(TM) Dodge Manual de Propietario Dodge Ram 2012 en Ingles

Download as pdf or txt
Download as pdf or txt
You are on page 1of 173

2012 RAM TR U C K D I E S E L

2012 Ram Truck


OWNER’S MANUAL Diesel Supplement
Chrysler Group LLC
12D241-226-AB Second Edition Printed in U.S.A.

877615cv1.psp 12D241-226-AB Chrysler 1" gutter 06/07/2011 08:12:07

2012 RAM TR U C K D I E S E L
2012 Ram Truck
OWNER’S MANUAL Diesel Supplement
Chrysler Group LLC
12D241-226-AB Second Edition Printed in U.S.A.
VEHICLES SOLD IN CANADA
With respect to any Vehicles Sold in Canada, the name This manual illustrates and describes the operation of features INSTALLATION OF RADIO TRANSMITTING
Chrysler Group LLC shall be deemed to be deleted and the and equipment that are either standard or optional on this EQUIPMENT
name Chrysler Canada Inc. used in substitution therefore. vehicle. This manual may also include a description of features Special design considerations are incorporated into this vehi- The antenna cable should be as short as practical and routed
and equipment that are no longer available or were not ordered cle’s electronic system to provide immunity to radio frequency away from the vehicle wiring when possible. Use only fully
DRIVING AND ALCOHOL signals. Mobile two-way radios and telephone equipment must shielded coaxial cable.
Drunken driving is one of the most frequent causes of acci- on this vehicle. Please disregard any features and equipment
described in this manual that are not on this vehicle. be installed properly by trained personnel. The following must
dents. Carefully match the antenna and cable to the radio to ensure a
be observed during installation.
Chrysler Group LLC reserves the right to make changes in low Standing Wave Ratio (SWR).
Your driving ability can be seriously impaired with blood alcohol The positive power connection should be made directly to the
levels far below the legal minimum. If you are drinking, don’t design and specifications, and/or make additions to or im- Mobile radio equipment with output power greater than nor-
provements to its products without imposing any obligation battery and fused as close to the battery as possible. The
drive. Ride with a designated non-drinking driver, call a cab, a mal may require special precautions.
upon itself to install them on products previously manufac- negative power connection should be made to body sheet
friend, or use public transportation. metal adjacent to the negative battery connection. This con- All installations should be checked for possible interference
tured.
nection should not be fused. between the communications equipment and the vehicle’s
WARNING! electronic systems.
Antennas for two-way radios should be mounted on the roof or
Driving after drinking can lead to an accident. Your per- the rear area of the vehicle. Care should be used in mounting
ceptions are less sharp, your reflexes are slower, and your antennas with magnet bases. Magnets may affect the accu-
Copyright © 2011 Chrysler Group LLC racy or operation of the compass on vehicles so equipped.
judgment is impaired when you have been drinking.
Never drink and then drive.

877615cv1.psp 12D241-226-AB Chrysler 1" gutter 06/07/2011 08:12:07

VEHICLES SOLD IN CANADA


With respect to any Vehicles Sold in Canada, the name This manual illustrates and describes the operation of features INSTALLATION OF RADIO TRANSMITTING
Chrysler Group LLC shall be deemed to be deleted and the and equipment that are either standard or optional on this EQUIPMENT
name Chrysler Canada Inc. used in substitution therefore. vehicle. This manual may also include a description of features Special design considerations are incorporated into this vehi- The antenna cable should be as short as practical and routed
and equipment that are no longer available or were not ordered cle’s electronic system to provide immunity to radio frequency away from the vehicle wiring when possible. Use only fully
DRIVING AND ALCOHOL signals. Mobile two-way radios and telephone equipment must shielded coaxial cable.
Drunken driving is one of the most frequent causes of acci- on this vehicle. Please disregard any features and equipment
described in this manual that are not on this vehicle. be installed properly by trained personnel. The following must
dents. Carefully match the antenna and cable to the radio to ensure a
be observed during installation.
Chrysler Group LLC reserves the right to make changes in low Standing Wave Ratio (SWR).
Your driving ability can be seriously impaired with blood alcohol The positive power connection should be made directly to the
levels far below the legal minimum. If you are drinking, don’t design and specifications, and/or make additions to or im- Mobile radio equipment with output power greater than nor-
provements to its products without imposing any obligation battery and fused as close to the battery as possible. The
drive. Ride with a designated non-drinking driver, call a cab, a mal may require special precautions.
upon itself to install them on products previously manufac- negative power connection should be made to body sheet
friend, or use public transportation. metal adjacent to the negative battery connection. This con- All installations should be checked for possible interference
tured.
nection should not be fused. between the communications equipment and the vehicle’s
WARNING! electronic systems.
Antennas for two-way radios should be mounted on the roof or
Driving after drinking can lead to an accident. Your per- the rear area of the vehicle. Care should be used in mounting
ceptions are less sharp, your reflexes are slower, and your antennas with magnet bases. Magnets may affect the accu-
Copyright © 2011 Chrysler Group LLC racy or operation of the compass on vehicles so equipped.
judgment is impaired when you have been drinking.
Never drink and then drive.
SECTION TABLE OF CONTENTS PAGE
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1
2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 2
3 UNDERSTANDING YOUR INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3
4 STARTING AND OPERATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4
5 WHAT TO DO IN EMERGENCIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 5
6 MAINTAINING YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 6
7 MAINTENANCE SCHEDULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 7
8 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 8
INTRODUCTION
1

CONTENTS
䡵 A Message From Chrysler Group LLC . . . . . . . . . 4
4 INTRODUCTION
A MESSAGE FROM CHRYSLER GROUP LLC NOTE: Some aftermarket products may cause severe
Chrysler Group LLC and Cummins威 welcome you as a engine/transmission and/or exhaust system damage.
Cummins威 turbocharged diesel-powered truck owner. Your vehicle’s Powertrain Control Systems can detect
Your diesel truck will sound, feel, drive, and operate and store information about vehicle modifications that
differently from a gasoline-powered truck. It is important increase horsepower and torque output such as whether
that you read and understand this manual. or not performance-enhancing powertrain components,
commonly referred to as downloaders, power boxes, or
Almost 100% of the heavy duty trucks in the United
performance chips have been used.
States and Canada are diesel-powered because of the fuel
economy, rugged durability, and high torque which per- This information cannot be erased and will stay in the
mits pulling heavy loads. Cummins威 engines power well system’s memory even if the modification is removed.
over half of these trucks. Now this same technology and This information can be retrieved by Chrysler Group
proven performance is yours in your truck equipped LLC, and service and repair facilities, when servicing
with the Cummins威 turbocharged diesel engine. your vehicle. This information may be used to determine
if repair will be covered by New Vehicle Limited War-
You may find that some of the starting, operating, and
ranty.
maintenance procedures are different. However, they are
simple to follow and careful adherence to them will
ensure that you take full advantage of the features of this
engine.
INTRODUCTION 5
There is a probability that the use of a “performance
chip” will prohibit the engine from starting. In this
instance, the vehicle will need to be serviced by a
1
authorized dealer in order to return the vehicle to it’s
factory settings.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

CONTENTS 2

䡵 Steering Wheel Lock — If Equipped . . . . . . . . . . 8 䡵 Remote Starting System — If Equipped . . . . . . . . 8


▫ To Manually Lock The Steering Wheel . . . . . . . 8 ▫ How To Use Remote Start . . . . . . . . . . . . . . . . 9
▫ To Release The Steering Wheel Lock . . . . . . . . . 8 䡵 Engine Break-In Recommendations . . . . . . . . . . 12
8 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
STEERING WHEEL LOCK — IF EQUIPPED disengage it. If you turned the wheel to the left to engage
Your vehicle may be equipped with a passive steering the lock, turn the wheel slightly to the left to disengage it.
wheel lock. This lock prevents steering the vehicle with-
out the key fob. If the steering wheel is moved approxi- REMOTE STARTING SYSTEM — IF EQUIPPED
mately a half turn in either direction and the key fob is This system uses the Remote Keyless Entry
not in the ignition switch, the steering wheel will lock. (RKE) transmitter to start the engine conve-
niently from outside the vehicle while still
To Manually Lock The Steering Wheel maintaining security. The system has a range of
With the engine running, turn the steering wheel upside approximately 328 ft (100 m).
down, turn off the engine and remove the key fob. Turn
the steering wheel slightly in either direction until the NOTE:
lock engages. • The vehicle must be equipped with an automatic
transmission to be equipped with Remote Start.
To Release The Steering Wheel Lock
Insert the key fob into the ignition switch and start the • The remote start system will wait for the “Wait To Start
engine. If the key fob is difficult to turn, move the wheel Light” to extinguish before cranking the engine. This
slightly to the right or left to disengage the lock. allows time for the intake heater to pre-heat the
incoming air, and is normal operation in cold weather.
NOTE: If you turned the wheel to the right to engage Refer to “Electronic Vehicle Information Center/EVIC
the lock, you must turn the wheel slightly to the right to
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 9
Warning Lights” in “Understanding Your Instrument • Fuel meets minimum requirement
Panel” for further information on and “Wait To Start
• Water In Fuel Indicator Light is not illuminated
Light” and pre-heat cycle.
• Wait To Start Light is not illuminated 2
How To Use Remote Start
All of the following conditions must be met before the
WARNING!
engine will remote start:
• Do not start or run an engine in a closed garage or
• Shift lever in PARK
confined area. Exhaust gas contains Carbon Mon-
• Doors closed oxide (CO) which is odorless and colorless. Car-
bon Monoxide is poisonous and can cause serious
• Hood closed
injury or death when inhaled.
• HAZARD switch off • Keep Remote Keyless Entry (RKE) transmitters
• BRAKE switch inactive (brake pedal not pressed) away from children. Operation of the Remote Start
System, windows, door locks or other controls
• Ignition key removed from ignition switch could cause serious injury or death.
• Battery at an acceptable charge level
• RKE PANIC button not pressed
10 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
Remote Start Abort Message On Electronic Vehicle will chirp twice (if programmed). In cold ambient tem-
Information Center (EVIC) – If Equipped perature conditions, the diesel vehicle may delay crank
The following messages will display in the EVIC if the up to 30 seconds for the glow plugs or grid heater. Once
vehicle fails to remote start or exits remote start prema- the vehicle has started, the engine will run for 15 min-
turely: utes.
• Remote Start Aborted - Door Ajar NOTE:
• The park lamps will turn on and remain on during
• Remote Start Aborted - Hood Ajar
Remote Start mode.
• Remote Start Aborted - Fuel Low
• For security, power window and power sunroof op-
• Remote Start Aborted - System Fault eration (if equipped) are disabled when the vehicle is
in the Remote Start mode.
The EVIC message stays active until the ignition is turned
to the ON/RUN position. • The engine can be started two consecutive times (two
15-minute cycles) with the RKE transmitter. However,
To Enter Remote Start Mode
the ignition switch must be cycled to the ON position
Press and release the REMOTE START button
before you can repeat the start sequence for a third
on the RKE transmitter twice, within five sec-
cycle.
onds. The parking lights will flash and the horn
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 11
To Exit Remote Start Mode Without Driving The • For vehicles equipped with the Electronic Vehicle
Vehicle Information Center (EVIC), the message “Insert Key/
Press and release the REMOTE START button one time or Turn To On” will flash in the EVIC until you insert the
allow the engine to run for the entire 15-minute cycle. Key Fob into the ignition swich. Once inserted, the 2
message “Turn To On” will flash in the EVIC until you
NOTE: To avoid unintentional shut downs, the system
turn the ignition switch to the ON/RUN position.
will disable the one time press of the REMOTE START
button for two seconds after receiving a valid Remote Remote Start Comfort Systems – If Equipped
Start request. When remote start is activated, the heated steering
wheel, and driver heated seat features will automatically
To Exit Remote Start Mode And Drive The Vehicle
turn on in cold weather. In warm weather, the driver
Before the end of the 15-minute cycle, press and release
vented seat feature will automatically turn on when the
the UNLOCK button on the RKE transmitter to unlock
remote start is activated. These features will stay on
the doors and disarm the Vehicle Security Alarm System
through the duration of remote start or until the ignition
(if equipped). Insert the Key Fob into the ignition switch
switch is turned to the ON position.
and turn the switch to the ON/RUN position.
The Remote Start Comfort System can be activated and
NOTE:
deactivated through the Electronic Vehicle Information
• The ignition switch must be in the ON/RUN position
Center (EVIC). For more information on Remote Start
in order to drive the vehicle.
Comfort System operation refer to “Electronic Vehicle
12 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
Information Center (EVIC)/Customer-Programmable • Vary throttle position at highway speeds when carry-
Features (System Setup)” in “Understanding Your Instru- ing or towing significant weight.
ment Panel”.
NOTE: Light duty operation such as light trailer towing
ENGINE BREAK-IN RECOMMENDATIONS or no load operation will extend the time before the
The Cummins威 turbocharged diesel engine does not engine is at full efficiency. Reduced fuel economy and
require a break-in period due to its construction. Normal power may be seen at this time.
operation is allowed, providing the following recommen- For additional vehicle break-in requirements, refer to
dations are followed: “Trailer Towing” in “Starting and Operating” of the
• Warm up the engine before placing it under load. Owners Manual.

• Do not operate the engine at idle for prolonged Because of the construction of the Cummins威 turbo-
periods. charged diesel engine, engine run-in is enhanced by
loaded operating conditions which allow the engine
• Use the appropriate transmission gear to prevent parts to achieve final finish and fit during the first
engine lugging. 6,000 miles (10 000 km).
• Observe vehicle oil pressure and temperature indica-
tors.
• Check the coolant and oil levels frequently.
UNDERSTANDING YOUR INSTRUMENT PANEL

