THEORITICAL REQUIREMENT OF MATERIALS OF

BLACK TOP ROAD ITEMS

(AS PER STANDARD SPECIFICATIONS)

Sr. Item Unit Asphalt Coarse Aggregate

No in Kg 40mm 25 20mm 12mm 10mm 6mm
cum mm cum cum cum cum
in
cum

1 Providing 20mm 100 156 - - - 1.83 0.90 0.15

thick premix carpet Sqm

2 Single coat surface 100 120 - - 1.50 - - -

(19 mm
dressing on prepared Sqm nominal)
surface (Most)

3 Bituminous liquid 100 98 - - - - - 0.90

seal coat Sqm (6.70
mm)

4 Tack coat on WBM 100 100 - - - - - -

surface Sqm

5 Tack coat on BT 100 50 - - - - - -

surface Sqm

6 20 mm thick open 100 146 - - 1.80 - 0.90 -

(13.2
graded hot mix laid Sqm mm) (11.20
carpet mm)
75 mm thick 6.30
7 100 200 Hand - - 1.80 - -
bituminous bound broken +
macadam surface Sqm 2.70
crushed
= 9.00
50 mm thick 4.20
8 100 175 Hand - - 1.20 - -
bituminous bound broken +
macadam Sqm 1.80
crushed
= 6.00

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 THEORITICAL MATERIAL REQUIREMENT
AS PER STANDARD SPECIFICATIONS
(REQUIREEMENT OF MATERIALS SHALL BE AS PER ACTUAL JOB MIX
BRIDGE AND C.D.WORKS)

Sr. Item Unit Cement Screened Course Aggregate

No in bags sand in 40 mm 20 mm 12/10 mm
Cum in Cum in Cum in Cum
1 Plain cement concrete 1:5:10 Cum 2.65 0.43 0.85 - -
2 Plain cement concrete 1:4:8 Cum 3.40 0.43 0.85 - -
3 Plain cement concrete 1:3:6 Cum 4.40 0.43 0.85 - -
4 Plain cement concrete 1:2:4 Cum 6.27 0.43 0.85 - -
5 M-10 grade concrete Cum 4.40 0.43 0.85 - -
6 M-15 grade concrete Cum 6.27 0.45 - 0.67 0.22
7 M-20 grade concrete Cum 7.10 0.45 - 0.67 0.22
8 M-25 grade concrete Cum 7.50 0.45 - 0.67 0.22
9 M-30 grade concrete Cum 8.00 0.45 - 0.67 0.22
10 M-35 grade concrete Cum 8.20 0.45 - 0.67 0.22

Sr. Item Unit Cement Screene Trap Corner Trap Khandki in

No in bag d sand Rubble Quins Header Nos
in Cum in Cum in Nos in Nos
11 UCR masonry in CM Cum 1.77 0.35 1.16 2 - -
1:6 for head wall
including pointing in
CM 1:3
12 Rubble filling behind Cum - - 1.20 - - -
the abutment

RCC PIPES
SR. Item Unit Cement in Sand in
No Bag Cum
1 P & L cc pipes of NP-2 class / IRC Pipes of NP-3 Class
I 450 mm dia. M 0.12 0.009
II 600 mm dia. M 0.16 0.011
III 800 mm dia. M 0.22 0.015
IV 900 mm dia M 0.22 0.0154
V 1000 mm dia M 0.24 0.017
VI 1200 mm dia. M 0.26 0.018

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 THEORITICAL MATERIAL REQUIREMENT
M.O.S.T. 2000 EDITION AND DATA BOOK

( Grading Material shall be as per actual job mix formula wherever applicable)

1) Primer coat over Granular base (Table :500.1 page 19)

i) Low porosity surface such as wet mix 6 to 9 kg/10 Sqm
macadam and water bound macadam
ii) Medium porosity surface such as cement stabilized soil base 9 to 12 kg/10 Sqm
iii) High porosity surface such as grave base 12 to 15 kg/10 Sqm

2) Bituminous tack coat (Table : 500.2 page 22)

i) Normal bituminous surface 2.00 to 2.50 kg / 10 Sqm
ii) Dry and hungry bituminous surface 2.50 to 3.00 kg / 10 Sqm
iii) Granular surfaces treated with primer 2.50 to 3.00 kg / 10 Sqm

iv) Non bituminous surfaces

a) Granular base (Not primed) 3.50 to 4.00 kg / 10 Sqm
b) Cement concrete pavement 3.00 to 3.50 kg / 10 Sqm

