Prequalification - Pipe Welding Job
Prequalification - Pipe Welding Job
Prequalification - Pipe Welding Job
CONFIDENTIAL
Dear Customer/Partner,
We are sending this Prequalification Document for your own use and evaluation. We
appreciate that you keep this document strictly confidential and not to transfer or disclose
to other Parties.
Address
PO Box 96143
Doha Qatar
Tel: +974 44801780
Fax: +974 44815092
CR 59228
TABLE OF CONTENTS
INDEX
1
INTRODUCTION & DOCUMENT
2 About us
Our Values Mission & Vision
Management Structure
Company Document
METHODS OF STATEMENT
3
Method of Statement for HDPE Pipe Welding
Method of Laying of HDPE Pipes
Testing Method of HDPE Pipe Welding
PROJECTS DETAILS
4
Project Details
Approvals for Projects
Completed Project Photo Gallery
CURRICULUM VITAE
5
Project Engineer
Project Coordinator
Technicians
Foreman
CERTIFICATE OF TECHNICIAN
6
Certificate of Technicians
MACHINE AVAILABLE
7
List of Machine Available
CONTACT
8
INTRODUCTION
INTRODUCTION
About Us
WILTZ GROUP began its operation in the year 2013 with all its professional needs in
Qatar. We started our operations in Qatar with the aim to be the best in the local
market and the region.
We are committed to customer satisfaction and our prime objective is to provide highly
dependable and reliable service in the field of our expertise. The corporate philosophy
adopted by the Company since its inception has been and continues to be an emphasis
on client satisfaction through professionalism, quality and timely completion of projects
and on competitiveness through innovations and investment in appropriate technology
and the ethos of continual improvement.
The driving force behind our success has been our belief in the necessity of our personal
involvement in every project we undertake. We have the proven ability to deliver a quality
project on time, and within budget.
Meanwhile, the company continues to challenge itself constantly to strive for perfor-
mance upgrading for its clients and ensures that the stakeholders are rewarded with
attractive returns for their confidence in and support for the Company.
We achieved the major spot in Qatar market as one of the leading suppliers and service
provider for high quality MEP Solutions. Our professional team has the knowledge and
expertise to provide our customers with a swift response to any queries. We make our
customers to optimum satisfaction by providing proper solutions. References from major
projects are our strength.
WILTZ network leads UK, UAE, Germany, Italy, Saudi, India and China for sourcing the
materials related construction, oil and gas industry.
WILTZ continuously supply quality product with international standards and better
service to our client and we are intended to remains as a reliable partner of our clients.
We have established our offices at Qatar, Dubai (UAE) and Cochin (India), a team of
professionals who are in a position to provide technical support for our customers to
select the right products and services.
INTRODUCTION
VISION
Number one MEP Solutions provider.
Will be preferred solution provider to our clients.
Number one in client trust.
Number one in market share.
Constantly fulfill our clients’ demands.
A company where successful people want to work.
Best in services and quality products.
MANAGEMENT STRUCTURE
Camp Boss 1
TOTAL : 5 11 9 13 15
Chairman
General Manager
Sales Cordinator
Accountant
Project Engineer
Sales Executive
HR & Admin
Assistance
Delivery Crew
Project Cordinator
PRO
Driver
Mechanical
Planning Engineer Civil Engineer Safety Engineer
Engineer
Foreman
Technicians
KEY PERSONNEL
Mr. Shanavas
Over 14 years exp in technical sales and project management
Sales Manager
in Middle East
Mr. Faisal
Sr. Sales Executive Over 10 years exp in technical sales and project management in
Middle East
Ms. Jona
Sales Executive Over 4 years exp in technical sales and execution of MEP projects in
Middle East and India
Mr. Aneesh
Project Engineer Over 6 years exp in Doha in technical and supervision Of MEP
projects
Mr. Amal
Project Engineer Over 3 years exp in Doha in technical and supervision Of MEP
projects
COMPANY DOCUMENTS
METHOD OF STATEMENT
WELDING METHODS
Introduction
Butt-fusion jointing is a thermo-fusion process which involves the simultaneous heating
of the ends of two components which are to be joined until a melt state is attained on
each contact surface. The two surfaces are then brought together under controlled
pressure for a specific cooling time and homogeneous fusion is formed upon cooling.
