SVL2416-F Sharp Electrical Manual

PRECISION MACHINERY TOOLS VER.
1 Electrical Manual
SV-2414 / SVL-2416
FANUC SYSTEM
ELECTRICAL MANUAL
Feb/2014
Ver1
1
PRECISION MACHINERY TOOLS VER.1 Electrical Manual
TABLE
1. Alarm & operation message .............................................................................................................. 3

2. Parts list .............................................................................................................................................. 15
3. M code list .......................................................................................................................................... 17
4. PLC parameter
4.1 Keep relay 19
4.2 Timer detail list 24
4.3 Counter detail list 25
4.4 Data table detail list.......................................................................................................................... 25
5. Electrical-Symbol Detail 27
6. EC Box Layout
6.1 Electrical Board Layout 29
6.2 Electrical Cabinet left side 30
6.3 Electrical Cabinet right side 31
7. AC Motor Connect Description
7.1 Chip Conveyor Motor 32
7.2 Oil Skimmer Motor 32
7.3 Spindle Chip Coolant Motor 32
7.4 Chip Flush Motor 33
7.5 Lubrication Pump 33
7.6 Spindle Oil Coolant 34
7.7 Magazine Motor 34
7.8 ATC Motor 35
8. Connection Pin Assignment
8.1 Amp Power Supply 36
8.2 Servo Amplifier Module 39
8.3 Spindle Amplifier Module 42
8.4 Data Input/Output 48
9. Electrical wiring diagram 51
10. PMC ladder 99
2
1. Alarm & operation message

