Review On Chemical Stimulation Techniques in Oil I
Review On Chemical Stimulation Techniques in Oil I
Review On Chemical Stimulation Techniques in Oil I
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Technical report
May 2007
1 Introduction ....................................................................................................................................... 1
2 Brief history and experience acquired with acidizing................................................................... 2
3 Technology overview ....................................................................................................................... 2
3.1 Matrix acidizing ........................................................................................................................ 3
3.1.1 Protocol ................................................................................................................................ 3
3.1.2 Conventional acid systems ................................................................................................ 4
3.1.3 Retarded Acid Systems....................................................................................................... 5
3.1.4 Other compounds: Chelatants ........................................................................................... 5
3.2 Fracture acidizing .................................................................................................................... 5
3.2.1 Techniques ........................................................................................................................... 6
3.2.2 Fluids used ........................................................................................................................... 7
3.2.3 Typical treatment modes .................................................................................................... 7
4 Chemical stimulation in sandstone reservoirs.............................................................................. 9
4.1 Sandstone acidizing process (treatment design) ................................................................. 9
4.1.1 Preflush............................................................................................................................... 10
4.1.2 Main flush ........................................................................................................................... 11
4.1.3 Overflush ............................................................................................................................ 12
4.2 Acid strength versus composition of the formation .......................................................... 12
4.3 Review of current practices to successful sandstone acidizing ...................................... 13
4.4 Acidizing damage................................................................................................................... 14
4.5 Completions versus composition ........................................................................................ 16
5 Geothermal wells acidizing procedures ....................................................................................... 17
6 Review of the chemical treatments in geothermal reservoirs.................................................... 18
6.1 Salak geothermal field (Indonesia)....................................................................................... 19
6.2 Las Tres Virgenes and Los Azufres geothermal fields (Mexico) ...................................... 20
6.3 Beowawe geothermal field (Nevada, USA) .......................................................................... 20
6.4 The Geysers geothermal field (California, USA) ................................................................. 20
6.5 Coso geothermal field (California, USA).............................................................................. 21
6.6 Baca geothermal field (New Mexico, USA) .......................................................................... 21
6.7 Fenton Hill HDR project (New Mexico, USA) ....................................................................... 21
6.8 Fjällbacka HDR project (Sweden) ......................................................................................... 22
6.9 Experiments at EGS reservoir of Soultz-sous-Forêts (Alsace, France) ........................... 22
6.9.1 Preliminary tests on cores................................................................................................ 22
6.9.2 GPK2 well ........................................................................................................................... 22
6.9.3 GPK3 well ........................................................................................................................... 23
6.9.4 GPK4 well ........................................................................................................................... 24
6.9.5 Chemical stimulation with chelating agents................................................................... 26
6.9.6 Chemical stimulation of the farfield of the wells GPK4 and GPK3............................... 27
7 Conclusions .................................................................................................................................... 28
8 References....................................................................................................................................... 30
Chemical stimulation in oil and geothermal wells
CREGE – Centre for Geothermal Research, c/o CHYN, CH-2009 Neuchâtel, Switzerland
e-mail : sandrine.portier@crege.ch; francois.vuataz@crege.ch
2
Present address : BRGM, Bureau de Recherches Géologiques et Minières, EAU/M2H,
F-45060 Orléans Cedex, France
e-mail: l.andre@brgm.fr
1 Introduction
The Enhanced Geothermal Systems (EGS) are dedicated to the exploitation of the heat present in deep
hot rocks of limited permeability. But this extraction is only feasible if the reservoir permeability is
sufficient to ensure a fluid circulation between injection and production wells. Economic exploitation of
enhanced geothermal systems is dependant on natural or induced mineral precipitation and associated
decrease in permeability of the system. This may inhibit fluid flow in well casings or in rock fractures and
therefore decrease the heat extraction from the system. One solution to this problem consists in injecting
a reacting fluid into the wells, in order to dissolve the secondary minerals scaled on the casing or partially
sealing the fractures, to increase the permeability and hence to develop the reservoir.
A study of the literature on acidification of geothermal reservoirs has been attempted mainly based on
the Proceedings of the annual Stanford Workshop on Geothermal Reservoir Engineering, the annual
Transactions of the Geothermal Resources Council and the last three World Geothermal Congress.
Surprisingly, the number of references is very limited, with few recent papers and most of the studies
were carried out by a team from the Philippines. Apparently, experiments in geothermal fields are not all
published. On the other hand, a wealth of research and publications is mainly available on these topics in
the oil industry literature.
Chemical stimulation techniques were originally developed to increase or to recover oil and gas wells
production rates to commercial levels. This technology, developed for more than one century by oil
industry for the stimulation of oil and gas wells, has also been used in geothermal wells for the last 20
years.
Acid stimulation jobs intend to clean (pre-existing) fractures by dissolving filling materials (secondary
minerals or drilling mud) and mobilizing them for an efficient removal by flow transport. Acid treatments
have been applied to wells in oil and gas bearing rock formations for many years. Acidizing is probably
the most widely used work-over and stimulation practice in the oil industry. By dissolving acid soluble
components within underground rock formations, or removing material at the wellbore face, the rate of
flow of oil or gas out of production wells or the rate of flow of oil-displacing fluids into injection wells may
be increased.
The role and the impact of the different reactants used for the chemical treatments (hydrochloric acid
(HCl), hydrofluoric acid (HF), chelatants and mixed compounds) will be explained and some examples of
acidizing treatments in geothermal wells will be described. First, various methods used to prevent scaling
in oil, gas and geothermal wells or to improve the reservoir fracturation will be presented in this note. The
second part of this note will be focused on the chemical stimulation of sandstone reservoirs. Acidizing
geothermal wells can be related to sandstone acidizing techniques, because most geothermal reservoirs
produce from silicated magmatic or volcanic rocks. Finally, the third part of this technical note is more
focused on the cleaning of geothermal wells.