The resultant joint is resistant to end thrust and has comparable performance under
pressure to the pipe.
Pupped fittings are fabricated by butt-fusing, (in the factory), 0.5m lengths of pipe to
each leg of a spigot fitting, thereby allowing the straight length of pipe to be gripped by
clamps of the butt-fusion machine.
There is sufficient fuel for the generator to complete the joint and that it is
functioning correctly before it is connected to the machine.
The trimming tool and hydraulic pump are in working order.
The heater plate is clean and residues from previous welds have been removed.
A tent is available to provide shelter during welding.
The machine is complete and undamaged.
The heater plate is at the correct temperature. (Connect the heater plate to the power
supply and retain for at least 20 minutes inside the
thermally insulated guard). To remove dirt deposits the
heater plate may be washed, when cold, with copious
quantities of clean water at the start of the jointing
session. Only clean, lint free materials must be used to
clean the plate. To remove grease and oily films the
plate may be wiped with lint free material dampened by
a suitable solvent, eg. Isopropanol.
Check that the pipes and/or fittings to be jointed are of the same size, SDR and
material.
Manual Welding
Procedure
Place the pipes in the clamps with the ends against the trimming tool and with the pipe
markings aligned.
Align and level the components using the support rollers.
Tighten the pipe clamps to grip and re-round the pipes.
Cover the free ends of the pipes to prevent cooling of the
plate by internal draughts.
Switch on the trimming tool and close the clamps slowly so
that the pipe ends are moved against the trimming tool
until continuous shavings are cut from each surface.
Keep the trimming tool turning whilst opening the clamps to avoid steps on the
trimmed surfaces.
Remove the trimming tool taking care not to touch the trimmed ends.
Remove loose shavings from the machine and component ends.
Check that both surfaces are completely planed. If they are not then repeat the
trimming process.
Close the clamps and check that there is no visible gap between the trimme faces.
WELDING METHODS
NEVER
Attempt to weld together pipes of different SDR (wall thickness).
Touch trimmed pipe ends.
Leave trimming swarf inside pipe or on welding machine.
Allow untrained personnel to use welding equipment.
Weld pipes of different material on site (In factory controlled conditions it may
be possible to do this).
Use a generator of inadequate capacity.
Summary
(a) Dissimilar materials and dissimilar wall thicknesses can be jointed by electrofusion.
(Please note that the maximum working pressure should not exceed the lower of the two
pipes.)
(b) Similar materials and/or wall thicknesses may be jointed by butt fusion or electrofu-
sion. (Please note that SDR17 can be butt fused to SDR17.6.)
(c) Dissimilar wall thicknesses must not be jointed by butt fusion. (PE80 can be butt fused
to PE100 under closely controlled factory conditions.)
LAYING METHODS
Laying Method
All pipes and fittings shall be inspected upon receipt at job site. If any defect or damage is found, it shall
be segregated and will be subject for replacement.
Pipes should never be dropped on to hard or un even surfaces. Pipes should never be dragged or rolled
along the ground. Where possible, pipes should always be unloaded individually. There are occasions
where pipes may already be bundled into frames; in this case proper lifting equipment (lift truck etc.)
should be used.
Where pipe weights exceed personnel handling weight capacity. Rope or web slings should be used
with Mechanical lifting equipment’s. HDPE fittings shall be stored out of direct sunlight in a building or
under a cover that allows free air circulation.
Racks shall conform to factory shipping packages for each pipe size. Shelves shall be provided for
continuous support of the pipe. Adequate side support shall be provided to prevent slipping or rolling.
