TP303ME

JUL / 16
TP303
VERSION 3
T P 3 0 3 M E
smar
www.smar.com
Specifications and information are subject to change without notice.

Up-to-date address information is available on our website.
web: www.smar.com/contactus.asp
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INTRODUCTION
The TP303 is from the first generation of Profibus-PA devices. It is a transmitter for position
measurements. It can measure displacement or movement of rotary or linear type. The digital
technology and communication provide an easy interface between the field and control room and
several interesting features that considerably reduce the installation, operation and maintenance
costs.
The TP303 is versatile and reliable, and has very high accuracy. It may be used for control valve
stem position measurement, or in any other position sensing application such as louvers, dampers,
crushers, etc.
Since the TP303 uses a non-contact magnetic coupling for position sensing, it less sensitive to
vibration than other solutions, resulting in longer operational life. Deadband due to mechanical
imprecision is avoided. The TP303 mounts to any linear or rotary valve, actuator or a variety of other
devices through the use as VDI/VDE and IEC/NAMUR etc.
The TP303 is very versatile; users can standardize one position indicator for all different kinds of
control valves and other machines, keeping spares and training to a minimum.
The TP303 is part of Smar's complete 303 line of Profibus-PA devices.
Some of the advantages of bi-directional digital communications are known from existing smart
transmitter protocols: Higher accuracy, multi-variable access, remote configuration and diagnostics,
and multi-dropping of several devices on a single pair of wires.
The system controls variable sampling, algorithm execution and communication to optimize the
usage of the network, not loosing time. Thus, high closed loop performance is achieved.
Using Profibus technology, with its capability to interconnect several devices, very large control
schemes can be constructed. In order too be user friendly the function block concept was
introduced.
The TP303, like the rest of the 303 family, has some Function Blocks built in, like Analog Input and
Totalizer Block.
The need for implementation of Fieldbus in small as well as large systems was considered when
developing the entire 303 line of Profibus-PA devices. They have common features and can be
configured locally using a magnetic tool, eliminating the need for a configurator or console in many
basic applications.
The TP303 is available as a product on its own, but also replaces the circuit board for the TP301.
They use the same sensor board. Refer to the maintenance section of this manual for instructions
on upgrading. The TP303 uses the same hardware and housing for the TP302.The TP303 is part of
Smar's 303 Series of Profibus-PA devices.
The TP303, like its predecessor TP301, has some built-in blocks, eliminating the need for a
separate control device. The communication requirement is considerably reduced, and that means
less dead time and tighter control is achieved, not to mention the reduction in cost. They allow
flexibility in control strategy implementation.
Get the best results of the TP303 by carefully reading these instructions.
NOTE
In case of using Simatic PDM as the configuration and parameterization tool, Smar
recommends that the user does not apply the option "Download to Device". This function
can improperly configure the field device. Smar recommends that user make the use of the
option "Download to PG / PC" and then selecting the Device Menu, use the menus of the
transducer, function and display blocks acting specifically, according to each menu and
method for reading and writing.
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NOTE
This Manual is compatible with version 3.XX, where 3 denotes software version and XX software release. The
indication 3.XX means that this manual is compatible with any release of software version 3.
Waiver of responsibility
The contents of this manual abides by the hardware and software used on the current equipment
version. Eventually there may occur divergencies between this manual and the equipment. The
information from this document are periodically reviewed and the necessary or identified corrections
will be included in the following editions. Suggestions for their improvement are welcome.
Warning
For more objectivity and clarity, this manual does not contain all the detailed information on the
product and, in addition, it does not cover every possible mounting, operation or maintenance
cases.
Before installing and utilizing the equipment, check if the model of the acquired equipment complies
with the technical requirements for the application. This checking is the user’s responsibility.
If the user needs more information, or on the event of specific problems not specified or treated in
this manual, the information should be sought from Smar. Furthermore, the user recognizes that the
contents of this manual by no means modify past or present agreements, confirmation or judicial
relationship, in whole or in part.
All of Smar’s obligation result from the purchasing agreement signed between the parties, which
includes the complete and sole valid warranty term. Contractual clauses related to the warranty are
not limited nor extended by virtue of the technical information contained in this manual.
Only qualified personnel are allowed to participate in the activities of mounting, electrical connection,
startup and maintenance of the equipment. Qualified personnel are understood to be the persons
familiar with the mounting, electrical connection, startup and operation of the equipment or other
similar apparatus that are technically fit for their work. Smar provides specific training to instruct and
qualify such professionals. However, each country must comply with the local safety procedures,
legal provisions and regulations for the mounting and operation of electrical installations, as well as
with the laws and regulations on classified areas, such as intrinsic safety, explosion proof, increased
safety and instrumented safety systems, among others.
The user is responsible for the incorrect or inadequate handling of equipments run with pneumatic
or hydraulic pressure or, still, subject to corrosive, aggressive or combustible products, since their
utilization may cause severe bodily harm and/or material damages.
The field equipment referred to in this manual, when acquired for classified or hazardous areas, has
its certification void when having its parts replaced or interchanged without functional and approval
tests by Smar or any of Smar authorized dealers, which are the competent companies for certifying
that the equipment in its entirety meets the applicable standards and regulations. The same is true
when converting the equipment of a communication protocol to another. In this case, it is necessary
sending the equipment to Smar or any of its authorized dealer. Moreover, the certificates are
different and the user is responsible for their correct use.
Always respect the instructions provided in the Manual. Smar is not responsible for any losses
and/or damages resulting from the inadequate use of its equipments. It is the user’s responsibility to
know and apply the safety practices in his country.
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TABLE OF CONTENTS
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GENERAL ................................................................................................................................................................................... 1.1
MOUNTING................................................................................................................................................................................. 1.1
ELECTRONIC HOUSING ROTATION ........................................................................................................................................ 1.7
ELECTRIC WIRING .................................................................................................................................................................... 1.7
BUS TOPOLOGY AND NETWORK CONFIGURATION ............................................................................................................. 1.8
INTRINSIC SAFETY BARRIER .................................................................................................................................................. 1.9
JUMPER CONFIGURATION ...................................................................................................................................................... 1.9
POWER SUPPLY ....................................................................................................................................................................... 1.9
RECOMMENDATIONS FOR MOUNTING APPROVED EQUIPMENTS WITH THE IP66/68 W CERTIFICATIONS (“W"
INDICATES CERTIFICATION FOR USE IN SALINE ATMOSPHERES) .................................................................................. 1.10
ROTARY AND LINEAR MAGNET ............................................................................................................................................ 1.10
REMOTE POSITION SENSOR ................................................................................................................................................. 1.10
INSTALLATION IN HAZARDOUS AREAS................................................................................................................................ 1.12
EXPLOSION/FLAME PROOF ................................................................................................................................................... 1.12
INTRINSICALLY SAFE ............................................................................................................................................................. 1.12
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FUNCTIONAL DESCRIPTION – HALL SENSOR ....................................................................................................................... 2.2
FUNCTIONAL DESCRIPTION – ELECTRONICS ...................................................................................................................... 2.2
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TRANSDUCER BLOCK .............................................................................................................................................................. 3.1
TRANSDUCER BLOCK DIAGRAM FOR POSITION TRANSMITTER........................................................................................ 3.1
TRANSDUCER BLOCK PARAMETER DESCRIPTION.............................................................................................................. 3.2
TRANSDUCER BLOCK PARAMETER ATTRIBUTES ................................................................................................................ 3.4
TRANSDUCER BLOCK VIEW OBJECT ..................................................................................................................................... 3.5
HOW TO CONFIGURE THE TRANSDUCER BLOCK ................................................................................................................ 3.6
HOW TO CONFIGURE THE ANALOG INPUT BLOCK .............................................................................................................. 3.7
TP303 CYCLICAL CONFIGURATION ........................................................................................................................................ 3.9
HOW TO CONFIGURE THE TOTALIZER BLOCK ................................................................................................................... 3.10
LOWER AND UPPER TRIM ..................................................................................................................................................... 3.12
POSITION TRIM - TP303.......................................................................................................................................................... 3.13
TEMPERATURE TRIM ............................................................................................................................................................. 3.14
BACKUP RESTORE ................................................................................................................................................................. 3.15
TRANSDUCER DISPLAY – CONFIGURATION ....................................................................................................................... 3.15
DISPLAY TRANSDUCER BLOCK ............................................................................................................................................ 3.16
DEFINITION OF PARAMETERS AND VALUES ....................................................................................................................... 3.16
PROGRAMMING USING LOCAL ADJUSTMENT .................................................................................................................... 3.19
TABLE OF POINTS - LINEARIZATION .................................................................................................................................... 3.22
CYCLICAL DIAGNOSIS ............................................................................................................................................................ 3.23
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GENERAL ................................................................................................................................................................................... 4.1
RECOMMENDATIONS FOR MOUNTING APPROVED EQUIPMENTS WITH THE IP66/68 W CERTIFICATIONS (“W"
INDICATES CERTIFICATION FOR USE IN SALINE ATMOSPHERES) .................................................................................... 4.1
DISASSEMBLY PROCEDURE ................................................................................................................................................... 4.2
REASSEMBLY PROCEDURE .................................................................................................................................................... 4.3
UPGRADING TP301 TO TP303 ................................................................................................................................................. 4.4
ACCESSORIES .......................................................................................................................................................................... 4.4
EXPLODED VIEW ...................................................................................................................................................................... 4.5
SPARE PARTS LIST................................................................................................................................................................... 4.6
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FUNCTIONAL SPECIFICATIONS .............................................................................................................................................. 5.1
PERFORMANCE SPECIFICATIONS.......................................................................................................................................... 5.1
PHYSICAL SPECIFICATIONS .................................................................................................................................................... 5.1
ORDERING CODE...................................................................................................................................................................... 5.2
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EUROPEAN DIRECTIVE INFORMATION ................................................................................................................................. A.1
HAZARDOUS LOCATIONS GENERAL INFORMATION ........................................................................................................... A.1
HAZARDOUS LOCATIONS APPROVALS ................................................................................................................................ A.2
IDENTIFICATION PLATE .......................................................................................................................................................... A.5
CONTROL DRAWING ............................................................................................................................................................... A.7
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RETURNING MATERIALS ......................................................................................................................................................... B.2
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Quick Installation Guide
Start
Has the transmitter

been configured YES
Field Installation.
in bench for the
application ?
Install the transmitter in

NO protected areas.
Configure the transmitter

( section 1 and section 3).
Verify area classification and
Dislocate the system to its respective practices.
upper position, execute the
upper position trim for 100%.
Install the transmitter (mechanically

Dislocate the system to and electrically) according to the
lower position, execute the application, verifying the most
lower position trim for 0%. appropriate position of the LCD.
Configure Fail Safe value

(Section 3).
Fix the transmitter magnet
in a position that allows to the
sensor to travel all magnet range.
Configure Damping (Section 3).
Configure the indication in LCD

(Section 3).
Configure the user unit in case

of specific measurements.
Is the measurement YES Power the transmitter appropriately.

