d’échantil-
entwickelt worden. series. lons, de prototypes et de petites séries.
Es besteht aus dem Wechselwerkzeug It consists of the mould changing unit Il se compose du moule de changement
K 3500 /... und den dazu passenden K 3500 /... and the matching mould K 3500 /... et des inserts porte-empreintes
Formeinsätzen K 3501/... und K 3520 /... inserts K 3501/... and K 3520 /... . K 3501/... et K3520 /... correspondantes.
Gemäß dem HASCO Baukastenprinzip The inserts are exchangeable accor- Grâce au principe modulaire HASCO,
sind die Einsätze austauschbar. ding to the HASCO modular system. ces inserts sont interchangeables.
Besondere Special Caractéristiques

Merkmale Features particulières
– Die Einsätze sind von der Trenn- – The inserts are bolted through from the – Les inserts sont vissés du niveau de
ebene aus verschraubt und in der parting plane and can be exchanged séparation et interchangeables dans
Spritzgießmaschine auswechselbar. in the injection moulding machine. la presse d’injection.
– Minimale Stillstandzeiten durch – Minimum downtimes due to fast – Durées d’immobilisation minimales
schnelles Wechseln der changing of the mould inserts. grâce au changement rapide des
Formeinsätze. inserts porte-empreintes.
– Formplatten sind in den Materialien – Mould plates can be obtained in – Plaques porte-empreintes sont
1.2312 und 1.2085 erhältlich. materials 1.2312 and 1.2085. disponibles dans les qualités
1.2312 et 1.2085.
– 3 Werkzeuggrößen, – 3 mould sizes, – 3 grandeurs de moules,
kompatibel zum K-Programm compatible with the K-range compatibles avec le programme K
– 156 x 196 – 156 x 196 – 156 x 196
– 246 x 296 – 246 x 296 – 246 x 296
– 296 x 396 – 296 x 396 – 296 x 396
– Die Einsätze mit integrierter – The inserts with integrated cooling – Les inserts avec refroidissement
Temperierung sind in den lines can be obtained in materials intégrés sont disponibles dans les
Materialien 1.2767 und 3.4365 1.2767 and 3.4365. qualités 1.2767 et 3.4365.
erhältlich.
– Verbindung zwischen Formeinsatz – Connection between mould insert – Liaison par verrouillage entre l’insert
K 3501 und Wechselwerkzeug K 3501 and mould-changing unit porte-empreinte K 3501 et le moule
K 3500 mittels Verriegelung. K 3500 is by means of a locking bar. de changement K 3500.
Technische Informationen Technical Information Informations techniques
Die Einsätze sind separat austausch- The inserts can be exchanged Les inserts sont interchangeables
bar und wie folgt zu bestellen : separately and ordered as follows : individuellement et peuvent être com-
mandés sous les références suivantes :
K 3501/. . . K 3501/. . . K 3501/. . .
Formeinsatz mit Wechselauswerferei Mould insert with changing ejector unit Insert porte-empreintes avec éjection
bewegliche Seite moving side de moule côté mobile
K 3520 /. . . K 3520 /. . . K 3520 /. . .

Formeinsatz Mould insert Insert porte-empreintes
feste Seite fixed side côté fixe
Die Einsätze sind bündig oder über- The inserts are flush with or they Les inserts sont placés à fleur ou en
stehend zu der Rahmenformplatte. project beyond the bolster plate. They saillie par rapport à la plaque porte-
Sie sind untereinander kombinierbar. can be combined with one another. empreintes du châssis. Ils peuvent
Die Einsätze werden mit Aufmaß The inserts are delivered with machi- être combinés et sont livrés avec
geliefert. ning allowance. surépaisseur.
Folgende Leisten K 40 /. . . werden The following risers K 40 /. . . are requi- Les tasseaux K 40 /. . . suivantes sont
für das Wechselwerkzeug K 3500 /. . . red for the K 3500 /. . . mould-changing requises pour le moule de changement
benötigt : unit : K 3500 /. . . :
K 40 /156 196 / 76 / . . . K 40 /156 196 / 76 / . . . K 40 /156 196 / 76 / . . .
K 40 /246 296 / 76 / . . . K 40 /246 296 / 76 / . . . K 40 /246 296 / 76 / . . .
K 40 /296 396 / 96 / . . . K 40 /296 396 / 96 / . . . K 40 /296 396 / 96 / . . .
Die Leistenhöhe h1 muss unbedingt It is absolutely necessary to L’épaisseur de tasseaux h1 doit être
eingehalten werden. maintain the riser height h1. impérativement respectée.

Wechselwerkzeug K 3500 /. . . Mould-changing system K 3500 /. . . Moule de changement K 3500 /. . .
Pos. Benennung Designation Désignation St. / Pc. Nr. / No.

1.1 Rahmenformplatte Bolster plate Plaque porte-empreinte avec logement 1
1.2 Endstück End piece Verrou de fermeture 2 KR 201/...
1.3 Zylinderschraube Hexagon socket head cap screw Vis à tête cylindrique à 6 pans creux 4 Z 31/...
1.4 Sperrkantring Locking edge washer Rondelle à bords d’arrêt 4 Z 691/...
1.5 Führungssäule Guide pillar Colonne de guidage 4 Z 00 /...
1.6 Rahmenformplatte Bolster plate Plaque porte-empreinte avec logement 1
1.7 Endstück End piece Verrou de fermeture 2 KR 201/...
1.10 Führungsbuchse Guide bush Bague de guidage 4 Z 10 /...
1.11 Auswerfergrundplatte Ejector base plate Contre plaque d’éjection 1
1.12 Auswerferhalteplatte Ejector retainer plate Plaque d’éjection 1
1.13 Verriegelung Locking bar Verrou 1
1.17 Führungsbuchse Guide bush Bague de guidage 2/4 Z13 W /17/...
1.18 Auflagescheibe Seating washer Rondelle de butée 4 Z 55 /18 x 3
1.19 Senkschraube Countersunk screw Vis à tête fraisée 4 Z 33 /4x8

(feste Seite) K 3520 /. . . (fixed side) K 3520 /. . . (côté fixe) K 3520 /. . .

