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    Method Statement Epoxy Floor

    Uploaded by

    beshnu garanaik
    This document provides a method statement for applying an epoxy resin floor coating at the Jawaharpur Super Thermal Power Station. It outlines the objective, materials, tools, manpower, surface preparation, primer application, floor coating application, joint treatment, and safety precautions. The concrete floor will be prepared by removing contaminants and laitance, then primed with a two-part epoxy primer. A two-part epoxy floor coating will then be applied using a trowel and roller to the required thickness. Joints will be filled with epoxy mortar and expansion joints sealed. Workers must use appropriate safety equipment.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Method Statement Epoxy Floor

    Uploaded by

    beshnu garanaik
    4K views8 pages
    This document provides a method statement for applying an epoxy resin floor coating at the Jawaharpur Super Thermal Power Station. It outlines the objective, materials, tools, manpower, surface preparation, primer application, floor coating application, joint treatment, and safety precautions. The concrete floor will be prepared by removing contaminants and laitance, then primed with a two-part epoxy primer. A two-part epoxy floor coating will then be applied using a trowel and roller to the required thickness. Joints will be filled with epoxy mortar and expansion joints sealed. Workers must use appropriate safety equipment.

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    epoxy flooring

    Original Title

    Method Statement Epoxy floor

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    This document provides a method statement for applying an epoxy resin floor coating at the Jawaharpur Super Thermal Power Station. It outlines the objective, materials, tools, manpower, surface preparation, primer application, floor coating application, joint treatment, and safety precautions. The concrete floor will be prepared by removing contaminants and laitance, then primed with a two-part epoxy primer. A two-part epoxy floor coating will then be applied using a trowel and roller to the required thickness. Joints will be filled with epoxy mortar and expansion joints sealed. Workers must use appropriate safety equipment.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    4K views8 pages

    Method Statement Epoxy Floor

    Uploaded by

    beshnu garanaik
    This document provides a method statement for applying an epoxy resin floor coating at the Jawaharpur Super Thermal Power Station. It outlines the objective, materials, tools, manpower, surface preparation, primer application, floor coating application, joint treatment, and safety precautions. The concrete floor will be prepared by removing contaminants and laitance, then primed with a two-part epoxy primer. A two-part epoxy floor coating will then be applied using a trowel and roller to the required thickness. Joints will be filled with epoxy mortar and expansion joints sealed. Workers must use appropriate safety equipment.

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    You are on page 1of 8

    FOR APPROVAL

    0 04.03.2019 H.K. KIM C.W.Hyun J. C. PARK FOR APPROVAL

    Rev Date Prepared Checked Approved Details of Revision

    Owner JAWAHARPUR VIDYUT UTPADAN NIGAM LIMITED


    (A UP Government Undertaking)

    Owner’s Engineer DESEIN PRIVATE LIMITED,


    Consulting Engineers

    Contractor DOOSAN POWER SYSTEMS


    INDIA PVT. LTD

    Supplier
    METHOD STATEMENT
    FOR EPOXY FLOOR FINISHING WORK
    DP16003-CC02-P0-UMA-780012

    Project JAWAHARPUR SUPER THERMAL POWER STATION


    (2 X 660 MW)

    Date Project Code


    Name Title
    (16.01.2019) DP16003

    UAS Code
    Prepared H.K. KIM
    DD09

    Unit Code
    Checked C.W.Hyun
    METHOD STATEMENT
    P0
    FOR
    KKS Code
    Approved J. C. PARK EPOXY FLOOR FINISHING WORK
    UMA

    Reg. No.
    Department Architecture DEPT.
    780012

    Owner’s Consultant Document No. Rev.

    Contractor’s Document No. Page-No.

    DP16003 – DD09 - P0 - UMA – 780012 1 of 8

    Supplier’s Document No.

    JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0


    Page 2 of 8
    METHOD STATEMENT
    FOR EPOXY FLOOR FINISHING WORK
    DP16003-CC02-P0-UMA-780012

    Revision History

    0 12.FEB.2019 H.K.Kim C.W.Hyun J.C. PARK FOR APPROVAL

    Rev Date Prepared Checked Approved Details of Revision

    JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0


    Page 3 of 8
    METHOD STATEMENT
    FOR EPOXY FLOOR FINISHING WORK
    DP16003-CC02-P0-UMA-780012

    INDEX

    ARTICLE DESCRIPTION

    COVER PAGE INDEX

    1.0 OBJECTIVE

    2.0 MATERIAL

    3.0 TOOLS AND TACKLES

    4.0 REFERANCE DRAWINGS

    5.0 MANPOWER

    6.0 SURFACE PREPARATION

    7.0 APPLICATION OF PRIMER

    APPLICATION OF SIKAFLOOR 264


    8.0
    HC

    9.0 JOINT TREATMENT

    10.0 SAFETY

    JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0


    Page 4 of 8
    METHOD STATEMENT
    FOR EPOXY FLOOR FINISHING WORK
    DP16003-CC02-P0-UMA-780012

    METHOD STATEMENT FOR EPOXY FLOOR FINISHING WORK

    1. OBJECTIVE
    This method statement is for the purpose of painting the concrete floor with epoxy
    resin floor coating

    2. MATERIAL
    Epoxy resin floor coating

    3. TOOLS
    Surface preparation tools like shot blasting/mechanical grinding machine, hand
    grinder, concrete cutters, industrial vacuum cleaner etc, resistivity meter,
    measuring tape, electric/pneumatic stirrers, clean containers, brush, roller, stop
    watch, weighing scale, cleaning tools, finishing tools like serrated trowel, spiked
    roller, moisture meter.

    4. REFERANCE DRAWINGS
    Project Contract Agreement Technical specification
    Approved Drawing

    5. MAN POWER
    Adequate Skilled manpower shall be arranged for every activity.

    JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0


    Page 5 of 8
    METHOD STATEMENT
    FOR EPOXY FLOOR FINISHING WORK
    DP16003-CC02-P0-UMA-780012

    6. SURFACE PREPARATION

     The long term durability of Sikafloor flooring system is dependent upon the
    adhesive bond achieved between the flooring material and substrate. It is
    most important that the concrete substrate is correctly prepared prior to
    application.
     The concrete substrate should be free from contamination such as mortar,
    paint splashes, oil, grease etc. Excessive laitance should be removed by light
    mechanical grinding followed by vacuum cleaning.
     Existing epoxy coating (if any) must be removed manually. Wherever the
    bonding of epoxy is intact, removal of existing coating, if required, must be
    done by scarification process.
    7. APPLICATION OF PRIMER
     The substrate should be primed with Sikafloor 161 HC, a solvent free
    resin based primer. The primer is a two component material consisting of
    Component A and Component B. The primer should be mixed thoroughly
    with a mechanical mixer to get a homogeneous consistency mix. Apply the
    mixed material onto the prepared concrete substrate and allow the primer to
    dry completely for 24hrs.

    JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0


    Page 6 of 8
    METHOD STATEMENT
    FOR EPOXY FLOOR FINISHING WORK
    DP16003-CC02-P0-UMA-780012

    8. APPLICATION OF SIKAFLOOR 264 HC


     Pour the mixed material on the primed surface it to required thickness using
    a serrated trowel. The coverage of the mixed material must by constantly
    checked to ensure correct thickness application. After spreading roll the
    surface with spiked rollers to remove entrapped air. Allow the material to
    cure for 24hrs before subjecting to foot traffic.

    JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0


    Page 7 of 8
    METHOD STATEMENT
    FOR EPOXY FLOOR FINISHING WORK
    DP16003-CC02-P0-UMA-780012

    9. JOINT TREATMENT
     The construction joints should be opened in a v grove and filled with epoxy
    mortar. The same should be kept in the scope of the applicator.
     Expansion joint (if any) should be treated separately using sikaflex sealant.

    Sikafloor 161 HC @ 0.25KG/Sqmtr to 0.35kg/Sqmtr (Depending upon


    the surface porosity)
    Sikafloor 264 HC @ 0.6 KG/Sqmtr to 0.7kg/Sqmtr (Depending upon the
    surface porosity)

    10. SAFETY
    Make sure that the workers involved in the installation of the epoxy resin floor
    coating are experienced and well trained, must wear Safety Helmet ,Gloves,
    Footwear, Hearing Protection, Eye Protection
    .

    JAWAHARPUR THERMAL POWER STATION (2x660 MW) Rev. 0


    Page 8 of 8

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