Instruction Manual: VLT HVAC Drive FC 102

MAKING MODERN LIVING POSSIBLE
Instruction Manual
VLT® HVAC Drive FC 102
1.1–90 kW
www.DanfossDrives.com
Contents Instruction Manual
Contents
1 Introduction 3
1.1 Purpose of the Manual 3
1.2 Additional Resources 3
1.3 Document and Software Version 3
1.4 Product Overview 3
1.5 Approvals and Certifications 6
1.6 Disposal 6
2 Safety 7
2.1 Safety Symbols 7
2.2 Qualified Personnel 7
2.3 Safety Precautions 7
3 Mechanical Installation 9
3.1 Unpacking 9
3.2 Installation Environments 9
3.3 Mounting 10
4 Electrical Installation 11
4.1 Safety Instructions 11
4.2 EMC-compliant Installation 11
4.3 Grounding 11
4.4 Wiring Schematic 13
4.5 Access 15
4.6 Motor Connection 15
4.7 AC Line Input Connection 17
4.8 Control Wiring 18
4.8.1 Control Terminal Types 18
4.8.2 Wiring to Control Terminals 19
4.8.3 Enabling Motor Operation (Terminal 27) 19
4.8.4 Voltage/Current Input Selection (Switches) 20
4.8.5 Safe Torque Off (STO) 20
4.8.6 RS-485 Serial Communication 20
4.9 Installation Check List 21
5 Commissioning 22
5.1 Safety Instructions 22
5.2 Applying Power 22
5.3 Local Control Panel Operation 23
MG11AK22 Danfoss A/S © 03/2015 All rights reserved.

Contents VLT® HVAC Drive FC 102
5.4 Basic Programming 26

5.4.1 Commissioning with SmartStart 26
5.4.2 Commissioning via [Main Menu] 26
5.4.3 Asynchronous Motor Set-up 27
5.4.4 Permanent Magnet Motor Set-up 27
5.4.5 Automatic Energy Optimization (AEO) 28
5.4.6 Automatic Motor Adaptation (AMA) 28
5.5 Checking Motor Rotation 29
5.6 Local Control Test 29
5.7 System Start-up 29
6 Application Set-up Examples 30
7 Diagnostics and Troubleshooting 35

7.1 Maintenance and Service 35
7.2 Status Messages 35
7.3 Warning and Alarm Types 37
7.4 List of Warnings and Alarms 38
7.5 Troubleshooting 45
8 Specifications 48
8.1 Electrical Data 48
8.1.1 Line Power Supply 3x200–240 V AC 49
8.1.4 Line Power Supply 3 x 525–690 V AC 55
8.2 Line Power Supply 58
8.3 Motor Output and Motor Data 58
8.4 Ambient Conditions 59
8.5 Cable Specifications 59
8.6 Control Input/Output and Control Data 59
8.7 Connection Tightening Torques 63
8.8 Fuses and Circuit Breakers 63
8.9 Power Ratings, Weight and Dimensions 71
9 Appendix 73
9.1 Symbols, Abbreviations and Conventions 73
9.2 Parameter Menu Structure 73
Index 78
Danfoss A/S © 03/2015 All rights reserved. MG11AK22

Introduction Instruction Manual
1 1
1 Introduction
1.1 Purpose of the Manual 1.4 Product Overview

This instruction manual provides information for safe instal- 1.4.1 Intended Use
lation and commissioning of the adjustable frequency
drive. The adjustable frequency drive is an electronic motor
controller intended for:
This instruction manual is intended for use by qualified
personnel.
• The regulation of motor speed in response to
system feedback or to remote commands from
Read and follow the instruction manual to use the external controllers. A power drive system
adjustable frequency drive safely and professionally, and consists of the adjustable frequency drive, the
pay particular attention to the safety instructions and motor and equipment driven by the motor.
general warnings. Keep this instruction manual available
with the adjustable frequency drive at all times. • System and motor status surveillance.
The adjustable frequency drive can also be used for motor
VLT® is a registered trademark. protection.
1.2 Additional Resources Depending on configuration, the adjustable frequency

Other resources are available to understand advanced drive can be used in standalone applications or form part
adjustable frequency drive functions and programming. of a larger appliance or installation.
The adjustable frequency drive is allowed for use in

• The VLT® Programming Guide provides greater
detail on working with parameters and many residential, industrial and commercial environments in
application examples. accordance with local laws and standards.
• The VLT® Design Guide provides detailed

NOTICE!
information about capabilities and functionality
to design motor control systems. In a residential environment, this product can cause
radio interference, in which case supplementary
• Instructions for operation with optional
mitigation measures can be required.
equipment.
Supplementary publications and manuals are available Foreseeable misuse
from Danfoss. See www.danfoss.com/BusinessAreas/DrivesSo- Do not use the adjustable frequency drive in applications
lutions/Documentations/VLT+Technical+Documentation.htm which are non-compliant with specified operating
for listings. conditions and environments. Ensure compliance with the
1.3 Document and Software Version conditions specified in chapter 8 Specifications.
This manual is regularly reviewed and updated. All

suggestions for improvement are welcome. Table 1.1 shows
the document version and the corresponding software
version.
Edition Remarks Software version

MG11AKxx Replaces MG11AJxx 3.92
Table 1.1 Document and Software Version
MG11AK22 Danfoss A/S © 03/2015 All rights reserved. 3

Introduction VLT® HVAC Drive FC 102
1 1
1.4.2 Exploded Views
13
130BB493.10
12
11
2
10 DC-
DC+
06 05 04
9
03 02 01
8
61 68
39 42 50 53 54
Remove jumper to activate

Safe Stop
Max. 24 Volt !
12 13 18 19 27 29 32 33 20
3
7
4
6
5
FAN MOUNTING
17
QDF-30
19 16
18
14
15
1 Local control panel (LCP) 11 Relay 2 (04, 05, 06)

2 Cover 12 Lifting ring
3 RS-485 serial bus connector 13 Mounting slot
4 Digital I/O and 24 V power supply 14 Grounding clamp (PE)
5 Analog I/O connector 15 Cable shield connector
6 Cable shield connector 16 Brake terminal (-81, +82)
7 USB connector 17 Load sharing terminal (DC bus) (-88, +89)
8 Serial bus terminal switch 18 Motor output terminals 96 (U), 97 (V), 98 (W)
9 Analog switches (A53), (A54) 19 Line power input terminals 91 (L1), 92 (L2), 93 (L3)
10 Relay 1 (01, 02, 03)
Figure 1.1 Exploded View Enclosure Types B and C, IP55 and IP66
4 Danfoss A/S © 03/2015 All rights reserved. MG11AK22

Introduction Instruction Manual
1 1
130BB492.10
1
2
3
4
18
17
16
15
8 7
14 9
10
11
13 12
1 Local control panel (LCP) 10 Motor output terminals 96 (U), 97 (V), 98 (W)
2 RS-485 serial bus connector (+68, -69) 11 Relay 2 (01, 02, 03)
3 Analog I/O connector 12 Relay 1 (04, 05, 06)
4 LCP input plug 13 Brake (-81, +82) and load sharing (-88, +89) terminals
5 Analog switches (A53), (A54) 14 Line power input terminals 91 (L1), 92 (L2), 93 (L3)
6 Cable shield connector 15 USB connector
7 Decoupling plate 16 Serial bus terminal switch
8 Grounding clamp (PE) 17 Digital I/O and 24 V power supply
9 Shielded cable grounding clamp and strain relief 18 Cover
Figure 1.2 Exploded View Enclosure Type A, IP20

Introduction VLT® HVAC Drive FC 102
1 1
1.4.3 Block Diagram of the Adjustable Area Title Functions
Frequency Drive • Input power, internal
processing, output, and motor
Figure 1.3 is a block diagram of the internal components of current are monitored to
the adjustable frequency drive. See Table 1.2 for their provide efficient operation
functions. and control
8 Control circuitry
• User interface and external
commands are monitored and
performed
• Status output and control can

be provided
Table 1.2 Legend to Figure 1.3
Figure 1.3 Adjustable Frequency Drive Block Diagram 1.4.4 Enclosure Types and Power Ratings
For enclosure types and power ratings of the adjustable

Area Title Functions frequency drives, refer to chapter 8.9 Power Ratings, Weight
• 3-phase AC line power supply and Dimensions.
to the adjustable frequency
1 Line power input 1.5 Approvals and Certifications
drive
• The rectifier bridge converts

2 Rectifier the AC input to DC current to
supply inverter power
• Intermediate DC bus circuit

3 DC bus handles the DC current
• Filter the intermediate DC

Table 1.3 Approvals and Certifications
circuit voltage
• Prove line transient protection More approvals and certifications are available. Contact
local Danfoss partner. Adjustable frequency drives of
• Reduce RMS current
4 DC reactors enclosure type T7 (525–690 V) are not certified for UL.
• Raise the power factor
reflected back to the line The adjustable frequency drive complies with UL508C
thermal memory retention requirements. For more
• Reduce harmonics on the AC
information, refer to the section Motor Thermal Protection
input
in the Design Guide.
• Stores the DC power
1.6 Disposal
5 Capacitor bank
• Provides ride-through
protection for short power
Do not dispose of equipment containing
losses
electrical components together with
• Converts the DC into a domestic waste.
controlled PWM AC waveform Collect it separately in accordance with
6 Inverter for a controlled variable local and currently valid legislation.
output to the motor
• Regulated 3-phase output

7 Output to motor power to the motor

Safety Instruction Manual
2 Safety
2 2
2.1 Safety Symbols 2.3 Safety Precautions
The following symbols are used in this document:
WARNING
HIGH VOLTAGE
WARNING Adjustable frequency drives contain high voltage when
Indicates a potentially hazardous situation which could connected to AC line power input, DC power supply, or
result in death or serious injury. load sharing. Failure to perform installation, start-up, and
maintenance by qualified personnel can result in death
CAUTION or serious injury.
Indicates a potentially hazardous situation which could • Installation, start-up, and maintenance must be
performed by qualified personnel only.
result in minor or moderate injury. It may also be used
to alert against unsafe practices.
NOTICE!
WARNING
UNINTENDED START
Indicates important information, including situations that When the adjustable frequency drive is connected to AC
may result in damage to equipment or property. line power, the motor may start at any time, causing risk
of death, serious injury, equipment, or property damage.
2.2 Qualified Personnel The motor can start by means of an external switch, a
serial bus command, an input reference signal from the
Correct and reliable transport, storage, installation, LCP, or after a cleared fault condition.
operation and maintenance are required for the trouble-
free and safe operation of the adjustable frequency drive. • Disconnect the adjustable frequency drive from
line power whenever personal safety consider-
Only qualified personnel is allowed to install or operate
ations make it necessary to avoid unintended
this equipment.
motor start.
Qualified personnel is defined as trained staff, who are • Press [Off] on the LCP before programming
authorized to install, commission, and maintain equipment, parameters.
systems and circuits in accordance with pertinent laws and • The adjustable frequency drive, motor, and any
regulations. Additionally, the personnel must be familiar driven equipment must be in operational
with the instructions and safety measures described in this readiness when the adjustable frequency drive
document. is connected to AC line power.

Safety VLT® HVAC Drive FC 102
2 2 WARNING WARNING
DISCHARGE TIME EQUIPMENT HAZARD
The adjustable frequency drive contains DC link Contact with rotating shafts and electrical equipment
capacitors that can remain charged even when the can result in death or serious injury.
adjustable frequency drive is not powered. Failure to
wait the specified time after power has been removed
• Ensure that only trained and qualified personnel
perform installation, start-up, and maintenance.
before performing service or repair work could result in
death or serious injury. • Ensure that electrical work conforms to national
and local electrical codes.
1. Stop motor.
2. Disconnect AC line power, permanent magnet
• Follow the procedures in this manual.
type motors, and remote DC link power

supplies, including battery backups, UPS, and
DC link connections to other adjustable
CAUTION
frequency drives. UNINTENDED MOTOR ROTATION
WINDMILLING
3. Wait for the capacitors to discharge fully before
Unintended rotation of permanent magnet motors can
performing any service or repair work. The
result in serious injury or equipment damage.
duration of waiting time is specified in Table 2.1.
• Ensure that permanent magnet motors are
blocked to prevent unintended rotation.
Voltage [V] Minimum waiting time (minutes)
4 7 15
200–240 1.5–5 hp 7.5–60 hp CAUTION
[1.1–3.7 kW] [5.5–45 kW] INTERNAL FAILURE HAZARD
380–480 1.5–10 hp 15–125 hp An internal failure in the adjustable frequency drive can
[1.1–7.5 kW] [11–90 kW] result in serious injury when the adjustable frequency
525–600 1.5–10 hp 15–125 hp drive is not properly closed.
[1.1–7.5 kW] [11–90 kW]
525–690 1.5–10 hp 15–125 hp
• Before applying power, ensure all safety covers
are in place and securely fastened.
[1.1–7.5 kW] [11–90 kW]
High voltage may be present even when the warning LED
indicator lights are off.
Table 2.1 Discharge Time
WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the
adjustable frequency drive properly can result in death
or serious injury.
• Ensure correct grounding of the equipment by a

certified electrical installer.

Mechanical Installation Instruction Manual
3 Mechanical Installation
3.1 Unpacking NOTICE! 3 3

Do not remove the nameplate from the adjustable
3.1.1 Items Supplied frequency drive (loss of warranty).
Items supplied may vary according to product configu-

ration. 3.1.2 Storage
Ensure that requirements for storage are fulfilled. Refer to

• Make sure the items supplied and the information
chapter 8.4 Ambient Conditions for further details.
on the nameplate correspond to the order confir-
mation. 3.2 Installation Environments
• Check the packaging and the adjustable
NOTICE!
frequency drive visually for damage caused by
inappropriate handling during shipment. File any In environments with airborne liquids, particles, or
claim for damage with the carrier. Retain corrosive gases, ensure that the IP/Type rating of the
damaged parts for clarification. equipment matches the installation environment. Failure
to meet requirements for ambient conditions can reduce
130BD511.10
VLT
R
HVAC Drive lifetime of the adjustable frequency drive. Ensure that
www.danfoss.com
1 requirements for air humidity, temperature and altitude
T/C: FC-102P3K0T4Z55H1UGCXXXSXXXXAXBXCXXXXDX
2 10 are met.
P/N: 131U3930 S/N: 010102G290
3
3.0kW(400V) / 4.0HP(460V)
4 8 Vibration and Shock
IN: 3x380-480V 50/60Hz 6.5/5.7A
5 The adjustable frequency drive complies with requirements
OUT: 3x0-Vin 0-590Hz 7.2/6.3A
6 o o
7 for units mounted on the walls and floors of production
Type 12 / IP55 Tamb.45 C/113 F
premises, as well as in panels bolted to walls or floors.
*1 3 1 U 3 9 3 0 0 1 0 1 0 2 G 2 9 0 * MADE IN DENMARK
For detailed ambient conditions specifications, refer to
Listed 76X1 E134261 Ind. Contr. Eq. chapter 8.4 Ambient Conditions.
CAUTION:
See manual for special condition/mains fuse
9 `
voir manual de conditions speclales/fusibles
WARNING:
Stored charge, wait 4 min.
` attendez 4 min.
Charge residuelle,
1 Type code
2 Order number
3 Power rating
Input voltage, frequency and current
4
(at low/high voltages)
Output voltage, frequency and current
5
(at low/high voltages)
6 Enclosure type and IP rating
7 Maximum ambient temperature
8 Certifications
9 Discharge time (Warning)
10 Serial number
Figure 3.1 Product Nameplate (Example)

Mechanical Installation VLT® HVAC Drive FC 102
3.3 Mounting Mounting

1. Ensure that the strength of the mounting location
NOTICE! supports the unit weight. The adjustable
Improper mounting can result in overheating and frequency drive allows side-by-side installation.
3 3 reduced performance. 2. Place the unit as near to the motor as possible.
Keep the motor cables as short as possible.
Cooling
3. Mount the unit vertically to a solid flat surface or
• Ensure that top and bottom clearance for air to the optional backplate to provide cooling
cooling is provided. See Figure 3.2 for clearance airflow.
requirements.
4. Use the slotted mounting holes on the unit for
wall mounting, when provided.
130BD528.10
Mounting with backplate and railings
130BD504.10
a
Figure 3.3 Proper Mounting with Backplate
NOTICE!
Backplate is required when mounted on railings.
Figure 3.2 Top and Bottom Cooling Clearance

NOTICE!
All A, B, and C enclosures allow side-by-side installation.
Enclosure A2-A5 B1-B4 C1, C3 C2, C4 Exception: if an IP21 kit is used, there has to be a
a (ins [mm]) 3.94 [100] 7.87 [200] 7.87 [200] 8.86 [225] clearance between the enclosures:
Table 3.1 Minimum Airflow Clearance Requirements • For enclosures A2, A3, A4, B3, B4 and C3, the
minimum clearance is 2 ins [50 mm].
Lifting • For enclosure C4, the minimum clearance is 3
ins [75 mm].
• To determine a safe lifting method, check the
weight of the unit, see chapter 8.9 Power Ratings,
Weight and Dimensions.
• Ensure that the lifting device is suitable for the

task.
• If necessary, plan for a hoist, crane, or forklift with

the appropriate rating to move the unit.
• For lifting, use hoist rings on the unit, when

provided.

Electrical Installation Instruction Manual
4 Electrical Installation
4.1 Safety Instructions Wire Type and Ratings
See chapter 2 Safety for general safety instructions.

• All wiring must comply with local and national
regulations regarding cross-section and ambient
temperature requirements. 4 4
WARNING • Power connection wire recommendation:
INDUCED VOLTAGE minimum 167°F [75°C] rated copper wire.
Induced voltage from output motor cables that run See chapter 8.1 Electrical Data and chapter 8.5 Cable Specifi-
together can charge equipment capacitors even with the cations for recommended wire sizes and types.
equipment turned off and locked out. Failure to run
output motor cables separately or use shielded cables or 4.2 EMC-compliant Installation
metal conduits could result in death or serious injury.
To obtain an EMC-compliant installation, follow the
• run output motor cables separately, or instructions provided in chapter 4.3 Grounding,
• use shielded cables or metal conduits. chapter 4.4 Wiring Schematic, chapter 4.6 Motor Connection,
and chapter 4.8 Control Wiring.
4.3 Grounding
CAUTION
SHOCK HAZARD WARNING
The adjustable frequency drive can cause a DC current in
LEAKAGE CURRENT HAZARD
the PE conductor. Failure to follow the recommendation
Leakage currents exceed 3.5 mA. Failure to ground the
below means the RCD may not provide the intended
adjustable frequency drive properly could result in death
protection.
or serious injury.
• When a residual current-operated protective
• Ensure correct grounding of the equipment by a
device (RCD) is used for protection against
certified electrical installer.
electrical shock, only an RCD of Type B is
permitted on the supply side.
For electrical safety
NOTICE! • Ground the adjustable frequency drive in

accordance with applicable standards and
The adjustable frequency drive is supplied with Class 20
directives.
motor overload protection.
• Use a dedicated ground wire for input power,
motor power and control wiring.
Overcurrent Protection
• Additional protective equipment such as short- • Do not ground one adjustable frequency drive to
another in a “daisy chain” fashion.
circuit protection or motor thermal protection
between adjustable frequency drive and motor is • Keep the ground wire connections as short as
required for applications with multiple motors. possible.
• Input fusing is required to provide short circuit • Follow the motor manufacturer wiring
and overcurrent protection. If not factory- requirements.
supplied, fuses must be provided by the installer.
See maximum fuse ratings in chapter 8.8 Fuses
• Minimum cable cross-section: AWG 7 [10 mm2]
(or two rated ground wires terminated
and Circuit Breakers.
separately).

Electrical Installation VLT® HVAC Drive FC 102
For EMC-compliant installation
• Establish electrical contact between cable shield

and adjustable frequency drive enclosure by
using metal cable connectors or by using the
clamps provided on the equipment (see
chapter 4.6 Motor Connection).
4 4 • Use high-strand wire to reduce electrical

interference.
• Do not use pigtails.

NOTICE!
POTENTIAL EQUALIZATION
Risk of electrical interference, when the ground potential
between the adjustable frequency drive and the system
is different. Install equalizing cables between the system
components. Recommended cable cross-section: AWG 6
[16 mm2].

4.4 Wiring Schematic
130BD552.10
3-phase 91 (L1) (U) 96
power 92 (L2) (V) 97
input 93 (L3) (W) 98
95 PE (PE) 99
Motor
DC bus 88 (-)
89 (+)
Switch Mode
Power Supply 4 4
10 V DC 24 V DC (R+) 82 Brake
15 mA 130/200 mA resistor
50 (+10 V OUT)
+10 V DC + - + - (R-) 81
S201
0/-10 V DC- 53 (A IN)
1 2
ON
+10 V DC ON=0/4–20 mA relay1

0/4–20 mA S202 03
OFF=0/-10 V DC -
0/-10 V DC-
1 2
54 (A IN)
ON
+10 V DC 240 V AC, 2 A

+10 V DC 02
0/4–20 mA
55 (COM A IN) 01
relay2
12 (+24 V OUT) 06
240 V AC, 2 A
13 (+24 V OUT) P 5-00 05 400 V AC, 2 A
24 V (NPN)
18 (D IN) 0 V (PNP) 04
24 V (NPN)
19 (D IN) 0 V (PNP) (COM A OUT) 39 Analog Output
0/4–20 mA
(A OUT) 42
20 (COM D IN)
24 V (NPN)
27 (D IN/OUT) 0 V (PNP) S801
24 V ON=Terminated
1 2
ON
OFF=Open
0V 5V
24 V (NPN)
29 (D IN/OUT) 0 V (PNP)
24 V
S801 0V
0V
RS-485 (N RS-485) 69 RS-485
24 V (NPN) Interface
32 (D IN) 0 V (PNP) (P RS-485) 68
24 V (NPN) **
33 (D IN) 0 V (PNP) (COM RS-485) 61
: Chassis
* : Ground
37 (D IN)
Figure 4.1 Basic Wiring Schematic
A=Analog, D=Digital
*Terminal 37 (optional) is used for Safe Torque Off. For Safe Torque Off installation instructions, refer to the Safe Torque Off
Instruction Manual for Danfoss VLT® Adjustable Frequency Drives.
**Do not connect cable shield.

130BD529.12
2
4 4 3
1
9 w
10 11 PE
L1
L2
L3
PE
8
6
1 PLC 6 Cable connector

2 Adjustable frequency drive 7 Motor, 3-phase and PE
3 Output contactor 8 Line power, 3-phase and reinforced PE
4 Grounding rail (PE) 9 Control wiring
5 Cable insulation (stripped) 10 Equalizing min. 0.025 in2 [16 mm2]
Figure 4.2 EMC-compliant Electrical Connection
NOTICE!
EMC INTERFERENCE
Run cables for input power, motor wiring and control wiring in three separate metallic conduits. Failure to isolate power,
motor and control cables can result in unintended behavior or reduced performance. Minimum 7.9 in [200 mm]
clearance between power, motor and control cables is required.

4.5 Access 4.6 Motor Connection

• Remove cover with a screwdriver (See Figure 4.3)
WARNING
or by loosening attaching screws (See Figure 4.4).
INDUCED VOLTAGE!
130BT248.10
Induced voltage from output motor cables that run
together can charge equipment capacitors even with the
equipment turned off and locked out. Failure to run
output motor cables separately or use shielded cables or 4 4
metal conduits could result in death or serious injury.
• Comply with local and national electrical codes

for cable sizes. For maximum wire sizes, see
chapter 8.1 Electrical Data.
• Follow the motor manufacturer wiring

requirements.
• Motor wiring knockouts or access panels are

provided at the base of IP21 (NEMA1/12) and
higher units.
Figure 4.3 Access to Wiring for IP20 and IP21 Enclosures
• Do not wire a starting or pole-changing device
(e.g., Dahlander motor or slip ring induction
motor) between the adjustable frequency drive
130BT334.10
and the motor.

Procedure
1. Strip a section of the outer cable insulation.
2. Position the stripped wire under the cable clamp
to establish mechanical fixation and electrical
contact between cable shield and ground.
3. Connect ground wire to the nearest grounding
terminal in accordance with grounding
instructions provided in chapter 4.3 Grounding,
see Figure 4.5.
4. Connect the 3-phase motor wiring to terminals
96 (U), 97 (V), and 98 (W), see Figure 4.5.
5. Tighten terminals in accordance with the
Figure 4.4 Access to Wiring for IP55 and IP66 Enclosures information provided in chapter 8.7 Connection
Tightening Torques.
See Table 4.1 before tightening the covers.
Enclosure IP55 IP66

A4/A5 2 2
B1/B2 2.2 2.2
C1/C2 2.2 2.2
No screws to tighten for A2/A3/B3/B4/C3/C4.
Table 4.1 Tightening Torques for Covers [Nm]

130BT302.12
130BD531.10
W
V 98
U 97
96
MOTOR
4 4
MOTO
99 R
UVW
Figure 4.6 Motor Connection for Enclosure Type A2 and A3
Figure 4.5 Motor Connection
130BT337.10
Figure 4.6, Figure 4.7, Figure 4.8 and Figure 4.9 represent line
power input, motor, and grounding for basic adjustable W
frequency drives. Actual configurations vary with unit types V
98
U
and optional equipment. 97
96
Figure 4.7 Motor Connection for Enclosure Type A4/A5

(IP55/66/NEMA Type 12)

4.7 AC Line Input Connection
130BA390.11
• Size wiring based upon the input current of the
88
DC-
89
DC+
81
R-
8
R+
adjustable frequency drive. For maximum wire
91
L1
92
L2
93
L3
96
U
97
V
98
W
sizes, see chapter 8.1 Electrical Data.
95 99 • Comply with local and national electrical codes
for cable sizes.
Procedure 4 4
1. Connect 3-phase AC input power wiring to
terminals L1, L2, and L3 (see Figure 4.10).
2. Depending on the configuration of the
equipment, input power will be connected to the
line power input terminals or the input
disconnect.
3. Ground the cable in accordance with grounding
instructions provided in chapter 4.3 Grounding.
Figure 4.8 Motor, Line Power and Ground Wiring for Enclosure 4. When supplied from an isolated line power
Types B and C Using Shielded Cable source (IT line power or floating delta) or TT/TN-S
line power with a grounded leg (grounded delta),
ensure that 14-50 RFI Filter is set to OFF to avoid
damage to the intermediate circuit and to reduce
130BB477.10
ground capacity currents in accordance with IEC

61800-3.
88 89 91 9
DC+ DC-
130BT336.10
R- R+
91 92 93 96 97 99
L1 L2 L3 U V W
95
99
L3
L2
L 1 2 93
9
91
Figure 4.9 Motor, Line Power and Ground Wiring for Enclosure
Types B and C Using Conduit
Figure 4.10 Connecting to AC Line Power

4.8 Control Wiring Terminal description

Terminal Parameter Default Description
• Isolate control wiring from high power setting
components in the adjustable frequency drive. Digital Inputs/Outputs
• When the adjustable frequency drive is 12, 13 - +24 V DC 24 V DC supply voltage
connected to a thermistor, ensure that the for digital inputs and
thermistor control wiring is shielded and external transducers.
4 4 reinforced/double insulated. A 24 V DC supply Maximum output
current 200 mA for all
voltage is recommended.
24 V loads.
4.8.1 Control Terminal Types 18 5-10 [8] Start Digital inputs.

