Systems Modelling For Energy-Efficient Shipping
Systems Modelling For Energy-Efficient Shipping
Systems Modelling For Energy-Efficient Shipping
Summary
There is a wide selection of methods and models that can be used to predict and monitor energy utilisation
in ships. There is, however, no single model/method that can be applied generally to a vessel to increase
its energy efficiency. The shipping industry faces the challenge of reducing fuel consumption and air
emissions. There is a need to understand how much energy is needed and used by the entire energy system
of a ship but with a resolution that can analyse this usage at a subsystem or component level. This report
presents a state-of-the-art investigation of published models and methods within the research area of ship
energy efficiency. Emphasis is placed on the existing models and methods for energy systems modelling
(prediction, monitoring and improvements) and their applicability, strengths and weaknesses. The report
also presents a review of green ship energy concepts such as wind power as auxiliary propulsion in ships,
together with ship routing optimisation. The outcome of the study highlights two important issues. First,
there is a need to develop a generic holistic model that would be applicable for ship energy efficiency
analysis and simulations. The current state-of-the-art shows that parts of such a model exist, but they need
to be combined to interact on a common basis. Second, the potential of wind power to act as auxiliary
propulsion and ship routing optimisation can significantly reduce energy consumption and improve the
energy efficiency of ships. Several technical concepts have been evaluated and tested, and wingsails are a
solution that, together with ship routing algorithms, can significantly lower fuel consumption.
Contents
Summary ........................................................................................................................................................................ 1
1. Introduction .............................................................................................................................................................. 2
2. General description of a ship as a system model ...................................................................................................... 3
2.1 Division into components ................................................................................................................................ 4
2.2 Connection points and challenges .................................................................................................................... 7
3. Monitoring of energy consumption/ship performance monitoring ........................................................................... 8
4. Tools and models for energy efficiency prediction ................................................................................................ 11
4.1 Holistic models .............................................................................................................................................. 11
4.2 Subsystem models .......................................................................................................................................... 12
4.3 Commercial tools and software...................................................................................................................... 13
5. Energy-saving measures and wind power as auxiliary propulsion ......................................................................... 13
5.1 Measures and their barriers to improve energy efficiency in shipping .......................................................... 14
5.2 Wind power as auxiliary propulsion in ships ................................................................................................. 17
5.3 Feasibility study for wind assist propulsions ................................................................................................. 23
6. Ship routing systems for energy-efficient shipping ................................................................................................ 25
6.1 Basic capabilities of current routing systems ................................................................................................. 26
6.2 Optimisation algorithm in routing systems .................................................................................................... 28
6.3 Future routing concepts .................................................................................................................................. 31
7. Concluding remarks ............................................................................................................................................... 33
8. References .............................................................................................................................................................. 33
To achieve these goals, sustainable sea transport with minimal environmental impact is required.
At the same time, because of the rapid increase in the price of oil, the fuel for certain types of
ships represents approximately 70% of the total transport cost. An increased awareness of the
environmental impact, the global economic crisis and high oil prices are the driving forces for the
development of more energy-efficient maritime transport with lower fuel consumption. This has
been particularly evident over the last decade, as several national and international industrial and
research projects have targeted energy-efficient shipping. These projects have studied, analysed
and evaluated conceptual solutions and proposals for measures that could lead to more energy-
efficient maritime transportation. A common denominator for the projects is that they are often
focused on and sub-optimise a solution or an area of the ship, hereafter referred to as subsystems,
without considering the fact that each subsystem must interact with the ship and its resulting total
energy system as a whole. This sub-optimisation makes it difficult to apply results of these
projects to other ship types and operating conditions than those used in the original research
projects. However, shipping needs general methods and models to implement the right measures
that can actually lead to credible energy saving measures. Consequently, there is a lack of a
holistic overview, methodology and generic model.
The increased research interest in “green shipping” in the maritime industry is also reflected in
the form of innovative ship design, operation optimisation, and smarter fuel-efficient engines.
Additionally, various green concepts using wind have been investigated within the Swedish
shipping industry, such as wingsails, kite-sails, Flettner rotors and wind turbines. A few years ago,
Marinvest AB and the Department of Shipping and Marine Technology at the Chalmers
University of Technology investigated the possibility of using wingsails. They found that, as for
other concepts, a major obstacle to the practical implementation was the lack of an integrated
system for optimisation and accurate estimation of energy savings and impact on the ship (e.g.,
stability conditions, fatigue). The lack of such a system entails high risk in both the economic
investment and the ship’s structural safety. Systems perspective along with reliability-based
analysis and optimisations can be performed in a better way.
In Grimmelius (2003), system models of physical systems are categorised using four dimensions:
• model level, i.e., the level of detail in the description of the process,
• model time domain, i.e., the time domain in which the model is developed,
• application time domain, i.e., the time domain in which the model is applied, and
• model data, i.e., the amount and character of required data to produce useful output.
Model time domains can be divided into steady-state and time-dependent domains, and the latter
can be further divided into time domain behaviour or frequency domain behaviour. Steady state
models are the least expensive in terms of computational effort but are unable to represent
dynamic processes where a time dependent model is needed. Of great importance for the required
performance of the model is the application time. If real-time use is required, the computational
effort must be minimised and well specified. If real-time use is not required, only practical
limitations should be kept in mind. For example, if the model should be used for a huge number
of simulations within an optimisation loop, the computational time should not exceed a specified
maximum for practical reasons. Finally, the available or required input to the model is of
importance for model development. In Grimmelius (2003), four categories are specified:
When applied to a ship’s energy system model, several approaches must be considered. A
simulation model of an engine or engine component might require a time-based simulation,
whereas a prediction of the ship’s propulsive power requirement can be performed with a steady
state simulation if only one operational point is of interest. For the model input, the requirements
are different for each subsystem. An engine simulation for example requires a considerable
amount of system parameters but can be completed with only a few measurements, whereas the
propulsive power prediction requires much more measurements of the ship’s condition and the
weather. Altogether, a holistic ship energy model will fall into several categories and thus be
much more complex than a subsystem model. The complete system must therefore be divided
into its components to define the structure of the entire system model.
