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ST-3300 Series About the Manual

Installation Guide For the detailed information on ST3000


series, refer to the following manual.
• ST3000 Series Hardware Manual
Caution
• Maintenance/Troubleshooting
Be sure to read the “Warning/Caution
Information” on the attached sheet before ST3000 Series Hardware Manual can be
using the product. selected from the help menu of GP-Pro EX or
downloaded from Pro-face Home Page.
URL
Package Contents http://www.pro-face.com/otasuke/

(1) ST Unit (1)


(2) English and Japanese Installation Guides
(one of each) <This Guide>
(3) Warning/Caution Information (1)
(4) Installation Gasket (1)
(Attached to the ST unit)
(5) Installation Fasteners (Set of 4)

(6) Power Connector (1)


(Attached to the ST unit)

(7) USB Cable Clamp (1 port) (1)


(Holder: 1, Clamp: 1)

This unit has been carefully packed, with


special attention to quality. However, should
you find anything damaged or missing,
please contact your local ST distributor
immediately.

1
Part Names and Functions

Front Right Side

B
E
A

Name Description

LED ST Status
Normal operation (power is ON.) or
Green (lit)
OFFLINE operation.
A Status LED Orange
During software startup.
(blinking)
Red (lit) When power is turned ON.
Not lit Power is OFF.
B Power Connector (Socket) -
USB1.1 Host I/F
Connector: USB TYPE-A x 1
C USB Host Interface (USB) Power supply voltage: 5VDC±5%
Output current: 500mA (max.)
The maximum communication distance: 5m
D Serial Interface (COM1) Dsub 9-pin plug type. RS232C is supported.
E Serial Interface (COM2) Dsub 9-pin plug type. RS422/RS485*1 is supported.
*1 RS485 is compliant with ST-3300 series units with revision code “B” or later.
SEE Revision (page 11)

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General Specifications

„ Electrical Specifications
Input Voltage DC24V
Rated Voltage DC19.2 to 28.8V
Allowable
Power Supply

10ms (max.)
Voltage Drop
Power
18W (max.)
Consumption
In-Rush
30A (max.)
Current
Voltage Endurance AC1000V 20mA for 1minute (between charging and FG terminals)
Insulation Resistance DC500V 10MΩ (min.) (between charging and FG terminals)
„ Environmental Specifications
Surrounding Air
0 to +50°C*1
Temperature
Storage
-20 to +60°C
Temperature
Physical

10 to 90% RH
Ambient Humidity
(Wet bulb temperature: 39°C max. - no condensation.)
10 to 90% RH
Storage Humidity
(Wet bulb temperature: 39°C max. - no condensation.)
Dust 0.1mg/m3 and below (non-conductive levels)
Pollution Degree For use in Pollution Degree 2 environment.
*1 When using in an environment where the temperature becomes or exceeds 40°C for an extended
period of time, the screen contrast level may decrease from its original level of brightness.

3
External Interfaces

• This ST unit’s serial interface is not isolated.When the host (PLC) unit is also not iso-
lated, and to reduce the risk of damaging the RS232C/RS422/RS485 circuit, be sure
to connect pin #5 SG (Signal Ground) terminal.
• Similarly shaped connectors are used for COM1 and COM2 of the ST. Therefore, be
sure to connect the correct connectors. Communication is not available unless the
connectors are connected correctly.

• When isolation is necessary, you can use the RS232C isolation unit (CA3-ISO232-01) on
COM1.
„ COM1
Recommended Cable Connector XM2D-0901 <made by OMRON Corp.>
Recommended Jack Screw XM2Z-0073 <made by OMRON Corp.>
Recommended Cable Cover XM2S-0913 <made by OMRON Corp.>
Interfit Bracket #4-40 inch screws are used.

RS232C
Pin #
Signal Name Meaning
1 CD Carrier Detect
2 RD(RXD) Receive Data
3 SD(TXD) Send Data
4 ER(DTR) Data Terminal Ready
5 SG Signal Ground
6 DR(DSR) Data Set Ready
7 RS(RTS) Request to Send
8 CS(CTS) Clear to Send
Called status display/
9 CI(RI)/VCC
+5V±5% Output 0.25A*1
Frame Ground
Shell FG
(Common with SG)
*1 The RI/VCC selection for Pin #9 is switched via software. The VCC output is not protected against
overcurrent. To prevent damage or unit malfunctions, use only the rated current.

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„ COM2
Recommended Cable
XM2D-0901 <made by OMRON Corp.>
Connector
Recommended Jack Screw XM2Z-0073 <made by OMRON Corp.>
Recommended Cable Cover XM2S-0913 <made by OMRON Corp.>
Interfit Bracket #4-40 inch screws are used.

