Mcom Project
Mcom Project
Date:-
Signature of Student
(MS. SONALI WADATE)
ACKNOWLEDGEMENT
I would also like to thank our librarian Mr. Paritosh Pawar, Ms. Kavita Mehta
who helped me in getting the information regarding this project.
And last but not the least on a personal note, I would like to thank my friends, god,
and my family who were always there to help in every possible manner.
DESIGN OF THE STUDY
The main objective of the study is to understand about the Job Order Costing
provided by different Companies. The objective successfully achieved by
performing the detailed survey of the Manufacturing company.
II. Scope:-
The fourth chapter deals with the case study of ICICI Lombard and Veena
World in which it includes the introduction, history and profile of the
company. It includes the different types of ICICI Lombard Travel Insurance
Plans, its benefits to the customers & students, common exclusions, coverage,
premium table and claim process.
The last but not the least fifth chapter includes the findings, suggestions,
conclusion and questionnaire and application form of Travel Insurance of ICICI
Lombard.
III. Limitations:-
Time limitation
Many Company uses Job Order Costing, but only one company is
considered
Company do not provide with its internal information/circular
Non availability of sample size
IV. Research Methodology:-
Primary data:-
Secondary data:-
All the data has been collected by doing visiting at Company’s official website
and various other webpage’s.
EXECUTIVE SUMMARY
To summarize the job order system, the cost of each job includes direct materials,
direct labour, and manufacturing overhead. While the product is in production, the
direct materials and direct labour costs are included in the work in process
inventory. The direct materials are requested by the production department, and the
direct material cost is directly attached to each individual job, as the materials are
released from raw materials inventory. The cost of direct labour is recorded by the
employees and assigned to each individual job. When the allocation base is known,
usually when the product is completed, the overhead is allocated to the product on
the basis of the predetermined overhead rate.
INDEX
Sr Page Particulars
No No.
1 Introduction
2 Meaning & definition of job costing
3 Features of job costing
4 Characteristics of the job costing process
5 Objectives
6 Pre-Requisites for Job Order Costing
7 Advantages & Disadvantages
8 Methods of Costing
9 Similarities between Job Costing and Contract
Costing
10 Documents Used in a Job Costing System
Job costing is usually a method of costing apply in industries, where the cost of the
production usually measure by the no. of completed jobs. This usually takes as a
factor to measure the feasibility of jobs.
These costs recorded on ledger throughout the whole job process & are added to
the final balance statement when preparing for job costs & the batch statement.
The job costing method or system can virtually use in any industry & use to check
whether if the cost of production exceeds the overheads & the price of the
materials , to provide profit for the whole process.
Job costing is a technique of costing where the amount of work done is in the form
of the no. of jobs completed. The production takes for the customers’ orders & not
as bulk for stocking purposes.
Moreover, the cost does not take singularly but as a bulk of objects.
For Example:-
Printing 5000 books, assembling 500 cars, delivering 4000 pamphlets & so on.
The elements within the job costing procedure consists of direct costs, employment
costs & material costs which comprise of prime cost & also overhead charge used
for the departmental costs & shipping & handling costs which also includes costs
taken for stocking & storage.
Meaning and Definition of Job Costing
1. The products are produced only against customer’s order and not for
maintaining stock for sale.
2. The costs are accumulated to each job separately.
3. A job is performed according to the customer’s specifications.
4. The job costing method falls under the category of specific order costing.
5. Each job is differentiated from others. The reason is that the specification of one
customer is differing from other.
6. There is no continuous production.
7. Each job requires special attention and skill for completion.
8. There is no large-scale production of goods.
9. All the jobs are not passed through all the departments.
10. The unit of measurement of each job is unique and special.
13. A job is charged with its own costs.
14. A separate cost sheet is prepared for each job.
15. Work in progress at any time depends on the number of jobs in hand at that
time. A separate work in progress record is maintained for each job.
16. If a job involves number of operations for completion, job tickets are issued to
know the progress of completion of job.