2.1 Formeinsatz Cavity insert Plaque dévêtisseuse 1 K 3520 /...

(bewegliche Seite) K 3501/. . . (moving side) K 3501/. . . (côté mobile) K 3501/. . .

3.1 Formeinsatz Cavity insert Plaque dévêtisseuse 1
3.2 Auswerfergrundplatte Ejector base plate Contre plaque d’éjection
für K 3501 for K3501 pour K3501 1
3.3 Auswerferhalteplatte Ejector retainer plate Plaque d’éjection
für K 3501 for K3501 pour K3501 1
3.4 Verriegelungsschraube Locking screw Vis de verrouillage 1
3.7 Zylinderschraube SHC screw Vis à tête cylindrique 2 Z 31/...
3.8 Führungshülse Guide sleeve Douille de guidage 2 Z 022 /10 /...
3.9 Scheibe Disc Rondelle 2 Z 561/14 x 3
Sonstige K + Z Teile, Miscellaneous K + Z parts, Autres pièces Z + K,

extra Bestellung erforderlich ! extra ordering required ! commande séparée obligatoire !

4 Anschlussnippel Nipple Raccord de préférence 04 Z 81/ 9 /10 x1
5 Viton O-Ring Viton O-ring Joint torique Viton 04 Z 98 / 7,5 /1,5
6 Verschlussschraube Hexagon socket pipe plug Bouchon fileté à 6 pans creux 12 Z 94 / 8 x 0,75
7 Zylinderschraube Hexagon socket head cap screw Vis à tête cylindrique à 6 pans creux 08 Z 31/...*
8 Aufspannplatte Clamping plate Plaque de fixation 01 K 10 /...*
9 Zylinderschraube Hexagon socket head cap screw Vis à tête cylindrique à 6 pans creux 04 Z 31/...*
10 Sperrkantring Locking edge washer Rondelle à bords d’arrêt 08 Z 691/...*
11 Aufspannplatte Clamping plate Plaque de fixation 01 K 10 /...*
12 Leiste Riser Tasseaux 02 K 40 /...
13 Zylinderschraube SHC screw Vis à tête cylindrique 04 Z 31/...*
14 Zentrierhülse Centering sleeve Douille de centrage 04 Z 20 /...*
15 Führungssäule Guide pillar Colonne de guidage 04 Z 01/14 x ...*
* Typ und Abmessung ist vom * Type and dimension is to be * Le type et les dimensions doivent
Konstrukteur festzulegen. determined by the designer. être déterminés par le concepteur.
K 3600 – Small series mould
10_K3600 04_2015.qxp_K2500 DGBF.qxd 28.04.15 08:03 Seite 323 back
K 3600 /. . .
Kleinserienwerkzeug
Small series mould
Moule pour petites séries
10_K3600 04_2015.qxp_K2500 DGBF.qxd 28.04.15 08:03 Seite 324
K 3600 – Small series mould back
Werkzeuggrößen
Mould sizes
Grandeurs de moules
156 x 156
190 x 246
246 x 296
296 x 396
Das HASCO Kleinserienwerkzeug The HASCO small series mould Le moule pour petites séries HASCO
K 3600 /. . . ist speziell für die kosten- K 3600 /. . . has been specially develo- K 3600 /. . . a été spécialement dévelop-
günstige Produktion praxisnaher ped for the cost-effective production of pé pour la production à moindre coût
Kleinserien entwickelt worden. practical small production runs. de petites séries proches de la prati-
Es handelt sich hier um ein speziell This is an interchangeable mould que.
auf das neue Clever Mold System specially adapted to the new Il s’agit d'un moule interchangeable
abgestimmtes Wechsel-Werkzeug, Clever Mold System, which enables spécialement adapté au nouveau
welches effizientes und schnelles the mould to be changed quickly Clever Mold System et permettant
Werkzeugwechseln auf allen gängigen and efficiently on all current injection un changement de moule efficace et
Spritzgießmaschinen zulässt. moulding systems. rapide sur toutes les presses de
Das Clever Mold System in Verbindung The Clever Mold System in conjunction moulage par injection courantes.
mit dem Kleinserienwerkzeug K 3600 /. . with the small series tool K 3600 /. . . Le Clever Mold System, en combinai-
. reduziert sowohl die Rüstzeiten, als reduces both the set-up times and the son avec le moule pour petites séries
auch die Werkzeugkosten. costs of the tool. K 3600 /. . . , réduit les temps d’installa-
tion et les frais d’outillage.
Besondere Special
Merkmale Features Caractéristiques
– Einfaches Wechseln der kompletten – Simple changing of the complete
particulières
Baugruppe auf der Spritzgieß- module assembly is possible on the – Possibilité de changer facilement le
maschine möglich. injection moulding system. module complet sur la presse de
– Keine Reduzierung der nutzbaren – No reduction of the usable plate moulage par injection.
Plattenfläche durch Einsetzen surface by using predefined ejector – Aucune réduction de la surface utile
vordefinierter Auswerferpakete assemblies (compared with all de plaque grâce à l’utilisation de
(im Vergleich zu allen herkömmlichen conventional systems). batteries d'éjection prédéfinies
Systemen). (par rapport à tous les systèmes
– Minimale Maschinenstillstandzeiten – Minimum machine downtimes classiques).
durch schnelles Wechseln des due to fast changing of the mould. – Durées d’immobilisation minimales
Werkzeugs. grâce au changement rapide des
– Formplatten sind in den Materialien – Mould plates can be obtained in moules.
1.2767 und Toolox 33 erhältlich. materials 1.2767 and Toolox 33. – Plaques porte-empreintes sont
disponibles dans les qualités
– Reduzierung von Werkzeugkosten. – Reduced tool costs. 1.2767 et Toolox 33.
– Praxiserprobt – Field-tested – Frais d’outillage réduit.
– 4 Werkzeuggrößen, – 4 mould sizes, – Éprouvé dans la pratique
kompatibel zum K-Programm compatible with the K-range – 4 grandeurs de moules,
compatibles avec le programme K
186,5 35,5
8,5 66 87 s2 s1 27 8,5
K 3600 /. . .
Clever Mold System
Einbaumaße Mounting dimensions Dimensions de montage
K 3600 /. . . Einbau K 3600 /. . . Assembly K 3600 /. . . Montage