CONTENTS
3
䡵 Instrument Cluster . . . . . . . . . . . . . . . . . . . . . 14 ▫ EVIC Displays . . . . . . . . . . . . . . . . . . . . . . . 26
䡵 Instrument Cluster Description . . . . . . . . . . . . . 15 ▫ Vehicle Information (Customer Information
Features) . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
䡵 Electronic Vehicle Information Center (EVIC) . . . 25
14 UNDERSTANDING YOUR INSTRUMENT PANEL
INSTRUMENT CLUSTER
UNDERSTANDING YOUR INSTRUMENT PANEL 15
INSTRUMENT CLUSTER DESCRIPTION • Check for an inoperative outside light bulb if either
indicator flashes at a rapid rate.
1. Tachometer
The tachometer indicates engine speed in revolutions per 3. Fuel Gauge
minute. Shows level of fuel in tank when ignition switch is in the
ON position.
CAUTION! 3
4. Temperature Gauge
Do not operate the engine with the tachometer The temperature gauge shows engine coolant tempera-
pointer at high RPM for extended periods. Engine ture. Any reading within the normal range indicates that
damage may occur. the engine cooling system is operating satisfactorily.
The gauge pointer will likely indicate a higher tempera-
2. Turn Signal Indicator Light
ture when driving in hot weather, up mountain grades,
The arrow will flash with the exterior turn signal
or when towing a trailer. It should not be allowed to
when the turn signal lever is operated.
exceed the upper limits of the normal operating range.
NOTE:
• A continuous chime will sound if the vehicle is driven
more than 1 mile (1.6 km) with either turn signal on.
16 UNDERSTANDING YOUR INSTRUMENT PANEL
For vehicles equipped with a premium cluster this indi-
WARNING!
cator will display in the Electronic Vehicle Information
A hot engine cooling system is dangerous. You or Center (EVIC). Refer to ”Electronic Vehicle Information
others could be badly burned by steam or boiling Center (EVIC)” in “Understanding Your Instrument
coolant. You may want to call an authorized dealer- Panel” for further information.
ship for service if your vehicle overheats.
7. 4WD Indicator Light – If Equipped
This light indicates the vehicle is in four-wheel
5. Speedometer
drive and 4LOCK. 4WD allows all four wheels
The speedometer shows the vehicle speed in miles per
to receive torque from the engine simultane-
hour and/or kilometers per hour (MPH/km/h).
ously.
6. 4LOW Indicator Light – If Equipped
8. TOW/HAUL Indicator Light – If Equipped
This light alerts the driver that the vehicle is in
The TOW HAUL button is located on the
the four-wheel drive LOW mode. The front and
center stack switch bank. This light will illumi-
rear driveshafts are mechanically locked to-
nate when TOW HAUL mode is selected
gether forcing the front and rear wheels to
rotate at the same speed. Low range provides a greater
gear reduction ratio to provide increased torque at the
wheels.
UNDERSTANDING YOUR INSTRUMENT PANEL 17
9. Electronic Stability Control (ESC) Indicator 11. Vehicle Security Light — If Equipped
Light/Traction Control System (TCS) Indicator Light – This light will flash at a fast rate for approxi-
If Equipped mately 15 seconds, when the vehicle security
If the Electronic Stability Control (ESC)/ alarm is arming, and then will flash slowly
Traction Control System (TCS) Indicator Light until the vehicle is disarmed.
begins to flash during acceleration, ease up on 3
12. Oil Pressure Gauge
the accelerator and apply as little throttle as
The pointer should always indicate some oil pressure
possible. This indicator light starts to flash as soon as the
when the engine is running. A continuous high or low
tires lose traction and the Electronic Stability Control
reading under normal driving conditions may indicate a
(ESC) becomes active. The “ESC/TCS Indicator Light”
lubrication system malfunction. Immediate service
also flashes when TCS is active. Be sure to adapt your
should be obtained from an authorized dealer.
speed and driving to the prevailing road conditions. If
the “ESC/TCS Indicator Light” is on solid, the ESC 13. Odometer/Trip Odometer Button
system has been turned off by the driver or a temporary Press this button to toggle between the odometer and the
condition exists that will not allow full ESC function. trip odometer display. Holding the button in resets the
trip odometer reading when in trip mode.
10. Exhaust Brake Indicator Light
This light will illuminate when the exhaust brake has
been turned on.
18 UNDERSTANDING YOUR INSTRUMENT PANEL
14. Odometer/Electronic Vehicle Information Center 15. Shift Lever Indicator
(EVIC) Display This display indicator shows the transmission shift lever
selection.
Odometer
The odometer shows the total distance the vehicle has 16. High Beam Indicator Light
been driven. U.S. federal regulations require that upon This indicator shows that headlights are on high
transfer of vehicle ownership, the seller certify to the beam. Push the multifunction lever forward to
purchaser the correct mileage that the vehicle has been switch the headlights to high beam, and pull toward
driven. Therefore, if the odometer reading is changed yourself (normal position) to return to low beam.
during repair or replacement, be sure to keep a record of
17. Voltmeter
the reading before and after the service so that the correct
When the engine is running, the gauge indicates the
mileage can be determined.
electrical system voltage. The pointer should stay within
The two trip odometers show individual trip mileage. To the normal range if the battery is charged. If the pointer
switch from odometer to trip odometers, press and moves to either extreme left or right and remains there
release the TRIP ODOMETER button. during normal driving, the electrical system should be
serviced.
To reset a trip odometer, display the desired trip odom-
eter to be reset then push and hold the button for
approximately two seconds until the display resets.
UNDERSTANDING YOUR INSTRUMENT PANEL 19
NOTE: The voltmeter may show a gauge fluctuation at indicate that the parking brake is applied, that the brake
various engine temperatures. This cycling operation is fluid level is low, or that there is a problem with the
caused by the post-heat cycle of the intake manifold Anti-Lock Brake System reservoir.
heater system. The number of cycles and the length of the
If the light remains on when the parking brake has been
cycling operation is controlled by the engine control
disengaged, and the fluid level is at the full mark on the
module. Post-heat operation can run for several minutes, 3
master cylinder reservoir, it indicates a possible brake
and then the electrical system and voltmeter needle will
hydraulic system malfunction or that a problem with the
stabilize.
Brake Booster has been detected by the Anti-Lock Brake
18. Cargo Light System (ABS). In this case, the light will remain on until
The cargo light will illuminate when the cargo the condition has been corrected. If the problem is related
light is activated by pressing the cargo light to the brake booster, the ABS pump will run when
button on the headlight switch. applying the brake and a brake pedal pulsation may be
felt during each stop.
19. Brake Warning Light
The dual brake system provides a reserve braking capac-
This light monitors various brake functions,
ity in the event of a failure to a portion of the hydraulic
including brake fluid level and parking brake
system. A leak in either half of the dual brake system is
application. If the brake light turns on, it may
20 UNDERSTANDING YOUR INSTRUMENT PANEL
indicated by the “Brake Warning Light,” which will turn Vehicles equipped with the ABS, are also equipped with
on when the brake fluid level in the master cylinder has Electronic Brake Force Distribution (EBD). In the event of
dropped below a specified level. an EBD failure, the “Brake Warning Light” will turn on
along with the “ABS Warning Light.” Immediate repair
The light will remain on until the cause is corrected.
to the ABS system is required.
NOTE: The light may flash momentarily during sharp
Operation of the “Brake Warning Light” can be checked
cornering maneuvers, which change fluid level condi-
by turning the ignition switch from the OFF position to
tions. The vehicle should have service performed, and
the ON position. The light should illuminate for approxi-
the brake fluid level checked.
mately two seconds. The light should then turn off unless
If brake failure is indicated, immediate repair is neces- the parking brake is applied or a brake fault is detected.
sary. If the light does not illuminate, have the light inspected
by an authorized dealer.
WARNING!
The light also will turn on when the parking brake is
Driving a vehicle with the “Brake Warning Light” on applied with the ignition switch in the ON position.
is dangerous. Part of the brake system may have
NOTE: This light shows only that the parking brake is
failed. It will take longer to stop the vehicle. You
applied. It does not show the degree of brake application.
could have an accident. Have the vehicle checked
immediately.
UNDERSTANDING YOUR INSTRUMENT PANEL 21
20. Anti-Lock Brake (ABS) Warning Light 21. Tire Pressure Monitoring Telltale Light – If
This light monitors the Anti-Lock Brake System Equipped
(ABS). The light will turn on when the ignition Each tire, including the spare (if provided),
switch is turned to the ON position and may should be checked monthly, when cold and
stay on for as long as four seconds. inflated to the inflation pressure recommended
by the vehicle manufacturer on the vehicle 3
If the “ABS Warning Light” remains on or turns on while
placard or tire inflation pressure label. (If your vehicle
driving, it indicates that the anti-lock portion of the brake
has tires of a different size than the size indicated on the
system is not functioning and that service is required.
vehicle placard or tire inflation pressure label, you should
However, the conventional brake system will continue to
determine the proper tire inflation pressure for those
operate normally if the “Brake Warning Light” is not on.
tires.)
If the “ABS Warning Light” is on, the brake system
should be serviced as soon as possible to restore the
benefits of anti-lock brakes. If the “ABS Warning Light”
does not turn on when the ignition switch is turned to the
ON position, have the light inspected by an authorized
dealer.
22 UNDERSTANDING YOUR INSTRUMENT PANEL
As an added safety feature, your vehicle has been Your vehicle has also been equipped with a TPMS
equipped with a Tire Pressure Monitoring System malfunction indicator to indicate when the system is not
(TPMS) that illuminates a low tire pressure telltale when operating properly. The TPMS malfunction indicator is
one or more of your tires is significantly under-inflated. combined with the low tire pressure telltale. When the
Accordingly, when the low tire pressure telltale illumi- system detects a malfunction, the telltale will flash for
nates, you should stop and check your tires as soon as approximately one minute and then remain continuously
possible, and inflate them to the proper pressure. Driving illuminated. This sequence will continue upon subse-
on a significantly under-inflated tire causes the tire to quent vehicle start-ups as long as the malfunction exists.
overheat and can lead to tire failure. Under-inflation also When the malfunction indicator is illuminated, the sys-
reduces fuel efficiency and tire tread life, and may affect tem may not be able to detect or signal low tire pressure
the vehicle’s handling and stopping ability. as intended. TPMS malfunctions may occur for a variety
of reasons, including the installation of replacement or
Please note that the TPMS is not a substitute for proper
alternate tires or wheels on the vehicle that prevent the
tire maintenance, and it is the driver’s responsibility to
TPMS from functioning properly. Always check the
maintain correct tire pressure, even if under-inflation has
TPMS malfunction telltale after replacing one or more
not reached the level to trigger illumination of the TPMS
tires or wheels on your vehicle, to ensure that the
low tire pressure telltale.
replacement or alternate tires and wheels allow the TPMS
to continue to function properly.
UNDERSTANDING YOUR INSTRUMENT PANEL 23
22. Malfunction Indicator Light (MIL)
CAUTION!
The Malfunction Indicator Light (MIL) is part of
The TPMS has been optimized for the original an onboard diagnostic (OBDII) system which
equipment tires and wheels. TPMS pressures and monitors the emissions and engine control sys-
warning have been established for the tire size tem. If the vehicle is ready for emissions testing, the light
equipped on your vehicle. Undesirable system opera- will come on when the ignition is first turned on and 3
tion or sensor damage may result when using re- remain on, as a bulb check, until the engine is started. If
placement equipment that is not of the same size, the vehicle is not ready for emissions testing the light will
type, and/or style. Aftermarket wheels can cause come on when the ignition is first turned on and remain
sensor damage. Do not use tire sealant from a can, or on for 15 seconds, then blink for 5 seconds, and remain
balance beads if your vehicle is equipped with a on until the vehicle is started. If the bulb does not come
TPMS, as damage to the sensors may result. on during starting, have the condition investigated
promptly.
NOTE: The TPMS telltale is also accompanied by a
If this light comes on and remains on while driving, it
“Low Tire” message in the Electronic Vehicle Information
suggests a potential engine control problem and the need
Center (EVIC) screen. Refer to “Starting and Operating/
for system service.
Tire Pressure Monitor System (TPMS)” in the Owner’s
Manual for further information.
24 UNDERSTANDING YOUR INSTRUMENT PANEL
Although your vehicle will usually be drivable and not 24. Front Fog Light Indicator Light – If Equipped
need towing, see your authorized dealer for service as This indicator will illuminate when the front fog
soon as possible. lights are on.
25. Seat Belt Reminder Light
CAUTION!
When the ignition switch is first turned ON, this
Prolonged driving with the MIL on could cause light will turn on for five to eight seconds as a bulb
damage to the engine control system. It also could check. During the bulb check, if the driver’s seat
affect fuel economy and drivability. belt is unbuckled, a chime will sound. After the bulb
check or when driving, if the driver’s seat belt remains
23. Airbag Warning Light unbuckled, the seat belt reminder light will flash or
This light turns on and remains on for six to remain on continuously. Refer to ⬙Occupant Restraints/
eight seconds as a bulb check when the ignition Enhanced Seat Belt Use Reminder System (BeltAlert威)⬙ in
switch is first turned ON. If the light is not on “Things To Know Before Starting Your Vehicle” in the
during starting, stays on, or turns on while Owners Manual for further information.
driving, have the system inspected by an authorized
dealer as soon as possible.
UNDERSTANDING YOUR INSTRUMENT PANEL 25
26. Electronic Stability Control (ESC) OFF Indicator
Light — If Equipped
This light indicates the Electronic Stability Con-
trol (ESC) is off.

3
ELECTRONIC VEHICLE INFORMATION CENTER
(EVIC)
The Electronic Vehicle Information Center (EVIC) fea-
tures a driver-interactive display that is located in the
instrument cluster.
Electronic Vehicle Information Center (EVIC)
NOTE: The compass on your vehicle is self-calibrating,
eliminating the need to manually calibrate the compass.
This system conveniently allows the driver to select a
variety of useful information by pressing the switches
mounted on the steering wheel.
26 UNDERSTANDING YOUR INSTRUMENT PANEL
Refer to “Electronic Vehicle Information Center – If • Exhaust System – Regeneration In Process
Equipped” in the Owner’s Manual for further informa-
• Exhaust System – Regeneration Completed
tion.
• Low DEF Refill Soon
EVIC Displays
When the appropriate conditions exist, the EVIC displays • Refill DEF Engine Will Not Start In XXX Miles
the following messages:
• Refill DEF Engine Will Not Start
• System Setup Unavailable – Vehicle Not in Park
• Service DEF System See Dealer
• System Setup Unavailable – Vehicle in Motion
• Service DEF Syst Engine Will Not Start in XXX Mi See
• Service Air Filter Dealer
• Perform Service • Service DEF System Engine Will Not Start See Dealer
• Exhaust Filter XX% Full • Engine Power Reduced During Warmup
• Exhaust Filter Full – Power Reduced See Dealer • Engine Power Reduced up to 30-sec During Warmup
• Exhaust Service Required – See Dealer Now • Engine Power Reduced up to 2-min During Warmup
• Exhaust System – Regeneration Required Now
UNDERSTANDING YOUR INSTRUMENT PANEL 27
EVIC Warning Lights NOTE: The “Wait To Start Light” may not illuminate if
the intake manifold temperature is warm enough.
• Water In Fuel Indicator Light
The “Water In Fuel Indicator Light” will illu- Turbocharger Derate Mode Messages
minate when there is water detected in the fuel The vehicle will display messages when a derate is
filter. If this light remains on, DO NOT start the activated to protect the turbocharger during engine start
vehicle before you drain the water from the up in cold ambient temperatures. 3
fuel filter to prevent engine damage. Refer to “Mainte-
• Engine Power Reduced During Warmup - This mes-
nance Procedures/ Draining Fuel/Water Separator Fil-
sage will display during start up when the ambient
ter” in “Maintaining Your Vehicle” for further informa-
temperature is between 10° F (-12° C) and -10° F
tion.
(-23° C).
• Wait To Start Light
• Engine Power Reduced Up To 30 Sec (Seconds)
The “Wait To Start Light” will illuminate when the
During Warmup - This message will display during
ignition is turned to the RUN position and the
start up when the ambient temperature is between
intake manifold temperature is below 66°F (19°C). Wait
-10° F (-23° C) and -25 F (-32° C).
until the “Wait To Start Light” turns OFF, then start the
vehicle. Refer to “Starting Procedures” in “Starting and
Operating” for further information.
28 UNDERSTANDING YOUR INSTRUMENT PANEL
• Engine Power Reduced Up To 2 Min (Minutes) • Refill DEF Engine Will Not Restart In XXX Miles –
During Warmup - This message will display during This message will continuously display if the “Low
start up when the ambient temperature is -25° F DEF Refill Soon” message is ignored, and the fre-
(-32° C) and below. quency of occurance of the chime will increase unless
up to 2 gallons (7.5 Liters) of DEF is added to the tank.
Diesel Exhaust Fluid (DEF) Warning Messages –
The engine will not restart if the mileage counter
Chassis Cab Only
reaches zero.
Your vehicle will begin displaying warning messages
when the DEF level reaches a driving range of approxi- • Refill DEF Engine Will Not Start – This message will
mately 1,000 miles (1 609 km). If the following warning continuously display when the counter reaches zero,
message sequence is ignored, your vehicle will not start and will be accompanied by a periodic chime. The
unless DEF is added. engine will not start after it has been turned off unless
up to 2.5 gallons (9.5 Liters) of DEF is added to the
• Low DEF Refill Soon – This message will display
tank.
when the low level is reached, during vehicle start up,
and with increased frequency during vehicle opera- NOTE: A minimum of up to 2.5 gallons (9.5 Liters) may
tion. It will be accompanied by a single chime. Ap- be required to restart the engine. Although the vehicle
proximately 6 gallons (23 Liters) of DEF is required to will continue to operate while this warning message is
refill the tank when this message is initially displayed. initially displayed, the engine will not restart the next
time the vehicle is shut off.
UNDERSTANDING YOUR INSTRUMENT PANEL 29
Diesel Exhaust Fluid (DEF) Fault Warning • Service DEF System Engine Will Not Start In
Messages – Chassis Cab Only 200 Miles – See Dealer — This message will display if
There are three different messages which are displayed if the DEF system has not been serviced after the “Ser-
the vehicle detects that the DEF system has been filled vice DEF System – See Dealer” message is displayed.
with a fluid other than DEF, has experienced component This message will continuously display until the mile-
failures, or when tampering has been detected. The age counter reaches zero, and will be accompanied by 3
vehicle will not start if the DEF system is not serviced a periodic chime. The message will continue to count-
within less than 250 miles (402 km) of the fault being down until it reaches zero unless the vehicle is ser-
detected. viced. We recommend you drive to your nearest
authorized dealer and have your vehicle serviced
When the DEF system needs to be serviced the following
immediately.
warnings will display:
NOTE: Under some circumstances this mileage counter
• Service DEF System – See Dealer — This message
may start with a value of less than 200 miles (322 km). For
will display when the fault is initially detected, each
example, if recurring faults are detected in a time interval
time the vehicle is started, and periodically during
of less than 40 hours, the counter may restart at the value
driving. The message will be accompanied by a single
where it stopped when a previous fault was temporarily
chime. We recommend you drive to your nearest
remedied, or at a minimum of 50 miles (80 km).
authorized dealer and have your vehicle serviced as
soon as possible.
30 UNDERSTANDING YOUR INSTRUMENT PANEL
• Service DEF System Engine Will Not Start – See • DEF Fluid Level – Chassis Cab Only
Dealer — This message will continuously display Displays the Diesel Exhaust Fluid (DEF) fluid level.
when the mileage counter reaches zero, and will be
• Coolant Temp
accompanied by a periodic chime. The engine will not
Displays the actual coolant temperature.
restart after it has been turned off, your vehicle will
require towing, see your authorized dealer for service. • Oil Pressure
Displays the actual oil pressure.
NOTE: When this message is displayed, the engine will
no longer start after it has been turned off. • Trans Temperature
Displays the actual transmission sump temperature.
Vehicle Information (Customer Information
Features) • Engine Hours
Press and release the UP or DOWN button until “Vehicle Displays the hours of engine operation.
Info” displays in the EVIC and press the SELECT button.
Press the UP and DOWN button to scroll through the
available information displays, then press SELECT to
display anyone of the following choices.
STARTING AND OPERATING