Alarm message detail list
Message Define
1000 1000 EMERGENCY STOP / OVER TRAVEL
1001 1001 SPINDLE COOLER ALARM
1002 1002 LUBE PRESSURE FAULT
1004 1004 ATC ALARM
1005 1005 TOOL BROKEN
1006 1006 SERVO AXES HOME REQUIRED
1007
1010 1010 ATC ALARM FOR POT DOWN
1011 1011 ATC ALARM FOR ARM 60
1012 1012 ATC ALARM FOR TOOL UNCLAMP
1013 1013 ATC ALARM FOR ARM 180
1014 1014 ATC ALARM FOR TOOL CLAMP
1015 1015 ATC ALARM FOR ARM -60
1016 1016 ATC ALARM FOR POT UP
1020 1020 ATC STAND-BY FOR POT UP
1021 1021 ATC STAND-BY FOR POT DOWN
1022 1022 ATC STAND-BY FOR TOOL CLAMP
1023 1023 ATC STAND-BY FOR TOOL UNCLAMP
1024 1024 ATC STAND-BY FOR ARM 0
1025 1025 ATC STAND-BY FOR ARM 180
1026 1026 ATC STAND-BY FOR 2ND. ZERO
1027 1027 ATC STAND-BY FOR MAG. IN-POSITION
1030 1030 TOOL LIFE IS FULL
1031 1031 MAG CTR NO. ERROR
1032 1032 MAG CTR SENSOR ERROR
1033 1033 AXIS MOVE FOR POT DOWN
1034 1034 JIG NOT CLAMPED
1035 1035 SPINDLE TOOL CLAMP ERROR
1036 1036 SPINDLE GEAR IN-POSITION ERROR
1037 1037 ATC NOT READY
1040 1040 COOLANT MOTOR OVERLOAD
3
Message Define
1041 1041 ATC OIL ALARM
1042 1042 MAGAZINE ALARM
1043 1043 SPINDLE OVER HEAT
1044 1044 SPINDLE OIL MIST ALARM
1047 1047 FILTER TANK FULL FAULT
1050 1050 COOLANT EMPTY ERROR
1051 1051 CTS EMPTY ERROR
1052 1052 FILTER DETECT ERROR
1053 1053 COOLANT TANK FULL FAULT
1054 1054 FILTER TANK EMPTY ERROR
1055 1055 RECYCLE MOTOR OVERLOAD
1056 1056 SPINDLE COOLER ALARM
1057 1057 CHIP FLASH MOTOR OVER LOAD
1060 1060 MAGAZINE MOTOR OVER LOAD
1061 1061 ARM MOTOR OVER LOAD
1062 1062 CTS MOTOR OVER LOAD
1063 1063 SUCK MOTOR OVER LOAD
1064 1064 EXTERNAL SPINDLE FAN OVER LOAD
1065 1065 SPINDLE COOLER OVER LOAD
1066 1066 CHIP CONVEYOR MOTOR OVERLOAD
1067 1067 OIL SKIMMING MOTOR OVER LOAD
1070 1070 CHIP SCREW MOTOR 1 OVER LOAD
1073 1073 HYDRAULIC MOTOR OVER LOAD
1084 1084 A AXIS UNCLAMP FINISH ERROR
1085 1085 A AXIS CLAMP FINISH ERROR
4
Alarm messages & troubleshooting description
Message Define
Message : 1000 EMERGENCY STOP / OVER TRAVEL
Description : Emergency stop or over travel
1. Check the machine to cancel emergency stop. Press the white "System
Preparation Completed" button once to exclude the condition.
Troubleshooting : 2. Check if each servo travel position exceeds the limit.
Move and check each servo position and then press "RESET" button
to relieve over travel alarm.
Message : 1001 SPINDLE COOLER ALARM
Description : alarm for spindle cooling mechanism
Troubleshooting : Check the spindle cooling mechanism. Add oil to solve the problem if necessary.
Message : 1002 LUBE PRESSURE FAULT
Description : Pneumatic pressure for sliding rail too low
1. Relieve the alarm by adding oil and pressing pressure feed button until reaching
Troubleshooting :
the required pneumatic pressure for sliding rail for 2 seconds.
2. If pneumatic pressure doesn't go up by continuously pressing the pressure feed
button for 10 seconds, check if oil circuit for sliding rail is loose or damaged.
Message : 1004 ATC ALARM
Description : Auto tool change alarm
Troubleshooting : 1. Check and fix failure of over current relay of motor.
2. Check ATC mechanism and troubleshoot it.
Message : 1005 TOOL BROKEN
Description : Alarm for a broken tool.
Replace the tool. Re-adjust the tool and press "RESET" button to cancel the
Troubleshooting :
alarm.
Message : 1006 SERVO AXES HOME REQUIRED
Description : Each servo axis should go back to its origin.
Troubleshooting : 1. Move each servo axis to a safe position under manual mode.
2. Press "AUTO-ZERO" button under ZRN mode for automatic axis homing.
3. Press "RESET" button once to relieve the alarm.
Message : 1010 ATC ALARM FOR POT DOWN
Description : alarm for tool pot going down
Troubleshooting : 1. ATC tool pot is going down. Be careful while operating.
2. When tool change arm is at the origin, lift the tool pot with M77 command.
5
Message Define
Message : 1011 ATC ALARM FOR ARM 60
Description : alarm for tool holding by tool change arm at 60°.
1. The tool change arm is now at the tool holding position.
Be careful while operating.
2. Move the tool change arm back to its origin with M76 command upon clamping
Troubleshooting :
controlled by the spindle.
3. Cross rotate the tool change arms for tool change with M74 command upon
unclamping driven by the spindle.
Message : 1012 ATC ALARM FOR TOOL UNCLAMP
Description : Alarm for tool unclamping controlled by the spindle.
1. Activate the spindle for clamping with M75 command.
Troubleshooting :
2. Cross rotate tool change arms tool change with M74 command.
Message : 1013 ATC ALARM FOR ARM 180
Description : alarm for tool change by tool change arm at 180°.
1. Tool change arms stop during cross tool change. Cross rotate tool change
Troubleshooting : arms to complete tool change with M74 command.
2. Activate the spindle for clamping with M75 command.
Message : 1014 ATC ALARM FOR TOOL CLAMP
Description : Alarm for clamping controlled by the spindle.
1. Carefully operate during clamping by the tool holder along the spindle.
2. Move the tool change arm back to its origin with M76 command while clamping
Troubleshooting :
controlled by the spindle.
3. Activate the spindle for unclamping with M73 command.
Message : 1015 ATC ALARM FOR ARM -60
Description : Alarm for tool change arm to retract to its origin.
1. Tool change arm is in position for tool holding. Be careful while operating.
Troubleshooting :
2. Move the tool pot up with M77 command.
Message : 1016 ATC ALARM FOR POT UP
Description : Alarm for tool pot going up.
1. ATC tool pot is going up. Be careful while operating.
Troubleshooting :
2. Press "RESET" button once to cancel the alarm.
6
Message Define
Message : 1020 ATC STAND-BY FOR POT UP
Description : ATC tool pot is going up during tool change.
Troubleshooting : ATC tool pot is going up. Be careful while operating.
Message : 1021 ATC STAND-BY FOR POT DOWN
Description : ATC tool pot is going down during tool change.
Troubleshooting : ATC tool pot is going down. Be careful while operating.
Message : 1022 ATC STAND-BY FOR TOOL CLAMP
Description : The spindle is activated for tool clamping during tool change.
Troubleshooting : Carefully operate while clamping controlled by the spindle.
Message : 1023 ATC STAND-BY FOR TOOL UNCLAMP
Description : The spindle is activated for tool unclamping during tool change.
Troubleshooting : Carefully operate while unclamping controlled by the spindle.
Message : 1024 ATC STAND-BY FOR ARM 0