Im geöffnetem Zustand wird mit Hilfe When open, the complete HASCO En état ouvert, le système complet de
des Handrades das komplete quick interchangeable mould system moules à changement rapide K 3600 /. . .
HASCO Kleinserienwerkzeug K 3600 /. . . K 3600 /. . . is installed on the ejector est monté du côté de l’éjecteur par le
über die Spannbacke des side with the clamping jaw of the biais de la mâchoire de serrage du
Clever Mold Systems in der Clever Mold System using the hand Système Clever Mold à l’aide du volant
Auswerferseite montiert. wheel. à main.
Das Auswerferpaket wird über zwei The ejector assembly is fastened to the La batterie d’éjection est fixée sur la
Spannpratzen auf der Spannleiste clamping bar via two clamping shoes. barre de serrage par le biais de deux
befestigt. griffes de serrage.
Anschließend fährt die Maschine Then the machine starts so that the Ensuite, la presse est resserrée afin que
zusammen damit die Formplatte (FS) fixed mould plate can be fastened. la plaque porte-empreinte fixe puisse
befestigt werden kann. être attachée.
2 1
3 8 9
7
4
5 6.2 6.1
Stückliste Parts list Liste de pièces
Pos. Benennung Designation Désignation St. / PC. Nr. / No.
1 Formplatte (FS) Fixed mould plate Plaque porte-empreinte fixe 1 K 3620 /. . :

2 Formplatte (BS) Moving mould plate Plaque porte-empreinte mobile 1 K 3621/. . .
3 Auswerferpaket Ejector assembly Batterie d’éjection 1 K 3660 / 3670 /. . .
4 Führungssäule Guide pillar Colonne de guidage 4 Z 032 /. . .
5 Führungsbuchse Guide bush Bague de guidage 4 Z 1101/. . .
6.1 Sicherungsring External circlip Circlip 4 Z 67/. . .
6.2 Sicherungsring External circlip Circlip 4 Z 67/. . .
7 Schulterschraube Shoulder screw Vis à tête cylindrique épaulée 4 Z 38 / 10 x 70
8 Ringschraube Lifting eye bolt Anneau de levage 1 Z 710 /. . .
9 Werkzeugsicherung Tool safety device Sécutité d’outillage 1 Z 73 /. . .
Hotrunner Hot runner enquiry Please supply available drawings / data / data sheets and background information
you have. It helps HASCO to verify the application and likewise to chose the
back
Inquiry adequate components which should guarantee operational reliability in the end.
Please provide us with all the data / drawings / datam Please notice that a completely filled out form and the supply of the
sheets Please note that supplying a completely filled-in
mentioned drawings / data / data sheets will influence the handling
and background information. This helps us in checking the enquiry sheet or the data referred to will greatly speed
application and in selecting the components, which are time of your inquiry.
up the processing of your enquiry.
ultimately to ensure reliable operation.
Customer Information
company:* customer-No.:
contact person:* country:*
address:* phone:*
city:* fax:
post code:* email:*
interested in: H 4000 /. . . H 4010 /. . . / S H 4016 /. . . / S H 4400 /. . . / S

H 4070 /. . . / S H 4170 /. . . / S H 2010 /. . . / S H 4470 /. . . / S
H 4075 /. . . / S H 4175 /. . . / S H 2020 /. . . / S
Article Information
article name:*
article weight:* g article drawing:*
weight of subrunner: g enclosed

will be send via email
max. flow length: mm
not available
wallthickness: min. mm max. mm
Plastic Material / Resin Information

plastic material:* trade name:
supplier: processing temp.: °C
glasfibre: % mould temp.: °C
mineral fillers: % data sheet:* enclosed
flame retardent: yes no will be send via email

not available
other: %
Nozzle Parameter
no. of nozzles:* nozzle length l1:*

no. of cavities:* nozzle length l2:*
nozzle type: nozzle projection l3:*
gate section: Ø length pitch circle d2:
gating:* direct indirect H4170 /... H2010/... H40../...
H4175/... H2020 /... H44../...
needle valve: hydraulic air l2
l1
elektrical
cascade control:
d2
yes no l3
l1
184 HASCO * = must be filled in

Hot runner enquiry back
Hotrunner Inquiry Please draw a sketch of the nozzle positions with dimen-
sions if the designation of X and Y is not adequate or clear.
Mould Data
mould size: width:* mm plate material: 1.2312
length:* mm 1.2085
max. height: mm 1.2099
insulating plate: yes no

radius of R0
nozzle coordinates:* x1 y1 spruebush:*
R 15,5
x2
R 40
Direction
x1of heating tap x1 R=
Type 1 x1
(standard)
y1 x2 y1 x2
x1
y1
Type 2 x1 x1
x1 x1 x1 x1
x1 x1
x1
y1 x2
Control Engineering
existent: yes no x1 HASCO-name:
x1 x1
please quote: yes no third-party product name:
manufacturer:
wiring: HASCO load-/ thermocouple seperated
Sketch of Nozzle Positions
comment:
date: signature:
A Guide to Designing Hot Runner Moulds back
A guide to
designing
hot runner
moulds
A guide to designing hot runner moulds
1. Installation space
The installation space required
for the hot runner manifold is
determined by the size of the
hot runner manifold and the
insulation gap around it.
The air gap serves as insulation and
should be 15 mm wide.
The manifold must also be installed
in a space that is enclosed all round.
2. Pre-tensioning for hot runner system