CONTENTS
䡵 Starting Procedures . . . . . . . . . . . . . . . . . . . . . 34 ▫ Starting Fluids . . . . . . . . . . . . . . . . . . . . . . . 40
▫ Manual Transmission – If Equipped . . . . . . . . 34 䡵 Normal Operation – Diesel Engine . . . . . . . . . . 41
4
▫ Automatic Transmission – If Equipped . . . . . . 34 ▫ Cold Weather Precautions . . . . . . . . . . . . . . . 41
▫ Extreme Cold Weather . . . . . . . . . . . . . . . . . . 35 ▫ Engine Idling . . . . . . . . . . . . . . . . . . . . . . . . 44
▫ Normal Starting Procedure – Engine Manifold ▫ Stopping The Engine . . . . . . . . . . . . . . . . . . . 45
Air Temperature Above 66°F (19°C) . . . . . . . . . 35
▫ Idle Shutdown (Chassis Cab Only) . . . . . . . . . 46
▫ Starting Procedure – Engine Manifold Air
▫ Programmable Maximum Vehicle Speed
Temperature 0°F To 66°F (–18°C To 19°C) . . . . 37
(Chassis Cab Only) . . . . . . . . . . . . . . . . . . . . 46
▫ Starting Procedure – Engine Manifold Air
▫ Snow Plow Mode . . . . . . . . . . . . . . . . . . . . . 47
Temperature Below 0°F (-18°C) . . . . . . . . . . . . 38
32 STARTING AND OPERATING
▫ Operating Precautions . . . . . . . . . . . . . . . . . . 47 䡵 Manual Transmission — If Equipped . . . . . . . . . 75
▫ Cooling System Tips – Automatic ▫ Shifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Transmission . . . . . . . . . . . . . . . . . . . . . . . . 48
▫ Downshifting . . . . . . . . . . . . . . . . . . . . . . . . 76
䡵 Engine Block Heater — If Equipped . . . . . . . . . 49
▫ Reverse Shifting . . . . . . . . . . . . . . . . . . . . . . 78
▫ Block Heater Usage . . . . . . . . . . . . . . . . . . . . 50
䡵 Power Take Off Operation — If Equipped
䡵 Diesel Exhaust Brake (Engine Braking) (Chassis Cab Only) . . . . . . . . . . . . . . . . . . . . . . 78
— If Equipped . . . . . . . . . . . . . . . . . . . . . . . . . 50
▫ Stationary Mode . . . . . . . . . . . . . . . . . . . . . . 79
䡵 Automatic Transmission — If Equipped . . . . . . . 52
▫ Mobile Mode . . . . . . . . . . . . . . . . . . . . . . . . 80
▫ Key Ignition Park Interlock . . . . . . . . . . . . . . 53
▫ Power Take Off – Aftermarket Installation . . . . 81
▫ Brake/Transmission Shift Interlock System . . . 53
䡵 Engine Runaway . . . . . . . . . . . . . . . . . . . . . . . 81
▫ Six-Speed Automatic Transmission
䡵 Fuel Requirements . . . . . . . . . . . . . . . . . . . . . . 82
– If Equipped (Ram Truck Only) . . . . . . . . . . . 54
▫ Fuel Specifications . . . . . . . . . . . . . . . . . . . . 83
▫ Six-Speed Automatic Transmission
– If Equipped (Chassis Cab Only) . . . . . . . . . . 64 䡵 Adding Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 83
STARTING AND OPERATING 33
▫ Fuel Filler Cap . . . . . . . . . . . . . . . . . . . . . . . 84 ▫ Adding Diesel Exhaust Fluid – Chassis Cab
Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
▫ Avoid Using Contaminated Fuel . . . . . . . . . . . 84
䡵 Diesel Exhaust Fluid — Chassis Cab Only . . . . . 88
▫ Bulk Fuel Storage – Diesel Fuel . . . . . . . . . . . 84
▫ System Overview . . . . . . . . . . . . . . . . . . . . . 88
▫ Diesel Exhaust Fluid Storage . . . . . . . . . . . . . 85

4
34 STARTING AND OPERATING
STARTING PROCEDURES Manual Transmission – If Equipped
Before starting your vehicle, adjust your seat, adjust both Apply the parking brake, place the shift lever in NEU-
inside and outside mirrors, and fasten your seat belts. TRAL and press the clutch pedal to the floor before
The starter should not be operated for more than 15- starting the vehicle. This vehicle is equipped with a
second intervals. Waiting a few minutes between such clutch interlocking ignition system. It will not start unless
intervals will protect the starter from overheating. the clutch is fully pressed.
Automatic Transmission – If Equipped
WARNING! Start the engine with the shift lever in NEUTRAL or
• Do not leave children or animals inside parked PARK position. Apply the brake before shifting to any
vehicles in hot weather. Interior heat build up may driving range.
cause serious injury or death. Tip Start Feature
• Leaving children in a vehicle unattended is dan- Do not press the accelerator. Turn the ignition switch
gerous for a number of reasons. A child or others briefly to the START position and release it. The starter
could be seriously or fatally injured. Children motor will continue to run but will automatically disen-
should be warned not to touch the parking brake, gage when the engine is running.
brake pedal or the shift lever. Do not leave the key
in the ignition. A child could operate power win-
dows, other controls, or move the vehicle.
STARTING AND OPERATING 35
Extreme Cold Weather • A heated intake air system both improves engine
The Cummins威 diesel engine is equipped with several starting and reduces the amount of white smoke
features designed to assist cold weather starting and generated by a warming engine.
operation:
Normal Starting Procedure – Engine Manifold Air
• The engine block heater is a resistance heater installed Temperature Above 66°F (19°C)
in the water jacket of the engine just above and behind Observe the instrument panel cluster lights when starting
the oil filter. It requires a 110–115 Volt AC electrical the engine.
outlet with a grounded, three-wire extension cord. 4
1. Always apply the parking brake.
NOTE: The engine block heater cord is a factory in-
2. Shift into PARK for an automatic transmission. For
stalled option. If your vehicle is not equipped, heater
vehicles equipped with a manual transmission, fully
cords are available from your authorized MOPAR威
press and hold the clutch pedal and shift into NEUTRAL.
dealer.
3. Turn the ignition switch to the ON position and watch
• A 12 Volt heater built into the fuel filter housing aids in
the instrument panel cluster lights.
preventing fuel gelling. It is controlled by a built-in
thermostat.
36 STARTING AND OPERATING

CAUTION! CAUTION!
If the “Water in Fuel Indicator Light” remains on, DO Do not crank engine for more than 15 seconds at a
NOT START the engine before you drain the water time or starter motor damage may result. Turn the
from the fuel filter to avoid engine damage. Refer to ignition switch to the OFF position and wait at least
“Maintenance Procedures/Draining Fuel/Water Sepa- two minutes for the starter to cool before repeating
rator Filter” in “Maintaining Your Vehicle” for fur- start procedure.
ther information.
5. When the engine starts, release the key fob.
4. Turn the ignition switch to the START position and
6. Check to see that there is oil pressure.
crank the engine. Do not press the accelerator during
starting. 7. Release the parking brake.
STARTING AND OPERATING 37
Starting Procedure – Engine Manifold Air
CAUTION!
Temperature 0°F To 66°F (–18°C to 19°C)
If the “Water in Fuel Indicator Light” remains on, DO
NOTE: The temperature displayed in the Electronic
NOT START engine before you drain the water from
Vehicle Information Center (EVIC) does not necessarily
the fuel filter to avoid engine damage. Refer to
reflect the engine manifold air temperature. Refer to
“Maintenance Procedures/Draining Fuel/Water Sepa-
“Electronic Vehicle Information Center (EVIC)” in “Un-
rator Filter” in “Maintaining Your Vehicle” for fur-
derstanding Your Instrument Panel” for further informa-
tion. When engine temperatures fall below 66°F (19°C)
ther information. 4
the “Wait To Start Light” will remain on indicating the
2. After the “Wait To Start Light” goes off, turn the
intake manifold heater system is active.
ignition switch to the START position. Do not press the
Follow the steps in the “Normal Starting” procedure accelerator during starting.
except:
1. The “Wait To Start Light” will remain on for a period
of time (length of time depends on engine temperature).
38 STARTING AND OPERATING
• If the engine stalls, or if the ignition switch is left ON
CAUTION!
for more than two minutes after the “Wait To Start
Do not crank engine for more than 15 seconds at a Light” goes out, reset the grid heaters by turning the
time or starter motor damage may result. Turn the ignition switch to the OFF position for at least five
ignition switch to the OFF position and wait at least seconds and then back ON. Repeat steps 1 through 5 of
two minutes for the starter to cool before repeating “Starting Procedure – Engine Manifold Air Tempera-
start procedure. ture Below 66°F (19°C).”
Starting Procedure – Engine Manifold Air
3. After engine start-up, check to see that there is oil
Temperature Below 0°F (-18°C)
pressure.
In extremely cold weather below 0°F (-18°C) it may be
4. Allow the engine to idle about three minutes until the beneficial to cycle the manifold heaters twice before
manifold heaters have completed the post-heat cycle. attempting to start the engine. This can be accomplished
by turning the ignition OFF for at least five seconds and
5. Release the parking brake and drive.
then back ON after the “Wait To Start Light” has turned
NOTE: off, but before the engine is started. However, excessive
• Engine idle speed will automatically increase to 1,000 cycling of the manifold heaters will result in damage to
RPM and engage the Variable Geometry Turbocharger the heater elements or reduced battery voltage.
at low coolant temperatures to improve engine warm-
up.
STARTING AND OPERATING 39
NOTE: If multiple pre-heat cycles are used before 3. If the vehicle is driven and vehicle speed exceeds
starting, additional engine run time may be required to 19 mph (31 km/h) before the manifold heater post-heat
maintain battery state of charge at a satisfactory level. (after start) cycle is complete, the manifold heaters will
shut off.
1. If the engine stalls after the initial start, the ignition
must be turned to the OFF position for at least five 4. If the engine is started before the “Wait To Start Light”
seconds and then to the ON position to recycle the turns off, the preheat cycle will turn off.
manifold heaters.
5. If the engine is cranked for more than 10 seconds, the 4
NOTE: Excessive white smoke and poor engine perfor- post-heat cycle will turn off.
mance will result if manifold heaters are not recycled.
NOTE:
2. Heat generated by the manifold heaters dissipates • Engine idle speed will automatically increase to 1,000
rapidly in a cold engine. If more than two minutes pass RPM and engage the Variable Geometry Turbocharger
between the time the “Wait To Start Light” turns off and at low coolant temperatures to improve engine warm-
the engine is started, recycle the manifold heaters by up.
turning the ignition switch to the OFF position for at least
five seconds and then back ON.
40 STARTING AND OPERATING
• When a diesel engine is allowed to run out of fuel or The engine is equipped with an automatic electric air
the fuel gels at low temperatures, air is pulled into the preheating system. If the instructions in this manual are
fuel system. If your engine has run out of fuel, refer to followed, the engine should start in all conditions.
“Maintenance Procedures/Priming If The Engine Has
Run Out Of Fuel” in “Maintaining Your Vehicle” for WARNING!
further information.
• Do not leave children or animals inside parked
Starting Fluids vehicles in hot weather. Interior heat build up may
cause serious injury or death.
WARNING! • Leaving children in a vehicle unattended is dan-
Starting fluids or flammable liquids are never to be gerous for a number of reasons. A child or others
used in the Cummins威 diesel engine (see Warning could be seriously or fatally injured. Children
label). Never pour diesel fuel, flammable liquid, should be warned not to touch the parking brake,
starting fluids (ether) into the air cleaner canister, air brake pedal or the shift lever. Do not leave the key
intake piping, or turbocharger inlet in an attempt to in the ignition. A child could operate power win-
start the vehicle. This could result in a flash fire and dows, other controls, or move the vehicle.
explosion causing serious personal injury and engine
damage.
STARTING AND OPERATING 41
NORMAL OPERATION – DIESEL ENGINE • The cycling action will cause temporary dimming of
Observe the following when the engine is operating. the headlamps, interior lamps, and also a noticeable
reduction in blower motor speed.
• All message center lights are off.
Cold Weather Precautions
• Malfunction Indicator Light (MIL) is off.
Operation in ambient temperature below 32°F (0°C) may
• Engine oil pressure is above 10 psi (69 kPa) at idle. require special considerations. The following charts sug-
gest these options:
• Voltmeter operation: 4
Fuel Operating Range
• The voltmeter may show a gauge fluctuation at
various engine temperatures. This cycling operation NOTE: Use “Ultra Low Sulfur Diesel Fuels” ONLY.
is caused by the post-heat cycle of the intake mani-
fold heater system. The number of cycles and the
length of the cycling operation is controlled by the
engine control module. Post-heat operation can run
for several minutes, and then the electrical system
and voltmeter needle will stabilize.
42 STARTING AND OPERATING
*No. 1 Ultra Low Sulfur Diesel Fuel should only be used Engine Oil Usage
where extended arctic conditions (-10°F/-23°C) exist. Refer to “Maintenance Procedures” in “Maintaining Your
Vehicle” for the correct engine oil viscosity.
NOTE:
• Use of Climatized Ultra Low Sulfur Diesel Fuel or Winter Front Usage
Number 1 Ultra Low Sulfur Diesel Fuel results in a If a winter front or cold weather cover is to be used, a
noticeable decrease in fuel economy. percentage of the total grille opening area must be left
uncovered to provide sufficient air flow to the charge air
• Climatized Ultra Low Sulfur Diesel Fuel is a blend of
cooler and automatic transmission oil cooler. The per-
Number 2 Ultra Low Sulfur and Number 1 Ultra Low
centage of opening must be increased with the increasing
Sulfur Diesel Fuels which reduces the temperature at
ambient air temperature and/or engine load. If the
which wax crystals form in fuel.
cooling fan can be heard cycling frequently, increase the
• The engine requires the use of “Ultra Low Sulfur size of the opening in the winter front. A suitable cold
Diesel Fuel”. Use of incorrect fuel could result in weather cover is available from your MOPAR威 dealer.
engine and exhaust system damage. Refer to “Fuel
Requirements” in “Starting and Operating” for further
information.
STARTING AND OPERATING 43
Battery Blanket Usage Your vehicle is equipped with a turbo speed limiter, this
A battery loses 60% of its cranking power as the battery feature limits the engine speed to 1,200 RPM when
temperature decreases to 0°F (-18°C). For the same de- engine coolant temperatures are below 70°F (21°C). This
crease in temperature, the engine requires twice as much feature is designed to protect the turbocharger from
power to crank at the same RPM. The use of 120 VAC damage and will only operate in PARK or NEUTRAL.
powered battery blankets will greatly increase starting
If temperatures are below 32°F (0°C), operate the engine
capability at low temperatures. Suitable battery blankets
at moderate speeds for five minutes before full loads are
are available from your authorized MOPAR威 dealer.
applied. 4
Engine Warm-Up
NOTE:
Avoid full throttle operation when the engine is cold.
• If ambient temperatures are low and the coolant
When starting a cold engine, bring the engine up to
temperature is below 180°F (82°C), the engine idle
operating speed slowly to allow the oil pressure to
speed will slowly increase to 1,000 RPM after two
stabilize as the engine warms up.
minutes of idle, if the following conditions are met:
NOTE: High-speed, no-load running of a cold engine • foot is off brake pedal and throttle pedal
can result in excessive white smoke and poor engine
performance. No-load engine speeds should be kept • automatic transmission is in PARK
under 1,200 RPM during the warm-up period, especially • vehicle speed is zero
in cold ambient temperature conditions. • Applying the throttle will cancel fast idle
44 STARTING AND OPERATING
• If the engine is equipped with an exhaust brake, NOTE: For EVIC messages related to the vehicle’s
operating the exhaust brake at idle will greatly im- exhaust system, refer to “Maintenance Procedures/
prove warm up rate and will help keep the engine Intervention Regeneration Strategy – EVIC Message Pro-
close to operating temperature during extended idle. cess Flow” in “Maintaining Your Vehicle” for further
information.
Engine Idling
Avoid prolonged idling, long periods of idling may be Idle-Up Feature – Automatic Transmission Only
harmful to your engine because combustion chamber The driver-controlled high idle speed feature will help
temperatures can drop so low that the fuel may not burn increase cylinder temperatures and provide additional
completely. Incomplete combustion allows carbon and cab heat, however, excessive idling may still cause the
varnish to form on piston rings, engine valves, and exhaust aftertreatment system to not properly regenerate.
injector nozzles. Also, the unburned fuel can enter the Extended periods of idle time should be avoided.
crankcase, diluting the oil and causing rapid wear to the
The Idle-Up feature uses the speed control switches to
engine.
increase engine idle speed and quickly warm the vehi-
If the engine is allowed to idle, under some conditions cle’s interior.
the idle speed may increase to 900 RPM then return to
1. With the transmission in PARK, the parking brake
normal idle speed. This is normal operation.
applied, and the engine running, press the speed control
switch to the ON position, then press the SET switch.
STARTING AND OPERATING 45
2. The engine RPM will go up to 1100 RPM. To increase NOTE:
the RPM, press and hold the ACCEL/RESUME switch • During engine shut down on vehicles equipped with
and the idle speed will increase to approximately 1500 manual transmissions, it is normal for the diesel
RPM. To decrease the RPM, press and hold the DECEL engine to resonate heavily for a moment during engine
switch and the idle speed will decrease to approximately shut off. When the engine is connected to a manual
1100 RPM. transmission, this resonance causes load gear rattle
from the transmission. This is commonly referred to as
3. To cancel the Idle–Up feature, either press the CAN-
CEL switch, press the ON/OFF switch, or press the brake
“shut down rattle.” The manufacturer recommends 4
performing engine shut down with the clutch pedal
pedal.
pushed to the floor (clutch disengaged). When engine
Stopping The Engine shut down is performed in this manner the rattle is
Idle the engine a few minutes before routine shutdown. reduced (not eliminated).
After full load operation, idle the engine three to five
minutes before shutting it down. This idle period will
allow the lubricating oil and coolant to carry excess heat
away from the combustion chamber, bearings, internal
components, and turbocharger. This is especially impor-
tant for turbocharged, charge air-cooled engines.
46 STARTING AND OPERATING
• Refer to the following chart for proper engine Idle Shutdown (Chassis Cab Only)
shutdown. This feature can be enabled so that the truck will auto-
Idle Time matically shutdown when the truck has been idling for a
Turbo- set period of time when the engine is at operating
Driving (min.) Be-
Load charger temperature. Idle time can be set in 5 minute increments
Condition fore Engine
Temperature
Shutdown between 5 and 30 minutes. See your local authorized
Stop and Empty Cool Less than dealer to enable this feature.
Go One
Programmable Maximum Vehicle Speed (Chassis
Stop and Medium One Cab Only)
Go This feature allows the owner to set a maximum vehicle
Highway Medium Warm Two speed for the vehicle. The 3500 Series maximum vehicle
Speeds speed can be set between 40 mph (64 km/h) and 87 mph
City Traffic Maximum Three (164 km/h). The 4500/5500 Series maximum vehicle
GCWR speed can be set between 40 mph (64 km/h) and 85 mph
Highway Maximum Four (136 km/h). See your local authorized dealer to enable
Speeds GCWR this feature.
Uphill Maximum Hot Five
Grade GCWR NOTE: DO NOT set the maximum vehicle speed to a
value greater then what the vehicle tires are rated for.
STARTING AND OPERATING 47
Snow Plow Mode 3. To disable the function, repeat Step 2. The chime will
Snow Plow Mode can be activated when the vehicle has sound four times as an audible indicator that the function
a snow plow installed. This mode fully engages the fan is disengaged.
clutch to increase the airflow when the plow is attached
Operating Precautions
to the vehicle.
Avoid Overheating The Engine
NOTE: There may be an increase in fan noise and a
The temperature of the engine coolant (antifreeze) (a
decrease in fuel economy may result when using this
feature. The fan clutch operation can be initiated by
mixture of 50% ethylene-glycol and 50% water) must not 4
exceed the normal range of the temperature gauge 240°F
performing the following button sequence.
(116°C) with a 16 psi (110 kPa) radiator cap.
1. Turn the ignition key to the on position or start the
Usually the engine coolant (antifreeze) temperature indi-
vehicle.
cated during operation will be to the left of center in the
2. Pull in the Cruise Control “Cancel” button/lever and normal range of the gauge.
hold. While holding the Cruise Control “Cancel”, push
Avoid Low Coolant Temperature Operation
the “Exhaust Brake” button twice within five seconds.
Continual operation at low engine coolant (antifreeze)
Repeat this sequence four times. The chime will sound
temperature below the normal range on the gauge 140°F
twice as an audible indicator that the function is engaged.
(60°C) can be harmful to the engine. Low engine coolant
48 STARTING AND OPERATING
(antifreeze) temperature can cause incomplete combus- • Air Conditioning —
tion which allows carbon and varnish to form on piston Turn it off temporarily.
rings and injector nozzles. Also, the unburned fuel can
Do Not Operate The Engine With Low Oil
enter the crankcase, diluting the lubricating oil and
Pressure
causing rapid wear to the engine.
When the engine is at normal operating temperature, the
Cooling System Tips – Automatic Transmission minimum oil pressures required are:
To reduce potential for engine and transmission over-
heating in high ambient temperature conditions, take the Idle 700 to 800 RPM . . . . . . . . . . . . . . . 10 psi (69 kPa)
following actions: Full speed and load . . . . . . . . . . . . . . 30 psi (207 kPa)
• City Driving —
When stopped, shift the transmission into NEUTRAL CAUTION!
and increase engine idle speed. If oil pressure falls to less than normal readings, shut
• Highway Driving — the engine off immediately. Failure to do so could
Reduce your speed. result in immediate and severe engine damage.