3) Bituminous macadam with 3.30% bitumen by weight of total mix

A) Bitumen 72.43 Kg / Cum

B) Coarse aggregate 37.5 mm to 25 mm 0.212 Cum
C) Chipping 25mm to 10 mm 0.637 Cum
D) Fine aggregate 10 mm to 5 mm 0.354 Cum
5 mm & below 0.212 Cum
----------------------
1.415 Cum

4) Bituminous Penetration macadam (Table 500.6 page 29)

Compacted Bitumen coarse Key
thickness Aggregate Aggregate
50 mm 50 kg/ 10 m2 0.60 m3 /10m2 0.15 m3 / 10m2
75 mm 68 kg/ 10 m2 0.90 m3/ 10 m2 0.18 m3/ 10 m2

5) Built up Spray Grout (Excluding Primer / Tack coat) clause no. 506
A) Bitumen @ 15 kg /10m2 for each layer - 30 kg / 10m2

B) Coarse aggregate passing 53 mm 0.50 Cum/10m2 1.00cum/ 10m2

& retained on 2.80 mm for each layer

C) key aggregate Passing 22.4 mm 0.13 Cum /10m2 0.13 Cum / 10m2
Retained on 2.80 mm -------------------------
Total 1.13 cum /10 m2

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6) Dense Graded Bituminous Macadam (Density 2.30)
Grading I ( 40 mm nominal size) with bitumen at 4.25% of total mix
(Excluding primer coat / tack coat) Clause No. 507

i) Bitumen 98.10 kg/cum

ii) 37.5 mm to 25 mm 0.324 Cum / Cum Total
iii) 25 mm to 10 mm 0.191 Cum / Cum 1.445 Cum/ Cum
iv) 10 mm to 4.75 mm 0.28 Cum/ Cum
v) 4.75mm & below 0.65 Cum/ Cum
vi) Filler – 2% of weight of aggregate

7) Surface dressing (Table 500.20 page 53)

a) 19mm nominal size Bitumen Stone chipping
i) Single coat surface dressing or 1st coat 12.00 kg/10m2 0.15 Cum/10m2
of two coat surface dressing

b) 13mm nominal size

ii) single coat surface 10.00 kg/10m2 0.10 m3/10m2
dressing or 1st coat of two coat surface dressing

8) Open graded premix carpet 20mm thick (Table 500.23 page 57 clause no.511
i) 13.20 mm stone chipping 0.18 m3/10m2 total chipping
0.27m3/10m2
ii) 11.20 mm stone chipping 0.09 m3/10m2

iii) Binder (Bitumen) for 13.20 mm chipping 9.50kg / 10m2 Total Bitumen

iv) Binder (Bitumen) for 11.2 mm chipping 5.10 kg / 10m2 14.60 kg /10 Sqm

9) Bituminous Concrete (Excluding primer /tack coat with cement filler)

Density 2.35 Data Book bitumen content at 5%
Grading I (19 mm nominal sixe)

i) 20 mm to 10 mm 0.522 m3/ cum

ii) 10 to 05 mm 0.343 m3/ cum Total Aggregate
iii) 5 mm & below 0.597 m3/ cum 1.462 Cum/Cum
iii) Filler @2% of weight of aggregate
iv) Bitumen at 5% 117.80 kg/m3

10) Seal coat Type A Liquid seal coat clause no 513

i) Stone chipping 6.70 mm 0.09 m3/10m2
passing 11.20 mm & retained on 2.36 mm
ii) Bitumen 9.80 kg/ 10m2

11) Providing and applying premixed seal coat type “B” Clause no 513
i) Sand or grit passing 2.36 mm and 0.060 m3/10 m2
retained on 180 micron
ii) Bitumen 6.80 kg /10 m2

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 THEORITICAL MATERIAL REQUIREMENT
M.O.S.T. 2000 EDITION AND DATA BOOK
(REQUIREMENT OF MATERIALS SHALL BE AS PER ACTUAL JOB MIX FORMULA BRIDGES
AND CULVERTS)

SR. ITEM UNIT CEME COARSE COURSE

NO NT IN SAND IN AGGREGATE
MT M3 40 20 10
mm mm mm
in M3 in m3 in m3
1 PCC/RCC in open foundation

a) PCC m 15 m3 0.275 0.45 0.54 0.27 0.09

b) PCC m 20 m3 0.34 0.45 0.36 0.36 0.18
c) PCC m 25 m3 0.40 0.45 0.36 0.36 0.18
d) PCC m 30 m3 0.405 0.45 0.36 0.36 0.18