On the supply side, usually wind is not part of the efficiency evaluation because it is difficult to
measure how much of the available wind energy is actually used by sails. Additionally, the
energy available from wind is considered available without costs other than those for the sails and
equipment. Thus, the efficiency can be evaluated using the difference between the theoretical
energy available in the fuel on board and the energy that was produced from this fuel. In shipping,
efficiency is often considered the quotient of used energy (fuel) and transported cargo, which
makes the ship’s light weight part of the energy system. Using this formula, a lighter ship with
the same cargo capacity will certainly have a better efficiency, assuming that the hull form and
ship systems are of the same quality.
The components demanding electrical power or steam are rather easy to capture because they
physically exist in the engine, cargo or accommodation compartments of the ship. For an existing
ship, the energy consumption of these components can be measured, and those measurements can
be used for model development. A generic model of these components, conversely, requires
many system parameters and assumptions or special models for environmental parameters.
The total demand for propulsion is also measured rather easily for an existing ship because the
propeller shaft power can be measured by means of revolutions and torque. Simulating and
predicting the propulsion power demand is, however, complicated. In fact, the propulsion of a
ship is a complete and complex subsystem. A ship’s calm water resistance can be divided into
viscous form, frictional and wave making components. Additionally, added resistance in waves,
due to wind, due to steering and due to added roughness will appear under service conditions,
according to Kristensen and Lützen (2012).
Figure 2 provides an overview of the components of a ship as an energy system, including the
links to the environment. The energy input and output is illustrated for each component. Of
course, not all of the components exist in every ship’s energy system.
The propeller-hull interaction is often referred to as the propulsive efficiency (Kristensen and
Lützen 2012). It is defined as the difference between the effective power (resistance times speed)
and the power that can be measured at the propeller shaft. For single propeller ships, the
propulsive efficiency is approximately 0.6-0.7, and twin skeg ships can have a propulsive
efficiency up to 0.85. To understand the reason for these losses, the total efficiency can be
divided into six components (Dyne 1995) as shown in Figure 2 and listed below:
• axial losses,
• rotational losses,
• axial gains,
• rotational gains,
• losses due to infinite number of blades of the propeller, and
• frictional losses.
To define these components, one must analyse the wake pattern of the hull with a working
propeller just before and behind the propeller (Dyne 1995). Axial and rotational gains appear if
the propeller fills in a wake or recovers a rotation that exists in front of the propeller. Axial and
rotational losses occur when rotations or axial velocities that are higher than the ship’s speed
appear in the slipstream of the propeller. Theoretically, a ship can have a propulsive efficiency
higher than one, assuming that the propeller can fill the entire wake and recover the existing
rotation to be zero in the slipstream. In practice, however, this is not the case. Energy-saving
devices (ESDs) often work by creating a rotation in front of the propeller or by neutralising the
rotation in the slipstream to increase rotational gain or decrease rotational loss. Wake equalising
ducts aim to decrease the axial losses (accelerating ducts) or increase the axial gains (decelerating
ducts); see Dyne (1995). ESDs or specially designed hull forms that should increase the wake in
the propeller plane cause a higher propeller load and might lead to higher rotational losses.
Unfortunately, the wake pattern of a hull with a working propeller is not easy to predict. To run a
full analysis using the above theory, full viscous CFD computations with a working propeller
have to be performed.
In model tests or theoretic predictions, the propulsive efficiency is determined by using either
approximations (in theoretic predictions) or tests without a working propeller to determine the
resistance of the hull. Later, tests with a working propeller can be used to measure propeller
power. According to this method, the propulsive efficiency is divided into the propeller open
water efficiency, the relative rotational efficiency (the difference between the open water
efficiency and the efficiency in behind conditions) and the hull efficiency (ITTC 1999). A clear
For calm water conditions and clean hull and propeller (FPP), the advance ratio of the propeller is
almost constant over a wide speed range. Due to added resistance caused by wind, waves or
fouling, the advance ratio can be considerably reduced because the speed of advance is close to
constant but the revolutions of the propeller must be increased due to the higher demand of thrust
and torque. Additionally, propeller fouling causes higher torque values at the same rpm and
similar thrust. These points together lead not only to a higher propeller load but also to
difficulties concerning the engine-propeller relation because the engine has upper limits for
deliverable torque at a certain rpm and for the rpm itself. Thus, an involuntary speed reduction
caused by one of these effects must be accounted for when modelling the energy system. In
conclusion, finding the equilibrium of the propulsion system of the ship, which consists of
resistance, propulsive efficiency, propeller and engine characteristics, is a major challenge.
Monitoring of the energy consumption of the ship can be performed using mass flow meters
measuring the fuel consumption of the main and auxiliary engines. Due to earlier discussed
environmental influences on the ship’s hydrodynamic resistance and power consumption, such
measurements will not give any indication on how well the ship is operated or the conditions
under which the systems, the hull and the propeller exist. To analyse the performance of the ship,
a power prediction model must be used, as discussed and presented by Hansen (2011) and
Andersen et al. (2005). For this approach, multiple measurements are needed, including the ship
speed, the fuel consumption, the loading condition of the ship (draft and trim) and environmental
Difficulties can be identified at two points (Hansen 2011). The first point is data logging and
acquisition, and the second is the prediction of added resistance due to waves and loading
conditions. In Hansen (2011), manual data sampling proved to introduce many uncertainties and
possible errors, and Caprino et al. (1993) discussed the automatic logging of available parameters.