OK ?
NO
Consult the manual YES Is the

Section 4 - Maintenance. measuring ok?
NO
Consult the manual

Section 4 - Maintenance.
Using the GSD file, configure

the cyclic data in the system
configuration tool (Section 3)
OK
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Section 1
INSTALLATION
General
NOTE
The installation carried out in hazardous areas should follow the recommendations of the IEC60079-14 standard.
The overall accuracy of measurement and control depends on several variables. Although the
converter has an outstanding performance, proper installation is essential, in order to maximize its
performance.
Among all factors, which may affect converter accuracy environmental conditions are the most
difficult to control. There are, however, ways of reducing the effects of temperature, humidity and
vibration.
In warm environments, the transmitter should be installed to avoid, as much as possible, direct
exposure to the sun. Installation close to lines and vessels subjected to high temperatures should
also be avoided.
Use of sunshades or heat shields to protect the transmitter from external heat sources should be
considered, if necessary.
Humidity is fatal to electronic circuits. In areas subjected to high relative humidity, the O-rings for the
electronics cover must be correctly placed. Removal of the electronics cover in the field should be
reduced to the minimum necessary, since each time it is re-moved; the circuits are exposed to the
humidity. A humidity proof coating protects the electronic circuit, but frequent exposures to humidity
may affect the protection provided. It is also important to keep the covers tightened in place. Every
time they are re-moved, the threads are exposed to corrosion, since painting cannot protect these
parts. Code approved sealing methods on conduit entering the transmitter should be employed.
Although the transmitter is virtually insensitive to vibration, installation close pumps, turbines or
other vibrating equipment should be avoided.
Mounting
The TP303 mounting depends on the type movement, linear or rotary. Two brackets are required for
mounting, one for the magnet and the other for the transmitter itself.
NOTE
Make sure that arrow engraved on the magnet coincides with the arrow engraved on the Position Transmitter
when the system is in mid travel. When mounting the the Position Transmitter, consider that:
1 . There is no attrict between the internal magnet face and the position sensor salience all over the travel
(rotary or linear).
2. A minimum distance of 2 mm to of 4 mm distance is recommended between the magnet external face
and the Position Transmitter face.
Should the transmitter installation change, or magnet change, or should any other modification, the
transmitter will require a re-calibration.
IMPORTANT
If the self diagnostics detect a transmitter failure, for example the loss of the power, the analog signal will go
to 3.9 mA or to 21.0 mA to alert the user (High or low alarm signal is user selectable).
1.1
TP303 - Operation, Maintenance and Instructions Manual
The following Figures 1.1 and 1.3 show both linear and rotary typical mounting:
Rotary Movement
Install the magnet on the valve stem using the magnet mounting bracket.
ROTATY POSITIONER
MAGNET ROTARY POSITIONER TRANSMITTER
BRACKET MAGNET TRANSMITTER BRACKET
VALVE
STEM
Figure 1.1 – Transmitter on a Rotary Actuator
REMOTE POSITION
TRANSMITTER
M6 x 1SCREWS
(2 PLACES)
“L” BRACKET WITH “U” CLAMP FOR

REMOTE POSITION TRANSMITTER.
REMOTE SENSOR
BRACKET FOR REMOTE

SENSOR
Figure 1.2 – Position Transmitter on Rotary Actuator with Remote Position Sensor
1.2
Installation
Linear Movement
Install the magnet on the valve stem using the magnet mounting bracket.
The linear magnet movement must be orthogonal in relation to the main axis of the position
transmitter. For example, if the linear magnet movement is vertical, the transmitter main axis must
be horizontal, as show in Figure 1.3.
Magnet Bracket
Linear
Valve Yoke
Valve Stem
Linear Magnetic
Centralizer Gadget Linear
Position Transmitter
M6 x 25 Screw
Position Trasmitter “L” Bracket

with “U” Clamp
Figure 1.3 - Transmitter on a Linear Actuator
1.3
“L” BRACKET WITH “U” CLAMP

FOR REMOTE SENSOR
LINEAR MAGNET
BRACKET REMOTE POSITION
TRANSMITTER
VALVE YOKE
M6x1 SCREWS
VALVE (2 PLACES)
STEM
LINEAR
MAGNET M6 x 1 SCREWS
(2 PLACES)
CENTRALIZER
DEVICE
“L” BRACKET WITH “U”

REMOTE CLAMP FOR REMOTE
SENSOR POSITION TRANSMITTER
Figure 1.4 – Position Transmitter on Linear Actuator with Remote Position Sensor
1.4
Installation
See below the TP303 and magnets dimensional drawings.
Figure 1.5 – TP303 Dimensional Drawing / Magnets Dimensional Drawing
1.5
REMOTE SENSOR
113 Leave, at least, a 150 mm space, for

THREADS FOR SCREWS (4.45) zero and span adjustment with the
49.5 PLUG magnetic tool.
M6 x 1 ( 2 PLACES )
(1.95)
9 (0.35)
(3.27)
83
ELECTRICAL
CONNECTION
(0.94)
(2.17)
55
24
(6.89)
175
76
(2.99)
127
(5)
42
55
(2.16)
FLEXIBLE SHIELD CABLE 107
AVAILABLE LENGHTS:
5 m, 10 m, 15 m, 20 m (4.21)
Figure 1.5.a – Remote Sensor Dimensional Drawing
SPECIAL MOUNTING BRACKET – ROTARY VDI / VDE NAMUR

Mounting bracket of the position transmitter for rotary valves actuated via type actuators rack and
pinion, designed to comply with NAMUR VDI/VDE.
POSITON TRANSMITTER
POSITON TRANSMITTER
ROTARY MAGNET ROTARY MAGNET
MAGNET BRACKET
MAGNET BRACKET MOUNTING BRACKET MOUNTING BRACKET
PNEUMATIC ACTUATOR PNEUMATIC ACTUATOR

NAMUR VDI/VDER STANDARD NAMUR VDI/VDER STANDARD
Mounting 80 mm between centers, 20 mm stem Mounting 130 mm between centers, 30 mm

height. stem height.
Figure 1.5.b – Special Mounting Bracket Dimensional Drawing - Rotary VDI / VDE NAMUR
1.6
Installation
Electronic Housing Rotation

The electronic housing rotates for a better digital display reading. To rotate it, release the housing
rotation screw.
COVER
LOCKING
SCREW
HOUSING ROTARY
SCREW
Figure 1.6 – Cover Locking and Housing Rotation Set Screw
Figure 1.7 - Cover Locking Screw
Electric Wiring
Reach the wiring block by removing the electrical connection cover (figure 1.4). This cover can be
locked closed by the cover locking screw. To release the cover, rotate the locking screw clockwise.
The wiring block has screws on which fork or ring-type terminals can be fastened. See figure 1.5.
For convenience there are two ground terminals: one inside the cover and one external, located
close to the conduit entries.
POWER
SUPPLY
TERMINALS
GROUND
TERMINAL
+
COMUNICATION
TERMINALS
Figure 1.8 – Wiring Block
1.7
The TP303 uses the 31.25 kbit/s voltage mode option for the physical signaling. All other devices on
the same bus must use the same signaling. All devices are connected in parallel along the same
pair of wires.
Various types of Fieldbus devices may be connected on the same bus.
The TP303 is powered via the bus. The limit for such devices is according to DP/PA coupler
limitations for one bus for non-intrinsically safe requirement.
In hazardous area, the number of devices may be limited by intrinsically safe restrictions, according
to the DP/PA couples and barriers limitations.
The TP303 is protected against reverse polarity, and can withstand ±35 VDC without damage, but it
will not operate when in reverse polarity.
Bus Topology and Network Configuration

Bus and tree topology are supported. Both types have a trunk cable with two terminations. The
devices are connected to the trunk via spurs. The spurs may be integrated in the device giving zero
spur length. A spur may connect more than one device, depending on the length. Active couplers
may be used to extend spur length.
Active repeaters may be used to extend the trunk length.
The total cable length, including spurs, between any two devices in the Fieldbus should not exceed
1900m.
In following figures, the DP/PA link depends on the application needs.
+ +
- -
Analog
Ground
Figure 1.6 - Bus Topology
1.8
Installation
+ +
- -
Analog
Ground
Figure 1.7 - Tree Topology
Intrinsic Safety Barrier

When the Fieldbus is in an area requiring intrinsic safety, a barrier must be inserted on the trunk
between the power supply and the DP/PA coupler, when it is Non-Ex type.
Use of DF47 is recommended.
Jumper Configuration
In order to work properly, the jumpers J1 and W1 located in the TP303 main board must be correctly
configured.
J1 This jumper enables the simulation mode parameter in the AI block.

W1 This jumper enables the local adjustment-programming tree.
Table 1.1 - Description of the Jumpers
Power Supply
The TP303 receives power from the bus via the signal wiring. The power supply may come from a
separate unit or from another device such as a controller or DCS.
The voltage should be between 9 to 32 Vdc for non-intrinsic safe applications.
A special requirement applies to the power supply used in an intrinsically safe bus and depends on
the type of barrier used.
Use of PS302 is recommended as power supply.
1.9
Recommendations for mounting Approved Equipments with the IP66/68 W

certifications (“W" indicates certification for use in saline atmospheres)
NOTE
This TP303 certification is valid for stainless steel transmitter manufactured, approved with the
certification IP66/68 W. All transmitter external material, such as plugs, connections etc.,
should be made in stainless steel.
The electrical connection with 1/2” – 14NPT thread must use a sealant. A non-hardening
silicone sealant is recommended.
The instrument modification or replacement parts supplied by other than authorized
representative of Smar is prohibited and will void the certification.
Rotary and Linear Magnet

The Figure 1.12 shows typical shapes for both magnets. For better transmitter performance, the
linear magnet is presented with different lenghts. Consult the ordering code table for the best
choice.
Linear Magnet
Rotary Magnet
Figure 1.12 – Linear and Rotary Magnet Models
Remote Position Sensor

The remote magnetic position sensor, based on hall effect, is recommended for high temperature or
extreme vibration applications. It prevents excessive wear of the equipment and, consequently,
increasing the transmitter lifetime.
1.10
Installation
Smart Position
Transmitter
Remote Position
Sensor
Cable
Figure 1.13 - Remote Position Sensor
The electric signals on the remote sensor’s cable and connections are of low intensity. Therefore,
when installing the cable inside the conduit (maximum limit 20 (meters) length), keep it away from
possible sources of induction and/or magnetic interference. The cable supplied by Smar is shielded
with excellent protection against electromagnetic interference, but despite of this protection, it is
recommended to avoid the cable sharing the same conduit with other cables.
The connector for Remote Position Sensor is easy to handle and simple to install.
See the installation procedure:
Figure 1.14 - Connecting the Cable to the Remote Figure 1.15 - Connecting the Cable to the Position
Position Sensor Transmitter
1.11
Installation in Hazardous Areas

WARNING
Explosions could result in death or serious injury, besides financial damage. Installation of this
transmitter in explosive areas must be carried out in accordance with the local standards and the
protection type adopted .Before continuing the installation make sure the certificate parameters are
I n accordance with the classified area where the equipment will be installed.
The instrument modification or parts replacement supplied by other than authorized representative
of Smar is prohibited and will void the certification.
The transmitters are marked with options of the protection type. The certification is valid only when
the protection type is indicated by the user. Once a particular type of protection is selected, any
other type of protection can not be used.
The electronic housing and the sensor installed in hazardous areas must have a minimum of 6 fully
engaged threads. Lock the housing using the locking screw (Figure 1.6).
The cover must be tighten with at least 8 turns to avoid the penetration of humidity or corrosive
gases. The cover must be tighten until it touches the housing. Then, tighten more 1/3 turn (120) to
guarantee the sealing. Lock the covers using the locking screw (Figure 1.6).
Consult the Appendix A for further information about certification.
Explosion/Flame Proof
WARNING
Only use Explosion Proof/Flameproof certified Plugs, Adapters and Cable glands.
In Explosion-Proof installations the cable entries must be connected or closed using metal cable
gland and metal blanking plug, both with at least IP66 and Ex-d certification.
The standard plugs provided by Smar are certified according to CEPEL certificate. If the plug
needs to be replaced, a certified plug must be used.
The electrical connection with NPT thread must use waterproofing sealant. A non-hardening
silicone sealant is recommended.
Cable entries must be connected or closed using metal cable gland and metal blanking plug, both
with at least IP66 and Ex-d certification or any appropriate ATEX approved metal cable gland and
metal blanking plug. Do not remove the transmitter covers when power is ON.
Intrinsically Safe
WARNING
In hazardous zones with intrinsically safe or non-incendive requirements, the circuit entity
parameters and applicable installation procedures must be observed.
To protect the application the transmitter must be connected to a barrier. Match the parameters
between barrier and the equipment (Consider the cable parameters). Associated apparatus
ground bus shall be insulated from panels and mounting enclosures. Shield is optional. If used, be
sure to insulate the end not grounded. Cable capacitance and inductance plus Ci and Li must be
smaller than Co and Lo of the associated Apparatus.
It is not recommended to remove the transmitter cover when the power is ON.
1.12
Section 2
OPERATION
Functional Description – Hall Sensor
Sensor Hall supplies an output voltage proportional to the applied magnetic field. This magnetic
sensor is ideal for use in system of sensor of linear or rotative position. The mechanical vibrations
do not affect Sensor Hall.
Functional Description – Electronics

Refer to the block diagram. The function of each block is described below.
Figure 2.1 - TP303 Block Diagram Hardware
Oscillator
This oscillator generates a frequency as a function of sensor capacitance.
Signal Isolator
The control signals from the CPU and the signal from the oscillator are isolated to avoid ground
loops.
Central Processing Unit (CPU), RAM, FLASH and EEPROM