Description : The tool change arm is in the zero position during tool change.
Troubleshooting : The ATC tool change arm is now at its origin. Be careful while operating.
Message : 1025 ATC STAND-BY FOR ARM 180
Description : ATC tool change arm is in position for tool exchange during tool change.
Troubleshooting : ATC tool change arm is now in tool exchange. Be careful while operating.
Message : 1026 ATC STAND-BY FOR 2ND. ZERO
Description : Servo axes are at the 2nd zero during tool change.
Troubleshooting : Each servo axis is in the position of the 2nd zero. Be careful while operating.
Message : 1027 ATC STAND-BY FOR MAG. IN-POSITION
Description : The tool magazine is in positioning during tool change.
Troubleshooting : The tool magazine is now in position. Be careful while operating.
Message : 1030 TOOL LIFE COUNT FULL
Description : The tool life count reaches the limit.
1. Check and replace the tool with full life count.
Troubleshooting : Make sure the tool is properly installed without damage.
2. Reset tool life count to zero.
7
Message Define
Message : 1032 MAG CTR SENSOR ERROR
Description : An error occurs to the CTR sensor of the tool magazine.
1. When the tool pot is going up, choose manual mode and press "carousel
clockwise rotation" to rotate the tool carousel CRT No. 1 to complete tool carousel
Troubleshooting :
resetting.
2. Check the proximity switch for carousel tool count and make sure it works well.
Message : 1033 AXIS MOVE FOR POT DOWN
Description : Servo axis is moving for the tool pot going down.
1. Check the tool pot mechanism for going up and down. Make sure it runs
smoothly.
2. Check the detection switch for the tool pot going up and down. Make sure it
Troubleshooting :
works well.
3. Lift the tool pot with M77 command. Press "RESET" button once to relieve the
alarm.
Message : 1034 JIG NOT CLAMPED
Description : The jip fails to clamp a work piece tightly.
1. Check the jig mechanism for clamping and unclamp. Make sure it works
perfectly.
Troubleshooting :
2. Check the detection switch for clamping and unclamping. Make sure it works
well.
Message : 1035 SPINDLE TOOL CLAMP ERROR
Description : An error of tool clamping controlled by the spindle occurs.
1. Check the spindle unclamping mechanism for tool clamping and unclamping.
Make sure it works well.
2. Check the detection switch for spindle tool clamping and unclamping. Make
Troubleshooting :
sure it works wells.
3. Activate spindle tool clamping with M75 command. Press "RESET" button once
to relieve the alarm.
Message : 1036 SPINDLE GEAR IN-POSITION ERROR
Description : An error of the position of the spindle gear occurs.
1. Check the spindle gear shifting mechanism. Make sure it works well.
Troubleshooting :
2. Check the detection switch for high and low gear. Make sure it works well.
8
Message Define
Message : 1037 ATC NOT READY
Description : ATC device is not ready to run yet.
1. Check the tool pot mechanism. Make sure the pot goes up. If the pot does not
go up, please refer to alarm 1033 for troubleshooting.
2. Check the tool carousel mechanism and make sure the carousel is in position.
Troubleshooting :
If the carousel is not in position, please refer to alarm 1032 for troubleshooting.
3. Check the tool change arm mechanism. Make sure the tool change arm is
homed. If not homed, manually move the arm to its origin.
Message : 1040 COOLANT MOTOR OVERLOAD
Description : The motor for sending coolant is overloaded.
1. Check all motor over-current switches in the electrical box and remove the
Troubleshooting : overloading condition.
2. Press the "RESET" button to relieve the alarm.
Message : 1041 ATC OIL ALARM
Description : Alarm for the lubricant of the ATC device.
1. Check the lubricant in the ATC mechanism. Make sure the quality and amount
of lubricant are OK.
Troubleshooting : 2. Press "RESET" button once to relieve the alarm.
3. The lubricant should be replaced at least once a year. Contact the manufacturer
for oil specifications.
Message : 1042 MAGAZINE ALARM
Description : alarm for the tool magazine
1. Check functions of the tool magazine. Make sure all functions work well.
Troubleshooting :
2. Press "RESET" button to relieve the alarm.
Message : 1043 SPINDLE OVER HEAT
Description : The spindle over-heats.
1. Check if the machining program is set over machining or check if the tool is
damaged or broken. Make sure all machining conditions are normal.
Troubleshooting : 2. Check all functions of the spindle mechanism. Make sure all functions work
well.
9
Message Define
Message : 1044 SPINDLE OIL MIST ALARM
Description : Alarm for the cooling device for spindle oil mist.
1. Check functions of the spindle oil mist mechanism. Make sure all functions
Troubleshooting : work well.
Message : 1047 FILTER TANK FULL FAULT
Description : CTS tank water full alarm
1. Pls check coolant tank level switch is normal
Troubleshooting :
2. Pls check return horse not be blicked
Message : 1050 COOLANT EMPTY ERROR
Description : The level of coolant gets too low.
Troubleshooting : Check the level of the coolant. Make sure coolant is sufficient.
Message : 1051 CTS EMPTY ERROR
Description : The coolant level of CTS gets too low.
Troubleshooting : Check the coolant level of CTS. Make sure coolant is sufficient.
Message : 1052 FILTER DETECT ERROR
Description : Abnormal filter condition is detected.
Troubleshooting : Check the filter system and make sure it works well.
Message : 1053 COOLANT FULL FAULT
Description : The coolant system fails.
1. Check if a trip of QM1 over-current switch in the electrical box occurs.
Troubleshooting :
2. Check the level of coolant. Make sure the coolant is sufficient.
3. Check coolant motor runs smoothly. Make sure it works well.
Message : 1054 FILTER TANK EMPTY ERROR
Description : The level of the filter tank gets too low.
Check the level of the fluid in the filter tank. Make sure the fluid reaches the
Troubleshooting :
required level.
Message : 1055 RECYCLE MOTOR OVERLOAD
Description : CTS recycle motor overload
1. Check EC box over relay ( QM10 ) is normal
Troubleshooting : 2. Check coolant tank water level is normal
3. Check motor running is normal
10
Message Define
Message : 1056 SPINDLE COOLER ALARM
Description : The oil cooler for the spindle fails.
The signal sending an alarm for failure of spindle oil cooler is disconnected.
Troubleshooting :
Check and make sure if it works well.
Message : 1057 CHIP FLASH MOTOR OVER LOAD
Description : The flash motor is overloaded.

