Case For GTL - Shell
Case For GTL - Shell
Case For GTL - Shell
Version 1.7
This document is confidential. Neither the whole nor part of this document may be disclosed to any third party without the prior written consent of Shell International Petroleum Company
Limited, London, UK.
The copyright of this document is vested in Shell International Petroleum Company Limited, London, UK. All rights reserved. Neither the whole or part of this document may be
reproduced, stored or in any retrieval system or transmitted in any form or by any means (electronic, mechanical, reprographic, recording or otherwise) without the prior written consent of
the copyright owner.
Any external communications must be cleared by GTL BO Program Coordinator and the relevant VP. This covers particularly, but not exclusively, presentations, briefings, reviews,
discussions, editorials, meetings etc with all external parties including competitors, suppliers, industry groups, conferences, consultants, agencies, etc.
The Energy Challenge
Energy demand could more than double by 2050 as the population rises and
developing countries expand economies. Hydrocarbons will continue to provide the
foundation of world energy supply for at least the rest of this century
50
2
Meeting the Energy Needs of the Present
without Compromising the Ability of
Future Generations to Meet Their Energy Needs
Shell’s contribution to sustainable development, as a global energy company, has
three dimensions:
Efficiency/economy
o Helping to meet the global energy challenge. (Cheap)
Ca
cap rbon Oil shale
and ture
sto
rag
e HVO
o Improving our operations’ performance, • Hydro
lowering our emissions & our impact on Coal • Natural gas
biodiversity, using less energy, water • ME oil and gas
Oil sands
and other resources. • Geothermal
Energy security Environment
(Convenient) (Clean)
Wave Solar Bio Wind
o Taking steps to improve our social
performance by safeguarding the health
and safety of our employees and Renewables
neighbors, reducing disruptions to the
community, and creating lasting
economic benefits.
3
A Sustainable Future Requires
Agreement Among Governments,
Industry…
! Cooperation between government, industry, NGOs & academia to focus on:
" Prioritization of energy options, including value-based R&D
management
" Energy efficiency/conservation and the environment
! Raising public and industry awareness around the world on “intelligent use
of energy” – a shift in mindset
! Identification of Large Cities as prime target for air emissions controls for
energy users
The marketplace will see stricter regulations than ever before in history for
engine and drive-train designs, well-to-wheel.
5
A Sustainable Future Requires a
Change in Approach
Climate change issues are fundamentally changing energy & automotive
industries’ priorities.
6
Shell’s Answer for How to Best Support
Your Future Requirements
Finished lubricants made with GTL Base Oils deliver state of the art performance
while helping to
• Reduce emissions and improve fuel economy
compared to those formulated with current common base oil slates.
• GTL Base Oils are less volatile and with superior low temperature
properties, and thus they enable lubricants to be routinely blended to
lower viscosity grades which also improve fuel efficiency in vehicles.
7
Shell is Best Placed to Develop & Deliver
Sustainable Solutions
First International Oil Company with a Commercial GTL Plant in
Operation in Bintulu, Malaysia
Producing GTL Base Oil commercially since 1993 using feed stocks
from our Bintulu plant…
GTL Naphtha
GTL Fuel
n-Paraffins
GTL BaseOils
Water
Ras
Laffan Fully integrated project: “From Reservoir to Market’
2002: Statement of Intent
2003: Heads of Agreement (HOA)
Doha
2004: Development Production Sharing Agreement (DPSA)
2005: Front End Engineering Design (FEED) completed
2006: Submission of Final Development Plan
Final Investment Decision – July 2006
2007: Broke Ground for Construction
First production around the end of the decade
10
Summary
When you are ready to know more, we are ready to share with you the
initial diagnostics that are driving our continued investment in GTL
Technology.
11
Module II
GTL Technology:
Initial Diagnostics
September 18, 2007
Version 1.7
This document is confidential. Neither the whole nor part of this document may be disclosed to any third party without the prior written consent of Shell International Petroleum Company
Limited, London, UK.
