Global Operations Management
Global Operations Management
Operations traditionally refer to the production of goods and services separately, although
the distinction between these two main types of operations is increasingly difficult to
make as manufacturers tend to merge product and service offerings. More generally,
Operations Management aims to increase the content of value-added activities in any
given process. Fundamentally, these value-adding creative activities should be aligned
with market opportunity for optimal enterprise performance.
There are scores of people who can be viewed as thought leaders whose life's work laid
the foundations for operations management (only some of which have name recognition
among the general population). A very cursory list would include (in approximate
chronological order) Adam Smith, Jean-Baptiste Vaquette de Gribeauval, Louis de
Tousard, Honoré Blanc, Eli Whitney, John H. Hall, Simeon North, Frederick Winslow
Taylor, Henry Gantt, Henry Ford, Sakichi Toyoda, Alfred Sloan, Frank and Lillian
Gilbreth, Tex Thornton and his Whiz Kids team, and W. Edwards Deming and the
developers of the Toyota Production System (Taiichi Ohno, Shigeo Shingo, Eiji Toyoda,
Kiichiro Toyoda, and others).
Whereas some influences place primary importance on the equipment and too often
viewed people as recalcitrant impediments to systems (e.g., Taylor and Ford), over time
the need to view production operations as socio-technical systems, duly considering both
humans and machines, was increasingly appreciated and addressed.
Operations research as a sub discipline gained prominence during World War II, when
mathematicians applied analytical tools to optimize operational questions, initially with a
military context, and later also within general operations.
Historically, the body of knowledge stemming from industrial engineering formed the
basis of the first MBA programs, and is central to operations management as used across
diverse business sectors, industry, consulting and non-profit organizations.
DIRECTION OF THE FLOW
• Competition
• Governmental regulations
BASIC PRINCIPLES OF GLOBAL
OPERATIONS AND LOGISTICS:
1. GEOGRAPHICAL INTEGRATION- Geographical integration aims at using the
comparative advantages of space, namely to insure a better access to markets,
labor, parts and resources. A spatial complementarity is established through a set of
origin / destination relationships between the actors of a commodity chain (S, M
and D). Economies are achieved through the principle of location where each actor
seeks to find cost and/or income effective locations. Thus, in a conventional
situation production systems tended to have a regionally oriented location of its
components (1) and finished goods could be exported. With geographical
integration, spatially fragmented commodity chains can emerge, where each
element can undertake a locational choice to maximize efficiency (implying the use
of locations 2, 3 and 4). The function of distribution may also be expanded to cope
with this geographical specialization, with the complexity of physical flows, namely
in terms of a growth in tons-km.
The emphasis of the logistics, then. Is oriented towards optimizing the use of
resources. By the same token ,the market for product is becoming independent
of the geographical boundaries. If the market is the world, the company must
coordinate the resources of its different functional areas to satisfy the global
needs.
These are the main reasons every business will lose customers over time.
You must replenish customers from the top of your funnel just to stay consistent or to
increase your custom base and turnover.
This means winning new business and is essential if you are going to thrive and beat the
competition. An important way to do this is to ensure your advertising is right and exact.
This falls into two categories.These are the main ways to attract new business. The use
of effective adverts and websites can play a huge role in winning new business from all
of these avenues.
Category 1 Your Known Customer Group
These customers fall into the category of those who know you exist.
But what about the customers who don't know you? They ARE looking to part with
money for a service / product you offer. They make up a whopping (approx) 50% of your
target audience, therefore potential increased revenue for your business. How can they
find you? Not everyone knows you exist; it's a false perception to think that way, we have
already established an un-effective ad won't catch the attention of these customers or get
you ahead. You have a good location. But what about the customers who don't shop
locally or who don't pass by your premises? What about the commuters who are out of
town when you are open and who shop and enjoy their time elsewhere? What if you work
from home? These potential customers are spending their hard cash on a service or
product supplied by your competition because they don't know that you exist. By
targeting this group in the right way you can win new business.
