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    Chapter Wise Mapping With Course Outcomes: Date: / / Page: 1 of 3 Department:Mechanical Engineering

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    Mitul patel
    This document maps the course content and learning outcomes of an Advanced Welding Technology course. It outlines 6 topics that make up the course content, mapping each topic to 1 or more course outcomes. It also includes details on reference materials, a list of required experiments, major equipment needed, and open source learning resources. The course aims to help students understand welding technology concepts in depth, welding metallurgy principles, optimize weld properties, understand brazing and soldering, demonstrate quality inspection skills, and identify appropriate welding processes for applications.

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    Chapter Wise Mapping With Course Outcomes: Date: / / Page: 1 of 3 Department:Mechanical Engineering

    Uploaded by

    Mitul patel
    53 views4 pages
    This document maps the course content and learning outcomes of an Advanced Welding Technology course. It outlines 6 topics that make up the course content, mapping each topic to 1 or more course outcomes. It also includes details on reference materials, a list of required experiments, major equipment needed, and open source learning resources. The course aims to help students understand welding technology concepts in depth, welding metallurgy principles, optimize weld properties, understand brazing and soldering, demonstrate quality inspection skills, and identify appropriate welding processes for applications.

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    CO AWT

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    This document maps the course content and learning outcomes of an Advanced Welding Technology course. It outlines 6 topics that make up the course content, mapping each topic to 1 or more course outcomes. It also includes details on reference materials, a list of required experiments, major equipment needed, and open source learning resources. The course aims to help students understand welding technology concepts in depth, welding metallurgy principles, optimize weld properties, understand brazing and soldering, demonstrate quality inspection skills, and identify appropriate welding processes for applications.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    53 views4 pages

    Chapter Wise Mapping With Course Outcomes: Date: / / Page: 1 of 3 Department:Mechanical Engineering

    Uploaded by

    Mitul patel
    This document maps the course content and learning outcomes of an Advanced Welding Technology course. It outlines 6 topics that make up the course content, mapping each topic to 1 or more course outcomes. It also includes details on reference materials, a list of required experiments, major equipment needed, and open source learning resources. The course aims to help students understand welding technology concepts in depth, welding metallurgy principles, optimize weld properties, understand brazing and soldering, demonstrate quality inspection skills, and identify appropriate welding processes for applications.

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    You are on page 1of 4

    (This format is to be used for documenting Chapter Wise mapping with Course Outcomes) F-GEN-

    033, R0
    Chapter Wise mapping with Course
    Date : / /
    Outcomes
    RNGPIT, Bardoli Department :Mechanical Engineering Page : 1 of 3
    Course :Advance Welding Technology Subject Code: C2181927 Year/Semester: 4/8

    Course Outcome (CO)


