DP2XX Graphical Display Family: PLUS+1™
DP2XX Graphical Display Family: PLUS+1™
DP2XX Graphical Display Family: PLUS+1™
DP2XX Graphical
Display Family
Technical
Information
DP2XX Series Graphical Display Family
Technical Information
Contents
User Liability and Safety The OEM of a machine or vehicle in which PLUS+1 electronic controls are installed
Statements has the full responsibility for all consequences that may occur. Sauer-Danfoss has
no responsibility for any consequences (direct or indirect) caused by failures or
malfunctions.
• Sauer-Danfoss does not assume any responsibility for PLUS+1 products being
incorrectly applied or the system being programmed in a manner that jeopardizes
safety.
• All safety critical systems shall include an emergency stop to switch off the main
supply voltage for the outputs of the electronic control system. All safety critical
components shall be installed in such a way that the main supply voltage can be
switched off at any time. The emergency stop must be easily accessible to the
operator.
• A system FMEA should be performed on all applications created for the DP2XX series
of graphical displays.
DP2XX Family of The DP2XX family of graphical displays are designed to provide flexible, expandable,
Graphical Displays powerful and cost effective total machine management system displays for a wide
variety of vehicle applications.
PLUS+1 Graphical D P
Displays Naming
Conventions A B C D E F
A Model Name
DP200 Grayscale Graphical Display
DP210 Grayscale Graphical Display with USB
DP250 Color Graphical Display
Information Control)
RedCAN Relays No No No No No No
* Multifunction inputs include the following software configurable inputs: Din/AIN/FreqIN,Rheo, 4–20 mAIN
* Multifunction inputs include the following software configurable inputs: Din/AIN/FreqIN, Rheo,
4–20 mAIN
8 L1026202 • Rev AE • Mar 2012
DP2XX Series Graphical Display Family
Technical Information
DP200 Connections
6 1
DP 2XX Input/Output Each DP2XX graphical display has pins that support multiple functions. Pins that support
Types multiple input types are user-configurable using PLUS+1 GUIDE software.
This section provides technical information and specifications for each I/O type.
* Multifunction inputs include the following software configurable inputs: Din/AIN/FreqIN, Rheo,
4–20 mAIN
DP 210 Input/Output 7 12
Types
6 1
Pin 1 Pin 5
USB functionality is intended only for use with the PLUS+1 GUIDE Service Tool application. USB use is
supported in PLUS+1 GUIDE Service Tool versions 4.0 and later.
DP 250 Input/Output 7 12
Types
6 1
USB Connectivity
Pin 1 Pin 5
USB functionality is intended only for use with the PLUS+1 GUIDE Service Tool application. USB use is
supported in PLUS+1 GUIDE Service Tool versions 4.0 and later.
4
3 5
2 8
6
1 7
Each input pin allows one of the above functional types. For pins with multiple functions,
input configurations are user programmable using PLUS+1 GUIDE templates.
14 With pull-up to 5V
14 Pull-down to ground
to 5V
Programmable V 0 5.5 — —
Low Threshold
Voltage
Programmable V 0 5.5 — —
High Threshold
Voltage
Rise time µs — — 10 —
Fall Time µs — — 10 —
14 With pull-up to 5V
14 Pull-down to ground
to 5V
13 With pull-up to 5V
13 Pull-down to ground
to 5V
Programmable V 0 70 — —
Low Threshold
Voltage
Programmable V 0 70 — —
High Threshold
Voltage
Rise time µs — — 10 —
Fall Time µs — — 10 —
13 With pull-up to 5V
13 Pull-down to ground
to 5V
Analog Voltage mV — —
Error ± 100 Uin = 0V
(± 300mV+ U x 3.4%)
in
± 2700 Uin = 70V
Bandwidth kHz — — 13 —
14 With pull-up to 5V
14 Pull-down to ground
to 5V
Programmable V 0 5.5 — —
Low Threshold
Voltage
Programmable V 0 5.5 — —
High Threshold
Voltage
Rise Time µs — — 10 —
14 With pull-up to 5V
14 Pull-down to ground
to 5V
Bandwidth kHz — 12 —
13 With pull-up to 5V
13 Pull-down to ground
to 5V
Programmable V 0 70 — —
Low Threshold
Voltage
Programmable V 0 70 — —
High Threshold
Voltage
Rise time µs — — 10 —
Fall Time µs — — 10 —
13 With pull-up to 5V
13 Pull-down to ground
to 5V
3.4%)
Bandwidth kHz — — 13 —
Current Input
Description Unit Minimum Maximum Typical Comment
Current Range — 0 25 — Shut off at 28 mA
Frequency Input
Description Unit Minimum Maximum Typical Comment
Frequency kHz 0 10 — —
Range
Count Input
Description Unit Minimum Maximum Typical Comment
Count Range Count s 0 65536 — —
Supply Voltage
Description Unit DP200 DP250 Maximum Comment
DP210
Min Min
5V Reference Output
Description Unit Minimum Maximum
Output Voltage V 4.75 5.25
Output Current A 0.5 —
Output Short Circuit A — 1
Chemical
Condition Rating
Chemical resistance ISO 16750-5
Mechanical
Condition Rating
Vibration, resonance IEC 60068-2-6
Vibration, operation IEC 60068-2-64
Bump IEC 60068-2-29
Shock IEC 60068-2-27
Free fall IEC60068-2-32
IP Ingress Ratings
wCaution:
All DP2XX displays (except USB in Front model) carry an IP67 ingress rating. Note that the
rear USB mating connector or seal plug must be in place for full IP67 protection.
wCaution:
The DP2XX models with a front mini USB option have an ingress rating of IP54 and are
recommended for in-cab installation only. Note that the USB mating connector or seal
plug must be in place for full IP54 protection.
