Datasheet for 11 kV Metal

enclosed switchgear suitable

for Indoor application
CLIENT UP JAL NIGAM ISSUED for ENQUIRY
PROJECT O&M of STP Plant and Sewage network at Ghaziabad PROJECT NO. 10M165
CONSULTANT
LOCATION Loni 68 MLD MPS , Ghaziabad
Sl. No Description Wabag Requirement Vendor Data Remarks
1 General
Functional Requirement Transformer primary control
Type One out going
Total Quantity 1 no
2 Environmental
Design Ambient Temperature 50 ° C.
Altitude above mean sea level >1000
3 11KV VCB Technical Parameter
Highest system voltage 12 kV (E) 3 wire 50 Hz AC system
Operating voltage 11kV (E) 3 wire 50 Hz AC system
Frequency 50 Hz ± 3 %
Rated insulation level (BIL)
Power Frequency Withstand Voltage 28 KV (rms)
Lightning Impluse withstand voltage 75KV (Peak)
Earthing conditions Unearthed system
Short time rating current for 3 secs 20 KA
Rated peak withstand current 50 KA
Insulating gas Vacuum
Isolating distance between ON and OFF position in
isolator 80 mm (min).
No of operations in Short circuit 15 Nos (minimum)
Circuit breaker with spring assisted anti reflex / trip free
Operating mechanism mechanism.
Rated current A
Rated current (breaker) 630 A
Circuit Breaker interrupter VCB
Rated operating sequence O-3min- CO
Permisible % variation in operating voltage for closing
coil #
Permisible % variation in operating voltage for Triping
coil #
Permisible % variation in operating voltage for Sping
Charging motor #
4 Construction
Location Indoor
Lifiting Arrangement To be provide
Front Door Hinged Door
Rear Door Bolted cover
Future extension Not applicable
Degree of Protection IP54
Painting shade (Inside /Outside) RAL7032 or equivalent colour shade.
Padlocking of Doors Both on HT and LT door to be provide
Panel Size: #
5 Busbars/Connection
Main Busbars
System 3 Ph, 3W,(L1,L2,L3)
Temperature raise Limit #
Rated Current 630 A
Electrolytic aluminium conductor of hard drawn and high
Material conductivity
Cross section of each Phase #Mould caps shall be provide to protecting all joints.
Busbar Joints
6 Earth Bus Earth bus shall provide throughout the length of panel
Material Copper
Cross section of each Phase #
Colour coding To be provide at suitable location
Hinged doors Earthing Flexible earthing braid shall be provide

Extension of earth busbar outside the switchboard To be provide at both sides of swithboard
7 Auxiliary Equipment and supply
CB Motor 240V AC (External Supply provided by WABAG)
CB Closing DC 24 V 2 wire
CB-Tripping DC 24 V 2 wire
Indicatioion DC 24 V 2 wire
Annuncitation DC 24 V 2 wire
Metering 110V Ac from PT secondary
24V DC Power pack Shall be provided by vendor
Panel Sp.Heater/Illumination Lamp/Plug Socket 240V AC External Supply provided by WABAG
Panel Space Heater rating in watts #
Location of space Heater In CB Chamber and Cable chamber
Door Limit switch for Panal Illumination lamp To be provide
8 Wiring
Auxiliary Circuit Stranded copper conductor with PVC insulation.
Voltage Grade 660 volts
Size of (contol & Auxiliary Circuit)
CT Circuit 2.5 Sq.mm /Red,Yellow,Blue,Black
PT Circuit Not be less than 1.5 /Red,Yellow,Blue,Black
Control /Annunciation circuit Not be less than 1.5 /Red,Yellow,Blue,Black
Circuit identification Tubler printed ferrul at termination shall be provide
 Colour of earthing wire yellow /Green
9 Cable termination arrangement
Power cable entry Bottom
Control cable entry Bottom
For Incomming : 1R X 3C x 300Sq.mm,Al.AR.XLPE cable
Power cable No/core/Size For outgoing : 1R X 3C x 300Sq.mm ,Al.AR.XLPE cable
Type of CT Terminals CATD

Removable gland plates for Power and control cable Shall be provided non-magnetic material.
Annunciator for transformer fault Alarm and
10 Trip
Window of minimum size 35 mm. x 50 mm;
No of windows 12
Supply Voltage DC 24 V 2 wire
Window description
OTI Trip
WTI TRIP
BucholzTrip
MOG Trip
OTI Alarm
WTI Alarm
BucholzAlarm
Oil Level Low Alarm
Pressure Relief device operated Alarm
MOG Alarm