3 Technology overview
Advances in oil and gas well stimulation—matrix acidizing, fracture acidizing, hydraulic fracturing,
extreme overbalance operations—enable operators to optimally increase well/reservoir productive
capacity. Two basic types of acidizing operations can be conducted:
(1) Matrix acidizing is performed below fracturing rate and pressure. Acid flows through the matrix with
reactions taking place in existing pores and natural fractures.
(2) Fracture acidizing is performed above fracturing rates and pressures. Etching of the created
fractures provides well stimulation, not just damage removal.
Acid fracturing treatments can be a solution for wells with impaired production. Not only would acid
fracturing increase well productivity, but it also would help retain the generated hydraulic conductivity for
a longer time period.
The design of any acid-stimulation treatment should begin with a thorough evaluation of the
characteristics of the targeted formation. The composition, structure, permeability, porosity, and strength
of the rock must be determined, along with formation temperature and pressure and the properties of
reservoir fluids.
Furthermore, understanding reservoir mineralogy is essential to designing truly effective acidizing
treatments. For most of the 20th century, acidizing oil and gas wells to optimize production gave
unacceptably erratic results in primary and remedial applications. The reliability and effectiveness of
acid-stimulation technology began to change for the better in the mid-1990s, driven by improved
understanding of the complex chemical and physical reactions of minerals with acidizing fluids. Both
fundamental and applied research, and results of field work all have confirmed that—whether in a
sandstone or carbonate reservoir, a mature field, deepwater environment, or high-temperature
reservoir—reliably achieving long-term production increases from acidizing requires a thorough
understanding of the formation mineralogy.
Essentially, the productivity of a given well may be impaired either by the natural characteristics of the
reservoir rock and fluids or by damage resulting from drilling, completion or production operations.
Fracture acidizing treatments can be designed that penetrate deep into lower permeability rock.
3.1.1 Protocol
It is in the removal of near-wellbore formation damage that acidizing find its primary application. With
respect to acidizing, especially sandstone acidizing, assessment of formation damage is perhaps the
single most important factor in treatment design. To assess formation damage, it is first necessary to
know the skin term in the Darcy’s law equation defining well production rate, and its effect on production
rate. The production rate is directly proportional to permeability and inversely proportional to skin. Skin
damage is a mathematical representation of the degree of damage present. Permeability and skin can be
measured with a pressure transient well test. Formation damage can occur during any well operation,
including:
- drilling;
- cementing;
- perforating;
- production;
- workover;
- stimulation.
Therefore, in assessing formation damage, all aspects of a well and its history should be investigated,
including:
- reservoir geology and mineralogy;
- reservoir fluids;
- offset well production;
- production history;
- drilling history (including fluids used);
- cementing program (including cement bond logs);
- completion and perforation reports (including fluids used);
- workover history;
- stimulation history.
In order to make the most of acidizing, acid treatment design must be approached as a process. The
general approach is as follows:
1- select an appropriate stimulation candidate well;
2- design an effective treatment;
3- monitor the treatment for subsequent improvement.
Treatment volumes for matrix acidizing range from 120 to 6,000 liters per meter (L/m) of targeted
interval, pumped at the highest rate possible without fracturing the formation.
surrounding rock. To be effective, etched fracture surfaces must retain sufficient conductivity for
production enhancement after fracture closure.
Although a large mass of rock may be dissolved, if the resultant fracture face dissolution does not render
the surfaces with sufficient differential relief, the fracture conductivity under closure stress will be low at
least for sedimentary rocks. If the acid spends too quickly, excessive spending and acid leakoff near the
wellbore will result in little or no conductivity toward the fracture tip. Lack of active acid penetration deep
along the fracture plane will result in very short conductive fractures.
Sometimes, acid fracturing was preferred to hydraulic fracturing because proppant cleanout in a well with
coiled tubing required operational and safety resources. Additionally, the high conductivity of an acid-
etched fracture made acid fracturing a more attractive technique if comparable fracture lengths could be
achieved. After several acid fracturing treatments were experienced, it became clear that a normal
response of the treated wells was a sharp production increase followed by a slight gain in average
production.
Also called acid fraccing, this technique is widely used for stimulating limestone, dolomite formations or
formations presenting above 85 % acid solubility. It consists to inject first a viscous fluid at a rate higher
than the reservoir matrix could accept leading to the cracking of the rock. Continued fluid injection
increases the fracture’s length and width and injected HCl acid reacts all along the fracture to create a
flow channel that extends deep into the formation. The key to success is the penetration of reactive acid
along the fracture. However, the treatment volumes for fracture acidizing are much larger than the matrix
acidizing treatment, being as high as 12 000 - 25 000 L/m of open hole.
Three geometric quantities are needed for proper treatment design:
- Acid penetration: distance travelled by acid at end of pumping.
- Live acid penetration: farthest point reached by live acid at end of given pumping stage (live HCl
strength > 0.10%).
- Etching distance: maximum distance that etching has occurred. For a one acid stage treatment
this is the same as live acid penetration.
3.2.1 Techniques
Acid fracturing is a stimulation technique where acid, usually HCl, is injected into the reservoir at
fracturing pressures. Fracture acidizing is also called acid fracturing, acid-fraccing or acid-fracture
treatment.
Acid (normally 15% HCl) is then injected into the fracture to react with the formation and create a flow
channel (by etching of the fracture surface) that extends deep into the formation. This allows more
reservoir fluid to be drained into the wellbore along the new fractures once the well is put back to
production.