Automatic data logging can often be performed using the ship’s existing systems (Hansen 2011)
and customised time steps. The latter provides the opportunity to adjust the amount of data by
determining which of the measured parameters are actually time-dependent. These time-
dependent parameters can then be sampled with shorter intervals. However, only data that can be
measured on board can be collected using the ship’s systems. One main problem thus remains,
which is the measuring of wave height and frequency. In general, five options are available:
1. Manual estimation of the wave height by deck officers. This is most likely the most uncertain
option.
2. Estimation of the wave height using the wind speed, geographical position and statistical wave
data. This option requires detailed analysis of the geographical position and weather in close
areas and might only work well for a certain amount of time.
3. Estimation of the wave height and period using on board measurements of the motions of the
ship. This option was used in Hansen (2011).
4. Measurement of the wave height using on board wave radars. This option will certainly give
adequate results but requires additional equipment on board the ships.
5. Measurement of the wave height using radar pictures from the ship’s radar system. A 3D
Fourier analysis of the picture from a conventional radar systems was developed by Young et
al. (1985), but an application of such a system could not be found.
Once the data are collected, the second problem is the prediction of the added resistance or the
prediction of the baseline performance of the new hull in the present condition. The resistance of
a ship in service can be divided by the calm water resistance at a certain loading condition for
which resistance data can be obtained from model tests. A theoretical prediction or computation
is available, and numerous added resistances due to the ship’s condition and the environment are
listed below (ISO 2002):
Additionally, effects from current and drift must be considered if the ship’s speed is not measured
as pure longitudinal speed through the water. In the ISO guidelines (ISO 2002) and the ITTC
The additional resistance due to draft and trim is highly dependent on the hull form, particularly
the bow region, and does not have linear relationship with draft or trim. Especially for ships with
a large bulbous bow, the residual (wave making) resistance is influenced by the draft at the
forward perpendicular, as shown in Larsen et al. (2012), where a variation of the propulsive
efficiency was found in addition to the variation in resistance over draft and trim of a large cargo
vessel. The non-linear behaviour of the power variation was shown in Liu et al. (2011). It has
been suggested that viscous CFD computations or model tests should be performed to capture
these effects.
Added resistance due to waves and ship motion is difficult to evaluate with a high level of
accuracy. Early strip theory methods were developed in the 1970s (Boese 1970) and can
primarily be used for early design evaluation when quick responses are needed. In Journée (1992),
it was found that the results were satisfactory for conventional, slender mono hull ships. However,
due to the nature of the strip theory, the results would not be satisfactory for ships with large
bulbous bows, very full block ships or if the wave encounter frequency is very high (Pérez 2006).
More satisfactory results can be obtained using 3-dimensional, non-linear methods, as discussed
by Fang et al. (2006), including Maruo’s far field method, as shown by Liu et al. (2011) and
proposed in ISO (2002). The implementation and validation of a nonlinear boundary element
method for ship motions is discussed by Kjellberg (2013). The method presented by Liu et al.
(2011) was able to provide a satisfactory evaluation of the added resistance for different wave
lengths for both, slender and full ships. Additionally, the reported computational time was very
short, which offers the opportunity to use such a method to compute a large number of cases.
This would be necessary if applied for the performance evaluation of ships in seaway.
Aside from computational methods, model tests in regular waves will still give the most reliable
results and are widely used to validate the computational methods. However, extensive model
test results, including trim variation tests, were available for the study undertaken by Hansen
(2011). The resulting performance indices or estimated roughness of the hull showed a
considerable large spread over time. This might be due to the rather simple approach that was
used to estimate the added resistance due to waves, which is an empirical formula based on the
wave height, ship’s breadth, water line length and the block coefficient (ITTC 2005, Hansen
2011). Thus, no influence of the hull form, especially of the forebody form, was analysed. This
spread shows the very high importance of an accurate estimation of the added resistance due to
seaway.
The result of performance analyses is often shown as a “slip”, a “performance index” or the
theoretical roughness of the hull at a certain time (Hansen 2011). The slip or the performance
index is the difference in predicted power and measured power, whereas the hull roughness is
obtained by assuming that the difference in the predicted and measured power is caused purely by
added frictional resistance.
• the entire ship model and ship impact model reported from University College London
(Calleya 2014, Calleya et al. 2014), and
• the dynamic energy model from University of Strathclyde (Mermeris et al. 2011).
The first model from University College London is based on a method to apply rather small
changes to the baseline ship from which the energy systems and behaviour is known. The method
is divided into two levels of detail: the ship impact model and the whole ship model (Calleya et al.
2014). Whereas the ship impact model provides a high level view of the ship and its impact on
the fleet, the whole ship model provides a more detailed view on the changes of the single ship
itself. The model is built using Paramarine and Matlab (Calleya et al. 2014). The hydrodynamic
properties of the models ships are obtained using the Holtrop-Mennen method (Holtrop et al.
1982). Due to the nature of this method, the ship model cannot give any information about the
engine load, propeller-engine or propeller-hull interaction. Thus, this model is more suitable in an
early stage of the design process when the level of details is low compared with other holistic or
subsystem models.