• Up Steep Hills —
Select a lower transmission gear, but try and keep the
torque converter clutch engaged.
STARTING AND OPERATING 49
Do Not Operate The Engine With Failed Parts ENGINE BLOCK HEATER — IF EQUIPPED
Practically all failures give some warning before the parts The engine block heater warms engine coolant and
fail. Be on the alert for changes in performance, sounds, permits quicker starts in cold weather. Connect the heater
and visual evidence that the engine requires service. cord to a ground-fault interrupter protected 110–115 Volt
Some important clues are: AC electrical outlet with a grounded, three-wire exten-
sion cord.
• engine misfiring or vibrating severely
The engine block heater cord is routed under the hood to
• sudden loss of power 4
the right side and can be located just behind the grille
• unusual engine noises near the headlamp.
• fuel, oil or coolant leaks NOTE: The engine block heater cord is a factory in-
stalled option. If your vehicle is not equipped, heater
• sudden change, outside the normal operating range, in
cords are available from your authorized MOPAR威
the engine operating temperature
dealer.
• excessive smoke
The block heater must be plugged in at least one hour to
• oil pressure drop have an adequate warming effect on the coolant.
50 STARTING AND OPERATING

WARNING!
Remember to disconnect the cord before driving.
Damage to the 110–115 Volt electrical cord could
cause electrocution.

NOTE: The block heater will require 110 Volts AC and


6.5 Amps to activate the heater element.
Block Heater Usage
For ambient temperatures below 0°F (-18°C), engine
block heater usage is recommended.
For ambient temperatures below –20°F (-29°C), engine Exhaust Brake Switch
block heater usage is required. Once the switch is in the ON position and the vehicle is
moving faster than 5 mph (8 km/h); the exhaust brake
DIESEL EXHAUST BRAKE (ENGINE BRAKING) — will automatically operate when the driver removes
IF EQUIPPED pressure from the accelerator pedal. Exhaust braking is
The exhaust brake feature will only function when the most effective when the engine RPM is higher. The
driver turns the exhaust brake switch to the ON position. automatic transmission has been programmed in TOW/
STARTING AND OPERATING 51
HAUL mode only to downshift more aggressively when The purpose of the exhaust brake (engine braking) fea-
the exhaust brake is enabled to increase brake perfor- ture is to supply negative (braking) torque to the engine.
mance. Typically, the engine braking is used for, but not limited
to, vehicle towing applications where vehicle braking can
CAUTION! be achieved by the internal engine power, thereby spar-
ing the mechanical brakes of the vehicle.
Use of aftermarket exhaust brakes is not recom-
mended and could lead to engine damage Benefits of the exhaust brake are:
4
• vehicle driving control
WARNING!
• reduced brake fade
Do not use the exhaust brake feature when driving in • longer brake life
icy or slippery conditions as the increased engine
braking can cause the rear wheels to slide and the • faster cab warm-up.
vehicle to swing around with the possible loss of The exhaust brake feature can also be used to reduce the
vehicle control, which may cause an accident possi- engine warm up time. To use the exhaust brake as a
bly resulting in personal injury or death. warm-up device, the vehicle must be stopped or moving
less than 5 mph (8 km/h), the exhaust brake switch must
NOTE: For optimum braking power it is recommended
to use the exhaust brake while in TOW/HAUL mode.
52 STARTING AND OPERATING
be in the ON position, and the coolant temperature must
CAUTION! (Continued)
be below 180°F (82°C) and ambient temperature below
60°F (16°C). • Before shifting into any gear, make sure your foot
is firmly pressing on the brake pedal.
AUTOMATIC TRANSMISSION — IF EQUIPPED
WARNING!
CAUTION!
• Unintended movement of a vehicle could injure
Damage to the transmission may occur if the follow-
those in and near the vehicle. As with all vehicles,
ing precautions are not observed:
you should never exit a vehicle while the engine is
• Shift into PARK only after the vehicle has come to running. Before exiting a vehicle, apply the park-
a complete stop. ing brake, shift the transmission into PARK, and
• Shift into or out of REVERSE only after the remove the key fob. Once the key fob is removed,
vehicle has come to a complete stop and the engine the shift lever is locked in the PARK position,
is at idle speed. securing the vehicle against unwanted movement.
• Do not shift between PARK, REVERSE, NEU- Furthermore, you should never leave unattended
TRAL, or DRIVE into any forward gear when the children inside a vehicle.
engine is above idle speed.
(Continued)
(Continued)
STARTING AND OPERATING 53
Key Ignition Park Interlock
WARNING! (Continued)
This vehicle is equipped with a Key Ignition Park Inter-
• Leaving children in a vehicle unattended is dan- lock which requires the shift lever to be placed in PARK
gerous for a number of reasons. A child or others before the ignition switch can be turned to the LOCK/
could be seriously or fatally injured. Children OFF position. The key fob can only be removed from the
should be warned not to touch the parking brake, ignition when the ignition is in the LOCK/OFF position
brake pedal or the shift lever. Do not leave the key and once removed the shift lever is locked in PARK.
fob in the vehicle. A child could operate power
windows, other controls, or move the vehicle. Brake/Transmission Shift Interlock System 4
• It is dangerous to move the shift lever out of PARK This vehicle is equipped with a Brake Transmission Shift
or NEUTRAL if the engine speed is higher than Interlock System (BTSI) that holds the shift lever in the
idle speed. If your foot is not firmly pressing on PARK position when the ignition switch is in the LOCK/
the brake pedal, the vehicle could accelerate OFF position. To move the shift lever out of the PARK
quickly forward or in reverse. You could lose position, the ignition switch must be turned to the
control of the vehicle and hit someone or some- ON/RUN position (engine running or not) and the brake
thing. Only shift into gear when the engine is pedal must be pressed.
idling normally and when your right foot is firmly
pressing on the brake pedal.
54 STARTING AND OPERATING
Six-Speed Automatic Transmission – If Equipped Shifting from DRIVE to PARK or REVERSE should be
(Ram Truck Only) done only after the accelerator pedal is released and the
The shift lever position display (located in the instrument vehicle is stopped. Be sure to keep your foot on the brake
panel cluster) indicates the transmission gear range. The pedal when moving the shift lever between these gears.
shift lever is mounted on the right side of the steering
The transmission shift lever has only Park, Reverse,
column. You must press the brake pedal to move the shift
Neutral, and Drive shift positions. Manual downshifts
lever out of the PARK position (refer to “Brake/
can be made using the Electronic Range Select (ERS) shift
Transmission Shift Interlock System” in this section). To
control (described later). Pressing the ERS (-/+) buttons
drive, move the shift lever from PARK or NEUTRAL to
while in the DRIVE position will select the highest
the DRIVE position. Pull the shift lever toward you when
available transmission gear, and will display that gear in
shifting into REVERSE or PARK, or when shifting out of
the instrument cluster as 6, 5, 4, 3, 2, 1.
PARK.
Gear Ranges
The electronically-controlled transmission provides a
DO NOT race the engine when shifting from PARK or
precise shift schedule. The transmission electronics are
NEUTRAL into another gear range.
self-calibrating; therefore, the first few shifts on a new
vehicle may be somewhat abrupt. This is a normal PARK
condition, and precision shifts will develop within a few This range supplements the parking brake by locking the
hundred miles (kilometers). transmission. The engine can be started in this range.
STARTING AND OPERATING 55
Never attempt to use PARK while the vehicle is in
WARNING!
motion. Apply the parking brake when leaving the
vehicle in this range. • Never use the PARK position as a substitute for
the parking brake. Always apply the parking
When parking on a level surface, you may place the shift
brake fully when parked to guard against vehicle
lever in the PARK position first, and then apply the
movement and possible injury or damage.
parking brake.
• Your vehicle could move and injure you and others
When parking on a hill, apply the parking brake before if it is not completely in PARK. Check by trying to 4
placing the shift lever in PARK, otherwise the load on the move the shift lever clockwise without first pull-
transmission locking mechanism may make it difficult to ing it toward you after you have placed it in PARK.
move the shift lever out of PARK. As an added precau- Make sure the transmission is in PARK before
tion, turn the front wheels toward the curb on a downhill leaving the vehicle.
grade and away from the curb on an uphill grade.
(Continued)
56 STARTING AND OPERATING

WARNING! (Continued) WARNING! (Continued)


