Downer Product Guide April 2008v2
Downer Product Guide April 2008v2
Downer Product Guide April 2008v2
Façade Fixing
Solutions
Downer Cladding Systems is a specialist company providing the building industry with fixing solutions for man-
made and natural rainscreen cladding materials.
Used widely in both new build and refurbishment projects, Downer’s extensive range of products includes
mechanical fixings, panel adhesives, façade profiles and a variety of aluminium support systems. Downer also
supplies more traditional coloured panel fasteners for fixing panels to timber battens.
Downer is one of the leading suppliers of panel fixing systems in the UK and is approved by Europe’s major
panel manufacturers. Downer boasts the UK’s largest stock of rainscreen products to provide rapid delivery
through its network of specialist merchants and cladding contractors.
When it comes to material supply, good product on its own is not enough. At Downer we seek to provide
specifiers, designers and contractors with the necessary technical support to ensure the maximum benefit is
gained from each application.
The many advantageous characteristics of aluminium are enhanced by our specialisation in working with this
adaptable material. Where special sizes and finishes are identified that can not be satisfied from “off the shelf”
components, Downer is superbly equipped to meet these varying design requirements.
From concept to on-site supply, our team of dedicated aluminium rainscreen professionals covers the whole
process.
Downer services:
Technical support
Stock materials – immediate availability
High quality fabrication & processing
Samples
Surface finishing
Our modern technological resources, breadth of stock and understanding of the language of rainscreen
cladding combine to enable us to meet specifier need for technical excellence, superior quality and rapid
delivery.
We successfully compete within national and international markets by offering and delivering best value.
We look forward to working with you and making your choice of rainscreen system as rewarding as possible.
Panel Profiles 9 - 28
_______________________________________________________________________
Colour Range: To suit leading cladding materials and architectural industry colours, including:-
Abet Alucobond Bauclad Cembrit Lamina Parklex Prodema Reynobond Rockpanel Stoneflex Trespa
RAL, NCS, Metallics, Speckled
Size
Product Code Pack Application
Dia x Len
ROCKPANEL SCREW
100 inc
CSR4535 4.5Ø x 35mm A4 Stainless Steel
Torx Bit
Fixing Rockpanel boards to timber battens
CSD4935
(self colour) Cladding Drill Screw
T25 Low profile head
4.9Ø x 35mm 100
for fixing panels to aluminium rails up to
CSD4935 3mm
/colour
Cladding Drill Screw
T20 Low profile head
for fixing panels 8mm - 13mm to
CSD4825
4.8Ø x 25mm 100 aluminium rails up to 3mm
/colour
*limited application-check suitability
CSBD4045
(self colour) Countersunk Self Drill Boards Screw
4.0Ø x 45mm 100 45mm for fixing boards to timber
CSBD4045 Board size not exceeding 20mm
/colour
Size
Product Code Pack Application
Dia x Len
CR481214
4.8Ø x 12mm 500
(colour)
Fixing cladding panels to
CR481814 aluminium sub-frames utilising
4.8Ø x 18mm 500
(colour) Rivet Spacer Nosepiece Adapter
(TRS17/29C)
CR482216
4.8Ø x 22mm 500
(colour)
Size
Product Code Pack Application
Dia x Len
5Ø x 20mm
BBT1502016/Colour
(16Ø head)
Fastening of balcony panels to
constructions made of
5Ø x 25mm aluminium, carbon steel or
BBT1502516/Colour 100
(16Ø head) stainless steel
Size
Product Code Pack Application
Dia x Len
5Ø x 25mm
BBT2502516/Colour
(16Ø head)
Fastening of balcony panels to
constructions made of
5Ø x 30mm aluminium, carbon steel or
BBT2503016/Colour 100
(16Ø head) stainless steel
Trespa
High Pressure Laminates (HPL)
Plywood & Timber based panels
Aluminium
Application Accessories
Framing Rivet
FR4812 100
4.8mm Ø x 12mm s/s
Rail to Bracket & Rail to Rail Fixing
Panel Profiles
- Gaskets (timber battens) Page 7
- Angle profiles Page 8
- External Profiles (PVC) Page 9 -10
- External Profiles (Aluminium) Page 11
- Internal Profile (PVC) Page 12
- Edging Profiles (PVC) Page 13 - 15