The CPU is the intelligent portion of the transmitter, being responsible for the management and
operation of measurement, block execution, self-diagnostics and communication. The program is
stored in a flash memory for easy upgrade and saving data on power-down event occurrence. For
temporary storage of data, there is a RAM. The data in the RAM is lost if the power is switched off,
however the main board has a nonvolatile EEPROM memory where the static data configured that
must be retained is stored. Examples of such data are the following: calibration, links and
identification data.
2.1
Fieldbus Modem
Monitors line activity, modulate and demodulate communication signals; inserts and deletes start
and end delimiters, and check integrity of frame received.
Power Supply
Takes power of the loop-line to power the transmitter circuitry.
Power Isolation
Isolates the signals to and from the input section, the power to the input section must be isolated.
Hall Effect Sensor

Measures the position actual to the CPU.
Display Controller
Receives data from the CPU identifying which segments on the liquid crystal display use to turn on.
The controller drives the backplane and the segment control signals.
Local Adjustment
There are two switches that are magnetically activated. The magnetic tool without mechanical or
electrical contact can activate them.
Figure 2.2 - LCD Indicator
2.2
Section 3
CONFIGURATION
This section describes the characteristics of the blocks in the TP303. They follow the Profibus PA
specifications, but in terms of transducer blocks, the input transducer block and display, they have
some special features on top of this.
The 303 Smar family is integrated in Simatic PDM, from Siemens. It is possible to integrate any 303
Smar device into any configuration tool for Profibus PA devices. It is necessary to provide a device
description or drive according to the configuration tool. In this manual is taken several examples
using Simatic PDM.
Offline Configuration
1. First run “Download to PG/PC” option to assure valid values.
2. Run after the Menu Device option to configure the required parameters using the related menus.
NOTE
It is not advisable to use the “Download to Device” option. This function can misconfigure the equipment.
Transducer Block
Transducer block insulates function block from the specific I/O hardware, such as sensors,
actuators. Transducer block controls access to I/O through manufacturer specific implementation.
This permits the transducer block to execute as frequently as necessary to obtain good data from
sensors without burdening the function blocks that use the data. It also insulates the function block
from the manufacturer specific characteristics of certain hardware.
By accessing the hardware, the transducer block can get data from I/O or passing control data to it.
The connection between transducer block and function block is called channel. These blocks can
exchange data from its interface.
Normally, transducer blocks perform functions, such as linearization, characterization, temperature

compensation, control and exchange data to hardware.
Transducer Block Diagram for Position Transmitter

Acq Hall Status Digital Hall
Hall Sensor
Characterization
Diagnostic Status
Hall Value OK
Satured Hall (>65000)
No moviment or No magnet Part
Secondary_Value_1
Secondary_Value_Unit_1
%
Direct
Hall Characterization
Limiter
ReadHallCalPointHi CalPointHi 120% Reverse
100% ScaleIn.100%
% % %
%=100-%
0% ScaleIn.0%
ReadHallCalPointLo CalPointLo -20%
Primary_Value Characterization
AI 100% 100%
Block Secondary_Value_2
Primary_Value
TOT
Block 0% 0% Secondary_Value_Unit_2
PrimaryValueRangeUnitIndex
Scale Out
%
All mass and mm
flow permitted inch
units, like LD303
degree
radian
Figure 3.1 - Transducer Block Diagram for Position Transmitter
3.1
TP303 – Operation, Maintenance and Instructions Manual
Transducer Block Parameter Description

Parameter Description
This parameter contains the raw sensor value. The uncalibrated measurement value from the
SENSOR_VALUE
sensor. Unit derives from SENSOR_UNIT.
SENSOR_HI_LIM This parameter contains the sensor upper limit value. Unit derives from SENSOR_UNIT.
SENSOR_LO_LIM This parameter contains the sensor lower limit value. Unit derives from SENSOR_UNIT.
This parameter contains the highest calibrated value. For calibration of the high limit point you give
CAL_POINT_HI the high measurement value to the sensor and transfer this point as HIGH to the transmitter. Unit
derives from SENSOR_UNIT.
This parameter contains the lowest calibrated value. For calibration of the low limit point you give
CAL_POINT_LO the low measurement value to the sensor and transfer this point as LOW to the transmitter. Unit
derives from SENSOR_UNIT.
This parameter contains the minimum calibration span value allowed. This minimum span
CAL_MIN_SPAN information is necessary to ensure that when calibration is done, the two calibrated points (high and
low) are not too close together. Unit derives from SENSOR_UNIT.
MAINT_DATE The date of last maintenance.
This parameter contains the engineering units index code for the calibration values. In this case the
SENSOR_UNIT
unit code is %.
SENSOR_SN The serial number of sensor.
TRIMMED_VALUE This parameter contains the sensor value after trim processing. Unit derives from SENSOR_UNIT.
This parameter contains the measured value and status available to the function block. The unit of
PRIMARY_VALUE
PRIMARY_VALUE is the PRIMARY_VALUE_UNIT.
PRIMARY_VALUE_TYPE This parameter contains the application of the device. (> 128: manufacture specific)
This parameter contains the engineering units index code for the primary value. In this case the unit
3 3
code is % or mass or flow units (m /s, m /h, L/s, L/h, CFM, CFD, GPM, gal/d, bbl/d, g/min, Kg/s,
PRIMARY_VALUE_UNIT 3 3
Kg/h, t/min, t/d, lb/min, lb/d, m /min, m /d, L/min, CFS, CFH, gal/s, gal/h, bbl/s, bbl/h, g/s, g/h,
Kg/min, Kg/d, t/h, lb/s, lb/h).
SECONDARY_VALUE_1 This parameter contains the value and status available to the function block.
SECONDARY_VALUE_1_UNIT This parameter contains the units of the SECONDARY_VALUE_1.
This parameter contains the measured value after input scaling and status available to the function
SECONDARY_VALUE_2
block. The related unit is the SECONDARY_VALUE_UNIT_2.
SECONDARY_VALUE_2_UNIT This parameter contains the units of the SECONDARY_VALUE_2 defined by the manufacturer
This is the input conversion of the current into PRIMARY_VALUE using the high and low scale. The
SCALE_IN
related unit is the PRIMARY_VALUE_UNIT.
This is the output conversion value using the high and low scale. The related unit is the
SCALE_OUT
PRIMARY_VALUE_UNIT.
Holds the maximum process SENSOR_VALUE. A write access to this parameter resets to the
MAX_SENSOR_VALUE
momentous value. The unit is defined in SENSOR_UNIT.
Holds the minimum process SENSOR_VALUE. A write access to this parameter resets to the
MIN_SENSOR_VALUE
momentous value. The unit is defined in SENSOR_UNIT.
SECONDARY_VALUE Indicates the temperature value and status.
SECONDARY_VALUE_UNIT The secondary value unit. In this case is always Celsius.
CAL_TEMPERATURE The calibration point for temperature sensor.
DIGITAL_HALL Digital value and status for Hall sensor.
Indicates the status for transducer block: 0x0001, “None”
0xfffe, “Ok”
0x0002, “Saturated Hall”
0xfffd, “Hall is Ok”
0x0004, “No mov. or no magnetic part”
DIAGNOSTIC_STATUS
0xfffb, “Magnet part is ok”
0x0008, “Burn out”
0xfff7, “No burn out”
0x0010, “Temperature out of work range”
0xffef, “Temp is Ok”
3.2
Configuration
Parameter Description
READ_HALL_CAL_POINT_HI The calibration point high for Hall sensor.

READ_HALL_CAL_POINT_LO The calibration point high for Hall sensor.
Select the direct or reverse action: 0 = direct
ACTION_TYPE
1 = reverse
This parameter allows to save and to restore data according to factory and user calibration
procedures. It has the following options:
1, "Factory Cal Restore",
2, "Last Cal Restore",
3, "Default Data Restore",
4, "Shut-Down Data Restore",
BACKUP_RESTORE
5, "Sensor Data Restore",
11, "Factory Cal Backup",
12, "Last Cal Backup",
14, "Shut-Down Data Backup",
15, "Sensor Data Backup",
0, "None".
Indicates the condition of calibration process according to:
{16, "Default value set"},
{22, "Applied process out of range"},
XD_ERROR
{26, "Invalid configuration for request"},
{27, "Excess correction"},
{28, "Calibration failed"}
MAIN_BOARD_SN Main board serial number
Indicate that the device is saving data in EEPROM memory: 0 = false
EEPROM_FLAG
1 = true
ORDERING_CODE Indicates information about the sensor and control from production factory.
Table 3.1 - Transducer Block Parameter Description
3.3
Transducer Block Parameter Attributes

S
Parameter
t Mandatory
Relative Object usage/ Default Download
Parameter Mnemonic Data Type o Size Access Optional
Index Type Type of value Order
r (Class)
transport
e
... Standard Parameter
Additional Parameter for Transducer Block
8 SENSOR_VALUE Simple Float D 4 r C/a 0 - M (B)
9 SENSOR_HI_LIM Simple Float N 4 r C/a 0 - M (B)
10 SENSOR_LO_LIM Simple Float N 4 r C/a 0 - M (B)
11 CAL_POINT_HI Simple Float N 4 r,w C/a 100.0 - M (B)
12 CAL_POINT_LO Simple Float N 4 r,w C/a 0.0 - M (B)
13 CAL_MIN_SPAN Simple Float N 4 r C/a 0 - M (B)
14 MAINT_DATE Simple Octet String S 16 w,w C/a O(B)
15 SENSOR_UNIT Simple Unsigned 16 N 2 r,w C/a 1342 - M (B)
16 SENSOR_SN Simple Unsigned 32 N 4 r,w C/a - M (B)
17 TRIMMED_VALUE Record DS-33 D 5 r C/a 0.0 - M (B)
18 PRIMARY_VALUE Record DS-33 D 5 r C/a 0.0 - M (B)
19 PRIMARY_VALUE_UNIT Simple Unsigned 16 N 2 r,w C/a - - M (B)
20 PRIMARY_VALUE_TYPE Simple Unsigned 16 N 2 r,w C/a 255 - M (B)
21 SECONDARY_VALUE_1 Record DS-33 D 5 r C/a 0.0 - O (B)
22 SECONDARY_VALUE_1_UNIT Simple Unsigned 16 N 2 r,w C/a E.U. - O (B)
23 SECONDARY_VALUE_2 Record DS-33 D 5 r C/a 0 - O (B)
24 SECONDARY_VALUE_2_UNIT Simple Unsigned 16 N 2 r,w C/a % - O (B)
25 SCALE_IN Array Float S 8 r,w C/a 100.0 0.0 - O(B)
26 SCALE_OUT Array Float S 8 r,w C/a 100.0 0.0 - O(B)
27 MAX_SENSOR_VALUE Simple Float N 4 r,w C/a 0.0 - O (B)
28 MIN_SENSOR_VALUE Simple Float N 4 r,w C/a 0.0 - O (B)
29 SECONDARY_VALUE Record DS-33 D 5 r C/a 0.0 - O (B)
30 SECONDARY_VALUE_UNIT Simple Unsigned 16 N 2 r C/a Celsius - O (B)
31 CAL_TEMPERATURE Simple Float N 4 r,w C/a Celsius O (B)
32 DIGITAL_HALL Record DS-33 D 5 r C/a 0.0 - O (B)
33 DIAGNOSTIC_STATUS Simple Unsigned 16 D 2 r C/a 0x0001 - O (B)
34 READ_HALL_CAL_POINT_HI Simple Float N 4 r C/a O (B)
35 READ_HALL_CAL_POINT_LO Simple Float N 4 r C/a O (B)
36 ACTION_TYPE Simple Unsigned 8 S 1 r,w C/a direct - O (B)
37 BACKUP_RESTORE Simple Unsigned 8 S 1 r,w C/a 0 - O (B)
38 XD_ERROR Simple Unsigned 8 D 1 r C/a 0x10 - O (B)
39 MAIN_BOARD_SN Simple Unsigned 32 S 4 r,w C/a 0 - O (B)
40 EEPROM_FLAG Simple Unsigned 8 D 1 r C/a FALSE - O (B)
41 ORDERING_CODE Array Unsigned 8 S 50 r,w C/a - - O (B)
Table 3.2 - Transducer Block Parameter Attributes
3.4
Configuration
Transducer Block View Object