Category 2 Your Un-Known Customer Group
Appealing to both types of customer is necessary for your business growth and
success.
Understanding your customers helps you provide better service and identify your target
group of customers. Failing to identify the target group makes it difficult to promote your
products.
Therefore, it is necessary to find out what kind of customers will actually be interested in
the services or products you have to offer.
Affinity Profiling
Through this method, you study the buying habits of people in order to determine what
kinds of products a particular customer requires. Thus, if you come across someone who
buys lots of books, literature, and stationery, there is a good chance that they are in the
teaching business and perhaps may be interested in buying more educational products.
Demographic Profiling
For instance, a man who has children and an impressive salary may be more interested in
buying an overseas vacation package than a single man who is barely able to manage his
daily expenses.
Psychological Profiling
Psychological profiling can be used to tell a lot about a person by understanding their
psychological motivations. For example, when you see a person driving a BMW and
wearing designer clothes, it’s easy to guess that they love status symbols. Obviously, if
you are selling an Armani watch, they would be a person who would want to buy it.
Lifestyle Coding
Lifestyle coding helps you to understand the way a person leads their life by looking at
their hobbies and habits. For instance, if you come across a person who loves racing, they
are also likely to be interested in vintage cars and stylish car accessories.
Cluster Coding
Class and social activities are closely linked, and a person who earns a very good salary
and works for a multinational company is likely to be interested in formal clothes, laptop
computers, PDAs and cell phones. Cluster coding helps you to understand what class a
person belongs to and how it affects their lifestyle and preferences.
No matter what kind of business you are in, understanding your customers’ needs can
help you to serve them better. Know what they expect from you so you don’t disappoint
them with your product offerings.
WHY SOME ORGANISATIONS FAIL?
Putting too much emphasis on short-term financial performance at the
expense of research and development.
Placing too much emphasis on product and service design and not enough
on process design and improvement.
2. Next is location selection decision. Depending on the nature of the business, location
selection is crucial for the organization success. The decision influences costs such as
transportation cost, logistic cost and rent as well as human resource in the area.
3. Process and layout design is also a critical decision has to be made. Selecting the right
processes and making decisions on appropriate process and layouts strategies affect
management decisions to use specific technology, types of processes with suitable layouts, to
procure resources and also develop maintenance strategies.
7. People are integral part of total work system. Proper division of jobs, work
methods and work measurements must be decided by the organization to ensure the
quality of work life, motivation of workers, the skills required for specific jobs, standard
operating procedures and standard time for a job and also the relative costs for the jobs such as
wages and incentives.
9. Inventory decisions can be optimized only when customer orders, production schedules
and human resource planning are considered. An organization has to plan for its inventory
management system for its finished products, as well as its raw materials and work in progress.
10. The manager also has to make decisions whether to carry out preventive maintenance
or breakdown maintenance as it incurs maintenance costs. To do this, an organization has to
decide on its desired levels of reliability, stability and maintenance costs.
Basically, these ten strategic operations management critical decisions are crucial to determine
the organization success in order to fulfill organization's goals and missions. Only by making
proper and appropriate decisions; and review those on timely basis to ensure the decisions are
feasible for the current condition, the organization able to pass all problems and hassles in the
future.
SUPPLIER PARTENERSHIP
Multiple criteria
Long -term contracts
Intensive and extensive evaluation
Fewer selected suppliers
Improvement benefits are shared more equitably
Continuous improvement is sought
Problems jointly solved
Information is shared
Share Risks
There are tremendous risks associated with the investments an organization
makes in information technology. When companies outsource they become more
flexible, more dynamic and better able to change themselves to meet changing
opportunities.
CORPORATION
Bose Corporation is a privately held, American company, based
in Framingham, Massachusetts, that specializes in audio equipment.[2] Founded in 1964
by Amar G. Bose, the company operates 5 plants, 151 retail stores (as of October 20,
2006) and an automotive subsidiary at Stow, Massachusetts. With respect to sales in the
U.S. for home audio retail and portable audio retail sales, Bose was ranked third for the
period of November 2008 to April 2009.[3] Bose is known for the 901 speaker series.