The dynamic energy model from the University of Strathclyde is assembled from numerous sub
system models using Matlab/Simulink (Mermeris et al. 2011). As the name indicates, this model
is time dependent and can thus provide information regarding changing energy consumption over
time. It is not clearly described by Mermeris et al. (2011) whether the model is reversible, i.e., if
the user can, at the same time, provide the ship’s speed as input to the propulsion system and the
next time the main engine power. Mermeris et al. (2011) also mentioned that the resistance and
propeller-hull interaction were not yet integrated. According to Marzi (2014) the integration of
the hydrodynamic components is done by means of CFD computation and response surface
technologies for the hull resistance and an artificial neural network (ANN) for propeller
properties. One drawback of using Simulink for such models can be attributed to the fact that
Simulink models information flow and not a real physical model. Thus, the model becomes more
complicated and more difficult to work with. Overall, this model seems more flexible and
detailed than the first mentioned model, but it is not clear how it can be used when limited
information is available, such as with early ship design.
The increased awareness of environmental impact, global economic crisis and high oil price acts
as the catalyst to stricter regulation requirements (DNV GL 2014) to push shipping toward more
In Table 2, the ability to implement each measure is categorised into new building and existing
vessels. Due to significant differences in the specific characteristics of each ship type, some
measures may be limited to certain groups of ships. For example, the utilisation of lightweight
material for ship construction may be only beneficial to ships with larger superstructures but have
limited application for conventional ships such as bulk carriers and tankers (Faber et al. 2009).
Furthermore, some measures are mutually exclusive. A simple summation of all measures will
greatly overestimate the energy-efficiency improvement potentials of employing multiple
measures for a given ship, as noted by Johnson et al. (2014), Kesicki and Strachan (2011), and
Kesicki and Ekin (2012).
As shown in Table 2, a large energy savings potential is available through the implementation of
a combination of different measures for both newly built and existing ships, according to the
extensive market survey carried out by DNV GL (2014). Shipping companies tend to apply well-
known and mature measures that require little investment and have easily accessed benefits such
as slow-steaming, weather routing and optimised voyage planning. The biggest incentive of
implementing energy efficient measures is to be in compliance with regulation requirements
rather than market-focused goals, such as strengthening their market position and economic
profits. Most such measures rely on service providers’ or manufacturers’ data and analysis, in
which there is often a lack of transparency leading to significant uncertainties of possible energy
savings. One of the most significant challenges in undertaking these tasks is the lack of data. To
develop robust and accurate models, detailed ship cost effectiveness data and
technical/operational data are needed.
In addition to non-transparent data and models for energy-efficient assessment, other barriers
hinder the implementation of energy-saving measures in the shipping market. These were
categorised by Jafarzadeh et al. (2014) and were discovered based on an extensive market survey
in Norway and international research activities by Cagno et al. (2013), Faber et al. (2009, 2011)
Table 2: Available energy-saving measures and concepts with potential savings and main
barriers for their practical implementation.
Fuel saving
Concept categorizes Detailed measures Barries
Potentials *
Main dimensions optimisation, e.g. slender and
Policy and regulation
larger ships, and less ballast water volumn
Ship energy system optimisation based on actural
planned operaitonal profiles, fuel price, trade Information and organiation
Hull form routes, loading conditions etc.
optimisation and Optimisation of stern bigle , rudder and propeller
New Information, economic,
propeller for inflow considerations (e.g. better skeg design,
organizational and technical
building configuration better propeller balde design)
vessels Optimisation of hull shape and bulbous bow Information and technical
Better design with consideration of added
Technical and economic
resistance due to wind and waves in open sea
Influence from IMO EEDI on ship design Policy and organization
High strength steel Technical
light weight
construction Composite material Technical and economic
Waste heat recovery system
Alternative fuel for power
Machineary Economic, organisation and
Hybrid auxiliary power generation
system information
Optimum heating and cooling systems
Adaptive pump and power management systems
Propulsion improving devices Technical and information
Energy saving Skin friction reduction Technical and economic
devices Wind power and other renewable devices for Technical, economic and
Existing auxiliary propulsion organization
vessels Ship speed reduction Organisation
Optimised ship maintenance schedule, hull and
Information and economic
propeller cleaning
Ship operation Autopilot adjustment Technical
manamgement Intelligent engine adjustment according to weather
Technical and economic
and optimisation and loading conditions
Trim, ballast and rudder control optimisation, air
Technical and information
lubriation etc.
Weather routing and voyage optimisation Information and technical
* The potentials of energy savings can differ significantly from individual ships, even by implementing the same
measure. The percentages here, rather, give an average savings potential indication based on general ship types.
The potentials are divided into the following four levels:
Fuel saving up to 2% 5% 10% ≥20%
Marker
For most newly built vessels, current ship designs provided by shipyards have already been
optimised to have the best operation performance. New changes and arrangements to a specific
ship are often negotiated with shipyards possible with a high construction cost. However, the
energy savings due to the installation of these measures on new building ships will eventually
benefit most ship chartering companies, which are not responsible for the payment of the extra
installations. There obviously exist some conflicts of interest between different stakeholders of
the shipping industry. This is referred to as inter-organisational barriers for the implementation of
energy efficient measures. Even within the same company, upper management may have
different motivations from technical advisors to update their conventional designs to more
For currently existing ships, many measures are available in the market aimed at increasing
energy efficiency and reducing air emissions. The implementation of these measures can be
categorised into machinery systems, energy-saving devices and ship operation management and
optimisations, as shown in Table 2. The services of implementing these measures within
machinery systems are often provided by marine engine companies. The main barriers for such
implementations are often related to economic concerns from the ship owners’ perspective.