Relative Index Parameter Mnemonic View_1 View_2 View_3 View_4
1 ST_REV 2
2 TAG_DESC
3 STRATEGY
4 ALERT_KEY
5 TARGET_MODE
6 MODE_BLK 3
7 ALARM_SUM 8
8 SENSOR_VALUE
9 SENSOR_HI_LIM
10 SENSOR_LO_LIM
11 CAL_POINT_HI
12 CAL_POINT_LO
13 CAL_MIN_SPAN
14 MAINT_DATE
15 SENSOR_UNIT
16 SENSOR_SN
17 TRIMMED_VALUE
18 PRIMARY_VALUE 5
19 PRIMARY_VALUE_UNIT
20 PRIMARY_VALUE_TYPE
21 SECONDARY_VALUE_1
22 SECONDARY_VALUE_1_UNIT
23 SECONDARY_VALUE_2
24 SECONDARY_VALUE_2_UNIT
25 SCALE_IN
26 SCALE_OUT
27 MAX_SENSOR_VALUE
28 MIN_SENSOR_VALUE
29 SECONDARY_VALUE
30 SECONDARY_VALUE_UNIT
31 CAL_TEMPERATURE
32 DIGITAL_HALL
33 DIAGNOSTIC_STATUS
34 READ_HALL_CAL_POINT_HI
35 READ_HALL_CAL_POINT_LO
36 ACTION_TYPE
37 BACKUP_RESTORE
38 XD_ERROR
39 MAIN_BOARD_SN
40 EEPROM_FLAG
41 ORDERING_CODE
TOTAL 13 + 5 = 18 bytes
Table 3.3 - View Objects
3.5
How to Configure the Transducer Block

The transducer block has an algorithm, a set of contained parameters and a channel connecting it to
a function block.
The algorithm describes the behavior of the transducer as a data transfer function between the I/O
hardware and other function block. The set of contained parameters, it means, you are not able to
link them to other blocks and publish the link via communication, defines the user interface to the
transducer block. They can be divided into Standard and Manufacturer Specific.
The standard parameters will be present for such class of device, as pressure, temperature,
actuator, etc., whatever is the manufacturer. Oppositely, the manufacturer’s specific ones are
defined only for its manufacturer. As common manufacturer specific parameters, we have calibration
settings, material information, linearisation curve, etc.
When you perform a standard routine as a calibration, you are conducted step by step by a method.
The method is generally defined as guideline to help the user to make common tasks. The
configuration tool identifies each method associated to the parameters and enables the interface to
it.
The Simatic PDM (Process Device Manager) configuration software from Siemens, for example, can
configure many parameters of the input transducer block.
The device
was created
as TP303.
Here, you can see

all blocks instantiated.
the transducer and
display are treated as
special type of
function blocks,
called transducer
Blocks.
Figure 3.2 - Function and Transducers Blocks
3.6
Configuration
To make the configuration of transducer block, we need to select Device - Offline Configuration -
Transducer on the main menu:
Depending on the
application, the
user can set the
scale of input
value.
The user can

select the scale
and unit of output
value according to
his application.
The user can

select the
secondary value
unit according to
the transducer
diagram.
Figure 3.3 - Simatic PDM - Offline Configuration - Transducer
How to Configure the Analog Input Block

The analog input block takes the input data from the transducer block, selected by channel number,
and makes it available to other function blocks at its output. The transducer block provides the input
unit of the analog input, and when the unit is changed in the transducer, the PV_SCALE unit is
changed too. Optionally, a filter may be applied in the process value signal, whose time constant is
PV_FTIME. Considering a step change to the input, this is the time in seconds to the PV reaches
63,2% of the final value. If the PV_FTIME value is zero, the filter is disabled. For more details,
please, see the Function Blocks Specifications.
To configure the analog input block in offline mode, please, go to the main menu and select Device
Offline Configuration - Analog Input Block. Using this window, the user can configure the block
mode operation, selects the channel, scales and unit for input and output value and the damping.
NOTE
TP303 has damping function implemented.
3.7
The user can set

the block mode
operation.
The user can select

PV, Sec Value 1 or
Sec Value 2 for the
channel parameter.
Scale of input value.

The unit comes
from the transducer
block. Scales and
unit for the output
value
The user can set

the PV damping
value.
Figure 3.4 - Simatic PDM - Basic Settings for Analog Input Block
Selecting the page "Advanced Settings", the user can configure the conditions for alarms and
warnings, as well the fail safe condition. Please, see the window:
The user can set

Alarm/Warning limits.
The fail-safe
conditions
Figure 3.5 - Simatic PDM - Advanced Settings for Analog Input Block
3.8
Configuration
In terms of online configuration for the Analog Input Block, please, go to the main menu and select
"Device - Online Configuration - Analog Input - Block Mode":
The user can

set mode
block.
The user can monitor

the output parameter
and verify the current
state alarm.
Figure 3.6 - Simatic PDM - Online Configuration for Analog Input Block
TP303 Cyclical Configuration

Profibus-DP as well as Profibus-PA foresees protocol mechanisms against communication failures
and errors and, as an example, during the initialization, several errors sources are verified.
After the power up the field equipments (slaves), they are ready for the cyclical data exchange with
the class1 master, but, for that, the master parameterization for the correspondent slave must be
correct. This information is obtained through the GSD files, which should be one for each device.
Through the commands below, the master executes every initialization process with Profibus-PA
devices:
 Get_Cfg: carries the slaves’ configuration and verifies the net configuration;
 Set_Prm: writes in the slaves' parameters and executes net parameterization services;
 Set_Cfg: configures the slaves according to inputs and outputs;
 Get_Cfg: a second command, where the master will verify the slaves' configuration.
All these services are based on the information obtained of GSD slaves' files.
The GSD file of TP303 presents details of hardware revision and software, bus timing of the device
and information on cyclical data exchange. TP303 has 2 function blocks: 1 AI and 1 Totalizer.
Besides this, TP303 has the empty module for applications that configure only some function blocks.
The following cyclical order of blocks must be considered: AI, TOT. In case of using only the AI
block, must configure in this order: AI, EMPTY_MODULE.
Most of the Profibus configurators use two directories. These directories must have the GSD’s and
bitmap’s files of several manufacturers. The GSD and bitmap’s files for Smar devices can be
purchased via internet in www.smar.com.
See below a typical example with the necessary steps to the integration of a TP303 device in a PA
system and that can be extended for any device:
1. Copy the GSD file of the device for the search directory of the Profibus configurator, usually
named GSD.
2. Copy the bitmap file of the device for the search directory of the Profibus configurator, usually
named BMP.
3. Once the master is chosen, the communication rate must be chosen, remembering that when
we had the couplers, we can have the following rates: 45.45 kbits/s (Siemens), 93.75 kbits/s
(P+F) and 12 Mbits/s (P+F, SK2) .If we had the link device, it can be up to 12 Mbits/s.
4. Add the TP303, specifying the address in the bus.
5. Choose the cyclical configuration via parameterization with the GSD file, dependent of the
application, as indicated previously.
3.9
6. For the AI block, TP303 will supply the master the value of the process variable in 5 bytes. The
four first bytes in float point format and the fifth byte the status that carries information about
measurement quality.
7. When using the TOT block, is possible to choose the totalization value (Total), and also, the
integration is made considering the operation mode (Mode_Tot), where is possible to define
how the totalization can be made (only positive flow values, only negative flow values, both
values). Is also possible to reset the totalization and configure a preset value through the
parameter (Set_Tot). The reset option is very used in batch processes.
8. The watchdog condition can also be activated, where after the communication loss detection for
the slave device with the master; the equipment can change to a fail-safe condition.
How to Configure the Totalizer Block

The totalizer function block takes the input data from the transducer block, selected by channel
number, and integrates over the time. This block is normally used to totalize flow, giving total mass
or volume over a certain time, or totalize power, giving the total energy.
The totalizer function block integrates a variable (e.g. flow rate or power) in function of the time to
the corresponding quantity (e.g., volume, mass or distance). The rate unit of the Totalizer is
providing by the transducer block. Internally, the time units are converted in rate units per second.
Each rate, multiplied by the block execution time, gives the mass, volume or energy increment per
block execution.
The total is the totalized quantity. The engineering unit used in the output is the UNIT_TOT. The unit
of the output must be compatible with the unit of the input provided by the transducer by the
channel. Then, if the input the rate is mass flow (like Kg/s, g/min, ton/h) the unit of the output must
be mass (like kg, g, ton, lb, etc.).
For more details, please, see the Function Blocks Specifications.
To configure the totalizer block in offline mode, please, go to the main menu and select Device
Offline Configuration - Totalizer Block. Using this window, the user can configure the block mode
operation, selects the channel, totalizer mode and unit for the total:
The user can select

the block mode.
The user can choose

the channel value.
The user can set the

conditions for
totalization and the
unit.
Figure 3.7 - Simatic PDM - Online Configuration - Basic Settings for Totalizer Block
Choosing the Advanced Settings window, the user can set alarm and warning limits, as well the fail-
safe condition:
3.10
Configuration
Conditions of alarm
and warning limits.
The user can set the

fail-safe value:
Run, Hold or Memory.
Figure 3.8 - Simatic PDM - Offline Configuration - Advanced Settings for Totalizer Block
In terms of online configuration for the Totalizer Block, please, go to the main menu and select
"Device - Online Configuration - Totalizer ", we have the following windows:
The user can set

mode block
operation.

the totalizer output
parameter and verify
the current state
alarm.
Figure 3.9 - Simatic PDM - Online Configuration - Block Mode for Totalizer Block
3.11
The user can select:

totalize, reset and
enter the value for
preset operation.

the Totalizer output.
Figure 3.10 - Simatic PDM - Online Configuration - Set/Preset for Totalizer Block
Lower and Upper Trim

This information is provided to recommend parameters for a common user calibration method for
position device.
The calibration process is used to match the channel value reading with the applied position input.
Six parameters are defined to configure this process: CAL_POINT_HI, CAL_POINT_LO,
CAL_MIN_SPAN, SENSOR_UNIT, SENSOR_HI_LIM and SENSOR_LO_LIM. The CAL_*
parameters define the highest and lowest calibrated values for this sensor, and the minimum
allowable span value for calibration. SENSOR_UNIT allows the user to select different units for
calibration purposes than the units defined by PRIMARY_VALUE_UNIT.
The SENSOR_HI_LIM and SENSOR_LO_LIM parameter defines the maximum and minimum
values the sensor is capable of indicating, according to SENSOR_UNIT used as it can be seen at
figure below.
TRIMMED VALUE Sensor

Hi Lim
CAL_POINT_HI
100.0 %
Sensor
Lo Lim Calibrated
Range
CAL_POINT_LO
0.0 %
SENSOR VALUE
Figure 3.11 - Hall Sensor Calibration
The trim is used to match the reading value with the applied position.
Lower Trim: It is used to trim the reading at the lower range. The operator informs to the TP303 the
correct reading for the position.
Upper Trim: It is used to trim the reading at the upper range. The operator informs to the TP303 the
correct reading for the position.
Using a configurator is possible to calibrate the converter by means of parameters CAL_POINT_LO

and CAL_POINT_HI. This engineering unit is configured by SENSOR_UNIT parameter. The unit
code is %. The calibrated value can be read by means TRIMMED_VALUE.
3.12
Configuration
Position Trim - TP303

Via Simatic PDM
It is possible to calibrate the transmitter by means of parameters CAL_POINT_LO and
CAL_POINT_HI.
The engineering unit for the calibration is always. Using the device menu, select the calibration
menu. Then, select zero/ lower calibration menu. Apply to the input position 0.0% or the lower
position value and wait until the readout of parameter TRIMMED_VALUE stabilizes. Write 0.0 or the
lower value in the parameter CAL_POINT_LO.
The last lower calibration

point. Here, the user just
needs to enter the
desired value.
After the entering the

desired the value, the
user can check the
calibration.