Bose Corporation develops and manufactures audio devices (including speakers, amplifiers,
headphones, automotive sound systems [4] for luxury cars), [5][6] automotive suspension systems,
and performs some general research (such as debunking cold fusion.)[7][8][9] The company was
founded in 1964 by Amar G. Bose, a professor of electrical engineering (who retired in 2005) at
the Massachusetts Institute of Technology. Bose has contracts with the U.S. military (Navy, [10] Air
Force[11] & Army[12]) and NASA.[13] Amar Bose is still the Chairman and primary stockholder, and
also holds the title of Technical Director.
CRITERIA:
A mature, trusting relationship exists with the best supplier in the category
The product category involves many transactions, creating a need for an in-plant
representative
The product category involves many transactions, creating a need for an in-plant
representative
Overreaction to backlogs
Shortage gaming: customers order more than they need during a period of
short supply, hoping that the partial shipments they receive will be
sufficient.
Free return policies are not addressed easily. Often, such policies simply
must be prohibited or limited.
THE DYANAMIC EVOLUTION WITH
PRODUCT LIFE CYCLE
The stages
The progession of a product through these stages is by no means certain. Some products
seem to stay in the mature stage forever (e.g., milk). Marketers have various techniques
designed to prevent the process of falling into the decline stage. In most cases however,
one can estimate the life expectancy of a product category.
Marketers' marketing mix strategies change as their products goes through their life
cycles. Advertising, for example, should be informative in the introduction stage,
persuasive in the growth and maturity stages, and be reminder-oriented in the decline
stage. Promotional budgets tend to be highest in the early stages, and gradually taper off
as the product matures and declines. Pricing, distribution, and product characteristics also
tend to change.
Market evolution
Market Evolution is a process that parallels the product life cycle. As a product category
matures, the industry goes through stages that mirror the five stages of a product life
cycle:
Like human beings, products also have their own life-cycle. From birth to death human
beings pass through various stages e.g. birth, growth, maturity, decline and death. A similar
life-cycle is seen in the case of products. The product life cycle goes through multiple phases,
involves many professional disciplines, and requires many skills, tools and processes.
Product life cycle (PLC) has to do with the life of a product in the market with respect to
business/commercial costs and sales measures. To say that a product has a life cycle is to
assert four things:
Stage Characteristics
1. Market 1. costs are high
introduction stage 2. slow sales volumes to start
3. little or no competition
4. demand has to be created
5. customers have to be prompted to try the product
6. makes no money at this stage
The strategies to manage risk include transferring the risk to another party, avoiding the
risk, reducing the negative effect of the risk, and accepting some or all of the
consequences of a particular risk.
Certain aspects of many of the risk management standards have come under criticism for
having no measurable improvement on risk even though the confidence in estimates and
decisions increase.[1]
create value
be an integral part of organizational processes
be part of decision making
explicitly address uncertainty
be systematic and structured
be based on the best available information
be tailored
take into account human factors
be transparent and inclusive
be dynamic, iterative and responsive to change
be capable of continual improvement and enhancement
Location of production
The forward price of such a contract is commonly contrasted with the spot price, which is
the price at which the asset changes hands on the spot date. The difference between the
spot and the forward price is the forward premium or forward discount, generally
considered in the form of a profit, or loss, by the purchasing party.
Forwards, like other derivative securities, can be used to hedge risk (typically currency or
exchange rate risk), as a means of speculation, or to allow a party to take advantage of a
quality of the underlying instrument which is time-sensitive.