As the acid flows along the fracture, the fracture face is dissolved in a nonuniform manner, creating
conductive or etched channels that remain open when the fracture closes. The effective fracture length is
a function of the type of acid used, the acid reaction rate, and the fluid loss from the fracture into the
formation. The length of the etched fracture limits the effectiveness of an acid-fracture treatment. The
fracture length depends on acid leakoff and acid spending. If acid fluid-loss characteristics are poor,
excessive leakoff will terminate fracture extension. Similarly, if the acid spends too rapidly, the etched
portion of the fracture will be too short. The major problem in fracture acidizing is the development of
wormholes in the fracture face; these wormholes increase the reactive surface area and cause excessive
leakoff and rapid spending of the acid. To some extent, this problem can be overcome by using inert
fluid-loss additives to bridge wormholes or by using viscosified acids.
The effective length of an acidized fracture is limited by the distance that acid travels along the fracture
before it is spent. This is controlled by the acid fluid loss, the reaction rate and the fracture flow rate. This
problem is more difficult to solve when the acid reaction rate is high, owing to high formation
temperature.
The acid fluid-loss mechanism is more complex than that of non-reactive fluids. In addition to diffusive
leak off into the formation, flowing acid leaks off dynamically by dissolving the rock and producing
wormholes. Wormholes are very detrimental in fracture acidizing. They greatly increase the effective
surface area from which leak off occurs and are believed to affect acid fluid loss adversely. Acid leaks off
predominantly from wormhole tips rather than the fracture face. As wormholing and excessive leak-off
occur, the leak-off rate exceeds the pump rate, and a positive net fracturing pressure cannot be
maintained to keep the fracture open. At this point in the treatment, this may be as soon as 6 minutes
after starting to pump acid, the fracture extension slows or stops.
Acid fluid loss control has long been a problem in fracture acidizing. The most common techniques
involve use of viscous pads. The principle behind these is to lay an impermeable filter cake on the
fracture face and minimize wormholing. In practice these filter cakes are relatively ineffective in
controlling acid fluid loss because of the quick penetration in wormholes and the constant erosion of
fracture faces during treatment.
The key to success is penetration of reactive acid along the fracture. This is more difficult to achieve in
acid fraccing than in propped fractures (the other main form of frac treatment). Acid penetration is
particularly important in low permeability formations which are frequently subject to scaling where small
fractures meet larger fractures. Acid fracturing methods, which can achieve deep acid penetration, offer
large potential to solve scaling problems.
Table 1: Fluid properties required from an acid fracturing fluid are shown in Table below.
Low viscosity
Etches fracture face by dissolution
Acid fracturing fluid properties required Leaks off into formation mainly by diffusion
Causes minimal formation damage
No wormholing
Fluids used in the fracture acidizing process (pad fluid, acid or additives) can be detrimental to well
performance following the job. This can be due to clean up problems or a reduction in the formation
permeability adjacent to the fracture.
A particular problem is the removal of high viscosity fluids. The time required to achieve cleanup
increases significantly as fluid viscosity increases. Similar increases in cleanup time are seen as fracture
length increases.
Ideally the best acid system for fracturing is one that only etches the fracture face by dissolution and
leaks off into the formation mainly by diffusion. It is also very desirable to be able to obtain deep
penetration along fractures without resorting to the use of high viscosity components.
results in longer acid penetration distances and more effective conductivity at a greater distance
along the induced fracture.
- Etched height control uses fluid density differences to control fluid placements, such as avoiding
water-producing zones or gas caps.
- Tailored treatments may include foamed acids, heated acids, zonal coverage acid, and closed-
fracturing acid.
Fluid-loss control is critical for achieving a good fracture acidizing treatment. Acid leakoff can be
controlled by viscosifying the acid, adding solid particulates or using alternate stages of acid and nonacid
fluids. Methods for thickening acid include emulsified acid, foamed acid, polymer gelled acid, and
surfactant gelled acid. Silica flour and 100-mesh sand are common solid particulates.
In larger open hole, acid diversion is important, otherwise only the interval, which breaks down or
fractures first will be treated. Diversion can be achieved with packers.
The following techniques have been developed:
- Viscous preflush in fracture acidizing.
- Chemically retarded acid for selective etching.
- Combination of density and viscosity controlled fracture acidizing.
Various acid combinations are employed. However, a frequent mixture is 15% HCl and 10% acetic acid.
A typical treatment consists of pumping the acid mixture at pressures of 0.1 to 0.3 bar per metre. When
acid is pumped at high rates, over 1000 liters per minute, it is called fracture acidizing. Several services
companies offer some or the whole series of chemical treatments for oil, gas or geothermal wells as
shown on figure 1.
Figure 1: Installation of a pumping unit for injection of chemical compounds at Coso geothermal
field (photo P. Rose, EGI, Univ. of Utah)
minerals present and the temperature of the reservoir at the point of contact, which is affected by any
residual cool down effects due to difference between fluid and rock temperature. When the injected fluid
is totally spent, it moves through the unreacted minerals.
The primary reactions occur when fresh acid contacts fresh reservoir. This typically happens in the near
wellbore region. As spent acid moves through this same matrix, the secondary and tertiary reactions
occur with the reaction products precipitating further away from the wellbore. It is important to keep the
injected fluid moving to carry reaction products past the critical matrix region of the well.
Proper treatment design can be very effective in decreasing the negative effects of pumping acids into
sandstone through the use of multiple injection stages and correct fluid selection. A typical matrix
treatment in a sandstone will include a preflush, a main fluid and an overflush. When long intervals are
treated, diversion stages are pumped after the overflush and before the next stage of preflush.
4.1.1 Preflush
The sequence of fluids used in a sandstone treatment is largely dependent on the damage type(s) being
addressed.