desired value, this key
should be pressed to
complete the operation.
Figure 3.12 - TP303 Simatic PDM - Lower Position Calibration
For each value written a calibration is performed at the desired point. This value must be inside of
the sensor range limits allowed.
Then, select upper calibration menu. Apply to the input position 100.0% or the upper position value
and wait until the readout of parameter TRIMMED_VALUE stabilizes. Write 100.0 or the upper value
in the parameter CAL_POINT_HI.
The last lower

calibration point.
Here, the user just
needs to enter the
desired value.

desired the value, the
user can check the
calibration.

desired value, this key
should be pressed to
complete the
operation.
Figure 3.13 - TP303 Simatic PDM – Lower Position Calibration
WARNING
It is recommendable, for every new calibration, to save existing trim data, by means of parameter
BACKUP_RESTORE, using option "Last Cal Backup".
3.13
Via Local Adjustment
In order to enter the local adjustment mode; place the magnetic tool in office “Z” until flag “MD” lights
up in the display. Remove the magnetic tool from “Z” and place it in orifice “S”. Remove and reinsert
the magnetic tool in “S” until the message “LOC ADJ” is displayed. The message will be displayed
during approximately 5 seconds after the user removes the magnetic tool from “S”. Let’s take the
upper value as an example:
Let’s take the upper value as an example:

Apply to the input a position of 100.0%
Wait until the current of readout of parameter P_VAL (PRIMARY_VALUE) stabilizes and then
actuates parameter UPPER until it reads 100.0%.
Let’s take the lower value as an example:

Apply to the input a position of 0.0%.
Wait until the current of readout of parameter P_VAL (PRIMARY_VALUE) stabilizes and then
actuates parameter LOWER until it reads 0.0%
Limit Conditions for Calibration
Upper:
-10.0%<= CAL_POINT_HI <= 110.0%
CAL_POINT_HI#CAL_POINT_LO
CAL_MIN_SPAN = 1.0%.
Otherwise, Invalid calibration request.
Lower:
-10.0%<= CAL_POINT_HI <= 110.0%
CAL_POINT_HI#CAL_POINT_LO
CAL_MIN_SPAN = 1.0%.
Otherwise, invalid calibration request.
If all limit conditions are according to these rules, we will get successful in the performed operation.
NOTE
Trim mode exit via local adjustment occurs automatically should the magnetic tool not be used during some
seconds. Keep in that even when parameters LOWER or UPPER already present the desired value, they
must be actuated so that calibration is performed.
NOTE
Codes for XD_ERROR:
16: Default Value Set
22: Out of Range
26: Invalid Calibration Request
27: Excessive Correction
Temperature Trim
Write in parameter CAL_TEMPERATURE any value in the range -40C to +85C. After that, check
the calibration performance using parameter TEMPERATURE. The user can select the unit using
the parameter TEMPERATURE_UNIT. Normally, its operation is done by a method in the factory.
3.14
Configuration
The window shows the actual

calibrated point and allows
entering the desired one.
By adjustment this parameter to the

current temperature, the device’s
temperature indication is adjustment.
The result of temperature

calibration process.
Figure 3.14 - Temperature Trim Configuration Screen
Backup Restore
Through the parameter Backup_Restore, the user can recover default data from factory about
sensor and last saved calibration settings, as well as making the rescue of calibrations. We have the
following options:
 Factory Cal Restore: Recover last calibration settings made at factory;

 Last Cal Restore: Recover last calibration settings made by user and saved as backup;
 Default Data Restore: Restore all data as default;
 Factory Cal Backup: Copy the actual calibration settings to the factory ones;
 Last Cal Backup: Copy the actual calibration settings to the backup ones;
 None: Default value, no action is done.
On the main menu, selecting Device Factory - Backup/ Restore, the user can select backup and
restore operations:
This parameter is used

By selecting the options
to save or restore the
contained in the list box,
default, factory of user
operations of backup and
configuration store at the
restore data in the sensor
EEPROM module.
module can be done.
Figure 3.15 - Transducer Block - Backup/Restore
Transducer Display – Configuration

Using the Simatic PDM or any other configuration tool is possible to configure the display transducer
block. As the name described it is a transducer due the interfacing of its block with the LCD
hardware.
The transducer display is treated as a normal block by any configuration tool. It means, this block
has some parameters and those ones can be configured according to customer's needs.
The customer can choose up to six parameters to be shown at LCD display, they can be parameters
just for monitoring purpose or for acting locally in the field devices by using a magnetic tool. The
seventh parameter is used to access the physical device address. The user can change this
address according to his application. To access and configure the display block, please, go to the
main menu; select Device online Configuration - Display Block:
3.15
Figure 3.16 - Display Block and Simatic PDM
Display Transducer Block

The local adjustment is completely configured by Simatic PDM or any configuration tool. It means,
the user can select the best options to fit his application. From factory, it is configured with the
options to set the upper and lower trim, for monitoring the input transducer output and check the tag.
Normally, the transmitter is much better configured by Simatic PDM or configuration tool, but the
local functionality of the LCD permits an easy and fast action on certain parameters, since it does
not rely on communication and network wiring connections. Among the possibilities by local
adjustment, the following options can be emphasized: mode block, outputs monitoring, tag
visualization and tuning parameters setting.
The interface between the user is described in the section related to "Programming Using Local
Adjustment". It is significantly the resources on this transducer display, also all the 303 series field
devices from Smar has the same methodology to handle with it. So, since the user has learned
once, he is capable to handle all kind of field devices from Smar.
All function block and transducers defined according Profibus-PA have a description of their features
written on binary files by the Device Description Language.
This feature permits that third party configuration tools enabled by Device Description Service
technology can interpret these features and make them accessible to configure. The function blocks
and 303 series transducers have been defined rigorously according to Profibus-PA specifications in
order to be interoperable to other parties.
In order to able the local adjustment using the magnetic tool, it is necessary to previously prepare
the parameters related with this operation via Syscon.
There are six groups of parameters, which may be pre-configured by the user in order to able, a
possible configuration by means of the local adjustment. As an example, let’s suppose that you
don’t want to show some parameters; in this case, simply select None in the parameter Select Block
Type. Doing this, the device will not take the parameters related (indexed) to its block as a valid
parameter.
Definition of Parameters and Values

Select Block Type
This is the type of the block where the parameter is located. The user can choose: Transducer
Block, Analog Input Block, Totalizer Block, Physical Block or None.
3.16
Configuration
Select/Set Parameter Type/Index

This is the index related to the parameter to be actuated or viewed (0, 1, 2…). For each block, there
are some pre-defined indexes. Refer to the Function Blocks Manual to know the desired indexes
and then just enter the desired index.
Set Mnemonic
This is the mnemonic for the parameter identification (it accepts a maximum of 16 characters in the
alphanumeric field of the display). Choose the mnemonic, preferably with no more than 5 characters
because, this way, it will not be necessary to rotate it on the display.
Set Decimal Step

It is the increment and decrement in decimal units when the parameter is Float or Float Status
value, or integer, when the parameter is in whole units.
Set Decimal Point Place.

This is the number of digits after the decimal point (0 to 3 decimal digits).
Set Access Permission

The access allows the user to read, in the case of the Monitoring option, and to write when "action"
option is selected, then the display will show the increment and decrement arrows.
Set Alpha Numerical

These parameters include two options: value and mnemonic. In option value, it is possible to display
data both in the alphanumeric and in the numeric fields; this way, in the case of a data higher than
10000, it will be shown in the alphanumeric field.
In option mnemonic, the display may show the data in the numeric field and the mnemonic in the
alphanumeric field.
For devices where the software version is higher or equal to 1.10, please see the configuration of
local adjustment using the local adjustment, in the installation, operation and maintenance
procedures manual.
In case you wish to visualize a certain tag, opt for the index relative equal to "tag". To configure
other parameters just select LCD-II up to LCD-VI windows:
The option “Write”

should be selected
in order to execute
the upgrade of loc
adjustment
programming tree.
After this step, all
the selected
parameters will be
shown on the LCD
display.
Figure 3.17 - Parameters for Local Adjustment Configuration
The Local Address Change window allows the user to enable/disable the access to changing the
physical device address.
3.17
When the option

“Enable” is selected,
the user can change
the physical device
address.
When the user enter into the local adjustment and rotate the parameters using the magnetic tool,
after escaping to normal operation, e.g., the monitoring, if the parameter when the magnetic tool is
removed has "Access Permission equal to "monitoring", then this last parameter will be shown at the
LCD.
Always on the LCD interface will be shown two parameters at the same time, switching between the
configured parameter at the LCD-II and the last monitoring parameter. If the user do not want to
show two parameters at the same time, it is only necessary to opt for "none" when configure the
LCD-II:
Selecting
“None”, only
the last chosen
monitoring
parameter will
be shown at
LCD.
The user can select the Mode Block parameter at the LCD. In this case is necessary to select the
index equal to Mode Block:
3.18
Configuration
With this option, the

Mode Block
parameter is shown
at the LCD.

Programming Using Local Adjustment
The local adjustment is completely configured by Simatic PDM or any other configuration tool. It
means, the user can select the best options to fit his application. From factory, it is configured with
the options to set the Upper and Lower trim, for monitoring the input transducer output and check
the Tag. Normally, the transmitter is much better configured by configuration tool, but the local
functionality of the LCD permits an easy and fast action on certain parameters, since it does not rely
on communication and network wiring connections. Among the possibilities by Local Adjustment, the
following options can be emphasized: Mode block, Outputs monitoring, Tag visualization and Tuning
Parameters setting.
The interface between the user is also described very detailed this manual in the chapter related to
"Programming Using Local Adjustment". It is significantly the resources on this transducer display,
also all the Series 303 field devices from Smar has the same methodology to handle with it. So,
since the user has learned once, he is capable to handle all kind of field devices from Smar. This
Local adjustment configuration is a suggestion only. The user may choose his preferred
configuration via configuration toll, simply configuring the display block).
3.19
In order to start the local Place the magnetic tool in

adjustment, place the orifice S and wait during 5
magnetic tool in orifice Z seconds.
and wait until letters MD
are displayed.
Figure 3.21 – Step 1 – TP303
Remove the magnetic

tool from orifice S. Insert the magnetic
tool in orifice S
once more and
LOC ADJ should
be displayed.
Place the magnetic tool in In this option the

orifice Z. In case this is first variable
the first configuration, the (P_VAL) is
option shown on the showed with its
display does the respective value (if
configuration tool you to want that it
configure that the tag with keeps static, put
its corresponding the tool in S orifice
mnemonic. Otherwise, the and stay there.
option shown on the
display will be the one
configured in the prior
operation. By keeping the
tool inserted in this orifice,
the local adjustment menu
will rotate.
3.20
Configuration
In order to range the upper In order to decrement the

value (lower); simply insert upper value, place the
the magnetic tool in orifice S magnetic tool in orifice Z
as soon as UPPER is shown to shift the arrow to the
on display. An arrow pointing downward position an
upward () increments the then, by inserting and
value and an arrow pointing keeping the tool in orifice
downward () decrements S, it is possible to
the value. In order to decrement the upper
increment the value, keep the value.
tool inserted in S up to set
the value desired.
In order to range the lower

value (lower); simply insert
the magnetic tool in orifice In order to decrement
S as soon as LOWER is the lower value, place
shown on display. An the magnetic tool in
arrow pointing upward () orifice Z to shift the
increments the value and arrow to the downward
an arrow pointing position an then, by
downward () decrements inserting and keeping
the value. In order to the tool in orifice S, it is
increment the value, keep possible to decrement
the tool inserted in S up to the lower value.
set the value desired
In order to change the

address value, simple In order to decrement
take off the magnetic tool the address value,
from orifice Z as soon as place the magnetic
ADDR is shown on tool in orifice Z to
display. An arrow pointing S shift arrow to the
downward position
upward () increments the
and then, by inserting
address and arrow
and keeping the tool
pointing downward ()
in orifice S, it is
decrements the address. 1 1 possible to
In order to increment the
ADDR ADDR decrement the
address; insert the tool in
address value.
S up to set the value
desired.
3.21
Table of Points - Linearization

The output signal follows a curve determined by 16 points freely configurable.
TABLE OF POINTS - LINEARIZATION

Actual Value Desired position
Points
(process Out) value (of the
%
X(%) process ) Y(%)
1 0 0
2 26.4 25 5 Points
3 48.6 50 (See figure: Position graphic of the
4 74.2 75 magnet)
5 100 100
6 - -
. . .
Not used
. . .
. . .
16 - -
Table function (Linearization)