Indication Lamp
11 Indicating lamps shall be panel mounting type with series resistors.
CB OFF (Green) DC 24 V 2 wire
CB ON (Red) DC 24 V 2 wire
Auto Trip (Amber) DC 24 V 2 wire
Trip Ckt Healthy (White) DC 24 V 2 wire
Spring Charger (Blue) DC 24 V 2 wire
Breaker in Test Position (Clear) DC 24 V 2 wire
CB In Service Position (White) DC 24 V 2 wire
L1,L2,L3 ON ( Red,Yellow,Blue) 110V Ac from PT secondary
12 Ammeter
Accuracy class 1.0
Size 110mm Square
Scale 240 deg
Mounting Flush mounting with only flanges projecting.
Range A
CT Ratio
CT secondary 5A
13 Voltmeter
Accuracy class 1.0
Size 110mm Square
Scale 240 deg
Mounting Flush mounting with only flanges projecting.
Range 0-12 KV
PT Ratio 11/R3/0.11/R3 /0.11/R3 KV
PT secondary 110 V
Red Mark at 11KV To be provide
14 MFM with RS485 Port Digital microprocessor based
Accuracy class 1.0
CT Ratio
CT secondary 5A
PT Ratio 11/R3/0.11/R3 /0.11/R3 KV
Monitoring Elewctrical Parameter KVA,KW,KVAR,KWH,KVARH,PF,Frequency,Voltage,current etc.
15 Mounting of Relays flush mounting with only flanges projecting
Protective relays
Aux.Supply 110V Ac from PT secondary
Mounting Flush mounting with only flanges projecting.
Type Numerical Protection Relay with Modbus communication
Rated input at 50 HZ CT Sec of 5 A
Rated Aux Supply DC 24 V 2 wire
50,50N,51,51N,74 TC,27,59,2 ,with all transforme rprotection shall be
Protection consided
Master Trip Relay (86) To be provide
16 Reference Standard
IS 13118 Circuit Breakers
IS 3427 Metal enclosed switchgear
IS 2705 Current Transformers
IS3156 Voltage Transformers
Arrangement for switchgear, bus bars, main connections and auxiliary
IS 5576, 11353 wiring
IS 2544 Bus bar support insulators
IS 13947 (Part I) Degree of Protection
IS 3231, 3842 Electrical relays for power system protection
IS 1248 Electrical indicating instruments
IS 9385 High voltage fuses
IS 722, 8530 AC Electricity Meters
IS 613 Specification for copper rods and bars for electrical purposes
IS 6005 Code of practice for phosphating iron & steel
IS 9920 Alternating current switches for voltages above 1000 V
IS 13703 Low voltage fuses
IS 3452 Toggle switches
Code of Practice for selection, installation and maintenance of
IS 10118 switchgear and control gear
 IS 6875 Control switches
17 Current Transformer
Type of current transformer Cast resin type
Rated short-time thermal current for 3 sec 20 KA
Rated dynamic current 2.5 times of short time thermalcurrent rating.
Frequency 50 Hz and subject to permissible variations as per IE rules
Rated transformation ratio
1- Set of 3 Nos. Metering CTs 200-100/5-5-5A, Class : 1.0, 10VA ***
Rated transformation ratio
1- Set of CTs for protection circuit 200-100/5-5-5A, Class :5P10, 10VA ***
Location of CTs Inside the cable compartment.
Make of CT Kappa/Kalpa/Current Electricals
CT BURDEN CALCULATION To be provide
18 core balance CT To be provide suitable for respective outgoing feeeder
19 Potential Transformer
Phase/Type of current transformer: Single phase/ Cast resin draw out type
Rated transformation ratio
Metering PTs/Protection PTs 11/R3/0.11/R3 /0.11/R3 KV
Rated oputput and corresponding accuracy class for Cl: 0.5 ,100 VA
measuring or protective voltage transformers 11/R3, Cl: 3P, 100 VA
PT BURDEN CALCULATION To be provide
Rated voltage factor #
Make of PT #
Rating of primary fuse #
Rating of Secondary Fuse #