A preflush is a fluid stage pumped ahead of the main treating fluid. Multiple preflush stages are
sometimes used to address multiple damage mechanisms and prepare the surface for the main
treatment fluids. In sandstone reservoirs, the acid preflush, performed most often with a HCl solution,
serves two purposes:
- To displace the formation brines, usually containing K, Na, or Ca ions, away from the wellbore so there
will be no mixing with HF acids. This decreases the probability of forming alkali-fluosilicates such as
potassium hexafluorosilicate.
- To dissolve as much of the calcareous material as possible, prior to injection of the HF acid to minimize
calcium fluoride precipitation.
Due to reservoir heterogenities, it is unlikely that the acid preflush will remove all of the calcite. However,
it has been shown that reducing calcite below 6% is sufficient to avoid precipitation (Figure 2). This has
been investigated and confirmed by fieldwork done by McLeod (1984) and others. Strength and volume
guidelines are based on this criterium (Economides and Nolte, 1987).
Figure 2: HCl/HF ratio to avoid precipitation, based on AlF3 and CaF2 precipitation (Schlumberger,
2003)
HCl can shrink hydrated clays, however, most clays have very little solubility in HCl. One possible
exception is chlorite, an iron-rich, three-layer clay. Strong HCl can leach Fe2+ iron (and possibly
aluminium and magnesium) from chlorite, leaving an amorphous silica residue. HCl does not dissolve
sand. However, HCl can dissolve carbonates present in sandstone formations.
Using an additional ammonium chloride (NH4Cl) brine preflush for sandstone acid treatments is an
emerging practice. This preflush conditions the formation clays as it moves formation water away from
the near wellbore area. The NH4+ ions in the brine exchange with the alkali (Na, K, or Ca) ions on the
clay particles; so, they will be displaced from contact with the mud acid. The effectiveness of this
procedure appears to be controlled by the brine concentration at a radial distance of 0.75 m from the
wellbore. This preflush is pumped at the start of the job to establish injectivity before the regular mud acid
treatment is pumped. It is only pumped once and is not a part of the regular treating sequence.
Minerals Solubility
HCl HCl-HF
Quartz No Very low
Felspars No Low to moderate
Micas No Low to moderate
Kaolinite No High
Illite No High
Smectite No High
Chlorite Low to moderate High
During the mainflush, the HF acid reacts mainly with the associated minerals of sandstones (clays,
feldspars and micas), rather than with quartz. The reaction rates of HF with clays or feldspars are 100 to
200 times faster than the one with quartz. It results from these reactions an enlargement and
interconnections of the pores in the matrix, facilitating fluid flow. The risk of using HF acid is the strong
affinity of Si and Al with F, which can cause the precipitation of silicium or aluminum complexes (SiF62-,
AlF2+, AlF2+, AlF3, AlF4-), then damaging the formation by plugging. This is why HCl is added to HF:
hydrochloric acid keeps a low pH and prevents the formation of fluorosilicates, fluoroaluminates, and
fluoride salts.
The trend in HF acid concentration is away from the previous standard 3% HF + 12% HCl.
1.5% HF + 13.5% HCl is becoming the normal choice and Table 3 shows general recommandations for
specific well conditions.
4.1.3 Overflush
The overflush is an important part of a successful sandstone acid treatment. It performs the following
functions:
- Displacement of the nonreacted mud acid into the formation.
- Displacement of the mud acid reaction products away from the wellbore.
- Removal of potential oil-wet relative permeability problems caused by some corrosion inhibitors.
The overflush fluid must be miscible with the acid in order to displace it. Therefore, aqueous base liquids
should be considered as the first displacing and flushing fluid. This may be followed by other fluid
systems depending on the concerns and well conditions. Studies of displacement fronts indicate that the
reactivity and fluid character of the overflush have a major influence on the volume required to displace
the spent mud acid. Recent experience indicates the advantage of including HCl or acetic acid in the first
part of the overflush to maintain a low-pH environment for the displaced spent mud acid stage. The
minimum total overflush volume should provide at least 0.9 m of radial penetration into the formation to
move potential problems past the critical matrix where the greatest pressure drop occurs. Damage
effects are minimized beyond the critical matrix because of the logarithmic relationship between pressure
drop and distance from the wellbore. Volumes that are less than twice the mud acid stage volume should
be considered inappropriate. Formation permeability anisotropy may require doubling or even tripling this
volume, if the reservoir pressure is sufficient to unload the injected fluid.
Large overflushes help prevent the near wellbore precipitation of amorphous silica. At formation
temperatures of 93°C or greater, amorphous silica precipitation occurs while the mud acid is being
pumped into the formation. The precipitate is somewhat mobile at first, but it can set up as a gel after
flow stops. If this potentially damaging material is kept moving by the overflush fluid, it will be diluted and
moved beyond the critical matrix.
For the preflush operation in acidizing treatments, a solution of hydrochloric acid at a concentration of 10
to 15 % is most often used. For the mainflush, the mud acids generally range from 10 % HCl – 5 % HF to
12 % HCl – 3 % HF. Some examples of mud acids are given in Table 4 for the treatment of sandstones.