19 5-11 [0] No
operation
Figure 4.11 and Figure 4.12 show the removable adjustable
frequency drive connectors. Terminal functions and default 32 5-14 [0] No
settings are summarized in Table 4.2. operation
33 5-15 [0] No
operation
130BB921.11
27 5-12 [2] Coast For digital input or

inverse output. Default setting
29 5-13 [14] JOG is input.
2 20 - Common for digital
3
4 inputs and 0 V
potential for 24 V
1 supply.
37 - Safe Torque Safe input (optional).
Off (STO) Used for STO.
Figure 4.11 Control Terminal Locations Analog Inputs/Outputs
39 - Common for analog
output.
1
130BB931.10
42 6-50 Speed 0 - Programmable analog

12 13 18 19 27 29 32 33 20 37
High Limit output. 0–20 mA or
4–20 mA at a maximum
2 3 of 500 Ω
61 68 69 39 42 50 53 54 55 50 - +10 V DC 10 V DC analog supply
voltage for potenti-
ometer or thermistor.
Figure 4.12 Terminal Numbers 15 mA maximum
53 6-1 Reference Analog input. For
54 6-2 Feedback voltage or current.
Switches A53 and A54
• Connector 1 provides four programmable digital
select mA or V.
inputs terminals, two additional digital terminals
programmable as either input or output, a 24 V 55 - Common for analog
DC terminal supply voltage, and a common for input.
optional customer supplied 24 V DC voltage Serial Communication
61 - Integrated RC filter for
• Connector 2 terminals (+) 68 and (-) 69 are for an
cable shield. ONLY for
RS-485 serial communication connection
connecting the shield
• Connector 3 provides two analog inputs, one in the event of EMC
analog output, 10 V DC supply voltage, and problems.
commons for the inputs and output 68 (+) 8-3 RS-485 Interface. A
• Connector 4 is a USB port available for use with 69 (-) 8-3 control card switch is
the MCT 10 Set-up Software provided for
termination resistance.

Terminal description 2. Insert the bared control wire into the contact.
Default 3. Remove the screwdriver to fasten the control wire
Terminal Parameter setting Description into the contact.
Relays
4. Ensure the contact is firmly established and not
01, 02, 03 5-40 [0] [9] Alarm Form C relay output.
loose. Loose control wiring can be the source of
04, 05, 06 5-40 [1] [5] Running For AC or DC voltage
equipment faults or less than optimal operation.
and resistive or
inductive loads. See chapter 8.5 Cable Specifications for control terminal
wiring sizes and chapter 6 Application Set-up Examples for
4 4
Table 4.2 Terminal Description typical control wiring connections.
Additional terminals:
4.8.3 Enabling Motor Operation (Terminal
• two form C relay outputs. Location of the outputs 27)
depends on adjustable frequency drive configu-
ration. A jumper wire may be required between terminal 12
• Terminals located on built-in optional equipment. (or 13) and terminal 27 for the adjustable frequency drive
See the manual provided with the equipment to operate when using factory default programming
option. values.
4.8.2 Wiring to Control Terminals • Digital input terminal 27 is designed to receive an

24 V DC external interlock command. In many
Control terminal connectors can be unplugged from the applications, the user wires an external interlock
adjustable frequency drive for ease of installation, as device to terminal 27.
shown in Figure 4.11. • When no interlock device is used, wire a jumper
between control terminal 12 (recommended) or
NOTICE! 13 to terminal 27. This provides an internal 24 V
signal on terminal 27.
Keep control wires as short as possible and separate
from high power cables to minimize interference. • When the status line at the bottom of the LCP
reads AUTO REMOTE COAST, this indicates that
the unit is ready to operate but is missing an
1. Open the contact by inserting a small screwdriver
input signal on terminal 27.
into the slot above the contact and push the
screwdriver slightly upwards. • When factory installed optional equipment is
wired to terminal 27, do not remove that wiring.
130BD546.10
NOTICE!
The adjustable frequency drive cannot operate without a
12 13 1
8 19 2 signal on terminal 27 unless terminal 27 is re-
7 29
32 33
programmed.
1
mm
2
10
Figure 4.13 Connecting Control Wires

4.8.4 Voltage/Current Input Selection 4.8.5 Safe Torque Off (STO)

(Switches)
Safe Torque off is an option. To run Safe Torque Off,
The analog input terminals 53 and 54 allow setting of additional wiring for the adjustable frequency drive is
input signal to voltage (0–10 V) or current (0/4–20 mA). required. Refer to the Safe Torque Off Instruction Manual for
further information.
Default parameter settings:
• Terminal 53: speed reference signal in open-loop
4 4 (see 16-61 Terminal 53 Switch Setting). 4.8.6 RS-485 Serial Communication
• Terminal 54: feedback signal in closed-loop (see
Up to 32 nodes can be connected as a bus, or via drop
16-63 Terminal 54 Switch Setting).
cables from a common trunk line to one network segment.
Repeaters can divide network segments. Each repeater
NOTICE! functions as a node within the segment in which it is
Disconnect power to the adjustable frequency drive installed. Each node connected within a given network
before changing switch positions. must have a unique node address across all segments.
• Connect RS-485 serial communication wiring to

1. Remove the local control panel (see Figure 4.14). terminals (+) 68 and (-) 69.
2. Remove any optional equipment covering the • Terminate each segment at both ends, using
switches. either the termination switch (bus term on/off,
3. Set switches A53 and A54 to select the signal see Figure 4.14) on the adjustable frequency
type. U selects voltage, I selects current. drives, or a biased termination resistor network.
• Connect a large surface of the shield to ground,

130BD530.10
for example with a cable clamp or a conductive

cable connector.
• Apply potential-equalizing cables to maintain the

same ground potential throughout the network.
• Use the same type of cable throughout the entire

network to prevent impedance mismatch.
Cable Shielded twisted pair (STP)

Impedance 120 Ω
1
N O
Max. cable 4,000 ft [1,200 m] (including drop lines)

2
length (ft [m]) 1,650 ft [500 m] station-to-station
BUSTER.
Table 4.3 Cable Information
A53 A54
OFF-ON U- I U- I
VLT
Figure 4.14 Location of Terminals 53 and 54 Switches

4.9 Installation Check List

Before completing installation of the unit, inspect the entire installation as detailed in Table 4.4. Check and mark the items
when completed.
Inspect for Description ☑

Auxiliary equipment • Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers that may reside on the
input power side of the adjustable frequency drive or output side to the motor. Ensure that they are ready
for full-speed operation.
4 4
• Check function and installation of any sensors used for feedback to the adjustable frequency drive.
• Remove any power factor correction caps on motor(s).
• Adjust any power factor correction caps on the line power side and ensure that they are dampened.
Cable routing • Ensure that motor wiring and control wiring are separated or shielded or in three separate metallic
conduits for high-frequency interference isolation.
Control wiring • Check for broken or damaged wires and loose connections.
• Check that control wiring is isolated from power and motor wiring for noise immunity.
• Check the voltage source of the signals, if necessary.
• The use of shielded cable or twisted pair is recommended. Ensure that the shield is terminated correctly.
Cooling clearance • Measure that top and bottom clearance is adequate to ensure proper air flow for cooling, see
chapter 3.3 Mounting.
Ambient conditions • Check that requirements for ambient conditions are met.
Fusing and circuit • Check for proper fusing or circuit breakers.

breakers
• Check that all fuses are inserted firmly and are in operational condition and that all circuit breakers are in
the open position.
Grounding • Check for sufficient ground connections that are tight and free of oxidation.
• Grounding to conduit or mounting the back panel to a metal surface is not a suitable grounding.
Input and output • Check for loose connections.

power wiring
• Check that motor and line power are in separate conduits or separated shielded cables.
Panel interior • Make sure that the unit interior is free of dirt, metal chips, moisture, and corrosion.
• Check that the unit is mounted on an unpainted, metal surface.
Switches • Ensure that all switch and disconnect settings are in the proper positions.
Vibration • Check that the unit is mounted solidly or that shock mounts are used, as necessary.
• Check for an unusual amount of vibration.
Table 4.4 Installation Check List
CAUTION
POTENTIAL HAZARD IN THE EVENT OF INTERNAL FAILURE
Risk of personal injury when the adjustable frequency drive is not properly closed.
• Before applying power, ensure all safety covers are in place and securely fastened.

Commissioning VLT® HVAC Drive FC 102
5 Commissioning
5.1 Safety Instructions 5.2 Applying Power

See chapter 2 Safety for general safety instructions.
WARNING
UNINTENDED START
WARNING When the adjustable frequency drive is connected to AC
HIGH VOLTAGE line power, the motor may start at any time, causing risk
5 5 Adjustable frequency drives contain high voltage when of death, serious injury, equipment, or property damage.
connected to AC line input power. Failure to perform The motor can start by means of an external switch, a
installation, start-up, and maintenance by qualified serial bus command, an input reference signal from the
personnel could result in death or serious injury. LCP, or after a cleared fault condition.
• Installation, start-up, and maintenance must be • Disconnect the adjustable frequency drive from
performed by qualified personnel only. line power whenever personal safety consider-
ations make it necessary to avoid unintended
motor start.
Before applying power:
1. Close cover properly. • Press [Off] on the LCP before programming
parameters.
2. Check that all cable connectors are firmly
tightened. • The adjustable frequency drive, motor, and any
driven equipment must be in operational
3. Ensure that input power to the unit is OFF and readiness when the adjustable frequency drive
locked out. Do not rely on the adjustable is connected to AC line power.
frequency drive disconnect switches for input
power isolation.
Apply power to the adjustable frequency drive using the
4. Verify that there is no voltage on input terminals
following steps:
L1 (91), L2 (92), and L3 (93), phase-to-phase and
phase-to-ground.
1. Confirm that the input voltage is balanced within
5. Verify that there is no voltage on output 3%. If not, correct input voltage imbalance before
terminals 96 (U), 97 (V), and 98 (W), phase-to- proceeding. Repeat this procedure after the
phase and phase-to-ground. voltage correction.
6. Confirm continuity of the motor by measuring 2. Ensure that optional equipment wiring, if present,
ohm values on U-V (96-97), V-W (97-98), and matches the installation application.
W-U (98-96).
3. Ensure that all operator devices are in the OFF
7. Check for proper grounding of the adjustable position. Panel doors must be closed or cover
frequency drive as well as the motor. mounted.
8. Inspect the adjustable frequency drive for loose 4. Apply power to the unit. DO NOT start the
connections on terminals. adjustable frequency drive now. For units with a
9. Confirm that the supply voltage matches voltage disconnect switch, turn to the ON position to
of adjustable frequency drive and motor. apply power to the adjustable frequency drive.
NOTICE!
When the status line at the bottom of the LCP reads
AUTO REMOTE COASTING or Alarm 60 External Interlock is
displayed, this message indicates that the unit is ready
to operate but is missing an input signal on, for
example, terminal 27. See chapter 4.8.3 Enabling Motor
Operation (Terminal 27) for details.

Commissioning Instruction Manual
5.3 Local Control Panel Operation
130BD512.10
1 3
5.3.1 Local Control Panel Status
0.0 % 0.00 A
1(1)
0.00 kW
The local control panel (LCP) is the combined display and 2

A
0.0Hz
5
keypad on the front of the unit. 2605 kWh
4 Off Remote Stop

The LCP has several user functions:
• Start, stop, and control speed when in local 6 9
5 5
control Quick Main Alarm
B Status Menu Menu Log
• Display operational data, status, warnings and
cautions 7
8
• Programming adjustable frequency drive
Ca
ck
n
Ba
ce
functions 11
l
• Manually reset the adjustable frequency drive 10 C
12
after a fault when auto-reset is inactive On
Info
OK
15
Warn.
An optional numeric LCP (NLCP) is also available. The NLCP 16 13
operates in a manner similar to the LCP. See the Alarm
Programming Guide for details on use of the NLCP. 17

D Hand Auto Reset
Off
on on
NOTICE! 14
For commissioning via PC, install MCT 10 Set-up 18 19 20 21
Software. The software is available for download (basic Figure 5.1 Local Control Panel (LCP)
version) or for ordering (advanced version, order number
130B1000). For more information and downloads, see
www.danfoss.com/BusinessAreas/DrivesSolutions/Software A. Display Area
+MCT10/MCT10+Downloads.htm. The display area is activated when the adjustable
frequency drive receives power from AC line voltage, a DC
5.3.2 LCP Layout bus terminal, or an external 24 V DC supply.
The information displayed on the LCP can be customized
The LCP is divided into four functional groups (see for user application. Select options in the Quick Menu
Figure 5.1). Q3-13 Display Settings.
A. Display area Callout Display Parameter number Default setting

1 1.1 0–20 Reference %
B. Display menu keys
2 1.2 0–21 Motor current
C. Navigation keys and LEDs 3 1.3 0–22 Power [kW]
D. Operation keys and reset 4 2 0–23 Frequency
5 3 0–24 kWh counter
Table 5.1 Legend to Figure 5.1, Display Area

B. Display Menu Keys Callout Indicator Light Function

Menu keys are used for menu access for parameter set-up, 15 ON Green The ON light activates when the
toggling through status display modes during normal adjustable frequency drive
operation, and viewing fault log data. receives power from AC line
voltage, a DC bus terminal, or
Callout Key Function an external 24 V supply.
6 Status Shows operational information. 16 WARN Yellow When warning conditions are
7 Quick Menu Allows access to programming met, the yellow WARN light
parameters for initial set-up instructions comes on and text appears in
and many detailed application the display area identifying the
5 5 8 Main Menu
instructions.
Allows access to all programming 17 ALARM Red
problem.
A fault condition causes the red
parameters. alarm light to flash and an alarm
9 Alarm Log Displays a list of current warnings, the text is displayed.
last ten alarms, and the maintenance
log. Table 5.4 Legend to Figure 5.1, Indicator Lights (LEDs)
Table 5.2 Legend to Figure 5.1, Display Menu Keys D. Operation Keys and Reset
Operation keys are located at the bottom of the LCP.
C. Navigation Keys and Indicator Lights (LEDs)
Navigation keys are used for programming functions and Callout Key Function
moving the display cursor. The navigation keys also 18 Hand On Starts the adjustable frequency drive in
provide speed control in local (hand) operation. There are local control.
also three adjustable frequency drive status indicator lights • An external stop signal by control
in this area. input or serial communication
overrides the local hand on
Callout Key Function
19 Off Stops the motor but does not remove
10 Back Reverts to the previous step or list in the
power to the adjustable frequency drive.
menu structure.
20 Auto On Puts the system in remote operational
11 Cancel Cancels the last change or command as
mode.
long as the display mode has not
changed.
• Responds to an external start
command by control terminals or
12 Info Press for a definition of the function being
serial communication
displayed.
13 Navigation Press to move between items in the menu. 21 Reset Resets the adjustable frequency drive
keys manually after a fault has been cleared.
14 OK Press to access parameter groups or to
Table 5.5 Legend to Figure 5.1, Operation Keys and Reset
enable a choice.
Table 5.3 Legend to Figure 5.1, Navigation Keys NOTICE!

The display contrast can be adjusted by pressing [Status]
and [▲]/[▼] keys.

5.3.3 Parameter Settings View changes

Quick Menu Q5 - Changes Made lists all parameters
Establishing the correct programming for applications changed from default settings.
often requires setting functions in several related • The list shows only parameters which have been
parameters. changed in the current edit set-up.
Programming data are stored internally in the adjustable

• Parameters which have been reset to default
values are not listed.
frequency drive.
• The message Empty indicates that no parameters
• For backup, upload data into the LCP memory
have been changed.
• To download data to another adjustable
frequency drive, connect the LCP to that unit and
5 5
5.3.6 Restoring Default Settings
download the stored settings
• Restoring factory default settings does not NOTICE!

change data stored in the LCP memory
Risk of losing programming, motor data, localization, and
monitoring records by restoration of default settings. To
5.3.4 Uploading/Downloading Data to/from provide a backup, upload data to the LCP before initiali-
the LCP zation.
1. Press [Off] to stop the motor before uploading or Restoring the default parameter settings is done by initiali-
downloading data. zation of the adjustable frequency drive. Initialization is
2. Go to [Main Menu] 0-50 LCP Copy and press [OK]. carried out through 14-22 Operation Mode (recommended)
or manually.
3. Select [1] All to LCP to upload data to LCP or
select [2] All from LCP to download data from the
LCP. • Initialization using 14-22 Operation Mode does not
reset adjustable frequency drive settings such as
4. Press [OK]. A progress bar shows the uploading or operating hours, serial communication selections,
downloading process. personal menu settings, fault log, alarm log, and
5. Press [Hand On] or [Auto On] to return to normal other monitoring functions.
operation.
• Manual initialization erases all motor,
programming, localization, and monitoring data
5.3.5 Changing Parameter Settings and restores factory default settings.
Recommended initialization procedure, via
Parameter settings can be accessed and changed from the 14-22 Operation Mode
[Quick Menu] or from the [Main Menu]. The [Quick Menu]
only gives access to a limited number of parameters. 1. Press [Main Menu] twice to access parameters.
1. Press [Quick Menu] or [Main Menu] on the LCP. 2. Scroll to 14-22 Operation Mode and press [OK].
2. Press [▲] [▼] to browse through the parameter 3. Scroll to Initialization and press [OK].
groups, press [OK] to select a parameter group. 4. Remove power to the unit and wait for the
display to turn off.
3. Press [▲] [▼] to browse through the parameters,
press [OK] to select a parameter. 5. Apply power to the unit.
4. Press [▲] [▼] to change the value of a parameter Default parameter settings are restored during start-up.
setting. This may take slightly longer than normal.
5. Press [◄] [►] to shift digit when a decimal

parameter is in the editing state. 6. Alarm 80 is displayed.
6. Press [OK] to accept the change. 7. Press [Reset] to return to operation mode.
7. Press either [Back] twice to enter Status, or press

[Main Menu] once to enter Main Menu.

Manual initialization procedure 5.4.2 Commissioning via [Main Menu]

1. Remove power to the unit and wait for the
display to turn off. Recommended parameter settings are intended for start-
up and checkout purposes. Application settings may vary.
2. Press and hold [Status], [Main Menu], and [OK] at
the same time while applying power to the unit
Enter data with power ON, but before operating the
(approximately 5 s or until audible click and fan
adjustable frequency drive.
starts).
Factory default parameter settings are restored during
1. Press [Main Menu] on the LCP.
start-up. This may take slightly longer than normal.
5 5 2. Press the navigation keys to scroll to parameter
group 0-** Operation/Display and press [OK].
Manual initialization does not reset the following
adjustable frequency drive information:
130BP066.10
1107 RPM 3.84 A 1 (1)
• 15-00 Operating hours Main Menu
• 15-03 Power Up's 0 - ** Operation/Display

1 - ** Load/Motor
• 15-04 Over Temp's
2 - ** Brakes
• 15-05 Over Volt's 3 - ** Reference / Ramps
5.4 Basic Programming

Figure 5.2 Main Menu
5.4.1 Commissioning with SmartStart
The SmartStart wizard enables fast configuration of basic 3. Press navigation keys to scroll to parameter group
motor and application parameters. 0-0* Basic Settings and press [OK].
• At first power-up or after initialization of the
130BP087.10
0.0% 0.00A 1(1)
adjustable frequency drive, SmartStart starts Operation / Display 0-**
automatically. 0-0* Basic Settings
0-1* Set-up Operations
• Follow on-screen instructions to complete
0-2* LCP Display
commissioning of the adjustable frequency drive. 0-3* LCP Custom Readout
Always reactivate SmartStart by selecting Quick
Menu Q4 - SmartStart.
• For commissioning without use of the SmartStart

Figure 5.3 Operation/Display
wizard, refer to chapter 5.4.2 Commissioning via
[Main Menu] or the Programming Guide.
NOTICE! 4. Press navigation keys to scroll to 0-03 Regional

Motor data are required for the SmartStart set-up. The Settings and press [OK].
required data are normally available on the motor
130BP088.10
0.0% 0.00A 1(1)

nameplate. Basic Settings 0-0*
0-03 Regional Settings
[0] International
Figure 5.4 Basic Settings

5. Press navigation keys to select [0] International or Programming motor data

[1] North America as appropriate and press [OK]. After selecting PM motor in 1-10 Motor Construction, the
(This changes the default settings for a number PM motor-related parameters in parameter groups 1-2*
of basic parameters). Motor Data, 1-3* Addl. Motor Data and 1-4* are active.
6. Press [Main Menu] on the LCP. The necessary data can be found on the motor nameplate
and in the motor data sheet.
7. Press the navigation keys to scroll to Program the following parameters in the listed order
0-01 Language.
1. 1-24 Motor Current
8. Select language and press [OK].
2. 1-26 Motor Cont. Rated Torque
9. If a jumper wire is in place between control
terminals 12 and 27, leave 5-12 Terminal 27 Digital
3. 1-25 Motor Nominal Speed 5 5
Input at factory default. Otherwise, select No 4. 1-39 Motor Poles
Operation in 5-12 Terminal 27 Digital Input. For 5. 1-30 Stator Resistance (Rs)
adjustable frequency drives with an optional Enter line to common stator winding resistance
bypass, no jumper wire is required between (Rs). If only line-line data are available, divide the
control terminals 12 and 27.
line-line value by 2 to achieve the line to
10. 3-02 Minimum Reference common (starpoint) value.
11. 3-03 Maximum Reference It is also possible to measure the value with an
ohmmeter, which takes the resistance of the
12. 3-41 Ramp 1 Ramp Up Time cable into account. Divide the measured value by
13. 3-42 Ramp 1 Ramp Down Time 2 and enter the result.
14. 3-13 Reference Site. Linked to Hand/Auto Local 6. 1-37 d-axis Inductance (Ld)
Remote. Enter line to common direct axis inductance of
the PM motor.
If only line-line data are available, divide the line-
5.4.3 Asynchronous Motor Set-up
line value by 2 to achieve the line-common
(starpoint) value.
Enter the motor data in parameter 1-20 Motor Power [kW]
It is also possible to measure the value with an
or 1-21 Motor Power [HP] to 1-25 Motor Nominal Speed. The
inductance meter, which takes the inductance of
information can be found on the motor nameplate.
the cable into account. Divide the measured
value by 2 and enter the result.
1. 1-20 Motor Power [kW] or 1-21 Motor Power [HP]
7. 1-40 Back EMF at 1000 RPM
2. 1-22 Motor Voltage Enter line-to-line back EMF of PM Motor at
3. 1-23 Motor Frequency 1000 RPM mechanical speed (RMS value). Back
EMF is the voltage generated by a PM motor
4. 1-24 Motor Current
when no drive is connected and the shaft is
5. 1-25 Motor Nominal Speed turned externally. Back EMF is normally specified
for nominal motor speed or for 1,000 RPM
5.4.4 Permanent Magnet Motor Set-up measured between two lines. If the value is not
available for a motor speed of 1000 RPM,
NOTICE! calculate the correct value as follows: If back EMF
is, e.g., 320 V at 1800 RPM, it can be calculated at
Only use permanent magnet (PM) motor with fans and
1000 RPM as follows: Back EMF = (Voltage /
pumps.
RPM)*1000 = (320/1800)*1000 = 178. This is the
value that must be programmed for 1-40 Back
Initial Programming Steps EMF at 1000 RPM.
1. Activate PM motor operation 1-10 Motor Test motor operation
Construction, select (1) PM, non-salient SPM.
1. Start the motor at low speed (100 to 200 RPM). If
2. Set 0-02 Motor Speed Unit to [0] RPM. the motor does not turn, check installation,
general programming and motor data.
2. Check if start function in 1-70 PM Start Mode fits
the application requirements.

Rotor detection 5.4.5 Automatic Energy Optimization (AEO)

This function is the recommended choice for applications
where the motor starts from standstill, e.g., pumps or NOTICE!
conveyors. On some motors, an acoustic sound is heard
when the impulse is sent out. This does not harm the AEO is not relevant for permanent magnet motors.
motor.
Automatic Energy Optimization (AEO) is a procedure that
Parking
minimizes voltage to the motor, reducing energy
This function is the recommended choice for applications
consumption, heat, and noise.
where the motor is rotating at slow speed, e.g.,
windmilling in fan applications. 2-06 Parking Current and
5 5 2-07 Parking Time can be adjusted. Increase the factory To activate AEO, set parameter 1-03 Torque Characteristics
to [2] Auto Energy Optim. CT or [3] Auto Energy Optim. VT.
setting of these parameters for applications with high
inertia.
Start the motor at nominal speed. If the application does
5.4.6 Automatic Motor Adaptation (AMA)
not run well, check the VVC+ PM settings. Recommen-
dations for different applications can be seen in Table 5.6. NOTICE!
AMA is not relevant for PM motors.
Application Settings
Low inertia applications 1-17 Voltage filter time const. to be Automatic motor adaptation (AMA) is a procedure that
ILoad/IMotor <5 increased by factor 5 to 10 optimizes compatibility between the adjustable frequency
1-14 Damping Gain should be drive and the motor.
reduced
1-66 Min. Current at Low Speed • The adjustable frequency drive builds a
should be reduced (<100%) mathematical model of the motor for regulating
Low inertia applications Keep calculated values output motor current. The procedure also tests
50>ILoad/IMotor >5 the input phase balance of electrical power. It
High inertia applications 1-14 Damping Gain, 1-15 Low Speed compares the motor characteristics with the data
ILoad/IMotor > 50 Filter Time Const. and 1-16 High entered in parameters 1-20 to 1-25.
Speed Filter Time Const. should be
increased
• The motor shaft does not turn and no harm is
done to the motor while running the AMA.
High load at low speed 1-17 Voltage filter time const. should
<30% (rated speed) be increased • Some motors may be unable to run the complete
1-66 Min. Current at Low Speed version of the test. In that case, select [2] Enable
should be increased (>100% for a reduced AMA.
prolonged time can overheat the • If an output filter is connected to the motor,
motor) select Enable reduced AMA.
Table 5.6 Recommendations for Different Applications • If warnings or alarms occur, see chapter 7.4 List of
Warnings and Alarms.
If the motor starts oscillating at a certain speed, increase • Run this procedure on a cold motor for best
1-14 Damping Gain. Increase the value in small steps. results.
Depending on the motor, a good value for this parameter
To run AMA
can be 10% or 100% higher than the default value.
1. Press [Main Menu] to access parameters.
Starting torque can be adjusted in 1-66 Min. Current at Low
Speed. 100% provides nominal torque as starting torque. 2. Scroll to parameter group 1-** Load and Motor
and press [OK].
3. Scroll to parameter group 1-2* Motor Data and
press [OK].
4. Scroll to 1-29 Automatic Motor Adaptation (AMA)
and press [OK].
5. Select [1] Enable complete AMA and press [OK].

