Hydraulic System General

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The documents describe the hydraulic system of a construction vehicle including components and diagrams.

The main components described include the main pump, control valves, cylinders, motors, filters and accumulators.

Each page describes hydraulic components and diagrams of the system including pumps, valves, cylinders and their connections.

09 HYDRAULIC SYSTEM GENERAL

Hydraulic System EC210B-09-01


Full Hydraulic Circuit(1/2) EC210B-09-02
Full Hydraulic Circuit(2/2) EC210B-09-03
Brief Hydraulic Circuit(1/2) EC210B-09-04
Brief Hydraulic Circuit(2/2) EC210B-09-05

CLICK THE VOLVO-LOGO IN


MAIN THE LOWER RIGHT CORNER
MENU TO RETURN TO THIS MENU
Hydraulic System

Swivel joint

Swing motor

Swing
Boom Option
Travel motor Travel motor
Bucket Arm
Travel Travel

P1 P2 P3

Engine Gear pump


Main pump

Volvo Construction Equipment EC210B-09-01


Korea Ltd.
Full Hydraulic Circuit(1/2)
4 4
Left Right A
B(back) A(back) 33 2 Piece boom X3 (Rotator)
(58-3)Pi
A(for) B(for) P T (51-T) 32 54 53 52
C E G B F D 56 55
(31-T6)
(12-A2) 150k b
(2-BL4) (2-BR3) SH(58-2) (51-P) Return pipe t2)T
(2-AL4) (2-AR3)
(3-Dr) 3 PG
17 B
(11-A3) B C(2-PR1) (37-out)P
40 1 T P 2 A
(17-G) (9-S2) b
(11-A2) Dr (31-T4) 57
Pi(43-A) Dr(21-Td1) (21-Td8) (27-in)
(53-P) (2-Ps) pi(2-Pg1) (31-P4)
pw 5
PR2
(2-Pi)
(2-Px1) A Pb dr5 PL Py
a C(51-Pi)
a 180k
R
48
50
(21-Td7) PR Po Ps (2-Py) (return pipe t4)
P(2-PR2) G Dr
P3 P3 (9-PS1)
P2 P2 2 (2-dr2) Mu(2-Rs1) 270k
Pg2 dr4 dr3
61 62 64
Pi Pi 3Pi (36-P3)Y (21-Td6)
(2-ar1) Pattern changer Quickfit
355 k

72
P1 T T P1 (16-SL1) 36
BR1 65 al1
(2-ar1) 63 P3(2-Y)
bl1(16-SR1) 76 PS(12-P1)
or (63-P) 38 S A
(21-Td4) BL1 A B (16-BD) 1 A (14-2)
(16-AO) 2 B (13-2) B 12MPa
(3-Mu)Rs1 AL1 (16-BU) 3 C (14-4)
77 (16-BD1) or (63-B) 39 PR1(40-C) (16-A1) 4 D (13-4)
A (2-3Pi) ar1 al2(59-2) 39-1
T(Return pipe t1)
A B
Pi (48-Pi) bl2(59-1)
Dr (16-BU1)br1 B
(21-Td7) AR1 69
B B(t5) BL2
AL2

78 (16-BI1)ar2 70 Pd(33'-A)
(2-ar1) (16-BO1)br2 pa(28-3)
T(31-T)
B
(48-Pi) BR2 al3
(16-AI1) Pi 49 X1 (Hammer & shear)
A P (58-4)
(16-BD1) 66 bl3(16-AO1) 4Pi 6 (12-A3)
AR2 Thumb bucket pilot
71 BL3 (2-a) 43'
79 P1 P2 (40-Pi)
A 29
(15-3)ar3 44 P(31-P2) 42
AL3 dr2(2-dr4)
(15-4)br3 43 T(31-T2)
7 al4(15-1) 365k
13 Left A 1 T(31-T3) P 2
(17-D)BR3 bl4(15-2) T1 T2 T(21-Td5)
29
(17-F)AR3 P 29
ST7 ST9
Grapple