Organisational barriers occur when the shipping company has different priorities than the
measures’ implementation. Information barriers are essential for the application of such measures
because the data and analysis provided by engine companies often lack transparency. The
consequence is that larger percentages of energy savings are claims but not actually observed in
the market. These information barriers can also be found in retrofitting energy saving devices,
such as installing a duct to harmonise and stabilise the flow distribution entering into the
propeller to increase propulsion efficiency or the re-configuration of propellers. The lack of
information can also be induced by the lack of technical solutions to prove the efficiency of
energy saving devices. Most often, these energy saving devices need large amounts of
investments for their implementations. The technical maturity of these measures should be further
developed to ensure the confidence to estimate their investment and payback time. One example
is the utilisation of wind assist propulsion for ships. Although large potentials can be expected
from such measures, their arrangement on board ships, installations, maintenance and impacts on
a ship’s overall safety, manoeuvrability, and optimum utilisation of wind forces actually require a
complex system with different levels of models and technologies to support the entire concept. In
addition to retrofitting or updating subsystems in the existing ships, optimal ship operation
management, such as slow steaming and optimisation voyage plans, are cheaper, straightforward,
efficient and highly implemented in the shipping industry. Due to the advancement of
information and communication technology, the increased reliability of weather forecast provided
by metrological institutes and large established database on long-term marine weather
environments, higher energy savings from an optimal ship operation can be realised through the
integration of an voyage optimisation system with some energy saving measures, such as wind
assist devices and propulsion retrofitting etc.
Figure 3: Different green shipping concepts using wind power as auxiliary propulsion.
The Flettner rotor ship concept uses the Magnus effect (Magnus 1853) to generate a propulsive
force from the airflow around rotating cylinders. As shown in Figure 4, it is assumed that a ship is
heading to the west and that the wind is blowing to the north. To generate propulsion force to
push the ship toward the west, the cylinder must be rotated clockwise. The rotating cylinder will
cause a fractional drag force on the surrounding airflows, causing the speed of the airflow in front
of the cylinder to be greater than that behind. Based on the Bernoulli equation, this can cause
lower air pressure in front of the cylinder and generate a lift force on the cylinder to push the ship
forward.
The first system to prove that the Magnus effect concept could provide auxiliary propulsion to
ships was designed by the German engineer Anton Flettner (Flettner 1925). The demonstration
project was conducted on a schooner (the Buckau) that was outfitted with cylindrically shaped,
rotating masts that were 15 meters tall and 3 meters in diameter. It crossed the Baltic Sea and
North Sea from Gdansk to Scotland in February 1925. Over the past century, the Flettner rotor
ship concept never took hold in the commercial shipping market due to its non-competitive
capabilities in comparison with steam and diesel engines as ship propulsions. However, the
concepts were briefly revisited in the 1980s by maritime academia and research institutions
driven by the concerns of the oil crisis (Nance 1985, Bergeson and Greenwald 1985). Flettner’s
cylindrical rotors were further revised by Thom (1934) with discs distributed along the cylinder.
The performance of cylinder rotors with and without discs for ship auxiliary propulsion was
experimentally studied by Clayton (1985). However, the distributed disc cylinder concept was
abandoned by the inventor Thom because the power required to spin the rotor with large discs
became too expensive.
Currently, due to high bunker prices and correspondingly increased market pressure toward a
more energy efficient merchant shipping industry and environmental concerns through the
international and national regulations, Flettner’s concept is now under the spotlight of the entire
maritime community as an important alternative to using wind power as auxiliary propulsion to
ships. The research activities on Flettner’s concepts mainly focus on the computation of lift and
drag forces generated from the cylinder rotor because a high Reynolds numbers airflow makes
the reliable computation a bit challenging (e.g., Aoki and Ito 2001, Karabelas et al. 2012, Craft et
al. 2014). In the industry market, dozens of patents have been granted to support and utilise
Flettner rotor concept related technologies and subsystems during the past few years.
Due to the large weight and high central gravity of the rotors, a ship’s structural integrity and the
vessel’s hydrostatic and seakeeping capability should be carefully planned and analysed to ensure
its safety. After 10 years of technical development, the first modern vessel, i.e., the 10,000 dwt
cargo vessel E-Ship 1 (ENERCON 2013), was completed and launched in 2010. It was equipped
with four Flettner rotors that were 27 m height and 4 m in diameter, demonstrating the design
feasibility of the technology. As shown in Figure 4, Flettner rotors are controlled through a single
parameter, i.e., the rotational speed.
The concept of utilising wind force from towing kites to provide propulsion forces to ships has
been systematically developed since the 1980s (Duckworth 1985, Wellicome and Wilkinson
Before the practical installation of kite systems in ships, two technical problems must be solved.
