Hollow Core PDF
Hollow Core PDF
Hollow Core PDF
• Provides an instant
working deck for
other trades
• Storage in yard
waiting for transport
Hollow Core
• Continuous installation
minimizing down time on
site for other trades
• Proper co-ordination
and quick installation
allows for a fast-paced
construction site
Hollow Core– 8" (203 mm) Load Tables
203
8"
Yb 3.8 in 96.6 mm
bw 13.88 in 352.5 mm
fpu 270 ksi 1860 Mpa 1 3/4" 7 1/2" 7 1/4" 7 1/4" 187 187 191 43
3 - 11 7/8"
f’c 6000 psi 41.4 Mpa
1216 mm
f’ci 3000 psi 20.7 Mpa
Sw 63 psf 3.02 kPa
Metric 203 mm Hollow Core Metric Load Table - Total Uniformly Distributed Load - kPa (kN/m2)
7 146.3 58.0 43.7 36.0 29.2 23.2 18.7 16.9 15.3 13.9 12.7 11.6 10.6 9.7 8.9 8.2 7.5 6.9 6.4 5.9 5.4 5.0 4.6 4.2 3.9
6 131.9 50.9 37.5 31.5 26.1 20.6 16.6 15.0 13.6 12.3 11.2 10.2 9.3 8.5 7.8 7.1 6.5 6.0 5.5 5.0 4.6 4.2 3.9 3.6 3.3
5 114.3 61.4 31.8 26.8 22.2 17.5 14.1 12.6 11.4 10.3 9.3 8.5 7.7 7.0 6.4 5.8 5.3 4.8 4.4 4.0 3.7 3.3 3.0 2.8 2.5
4 94.3 33.5 25.7 21.6 17.9 14.0 11.2 10.0 9.0 8.1 7.3 6.6 5.9 5.4 4.8 4.4 3.9 3.6 3.2 2.9 2.6 2.3 2.1
3 72.7 24.2 19.3 16.0 13.2 10.2 8.0 7.1 6.3 5.6 5.0 4.5 4.0 3.5 3.2 2.8 2.5 2.2
Imperial 8” Hollow Core Imperial Load Table - Total Uniformly Distributed Load - psf (lb/ft2)
7 107.7 1167 993 845 763 653 586 508 444 391 345 307 273 244 219 197 177 160 144 131 118 107 97 88 79
6 97.2 1025 855 740 668 575 523 454 396 347 306 271 241 215 192 172 155 139 125 113 102 91 82 74 66
5 84.3 1238 727 630 570 488 447 387 337 295 259 229 202 180 160 143 127 114 102 91 81 72 65 57 51
4 69.6 676 588 505 460 393 360 310 269 234 205 180 158 139 123 109 96 85 75 66 58 51 44
3 53.7 488 443 380 340 293 266 227 195 168 146 126 110 95 83 72 62 53 46
10 "
254
Yb 4.8 in 121 mm
bw 9.61 in 244 mm
fpu 270 ksi 1860 Mpa
2" 8 1/2" 8 3/4" 225 225 217 53
f'c 6000 psi 41.4 Mpa 3’ - 11 7/8"
f'ci 3000 psi 20.7 Mpa 1216 mm
Sw 74 psf 3.54 kPa
Metric 254 mm Hollow Core Metric Load Table - Total Uniformly Distributed Load - kPa (kN/m2)
10 250.1 27.5 23.0 19.4 16.6 14.2 12.2* 11.4* 10.6* 9.9* 9.2* 8.6* 8.0* 7.5* 7.0* 6.5* 6.1* 5.7* 5.3 5.0 4.7 4.4 4.1 3.8 3.5
8 226.3 24.6 20.5 17.3 14.7 12.6 10.8 10.0 9.3 8.7 8.0 7.5 7.0 6.5 6.1 5.6 5.3 4.9 4.6 4.2 3.9 3.7 3.4 3.2 2.9
6 182.9 19.3 16.0 13.4 11.3 9.6 8.2 7.5 7.0 6.4 5.9 5.5 5.1 4.7 4.3 4.0 3.7 3.4 3.1 2.9 2.6 2.4 2.2 2.0
4 127.9 12.6 10.3 8.5 7.0 5.8 4.8 4.4 4.0 3.6 3.3 3.0 2.7 2.4 2.1
Imperial 10” Hollow Core Imperial Load Table - Total Uniformly Distributed Load - psf (lb/ft2)