1. Check if a trip of QM6 over current switch in the electrical box occurs.
2. Check the level of the coolant. Make sure the coolant reaches the
Troubleshooting :
required level.
3. Check if the machining motor runs smoothly. Make sure all functions work
well.
Message : 1060 MAGAZINE MOTOR OVER LOAD
Description : The magazine motor is overloaded.

Troubleshooting :
2. Check if the magazine mechanism functions well.
Make sure it works smoothly.
Message : 1061 ARM MOTOR OVER LOAD
Description : The motor for tool change arm is overloaded.

1. Check if a trip of QM5 over current switch trip in the electrical box occurs.
Troubleshooting :
2. Check if tool change arm mechanism functions well. Make sure its function
works smoothly.
Message : 1062 CTS MOTOR OVER LOAD
Description : CTS motor is overloaded

Make sure it functions well.
Troubleshooting :
2. Check the level of CTS fluid. Make sure the fluid reaches the required level.
3. Check if CTS motor runs smoothly. Make sure it functions well
11
Message Define
Message : 1063 SUCK MOTOR OVER LOAD
Description : The suck motor is overloaded.
1. Check if a trip of QM10 over current switch occurs. Make sure it works well.
Troubleshooting :
2. Check if the suck motor runs smoothly. Make sure it functions well.
Message : 1064 EXTERNAL SPINDLE FAN OVER LOAD
Description : The external spindle fan is overloaded.
1. Check if a trip of QM8 over current switch in the electrical box occurs. Make
Troubleshooting : sure it functions well.
2. Check if the external spindle fan runs smoothly. Make sure it works well.
Message : 1065 SPINDLE COOLER OVER LOAD
Description : The external spindle cooler is overloaded.
Troubleshooting :
Message : 1066 CHIP CONVEYOR MOTOR OVERLOAD
Description : The motor for chip conveyor is overloaded.
Troubleshooting : Make sure it functions well.
2. Check if the chip conveyor runs smoothly. Make sure it works well.
Message : 1067 OIL SKIMMING MOTOR OVER LOAD
Description : The motor for oil skimming is overloaded.

Troubleshooting : Make sure it functions well.
2. Check if the motor for oil skimming run smoothly. Make sure it functions well.
Message : 1084 A AXIS UNCLAMP FINISH ERROR
Description： A axis unclamp not complete alarm
1. Check EC box relay ( KA32 ) is ON
Troubleshooting： 2. Check air is normal
3. Check solenoid valve is ON
Message : 1085 A AXIS CLAMP FINISH ERROR
Description： A axis clamp not complete alarm
1. Check EC box relay ( KA32 ) is OFF
Troubleshooting： 2. Check air is normal
3. Check solenoid valve is OFF
12
Operation message detail list
Message Define
2000 2000 MAINTENANCE MODE
2001 2001 ARM TROUBLESHOOTING
2002 2002 CHECK TOOL NO. OF SPINDLE & STAND-BY
2003 2003 AIR LOW
2004 2004 LUBE ALARM
2005 2005 DOOR NOT CLOSE
2006 2006 APC COVER NOT CLOSE
2007 2007 APC BIT OPEN
2010 2010 MAGAZINE TOOL POT MANUAL OPERATION
2011 2011 GUARD OPEN
2012 2012 SOFTWARE SWITCH 4,5,6,7 ON TOGETHER
2013 2013 SPINDLE MOTOR OVER LOAD
13
Operation message & troubleshooting description
Message Define
Message: 2000 MAINTENANCE MODE
Description : It's in the maintenance mode.
Troubleshooting : Cancel the maintenance mode controlled by the user's software switch
to cancel the message.
Message : 2001 ARM TROUBLESHOOTING
Description : The mode of tool change arm troubleshooting is activated.
Troubleshooting : Complete the troubleshooting steps for tool change arm to cancel the message.
Message : 2002 CHECK TOOL NO. OF SPINDLE & STAND-BY
Description : Check the tool number by spindle or by tool magazine.
Complete checking the tool number and the message is automatically
Troubleshooting:
cancelled.
Message : 2003 AIR LEAK
Description : The source of air pressure is too low.
Check the air pressure system. Make sure the air pressure reaches to the
Troubleshooting:
required level and the message is automatically cancelled.
Message : 2004 LUBE ALARM
Description : alarm for automatic lubricator
Check the automatic lubricator. Make sure the lubricant reaches the required
Troubleshooting :
level to automatically cancel the message.
Message : 2005 DOOR NOT CLOSE
Description : The safety door is not properly closed.
The safety door is not properly closed. Make sure the door is closed to
Troubleshooting :
cancel the message.
14
2. Parts list
Index Name Type Spec. Brand Made in
C1 TRIPPER COIL BZ6FK 10C AC220V FUJI Japan
HE HEAT EXCHANGER CH-2AR AC220V 高抗 Taiwan
KA17 TO
O1D-08-AC Omron 10A 240V 優聖盟
KA21 Taiwan
KA23 , 24 ,
RELAY PC BOARD 01D-04-DC Omron 10A 240V 優聖盟
31 , 32 Taiwan
KA25~
O1D-08-DC 優聖盟
KA30 Omron 10A 240V Taiwan
KAA RELAY LY-4NJ DC24V DC24V 10A4P OMRON Japan
KAB RELAY MY-2P DC24V DC24V 5A4P OMRON Japan
MAGNACTIC DILM9-01-
KM1 Germany
CONTACTOR SOND516 DC24V MOELLER
MAGNACTIC DILM9-01-
KM2 Germany
MAGNACTIC DILM9-01-
KM3 Germany
MAGNACTIC DILM9-01-
KM4 Germany
MAGNACTIC
KM5 DILM9-01-SOND516 DC24V MOELLER Germany
CONTACTOR
MAGNACTIC
CONTACTOR
MAGNACTIC
CONTACTOR
MAGNACTIC
CONTACTOR
MAGNACTIC
KMA DILM65 AC220V 3P 65A MOELLER Germany
CONTACTOR
MAGNACTIC
KMH DILM65 AC220V 3P 65A MOELLER Germany
CONTACTOR
MAGNACTIC
KML DILM65 AC220V 3P 65A MOELLER Germany
CONTACTOR
L3 TOWER LIGHT R,Y,G DC24V LED 巨簦 Taiwan
15
Index Name Type Spec. Brand Made in