The first is a reliable prediction of mechanical performance of auxiliary wind propulsion using
kites. The second is the kite control/operation system, as well as the effect of ship structure and
stability due to installation and optimum ship route plan system, which is required for all wind
assist propulsion concepts. Mechanical models for kite performance prediction have been
researched and developed by e.g., Argatov et al. (2009), Lloyd (1980), Naaijen et al. (2006),
Wellicome and Wilkinson (1984), and Williams (2006). The proposed zero mass theory
(Wellicome and Wilkinson 1984) has even been validated by published experimental data. The
theory is based on the assumption that the aerodynamic forces are larger than the kite mass,
allowing for acceleration effects to be neglected. Therefore, the entire kite system can be
considered to be in an equilibrium flight state. Dadd et al. (2010) also used the zero mass kite
manoeuvring theory to predict kite line tension and other parameters connected with a kite’s
performance. Good agreement has been found between the computed results and a real test
dataset recorded using a purpose-specific kite dynamometer. In addition, the kite operation
system for auxiliary ship propulsion has been investigated. For example, Grosan and Dinu (2010)
studied the influence of a ship’s stability and manoeuvrability with zero forward speed under
certain wind conditions, Wrage (2007) patented his technical achievement for the kite launch and
recovery systems, and Erhard and Struch (2012) presented their research efforts on an autopilot
kite control. These technical developments have enabled kite systems to be installed
commercially for trans-oceanic voyages. These have become the most popular wind assist ship
propulsion concept in the current shipping market due to its technical maturity. The industry
partner SkySails GmbH (Skysail 2014) is the market and technology leader in the field of marine
towing kite systems. SkySails kites are key technology for capturing the vast potential of high-
altitude winds, and SkySails is the first company in the world that has succeeded in developing
towing-kite technology into an industrial application. Figure 5 presents a prototype of the
SkySails towing kite implemented in an oceangoing commercial vessel. The latest product
generation developed by the company can replace up to 2 MW of the main engine's propulsion
power. Another successful market player on the kite assist ship propulsion uses a system of
different size and shape of kites developed by KiteShip (Kiteship 2014), which has a successful
track record of using kites to provide propulsion force to yachts. The company has also built the
world’s largest sailing kite in 1997 and recently applied their systems to power ocean going
tankers with auxiliary energy.
Another more challenging concept is to install one or several windmills on board a ship. This
concept can use not only provide propulsion forces but also the electrical power generated by
windmills. Windmill propulsion generally provides high propulsive force only when the ship
speed is less than approximately half the wind speed (Blackford 1985). This finding implies that
wind turbine propulsion is more preferable for slow steaming ships or sailing in high wind
conditions. However, high wind conditions may induce extra challenges to a ship’s structural
safety and its stability in open sea operations. Ship motions, when operated in the open sea, can
significantly decrease the efficiency of the power generation from on board windmills.
Furthermore, to use the electrical power generated by the retrofitted windmills, a large investment
must be made to revise the marine engine system in ships. Maintenance costs may become too
expensive during the operating period of windmills due to their working conditions under moist
and salty sea environments. Hence, no merchant ships have been equipped with windmills to
provide auxiliary ship propulsions (Bøckmann and Steen 2011).
One century of the history of the maritime industry included merchant ships using hybrid
propulsions between steam engine and traditional sails. Eventually, by the early 1900s, shipping
companies migrated their ships to steam ships. Gradually, every transoceanic sailing-ship
company went out of business because of the high energy efficiency of a marine engine
combined with a modern propeller design and the low cost of energy resources. Furthermore,
merchant ships with a steam/marine engine were capable of sailing across oceans faster than the
wind. They could also be operated in a more regular and flexible manner. Currently, due to the
high bunker price and environmental concerns related to bunker burning, hybrid ships using sails
as auxiliary propulsions have attracted much attention among different stakeholders in the
maritime transport sector. Sails on masts are often categorised as traditional soft sails and
wingsails, which are airfoil-like structures similar to airplane wings.
Traditional soft sails are still used for primary propulsion to many commercial fishing crafts in
developing countries. These sails are also used on larger trading vessels in trade areas, including
along South Pacific routes, with a long distance and high fuel costs, as noted by Bose (2008),
Teeter and Cleary (2014). Soft sails are often designed as fore-and-aft sails or square sails, as
described by Angvik (2009), Nance (1985), and Silvanius (2009). The largest advantage of using
soft sails on merchant ships is their relatively low cost installation and maintenance. A major
drawback is the lack of auto operation/control of the soft sails. These sails must either rely on
extra crew members to pilot sails or use very complex and expensive automated system for the
launch, recovery and operation of the sails. Furthermore, the fuel savings using soft sails are
These details can increase the wingsails’ maximum lift coefficient and lift-to-drag ratio. In
addition, different materials for wingsail construction, size and arrangement of wingsails on the
ship, and the pilot/control/operation method can be quite different from those wingsail systems.
Figure 6 lists a few wingsail design proposals from the early 1980s; see Nance (1985). The most
successfully implemented concept is the folding wingsail developed by the Japanese company
NKK and fitted first to the Shin-Aitoku-Maru, a 1400 DWT tanker (Fujiwara et al. 2003,
Watanabe et al. 1982). After the successful installation of the system on board the Shin-Aitoku-
Maru tanker, it was also retrofitted to approximately 10 ships of different sizes, ranging from 600
to 31,000 tons, built in six different shipyards, and operated by six different companies in Japan.
This system has been demonstrated to possess a potential fuel savings of up to 20-30%.
Figure 6: Typical wingsail proposals developed in the early 1980s (Nance 1985).
Table 3: Feasibility study with respect to the potential application of wind assist devices
Furthermore, large uncertainties are included in the estimation of fuel savings by implementing
these devices. One important source leading to this uncertainty is a lack of reliable
methods/models for predicting the performance (aerodynamic and hydrodynamic coupling
analysis) of these devices under real operating conditions, e.g., WASP (1985) and WINDTECH
Moreover, the fuel savings by implementing these devices could be further maximised through
the optimised planning of ship routes for each individual ship voyage. Currently, most ocean-
crossing vessels are instrumented with a routing plan system, where a routing optimisation tool is
used to assist ship operation in a more optimal way based on weather forecast information. The
routing tool has the potential to save up to 5% of fuel cost and reduce structural fatigue damage
by 50%, Mao et al. (2012). The routing optimisation system is also one of the key factors in
maximising the use of wind propulsion in practical shipping. Spaans (1985) investigated different
optimisation algorithms for the utilisation of wind assist devices to reduce the energy cost of
shipping. However, there is no routing tool that can account for lift and drag wind forces for
routing optimisation.