Depending on the application and according with the process, the transmitter output or PV is shown
in one linear characteristic curve (position, level, opening etc.). TP also has the option for adjust this
curve of linear output, to that the value in percentage can be linearized, you have to uses a table 16
points at maximum and minimum points 2. The output is calculated by interpolating these points.
The user can set the total of points desired.
To configure the feature table:

 The user must choose the item "function" to "table" option.
 Select the number of points, according to you need, 2-16 points.
 Create the table and indicate the current position value in the "X" (%) column and the
desired position value in the "Y" (%) column. Once created the table, send the points for
the position transmitter.
 Done, this configured.
Position Graphic of the Magnet

Exemple:
50 %
0% 100 % Desired position
value (of the
25 % 75 % process) Y(%)
Actual Value
0% 100 % (process Out)
26,4 % 48,6 % 74,2 % X(%)
NOTE: If the table is enabled there will be an indication on the Display LCD with the F(X) icon.
Figure 3.27 - Position Graphic of the Magnet
3.22
Configuration
Cyclical Diagnosis
Via cyclic communication is possible to verify diagnostics from the TP303 using the Profibus Master
Class 1 or even via acyclic communication via Master Class 2. The Profibus-PA devices provide up
to 4 standard diagnoses bytes via Physcial Block (see figure 3.28 and 3.29) and when the most
significant bit of the fourth Byte is "1", the diagnose will extend the information in more 6 bytes.
These Diagnosis bytes can also be monitored via cyclic tools.
Figure 3.28 – Cyclical Diagnosis
Figure 3.29 – Cyclic Diagnosis mapping for 4 bytes of Physical Block.
Unit_Diag_bit is described in the GSD file Profibus-PA device.
See below a description part of a GSD file for the 4 bytes and more detail:
;----------- Description of device related diagnosis: ---------------------

;
Unit_Diag_Bit(16) = "Error appears"

Unit_Diag_Bit(17) = "Error disappears"
;
;Byte 01
Unit_Diag_Bit(24) = "Hardware failure electronics"
Unit_Diag_Bit(25) = "Not used 25"
Unit_Diag_Bit(28) = "Memory error"
Unit_Diag_Bit(29) = "Measurement failure"
Unit_Diag_Bit(30) = "Device not initialized"
Unit_Diag_Bit(31) = "Device initialization failed"
;Byte 02
Unit_Diag_Bit(34) = "Configuration invalid"
Unit_Diag_Bit(35) = "Restart"
Unit_Diag_Bit(36) = "Coldstart"
Unit_Diag_Bit(37) = "Maintenance required"
Unit_Diag_Bit(39) = "Ident_Number violation"
3.23
;Byte 03
;byte 04
Unit_Diag_Bit(55) = "Extension Available"
;Byte 05 TRD Block & PHY Block

Unit_Diag_Bit(56) = "Sensor Hall failure"
Unit_Diag_Bit(57) = "Temperature Out of work range"
Unit_Diag_Bit(59) = "Not Used 59"
Unit_Diag_Bit(60) = "Calibration Error - Check XD_ERROR parameter"
Unit_Diag_Bit(62) = "Not Used 62"
Unit_Diag_Bit(63) = "Device is writing lock"
;byte 06 AI Block
Unit_Diag_Bit(64) = "Simulation Active in AI Block"
Unit_Diag_Bit(65) = "Fail Safe Active in AI Block"
Unit_Diag_Bit(66) = "AI Block in Out of Service"
Unit_Diag_Bit(67) = "AI Block Output out of High limit"
Unit_Diag_Bit(68) = "AI Block Output out of Low limit"
Unit_Diag_Bit(69) = "No assigned channel to AI Block"
;byte 07 TOT Block

Unit_Diag_Bit(72) = "TOT Block in Out of Service"
Unit_Diag_Bit(73) = "Totalization Out of High limit"
Unit_Diag_Bit(74) = "Totalization Out of Low limit"
Unit_Diag_Bit(75) = "No assigned channel to TOT Block"
;byte 08
;byte 09
3.24
Configuration

;byte 10
NOTE
If the FIX flag is active on LCD, the TP303 is configured to "Profile Specific" mode. When in "Manufacturer
Specific" mode, the Identifier Number is 0x0904. Once the Identifier_Number_Selector is changed from "Profile
Specific" to "Manufacturer Specific" or vice-versa, one must wait 5 seconds while the data is saved. Then, turn
the TP303 off and turn it on again. So, the Identifier Number is updated to the communication level. If the
equipment is in "Profile Specific" and using the GSD file Identifier Number equals 0x0904, the acyclic
communication will work with the tools based on EDDL, FDT/DTM, but no cyclic communication with the
Profibus-DP master will get success.
3.25
3.26
Section 4
MAINTENANCE PROCEDURES
General
Smar TP303 Position Transmitters are extensively tested and inspected before delivery to the end
user. Nevertheless, during their design and development, consideration was given to the possibility
of repairs being made by the end user, if necessary.
In general, it is recommended that end users do not try to repair printed circuit boards. Spare circuit
boards may be ordered from Smar whenever necessary. Refer to the item "Returning Materials" at
the end of this section.
Recommendations for mounting Approved Equipments with the IP66/68 W

certifications (“W" indicates certification for use in saline atmospheres)
NOTE
The certification is valid for stainless steel transmitter manufactured, approved with the certification IP66/68 W.
All transmitter external material, such as plugs, connections etc., should be made in stainless steel.
The electrical connection with 1/2” – 14NPT thread must use a sealant. A non-hardening silicone sealant is
recommended.
The instrument modification or replacement parts supplied by other than authorized representative of Smar is
prohibited and will void the certification.
The table 4.1 shows the messages of errors and potential cause.
SYMPTOM PROBABLE SOURCE OF PROBLEM

Transmitter Connections
Check wiring polarity and continuity.
Check for shorts or ground loops.
Check if the power supply connector is connected to main board.
Check if the shield is not used as a conductor.
It should be grounded at one end only.
Power Supply
Check power supply output. The voltage must be between 9 - 32 Vdc at the TP303 terminals. Noise and ripple
should be within the following limits:
a) 16 mV peak to peak from 7.8 to 39 KHz.
b) 2 V peak to peak from 47 to 63 Hz for non-intrinsic safety applications and 0.2 V for intrinsic safety
applications.
NO COMMUNICATION c) 1.6 V peak to peak from 3.9 MHz to 125 MHz.
Network Connection
Check that the topology is correct and all devices are connected in parallel.
Check that two terminators are in good conditions and correctly positioned.
Check that the coupler connections are in good conditions and correctly positioned.
Check that the terminators are according to the specifications.
Check length of trunk and spurs.
Check spacing between couplers.
Network Configuration
Make sure that device address is configured correctly.
Electronic Circuit Failure
Check the main board for defect by replacing it with a spare one.
Transmitter Connections
Check for intermittent short circuits, open circuits and grounding problems.
Check if the sensor is correctly connected to the TP303 terminal block.
Noise, Oscillation
Adjust damping
INCORRECT READING Check grounding of the transmitters housing.
Check that the shielding of the wires between transmitter / panel is grounded only in one end.
Sensor
Check the sensor operation; it shall be within its characteristics.
Check sensor type; it shall be the type and standard that the TP303 has been configured to.
Check if process is within the range of the sensor and the TP303.
Table 4.1 - Messages of Errors and Potential Cause
4.1
If the problem is not presented in the table above, follow the note below:
NOTE
The Factory Init should be tried as a last option to recover the equipment control when the equipment
presents some problem related to the function blocks or the communication. This operation must only be
carried out by authorized technical personnel and with the process offline, since the equipment will
be configured with standard and factory data.
This procedure resets all the configurations run on the equipment, after which a partial download should be
performed.
Two magnetic tools should be used to this effect. On the equipment, withdraw the nut that fixes the
identification tag on the top of the housing, so that access is gained to the "S" and "Z" holes.
The operations to follow are:
1) Switch off the equipment, insert the magnetic tools and keep them in the holes (the magnetic end in the
holes);
2) Feed the equipment;
3) As soon as Factory Init is shown on the display, take off the tools and wait for the "S" symbol on the
right upper corner of the display to unlit, thus indicating the end of the operation.
This procedure makes effective all factory configuration and will eliminate eventual problems with the
function blocks or with the equipment communication.
Disassembly Procedure
Refer to TP303 Exploded View figure (Figure 4.3). Make sure to disconnect power supply before
disassembling the position transmitter.
NOTE
The numbers indicated between parentheses refer to Figure 4.3 – Exploded View.
Transducer
To remove the transducer from the electronic housing, disconnect before the electrical connections
(in the field terminal side) and the main board.
Loosen the hex screw (6) and carefully unscrew the electronic housing from the transducer,
observing that the flat cable is not excessively twisted.
Electronic Circuit
To remove the circuit board (5) and indicator (4), first loose the cover locking (7) on the side not
marked “Field Terminals”, then unscrew the cover (1).
WARNING
The board has CMOS components, which may be damaged by electrostatic discharges. Observe correct
procedures for handling CMOS components. It is also recommended to store the circuit boards in electrostatic-
proof cases.
CAUTION
Do not rotate the electronic housing more than 270° without disconnecting the electronic circuit from the power
supply.
Figure 4.1 - Sensor Rotation
Loosen the two screws (3) that anchor the indicator and the main circuit board. Gently pull out the indicator, and
then the main board (5).
4.2
Maintenance Procedures
Reassembly Procedure
WARNING
Do not assemble the main board with power on.
Transducer
Mount the transducer to the housing turning clockwise until it stops. Then turn it counterclockwise
until it faces the square of electronic housing to the square of transducer. Tighten the hex screw (6)
to lock the housing to the transducer.
Electronic Circuit
Plug transducer connector and power supply connector to main board (5). Attach the display to the
main board. Observe the four possible mounting positions. The  mark indicates up position.
Figure 4.2 - Four Possible Positions of the Display
Anchor the main board (5) in the housing (8) with their screws (3). After tightening the protective
cover (1), mounting procedure is complete. The transmitter is ready to be energized and tested.
4.3
Upgrading TP301 to TP303

The sensor and casing of the TP301 is the same as the TP303. By changing the circuit board of the
TP301 it becomes a TP303. The display on TP301 version 1.XX, is the same as on TP303 and can
therefore be used with the TP303 upgrade circuit board.
Upgrading the TP301 to a TP303 is therefore very much the same as the procedure for replacing
the main board described above.
To remove the circuit board (5), loosen the two screws (3) that anchor the board.
Caution with the circuit boards must be taken as mentioned above.
Pull the TP301 main board out of the housing and disconnect the power supply and the sensor
connectors.
Put in the TP303 main board reversing the procedure for removing the TP301 circuit.
Accessories
ACCESSORIES AND RELATED PRODUCTS
ORDERING CODE DESCRIPTION
400-1176 Teflon guide for linear magnet.
400-1177 Teflon guide for rotary magnet.
AssetView FDT Asset Management With FDT
BC1 Fieldbus/RS232 Interface
BT302 Terminator
DF47-17 Intrinsic Safety Barrier
DF73 HSE/PROFIBUS-DP Controller
DF95/DF97 PROFIBUS DP/PA Controller
FDI302 Field Device interface
PBI USB Profibus Interface
ProfibusView Profibus PA Device Parameterization Software
PS302/DF52 Power Supply
PSI302/DF53 Power Supply Impedance
SD1 Magnetic Tool for Local Adjustment
4.4
Exploded View
13
12
11
10
26
9
8
7
6
5 25
27
4
3
2
1
14
15
16
17
18
19
20
21
20
22
23
24
Figure 4.3 – TP303 Exploded View
4.5
Spare Parts List