LL WORKING LIGHT 24W AC220V 巨簦 Taiwan
RL WORKING LIGHT 24W AC220V 巨簦 Taiwan
MPG unit MPG MODULE 遠瞻 Taiwan
NONE FUSE
NFB EABW100EAG 3P75A 3P 75A FUJI Japan
BREAKER
HANDLE
NFB OPERATION BZ6-N10D FUJI Japan
MECHANISM
Operation
經冠 Taiwan
board Operation board
1 PHASE POWER
PS1 S-100-24 4.5A 24V / 4.5A 明緯 Taiwan
SUPPLIER
1 PHASE POWER
S-150-24 6.5A 24V / 6.5A 明緯
PS2 SUPPLIER Taiwan
QF1 SAFE TRIP 1P 2A 10 KA MOELLER Germany
QM1 OVER RELAY ZB12-4 2.5A~4A MOELLER Germany
QM2 OVER RELAY ZB12-1.6 1~1.6A MOELLER Germany
QM3 OVER RELAY ZB12-2.5 1.6~2.5A MOELLER Germany
QM4 OVER RELAY ZB12-6 4A~6A MOELLER Germany
QM7 OVER RELAY ZB12-0.4 0.25A~0.4A MOELLER Germany
QM8 OVER RELAY ZB12-1.6 1~1.6A MOELLER Germany
RS232 Box RS232 INTERFACE With net connector Taiwan
PROXIMITY
SN1 E2E2-X2B1 PNP N0 OMRON Japan
SENSOR
TB1 TERMINAL BLOCK 20021201 10A 600VAC WAGO Germany
16
Index Name Type Brand Made in

TRANSPORTOR
TRANS1 0I-I/O 優聖盟 Taiwan
BOARD
TRANSPORTOR
BOARD
TRANSPORTOR
BOARD
17
3. M code list
M Code Define
M00 Program Stop
M01 Optional program stop
M02 Program end
M03 Spindle CW
M04 Spindle CCW
M05 Spindle stop
M06 Auto tool change
M07 Cutting air blow on
M08 Coolant pump on
M09 Coolant pump off
M10 Cutting air blow off
M13 Spindle CW and coolant on
M14 Spindle CCW and coolant on
M15 High pressure coolant chip remove on
M16 High pressure coolant chip remove off
M19 Spindle original
M21 X axis mirror image on
M22 Y axis mirror image on
M23 Mirror image off
M24 A axis mirror image
M25 A axis unclamp
M26 A axis clamp
M27 A axis index
M29 Rigid tapping
M30 Program end
M33 M code reserve 1
M39 Spindle motor load monitor start
M40 Spindle motor load monitor stop
18
M Code Define
M41 Magazine extend for M6 macro
M42 Magazine tool command search for M6 macro
M45 Tool broken check
M46 Override cancel
M48 CTS on
M50 Chip conveyor CW
M51 Chip conveyor stop
M52 Magazine extend
M53 Magazine return
M54 Auto tool length measurement on (option)
M55 Auto tool length measurement off (option)
M66 Auto tool change start for M6
M70 Automatic tool data table re-building
M71 Tool pot down
M72 Arm move to catch tools
M73 Spindle tool unclamp
M74 Arm move to exchange tools
M75 Spindle tool clamp
M76 Arm return to home position
M77 Tool pot up
M79 Setting spindle tool no.
M84 Spindle tool no. select
M85 T code tool no. select
M90 Magazine search tool number command
M95 Arm trouble shooting
M98 Call sub-program
M99 Program re-start / Return to main program
19
4. PLC parameter
4.1 Keep relay