Furthermore, due to the large forces generated by wind devices, the ships’ structural components
should be strengthened to enhance ship structural safety. For example, following the success of
wingsail implementation on the tanker Shin-Aitoku-Maru, another vessel installed a similar
wingsail on board that failed during high wind in a Japanese harbour. The high forces, partly
from the wingsail, broke the moorings of the vessel, which was blown across the harbour. The
parts seriously damaged other vessels in the harbour as well as the harbour itself. The accident
discredited wingsail safety and indicates a need for further technical development of the wind
assist device applications.
A sailing ship sails with a constant heel and leeway angle to make use of wind propulsions to
power the ship, whereas current merchant ships are mainly powered by marine engines connected
with well-designed propellers. The installation of auxiliary wind propulsion devices will add at
least two extra wind forces to ships, depending on the number and arrangements of the devices.
Wind forces, which should be sufficiently large to ensure the device working efficiency (note that
large wind assist devices may block a ship’s operation view on the bridge, which is quite
essential in particular in port operations) will significantly affect a ship’s response behaviour.
This includes effects on the ship’s resistance, propeller efficiency, ship manoeuvrability and ship
motions. Furthermore, the drag and lift forces generated from wind assist devices have to interact
with the thrust force provided by a ship’s propellers. The ship’s sailing course might also be
affected by such interactions. To achieve the highest work efficiency of these devices, an
optimisation procedure should be developed to guide the operation of the ship, referred to as
routing optimisation (optimum voyage plan) systems. In this case, routing optimisation is a key
factor in helping captains to operate their ships and maximise the utilisation of wind propulsion
through the iterative consideration of wind device performance and the ship’s main power
management. This helps achieve the expected time of arrival with minimum fuel cost. In the
following chapter, the characteristics of routing systems available in the current shipping market
will be summarised to give a state-of-the-art description of such services. Further development
requirements and directions to account for the wind assist device in future routing systems will
also be discussed.
To further the understanding of the structure of a ship routing system, it can be broken down into
comprehendible categories and sub-components. Figure 8 is intended to provide a general
overview of this structure. The basic idea of ship routing is to provide/suggest a ship route
(including ship course, speed, heading and engine power), as illustrated in a digital chart with
plotted forecasted weather information. At its early stage, a system should be able to account for
• pressure contours,
• surface wind,
• temperature and moisture,
• wave and swell, and
• current and tides.
Furthermore, some routing systems also provide wave and wind statistics based on historical data
for the locations along the planned course. The primary target of a routing service is to provide
ships with a reliable ship sailing schedule to achieve the ETA. The expected time of arrival can
be to plan a ship’s route with respect to the earliest possible time of safe arrivals or required time
of safe arrival, depending on the transport contract. It will not be distinguished in this report and
will be denoted as ETA hereafter. To have a good plan for the ship with an expected time of
arrival, routing systems can implement the following information for optimisation:
Though ship safety issues have been casually dismissed by the current maritime field because the
technical issues seemed to be advanced for many years, the routing systems can implement
technical solutions to provide ships with safety-related services. These would include, for
example, ship structural ultimate strength in large storms (wave/wind loads), structural fatigue
damage, risks of collision and ground along the route, and ship stability problem. The stability
may also be related to seakeeping properties, i.e., ship motions and accelerations of
roll/pitch/heave for different loading and weather conditions. These technical issues should be
considered separately for each individual ship. However, some routing systems may focus on
more general problems connected with the weather forecast information and just set a threshold
value of the weather (wind/wave) with respect to the ship safety resistance.
The most popular topic in the current maritime market is, most likely, energy-efficient shipping,
which can help the industry reduce fuel consumption and air emissions. In addition, the shipping
performance and efficiency may include the following criteria:
3D Dynamic Programming
The Bellman principle of optimality forms the basis of dynamic programming, stating that “an
optimal scheme has the built in feature, that no matter what the initial circumstance and
selections are, the remaining decisions must comprise an optimal scheme regarding that
circumstance”. The more conventional 2D Dynamic Programming method (Chen et al. 1998)
may be used to compute an optimum route by determining headings. However, it is restricted to
determining the route using constant speed or power for the entirety of the route. The 3D
Dynamic Programming model (3DDP), as noted by Avgouleas (2008), Wei and Zhou (2012),
allows for the optimisation of the sailing profile through speed and power control.
Pros & Cons: Because the method relies on a predefined grid, impassable areas may be easily
handled by skipping grid points. The pre-processed grid may be created relatively simply by
spreading grid points out perpendicularly at intervals following the great circle route. A
secondary advantage of the method lies in a by-product resulting from the nature of the solution
space, which produces optimal routes for different arrival times, thus allowing the user an active
selection. Though this method shows the advantage of easily handling impassable areas, finding
the shortest route around or between islands requires significant grid resolution. This makes the
accuracy of the result highly dependent on the grid resolution, which directly couples to the
required computation time.
Dijkstra
The algorithm works based on two principles. The first principle forms the basis for dynamic
programming (Sniedovich 2006): “A sub-route of a shortest route is itself a shortest route”. The
second principle is that “With a given shortest distance, x, between points A and C, a path going
from point A to C through a third point B will always be of a distance greater than or equal to x”.
From the starting point, all connecting lines to neighbouring points are simulated and assigned
cost values. This value may be distance or fuel consumption or a weighted combination. From
the line with the lowest end point value, possible lines to the next neighbouring points are
simulated and assigned costs. When a line reaches a point that has already been tested, the second
principle stated above is used. If the end point cost for the newly tested route is smaller than the
original, the new cost is assigned to that point, and the original route dismissed as part of an
optimum solution. Following this routine, routes will evolve toward the end point, and one
optimum route remains. An example of such a route optimisation can be observed in Figure 9.
