TECHNICAL CORRECTION

May 2001

Process Industry Practices

Piping

PIP PN03CS1S01
Piping Material Specification 3CS1S01
Class 300, Carbon Steel, 0.063" C.A.
Process
 PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time by the responsible Function Team
and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or
withdrawn. Information on whether this Practice has been revised may be found at
http://www.pip.org.

© 2001 Process Industry Practices (PIP), Construction Industry Institute,

The University of Texas at Austin, 3208 Red River Street, Suite 300, Austin,
Texas 78705. PIP member companies and subscribers may copy this Practice
for their internal use. Changes, overlays, addenda, or modifications of any
kind are not permitted within any PIP Practice without the express written
authorization of PIP.

PRINTING HISTORY

October 1995 Issued as PIP PN03CS1P May 2000 Revision

February 1999 Revision December 2000 Technical Correction
June 1999 Revision May 2001 Technical Correction

Not printed with State funds

TECHNICAL CORRECTION PIP PN03CS1S01
May 2001 Piping Material Specification Line Class 3CS1S01

SERVICE: Process MATERIAL: Carbon Steel

RATING CLASS: 300, ASME B16.5a-1998 DESIGN CODE: ASME B31.3-1999
TEMPERATURE LIMIT: -20F to 800F (Note 09, 27) STRESS RELIEF: Per ASME B31.3
NOMINAL CORROSION ALLOWANCE: 0.063 in. (0.05 in. MIN) EXAMINATION: Per ASME B31.3

PRESSURE - TEMPERATURE RATINGS

TEMP F -20 to 100 200 300 400 500 600 700 800
TEMP C -29 to 38 93 149 204 260 316 371 427
For NPS 1/2 through NPS 10 (Full flange ratings per ASME B16.5, Table 2-1.1.)
psig 740 675 655 635 600 550 535 410
kPag 5100 4655 4515 4380 4135 3790 3690 2825
For NPS 12 through NPS 48 (Note 01)
psig Calc Calc Calc Calc Calc Calc Calc Calc
kPag Calc Calc Calc Calc Calc Calc Calc Calc

ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION

PIPE 01, 19, 136
1/2 – 1-1/2 XS CS, SMLS, ASTM A106-B or A53-B, type S or API 5L-B (Ej=1.00)
2 – 10 STD CS, ERW, ASTM A53-B type E (Ej=0.85)
12 – 24 Calc CS, ERW, ASTM A53-B type E (Ej=0.85)
26 – 48 Calc CS, DSAW, API 5L-B, straight seam (Ej=0.95)
NIPPLES 03, 19
Branch 1/2 – 1-1/2 XS CS, SMLS, ASTM A106-B or A53-B, type S or API 5L-B (Ej=1.00)
Swage (CONC) 1/2 – 1-1/2 XS CS, ASTM A234-WPB-S, MSS SP-95
Swage (ECC) 1/2 – 1-1/2 XS CS, ASTM A234-WPB-S, MSS SP-95
FITTINGS 02
Sockolet 1/2 – 1-1/2 Class 3000 Weld CS, ASTM A105, MSS SP-97
Thredolet 03 1/2 – 2 Class 3000 Weld CS, ASTM A105, MSS SP-97
SW Latrolet 1/2 – 1-1/2 Class 3000 Weld CS, ASTM A105
THRD Latrolet 03 1/2 – 2 Class 3000 Weld CS, ASTM A105
SW Elbolet 1/2 – 1-1/2 Class 3000 Weld CS, ASTM A105
THRD Elbolet 03 1/2 – 2 Class 3000 Weld CS, ASTM A105
90 ELL 1/2 – 1-1/2 Class 3000 SW CS, ASTM A105, ASME B16.11
45 ELL 1/2 – 1-1/2 Class 3000 SW CS, ASTM A105, ASME B16.11
Tee 1/2 – 1-1/2 Class 3000 SW CS, ASTM A105, ASME B16.11
Tee (RED) 1/2 – 1-1/2 Class 3000 SW CS, ASTM A105, ASME B16.11
Plug 03 1/2 – 2 THRD CS, ASTM A105, round head, ASME B16.11
Coupling 1/2 – 1-1/2 Class 3000 SW CS, ASTM A105, ASME B16.11
Coupling (RED) 1/2 – 1-1/2 Class 3000 SW CS, ASTM A105, ASME B16.11
Coupling 03 1/2 – 2 Class 3000 THRD CS, ASTM A105, ASME B16.11
Coupling (RED) 03 1/2 – 2 Class 3000 THRD CS, ASTM A105, ASME B16.11
Cap 1/2 – 1-1/2 Class 3000 SW CS, ASTM A105, ASME B16.11
Cap 03 1/2 – 2 Class 3000 THRD CS, ASTM A105, ASME B16.11
Reducing Insert 1/2 – 1-1/2 Class 3000 SW CS, ASTM A105, MSS SP-79
Union (GJ) 1/2 – 1-1/2 Class 3000 SW CS, ASTM A105, integral seat, MSS SP-83
Reducer (CONC) 2 – 48 Weld CS, ASTM A234-WPB-W, ASME B16.9
Reducer (ECC) 2 – 48 Weld CS, ASTM A234-WPB-W, ASME B16.9
Weldolet 05 2 – 42 Weld CS, ASTM A105, MSS SP-97
90 LR ELL 2 – 48 Weld CS, ASTM A234-WPB-W, ASME B16.9
45 LR ELL 2 – 48 Weld CS, ASTM A234-WPB-W, ASME B16.9
Tee 2 – 48 Weld CS, ASTM A234-WPB-W, ASME B16.9
Cap 2 – 48 Weld CS, ASTM A234-WPB-S, ASME B16.9