10 185 554 497 447 404 366 333 303 276 252* 231* 212* 194* 178* 164* 151* 139* 128* 118* 109 100 92 85 78 72
8 167 495 443 398 359 325 295 268 244 222 203 186 170 156 143 131 120 110 101 93 85 78 71 65 59
6 135 389 347 311 279 251 227 205 185 168 153 138 126 114 104 94 85 77 70 63 57 51 45 40
* Consult Stubbe’s Precast to ensure LL deflections do not exceed l/360 for Live Loads greater than 100psf (4.8kPa)
Hollow Core – 12" (305 mm) Load Tables
305
12"
Yb 5.8 in 146.0 mm
bw 9.13 in 232 mm
fpu 270 ksi 1860 Mpa
f'c 6000 psi 41.4 Mpa 2 1/2" 10 1/4" 11 1/4" 284 262 62
3’ - 11 7/8"
f'ci 3000 psi 20.7 Mpa
1216 mm
Sw 86 psf 4.12 kPa
Metric 305 mm Hollow Core Metric Load Table - Total Uniformly Distributed Load - kPa (kN/m2)
11 337.2 19.7 17.0 14.8 13.0 11.4 10.0 8.8 8.3 7.7 7.3 6.8 6.4 6.0 5.7 5.3 5.0 4.7 4.4 4.1 3.8 3.6 3.4 3.1 2.9
10 332.1 19.3 16.7 14.5 12.7 11.1 9.8 8.6 8.1 7.6 7.1 6.7 6.3 5.9 5.5 5.2 4.9 4.6 4.3 4.0 3.7 3.5 3.3 3.0 2.8
9 316.5 18.3 15.8 13.7 11.9 10.4 9.2 8.0 7.5 7.1 6.6 6.2 5.8 5.5 5.1 4.8 4.5 4.2 3.9 3.6 3.4 3.2 2.9 2.7 2.5
8 296.2 16.9 14.5 12.6 11.0 9.6 8.4 7.3 6.8 6.4 6.0 5.6 5.2 4.9 4.6 4.3 4.0 3.7 3.4 3.2 3.0 2.7 2.5 2.3 2.2
7 266.5 14.8 12.7 11.0 9.5 8.3 7.2 6.2 5.8 5.4 5.0 4.7 4.4 4.0 3.8 3.5 3.2 3.0 2.7 2.5 2.3 2.1
6 233.7 12.6 10.8 9.2 7.9 6.8 5.9 5.0 4.7 4.3 4.0 3.7 3.4 3.1 2.9 2.6 2.4 2.2 2.0
5 198.6 10.2 8.6 7.3 6.2 5.3 4.5 3.8 3.4 3.2 2.9 2.6 2.4 2.1
Imperial 12” Hollow Core Imperial Load Table - Total Uniformly Distributed Load - psf (lb/ft2)
11 252.3 390 357 328 302 278 257 237 219 203 188 174 161 150 139 128 119 110 102 94 87 81 74 68 63
10 245.1 377 345 317 291 268 247 228 211 195 180 167 155 143 133 123 114 105 97 90 83 76 70 64 59
9 233.9 356 326 299 275 253 233 215 198 183 169 156 144 133 123 114 105 97 89 82 76 70 64 58 53
8 218.8 329 300 275 252 232 213 196 181 166 153 141 130 120 111 102 94 86 79 72 66 60 55 50 45
7 197 289 263 241 220 202 185 170 156 143 131 120 110 101 93 85 77 70 64 58 52 47 42
6 172.8 244 222 202 184 168 153 140 128 116 106 97 88 80 72 65 59 53 47 42
356
14"
Yb 6.8 in 173 mm
bw 10.59 in 269 mm
fpu 270 ksi 1860 Mpa
f'c 6000 psi 41.4 Mpa 2 1/2" 10 1/4" 11 1/4" 284 262 62
f'ci 3000 psi 20.7 Mpa 3’ - 11 7/8"
1216 mm
Sw 111 psf 5.31 kPa
Metric 356 mm Hollow Core Metric Load Table - Total Uniformly Distributed Load - kPa (kN/m2)
11 464.3 20.7 18.1 15.9 14.0 12.4 11.0 9.7 9.1 8.6 8.1 7.6 7.2 6.7 6.3 6.0 5.6 5.3 4.9 4.6 4.3 4.1 3.8 3.5 3.3