6. Follow the on-screen instructions. 5.7 System Start-up

7. The test runs automatically and indicate when it
The procedure in this section requires user-wiring and
is complete.
application programming to be completed. The following
5.5 Checking Motor Rotation procedure is recommended after application set-up is
completed.
NOTICE!
Risk of damage to pumps/compressors caused by motor 1. Press [Auto On].
running in wrong direction. Before running the 2. Apply an external run command.
adjustable frequency drive, check the motor rotation.
3. Adjust the speed reference throughout the speed
range. 5 5
The motor runs briefly at 5 Hz or the minimum frequency
set in 4-12 Motor Speed Low Limit [Hz]. 4. Remove the external run command.
5. Check sound and vibration level of the motor to
1. Press [Main Menu]. ensure that the system is working as intended.
2. Scroll to 1-28 Motor Rotation Check and press If warnings or alarms occur, see or chapter 7.4 List of
[OK]. Warnings and Alarms.
3. Scroll to [1] Enable.
The following text appears: Note! Motor may run in wrong
direction.
4. Press [OK].
5. Follow the on-screen instructions.
NOTICE!
To change the direction of rotation, remove power to the
adjustable frequency drive and wait for power to
discharge. Reverse the connection of any two of the
three motor wires on the motor or adjustable frequency
drive side of the connection.
5.6 Local Control Test

1. Press [Hand On] to provide a local start command
to the adjustable frequency drive.
2. Accelerate the adjustable frequency drive by
pressing [▲] to full speed. Moving the cursor left
of the decimal point provides quicker input
changes.
3. Note any acceleration problems.
4. Press [Off]. Note any deceleration problems.
In the event of acceleration or deceleration problems, see
chapter 7.5 Troubleshooting. See chapter 7.4 List of Warnings
and Alarms for resetting the adjustable frequency drive
after a trip.

Application Set-up Examples VLT® HVAC Drive FC 102
6 Application Set-up Examples
The examples in this section are intended as a quick Parameters

reference for common applications. Function Setting
130BB927.10
FC
+24 V 12 6-12 Terminal 4 mA*
• Parameter settings are the regional default values +24 V 13 53 Low Current
unless otherwise indicated (selected in D IN 18 6-13 Terminal 20 mA*
0-03 Regional Settings). D IN 19 53 High
COM 20 Current
• Parameters associated with the terminals and D IN 27
6-14 Terminal 0 RPM
their settings are shown next to the drawings. D IN 29
53 Low Ref./
•
6 6
Where switch settings for analog terminals A53 or D IN 32
Feedb. Value
A54 are required, these are also shown. D IN 33
D IN
6-15 Terminal 1500 RPM
37
NOTICE! 53 High Ref./
+10 V 50 Feedb. Value
When the optional Safe Torque Off feature is used, a +
A IN 53 * = Default Value
jumper wire may be required between terminal 12 (or
A IN 54 Notes/comments:
13) and terminal 37 for the adjustable frequency drive to
COM 55 D IN 37 is an option.
operate when using factory default programming values. -
A OUT 42
4 - 20mA
COM 39
6.1 Application Examples
U-I
6.1.1 Speed
A53
Parameters
Function Setting
130BB926.10
FC Table 6.2 Analog Speed Reference (Current)

+24 V 12 6-10 Terminal 53 0.07 V*
+24 V 13 Low Voltage Parameters
D IN 18 6-11 Terminal 53 10 V* Function Setting
130BB683.10
D IN 19 High Voltage FC
+24 V 12 6-10 Terminal 0.07 V*
COM 20 6-14 Terminal 53 0 RPM 53 Low Voltage
+24 V 13
D IN 27 Low Ref./Feedb.
D IN 18 6-11 Terminal 10 V*
D IN 29 Value
D IN 19 53 High
D IN 32
6-15 Terminal 53 1500 RPM COM 20 Voltage
D IN 33
High Ref./Feedb. D IN 27
D IN 37 6-14 Terminal 0 RPM
Value D IN 29 53 Low Ref./
* = Default Value D IN 32
Feedb. Value
+10 V 50
+ Notes/comments: D IN 33
A IN 53 6-15 Terminal 1500 RPM
D IN 37 is an option. D IN 37
A IN 54 53 High Ref./
COM 55 Feedb. Value
- +10 V 50
A OUT 42
-10 - +10V A IN 53 ≈ 5kΩ * = Default Value
COM 39
A IN 54 Notes/comments:
U-I COM 55 D IN 37 is an option.
A OUT 42
COM 39
A53
U-I
Table 6.1 Analog Speed Reference (Voltage)
A53
Table 6.3 Speed Reference (using a Manual Potentiometer)

Application Set-up Examples Instruction Manual
Parameters 6.1.2 Start/Stop

Function Setting
130BB804.10
FC
+24 V 12 5-10 Terminal [8] Start* Parameters
+24 V 13 18 Digital Input Function Setting
130BB802.10
FC
D IN 18 5-12 Terminal [19] Freeze +24 V 12 5-10 Terminal [8] Start*
D IN 19 27 Digital Input Reference +24 V 13 18 Digital Input
COM 20 5-13 Terminal [21] Speed D IN 18 5-12 Terminal [0] No
D IN 27
29 Digital Input Up D IN 19 27 Digital Input operation
D IN 29
5-14 Terminal [22] Slow COM 20 5-19 Terminal [1] Safe
D IN 32
32 Digital Input D IN 27 37 Safe Stop Stop Alarm
D IN 33
* = Default Value D IN 29
D IN 37 * = Default Value
D IN 32
Notes/comments: Notes/comments:
D IN 33
D IN 37 is an option. If 5-12 Terminal 27 Digital
6 6
+10 V 50
D IN 37
A IN 53 Input is set to [0] No
A IN 54 operation, a jumper wire to
+10 50
COM 55 terminal 27 is not needed.
A IN 53
A OUT 42
A IN 54 D IN 37 is an option.
COM 39
COM 55
A OUT 42
COM 39
Table 6.5 Start/Stop Command with Safe Stop Option
130BB805.11
Speed
Table 6.4 Speed Up/Down
130BB840.11
Speed
Start (18)
Reference
Figure 6.2 Start/Stop Command with Safe Stop
Start ( 18)
Freeze ref ( 27)
Speed up ( 29 )
Speed down ( 32 )
Figure 6.1 Speed Up/Down

Parameters Parameters
Function Setting Function Setting
130BB934.10
FC FC
130BB803.10
+24 V 12 5-10 Terminal [9] Latched +24 V 12 5-10 Terminal 18 [8] Start
+24 V 13 18 Digital Input Start +24 V 13 Digital Input
D IN 18 5-12 Terminal [6] Stop D IN 18 5-11 Terminal 19 [10]
D IN 19 27 Digital Input Inverse D IN 19 Digital Input Reversing*
COM 20 * = Default Value COM 20 5-12 Terminal 27 [0] No
D IN 27 D IN 27
Notes/comments: Digital Input operation
D IN 29 D IN 29
If 5-12 Terminal 27 Digital 5-14 Terminal 32 [16] Preset
D IN 32 D IN 32
Input is set to [0] No Digital Input ref bit 0
D IN 33 D IN 33
operation, a jumper wire to D IN 5-15 Terminal 33 [17] Preset
D IN 37 37
terminal 27 is not needed. Digital Input ref bit 1
D IN 37 is an option. 3-10 Preset
6 6
+10 V 50 +10 V 50
A IN 53 A IN 53 Reference
A IN 54 A IN 54 Preset ref. 0 25%
COM 55 COM 55 Preset ref. 1 50%
A OUT 42 A OUT 42 Preset ref. 2 75%
COM COM 39 Preset ref. 3 100%
39
* = Default Value
Notes/comments:
D IN 37 is an option.
Table 6.6 Pulse Start/Stop
130BB806.10
Speed
Table 6.7 Start/Stop with Reversing and Four Preset Speeds
Latched Start (18)
Stop Inverse (27)
Figure 6.3 Latched Start/Stop Inverse

Application Set-up Examples Instruction Manual
6.1.3 External Alarm Reset 6.1.4 RS-485
Parameters Parameters
Function Setting Function Setting
130BB685.10
FC 130BB928.10 FC
+24 V 12 5-11 Terminal 19 [1] Reset +24 V 12 8-30 Protocol FC*
+24 V 13 Digital Input +24 V 13 8-31 Address 1*
D IN 18 * = Default Value D IN 18 8-32 Baud Rate 9600*
D IN 19 Notes/comments: D IN 19 * = Default Value
COM 20 D IN 37 is an option. COM 20 Notes/comments:
D IN 27 D IN 27
Select protocol, address and
D IN 29 D IN 29
baud rate in the above-
D IN 32 D IN 32
mentioned parameters.
D IN 33 D IN 33
D IN 37 D IN 37
6 6
+10 V 50 +10 V 50
A IN 53 A IN 53
A IN 54 A IN 54
COM 55 COM 55
A OUT 42 A OUT 42
COM 39 COM 39
01
02
R1
03
Table 6.8 External Alarm Reset

04
05
R2
06 RS-485
61
+
68
69
-
Table 6.9 RS-485 Network Connection

6.1.5 Motor Thermistor
CAUTION
THERMISTOR INSULATION
Risk of equipment damage exists.
• Use only thermistors with reinforced or double

insulation to meet PELV insulation
requirements.
Parameters
Function Setting
130BB686.12
VLT
6 6 +24 V
+24 V
12
13
1-90 Motor
Thermal
[2]
Thermistor
D IN 18 Protection trip
D IN 19 1-93 Thermistor [1] Analog
COM 20 Source input 53
D IN 27 * = Default Value
D IN 29
Notes/comments:
D IN 32
If only a warning is desired,
D IN 33
1-90 Motor Thermal Protection
D IN 37
should be set to [1] Thermistor
warning.
+10 V 50
A IN 53
A IN 54
COM 55
A OUT 42
COM 39
U-I
A53
Table 6.10 Motor Thermistor

Diagnostics and Troubleshoo... Instruction Manual
7 Diagnostics and Troubleshooting
This chapter includes maintenance and service guidelines, Table 7.1 to Table 7.3 describe the displayed status
status messages, warnings and alarms and basic trouble- messages.
shooting.
Off The adjustable frequency drive does not react
7.1 Maintenance and Service
to any control signal until [Auto On] or [Hand
Under normal operating conditions and load profiles, the On] is pressed.
adjustable frequency drive is maintenance-free throughout Auto On The adjustable frequency drive is controlled
its designed lifetime. To prevent breakdown, danger, and from the control terminals and/or the serial
damage, examine the adjustable frequency drive at regular communication.
intervals depending on the operating conditions. Replace The adjustable frequency drive is controlled by
worn or damaged parts with original spare parts or the navigation keys on the LCP. Stop
standard parts. For service and support, refer to commands, reset, reversing, DC brake, and
www.danfoss.com/contact/sales_and_services/. other signals applied to the control terminals
override local control.
7 7
7.2 Status Messages
Table 7.1 Operation Mode
When the adjustable frequency drive is in status mode,
status messages are generated automatically and appear in
Remote The speed reference is given from external
the bottom line of the display (see Figure 7.1).
signals, serial communication, or internal
preset references.
130BB037.11
Status 1(1)
Local The adjustable frequency drive uses [Hand On]
799RPM 7.83A 36.4kW control or reference values from the LCP.
0.000
53.2% Table 7.2 Reference Site
AC Brake AC Brake was selected in 2-10 Brake Function.

The AC brake overmagnetizes the motor to
Auto Remote Ramping achieve a controlled slow-down.
Hand Local Stop
Off Running
Jogging AMA finish OK Automatic motor adaptation (AMA) was
.
. carried out successfully.
.
Stand by AMA ready AMA is ready to start. Press [Hand On] to start.
1 2 3 AMA running AMA process is in progress.
Braking The brake chopper is in operation. Generative
energy is absorbed by the brake resistor.
1 Operation mode (see Table 7.1)
Braking max. The brake chopper is in operation. The power
2 Reference site (see Table 7.2)
limit for the brake resistor defined in
3 Operation status (see Table 7.3)
2-12 Brake Power Limit (kW) has been reached.
Figure 7.1 Status Display

Coast • Coast inverse was selected as a function
for a digital input (parameter group 5-1*
Digital Inputs). The corresponding terminal
is not connected.
• Coast activated by serial communication

Diagnostics and Troubleshoo... VLT® HVAC Drive FC 102
Ctrl. Ramp-down Control Ramp-down was selected in Freeze ref. Freeze Reference was selected as a function for
14-10 Mains Failure. a digital input (parameter group 5-1* Digital
• The AC line voltage is below the value set Inputs). The corresponding terminal is active.
in 14-11 Mains Voltage at Mains Fault at The adjustable frequency drive saves the
line power fault actual reference. Changing the reference is
now only possible via terminal functions
• The adjustable frequency drive ramps
down the motor using a controlled ramp- Speed Up and Slow.
down. Jog request A jog command was given but the motor
remains stopped until a run permissive signal
Current High The adjustable frequency drive output current
is received via a digital input.
is above the limit set in 4-51 Warning Current
Jogging The motor is running as programmed in
High.
3-19 Jog Speed [RPM].
Current Low The adjustable frequency drive output current
• Jog was selected as function for a digital
is below the limit set in 4-52 Warning Speed
input (parameter group 5-1* Digital Inputs).
Low. The corresponding terminal (e.g., Terminal
DC Hold DC Hold is selected in 1-80 Function at Stop 29) is active.
7 7 and a stop command is active. The motor is

held by a DC current set in 2-00 DC Hold/ • The Jog function is activated via the serial
communication.
Preheat Current.
DC Stop The motor is held with a DC current (2-01 DC • The Jog function was selected as a
Brake Current) for a specified time (2-02 DC reaction for a monitoring function (e.g., No
Braking Time). signal). The monitoring function is active.
• DC Brake is activated in 2-03 DC Brake Cut Motor check In 1-80 Function at Stop, Motor Check was
In Speed [RPM] and a stop command is selected. A stop command is active. To ensure
active. that a motor is connected to the adjustable
• DC Brake (inverse) is selected as a function frequency drive, a permanent test current is
for a digital input (parameter group 5-1* applied to the motor.
Digital Inputs). The corresponding terminal Over Voltage Overvoltage control was activated in 2-17 Over-
is not active. Control (OVC) voltage Control, [2] Enabled. The connected
motor supplies the adjustable frequency drive
• The DC Brake is activated via serial
with generative energy. The overvoltage
communication.
control adjusts the V/Hz ratio to run the motor
Feedback high The sum of all active feedbacks is above the in controlled mode and to prevent the
feedback limit set in 4-57 Warning Feedback adjustable frequency drive from tripping.
High. PowerUnit Off (Only adjustable frequency drives with an
Feedback low The sum of all active feedbacks is below the external 24 V power supply installed).
feedback limit set in 4-56 Warning Feedback Line power supply to the adjustable frequency
Low. drive was removed, and the control card is
Freeze output The remote reference is active, which holds supplied by the external 24 V.
the present speed. Protection md Protection mode is active. The unit has
• Freeze output was selected as a function detected a critical status (overcurrent or
for a digital input (parameter group 5-1* overvoltage).
Digital Inputs). The corresponding terminal
• To avoid tripping, switching frequency is
is active. Speed control is only possible via reduced to 4 kHz.
the terminal functions Speed Up and Slow.
• If possible, protection mode ends after
• Hold ramp is activated via serial communi- approximately 10 s.
cation.
• Protection mode can be restricted in
Freeze output A freeze output command was given but the 14-26 Trip Delay at Inverter Fault.
request motor remains stopped until a run permissive
signal is received.

QStop The motor is decelerating using 3-81 Quick Trip lock An alarm occurred and the motor is stopped.
Stop Ramp Time. Once the cause of the alarm is cleared, power
• Quick stop inverse was selected as a must be cycled to the adjustable frequency
function for a digital input (parameter drive. The adjustable frequency drive can then
group 5-1* Digital Inputs). The be reset manually by pressing [Reset] or
corresponding terminal is not active. remotely by control terminals or serial
communication.
• The quick stop function was activated via
serial communication.
Table 7.3 Operation Status
Ramping The motor is accelerating/decelerating using
the active Ramp-Up/Down. The reference, a NOTICE!
limit value, or a standstill is not yet reached.
In auto/remote mode, the adjustable frequency drive
Ref. high The sum of all active references is above the
requires external commands to execute functions.
reference limit set in 4-55 Warning Reference
High.
Ref. low The sum of all active references is below the 7.3 Warning and Alarm Types
reference limit set in 4-54 Warning Reference
Low.
Warnings
A warning is issued when an alarm condition is impending
7 7
Run on ref. The adjustable frequency drive is running in
or when an abnormal operating condition is present and
the reference range. The feedback value
may result in the adjustable frequency drive issuing an
matches the setpoint value.
alarm. A warning clears by itself when the abnormal
Run request A start command was given but the motor
condition is removed.
remains stopped until a run permissive signal
is received via digital input. Alarms
Running The motor is driven by the adjustable Trip
frequency drive. An alarm is issued when the adjustable frequency drive is
tripped, which means that the adjustable frequency drive
Sleep Mode The energy-saving function is enabled. The
suspends operation to prevent adjustable frequency drive
motor has stopped but restarts automatically
or system damage. The motor coasts to a stop. The
when required.
adjustable frequency drive logic continues to operate and
Speed high Motor speed is above the value set in
monitor the adjustable frequency drive status. After the
4-53 Warning Speed High.
fault condition is remedied, the adjustable frequency drive
Speed low Motor speed is below the value set in
can be reset. It is then ready to start operation again.
4-52 Warning Speed Low.
Standby In Auto On mode, the adjustable frequency Resetting the adjustable frequency drive after trip/trip
drive starts the motor with a start signal from lock
a digital input or serial communication. A trip can be reset in any of four ways:
Start delay In 1-71 Start Delay, a delay starting time was • Press [Reset] on the LCP
set. A start command is activated and the
motor starts after the start delay time expires.
• Digital reset input command
Start fwd/rev Start forward and start reverse were selected • Serial communication reset input command
as functions for two different digital inputs
• Auto reset
(parameter group 5-1* Digital Inputs). The
Trip lock
motor starts in forward or reverse depending
Input power is cycled. The motor coasts to a stop. The
on which corresponding terminal is activated.
adjustable frequency drive continues to monitor the
Stop The adjustable frequency drive has received a
adjustable frequency drive status. Remove input power to
stop command from the LCP, digital input or
the adjustable frequency drive, correct the cause of the
serial communication.
fault, and reset the adjustable frequency drive.
Trip An alarm occurred and the motor is stopped.
Once the cause of the alarm is cleared, the
adjustable frequency drive can be reset
manually by pressing [Reset] or remotely by
control terminals or serial communication.

Warning and Alarm Displays 7.4 List of Warnings and Alarms

• A warning is displayed in the LCP along with the
The warning/alarm information below defines each
warning number.
warning/alarm condition, provides the probable cause for
• An alarm flashes along with the alarm number. the condition, and details a remedy or troubleshooting
procedure.
130BP086.11
Status 1(1)
0.0Hz 0.000kW 0.00A
0.0Hz
WARNING 1, 10 Volts low
0 The control card voltage is below 10 V from terminal 50.
Remove some of the load from terminal 50, as the 10 V
supply is overloaded. Max. 15 mA or minimum 590 Ω.
Earth Fault [A14] A short circuit in a connected potentiometer or improper
Auto Remote Trip
wiring of the potentiometer can cause this condition.
Figure 7.2 Alarm Display Example Troubleshooting
• Remove the wiring from terminal 50. If the
warning clears, the problem is with the wiring. If
7 7 In addition to the text and alarm code in the LCP, there are
three status indicator lights.
the warning does not clear, replace the control
card.
WARNING/ALARM 2, Live zero error
130BB467.11
This warning or alarm only appears if programmed in

6-01 Live Zero Timeout Function. The signal on one of the
Ca
ck
n
Ba
ce
analog inputs is less than 50% of the minimum value

l
programmed for that input. Broken wiring or faulty device

On
sending the signal can cause this condition.
Info
OK
Troubleshooting
Warn.
• Check connections on all the analog input
Alarm terminals. Control card terminals 53 and 54 for
signals, terminal 55 common. MCB 101 terminals
11 and 12 for signals, terminal 10 common.
Warning LED Alarm LED MCB 109 terminals 1, 3, 5 for signals, terminals 2,
Warning On Off 4, 6 common.
Alarm Off On (Flashing)
Trip Lock On On (Flashing)
• Check that the adjustable frequency drive
programming and switch settings match the
analog signal type.
Figure 7.3 Status Indicator Lights
• Perform input terminal signal test.
WARNING/ALARM 4, Mains phase loss

A phase is missing on the supply side, or the line voltage
imbalance is too high. This message also appears for a
fault in the input rectifier on the adjustable frequency
drive. Options are programmed at 14-12 Function at Mains
Imbalance.
Troubleshooting
• Check the supply voltage and supply currents to
the adjustable frequency drive.
WARNING 5, DC link voltage high
The intermediate circuit voltage (DC) is higher than the
high-voltage warning limit. The limit is dependent on the
adjustable frequency drive voltage rating. The unit is still
active.

WARNING 6, DC link voltage low WARNING/ALARM 10, Motor overload temperature

The intermediate circuit voltage (DC) is lower than the low- According to the electronic thermal protection (ETR), the
voltage warning limit. The limit is dependent on the motor is too hot. Select whether the adjustable frequency
adjustable frequency drive voltage rating. The unit is still drive issues a warning or an alarm when the counter
active. reaches 100% in 1-90 Motor Thermal Protection. The fault
occurs when the motor runs with more than 100%
WARNING/ALARM 7, DC overvoltage
If the intermediate circuit voltage exceeds the limit, the overload for too long.
adjustable frequency drive trips after a time. Troubleshooting
Troubleshooting • Check for motor overheating.
• Connect a brake resistor • Check if the motor is mechanically overloaded
• Extend the ramp time • Check that the motor current set in 1-24 Motor
Current is correct.
• Change the ramp type
• Activate the functions in 2-10 Brake Function • Ensure that Motor data in parameters 1-20 to
1-25 are set correctly.
• Increase 14-26 Trip Delay at Inverter Fault
•
• If the alarm/warning occurs during a power sag,
If an external fan is in use, check in 1-91 Motor
External Fan that it is selected. 7 7
use kinetic backup (14-10 Line Failure)
• Running AMA in 1-29 Automatic Motor Adaptation
WARNING/ALARM 8, DC undervoltage (AMA) tunes the adjustable frequency drive to the
If the DC link voltage drops below the undervoltage limit, motor more accurately and reduces thermal
the adjustable frequency drive checks if a 24 V DC backup loading.
supply is connected. If no 24 V DC backup supply is
connected, the adjustable frequency drive trips after a WARNING/ALARM 11, Motor thermistor over-temp
fixed time delay. The time delay varies with unit size. Check whether the thermistor is disconnected. Select
whether the adjustable frequency drive issues a warning or
Troubleshooting an alarm in 1-90 Motor Thermal Protection.
• Make sure that the supply voltage matches the Troubleshooting
adjustable frequency drive voltage.
• Check for motor overheating.
• Perform input voltage test.
• Check if the motor is mechanically overloaded.
• Perform soft charge circuit test.
• When using terminal 53 or 54, check that the
WARNING/ALARM 9, Inverter overload thermistor is connected correctly between either
The adjustable frequency drive is about to cut out because terminal 53 or 54 (analog voltage input) and
of an overload (current too high for too long). The counter terminal 50 (+10 V supply). Also check that the
for electronic, thermal inverter protection issues a warning terminal switch for 53 or 54 is set for voltage.
at 98% and trips at 100%, while giving an alarm. The Check 1-93 Thermistor Source selects terminal 53
adjustable frequency drive cannot be reset until the or 54.
counter is below 90%.
The fault is that the adjustable frequency drive has run • When using digital inputs 18 or 19, check that
with more than 100% overload for too long. the thermistor is connected correctly between
either terminal 18 or 19 (digital input PNP only)
Troubleshooting and terminal 50. Check 1-93 Thermistor Source
• Compare the output current shown on the LCP selects terminal 18 or 19.
with the adjustable frequency drive rated current.
WARNING/ALARM 12, Torque limit
• Compare the output current shown on the LCP The torque has exceeded the value in 4-16 Torque Limit
with measured motor current. Motor Mode or the value in 4-17 Torque Limit Generator
Mode. 14-25 Trip Delay at Torque Limit can change this
• Display the thermal drive load on the LCP and
warning from a warning-only condition to a warning
monitor the value. When running above the
adjustable frequency drive continuous current followed by an alarm.
rating, the counter increases. When running
below the adjustable frequency drive continuous
current rating, the counter decreases.

Troubleshooting • 15-50 SW ID Power Card

• If the motor torque limit is exceeded during • 15-60 Option Mounted
ramp-up, extend the ramp-up time.
• 15-61 Option SW Version (for each option slot)
• If the generator torque limit is exceeded during
ramp-down, extend the ramp-down time. ALARM 16, Short-circuit
There is short-circuiting in the motor or motor wiring.
• If torque limit occurs while running, possibly
increase the torque limit. Make sure that the Troubleshooting
system can operate safely at a higher torque. • Remove power to the adjustable frequency drive
and repair the short circuit.
• Check the application for excessive current draw
on the motor. WARNING/ALARM 17, Control word timeout
There is no communication to the adjustable frequency
WARNING/ALARM 13, Overcurrent drive.
The inverter peak current limit (approximately 200% of the
The warning is only active when 8-04 Control Word Timeout
rated current) is exceeded. The warning lasts about 1.5 s,
Function is NOT set to [0] Off.
then the adjustable frequency drive trips and issues an
If 8-04 Control Word Timeout Function is set to [5] Stop and
alarm. Shock loading or quick acceleration with high
7 7 inertia loads can cause this fault. If the acceleration during
Trip, a warning appears and the adjustable frequency drive
ramps down until it stops then displays an alarm.
ramp up is quick, the fault can also appear after kinetic
backup. Troubleshooting
If extended mechanical brake control is selected, trip can • Check connections on the serial communication
be reset externally. cable.
Troubleshooting • Increase 8-03 Control Word Timeout Time.

