RAI INDUSTRIAL POWER Pvt.

Ltd

INSPECTION TEST PLAN (CHECK/HOLD POINTS ) FOR PIPING WORKS

Type or Method of Extent of Format of Inspection By
SR.NO Activity Characteristics Category check check Reference of Document Acceptance Norms Record Remarks
RIPPL TCE TSL
A.Fabrication of Piping
1 MATERIAL

Physical condition,Dimension & Approved drawings / Approved drawings /

Pipes,Pipies fittings i.e. End condition, Chemical &
1.1 bends,Tees,Reducer,Flang Physical Major V,M,R 100% Customer Customer SR / MTC P R/ R
es,Gaskets & Fastners etc. properties,Identification,Stackin specification / Relevant specification / Relevant RW
strandards/MTC strandards/MTC
g

Relevant IS codes i.e. IS Relevant IS codes i.e. IS

Classification.Size,Btch
1.2 welding consumables no.,Storage,Chemical & Physical Major V,Ve,R 100% 814,AWS and ASME 814,AWS and ASME SR / BTC P R/ R
Sec.II Part-C or as Sec.II Part-C or as RW
properties applicable applicable

Approved Painting Approved Painting

1.3 Paints Painting specification, Brand Major V,Ve,R 100% Specification/Relevant Specification/Relevant SR / BTC P R/ R
name/Make,Batch no., Storage Standards Standards RW
Grade,Brand
1.4 Botls & Nuts name/Make,storage,Chemical & Major V,Ve,R 100% Tech. Specification / Tech.Specification/Rele SR / BTC P R/ R
Physical Relevant Standars vant Standars RW
properties,Identification
2 WELDING & WELDER QUALIFICATION

Welding Parameters, Chemical Relevant IS codes (i.e. IS Relevant IS codes (i.e. IS

2.1 WPS/PQR & Mechanical test,NDE Major R,Ve,T 100% 7307,AWS and ASME 7307,AWS and ASME WPS,PQR P W/H R
Sec.IX) Sec.IX)
Relevant IS codes (i.e. IS Relevant IS codes (i.e. IS
Welder Qualification Test Setup, technique,Surface Major Vi,M & T 100% 7307,AWS and ASME 7307,AWS and ASME WQTR P W/H R
Defects & Soundness of
2.2 Sec.IX) Sec.IX)
Calibration certificate, CALIBERATIO
3 register for testing and Date of testing, validity Major R,Ve 100% Applicable N P R R
measuring equipment's CERTIFICATE
4 FABRICATION WORKS

Fit up of Pipe/Supporting
Physical condition,Dimension,
structure/Fittings/Valves/ Tech. Specification / Tech. Specification /
4.1 Pipes Spools incluging edge preparation, straigtness, Major Vi & M 100% Approved drawings Approved drawings site Log Book P W,H R
bends,reducer etc. orientation, ovality etc.

WELDING
Electrode, backing (as
applicable), position of job for WPS AND relevant
4.2 Before welding welding, pre heat, inter pass Major Vi,M 100% Approved WPS standards WPS P W R
temperature(as applicable)
 Welding Parameters, Sequence Technical specification / Technical specification /
4.3 During welding of Welding Major Vi,Ve 100% Approved Approved --- P RW R
drawings/WPS drawings/WPS

Technical specification /
After completion of Weld size, Finish, soundness of Approved Technical specification /
4.4 Critical Vi,G,T 100% Approved drawings / P W,H R
welding weld, Overall dimensions drawings/Relevant Relevant Standards
Standards site Log Book
& SR
5 SURFACE PREPARATION & PAINTING FOR U/G AND A/G PIPING

A/G Piping:- Mechanical Profile of surface preparation, Profile, visual

Cleaning & application of coverage, color shade, inspection, DFT by Technical specification / Technical specification / Stage
5.1 primer, intermidiate and uniformity and Measurment of Major Elkometer & 100% Approved drawings Approved drawings Inspection P w R
Report
Final Painting DFT Document Review