10 434.6 19.1 16.7 14.6 12.9 11.3 10.0 8.8 8.3 7.8 7.3 6.9 6.4 6.0 5.7 5.3 5.0 4.6 4.3 4.0 3.8 3.5 3.3 3.0 2.8
9 402.2 17.4 15.1 13.2 11.6 10.2 8.9 7.8 7.3 6.9 6.4 6.0 5.6 5.3 4.9 4.6 4.3 4.0 3.7 3.4 3.2 2.9 2.7 2.5 2.3
8 367.6 15.5 13.4 11.7 10.2 8.9 7.8 6.8 6.3 5.9 5.5 5.1 4.8 4.4 4.1 3.8 3.5 3.2 3.0 2.7 2.5 2.3 2.1
7 326.3 13.2 11.4 9.9 8.6 7.4 6.4 5.5 5.1 4.7 4.4 4.0 3.7 3.4 3.1 2.9 2.6 2.4 2.2
6 283.6 10.9 9.4 8.0 6.9 5.9 5.0 4.2 3.9 3.5 3.2 2.9 2.7 2.4 2.2
5 239.0 8.5 7.2 6.1 5.1 4.2 3.5 2.9 2.6 2.3 2.0
Imperial 14” Hollow Core Imperial Load Table - Total Uniformly Distributed Load - psf (lb/ft2)
11 342.4 415 383 353 327 302 280 260 241 224 208 193 179 166 154 143 133 123 114 106 98 90 83 76 70
10 320.5 382 352 325 300 277 256 237 220 203 188 175 162 150 139 128 119 109 101 93 85 78 72 66 60
9 296.6 347 319 294 271 250 230 213 196 181 168 155 143 132 121 112 103 94 87 79 72 66 60 54 48
8 271.1 309 284 260 239 220 203 186 172 158 145 133 123 112 103 94 86 78 71 64 58 52 46 41
7 240.7 264 241 221 202 185 169 155 142 130 119 108 98 89 81 73 66 59 53 47 41
6 209.2 217 198 180 164 149 135 123 111 101 91 82 73 66 58 52 45
NOTE: SIDE BEARING NOT REQUIRED BUT MAY BE NOTE: SIDE BEARING NOT REQUIRED BUT MAY BE
USED TO PROVIDE LATERAL SUPPORT TO WALLS USED TO PROVIDE LATERAL SUPPORT TO WALLS
10”
VERTICAL REINFORCING
VERTICAL REINFORCING
IS NOT TO INTERFERE
IS NOT TO INTERFERE
WITH PRECAST BEARING NOTCH PRECAST AND WITH PRECAST BEARING
GROUT JOINT SOLID GROUT LOCALLY
GROUT JOINT SOLID
1/2” STRAND - 4’-0” LONG 10M BAR - 1’-4” LONG 10M BAR - 3’-0” LONG
@ EACH GROUT JOINT @ 6’-0” O.C. @ EACH GROUT JOINT
6” 2’-2”
4’-0”
10” 10”
10”
2’-0”
7”
3”
(3/32”) 2”
(3/32)” 2”
1” MIN DRYPACK / STEEL
SHIM VOID
(BY OTHERS)
ENGINEER OF RECORD TO
ENSURE BEAM IS DESIGNED PRECAST TO EXTEND 1” PAST
TO ACCOUNT FOR ANY OF BEAM TO AVOID TWISTING
TORSIONAL LOADS DUE TO OF STEEL SUPPORT
NOTCH PRECAST AND
ANY LOAD ECCENTRICITIES GROUT JOINT SOLID GROUT JOINT SOLID
GROUT LOCALLY
1/2” STRAND - 4’-0” LONG WELDABLE 10M BAR - WELDABLE 10M BAR - 3’-0”
@ EACH GROUT JOINT 1’-4” LONG @ 6’-0” O.C. LONG @ EACH GROUT JOINT
2’-2”
6” 7”
4’-0”
10” 3”
DRYPACK / STEEL
(3/32”) 2”
SHIM VOID
1/4” X 1” PL x 4” LONG (BY OTHERS)
@ 4’-0” O.C. WELDED TO BEAM
NOTE: MIN 3 1/2” BEARING (BY OTHERS)
ST5 End to End Bearing – Recessed Beam ST6 End to End Bearing –Recessed Beam
Hollow Core – Connections to Structural Steel
2’-0”
7” TEMP. SHORING TO BE
3” PROVIDED BY G.C.