CHARACTERISTICS OF THE JOB COSTING PROCESS
Here the organization does not have to spend on selling and distribution, the
customers are responsible for placing orders and collecting the goods.
Some of the Organization types which adopted job costing are:
(c) An appropriate time booking system using either time sheets or piece work
tickets.
(d) A well organised basis to the costing system with clearly defines cost centres,
good labour analysis, appropriate overhead absorption rates and a relevant issue
pricing system.
Advantages of Job Costing
1. Job costing acts as a form of analysis detailing all the types of costs that are
present throughout the manufacturing process. This includes the direct costs, the
labor costs, and the overhead charges.
2. It acts as a gauge determining the profitability of the job and helps for future
customers or companies to decide whether to take up the job or not. It also gives us
an idea about the feasibility of the job.
3. Job costing prevents duplication of work because it helps in the estimation
of a similar job. This helps in a company quoting the price of a job, it can always
depend on the pricing of a previous job as a reference.
4. The efficiency of the manufacturers can also take into observation while
taking account of their job costing and their associated expenses.
5. Ruination and defective work can found out through job costings and it can
immediately correct through certain individuals responsible for the job.
6. Budgetary control comes into action when taking into consideration the
various overhead charges which predetermine for each department.
7. Job costing information uses more for job contacts where the price of the job
depends on the amount of the work is doing, rather than depending on the final
price.
8. It evaluates the quality of the work through various statistical techniques.
9. Job costing provides an easy calculation of cost overheads for specific
needs, and in a precise manner.
10. Job costing enables the supervisors to keep track of various components
such as money, materials and the performance of the employees.
Disadvantages of Job Order Costing
1. Based purely on costs. This method, disadvantageous in fixing prices for the
complete process, as the costs record along each step. Hence it makes it difficult to
prevent unwanted costs and expenditures occurred in between the processes.
2. It’s very expensive because records are to prepare for every step of the
order. Starting from the materials list to the final product statement. Hence capital
needs to keep such records properly.
3. There no exact procedure for estimating the job cost since there are no
specific methods to differentiate direct and indirect costs occurring in a process.
4. This method of price estimation, may not be useful for jobs that are cost-
efficient and fast-paced.
5. No standard procedure to follow while estimating. The only thing that can be
followed is the need for supervision when calculating costs. To prevent any
miscalculations and forgery of the prices and materials respectively.
6. More and more clerical work required to detail the measures and quota takes
in every step of the project from the start to the finish.
7. Highly expensive because of the number of people working for a single
project and unwanted expenditures may also present.
8. No control of costs, since quality control and price control usually do after
the estimation of the final price. That too price control can also do under a limit.
Only to visible price variations, there is a chance of hidden costs that may not be
recorded.
9. These kinds of jobs are only applicable, depending on the nature of the
market and not on the nature of the job assigned. This becomes useless when the
behavior of the consumer market doesn’t support such jobs, more and more
expenditure for man, machine and materials takes place.
10. During inflation and recession, such jobs are useless and comparing such job
costs is fruitless and a waste of time. Ordering job costs during the time of inflation
not consider smart.
11. No form of correction can take place if the actual profit is less than the
estimated profit. The only thing we can do while calculating job costs are
preventing loss to both the consumer and the manufacturer.
12. Since overheads are allocated to each department on a predetermined basis,
there is no strict method to control the cost of the project using job costing.
13. Record keeping is what keeps the process of job costing alive. If there is no
sufficient record work, then it can cause a huge downfall to the whole project and
it may lead to a huge loss to the manufacturer.
14. There no 100% accurate estimation of the total final cost of a job using job
costing.
Job costing is an efficient method in keeping track of the expenditure against
the given revenue, that is, the income or the fixed budget by the customer. It
expands to all industrial professions and people of different designations.
Job costing depends on the type of work that is doing, rather than applying
to any kind of job. This way the result suited to the customer’s needs and choices.
Usually, job costing’s happen by contractors, architects, and consultants. People
who own a small convenience or a hardware store doesn’t have to use job costing
techniques. Using job costing helps you to focus on the strongest and the weakest
link of the business.