Note :
1 # - Datas to be furnished by vendor.
2 *** CT Ratio will be depends upon the site requirement and decided latter
3 Required rating of surge arrestor shall be provide to protect Transformer
4 More than two wires should not be terminated in a terminal
5 Requireed nos of PB,Axu.relay,contactor,TNC switches etc shall be provide by vendor.
6 All spare contacts of relays,switches and other devices should be wired up to terminalblocks.
7 20 % spare terminals shoulfd be provided as per space availability
8 Caution- Live Terminals shall be provided
9 Caution notice metal plate shall be provided at the back of the panel
10 Following tools are required for operation & maintenance of panel shall be supplied with the breaker
a 2 Nos. Of Crank for manual charging of the spring.
b 2 Nos of CB Rack In-Rack Out Handle to be provided
c List of special tools recommended by the supplier to be supplied along with the main equipment.
Afer LOI Vendor shall submit 11KV VCB Panel GA, wiring diagrams, bill of material, foundation detail drawings, unpacking and transportation instructions,
11 operation & maintenance manual
12 Vendor to submit Technical specs duly signed & stamped along with offer
Vendor shall quote item wise prices for recommended spare parts for 15 year maintenance of equipment supplied.
13
14 Power cable end Termination kit is part of WABAG Scope
15 Erection, testing, commissioning is part of WABAG Scope
16 Vendor to provide technical literatures shall be provided along with offer.
17 Vendor to submit Type test reports for client submission
24V DC Power pack to cater load of minimum 5 motorized operation cycles (CLOSE-OPEN) in absence of battery charger.
18
19 Vendor to provide 24V DC Power pack sizing calculation including load details along with offer.
20 Vendor to consider shall be of sealed lead acid VRLA Batteries
VA TECH WABAG ISPS COARSE SCREEN AT SARAKKI
11, Murray's Gate Road, Alwarpet
Chennai - 600 018 India
CLIENT BANGALORE WATER SUPPLY & SEWARAGE BOARD ISSUED for ENQUIRY
Nippon Jogesuido Sekkei Co. Ltd, Mott Mac Donald Ltd, Tata
CONSULTANT PROJECT NO. 10P37
Consulting Engineers Ltd

Bangalore Water Supply and Sewerage Project (II)

PROJECT Contract S1c: Sewage Treatment Plant at K&C Valley and ISPS ITEM TAG X-1101 A/B
at Sarakki, Agaram

LOCATION Sarakki ISPS SERVICE LOCATION Sarraki ISPS coarse screen channel
PROCESS DATA
Mechanical Climber type
Screen Type : Flow per screen (Min/Avg./Max) : 375 / 750 / 1950 m3/hr
coarse screen
Operation : Mechanical Automatic Service Fluid : Municipal sewage
No. of screens Nos : 2 (1 working + 1 standby) Sp. Gr. : 1.02
MECHANICAL DATA
Channel Width x Liquid depth m : 1.00 X 0.7 Top level of channel m : 903.99

Water velocity in approach

Invert Level of channel (IL) m : 897.18 m/s : 1.2
channel at peak flow

Water velocity through screens

Liquid depth U/S of screen m : 0.70 m/s : #
at 50% clogging

Head loss through screens at

Liquid depth d/S of screen m : 0.60 m : 0.1 (assumed)
clean condition

Head loss through screens at

Screen width (nominal) m : # m : #
50% clogging
Screen bar spacing mm : 60 No. of Opening : 11 (considered)
10 mm (Manufacturer to
Bar thickness mm : Screen Inclination angle deg : 75
confirm)

1500 (above operating

Discharge height mm : Make : #
platform up to bottom of chute)

MATERIAL OF CONSTRUCTION MOTOR DATA

Side frame & Dead plate : SS 316 Make : #
415 V (±10%), 3 Ph, 50 Hz
Screening bar : SS 316 Voltage / ph. / frequency :
(±5%)
Discharge Chute : MS - Galvanised Motor rating KW : #
Rake arm & Carriage : SS 316 Speed rpm : 1450
Discharge Wiper : # Rotation from drive end : Clockwise
Wire rope / Chain : SS 316 Enclosure : TEFC
Sprockets : CI Protection : IP 55
Class F (Temp rise limited to
Hardware's & Anchor Fasteners : SS 316 Insulation :
Cl. B)
GEARBOX DATA Mounting #
Type : # Frame size #
Make : # SCOPE OF SUPPLY
Speed in / out rpm : # Screen assembly with accessories : Yes
Model no : # Rake carriage with motor : Yes
Service factor : ≥2 Discharge chute / hopper : Yes
Bearing type : # Control Panel : Yes
Coupling type : Flexible/Rigid Side Seals : Yes
Lubrication : Oil Dead plate : Yes
Coupling make : # Anchor Bolts / Fasteners / Hardware : Yes
INSPECTION & TESTING Canopy for screen : Yes (SS304)
Performance Mandatory Commissioning spares : Yes
n Witness o Non Witness. WEIGHTS
Test Certificates Weight of the Assembly : # Kgs
n Required o Not Required
NOTES
1. # Manufacturer to furnish details.
2. Screen shall be designed for Max. flow condition.
3. Screen shall comply as per the clause 8.9 of the furnished technical specification and P&ID no. 10P37-D0015-101
4. Mechanism shall be provided with overload protection. An electronically controlled automatic jam removal system shall be provided in addition to the safety
devices.
5. 2 years O&M spares list with quote shall be furnished.
6. Alternate quote for dead plate in MS-Galvanised shall be furnished.

Prepared Checked Approved WABAG Doc No Sheet No. Rev Date

SKS PSK TCB 10P37-D0003-101 1 of 1 0 3/5/2013