Fosroc Polyurea WH 200 constructive solutions

Fast setting, hybrid polyurea/polyurethane

elastomeric waterproof coating
Description  Designed for service temperatures from -20OC to +80OC

Fosroc Polyurea WH 200 is a spray-applied, 100% solids, * Under prolonged UV exposure only colour may fade but no effect on
flexible, two-component, rapid curing hybrid polyurea/polyure- the performance parameter of the product.
thane system, designed as a waterproofing and protective
Specification
coating.It combines the advantages of seamless coating with
long life cycles and high durability. Where mentioned in the contract drawings, the protective
and waterproofing coating shall be Fosroc Polyurea WH 200,
Fosroc Polyurea WH 200 consists of two main components.
100% solids, flexible, two-component, rapid curing hybrid
Fosroc Polyurea WH 200 Part A ISO; Fosroc Polyurea WH
polyurea/polyurethane coating system providing high corrosion
200 Part B AMINE.
resistance, abrasion and waterproofing resistance.

The system offers excellent surface properties and overall Properties

physical properties.
Typical Physical properties @ 23°C

See Fosroc Polyurea WH 200 Method Statement for application Solids by Volume : 100%
protocol and further details
Viscosity : A ISO 400-800 MPas
: B AMINE 400-800 MPas
Uses
Density at 25oC, sprayed film : 1.02 g/ml
Waterproof and protective coating for concrete and steel in a
wide range of environmental conditions. Tensile Strength ASTM D412 : >13 MPa

Tear Resistance ASTM D624C: 50N/mm 2

Typical applications include:
Elongation ASTM D412 : >450%
Podium decks
Shore A hardens : 80
Roof gardens Abrasion (1kg, CS10 wheels) : 1.3 mg/1000 cycles
ASTM D4060
Green roofs
Abrasion (1kg, CS17 wheels) : 19mg /1000 cycles
Stadium stands DIN EN ISO 5470

Service roofs Abrasion (1kg, H22 wheels) : 117mg /1 000 cycles

ASTM D4060
Cut and cover tunnels
Service temperature range : -20oC to oC *

Resistance to Fire EN13501-1 : Class E, d0

Advantages
Chemical resistance : Spillages of mineral and
hydraulic oils & fuels
 UV stable * : Sea water
: Dilute acids & alkalis in soils
Environment friendly – zero VOC
Clarification of property values
Fast turn-around time.
The typical physical properties given above are derived from
Excellent impact, abrasion and puncture resistance
independent verified testing of Fosroc Polyurea WH 200
 Seamless and monolithic, including field joints spray-applied in accordance with the Fosroc Polyurea WH 200
Method Statement with Probler P2 gun in controlled laboratory
Enhances the durability of reinforced concrete
environment and tested after a minimum of 14 days cure.
Low permeability values

Colour stable when coated with Nitoproof UVR Topcoat **

 Fire rated when coated with Nitoproof UVR Topcoat **

page 1 of 4
Fosroc Polyurea WH 200

Results derived from testing field-applied samples may vary porosity. All blow holes and minor surface imperfections shall
dependent on circumstances beyond our control such as the type be filled with recommended filler prior to application of Primer.
and condition of equipment utilised, static and dynamic working
pressures, application temperatures and weather conditions, Bare Steel
film thickness, test and curing conditions and age of samples
tested. A water sinking test must be carried out and a “pass” All welding seams must have a surface finish which ensures
achieved (sample sinks in water) prior to spraying. that the quality of the paint system will be maintained in all re-
spects. Holes in welding seams, undercuts, cracks, etc. must
Certification
be avoided. If found, they must be remedied by welding and/or
Root Resistant to CEN TS14416. grinding. All weld spatters must be removed. All sharp edges
must be removed or rounded off in such a way that the speci-
Fire Rated as roof waterproofing to BS476-3: EXT F.AA when
fied film thickness can be built-up on all surfaces. The radius
coated with Fosroc Nitoproof UVR Topcoat.
of the rounding must be minimum 2 mm.
Processing parameters
The steel must be of first class quality and must not have been
allowed to rust more than corresponding to grade B of ISO 8501-
Block Temperature : +65oC to +75oC 1:2007. Any laminations must be removed. Blast cleaning to Sa
Hose Temperature : +65oC to +75oC 2½. (ISO 8501-1:2007). Roughness: using abrasives suitable
to achieve a coarse surface of Grade Medium G (50-85μm,
Volume ratio : 1:1
Ry5) (ISO 8503-2).
Pressure : 120-150bar
Tack free Time : 15 seconds Priming