• Remove power and check if the motor shaft can • Check the operation of the communication
be turned. equipment.
• Make sure that the motor size matches the • Verify a proper installation based on EMC
adjustable frequency drive. requirements.
• Check parameters 1-20 to 1-25 for correct motor ALARM 18, Start failed
data. The speed has not been able to exceed 1-77 Compressor
ALARM 14, Ground fault Start Max Speed [RPM] during start within the allowed time
There is current from the output phases to ground, either (set in 1-79 Compressor Start Max Time to Trip). This may be
in the cable between the adjustable frequency drive and caused by a blocked motor.
the motor or in the motor itself. WARNING 23, Internal fan fault
Troubleshooting The fan warning function is an extra protective function
that checks if the fan is running/mounted. The fan warning
• Remove power to the adjustable frequency drive
and repair the ground fault. can be disabled in 14-53 Fan Monitor ([0] Disabled).
For the D, E, and F-frame filters, the regulated voltage to
• Check for ground faults in the motor by
measuring the resistance to ground of the motor the fans is monitored.
leads and the motor with a megohmmeter. Troubleshooting
ALARM 15, Hardware mismatch • Check for proper fan operation.
A fitted option is not operational with the present control • Cycle power to the adjustable frequency drive
board hardware or software. and check that the fan operates briefly at start-
Record the value of the following parameters and contact up.
Danfoss: • Check the sensors on the heatsink and control
card.
• 15-40 FC Type
• 15-41 Power Section
• 15-42 Voltage
• 15-43 Software Version
• 15-45 Actual Typecode String
• 15-49 SW ID Control Card

WARNING 24, External fan fault Troubleshooting

The fan warning function is an extra protective function Check for the following conditions.
that checks if the fan is running/mounted. The fan warning • Ambient temperature too high.
can be disabled in 14-53 Fan Monitor ([0] Disabled).
• Motor cable too long.
Troubleshooting
• Incorrect airflow clearance above and below the
• Check for proper fan operation. adjustable frequency drive.
• Cycle power to the adjustable frequency drive
• Blocked airflow around the adjustable frequency
and check that the fan operates briefly at start- drive.
up.
• Damaged heatsink fan.
• Check the sensors on the heatsink and control
card. • Dirty heatsink.
WARNING 25, Brake resistor short-circuit ALARM 30, Motor phase U missing
The brake resistor is monitored during operation. If a short Motor phase U between the adjustable frequency drive
circuit occurs, the brake function is disabled and the and the motor is missing.
warning appears. The adjustable frequency drive is still Remove power from the adjustable frequency drive and
operational but without the brake function. check motor phase U. 7 7
Troubleshooting ALARM 31, Motor phase V missing
• Remove power to the adjustable frequency drive Motor phase V between the adjustable frequency drive
and replace the brake resistor (see 2-15 Brake and the motor is missing.
Check).
Remove power from the adjustable frequency drive and
WARNING/ALARM 26, Brake resistor power limit check motor phase V.
The power transmitted to the brake resistor is calculated as
ALARM 32, Motor phase W missing
a mean value over the last 120 s of run time. The
Motor phase W between the adjustable frequency drive
calculation is based on the intermediate circuit voltage and
and the motor is missing.
the brake resistance value set in 2-16 AC brake Max.
Current. The warning is active when the dissipated braking Remove power from the adjustable frequency drive and
energy is higher than 90% of the brake resistance power. If check motor phase W.
[2] Trip is selected in 2-13 Brake Power Monitoring, the ALARM 33, Inrush fault
adjustable frequency drive trips when the dissipated Too many power-ups have occurred within a short time
braking energy reaches 100%. period. Let the unit cool to operating temperature.
WARNING/ALARM 27, Brake chopper fault WARNING/ALARM 34, Fieldbus communication fault
The brake transistor is monitored during operation and if a The serial communication bus on the communication
short circuit occurs, the brake function is disabled and a option card is not working.
warning is issued. The adjustable frequency drive is still
operational but, since the brake transistor has short- WARNING/ALARM 36, Mains failure
This warning/alarm is only active if the supply voltage to
circuited, substantial power is transmitted to the brake
the adjustable frequency drive is lost and 14-10 Mains
resistor, even if it is inactive.
Failure is not set to [0] No Function. Check the fuses to the
Troubleshooting adjustable frequency drive and line power supply to the
• Remove power to the adjustable frequency drive unit.
and remove the brake resistor.
ALARM 38, Internal fault
WARNING/ALARM 28, Brake check failed When an internal fault occurs, a code number defined in
The brake resistor is not connected or not working. Table 7.4 is displayed.
Check 2-15 Brake Check.
Troubleshooting
ALARM 29, Heatsink temp
• Cycle power
The maximum temperature of the heatsink has been
exceeded. The temperature fault does not reset until the • Check that the option is properly installed
temperature falls below a defined heatsink temperature. • Check for loose or missing wiring
The trip and reset points are different based on the It may be necessary to contact your Danfoss supplier or
adjustable frequency drive power size. service department. Note the code number for further
troubleshooting directions.

No. Text ALARM 45, Ground fault 2

0 Serial port cannot be initialized. Contact your Ground fault.
Danfoss supplier or Danfoss Service Department
Troubleshooting
256-258 Power EEPROM data is defective or too old.
• Check for proper grounding and loose
Replace power card connections.
512-519 Internal fault. Contact your Danfoss supplier or
Danfoss Service Department • Check for proper wire size.
783 Parameter value outside of min/max limits • Check motor cables for short-circuits or leakage
1024-1284 Internal fault. Contact your Danfoss supplier or the currents.
Danfoss Service Department ALARM 46, Power card supply
1299 Option SW in slot A is too old The supply on the power card is out of range.
1300 Option SW in slot B is too old
There are three power supplies generated by the switch
1315 Option SW in slot A is not supported (not allowed)
mode power supply (SMPS) on the power card: 24 V, 5 V,
1316 Option SW in slot B is not supported (not allowed)
±18 V. When powered with 24 V DC with the MCB 107
1379-2819 Internal fault. Contact your Danfoss supplier or
option, only the 24 V and 5 V supplies are monitored.
Danfoss Service Department
7 7 2561 Replace control card
When powered with three-phase AC line voltage, all three
supplies are monitored.
2820 LCP stack overflow
Troubleshooting
2821 Serial port overflow
2822 USB port overflow
• Check for a defective power card.
3072-5122 Parameter value is outside its limits • Check for a defective control card.
5123 Option in slot A: Hardware incompatible with • Check for a defective option card.
control board hardware
5124 Option in slot B: Hardware incompatible with
• If a 24 V DC power supply is used, verify proper
supply power.
control board hardware
5376-6231 Internal fault. Contact your Danfoss supplier or WARNING 47, 24 V supply low
Danfoss Service Department The 24 V DC is measured on the control card. This alarm
arises when the detected voltage of terminal 12 is lower
Table 7.4 Internal Fault Codes than 18 V.
Troubleshooting
ALARM 39, Heatsink sensor
No feedback from the heatsink temperature sensor.
• Check for a defective control card.
WARNING 48, 1.8 V supply low
The signal from the IGBT thermal sensor is not available on
The 1.8 V DC supply used on the control card is outside of
the power card. The problem could be on the power card,
allowable limits. The power supply is measured on the
on the gate drive card, or the ribbon cable between the
control card. Check for a defective control card. If an
power card and gate drive card.
option card is present, check for an overvoltage condition.
WARNING 40, Overload of digital output terminal 27
WARNING 49, Speed limit
Check the load connected to terminal 27 or remove short-
When the speed is not within the specified range in
circuit connection. Check 5-00 Digital I/O Mode and 5-01
4-11 Motor Speed Low Limit [RPM] and 4-13 Motor Speed
Terminal 27 Mode.
High Limit [RPM], the adjustable frequency drive shows a
WARNING 41, Overload of digital output terminal 29 warning. When the speed is below the specified limit in
Check the load connected to terminal 29 or remove short- 1-86 Trip Speed Low [RPM] (except when starting or
circuit connection. Check 5-00 Digital I/O Mode and stopping), the adjustable frequency drive trips.
5-02 Terminal 29 Mode.
ALARM 50, AMA calibration failed
WARNING 42, Overload of digital output on X30/6 or Contact Danfoss supplier or Danfoss service department.
overload of digital output on X30/7
ALARM 51, AMA check Unom and Inom
For X30/6, check the load connected to X30/6 or remove
The settings for motor voltage, motor current and motor
the short-circuit connection. Check 5-32 Term X30/6 Digi
power are wrong. Check the settings in parameters 1-20 to
Out (MCB 101).
1-25.
For X30/7, check the load connected to X30/7 or remove
ALARM 52, AMA low Inom
the short-circuit connection. Check 5-33 Term X30/7 Digi
The motor current is too low. Check the settings.
Out (MCB 101).

ALARM 53, AMA motor too big WARNING 66, Heatsink temperature low
The motor is too big for the AMA to operate. The adjustable frequency drive is too cold to operate. This
warning is based on the temperature sensor in the IGBT
ALARM 54, AMA motor too small
The motor is too small for the AMA to operate. module.
Increase the ambient temperature of the unit. Also, a
ALARM 55, AMA parameter out of range trickle amount of current can be supplied to the adjustable
The parameter values of the motor are outside of the frequency drive whenever the motor is stopped by setting
acceptable range. AMA cannot run. 2-00 DC Hold/Preheat Current at 5% and 1-80 Function at
ALARM 56, AMA interrupted by user Stop.
The user has interrupted the AMA. ALARM 67, Option module configuration has changed
ALARM 57, AMA internal fault One or more options have either been added or removed
Try to restart AMA again. Repeated restarts can overheat since the last power-down. Check that the configuration
the motor. change is intentional and reset the unit.
ALARM 58, AMA Internal fault ALARM 68, Safe Stop activated
Contact the Danfoss supplier. Safe Torque Off has been activated. To resume normal
7 7
operation, apply 24 V DC to terminal 37, then send a reset
WARNING 59, Current limit
signal (via bus, digital I/O, or by pressing [Reset]).
The current is higher than the value in 4-18 Current Limit.
Ensure that motor data in parameters 1–20 to 1–25 are set ALARM 69, Power card temperature
correctly. Possibly increase the current limit. Be sure that The temperature sensor on the power card is either too
the system can operate safely at a higher limit. hot or too cold.
WARNING 60, External interlock Troubleshooting

A digital input signal is indicating a fault condition external • Check that the ambient operating temperature is
to the adjustable frequency drive. An external interlock has within limits.
commanded the adjustable frequency drive to trip. Clear
• Check for clogged filters.
the external fault condition. To resume normal operation,
apply 24 V DC to the terminal programmed for external • Check fan operation.
interlock. Reset the adjustable frequency drive. • Check the power card.
WARNING 62, Output frequency at maximum limit ALARM 70, Illegal FC configuration
The output frequency has reached the value set in The control card and power card are incompatible. To
4-19 Max Output Frequency. Check the application to check compatibility, contact the Danfoss supplier with the
determine the cause. Possibly increase the output type code of the unit from the nameplate and the part
frequency limit. Be sure the system can operate safely at a numbers of the cards.
higher output frequency. The warning clears when the
ALARM 80, Drive initialized to default value
output drops below the maximum limit. Parameter settings are initialized to default settings after a
WARNING/ALARM 65, Control card overtemperature manual reset. To clear the alarm, reset the unit.
The cut-out temperature of the control card is 176 °F [80
ALARM 92, No-Flow
°C]. A no-flow condition has been detected in the system.
Troubleshooting 22-23 No-Flow Function is set for alarm. Troubleshoot the
• Check that the ambient operating temperature is system and reset the adjustable frequency drive after the
within limits. fault has been cleared.
• Check for clogged filters. ALARM 93, Dry pump

A no-flow condition in the system with the adjustable
• Check fan operation.
frequency drive operating at high speed may indicate a
• Check the control card. dry pump. 22-26 Dry Pump Function is set for alarm.
Troubleshoot the system and reset the adjustable
frequency drive after the fault has been cleared.

ALARM 94, End of curve WARNING 250, New spare part

Feedback is lower than the setpoint. This may indicate A component in the adjustable frequency drive has been
leakage in the system. 22-50 End of Curve Function is set for replaced. Reset the adjustable frequency drive for normal
alarm. Troubleshoot the system and reset the adjustable operation.
WARNING 251, New type code
ALARM 95, Broken belt The power card or other components have been replaced
Torque is below the torque level set for no load, indicating and the type code changed. Reset to remove the warning
a broken belt. 22-60 Broken Belt Function is set for alarm. and resume normal operation.
ALARM 96, Start delayed
Motor start has been delayed due to short-cycle
protection. 22-76 Interval between Starts is enabled.
7 7 WARNING 97, Stop delayed

Stopping the motor has been delayed due to short cycle
protection. 22-76 Interval between Starts is enabled.
WARNING 98, Clock fault
Time is not set or the RTC clock has failed. Reset the clock
in 0-70 Date and Time.
WARNING 200, Fire mode
This warning indicates the adjustable frequency drive is
operating in Fire mode. The warning clears when fire mode
is removed. See the fire mode data in the alarm log.
WARNING 201, Fire Mode was Active
This indicates the adjustable frequency drive had entered
fire mode. Cycle power to the unit to remove the warning.
See the fire mode data in the alarm log.
WARNING 202, Fire mode limits exceeded
While operating in fire mode one or more alarm conditions
have been ignored which would normally trip the unit.
Operating in this condition voids unit warranty. Cycle
power to the unit to remove the warning. See the fire
mode data in the alarm log.
WARNING 203, Missing motor
With an adjustable frequency drive operating multi-motors,
an underload condition was detected. This could indicate a
missing motor. Inspect the system for proper operation.
WARNING 204, Locked rotor
With an adjustable frequency drive operating multi-motors,
an overload condition was detected. This could indicate a
locked rotor. Inspect the motor for proper operation.

7.5 Troubleshooting
Symptom Possible cause Test Solution
Display Missing input power See Table 4.4 Check the input power source.
dark/No Missing or open fuses or circuit See open fuses and tripped circuit breaker Follow the recommendations provided.
function breaker tripped in this table for possible causes.
No power to the LCP Check the LCP cable for proper connection Replace the faulty LCP or connection cable.
or damage.
Shortcut on control voltage Check the 24 V control voltage supply for Wire the terminals properly.
(terminal 12 or 50) or at control terminals 12/13 to 20-39 or 10 V supply for
terminals terminals 50 to 55.
Incompatible LCP (LCP from Use only LCP 101 (P/N 130B1124) or LCP
VLT® 2800 or 5000/6000/8000/ 102 (P/N 130B1107).
FCD or FCM)
Wrong contrast setting Press [Status] + [▲]/[▼] to adjust the
contrast.
Display (LCP) is defective Test using a different LCP. Replace the faulty LCP or connection cable. 7 7
Internal voltage supply fault or Contact supplier.
SMPS is defective
Intermittent Overloaded power supply To rule out a problem in the control wiring, If the display stays lit, then the problem is
display (SMPS) due to improper control disconnect all control wiring by removing in the control wiring. Check the wiring for
wiring or a fault within the the terminal blocks. short circuits or incorrect connections. If
adjustable frequency drive the display continues to cut out, follow the
procedure for display dark.
Motor not Service switch open or missing Check if the motor is connected and the Connect the motor and check the service
running motor connection connection is not interrupted (by a service switch.
switch or other device).
No line power with 24 V DC If the display is functioning but no output, Apply line power to run the unit.
option card check that line power is applied to the
adjustable frequency drive.
LCP Stop Check if [Off] has been pressed. Press [Auto On] or [Hand On] (depending
on operation mode) to run the motor.
Missing start signal (Standby) Check 5-10 Terminal 18 Digital Input for Apply a valid start signal to start the
correct setting for terminal 18 (use default motor.
setting).
Motor coast signal active Check 5-12 Coast inv. for correct setting for Apply 24 V on terminal 27 or program this
(Coasting) terminal 27 (use default setting). terminal to No operation.
Wrong reference signal source Check reference signal: Local, remote or bus Program correct settings. Check
reference? Preset reference active? Terminal 3-13 Reference Site. Set preset reference
connection correct? Scaling of terminals active in parameter group 3-1* References.
correct? Reference signal available? Check for correct wiring. Check scaling of
terminals. Check reference signal.
AIC not running Check the following for current: Troubleshoot the AIC (Active In-
• 2-70 AIC L1 Current Converter).<<More info here>>
• 2-71 AIC L2 Current
• 2-72 AIC L3 Current
Motor running Motor rotation limit Check that 4-10 Motor Speed Direction is Program correct settings.
in wrong programmed correctly.
direction Active reversing signal Check if a reversing command is Deactivate reversing signal.
programmed for the terminal in parameter
group 5-1* Digital inputs.
Wrong motor phase connection See chapter 5.5 Checking Motor Rotation.


Motor is not Frequency limits set wrong Check output limits in 4-13 Motor Speed Program correct limits.
reaching High Limit [RPM], 4-14 Motor Speed High
maximum Limit [Hz] and 4-19 Max Output Frequency.
speed Reference input signal not Check reference input signal scaling in 6-0* Program correct settings.
scaled correctly Analog I/O Mode and parameter group 3-1*
References. Reference limits in parameter
group 3-0* Reference Limits.
Motor speed Possible incorrect parameter Check the settings of all motor parameters, Check settings in parameter group 1-6*
unstable settings including all motor compensation settings. Load Depen.Setting. For closed-loop
For closed-loop operation, check PID operation, check settings in parameter
settings. group 20-0* Feedback.
Motor runs Possible overmagnetization Check for incorrect motor settings in all Check motor settings in parameter groups
rough motor parameters. 1-2* Motor Data, 1-3* Addl. Motor Data, and
1-5* Load Indep. Setting.
Motor will not Possible incorrect settings in Check brake parameters. Check ramp time Check parameter group 2-0* DC Brake and
7 7 brake the brake parameters. Possible
too short ramp-down times
settings. 3-0* Reference Limits.
Open power Phase-to-phase short Motor or panel has a short phase-to-phase. Eliminate any short circuits detected.
fuses or circuit Check motor and panel phase for shorts.
breaker trip Motor overload Motor is overloaded for the application. Perform start-up test and verify motor
current is within specifications. If motor
current is exceeding nameplate full load
current, motor may run only with reduced
load. Review the specifications for the
application.
Loose connections Perform pre-start-up check for loose Tighten loose connections.
connections
Line power Problem with line power (See Rotate input power leads into the If imbalanced leg follows the wire, it is a
current Alarm 4 Mains phase loss adjustable frequency drive one position: A power problem. Check line power supply.
imbalance description) to B, B to C, C to A.
greater than Problem with the adjustable Rotate input power leads into the If imbalance leg stays on same input
3% frequency drive adjustable frequency drive one position: A terminal, it is a problem with the unit.
to B, B to C, C to A. Contact the supplier.
Motor current Problem with motor or motor Rotate output motor leads one position: U If imbalanced leg follows the wire, the
imbalance wiring to V, V to W, W to U. problem is in the motor or motor wiring.
greater than Check motor and motor wiring.
3% Problem with the adjustable Rotate output motor leads one position: U If imbalance leg stays on same output
frequency drives to V, V to W, W to U. terminal, it is a problem with the unit.
Contact the supplier.
Adjustable Motor data are entered If warnings or alarms occur, see Increase the ramp-up time in 3-41 Ramp 1
frequency incorrectly chapter 7.4 List of Warnings and Alarms Ramp Up Time. Increase current limit in
drive Check that motor data are entered correctly 4-18 Current Limit. Increase torque limit in
acceleration 4-16 Torque Limit Motor Mode.
problems
Adjustable Motor data are entered If warnings or alarms occur, see Increase the ramp-down time in 3-42 Ramp
frequency incorrectly chapter 7.4 List of Warnings and Alarms 1 Ramp Down Time. Enable overvoltage
drive Check that motor data are entered correctly control in 2-17 Over-voltage Control.
deceleration
problems


Acoustic noise Resonances, e.g., in the Bypass critical frequencies by using Check if noise and/or vibration have been
or vibration motor/fan system parameters in parameter group 4-6* Speed reduced to an acceptable limit.
(e.g., a fan Bypass.
blade is Turn off overmodulation in 14-03 Overmo-
making noise dulation.
or vibrations Change switching pattern and frequency in
at certain parameter group 14-0* Inverter Switching.
frequencies) Increase Resonance Dampening in
1-64 Resonance Dampening.
Table 7.5 Troubleshooting
7 7

Specifications VLT® HVAC Drive FC 102
8 Specifications
8.1 Electrical Data

Line Power Supply 1 x 200–240 V AC
Type Designation P1K1 P1K5 P2K2 P3K0 P3K7 P5K5 P7K5 P15K P22K
Typical Shaft Output [kW] 1.1 1.5 2.2 3.0 3.7 5.5 7.5 15 22
Typical Shaft Output [HP] at 240 V 1.5 2.0 2.9 4.0 4.9 7.5 10 20 30
IP20/Chassis A3 - - - - - - - -
IP21/NEMA 1 - B1 B1 B1 B1 B1 B2 C1 C2
IP55/NEMA 12/Type 3R10) A5 B1 B1 B1 B1 B1 B2 C1 C2
IP66 A5 B1 B1 B1 B1 B1 B2 C1 C2
Output current
Continuous (3x200-240 V) [A] 6.6 7.5 10.6 12.5 16.7 24.2 30.8 59.4 88
Intermittent (3x200-240 V) [A] 7.3 8.3 11.7 13.8 18.4 26.6 33.4 65.3 96.8
8 8 Continuous kVA (208 V AC) [kVA]

Max. input current
5.00 6.40 12.27 18.30
Continuous (1x200-240 V) [A] 12.5 15 20.5 24 32 46 59 111 172

Intermittent (1x200-240 V) [A] 13.8 16.5 22.6 26.4 35.2 50.6 64.9 122.1 189.2
Max. pre-fuses1) [A] 20 30 40 40 60 80 100 150 200
Additional specifications
Estimated power loss at rated
44 30 44 60 74 110 150 300 440
max. load [W]4)
Max. cable size (mains, motor, brake)
[0.2-4]/(4-10) [10]/(7) [35]/(2) [50]/(1)/0 [95]/(4/0)
[mm2]/(AWG)2)
Maximum cable cross-section for
2 x 50 (2
mains with disconnect switch [mm2] 5.26 (10) 16 (6) 16 (6) 16 (6) 16 (6) 16 (6) 25 (3) 50 (1/0)
x 1/0)8) 9)
([AWG])
Maximum cable cross-section for
mains without disconnect switch 5.26 (10) 16 (6) 16 (6) 16 (6) 16 (6) 16 (6) 25 (3) 50 (1/0) 95 (4/0)
[mm2] ([AWG])
Cable insulation temperature rating
75 (167) 75 (167) 75 (167) 75 (167) 75 (167) 75 (167) 75 (167) 75 (167) 75 (167)
[°C] ([°F])
Efficiency3) 0.968 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98
Table 8.1 Mains Supply 1x200-240 V AC - Normal Overload 110% for 1 Minute, P1K1-P22K

Specifications Instruction Manual
8.1.1 Line Power Supply 3x200–240 V AC
Type Designation P1K1 P1K5 P2K2 P3K0 P3K7

Typical Shaft Output [kW] 1.1 1.5 2.2 3.0 3.7
Typical Shaft Output [HP] at 208 V 1.5 2.0 2.9 4.0 4.9
IP20/Chassis6) A2 A2 A2 A3 A3
IP55/Type 12/Type 3R10) A4/A5 A4/A5 A4/A5 A5 A5
IP66/NEMA 4X A4/A5 A4/A5 A4/A5 A5 A5
Output current
Continuous (3x200–240 V) [A] 6.6 7.5 10.6 12.5 16.7
Intermittent (3x200–240 V) [A] 7.3 8.3 11.7 13.8 18.4
Continuous kVA (208 V AC) [kVA] 2.38 2.70 3.82 4.50 6.00
Max. input current
Continuous (3x200–240 V) [A] 5.9 6.8 9.5 11.3 15.0
Intermittent (3x200–240 V) [A] 6.5 7.5 10.5 12.4 16.5
Estimated power loss at rated max. load [W]4) 63 82 116 155 185
IP20, IP21 max. cable cross-section (line power, motor, brake and 4, 4, 4 (12, 12, 12)
load sharing) [mm2/(AWG)]
IP55, IP66 max. cable cross-section (line power, motor, brake and
(min. 0.2 (24))
8 8
4, 4, 4 (12, 12, 12)
Max. cable cross-section with disconnect 6, 4, 4 (10, 12, 12)
Efficiency3) 0.96 0.96 0.96 0.96 0.96
Table 8.2 Line Power Supply 3x200–240 V AC - Normal overload 110% for 1 minute, P1K1-P3K7

8 8
50
Type Designation P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K
Typical Shaft Output [kW] 5.5 7.5 11 15 18.5 22 30 37 45
Typical Shaft Output [HP] at 208 V 7.5 10 15 20 25 30 40 50 60
Specifications
IP20/Chassis7) B3 B3 B3 B4 B4 C3 C3 C4 C4
IP21/NEMA 1 B1 B1 B1 B2 C1 C1 C1 C2 C2
IP55/Type 12/Type 3R10) B1 B1 B1 B2 C1 C1 C1 C2 C2
IP66/NEMA 4X B1 B1 B1 B2 C1 C1 C1 C2 C2
Output current
Continuous (3x200–240 V) [A] 24.2 30.8 46.2 59.4 74.8 88.0 115 143 170
Intermittent (3x200–240 V) [A] 26.6 33.9 50.8 65.3 82.3 96.8 127 157 187
Continuous kVA (208 V AC) [kVA] 8.7 11.1 16.6 21.4 26.9 31.7 41.4 51.5 61.2
Max. input current
Continuous (3x200–240 V) [A] 22.0 28.0 42.0 54.0 68.0 80.0 104.0 130.0 154.0
Intermittent (3x200–240 V) [A] 24.2 30.8 46.2 59.4 74.8 88.0 114.0 143.0 169.0
Additional Specifications
Estimated power loss at rated max. load
269 310 447 602 737 845 1140 1353 1636
[W]4)
IP20 max. cable cross-section (line power,
brake, motor and load sharing) 10, 10 (8, 8, -) 35, -, - (2, -, -) 35 (2) 50 (1) 150 (300 MCM)
[mm2/(AWG)]
IP21, IP55, IP66 max. cable cross-section

10, 10 (8, 8, -) 35, 25, 25 (2, 4, 4) 50 (1) 150 (300 MCM)
(line power, motor) [mm2/(AWG)]
Danfoss A/S © 03/2015 All rights reserved.