Umbrella Arm
Item Define description
type type
0 Servo axis can't move with ATC not ready
K0.0 0 0
1 Servo axes can move with ATC not ready
0 A axis zero return function ignore
K0.1 0 0
1 A axis zero return function valid
0 Servo axes zero return function valid
K0.2 0 0
1 Servo axes zero return function ignore
0 Servo axes zero return excute together
K0.3 0 0
1 Servo axes zero return execute after Z axis zero return finished
0 Coolant stop when M00 /M01
K0.4 0 0
1 Coolant keep status when M00 / M01
0 Spindle gear box valid ( M68 / M69 )
K0.6 0 0
1 Spindle gear box disable (M68/M69 )
0 Auto power off with M02 disable
K0.7 0 0
1 Auto power off M02 with valid
0 Three lamps of tool alarm detector 0
K1.0 0
1 Single lamp of tool alarm detector
0 X / Y axes 2nd home position valid when ATC running 0
K1.1 1
1 X / Y axes 2nd home position ignore when ATC running
0 Spindle tool unclamp no beforehand active
K1.2 1 0
1 Spindle tool unclamp beforehand active
0 Magazine pot up solenoid without keep type
K1.3 1 0
1 Magazine pot up solenoid with keep type
0 Arm can active with ATC ready 0
K1.4 1
1 Arm can active with Z axis on 2nd zero position
0 Spindle cooler alarm detector ignore
K1.5 0 0
1 Spindle cooler alarm detector valid
0 Spindle unclamp active don't keep type
K1.6 0 0
1 Spindle unclamp active keep type
0 Lubrication pressure detect
K1.7 1 1
1 Lubrication pressure detect valid
20
Umbrella Arm
type type
0 Magazine in-position signal NO type ( Normal open )
K2.0 0 0
1 Magazine in-position signal NC type ( Normal close )
0 Z axis interlock ignore when Arm don't ready
K2.1 0 1
1 Z axis interlock active when Arm don't ready
0 Spindle orientation ignore when Arm don'tready
K2.2 0 0
1 Spindle orientation valid when Arm don't ready
0 Servo axes locked when door interlock open
K2.3 0 0
1 Spindle and servo axes locked when doorinterlock open
0 Tool life over message ignore
K2.4 1 0
1 Tool life over message valid
0 Confirm A axis unclamp by detector
K2.5 0 0
1 Confirm A axis unclamp by timer
0 Spindle override command standard type
K2.6 0 0
1 Spindle override command analog type
0 X axis zero return by plus direction
K2.7 0 1
1 X axis zero return by minus direction
0 Magazine decelerate with counter sensor
K3.0 0 0
1 Magazine decelerate with in-position sensor
0 Arm detect sensor with NC type
K3.1 1 0
1 Arm detect sensor with NO type
0 Pot UP for stand-by status of magazine pot
K3.3 0 0
1 Pot DOWN for stand-by status of magazine pot
0 Magazine position no.1 valid
K3.4 0 0
1 Magazine position no.1 disable
0 Oil skimmer running when system ready
K3.5 0 0
1 Oil skimmer running when power on
0 Y7.6 output for oil skimmer
K3.6 0 0
1 Y7.6 output for M27 of index table function
0 Override limited valid when door open
K3.7 0 0
1 Override limited disable when door open
0 Spindle motor load monitor disable
K4.7 0 0
1 Spindle motor load monitor enable
21
Umbrella Arm
type type
0 MDI mode jig B clamp detector disable
K5.0 1 0
1 MDI mode jig B clamp detector valid
0 Magazine pot no. is 20
K5.1 0 1
0 Jig B locate unclamp solenoid only
K5.2 0 0
1 Jig B locate two solenoid for clamp and unclamp
0 NO type of lubrication level switch
K5.4 0 1
1 NC type of lubrication level switch
0 Jig must clamp message disable
K5.5 0 0
1 Jig must clamp message valid
0 Jig A locate two solenoid for clamp and unclamp
K5.6 1 0
1 Jig A locate unclamp solenoid only
0 NO type of magazine count sensor
K5.7 0 1
1 NC type of magazine count sensor
0 A axis unclamping when solenoid on
K6.0 1 0
1 A axis unclamping when solenoid off
0 Foot switch of jig valid on manual mode only
K6.1 0 0
1 Foot switch of jig valid at all mode
0 Jig clamp detector valid at MDI mode
K6.2 0 0
1 Jig clamp detector disable at MDI mode
0 Jig B clamp disable when emergency stop
K6.3 0 0
1 Jig B clamp valid when emergency stop
0 Control work light by operation panel disable
K6.4 0 1
1 Control work light by operation panel valid
0 Operation mode change disable
K6.5 0 0
1 Operation mode change valid
0 Manual absolute valid
K6.6 0 0
1 Manual absolute disable
0 Spindle stop when M00 / M01 code
K6.7 0 0
1 Spindle keep status when M00 / M01 code
22
Umbrella Arm
type type
0 Lubrication always on
K7.0 0 1
1 Lubrication control by timer of PMC
0 Lubrication running when system ready
K7.1 0 1
1 Lubrication running when cycle running
0 Use same pump for coolant A and B
K7.2 0 0
1 Use difference pumps for coolant A and B
0 Spindle will stop when change operate mode
K7.3 0 0
1 Spindle keep running status when change operate mode
0 Coolant B stop by M09 code valid
K7.4 0 0
1 Coolant B stop by M09 disable
0 C.T.S device disable
K7.5 0 0
1 C.T.S device valid
0 Cam type Arm device
K7.6 0 0
1 Quick tool change type Arm device
0 Arm device step by step control valid
K7.7 0 0
1 Arm device step by step control disable
0 Zero return direction with X , -Y , +Z
K8.0 0 1
1 Zero return direction with X , +Y , -Z
0 Spindle oil mist detector ignore
K8.1 0 0
1 Spindle oil mist detector valid
0 Servo off ignore when A axis clamped
K8.2 0 0
1 Servo off valid when A axis clamped
0 Coolant auto off display message
K8.3 0 0
1 Coolant auto off didn't display message
0 Spindle rigid tapping rotation
K8.4 0 0
1 Spindle gear change rotation
0 Magazine pot no. is 24 or 20
K8.5 0 0
0 A axis unclamping when Jog mode
K8.6 0 0
1 A axis unclamping when +4 / -4 push button pressed
0 Chip conveyor running when cycle running
K8.7 0 0
1 Chip conveyor running always
23
Umbrella Arm
type type
0 Chip conveyor running at all mode
K9.0 0 0
1 Chip conveyor running manual mode valid
0 Auto zero return X / Y running after Z return finished
K9.1 0 0
1 Auto zero return all axes running together
0 Left door interlock detector valid
K9.2 0 1
1 Left door interlock detector disable
0 Door interlock don't release when M02 / M30 code
K9.3 0 0
1 Door interlock release when M02 / M30 code
0 Right door interlock detector valid
K9.4 0 1
1 Right door interlock detector disable
0 Door interlock coil release automatically
K9.5 0 0
1 Door interlock coil release manually
0 Rapid override valid
K9.6 0 0
1 Rapid override cancel
0 Air alarm message active signal block mode
K9.7 0 0
1 Air alarm message don't active signal block mode
0 10% of spindle override interval
K10.0 0 0
1 5% of spindle override interval
0 120% of maximum spindle override
K10.1 0 0
1 200% of maximum spindle override
0 Chip conveyor keep forward by automatically
K10.2 0 0
1 Chip conveyor timer type forward by automatically
0 Keep on type of cutting air blast
K10.3 0 0
1 Flash type of cutting air blast
0 Y7.4 output control by M37
K10.4 0 0
1 Y7.4 output for hydraulic motor
Electro-magnetic door interlock release with handle mode
0
K10.7 only 0 0
1 Electro-magnetic door interlock release with all mode
24
Umbrella Arm
type type
0 None
K11.0
1 Arm move to catch tools
0 None
K11.1
1 Arm in-position to catch tools
0 None
K11.2
1 Arm exchange tools
0 None
K11.3
1 Arm in-position to exchange tools
0 None
K11.4
1 Arm return to home position
0 Jig unclamp
K11.5
1 Jig clamp latch
0 Jig B unclamp
K11.7
1 Jig B clamp latch
0 Spindle gear with magnetic contactor disable
K12.0 0 1
1 Spindle gear with magnetic contactor valid
0 Tool measurement unit disable
K12.1 0 0
1 Tool measurement unit valid
25
4.2 Timer detail list
Timer no. Define Preset