Walkable : 10 minutes
Following correct preparation, the substrate must be primed.
Trafficable (light duty) : 24 hours For sound, dry concrete and at ambient/substrate temperatures
Fully Serviceable : 2-3 days of >10oC, prime using Fosroc Nitoprime 31. If this condition, or
concrete substrate condition is not met (see limitations), then
Refer to Application section below and Fosroc Polyurea WH Fosroc Primer 195 must be used. For steel surfaces use Fosroc
200 Method Statement for further detail. Primer 195, for other surfaces consult Fosroc for advice.
Project Log For concrete, suggested application rate is 0.25kg per m2; For
A Project Log should be maintained for each Polyurea WH 200 steel substrates, a suggested rate of 0.15kg per m2. A broad-
site application. For details of Project Log requirements refer to cast of fire-dried sand is recommended for optimum adhesion
the Fosroc Polyurea WH 200 Method Statement. properties.The primer shall be allowed to become touch-dry
prior to application of Fosroc Polyurea WH 200.
Instructions for use
Refer to Fosroc Polyurea WH 200 Method Statement for full
Surface preparation details.

Spray Equipment
All surfaces must be clean, dry and free from contamination.
The surface must be assessed and treated in accordance with A high pressure spray proportioning machine/ spray gun for
ISO 8504. plural heated Polyurea WH200 components such as those
manufactured by WIWA or Graco should be used for this prod-
Concrete uct. A list of appropriate equipment is provided in the Fosroc
Polyurea WH200 Method Statement.
Dry abrasive blasting, wet abrasive blasting, vacuum-assisted
Colour Stable Fire Rated Topcoat
abrasive blasting, and centrifugal shot blasting, as described in
ASTM D4259, may be used to remove contaminants, laitance, If colour stability and/or high fire rating is required, a
and weak concrete, to expose blow holes, and to produce a minimum 0.2mm film of Fosroc Nitoproof UVR Topcoat of the
sound concrete surface with adequate profile and surface appropriate colour should be applied. See product data sheet.

Nitoproof UVR Topcoat should be applied to the clean, dry

polyurea WH 200 surface typically 30 - 60 minutes after application

constructive solutions page 2 of 4

Fosroc Polyurea WH 200

of the Polyurea WH200, but within 48 hours. If >48 hours has Fosroc Nitoprime 150
elapsed since Polyurea WH200 application, Polyurea WH200
Metal container : 1 litre pack
surface should be reactivated using a Fosroc Nitoprime 150 wipe
and allowed to dry prior to application of Nitoproof UVR Topcoat. Fosroc Nitoproof UVR Topcoat

Refer to Fosroc Nitoproof UVR Topcoat product data sheet Plastic containers : 5 kg, 10 kg packs
and Fosroc Polyurea WH 200 Method Statement for further
Coverage:
detail
Fosroc Primer 195 and Fosroc Nitoprime 31
Application
- Concrete 0.25kg per m2
The client/ main contractor must be satisfied that the applicator
Porous concrete will have
has suitable equipment and expertise, and will follow the
reduced primer coverage
procedures detailed in this datasheet and in the Fosroc
- Steel 0.15kg per m2
Polyurea WH 200 Method Statement.
Fosroc Polyurea WH 200 : 1.5 litres per m 2 / 1.5mm thick*
Do not dilute Fosroc Polyurea WH 200, Fosroc Nitoprime 31
or Fosroc Primer 195 under any circumstances Fosroc Nitoproof UVR : 16 m2 per 5kg pack for
Topcoat 0.2mm film **
Normal recommended minimum applied thickness of Fosroc
32m 2 per 10kg pack for 0.2mm
Polyurea WH 200 is 1.5mm, using cross-hatch spray pattern.
film **
Applied product can be walked on carefully after approximately
10 minutes; is light duty trafficable (e.g. light foot traffic) after * Normal recommended coverage is 1.5 litres per m2.
approximately 24 hours, and fully serviceable after 2-3 days. 3.0 litres/m 2 rate is the maximum coverage rate for a
single coat application.
For temperatures below +5OC, longer cure times must be
anticipated – contact Fosroc for further advice. ** Nitoproof UVR Topcoat should be applied as a minimum
0.2mm film, to achieve 100% opacity.
When lapping new sprayed coat of Polyurea WH 200 to
existing Polyurea WH200 surface >12 hours after the Limitations
existing Polyurea WH200 surface was applied, a Fosroc
Do not proceed with application if atmospheric relative humidity is
Nitoprime 150 wipe is required, and allowed to become
>85% or if the surface temperature is <3ºC above the dew point.
touch-dry prior to fresh Polyurea WH200 application.
For a bonded Polyurea WH200 coating application, concrete
Use appropriate non-solvent chemical for the flushing of
substrate must have achieved at least 75% of its design
equipment.
strength. Concrete relative humidity must be ≤75%. Do not pro-
Refer to Fosroc Polyurea WH 200 Method Statement for ceed with application if the substrate temperature or the ambient
further detail. temperature is, or is anticipated to be, <+5ºC during the applica-
tion.For work in exposed areas, do not proceed with application
Estimating
if precipitation is imminent. If in doubt, contact Fosroc for advice.
Supply:
It should be noted that Fosroc Polyurea WH 200 is an aromatic
Fosroc Polyurea WH200 Part A ISO component polyurea /polyurethane; therefore, as with all aromatics, over a
period of time significant colour change will occur if exposed to
Pail, Drum : 46 litres, 194 litres
UV rays. This will not cause any negative effect on the physical
Fosroc Polyurea WH 200 Part B AMINE component properties of the product.