The seal between the nozzle and the manifold is achieved through the contact pressure generated by the thermal
expansion of the manifold block.
The installation height is obtained from the height of the hot runner manifold and the spacer discs screwed on to it.
The spacer discs are used to create the insulation gap. The standard gap height is 10 mm each side, or 5 mm each side.
When coordinating the installation height, attention must be paid to the thermal expansion calculation.
Clamping plate
Frame plate
s2
s1
Nozzle holder plate
floating nozzle screwed nozzle
HASCO 3
Cont. „2. Pre-tensioning for hot runner system”

To obtain a sufficient pre-tensioning force, the height of the installation space s2 must be aligned accordingly.
The tolerance for dimension s2 is a function of the height of the manifold block s1 and the temperature difference Δ t
between the manifold block and the injection mould. The value can be obtained from the following table.
Pre-tensioning the hot runner system
Temperature difference Δ T [°C]

Block thickness
[mm] 100 150 200 250 300
Change compared with nominal dimension of frame plate
36 -0,04 -0,02 0,00 0,03 0,05
46 -0,03 0,00 0,03 0,06 0,09
56 -0,02 0,02 0,05 0,09 0,12
Aim: Pre-tensioning during operation 0,08 mm ± 0,01 Nominal dimension frame plate = Block thickness + spacing
Pre-tensioning of screw-on hot runner systems (for installation only)
Temperature difference Δ T [°C]

Block thickness
[mm] 100 150 200 250 300
Change compared with nominal dimension of frame plate
36 0,00 0,02 0,04 0,07 0,09
46 0,01 0,04 0,07 010 0,13
56 0,02 0,06 0,09 0,13 0,16
Aim: Pre-tensioning during operation 0,04 mm ± 0,01 Nominal dimension frame plate = Block thickness + spacing
The values given are guide values. Special cases require adjustments.
In such cases, the values must be determined by the application engineer.
3. Linear expansion of the nozzles

Example: A nozzle H 6130 / 25 x 56 has a length of 56.09 mm when cold
The installation space and the nozzle data are then determined as follows:
First it must be considered where the tip should be positioned in the heated state.
(Boundary conditions: ΔT = 200 K (melt temperature - mould temperature)
Coefficient of thermal expansion for steel: 0,000012 / K
The nozzle tip should be at the same height as (flush with) the gate:
The actual cold dimension is included in the calculation and the linear expansion added to it.
56.09 mm + (56.09 mm x 0,000012 / K x 200 K) = 56.22mm
The nozzle tip should extend 0.1 mm into the article:
The actual cold dimension is included in the calculation and the (linear expansion - 0.1 mm) is added to this.
56.09 mm + ((56.09 mm x 0.000012 / K x 200 K) - 0.1 mm) = 56.12 mm
Since the nozzle will still expand to 56.22, the tip will be 0.1 mm in the article when hot.
The nozzle tip should stop 0.1 mm short of the article:
The actual cold dimension is included in the calculation and the (linear expansion + 0.1 mm) is added to this.
56.09 mm + ((56.09 mm x 0.000012 / K x 200 K) + 0.1 mm) = 56.32 mm
Since the nozzle will still expand to 56.22, the tip will stop 0.1 mm short of the article when hot.
4. Screw-on hot runner systems

Minimum nozzle length l1 in relation to the centre-to-centre spacing (x/y) of the hot runner manifold
Due to the firmly screwed-in nozzle in the hot runner manifold, a bending moment is created on the nozzle axis, which results
from the linear expansion of the hot runner manifold during heating up/cooling down. The bending moment is a function of the
centre-to-centre spacing of the nozzle. (Centre-to-centre spacing = direct distance from the centring e.g.: sprue bush to nozzle)
The bending moment is a function of ΔT (melt temperature minus mould temperature).
ΔT is taken to be 200°C.
General guide value Example

Centre-to-centre spacing (x/y)
Nozzle length l1 min =
2
l1 = 100
200
H 65. . /. . .
5. Mould layout
5.1. Mould size
When selecting the mould size, it is important to ensure that, in addition to the hot runner system and the installation
space, sufficient space is also available for the cable ducts that are required for the nozzles and the block heating units.
Allowance must also be made for the space required for connection plugs. It is thus recommended that the mould
be dimensioned generously, otherwise this can lead to space problems.
5.2. Plates for system installation

HASCO recommends using three plates for the installation of the hot runner system:
Clamping plate Frame plate Nozzle holder plate
This configuration has the advantage of allowing maintenance work to be readily carried out.
5.3. Plate material

In view of the pre-tensioning required to seal the system, very high compressive forces result in the region of the
spacer discs.
To maintain the pre-tensioning on a sustainable basis, it is necessary to use prehardened tool steels with a strength
of at least 900N / mm² for the plate.
HASCO recommends the following steels, as a function of the requirements:
1.2312 Toolox 33 1.2085 1.2099
5.4. Temperature control

In order to achieve a homogeneous temperature pattern and a high process reliability, adequate temperature control
of the mould must be assured. The temperature of the plates that come into contact with the hot runner manifold
should be controlled by a separate temperature control circuit. The mould temperature plays a key role in regulating the
pre-tensioning, since a defined temperature difference is required between the hot runner manifold and the mould for this.
In order to prevent any heat from being dissipated via the machine clamping plate, the use of a thermal insulating sheet
(Z 121/. . .) is recommended.
HASCO takes into account the mould temperature data supplied by the plastics manufacturers when configuring
the hot runner system. If these temperatures cannot be observed, trouble-free functioning of the hot runner system
is not guaranteed.
HASCO 5
6. Mould stability
6.1. Screw connections
High forces are introduced into the mould on account of the pre-tensioning that has to be generated in order to seal the
system. To prevent any deflection of the plates, further screw connections are required in addition to the 4 system screw
connections on the mould. To obtain sufficient mould stability, we recommend employing at least one additional screw
connection for each nozzle that is used. With large mould sizes, even more screw connections might be necessary.
6.2. Plate thickness