IP21, IP55, IP66 max. cable cross-section
16, 10, 16 (6, 8, 6) 35, -, - (2, -, -) 50 (1) 95 (3/0)
(brake, load sharing) [mm2/(AWG)]
Efficiency3) 0.96 0.96 0.96 0.96 0.96 0.97 0.97 0.97 0.97
Table 8.3 Line Power Supply 3x200–240 V AC - Normal overload 110% for 1 minute, P5K5-P45K
MG11AK22
Type Designation P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5

Typical Shaft Output [kW] 1.1 1.5 2.2 3.0 4.0 5.5 7.5
Typical Shaft Output [HP] at 460 V 1.5 2.0 2.9 4.0 5.0 7.5 10
IP20/Chassis6) A2 A2 A2 A2 A2 A3 A3
IP55/Type 12/Type 3R10) A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A5 A5
IP66/NEMA 4X A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A5 A5
Output current
Continuous (3x380–440 V) [A] 3 4.1 5.6 7.2 10 13 16
Intermittent (3x380–440 V) [A] 3.3 4.5 6.2 7.9 11 14.3 17.6
Continuous (3x441–480 V) [A] 2.7 3.4 4.8 6.3 8.2 11 14.5
Intermittent (3x441–480 V) [A] 3.0 3.7 5.3 6.9 9.0 12.1 15.4
Continuous kVA (400 V AC) [kVA] 2.1 2.8 3.9 5.0 6.9 9.0 11.0
Continuous kVA (460 V AC) [kVA] 2.4 2.7 3.8 5.0 6.5 8.8 11.6
Max. input current
Continuous (3x380–440 V) [A] 2.7 3.7 5.0 6.5 9.0 11.7 14.4
Intermittent (3x380–440 V) [A] 3.0 4.1 5.5 7.2 9.9 12.9 15.8
Continuous (3x441–480 V) [A]
Intermittent (3x441–480 V) [A]
2.7
3.0
3.1
3.4
4.3
4.7
5.7
6.3
7.4
8.1
9.9
10.9
13.0
14.3
8 8
Estimated power loss
58 62 88 116 124 187 255
at rated max. load [W]4)
IP20, IP21 max. cable cross-section
4, 4, 4 (12, 12, 12)
(line power, motor, brake and load
(min. 0.2 (24))
sharing) [mm2/(AWG)]2)
IP55, IP66 max. cable cross-section
(line power, motor, brake and load 4, 4, 4 (12, 12, 12)
sharing) [mm2/(AWG)]2)
Max. cable cross-section with
6, 4, 4 (10, 12, 12)
disconnect
Efficiency3) 0.96 0.97 0.97 0.97 0.97 0.97 0.97

8 8
52
Type Designation P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K
Typical Shaft Output [kW] 11 15 18.5 22 30 37 45 55 75 90
Typical Shaft Output [HP] at 460 V 15 20 25 30 40 50 60 75 100 125
Specifications
IP20/Chassis7) B3 B3 B3 B4 B4 B4 C3 C3 C4 C4
IP21/NEMA 1 B1 B1 B1 B2 B2 C1 C1 C1 C2 C2
IP55/Type 12/Type 3R10) B1 B1 B1 B2 B2 C1 C1 C1 C2 C2
IP66/NEMA 4X B1 B1 B1 B2 B2 C1 C1 C1 C2 C2
Output current
Continuous (3x380–439 V) [A] 24 32 37.5 44 61 73 90 106 147 177
Intermittent (3x380–439 V) [A] 26.4 35.2 41.3 48.4 67.1 80.3 99 117 162 195
Continuous (3x440–480 V) [A] 21 27 34 40 52 65 80 105 130 160
Intermittent (3x440–480 V) [A] 23.1 29.7 37.4 44 61.6 71.5 88 116 143 176
Continuous kVA (400 V AC) [kVA] 16.6 22.2 26 30.5 42.3 50.6 62.4 73.4 102 123
Continuous kVA (460 V AC) [kVA] 16.7 21.5 27.1 31.9 41.4 51.8 63.7 83.7 104 128
Max. input current
Continuous (3x380–439 V) [A] 22 29 34 40 55 66 82 96 133 161
Intermittent (3x380–439 V) [A] 24.2 31.9 37.4 44 60.5 72.6 90.2 106 146 177
Continuous (3x440–480 V) [A] 19 25 31 36 47 59 73 95 118 145
Intermittent (3x440–480 V) [A] 20.9 27.5 34.1 39.6 51.7 64.9 80.3 105 130 160

278 392 465 525 698 739 843 1083 1384 1474

IP20 max. cable cross-section (line
power, brake, motor and load sharing) 16, 10, - (8, 8, -) 35, -, - (2, -, -) 35 (2) 50 (1) 150 (300 MCM)
[mm2/(AWG)]
IP21, IP55, IP66 max. cable cross-
section (line power, motor) 10, 10, 16 (6, 8, 6) 35, 25, 25 (2, 4, 4) 50 (1) 150 (300 MCM)
[mm2/(AWG)]
section (brake, load sharing) 10, 10, - (8, 8, -) 35, -, - (2, -, -) 50 (1) 95 (3/0)
[mm2/(AWG)]
With line power disconnect switch
16/6 35/2 35/2 70/3/0 185/kcmil350
included
Efficiency3) 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.99
Table 8.5 Line Power Supply 3x380–480 V AC - Normal overload 110% for 1 minute, P11K-P90K
MG11AK22
Type Designation P1K1 P1K5 P2K2 P3K0 P3K7 P4K0 P5K5 P7K5
Typical Shaft Output [kW] 1.1 1.5 2.2 3.0 3.7 4.0 5.5 7.5
IP20/Chassis A3 A3 A3 A3 A2 A3 A3 A3
IP21/NEMA 1 A3 A3 A3 A3 A2 A3 A3 A3
IP55/Type 12/Type 3R10) A5 A5 A5 A5 A5 A5 A5 A5
IP66/NEMA 4X A5 A5 A5 A5 A5 A5 A5 A5
Output current
Continuous (3 x 525–550 V) [A] 2.6 2.9 4.1 5.2 - 6.4 9.5 11.5
Intermittent (3 x 525–550 V) [A] 2.9 3.2 4.5 5.7 - 7.0 10.5 12.7
Continuous (3x525–600 V) [A] 2.4 2.7 3.9 4.9 - 6.1 9.0 11.0
Intermittent (3x525–600 V) [A] 2.6 3.0 4.3 5.4 - 6.7 9.9 12.1
Continuous kVA (525 V AC) [kVA] 2.5 2.8 3.9 5.0 - 6.1 9.0 11.0
Continuous kVA (575 V AC) [kVA] 2.4 2.7 3.9 4.9 - 6.1 9.0 11.0
Max. input current
Continuous (3x525–600 V) [A] 2.4 2.7 4.1 5.2 - 5.8 8.6 10.4
Intermittent (3x525–600 V) [A] 2.7 3.0 4.5 5.7 - 6.4 9.5 11.5
8 8
50 65 92 122 - 145 195 261
IP20 max. cable cross-section5) (line
4, 4, 4 (12, 12, 12)
power, motor, brake and load
(min. 0.2 (24))
sharing) [mm2/(AWG)]
IP55, IP 66 max. cable cross-section5)
4, 4, 4 (12, 12, 12)
(line power, motor, brake and load
(min. 0.2 (24))
sharing) [mm2/(AWG)]
6, 4, 4 (12, 12, 12)
disconnect
Line power disconnect switch
4/12
included
Efficiency3) 0.97 0.97 0.97 0.97 - 0.97 0.97 0.97

8 8
54
Type Designation P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K
Typical Shaft Output [kW] 11 15 18.5 22 30 37 45 55 75 90
IP20/Chassis B3 B3 B3 B4 B4 B4 C3 C3 C4 C4
Specifications
IP21/NEMA 1 B1 B1 B1 B2 B2 C1 C1 C1 C2 C2
IP55/Type 12/Type 3R10) B1 B1 B1 B2 B2 C1 C1 C1 C2 C2
IP66/NEMA 4X B1 B1 B1 B2 B2 C1 C1 C1 C2 C2
Output current
Continuous (3 x 525–550 V) [A] 19 23 28 36 43 54 65 87 105 137
Intermittent (3 x 525–550 V) [A] 21 25 31 40 47 59 72 96 116 151
Continuous (3x525–600 V) [A] 18 22 27 34 41 52 62 83 100 131
Intermittent (3x525–600 V) [A] 20 24 30 37 45 57 68 91 110 144
Continuous kVA (525 V AC) [kVA] 18.1 21.9 26.7 34.3 41 51.4 61.9 82.9 100 130.5
Continuous kVA (575 V AC) [kVA] 17.9 21.9 26.9 33.9 40.8 51.8 61.7 82.7 99.6 130.5
Max. input current
Continuous (3x525–600 V) [A] 17.2 20.9 25.4 32.7 39 49 59 78.9 95.3 124.3
Intermittent (3x525–600 V) [A] 19 23 28 36 43 54 65 87 105 137
300 400 475 525 700 750 850 1100 1400 1500
section (line power, brake and 16, 10, 10 (6, 8, 8) 35, -, - (2, -, -) 50, -, - (1, -, -) 95 (4/0)

10, 10, - (8, 8, -) 35, 25, 25 (2, 4, 4) 50, -, - (1, -, -) 150 (300 MCM)
section (motor) [mm2/(AWG)]
IP20 max. cable cross-section (line
power, brake and load sharing) 10, 10, - (8, 8, -) 35, -, - (2, -, -) 50, -, - (1, -, -) 150 (300 MCM)
[mm2/(AWG)]
95, 70, 70
16, 10, 10 (6, 8, 8) 50, 35, 35 (1, 2, 2) (3/0, 2/0, 185, 150, 120 (350 MCM, 300 MCM, 4/0)
disconnect
2/0)
Line power disconnect switch
16/6 35/2 70/3/0 185/kcmil350
included
Efficiency3) 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98
Table 8.7 Line Power Supply 3x525–600 V AC - Normal overload 110% for 1 minute, P11K-P90K
MG11AK22
8.1.4 Line Power Supply 3 x 525–690 V AC
Type Designation P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5

Typical Shaft Output [kW] 1.1 1.5 2.2 3.0 4.0 5.5 7.5
Enclosure IP20 (only) A3 A3 A3 A3 A3 A3 A3
Output current
Continuous (3 x 525–550 V) [A] 2.1 2.7 3.9 4.9 6.1 9.0 11
Intermittent (3 x 525–550 V) [A] 3.4 4.3 6.2 7.8 9.8 14.4 17.6
Continuous kVA (3 x 551–690 V) [A] 1.6 2.2 3.2 4.5 5.5 7.5 10
Intermittent kVA (3 x 551–690 V) [A] 2.6 3.5 5.1 7.2 8.8 12 16
Continuous kVA 525 V AC 1.9 2.5 3.5 4.5 5.5 8.2 10
Continuous kVA 690 V AC 1.9 2.6 3.8 5.4 6.6 9.0 12
Max. input current
Continuous (3 x 525–550 V) [A] 1.9 2.4 3.5 4.4 5.5 8.0 10
Intermittent (3 x 525–550 V) [A] 3.0 3.9 5.6 7.1 8.8 13 16
Continuous kVA (3 x 551–690 V) [A] 1.4 2.0 2.9 4.0 4.9 6.7 9.0
Intermittent kVA (3 x 551–690 V) [A] 2.3 3.2 4.6 6.5 7.9 10.8 14.4
Estimated power loss at rated max. load [W]4)
Max. cable cross-section5) (line power, motor,
44 60 88 120
6, 4, 4 (10, 12, 12)
160 220 300
8 8
brake and load sharing) [mm2]/(AWG) (min. 0.2 (24))
Max. cable cross-section with disconnect 6, 4, 4 (10, 12, 12)
Efficiency3) 0.96 0.96 0.96 0.96 0.96 0.96 0.96

Type Designation P11K P15K P18K P22K P30K

High/Normal Load NO NO NO NO NO
Typical Shaft Output at 550 V [kW] 7.5 11 15 18.5 22
Typical Shaft Output at 690 V [kW] 11 15 18.5 22 30
IP20/Chassis B4 B4 B4 B4 B4
IP21/Type 1 B2 B2 B2 B2 B2
IP55/Type 12/Type 3R10) B2 B2 B2 B2 B2
Output current
Continuous (3 x 525–550 V) [A] 14 19 23 28 36
Intermittent (60 s overload) (3 x 525–550 V) [A] 22.4 20.9 25.3 30.8 39.6
Continuous (3 x 551–690 V) [A] 13 18 22 27 34
Max. input current
Continuous (at 550 V) [A] 15 19.5 24 29 36
Intermittent (60 s overload) (at 550 V) [A] 23.2 21.5 26.4 31.9 39.6
Continuous (at 690 V) [A] 14.5 19.5 24 29 36
8 8 Intermittent (60 s overload) (at 690 V) [A]

Max. pre-fuses1) [A]
23.2
63
21.5
63
26.4
63
31.9
80
39.6
100
Estimated power loss at rated max. load [W]4) 150 220 300 370 440
Max. cable cross-section (line power/motor, load sharing and
35, 25, 25 (2, 4, 4)
brake) [mm2]/(AWG)2)
Max. cable size with line power disconnect [mm2]/(AWG)2) 16, 10, 10 (6, 8, 8)
Efficiency3) 0.98 0.98 0.98 0.98 0.98
Table 8.9 Line Power Supply 3 x 525–690 V AC - Normal overload 110% for 1 minute, P11K-P30K

Type Designation P37K P45K P55K P75K P90K

High/Normal Load NO NO NO NO NO
Typical Shaft Output at 550 V [kW] 30 37 45 55 75
Typical Shaft Output at 690 V [kW] 37 45 55 75 90
IP20/Chassis B4 C3 C3 D3h D3h
IP21/Type 1 C2 C2 C2 C2 C2
IP55/Type 12/Type 3R10) C2 C2 C2 C2 C2
Output current
Continuous (3 x 525–550 V) [A] 43 54 65 87 105
Continuous (3 x 551–690 V) [A] 41 52 62 83 100
Intermittent (60 s overload) (3 x 551–690 V) [A] 45.1 57.2 68.2 91.3 110
Continuous kVA (550 V AC) [kVA] 41 51.4 61.9 82.9 100
Continuous kVA (690 V AC) [kVA] 49 62.1 74.1 99.2 119.5
Max. input current
Continuous (at 550 V) [A] 49 59 71 87 99
Intermittent (60 s overload) (at 550 V) [A] 53.9 64.9 78.1 95.7 108.9
Continuous (at 690 V) [A] 48 58 70 86 94.3
Intermittent (60 s overload) (at 690 V) [A]
Max. pre-fuses1) [A]
52.8
125
63.8
160
77
160
94.6
160
112.7
-
8 8
Estimated power loss at rated max. load [W] 740 900 1100 1500 1800
Max. cable cross-section (line power and motor) [mm2]/(AWG)2) 150 (300 MCM)
Max. cable cross-section (load sharing and brake) [mm2]/(AWG)2) 95 (3/0)
Max. cable size with line power disconnect [mm2]/(AWG)2) 95, 70, 70 185, 150, 120
(3/0, 2/0, 2/0) (350 MCM, 300 MCM, 4/0)
Efficiency3) 0.98 0.98 0.98 0.98 0.98
Table 8.10 Line Power Supply 3 x 525–690 V - Normal overload 110% for 1 minute, P37K-P90K
1) For type of fuse see chapter 8.8 Fuses and Circuit Breakers.
2) American Wire Gauge.
3) Efficiency measured at nominal current. For energy efficiency class see chapter 8.4.1 Ambient Conditions. For part load losses see
www.danfoss.com/vltenergyefficiency.
4) Applies for dimensioning of frequency converter cooling. If the switching frequency is higher than the default setting, the power losses may
increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/
vltenergyefficiency.
5) The three values for the max. cable cross section are for single core, flexible wire and flexible wire with sleeve, respectively. Motor and mains
cable: 300 MCM/150 mm2.
6) A2+A3 may be converted to IP21 using a conversion kit. See also Mechanical mounting and IP21/Type 1 Enclosure kit in the Design Guide.
7) B3+4 and C3+4 may be converted to IP21 using a conversion kit. See also Mechanical mounting and IP21/Type 1 Enclosure kit in the Design
Guide.
8) 2 wires are required.
9) Variant not available in IP21.
10) Type 3R is not available in the A4 enclosure.

8.2 Line Power Supply

Line power supply
Supply Terminals L1, L2, L3
Supply voltage 200–240 V ±10%
Supply voltage 380–480 V/525–600 V ±10%
Supply voltage 525–690 V ±10%
AC line voltage low/line drop-out:
During low AC line voltage or a line drop-out, the adjustable frequency drive continues until the intermediate circuit voltage
drops below the minimum stop level, which corresponds typically to 15% below the adjustable frequency drive's lowest rated
supply voltage. Power-up and full torque cannot be expected at AC line voltage lower than 10% below the adjustable frequency
drive's lowest rated supply voltage.
Supply frequency 50/60 Hz ±5%
Max. temporary imbalance between line phases 3.0% of rated supply voltage
True Power Factor (λ) ≥ 0.9 nominal at rated load
Displacement Power Factor (cos ϕ) near unity (> 0.98)
Switching on input supply L1, L2, L3 (power-ups) ≤ 10 hp [7.5 kW] maximum 2 times/min.
Switching on input supply L1, L2, L3 (power-ups) 11–90 kW maximum 1 time/min.
8 8 Environment according to EN60664-1 Overvoltage category III/pollution degree 2

The unit is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical Amperes,
240/500/600/690 V maximum.
8.3 Motor Output and Motor Data

Motor output (U, V, W)
Output voltage 0–100% of supply voltage
Output frequency (1.1–90 kW) 0–5901) Hz
Switching on output Unlimited
Ramp times 1–3600 s
1) From software version 3.92, the output frequency of the adjustable frequency drive is limited to 590 Hz. Contact local Danfoss
partner for further information.
Torque characteristics
Starting torque (Constant torque) maximum 110% for 60 s1)
Starting torque maximum 135% up to 0.5 s1)
Overload torque (Constant torque) maximum 110% for 60 s1)
Starting torque (Variable torque) maximum 110% for 60 s1)
Overload torque (Variable torque) maximum 110% for 60 s
Torque rise time in VVC+ (independent of fsw) 10 ms
1) Percentage relates to the nominal torque.
2) The torque response time depends on application and load but as a general rule, the torque step from 0 to reference is 4–5 x
torque rise time.

8.4 Ambient Conditions

Environment
IP rating IP00/Chassis, IP201)/Chassis, IP212)/Type 1, IP54/Type 12, IP55/Type 12, Type 3R, IP66/Type 4X
Vibration test 1.0 g
Max. relative humidity 5%–93% (IEC 721-3-3; Class 3K3 (non-condensing) during operation
Aggressive environment (IEC 60068-2-43) H2S test class Kd
Ambient temperature 3) Max. 122°F [50°C] (24-hour average maximum 113°F [45°C])
Minimum ambient temperature during full-scale operation 32°F [0°C]
Minimum ambient temperature at reduced performance 14°F [-10°C]
Temperature during storage/transport -13°–+149/158°F [-25–+65/70°C]
Maximum altitude above sea level without derating 3,300 ft [1,000 m]
Derating for high altitude, see special conditions in the Design Guide.
EMC standards, Emission EN 61800-3
EMC standards, Immunity EN 61800-3
See section on special conditions in the Design Guide.
1) Only for ≤ 3.7 kW (200–240 V), ≤ 7.5 kW (400–480 V)
2) As enclosure kit for ≤ 3.7 kW (200–240 V), ≤ 7.5 kW (400–480 V)
3) Derating for high ambient temperature, see special conditions in the Design Guide 8 8
8.5 Cable Specifications
Cable lengths and cross-sections for control cables1)
Max. motor cable length, shielded 500 ft [150 m]
Max. motor cable length, non-shielded 1,000 ft [300 m]
Maximum cross-section to control terminals, flexible/ rigid wire without cable end sleeves 1.5 mm2/16 AWG
Maximum cross-section to control terminals, flexible wire with cable end sleeves 1 mm2/18 AWG
Maximum cross-section to control terminals, flexible wire with cable end sleeves with collar 0.5 mm2/20 AWG
Minimum cross-section to control terminals 0.25 mm2/24 AWG
1) For power cables, see electrical data tables in chapter 8.1 Electrical Data.
8.6 Control Input/Output and Control Data

Digital inputs
Programmable digital inputs 4 (6)1)
Terminal number 18, 19, 271), 291),
32, 33,
Logic PNP or NPN
Voltage level 0–24 V DC
Voltage level, logic'0' PNP <5 V DC
Voltage level, logic'1' PNP >10 V DC
Voltage level, logic '0' NPN2) >19 V DC
Voltage level, logic '1' NPN2) <14 V DC
Maximum voltage on input 28 V DC
Pulse frequency ranges 0–110 kHz
(Duty cycle) Min. pulse width 4.5 ms
Input resistance, Ri Approx. 4 kΩ

Safe Torque Off Terminal 373), 4) (Terminal 37 is fixed PNP logic)

Voltage level 0–24 V DC
Voltage level, logic'0' PNP <4 V DC
Voltage level, logic'1' PNP >20 V DC
Typical input current at 24 V 50 mA rms
Typical input current at 20 V 60 mA rms
Input capacitance 400 nF
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
1) Terminals 27 and 29 can also be programmed as output.
2) Except Safe Torque Off input Terminal 37.
3) See chapter 4.8 Control Wiring for further information about terminal 37 and Safe Torque Off.
4) When using a contactor with a DC coil inside in combination with Safe Torque Off, it is important to make a return way for
the current from the coil when turning it off. This can be done by using a freewheel diode (or, alternatively, a 30 or 50 V MOV for
quicker response time) across the coil. Typical contactors can be bought with this diode.
Analog inputs
Number of analog inputs 2
Terminal number 53, 54
8 8 Modes
Mode select
Voltage or current
Switch S201 and switch S202
Voltage mode Switch S201/switch S202 = OFF (U)
Voltage level -10 to +10 V (scalable)
Input resistance, Ri approx. 10 kΩ
Max. voltage ±20 V
Current mode Switch S201/switch S202 = ON (I)
Current level 0/4 to 20 mA (scalable)
Input resistance, Ri approx. 200 Ω
Max. current 30 mA
Resolution for analog inputs 10 bit (+ sign)
Accuracy of analog inputs Max. error 0.5% of full scale
Bandwidth 20 Hz/100 Hz
The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
PELV isolation
130BA117.10
+24V
Control Mains
18
High
voltage Motor
37
Functional
isolation
RS485 DC-Bus
Figure 8.1 PELV Isolation

Pulse
Programmable pulse 2/1
Terminal number pulse 291), 332)/333)
Max. frequency at terminal 29, 33 110 kHz (push-pull driven)
Max. frequency at terminal 29, 33 5 kHz (open collector)
Min. frequency at terminal 29, 33 4 Hz
Voltage level see chapter 8.6.1 Digital Inputs
Input resistance, Ri approx. 4 kΩ
Pulse input accuracy (0.1–1 kHz) Max. error: 0.1% of full scale
Encoder input accuracy (1–11 kHz) Max. error: 0.05% of full scale
The pulse and encoder inputs (terminals 29, 32, 33) are galvanically isolated from the supply voltage (PELV) and other high-
voltage terminals.
1) FC 302 only
2) Pulse inputs are 29 and 33
Analog output
Number of programmable analog outputs 1
Terminal number 42
Current range at analog output 0/4–20 mA 8 8
Max. load GND - analog output 500 Ω
Accuracy on analog output Max. error: 0.5% of full scale
Resolution on analog output 12 bit
The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, RS-485 serial communication

Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-)
Terminal number 61 Common for terminals 68 and 69
The RS-485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the
supply voltage (PELV).
Digital output
Programmable digital/pulse outputs 2
Terminal number 27, 291)
Voltage level at digital/frequency output 0–24 V
Max. output current (sink or source) 40 mA
Max. load at frequency output 1 kΩ
Max. capacitive load at frequency output 10 nF
Minimum output frequency at frequency output 0 Hz
Maximum output frequency at frequency output 32 kHz
Accuracy of frequency output Max. error: 0.1% of full scale
Resolution of frequency outputs 12 bit
1) Terminal 27 and 29 can also be programmed as input.
The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, 24 V DC output

Terminal number 12, 13
Output voltage 24 V +1, -3 V
Max. load 200 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital
inputs and outputs.

Relay outputs
Programmable relay outputs 2
Relay 01 Terminal number 1-3 (break), 1-2 (make)
Max. terminal load (AC-1)1) on 1-3 (NC), 1-2 (NO) (Resistive load) 240 V AC, 2 A
Max. terminal load (AC-15)1) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Max. terminal load (DC-1)1) on 1-2 (NO), 1-3 (NC) (Resistive load) 60 V DC, 1 A
Max. terminal load (DC-13)1) (Inductive load) 24 V DC, 0.1 A
Relay 02 (FC 302 only) Terminal number 4-6 (break), 4-5 (make)
Max. terminal load (AC-1)1) on 4-5 (NO) (Resistive load)2)3) Overvoltage cat. II 400 V AC, 2 A
Max. terminal load (AC-15)1) on 4-5 (NO) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Max. terminal load (DC-1)1) on 4-5 (NO) (Resistive load) 80 V DC, 2 A
Max. terminal load (DC-13)1) on 4-5 (NO) (Inductive load) 24 V DC, 0.1 A
Max. terminal load (AC-1)1) on 4-6 (NC) (Resistive load) 240 V AC, 2 A
Max. terminal load (AC-15)1) on 4-6 (NC) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Max. terminal load (DC-1)1) on 4-6 (NC) (Resistive load) 50 V DC, 2 A
Max. terminal load (DC-13)1) on 4-6 (NC) (Inductive load) 24 V DC, 0.1 A
Min. terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO) 24 V DC 10 mA, 24 V AC 20 mA
Environment according to EN 60664-1 Overvoltage category III/pollution degree 2
8 8 1) IEC 60947 part 4 and 5

The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).
2) Overvoltage Category II
3) UL applications 300 V AC 2A
Control card, 10 V DC output

Terminal number 50
Output voltage 10.5 V ±0.5 V
Max. load 15 mA
The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control characteristics
Resolution of output frequency at 0–590 Hz ± 0.003 Hz
Repeat accuracy of Precise start/stop (terminals 18, 19) ≤± 0.1 ms
System response time (terminals 18, 19, 27, 29, 32, 33) ≤ 2 ms
Speed control range (open-loop) 1:100 of synchronous speed
Speed control range (closed-loop) 1:1000 of synchronous speed
Speed accuracy (open-loop) 30–4000 rpm: error ±8 rpm
Speed accuracy (closed-loop), depending on resolution of feedback device 0–6000 rpm: error ±0.15 rpm
All control characteristics are based on a 4-pole asynchronous motor
Control card performance

Scan interval 1 ms
Control card, USB serial communication

USB standard 1.1 (full speed)
USB plug USB type B “device” plug
Connection to PC is carried out via a standard host/device USB cable.
The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
The USB ground connection is not galvanically isolated from protection ground. Use only an isolated laptop as PC connection to
the USB connector on the adjustable frequency drive.