T1 Magazine rotation check time 3000
T2 Auto tool change ( M06 ) active time 3000
T3 Lubricate run time 10000
T7 Hydraulic motor running time
T8 Lubrication pressure check delay time 12000
T12 Arm middle point check delay time
T13 Tool search enable delay time
T14 Arm home position detect delay time
T15 Magazine pot up time
T16 Magazine pot down time
T17 Spindle tool clamp delay time
T18 Spindle tool unclamp delay time
T19 Spindle air blow delay time
T23 Magazine CW stop delay timer
T24 Magazine CCW stop delay timer
T25 Arm jog active delay timer 3000
T26 Chip conveyor CW running timer
T27 Chip conveyor stop interval timer
T28 Cutting air blast flash on timer
T29 Cutting air blast flash off interval timer
T30 Coolant tank full level check timer
T31 C.T.S coolant tank level check timer
T33 A axis unclamp sensor check timer 500
T34 A axis unclamp check timer 2000
T35 A axis clamp check timer 2000
T39 Oil skimmer stop interval timer
T40 Oil skimmer on timer
TMRB 22 Air pressure detect delay timer for alarm message 2000
TMRB 87 CTS air blow delay timer after CTS motor off 1000
TMRB 88 CTS air blow on timer 2000
TMRB 89 CTS tank empty error delay timer 3000
26
4.3 Counter
Counter detail list
Counter no. Define Preset

C1 Magazine pot Number 20
C8 Lube on timer 15
C9 Lube off interval timer 600
C10 Grease on timer 3C
C11 Grease one cycle timer / totally timer 12
4.4 Data table

Data table detail list
Data Define Preset Data Define Preset
D0 Tool no. of spindle 25 D23 Tool no. of magazine pot 23 23
D1 Tool no. of magazine pot 1 1 D24 Tool no. of magazine pot 24 24
D18 Tool no. of magazine pot 18 18 D100 Current pot no. of magazine
D19 Tool no. of magazine pot 19 19 D110 Total pot no. of magazine 20
D20 Tool no. of magazine pot 20 20 D160 Spindle speed 1 when door opening 20(50rpm)
D21 Tool no. of magazine pot 21 21 D161 Spindle speed 2 when door opening -128
D22 Tool no. of magazine pot 22 22 D300 Spindle motor load monitor level (%)
27
5. ELECTRIC-SYMBOL DETAIL
28
29
6. EC BOX LAYOUT
6.1 ELECTRICAL BOARD LAYOUT
30
6.2 ELECTRICAL CABINET LEFT SIDE
31
6.3 ELECTRICAL CABINET RIGHT SIDE
32
7. AC MOTOR CONNECT DESCRIPTION

7.1 CHIP CONVEYOR MOTOR 7.2 OIL SKIMMER MOTOR
PIN NAME WIRE COLOR PIN NAME WIRE COLOR

1 U3 BROWN 1 U7 BROWN
2 V3 BLUE 2 V7 BLUE
3 W3 BLACK 3 W7 BLACK
4 G YELLOW 4 G YELLOW
7.3 SPINDLE CHIP COOLANT MOTOR
PIN NAME WIRE COLOR