RS422/RS485*1
Pin #
Signal Name Meaning
1 RDA Receive Data A(+)
2 RDB Receive Data B(-)
3 SDA Send Data A(+)
4 ERA Data Terminal Ready A(+)
5 SG Signal Ground
6 CSB Clear to Send B(-)
7 SDB Send Data B(-)
8 CSA Clear to Send A(+)
9 ERB Data Terminal Ready B(-)
Frame Ground
Shell FG
(Common with SG)
*1 RS485 is compliant with ST-3300 series units with revision code “B” or later.
SEE Revision (page 11)

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2. ST Installation
Installations
(1) Create a Panel Cut following the dimen-
sions in the table below.
1. Installation Requirements
Unit: mm [in.]
Under Panel
• For easier maintenance, operation, and X 4-R3[0.12] thickness
improved ventilation, be sure to install the
ST at least 100 mm [3.94 in.] away from
adjacent structures and other equipment.

Y
Unit:mm[in.]
ST
100 100
[3.94] [3.94]
100 100 100
[3.94] [3.94] [3.94]
X Y Panel thickness

100 100 +1 +1
156.0 -0 123.5 -0 1.6[0.06]
[3.94] [3.94]
to
+0.04 +0.04
[6.14 ] [4.86 ] 5.0[0.20]
-0 -0
• Be sure that the ambient operation temper-
ature and the ambient humidity are within
their designated ranges. (Ambient opera- (2) Confirm that the installation gasket is
tion temperature: 0 to 50°C, Ambient attached to the ST unit and then place the
ST unit into the Panel from the front.
humidity: 10 to 90%RH, Wet bulb temper-
ature: 39°C max.)
When installing the ST on the panel of a cab- • It is strongly recommended that you
inet or enclosure, “Ambient operation tem- use the installation gasket, since it
perature” indicates both the panel face and absorbs vibration in addition to repel-
cabinet or enclosure’s internal temperature. ling water.
For the procedure for replacing the
installation gasket, refer to “ST3000
Series Hardware Manual”.
(3) The following figures show the four (4)
fastener insertion slot locations. Insert
each fastener’s hook into the slot and
tighten it with a screwdriver. Insert the
Panel Face Inside Cabinet installation fasteners securely into the
insertion slot recess.
TOP

• Be sure that heat from surrounding equip-


ment does not cause the ST to exceed its
standard operating temperature. Insertion Slots

Bottom

6
Insertion Slot Recess Wiring
Hook the fastener on the
Recess,

Panel Installation Fastener y To avoid an electric shock, prior to


connecting the ST unit’s power cord
terminals to the power terminal block,
confirm that the ST unit’s power supply is
and secure the fastener
ST
Hook on the panel with a completely turned OFF, via a breaker, or
screw. similar unit.
y Any other power level can damage both
the ST and the power supply.
• Tightening the screws with too much y When the FG terminal is connected, be
force can damage the ST unit’s plastic sure the wire is grounded.
case.
1. Wiring the DC type power supply
• The necessary torque is 0.5N•m. cable

„ Power Cord Specifications


Use copper conductors only.
Power Cord 0.75 to 2.5mm2
Diameter (18 - 12 AWG)
Conductor
Simple or Stranded Wire*1
Type
7 mm
Conductor [0.28in]
Length

*1 If the Conductor’s end (individual) wires are


not twisted correctly, the end wires may either
short against each other, or against an
electrode.
„ Power Connector (Plug) Specifications
+ 24V

Insertion - 0V
+ Direction
- Grounding
FG
Terminal
FG connected
to the ST
chassis

• The power connector (plug) is CA5-


DCCNM-01 made by Pro-face or
MSTB2,5/3-ST-5,08 made by Phoenix
Contact.

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When connecting the Power Cord, use the 2. Power Supply Cautions
following items when performing wiring.
(Items are made by Phoenix Contact.) • Input and Output signal lines must be sepa-
Recommended SZF 1-0.6x3.5 rated from the power control cables for
Driver (1204517) operational circuits.
AI 0.75-8GY (3200519) • To improve the noise resistance, be sure to
Recommended AI 1-8RD (3200030) twist the ends of the power cord wires
Pin Terminals AI 1.5-8BK (3200043) before connecting them to the Power con-
AI 2.5-8BU (3200522) nector (Plug).
Recommended • The ST unit’s power supply cord should
CRIMPFOX ZA 3 not be bundled with or kept close to main
Pin Terminal
(1201882) circuit lines (high voltage, high current), or
Crimp Tool
input/output signal lines.
„ Connecting the ST Power Cord
• To reduce noise, make the power cord as
(1) Confirm that the ST unit’s Power Cord is short as possible.
unplugged from the power supply.
(2) Remove the power connector (plug) • If the supplied voltage exceeds the ST
from the main unit. unit’s range, connect a voltage transformer.
(3) Strip the power cord, twist the • Between the line and the ground, be sure to
conductor’s wire ends, insert them into use a low noise power supply. If there is an
the pin terminal and crimp the terminal. excess amount of noise, connect a noise
Attach the terminal to the power reducing transformer.
connector. • The temperature rating of field installed
conductors: 75°C only.