To ensure that the clamping plate is strong enough, the minimum plate thicknesses set out in the table below should be
used for the mould sizes in question.
Minimum plate thickness for the clamping plate when using hot runner manifold blocks
l 095 130 156 196 246 296 346 396 446 496 546 596 646 696 796 896 996
b
095 22
100 22
156 27 27 27 27 27
190 27
196 27 36 36 36 36 36
218 27 36
246 36 36 36 36 36 36 36 36
296 36 36 36 36 36 36 36 36 36
346 36 46 46 46 46 46 46 46 56
396 46 46 46 46 46 56 56 56 56
446 F 46 46 46 46 56 56 56 56
496 F 56 56 56 56 56 56 56 56
546 56 56 56 56 56 56 56
596 56 56 56 56 56 56
646 56 56 56 56 56
696 76 76 76 76
746 76 76 76
796 76 76 76
With valve gate systems, the plate thickness must be adapted accordingly (see Section 7 Layout with valve gate
technology).
The height of the frame plate is determined by the height of the hot runner manifold. When coordinating this, allowance
must be made for the pre-tensioning (see Section 2 Pre-tensioning for hot runner system).
If a nozzle holder plate is used, operators may determine the height themselves. The following points must, however,
be borne in mind:
– the countersunk nozzle head
– the inclusion of cable ducts
– the cooling channels
– the rigidity of the nozzle holder plate
6 HASCO
7. Layout with valve gate technology

When using valve gate systems, the clamping plate should be aligned on the basis of the needle actuation height.
The installation dimensions and the requisite minimum plate thicknesses are set out in the individual product brochures
for the valve gate solution.
The needle and gate geometry should be aligned to the application case in question. We would ask you to consult the
HASCO application engineers on this.
Clamping plate
Stroke
Hub
Frame plate
s2
s1
Nozzle holder plate
Clamping plate
floating nozzle screwed nozzle
8. Contact
If you have any questions, the HASCO Application Technology Department will be pleased to help you.
HASCO Hasenclever GmbH + Co KG

Römerweg 4, D-58513 Lüdenscheid
T +49 2351 957-333
technic@hasco.com, www.hasco.com
HASCO Austria GmbH

Industriestraße 21, AT-2353 Guntramsdorf
T +43 2236 202-500
awt.at@hasco.com, www.hasco.com
HASCO 7
Enquiry document Z 442/S back
Bestellformular Order form Formulaire de commande
Firma / Company / Société :
Zuständig / Contact / Responsable :
Tel.: Fax :
E-mail: Datum / Date :
m Bestellung / Order / Commande Nr. / No.: m Anfrage / Quotation / Demande
Z 442 /. . . / S
Auswerferstift, zylindrischer Kopf, abgesetzt
Shouldered ejector pin, cylindrical head
Ejecteur à tête cylindrique, épaulé +10
45 - 5 HRC
+4
d3 -0,1
Mat.: WS* (≈ 1.2516) / 60-2 HRC m ø0,05 A
d1 g6
mit DLC Beschichtung r1 +0,2
with DLC coating m Rz 2,5* / 4**
d2 -0,2
60°
avec revêtement DLC
Mat.: WAS** (≈ 1.2343) ≥ 950 HV 0,3 m
k1 -0,05 A 10
Mat.: ........................................................ +2
l4 +1
l1 +1
Stck. / Pc. Typ d3 l1 d1 l4 S l1 d1 l4 d2 k1 r1

Z 442 / 1,6 x / x / S ^ 40 ^ 0,6 max. 125 3 1,5 0,3
/ 1,6 x / x / S Q Q
/ 1,6 x / x / S % 200 % 1,5
Z 442 / 2 x / x / S ^ 40 ^ 0,8 max. 160 4 2
/ 2 x / x / S Q Q
/ 2 x / x / S % 250 % 1,9
Z 442 / 2,5 x / x / S ^ 40 ^ 0,8 5
/ 2,5 x / x / S Q Q
/ 2,5 x / x / S % 250 % 2,4
Z 442 / 3 x / x / S ^ 40 ^ 1,0 6 3
/ 3 x / x / S Q Q
/ 3 x / x / S % 250 % 2,9
Z 442 / 3,5 x / x / S ^ 80 ^ 1,0 7
/ 3,5 x / x / S Q Q
/ 3,5 x / x / S % 250 % 3,4
Z 442 / 4 x / x / S ^ 40 ^ 1,6 max. 200 8
/ 4 x / x / S Q Q
/ 4 x / x / S % 400 % 3,9
Z 442 / 4,5 x / x / S ^ 40 ^ 1,6
/ 4,5 x / x / S Q Q
/ 4,5 x / x / S % 315 % 4,4
Z 442 / 5 x / x / S ^ 40 ^ 2,0 max. 250 10
/ 5 x / x / S Q Q
/ 5 x / x / S % 400 % 4,9
Z 442 / 5,5 x / x / S ^ 60 ^ 2,0
/ 5,5 x / x / S Q Q
/ 5,5 x / x / S % 250 % 5,4
Z 442 / 6 x / x / S ^ 40 ^ 2,5 12 5,0 0,5
/ 6 x / x / S Q Q
/ 6 x / x / S % 400 % 5,9
Z 442 / 6,5 x / x / S ^ 80 ^ 2,5
/ 6,5 x / x / S Q Q
/ 6,5 x / x / S % 315 % 6,4
Tel.: Fax :
Z 442 /. . . / S
Auswerferstift, zylindrischer Kopf, abgesetzt
Shouldered ejector pin, cylindrical head
Ejecteur à tête cylindrique, épaulé +10
45 - 5 HRC
+4
d3 -0,1
Mat.: WS* (≈ 1.2516) / 60-2 HRC m ø0,05 A
d1 g6
mit DLC Beschichtung r1 +0,2
with DLC coating m Rz 2,5* / 4**
d2 -0,2
60°
Mat.: WAS** (≈ 1.2343) ≥ 950 HV 0,3 m
k1 -0,05 A 10
Mat.: ........................................................ +2
l4 +1
l1 +1
Stck. / Pc. Typ d3 l1 d1 l4 S l1 d1 l4 d2 k1 r1