Table 4: Acid guidelines for the chemical treatment of sandstones according to the composition
of the formation (after Crowe et al., 1992)
The cleaner the sandstone (lower silt and clay content) and the higher the permeability, the lower the
HCl/HF ratio, and the more aggressive the treatment can be. Typically, the HCl/HF ratio is either 4/1, 6/1,
or 9/1. A higher volume of weak acid must be pumped to attain the same results as a smaller volume of a
stronger acid. This is an important consideration when designing treatments for environmentally sensitive
areas, where disposing spent acids can create problems. The ratio of HCl/HF should be increased if the
formation contains clay rather than calcite cementing materials. If the HCl/HF ratio is less than 9/1,
change the recommendation to the 9/1 ratio that contains a lower HF content. For example, if a 6% HCl
+ 1% HF fluid is normally used, change to a 4.5% HCl + 0.5% HF mixture. Mud acids should only be
used in formations with less than 20% carbonate (calcite + dolomite) because of the increased risk of
forming damaging calcium fluoride precipitates at higher carbonate content. HCl or acetic acids are used
for these formations. The specific acid used is dependent upon reservoir temperature and the presence
of HCl sensitive clays as shown in Table 4.
A clay stabilizer is often recommended but not necessary for the purpose of preventing migration and/or
swelling of clays following an acid treatment. Common clay stabilizers are either polyquaternary amines
(PQA) or polyamines (PA), at 0.1-0.4%. Clay stabilizer seems to be most effective when added to the
overflush only.
It may be advisable to include a calcium sulphate (CaSO4) scale inhibitor in the acid stages or the
overflush if treating a well containing high sulphate concentration (>1000 ppm) in the formation water.
CaSO4 scale inhibitors are typically phosphoric acid or polyacrylate polymers.
Coiled tubing (CT) is a very useful tool for improving acid placement. Coiled tubing utility is versatile.
However, when applied properly, it is an excellent tool. Coiled tubing is of less use in fracturing acidizing
because of rate limitations. It is still best to pump fracturing treatments through larger strings, such as
production tubing. Coiled tubing is most useful in matrix and wellbore treatment. It offers some major
advantages in acidizing, including:
- Ease with which an acid injection can be terminated, if it appears that continuing injection is not
doing any further good, and switch to flush.
- Ease with which treatment displacement with nitrogen can be achieved quickly to push reactive
fluids away from the wellbore, energizing the near-wellbore fluid zone, thereby enhancing
flowback.
Disadvantages include:
- Pump rate limitations.
- Depth limitations in openhole sections of very deep deviated wells. But some experiments report
coil tubing applications up to a depth of 4000 m.
- If solids are needed (perhaps for diversion), there may be problems pumping them through
smaller diameter CT strings.
- Acid mixtures must be very thoroughly mixed and must remain that way prior to and during
injection. Corrosion in a CT string is especially disastrous.
Overall, coiled tubing is very effective in placing acid, especially in smaller treatments, and treatments for
damage very near the wellbore. Treatment evaluation involves the following:
- Pressure monitoring during injection will indicate diverter effectiveness and possibly evolution of
skin removal. These methods for evaluating pressure responses are based on interpreting
recorded wellhead pressure values and corresponding injection rates as treatment progresses.
- Flowback sample analysis is important for observation of sludge, emulsion, solids production,
and related problems.
- Production rate comparison and analysis (before and after) is the most obvious and simple
measure of success. Rate comparison should only be made seriously after all spent acid has been
returned and well production has returned to formation fluids only.
- Well test analysis (skin removal). Post-stimulation well testing is the truest indicator of success or
failure.
- Payout and ROI (return on investment) are among the bottom-line factors to the operator.
Relative low-cost formation damage removal treatments, such as acidizing, are unrivaled in their
potential financial significance.
Recently, there have been advancements with unconventional methods introduced to the industry by
creative, reasonable risk-taking, stimulation design engineers. Some examples of such interesting
methods are:
- Maximum rate/maximum pressure HF acidizing.
- High-concentration HF acidizing.
- CO2-enhanced HF acidizing.
- On-the-fly minimum volume HF acidizing.
Maximizes
Mineral Potential Effect Minimizes Damage Remedy
Damage
air, KCl, oil-based HCl; re-perforate. &
Smectite swelling fresh water, HF
mud drilling fracturing
swelling; air, KCl, oil-based HCl; re-perforate. &
Mixed Layer Clay fresh water, HF
mobile fines mud drilling fracturing
clay stabilized; low
Kaolinite mobile fines HF air, foam drilling
flow rates
high pH muds; air, foam; HCl HCl sequestered,
Chlorite iron gel precipitate
O2 rich sequestered low strength
Carbonate complex CaF salt muds; oil-based
HF HCl
minerals precipitates mud
Quartz, Feldspar mobile fines; gel air, foam; bland clay stabilized; foam
high pH muds
Glass (silt) precipitate fluids fracturing
In geothermal well acidizing, more acid often is better. Naturally fractured volcanic formations can
withstand high HF concentration. The HCl-HF stage can be 10% HCl - 5% HF, or 10% HCl - 7% HF, for
example. These acid mixtures have been used successfully in stimulating geothermal wells in Southeast
Asia (the Philippines), where a large number of acid treatments have taken place. Acid volumes can vary
quite a bit. These acidizing treatments have also employed an acid formulation containing 3% HCl - 5%
HF and an organophosphonic acid. The mixture is less corrosive and may help slow scale
reprecipitation, as the phosphonic acid complexes with certain cations in spent acid.
HCl-HF mixture dissolves clays originating from drilling mud and reacts with most constituents of the
sandstone formation. It results from these reactions an enlargement and interconnections of the pores in
the matrix, facilitating the fluid flow. But, it seems that rapid acid consumption with clays and silicates,
matrix disintegration in near wellbore and subsequent precipitation of various reaction byproducts (i.e.
complex fluosilicates, fluoaluminates, and fluoride salts) have somewhat restricted the usefulness of mud
acid for matrix stimulation treatment. A new acid treatment system (called sandstone acid) is used in
treating sandstone formations at some geothermal wells in the Philippines. The new HF acid compared
with the usual mud acid systems has a lower reaction rate and a limited solubility action on clays but
higher reaction rate and dissolving power with quartz (Malate et al., 1998).