Hence, it helps the manufacturers to focus on the strongest link to produce
more and more profits while giving expert care to the weakest links, so as not to
provide any unwanted losses.
Methods of Costing
4. Process Costing – The method is used in mass production industries. The raw
material passes through a number of processes up to a completion stage. The
finished product of one process passed through a number of processes for the next
process. This method is used in chemical works, sugar mills etc.
5. Service Costing – This method is used where services are provided such as
hotels, cinemas, hospitals, transport, and electricity companies etc.
7. Batch Costing – The cost of a batch is ascertained and each batch is a cost unit.
This method is used in readymade garments, shoes, tyres and tubes etc.
There are many similarities between job costing and contract costing, which are:
(1) Both job costing and contract costing are specific order costing.
(2) In the case of both job costing and contract costing, each job or contract
(3) Both methods have the same object to find out cost and profit.
(5) Under both the methods customer come to them, so there is no demand creation
(6) Under both the methods works are executed as per the specifications of the
customers.
(7) In both the cases work commences on the receipt of order from the customer.
(8) In both the cases quotation is called by the customer before placing the order.
Documents Used in a Job Costing System
1. Production order:
Production order or cost order is a type of work order, authorizing and sanctioning
the manufacturers to produce, the order gives to the customer. This process
initiates the manufacturing process
2. Cost sheet:
For recording purposes, another type of document is presently called the cost sheet.
The cost sheet and the works order both can be combined at the last stage while
establishing the final production value.
3. Other documents:
The other documents are processed and submitted in between the manufacturing
processes such as materials order, tool tickets, storage and stocking documents,
warehousing, and inspection tickets.
Procedure of Job Order Cost System
A job cost sheet is prepared for every job which is undertaken on the basis of
material requisition concerned. Labour cost on the basis of time clocked in respect
of the job with the help of time tickets and factory overheads are added to these
cost components according to some rational methods of overhead absorption.
The total cost of a job as indicated by the job cost sheet consists partly of direct
cost and partly of costs arrived at by assignment, allocation, apportionment and
finally by absorption. Thus it is clear that similar jobs executed during a certain
time period are bound to have different units of production. Unit cost is determined
by dividing total cost by the number of units or a volume of goods produced there
under.
The procedure for job order cost system may be summarized as follows:
1. Receiving an Enquiry:
The customer will usually enquire about the price, quality to be maintained, the
duration within which the order is to be executed and other specification of the job
before placing an order.
2. Estimation of the Price of the Job:
The cost accountant estimates the cost of the job keeping in mind the specification
of the customer. While preparing estimate, the cost of execution of similar job in
the previous year and possible changes in the various estimates of cost are taken
into consideration. The prospective customer is informed with the estimate of the
job.
3. Receiving of Order:
If the customer is satisfied with the quotation price and other terms of execution,
he will then place the order.
4. Production Order:
If the job is accepted, a Production Order is made by the Planning Department. It is
in the form of instructions issued to the foreman to proceed with the manufacture
of the product. It forms an authority for starting the work.
It contains all the information regarding production. It is prepared with sufficient
copies so that a copy of the same may be given to all the departmental managers or
for man who are required to take any part in the production.
A specimen of production order is given below:
5. Recording of Costs:
The costs are collected and recorded for each job under separate Production Order
Number. Generally, Job Cost Sheet (or Card) is maintained for each job. This is a
document which is used to record direct material, direct wages and overheads
applicable to respective jobs.
The bases of collection of costs are:
(a) Materials:
Materials Requisitions, Bill of Materials or Materials Issue Analysis Sheet.
(b) Wages:
Operation Schedule, Job Card or Wages Analysis Sheet.
1. Operation schedule:
It’s a form of the timetable which relates to the allocation and reissuing of
resources in an organization.
2. Job card:
A form of the card used to detail the details of the job need to do in a production
facility. It instructs the foreman what to do as a set of instructions. Helpful for both
the parties involved in the business.