• It is dangerous to move the shift lever out of PARK • Unintended movement of a vehicle could injure
or NEUTRAL if the engine speed is higher than those in and near the vehicle. As with all vehicles,
idle speed. If your foot is not firmly pressing on you should never exit a vehicle while the engine is
the brake pedal, the vehicle could accelerate running. Before exiting a vehicle, always apply the
quickly forward or in reverse. You could lose parking brake, shift the transmission into PARK,
control of the vehicle and hit someone or some- and remove the key fob. Once the key fob is
thing. Only shift into gear when the engine is removed, the shift lever is locked in the PARK
idling normally and when your foot is firmly position, securing the vehicle against unwanted
pressing on the brake pedal. movement. Furthermore, you should never leave
(Continued) unattended children inside a vehicle.
• Never leave children alone in a vehicle. Leaving
unattended children in a vehicle is dangerous for a
number of reasons. A child or others could be
seriously or fatally injured. Do not leave the key
fob in the vehicle. A child could operate power
windows, other controls, or move the vehicle.
STARTING AND OPERATING 57
• Look at the shift lever position display and verify that
CAUTION!
it indicates the PARK position.
• Before moving the shift lever out of PARK, you
• With brake pedal released, verify that the shift lever
must turn the ignition switch from the LOCK/OFF
will not move out of PARK.
position to the ON/RUN position, and also press
the brake pedal. Otherwise, damage to the shift REVERSE
lever could result. This range is for moving the vehicle backward. Shift into
• DO NOT race the engine when shifting from REVERSE only after the vehicle has come to a complete 4
PARK or NEUTRAL into another gear range, as stop.
this can damage the drivetrain. NEUTRAL
Use this range when the vehicle is standing for prolonged
The following indicators should be used to ensure that periods with the engine running. The engine may be
you have engaged the shift lever into the PARK position: started in this range. Set the parking brake and shift the
• When shifting into PARK, pull the shift lever toward transmission into PARK if you must leave the vehicle.
you and move it all the way counterclockwise until it
stops.
• Release the shift lever and make sure it is fully seated
in the PARK gate.
58 STARTING AND OPERATING
DRIVE
WARNING!
This range should be used for most city and highway
Do not coast in NEUTRAL and never turn off the driving. It provides the smoothest upshifts and down-
ignition to coast down a hill. These are unsafe shifts, and the best fuel economy. The transmission
practices that limit your response to changing traffic automatically upshifts through underdrive first, second,
or road conditions. You might lose control of the and third gears, direct fourth gear and overdrive fifth and
vehicle and have an accident. sixth gears. The DRIVE position provides optimum driv-
ing characteristics under all normal operating conditions.
CAUTION! When frequent transmission shifting occurs (such as
when operating the vehicle under heavy loading condi-
Towing the vehicle, coasting, or driving for any other tions, in hilly terrain, traveling into strong head winds, or
reason with the transmission in NEUTRAL can result while towing heavy trailers), use the Electronic Range
in severe transmission damage. Refer to “Recre- Select (ERS) feature (refer to “Electronic Range Select
ational Towing” in “Starting And Operating” and (ERS)” in this section) to select a lower gear range. Under
“Towing A Disabled Vehicle” in “What To Do In these conditions, using a lower gear range will improve
Emergencies” for further information. performance and extend transmission life by reducing
excessive shifting and heat buildup.
STARTING AND OPERATING 59
If the transmission operating temperature exceeds nor- gear (when climbing a grade), or shifting to NEUTRAL
mal operating limits, the powertrain controller will (when stopped in heavy traffic) can help to reduce this
modify the transmission shift schedule and expand the excess heat generation.
range of torque converter clutch engagement. This is
During cold temperatures, transmission operation may
done to prevent transmission damage due to overheat-
be modified depending on engine and transmission
ing.
temperature as well as vehicle speed. This feature im-
If the transmission becomes extremely hot, the “Trans- proves warm up time of the engine and transmission to
mission Temperature Warning Light” may illuminate and achieve maximum efficiency. Engagement of both the 4
the transmission may downshift out of Overdrive until torque converter clutch and the top overdrive gear are
the transmission cools down. inhibited until the transmission fluid is warm (refer to the
“Note” under “Torque Converter Clutch” in this section).
NOTE: Use caution when operating a heavily loaded
During extremely cold temperatures (-16°F [-27°C] or
vehicle at low speeds (such as towing a trailer up a steep
below), operation may briefly be limited to first and
grade, or in stop-and-go traffic) during hot weather. In
direct gears only. Normal operation will resume once the
these conditions, torque converter slip can impose a
transmission temperature has risen to a suitable level.
significant additional heat load on the cooling system.
Downshifting the transmission to the lowest possible
60 STARTING AND OPERATING
Transmission Limp Home Mode 5. Restart the engine.
Transmission function is monitored electronically for 6. Shift into the desired gear range. If the problem is no
abnormal conditions. If a condition is detected that could longer detected, the transmission will return to normal
result in transmission damage, Transmission Limp Home operation.
Mode is activated. In this mode, the transmission remains
in fourth gear regardless of which forward gear is NOTE: Even if the transmission can be reset, we recom-
selected. PARK, REVERSE, and NEUTRAL will continue mend that you visit your authorized dealer at your
to operate. Limp Home Mode allows the vehicle to be earliest possible convenience. Your authorized dealer has
driven to an authorized dealer for service without dam- diagnostic equipment to determine if the problem could
aging the transmission. recur.

In the event of a momentary problem, the transmission If the transmission cannot be reset, authorized dealer
can be reset to regain all forward gears by performing the service is required.
following steps: Electronic Range Select (ERS) Operation
1. Stop the vehicle. The Electronic Range Select (ERS) shift control allows the
driver to limit the highest available gear when the shift
2. Shift the transmission into PARK. lever is in the DRIVE position. For example, if you shift
3. Turn the ignition switch to the LOCK/OFF position. the transmission into 3 (third gear), the transmission will
never shift above third gear, but will shift down into
4. Wait approximately 10 seconds. second and first gear normally.
STARTING AND OPERATING 61
You can switch between DRIVE and ERS mode at any
vehicle speed. When the shift lever is in the DRIVE
position, the transmission will operate automatically,
shifting between all available gears. Tapping the ERS (-)
switch will activate ERS mode, display the current gear in
the instrument cluster, and maintain that gear as the top
available gear. Once in ERS mode, tapping the ERS (-) or
(+) switch will change the top available gear. 4

Column Shift Lever


To exit ERS mode, simply press and hold the ERS (+)
switch until “D” is once again displayed in the shift lever
position indicator in the instrument cluster.
62 STARTING AND OPERATING
• the shift lever is in the DRIVE position,
WARNING!
• the transmission fluid has reached an adequate tem-
Do not downshift for additional engine braking on a
perature,
slippery surface. The drive wheels could lose their
grip and the vehicle could skid, causing an accident • the engine coolant has reached an adequate tempera-
or personal injury. ture,

Screen Display 1 2 3 4 5 6 D • vehicle speed is sufficiently high, and


Actual Gear(s) 1 1-2 1-3 1-4 1-5 1-6 1-6 • the TOW/HAUL switch has not been activated.
Allowed
When To Use TOW/HAUL Mode
NOTE: To select the proper gear position for maximum When driving in hilly areas, towing a trailer, carrying a
deceleration (engine braking), simply press and hold the heavy load, etc., and frequent transmission shifting oc-
ERS (-) switch down. The transmission will shift to the curs, press the TOW/HAUL switch to select TOW/
range from which the vehicle can best be slowed down. HAUL mode. This will improve performance and reduce
Overdrive Operation the potential for transmission overheating or failure due
The automatic transmission includes an electronically to excessive shifting. When operating in TOW/HAUL
controlled Overdrive (fifth and sixth gears). The trans- mode, transmission upshifts are delayed, and the trans-
mission will automatically shift into the Overdrive gear if mission will automatically downshift (for engine brak-
the following conditions are present: ing) during steady braking maneuvers.
STARTING AND OPERATING 63

WARNING!
Do not use the “TOW/HAUL” feature when driving
in icy or slippery conditions. The increased engine
braking could cause the rear wheels to slide, and the
vehicle to swing around with the possible loss of
vehicle control, which could cause an accident possi-
bly resulting in personal injury or death. 4
Torque Converter Clutch
A feature designed to improve fuel economy has been
included in the automatic transmission on your vehicle.
TOW/HAUL Switch A clutch within the torque converter engages automati-
The “TOW/HAUL Indicator Light” will illuminate in the cally at calibrated speeds. This may result in a slightly
instrument cluster to indicate that TOW/HAUL mode different feeling or response during normal operation in
has been activated. Pressing the switch a second time the upper gears. When the vehicle speed drops or during
restores normal operation. If the TOW/HAUL mode is some accelerations, the clutch automatically disengages.
desired, the switch must be pressed each time the engine
is started.
64 STARTING AND OPERATING
NOTE: Six-Speed Automatic Transmission – If Equipped
• The torque converter clutch will not engage, and the (Chassis Cab Only)
transmission will not shift to sixth gear, until the The shift lever position display (located in the instrument
transmission fluid and engine coolant are warm [usu- panel cluster) indicates the transmission gear range. The
ally after 1 to 3 miles (1.6 to 4.8 km) of driving]. shift lever is mounted on the right side of the steering
Because sixth gear is disabled, and engine speed is column. You must press the brake pedal to move the shift
higher when the torque converter clutch is not en- lever out of the PARK position (refer to “Brake/
gaged, it may seem as if the transmission is not Transmission Shift Interlock System” in this section). To
shifting properly when cold. This is normal. Using the drive, move the shift lever from PARK or NEUTRAL to
Electronic Range Select (ERS) feature, when the trans- the DRIVE position. Pull the shift lever toward you when
mission is sufficiently warm, will demonstrate that the shifting into REVERSE or PARK, or when shifting out of
transmission is able to shift into and out of Overdrive. PARK.
• If the vehicle has not been driven for several days, the The electronically-controlled transmission provides a
first few seconds of operation after shifting the trans- precise shift schedule. The transmission electronics are
mission into gear may seem sluggish. This is due to the self-calibrating; therefore, the first few shifts on a new
fluid partially draining from the torque converter into vehicle may be somewhat abrupt. This is a normal
the transmission. This condition is normal and will not condition, and precision shifts will develop within a few
cause damage to the transmission. The torque converter hundred miles (kilometers).
will refill within five seconds after starting the engine.
STARTING AND OPERATING 65
Shifting from DRIVE to PARK or REVERSE should be PARK
done only after the accelerator pedal is released and the This range supplements the parking brake by locking the
vehicle is stopped. Be sure to keep your foot on the brake transmission. The engine can be started in this range.
pedal when moving the shift lever between these gears. Never attempt to use PARK while vehicle is in motion.
Apply the parking brake when leaving the vehicle in this
The transmission shift lever has only PARK, REVERSE,
range.
NEUTRAL, and DRIVE shift positions. Manual down-
shifts can be made using the Electronic Range Select When parking on a level surface, you may place the shift
(ERS) shift control (described later). Pressing the ERS lever in the PARK position first, and then apply the 4
(-/+) switches (on the shift lever) while in the DRIVE parking brake.
position will select the highest available transmission
When parking on a hill, apply the parking brake before
gear, and will display that gear in the instrument cluster
placing the shift lever in PARK, otherwise the load on the
as 6, 5, 4, 3, 2, 1.
transmission locking mechanism may make it difficult to
Gear Ranges move the shift lever out of PARK. As an added precau-
DO NOT race the engine when shifting from PARK or tion, turn the front wheels toward the curb on a downhill
NEUTRAL into another gear range. grade and away from the curb on an uphill grade.
66 STARTING AND OPERATING

WARNING! WARNING! (Continued)


• Never use the PARK position as a substitute for • It is dangerous to move the shift lever out of PARK
the parking brake. Always apply the parking or NEUTRAL if the engine speed is higher than
brake fully when parked to guard against vehicle idle speed. If your foot is not firmly pressing on
movement and possible injury or damage. the brake pedal, the vehicle could accelerate
• Your vehicle could move and injure you and others quickly forward or in reverse. You could lose
if it is not completely in PARK. Check by trying to control of the vehicle and hit someone or some-
move the shift lever clockwise without first pull- thing. Only shift into gear when the engine is
ing it toward you after you have placed it in PARK. idling normally and your foot is firmly pressed on
Make sure the transmission is in PARK before the brake pedal.
leaving the vehicle. (Continued)
(Continued)
STARTING AND OPERATING 67

WARNING! (Continued) CAUTION!


• Unintended movement of a vehicle could injure • Before moving the shift lever out of PARK, you
those in and near the vehicle. As with all vehicles, must turn the ignition switch from the LOCK/OFF
you should never exit a vehicle while the engine is position to the ON/RUN position, and also press
running. Before exiting a vehicle, always apply the the brake pedal. Otherwise, damage to the shift
parking brake, shift the transmission into PARK, lever could result.
and remove the key fob. Once the key fob is
removed, the shift lever is locked in the PARK
• DO NOT race the engine when shifting from 4
PARK or NEUTRAL into another gear range, as
position, securing the vehicle against unwanted this can damage the drivetrain.
movement. Furthermore, you should never leave
unattended children inside a vehicle. The following indicators should be used to ensure that
• Never leave children alone in a vehicle. Leaving you have engaged the shift lever into the PARK position:
unattended children in a vehicle is dangerous for a
number of reasons. A child or others could be • When shifting into PARK, pull the shift lever toward
seriously or fatally injured. Do not leave the key you and move it all the way counterclockwise until it
fob in the vehicle. A child could operate power stops.
windows, other controls, or move the vehicle. • Release the shift lever and make sure it is fully seated
in the PARK gate.
68 STARTING AND OPERATING
• Look at the shift lever position display and verify that
WARNING!
it indicates the PARK position.
Do not coast in NEUTRAL and never turn off the
• With brake pedal released, verify that the shift lever
ignition to coast down a hill. These are unsafe
will not move out of PARK.
practices that limit your response to changing traffic
REVERSE or road conditions. You might lose control of the
This range is for moving the vehicle backward. Shift into vehicle and have an accident.
REVERSE only after the vehicle has come to a complete
stop.
CAUTION!
NEUTRAL
Use this range when the vehicle is standing for prolonged Towing the vehicle, coasting, or driving for any other
periods with the engine running. The engine may be reason with the transmission in NEUTRAL can result
started in this range. Set the parking brake and shift the in severe transmission damage. Refer to “Recre-
transmission into PARK if you must leave the vehicle. ational Towing” in “Starting And Operating” and
“Towing A Disabled Vehicle” in “What To Do In
Emergencies” for further information.
STARTING AND OPERATING 69
DRIVE If the transmission operating temperature exceeds nor-
This range should be used for most city and highway mal operating limits, the powertrain controller will
driving. It provides the smoothest upshifts and down- modify the transmission shift schedule and expand the
shifts, and the best fuel economy. The transmission range of torque converter clutch engagement. This is
automatically upshifts through underdrive first, second, done to prevent transmission damage due to overheat-
and third gears, direct fourth gear and overdrive fifth and ing.
sixth gears. The DRIVE position provides optimum driv-
If the transmission becomes extremely hot, the “Trans-
ing characteristics under all normal operating conditions.
mission Temperature Warning Light” may illuminate and 4
When frequent transmission shifting occurs (such as the transmission may downshift out of Overdrive until
when operating the vehicle under heavy loading condi- the transmission cools down.
tions, in hilly terrain, traveling into strong head winds, or
NOTE: Use caution when operating a heavily loaded
while towing heavy trailers), use the Electronic Range
vehicle at low speeds (such as towing a trailer up a steep
Select (ERS) feature (refer to “Electronic Range Select
grade, or in stop-and-go traffic) during hot weather. In
(ERS)” in this section) to select a lower gear range. Under
these conditions, torque converter slip can impose a
these conditions, using a lower gear range will improve
significant additional heat load on the cooling system.
performance and extend transmission life by reducing
Downshifting the transmission to the lowest possible
excessive shifting and heat buildup.
70 STARTING AND OPERATING
gear (when climbing a grade), or shifting to NEUTRAL Transmission Limp Home Mode
(when stopped in heavy traffic) can help to reduce this Transmission function is monitored electronically for
excess heat generation. abnormal conditions. If a condition is detected that could
result in transmission damage, Transmission Limp Home
During cold temperatures, transmission operation may
Mode is activated. In this mode, the transmission remains
be modified depending on engine and transmission
in third gear regardless of which forward gear is selected.
temperature as well as vehicle speed. This feature im-
If the vehicle enters Limp Home Mode at highway
proves warm up time of the engine and transmission to
speeds, it will initially engage fifth gear, until the vehicle
achieve maximum efficiency. Engagement of the torque
slows to a speed where third gear can be engaged. PARK,
converter clutch is inhibited until the transmission fluid
REVERSE, and NEUTRAL will continue to operate. Limp
is warm (refer to the “Note” under “Torque Converter
Home Mode allows the vehicle to be driven to an
Clutch” in this section). On cold starts below 41°F (5°C),
authorized dealer for service without damaging the
fifth and sixth gears may be inhibited briefly. During very
transmission.
cold temperatures (-4°F [-20°C] or below), operation may
briefly be limited to third gear only. During this condi- In the event of a momentary problem, the transmission
tion, the ability of the vehicle to accelerate under heavily can be reset to regain all forward gears by performing the
loaded conditions may be reduced. Normal operation following steps:
will resume once the transmission temperature has risen
1. Stop the vehicle.
to a suitable level.
STARTING AND OPERATING 71
2. Shift the transmission into PARK. Electronic Range Select (ERS) Operation
The Electronic Range Select (ERS) shift control allows the
3. Turn the ignition switch to the LOCK/OFF position.
driver to limit the highest available gear when the shift
4. Wait approximately 10 seconds. lever is in the DRIVE position. For example, if you shift
the transmission into 3 (third gear), the transmission will
5. Restart the engine.
never shift above third gear, but will shift down into
6. Shift into the desired gear range. If the problem is no second and first gear normally.
longer detected, the transmission will return to normal
You can switch between DRIVE and ERS mode at any 4
operation.
vehicle speed. When the shift lever is in the DRIVE
NOTE: Even if the transmission can be reset, we recom- position, the transmission will operate automatically,
mend that you visit your authorized dealer at your shifting between all available gears. Tapping the ERS (-)
earliest possible convenience. Your authorized dealer has switch will activate ERS mode, display the current gear in
diagnostic equipment to determine if the problem could the instrument cluster, and maintain that gear as the top
recur. available gear. Once in ERS mode, tapping the ERS (-) or
(+) switch will change the top available gear.
If the transmission cannot be reset, authorized dealer
service is required.
72 STARTING AND OPERATING

WARNING!
Do not downshift for additional engine braking on a
slippery surface. The drive wheels could lose their
grip and the vehicle could skid, causing an accident
or personal injury.