Z 442 / 7 x / x / S ^ 80 ^ 3,0 max. 250 12 5 0,5
/ 7 x / x / S Q Q
/ 7 x / x / S % 315 % 6,9
Z 442 / 8 x / x / S ^ 40 ^ 3,5 14
/ 8 x / x / S Q Q
/ 8 x / x / S % 400 % 7,9
Z 442 / 9 x / x / S ^ 100 ^ 4,0
/ 9 x / x / S Q Q
/ 9 x / x / S % 315 % 8,9
Z 442 / 10 x / x / S ^ 60 ^ 4,5 16
/ 10 x / x / S Q Q
/ 10 x / x / S % 400 % 9,9
Z 442 / 11 x / x / S ^ 100 ^ 5,0
/ 11 x / x / S Q Q
/ 11 x / x / S % 315 % 10,9
Z 442 / 12 x / x / S ^ 80 ^ 5,5 20 7
/ 12 x / x / S Q Q
/ 12 x / x / S % 400 % 11,9
Z 442 / 14 x / x / S ^ 100 ^ 6,0 22
/ 14 x / x / S Q Q
/ 14 x / x / S % 400 % 13,9
Z 442 / 16 x / x / S ^ 100 ^ 7,0
/ 16 x / x / S Q Q
/ 16 x / x / S % 400 % 15,9
Z 442 / 18 x / x / S ^ 160 ^ 8,0 24
/ 18 x / x / S Q Q
/ 18 x / x / S % 315 % 17,9
Z 442 / 20 x / x / S ^ 160 ^ 8,0 26 8 1,0
/ 20 x / x / S Q Q
/ 20 x / x / S % 400 % 19,9
Tel.: Fax :
Z 452 /. . . / S
Auswerferhülse
Ejector sleeve
Ejecteur tubulaire
Mat.: WAS (≈ 1.2343)
n gehärtet und nitriert / hardened and nitrided / trempé et nitruré 950 HV 0,3
n gehärtet / hardened / trempé 52 ± 2 HRC
n DLC beschichtet (Außen) / with DLC coating (outside) / avec revêtement DLC (à l’extérieur)
+10 ø 0,012x(l2x10-1) A ø 0,012 A

45 - 5 HRC
950 HV 0,3
d2 H5
r1+0,2 A
Rz 4
d3 -0,2
d1g6
Rz 1,6
d4
1400 N/mm²
k1 -0,05
l2
l1 +1
Stck. / Pc. Typ d1 d2 l1 S d3 d4 l2 k1 r1
Z 452 / x x / S
/ x x / S
/ x x / S
/ x x / S
/ x x / S
/ x x / S
Bemerkungen:
Tel.: Fax :
Z 453 /. . . / S
Auswerferhülse
Ejector sleeve
Ejecteur tubulaire
Mat.: WS (≈ 1.2516)
gehärtet/hardened/trempé
+10 ø 0,012x(l2x10-1) A
45 - 5 HRC ø 0,012 A
+4
60 - 2 HRC
d2 H5
r1 +0,2 A
Rz 2,5
d3 -0,2
d4
Rz 1,6
d1 g6
k1 -0,05
l2
l1 +1
Stck. / Pc. Typ d1 d2 l1 S d3 d4 l2 k1 r1
Z 453 / x x / S
/ x x / S
/ x x / S
/ x x / S
/ x x / S
/ x x / S
Bemerkungen:
Tel.: Fax :
Z 454 /. . . / S
Auswerferhülse, abgesetzt
Ejector sleeve, stepped
Ejecteur tubulaire, épaulé
Mat.: WAS (≈ 1.2343)
n gehärtet und nitriert / hardened and nitrided / trempé et nitruré 950 HV 0,3
n gehärtet / hardened / trempé 52 ± 2 HRC
n DLC beschichtet (Außen) / with DLC coating (outside) / avec revêtement DLC (à l’extérieur)
+10 ø 0,012x(l2x10-1) A ø 0,012 A

45 - 5 HRC
d5 -0,1
d2 H5
r1 +0,2 r2 A
Rz 4
d3 -0,2
d4
Rz 16 Rz 1,6
d1 g6
l4
k1-0,05 l3
l2
l1 +1
l3 ^ l4
Stck. / Pc. Typ d2 l1 S d1 d3 d4 d5 l2 l3 l4 k1 r1 r2
Z 454 / x / S
/ x / S
/ x / S
/ x / S
/ x / S
/ x / S
Bemerkungen:
Tel.: Fax :
Z 455 /. . . / S
Auswerferhülse, abgesetzt
Ejector sleeve, stepped
Ejecteur tubulaire, épaulé
Mat.: WS (≈ 1.2516)
gehärtet/hardened/trempé
+10
45 - 5 HRC ø 0,012x(l2x10-1) A ø 0,012 A
d5 -0,1
r1 +0,2
d2 H5
r2 A
Rz 2,5
d3 -0,2
d4
Rz 16 Rz 1,6
+4
d1 g6
60 - 2 HRC l4
k1-0,05 l3
l2
l1 +1
l3 ^ l4
Stck. / Pc. Typ d2 l1 S d1 d3 d4 d5 l2 l3 l4 k1 r1 r2
Z 455 / x / S
/ x / S
/ x / S
/ x / S
/ x / S
/ x / S
Bemerkungen:
Tel.: Fax :
Z 456 /. . . / S
Verschleißhülse
Wear sleeve
Douille d’usure
Mat.: WAS (≈ 1.2343)

gehärtet / hardened / trempé 52 ± 2 HRC
ø0,012/10 A
2 1
b1 H5
b2
r1 +0,2
Rz 4
d2 -0,2
d1 g6
Rz 1,6
+0,5
l3 +0,2 A
l2 +5
Rz 4
l1 +1
Stck. / Pc. Typ d1 b1 l1 S r1 b2 l3 l2 d2
Z 456 / / x / S
/ / x / S
/ / x / S
/ / x / S
/ / x / S
/ / x / S
Bemerkungen:
Tel.: Fax :
x)
Z 466 /. . . / S
5 (4
01 5
0, ,00
b1 -0,015
b1 -0,015
+ 0
0,05 A 0,05 A
r2 +
10
10
r1
r5 +0,2 r5 +0,2
Flachauswerfer Rz 2,5* / 4** Rz 2,5* / 4**
R
R
Flat ejector pin
Ejecteur lame
x)
5 (4
10 10
01 5
+2 +2
0, ,00
r4
r3
Mat.: WS* 0,05 (≈ 1.2516) / 60 ± 2 HRCl4 +1 m l4 +1
b1 -0,015
+ 0
A
r2 +
mit DLC Beschichtung