3. Wages analysis sheet:
It is a derivative of the income statement. It consists of the payroll statements and
the wages for both the manufacturing and non-manufacturing employees
depending on whether if it is a fixed salary or an hourly wage.
(c) Overheads:
Standing Order Numbers or Cost Account Numbers.
Miscellaneous costs:
These include hidden costs such as transportation, stocking, storage, food,
infrastructure, etc.
All the basic documents will contain cross reference to respective production order
numbers for convenience in collection of costs.
A specimen of Job Cost Sheet is as given below:
6. Completion of Job:
On completion of a job, a completion report is sent to costing department. The
expenditure under each element of cost is totalled and the total job cost is
ascertained. The actual cost is compared with the estimated cost so as to reveal
efficiency or inefficiency in operation.
There are four elements of cost (i.e. material, labour, chargeable expenses and
overheads) which are also applicable to job costing.
1. Materials Cost:
Materials are classified into direct and indirect materials on the basis of traceability
of materials to the job. Those materials which are traceable to the job are treated as
prime cost element and those not traceable to the job are treated as manufacturing
overhead.
The direct labour cost is debited to the job on which work is directly performed.
Clock card is used to record the hours worked by each employee. At the end of
each week, the payroll department uses the information on the clock card to
calculate each employee’s pay. The clock card only records the total time worked
by each employee.
It is used by the employee to indicate how much time he worked in a period and by
the employer to determine how much to pay the employee for that work. A clock
card does not record the time spent by each employee on the jobs. This information
is recorded by the employees on a time ticket. A time ticket shows the date on
which the work was completed, the employee’s name, name of the department, the
time of starting and finishing the work.
If the work is performed directly on a job, the employee would record the job
number, indicating the labour as direct labour. The cost accounting department
collects all the labour time tickets, records the pay rate of the employee on the
ticket and calculate the labour cost of the operation.
3. Direct Expenses:
The direct expenses under job order industries usually include cost of designs,
moulds, hiring of special tools and equipments and maintenance cost of such tools.
4. Factory Overheads:
In most cases pre-determined overhead rates are used for the absorption of factory
overheads. The pre-determined overhead rate is calculated at the beginning of the
year by estimating the total overhead cost for the year and then dividing either by
direct labour cost or direct labour hours. Throughout the year the overhead rate is
applied to calculate the overheads and thus charged to job.
Under job costing, a job cost sheet is prepared for every job. It presents the cost
data relating to a job. It states the various elements of cost, such as, direct material,
direct labour, direct expenses and overheads under the various division of cost like
prime cost, works cost, cost of production and total cost. It also states the sale price
and profit or loss made on a job.
Job cost sheet is a document used to record manufacturing costs and is prepared
by companies that use job-order costing system to compute and allocate costs to
products and services.
All necessary details about the job and costs incurred to complete the job are
written on the job cost sheet.
The information about a job or order that is shown on job cost sheet usually
includes job number, product name, starting date, completing date, number of units
completed etc.
The information about manufacturing costs that is shown on job cost sheet usually
includes materials requisition number, cost of direct materials issued, time tickets,
direct labor hours, direct labor rate per hour and total cost, manufacturing overhead
rate per direct labor or machine hour and total cost etc.
Job cost sheet is not only used to charge cost to jobs but is also a part of the
company’s accounting record. It is used as a subsidiary ledger to the work in
process account because it contains all details about the job in process.
Example:
After accepting a job or order, the first step in a job order costing system is to
determine the direct materials requirement to complete the job. The type and
quantity of direct materials required to manufacture a product can be determined
either by using a bill of materials or by production staff.
Bill of materials is a document that lists the type and quantity of direct materials
required to manufacture a standard product. But companies using job order costing
system frequently receive orders that require customization in design, size and
color etc. In such circumstances, the bill of materials cannot be used to determine
the type and quantity of materials required to complete the job. Therefore the
production department determines materials requirement using the information
provided by customers.