1 U1 BROWN
2 V1 BLUE
3 W1 BLACK
4 G YELLOW
33
7.4 CHIP FLUSH MOTOR
PIN NAME WIRE COLOR

1 U6 BROWN
2 V6 BLUE
3 W6 BLACK
4 G YELLOW
7.5 LUBRICATION PUMP
PIN NAME WIRE COLOR

1 17A BROWN
2 L11 YELLOW
3 L21 ORANGE
4 24V BLACK、GRAY
5 131 BLUE
6 197 WHITE
7 G GREE
34
7.6 SPINDLE OIL COOLANT
7.7 MAGAZINE MOTOR
PIN NAME WIRE COLOR

1 U2 BLACK
2 V2 RED
3 W2 BLUE
4 G YELLOW
35
7.8 ATC MOTOR MAGAZINE CONNECT BOX

DESCRIPTION
OUTPUT INPUT
24V 24V
24V 24V
24V 24V
24V 24V
24V 24V
0V 0V
0V 0V
0V 0V
0V 0V
1 136
2 135
PIN NAME WIRE COLOR 3 173
1 U5 BLACK 4 170
2 V5 RED 5 172
3 W5 BLUE 6 171
4 G YELLOW 7 174
8 137
W2 W5
V2 V5
U2 U5
E G
E G
W1 W2
V1 V2
U1 U2
36
7.9 CHIP SCREW MOTOR
Table side Machine left side
PIN NAME WIRE COLOR

1 U11 BLACK
2 V11 RED
3 W11 BLUE
4 G YELLOW
PIN NAME WIRE COLOR

1 U12 BLACK
2 V12 RED
3 W12 BLUE
4 G YELLOW
Machine right side PIN NAME WIRE COLOR

1 U13 BLACK
2 V13 RED
3 W13 BLUE
4 G YELLOW
37
7.10 Terminal Description

TB1：
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14
NAME L11 L11 L11 L11 L21 L21 L21 L21 L31 L31 MCC1
ITEM 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
NAME U1 V1 W1 U2 V2 W2 U3 V3 W3 U4 V4 W4 U5 V5 W5 U6 V6 W6
ITEM 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
NAME U7 V7 W7 U8 V8 W8 L17 L18 L19 17A 21A 24V 24V 24V
ITEM 50 51 52 53 54 55 56 57 58 59 60 61 62
NAME 24V 24V 0V 0V 0V 0V 0V DC24V DC24V DC0V DC0V PON POFF
ITEM 64 65 66 67 68 69 70 71 72 73 74
NAME NC24 POFF E12 E13 99
TB2：
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14
NAME U9 V9 W9 PE U10 V10 W10 PE 24V 24V 24V 0V 0V 302
ITEM 15 16 17 18 19 20 21
NAME 303 304 305 306
TB3：
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13
NAME 24V 0V OUT 132 133 134 24V 24V 24V 0V 0V 25 DC0V
ITEM 14 15 16 17 18 19
NAME U8 V8 W8
38
8. CONNECTION PIN ASSIGNMENT

8.1 AMP POWER SUPPLY
1 ) K2：
39
2 ) K3：
3 ) K69：
40
4 ) K6：
41
5 ) K7：
8.2 SERVO AMPLIFER
42
1 ) K4：
2 ) K21：
43
3 ) K22：
4 ) K27：
44
P PRECISION MACHINERY TOOLS VER.1 Electrical Manual
8.3
45
1) TB2
2) K12：
46
47
3) K33
48
4) K71
49
50
8.4 DATA INPUT / OUTPUT ( RS232C / JD5A )
51
9. Electrical Wiring Diagram
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10. PMC ladder
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SVL2416-F Sharp Electrical Manual

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PRECISION MACHINERY TOOLS VER.

1. Alarm & operation message .............................................................................................................. 3

1. Alarm & operation message

Alarm messages & troubleshooting description

Description : The flash motor is overloaded.

Description : The magazine motor is overloaded.

Description : The motor for tool change arm is overloaded.

Description : CTS motor is overloaded

Description : The motor for oil skimming is overloaded.

Operation message detail list

Operation message & troubleshooting description

Index Name Type Spec. Brand Made in

Index Name Type Brand Made in

4.1 Keep relay

4.2 Timer detail list

Timer no. Define Preset

Counter no. Define Preset

4.4 Data table

6.2 ELECTRICAL CABINET LEFT SIDE

6.3 ELECTRICAL CABINET RIGHT SIDE

7. AC MOTOR CONNECT DESCRIPTION

PIN NAME WIRE COLOR PIN NAME WIRE COLOR

7.3 SPINDLE CHIP COOLANT MOTOR

PIN NAME WIRE COLOR

7.4 CHIP FLUSH MOTOR

PIN NAME WIRE COLOR

7.5 LUBRICATION PUMP

PIN NAME WIRE COLOR

7.6 SPINDLE OIL COOLANT

7.7 MAGAZINE MOTOR

PIN NAME WIRE COLOR

7.8 ATC MOTOR MAGAZINE CONNECT BOX

7.9 CHIP SCREW MOTOR

Table side Machine left side

PIN NAME WIRE COLOR

PIN NAME WIRE COLOR

Machine right side PIN NAME WIRE COLOR

7.10 Terminal Description

8. CONNECTION PIN ASSIGNMENT

8.2 SERVO AMPLIFER

8.4 DATA INPUT / OUTPUT ( RS232C / JD5A )

9. Electrical Wiring Diagram

10. PMC ladder

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