All supporting surfaces shall be free from sharp objects. Pipes and fittings shall be properly protected
from impact especially on their ends.
Vehicles transporting pipes should have a flat bed, which include supports that should be free from
sharp edges or projections.
Pipes should be evenly supported over their full length and not overhang the vehicle by more than one
1 meter.
Where different sizes of pipe are to be transported together then larger diameter pipe should be
loaded first with the vehicle having side supports at no longer than 1.5 meter intervals. All supports
should be free from sharp edges.
TESTING METHODS
Testing Method
Pressure Testing Outside the Trench:
• If specified by the engineer, pressure testing may be conducted prior to pipe installation.
• After the pipe has been joined, fill it with water; carefully bleed off any trapped air. Subject the
pipe to a hydrostatic test pressure that is 1.5 times the system design pressure for a maximum of
3 hours. During this time, add water periodically to maintain the test pressure; this compensates
for the initial stretching of the pipe. The line pressure tightness is determined by visual
observation; therefore, it is not necessary to measure the make-up water. Examine every fused
joint; any leakage must be repaired and then retested.
NOTE: It shall be the responsibility of the contractor to ensure that appropriate safety precautions are
observed during hydrostatic testing above ground.
• The test procedures consist of two steps; the initial expansion and the test phase. When test
pressure is applied to a water filled pipe, the pipe expands. During the initial expansion of the
pipe under test, sufficient make-up water must be added to the system at hourly intervals for 3
hours to maintain the test pressure. After about 4 hours, initial expansion should be complete
and the actual test can start.
• When the test is to begin, the pipe is full of water and is subjected to a constant test pressure of
1.5 times the system design pressure. The test phase should not exceed 3 hours, after which
time any water deficiency must be replaced and measured. Add and measure the amount of
make-up water required to return to the test pressure and compare this to the maximum
allowance in the table below.
• An alternate leakage test consists of maintaining the test pressure (described above) over a
period of 4 hours and then dropping the pressure by 10 psi (0.69 MPa). If the pressure then
remains within 5% of the target value for 1 hour, this indicates there is no leakage in the system.
NOTES:
• Under no circumstances shall the total time under test exceed 8 hours at 1.5 times the system
pressure rating. If the test isnot complete within this time limit (due to leakage, equipment
failure, etc.), the test section shall be permitted to “relax”
• for 8 hours prior to the next test sequence.
• Air testing is not recommended.
• Additional safety precautions may be required.
WELDING METHODS - ELECTROFUSION
Installation Guidelines
Electrofusion is a rapid and simple way of permanent jointing. Using the electrofusion couplers and
equipment, pipes, fittings and prefabricated pipe sections can efficiently be assembled.
Preparations
The following guidelines are of importance when making a proper
electrofusion joint:
- Establish a work space where the welding can be done without
being effected by major weather conditions. Temperature -
10°C/+40°C.
- Check the equipment functions properly. Welding equipment used
on site deserves special attention.
- The resistance wire in the electrofusion coupler lies at the surface
for a good heat exchange. The resistance wires need to be covered
by the inserted pipe or fitting to guarantee a proper working.
- Complete insertion is essential to utilize the fusion and cold zones
in the coupler.
In the fusion zone the resistance wires are positioned. On both sides of a fusion zone a cold zone
prevents the molten HDPE from outpouring and contains the fusion process.
During the fusion process the pipe/fitting expands and touches the inner coupler wall. The
electrofusion joint is made with the pressure caused by the expanding HDPE and the heat from the
resistance wires.
The combined diameters of the couplers to be joined should not exceed 200 mm. For example in the
case of a 45° 75/50 mm tee; both the diameters 75 mm and the branch 50 mm can be welded in one
cycle.