1. All wires must be protected from mechanical abuse. Wires should be run in flexible
metal or plastic conduits.
2. Use 85° C [185° F] wire with abrasion resistant insulation. 105°C [221°F] wire should
be considered near hot surfaces.
3. Use a wire size that is appropriate for the module connector.
4. Separate high current wires such as solenoids, lights, alternators, or fuel pumps from
sensor and other noise-sensitive input wires.
5. Run wires along the inside of, or close to, metal machine surfaces where possible.
This simulates a shield which will minimize the effects of EMI/RFI radiation.
6. Do not run wires near sharp metal corners. Consider running wires through a
grommet when rounding a corner.
7. Do not run wires neat hot machine members.
8. Provide strain relief for all wires.
9. Avoid running wires near moving or vibrating components.
10. Avoid long, unsupported wire spans.
11. All analog sensors should be powered by the sensor power source from the
graphical display and ground returned to the sensor ground pin on the display.
12. Sensor lines should be twisted about one turn every 10 cm [4 in].
13. It is better to use wire harness anchors that will allow wires to float with respect to
the machine rather than rigid anchors.
The following procedures are recommended when welding on a machine equipped with
a PLUS+1 graphical display:
• The engine should be off.
• Disconnect the negative battery cable from the battery.
• Do not use electrical components to ground the welder. Clamp the ground cable for
the welder to the component that will be welded as close to possible to the weld.
Limiting Crosstalk in Due to the general characteristics of the grayscale DP2XX Series display, the display may
Display Screens contain faint shadow-like images. This is called crosstalk, a common occurrence in LCD
displays. This is a result of pixel interference due to the constraints of the LCD design.
Contrast and backlight controls can be used in some cases to help counteract crosstalk
ghosting. If there are bright lines in dark area; the contrast is set too low. Adjust backlight
intensity to enhance visibility.
Visibility and Viewing Due to the display nature of the TFT-LCD screen, the optimal viewing angle for the
Radius DP2XX display is at a maximum radius of 45° from either side of the screen.
Faulty Application The boot loader is always executed when the unit is powered. The boot loader checks
Recovery if the application have the completely downloaded flag set and in that case starts
to execute it after a delay of 200 ms. The delay give an opportunity for the PLUS+1
GUIDE Service Tool to prevent the call to the application. This allows a non functional
application to be replaced by the boot loader. This recovery function is activated by the
Communication>Recover ECU menu in the PLUS+1 GUIDE Service Tool.
USB communication requires more time than 200 ms to be established. The units with
USB have therefore a function to force a recovery mode entry when the USB channel is
used.
The procedure to activate this function follows below:
3. Depress the leftmost and the rightmost push button before the unit is powered.
5. Release the push buttons when the LED above the USB receptacle is lit. The unit will
now stay to execute the boot loader and allow the application program to be replaced.
DP2XX Dimensions
41.5 mm [1.63 in]
32.5 mm [1.27 in]
111.4 mm [4.38 in]
59.1 mm [2.32 in]
USB cover
25 mm [0.98 in]
Operation • Disconnect your machine’s battery power before connecting power and signal
Considerations cables to the display.
• Before doing any electrical welding on your machine, disconnect all power and
signal cable cables connected to the display
• Do not exceed the display power supply voltage ratings. Using higher voltages may
damage the display and can create a fire or electrical shock hazard.
• Do not use or store the display where flammable gases or chemicals are present.
Using or storing the display where flammable gases or chemicals are present may
cause an explosion.
• Software configures the keypad buttons on the display. Do not use these buttons to
implement critical safety features. Use separate mechanical switches to implement
critical safety features such as emergency stops.
• Design systems that use the display so that a communication error or failure between
the display and other units cannot cause a malfunction that might injure people or
damage material.
• The protective glass over the display screen will break if hit with a hard or
heavy object. Install the display to reduce the possibility of it being hit by hard or
heavy objects.
• Always clean the display with a soft, damp cloth. Use a mild dishwashing detergent
as needed. To avoid scratching and discoloring the display, do not use abrasive pads,
scouring powders, or solvents such as alcohol, benzene, or paint thinner.
• The display is not user serviceable. Return the display to the factory in case of failure.
• DP2XX display units are designed to provide machine information. Due to graphical
updating variables, DP2XX displays are not compatible with real time control.
Mounting Installation
Suggested mounting procedure
10105916
Panel Gasket Bracket
10105917
Panel Bracket
10105915
M3x10 Screw (x4)
wCaution:
Excessive screw torque force may cause
damage to housing.
Connection Tools
10100744 Deutsch stamped contacts terminal crimp tool, size 20
10100745 Deutsch solid contacts terminal crimp tool
Software
10101000 PLUS+1 GUIDE Application Software ( Including Service Tool and Screen Editor)
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmueller-inverter.com
Turolla
www.turollaocg.com Sauer-Danfoss (US) Company Sauer-Danfoss ApS
2800 East 13th Street DK-6430 Nordborg, Denmark
Ames, IA 50010, USA Phone: +45 7488 4444
Valmova
Phone: +1 515 239 6000 Fax: +45 7488 4400
www.valmova.com Fax: +1 515 239 6618
www.sauer-danfoss.com