The copyright of this document is vested in Shell International Petroleum Company Limited, London, UK. All rights reserved. Neither the whole or part of this document may be
reproduced, stored or in any retrieval system or transmitted in any form or by any means (electronic, mechanical, reprographic, recording or otherwise) without the prior written consent of
the copyright owner.
Any external communications must be cleared by GTL BO Program Coordinator and the relevant VP. This covers particularly, but not exclusively, presentations, briefings, reviews,
discussions, editorials, meetings etc with all external parties including competitors, suppliers, industry groups, conferences, consultants, agencies, etc.
Only Shell Will Have GTL Base Oils at
Commercial Scale
13
Project Overview
Ethane
Propane
Butane
North Field Condensate
Sulphur
GTL Naphtha
GTL Fuel
n-Paraffins
GTL BaseOils
Water
Ras
Laffan Fully integrated project: “From Reservoir to Market’
2002: Statement of Intent
2003: Heads of Agreement (HOA)
Doha
2004: Development Production Sharing Agreement (DPSA)
2005: Front End Engineering Design (FEED) completed
2006: Submission of Final Development Plan
Final Investment Decision – July 2006
2007: Broke Ground for Construction
First production around the end of the decade
14
A Variety of GTL Products -- A Breadth
of Finished Lubricants
The Pearl GTL Project – a joint project between Shell and Qatar Petroleum – will
produce a range of GTL products ranging from naphtha through to fuels and
base oils.
The Base Oil Project will produce base oil in the viscosity range of 3 through 8
cSt (100°C).
The total of Shell Slate GTL Base Oil will be > 1 million tonnes per annum,
following the expected supply start date around the end of the decade.
15
Shell GTL Base Oils Typical Properties &
Product Applications
The base oils will be catalytically de-waxed
--consequently very good pour point depressant responses
Shell GTL Base Oils – Typical Properties
Shell GTL Base Oil 3 cSt 4cSt 5 cSt 8 cSt
o
Vk100 C (cSt) - 3.8 - 4.2 4.8 – 5.4 7.5 – 8.5
o
The base stocks will have exceptional Pour Point, C < -42 < -30 < -24 <-15
17
Compared to Group I & II Base Oil, GTL
Technology Offers:
Outstanding Oxidative Stability
! formulated oil oxidation stability/additive response to prevent oil thickening
! no impurities to contribute to lube-derived emissions
Lower Volatility
! reduced evaporation of hydrocarbons or high temperatures relative to Group
I & II base oil and most current (hydrocracked) Group III base oil
! this allows the use of thinner oils = which will deliver an urban cycle fuel
economy advantage
! Easily meets OEMs most demanding volatility requirements
! Oil consumption through volatility loss will be less
Higher Viscosity Index (VI)
! Uses lower polymer viscosity modifier (VM) treat – with proven benefit --
enhanced engine cleanliness and more shear-stable viscosity
! Able to blend some multi-grade motor oils with no VM at all
o VI of BO VM treat o VdCCS mPa.s
Vk100 C Vk100 C
2 blend %w 2 o
mm /s of BO mm /s of -25 C, of finished
blend lube lube
Mineral Gp III A 6.26 132 13.71 14.17 6850
Mineral Gp III B 6.24 131 12.8 14.18 6556
Shell GTL blend 7.63 148 188.9 14.17 6540
Improved Oxidative Performance from
GTL Base Oils
Shell GTL Base Oils mark a significant improvement in the overall
chemical composition of Group III base oils, particularly:
19
Easier Blending of Low Volatility - Low
Viscosity Finished Lubricants, Formulated
to Deliver Fuel Efficiency and Emissions Benefits
GTL base oils provide good low-temperature performance without compromising
volatility.