A closely related contract is a futures contract; they differ in certain respects. Forward
contracts are very similar to futures contracts, except they are not exchange-traded, or
defined on standardized assets.[2] Forwards also typically have no interim partial
settlements or "true-ups" in margin requirements like futures - such that the parties do not
exchange additional property securing the party at gain and the entire unrealized gain or
loss builds up while the contract is open. However, being traded OTC, forward contracts
specification can be customized and may include mark-to-market and daily margining.
Hence, a forward contract arrangement might call for the loss party to pledge collateral or
additional collateral to better secure the party at gain.
Suppose that Bob wants to buy a house a year from now. At the same time, suppose that
Andy currently owns a $100,000 house that he wishes to sell a year from now. Both
parties could enter into a forward contract with each other. Suppose that they both agree
on the sale price in one year's time of $104,000 (more below on why the sale price should
be this amount). Andy and Bob have entered into a forward contract. Bob, because he is
buying the underlying, is said to have entered a long forward contract. Conversely, Andy
will have the short forward contract.
At the end of one year, suppose that the current market valuation of Andy's house is
$110,000. Then, because Andy is obliged to sell to Bob for only $104,000, Bob will
make a profit of $6,000. To see why this is so, one needs only to recognize that Bob can
buy from Andy for $104,000 and immediately sell to the market for $110,000. Bob has
made the difference in profit. In contrast, Andy has made a potential loss of $6,000, and
an actual profit of $4,000.
The similar situation works among currency forwards, where one party opens a forward
contract to buy or sell a currency (ex. a contract to buy Canadian dollars) to expire/settle
at a future date, as they do not wish to be exposed to exchange rate/currency risk over a
period of time. As the exchange rate between U.S. dollars and Canadian dollars fluctuates
between the trade date and the earlier of the date at which the contract is closed or the
expiration date, one party gains and the counterparty loses as one currency strengthens
against the other. Sometimes, the buy forward is opened because the investor will
actually need Canadian dollars at a future date such as to pay a debt owed that is
denominated in Canadian dollars. Other times, the party opening a forward does so, not
because they need Canadian dollars nor because they are hedging currency risk, but
because they are speculating on the currency, expecting the exchange rate to move
favorably to generate a gain on closing the contract.
In a currency forward, the notional amounts of currencies are specified (ex: a contract to
buy $100 million Canadian dollars equivalent to, say $114.4 million USD at the current
rate—these two amounts are called the notional amount(s)). While the notional amount or
reference amount may be a large number, the cost or margin requirement to command or
open such a contract is considerably less than that amount, which refers to the leverage
created, which is typical in derivative contracts.
The price is determined by the instantaneous equilibrium between the forces of supply
and demand among competing buy and sell orders on the exchange at the time of the
purchase or sale of the contract.
In many cases, the underlying asset to a futures contract may not be traditional
"commodities" at all – that is, for financial futures, the underlying asset or item can be
currencies, securities or financial instruments and intangible assets or referenced items
such as stock indexes and interest rates.
The future date is called the delivery date or final settlement date. The official price of
the futures contract at the end of a day's trading session on the exchange is called the
settlement price for that day of business on the exchange[1].
A closely related contract is a forward contract; they differ in certain respects. Future
contracts are very similar to forward contracts, except they are exchange-traded and
defined on standardized assets.[2] Unlike forwards, futures typically have interim partial
settlements or "true-ups" in margin requirements. For typical forwards, the net gain or
loss accrued over the life of the contract is realized on the delivery date.
A futures contract gives the holder the obligation to make or take delivery under the
terms of the contract, whereas an option grants the buyer the right, but not the obligation,
to establish a position previously held by the seller of the option. In other words, the
owner of an options contract may exercise the contract, but both parties of a "futures
contract" must fulfill the contract on the settlement date. The seller delivers the
underlying asset to the buyer, or, if it is a cash-settled futures contract, then cash is
transferred from the futures trader who sustained a loss to the one who made a profit. To
exit the commitment prior to the settlement date, the holder of a futures position has to
offset his/her position by either selling a long position or buying back (covering) a short
position, effectively closing out the futures position and its contract obligations.