Some retarded or slow reacting HF acid such as fluoroboric, fluoroaluminic and hexa-fluoro-phosphonic
were developed to improve rock permeability. Most of these acid systems rely on the use of weak
organic acids and their secondary reactions to slowly generate HF acid. Malate et al. (1998) proposed a
new acid system applicable for moderate to deep penetrations. They used a phosphonic acid complex
(HEDP) to hydrolyse NH4HF2 instead of HCl. HEDP has 5 hydrogens available that dissociate at different
stochiometric conditions. Mixture of HEDP acid with NH4HF2 produces an ammonium phosphonate salt
and HF. 76 liters of HEDP acid per 3785 liters of water are required to react with approximately 56 kilos
of NH4HF2 to produce a 1% HF solution.
The advantages of sandstones acid are:
- Limiting clays dissolution and preventing disintegration of pore matrix by coating them with a film
blocking reactions.
- Sandstone acid has better dispersing properties and is an excellent antiscalant inhibiting
precipitates formation in the vicinity of the well.
- Excess HCl are not needed to avoid the fluoride salt precipitates. As a consequence, sandstone
acid aids in reduction of corrosion.
All these protocols are listed in Schlumberger (2003). However, these properties of acid mixtures should
be investigated if one wishes to influence the fractures properties beyond a radius of 5 meters around the
wells.
Treatment volumes, injection rates, acid placement techniques, acid system selection and evaluation of
the results when stimulating geothermal wells, all follow the same criteria as for oil wells. The important
difference is the formation temperature. High temperature reduces the efficiency of corrosion inhibitors
(and increase their cost) as well as increasing the acid/rock reaction rate. The high acid rock reaction
rate requires the use of a retarded acid system to ensure acid will not all be spent immediately next to
the wellbore, but will penetrate deeper into the formation. Protecting the tubulars against corrosion is
another serious challenge. This requires careful selection of acid fluids and inhibitors (Buijse et al.,
2000), while cooling the well by injecting a large volume of water preflush may reduce the severity of the
problem.
At the Larderello geothermal field (Italy), several stimulation methodologies have been used successfully
by ENEL (Capetti, 2006). Among them, chemical stimulation operations were carried out by injection of
acid mixtures. First, various laboratory tests were realised on reservoir rock samples to optimize the
HCl/HF ratios and the effect on mineral dissolution. Field tests have shown impressive results on five
deep wells for reservoir rocks composed of phyllites, hornfels and granites: the improvement of
injectivity, respectively productivity ranged from a factor 4 to 10.
In the field of EGS, few chemical treatments have been applied to stimulate fractured reservoirs. Since
1976, some experiments have been tried with more or less of success at Fenton Hill (USA) and
Fjällbacka (Sweden). At Coso geothermal field however, 24 wells were successfully treated.
A summary of the chemical stimulation experiments carried out on geothermal fields and EGS reservoirs
are presented in Table 7.
Table 7: Results of HCl-HF treatments for scaling removal and connectivity development
characteristics such as reduction of skin, increase of injectivity and permeability-thickness product, and
production output. Based on the positive results obtained in this case, further application of this method
is envisaged for other poor-performing wells with similar characteristics.
6.2 Las Tres Virgenes and Los Azufres geothermal fields (Mexico)
In Las Tres Virgenes geothermal field, the steam is supplied by four wells located near the power plants,
but LV-11 and LV-13 recorded low wellhead pressure and marginal steam production. LV-11 is a
deviated well and was drilled in September 2000 to a total depth of 2081 m. LV-13 was drilled to a total
depth of 2200 m. An acidizing job was performed in order to improve the production characteristics of
these wells. Acid treatment included a pre, post and over flush using chloride acid (HCl) and a chloride
acid-fluoride acid (10% HCl- 5% HF). The acid was injected using a coiled tubing unit. Matrix acid
stimulation job for production well LV-11 and LV-13 was successfully conducted without major problems.
Post-acid completion tests results indicated major improvements in the injectivity index where a
considerable drop in wellbore pressures of the two wells (~30 bars) were recorded that indicated a
reduction in the pressure resistance inside the wellbore. The post-acid pressure falloff data also
confirmed the improvement in the well where a negative skin (-5.8) was obtained in LV-13 and similar for
LV-11. The post-acidizing discharge tests also showed substantial improvement compared with the
previous well production characteristics to the acid job. As a result, within less than a month the field
steam production increased from 3.2 MWe to 7.3 MWe.
The Los Azufres geothermal field is located in the northern portion of the transmexican volcanic belt, 250
km of Mexico city. Currently, 78 wells have been drilled at depths ranging between 700 and 3500 meters.
Well Az-9AD is located in the northern zone of Los Azufres geothermal field and it was drilled from
January 7 to April 22 on 2003, to a total depth of 1500 m. Early testing and survey analysis indicated that
the low output of Az-9AD was caused by considerable drilling induced wellbore damage in its open hole
section, where 1326 m3 of mud were lost. Skin factor of 16 was causing additional pressure drop
equivalent to 41 bars, reducing its optimal flow rate. The success of earlier acid treatment jobs in Mexico
and the analysis of the available information encouraged the company to apply the same technique for
this well during 2005. Acid treatment of well Az-9AD introduced very significant improvement in the
wellbore showing 174% increase in production capacity. The results of this job have been used for
encouraging new stimulation programs, such as those in wells Az-56R and Az-9A located in the north
zone of Los Azufres geothermal field.
Table 8: Impact of three chemical treatment at 100 °C and 100 bars during 144 h (Sarda, 1977)
Field experiments were attempted in November 1976 to reduce the impedance of the deep enhanced
reservoir by a chemical leaching treatment. Na2CO3 was used to dissolve quartz from the formation. A
total of 190 m3 of 1 N Na2CO3 solution was injected. About 1000 kg of quartz were dissolved and
removed from the reservoir but no impedance reduction resulted.
Figure 5: Impact of acidification test on GPK4; above, before and during acidification injection,
below, after acidification (Gérard et al, 2005).
In May 2006, new tests began with a test of the well injectivity before acidification. The acid treatment
was performed in four stages:
- Injection of 2000 m3 of cold water deoxygenized at 12 L.s-1, 22 L.s-1 then finally at 28 L.s-1.
- A preflush of 25 m3 HCl diluted at 15% (3 tons) (with deoxygenized water) was pumped ahead of the
HCl-HF acid mixture during 15 minutes at 22 L.s-1.
- A main flush consisted of the injection of 200 m3 of Regular Mud Acid (RMA), (12% hydrochloric (HCl) -
3% Hydrofluoric (HF) acid mixture treatment), with addition of a corrosion inhibitor, at a flow rate of
22 L.s-1 during 2,5 hours.
- A postflush by injection of 2’000 m3 cold water deoxygenized without inhibitor at a flow rate of 22 L.s-1
then 28 L.s-1 during 1 day.
When the wellhead pressure was back to a value identical to that observed in the previous injectivity test,
a 3-day test identical to that of March 13, 2005 was repeated. Figure 6 shows the impact of RMA acid job
on the wellhead pressure by comparison before and after the second acid injection in GPK4 well. The
repetition of the injectivity test showed that the difference in the over pressure values at the wellhead
between the beginning of the test and the end were 16 bars. This represents a 35% reduction of the
wellhead pressure due to the acidification treatment. After some preliminary evaluation of downhole
pressure changes, performed by GEOWATT, this leads to a provisional estimate of GPK4 injectivity after
chemical treatment slightly lower than 0.40 L.s-1.bar-1.
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Dates/Time
(GMT)
55 55
Injection over pressures in bars (0 is 28 bars)
50 50
45 GPK4: 45
40
RMA stimulation result 40
35 35
25 25
20 20
15 15
10 10
5 5
0 0
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"02.06.2006 04:07:17"
Dates/Time
(GMT)
X Axis Title
Figure 6: Impact of the RMA acidification test on the wellhead measured by comparison before
and after the acidification test on GPK4 well (May 2006) (GEIE, 2006).
In October 2006, the chelatants stimulation was performed (Figure 7). About 38 tons of NTA were
injected with 200 m3 of cold water at a flow rate of 35 L.s-1. A total of 850 m3 of water were injected to
displace the chelating agent in the formation. Figures 7 and 8 show the impact of the chelatants
stimulation after the production test on the wellhead pressure and flow rate.
Figure 7: History plot of the chelatants stimulation 06OCT16 and production test 06OCT23 in
GPK4 well (GEIE, 2006).
6.9.6 Chemical stimulation of the farfield of the wells GPK4 and GPK3
Although conventional stimulation fluids, such as hydrochloric (HCl) or mud acid, can clean up the
wellbore and stimulate the matrix, they do not penetrate deep into the formation nor stabilize fines.
Conventional acids can also have adverse effects in formations with certain types of clays, or alumino-
silicates like zeolite and chlorite, that are unstable in HCl acid. Consequently it was decided to develop
the expected result of the NTA treatment in GPK4 by using Organic Clay Acid for High Temperature
(OCA-HT). This stimulation fluid penetrates deep into the sensitive formation and stabilizes clays and
fines without the adverse effects of conventional acid systems. OCA fluid is a high-performance acid
system designed for sensitive sandstone matrix formations that can present the biggest challenge to
conventional acidizing treatments. Because of the damaging precipitation of secondary and tertiary
reaction products, conventional mud acid has the highest chance of failure in formations with very high
temperature or a high clay content that is sensitive to HCl. OCA fluid combines a retardation effect and
advanced chelation technology for stimulation deep into the reservoir with minimal precipitation. It
reduces the risk of diminished production as well as secondary and tertiary mineral precipitation that can
block pores. Its retarded properties allow a reduced corrosivity. OCA fluid also combats sludging
problems that plague conventional acid systems and stabilizes formation fines while maintaining the
integrity of the sandstone structures to promote long-term production.
New tests were run in February 2007. The operation consisted in cooling the GPK4 well and only
stimulating it with 200 m³ of "Organic Clay Acid HT". The operation was also performed on well GPK3.
Organic Clay Acid is a delayed acid proposed in its high temperature version (OCA HT). Its maximum
temperature of use is slightly higher than 200°C, while the inhibition of corrosion can be efficiently
ensured until 177°C. In fact, it was considered as being safe enough to use a corrosion inhibitor to
guarantee a protection during 4 hours with 80°C for steels.
Figure 8 illustrates the impact of the successive chemical treatments on the productivity of GPK4 well.
One can remark that now (March 2007) the productivity of GPK4 after few days only reached a stable
value of 5l/s/MPa despite the fact that the produced fluid was stored in a lined lagoon and not reinjected
in the well GPK3 during that test. One can also observe on figure 8 that during that production test of
March 2007 the pressure in the reservoir at the impact of GPK3 dropped at a rate of around 1 bar/day.
That implies a possible higher productivity of GPK4 when some reinjection in GPK3 will be performed.
5-3-2007 11:59:26
5-3-2007 23:59:26
6-3-2007 11:59:26
6-3-2007 23:59:26
7-3-2007 11:59:26
7-3-2007 23:59:26
8-3-2007 11:59:26
8-3-2007 23:59:26
10 21
Productivité GPK4 (l/s/MPa) (origine Geowatt- modéle HEX-B)
Juillet 2005 AVEC reinjection GPk3: Aprés HCl - Avant RMA
Octobre 2006 SANS réinjection GPK3: Aprés RMA et NTA
9 20
Evolutions de la productivité
8 19
6 17
5 16
4 15
3 14
2 13
0 12 24 36 48 60 72 84 96
Temps(heures aprés ouverture)
Figure 8: GPK4 productivity evolution with time during chemical treatments (GEIE, 2007).
7 Conclusions
Current economic conditions dictate that oil field operators maximize well/reservoir productivity or
injectivity. Achieving the goal of long-term, low-cost sources of hydrocarbons will require significant
technology advances in the area of well stimulation. From this papers review, it is apparent that these
technological advances will affect many different portions of this industry, from old, mature fields, where
significant reserves have previously been economically unattractive, to the new, major ultradeepwater
projects that are being evaluated today. The challenge will be to increase productivity, and then to
maintain that increased productivity throughout the life of the field to provide improved ultimate recovery.
New and innovative stimulation technologies are emerging that will modify some of previous tried and
more or less proven methods. Still, in other cases, we see enhancements to improve the performance of
existing technologies. It appears that the future challenge will be for the petroleum industry to find more-
cost-effective ways to improve well productivity. It appears that well stimulation will remain a dynamic
part of the petroleum industry.
Challenges in sandstone acidizing still exist, although great improvements have been made in the last
decade. Factors that contribute to these challenges include: multiple types of co-existing formation
damage; uncertain rock mineralogy; multiple fluids and pumping stages; complex chemical reactions
between fluids and formation minerals; and fast reaction kinetics at elevated temperatures. Others are:
inadequate zonal coverage; limited active acid penetration; rock deconsolidation due to acid-rock
interactions; acid emulsion and sludge tendencies; corrosion; and health, safety and environmental
(HSE) concerns. These factors contribute to the low success rate of sandstone acidizing treatments
especially in acid-sensitive, and clay- and carbonate-rich sandstone formations at high temperatures.
Deleterious side-effects of acidizing in sandstone formations—such as clay swelling, fines migration, gel
formation or particle precipitation—may be minimized or avoided altogether by designing hydrofluoric
acid (HF) stimulation treatments with compatible chemical and physical properties. Smectite and mixed
illite-smectite clays are among the most water-sensitive clays, while illites and chlorites are less prone to
ion exchange. Also of concern when acidizing sandstone in the presence of illite, potassium feldspars,
sodium feldspars, and zeolites, because these compounds can contribute to the formation of matrix-
blocking precipitates.
Clay swelling can occur when acidizing fluids exchange ions with formation minerals, choking off
production by obstructing the matrix, unless care is taken to sustain the salinity of the injected fluid after
ion exchange. Many water-sensitive clays contain potassium chloride (KCl) and sodium chloride (NaCl)
ions that can be exchanged with ions in injected fluids to lower the salinity of the fluid. For example,
when a 3% ammonium chloride (NH4Cl) acidizing fluid flows across a typical ion-exchanging clay, the
fluid becomes 3.3% NaCl, a brine too weak to prevent clay swelling, thus requiring a 5% NH4Cl or
equivalent solution.
The acid treatments were developed by oil industry for improving the productivity of oil and gas wells.
This technology was partially adapted to the geothermal wells, most often to remove the mineral scaling
deposited in the wells after several years of exploitation. Nevertheless, acid treatments also allow the
enhancement of the fractures network. They have been successfully performed in geothermal granitic
reservoirs like Fjällbacka or Beowawe. In recent years, the reliability of acidizing sandstone intervals has
been significantly improved. In the USA, about 90 percent of wells treated have responded with two- to
four-fold production increases.
Recently, this technology has been applied to the Soultz reservoir. The three 5-Km deep wells (GPK2,
GPK3 and GPK4) were treated with different amounts of chemicals and the injectivity of each well was
differently affected. If encouraging results were obtained with GPK2 and GPK4, the injectivity
improvement of GPK3 well is apparently less marked but the diagnostic for this well was not really
performed1.
Nevertheless, the high reactivity and a weak flow prevent the penetration of acid in the far field between
the wells. This high reactivity also involves the risk of creating wormholes, able to increase the porosity
but not always the permeability of the medium.
The increase of acid concentration augments the reactivity in the vicinity of the injection well and creates
a new porosity. But the high acidity of the solution has also the disadvantage to decrease the solution pH
and to augment the risk of damaging the casing.
The answer could be an increase of the flow to force the acid transport farther in the formation or the use
of another acid (e.g. HF), which will dissolve silicates minerals. The result will be an enhancement of the
fractures network and of the fractures connectivity.
Finally, simulators have been developed to track the propagation of reaction fronts and to gain insight
into the effectiveness of acid injection as a well stimulation techniques. Reactive transport modelling was
used to simulate injectivity recovery by acid injection (Xu et al., 2004; André et al., 2006). The predicted
amount of scaling minerals dissolved by acid was consistent with the estimal amount.
1
It can be also noted that the likely origins of the very limited efficiency of all the methods (including
hydraulic stimulation) used for trying to improve the injectivity of GPK3 well seem rather specific and are
still a subject of discussion.
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Reservoir Engineering, January 26-28, 1998, Stanford, California, USA.
Selected websites
Guides to acid stimulation for improving productivity in oil, gas, injection, and disposal wells: outlines the
purposes and benefits of acidizing, and shows how to design and execute successful acid treatments.
http://www.bjservices.com/
http://www.cleansorb.com/
http://www.corelab.com/
http://www.halliburton.com/
http://www.slb.com/content/services/stimulation/
NB: This list is not exhaustive and does not represent any recommendation for specific services
companies.