Shell GTL Base Oils
" GTL base oils mark a Comparing Volatility vs Cold Crank Viscosity
18
loss / % weight
Noack evaporative
be routinely blended as 6
20
GTL Base Oils Help Improve Wear
Performance of Finished Lubricants
Shell GTL base stocks have lower cold crank viscosity, grade for grade, than
Group III cat de-waxed base stocks
Thus Shell GTL base stocks allow formulation blends with a higher base oil
viscosity contribution relative to the viscosity modifier contribution
This will contribute to wear performance benefits in non-conformal / Elasto-
Hydrodynamic type contacts
Durability is demonstrated in a Cummins ISM engine test for a GTL
technology HDEO at a lower than normal viscosity for HDEO .
Cummins ISM HDEO Engine HDDEO Low SAPS HDDEO Low SAPS ACEA E7
Test SAE 5W-30 slack SAE 5W-30 Shell Limits
Comparative wax based Gp III GTL Gp III
P content (%w) 0.05 0.05
Cummins ISM
Crosshead mass loss (mg) 7.5 6.3 7.5 max
Performance (adjusted to 3.9%w soot)
Top ring mass loss (mg) 68 60.6
21
GTL Technology-Based Lubricants
Help Improve Engine Cleanliness
The low cold crank viscosity of Shell GTL base stocks allows blending with a lower viscosity
modifier treat and higher base oil viscosity relative to mineral Group III base oils. This will
normally deliver engine cleanliness benefits.
o VI of BO VM treat o VdCCS mPa.s
Vk100 C Vk100 C
In the limit, it becomes 2 blend %w 2 o
mm /s of BO mm /s of -25 C, of finished
easier to blend a blend lube lube
viscosity modifier-free Mineral Gp III A 6.26 132 13.71 14.17 6850
Mineral Gp III B 6.24 131 12.8 14.18 6556
multigrade formulation Shell GTL blend 7.63 148 8.9 14.17 6540
with a GTL Group III
Base Oil than with a
mineral based Group
III base oil.
Comparative Nissan TD-25 Performance
HDEO low SAPS 5W-40 HDEO low SAPS
hydrowax based Gp III 5W-40 Shell GTL JASO limits
residual carbon/piston
detergency, %m 4.94 4.15 -
22
GTL Technology-Based Lubricants Help
Improve Emissions Performance
GTL diesel fuel delivers significantly reduced NOx emissions from diesel engines
- Resulting from higher cetane values and the lower peak flame temperature
Shell GTL based lubricant formulations, tested in a MAN Euro 3 heavy duty diesel
engine, provided NOx emissions improvements on top of the GTL diesel fuel benefit.
23
GTL Technology Delivers Frictional &
Viscometric Performance for Transmissions
0.12
0.10
0.08
Coefficient of friction
Shell GTL
0.02
PAO
0.00
1 10 100 1000 10000
Mean Speed [mm/s]
*1 G.Pa applied pressure 10% slide/ roll
25
GTL Base Stocks have Exceptional
Potential for Automatic Transmission
Formulation Blending
Comparison of Shell GTL and mineral Gp III Brookfield viscosity –40oC
of 8 cSt fluids
120,000
> 105
solidified
100,000
80,000
60,000
40,000
20,000
26
Summary
• GTL Base Oil will be available around the end of the decade and
will provide significant quantities (> 1 million tonnes per annum) of
highest quality GTL base stocks.
• Shell GTL Technology will allow blending of low viscosity, low
volatility formulations with superior hydrocarbon composition that will
assist OEMs in their goals for:
"Wear performance
"Durable energy efficient lubricants
"Greater emissions control
"Engine and gear box durability
27
TBD
Module III
September 16, 2007
The copyright of this document is vested in Shell International Petroleum Company Limited, London, UK. All rights reserved. Neither the whole or part of this document may be
reproduced, stored or in any retrieval system or transmitted in any form or by any means (electronic, mechanical, reprographic, recording or otherwise) without the prior written consent of
the copyright owner.
Any external communications must be cleared by GTL BO Program Coordinator and the relevant VP. This covers particularly, but not exclusively, presentations, briefings, reviews,
discussions, editorials, meetings etc with all external parties including competitors, suppliers, industry groups, conferences, consultants, agencies, etc.