67 BL4(17-C) (21-Td3) (21-Td3) (2-Pd)


AL4(17-E) (46-Pi) 33'
80 67 (2-4Pi) 3 5 4 A
(12-A3)a 45 59 60 Pi
b(12-A2) 58 4 1 3 2 4 6 4 5 3
or 2 1
(43-A)X1 2P 68 (33-Pi) 29 T (12-A1) P T
68 3 1 AI2 (31-T5)T (2-al2) (2-bl2) 1 2 (9-S3) (21-Td8)
2 AI P(31-P5)
(2-al3)AI1 (11-T) 41 A B
(3-SH) A
P
Px2 dr1 Pg1 AM AO
R Fr(1-Pi2) Pi 29 Px1 Fl(1-Pi1) (2-bl3)AO1 b a
t5(62-t) (21-Td5) 28 2 (2-Pa) SR
(2-Po) (2-bl1)SR1 (9-S3) (1-Pi1) 29
P1 P2 (53-pi) 1 3
(2-al1)SL1 SW SL (31-P2)P T(31-T2)
BI 14 Right
(2-Ps) P1 T1(21-Td2) 31 (2-ar2)BI1
20 19 30 Psv (43'-P) (43'-T)
Oil leak 1 BO ST7 ST9
4.5k 3k a4 (16-Bu2) (41-P) (41-T) (2-br2)BO1
P2 T2 (42-T) (3-PG) BD
(14-P)P3 (63-P), (2-ar1)BD1
a1 a2 T3 (14-T) BU Hammer Shear
(52-P) (52-T) 51 (2-br1)BU1 46
(1-Dr) 18 (15-P) P4 P 1 3 2 4
T4 (15-T) (53-C) 16 B T
(13-P)P5 T5(13-T) Pi BU2
t1(36-T) (31-T3)T 29
(3-Dr) A
t2(55-T)(2-Fl) P6 T6 (33-T) P(31-P3)
In 26 T(33-T) A
(12-P1)(12-T) (2-Px1) In
27 t3(47-out) Pi1 (33-P) (2-a)
Pi2 34 dr
Out
(53-R)t4 (2-b) X1 2P(43-A) Tilting Pi(60-3)
21 (45-A) (2-Fr) A2(2-Py) A3(17-B) (59-6)A1 A2 A3 (21-Td6)
A1 75
T ADD X1
(2-Pg2) (2-BL2) 47 Out
(40-T) 22 10 11 12 15 (2-AL2)
a3 (45-T) (Return pipe t3)
(11-T) Td1 74
23
(31-T1)Td2
Engine 9 G AC (21-Td1) T (31-T6) 2 1 4 3
(49-T1) Td3 24 P1 P2 P3 P2 T (2-bl4) T (2-al4) (2-br3) (2-ar3)
(49-T2)
(48-T)Td4 Td6 Td7 Td8 A3 PS PS1 P1 P1 P2 P3 (31-T4) 29 P
29
Td5 25 P4 40k S3 (45-P) 29 29
29 29 (31-P4)
(2-dr5) 37 Out 8 S1 S2(3-PG) (33'-P)
(43-T) (62-Dr) (55-P) B3 Dr(27-in) (31-P6)
(2-dr1) (2-dr4) (36-PS) S01073B
(2-dr3) (46-dr) (33'-T)

