Sintering and Characterization of HA and TCP Bioceramics With Control of Their Strength and Phase Purity
Sintering and Characterization of HA and TCP Bioceramics With Control of Their Strength and Phase Purity
Sintering and Characterization of HA and TCP Bioceramics With Control of Their Strength and Phase Purity
31
Figure 5 Detail of fracture surface of HA sample sintered at 1260 °C
for 1 h.
Figure 4 Morphology of fracture surfaces of HA sample: Figure 6 Morphology of fracture surface of HA sample sintered at
(a) sintered at 1200 °C for 1 h; (b) sintered at 1260 °C for 1 h; 1250 °C for 1 h: (a) freshly exposed; (b) after 1 month of ageing in
(c) sintered at 1300 °C for 1 h. contact with atmospheric moisture.
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worthwhile mentioning that such a surface, if left in
contact with atmospheric moisture for long enough,
forms degradation products (Fig. 6b). XRD analysis
of the aged surface identified these needle-like struc-
tures as CaHPO , CaHPO · 2H O and Ca(OH) .
4 4 2 2
The high r-values, comparable only with samples
prepared with powders produced by mechanochemi-
cal synthesis [10], can be attributed to the particular
powder characteristics: good packing ability, thanks
to the favourable grain size and distribution, involving
high density in the green bodies and high surface
reactivity leading to lower sintering temperature,
which limits grain growth and weakens impurity
phases formation.
25 77 23 — — — —
650 75 19 6 — — 6
700 73 14 13 — — 13
750 76 9 15 — — 15
750 (30 min) 71 5 13 11 — 24
25 72 9 11 8 — 19
25 77 23 — — — —
800 66 7 — 27 — 27
830 48 — — 52 — 52
860 36 — — 64 — 64
900 30 — — 70 — 70
930 22 — — 72 6 78
960 16 — — 74 10 84
800 20 — — 72 8 80
600 20 — — 75 5 80
400 20 — — 77 3 80
25 24 — — 74 2 76
25 (reacted) 8 — — 92 — 92
1100 8 — — 87 5 92
1200 10 — — 81 9 90
1300 13 — — 15 72 87
1200 15 — — 20 65 85
1100 14 — — 30 56 86
1000 16 — — 31 53 84
900 17 — — 34 49 83
25 17 — — 33 50 83
Sample code Relative green Sintering Relative Linear Phase composition r (MPa)
density (%) temperature density (%) shrinkage (%) (vol %)
(°C)
during cooling to room temperature, in favour of the becomes dramatic at 1300 °C; an increase of b-form
more stable HA phase. A parallel tendency for a6 -TCP at the expense of a is detected during cooling, accom-
to decrease in isothermal conditions, as well as during panied by limited HA recrystallization. However,
cooling, can be inferred. from all these measurements it is possible to show an
In the intermediate temperature range, formation always-incomplete formation of b-TCP and the un-
of the maximum amount of b-TCP is observed: at avoidable presence of a non-negligible amount of HA,
¹"900 °C the b-TCP volume fraction is 70%, with and to determine the precise temperature interval
no traces of a-TCP; the formation of a-TCP is detec- of the existence of the two different phases: a6 - and
ted starting at 930 °C; the highest concentration of a-TCP. A more complete explanation of the reaction
TCP is found at 960 °C, consisting of 74% b-TCP and path and the kinetics involved in b-TCP formation
10% a-TCP. will be the subject of a forthcoming paper.
During cooling, while b-TCP remains nearly con- The characteristics of the green bodies and sintered
stant, a-TCP tends to disappear, making the total materials are reported in Table III. The isostatically
TCP concentration lower; a slight increase of unreac- pressed bars were sintered at temperatures in the
ted HA can also be detected. It seems reasonable to range 1220—1260 °C. The maximum relative density
suppose that the a-TCP, unstable in this temperature attained was +93% and the morphology of samples
range, transforms to b-TCP which in turn partially sintered at 1260 °C is shown in Fig. 9. Mechanical
converts to HA. properties improve with increasing sintering tem-
Using pellets made from reacted powder the high perature (r+80 MPa at 1220 °C; r+100 MPa at
temperature range was investigated in order to ob- 1260 °C).
serve the sintering phenomena. The gradual To improve final density and to avoid the formation
transformation of b-TCP into a-TCP up to 1200 °C of a-TCP (whose formation, involving volume expan-
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Figure 10 Morphology of fracture surface of TCP sample
hot-pressed at 1150 °C, 30 MPa for 1 h.
