Boreas

DV 1260 - DV 21000 AVS / WVS

Air cooled / water cooled
Refrigeration Dryers

MAIN FEATURES & BENEFITS

• Refrigeration compressed air dryers with intelligent, energy-saving
capacity control for economical compressed air drying
• 17 sizes for nominal flow rates of up to 21,000 m³ / h allow an accurate
selection of the appropriate refrigeration compressed air dryer to the
respective operating volume flow
• Speed-controlled refrigerant compressor and condenser fan in
conjunction with intelligent temperature and pressure control perma-
nently adjust the energy consumption to the current operating condi-
tions and at the same time ensure a constant pressure dew point
• Electronic level-controlled condensate drain on the heat exchanger
ensure reliable condensate drainage depending on the amount
of condensate without loss of compressed air. Includes function
monitoring and alarm message
PRODUCT DESCRIPTION • Electronic controller including a large touch display shows the current
Boreas DV 1260 - DV 21000 operating parameters while additional functions such as data loggers,
For the energy-conscious user, the new Boreas DV refrigeration service messages, alarm history, operating hours counters and energy
compressed air dryers are now available. This new range inclu- saving are easily accessible. Data exchange to higher-level controllers
des speed-controlled compressors, inverters for compressors is possible via an integrated RS485 interface
Process Filtration

and fans as well as level-controlled condensate drains. • Compact und space-saving design
Condensate Liquid
with robust steel housing
Sterile Steam Gases

The complete control of the DV dryers is carried out by the • Flange connection for all sizes
PF-EG
innovative electronic control system, which continuously mo- P-BE UFM-D
P-EG P-EG

P-KG

nitors the pressure and operating temperature, calculates the

PG-EG
(P)-SM N
P-EG UFM-P P-EGS
(P)-BE

thermal load and adjusts the speed of the compressor and the
PP-TF

(P)-PP
P-BE
UFS-SP N (P)-PP 100
PG-EG
fans. This ensures an extremely stable dew point in all opera-
PG-EG
PP 100 C
(P)-SRF N

ting conditions and a power consumption proportional to the (P)-SRF N

UFA-AC
(P)-GS N (P)-PF-PP
(P)-PF-PT

(P)-PF-PES „W“

applied thermal load. (P)-PF-PT

(P)-PF-PP
(P)-BE
(P)-GSL N UFTD Controller
PP-FC
PP-FC 100
Display

Controller Display P-SLF

R-EG PF-PES „B“
PF-PES „X“

The large controller display provides an intuitive user interface. (P)-GSL N (P)-GSL N

The current operating parameters are constantly provided with INDUSTRIES

additional information such as data acquisition, planned main-
tenance, operating hours counter, energy saving and alarm me- • Chemical and electrical industry
mory.
An interface for the remote monitoring of the dryer is already • Maschine building industry and plant engineering/
included as well as alarm contacts for remote monitoring. construction
• Automotive industry

Donaldson Filtration Deutschland GmbH

Büssingstraße 1
F119002_06_2018_ENG

D-42781 Haan • Germany

Tel. +49 2129 569 0
Fax +49 2129 569 100
CAP-de@donaldson.com
www.donaldson.com

Technical alterations reserved (6/2018)

 REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AVS / WVS

PRODUCT DESCRIPTION
Function Description (air cooled version)
The warm, moisture-laden compressed air enters the air / In the refrigeration circuit, the refrigerant is compressed in the refrigerant
air heat exchanger (1a) and is precooled there by the incom- compressor (6) and then liquefied with the fan (9) in the condenser (8). The
ing compressed air. The compressed air then flows into the liquid refrigerant is expanded via a thermal expansion valve (35) and inject-
air / refrigerant heat exchanger (1b). There, it is cooled to ed into the air / refrigerant heat exchanger (1b). The warm compressed air
approx. 2°C, whereby water vapor is condensed and the evaporates the refrigerant and the pressure is reduced and cooled by this
liquid water is separated in the water separator (1c) and is phase change, which also cools the compressed air. The expanded and gas-
discharged from the system via the electronically-controlled eous refrigerant is returned to the compressor.
condensate drain (21). The cool, saturated compressed air
then flows back through the air-to-air heat exchanger (1a) The electrical control constantly monitors the evaporation pressure, the
and is heated by the incoming compressed air and thus is condensing pressure and the dew point temperature in the cooling circuit.
under-saturated. The evaporation pressure is kept constant by the refrigerant compressor
The pressure dewpoint achieved depends on the design adjusting the compression pressure by frequency. The condensing pres-
and operating conditions and is + 3°C at nominal operating sure is also kept constant by the load, as the fan adjusts the amount of
conditions. cooling air fed into the system.