- Edging Profiles (Aluminium) Page 16
- Universal/Horizontal Joint Profiles (Aluminium) Page 17 - 19
- Horizontal Joint Profiles (PVC) Page 20 - 21
- Vertical Joint Profiles (PVC) Page 22 - 23
- Ventilation Profiles (PVC) Page 24
- Ventilation Profiles (Aluminium) Page 25 – 28
- Ventilation Profiles (PVC Rolls) Page 28
_______________________________________________________________________
Gaskets – EPDM
Colour
Product Code Material Description Pack
Range
36mm
DCS36VN/25 EPDM Black Timber facing gasket 25m Roll
with nibs
60mm
DCS60VN/25 EPDM Black Timber facing gasket 25m Roll
with nibs
Gaskets – PVC
Colour
Product Code Material Description Pack
Range
Black - 90
36mm
Flexible White - 10
3331 Timber facing 2 x 25m Roll
PVC Brown - 47
gasket with fins
Brick Red - 33
Black - 90
60mm
Flexible White - 10
3327 Timber facing 25m Roll
PVC Brown - 47
gasket with fins
Brick Red - 33
Gaskets – PVC
Colour
Product Code Material Description Pack
Range
White - 10 36mm
Flexible
3332 Brown - 47 Timber facing 2 x 25m Roll
PVC
Brick Red - 33 gasket with nibs
White - 10 60mm
Flexible
3333 Brown - 47 Timber facing 2 x 25m Roll
PVC
Brick Red - 33 gasket with nibs
Black - 90
Flexible White - 10 60mm x 0.5mm
3325 2 x 50m Roll
PVC Brown - 47 Isolating Gasket
Brick Red - 33
Tapes
Colour
Product Code Length Material Description
Range
Black - 90
Rigid White - 10
3578 2.5 mts 20x15 Angle
PVC Brown - 47
Brick Red - 33
Black - 90
Rigid White - 10
3520 2.5 mts 25x25 Angle
PVC Brown - 47
Brick Red - 33
Black - 90
Rigid White - 10
3524 2.5 mts 30x30 Angle
PVC Brown - 47
Brick Red - 33
Black - 90
Rigid White - 10
3525 2.5 mts 60x30 Angle
PVC Brown - 47
Brick Red - 33
Black - 90
Rigid White - 10
3518 2.5 mts 90x30mm Angle
PVC Brown - 47
Brick Red - 33
Colour
Product Code Length Material Description
Range
11mm External
Black - 90
Corner Profile with
Rigid White - 10
3624 2.5 mts edge Cover
PVC Brown - 47
Brick Red - 33
8 – 10mm Boards
13mm External
Black - 90
Corner Profile with
Rigid White - 10
3504 2.5 mts edge Cover
PVC Brown - 47
Brick Red - 33
13mm Boards
Corner Profiles
PG04/08/01 – April 08 SECTION 2 Page 10
Colour
Product Code Length Material Description
Range
Colour
Product Code Length Material Description
Range
9080 Natural
13mm External
2.5 mts Aluminium
Corner Profile.
9080(RAL colour) PPC
9400 Natural
15mm External
2.5m Aluminium
Corner Profile.
9400(RAL colour) PPC
9402 Natural
18mm External
2.5m Aluminium Corner Profile.
12mm External
Silver
9066 2.5m Aluminium Corner Profile.
Anodised
DCS 031RT10340/*/3000
(standard RAL colour )
40mm External
Aluminium PPC
Corner Profile.
DCS 031 RT10340/*/6000
(standard RAL colour )
Colour
Product Code Length Material Description
Range
Colour
Product Code Length Material Description
Range
Black - 90
Rigid White - 10
3691 2.5 mts 6mm Edge Profile
PVC Brown - 47
Brick Red - 33
Black - 90
Rigid White - 10 9 - 10mm
3658 2.5 mts
PVC Brown - 47 Edge Profile
Brick Red - 33
10mm
Black - 90 Edge Profile
Rigid White - 10 with
3609 2.5 mts
PVC Brown - 47 40mm front edge
Brick Red - 33 cover
Black - 90
Rigid White - 10
3563 2.5 mts 13mm Edge Profile
PVC Brown - 47
Brick Red - 33
Black - 90
Rigid White - 10
3529 2.5 mts 17mm Edge Profile
PVC Brown - 47
Brick Red - 33
Colour
Product Code Length Material Description
Range
Black - 90
Rigid White - 10
3502 2.5 mts 20mm Edge Profile
PVC Brown - 47
Brick Red - 33
Black - 90
Rigid White - 10
3527 2.5 mts 27mm Edge Profile
PVC Brown - 47
Brick Red - 33
Black - 90
Rigid White - 10 4mm Rain Repelling
3587 2.5 mts
PVC Brown - 47 Profile
Brick Red - 33
Black - 90
Rigid White - 10 6mm Rain Repelling
3543 2.5 mts
PVC Brown - 47 Profile
Brick Red - 33
Black - 90
Rigid White - 10 8mm Rain Repelling
3588 2.5 mts
PVC Brown - 47 Profile
Brick Red - 33
Black - 90
Rigid White - 10 10mm Rain
3544 2.5 mts
PVC Brown - 47 Repelling Profile
Brick Red - 33
Black - 90
Rigid White - 10 12mm Rain
3589 2.5 mts
PVC Brown - 47 Repelling Profile
Brick Red - 33
Black - 90
Rigid White - 10 15mm Rain
3595 2.5 mts
PVC Brown - 47 Repelling Profile
Brick Red - 33
Colour
Product Code Length Material Description
Range
2.5 mts
Colour
Product Code Length Material Description