SPARE PARTS LIST
CATEGORY
DESCRIPTION OF PARTS POSITION CODE
(NOTE 1)
. Aluminum 1 204-0103
COVER WITH WINDOW
. 316 SS 1 204-0106
COVER O-RING (NOTE 3) . Buna-N 2 204-0122 B
. Units with indicator 3 304-0118
ALUMINUM HOUSING MAIN BOARD SCREW
. Units without indicator 3 304-0117
. Units with indicator 3 204-0118
STAINLESS STEEL HOUSING MAIN BOARD SCREW
. Units without indicator 3 204-0117
DIGITAL INDICATOR 4 214-0108
MAIN ELECTRONIC CIRCUIT BOARD 5 400-0269 A
. M4 Screw 6 204-0121
HOUSING LOCKING SCREW
. M6 Without Head Screw 6 400-1121
COVER LOCKING SCREW 7 204-0120
HOUSING (NOTE 2) 8 (NOTE 5)
LOCAL ADJUSTMENT PROTECTION CAP 9 204-0114
IDENTIFICATION PLATE SCREW 10 204-0116
TERMINAL BLOCK ISOLATOR 11 400-0058
. Cover Aluminum 12 304-0119
TERMINAL BLOCK HOLDING BOLT
. Cover 316 SS 12 204-0119
. Aluminum 13 204-0102
COVER WITHOUT WINDOW
. 316 SS 13 204-0105
EXTERNAL GROUND BOLT 14 204-0124
. 1/2" NPT Bichromatized
15 400-0808
Carbon SteeL BR-EX D
SIX-SIDED INTERNAL PLUG
. 1/2" NPT 304 SST BR-EX
15 400-0809
D
. 1/2" NPT Bichromatized
15 400-0583-11
SIX-SIDED INTERNAL PLUG Carbon SteeL
. 1/2" NPT 304 SST 15 400-0583-12
. M20 X 1.5 316 SST 15 400-0810
SIX-SIDED EXTERNAL PLUG
. PG13.5 316 SST 15 400-0811
RETAINING BUSHING . 3/4" NPT 316 SST 15 400-0812
CONNECTION COVER SCREW 16 400-0883
16, 17, 18,
. Aluminum 400-0884
19
CONNECTION COVER SET
16, 17, 18,
. 316 SS 400-0885
19
O-RING, Neck (NOTE 3) . Buna-N 17 204-0113 B
. Aluminum 18 400-0074
CONNECTION COVER
. 316 SS 18 400-0391
ANALOG BOARD 19 400-0637
UNION BLOCK O-RING 20 400-0085 B
. Aluminum 21 400-0386
UNION BLOCK
. 316 SS 21 400-0387
. Aluminum 22, 23, 24 400-0656
POSITION SENSOR COVER SET
. 316 SS 22, 23, 24 400-0657
POSITION SENSOR BRACKET + POSITION SENSOR SENSOR +
22 400-0090
FLAT CABLE
. Aluminum 23 400-0089
POSITION SENSOR COVER
. 316 SS 23 400-0396
POSITION SENSOR COVER BOLT 24 400-0092
. Aluminum 25 400-0853
REMOTE POSITION SENSOR COVER SET(NOTE 4)
. 316 SS 25 400-0854
4.6
SPARE PARTS LIST

CATEGORY
DESCRIPTION OF PARTS POSITION CODE
(NOTE 1)
.5M 26 400-0857
. 10 M 26 400-0858
CABLE SET + CONNECTOR
. 15 M 26 400-0859
. 20 M 26 400-0860
. Aluminum 27 400-0855
REMOTE EXTENSION SET
. 316 SS 27 400-0856
. Aluminum 16 a 24 400-0038
TRANSDUCER SET
. 316 SS 16 a 24 400-0400
. Carbon Steel - 400-0339
MOUNTING BRACKET, "L" + CLAMP "U" TO PIPE 2"
. 316 SS - 400-0340
. Linear up to 50 mm - 400-0035
. Linear up to 100 mm - 400-0036
MAGNETS
. Linear up to 30 mm 400-0748
. Rotary - 400-0037
NOTA
Note 1: For category A it is recommended to keep in stock 25 parts installed for each set and 50 for category B.
Nota 2: Includes terminal block isolator, bolts (cover locking, ground and terminal block isolator) and identification plate without certification.
Note 3: O-rings are packaged with 12 units.
Nota 4: Includes cover, position sensor flat cable, and extension cable connector.
Nota 5: To specify the housing, use HOUSING ORDER CODE table.
HOUSING ORDER CODE

400-1314 HOUSING
COD. Product
5 TP303
COD. Communications Protocol
P PROFIBUS PA
COD. Electrical Connection
0 ½ NPT
A M20 X 1.5
B PG13.5
COD. Housing Material
H0 Aluminum Housing (IP/Type)
H1 316 SST Housing (IP/Type)
H2 Aluminum for saline atmosphere (IPW/TYPE X)
H4 Copper Free Aluminium (IPW/TYPEX)
COD. Painting
P0 Gray Munsell N 6.5 Polyester
P3 Black Polyester
P8 Without Painting
P9 Safety Blue Epoxy – Electrostatic Painting
COD. Manufacturing Standard
S0 Smar
400-1314 5 P * * * * TYPICAL MODEL NUMBER
* Select item.
4.7
4.8
Section 5
TECHNICAL CHARACTERISTICS
Functional Specifications
Linear Motion: 3 -100 mm;
Travel
Rotary Motion: 30 -120º rotation angle.
Output Signal Digital only. PROFIBUS-PA, 31.25 kbit/s voltage mode with bus power.
Bus power 9 - 32 Vdc.
Current consumption quiescent 12 mA.
Output impedance:
Power Supply
- Non intrinsic safety from 7.8 kHz - 39 kHz should be greater or equal to 3 kOhm.
- Intrinsic safety output impedance (assuming an IS barrier in the power supply) from 7.8 kHz - 39
kHz should be greater or equal to 400 Ohm.
Indicator Optional 4½-digit numerical and 5-character alphanumerical LCD indicator.
Hazardous Area Explosion-proof and intrinsically safe (ATEX (NEMKO and DEKRA EXAM), FM, CEPEL and CSA).
Certifications Designed to comply with European regulations ATEX 94/9/EC and LVD 2006/95/EC standards.
Ambient: - 40 to 85 ºC (- 40 to 185 ºF)
Storage: - 40 to 90 ºC (- 40 to 194 ºF)
Temperature Limits Digital Display: - 10 to 75 ºC ( 14 to 167 ºF) operation;
- 40 to 85 ºC (- 40 to 185 ºF) without damage.
Remote Sensor: - 40 to 105°C (- 40 to 221°F)
Turn-on Time Performs within specifications of less than 5.0 seconds after power is applied to the transmitter.
Basic configuration may be done using local adjustment magnetic tool if device is fitted with display.
Configuration
Complete configuration is possible using remote configurator (E.g.: Simatic PDM).
Humidity Limits 0 to 100% RH.
Performance Specifications
Reference conditions: range starting at zero, temperature 25ºC (77ºF), power supply of 24 Vdc.
 0.2% F. S. the effects of linearity, hysteresis and repeatability are included.

Accuracy
(NOTE: Valid value only when used with the table of points. See configuration section in this manual).
Resolution  0.1% F.S.
Repeatability  0.5% F.S.
Hysteresis of
 0.2% F.S.
Full Scale
Stability  0.1% F.S.
Temperature Effect  0.8%/20ºC F.S.
Power Supply Effect  0.005% F.S. Calibration.
Electromagnetic
Designed to comply with European Directive EMC 2004/108/EC.
Interface Effect
Physical Specifications
Hardware Physical: according to IEC 61158-2 and conformity with the FISCO model.
Electrical Connection ½ - 14 NPT, Pg 13.5, or M20 x 1.5 metric.
Material of Injected low copper aluminum with polyester painting or 316 stainless steel housing, with Buna-N
Construction o-rings on cover.
Mounting Bracket Plated carbon steel with polyester painting or 316 SST.
Identification Plate 316 SST.
• TP
1.5 kg in Aluminum (without mounting bracket);
3.3 kg in Stainless Steel (without mounting bracket).
• Remote sensor:
Approximate Weights 0.58 kg in Aluminum;
1.5 kg in Stainless Steel.
• Cable and remote sensor connectors:
Cable 0.045 kg/m;
0.05 kg for each connector.
5.1
Ordering Code
MODEL POSITION TRANSMITTER
TP303 PROFIBUS-PA
COD. Local Display
0 Without Local Display
1 With Local Display
COD. Mounting Bracket
0 Without Bracket
1 Carbon Steel, "L" + clamp "U" pipe 2". (3)
2 Stainless Steel, "L" + clamp "U" pipe 2". (3)
3 Carbon Steel, rotary - VDI / VDE NAMUR
4 Stainless Steel, rotary - VDI / VDE NAMUR
7 Carbon Steel, "L" + clamp "U" pipe 2" - (316 SST) accessories. (3)
COD. Electrical Connection
0 1/2" - 14 NPT 3 1/2" - 14 NPT X 1/2 BSP (316 SST) - with adapter
1 1/2" - 14 NPT X 3/4 NPT (316 SST) - with adapter A M20 X 1.5
2 1/2" - 14 NPT X 3/4 BSP (316 SST) - with adapter B PG 13.5 DIN
COD. Type of Actuator
1 Rotary
5 Linear Stroke up to 50 mm
7 Linear Stroke up to 100 mm
A Linear Stroke up to 30 mm
SPECIAL OPTIONS (1)
COD. Housing
H0 Aluminum (IP/TYPE) H2 Aluminum for saline atmosphere (IPW/TYPE X)
H1 316 Stainless Steel (IP/TYPE) H4 Copper Free Aluminium (IPW/TYPE X)
COD. Identification Plate
I1 FM: XP, IS, NI, DI I5 CEPEL: Ex-d, Ex-ia, IP
I3 CSA: XP, IS, NI, DI I6 Without certification
l4 EXAM (DMT): Ex-ia, IP IJ NEMKO - Ex-d
COD. Painting
P0 Gray Munsell N 6.5 Polyester
P3 Black Polyester
P8 Without Painting
P9 Safety Blue Epoxy – Electrostatic Painting
COD. TAG Plate
J0 With TAG
J1 Blank
J2 According to user’s notes
COD. Sensor Mounting (2)
R0 Full Mounting
R1 Remote sensor - 5 m cable
COD. Special
ZZ See notes
TP303 - 1 0 - 0 1 * . * * * * * TYPICAL MODEL NUMBER
NOTE
1) Leave it blank when there are not optional items.
2) Consult us for classified areas applications.
3) Magnet mounting bracket not supplied with the TP.
5.2
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CERTIFICATIONS INFORMATION
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Consult www.smar.com for the EC declarations of conformity for all applicable European directives
and certificates.
ATEX Directive (94/9/EC) – “Electrical equipment and protective system intended for use in
potential explosive atmospheres”
The EC-Type Examination Certificate had been released by Nemko AS (CE0470) and/or DEKRA
EXAM GmbH (CE0158), according to European Standards.
The certification body for Production Quality Assurance Notification (QAN) and IECEx Quality
Assessment Report (QAR) is Nemko AS (CE0470).
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Ex Standards:
IEC 60079-0 General Requirements
IEC 60079-1 Flameproof Enclosures “d”
IEC 60079-11 Intrinsic Safety “i”
IEC 60079-26 Equipment with equipment protection level (EPL) Ga
IEC 60529 Classification of degrees of protection provided by enclosures (IP Code)
Customer responsibility:
IEC 60079-10 Classification of Hazardous Areas
IEC 60079-14 Electrical installation design, selection and erection
IEC 60079-17 Electrical Installations, Inspections and Maintenance
Warning:
Explosions could result in death or serious injury, besides financial damage.
Installation of this instrument in an explosive environment must be in accordance with the national
standards and according to the local environmental protection method. Before proceeding with the
installation match the certificate parameters according to the environmental classification.
General Notes:
Maintenance and Repair
The instrument modification or replaced parts supplied by any other supplier than authorized
representative of Smar Equipamentos Industriais Ltda is prohibited and will void the Certification.
Marking Label
Once a device labeled with multiple approval types is installed, do not reinstall it using any other
approval types. Scratch off or mark unused approval types on the approval label.
For Ex-i protection application

- Connect the instrument to a proper intrinsically safe barrier.
- Check the intrinsically safe parameters involving the barrier, equipment including the cable and
connections.
- Associated apparatus ground bus shall be insulated from panels and mounting enclosures.
- When using shielded cable, isolate the not grounded cable end.
- Cable capacitance and inductance plus Ci and Li must be smaller than Co and Lo of the Associated
Apparatus.
For Ex-d protection application