Screen Display 1 2 3 4 5 6 D
Actual Gear(s) 1 1-2 1-3 1-4 1-5 1-6 1-6
Allowed
NOTE: To select the proper gear position for maximum
deceleration (engine braking), simply press and hold the
Column Shift Lever
ERS (-) switch down. The transmission will shift to the
To exit ERS mode, simply press and hold the ERS (+) range from which the vehicle can best be slowed down.
switch until “D” is once again displayed in the shift lever
position indicator in the instrument cluster. Overdrive Operation
The automatic transmission includes an electronically
controlled Overdrive (fifth and sixth gears). The trans-
mission will automatically shift into the Overdrive gear if
the following conditions are present:
STARTING AND OPERATING 73
• the shift lever is in the DRIVE position,
• the transmission fluid has reached an adequate tem-
perature,
• the engine coolant has reached an adequate tempera-
ture,
• vehicle speed is sufficiently high, and
4
• the “TOW/HAUL” switch has not been activated.
When To Use TOW/HAUL Mode
When driving in hilly areas, towing a trailer, carrying a
heavy load, etc., and frequent transmission shifting oc- TOW/HAUL Switch
curs, press the TOW/HAUL switch to select TOW/
The “TOW/HAUL Indicator Light” will illuminate in the
HAUL mode. This will improve performance and reduce
instrument cluster to indicate that TOW/HAUL mode
the potential for transmission overheating or failure due
has been activated. Pressing the switch a second time
to excessive shifting.
restores normal operation. If the TOW/HAUL mode is
desired, the switch must be pressed each time the engine
is started.
74 STARTING AND OPERATING
NOTE:
WARNING!
• The torque converter clutch will not engage until the
Do not use the “TOW/HAUL” feature when driving transmission fluid and engine coolant are warm [usu-
in icy or slippery conditions. The increased engine ally after 1 to 3 miles (1.6 to 4.8 km) of driving].
braking can cause the rear wheels to slide, and the Because the engine speed is higher when the torque
vehicle to swing around with the possible loss of converter clutch is not engaged, it may seem as if the
vehicle control, which could cause an accident possi- transmission is not shifting into Overdrive when cold.
bly resulting in personal injury or death. This is normal. Using the Electronic Range Select (ERS)
feature, when the transmission is sufficiently warm,
Torque Converter Clutch will demonstrate that the transmission is able to shift
A feature designed to improve fuel economy has been into and out of Overdrive.
included in the automatic transmission on your vehicle.
• If the vehicle has not been driven for several days, the
A clutch within the torque converter engages automati-
first few seconds of operation after shifting the trans-
cally at calibrated speeds. This may result in a slightly
mission into gear may seem sluggish. This is due to the
different feeling or response during normal operation in
fluid partially draining from the torque converter into
the upper gears. When the vehicle speed drops or during
the transmission. This condition is normal and will not
some accelerations, the clutch automatically disengages.
cause damage to the transmission. The torque con-
verter will refill within five seconds after starting the
engine.
STARTING AND OPERATING 75
MANUAL TRANSMISSION — IF EQUIPPED Shifting

WARNING!
You or others could be injured if you leave the
vehicle unattended without having the parking
brake fully applied. The parking brake should al-
ways be applied when the driver is not in the vehicle,
especially on an incline. 4

CAUTION!
Never drive with your foot resting on the clutch
pedal, or attempt to hold the vehicle on a hill with the Shift Pattern
clutch pedal partially engaged, as this will cause
Truck models with manual transmission are equipped
abnormal wear on the clutch.
with a clutch interlocking ignition system. The clutch
pedal must be fully pressed to start the vehicle.
NOTE: During cold weather, you may experience in-
creased effort in shifting until the transmission fluid
warms up. This is normal.
76 STARTING AND OPERATING
Fully press the clutch pedal before shifting gears. As you vehicle speeds listed for acceleration. When heavily
release the clutch pedal, lightly press the accelerator loaded or pulling a trailer these recommended up-shift
pedal. speeds may not apply.
This transmission has a “creeper” first gear which should Maximum Recommended Up-Shift Speeds
be used to start from a standing position when carrying Gear
a payload or towing a trailer. Damage to the clutch can Selec- 1 to 2 2 to 3 3 to 4 4 to 5 5 to 6
result from starting in second or third gear with a loaded tion
vehicle. An unloaded vehicle may be launched in second Maxi- 7 mph 15 mph 25 mph 40 mph 45 mph
gear. Use each gear in numerical order – do not skip a mum (11 (24 (40 (64 (72
gear. Speed km/h) km/h) km/h) km/h) km/h)
NOTE: When loaded, pulling a trailer or on a grade, the Downshifting
truck should always start in first gear and not skip gears.
Moving from a high gear down to a lower gear is
Recommended Vehicle Shift Speeds recommended to preserve brakes when driving down
To utilize your manual transmission efficiently for both steep hills. In addition, downshifting at the right time
fuel economy and performance, it should be upshifted as provides better acceleration when you desire to resume
listed in recommended shift speed chart. Shift at the speed. Downshift progressively. Do not skip gears to
avoid overspeeding the engine and clutch.
STARTING AND OPERATING 77
Maximum Recommended Downshift Speeds
WARNING!
Do not downshift for additional engine braking on a CAUTION!
slippery surface. The drive wheels could lose their
Failure to follow the recommended downshifting
grip and the vehicle could skid.
speeds may cause the engine to overspeed and/or
damage the clutch disc even if the clutch pedal is
CAUTION! pressed.
4
When descending a hill, be very careful to downshift
Maximum Recommended Downshifting Speeds
one gear at a time to prevent overspeeding the engine
which can cause valve damage, and/or clutch disc Gear
damage even if the clutch pedal is pressed. Selec- 6 to 5 5 to 4 4 to 3 3 to 2 2 to 1
tion
Maxi- 68 mph 50 mph 32 mph 19 mph 10 mph
mum (109 (80 (51 (31 (16
Speed km/h) km/h) km/h) km/h) km/h)
78 STARTING AND OPERATING
Reverse Shifting POWER TAKE OFF OPERATION — IF EQUIPPED
To shift into REVERSE (R), bring the vehicle to a com- (CHASSIS CAB ONLY)
This vehicle when equipped with either the AS68RC
plete stop. Press the clutch and pause briefly to allow the
gear train to stop rotating. Beginning from the NEUTRAL automatic six-speed or G-56 manual six-speed transmis-
(N) position, move the shift lever in one quick smooth sions, will allow for an aftermarket upfit with a transmis-
motion straight across and into the REVERSE (R) area sion driven PTO (power take off). The customer will have
the ability to operate the PTO in either a “stationary” or
(the driver will feel a firm “click” as the shifter passes the
“knock-over”). Complete the shift by pulling the shift “mobile” mode. The vehicles will be factory set to the
lever into REVERSE (R). “stationary” mode. In order to select the “mobile” mode
an authorized dealership is required to modify the vehi-
The “knock-over” prevents the driver from accidentally
cle’s settings using their proprietary authorized dealer
entering the REVERSE (R) shift area and warns the driver
service tool.
that they are about to shift the transmission into RE-
VERSE (R). Due to this feature, a slow shift to REVERSE AS68RC Six-Speed Automatic Transmission Only
(R) can be perceived as a high shift effort. The PTO drive gear (part of the AS68RC) operates at
torque converter turbine speed. The turbine speed will be
To shift out of REVERSE bring the vehicle to a complete
less than engine speed when the torque converter clutch
stop and press the clutch. Shifting out of REVERSE prior
is not engaged and will be same as engine speed when
to a complete stop may cause high shift effort.
the torque converter clutch is engaged.
STARTING AND OPERATING 79
Stationary Mode remote control (provided by the PTO supplier). To oper-
ate the feature using the cruise control switches, the
To operate the PTO in this mode the vehicle must meet
customer must first activate the upfitter-provided on/off
the following conditions:
switch which will turn on the PTO. In order to increase or
• Be in PARK position (vehicles equipped with auto- decrease the engine idle speed, to optimize the PTO
matic transmission) function, the “RESUME/ACCEL” and “DECEL” cruise
switches can be used respectively. To disengage PTO
• Upfitter provider (on/off) switch has been activated
operation and return to “standard vehicle operation” 4
• Parking brake applied (vehicles equipped with simply turn the upfitter-provided on/off switch to the
manual transmission) OFF position.
• Brake pedal must not be applied The torque converter lockup clutch will automatically
engage at engine speeds above 1,200 RPM (engine speed)
• Vehicle engine must be running
in PTO stationary mode. Once engaged, the lockup clutch
• No vehicle, brake or clutch switch faults present will remain on and not disengage until the engine speed
is below 1,000 RPM. Lockup clutch engagement is desir-
• PTO must be correctly installed using the vehicle
able for certain types of PTO applications (AS68RC
provided circuits
Six-Speed Automatic Transmission Only).
The customer has the choice to operate the PTO by
utilizing the cruise control switches or by utilizing a
80 STARTING AND OPERATING
To operate the PTO via a remote switch, the customer • Authorized dealer-selected “mobile” mode activated
must make sure the above conditions are met. It is vital via authorized dealer proprietary service tool
for proper operation that the PTO and remote have been
• Upfitter-provided (on/off) switch has been activated
installed correctly, paying special attention to ensure the
vehicle provided wiring has been connected properly. • Vehicle must be in PARK or DRIVE position (vehicles
This is the responsibility of the installer of the PTO and equipped with automatic transmission)
switches/remote system. It is the responsibility of the
• Parking brake must not be applied
PTO manufacturer to ensure that their electrical (switches
and remote) system is compatible with the vehicle’s • Brake pedal must not be applied
electrical architecture and software functionality.
• No vehicle, brake or clutch switch faults present
NOTE: If you desire a single PTO speed, your vehicle
• Vehicle engine must be running
must be wired to use a remote PTO switch. For instruc-
tions on programming the SET speed, refer to the • PTO must be correctly installed using the vehicle
LEARNING SET SPEED section of the Body Builder’s provided circuits
Guide which can be found at www.ramtrucks.com.
The customer may choose to use the PTO while the
Mobile Mode vehicle is moving. To do so, the PTO function must be
activated prior to taking the vehicle out of PARK. This is
To operate the PTO in this mode the vehicle must meet
accomplished by activating the upfitter-provided PTO
the following conditions:
STARTING AND OPERATING 81
on/off switch. At this point, the customer may place the vehicle, refer to the Body Builder’s Guide at
vehicle in a forward or reverse gear and have PTO www.ramtrucks.com or contact the manufacturer di-
operation once the vehicle begins to move. To disengage rectly at (866) 205–4102 (toll free).
PTO operation and return to “standard vehicle opera-
tion” simply turn the upfitter-provided on/off switch to ENGINE RUNAWAY
the OFF position.
WARNING!
NOTE: For application specific information with respect
to PTO and pump requirements and additional vehicle In case of engine runaway due to flammable fumes 4
information (wiring schematics, preset idle values, en- from gasoline spills or turbocharger oil leaks being
gine speed limits, and vehicle hardware and software sucked into the engine, do the following to help
requirements) please refer to the Body Builders Guide by avoid personal injury and/or vehicle damage:
accessing www.ramtrucks.com and choosing the appro- 1. Turn the ignition switch to the OFF position.
priate links. 2. Using a CO2 or dry chemical type fire extin-
guisher, direct the spray from the fire extinguisher
Power Take Off – Aftermarket Installation
into the grille on the passenger side so that the spray
If you did not order the PTO (Power Take Off) Prep
enters the engine air intake.
Package from the factory and want to convert your
(Continued)
82 STARTING AND OPERATING
No. 1 diesel fuel. This will provide better protection from
WARNING! (Continued)
fuel gelling or wax-plugging of the fuel filters.
The inlet for the engine air intake is located behind
the passenger side headlamp and receives air WARNING!
through the grille.
Do not use alcohol or gasoline as a fuel blending
FUEL REQUIREMENTS agent. They can be unstable under certain conditions
Use good quality diesel fuel from a reputable supplier in and hazardous or explosive when mixed with diesel
your vehicle. Federal law requires that you must fuel this fuel.
vehicle with Ultra Low Sulfur Highway Diesel fuel (15
ppm Sulfur maximum) and prohibits the use of Low Diesel fuel is seldom completely free of water. To prevent
Sulfur Highway Diesel fuel (500 ppm Sulfur maximum) fuel system trouble, drain the accumulated water from
to avoid damage to the emissions control system. For the fuel/water separator using the fuel/water separator
most year-round service, No. 2 diesel fuel meeting ASTM drain provided. If you buy good quality fuel and follow
specification D-975 Grade S15 will provide good perfor- the cold weather advice above, fuel conditioners should
mance. If the vehicle is exposed to extreme cold (below not be required in your vehicle. If available in your area,
20°F or -7°C), or is required to operate at colder-than- a high cetane “premium” diesel fuel may offer improved
normal conditions for prolonged periods, use climatized cold-starting and warm-up performance.
No. 2 diesel fuel or dilute the No. 2 diesel fuel with 50%
STARTING AND OPERATING 83
Fuel Specifications ADDING FUEL
The Cummins威 diesel engine has been developed to take
advantage of the high energy content and generally CAUTION!
lower cost No. 2 Ultra Low Sulfur diesel fuel or No. 2
To avoid fuel spillage and overfilling, do not “top
Ultra Low Sulfur climatized diesel fuels. Experience has
off” the fuel tank after filling.
shown that it also operates on No. 1 Ultra Low Sulfur
diesel fuels or other fuels within specification.
NOTE:
NOTE: • When the fuel nozzle “clicks” or shuts off, the fuel 4
• A maximum blend of 5% biodiesel meeting ASTM tank is full.
specification D-6751 may be used with your Cum-
• Tighten the fuel filler cap until you hear a “clicking”
mins威 diesel engine.
sound. This is an indication that the fuel filler cap is
• In addition, commercially available fuel additives are properly tightened.
not necessary for the proper operation of your Cum-
• Make sure that the fuel filler cap is tightened each time
mins威 diesel engine.
the vehicle is refueled.
• No. 1 Ultra Low Sulfur diesel fuel should only be used
where extended arctic conditions (-10°F or -23°C) exist.
84 STARTING AND OPERATING

WARNING! WARNING!
A fire may result if fuel is pumped into a portable • Never have any smoking materials lit in or near
container that is on a truck bed. You could be burned. the vehicle when the fuel filler cap is removed or
Always place fuel containers on the ground while the tank filled.
filling. • Never add fuel to the vehicle when the engine is
running.
Fuel Filler Cap
Avoid Using Contaminated Fuel
If the fuel filler cap is lost or damaged, be sure the
Fuel that is contaminated by water or dirt can cause
replacement cap is for use with this vehicle.
severe damage to the engine fuel system. Proper main-
CAUTION! tenance of the engine fuel filter and fuel tank is essential.
Refer to “Maintenance Procedures” in “Maintaining Your
Damage to the fuel system or emission control sys- Vehicle” for further information.
tem could result from using an improper fuel tank
Bulk Fuel Storage – Diesel Fuel
filler tube cap. A poorly fitting cap could let impuri-
If you store quantities of fuel, good maintenance of the
ties into the fuel system.
stored fuel is also essential. Fuel contaminated with
water will promote the growth of “microbes.” These
STARTING AND OPERATING 85
microbes form “slime” that will clog fuel filters and lines. Diesel Exhaust Fluid Storage
Drain condensation from the supply tank and change the Diesel Exhaust Fluid (DEF) is considered a very stable
line filter on a regular basis. product with a long shelf life. If DEF is kept in tempera-
tures between 10° to 90°F (-12° to 32°C), it will last a
NOTE: When a diesel engine is allowed to run out of
minimum of one year.
fuel, air is pulled into the fuel system.
DEF is subject to freezing at the lowest temperatures. For
If the vehicle will not start, refer to “Maintenance
example, DEF may freeze at temperatures at or below
Procedures/Priming If The Engine Has Run Out Of Fuel”
12° F (-11° C). The system has been designed to operate in 4
in “Maintaining Your Vehicle” for further information.
this environment.
WARNING! NOTE: When working with DEF, it is important to
know that:
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel • Any containers or parts that come into contact with
pressure. High pressure fuel spray can cause serious DEF must be DEF compatible (plastic or stainless
injury or death. steel). Copper, brass, aluminum, iron or non-stainless
steel should be avoided as they are subject to corrosion
by DEF.
• If DEF is spilled, it should be wiped up completely
86 STARTING AND OPERATING
Adding Diesel Exhaust Fluid – Chassis Cab Only DEF Fill Procedure
The DEF gauge (located on the EVIC display) will
NOTE: Refer to “Fluids, Lubricants, and Genuine Parts”
display the level of DEF remaining in the tank. Refer to
in “Maintaining Your Vehicle” for the correct fluid type.
“Electronic Vehicle Information Center (EVIC)” in “Un-
derstanding Your Instrument Panel” for further informa- 1. Remove cap from DEF tank (located on drivers side of
tion. the vehicle).
• When the DEF gauge reads 75%, add approximately
2 gallons (7.5 Liters) to fill the DEF tank.
• When the DEF gauge reads 50%, add approximately
4 gallons (15 Liters) to fill the DEF tank.
• When the DEF gauge reads 25%, add approximately
6 gallons (23 Liters) to fill the DEF tank.
NOTE: Driving conditions (altitude, vehicle speed,
load, etc.) will effect the amount of DEF that is used in
your vehicle.

