Module 6 B1 PDF
Module 6 B1 PDF
Module 6 B1 PDF
3. An HT lead is
# a) single core screened
b) multi core screened
c) single core unscreened
11. Forming a solution treated rivet gives it 75% of its hardness. What gives it the
other 25%?
a) Put them in a refrigerator
b) Precipitation treat the component when forming is complete
# c) Leave at room temperature for four hours
12. What two components of a three part polyester resin are dangerous to mix
together directly?
# a) Accelerator and free catalyst
b) Catalyst and resin
c) Accelerator and resin
17. If D or DD rivets are not broached in time , or removed from the freezer in time,
they
# a) must be re-heat treated before use
b) can be re-heat treated once then discarded
c) must be discarded
21. The vacuum connections in a fibre glass repair must overlap the
# a) breather mat
b) peel ply
c) top layer of glass fabric directly
29.What are the rigid pipes on gas turbine engines made from?
a) aluminum alloy
b) copper
# c) stainless steel
32. An aluminum oxide layer on a conductor will do what when the temperature is
increased?
# a) Become thicker
b) Become thinner
c) Remain the same
33. When not under load where should a pair of gears sit?
# a) In the middle
b) On the heel
c) On the toe
42. The teeth on the smaller wheel of a bevel gear are called the
a) heel
# b) toe
c) foot
46. The correct meshing of gears is found on what part of the tooth?
a) Top
# b) Middle
c) Bottom
64. When using a backing former on a composite repair you need to use
# a) cellophane
b) breather cloth
c) a vacuum bag
66. When using a spring washer, the plane washer would be fitted
a) between head a spring
b) under the nut
# c) between spring and part
70. Where would you find the inspection interval for chains?
a) Maintenance manual
# b) Maintenance schedule
c) Flight manual
74. A blind fastener described as external sleeve and internally threaded would be
a) a cherry lock
# b) a jo bolt
c) a rivnut
76. A 0.5 in. diameter pipe is to be joined using standard nuts and fittings. What
coupling would you use?
a) AN8-8852-2
# b) AN8-8852-8
c) AN8-8852-1
79. What is the danger if a silver coated connector comes into contact with glycol de
icing fluid
# a) Fire hazard
b) Corrosion
c) Wet arc tracking
80. When silver coated connectors are used in unpressurised parts of the aircraft
a) corrosion can occur
# b) wet track arcing can occur
c) separation of the coating can occur
84. Anodizing protects alloy metal from corrosion and does what else?
# a) Makes a good surface for paint to adhere to
b) Makes the surface alkaline
c) Seals the surface from moisture
87. During vacuum bag lay-up the vacuum gauge is placed where?
a) Next to the vacuum port
# b) Opposite side to the vacuum port
c) Over the repair
91. What do you do to 2017 and 2024 rivets after heat treatment?
# a) Use immediately or refrigerate
b) Leave for a minimum of 2 hours before using
c) refrigerate for a minimum of 2 hours before using
100. Galvanic action caused by dissimilar metal contact may best be prevented by
# a) applying a non-porous dielectric material between the surfaces
b) priming both the surfaces with a light coat of zinc chromate primer
c) Special precautions are not required if they are properly bonded
102. A spring type washer when used on an aluminium component must be used
a) by itself
b) with a tab washer
# c) with a plain washer
103. Nickel alloy steel split pins can be used
a) repeatedly provided they remain a good fit
# b) only once, because the legs are spread and bent
c) with a spring washer and a stiff nut
108. The lifting or flaking of the metal at the surface due to delamination of grain
boundaries caused by the pressure of corrosion is
a) electrolysis
b) transgranulation
# c) exfoliation
117. The electrolytic process that forms an oxide film on the surface of aluminum
alloys is known as
a) electroplating
b) galvanizing
# c) anodizing
118. Studs which have a size larger thread at one end are called
# a) stepped studs
b) plain studs
c) shouldered studs
126. What action is taken to protect integral tanks from corrosion due to micro-
biological growth?
# a) A biocidal additive is used in the fuel
b) The inside of the tank is coated with yellow chromate
c) Rubber liners are installed in the tank
127. When dissimilar metals are brought together, or the same metal in different
states, one metal forms the anode and the other the cathode. Which will suffer
from corrosion?
a) The cathode
b) Both will corrode equally
# c) The anode
128. What type of corrosion attacks grain boundaries of aluminum alloys which are
improperly or inadequately heat treated?
a) Stress corrosion
# b) Inter-granular corrosion
c) Surface corrosion
141. Corrosion will spread more rapidly when metals are exposed to
# a) high temperatures
b) dry climates
c) cold climates
142. A material has the code 2024-TH6 on it. Which part of the code indicates the
percentage of the alloying element?
# a) 20
b) H
c) 6
143. A worm drive creates
a) a drive in 2 planes and 2 directions
b) a drive in 1 plane but 2 directions
# c) a drive in 2 planes but 1 direction
145. A factor which determines the minimum space between rivets is the
a) length of the rivets being used
#b) diameter of the rivets being used
c) thickness of the material being riveted
151. Corrosion products should be removed from magnesium alloys by the use of
# a) a solution of 10% by weight of chromic acid in distilled water with 0.1% by
volume of sulphuric acid*
b) aluminium wool
c) a solution of 10% by volume of chromic acid in distilled water with 1%
phosphoric acid
152. If it is necessary to remove corrosion from a steel component in-situ, the base
of a suitable solution for this purpose is
a) chromic acid
b) nitric acid
# c) phosphoric acid
153. A type of protection which is applicable to magnesium alloys is the
a) phosphate process
b) coslettising process
# c) chromating process
156. Black streaks running away from a bolt or rivet would indicate
# a) fretting corrosion
b) exfoliation corrosion
c) inter-granular corrosion
162. If you can only gain limited access to both sides of a structure, what would you
use to repair the structure?
# a) A hylok
b) A pop rivet
c) A blind rivet
163. Aluminum alloy with primarily magnesium is numbered
# a) 5025
b) 2025
c) 1025
166. Nitriding is
# a) case hardening
b) anodising
c) tempering
168. When a solid rivet is formed it only holds 75% of its shear strength, the other
25% comes from
a) heating the completed assembly
b) cooling completed assembly
# c) leaving assembly for 4 days to age harden
169. For an electrical cable to be fireproof it must be able to stand 1100 deg C for
a) 10 mins
# b) 15 mins
c) 20 mins
172. For a wire insert thread repair, the hole is tapped using
a) the next size up
# b) a special tap supplied with the kit
c) the same size
173. To install a flare less coupling
# a) turn until torque is felt plus 2 flats
b) turn until torque is felt plus 3 flats
c) hand tight plus 2 flats
185. Which of these core materials will be used in the making of a composite
material flat panel
a) rectangular core
# b) hexagonal core
c) flexible core