TEMP. SHORING TO BE
PROVIDED BY G.C. (3/32”) 2” IF APPLICABLE
IF APPLICABLE
NOTE: MIN 3” END BEARING
NOTE: MIN 3” END BEARING
ST7 End to End Bearing –Inside Beam ST8 End to End Bearing – HSS w/ Angles
ENGINEER OF RECORD TO
ENGINEER OF RECORD TO ENSURE BEAM IS DESIGNED
ENSURE BEAM IS DESIGNED TO ACCOUNT FOR ANY
TO ACCOUNT FOR ANY TORSIONAL LOADS DUE TO GROUT JOINT SOLID
TORSIONAL LOADS DUE TO GROUT JOINT SOLID ANY LOAD ECCENTRICITIES
ANY LOAD ECCENTRICITIES WELDABLE 10M BAR - 3’-0”
1/2” STRAND - 4’-0” LONG LONG @ EACH GROUT JOINT
@ EACH GROUT JOINT
2’-2”
4’-0”
7”
3”
TEMP. SHORING TO BE
PROVIDED BY G.C. (3/32”) 2”
IF APPLICABLE
NOTE: MIN 3” END BEARING
NOTE: MIN 3” END BEARING
ST9 End to End Bearing – Back to Back Angles ST10 End to Side Bearing – Back to Back Angles
ST11 Clip Angle at Tapered Column Penetration ST12 Clip Angles at Column Penetration
Hollow Core – Connections to Poured Concrete
DRYPACK PRIOR TO
CONTINUOUS 2 1/2” X 1/8” BUILDING WALL ABOVE
MASONITE BEARING PAD (BY OTHERS)
WALL ASSEMBLY WALL ASSEMBLY BY OTHERS
BY OTHERS
NOTE: SIDE BEARING NOT REQUIRED BUT MAY BE
NOTE: 4” LEDGE w/MIN 3 1/2” END BEARING USED TO PROVIDE LATERAL SUPPORT TO WALLS
PW1 End Bearing – Half On Step Wall PW2 Side Bearing – Half On Step Wall
LOAD BEARING STUD NOTE: SIDE BEARING NOT REQUIRED BUT MAY BE
WALL ASSEMBLY USED TO PROVIDE LATERAL SUPPORT TO WALLS
WD1 End Bearing – Full on Wood Studs WD2 Side Bearing – Full on Wood Studs
WD3 Interior Wall Connection – Wood Studs MTL1 End Bearing – Full on Steel Studs
MTL2 Side Bearing – Full on Steel Studs MTL3 Interior Wall Connection – Steel Studs
Hollow Core – Miscellaneous Connections Details
Misc 1 Cantilever Over Masonry Walls Misc 2 Cantilever Over Steel Beam
Misc 3 Stair Connection Misc 4 Hollowcore with Cast-in Angle Cross Section
CONNECTION DESIGN TO
CONNECTION DESIGN TO PRECAST SLABS
PRECAST SLABS (BY OTHERS)
(BY OTHERS)
MECH. OPENING
10” ANTI-ROTATION
4” 4” BAR CONNECTION
4 N/A N/A
5 N/A
6 N/A
7 N/A
8 N/A
9 N/A N/A
10 N/A
11 N/A N/A
Top
To keep the cost competitive, the precast is manufactured with varying numbers of strand. The above chart shows where
the reinforcement is located from 3 to 11 strands in 8”, 10”, 12” & 14” thick hollowcore.