Main Components
• Air/air (1a) and air/refrigerant heat exchanger (1b) • Refrigerant condenser (8) with frequency-controlled
with integrated water separator (1c) fan (9)
• Electronic level-controlled condensate drain (21) • Thermal expansion valve (35)
• Refrigerant compressor with frequency control (6) • Pressure compensation solenoid valve (85)

39 2 4 37
T2 P P< 12.3 12.4 P> P
mA mA
12.2 82
T3 T4

6
36 43
1a 25
8
85 9 M
1
1b

12.1
T1
35 34 10
1c
DGF0115

13 21

39 2 4 37
T2 P 2/13
mA P< 12.3 12.4 P> P
mA
12.2 82
T3 T4

6
 REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AVS / WVS

PRODUCT SPECIFICATIONS

Features Benefits

Type range, integrated monitoring and control functions as

well as automatic condensate drain adapted for the use in
Intelligent over-all concept
central compressed air applications.
Available in air or water cooled versions

Accurate selection of the appropriate refrigeration

17 sizes for nominal volume flows up to 21.000 m³/h compressed air dryer to the respective operating volume
flow
Intelligent, energy-saving capacity control based on speed-controlled Permanently adjusting of the energy consumption to the
refrigerant compressor and condensor fan in conjunction with current operating conditions for economical compressed air
temperature and pressure control drying at a constantly low pressure dew point
Safe condensate drainage depending on the amount of
Electronic level-controlled condensate drain on the heat exchanger condensate, without loss of compressed air. Includes
function monitoring and alarm meessage
Low space requirements at the installation site,
Compact and space-saving design with robust steel housing
low storage space requirement and low transport costs
Electronic controller including a large touch display shows the current
operating parameters while additional functions such as data loggers, Reliable monitoring of the operating status and timely
service messages, alarm history, operating hours counters and energy display of required maintenance work; Remote monitoring
saving are easily accessible. via potential-free fault message and RS485 interface
Data exchange to higher-level controllers is possible via an integrated possible
RS485 interface
Reliable compression of the refrigerant at high running, low
Scroll compressor in refrigeration circuit
vibration and low noise operation
No corrosion inside the heat exchanger due to contact with
Aluminium heat exchanger moist compressed air; Good heat transfer properties at low
weight
Flange connections for all sizes Easy and safe connection to the compressed air network

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 REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AVS / WVS

PRODUCT SPECIFICATIONS

Volume flow Volume flow Differential Cooling air Cooling water Power consumption Power supply
Type m3/h m3/min. pressure requirement * requirement ** kW* / kW**
mbar m3/h m3/h
DV 1260 1260 21 210 5400 0,76 2,20 / 2,00 3~/ 400V/ 50Hz (±10%)
DV 1650 1650 28 160 7200 0,98 3,10 / 2,30 3~/ 400V/ 50Hz (±10%)
DV 1800 1800 30 180 7400 0,99 3,50 / 2,80 3~/ 400V/ 50Hz (±10%)
DV 2000 2000 33 210 7400 1,11 3,90 / 3,20 3~/ 400V/ 50Hz (±10%)
DV 2300 2300 38 200 14400 1,23 3,80 / 3,40 3~/ 400V/ 50Hz (±10%)
DV 2800 2800 47 120 14400 1,27 4,40 / 3,90 3~/ 400V/ 50Hz (±10%)
DV 3500 3500 58 190 14800 2,03 6,10 / 5,10 3~/ 400V/ 50Hz (±10%)
DV 4300 4300 71 250 14800 2,54 7,50 / 6,30 3~/ 400V/ 50Hz (±10%)
DV 5500 5500 92 210 21600 2,87 9,00 / 7,40 3~/ 400V/ 50Hz (±10%)
DV 6250 6250 104 230 22200 3,26 10,60 / 8,50 3~/ 400V/ 50Hz (±10%)
DV 7000 7000 117 190 28800 3,79 10,80 / 9,10 3~/ 400V/ 50Hz (±10%)
DV 8750 8750 146 260 29600 4,34 14,10 / 11,30 3~/ 400V/ 50Hz (±10%)
DV 10500 10500 175 210 44400 5,58 16,90 / 12,20 3~/ 400V/ 50Hz (±10%)
DV 12500 12500 208 230 44400 6,52 21,20 / 17,00 3~/ 400V/ 50Hz (±10%)
DV 14000 14000 233 190 57600 7,58 21,60 / 18,20 3~/ 400V/ 50Hz (±10%)
DV 17500 17500 292 260 59200 8,68 28,20 / 22,60 3~/ 400V/ 50Hz (±10%)
DV 21000 21000 350 210 88800 11,16 33,80 / 24,40 3~/ 400V/ 50Hz (±10%)