- Only use Explosion Proof/Flameproof certified Plugs, Adapters and Cable glands.
- In an Explosion-Proof/Flame-Proof installation, do not remove the instrument housing covers when
powered on.
- Electrical Connection
In Explosion-Proof installations the cable entries must be connected through conduit with sealed
unit or closed using metal cable gland or closed using metal blanking plug, all with at least IP66
and Ex-d certification. For enclosure with saline environment protection (W) and ingress protection
(IP) applications, all NPT thread parts must apply a proper water-proof sealant (a non-hardening
silicone group sealant is recommended).
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For Ex-d and Ex-i protection application

- The transmitter has a double protection. In this case the transmitter shall be fitted with appropriate
certified cable entries Ex-d and the electric circuit supplied by a certified diode safety barrier as
specified for the protection Ex-ia.
Environmental Protection
- Enclosure Types (Type X): Supplementary letter X meaning special condition defined as default by
Smar the following: Saline Environment approved - salt spray exposed for 200 hours at 35ºC. (Ref:
NEMA 250).
- Ingress protection (IP W): Supplementary letter W meaning special condition defined as default by
Smar the following: Saline Environment approved - salt spray exposed for 200 hours at 35ºC. (Ref:
IEC60529).
- Ingress protection (IP x8): Second numeral meaning continuous immersion in water under special
condition defined as default by Smar the following: 1 Bar pressure during 24hours. (Ref: IEC60529).
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CSA (Canadian Standards Association)
Class 2258 02 – Process Control Equipment – For Hazardous Locations (CSA1078546)

Class I, Division 1, Groups B, C and D
Class II, Division 1, Groups E, F and G
Class III, Division 1
Class I, Division 2, Groups A, B, C and D
Class III
CLASS 2258 03 - PROCESS CONTROL EQUIPMENT – Intrinsically Safe and Non-Incendive Systems - For Hazardous
Locations (CSA 1078546)
Model TP303 Position Transmitters; input supply 12-42V dc; 4-20mA; Enclosure Type 4/4X; non-incendive with Fieldbus/FNICO
Entity parameters at terminals “+” and “-“ of :
Vmax = 24V, Imax = 570mA, Pmax = 9.98 W, Ci = 5nF, Li = 12µH;
when connected as per Smar installation drawing 102A0834; T Code T3C @ Max Ambient 40 Deg C.
Class 2258 04 – Process Control Equipment – Intrinsically Safe Entity – For Hazardous Locations (CSA 1078546)
Class III, Division 1
Model TP303 Position Transmitters; input supply 12-42V dc; 4-20mA; Enclosure Type 4/4X; intrinsically safe with
Fieldbus/FISCO Entity parameters at terminals “+” and “-“ of :
Vmax = 24 V, Imax = 380 mA, Pmax = 5.32 W, Ci = 5 nF, Li = 12uH;
when connected as per Smar Installation Drawing 102A0834; T Code T3C @ Max Ambient 40 Deg C.
Note: Only models with stainless steel external fittings are Certified as Type 4X.
Special conditions for safe use:

Temperature Class T3C
Maximum Ambient Temperature: 40ºC (-20 to 40 ºC)
FM Approvals (Factory Mutual)
Intrinsic Safety (FM 3010145)

IS Class I, Division 1, Groups A, B, C and D
IS Class II, Division 1, Groups E, F and G
IS Class III, Division 1
Explosion Proof (FM 3007267)

XP Class I, Division 1, Groups A, B, C and D
Dust Ignition Proof (FM 3010145)

DIP Class II, Division 1, Groups E, F and G
DIP Class III, Division 1
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Non Incendive (FM 3010145)

NI Class I, Division 2, Groups A, B, C and D
Environmental Protection (FM 3010145)

Option: Type 4X or Type 4

Entity Parameters Fieldbus Power Supply Input (report 3015629):
Vmax = 24 Vdc, Imax = 250 mA, Pi = 1.2 W, Ci = 5 nF, Li = 12 uH
Vmax = 16 Vdc, Imax = 250 mA, Pi = 2 W, Ci = 5 nF, Li = 12 uH
Temperature Class: T4
NEMKO (Norges Elektriske MaterielKontroll)
Explosion Proof (NEMKO 01ATEX445X)

Group II, Category 2 G, Ex d, Group IIC, Temperature Class T6, EPL Gb
Ambient Temperature: -20 to +60 ºC
Environmental Protection (NEMKO 01ATEX445X)

Options: IP66/68W or IP66/68
Special Conditions for Safe Use

Repairs of the flameproof joints must be made in compliance with the structural specifications provided by the manufacturer.
Repairs must not be made on the basis of values specified in tables 1 and 2 of EN/IEC 60079-1.
The Essential Health and Safety Requirements are assured by compliance with:
EN 60079-0:2012 General Requirements
EN 60079-1:2007 Flameproof Enclosures “d”
EXAM (BBG Prüf - und Zertifizier GmbH
Intrinsic Safety (DMT 00 ATEX E 086)

Group I, Category M2, Ex ia, Group I, EPL Mb
Group II, Category 2 G, Ex ia, Group IIC, Temperature Class T4/T5/T6, EPL Gb
Supply circuit for the connection to an intrinsically safe fieldbus circuit:

Ui = 24 Vdc, Ii = 380 mA, Pi = 5.32 W, Ci ≤ 5 nF, Li = Neg
Parameters of the supply circuit comply with FISCO model according to Annex G EN 60079-11:2012, replacing EN 60079:2008.
Ambient Temperature: -40ºC ≤ Ta ≤ +60ºC
EN 60079-0:2012 + A11:2013 General Requirements
EN 60079-11:2012 Intrinsic Safety “i”
CEPEL (Centro de Pesquisa de Energia Elétrica)
Intrinsic Safety (CEPEL 07.1501X)

Ex ia, Group IIC, Temperature Class T4/T5, EPL Ga
Entity Parameters:
Pi = 5.32 W, Ui = 30 V, Ii = 380 mA, Ci = 5.0 nF, Li = Neg
Ambient Temperature:
-20 to 65 ºC for T4
-20 to 50 ºC for T5
Explosion Proof (CEPEL 01.0016)

Ex d, Group IIC, Temperature Class T6, EPL Gb
C05"
Environmental Protection (CEPEL 07.1501X AND CEPEL 01.0016)

Options: IP66/68W or IP66/68

The certificate number ends with the letter "X" to indicate that for the version of Position Transmitter model TP303 equipped with
housing made of aluminum alloy, only can be installed in "Zone 0" if is excluded the risk of occurs impact or friction between the
housing and iron/steel itens.
ABNT NBR IEC 60079-0:2008 General Requirements
ABNT NBR IEC 60079-1:2009 Flameproof Enclosures “d”
ABNT NBR IEC 60079-11:2009 Intrinsic Safety “i”
ABNT NBR IEC 60079-26:2008 Equipment with equipment protection level (EPL) Ga
IEC 60079-27:2008 Fieldbus intrinsically safe concept (FISCO)
ABNT NBR IEC 60529:2009 Classification of degrees of protection provided by enclosures (IP Code)
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CSA (Canadian Standards Association)
FM Approvals (Factory Mutual)
NEMKO (Norges Elektriske MaterielKontroll) / EXAM (BBG Prüf - und Zertifizier GmbH)
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CEPEL (Centro de Pesquisa de Energia Elétrica)
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Canadian Standards Association (CSA)
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Factory Mutual (FM)
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Appendix B
SRF – Service Request Form
TP Position Transmitter
GENERAL DATA
Model: TP290 ( ) Firmware Version: ______________________ TP301 ( ) Firmware Version: _______________________
TP302 ( ) Firmware Version: ______________________ TP303 ( ) Firmware Version: _______________________
Serial
_____________________________________ Sensor Number: __________________________________________
Number:
TAG: _________________________________________________________________________________________________
Remote
Position Yes ( ) No ( )
Sensor?
Action: Rotary ( ) Linear ( )
Travel: 30 mm ( ) 50 mm ( ) 100 mm ( ) Other: ___________ mm
Configuration: Magnetic Tool ( ) Palm ( ) Psion ( ) PC ( ) Software: _________ Version: __________
INSTALLATION DATA
Type: Valve + Atuador ( ) Other: ____________________________________________________________
Size: _______________________________________________________________________________________________
Travel: _______________________________________________________________________________________________
Manufacturer: _______________________________________________________________________________________________
Model: _______________________________________________________________________________________________
PROCESS DATA
Hazardous Área
Non-Classified ( ) Chemical ( ) Explosive ( ) Other: ________________________________
Classification
Interference
Vibration ( ) Temperature ( ) Electromagnetic ( ) Others: _______________________________
Types
SITUATION DESCRIPTION
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
SERVICE SUGGESTION
Adjustment ( ) Cleaning ( ) Preventive Maintenance ( ) Update / Up-grade ( )
Other: _________________________________________________________________________________________________________
USER INFORMATION
Company: _____________________________________________________________________________________________________
Contact: ______________________________________________________________________________________________________
Title: _________________________________________________________________________________________________________
Section: ______________________________________________________________________________________________________
Phone: _________ _________________________ _________ _________________________ Extension: ____________________
E-mail: ________________________________________________________________________ Date: _______/ _______/ _________
For warranty or non-warranty repair, please contact your representative.

Further information about address and contacts can be found on www.smar.com/contactus.asp.
B.1
Returning Materials
Should it become necessary to return the transmitter and/or configurator to SMAR, simply contact
our office, informing the defective instrument serial number, and return it to our factory.
In order to speed up analysis and solution of the problem, the defective item should be returned with
a description of the failure observed, with as much details as possible. Other information concerning
the instrument operation, such as service and process conditions, is also helpful.
Instruments returned or to be revised outside the guarantee term should be accompanied by a

purchase order or a quote request.
B.2

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JUL / 16

Specifications and information are subject to change without notice.

The TP303 is part of Smar's complete 303 line of Profibus-PA devices.

Has the transmitter

Install the transmitter in

Configure the transmitter

Install the transmitter (mechanically

Configure Fail Safe value

Configure the indication in LCD

Configure the user unit in case

Is the measurement YES Power the transmitter appropriately.

Consult the manual YES Is the

Consult the manual

Using the GSD file, configure

Figure 1.1 – Transmitter on a Rotary Actuator

“L” BRACKET WITH “U” CLAMP FOR

BRACKET FOR REMOTE

Centralizer Gadget Linear

Position Trasmitter “L” Bracket

Figure 1.3 - Transmitter on a Linear Actuator

“L” BRACKET WITH “U” CLAMP

“L” BRACKET WITH “U”

See below the TP303 and magnets dimensional drawings.

Figure 1.5 – TP303 Dimensional Drawing / Magnets Dimensional Drawing

113 Leave, at least, a 150 mm space, for

Figure 1.5.a – Remote Sensor Dimensional Drawing

SPECIAL MOUNTING BRACKET – ROTARY VDI / VDE NAMUR

ROTARY MAGNET ROTARY MAGNET

PNEUMATIC ACTUATOR PNEUMATIC ACTUATOR

Mounting 80 mm between centers, 20 mm stem Mounting 130 mm between centers, 30 mm

Electronic Housing Rotation

Figure 1.7 - Cover Locking Screw

Various types of Fieldbus devices may be connected on the same bus.

Bus Topology and Network Configuration

Active repeaters may be used to extend the trunk length.

In following figures, the DP/PA link depends on the application needs.

Figure 1.6 - Bus Topology

Figure 1.7 - Tree Topology

Intrinsic Safety Barrier

Use of DF47 is recommended.

J1 This jumper enables the simulation mode parameter in the AI block.

Table 1.1 - Description of the Jumpers

The voltage should be between 9 to 32 Vdc for non-intrinsic safe applications.

Use of PS302 is recommended as power supply.

Recommendations for mounting Approved Equipments with the IP66/68 W

Rotary and Linear Magnet

Figure 1.12 – Linear and Rotary Magnet Models

Remote Position Sensor

Figure 1.13 - Remote Position Sensor

See the installation procedure:

Installation in Hazardous Areas

Consult the Appendix A for further information about certification.

Functional Description – Electronics

Figure 2.1 - TP303 Block Diagram Hardware

Central Processing Unit (CPU), RAM, FLASH and EEPROM

Hall Effect Sensor

Figure 2.2 - LCD Indicator

Normally, transducer blocks perform functions, such as linearization, characterization, temperature

Transducer Block Diagram for Position Transmitter