Futures contracts, or simply futures, (but not future or future contract) are exchange-
traded derivatives. The exchange's clearing house acts as counterparty on all contracts,
sets margin requirements, and crucially also provides a mechanism for settlement.
For example, in traditional commodity markets, farmers often sell futures contracts for
the crops and livestock they produce to guarantee a certain price, making it easier for
them to plan. Similarly, livestock producers often purchase futures to cover their feed
costs, so that they can plan on a fixed cost for feed. In modern (financial) markets,
"producers" of interest rate swaps or equity derivative products will use financial futures
or equity index futures to reduce or remove the risk on the swap.
An example that has both hedge and speculative notions involves a mutual fund or
separately managed account whose investment objective is to track the performance of a
stock index such as the S&P 500 stock index. The Portfolio manager often "equitizes"
cash inflows in an easy and cost effective manner by investing in (opening long) S&P
500 stock index futures. This gains the portfolio exposure to the index which is consistent
with the fund or account investment objective without having to buy an appropriate
proportion of each of the individual 500 stocks just yet. This also preserves balanced
diversification, maintains a higher degree of the percent of assets invested in the market
and helps reduce tracking error in the performance of the fund/account. When it is
economically feasible (an efficient amount of shares of every individual position within
the fund or account can be purchased), the portfolio manager can close the contract and
make purchases of each individual stock.
The social utility of futures markets is considered to be mainly in the transfer of risk, and
increased liquidity between traders with different risk and time preferences, from a
hedger to a speculator, for example.
Options -Options contracts are instruments that give the holder of the instrument the
right to buy or sell the underlying asset at a predetermined price. An option can be a 'call'
option or a 'put' option.
A call option gives the buyer, the right to buy the asset at a given price. This 'given price' is
called 'strike price'. It should be noted that while the holder of the call option has a right to
demand sale of asset from the seller, the seller has only the obligation and not the right. For
eg: if the buyer wants to buy the asset, the seller has to sell it. He does not have a right.
Similarly a 'put' option gives the buyer a right to sell the asset at the 'strike price' to the
buyer. Here the buyer has the right to sell and the seller has the obligation to buy.
So in any options contract, the right to exercise the option is vested with the buyer of the
contract. The seller of the contract has only the obligation and no right. As the seller of the
contract bears the obligation, he is paid a price called as 'premium'. Therefore the price that
is paid for buying an option contract is called as premium.
The buyer of a call option will not exercise his option (to buy) if, on expiry, the price of the
asset in the spot market is less than the strike price of the call. For eg: A bought a call at a
strike price of Rs 500. On expiry the price of the asset is Rs 450. A will not exercise his call.
Because he can buy the same asset from the market at Rs 450, rather than paying Rs 500 to
the seller of the option.
The buyer of a put option will not exercise his option (to sell) if, on expiry, the price of the
asset in the spot market is more than the strike price of the call. For eg: B bought a put at a
strike price of Rs 600. On expiry the price of the asset is Rs 619. A will not exercise his put
option. Because he can sell the same asset in the market at Rs 619, rather than giving it to
the seller of the put option for Rs 600.
UNCERTAINITIES IN GLOBAL SUPPLY
CHAIN
Global Supply Chains under Uncertainties/Risks
With the advent of Internet, IT, and trade liberalization, the firms evolved to be truly
global by adopting integrated management strategies, whereby a set of factories in
different countries are treated as a part of the same supply chain. This makes the supply
chain highly vulnerable to exogenous random events that create deviations, disruptions,
and disasters. Much writings in the recent past as white papers, thought leadership
papers, and case studies on supply chain risk management have emphasized that
redundancy and flexibility are preemptive strategies that can mitigate loses under
random events. But this is against the leanness principles of global supply chains and
increases the cost. It is required to tradeoff between the leanness under normal
environment and robustness under uncertain environments.
Following risk
USES
Forecast, Anticipate & Plan
Product location
Information system