Operating pressure: max. 14 bar g * only air cooled versions

Operating temperature: max. 70°C ** only water cooled versions
Ambient temperature: +1°C...+50°C

SIZING

Operating pressure
2 3 4 5 6 7 8 9 10 11 12 13 14
(bar g)
Correcion factor
0,49 0,66 0,77 0,86 0,93 1,00 1,05 1,10 1,14 1,18 1,21 1,24 1,27
fp

Compressed air inlet temperature

≤ 25 30 35 40 45 50 55 60 65 70
(°C)
Correcion factor
1,20 1,12 1,00 0,83 0,69 0,59 0,50 0,44 0,39 0,37
fte

Temperature of cooling air or

Pressure dewpoint
cooling water ≤ 25 30 35 40 45 50 3 5 7 10
(°C)
(°C)
Correction factor Correction factor
1,00 0,96 0,90 0,82 0,72 0,60 1,00 1,09 1,19 1,37
ftu ftpd

Example:
.
Vnom = 1800 m3/h (intake volume flow of the compressor), compressed air inlet temperature = 40°C,
cooling water temperature = 35°C, operating pressure = 9 bar, pressure dewpoint = +3°C
. Calculated dryer size:
. Vnom 1800 m3/h
Vkorr = = = 2273 m3/h DV 2300
f 1,06 x 0,83 x 0,90 x 1,00

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 REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AVS / WVS

DIMENSIONS

947
735

DN80 - PN16
848±10
250±10
324±10
DN80 - PN16

Ømax
15 14mm

G3/4" BSP-F
Water cooled
Wasserkühlung
Refroidissement à eau
1590±10

Raffreddamento ad acqua

1533
1230±10

OUT

100
IN

350
50 60
790
1000
MIN. 500

MIN. 700

NO!
MIN. 1000

Type Weight Air connections Water connections Condensate connections

kg Inlet / Outlet Inlet / Outlet BSP-F
DN BSP-F
DV 1260 248 80 - PN16 G 3/4“ G 1/2“
DV 1650 282 80 - PN16 G 3/4“ G 1/2“
DV 1800 317 80 - PN16 G 3/4“ G 1/2“
DV 2000 317 80 - PN16 G 3/4“ G 1/2“

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 REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AVS / WVS

DIMENSIONS

1135

1082

DN100 - PN16
NO! 15
1265
MIN.
1000

1205 210±10 DN100 - PN16

Ømax
18.5mm

G1" BSP-F
Water cooled
Wasserkühlung
Refroidissement à eau
Raffreddamento ad acqua

1620±10
1750

1225±10
OUT

350 100
IN

1135 620±10 50

G1/2" BSP-F
MIN.1000

MIN.1000 MIN.1000
MIN.1000

560

Type Weight Air connections Water connections Condensate connections

kg Inlet / Outlet Inlet / Outlet BSP-F
DN BSP-F
DV 2300 470 100 - PN16 G 1“ G 1/2“
DV 2800 545 100 - PN16 G 1“ G 1/2“
DV 3500 549 100 - PN16 G 1“ G 1/2“
DV 4300 621 100 - PN16 G 1“ G 1/2“

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 REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AVS / WVS

DIMENSIONS

895 N.4xØ20

1157

DN150 - PN16

NO!
1810
MIN. 1000

DN150 - PN16
1750 260 10
Ømax 25.0

G1.1/2" BSP-F
Water cooled
Wasserkühlung
Refroidissement à eau
1640 10
1749

1225 10 Raffreddamento ad acqua

OUT

350 150
IN
70

50
25

1300 400 200 550 200 400 695 10

G3/4" BSP-F
MIN. 1000

MIN. 1000 MIN. 1000

MIN. 1000

675

Type Weight Air connections Water connections Condensate connections

kg Inlet / Outlet Inlet / Outlet BSP-F
DN BSP-F
DV 5500 840 150 - PN16 G 1 1/2“ G 3/4“
DV 6250 950 150 - PN16 G 1 1/2“ G 3/4“

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 REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AVS / WVS

DIMENSIONS

N.4xØ20
895
1257

NO! DN200 - PN16

MIN. 1000

2261
2200 260 10
Ømax 25.0
DN200 - PN16

IN G2" BSP-F
Water cooled
Wasserkühlung
OUT
1870

1670 10 Refroidissement à eau

Raffreddamento ad acqua
1225 10
OUT

350 150
IN
70

1400 625 200 550 200 625 725 10 60

25

G3/4" BSP-F
MIN. 1000

MIN. 1000 MIN. 1000

775
MIN. 1000

Type Weight Air connections Water connections Condensate connections

kg Inlet / Outlet Inlet / Outlet BSP-F
DN BSP-F
DV 7000 1065 200 - PN16 G 2“ G 3/4“
DV 8750 1210 200 - PN16 G 2“ G 3/4“

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 REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AVS / WVS

DIMENSIONS

1451
2244 725±5
DN200 PN16

DN200 PN16

Ømax 25 IN

2439
OUT

1660±5
1220±5
70

165
1547 623 200 550 200 593 300
25

CONDENSATE
2166 DRAIN G3/4" BSP-F

4x 15 1612
1000
MIN.
1507

MIN.
1000
1000
MIN.