2 a) RCC M-20 m3 0.35 0.45 - 0.54 0.36

b) RCC M-25 m3 0.403 0.45 - 0.54 0.36
c) RCC M-30 m3 0.407 0.45 - 0.54 0.36
d) RCC M-35 m3 0.422 0.45 - 0.54 0.36
3 a) RCC Well Curb

i) RCC M20 m3 0.347 0.45 - 0.54 0.36

ii) RCC M25 m3 0.403 0.45 - 0.54 0.36
iii) RCC M30 m3 0.407 0.45 - 0.54 0.36
iv) RCC M35 m3 0.422 0.45 - 0.54 0.36
v) RCC M40 m3 0.430 0.45 - 0.54 0.36

b) Well Staining

i) RCC M-20 m3 0.347 0.45 - 0.54 0.36

ii) RCC M-25 m3 0.403 0.45 - 0.54 0.36
iii) RCC M-30 m3 0.407 0.45 - 0.54 0.36
iv) RCC M-35 m3 0.422 0.45 - 0.54 0.36
v) RCC M-40 m3 0.430 0.45 - 0.54 0.36

C) Bottom Plug

i) PCC M20 m3 0.37 0.45 0.36 0.36 0.18

ii) PCC M25 m3 0.40 0.45 0.36 0.36 0.18
iii) PCC M30 m3 0.405 0.45 0.36 0.36 0.18
iv) PCC M35 m3 0.420 0.45 0.36 0.36 0.18
d) Top & Intermediate plug

i) PCC M20 m3 0.344 0.45 0.36 0.36 0.18

ii) PCC M25 m3 0.40 0.45 0.36 0.36 0.18
iii) PCC M30 m3 0.405 0.45 0.36 0.36 0.18

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SR. ITEM UNIT CEME COARSE COURSE
NO NT IN SAND IN AGGREGATE
MT M3 40 20 10
mm mm mm
in M3 in m3 in m3
e) Well cap in RCC & Pile
cap in RCC

i) RCC M20 m3 0.340 0.45 - 0.54 0.36

ii) RCC M25 m3 0.403 0.45 - 0.54 0.36
iii) RCC M30 m3 0.407 0.45 - 0.54 0.36
iv) RCC M35 m3 0.422 0.45 - 0.54 0.36

4 a) PCC for Substructure

i) PCC M- 15 grade m3 0.275 0.45 0.54 0.27 0.09

ii) PCC M- 20 grade m3 0.344 0.45 0.36 0.36 0.18
iii) PCC M- 25 grade m3 0.400 0.45 0.36 0.36 0.18
iv) PCC M- 30 grade m3 0.405 0.45 0.36 0.36 0.18
v) PCC M- 35 grade m3 0.419 0.45 0.36 0.36 0.18

b) RCC for Substructure

i) RCC M-15 grade m3 0.275 0.45 0.54 0.27 0.09

ii) RCC M-20 grade m3 0.347 0.45 - 0.54 0.36
iii) RCC M-25 grade m3 0.403 0.45 - 0.54 0.36
iv) RCC M-30 grade m3 0.407 0.45 - 0.54 0.36
v) RCC M-35 grade m3 0.422 0.45 - 0.54 0.36
vi) RCC M-40 grade m3 0.430 0.45 - 0.54 0.36

5 a) RCC Superstructure

a) RCC M-20 grade m3 0.347 0.45 - 0.54 0.36

b) RCC M-25 grade m3 0.400 0.45 - 0.54 0.36
c) RCC M-30 grade m3 0.407 0.45 - 0.54 0.36
d) RCC M-35 grade m3 0.422 0.45 - 0.54 0.36
e) RCC M-40 grade m3 0.430 0.45 - 0.54 0.36

b) RCC Main cross Girder

Diaphragms

a) RCC M 20 m3 0.347 0.45 - 0.54 0.36

b) RCC M 25 m3 0.400 0.45 - 0.54 0.36
c) RCC M30 m3 0.407 0.45 - 0.54 0.36
d) RCC M35 m3 0.422 0.45 - 0.54 0.36
e) RCC M40 m3 0.430 0.45 - 0.54 0.36

c) Prestressed concrete
a) M-35 grade m3 0.422 0.45 - 0.54 0.36
b) M-40 grade m3 0.430 0.45 - 0.54 0.36

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SR. ITEM UNIT CEME COARSE COURSE
NO NT IN SAND IN AGGREGATE
MT M3 40 20 10
mm mm mm
in M3 in m3 in m3
RCC Wearing Course &
6 Approach slab
a) RCC M-15 grade m3 0.300 0.45 - 0.67 0.22
b) RCC M-20 grade m3 0.350 0.45 - 0.67 0.22
c) RCC M-25 grade m3 0.375 0.45 - 0.67 0.22
d) RCC M-30 grade m3 0.400 0.45 - 0.67 0.22
e) RCC M 35 grade m3 0.413 0.45 - 0.67 0.22
f) RCC M 40 grade m3 0.425 0.45 - 0.67 0.22