10
r1
5 +0,2
with DLC
Rz 2,5* / 4**coating m
R
45±5 HRC 45±5 HRC

s1 -0,015
s1 -0,015
d1 -0,1
d1 -0,1
0,05 A 0,05 A
10
10
Mat.: WAS** (≈ 1.2343) ≥ 950 HV 0,3 m
10 +2 Rz 2,5* / 4** Rz 2,5* / 4**
R
R
d2 -0,2
-0,2
r4
r3
l4 +1
b1
d2b1
Mat.: ........................................................
60 HRC* 60 HRC*
>950 HV 0,3** >950 HV 0,3**
5±5 HRC k1 -0,05 A 10 s1 s1 k1 -0,05 A 10 s1
s1 -0,015
d1 -0,1
0,05 A
10
l1 +1 l1 +1
Rz 2,5* / 4**
R
b1
b1
60 HRC* *** ≥ 0,15

-0,05 10
>950 HV 0,3**
s1 keine Angabe = scharfkantig
A s1
not specified = sharp-edged
sans indication = à arêtes vives
l1 +1
Stck. / *** max.
Pc. Typ d1 l1 b1 s1 l4 S r1 r2 r3 r4 l1 b1 s1 b1=s1 l4 d2 k1 r5
Z 466 / 3 x x x x / S ^ 40 ^ 2 ^ 0,6 ^ 1,5 80 6 3 0,3
/ 3 x x x x / S Q Q Q Q
/ 3 x x x x / S % 250 % 2,5 % 1 % 2
Z 466 / 3,5 x x x x / S ^ 80 ^ 2 ^ 0,6 ^ 1,5 7
/ 3,5 x x x x / S Q Q Q Q
/ 3,5 x x x x / S % 250 % 3 % 1 % 2,3
Z 466 / 4 x x x x / S ^ 40 ^ 2,5 ^ 0,6 ^ 1,5 100 8
/ 4 x x x x / S Q Q Q Q
/ 4 x x x x / S % 400 % 3,5 % 1,2 % 2,7
Z 466 / 4,5 x x x x / S ^ 40 ^ 2,5 ^ 0,8 ^ 1,5
/ 4,5 x x x x / S Q Q Q Q
/ 4,5 x x x x / S % 315 % 4 % 1,2 % 3
Z 466 / 5 x x x x / S ^ 40 ^ 3 ^ 1 ^ 1,5 10
/ 5 x x x x / S Q Q Q Q
/ 5 x x x x / S % 400 % 4,5 % 1,3 % 3,4
Z 466 / 5,5 x x x x / S ^ 60 ^ 3 ^^ 1 ^ 2
/ 5,5 x x x x / S Q Q Q Q
/ 5,5 x x x x / S % 315 % 5 % 1,3 % 3,7
Z 466 / 6 x x x x / S ^ 40 ^ 3 ^ 1 ^ 2,5 125 12 5 0,5
/ 6 x x x x / S Q Q Q Q
/ 6 x x x x / S % 400 % 5,5 % 1,3 % 4,1
Z 466 / 6,5 x x x x / S ^ 80 ^ 3 ^ 1,2 ^ 2,5
/ 6,5 x x x x / S Q Q Q Q
/ 6,5 x x x x / S % 315 % 6 % 2 % 4,4
Z 466 / 7 x x x x / S ^ 80 ^ 4 ^ 1,2 ^ 3
/ 7 x x x x / S Q Q Q Q
/ 7 x x x x / S % 315 % 6 % 2,5 % 4,8
Tel.: Fax :
Z 466 /. . . / S
x)
5 (4
01 5
0, ,00
b1 -0,015
b1 -0,015
+ 0
0,05 A 0,05 A
r2 +
10
10
r1
r5 +0,2 r5 +0,2
Flachauswerfer Rz 2,5* / 4** Rz 2,5* / 4**
R
R
Flat ejector pin
Ejecteur lame
x)
(4
10 10
01 5
+2 +2
0, ,00
5
r4
Mat.: WS* 0,05 (≈ 1.2516) / 60 ± 2 HRCl4 +1 m
r3
l4 +1
b1 -0,015
+ 0
A
r2 +
mit DLC Beschichtung

10
r1
5 +0,2
with DLC
Rz 2,5* / 4**coating m
R
45±5
avec HRC
revêtement DLC 45±5 HRC
s1 -0,015
s1 -0,015
d1 -0,1
d1 -0,1
0,05 A 0,05 A
Mat.: WAS** (≈ 1.2343) ≥ 950 HV 0,3 m
10
10
10 +2 Rz 2,5* / 4** Rz 2,5* / 4**
R
R
d2 -0,2
-0,2
r4
r3
l4 +1
Mat.: ........................................................
b1
d2b1
60 HRC* 60 HRC*
>950 HV 0,3** >950 HV 0,3**
±5 HRC k1 -0,05 A 10 s1 s1 k1 -0,05 A 10 s1
s1 -0,015
d1 -0,1
0,05 A
10
l1 +1 l1 +1
Rz 2,5* / 4**
R
b1
b1
60 HRC* *** ≥ 0,15