MIN.
1000

Type Weight Air connections Water connections Condensate connections

kg Inlet / Outlet Inlet / Outlet BSP-F
DN BSP-F
DV 10500 AVS 1660 200 - PN16 --- G 3/4“

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 REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AVS / WVS

DIMENSIONS

DN200 PN16
725±5
1445 2244

DN200 PN16

Ømax 25 IN

OUT
2168

1660±5
1220±5
OUT IN
70

300
165
1547 623 200 550 200 593 300
WATER
25

CONDENSATE
DRAIN G3/4" BSP-F G2" BSP-F
2166 650 150

4x 15 1612
1000
MIN.
1507

MIN.
1000
1000
MIN.

MIN.
1000

Type Weight Air connections Water connections Condensate connections

kg Inlet / Outlet Inlet / Outlet BSP-F
DN BSP-F
DV 10500 WVS 1460 200 - PN16 G 2“ G 3/4“

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 REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AVS / WVS

DIMENSIONS

72 1157 1143 1157 72

428
895

N.8xØ20
791

832 90 345 90 1121 90 345 90 N.8xØ14

EN 1092-1 TYPE 11 DN250 - PN16

NO! NO!
2427
1000

652 1775 EN 1092-1 TYPE 11 DN250 - PN16

1640 10
1810

1225 10

150
351

1300 1300 1750 1250 2300

3/4" BSP-F 3/4" BSP-F

1.1/2" BSP-F 1.1/2" BSP-F

494 435 WATER COOLED WATER COOLED
VERSION ONLY VERSION ONLY

MIN. 1000 MIN. 1000 1.1/2" BSP-F 1.1/2" BSP-F

WATER COOLED WATER COOLED
VERSION ONLY VERSION ONLY

1000
MIN. 1000

CONTROL PANEL CONTROL PANEL

Type Weight Air connections Water connections Condensate connections

kg Inlet / Outlet Inlet / Outlet BSP-F
DN BSP-F
DV 12500 2178 250 - PN16 1 1/2“ BSP-F G 3/4“

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 REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AVS / WVS

DIMENSIONS

72 1257 1143 1257 72

653
895

N.8xØ20
1282

1013 90 374 656 374 90 N.8xØ14

90 90

EN 1092-1 TYPE 11 DN250 - PN16

MIN. 1000

NO! NO!
2955
730 2225 EN 1092-1 TYPE 11 DN250 - PN16
1670 10
1870

1225 10

150
351

1400 1400 2200 1340 2400

3/4" BSP-F 3/4" BSP-F

518 464
2" BSP-F 2" BSP-F
WATER COOLED WATER COOLED
VERSION ONLY VERSION ONLY
MIN. 1000 MIN. 1000
2" BSP-F 2" BSP-F
WATER COOLED WATER COOLED
VERSION ONLY VERSION ONLY

1000
MIN. 1000

CONTROL PANEL CONTROL PANEL

Type Weight Air connections Water connections Condensate connections

kg Inlet / Outlet Inlet / Outlet BSP-F
DN BSP-F
DV 14000 2560 250 - PN16 2“ G 3/4“
DV 17500 2850 250 - PN16 2“ G 3/4“

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 REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AVS / WVS

DIMENSIONS

72 1307 1644 1307 72

N.8xØ20
620
895
1297

1314 90 90 1286 90 90 N.8xØ14

65 65

EN 1092-1 TYPE 11 DN300 - PN16

MIN. 1000

NO! NO! NO! NO!

2985
EN 1092-1 TYPE 11 DN300 - PN16
793 2192
2439

1670 10
1225 10

300

1451 1451 2166 651 150 2801 150

3/4" BSP-F 3/4" BSP-F
550 400

2" BSP-F 2" BSP-F

WATER COOLED WATER COOLED
MIN. 1000 MIN. 1000 VERSION ONLY VERSION ONLY

2" BSP-F 2" BSP-F

277

WATER COOLED WATER COOLED

VERSION ONLY VERSION ONLY
1612

1612
MIN. 1000 277

1500
1507 1444 1507

CONTROL PANEL CONTROL PANEL

Type Weight Air connections Water connections Condensate connections

kg Inlet / Outlet Inlet / Outlet BSP-F
DN BSP-F
DV 21000 3373 300 - PN16 2“ G 3/4“

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