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 ANNEXURE-1
Item Unit per Cement
Consumption
in Kg.
Cement Concrete of nominal mix in proportion 1:4:8 Cum 170.00

Cement Concrete of nominal mix in Grade M-10 Cum 220.00

Cement Concrete of Design Mix of M-15 grade Cum 300.00

Cement Concrete of Design Mix of M-20 grade Cum 350.00

Cement Concrete of Design Mix of M-25 grade Cum 375.00

Cement Concrete of Design Mix of M-30 grade Cum 400.00

Cement Concrete of Design Mix of M-35 grade Cum 412.50

Cement Concrete of Design Mix of M-40 grade Cum 425.00

Cement Concrete of Design Mix of M-45 grade Cum 450.00

Cement Concrete of Design Mix of M-50 grade Cum 475.00

 ANNEXURE-1
Statement showing theoritical rates of consumption of cement
for various items.
Item Unit per Cement
Consumption
in Kg.
Masonry
Uncoursed Mazonry of trap stone in C.M. 1:6 Cum 85.00
Laterite Stone Masonry in C.M./1:6 including ointing in C.M. 1:3 Cum 52.50
Brick Masonry (Second Class) in C.M.1:6 Cum 79.00
Half Brick thick wall in C.M. 1:4 Sqm 10.00
Plastering
I) 12 mm thick C.M. 1:3 Sqm 6.45
ii) 12 mm thick C.M. 1:4 Sqm 5.35
iii) 12 mm thick C.M. 1:5 Sqm 4.85
iv) Sand Faced Plaster Sqm 12.50
v)Rough Cast Plaster Sqm 12.50
Pointing
Tuck pointing for stone Masonry in C.M. 1:3 Sqm 2.50
Pointing in C.M. 1:3 for stone masonry except tuck pointing Sqm 1.25
Pointing in C.M. 1:3 for block masonry Sqm 1.50
Flooring
Floring of all types of tiles except white glazed tiles Sqm 6.75
White glazed tiles for flooring and dado Sqm 10.00
Cement Concrete flooring C.C. M-15 (40 mm thick) Sqm 12.00
Cement Concrete flooring C.C. M-15 (50 mm thick) Sqm 15.00
Dado with all types of tiles Sqm 9.25
Fixing W.C. Pan with flusing cistern No 12.50
Fixing gully trap including C.C. bedding etc. No 60.00
Inspection chamer brick masonry plasteing and channel etc.
a) 600 x 450 mm No 120.00
b) 900 x 450 mm No 180.00
Fixing Nhani Trap No 5.00
C.D.Work
Trap Stone/Laterite Stone Paving in C.M. 1:3 Sqm 24.00
Laying NP-2 pipe of type
I)450 mm dia Rmt 6.00
ii) 600 mm dia Rmt 8.00
iii) 800 mm dia Rmt 10.00
iv) 900 mm dia Rmt 11.00
v) 1000 mm dia Rmt 12.00
vi) 1200 mm dia Rmt 13.00
C.M. coping 1:3, 45 cm wide and 5 cm thick 9.50
Laying NP-3 class pipe of type
I)450 mm dia Rmt 15.00
ii) 600 mm dia Rmt 19.00
iii) 800 mm dia Rmt 32.00
iv) 900 mm dia Rmt 38.00
v) 1000 mm dia Rmt 42.00
vi) 1200 mm dia Rmt 55.00
 Statement showing theoritical rates of consumption of cement
for various items.
Item Unit per Cement
Consumption
in Kg.
R.C.C. Parapet
a) M-15 Rmt 21.75
b) M-20 Rmt 27.00
c) M-25 Rmt 27.90
d) M-30 Rmt 28.80
e) M-35 Rmt 30.55
f) M-40 Rmt 32.40
R.C.C. Parapet Perforated
a) M-15 Rmt 15.20
b) M-20 Rmt 18.90
c) M-25 Rmt 19.55
d) M-30 Rmt 20.15
e) M-35 Rmt 21.40
f) M-40 Rmt 22.70
R.C.C. Railing (Sanchi type)
a) M-20 Rmt 15.15
b) M-25 Rmt 15.60
c) M-30 Rmt 16.10
d) M-35 Rmt 17.10
e) M-40 Rmt 18.15
New Jersey Railing(Crash Barrier)
a) M-30 Rmt 96.00
b) M-35 Rmt 102.00
Fixing Marble Tablet. Sqm 13.00