DEF Filler Cap


STARTING AND OPERATING 87
2. Insert DEF fill adapter/nozzle into DEF tank filler
CAUTION!
neck.
• To avoid DEF spillage, and possible damage to the
DEF tank from overfilling, do not “top off” the
DEF tank after filling.
• When DEF is spilled, clean the area immediately
with water or use an absorbent material to soak up
and spills on the ground. 4
3. Stop filling the DEF tank immediately when any of the
following happen: DEF stops flowing from the fill bottle
into the DEF tank, DEF splashes out the filler neck, or a
DEF pump nozzle automatically shuts off.

Filling the DEF Tank


4. Reinstall cap onto DEF tank.
88 STARTING AND OPERATING
DIESEL EXHAUST FLUID — CHASSIS CAB ONLY System Overview
Your vehicle is equipped with a Selective Catalytic Re- This vehicle is equipped with a Diesel Exhaust Fluid
duction system in order to meet the very stringent diesel (DEF) injection system and a Selective Catalytic Reduc-
emissions standards required by the Environmental Pro- tion (SCR) catalyst to meet the emission requirements.
tection Agency. Selective Catalytic Reduction (SCR) is the
The DEF injection system consists of the following com-
first and only technology in decades to be as good for the
ponents:
environment as it is good for business and vehicle
performance. • DEF tank
The purpose of the SCR system is to reduce levels of NOx • DEF pump
(oxides of nitrogen emitted from engines) that are harm-
• DEF injector
ful to our health and the environment to an almost
near-zero level. Small quantities of Diesel Exhaust Fluid • Electronically-heated DEF lines
(DEF) are injected into the exhaust upstream of a catalyst
• DEF control module
where, when vaporized, convert smog-forming nitrogen
oxides (NOx) into harmless nitrogen (N2) and water • NOx sensors
vapor (H2O), two natural components of the air we
• Temperature sensors
breathe. You can operate with the comfort that your
vehicle is contributing to a cleaner, healthier world • SCR catalyst
environment for this and generations to come.
STARTING AND OPERATING 89
The DEF injection system and SCR catalyst enable the NOTE: The DEF pump will run for a period of time
achievement of diesel emissions requirements; while after engine shutdown to purge the DEF system. This is
maintaining outstanding fuel economy, drivability, normal operation.
torque and power ratings.
Refer to “Electronic Vehicle Information Center
(EVIC)” in “Understanding Your Instrument Panel” for
system messages and warnings.
4
WHAT TO DO IN EMERGENCIES

CONTENTS
䡵 Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . 92 ▫ With Portable Starting Unit . . . . . . . . . . . . . . 95

5
92 WHAT TO DO IN EMERGENCIES
JUMP STARTING cables to start a vehicle’s engine because its batteries are
discharged, the following procedure should be used:
WARNING!
Set the parking brake and place an automatic transmis-
• To prevent personal injury or damage to clothing, sion in PARK (or NEUTRAL for a manual transmission).
do not allow battery fluid to contact eyes, skin or Turn off lights, heater and other electrical loads. Observe
fabrics. Do not lean over a battery when connect- charge indicator (if equipped) in both batteries. If the
ing jumper cables or allow cable clamps to touch indicator (if equipped) is light or yellow on either battery,
each other. Keep open flames or sparks away from replace that battery.
battery vent holes. Always wear eye protection
when working with batteries. CAUTION!
• Do not use a booster battery or any other booster Use the jump start procedure only when the charge
source that has a greater than 12 Volt system, i.e., indicator (if equipped) in both batteries is dark in the
do not use a 24 Volt power source. center. Do not attempt jump starting when either
battery charge indicator (if equipped) is bright or
NOTE: Replacement batteries should both be of equal
yellow. If the charge indicator (if equipped) has a
size to prevent damage to the vehicle’s charging system.
green dot in the center, failure to start is not due to a
Your vehicle is equipped with two 12 Volt batteries. If it discharged battery and cranking system should be
becomes necessary to use a booster battery with jumper checked.
WHAT TO DO IN EMERGENCIES 93
1. Attach one jumper cable to the positive terminal of
booster battery and the other end of the same cable to the
positive terminal of the discharged battery.

WARNING!
Do not permit vehicles to touch each other as this
could establish a ground connection and personal
injury could result.
5

Attaching Booster Cables


1 — Discharged Battery
2 — Booster Battery

2. Connect one end of the other jumper cable to negative


(-) post of booster battery. Connect the other end of the
jumper cable to a good ground on the engine block of the
94 WHAT TO DO IN EMERGENCIES
vehicle with the discharged battery. Make sure a good 4. After the engine is started or if the engine fails to start,
connection is made, free of dirt and grease. cables must be disconnected in the following order:
a. Disconnect the negative cable at the engine ground.
WARNING!
b. Disconnect the negative cable at the negative post
• Do not connect the cable to the negative post of the
on booster battery.
discharge battery. The resulting electrical spark
could cause the battery to explode. c. Disconnect the cable from the positive post of both
• During cold weather when temperatures are be- batteries.
low freezing point, electrolyte in a discharged
battery may freeze. Do not attempt jump starting WARNING!
because the battery could rupture or explode. The Any procedure other than above could result in:
battery temperature must be brought up above
• Personal injury caused by electrolyte squirting out
freezing point before attempting to jump start.
the battery vent;
3. Take care that the clamps from one cable do not • Personal injury or property damage due to battery
inadvertently touch clamps from the other cable. Do not explosion;
lean over the battery when making connection. The • Damage to charging system of booster vehicle or
negative connection must provide good electrical con- of immobilized vehicle.
ductivity and current carrying capacity.
WHAT TO DO IN EMERGENCIES 95
With Portable Starting Unit
There are many types of these units available. Follow the
manufacturer’s instructions for necessary precautions
and operation.

CAUTION!
It is very important that the starting unit operating
voltage does not exceed 12 Volts DC or damage to
battery, starter motor, alternator, or electrical system
may occur.
5
MAINTAINING YOUR VEHICLE

CONTENTS
䡵 Engine Compartment — 6.7L Diesel . . . . . . . . . 99 ▫ Diesel Exhaust Fluid – Chassis Cab Only . . . 114
䡵 Maintenance Procedures . . . . . . . . . . . . . . . . . 100 ▫ Maintenance-Free Batteries . . . . . . . . . . . . . 114
▫ Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . 100 ▫ Cooling System . . . . . . . . . . . . . . . . . . . . . 115
▫ Engine Air Cleaner Filter . . . . . . . . . . . . . . . 104 ▫ Charge Air Cooler – Inter-Cooler . . . . . . . . . 121 6
▫ Draining Fuel/Water Separator Filter . . . . . . 106 ▫ Brake System . . . . . . . . . . . . . . . . . . . . . . . 121
▫ Fuel Filter Replacement . . . . . . . . . . . . . . . . 108 ▫ Clutch Hydraulic System . . . . . . . . . . . . . . . 123
▫ Priming If The Engine Has Run Out Of ▫ Transfer Case – If Equipped . . . . . . . . . . . . . 123
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
▫ Manual Transmission – If Equipped . . . . . . . 124
▫ Intervention Regeneration Strategy – EVIC
▫ Automatic Transmission – If Equipped . . . . . 124
Message Process Flow . . . . . . . . . . . . . . . . . . 111
98 MAINTAINING YOUR VEHICLE
▫ Noise Control System Required Maintenance ▫ Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
& Warranty . . . . . . . . . . . . . . . . . . . . . . . . 128
▫ Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
䡵 Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . 133
䡵 Fluids, Lubricants And Genuine Parts . . . . . . . 134
MAINTAINING YOUR VEHICLE 99
ENGINE COMPARTMENT — 6.7L DIESEL

1 — Battery 6 — Washer Fluid Reservoir


2 — Engine Coolant Reservoir 7 — Integrated Power Module
3 — Automatic Transmission Dipstick (If Equipped) 8 — Engine Oil Fill
4 — Engine Oil Dipstick 9 — Coolant Pressure Cap
5 — Brake Fluid Reservoir 10 — Air Cleaner Filter
100 MAINTAINING YOUR VEHICLE
MAINTENANCE PROCEDURES
CAUTION! (Continued)
The pages that follow contain the required maintenance
services determined by the engineers who designed your • Your vehicle has been built with improved fluids
vehicle. that protect the performance and durability of
your vehicle and also allow extended maintenance
Besides those maintenance items specified in the fixed intervals. Do not use chemical flushes in these
maintenance schedule, there are other components which components as the chemicals can damage your
may require servicing or replacement in the future. engine, transmission, power steering or air condi-
tioning. Such damage is not covered by the New
CAUTION! Vehicle Limited Warranty. If a flush is needed
• Failure to properly maintain your vehicle or per- because of component malfunction, use only the
form repairs and service when necessary could specified fluid for the flushing procedure.
result in more costly repairs, damage to other
components or negatively impact vehicle perfor- Engine Oil
mance. Immediately have potential malfunctions Checking Oil Level
examined by an authorized Chrysler Group LLC To assure proper lubrication of your vehicle’s engine, the
dealership or qualified repair center. engine oil must be maintained at the correct level. Check
(Continued) the oil level at regular intervals. The best time to check
the oil level is before starting the engine after it has been
MAINTAINING YOUR VEHICLE 101
parked overnight. When checking oil after operating the Checking the oil while the vehicle is on level ground will
engine, first ensure the engine is at full operating tem- improve the accuracy of the oil level readings. Add oil
perature, then wait for 30 minutes after engine shutdown only when the level on the dipstick is below the “ADD”
to check the oil. mark. The total capacity from the low mark to the high
mark is 2 qts (1.9L).

CAUTION!
Overfilling or underfilling the crankcase will cause
oil aeration or loss of oil pressure. This could damage
your engine.

Never operate the engine with oil level below the “ADD”
6
mark or above the upper “SAFE” mark.
Change Engine Oil
Refer to the “Maintenance Schedule” for the proper
1 — ADD Range maintenance intervals.
2 — Full Mark
3 — SAFE Range
102 MAINTAINING YOUR VEHICLE
Engine Oil Selection Oils with a high ash content may produce damaging
For best performance and maximum protection under all deposits on engine valves and/or aftertreatment system
types of operating conditions, the manufacturer only damage. A maximum sulfated ash content of 1.00 mass %
recommends engine oils that are API CJ-4 certified and is recommended for all oil used in the engine.
meet the requirements of Chrysler Group LLC. Use
The same oil change interval is to be followed for
MOPAR威 or an equivalent oil meeting Chrysler Material
synthetic oil as for petroleum based oil. Also, synthetic oil
Standard MS-10902. Products meeting Cummins威 CES
must meet the same performance specifications as petro-
20081 may also be used. The identification of these
leum oil.
engine oils are typically located on the back of the oil
container.
CAUTION!
American Petroleum Institute (API) Engine Oil
Do not use chemical flushes in your engine oil as the
Identification Symbol
chemicals can damage your engine. Such damage is
This symbol means that the oil has
not covered by the New Vehicle Limited Warranty.
been certified by the American Petro-
leum Institute (API). The manufac-
turer only recommends API Certified
engine oils.
MAINTAINING YOUR VEHICLE 103
Engine Oil Viscosity (SAE Grade)
Use SAE 15W-40 MOPAR威 or an equivalent engine oil
meeting Chrysler Material Standard MS-10902. Products
meeting Cummins CES 20081 may also be used. The
identification of these engine oils is typically located on
the back of the oil container.
In ambient temperatures below 0°F (-18°C), SAE 5W-40
synthetic engine oil that meets Chrysler Materials Stan-
dard MS-10902 and the API CJ-4 engine oil category is
required.

CAUTION! 6
Engine oil not designated by the Chrysler or Cummins威
Failure to use SAE 5W-40 synthetic engine oil in Material Standards and API CJ-4 should not be used, as
ambient temperatures below 0°F (-18°C) could result engine and exhaust system durability may be compro-
in severe engine damage. mised. The engine oil filler cap also shows the recom-
mended engine oil viscosity for your engine. For infor-
mation on engine oil filler cap location, refer to “Engine
Compartment” in “Maintaining Your Vehicle” for further
information.
104 MAINTAINING YOUR VEHICLE
Synthetic Engine Oils Disposing Of Used Engine Oil And Filter
You may use synthetic engine oils provided the recom- Care should be taken in disposing of the used engine
mended oil quality requirements are met, and the recom- fluids from your vehicle. Used fluids, indiscriminately
mended maintenance intervals for oil and filter changes discarded, can present a problem to the environment.
are followed. Contact an authorized dealer, service station, or govern-
mental agency for advice on recycling programs and
Materials Added To Engine Oil
where used fluids and filters can be safely discarded in
The manufacturer strongly recommends against the ad-
your area.
dition of any additives (other than leak detection dyes or
lube odorants) to the engine oil. Engine oil is an engi- Engine Air Cleaner Filter
neered product and its performance may be impaired by
supplemental additives. CAUTION!
Engine Oil Filter All air entering the engine intake must be filtered.
Refer to “Fluids, Lubricants, and Genuine Parts” in The abrasive particles in unfiltered air will cause
“Maintaining Your Vehicle” for further information. The rapid wear to engine components.
engine oil filter should be changed at every engine oil
change.
MAINTAINING YOUR VEHICLE 105
The condition of the air cleaner filter is monitored by the first time this message is displayed to ensure proper
Engine Control Module. The “SERVICE AIR FILTER” engine operation during all driving conditions.
message will display in the Electronic Vehicle Informa-
tion Center (EVIC) when service is required. Refer to CAUTION!
“Electronic Vehicle Information Center (EVIC)” in “Un-
Driving with a restricted air filter can cause engine
derstanding Your Instrument Panel” for further informa-
damage. Driving in dusty environments for extended
tion.
periods will lead to rapid air filter plugging. Action
Do not remove the top of the air filter housing to should be taken as soon as the “SERVICE AIR
inspect the filter element on your diesel engine under FILTER” message is displayed.
normal operating conditions.
If the vehicle experiences a sudden loss of engine power
The “SERVICE AIR FILTER” message could be displayed
while being driven in heavy snow or rain, or when
6
periodically. This is because engine air flow requirements
plowing snow, and/or the “SERVICE AIR FILTER” mes-
change based on driving conditions. As the filter becomes
sage is displayed on the EVIC along with a chime that
more restrictive and air flow requirements increase the
repeats every 60 seconds, visually inspect the air filter for
“SERVICE AIR FILTER” message will be displayed. The
snow/ice build up or extreme water saturation. If the air
message may not be displayed in subsequent drive cycles
filter is not damaged, remove all snow/ice and reinstall
if the same conditions are not met. The air filter element
air filter. If the air filter is damaged, replace filter element.
should be replaced within 250 miles (402 km) from the
106 MAINTAINING YOUR VEHICLE
NOTE: The air filter housing contains a Mass Air Flow Draining Fuel/Water Separator Filter
sensor. This sensor is critical to proper engine operation The fuel filter and water separator assembly is located on
and component longevity. Any damage or modification the driver’s side of the engine. The best access to the
to this sensor could result in major engine and/or water drain valve is from under the hood.
exhaust aftertreatment damage. This includes the use of
non-approved air filters. Use only MOPAR威 approved air CAUTION!
filters or equivalent.
• Do not drain the fuel/water separator filter when
A visual inspection of the air cleaner filter element is the engine is running.
never recommended under normal circumstances. A • Diesel fuel will damage blacktop paving surfaces.
badly restricted element may appear clean while a soiled Drain the filter into an appropriate container.
element may be quite effective in filtering particles
without restricting air flow. Rely on the Engine Control If water is detected in the water separator while the
Module to determine when a filter change is necessary. engine is running, or while the ignition switch is in the
ON position, the “Water In Fuel Indicator Light” will
CAUTION! illuminate and an audible chime will be heard five times.
At this point you should stop the engine and drain the
Many aftermarket performance air filter elements do
water from the separator.
not adequately filter the air entering the engine. Use
of such filters can severely damage your engine.
MAINTAINING YOUR VEHICLE 107
NOTE: Care should be taken in disposing of used fluids
CAUTION!
from your vehicle. Used fluids, indiscriminately dis-
If the “Water In Fuel Indicator Light” remains on, DO carded, can present a problem to the environment. Con-
NOT START the engine before you drain water from tact an authorized dealer, service station, or government
the fuel filter to avoid engine damage. agency for advice on recycling programs and for where
used fluids and filters can be properly disposed of in
If the “Water In Fuel Indicator Light” comes on and a your area.
single chime is heard while you are driving, or with the
Drain the fuel/water separator filter when the “Water In
ignition switch in the ON position, there may be a
Fuel Indicator Light” is ON. Within 10 minutes of vehicle
problem with your water separator wiring or sensor. See
shutdown, turn the drain valve (located on the side of the
your authorized dealer for service.
filter) counterclockwise 1/4 turn, turn the ignition switch
Upon proper draining of the water from the fuel filter, the to the ON position, and allow any accumulated water to
6
“Water In Fuel Indicator Light” will remain illuminated drain. Leave the drain valve open until all water and
for approximately 10 seconds. If the water was drained contaminants have been removed. When clean fuel is
while the engine was running, the “Water In Fuel Indi- visible, close the drain valve by turning it clockwise, and
cator Light” may remain on for approximately three turn the ignition switch to OFF.
minutes.
108 MAINTAINING YOUR VEHICLE
NOTE: The fuel/water separator drain valve is located
on the bottom of the fuel filter housing.
If more than a couple ounces/milliliters of fuel have been
drained, follow the directions for “Priming If The Engine
Has Run Out Of Fuel.”
Fuel Filter Replacement
NOTE: Using a fuel filter that does not meet the
manufacturer’s filtration and water separating require-
ments can severely impact fuel system life and reliability.