8.7 Connection Tightening Torques

Power [kW] Torque (in-lb [Nm])
Enclo- Line DC
200–240 V 380–480/500 V 525–600 V 525–690 V Motor Brake Ground Relay
sure power connection
A2 1.1–2.2 1.1–4.0 0.6 0.6 0.6 1.8 3 0.6
A3 3.0–3.7 5.5–7.5 1.1–7.5 1.1–7.5 0.6 0.6 0.6 1.8 3 0.6
A4 1.1–2.2 1.1–4.0 0.6 0.6 0.6 1.8 3 0.6
A5 1.1–3.7 1.1–7.5 1.1–7.5 0.6 0.6 0.6 1.8 3 0.6
B1 5.5–11 11–18 11–18 1.8 1.8 1.5 1.5 3 0.6
B2 15 22–30 22–30 11–30 4.5 4.5 3.7 3.7 3 0.6
B3 5.5–11 11–18 11–18 1.8 1.8 1.8 1.8 3 0.6
B4 15–18 22–37 22–37 11–37 4.5 4.5 4.5 4.5 3 0.6
C1 18–30 37–55 37–55 10 10 10 10 3 0.6
C2 37–45 75–90 75–90 37–90 14/241) 14/241) 14 14 3 0.6
C3 22–30 45–55 45–55 45–55 10 10 10 10 3 0.6
C4 37–45 75–90 75–90 14/241) 14/241) 14 14 3 0.6
Table 8.11 Tightening of Terminals

8 8
1) For different cable dimensions x/y, where x ≤ 4/0 AWG [95 mm2] and y ≥ 4/0 AWG [95 mm2].
8.8 Fuses and Circuit Breakers

Use recommended fuses and/or circuit breakers on the supply side as protection in case of component breakdown inside
the adjustable frequency drive (first fault).
NOTICE!
Use of fuses on the supply side is mandatory for IEC 60364 (CE) and NEC 2009 (UL) compliant installations.
Recommendations
• Fuses of the type gG.
• Circuit breakers of Moeller types. For other circuit breaker types, ensure that the energy into the adjustable
frequency drive is equal to or lower than the energy provided by Moeller types.
Use of recommended fuses and circuit breakers ensures possible damage to the adjustable frequency drive is limited to
damages inside the unit. For further information, see Application Note Fuses and Circuit Breakers, MN90T.
The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), depending on the
adjustable frequency drive voltage rating. With the proper fusing the adjustable frequency drive Short Circuit Current Rating
(SCCR) is 100,000 Arms.

8.8.1 CE Compliance
200–240 V
Enclosure Power (hp [kW]) Recommended Recommended Recommended circuit Max. trip level [A]
type fuse size max. fuse size breaker (Moeller)
A2 1.5–3 [1.1–2.2] gG-10 (1.5–2 [1.1–1.5]) gG-25 PKZM0-25 25
gG-16 (3 [2.2])
A3 4–5 [3.0–3.7] gG-16 (4 [3]) gG-32 PKZM0-25 25
gG-20 (5 [3.7])
B3 7.5–15 [5.5–11] gG-25 (7.5–10 [5.5–7.5]) gG-63 PKZM4-50 50
gG-32 (15 [11])
B4 20–24 [15–18] gG-50 (20 [15]) gG-125 NZMB1-A100 100
gG-63 (25 [18])
C3 30–40 [22–30] gG-80 (30 [22]) gG-150 (30 [22]) NZMB2-A200 150
aR-125 (40 [30]) aR-160 (40 [30])
C4 50–60 [37-45] aR-160 (50 [37]) aR-200 (50 [37]) NZMB2-A250 250
aR-200 (60 [45]) aR-250 (60 [45])
A4 1.5–3 [1.1–2.2] gG-10 (1.5–2 [1.1–1.5]) gG-32 PKZM0-25 25
gG-16 (3 [2.2])
8 8 A5 0.25–3.7 gG-10 (0.34–2 [0.25–1.5]) gG-32 PKZM0-25 25
gG-16 (3–4 [2.2–3])
gG-20 (5 [3.7])
B1 7.5–15 [5.5–11] gG-25 (7.5 [5.5]) gG-80 PKZM4-63 63
gG-32 (10–15 [7.5–11])
B2 20 [15] gG-50 gG-100 NZMB1-A100 100
C1 24–40 [18–30] gG-63 (25 [18.5]) gG-160 (25–30 [18.5–22]) NZMB2-A200 160
gG-80 (30 [22]) aR-160 (40 [30])
gG-100 (40 [30])
C2 50–60 [37–45] aR-160 (50 [37]) aR-200 (50 [37]) NZMB2-A250 250
aR-200 (60 [45]) aR-250 (60 [45])
Table 8.12 200–240 V, Enclosure Types A, B and C

380–480 V
A2 1.5–5 [1.1–4.0] gG-10 (1.5–4 [1.1–3]) gG-25 PKZM0-25 25
gG-16 (5 [4])
A3 7.5–10 [5.5–7.5] gG-16 gG-32 PKZM0-25 25
B3 15–24 [11–18] gG-40 gG-63 PKZM4-50 50
B4 30–50 [22–37] gG-50 (30 [22]) gG-125 NZMB1-A100 100
gG-63 (40 [30])
gG-80 (50 [37])
C3 60–75 [45–55] gG-100 (60 [45]) gG-150 (60 [45]) NZMB2-A200 150
gG-160 (75 [55]) gG-160 (75 [55])
C4 100–125 [75–90] aR-200 (100 [75]) aR-250 NZMB2-A250 250
aR-250 (125 [90])
A4 1.5–5 [1.1–4] gG-10 (1.5–4 [1.1–3]) gG-32 PKZM0-25 25
gG-16 (5 [4])
A5 1.5–10 [1.1–7.5] gG-10 (1.5–4 [1.1–3]) gG-32 PKZM0-25 25
gG-16 (5–10 [4–7.5])
B1 15–25 [11–18.5] gG-40 gG-80 PKZM4-63 63
B2 30–40 [22–30] gG-50 (30 [22]) gG-100 NZMB1-A100 100 8 8
gG-63 (40 [30])
C1 50–75 [37–55] gG-80 (50 [37]) gG-160 NZMB2-A200 160
gG-100 (60 [45])
gG-160 (75 [55])
C2 100–125 [75–90] aR-200 (100 [75]) aR-250 NZMB2-A250 250
aR-250 (125 [90])

525–600 V
A3 5.5–7.5 gG-10 (7.5 [5.5]) gG-32 PKZM0-25 25
gG-16 (10 [7.5])
B3 15–24 [11–18] gG-25 (15 [11]) gG-63 PKZM4-50 50
gG-32 (20–25 [15–18])
B4 30–50 [22–37] gG-40 (30 [22]) gG-125 NZMB1-A100 100
gG-50 (40 [30])
gG-63 (50 [37])
C3 60–75 [45–55] gG-63 (60 [45]) gG-150 NZMB2-A200 150
gG-100 (75 [55])
C4 100–125 [75–90] aR-160 (100 [75]) aR-250 NZMB2-A250 250
aR-200 (125 [90])
A5 1.5–10 [1.1–7.5] gG-10 (1.5–7.5 [1.1–5.5]) gG-32 PKZM0-25 25
gG-16 (10 [7.5])
B1 15–24 [11–18] gG-25 (15 [11]) gG-80 PKZM4-63 63
gG-32 (20 [15])
gG-40 (25 [18.5])
8 8 B2 30–40 [22–30] gG-50 (30 [22])
gG-63 (40 [30])
gG-100 NZMB1-A100 100
C1 50–75 [37–55] gG-63 (50 [37]) gG-160 (50–60 [37–45]) NZMB2-A200 160
gG-100 (60 [45]) aR-250 (75 [55])
aR-160 (75 [55])
C2 100–125 [75–90] aR-200 (100–125 [75–90]) aR-250 NZMB2-A250 250
525–690 V
A3 1.5 [1.1] gG-6 gG-25
2 [1.5] gG-6 gG-25
3 [2.2] gG-6 gG-25
4 [3] gG-10 gG-25 PKZM0-16 16
5 [4] gG-10 gG-25
7.5 [5.5] gG-16 gG-25
10 [7.5] gG-16 gG-25
B2/B4 15 [11] gG-25 (15 [11]) gG-63 - -
20 [15] gG-32 (20 [15])
24 [18] gG-32 (24 [18])
30 [22] gG-40 (30 [22])
B4/C2 40 [30] gG-63 (40 [30]) gG-80 (40 [30])
C2/C3 50 [37] gG-63 (50 [37]) gG-100 (50 [37]) - -
60 [45] gG-80 (60 [45]) gG-125 (60 [45])
C2 75 [55] gG-100 (75 [55]) gG-160 (75–100 [55–75]) - -
100 [75] gG-125 (100 [75])

8.8.2 UL Compliance
1 x 200–240 V
Recommended max. fuse
Power Max. Buss- Buss- Buss- Buss- Buss- Buss- Buss- SIBA Littel- Ferraz- Ferraz- Ferraz-
(hp prefuse mann mann mann mann mann mann mann RK1 fuse Shawmut Shawmut Shawmut
[kW]) size [A] JFHR2 RK1 J T CC CC CC RK1 CC RK1 J
FWX- KTN- JKS- JJN- FNQ- KTK- LP- 5017906- KLN-
1.5 [1.1] 15 15 R15 15 15 R-15 R-15 CC-15 016 R15 ATM-R15 A2K-15R HSJ15
2 [1.5] 20 20 R20 20 20 R-20 R-20 CC-20 020 R20 ATM-R20 A2K-20R HSJ20
3 [2.2] 30* 30 R30 30 30 R-30 R-30 CC-30 032 R30 ATM-R30 A2K-30R HSJ30
FWX- KTN- JKS- JJN- KLN-
5 [3.0] 35 35 R35 35 35 --- R35 --- A2K-35R HSJ35
FWX- KTN- JKS- JJN- 5014006- KLN-
5 [3.7] 50 50 R50 50 50 050 R50 --- A2K-50R HSJ50
7.5 [5.5] 60** 60 R60 60 60 063 R60 --- A2K-60R HSJ60
FWX- KTN- JKS- JJN- 5014006- KLN- 8 8
10 [7.5] 80 80 R80 80 80 080 R80 --- A2K-80R HSJ80
20 [15] 150 150 R150 150 150 150 R150 A2K-150R HSJ150
30 [22] 200 200 R200 200 200 200 R200 A2K-200R HSJ200
Table 8.16 1 x 200–240 V

* Siba allowed up to 32 A; ** Siba allowed up to 63 A
3x200–240 V
Power (hp Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann
[kW]) Type RK11) Type J Type T Type CC Type CC Type CC
1.5 [1.1] KTN-R-10 JKS-10 JJN-10 FNQ-R-10 KTK-R-10 LP-CC-10
2 [1.5] KTN-R-15 JKS-15 JJN-15 FNQ-R-15 KTK-R-15 LP-CC-15
7.5–10 KTN-R-50 JKS-50 JJN-50 - - -
[5.5–7.5]
15 [11] KTN-R-60 JKS-60 JJN-60 - - -
20 [15] KTN-R-80 JKS-80 JJN-80 - - -
25–30 KTN-R-125 JKS-125 JJN-125 - - -
[18.5–22]
40 [30] KTN-R-150 JKS-150 JJN-150 - - -
50 [37] KTN-R-200 JKS-200 JJN-200 - - -
60 [45] KTN-R-250 JKS-250 JJN-250 - - -
Table 8.17 3x200–240 V, Enclosure Types A, B and C


Ferraz- Ferraz- Ferraz- Ferraz-
Power (hp SIBA Littlefuse Bussmann Littelfuse
Shawmut Shawmut Shawmut Shawmut
[kW]) Type RK1 Type RK1 Type JFHR22) JFHR2
Type CC Type RK13) JFHR24) J
1.5 [1.1] 5017906-010 KLN-R-10 ATM-R-10 A2K-10-R FWX-10 - - HSJ-10
2 [1.5] 5017906-016 KLN-R-15 ATM-R-15 A2K-15-R FWX-15 - - HSJ-15
7.5–10 5014006-050 KLN-R-50 - A2K-50-R FWX-50 - - HSJ-50
[5.5–7.5]
15 [11] 5014006-063 KLN-R-60 - A2K-60-R FWX-60 - - HSJ-60
20 [15] 5014006-080 KLN-R-80 - A2K-80-R FWX-80 - - HSJ-80
25–30 2028220-125 KLN-R-125 - A2K-125-R FWX-125 - - HSJ-125
[18.5–22]
40 [30] 2028220-150 KLN-R-150 - A2K-150-R FWX-150 L25S-150 A25X-150 HSJ-150
8 8 Table 8.18 3x200–240 V, Enclosure Types A, B and C

1) KTS fuses from Bussmann may substitute KTN for 240 V adjustable frequency drives.
2) FWH fuses from Bussmann may substitute FWX for 240 V adjustable frequency drives.
3) A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V adjustable frequency drives.
4) A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V adjustable frequency drives.
3x380–480 V
Power Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann
(hp [kW]) Type RK1 Type J Type T Type CC Type CC Type CC
1.5 [1.1] KTS-R-6 JKS-6 JJS-6 FNQ-R-6 KTK-R-6 LP-CC-6
2–3 KTS-R-10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10
[1.5–2.2]
4 [3] KTS-R-15 JKS-15 JJS-15 FNQ-R-15 KTK-R-15 LP-CC-15
5 [4] KTS-R-20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20
10 [7.5] KTS-R-30 JKS-30 JJS-30 FNQ-R-30 KTK-R-30 LP-CC-30
15–20 KTS-R-40 JKS-40 JJS-40 - - -
[11–15]
24 [18] KTS-R-50 JKS-50 JJS-50 - - -
30 [22] KTS-R-60 JKS-60 JJS-60 - - -
40 [30] KTS-R-80 JKS-80 JJS-80 - - -
50 [37] KTS-R-100 JKS-100 JJS-100 - - -
60 [45] KTS-R-125 JKS-125 JJS-125 - - -
75 [55] KTS-R-150 JKS-150 JJS-150 - - -
100 [75] KTS-R-200 JKS-200 JJS-200 - - -
125 [90] KTS-R-250 JKS-250 JJS-250 - - -


Ferraz- Ferraz- Ferraz- Ferraz-
Power SIBA Littlefuse Bussmann Littelfuse
Shawmut Shawmut Shawmut Shawmut
(hp [kW]) Type RK1 Type RK1 JFHR2 JFHR2
Type CC Type RK1 J JFHR21)
1.5 [1.1] 5017906-006 KLS-R-6 ATM-R-6 A6K-10-6 FWH-6 HSJ-6 - -
2–3 5017906-010 KLS-R-10 ATM-R-10 A6K-10-R FWH-10 HSJ-10 - -
[1.5–2.2]
4 [3] 5017906-016 KLS-R-15 ATM-R-15 A6K-15-R FWH-15 HSJ-15 - -
5 [4] 5017906-020 KLS-R-20 ATM-R-20 A6K-20-R FWH-20 HSJ-20 - -
7.5 [5.5] 5017906-025 KLS-R-25 ATM-R-25 A6K-25-R FWH-25 HSJ-25 - -
10 [7.5] 5012406-032 KLS-R-30 ATM-R-30 A6K-30-R FWH-30 HSJ-30 - -
15–20 5014006-040 KLS-R-40 - A6K-40-R FWH-40 HSJ-40 - -
[11–15]
24 [18] 5014006-050 KLS-R-50 - A6K-50-R FWH-50 HSJ-50 - -
30 [22] 5014006-063 KLS-R-60 - A6K-60-R FWH-60 HSJ-60 - -
40 [30] 2028220-100 KLS-R-80 - A6K-80-R FWH-80 HSJ-80 - -
50 [37] 2028220-125 KLS-R-100 - A6K-100-R FWH-100 HSJ-100 - -
60 [45] 2028220-125 KLS-R-125 - A6K-125-R FWH-125 HSJ-125 - -
75 [55]
100 [75]
2028220-160
2028220-200
KLS-R-150
KLS-R-200
-
-
A6K-150-R
A6K-200-R
FWH-150
FWH-200
HSJ-150
HSJ-200
-
A50-P-225
-
L50-S-225 8 8
125 [90] 2028220-250 KLS-R-250 - A6K-250-R FWH-250 HSJ-250 A50-P-250 L50-S-250

1) Ferraz-Shawmut A50QS fuses may substitute A50P fuses.
3x525–600 V
Power Buss- Buss- Buss- Buss- Buss- Buss- Ferraz- Ferraz-
SIBA Littelfuse
(hp mann mann mann mann mann mann Shawmut Shawmut
Type RK1 Type RK1
[kW]) Type RK1 Type J Type T Type CC Type CC Type CC Type RK1 J
1.5 [1.1] KTS-R-5 JKS-5 JJS-6 FNQ-R-5 KTK-R-5 LP-CC-5 5017906-005 KLS-R-005 A6K-5-R HSJ-6
2–3 KTS-R-10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10 5017906-010 KLS-R-010 A6K-10-R HSJ-10
[1.5–2.2]
4 [3] KTS-R15 JKS-15 JJS-15 FNQ-R-15 KTK-R-15 LP-CC-15 5017906-016 KLS-R-015 A6K-15-R HSJ-15
5 [4] KTS-R20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20 5017906-020 KLS-R-020 A6K-20-R HSJ-20
7.5 [5.5] KTS-R-25 JKS-25 JJS-25 FNQ-R-25 KTK-R-25 LP-CC-25 5017906-025 KLS-R-025 A6K-25-R HSJ-25
10 [7.5] KTS-R-30 JKS-30 JJS-30 FNQ-R-30 KTK-R-30 LP-CC-30 5017906-030 KLS-R-030 A6K-30-R HSJ-30
15–20 KTS-R-35 JKS-35 JJS-35 - - - 5014006-040 KLS-R-035 A6K-35-R HSJ-35
[11–15]
24 [18] KTS-R-45 JKS-45 JJS-45 - - - 5014006-050 KLS-R-045 A6K-45-R HSJ-45
75 [55] KTS-R-125 JKS-125 JJS-125 - - - 2028220-125 KLS-125 A6K-125-R HSJ-125

3x525–690 V
Power Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann
(hp [kW]) Type RK1 Type J Type T Type CC Type CC Type CC
2–3 KTS-R-10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10
[1.5–2.2]
4 [3] KTS-R15 JKS-15 JJS-15 FNQ-R-15 KTK-R-15 LP-CC-15
5 [4] KTS-R20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20
10 [7.5] KTS-R-30 JKS-30 JJS-30 FNQ-R-30 KTK-R-30 LP-CC-30
15–20 KTS-R-35 JKS-35 JJS-35 - - -
[11–15]
24 [18] KTS-R-45 JKS-45 JJS-45 - - -
30 [22] KTS-R-50 JKS-50 JJS-50 - - -
40 [30] KTS-R-60 JKS-60 JJS-60 - - -
50 [37] KTS-R-80 JKS-80 JJS-80 - - -
60 [45] KTS-R-100 JKS-100 JJS-100 - - -
8 8
75 [55] KTS-R-125 JKS-125 JJS-125 - - -
100 [75] KTS-R-150 JKS-150 JJS-150 - - -
125 [90] KTS-R-175 JKS-175 JJS-175 - - -

Ferraz- Ferraz-
Bussmann Bussmann Bussmann SIBA Littelfuse
Power Max. Shawmut Shawmut
E52273 E4273 E4273 E180276 E81895
(hp [kW]) prefuse E163267/E2137 E2137
RK1/JDDZ J/JDDZ T/JDDZ RK1/JDDZ RK1/JDDZ
RK1/JDDZ J/HSJ
15–20 30 A KTS-R-30 JKS-30 JKJS-30 5017906-030 KLS-R-030 A6K-30-R HST-30
[11–15]
25 [18.5] 45 A KTS-R-45 JKS-45 JJS-45 5014006-050 KLS-R-045 A6K-45-R HST-45
40 [30] 60 A KTS-R-60 JKS-60 JJS-60 5014006-063 KLS-R-060 A6K-60-R HST-60
100 [75] 125 A KTS-R-125 JKS-125 JJS-125 2028220-125 KLS-150 A6K-125-R HST-125
125 [90] 150 A KTS-R-150 JKS-150 JJS-150 2028220-150 KLS-175 A6K-150-R HST-150
Table 8.23 3x525–690 V, Enclosure Types B and C

Enclosure Type A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4
MG11AK22
Rated 200–240 V 1.5–3 1.5–5 7.5–15 7.5–15 20–24 24–40 50–60 50–40 50–60
1.5–3 [1.1–2.2] 4–5 [3.0–3.7] 20 [15]
Specifications
Power [1.1–2.2] [1.1–3.7] [5.5–11] [5.5–11] [15–18] [18–30] [37–45] [22–30] [37–45]
(hp [kW]) 380–480/ 1.5–5 1.5–10 15–24 30–40 15–24 30–50 50–75 100–125 60–75 100–125
1.5–5 [1.1–4.0] 7.5–10 [5.5–7.5]
500 V [1.1–4.0] [1.1–7.5] [11–18] [22–30] [11–18] [22–37] [37–55] [75–90] [45–55] [75–90]
525–600 V 1.5–10 15–24 30–40 15–24 30–50 50–75 100–125 60–75 100–125
1.5–10 [1.1–7.5]
[1.1–7.5] [11–18] [22–30] [11–18] [22–37] [37–55] [75–90] [45–55] [75–90]
525–690 V 1.5–10 15–40 15–50 50–125 60–75
[1.1–7.5] [11–30] [11–37] [37–90] [45–55]
IP 20 21 20 21 55/66 55/66 21/ 55/66 21/55/66 20 20 21/55/66 21/55/66 20 20
NEMA Chassis Type 1 Chassis Type 1 Type 12 Type 12/ Type 1/ Type 1/ Chassis Chassis Type 1/ Type 1/ Chassis Chassis
Type 3R Type 12/ Type 12/ Type 12/ Type 12/
Type 3R Type 3R Type 3R Type 3R
Height (in [mm])
10.55 14.76 10.55 14.76 16.54 25.59 15.71 20.47 26.77 30.32
Height of backplate A 15.35 [390] 18.9 [480] 21.65 [550] 25.98 [660]
[268] [375] [268] [375] [420] [650] [399] [520] [680] [770]
8.9 Power Ratings, Weight and Dimensions
Height with decoupling

14.72 14.72 16.54 23.43
plate for serial communi- A - - - - - 24.8 [630] 31.5 [800]
Instruction Manual
[374] [374] [420] [595]

cation bus cables
Distance between 10.12 13.78 10.12 13.78 15.83 24.57 14.96 19.49
a 15.79 [401] 17.87 [454] 25.5 [648] 29.1 [739] 20.51 [521] 24.84 [631]
mounting holes [257] [350] [257] [350] [402] [624] [380] [495]
Width (in [mm])
3.54 5.12 5.12 12.13 14.57
Width of backplate B 3.54 [90] 7.87 [200] 9.53 [242] 9.53 [242] 9.53 [242] 6.5 [165] 9.06 [230] 12.13 [308] 14.57 [370]
[90] [130] [130] [308] [370]

Width of backplate with 5.12 5.12 6.69 6.69 8.07 12.13 14.57
B 9.53 [242] 9.53 [242] 9.53 [242] 9.06 [230] 12.13 [308] 14.57 [370]
one C option [130] [130] [170] [170] [205] [308] [370]
Width of backplate with 5.91 5.91 7.48 7.48 8.86 12.13 14.57
B 9.53 [242] 9.53 [242] 9.53 [242] 9.06 [230] 12.13 [308] 14.57 [370]
two C options [150] [150] [190] [190] [225] [308] [370]
Distance between 2.76 4.33 4.33 5.51 10.71 13.15
b 2.76 [70] 6.73 [171] 8.47 [215] 8.27 [210] 8.27 [210] 7.87 [200] 10.63 [270] 13 [330]
mounting holes [70] [110] [110] [140] [272] [334]
Depth (in [mm])
Depth without option 8.07 8.15 8.07 8.15 10.24 12.21 13.19
C 6.89 [175] 7.87 [200] 10.24 [260] 9.8 [249] 9.53 [242] 13.11 [333] 13.11 [333]
A/B [205] [207] [205] [207] [260] [310] [335]
8.66 8.47 8.66 8.47 10.24 10.32 12.21 13.19
With option A/B C 6.89 [175] 7.87 [200] 10.24 [260] 9.53 [242] 13.11 [333] 13.11 [333]
[220] [222] [220] [222] [260] [262] [310] [335]
71
8 8
8 8
72
Enclosure Type A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4
Rated 200–240 V 1.5–3 [1.1– 1.5–5 7.5–15 7.5–15 20–24 24–40 50–60 50–40 50–60
1.5–3 [1.1–2.2] 4–5 [3.0–3.7] 20 [15]
Specifications
Power 2.2] [1.1–3.7] [5.5–11] [5.5–11] [15–18] [18–30] [37–45] [22–30] [37–45]
(hp [kW]) 380–480/ 1.5–5 [1.1– 1.5–10 15–24 [11– 30–40 15–24 30–50 50–75 100–125 60–75 100–125
1.5–5 [1.1–4.0] 7.5–10 [5.5–7.5]
500 V 4.0] [1.1–7.5] 18] [22–30] [11–18] [22–37] [37–55] [75–90] [45–55] [75–90]
525–600 V 1.5–10 15–24 [11– 30–40 15–24 30–50 50–75 100–125 60–75 100–125
1.5–10 [1.1–7.5]
[1.1–7.5] 18] [22–30] [11–18] [22–37] [37–55] [75–90] [45–55] [75–90]
525–690 V 1.5–10 15–40 15–50 50–125 60–75
[1.1–7.5] [11–30] [11–37] [37–90] [45–55]
Screw holes (in [mm])
0.315 0.315 0.315 0.315
c 0.33 [8.25] 0.33 [8.25] 0.47 [12] 0.47 [12] 0.315 [8] 0.49 [12.5] 0.49 [12.5]
[8.0] [8.0] [8.0] [8.0]
ø0.43 ø0.43 ø0.43 ø0.43 ø0.49 ø0.75 ø0.75 ø0.75
d ø0.49 [ø12] ø0.75 [ø19] 0.49 [12]
[ø11] [ø11] [ø11] [ø11] [ø12] [ø19] [ø19] [ø19]
ø0.22 ø0.22 ø0.22 ø0.22 ø0.26 ø0.26
e ø0.35 [ø9] ø0.35 [ø9] 0.27 [6.8] 0.34 [8.5] ø0.35 [ø9] ø0.35 [ø9] 0.34 [8.5] 0.34 [8.5]
[ø5.5] [ø5.5] [ø5.5] [ø5.5] [ø6.5] [ø6.5]
0.26
f 0.35 [9] 0.35 [9] 0.26 [6.5] 0.24 [6] 0.35 [9] 0.35 [9] 0.35 [9] 0.31 [7.9] 0.59 [15] 0.39 [9.8] 0.39 [9.8] 0.67 [17] 0.67 [17]
[6.5]
10.8 15.5 29.8/31.3
Max. weight (lbs [kg]) 11.7 [5.3] 14.6 [6.6] 21.4 [9.7] 51 [23] 59.6 [27] 26.5 [12] 52 [23.5] 99.2 [45] 143.3 [65] 77.2 [35] 110.3 [50]
[4.9] [7.0] [13.5/14.2]