The bold lines mark the routes with the smallest values, and the one stretching from point “Start”
to point “Destination” is the optimum route.
Pros & Cons: The Dijkstra algorithm will always find the most optimal route from the given grid.
For cases of constant speed and handling of ship motions through reduction curves only, the
algorithm is very fast. However, possible routes are restricted to move along nodes of the grid
and are thus highly grid-dependent. In particular, for the 3DDP method, this method will have
high grid dependency. Modifying the algorithm for handling dynamic weather, which is essential
for varying speed, may be complex. Arrival time and minimum fuel consumption must be
handled simultaneously, as shown by Zeszyty (2012).
Genetic Algorithm
The genetic algorithm replicates nature’s evolution with principles of survival of the fittest. It
does so through an initial population of solutions created through random sampling routes with
advantages in fuel consumption, ETA, safety, or a combination of these. The routes are evaluated
and given a fitness value based on fuel consumption, ETA, safety or predetermined
combinations. A selection operator determines the routes containing the best fitness values,
which may then be crossed over, mutated or handled through specialised operators to form a new
solution population.
Often cited is the work of Hinnenthal (2008), who provided an elaborate suggestion of the use of
a multi-objective genetic algorithm. Ship responses and constraints are modelled using ship
response operators. In this proposed method, the objectives of the optimisation are both fuel
consumption and arrival time, optimising both route and velocity profiles.
Pros & Cons: GAs are generally implemented fairly easily, requiring minimum tuning and
modification from the base form. The algorithm may be stopped at any time and an optimal
solution produced based on a Pareto front and ranking. Through mutation, crossover and other
specialised operators, the algorithm is not likely to become stuck in local minima given proper
tuning. From the Pareto fronts, the operator has the possibility, through ranking parameters, of
selecting a most suitable solution with regard to ETA, fuel consumption, and safety. Conversely,
when using this algorithm, arrival time and minimum fuel consumption must be handled
simultaneously. The algorithm does not ensure an optimum solution but will instead give an
approximation for it, which improves with the number of iterations. The GA is not very fast and
is highly dependent on the population size of the initial generation of solutions. The selection of
first generations may be very influential on the solution because these couple directly to the
degree of mutations and crossovers. The parameters must be tuned and are likely to be case-
specific for optimal computing.
The conclusion is that the less advanced algorithms leaning toward brute force are phased out in
favour of more advanced algorithms such as versions of 3D Dynamic Programming and Genetic
Algorithms. These algorithms perform better when the optimisations are multi-objective and
Another important development area is connected to the uncertainty and spread of weather
forecasts. There is a possibility of risk-based routing. The difference between the paths of routes
is another possible constraint. A route ahead of a storm would often be considered a higher risk
route than a route behind the same storm. Weather uncertainty handling is one of the areas of
research that have the greatest potential for improved routing. An obvious element is the
discussed timespan of forecasts. Further, accounting for the uncertainties related to the forecasted
weather may lead to very different routes. A discussed solution is weighing in probable
forecasted weather from ensemble and super ensemble forecasts. Few software or research
projects have yet to use this possibility. Some examples of the use of ensemble forecasts are
presented by Hinnenthal (2008) and Skoglund et al. (2012).
Other focus areas in the routing domain are related to the new SECA regulations and piracy
protection, which are pressing matters for ship owners and operators. As of January 1, 2015,
SECA areas (Sulphur Emission Controlled Areas) came into force. These areas result in higher
operational costs for larger ships operating in these areas. Current weather routing providers
handle the SECA areas differently. Some providers only display the areas without considering
their effects into the optimisation, others account for the effects of possibly switching fuel or
requiring scrubbers, and still others add them as no-go areas. The providers that are approached
but have not yet implemented the SECA areas are to implement the areas in coming releases.
Piracy is a current and highly prioritised issue within shipping. Piracy services are seldom
directly included in routing software but are often provided as a separate or add-on service.
Piracy is also connected to risk-based routing, which is further discussed below. Fatigue routing
is a discussed topic. Research has shown that container vessels in the North Atlantic trade may
increase their fatigue life by 50% by implementing fatigue routing (Mao et al. 2012). Fatigue
routing does not present a direct coupling to immediate costs and has therefore not been
implemented yet. The inclusion of fatigue into multi-objective routing is at present a means of
taking routing one step further.
The outcome of the study highlights at least two important issues. First, there is a need to develop
a generic holistic model that is applicable for the energy efficiency analysis and simulations for
ships. Current state-of-the-art technology shows that parts of such a model exist, but they need to
be combined to interact. Second, using wind power as auxiliary propulsion and ship routing
optimisation can significantly reduce energy consumption and improve the energy efficiency of
ships. Several technical concepts have been evaluated and tested, and wingsails are a solution that,
together with ship routing algorithms, can lower fuel consumption significantly. In addition to
these issues, a discussion on the scopes of different models, methods and software is presented;
their limitations, strengths, weaknesses and flexibility to be applied or extended to the new
extended use are also discussed. It is the authors’ opinion that the means for future energy
efficient shipping is to build a generic holistic energy systems model of a vessel that can be
applied to demonstrate and develop concepts in a virtual but yet “realistic” environment. This
model can be used efficiently to enhance the performance characteristics of existing vessels by
using the model together with the results from ship monitoring and performance measurements.
Acknowledgements
The project was funded by the Swedish Energy Agency, contract no. 39422-1, “Examination of
concepts, available models and methods useful for prediction, monitoring and improvement of
ship energy efficiency”.
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