Technical specification / Technical specification /

Approved Approved Approved
5.2 Flushing of Pipe lines Cleanliness Major Visual inspection 100% drawings/Approved drawings/Approved Format P W,HP R
Procedure / Relevant Procedure / Relevant
Standards Standards

Technical specification / Technical specification /

Approved Approved Approved
5.3 Pickling & Passivation Cleanliness Major Visual inspection 100% Procedure/Relevant Procedure/Relevant Format P W,HP R
Standards Standards

6 INSPECTION & NDE

Review/Interpreta Technical Technical

6.1 Radiography Testing Soundness of Weld Major As per Specification/Relevant Specification/Relevant RT Report P H R
tion
tech spec Standards codes & Standards

Technical specification / Technical

6.2 Root DPT and Final DPT Surface defects Major Visual & Testing Random Approved drawings / Specification/Relevant RT Report P W R
Root=100 Relevant Standards codes & Standards
%
Visual,
Valves,Strainer,Flanges, Technical specification / Technical specification /
Visual Inspection, Inspection Measurement, Site Log book, R/
6.3 Blinds,gaskets,pressure Major Approved drawings / Approved drawings/ P R
gauges,RF Pads etc. status & MTC etc Leak Test, body MTC/IC Relevant Standard Test Report RW
and Seat test
100%

Technical specification / Technical specification /

6.4 Hydro Test and Flushing Leak Tightness, Pressure Drop Major Visual and Testing Approved Approved drawings/ Test Report P W/ R
drawings/Approved Relevant Standard HP
Procedure
100%

Technical specification /
Pneumatic Test for RF Pad, Measurement of Pressure, leak Visual and Technical specification / R/
6.5 Major Approved drawings/ Test Report P R
(as Applicable) tightness Measurement Approved drawings Relevant Standard RW
100%
7 ERECTION OF A/G PIPING
7.1 Pipe Support Elevation, type of support Major Visual and 100% Approved drawings & Approved drawings & SR P RW R
(anchor, guide, saddle etc) Measurement Project specification Project specification

7.2 Arrangement, location and Erecting of pipes over rack and Major Visual and Random Approved Drawings Technical Specification/ SR P W R
orientation of branches support as applicable Verification Approved Drawings

Technical specification / Technical specification / LHS &

7.3 Lifting and Placing LHS & Supporting Documents Major Visual and Review 100% Supporting P W R
Approved drawings Approved drawings Documents
Provision of Instrument
7.4 Tapping including vents Tapping point location for Major Visual and 100% Technical specification / Technical specification / Site Log book P RW R
and drains instrumentation Measurement Approved drawings Approved drawings

Pipes,Valves,Strainer,Flang
es, Physical Condition, correctness Visual, Technical specification / Site Log
7.5 of types of fittings, Dimensions, Major 100% Technical specification / P W R
Blinds,gaskets,pressure Identifications, orientations, Measurements, Approved drawings/ Approved drawings book/ test
gauges,RF Pads,Fittings allignment, Level, Slope etc Leak Test Test Reports report
etc.

8 BOX-UP
Preparation of loop file,
Mechanical clearance
8.1 including physical Documentation(Test Pack) Major Verification, 100% Technical specification / Technical specification / Formats P R/HP R
verification and Measurement Approved drawings Approved drawings
compilation of relevant
documentation
Completeness of stagewise
8.2 Final Documentation and inspection reports, Test reports Major Review/Verification 100% Technical specification / Technical specification / Formats P R/HP R
Commissioning Approved drawings Approved drawings
& closing of NCR etc
LEGENDS
MTC-Manufacturer's Test
P-PERFORMER Certificates H-Hold Point
W-WITNESS SC-Sub Contractor MRR-Material Receiving Report
RW- RANDOM WITNESS R-Review SIR-Site Inspection Report

SIGN & DATE : RIPPL TCE TSL

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