After direct materials requirement has been determined, the production process
starts with issuance of direct materials. For this purpose, production department
prepares a document known as ‘materials requisition form‘. An authorized person
from production department writes the type, quantity, and job number (to which
the materials cost is to be charged) on materials requisition form. A signed copy of
this form is then sent to the storeroom clerk who completes the form by entering on
it per unit and total cost of materials to be issued. After necessary verification,
storeroom clerk issues direct materials to production department.
Normally two types of journal entries are made for direct materials cost. One at the
time of purchase of direct materials from suppliers and one at the time of issuance
of direct materials from storeroom to production department. These two entries are
given below:
When materials are purchased:
In job order costing system, the method of measuring and recording direct labor
cost is similar to measuring and recording direct materials cost.
Direct labor hours worked, direct labor rate per hour, and total amount in dollars
for each individual job or task is recorded on a document known as time
ticket or employee time ticket. A separate time ticket is prepared by each worker
for every working day.
Accounting department collects all time tickets at the end of the day. These time
tickets are used to enter direct labor cost on the job cost sheet of each individual
job order. An example/sample of complete time ticket is given below:
These days, many companies have replaced the manual process of recording direct
materials cost with the computerized approaches. They use a bar code technology
to enter data into a computer. This technology increases the speed and accuracy of
the whole process.
Unlike direct materials and direct labor, manufacturing overhead is an indirect cost
that cannot be directly assigned to each individual job. This problem is solved by
using a rate that is computed at the beginning of each period. This rate is known
as predetermined overhead rate.
Example:
Suppose the GX Company has completed a job order. The time tickets show that
the workers have worked for 27 hours to complete the job. The predetermined
overhead rate computed at the beginning of the year is Rs 8 per direct labor hour.
The manufacturing overhead cost would be applied to this job as follows:
= Rs216
The manufacturing overhead cost assigned to the job is recorded on the job cost
sheet of that particular job.
The manufacturing overhead cost applied to the job is debited to work in process
account. The journal entry for the applied manufacturing overhead cost, computed
in the above example, would be made as follows:
The reason of using a predetermined overhead rate rather than actual
overhead costs:
Formula:
Using the above information, we can compute the predetermined overhead rate as
follows:
According to a survey 34% of the manufacturing businesses use a single plant wide
overhead rate, 44% use multiple predetermined overhead rates and rest of the
companies use activity based costing (ABC) system.
If the manufacturing overhead cost applied to work in process is more than the
manufacturing overhead cost actually incurred during a period, the difference is
known as over-applied manufacturing overhead. On the other hand; if the
manufacturing overhead cost applied to work in process is less than the
manufacturing overhead cost actually incurred during a period, the difference is
known as under-applied manufacturing overhead.
At the end of the year, the balance in manufacturing overhead account (over or
under-applied manufacturing overhead) is disposed off by either allocating it
among work in process, finished goods and cost of goods sold accounts or
transferring the entire amount to cost of goods sold account. These two methods
have been discussed below:
Allocation among work in process, finished goods and cost of goods sold
account:
Under this method, the amount of over or under-applied overhead is disposed off
by allocating it among work in process, finished goods and cost of goods sold
accounts on the basis of overhead applied in each of the accounts during the
period. The following journal entry is made to dispose off an over or under-applied
overhead:
Under this method the entire amount of over or under applied overhead is
transferred to cost of goods sold. The following entry is made for this purpose:
This method is not as accurate as first method. Companies use this method because
it is less time consuming and easy to use.
Example:
During the year 2012, Beta company started two jobs – job A and job B . Job A
consisted of 1,000 units and job B consisted of 500 units. At the end of the year
2012, job A was completed but job B was in process. The information about
manufacturing overhead cost applied to job A and B was as follows:
The actual manufacturing overhead cost incurred by the company during 2012 was
$108,000. Out of 1,000 units in job A, 750 units had been sold before the end of
2012.
Solution:
= Rs 108,000 – Rs 100,000
= Rs 8,000
To understand how entries for non-manufacturing costs are made, consider the
following example:
GX Company uses job order costing system and has incurred the following non-
manufacturing expenses for the most recent period:
Journal entries:
In a job order costing system, all manufacturing costs (i.e., direct materials, direct
labor, and applied manufacturing overhead) of the job are debited to work in
process account. When a job is completed, its cost (as shown by job cost sheet) is
transferred from the work in process account to the finished goods account.