Rule of thumb:
Sum of diameters couplers < 200 mm
Welding process
- Cut pipe square
The pipe ends must be cut square to ensure that the resistance wire in the coupler is completely
covered by the pipe or fitting
WELDING METHODS - ELECTROFUSION
Welding process
- Mark surface for scraping
Mark insertion depth +10 mm to ensure that across the full welding zone the oxidized layer
will be removed.
The outer surface of the pipe (approx. 0.2mm deep) must be scraped the full zone that will be
covered by the coupler to remove any surface 'oxidation'. The insertion depth should be
marked again to safeguard full insertion.
Before assembling the pipes into the coupler ensure that all surfaces are clean and dry.
Ensure that the pipe is pushed as straight as possible into the coupler up to the marked
insertion depth. This is to ensure that all the wires are covered with HDPE during the fusion
cycle.
WELDING METHODS - ELECTROFUSION
Welding process
- Prevent misalignment
Misalignment will cause extra load on the fusion zone causing additional HDPE to melt
resulting in the outpouring of HDPE or wire movement.
The movement of the pipe can cause melted HDPE to flow out of the joint. This can result in
wire movement and probably a shortcut and thus a bad weld or fire hazard.
The sliding down of the electrofusion coupler will cause movement of the wires and probably a
shortcut and thus a bad weld or fire hazard.
An additional load on the vertical pipe will transfer extra HDPE material to the fusion zone. This
will cause movement of the wires and probably a shortcut and thus a bad weld or fire hazard.
WELDING METHODS - ELECTROFUSION
Installation guidelines
- Welding electrofusion coupler and cooling down
After connecting the cables of the control box the fusion process can be commenced by pushing the
start button. Both the control boxes adapt the welding time to the ambient temperature. When it is
colder than 20°C the welding time is extended and when the ambient temperature exceeds 20°C the
welding time is shortened. Welding below an ambient temperature of -10°C is not recommended.
For extensive instructions see manual. The joint assembly should not be disturbed during the fusion
cycle and for the specified cooling time afterwards.
Rental Services
GCC - Qatar petroleum Protech water and energy
ROOTS - Enery & Engineering Services Al Nakheel - NDIA
Al Nakheel - Qatar foundation Waste treatment Plant Hilal
Qatar foundation - Man Enterprises Lekhwiya Stadium Project
The Best Trading & contracting Cenra Corporation
Ras abu fontas Qatar NIDA - Vijay Arabia
NDIA - Butec NDIA - WJ ground Water
NDIA - Cat International Labor camp sanayya - Argon Global
Zener Qatar Tech care Qatar
Gent engineering ADCC JV
Major Projects Completed 2014 - 2019
Q Rail: Metro Red Line North – Supply and Q Rail QDVC-GSE&C-ADE JV Completed
installation of HDPE Pipes and Fittings
Metro Red Line South – Supply and installation of Q Rail ISG JV Completed
HDPE Pipes and Fittings
Metro Gold Line – Supply and installation of HDPE Q Rail ALYS JV Completed
Pipes and Fittings
Metro Gold Line – Supply and installation of HDPE Q Rail ALYS JV Completed
Pipes and Fittings
Farm Home – Supply and installation of HDPE Pipes Private Pat Engg Completed
and Fittings
Twin Tower – Supply and installation of HDPE Pipes Al Fardan CDC Completed
and Fittings
Abu Hamour Surface & Ground Water Drainage Ashghal Impregilo Completed
West Al Meshaf – Supply and installation of HDPE Ashghal Bin Omran Completed
Pipes and Fittings
PROJECTS & SERVICES
CV of Project Engineer
ANEESH
Objectives:
To work in such an environment where I can polish my skills, experience and utilize my talent for the benefit of the
company. I assure you to give my best for the company.
Educational Background:
• Education: B Tech – Production Engineering, MIT Aurangabad
M Tech – Production Engineering, VJTI Mumbai
M Tech Project – Aerospace Engineering, IIT Bombay
Training and Certification:
• Certified Technician from Hurner Gulf (Dubai) for But Fusion and Electro Fusion Welding machine
and maintenance.
Other Skills:
• Moderate Level in the use of Computer Application
Work Experience:
• Currently working in Al Gazal Business Solutions (Agbizz) as Project Engineer.
• Worked in following HDPE fusion projects in Qatar.
HDPE Fusion Projects Qatar:
CV of Project Engineer
AMALRAJ
Objectives:
To work in such an environment where I can polish my skills, experience and utilize my talent for the benefit of the
company. I assure you to give my best for the company.
Educational Background:
Education: Successfully completed Bachelor of Engineering in Mechanical Engineering
(Sathyabama University Tamil Nadu)
Training and Certification:
Certified Technician from Hurner Gulf (Dubai) for But Fusion and Electro Fusion Welding machine
and maintenance.
Other Skills:
Moderate Level in the use of Computer Application
Work Experience:
Currently working in Al Gazal Business Solutions (Agbizz) as Project Engineer.
Worked in following HDPE fusion projects in Qatar.
HDPE Fusion Projects Qatar:
Interest:
Anything which is challenging inspires me like Music, Interest.
Personal Information:
Name: Amalraj
Nationality: India
Languages known: Tamil, Malayalam, Hindi & English
DoB: 27/05/1985
Reference: Can be provided upon request.
Declaration:
I hereby declare that the above information provided is true and correct at the best of my knowledge and belief.
Signature:
CURRICULUM VITAE
NITHIN BOSE
Objectives:
To work in such an environment where I can polish my skills, experience and utilize my talent for the benefit of the
company. I assure you to give my best for the company.
Educational Background:
Education: B Tech (Mechanical Engineering)
Mahatma Gandhi University Kerala
Training and Certification:
Certified Technician from Hurner Gulf (Dubai) for But Fusion and Electro Fusion Welding machine
and maintenance.
Other Skills:
Moderate Level in the use of Computer Application
Work Experience:
Currently working in Al Gazal Business Solutions (Agbizz)
Worked in following HDPE fusion projects in Qatar.
HDPE Fusion Projects Qatar:
Interest:
Anything which is challenging inspires me like Music, Interest.
Personal Information:
Name: Nithin Bose
Nationality: India
Languages known: Tamil, Malayalam, Hindi & English
DoB: 13/0311991
Reference: Can be provided upon request.
Declaration:
I hereby declare that the above information provided is true and correct at the best of my knowledge and belief.
Signature:
CURRICULUM VITAE
CV of Foreman
DAVID
Objectives:
To work in such an environment where I can polish my skills, experience and utilize my talent for the benefit of the
company. I assure you to give my best for the company.
Educational Background:
Basic Education: Successfully completed 10th Standard
(Secondary & Higher Secondary Education Board, Kerala)
Training and Certification:
Certified Technician from Hurner Gulf (Dubai) for But Fusion and Electro Fusion Welding machine
and maintenance.
Other Skills:
Moderate Level in the use of Computer Application
Work Experience:
Currently working in Al Gazal Business Solutions (Agbizz)
Worked in following HDPE fusion projects in Qatar.
HDPE Fusion Projects Qatar:
Interest:
Anything which is challenging inspires me like Music, Interest.
Personal Information:
Name: Santhosh Kumar
Nationality: India
Languages known: Tamil, Malayalam, Hindi & English
DoB: 03/05/1974
Reference: Can be provided upon request.
Declaration:
I hereby declare that the above information provided is true and correct at the best of my knowledge and belief.
Signature:
CURRICULUM VITAE
CV of Technicians
SHAJI
Objectives:
To work in such an environment where I can polish my skills, experience and utilize my talent for the benefit of the
company. I assure you to give my best for the company.
Educational Background:
Basic Education: Successfully completed 10th Standard
(Secondary & Higher Secondary Education Board, Tamil Nadu)
Training and Certification:
Certified Technician from Hurner Gulf (Dubai) for But Fusion and Electro Fusion Welding machine
and maintenance.
Other Skills:
Moderate Level in the use of Computer Application
Work Experience:
Currently working in Al Gazal Business Solutions (Agbizz)
Worked in following HDPE fusion projects in Qatar.
HDPE Fusion Projects Qatar:
Interest:
Anything which is challenging inspires me like Music, Interest.
Personal Information:
Name: Venkatesan Muthusamy
Nationality: India
Languages known: Tamil, Malayalam, Hindi & English
DoB: 14/07/1980
Reference: Can be provided upon request.
Declaration:
I hereby declare that the above information provided is true and correct at the best of my knowledge and belief.
Signature:
CURRICULUM VITAE
Interest:
Anything which is challenging inspires me like Music, Interest.
Personal Information:
Name: Lok Bahadur Khadka
Nationality: Nepal
Languages known: Nipali & Hindi
DoB: 01/10/1988
Reference: Can be provided upon request.
Declaration:
I hereby declare that the above information provided is true and correct at the best of my knowledge and belief.
Signature:
CURRICULUM VITAE
Interest:
Anything which is challenging inspires me like Music, Interest.
Personal Information:
Name: Ram Kumar Gajurel
Nationality: Nepal
Languages known: Nepali, Hindi & English
DoB: 05/07/1994
Reference: Can be provided upon request.
Declaration:
I hereby declare that the above information provided is true and correct at the best of my knowledge and belief.
Signature:
CURRICULUM VITAE
Interest:
Anything which is challenging inspires me like Music, Interest.
Personal Information:
Name: George Luckwin Sahayam
Nationality: India
Languages known: Tamil, Malayalam, Hindi & English
DoB: 27/05/1987
Reference: Can be provided upon request.
Declaration:
I hereby declare that the above information provided is true and correct at the best of my knowledge and belief.
Signature:
CURRICULUM VITAE
GANESH YOGI
Objectives:
To work in such an environment where I can polish my skills, experience and utilize my talent for the benefit of the
company. I assure you to give my best for the company.
Educational Background:
Basic Education: Successfully completed studies until 8th standard.
(Shree Bhanu Bhaktar Secondary School Nepal)
Training and Certification:
Certified Technician from Hurner Gulf (Dubai) for But Fusion and Electro Fusion Welding machine
and maintenance.
Other Skills:
Moderate Level in the use of Computer Application
Work Experience:
Currently working in Al Gazal Business Solutions (Agbizz)
Worked in following HDPE fusion projects in Qatar.
HDPE Fusion Projects Qatar:
Interest:
Anything which is challenging inspires me like Music, Interest.
Personal Information:
Name: Ganesh Yogi
Nationality: Nepal
Languages known: Nepali, Hindi & English
DoB: 2/11/1984
Reference: Can be provided upon request.
Declaration:
I hereby declare that the above information provided is true and correct at the best of my knowledge and belief.
Signature:
MACHINE AVAILABLE
LIST OF MACHINES AVAILABLE
But Fusion Welding Machine
Size Brand Quantity
160 mm Manual Control Hurner, Germany 1
160 mm Manual Control Turan Makina, Turkey 1
250 mm Manual Control Hurner, Germany 2
250 mm Weld Control Hurner, Germany 1
315 mm Manual Control Hurner, Germany 1
315 mm Weld Control Turan Makina, Turkey 2
315 mm Weld Control Hurner, Germany 1
400 mm Manual Control Turan Makina, Turkey 1
500 mm Weld Control Hurner, Germany 1
630 mm Manual Control Turan Makina, Turkey 1
630 mm CNC Control Hurner, Germany 1
1000 mm Manual Control Turan Makina, Turkey 1
1000 mm CNC Control Turan Makina, Turkey 1
Total available machine with us are 31. Our machines are having traceability control option which
gives detailed welding report.