Hollow Core Technical Stats
FIRE RATING
The National Building Code (N.B.C.) requires the following factors in achieving a 2-hour fire
rating for the precast hollow core slabs:
A) T able 2.2.A, subsection from sentence 2.2.1.(1) indicates a minimal thickness of 124 mm
of equivalent thickness is required as specified under subsection 1.6 of the N.B.C.
The equivalent thickness of the 200 mm (8”) hollow core slab is 125 mm (therefore exceeding
the 124 mm minimum).
B) T able 2.2.B. subsection from sentence 2.2.1.(2) indicates a minimal concrete coverage of
39 mm over the reinforcement strands is required. The precast extrusion machine provides
the minimal 39 mm coverage.
WARRANTY
Stubbe’s Precast will guarantee the precast hollow core will be free of any defects occurred from
standard usage. The precast is C.S.A. approved and is manufactured using the standard practices.
Upon substantial completion of the project the guarantee is in effect for one (1) year.
Hollow Core Specifications
1. General:
a. Included:
i. Precast Hollow Core floor and roof slabs.
ii. Rebar connections.
iii. Grouting of slab joints.
2. Reference Material:
a. CSA A23.4-09: Precast Concrete Material & Construction.
b. Precast Concrete Institute (PCI): Manual on Design of Connections for Precast.
c. Precast Concrete Institute (PCI): Design Handbook – Precast & Prestressed Concrete.
3. Shop Drawings:
a. Approval drawings will require a review by the Contractor & Design Firms under contract of each project.
Discrepancies, questions & verification of design is required and returned in writing prior to commencement of
production.
b. Production drawings will bear a signed and sealed Engineer stamp, slab locations, identification marks, connection
details, dimensions, openings larger than 6” in size, loadings and other relative information.
4. Quality Assurance:
a. Conformity to PCI manual on design of connection for Precast Prestressed Concrete, PCI Design Handbook – Precast &
Prestressed Concrete, CSA A23.4.
5. Accessories:
a. Bearing pads: 1/8” thick masonite hardboard, smooth side up.
b. Styrofoam discs: 2: thick on exterior walls only if required.
c. Hanger frames: Welded angles used to provide large mechanical openings through precast. Size and configuration
varies with opening required.
6. Finishes:
a. Top surface:
i. Extruded (standard surface from extruded method).
ii. Raked (roughened surface to allow improved bond with concrete topping supplied by others).
b. Bottom surface:
i. “Standard” steel form finish.
7. Installation:
a. Install slabs with corresponding identification mark as indicated on production / shop drawing.
b. Place bearing pads and insert Styrofoam discs in cores where required.
c. Drill or weld tie steel rebar connections as per production / shop drawings.
d. Grout joints between precast slabs.
e. Drill holes for plumbing trade (located in field by others). Do not cut reinforcing strand unless engineered in the
design.
f. Latex caulking of joints between precast slabs on the underside where exposed to view.
g. Floor preparation will vary depending on final flooring material and finish.
8. Excluded items related to precast and installation:
a. Drypacking / infill of gap between precast and structure.
b. Perimeter caulking between precast and structure.
c. Drilling of holes for electrical trade.
d. Winter heat / protection from weather conditions.
e. Concrete topping if required in design.
f. Clip angles around column penetrations through precast.
g. Site / field dimensions (Contractor and Project Designers responsible to provide information
during shop drawing approval).
Stubbe’s Precast / Prestressed Concrete Hollow Core
Improper Stacking
3”
Field cut opening should Always provide a minimum Locate bearing pad for
not cut any strand. You can of 3” bearing at each end of slab bearing back 1/2”
x locate the strand by looking the Stubbe’s Hollow Core. 1/2” from wall edge.
at the end of the hollow core.
c o ntinued over …
Stubbe’s Precast / Prestressed Concrete Hollow Core
Recommended Procedures
After Stubbe’s Hollow Core are levelled, 5˚ Grout must be kept from
Grout Mix all joints must be grouted. Allow approx. freezing while curing.
1 part cement 1 cu. m. of grout for every 1500 sq. ft. Maintain a minimum of
2 parts sand of plank. 5˚ for 24 hours.