Pail, Drum : 46 litres, 194 litres Storage

Fosroc Primer 195 Fosroc Polyurea WH 200 has a shelf life of 12 months if kept
in a dry, air conditioned store between +5OC and +30 OC in
Metal containers : 20kg packs
the original unopened containers. Any changes in colour have
Fosroc Nitoprime 31 no negative effect on reactivity and physical properties of
the coating.
Metal containers : check local pack sizes

constructive solutions page 3 of 4

Fosroc Polyurea WH 200

Precautions Disposal considerations

For full information refer to appropriate Product Safety Data Cured Fosroc Polyurea WH 200, cured Fosroc Nitoprime 31,
Sheet. cured Fosroc Primer 195 and cured Nitoproof UVR Topcoat
can be disposed of without restriction. The uncured Part A and
Flash Point
Part B components should be disposed of according to local
Fosroc Polyurea WH 200 and Primer 195 are non-flammable. environmental laws and ordinances.
Flash Point Fosroc Equipment Cleaner: 44oC
“Drip free” containers should be disposed of according to local
Safety handling environmental laws and ordinances.

Avoid contact with eyes and skin. Wear suitable protective Refer to safety data sheets for all relevant information on Fosroc
clothing, gloves and eye/face protection at all times. Ensure Polyurea WH 200, Fosroc Nitoprime 31, Fosroc Primer 195,
adequate ventilation and avoid inhalation of vapour and aerosol. Fosroc Nitoprime 150 and Fosroc Nitoproof UVR Topcoat.
Use supplied air hood.

Fosroc Polyurea WH 200, Fosroc Nitoprime 31, Fosroc Primer

195 and Fosroc Nitoproof UVR Topcoat may cause sensitisa-
tion. In case of eye contact, first aid must be administered im-
mediately. The eyes should be held open while flushing with a
continuous low pressure stream of water for at least 15 minutes.
Seek medical advice immediately. If swallowed, seek medical
attention immediately - do not induce vomiting.

The use of barrier creams provides additional skin protection.

Refer to product safety data sheets for detailed information

Important note :
Fosroc products are guaranteed against defective materials and manufacture and are sold
subject to its standard terms and conditions of sale, copies of which may be obtained on
request. Whilst Fosroc endeavours to ensure that any advice, recommendation specification
or information it may give is accurate and correct, it cannot, because it has no direct or
continuous control over where or how its products are applied, accept any liability either
Fosroc Chemicals directly or indirectly arising from the use of its products whether or not in accordance with
any advice, specification, recommendation or information given by it.
(India) Pvt. Ltd.
Head Office telephone fax e-mail
Embassy Point, No. 150,
2nd Floor, Infantry Road, +91 80-42521900 +91 80-22281510 enquiryindia@fosroc.com
Bangalore 560 001,
Karnataka

Regional Offices

Chennai Mumbai Noida Kolkata

Hills Centre,Old No 5, MBC Park, 12th floor, Office No.12B, Unit No. 601, Highway Tower-II 304, Jodhpur Park
New No 9, 3rd Cross Street, ‘D’ Block, Near G Corp/Hyper City A-13/2, 6th Floor, Sector– 62 Kolkata 700 068
Jeth Nagar, Raja Annamalaipuram, Kasarwadawali, Ghodbunder Road, Gautam Buddha Nagar, Ph:+91 33-65343188
Chennai 600 028. Thane (West) 400 615 Noida 201 309, Uttar Pradesh Fax: 033-2499-0280
Ph: +91 44 61304500 Ph: +91 22 6229 6800 Ph: +91 120 6121900
Fax: 022 62296809 Fax: 0120-4270622

www.fosroc.com
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