    After learning the subject, student will be able to
    1. Understand the theoretical aspects of welding technology in depth and selection of
    appropriate welding process for a particular application.
    2. Explain basic metallurgy of the melted and heat-affected zone of a metal or alloy and
    cause of welding defects and avoid them.
    3. Identify the Welding parameters and techniques to optimize the weldment properties.
    4. Understand the theoretical aspects of Brazing and Soldering.
    5. Demonstrate their ability to check the weldment quality using various inspection and
    testing methods
    Course Content
    Sr. CO Total %
    Content
    No. Fulfilled Hrs. Weig.
    1. Introduction to welding and joining processes
    Introduction to consolidation processes, Classification of
    welding processes, some common concerns, types of fusion
    welds and types of joints, Design considerations, Heat effects, 01 03 07
    Weld ability and join ability. Welding terms and definitions,
    welding positions, elements of and construction of welding
    symbols.
    2. Welding Metallurgy:
    a. Fundamentals of physical metallurgy: Need, phase
    diagrams: Fe-C, Al-Cu, Cu-Zn system, phase transformations in
    Fe-C system, TTT diagram, CCT diagram, carbon equivalent,
    Schaffer diagram, relevance of above in welding.
    b. Solidification of weld metal: Principle of solidification of
    weld metal, modes of solidification, effect of welding
    parameters on weld structure, grain refinement principle of
    weld metal, method of weld metal refinement, inoculation, arc
    pulsation, external excitation. 02 08 19
    c. Heat affected zone and weld metal: Transformations in
    HAZ of steel, factors affecting changes in microstructure and
    mechanical properties of HAZ, reactions in weld pool- gas
    metal reaction,
    slag metal reaction.
    d. Metallurgical issue in weld joint: Mechanisms, causes and
    remedy of cold cracking, solidification cracking, non-metallic
    inclusions, lamellar tearing, hydrogen damage, banding,
    segregation.
    3. Weld joint preparation and temperature control: Checks 03 02 05
    prior to weld joint preparation, joint preparation checks,
    preheating and interpass heating, post weld heating, heating
    processes, post heat treatments, insulation of heated joints.
    4. Gas flame and Arc processes:
    Welding power sources (features) Oxy-fuel gas welding- processes,
    uses, advantages, and limit
    Consumable electrode Arc welding: Shielded Metal Arc Flux cored 03 07 17
    Arc Welding, Gas Metal Arc Welding, Stud weld
    Non-consumable electrode welding processes: Gas tungwelding,
    gas tungsten arc spot welding, plasma arc welding
    5. Resistance and solid state welding processes:
    Theory of resistance welding: Heating, pressure, current and
    current control, power supply.
    Resistance welding processes: Resistance spot welding,
    resistance seam welding, Projection welding. Advantages and
    03 06 14
    limitations of resistance welding.
    Solid state welding: Forge welding, Forge-seam welding, cold
    welding, roll welding or roll bonding, Friction welding and
    Inertia welding, Friction-stir welding, Ultrasonic welding,
    Diffusion welding, Explosive welding.
    6. Other welding processes, brazing and soldering:
    Thermit welding, Electro-slag welding, Electron beam welding, 04 06 14
    Laser beam welding, Flash welding.
    Weldment Inspection and Testing
    a.Codes governing welding inspection: Structural welding
    code; ASME boiler and pressure vessel code, spot examination
    of welded joints, duties of the inspector, ASTM standards, API
    standards
    b.Chemical, Metallurgical, and Mechanical testing of
    weldments: Comparison of destructive and non-destructive
    tests, chemical tests, forms of corrosion, testing for corrosion
    resistance, metallographic tests.
    c.Visual and liquid penetrant inspection: Selection of NDT
    method, relationship of welding processes, discontinuities and
    inspection methods, visual inspection prior to, during and after
    welding, Liquid penetrant test. 05 10 24
    d.Magnetic particle and Radiographic inspection: Magnetic
    particle inspection, types of magnetizing currents,
    demagnetization, interpretation of patterns, non-relevant
    indications, radiographic sources, detectable discontinuities.
    e.Ultrasonic inspection: Criteria for successful
    implementation, test equipment and techniques, advantages,
    limitations.
    f.Eddy current inspection, acoustic emissions, proof tests
    and leak tests: Eddy current inspection, fundamentals,
    inspecting
    welded tubing and piping, applications, acoustic emissions,
    types of emissions, inspection of pressure vessels.

    Reference Books:
    1. DeGarmo’s Materials and processes in Manufacturing
    2. Lancaster J F, “Metallurgy of welding”, Allen and Unwin Co.
    Page 2 of 3
    3. K Esterling, “Introduction to Physical Metallurgy”,
    4. “Welding Handbook”, Volumes 1, 2 and 3, 9 th edition, American Welding Society
    5. Larry J and Jeffus L, “Welding Principles and Applications”, 5th edition, Delmer
    Publications
    6. Parmer R. S., ‘Welding Engineering and Technology’, Khanna Publishers, 1997
    7. Hull., ‘Non-Destructive Testing’, ELBS Edition, 1991
    8. AWS D1.1 Structural Welding Code
    9. API 5L
    10. API 1104
    11. ASME Section VIII – Division 1,2
    12. ASME Section IX
    14 ASME Section II Part A and C
    List of Experiment:
    Experimen CO Total
    Content
    t No. Fulfilled Hrs.
    1. 01 2
    Welding Terms and Definitions
    2. 01 2
    Arc striking practice & Study of arc physics
    3. Study of effect of welding parameters on weld bead by 03 2
    SMAW.
    4. Study of different weld joint types and Selection of proper 02 2
    WEP for given condition
    5. 01 2
    Study of different weld metal reactions
    6. 05 2
    Study of NDT & Hands on DPT
    7. 02 2
    Study of microstructure of weld joint (CS)
    8. Welding of a Test Coupon & Performance of Mechanical 05 2
    Testing
    9. 05 2
    Preparation of WPS & PQR
    10 01 2
    Study of Welding symbols

    Major Equipment required for Experiment:


     GTA welding
     GMA welding
     Manual metal arc welding
     Oscilloscope

    List of Open Source Software’s and learning website:


    1. http://nptel.ac.in/
    2. www.learnerstv.com
    Page 3 of 3

    3. http://fetr.ac.in/departments/Mechanical-engineering/
    Active Learning Assignment:
    1. Each chapter assignment with practical. (GTU Question Paper)
    2. Preparation of slide showwhich includes videos, animations, pictures, graphics for
    better understanding theory, practical work and presentation in front of other students
    and faculties.

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