Front cover tightening torque [Nm]
Plastic cover (low IP) Click Click - - Click Click Click Click Click Click 2.0 2.0

Metal cover (IP55/66) - - 1.5 1.5 2.2 2.2 - - 2.2 2.2 2.0 2.0
Table 8.24 Power Ratings, Weight and Dimensions
MG11AK22
Appendix Instruction Manual
9 Appendix
9.1 Symbols, Abbreviations and Conventions

AC Alternating Current
AEO Automatic Energy Optimization
AWG American Wire Gauge
AMA Automatic Motor Adaptation
°C Degrees Celsius
DC Direct Current
EMC Electro Magnetic Compatibility
ETR Electronic Thermal Relay
FC Adjustable Frequency Drive
LCP Local Control Panel
MCT Motion Control Tool
IP Ingress Protection
IM,N Nominal Motor Current
fM,N Nominal Motor Frequency
PM,N Nominal Motor Power
UM,N Nominal Motor Voltage
PM Motor Permanent Magnet Motor 9 9
PELV Protective Extra Low Voltage
PCB Printed Circuit Board
PWM Pulse Width Modulated
ILIM Current Limit
IINV Rated Inverter Output Current
RPM Revolutions Per Minute
Regen Regenerative Terminals
ns Synchronous Motor Speed
TLIM Torque Limit
IVLT,MAX The Maximum Output Current
IVLT,N The Rated Output Current Supplied by the Adjustable Frequency Drive
Table 9.1 Symbols and Abbreviations
Conventions
Numbered lists indicate procedures.
Bullet lists indicate other information and description of figures.
Italicized text indicates
• cross reference
• link
• parameter name
9.2 Parameter Menu Structure

9 9
74
0-** Operation/Display 1-03 Torque Characteristics 1-9* Motor Temperature 4-16 Torque Limit Motor Mode 5-63 Terminal 29 Pulse Output Variable
0-0* Basic Settings 1-06 Clockwise Direction 1-90 Motor Thermal Protection 4-17 Torque Limit Generator Mode 5-65 Pulse Output Max Freq #29
0-01 Language 1-1* Motor Selection 1-91 Motor External Fan 4-18 Current Limit 5-66 Terminal X30/6 Pulse Output Variable
0-02 Motor Speed Unit 1-10 Motor Construction 1-93 Thermistor Source 4-19 Max Output Frequency 5-68 Pulse Output Max Freq #X30/6
Appendix
0-03 Regional Settings 1-1* VVC+ PM 2-** Brakes 4-5* Adj. Warnings 5-8* I/O Options
0-04 Operating State at Power-up 1-14 Damping Gain 2-0* DC Brake 4-50 Warning Current Low 5-80 AHF Cap Reconnect Delay
0-05 Local Mode Unit 1-15 Low Speed Filter Time Const. 2-00 DC Hold/Preheat Current 4-51 Warning Current High 5-9* Bus Controlled
0-1* Set-up Operations 1-16 High Speed Filter Time Const. 2-01 DC Brake Current 4-52 Warning Speed Low 5-90 Digital & Relay Bus Control
0-10 Active Set-up 1-17 Voltage filter time const. 2-02 DC Braking Time 4-53 Warning Speed High 5-93 Pulse Out #27 Bus Control
0-11 Programming Set-up 1-2* Motor Data 2-03 DC Brake Cut-in Speed [RPM] 4-54 Warning Reference Low 5-94 Pulse Out #27 Timeout Preset
0-12 This Set-up Linked to 1-20 Motor Power [kW] 2-04 DC Brake Cut-in Speed [Hz] 4-55 Warning Reference High 5-95 Pulse Out #29 Bus Control
0-13 Readout: Linked Set-ups 1-21 Motor Power [HP] 2-06 Parking Current 4-56 Warning Feedback Low 5-96 Pulse Out #29 Timeout Preset
0-14 Readout: Prog. Set-ups / Channel 1-22 Motor Voltage 2-07 Parking Time 4-57 Warning Feedback High 5-97 Pulse Out #X30/6 Bus Control
0-2* LCP Display 1-23 Motor Frequency 2-1* Brake Energy Funct. 4-58 Missing Motor Phase Function 5-98 Pulse Out #X30/6 Timeout Preset
0-20 Display Line 1.1 Small 1-24 Motor Current 2-10 Brake Function 4-6* Speed Bypass 6-** Analog In/Out
0-21 Display Line 1.2 Small 1-25 Motor Nominal Speed 2-11 Brake Resistor (ohm) 4-60 Bypass Speed From [RPM] 6-0* Analog I/O Mode
0-22 Display Line 1.3 Small 1-26 Motor Cont. Rated Torque 2-12 Brake Power Limit (kW) 4-61 Bypass Speed From [Hz] 6-00 Live Zero Timeout Time
0-23 Display Line 2 Large 1-28 Motor Rotation Check 2-13 Brake Power Monitoring 4-62 Bypass Speed to [RPM] 6-01 Live Zero Timeout Function
0-24 Display Line 3 Large 1-29 Automatic Motor Adaptation (AMA) 2-15 Brake Check 4-63 Bypass Speed To [Hz] 6-02 Fire Mode Live Zero Timeout
0-25 My Personal Menu 1-3* Addl. Motor Data 2-16 AC Brake Max. Current 4-64 Semi-Auto Bypass Set-up Function
0-3* LCP Cust. Readout 1-30 Stator Resistance (Rs) 2-17 Over-voltage Control 5-** Digital In/Out 6-1* Analog Input 53
0-30 Custom Readout Unit 1-31 Rotor Resistance (Rr) 3-** Reference / Ramps 5-0* Digital I/O mode 6-10 Terminal 53 Low Voltage
0-31 Custom Readout Min Value 1-35 Main Reactance (Xh) 3-0* Reference Limits 5-00 Digital I/O Mode 6-11 Terminal 53 High Voltage
0-32 Custom Readout Max Value 1-36 Iron Loss Resistance (Rfe) 3-02 Minimum Reference 5-01 Terminal 27 Mode 6-12 Terminal 53 Low Current
0-37 Display Text 1 1-37 d-axis Inductance (Ld) 3-03 Maximum Reference 5-02 Terminal 29 Mode 6-13 Terminal 53 High Current
0-38 Display Text 2 1-39 Motor Poles 3-04 Reference Function 5-1* Digital Inputs 6-14 Terminal 53 Low Ref./Feedb. Value
0-39 Display Text 3 1-40 Back EMF at 1000 RPM 3-1* References 5-10 Terminal 18 Digital Input 6-15 Terminal 53 High Ref./Feedb. Value
0-4* LCP Keypad 1-46 Position Detection Gain 3-10 Preset Reference 5-11 Terminal 19 Digital Input 6-16 Terminal 53 Filter Time Constant
0-40 [Hand on] Key on LCP 1-5* Load-Indep. Setting 3-11 Jog Speed [Hz] 5-12 Terminal 27 Digital Input 6-17 Terminal 53 Live Zero
0-41 [Off] Key on LCP 1-50 Motor Magnetization at Zero Speed 3-13 Reference Site 5-13 Terminal 29 Digital Input 6-2* Analog Input 54
0-42 [Auto on] Key on LCP 1-51 Min Speed Normal Magnetizing 3-14 Preset Relative Reference 5-14 Terminal 32 Digital Input 6-20 Terminal 54 Low Voltage
0-43 [Reset] Key on LCP [RPM] 3-15 Reference 1 Source 5-15 Terminal 33 Digital Input 6-21 Terminal 54 High Voltage
0-44 [Off/Reset] Key on LCP 1-52 Min Speed Normal Magnetizing [Hz] 3-16 Reference 2 Source 5-16 Terminal X30/2 Digital Input 6-22 Terminal 54 Low Current
0-45 [Drive Bypass] Key on LCP 1-58 Flystart Test Pulses Current 3-17 Reference 3 Source 5-17 Terminal X30/3 Digital Input 6-23 Terminal 54 High Current
0-5* Copy/Save 1-59 Flystart Test Pulses Frequency 3-19 Jog Speed [RPM] 5-18 Terminal X30/4 Digital Input 6-24 Terminal 54 Low Ref./Feedb. Value
0-50 LCP Copy 1-6* Load-Depend. Settg. 3-4* Ramp 1 5-19 Terminal 37 Safe Stop 6-25 Terminal 54 High Ref./Feedb. Value

0-51 Set-up Copy 1-60 Low Speed Load Compensation 3-41 Ramp 1 Ramp-up Time 5-3* Digital Outputs 6-26 Terminal 54 Filter Time Constant
0-6* Password 1-61 High Speed Load Compensation 3-42 Ramp 1 Ramp-down Time 5-30 Terminal 27 Digital Output 6-27 Terminal 54 Live Zero
0-60 Main Menu Password 1-62 Slip Compensation 3-5* Ramp 2 5-31 Terminal 29 Digital Output 6-3* Analog Input X30/11
0-61 Access to Main Menu w/o Password 1-63 Slip Compensation Time Constant 3-51 Ramp 2 Ramp-up Time 5-32 Term X30/6 Digi Out (MCB 101) 6-30 Terminal X30/11 Low Voltage
0-65 Personal Menu Password 1-64 Resonance Dampening 3-52 Ramp 2 Ramp-down Time 5-33 Term X30/7 Digi Out (MCB 101) 6-31 Terminal X30/11 High Voltage
0-66 Access to Personal Menu w/o 1-65 Resonance Dampening Time 3-8* Other Ramps 5-4* Relays 6-34 Term. X30/11 Low Ref./Feedb. Value
Password Constant 3-80 Jog Ramp Time 5-40 Function Relay 6-35 Term. X30/11 High Ref./Feedb. Value
0-67 Bus Access Password 1-66 Min. Current at Low Speed 3-81 Quick Stop Ramp Time 5-41 On Delay, Relay 6-36 Term. X30/11 Filter Time Constant
0-7* Clock Settings 1-7* Start Adjustments 3-82 Starting Ramp-up Time 5-42 Off Delay, Relay 6-37 Term. X30/11 Live Zero
0-70 Date and Time 1-70 PM Start Mode 3-9* Digital Pot. meter 5-5* Pulse Input 6-4* Analog Input X30/12
0-71 Date Format 1-71 Start Delay 3-90 Step Size 5-50 Term. 29 Low Frequency 6-40 Terminal X30/12 Low Voltage
0-72 Time Format 1-72 Start Function 3-91 Ramp Time 5-51 Term. 29 High Frequency 6-41 Terminal X30/12 High Voltage
0-74 DST/Summertime 1-73 Flying Start 3-92 Power Restore 5-52 Term. 29 Low Ref./Feedb. Value 6-44 Term. X30/12 Low Ref./Feedb. Value
0-76 DST/Summertime Start 1-77 Compressor Start Max Speed [RPM] 3-93 Maximum Limit 5-53 Term. 29 High Ref./Feedb. Value 6-45 Term. X30/12 High Ref./Feedb. Value
0-77 DST/Summertime End 1-78 Compressor Start Max Speed [Hz] 3-94 Minimum Limit 5-54 Pulse Filter Time Constant #29 6-46 Term. X30/12 Filter Time Constant
0-79 Clock Fault 1-79 Compressor Start Max Time to Trip 3-95 Ramp Delay 5-55 Term. 33 Low Frequency 6-47 Term. X30/12 Live Zero
0-81 Working Days 1-8* Stop Adjustments 4-** Limits / Warnings 5-56 Term. 33 High Frequency 6-5* Analog Output 42
0-82 Additional Working Days 1-80 Function at Stop 4-1* Motor Limits 5-57 Term. 33 Low Ref./Feedb. Value 6-50 Terminal 42 Output
0-83 Additional Non-Working Days 1-81 Min Speed for Function at Stop 4-10 Motor Speed Direction 5-58 Term. 33 High Ref./Feedb. Value 6-51 Terminal 42 Output Min Scale
0-89 Date and Time Readout [RPM] 4-11 Motor Speed Low Limit [RPM] 5-59 Pulse Filter Time Constant #33 6-52 Terminal 42 Output Max Scale
1-** Load and Motor 1-82 Min Speed for Function at Stop [Hz] 4-12 Motor Speed Low Limit [Hz] 5-6* Pulse Output 6-53 Terminal 42 Output Bus Control
1-0* General Settings 1-86 Trip Speed Low [RPM] 4-13 Motor Speed High Limit [RPM] 5-60 Terminal 27 Pulse Output Variable 6-54 Terminal 42 Output Timeout Preset
1-00 Configuration Mode 1-87 Trip Speed Low [Hz] 4-14 Motor Speed High Limit [Hz] 5-62 Pulse Output Max Freq #27 6-55 Analog Output Filter
MG11AK22
6-6* Analog Output X30/8 8-95 Bus Feedback 2 10-32 Devicenet Revision 12-91 Auto Cross Over 14-51 DC Link Compensation
6-60 Terminal X30/8 Output 8-96 Bus Feedback 3 10-33 Store Always 12-92 IGMP Snooping 14-52 Fan Control
6-61 Terminal X30/8 Min. Scale 9-** Profibus 10-34 DeviceNet Product Code 12-93 Cable Error Length 14-53 Fan Monitor
6-62 Terminal X30/8 Max. Scale 9-00 Setpoint 10-39 Devicenet F Parameters 12-94 Broadcast Storm Protection 14-55 Output Filter
MG11AK22
Appendix
6-63 Terminal X30/8 Output Bus Control 9-07 Actual Value 11-** LonWorks 12-95 Broadcast Storm Filter 14-59 Actual Number of Inverter Units
6-64 Terminal X30/8 Output Timeout 9-15 PCD Write Configuration 11-0* LonWorks ID 12-96 Port Config 14-6* Auto Derate
Preset 9-16 PCD Read Configuration 11-00 Neuron ID 12-98 Interface Counters 14-60 Function at Overtemperature
8-** Comm. and Options 9-18 Node Address 11-1* LON Functions 12-99 Media Counters 14-61 Function at Inverter Overload
8-0* General Settings 9-22 Telegram Selection 11-10 Drive Profile 13-** Smart Logic 14-62 Inv. Overload Derate Current
8-01 Control Site 9-23 Parameters for Signals 11-15 LON Warning Word 13-0* SLC Settings 14-9* Fault Settings
8-02 Control Source 9-27 Parameter Edit 11-17 XIF Revision 13-00 SL Controller Mode 14-90 Fault Level
8-03 Control Timeout Time 9-28 Process Control 11-18 LonWorks Revision 13-01 Start Event 15-** Drive Information
8-04 Control Timeout Function 9-44 Fault Message Counter 11-2* LON Param. Access 13-02 Stop Event 15-0* Operating Data
8-05 End-of-Timeout Function 9-45 Fault Code 11-21 Store Data Values 13-03 Reset SLC 15-00 Operating hours
8-06 Reset Control Timeout 9-47 Fault Number 12-** Ethernet 13-1* Comparators 15-01 Running Hours
8-07 Diagnosis Trigger 9-52 Fault Situation Counter 12-0* IP Settings 13-10 Comparator Operand 15-02 kWh Counter
8-08 Readout Filtering 9-53 Profibus Warning Word 12-00 IP Address Assignment 13-11 Comparator Operator 15-03 Power-ups
8-09 Communication Charset 9-63 Actual Baud Rate 12-01 IP Address 13-12 Comparator Value 15-04 Over Temps
8-1* Control Settings 9-64 Device Identification 12-02 Subnet Mask 13-2* Timers 15-05 Over Volts
8-10 Control Profile 9-65 Profile Number 12-03 Default Gateway 13-20 SL Controller Timer 15-06 Reset kWh Counter
8-13 Configurable Status Word STW 9-67 Control Word 1 12-04 DHCP Server 13-4* Logic Rules 15-07 Reset Running Hours Counter
8-3* FC Port Settings 9-68 Status Word 1 12-05 Lease Expires 13-40 Logic Rule Boolean 1 15-08 Number of Starts
8-30 Protocol 9-71 Profibus Save Data Values 12-06 Name Servers 13-41 Logic Rule Operator 1 15-1* Data Log Settings
8-31 Address 9-72 ProfibusDriveReset 12-07 Domain Name 13-42 Logic Rule Boolean 2 15-10 Logging Source
8-32 Baud Rate 9-75 DO Identification 12-08 Host Name 13-43 Logic Rule Operator 2 15-11 Logging Interval
8-33 Parity / Stop Bits 9-80 Defined Parameters (1) 12-09 Physical Address 13-44 Logic Rule Boolean 3 15-12 Trigger Event
8-34 Estimated cycle time 9-81 Defined Parameters (2) 12-1* Ethernet Link Parameters 13-5* States 15-13 Logging Mode
8-35 Minimum Response Delay 9-82 Defined Parameters (3) 12-10 Link Status 13-51 SL Controller Event 15-14 Samples Before Trigger
8-36 Maximum Response Delay 9-83 Defined Parameters (4) 12-11 Link Duration 13-52 SL Controller Action 15-2* Historic Log
8-37 Maximum Inter-Char Delay 9-84 Defined Parameters (5) 12-12 Auto Negotiation 14-** Special Functions 15-20 Historic Log: Event
Instruction Manual
8-4* FC MC protocol set 9-90 Changed Parameters (1) 12-13 Link Speed 14-0* Inverter Switching 15-21 Historic Log: Value
8-40 Telegram selection 9-91 Changed Parameters (2) 12-14 Link Duplex 14-00 Switching Pattern 15-22 Historic Log: Time
8-42 PCD Write Configuration 9-92 Changed Parameters (3) 12-2* Process Data 14-01 Switching Frequency 15-23 Historic Log: Date and Time
8-43 PCD Read Configuration 9-93 Changed parameters (4) 12-20 Control Instance 14-03 Overmodulation 15-3* Alarm Log
8-5* Digital/Bus 9-94 Changed parameters (5) 12-21 Process Data Config Write 14-04 PWM Random 15-30 Alarm Log: Error Code
8-50 Coasting Select 9-99 Profibus Revision Counter 12-22 Process Data Config Read 14-1* Mains On/Off 15-31 Alarm Log: Value
8-52 DC Brake Select 10-** CAN Fieldbus 12-27 Primary Master 14-10 Mains Failure 15-32 Alarm Log: Time
8-53 Start Select 10-0* Common Settings 12-28 Store Data Values 14-11 Mains Voltage at Mains Fault 15-33 Alarm Log: Date and Time
8-54 Reverse Select 10-00 CAN Protocol 12-29 Store Always 14-12 Function at Mains Imbalance 15-4* Drive Identification
8-55 Set-up Select 10-01 Baud Rate Select 12-3* EtherNet/IP 14-2* Reset Functions 15-40 FC Type

8-56 Preset Reference Select 10-02 MAC ID 12-30 Warning Parameter 14-20 Reset Mode 15-41 Power Section
8-7* BACnet 10-05 Readout Transmit Error Counter 12-31 Net Reference 14-21 Automatic Restart Time 15-42 Voltage
8-70 BACnet Device Instance 10-06 Readout Receive Error Counter 12-32 Net Control 14-22 Operation Mode 15-43 Software Version
8-72 MS/TP Max Masters 10-07 Readout Bus Off Counter 12-33 CIP Revision 14-23 Typecode Setting 15-44 Ordered Typecode String
8-73 MS/TP Max Info Frames 10-1* DeviceNet 12-34 CIP Product Code 14-25 Trip Delay at Torque Limit 15-45 Actual Typecode String
8-74 "I-Am" Service 10-10 Process Data Type Selection 12-35 EDS Parameter 14-26 Trip Delay at Inverter Fault 15-46 Adj Freq Dr Ordering No.
8-75 Initialisation Password 10-11 Process Data Config Write 12-37 COS Inhibit Timer 14-28 Production Settings 15-47 Power Card Ordering No.
8-8* FC Port Diagnostics 10-12 Process Data Config Read 12-38 COS Filter 14-29 Service Code 15-48 LCP ID Num.
8-80 Bus Message Count 10-13 Warning Parameter 12-4* Modbus TCP 14-3* Current Limit Ctrl. 15-49 SW ID Control Card
8-81 Bus Error Count 10-14 Net Reference 12-40 Status Parameter 14-30 Current Lim Ctrl, Proportional Gain 15-50 SW ID Power Card
8-82 Slave Messages Rcvd 10-15 Net Control 12-41 Slave Message Count 14-31 Current Lim Ctrl, Integration Time 15-51 Adj Freq Dr Serial No.
8-83 Slave Error Count 10-2* COS Filters 12-42 Slave Exception Message Count 14-32 Current Lim Ctrl, Filter Time 15-53 Power Card Serial Number
8-84 Slave Messages Sent 10-20 COS Filter 1 12-8* Other Ethernet Services 14-4* Energy Optimizing 15-55 Vendor URL
8-85 Slave Timeout Errors 10-21 COS Filter 2 12-80 FTP Server 14-40 VT Level 15-56 Vendor Name
8-89 Diagnostics Count 10-22 COS Filter 3 12-81 HTTP Server 14-41 AEO Minimum Magnetization 15-59 CSIV Filename
8-9* Bus Jog 10-23 COS Filter 4 12-82 SMTP Service 14-42 Minimum AEO Frequency 15-6* Option Ident
8-90 Bus Jog 1 Speed 10-3* Parameter Access 12-89 Transparent Socket Channel Port 14-43 Motor Cos-Phi 15-60 Option Mounted
8-91 Bus Jog 2 Speed 10-30 Array Index 12-9* Advanced Ethernet Services 14-5* Environment 15-61 Option SW Version
8-94 Bus Feedback 1 10-31 Store Data Values 12-90 Cable Diagnostic 14-50 RFI 1 15-62 Option Ordering No
75
9 9
9 9
76
15-63 Option Serial No 16-56 Feedback 3 [Unit] 20-00 Feedback 1 Source 21-12 Ext. 1 Maximum Reference 22-31 Power Correction Factor
15-70 Option in Slot A 16-58 PID Output [%] 20-01 Feedback 1 Conversion 21-13 Ext. 1 Reference Source 22-32 Low Speed [RPM]
15-71 Slot A Option SW Version 16-6* Inputs & Outputs 20-02 Feedback 1 Source Unit 21-14 Ext. 1 Feedback Source 22-33 Low Speed [Hz]
15-72 Option in Slot B 16-60 Digital Input 20-03 Feedback 2 Source 21-15 Ext. 1 Setpoint 22-34 Low Speed Power [kW]
Appendix
15-73 Slot B Option SW Version 16-61 Terminal 53 Switch Setting 20-04 Feedback 2 Conversion 21-17 Ext. 1 Reference [Unit] 22-35 Low Speed Power [HP]
15-74 Option in Slot C0 16-62 Analog Input 53 20-05 Feedback 2 Source Unit 21-18 Ext. 1 Feedback [Unit] 22-36 High Speed [RPM]
15-75 Slot C0/E0 Option SW Version 16-63 Terminal 54 Switch Setting 20-06 Feedback 3 Source 21-19 Ext. 1 Output [%] 22-37 High Speed [Hz]
15-76 Option in Slot C1 16-64 Analog Input 54 20-07 Feedback 3 Conversion 21-2* Ext. CL 1 PID 22-38 High Speed Power [kW]
15-77 Slot C1/E1 Option SW Version 16-65 Analog Output 42 [mA] 20-08 Feedback 3 Source Unit 21-20 Ext. 1 Normal/Inverse Control 22-39 High Speed Power [HP]
15-8* Operating Data II 16-66 Digital Output [bin] 20-12 Reference/Feedback Unit 21-21 Ext. 1 Proportional Gain 22-4* Sleep Mode
15-80 Fan Running Hours 16-67 Pulse Input #29 [Hz] 20-13 Minimum Reference/Feedb. 21-22 Ext. 1 Integral Time 22-40 Minimum Run Time
15-81 Preset Fan Running Hours 16-68 Pulse Input #33 [Hz] 20-14 Maximum Reference/Feedb. 21-23 Ext. 1 Differentation Time 22-41 Minimum Sleep Time
15-9* Parameter Info 16-69 Pulse Output #27 [Hz] 20-2* Feedback/Setpoint 21-24 Ext. 1 Dif. Gain Limit 22-42 Wake-up Speed [RPM]
15-92 Defined Parameters 16-70 Pulse Output #29 [Hz] 20-20 Feedback Function 21-3* Ext. CL 2 Ref./Fb. 22-43 Wake-up Speed [Hz]
15-93 Modified Parameters 16-71 Relay Output [bin] 20-21 Setpoint 1 21-30 Ext. 2 Ref./Feedback Unit 22-44 Wake-up Ref./FB Difference
15-98 Drive Identification 16-72 Counter A 20-22 Setpoint 2 21-31 Ext. 2 Minimum Reference 22-45 Setpoint Boost
15-99 Parameter Metadata 16-73 Counter B 20-23 Setpoint 3 21-32 Ext. 2 Maximum Reference 22-46 Maximum Boost Time
16-** Data Readouts 16-75 Analog In X30/11 20-3* Feedb. Adv. Conv. 21-33 Ext. 2 Reference Source 22-5* End of Curve
16-0* General Status 16-76 Analog In X30/12 20-30 Refrigerant 21-34 Ext. 2 Feedback Source 22-50 End of Curve Function
16-00 Control Word 16-77 Analog Out X30/8 [mA] 20-31 User-defined Refrigerant A1 21-35 Ext. 2 Setpoint 22-51 End of Curve Delay
16-01 Reference [Unit] 16-8* Fieldbus & FC Port 20-32 User-defined Refrigerant A2 21-37 Ext. 2 Reference [Unit] 22-6* Broken Belt Detection
16-02 Reference [%] 16-80 Fieldbus CTW 1 20-33 User-defined Refrigerant A3 21-38 Ext. 2 Feedback [Unit] 22-60 Broken Belt Function
16-03 Status Word 16-82 Fieldbus REF 1 20-34 Duct 1 Area [m2] 21-39 Ext. 2 Output [%] 22-61 Broken Belt Torque
16-05 Main Actual Value [%] 16-84 Comm. Option Status 20-35 Duct 1 Area [in2] 21-4* Ext. CL 2 PID 22-62 Broken Belt Delay
16-09 Custom Readout 16-85 FC Port CTW 1 20-36 Duct 2 Area [m2] 21-40 Ext. 2 Normal/Inverse Control 22-7* Short Cycle Protection
16-1* Motor Status 16-86 FC Port REF 1 20-37 Duct 2 Area [in2] 21-41 Ext. 2 Proportional Gain 22-75 Short Cycle Protection
16-10 Power [kW] 16-9* Diagnosis Readouts 20-38 Air Density Factor [%] 21-42 Ext. 2 Integral Time 22-76 Interval between Starts
16-11 Power [hp] 16-90 Alarm Word 20-6* Sensorless 21-43 Ext. 2 Differentation Time 22-77 Minimum Run Time
16-12 Motor voltage 16-91 Alarm Word 2 20-60 Sensorless Unit 21-44 Ext. 2 Dif. Gain Limit 22-78 Minimum Run Time Override
16-13 Frequency 16-92 Warning Word 20-69 Sensorless Information 21-5* Ext. CL 3 Ref./Fb. 22-79 Minimum Run Time Override Value
16-14 Motor current 16-93 Warning Word 2 20-7* PID Autotuning 21-50 Ext. 3 Ref./Feedback Unit 22-8* Flow Compensation
16-15 Frequency [%] 16-94 Ext. Status Word 20-70 Closed-loop Type 21-51 Ext. 3 Minimum Reference 22-80 Flow Compensation
16-16 Torque [Nm] 16-95 Ext. Status Word 2 20-71 PID Performance 21-52 Ext. 3 Maximum Reference 22-81 Square-linear Curve Approximation
16-17 Speed [RPM] 16-96 Maintenance Word 20-72 PID Output Change 21-53 Ext. 3 Reference Source 22-82 Work Point Calculation
16-18 Motor Thermal 18-** Info & Readouts 20-73 Minimum Feedback Level 21-54 Ext. 3 Feedback Source 22-83 Speed at No-Flow [RPM]
16-20 Motor Angle 18-0* Maintenance Log 20-74 Maximum Feedback Level 21-55 Ext. 3 Setpoint 22-84 Speed at No-Flow [Hz]