Process Industry Practices Page 1 of 3

PIP PN03CS1S01 TECHNICAL CORRECTION
Piping Material Specification Line Class 3CS1S01 May 2001

ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION

VALVES
Gate 15 1/2 – 2 Class 300 RF CS body w/ 13 CR trim, HF ST GA03CB500
Gate 1/2 – 2 Class 800 SW CS body w/ 13 CR trim, HF ST GA08CB300
Gate 06 1/2 – 2 Class 800 T/SW CS body w/ 13 CR trim, HF ST GA08CB200
Gate 3 – 24 Class 300 RF CS body w/ 13 CR trim, HF ST, FP GA03CB501
Gate 26 – 48 Class 300 RF CS body w/ 13 CR trim, HF ST, FP GA03CB502
Globe 1/2 – 2 Class 800 SW CS body w/ 13 CR trim, HF ST GL08CB300
Globe 3 – 12 Class 300 RF CS body w/ 13 CR trim, HF ST GL03CB501
Lift Check 61 1/2 – 2 Class 800 SW CS body w/ 13 CR trim, HF ST, piston CL08CB300
Swing Check 62 3 – 24 Class 300 RF CS body w/ 13 CR trim, HF ST CS03CB500
Swing Check 62 26 – 48 Class 300 RF CS body w/ 13 CR trim, HF ST CS03CB501
Dual PLT Check 07, 26, 63 3 – 24 Class 300 CS body w/ 410 SS disc/ST CD03CB700
Dual PLT Check 07, 26, 63 26 – 48 Class 300 CS body w/ 410 SS disc/ST CD03CB701
Ball 09 1/2 – 2 Class 300 SW CS body w/ 316 SS trim, RTFE ST BA03CB300
Ball 09 3–4 Class 300 RF CS body w/ 316 SS trim, RTFE ST BA03CB500
Ball 08, 09 3–4 Class 300 RF CS body w/ 316 SS trim, RTFE ST, FP BA03CB501
Ball 09 6 – 10 Class 300 RF CS body w/ 316 SS trim, RTFE ST, GO BA03CB505
Ball 09 12 – 24 Class 300 RF CS body w/ 316 SS trim, RTFE ST, GO BA03CB502
Ball 09 26 – 48 Class 300 RF CS body w/ 316 SS trim, RTFE ST, GO BA03CB506
Ball 08, 09 6–8 Class 300 RF CS body w/ 316 SS trim, RTFE ST, GO, FP BA03CB504
Ball 08, 09 10 – 24 Class 300 RF CS body w/ 316 SS trim, RTFE ST, GO, FP BA03CB503
Ball 08, 09 26 – 48 Class 300 RF CS body w/ 316 SS trim, RTFE ST, GO, FP BA03CB507
Lug Butterfly 09 3 – 24 Class 300 CS body w/ 316 SS trim, RTFE ST, GO BF03CB700
Lug Butterfly 09 26 – 48 Class 300 CS body w/ 316 SS trim, RTFE ST, GO BF03CB701
Plug 09 1/2 – 3 Class 300 RF CS body w/ 316 SS trim, PTFE sleeve lined PL03CB500
Plug 09 4 – 18 Class 300 RF CS body w/ 316 SS trim, PTFE sleeve lined, GO PL03CB501
FLANGES 02
Socket Weld 1/2 – 1-1/2 Class 300 RF CS, ASTM A105, ASME B16.5
Blind 1/2 – 24 Class 300 RF CS, ASTM A105, ASME B16.5
Blind 26 – 48 Class 300 RF CS, ASTM A105, ASME B16.47 Series B
Slip-On 2 – 24 Class 300 RF CS, ASTM A105, ASME B16.5
Weld Neck 13 2 – 24 Class 300 RF CS, ASTM A105, ASME B16.5
Weld Neck 13 26 – 48 Class 300 RF CS, ASTM A105, ASME B16.47 Series B
Pair WN Orifice 2 – 24 Class 300 RF CS, ASTM A105, ASME B16.36, SW taps
GASKETS
1/2 – 24 Class 300 1/16" thick flexible graphite w/ 304 or 316 SS corrugated insert,
ASME B16.21
26 – 48 Class 300 Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.20,
ASME B16.47 Series B dimensions
BOLTING
Stud Bolts ASTM A193, Gr B7 stud w/ 2 heavy hex nuts ASTM A194, Gr 2H