Range
4mm Horizontal
9047 2.5 mts Aluminium Black
Chair Joint
9048 Black
7mm Horizontal
2.5 mts Aluminium
Chair Joint
9061 Natural
Colour
Product Code Length Material Description
Range
9049 Black
9mm Horizontal
2.5m Aluminium
Chair Joint
9062 Natural
10mm Horizontal
9050 2.5m Aluminium Black
Chair Joint
13mm Horizontal
9051 2.5m Aluminium Black
Chair Joint
16mm Horizontal
9052 2.5m Aluminium Black
Chair Joint
Horizontal Shelf
9092 2.5m Aluminium Natural
Joint
Base Edge
9083 2.5m Aluminium Natural
Drip Profile
7mm Horizontal
9086 2.5 mts Aluminium Silver Anodised
Chair Joint
8mm Horizontal
9087 2.5 mts Aluminium Silver Anodised
Chair Joint
11mm Horizontal
9088 2.5 mts Aluminium Silver Anodised
Chair Joint
12mm Horizontal
9089 2.5 mts Aluminium Silver Anodised
Chair Joint
Colour
Product Code Length Material Description
Range
Black - 90
Rigid White - 10 10mm Horizontal
3585 2.5 mts
PVC Brown - 47 Joint
Brick Red – 33
Black - 90
Rigid White - 10 23mm Horizontal
3554 2.5 mts
PVC Brown - 47 Z Drip
Brick Red – 33
Black - 90
Rigid White - 10
3542 2.5 mts 4mm Vertical Joint
PVC Brown - 47
Brick Red – 33
Black - 90
Rigid White - 10
3577 2.5 mts 5mm Vertical Joint
PVC Brown - 47
Brick Red – 33
Black - 90
Rigid White - 10
3557 2.5 mts 6mm Vertical Joint
PVC Brown - 47
Brick Red – 33
Black - 90
Rigid White - 10
3545 2.5 mts 7mm Vertical Joint
PVC Brown - 47
Brick Red – 33
Black - 90
Rigid White - 10
3546 2.5 mts 8mm Vertical Joint
PVC Brown - 47
Brick Red – 33
Black - 90
Rigid White - 10
3547 2.5 mts 10mm Vertical Joint
PVC Brown - 47
Brick Red – 33
Black - 90
Rigid White - 10
3548 2.5 mts 12mm Vertical Joint
PVC Brown - 47
Brick Red - 33
Black - 90
Rigid White - 10
3583 2.5 mts 15mm Vertical Joint
PVC Brown - 47
Brick Red - 33
Colour
Product Code Length Material Description
Range
Colour
Product Code Length Material Description
Range
30x30mm Angle
Ventilation Profile.
9309 2.5 mts Aluminium Natural
Protects vented
cavity from vermin
9301
Natural 40x30mm Angle
Ventilation Profile.
2.5 mts Aluminium
Protects vented
9300 Black cavity from vermin
9071
Natural 50x30mm Angle
Ventilation Profile.
2.5 mts Aluminium
Protects vented
9043 Black cavity from vermin
9073
Natural 50x50mm Angle
Ventilation Profile.
2.5 mts Aluminium
Protects vented
9046 Black cavity from vermin
9330
Natural 60mm Angle
Ventilation Profile.
2.5 mts Aluminium
Protects vented
9331 Black cavity from vermin
Colour
Product Code Length Material Description
Range
9072
Natural 70mm Angle Ventilation
Profile.
2.5 mts Aluminium
Protects vented cavity
9044 Black from vermin
9302
Natural 70x50mm Angle Ventilation
Profile.
2.5 mts Aluminium
Protects vented cavity
9303 Black from vermin
Colour
Product Code Length Material Description
Range
9320
Natural
50mm Ventilation Profile.
2.5 mts Aluminium Protects vented cavity
from vermin
9321 Black
9040
Natural
70mm Ventilation Profile.
2.5 mts Aluminium Protects vented cavity
from vermin
9041 Black
9322 Natural
80mm Ventilation Profile.
2.5 mts Aluminium Protects vented cavity
from vermin
9323 Black
Colour
Product Code Length Material Description
Range
9324
Natural 100mm Ventilation
Profile.
2.5 mts Aluminium
Protects vented cavity
9235 Black from vermin
9095 Natural
120mm Ventilation
Profile.
2.5 mts Aluminium
Protects vented cavity
9096 Black from vermin
Product
Length Material Colour Range
Code
3686 5 metre roll Rigid PVC 50 mm wide
3685 5 metre roll Rigid PVC 80 mm wide Black - 90
White - 10
3681 5 metre roll Rigid PVC 100 mm wide
Brown - 47
3682 5 metre roll Rigid PVC 150 mm wide Brick Red - 33
3683 5 metre roll Rigid PVC 180 mm wide
_______________________________________________________________________
DCS 031 HELPING HAND® Brackets – 260 to 400mm (stud frame walls)
Thermostops
HELPING HAND®
Wall Bracket
Batten Holder
Framing Rivet
Frame Fixings
PG04/08/01 - April 08 SECTION 3 Page 38
Thermostop
Wall Anchors
A range of mechanical and resin based anchors are available subject to substrate and load
requirement. Details on application.
Adjustable Hanger
DCS 002HA50A c/w Adjusting Screw
Fixed Hanger
DCS 002HF50A c/w Locking Screw
Standard Hanger
DCS 004HSK50
Square hole – Hex Keil Anchor