16-22 Torque [%] 18-00 Maintenance Log: Item 20-79 PID Autotuning 21-57 Ext. 3 Reference [Unit] 22-85 Speed at Design Point [RPM]
16-26 Power Filtered [kW] 18-01 Maintenance Log: Action 20-8* PID Basic Settings 21-58 Ext. 3 Feedback [Unit] 22-86 Speed at Design Point [Hz]
16-27 Power Filtered [hp] 18-02 Maintenance Log: Time 20-81 PID Normal/ Inverse Control 21-59 Ext. 3 Output [%] 22-87 Pressure at No-Flow Speed
16-3* Drive Status 18-03 Maintenance Log: Date and Time 20-82 PID Start Speed [RPM] 21-6* Ext. CL 3 PID 22-88 Pressure at Rated Speed
16-30 DC Link Voltage 18-1* Fire Mode Log 20-83 PID Start Speed [Hz] 21-60 Ext. 3 Normal/Inverse Control 22-89 Flow at Design Point
16-32 Brake Energy /s 18-10 Fire Mode Log: Event 20-84 On Reference Bandwidth 21-61 Ext. 3 Proportional Gain 22-90 Flow at Rated Speed
16-33 Brake Energy /2 min 18-11 Fire Mode Log: Time 20-9* PID Controller 21-62 Ext. 3 Integral Time 23-** Time-based Functions
16-34 Heatsink Temp. 18-12 Fire Mode Log: Date and Time 20-91 PID Anti Windup 21-63 Ext. 3 Differentation Time 23-0* Timed Actions
16-35 Inverter Thermal 18-3* Inputs & Outputs 20-93 PID Proportional Gain 21-64 Ext. 3 Dif. Gain Limit 23-00 ON Time
16-36 Inv. Nom. Current 18-30 Analog Input X42/1 20-94 PID Integral Time 22-** Application Functions 23-01 ON Action
16-37 Inv. Max. Current 18-31 Analog Input X42/3 20-95 PID Differentiation Time 22-0* Miscellaneous 23-02 OFF Time
16-38 SL Controller State 18-32 Analog Input X42/5 20-96 PID Diff. Gain Limit 22-00 External Interlock Delay 23-03 OFF Action
16-39 Control Card Temp. 18-33 Analog Out X42/7 [V] 21-** Ext. Closed-loop 22-01 Power Filter Time 23-04 Occurrence
16-40 Logging Buffer Full 18-34 Analog Out X42/9 [V] 21-0* Ext. CL Autotuning 22-2* No-Flow Detection 23-0* Timed Actions Set.
16-41 Logging Buffer Full 18-35 Analog Out X42/11 [V] 21-00 Closed-loop Type 22-20 Low Power Auto Set-up 23-08 Timed Actions Mode
16-43 Timed Actions Status 18-36 Analog Input X48/2 [mA] 21-01 PID Performance 22-21 Low Power Detection 23-09 Timed Actions Reactivation
16-49 Current Fault Source 18-37 Temp. Input X48/4 21-02 PID Output Change 22-22 Low Speed Detection 23-1* Maintenance
16-5* Ref. & Feedb. 18-38 Temp. Input X48/7 21-03 Minimum Feedback Level 22-23 No-Flow Function 23-10 Maintenance Item
16-50 External Reference 18-39 Temp. Input X48/10 21-04 Maximum Feedback Level 22-24 No-Flow Delay 23-11 Maintenance Action
16-52 Feedback [Unit] 18-5* Ref. & Feedb. 21-09 PID Autotuning 22-26 Dry Pump Function 23-12 Maintenance Time Base
16-53 Digi Pot Reference 18-50 Sensorless Readout [unit] 21-1* Ext. CL 1 Ref./Fb. 22-27 Dry Pump Delay 23-13 Maintenance Time Interval
16-54 Feedback 1 [Unit] 20-** Drive Closed-loop 21-10 Ext. 1 Ref./Feedback Unit 22-3* No-Flow Power Tuning 23-14 Maintenance Date and Time
16-55 Feedback 2 [Unit] 20-0* Feedback 21-11 Ext. 1 Minimum Reference 22-30 No-Flow Power
MG11AK22
23-1* Maintenance Reset 25-23 SBW Staging Delay 26-31 Terminal X42/5 High Voltage 35-4* Analog Input X48/2
23-15 Reset Maintenance Word 25-24 SBW De-staging Delay 26-34 Term. X42/5 Low Ref./Feedb. Value 35-42 Term. X48/2 Low Current
23-16 Maintenance Text 25-25 OBW Time 26-35 Term. X42/5 High Ref./Feedb. Value 35-43 Term. X48/2 High Current
23-5* Energy Log 25-26 Destage At No-Flow 26-36 Term. X42/5 Filter Time Constant 35-44 Term. X48/2 Low Ref./Feedb. Value
MG11AK22
Appendix
23-50 Energy Log Resolution 25-27 Stage Function 26-37 Term. X42/5 Live Zero 35-45 Term. X48/2 High Ref./Feedb. Value
23-51 Period Start 25-28 Stage Function Time 26-4* Analog Out X42/7 35-46 Term. X48/2 Filter Time Constant
23-53 Energy Log 25-29 Destage Function 26-40 Terminal X42/7 Output 35-47 Term. X48/2 Live Zero
23-54 Reset Energy Log 25-30 Destage Function Time 26-41 Terminal X42/7 Min. Scale
23-6* Trending 25-4* Staging Settings 26-42 Terminal X42/7 Max. Scale
23-60 Trend Variable 25-40 Ramp-down Delay 26-43 Terminal X42/7 Bus Control
23-61 Continuous Bin Data 25-41 Ramp-up Delay 26-44 Terminal X42/7 Timeout Preset
23-62 Timed Bin Data 25-42 Staging Threshold 26-5* Analog Out X42/9
23-63 Timed Period Start 25-43 De-staging Threshold 26-50 Terminal X42/9 Output
23-64 Timed Period Stop 25-44 Staging Speed [RPM] 26-51 Terminal X42/9 Min. Scale
23-65 Minimum Bin Value 25-45 Staging Speed [Hz] 26-52 Terminal X42/9 Max. Scale
23-66 Reset Continuous Bin Data 25-46 De-staging Speed [RPM] 26-53 Terminal X42/9 Bus Control
23-67 Reset Timed Bin Data 25-47 De-staging Speed [Hz] 26-54 Terminal X42/9 Timeout Preset
23-8* Payback Counter 25-5* Alternation Settings 26-6* Analog Out X42/11
23-80 Power Reference Factor 25-50 Lead Pump Alternation 26-60 Terminal X42/11 Output
23-81 Energy Cost 25-51 Alternation Event 26-61 Terminal X42/11 Min. Scale
23-82 Investment 25-52 Alternation Time Interval 26-62 Terminal X42/11 Max. Scale
23-83 Energy Savings 25-53 Alternation Timer Value 26-63 Terminal X42/11 Bus Control
23-84 Cost Savings 25-54 Alternation Predefined Time 26-64 Terminal X42/11 Timeout Preset
24-** Appl. Functions 2 25-55 Alternate if Load < 50% 30-** Special Features
24-0* Fire Mode 25-56 Staging Mode at Alternation 30-2* Adv. Start Adjust
24-00 Fire Mode Function 25-58 Run Next Pump Delay 30-22 Locked Rotor Detection
24-01 Fire Mode Configuration 25-59 Run-on Line Delay 30-23 Locked Rotor Detection Time [s]
24-02 Fire Mode Unit 25-8* Status 31-** Bypass Option
24-03 Fire Mode Min Reference 25-80 Cascade Status 31-00 Bypass Mode
24-04 Fire Mode Max Reference 25-81 Pump Status 31-01 Bypass Start Time Delay
Instruction Manual
24-05 Fire Mode Preset Reference 25-82 Lead Pump 31-02 Bypass Trip Time Delay
24-06 Fire Mode Reference Source 25-83 Relay Status 31-03 Test Mode Activation
24-07 Fire Mode Feedback Source 25-84 Pump ON Time 31-10 Bypass Status Word
24-09 Fire Mode Alarm Handling 25-85 Relay ON Time 31-11 Bypass Running Hours
24-1* Drive Bypass 25-86 Reset Relay Counters 31-19 Remote Bypass Activation
24-10 Drive Bypass Function 25-9* Service 35-** Sensor Input Option
24-11 Drive Bypass Delay Time 25-90 Pump Interlock 35-0* Temp. Input Mode
24-9* Multi-Motor Funct. 25-91 Manual Alternation 35-00 Term. X48/4 Temp. Unit
24-90 Missing Motor Function 26-** Analog I/O Option 35-01 Term. X48/4 Input Type
24-91 Missing Motor Coefficient 1 26-0* Analog I/O Mode 35-02 Term. X48/7 Temp. Unit

24-92 Missing Motor Coefficient 2 26-00 Terminal X42/1 Mode 35-03 Term. X48/7 Input Type
24-93 Missing Motor Coefficient 3 26-01 Terminal X42/3 Mode 35-04 Term. X48/10 Temp. Unit
24-94 Missing Motor Coefficient 4 26-02 Terminal X42/5 Mode 35-05 Term. X48/10 Input Type
24-95 Locked Rotor Function 26-1* Analog Input X42/1 35-06 Temperature Sensor Alarm Function
24-96 Locked Rotor Coefficient 1 26-10 Terminal X42/1 Low Voltage 35-1* Temp. Input X48/4
24-97 Locked Rotor Coefficient 2 26-11 Terminal X42/1 High Voltage 35-14 Term. X48/4 Filter Time Constant
24-98 Locked Rotor Coefficient 3 26-14 Term. X42/1 Low Ref./Feedb. Value 35-15 Term. X48/4 Temp. Monitor
24-99 Locked Rotor Coefficient 4 26-15 Term. X42/1 High Ref./Feedb. Value 35-16 Term. X48/4 Low Temp. Limit
25-** Cascade Controller 26-16 Term. X42/1 Filter Time Constant 35-17 Term. X48/4 High Temp. Limit
25-0* System Settings 26-17 Term. X42/1 Live Zero 35-2* Temp. Input X48/7
25-00 Cascade Controller 26-2* Analog Input X42/3 35-24 Term. X48/7 Filter Time Constant
25-02 Motor Start 26-20 Terminal X42/3 Low Voltage 35-25 Term. X48/7 Temp. Monitor
25-04 Pump Cycling 26-21 Terminal X42/3 High Voltage 35-26 Term. X48/7 Low Temp. Limit
25-05 Fixed Lead Pump 26-24 Term. X42/3 Low Ref./Feedb. Value 35-27 Term. X48/7 High Temp. Limit
25-06 Number Of Pumps 26-25 Term. X42/3 High Ref./Feedb. Value 35-3* Temp. Input X48/10
25-2* Bandwidth Settings 26-26 Term. X42/3 Filter Time Constant 35-34 Term. X48/10 Filter Time Constant
25-20 Staging Bandwidth 26-27 Term. X42/3 Live Zero 35-35 Term. X48/10 Temp. Monitor
25-21 Override Bandwidth 26-3* Analog Input X42/5 35-36 Term. X48/10 Low Temp. Limit
25-22 Fixed Speed Bandwidth 26-30 Terminal X42/5 Low Voltage 35-37 Term. X48/10 High Temp. Limit
77
9 9
Index VLT® HVAC Drive FC 102
Index Control terminals........................................................................... 35, 37

Control wiring................................................................... 11, 14, 19, 21
A Control word timeout......................................................................... 40
Abbreviations......................................................................................... 73 Conventions........................................................................................... 73
AC input............................................................................................... 6, 17 Cooling..................................................................................................... 10
AC line power.................................................................................... 6, 17 Cooling clearance................................................................................. 21
AC line voltage................................................................................ 23, 36 Current limit........................................................................................... 46
AC waveform............................................................................................ 6 Current rating......................................................................................... 39
Additional resources.............................................................................. 3
AEO............................................................................................................ 28 D
Alarm log................................................................................................. 24 DC current.................................................................................... 6, 11, 36
Alarms....................................................................................................... 37 DC link....................................................................................................... 38
AMA...................................................................................... 28, 35, 39, 42 Default setting....................................................................................... 25
Ambient Conditions............................................................................ 59 Digital input....................................................................... 18, 19, 37, 39
Analog input................................................................................... 18, 38 Dimensions............................................................................................. 71
Analog output....................................................................................... 18 Discharge time......................................................................................... 8
Analog signal......................................................................................... 38 Disconnect switch................................................................................ 22
Analog speed reference..................................................................... 30
Approval..................................................................................................... 6
E
Approvals................................................................................................... 6 Electrical interference......................................................................... 12
Auto On............................................................................... 24, 29, 35, 37 EMC............................................................................................................ 11
Auto-reset................................................................................................ 23 EMC interference.................................................................................. 14
Auxiliary equipment............................................................................ 21 Exploded view.......................................................................................... 5

Exploded Views........................................................................................ 4
B External alarm reset............................................................................. 33
Backplate................................................................................................. 10 External command................................................................................. 6
Brake control.......................................................................................... 40 External commands........................................................................ 6, 37
Brake resistor.......................................................................................... 39 External controllers................................................................................ 3
Braking.............................................................................................. 35, 41 External interlock.................................................................................. 19
C F
Cable routing......................................................................................... 21 Fault
Internal................................................................................................. 42
Certification............................................................................................... 6
Fault log................................................................................................... 24
Certifications............................................................................................. 6
Feedback...................................................................... 20, 21, 36, 42, 44
Circuit breakers............................................................................... 21, 63
Fire mode................................................................................................. 44
Clearance requirements..................................................................... 10
Floating delta......................................................................................... 17
Closed-loop............................................................................................ 20
Front cover tightening torque......................................................... 72
Communication option...................................................................... 41
Fuse..................................................................................................... 11, 41
Conduit..................................................................................................... 21
Fuses............................................................................................ 21, 45, 63
Control card............................................................................................ 38
Control card, USB serial communication..................................... 62
G
Control signal......................................................................................... 35
Ground connections............................................................................ 21
Control terminal............................................................................. 24, 27
Ground wire............................................................................................ 11

Index Instruction Manual
Grounded delta..................................................................................... 17 Motor current...................................................................... 6, 23, 28, 42

Grounding.......................................................................... 15, 17, 21, 22 Motor data.................................................................. 27, 28, 39, 43, 46
Motor output......................................................................................... 58
H Motor power............................................................................. 11, 23, 42
Hand On................................................................................................... 24 Motor protection..................................................................................... 3
Harmonics.................................................................................................. 6 Motor rotation....................................................................................... 29
Heatsink................................................................................................... 42 Motor speed........................................................................................... 26
High voltage...................................................................................... 7, 22 Motor status.............................................................................................. 3
Motor thermistor.................................................................................. 34
I Motor wiring.................................................................................... 14, 21
IEC 61800-3............................................................................................. 17 Mounting.......................................................................................... 10, 21
Initialization............................................................................................ 25 Multiple adjustable frequency drives........................................... 11
Input current.......................................................................................... 17
Input disconnect................................................................................... 17 N
Input power.............................................. 6, 11, 14, 17, 21, 22, 37, 45 Nameplate................................................................................................. 9
Input power wiring.............................................................................. 21 Navigation key......................................................................... 23, 24, 26
Input signal............................................................................................. 20 Navigation keys..................................................................................... 35
Input terminal................................................................... 17, 20, 22, 38
Input voltage.......................................................................................... 22 O
Installation....................................................................................... 19, 21 Open-loop............................................................................................... 20
Installation Environments.................................................................... 9 Operation key........................................................................................ 23
Intended Use............................................................................................ 3 Optional equipment..................................................................... 19, 22
Interference isolation.......................................................................... 21 Output current................................................................................ 36, 39
Intermediate Circuit............................................................................. 38 Output power wiring.......................................................................... 21
Isolated line power............................................................................... 17 Output terminal.................................................................................... 22
Items supplied.......................................................................................... 9 Overcurrent protection...................................................................... 11
Overheating............................................................................................ 39
J Overtemperature.................................................................................. 39
Jumper...................................................................................................... 19 Overvoltage..................................................................................... 36, 46
L P
Leakage current................................................................................ 8, 11 Parameter Menu Structure................................................................ 74
Lifting........................................................................................................ 10 PELV........................................................................................................... 34
Local control............................................................................. 23, 24, 35 Phase loss................................................................................................ 38
Local control panel (LCP)................................................................... 23 Potential equalization......................................................................... 12
Power connection................................................................................ 11
M Power factor....................................................................................... 6, 21
Main menu.............................................................................................. 24 Power Ratings........................................................................................ 71
Maintenance.......................................................................................... 35 Programming............................................................. 19, 23, 24, 25, 38
Manual initialization............................................................................ 26 Pulse start/stop..................................................................................... 32
MCT 10............................................................................................... 18, 23
Menu key.......................................................................................... 23, 24 Q
Menu structure...................................................................................... 24 Qualified personnel................................................................................ 7
Motor cable............................................................................................. 11 Quick menu..................................................................................... 23, 24

Index VLT® HVAC Drive FC 102
Thermal protection................................................................................ 6
R Thermistor........................................................................................ 18, 34
Ramp-down time.................................................................................. 46 Thermistor control wiring.................................................................. 18
Ramp-up time........................................................................................ 46 Tightening of Terminals..................................................................... 63
Reference..................................................................... 23, 30, 35, 36, 37 Torque....................................................................................................... 39
Relays........................................................................................................ 19 Torque limit............................................................................................. 46
Remote commands................................................................................ 3 Transient protection............................................................................... 6
Remote reference................................................................................. 36 Trip lock.................................................................................................... 37
Reset................................................................ 23, 24, 26, 37, 39, 40, 43 Trips........................................................................................................... 37
RFI filter.................................................................................................... 17
RMS current............................................................................................... 6 U
RS-485....................................................................................................... 20 Unintended start.............................................................................. 7, 22
RS-485 network connection............................................................. 33
Run command....................................................................................... 29 V
Run permissive...................................................................................... 36 Vibration..................................................................................................... 9
Voltage imbalance............................................................................... 38
S Voltage level........................................................................................... 59
Safe Torque Off...................................................................................... 20 VVC+.......................................................................................................... 28
Serial communication............................................. 18, 24, 35, 36, 37
Service...................................................................................................... 35 W
Setpoint.................................................................................................... 37 Warnings.................................................................................................. 37
Set-up................................................................................................ 24, 29 Weight...................................................................................................... 71
Shielded cable................................................................................ 14, 21 Windmilling............................................................................................... 8
Shielded twisted pair (STP)............................................................... 20 Wire size................................................................................................... 11
Shock........................................................................................................... 9 Wire sizes................................................................................................. 15
Short circuit............................................................................................ 40 Wiring schematic.................................................................................. 13
Sleep Mode............................................................................................. 37
Speed reference............................................................... 20, 29, 30, 35
Speed reference, analog.................................................................... 30
Start/stop command........................................................................... 31
Start-up.................................................................................................... 25
Status mode........................................................................................... 35
STO............................................................................................................. 20
Storage........................................................................................................ 9
Supply voltage......................................................................... 18, 22, 41
Switch....................................................................................................... 20
Switching frequency........................................................................... 36
Symbols.................................................................................................... 73
System feedback..................................................................................... 3
T
Terminal 53............................................................................................. 20
Terminal 54............................................................................................. 20

Index Instruction Manual

Danfoss Drives Danfoss Drives
4401 N. Bell School Rd. 8800 W. Bradley Rd.
Loves Park lL 61111 USA Milwaukee, Wl 53224 USA
Phone: 1-800-432-6367 Phone: 1-800-621-8806
1-815-639-8600 1-414-355-8800
Fax: 1-815-639-8000 Fax: 1-414-355-6117
www.danfossdrives.com www.danfossdrives.com
Danfoss shall not be responsible for any errors in catalogs, brochures or other printed material. Danfoss reserves the right to alter its products at any time without notice, provided that alterations to
products already on order shall not require material changes in specifications previously agreed upon by Danfoss and the Purchaser. All trademarks in this material are property of the respective
companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
vlt-drives.danfoss.com
130R0083 MG11AK22 03/2015
*MG11AK22*

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MAKING MODERN LIVING POSSIBLE

MG11AK22 Danfoss A/S © 03/2015 All rights reserved.

5.4 Basic Programming 26

6 Application Set-up Examples 30

7 Diagnostics and Troubleshooting 35

Danfoss A/S © 03/2015 All rights reserved. MG11AK22

1.1 Purpose of the Manual 1.4 Product Overview

1.2 Additional Resources Depending on configuration, the adjustable frequency

The adjustable frequency drive is allowed for use in

• The VLT® Design Guide provides detailed

This manual is regularly reviewed and updated. All

Edition Remarks Software version

Table 1.1 Document and Software Version

MG11AK22 Danfoss A/S © 03/2015 All rights reserved. 3

Remove jumper to activate

1 Local control panel (LCP) 11 Relay 2 (04, 05, 06)

4 Danfoss A/S © 03/2015 All rights reserved. MG11AK22

Figure 1.2 Exploded View Enclosure Type A, IP20

MG11AK22 Danfoss A/S © 03/2015 All rights reserved. 5

• Status output and control can

Table 1.2 Legend to Figure 1.3

For enclosure types and power ratings of the adjustable

• The rectifier bridge converts

• Intermediate DC bus circuit

• Filter the intermediate DC

• Regulated 3-phase output

6 Danfoss A/S © 03/2015 All rights reserved. MG11AK22

CAUTION or serious injury.

MG11AK22 Danfoss A/S © 03/2015 All rights reserved. 7

type motors, and remote DC link power

Table 2.1 Discharge Time

• Ensure correct grounding of the equipment by a

8 Danfoss A/S © 03/2015 All rights reserved. MG11AK22

3.1 Unpacking NOTICE! 3 3

Items supplied may vary according to product configu-

Ensure that requirements for storage are fulfilled. Refer to

Figure 3.1 Product Nameplate (Example)

MG11AK22 Danfoss A/S © 03/2015 All rights reserved. 9

3.3 Mounting Mounting

Figure 3.3 Proper Mounting with Backplate

Figure 3.2 Top and Bottom Cooling Clearance

• Ensure that the lifting device is suitable for the

• If necessary, plan for a hoist, crane, or forklift with

• For lifting, use hoist rings on the unit, when

10 Danfoss A/S © 03/2015 All rights reserved. MG11AK22

4.1 Safety Instructions Wire Type and Ratings

See chapter 2 Safety for general safety instructions.

NOTICE! • Ground the adjustable frequency drive in

MG11AK22 Danfoss A/S © 03/2015 All rights reserved. 11

For EMC-compliant installation

• Establish electrical contact between cable shield

4 4 • Use high-strand wire to reduce electrical

• Do not use pigtails.

12 Danfoss A/S © 03/2015 All rights reserved. MG11AK22

4.4 Wiring Schematic

+10 V DC ON=0/4–20 mA relay1

+10 V DC 240 V AC, 2 A

Figure 4.1 Basic Wiring Schematic

MG11AK22 Danfoss A/S © 03/2015 All rights reserved. 13