Page 2 of 3 Process Industry Practices

TECHNICAL CORRECTION PIP PN03CS1S01
May 2001 Piping Material Specification Line Class 3CS1S01

90° BRANCH CONNECTION

Legend and Chart

48 T
42 P T
36 P P T
30 P P P T
24 P P P P T
20 P P P P P T
18 P P P P P P T
16 P P P P P P P T
BRANCH SIZE

14 P P P P P P P P T
12 P P P P P P P P P T
10 W W W W W W W W W W T
8 W W W W W W W W W W W T
6 W W W W W W W W W W W W T
4 W W W W W W W W W W W W W T
3 W W W W W W W W W W W W W W T
2 W W W W W W W W W W W W W W W T
1-1/2 S S S S S S S S S S S S S S S E T
1 S S S S S S S S S S S S S S S E E T
3/4 S S S S S S S S S S S S S S S E E E T
1/2 S S S S S S S S S S S S S S S E E E E T
48 42 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE

E Reducing Tee
P Branch Weld w/ Reinforcing Pad (Pad thickness equals run pipe thickness. Pad width equals 1/2 branch OD.)
S Sockolet
T Tee
W Weldolet (Note 05)

NOTES:
01 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “Calc” is shown, the pressure limit may be lower
than flange rating.
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
05 Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection table. Designer shall check weld thickness of
integrally reinforced connections to determine if PWHT is required.
06 These valves shall be used for vent, drain and instrument connections only.
07 These valves have no flanges, but are installed between line flanges with extra length bolts.
08 Full port valves shall be used when indicated on P&ID.
09 Pressure and temperature rating may be limited by certain components permitted by this specification. Refer to manufacturer’s recommended
pressure-temperature restrictions.
13 Weld neck flanges shall be used against buttweld fittings. Otherwise, use slip-on flanges.
15 To be used when mating to flanged nozzles.
19 Sch 160 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 – 1-1/2.
26 To be used only when indicated on the P&ID.
27 Pipe and pipe components thicker than 1/2-inch may require impact tested materials when the minimum design metal temperature is below 100F
(38C) (See ASME B31.3, paragraph 323.2.2).
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
136 Sch XS pipe shall be used for threaded connections for size NPS 2.

REFERENCES:
Process Industry Practices (PIP)
PIP PNF0200 - Vents, Drains, and Instrument Connection Details
PIP PNSMV003 - Carbon Steel Gate Valve Descriptions
PIP PNSMV004 - Carbon Steel Globe Valve Descriptions
PIP PNSMV005 - Carbon Steel Check Valve Descriptions
PIP PNSMV006 - Carbon Steel Ball Valve Descriptions
PIP PNSMV007 - Carbon Steel Butterfly Valve Descriptions
PIP PNSMV008 - Carbon Steel Plug Valve Descriptions

Process Industry Practices Page 3 of 3