• Use a flat-blade screwdriver (Size 0.6


X 3.5) to tighten the terminal screws. • Use voltage and noise reducing trans-
The torque required to tighten these
screws is 0.5 to 0.6 N•m [5-7Lb•In.]. formers with capacities exceeding
Power Consumption value.
• Do not solder the cable connection.
(4) Attach the Power connector (Plug) to the • Must be used with a Class 2 Power Supply.
Power Connector. (24VDC)
-
+ Power Connector (Socket) • Connect a surge absorber to handle power
surges.

FG
• Be sure to ground the surge absorber
(E1) separately from the ST unit (E2).
Select a surge absorber that has a
maximum circuit voltage greater then
that of the peak voltage of the power
Power connector (Plug) supply.
ST
FG

E1 E2
Lightening Surge Absorber

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3. Grounding Cautions 4. Input/Output Signal Line Cautions

• Be sure to create an exclusive ground for • All ST Input and Output signal lines must
the Power Cord’s FG terminal. Use a be separated from all operating circuit
grounding resistance of 100Ω, a wire of (power) cables.
2mm2 or thicker, or your country’s applica- • If this is not possible, use a shielded cable
ble standard. and ground the shield.
• The SG (signal ground) and FG (frame
ground) terminals are connected internally To prevent the USB cable
in the ST unit. from coming off
When connecting the SG line to another
device, be sure that the design of the sys- „ Attaching the USB Cable Clamp
tem/connection does not produce a short- (1) Insert the USB holder into the slot in
ing loop. front of the ST unit's USB port and pull it
• The grounding wire should have a cross down and forward.
sectional area greater then 2mm2. Create
the connection point as close to the ST unit
as possible, and make the wire as short, as 1
2

possible. When using a long grounding


wire, replace the thin wire with a thicker
wire, and place it in a duct.

Exclusive Grounding
(BEST) (2) Pass the band of the USB cable clamp
Other
through the bridge of the USB holder.
ST unit
Equipment

Bridge

USB Holder

Common Grounding (OK)


(3) Insert the USB cable into the port. Fasten
the band around the plug and secure it
with the clamp.
Other
ST unit
Equipment USB Holder

Clamp

Common Grounding
(Not OK)
Other USB Cable
ST unit
Equipment

9
„ Removing the USB Cable Clamp
(1) Lower the clip and lift the clamp to UL/c-UL Approval
release the plug.
The ST-3300 Series units are UL/c-UL listed
products.
(UL File No.E220851)
Clamp
UL/c-UL
Product Model No.
Registration Model No.
Clip AST3301-B1-D24 3580207-02
AST3301-S1-D24 3580207-01

These products conform to the following


standards:
„ UL508
Industrial Control Equipment
„ CSA-C22.2 No.142-M1987
(c-UL Approval)
Process Control Equipment
<Cautions>
Be aware of the following items when
building the ST into an end-use product:
• The ST unit’s rear face is not approved as
an enclosure. When building the ST unit
into an end-use product, be sure to use an
enclosure that satisfies standards as the
end-use product’s overall enclosure.
• The ST unit must be used indoors only.
• Install and operate the ST with its front
panel facing outwards.
• If the ST is mounted so as to cool itself
naturally, be sure to install it in a vertical
panel. Also, it’s recommended that the ST
should be mounted at least 100mm away
from any other adjacent structures or
machine parts. The temperature must be
checked on the final product in which the
ST is installed.
• For use on a flat surface of a Type 4X
(Indoor Use Only) and/or Type 13 Enclo-
sure.

10
CE Marking
Inquiry
• The AST3301-B1-D24 and AST3301-S1- Do you have any questions about
D24 units are CE marked, EMC compliant difficulties with this product?
products. These units also conform to
EN55011 Class A, EN61131-2 directives. Please access our site anytime that
you need help with a solution.
Revision http://www.pro-face.com/otasuke/

The revision code of the ST is shown in the Note


label affixed to the ST. In the example shown
below, an asterisk "*" is displayed in the Please be aware that Digital Electronics
position where "A" should be, meaning "Rev. Corporation shall not be held liable by the
user for any damages, losses, or third
A".
party claims arising from the uses of this
product.

Digital Electronics Corporation


8-2-52 Nanko-higashi
Suminoe-ku, Osaka 559-0031
JAPAN
TEL: +81-(0)6-6613-3116
FAX: +81-(0)6-6613-5888
http://www.pro-face.com/

© Copyright 2006 Digital Electronics


Corporation. All rights reserved.
085894C .AST3300-MT01E-BTH
2007.7. SS/C

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