After completion, the job becomes finished goods and is, therefore, transferred
from the production department to the finished goods storeroom (also called
warehouse).
The following journal entry is made to transfer the cost of a completed job from
work in process account to finished goods account:
The total cost transferred from the work in process account to the finished goods
account during a period is equal to the cost of goods manufactured for that period.
At the end of a period, the cost of incomplete jobs remains in the work in process
account and is shown as “work in process inventory” in assets section of
the balance sheet. Next period, this cost represents the opening balance of the work
in process account.
When finished goods are shipped to customers, the costs of finished goods are
transferred from finished goods account to cost of goods sold account. If a job is
completed according to specification of a particular customer, the complete job is
shipped to the customer immediately and the manufacturing cost associated with
the job (as shown by the job cost sheet) is charged to the cost of goods sold. But in
some cases, the complete job is not shipped but only a portion of the job is sold to
customers. In such circumstances, the manufacturing cost per unit is computed and
the cost of the units that have been shipped to customers is charged to cost of
goods sold account.
Sales and the transfer of cost from finished goods to cost of goods sold account are
recorded by making the following journal entries:
How manufacturers group jobs depends on the size of the company. For
example, a small business manufacturer may consider any job valued over $1,000
as a single job, but they may group smaller customer orders together in blocks of
$1,000 for costing purposes.
Manufacturing companies using job order costing system usually receive orders for
customized products and services. These customized orders are known as jobs or
batches. A clothing factory, for example, may receive an order for men shirts with
particular size, color, and design.
When companies accept orders or jobs for different products, the assignment of
cost to products becomes a difficult task. In these circumstances, the cost record
for each individual job is kept because each job have a different product and,
therefore, different cost associated with it.
The per unit cost of a particular job is computed by dividing the total cost allocated
to that job by the number of units in the job. The per unit cost formula is given
below:
Per unit cost = Total cost applicable to job / Number of units in the job
Job order costing is extensively used by companies all over the world.
Examples of manufacturing businesses that use job order costing system include
clothing factories, food companies, air craft manufacturing companies etc.
Job Costing in Service Organizations
Electricians, accountants, and auto mechanics are examples of service providers
that use job costing. Electricians track costs by project (e.g., a new building or a
kitchen remodel), accountants track costs by client (e.g., an individual or a
corporation), and auto mechanics track costs by job (e.g., replacing a drive belt on
a company truck). How does job costing work in a service company setting?
None (clearing
Manufacturing overhead Overhead (or service overhead)
account)
*Some service companies do not use a work-in-process account but instead simply charge
costs directly to expense accounts.
Service organizations use a job cost sheet to track direct materials, direct labor, and
overhead.
Direct Materials
Many service organizations do not track direct materials for each job
because the cost of the materials is negligible. For example, accountants and
attorneys use low-cost materials, such as binders and paper. These materials, often
called supplies, are included in overhead rather than tracked by job.
Some service organizations track direct materials for each job because the cost of
the materials is significant. Consider auto mechanics, who track the parts needed to
perform repairs for each job, or electricians, who track the materials needed to wire
a new building. Materials may be requisitioned from parts inventory or supplies,
similar to raw materials inventory in a manufacturing setting, or may be purchased
directly from a supplier, depending on the nature of the business. The process of
recording this information in the journal and job cost sheet is exactly the same as
for a manufacturing company.
Direct Labor
Direct labor tends to be the most significant cost for service organizations.
The process of tracking labor using a timesheet and recording labor costs in the
journal and job cost sheet is exactly the same as for a manufacturing company
Overhead
In a process costing system, the purpose of the job cost sheet is fulfilled by the cost of
production report.
Template
Following is a template that can be used as a job cost sheet:
Company ABC
Customer
Name
Job Supervisor
Direct Material:
Direct Labor:
Manufacturing Overheads: