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    CUMI Note On Power

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    DSG
    CUMI produces high alumina ceramic products called CUMITUFF to address wear problems in coal fired power plants. CUMITUFF products last 2-43 times longer than alternative materials and are used in applications like pulverized coal pipes, pulverizer mills, and fly ash handling systems. CUMI works directly with power plants to design and install custom ceramic lining solutions that minimize equipment downtime and improve productivity over the 25,000 hour lifespan of the ceramics.

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    CUMI Note On Power

    Uploaded by

    DSG
    117 views6 pages
    CUMI produces high alumina ceramic products called CUMITUFF to address wear problems in coal fired power plants. CUMITUFF products last 2-43 times longer than alternative materials and are used in applications like pulverized coal pipes, pulverizer mills, and fly ash handling systems. CUMI works directly with power plants to design and install custom ceramic lining solutions that minimize equipment downtime and improve productivity over the 25,000 hour lifespan of the ceramics.

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    CUMI products

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    CUMI Note on Power

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    CUMI produces high alumina ceramic products called CUMITUFF to address wear problems in coal fired power plants. CUMITUFF products last 2-43 times longer than alternative materials and are used in applications like pulverized coal pipes, pulverizer mills, and fly ash handling systems. CUMI works directly with power plants to design and install custom ceramic lining solutions that minimize equipment downtime and improve productivity over the 25,000 hour lifespan of the ceramics.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    117 views6 pages

    CUMI Note On Power

    Uploaded by

    DSG
    CUMI produces high alumina ceramic products called CUMITUFF to address wear problems in coal fired power plants. CUMITUFF products last 2-43 times longer than alternative materials and are used in applications like pulverized coal pipes, pulverizer mills, and fly ash handling systems. CUMI works directly with power plants to design and install custom ceramic lining solutions that minimize equipment downtime and improve productivity over the 25,000 hour lifespan of the ceramics.

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    CUMI’s Ceramic Products & Solution offering for Wear Problems in Coal Fired Power Plants

    Introduction:

    Carborundum Universal Limited (CUMI) is part of USD 4.4 billion Murugappa Group, one of India's leading business
    conglomerates.

    CUMI is in Abrasives, Super Refractories, Electrominerals, Industrial Ceramics and Ceramic fibre businesses.

    Ceramics Division, is a Strategic Business Unit of Carborundum Universal Limited.

    The Ceramics Division over the years has proven itself as supplier of repute for advanced ceramics for industrial
    applications. In addition to providing value added products, the division specializes in carrying out turnkey projects
    for ceramics wear resistant lining for various applications.

    The division has manufacturing facilities with state of the art equipment and follows Six Sigma processes. The
    technical team is experienced in conceptualizing the customer requirements into successful new product
    development and over the years has handled challenging assignments.

    1
    Products:

    We Specialize in the manufacture of high alumina Ceramic wear limiting products (CUMITUFF), liners and lined
    equipment (Steel lined with Ceramic liners ready to install at site) catering to the critical and demanding wear
    applications in the Coal based Thermal Power Generation, Bulk Material Handling, Steel, Mineral & Ore
    Processing, Coal washing beneficiation process

    Alumina Grade Salient Property Products Manufactured


    Pre Engg. Tiles
    Excellent Wear Wear resistant liners
    CUMITUFF 90 /
    Resistance
    CUMITUFF 92
    Lined Equipment

    CUMITUFF High Alumina Ceramic liners lasts…..

    - 2 Times Longer Than Nihard

    - 3 Times Longer Than Chrome Alloy/cast Basalt

    - 4 Times Longer Than Steel

    - 8 Times Longer Than SS

    - 9 Times Longer Than MS

    - 43 Times Longer Than PU

    Application of CUMITUFF Ceramics in Coal based Thermal Power Generation:

    Large quantities of non coking coal are handled in Pulverisor Mills, Pulverized coal pipes & bends, fly ash handling
    systems, transfer chutes, hoppers, conveying and storing systems in Coal handling Plants.

    CUMI can design/develop tailor-made solutions to address abrasion, erosion, sliding wear in Coal based Power
    Generation equipments

    For example, If pulverized coal pipes & bends / pulverizor mill equipments are protected with wear resist ceramic
    liners, these systems will not experience frequent failure requiring repair or replacement, leading to increased
    productivity & profitability

    2
    CUMITUFF Applications in the Coal based Thermal Power Projects

    Various types CUMITUFF Ceramic lined Pulverised fuel coal pipes & bends, primary distributors…

    PF Coal Bends

    Primary Distributors

    Coal burner Nozzle pipe


    3
    Various types CUMITUFF Ceramic lined Pulverised Mill Equipments

    Ceramic Lined Pulverisor Mill Body Ceramic lined Inner Cone

    Various types of Ceramic Lined Mill Port Outlets

    Ceramic Lined Mill Discharge Valves Orifices

    4
    CUMI’s expertise is product design to execution for coal pipes & bends

    Design of layout developments of Ceramic/Steel using CAD

    Manufacturing of ceramic tiles to suit the pipes /equipments profile & pre engg.layout

    Skillful lining to ensure minimum 25000 operational hours and equipment efficiency

    5
    Benefits of CUMITUFF Products:

     CUMITUFF products are manufactured using high purity calcined alumina

     CAD designed pre engineered tiles to suit the profile of the equipments

     Spray drying, dry pressing & Sintering of alumina ensures an impervious structure, which is extremely important
    for wear life of ceramics in comparison to cast liners which have small pores on the surface, which initiate the
    wear path

     Alumina ceramics are highly dense & zero porosity products. Moreover the surface finish is 1.8 microns Ra in as
    fired condition. Hence the sticking & clogging problem are minimized/eliminated

     Large Capacity to handle high volumes & faster delivery

     Application Engineering, Design & System integration capability Cost effective Installation Services

     CUMI provides solutions to Coal fired boiler power projects in combining its experience in Power Sector &
    knowledge and skillful in high alumina Ceramics

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