-0,05 10
>950 HV 0,3**
s1 keine Angabe = scharfkantig
A s1
not specified = sharp-edged
sans indication = à arêtes vives
l1 +1
Stck. / *** max.
Pc. Typ d1 l1 b1 s1 l4 S r1 r2 r3 r4 l1 b1 s1 b1=s1 l4 d2 k1 r5
Z 466 / 8 x x x x / S ^ 40 ^ 4 ^ 1,2 ^ 3 155 14 5 0,5
/ 8 x x x x / S Q Q Q Q
/ 8 x x x x / S % 400 % 7 % 3 % 5,5
Z 466 / 9 x x x x / S ^ 100 ^ 5 ^ 1,5 ^ 3,5
/ 9 x x x x / S Q Q Q Q
/ 9 x x x x / S % 315 % 8 % 3 % 6,2
Z 466 / 10 x x x x / S ^ 60 ^ 5 ^ 1,5 ^ 3,5 200 16
/ 10 x x x x / S Q Q Q Q
/ 10 x x x x / S % 400 % 9 % 3,5 % 7
Z 466 / 11 x x x x / S ^ 100 ^ 6 ^ 2 ^ 4
/ 11 x x x x / S Q Q Q Q
/ 11 x x x x / S % 315 % 10 % 3,5 % 7,6
Z 466 / 12 x x x x / S ^ 80 ^ 6 ^ 2 ^ 4 18 7 0,8
/ 12 x x x x / S Q Q Q Q
/ 12 x x x x / S % 400 % 11 % 3,5 % 8,3
Z 466 / 14 x x x x / S ^ 100 ^ 7 ^ 2 ^ 5 22
/ 14 x x x x / S Q Q Q Q
/ 14 x x x x / S % 400 % 13 % 4 % 9,7
Z 466 / 16 x x x x / S ^ 100 ^ 8 ^ 2 ^ 5
/ 16 x x x x / S Q Q Q Q
/ 16 x x x x / S % 400 % 16 % 4 %11,2
Z 466 / 18 x x x x / S ^ 160 ^ 9 ^ 3 ^ 6 24
/ 18 x x x x / S Q Q Q Q
/ 18 x x x x / S % 315 % 17 % 4,5 %12,6
Z 466 / 20 x x x x / S ^ 160 ^ 10 ^ 3 ^ 8 26 8 1
/ 20 x x x x / S Q Q Q Q
/ 20 x x x x / S % 400 % 19 % 5 %14
Tel.: Fax : Datum / Date :
Z 3600 /. . . /S
Einfallkern Collapsible core Noyau éclipsable
Sonderanfertigung, Special production Dispositif sur mesure

welche speziell für Ihren individuellen that is designed for your individual conçu spécialement pour vos produits
Artikel konstruiert wird articles individuels
Beispiele Examples Exemples
Wir benötigen von Ihnen folgende Please supply the following information: Nous avons besoins des indications
Angaben: suivantes :
– Anzahl der benötigten Kerne – Quantity of cores required – Nombre de noyaux requis
– Zu verarbeitender Kunststoff – Type of plastic to be processed – Matière synthétique à usiner
– Schwindung des Kunststoffes – Shrinkage of the plastic – Retrait de la matière synthétique
(wenn möglich sollte uns das (where possible, please provide (si possible, nous vous prions de
Datenblatt des Kunststoffes zur us with a copy of the specifications nous communiquer la fiche
Verfügung gestellt werden). sheet for the plastic). technique de la matière synthétique).
– CAD-Konstruktionsdaten Ihres – CAD design data for your article – Informations CAD concernant la
Artikels construction de votre produit

Für Ihre speziellen Anwendungsfälle HASCO application technology is La technique d'application de
steht Ihnen die HASCO Anwendungs- available to assist you with your HASCO peut être mise à disposition
technik zur Verfügung special applications pour vos cas particuliers
(fe@hasco.com). (fe@hasco.com). (fe@hasco.com).
Z 3600 /. . ./S
Artikelbeispiele
Examples of articles
Exemples d’articles
HASCO Hasenclever GmbH + Co KG
Postfach 1720
D-58467 Lüdenscheid
Römerweg 4
D-58513 Lüdenscheid
T +49 2351 957-0
F +49 2351 957-237
www.hasco.com
info@hasco.com

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Specifications

Specifications for injection moulds

Information sheet / Design specifications 4

Quick-Check Initial sampling 11

Timeline / Project schedule 12

Standard mould unit 13

Specifications for injection moulds

This specification is intended as a set of rules to govern the

The consistent use of original HASCO standard components

Original HASCO standard mould units meet the requirements

This specification ensures the greatest possible degree of

In order to respond to the constantly growing requirements and

Since injection moulds are generally customised, one-off products,

This specification does not relieve the manufacturers of injection

Article designation: Ordering party:

Article number: Compiled by:

Drawing No.: Date:

Mould supplier: Location of supplier:

Specifications for injection moulds

General mould information Component/production information

KR / PR Insert modular system mehr

K 2500 – Split-mould kit (ejector version) more Material shrinkage: %

K 3600 - Small series mould more 2 g g

Unscrewable Gear Collapsible

Transfer technology Rotary table Loader: Yes No

Core back Rot. index plate Pre-heated: Yes °C No

Other: Stack mould using Insert Outsert

Number of cavities: cavities IM machine / Data sheet / Hole pattern

Mould dimensions: x Type:

Mould installation height: mm Clamping force: KN Removal

Fully automatic running Calc. cycle time: Sec Free-falling

Semi-automatic running Min. installation height:

Article designation: Ordering party:

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Specifications for injection moulds

Combination of hot runner and cold runner

Hot runner: open system Plug assignment: HASCO

Valve gate nozzle

pneumatic Plug insert:

Gating: direct indirect HASCO hot runner - enquiry: more

Colour/material change: yes no

Only for cold runners:

Number of runner gates per part pcs.

Article designation: Ordering party:

Article number: Compiled by:

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Specifications for injection moulds

Sleeve ejector Contour ejector

Back-pressure ejector Stripper plate

Other: DLC coating

Ejector plate guide Ball cage

Angled ejector Collapsible core

Forced demoulding Threaded spindle

Slide bars Self-lubricating

Article designation: Ordering party:

Article number: Compiled by:

Drawing No.: Date:

Specifications for injection moulds