1.54 1 0 11 vw
1.29 101 vw
1.16 002 vw N 1.23 N001
1.06 1 0 21 w
1.03 010 vw
.944 011 w
.892 1 0 2, 110 vw
.874 2 0 0, 2 0 11 vw
.858 1 1 11 w
.773 0 0 3, 0 1 2, 2 0 1, 2 0 21 w
.762 1 0 31 vw
.740 1 1 21 w .731 031
.677 112 vw .685 130
.666 1 0 3, 2 1 0, 2 1 11 vw
.642 2 0 2, 2 0 31 w
.620 0 1 3, 211 w N .631 N 2 0 11
.615 1 1 31 , 2 1 21 vw .614 002
.592 3 0 11 vw
.583 0 0 4, 1 0 41 , 3 0 0 w .584 1 3 21
.562 1 1 3, 3 0 21 vw
.546 2 1 2, 2 1 31 vw
.515 0 2 0, 3 0 31 , 3 1 11 w .518 131
.507 0 1 4, 0 2 1, 1 1 41 , 3 1 0 vw
.495 1 2 0, 3 1 21 vw
.487 302 vw .485 2 1 31
.455 3 0 41 vw .455 060
.446 2 0 4, 1 2 2, 2 0 51 , 2 2 0, 2 2 11 , 4 0 11 w
.433 0 2 3, 1 0 5, 3 0 3, 4 0 0, 4 0 21 vw .433 2 3 31
.426 0 1 5, 1 2 31 vw .426 1 6 11
.417 3 1 41 , 401 vw .417 160
.402 2 2 31 , 3 0 51 , 4 1 21 w .401 201
.3970 1 1 5, 313 m
.3915 1 0 61 , 3 2 11 m .3903 1 6 21
.3809 2 0 61 , 3 2 21 vw .3805 2 0 41
.3784 304 vw .3768 2 1 41
.3740 3 2 1, 3 1 51 vw .3733 033
.3695 1 1 61 , 1 2 4, 2 2 3, 2 2 41 m .3689 2 6 11
.3645 1 0 6, 3 2 31 vw .3657 062
.3361 1 3 11 , 5 1 11 w
.3347 3 0 5, 3 1 61 , 4 1 3, 5 1 21 vw .3342 2 6 31
.3328 0 0 7, 2 0 6, 1 3 1, 4 1 51 , 4 2 21 vw .3326 3 3 41
.3304 0 3 2, 1 2 5, 323 vw
.3233 4 0 4, 4 2 31 , 421 w .3239 330
.3214 1 3 2, 1 1 71 vw .3217 4 0 31
.3199 2 3 0, 2 3 11 , 3 1 5, 4 0 61 , 5 0 2, 5 1 1 vw
.3126 1 2 61 , 5 1 41 vw .3122 3 6 21
.3054 1 3 3, 3 2 4, 512 vw
.3037 232 w .3043 3 6 31
.3034 2 3 31 vw .3033 4 3 31
.3008 3 1 71 w .3009 3 6 11
.2945 1 0 81 , 2 0 71 , 3 3 21 , 5 1 5 w .2943 1 9 11
.2920 2 0 81 , 3 2 61 , 4 2 3, 5 2 21 m .2918 2 6 41
.2908 0 0 8, 3 3 1, 4 2 51 , 6 0 31 s .2909 034
.2859 3 3 31 , 5 2 31 m .2859 3 3 51
.2765 5 2 41 , 5 1 61 vw .2757 360
.2687 1 1 8, 1 3 5, 3 2 71 , 3 3 3, 5 1 4 vw
.2666 4 0 6, 5 0 71 vw .2665 4 3 51
.2596 3 1 7, 1 3 61 m .2600 400
.2583 0 0 9, 0 4 0, 3 2 6, 4 1 6, 5 2 3, 5 1 71 m
.2565 1 2 81 , 6 0 61 w .2564 203
Another 14 calculated lines, corresponding perfectly to a-TCP spacings, missing from the list above, are undetectable because they are hidden
by dominant hydroxyapatite reflections. (s"strong, m"medium, w"weak, vw"very weak).
Of course a complete structural determination, just the marked mimicking of diffraction patterns, a6 -TCP
on the basis of a rather poor powder pattern and has a unit cell clearly distinct from a-TCP and conse-
accounting for the large low-symmetry cell, cannot be quently it would be appropriate to call this low-
proposed. However, it can be concluded that, despite temperature phase c-TCP.
36
Fully dense and translucent b-TCP totally free from
a modification was successfully prepared by hot-press-
ing, attaining a maximum r value of 120 MPa.
Acknowledgements
The authors wish to thank Jesse-Shirley for kindly
supplying the powders used in the present investiga-
tion and for high-level contribution. Partial financial
support by the BRITE-EURAM project BE-7598-93
is also gratefully acknowledged.
.
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