Volvo Construction Equipment EC210B-09-02


Korea Ltd.
Full Hydraulic Circuit(2/2)
1 Main pump 26 Air breather 51 Adj. boom selector valve 76 Pattern changer
2 Main control valve 27 Drain filter 52 Adj. boom RCV 77 Boom floating v/v
3 Swing motor & gear box 28 Valve block 53 Adj. boom valve 78 Boom floating sol.
4 Travel motor & gear box 29 Filter connector 54 2nd boom cylinder 79 3-way v/v(grapple)
5 Boom cylinder 30 Filter connector 55 Rotator valve 80 3-way v/v(grapple)
6 Arm cylinder 31 Valve block 56 Rotator solenoid valve
7 Bucket cylinder 32 Swing ring gear 57 Check valve for rotator
8 Servo hydraulic filter 33 Pilot selector valve 58 Block
9 Accumulator block 34 Pressure switch 59 Shuttle valve block(A) for X1
10 Accumulator 36 Quickfit valve 60 Shuttle valve block(B) for X1
11 Solenoid valve 37 Rotator pump 61 Arm conflux valve
12 solenoid valve 38 Cap(orifice) 62 Logic valve
13 Remote control valve - left 39 Cap(check valve) 63 Boom holding valve
14 Remote control valve - right 40 Option conflux selector valve 64 Main relief valve
15 Remote control valve - travel 41 Solenoid valve 65 Orifice
16 Shuttle valve block 42 Remote control pedal for X1 66 Straight travel valve
17 Turning joint 43 Solenoid valve 67 Center bypass valve
18 Hydraulic oil cooler 43' Sol. Thumb bucket 68 Flow sensing valve
19 Check valve(3k) 44 Hammer pressure switch 69 Port relief valve
20 Check valve(4.5k) 45 Flow control valve 70 Arm regenerating valve
21 Hydraulic oil tank 46 3 way selector valve for X1 71 Arm spool
22 Return filter element 47 Return filter 72 Boom holding valve
23 Bypass valve 48 Boom line rupture valve 73 Arm holding valve
24 Bypass strainer 49 Arm line rupture valve 74 Stop valve
25 Strainer 50 Overload pressure switch 75 Tilting line

Volvo Construction Equipment EC210B-09-03


Korea Ltd.
Brief Hydraulic Circuit(1/2)
(21-Td8) A
(2-Px1) (2-Py) (2-Ps) (11-A2) (58-3) Pi
(21-Td7) PL
(2-Pi) Pb dr5 Py 2 P T
5 (9-PS1) (2-dr2) Po Ps 33
Pg2 dr4 (21-Td6) 62
dr3 61 64 (31-T6)
(2-ar1) PR
3Pi Y (12-A2)
72
al1
65 (16-SL1)
BR1 63
(16-SR1) A B
bl1
BL1
(3-Mu) Rs1 AL1
(16-BD1)
ar1 al2
(2-3Pi)
bl2
(16-BU1)
br1 BL2
AR1
AL2
69
70
(16-BI1)
ar2 pa
(16-BO1) (28-3)
br2 al3 (16-AI1)
7
BR2 66 4Pi
(16-AO1) (58-4)
bl3
AR2
71 BL3
(15-3) dr2
ar3 AL3 (2-dr4)
(15-4)
br3 al4 (15-1)
BR3 (15-2)
bl4
6
AR3
67 BL4

67 AL4
(12-A3) (12-A2)
a b

68 68

R Fr Px2 dr1 Pi Pg1 Px1 Fl


28 (2-Pa)
(1-Pi2) (21-Td5) (2-Po) (1-Pi1) 2
(16-SW)
(9-S1) (2-Ps) 1 3
(16-BU2)

Volvo Construction Equipment EC210B-09-04


Korea Ltd.
Brief Hydraulic Circuit(2/2) 13 LH
(2-4pi)
2
4 58
31 3 1
(33-Pi)
2
P1 T1 1
P2 T2 28 (2-Pa) (3-SH)
2
(14-P) (14-T) (Px1) AI1 AI2
1 3 (2-al3) AI
P3 T3
AM
(15-P) (15-T) AO
P4 T4 (2-bl3) AO1 4
(33-P) SR1 SR
(13-T) (2-bl1) 3
(13-P)
P5 T5 SW T P
(2-b)
SL (31-T5)
P6 T6 (2-a) (2-al1) SL1
(12-T) (31-P5)
A2 A3 BI
A1
12 (2-ar2) BI1

(2-br2) BO1 BO 14 RH

BD 2
(31-T6) T (2-ar1) BD1

P1 P2 P3 (2-br1) BU1 BU
1
16 BU2
34
(2-Px1)

3
(2-Py) (17-B)
10 4
A1 A2 A3 11 T P
(2-Pg2) (31-T3)
P(31-P3)
9
G AC (21-Td1) T 15
(A3)
PS PS1 P1 P2
(45-P)
S3
S1 S2
(3-PG)
(2-Pg1) 2 T P 3
1 4
(2-bl4) (31-T4) (2-br3) (2-ar3)
(31-P4)
(2-al4)

Volvo Construction Equipment EC210B-09-05


Korea Ltd.

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