1 — Drain Valve

CAUTION!
• Diesel fuel will damage blacktop paving surfaces.
Drain the filter into an appropriate container.
(Continued)
MAINTAINING YOUR VEHICLE 109
6. Remove the used filter cartridge from the housing and
CAUTION! (Continued)
dispose of according to your local regulations.
• Do not prefill the fuel filter when installing a new
fuel filter. There is a possibility debris could be 7. Wipe clean the sealing surfaces of the lid and housing.
introduced into the fuel filter during this action. It 8. Install new o-ring back into ring groove on the filter
is best to install the filter dry and allow the in-tank housing and lubricate with clean engine oil.
lift pump to prime the fuel system.
9. Remove new filter cartridge from plastic bag and
1. Ensure engine is turned off. install into housing.

2. Place drain pan under the fuel filter drain hose. NOTE: Do not remove cartridge from bag until you
reach this step in order to keep cartridge clean.
3. Open the water drain valve 1/4 turn counterclockwise 6
and completely drain fuel and water into the approved 10. Push down on the cartridge to ensure it is properly
container. seated. Do not pre-fill the filter housing with fuel.

4. Close the water drain valve. 11. Install lid onto housing and tighten to 22.5 ft lbs
(30.5 N.m). Do not overtighten the lid.
5. Remove lid using a socket or strap wrench. Rotate
counterclockwise for removal. Remove used o-ring and 12. Prime the engine using the procedure in “Priming If
discard it. The Engine Has Run Out Of Fuel.” Then start the engine
and confirm there are no leaks.
110 MAINTAINING YOUR VEHICLE
Priming If The Engine Has Run Out Of Fuel
CAUTION!
WARNING! Do not engage the starter motor for more than 15 sec-
onds at a time. Allow two minutes between the
Do not open the high pressure fuel system with the
cranking intervals.
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
NOTE: The engine may run rough until the air is forced
injury or death.
from all the fuel lines.
1. Add a substantial amount of fuel to the tank, approxi-
WARNING!
mately 5 to 10 gal (19L to 38L).
Do not use alcohol or gasoline as a fuel blending
2. Turn the ignition switch to the RUN position, wait for
agent. They can be unstable under certain conditions
four seconds, then turn the ignition switch back to the
and be hazardous or explosive when mixed with
OFF position. Repeat this step four times.
diesel fuel.
3. Start the engine using the “Normal Starting” proce-
dure. Refer to “Starting Procedures” in “Starting and
Operating” for further information.
MAINTAINING YOUR VEHICLE 111
Intervention Regeneration Strategy – EVIC
CAUTION!
Message Process Flow
Due to lack of lubricants in alcohol or gasoline, the The Cummins威 diesel engine meets all EPA Heavy Duty
use of these fuels can cause damage to the fuel Diesel Engine Emissions Standards, resulting in the low-
system. est emitting diesel engine ever produced.
To achieve these emissions standards, your vehicle is
NOTE:
equipped with a state-of-the-art engine and exhaust
• A maximum blend of 5% biodiesel, meeting ASTM
system. The engine and exhaust after-treatment system
specification D-6751 may be used with your Cum-
work together to achieve the EPA Heavy Duty Diesel
mins威 diesel engine. Use of biodiesel mixture in excess
Engine Emissions Standards. These systems are seam-
of 5% can negatively impact the fuel filter’s ability to
lessly integrated into your vehicle and managed by the
separate water from the fuel, resulting in high pressure
Cummins威 Powertrain Control Module (PCM). The PCM
6
fuel system corrosion or damage.
manages engine combustion to allow the exhaust sys-
• Ethanol blends are not recommended or approved for tem’s catalyst to trap and burn Particulate Matter (PM)
use with your Cummins威 diesel engine. pollutants, with no input or interaction on your part.
• In addition, commercially available fuel additives are Additionally, your vehicle has the ability to alert you to
not necessary for the proper operation of your Cum- additional maintenance required on your truck or engine.
mins威 diesel engine.
112 MAINTAINING YOUR VEHICLE
Refer to the following messages that may be displayed on maintenance may include replacing the Closed Crank-
your Electronic Vehicle Information Center (EVIC): case Ventilation (CCV) filter element, and cleaning of the
EGR Cooler. The procedure for clearing and resetting the
WARNING! ⬙Perform Service⬙ indicator message is located in the
appropriate Service Information.
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be Exhaust System – Regeneration Required Now
grass or leaves coming into contact with your exhaust “Exhaust System — Regeneration Required Now” will be
system. Do not park or operate your vehicle in areas displayed on the Electronic Vehicle Information Center
where your exhaust system can contact anything that (EVIC) if the exhaust particulate filter reaches 80% of its
can burn. maximum storage capacity. Under conditions of exclu-
sive short duration and low speed driving cycles, your
Perform Service Cummins威 diesel engine and exhaust after-treatment
Your vehicle will require emissions maintenance at a set system may never reach the conditions required to re-
interval. To help remind you when this maintenance is move the trapped PM. If this occurs, the “Exhaust System
due, the Electronic Vehicle Information Center (EVIC) — Regeneration Required Now” message will be dis-
will display “Perform Service”. When the “Perform Ser- played in the EVIC. If this message is displayed, you will
vice” message is displayed on the EVIC it is necessary to hear one chime to assist in alerting you of this condition.
have the emissions maintenance performed. Emissions
MAINTAINING YOUR VEHICLE 113
By simply driving your vehicle at highway speeds for as Exhaust Service Required - See Dealer Now
little as 45 minutes, you can remedy the condition in the Regeneration has been disabled due to a system malfunc-
particulate filter system and allow your Cummins威 diesel tion. At this point the engine PCM will register a fault
engine and exhaust after-treatment system to remove the code, the instrument panel will display a MIL light.
trapped PM and restore the system to normal operating
condition. CAUTION!
Exhaust Filter XX% Full See your authorized dealer, as damage to the exhaust
Indicates that the Diesel Particulate Filter (DPF) is ap- system could occur soon with continued operation.
proaching full.
Exhaust Filter Full – Power Reduced See Dealer
Exhaust System – Regeneration In Process
The PCM derates the engine in order to limit the likeli-
Indicates that the Diesel Particulate Filter (DPF) is self-
hood of permanent damage to the after-treatment sys-
6
cleaning. Maintain your current driving condition until
tem. If this condition is not corrected and a dealer service
regeneration is completed.
is not performed, extensive exhaust after-treatment dam-
Exhaust System – Regeneration Completed age can occur. In order to correct this condition it will be
Indicates that the Diesel Particulate Filter (DPF) self- necessary to have your vehicle serviced by your local
cleaning is completed. If this message is displayed, you authorized dealer.
will hear one chime to assist in alerting you of this
condition.
114 MAINTAINING YOUR VEHICLE
Maintenance-Free Batteries
CAUTION!
The top of the maintenance-free batteries are perma-
See your authorized dealer, as damage to the exhaust nently sealed. You will never have to add water, nor is
system could occur soon with continued operation. periodic maintenance required.
NOTE: Replacement batteries should both be of equal
Diesel Exhaust Fluid – Chassis Cab Only
capacity to prevent damage to the vehicle’s charging
Diesel Exhaust Fluid (DEF) sometimes known simply by
system.
the name of its active component, UREA—is a key
component of selective catalytic reduction (SCR) systems,
CAUTION!
which help diesel vehicles meet stringent emission regu-
lations. DEF is a liquid reducing agent that reacts with It is essential when replacing the cables on the
engine exhaust in the presence of a catalyst to convert battery that the positive cable is attached to the
smog-forming nitrogen oxides (NOx) into harmless ni- positive post and the negative cable is attached to the
trogen and water vapor. negative post. Battery posts are marked (+) positive
and negative (-) and are identified on the battery
Refer to “Fluids, Lubricants, and Genuine Parts” in
case. Also, if a “fast charger” is used while the battery
“Maintaining Your Vehicle” for further information.
is in vehicle, disconnect both vehicle battery cables
You can receive assistance in locating DEF by calling before connecting the charger to the battery. Do not
866-RAM-INFO (866-726-4636). use a “fast charger” to provide starting voltage.
MAINTAINING YOUR VEHICLE 115
Cooling System
WARNING!
Battery posts, terminals, and related accessories con- WARNING!
tain lead and lead compounds. Always wash hands
You or others can be badly burned by hot engine
after handling the battery.
coolant (antifreeze) or steam from your radiator. If
you see or hear steam coming from under the hood,
Battery Blanket Usage
do not open the hood until the radiator has had time
A battery loses 60% of its cranking power as the battery
to cool. Never try to open a cooling system pressure
temperature decreases to 0°F (-18°). For the same de-
cap when the radiator is hot.
crease in temperature, the engine requires twice as much
power to crank at the same RPM. The use of 120 Volt AC
Engine Coolant Checks
powered battery blankets will greatly increase starting
Check the engine coolant (antifreeze) protection every
6
capability at low temperatures. Suitable battery blankets
12 months (before the onset of freezing weather, where
are available from your authorized MOPAR威 dealer.
applicable). If the engine coolant (antifreeze) is dirty or
rusty in appearance, the system should be drained,
flushed and refilled with fresh engine coolant (anti-
freeze). Check the front of the A/C condenser for any
116 MAINTAINING YOUR VEHICLE
accumulation of bugs, leaves, etc. If dirty, clean by gently Cooling System – Drain, Flush, And Refill
spraying water from a garden hose vertically down the Refer to the “Maintenance Schedule” for the proper
face of the condenser. maintenance intervals.
Check the coolant recovery bottle tubing for brittle rub- If the engine coolant (antifreeze) is dirty or contains a
ber, cracking, tears, cuts and tightness of the connection considerable amount of sediment, clean and flush with a
at the bottle and radiator. Inspect the entire system for reliable cooling system cleaner. Follow with a thorough
leaks. rinsing to remove all deposits and chemicals. Properly
dispose of the old engine coolant (antifreeze) solution.
With the engine at normal operating temperature (but
not running), check the cooling system pressure cap for Selection Of Coolant
proper vacuum sealing by draining a small amount of Use only the manufacturers recommended engine cool-
engine coolant (antifreeze) from the radiator drain cock. ant (antifreeze). Refer to “Fluids, Lubricants, and Genu-
If the cap is sealing properly, the engine coolant (anti- ine Parts” in “Maintaining Your Vehicle” for further
freeze) will begin to drain from the coolant recovery information.
bottle. DO NOT REMOVE THE COOLANT PRESSURE
CAP WHEN THE COOLING SYSTEM IS HOT.
MAINTAINING YOUR VEHICLE 117

CAUTION! CAUTION! (Continued)


• Mixing of engine coolant (antifreeze) other than • This vehicle has not been designed for use with
specified HOAT engine coolant (antifreeze), may Propylene Glycol based engine coolant (anti-
result in engine damage and may decrease corro- freeze). Use of Propylene Glycol based engine
sion protection. If a non-HOAT engine coolant coolant (antifreeze) is not recommended.
(antifreeze) is introduced into the cooling system
in an emergency, it should be replaced with the Adding Coolant
specified engine coolant (antifreeze) as soon as Your vehicle has been built with an improved engine
possible. coolant (antifreeze) that allows extended maintenance
intervals. This engine coolant (antifreeze) can be used up
• Do not use water alone or alcohol-based engine
to 5 Years or 105,000 miles (168 000 km) before replace- 6
coolant (antifreeze) products. Do not use addi-
ment. To prevent reducing this extended maintenance
tional rust inhibitors or antirust products, as they
period, it is important that you use the same engine
may not be compatible with the radiator engine
coolant (antifreeze) throughout the life of your vehicle.
coolant (antifreeze) and may plug the radiator.
Please review these recommendations for using Hybrid
Organic Additive Technology (HOAT) engine coolant
(antifreeze).
118 MAINTAINING YOUR VEHICLE
When adding engine coolant (antifreeze): Please note that it is the owner’s responsibility to main-
tain the proper level of protection against freezing ac-
• The manufacturer recommends using MOPAR威
cording to the temperatures occurring in the area where
Antifreeze/Coolant 5 Year/100,000 Mile Formula
the vehicle is operated.
HOAT (Hybrid Organic Additive Technology) or
equivalent. NOTE: Mixing engine coolant (antifreeze) types will
decrease the life of the engine coolant (antifreeze) and
• Mix a minimum solution of 50% HOAT engine coolant
will require more frequent engine coolant (antifreeze)
(antifreeze) and distilled water. Use higher concentra-
changes.
tions (not to exceed 70%) if temperatures below -34°F
(-37°C) are anticipated. Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of engine
• Use only high purity water such as distilled or deion-
coolant (antifreeze), and to ensure that engine coolant
ized water when mixing the water/engine coolant
(antifreeze) will return to the radiator from the coolant
(antifreeze) solution. The use of lower quality water
recovery bottle.
will reduce the amount of corrosion protection in the
engine cooling system. The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
MAINTAINING YOUR VEHICLE 119
rules for your community. To prevent ingestion by ani-
WARNING!
mals or children, do not store ethylene glycol based
• The warning words “DO NOT OPEN HOT” on engine coolant (antifreeze) in open containers or allow it
the cooling system pressure cap are a safety pre- to remain in puddles on the ground. If ingested by a child
caution. Never add engine coolant (antifreeze) or pet, seek emergency assistance immediately. Clean up
when the engine is overheated. Do not loosen or any ground spills immediately.
remove the cap to cool an overheated engine. Heat
Coolant Level
causes pressure to build up in the cooling system.
The coolant bottle provides a quick visual method for
To prevent scalding or injury, do not remove the
determining that the coolant level is adequate. With the
pressure cap while the system is hot or under
engine cold, the level of the engine coolant (antifreeze) in
pressure.
the coolant recovery bottle should be between the ranges
• Do not use a pressure cap other than the one indicated on the bottle.
6
specified for your vehicle. Personal injury or en-
gine damage may result. The radiator normally remains completely full, so there is
no need to remove the radiator cap unless checking for
Disposal Of Used Engine Coolant engine coolant (antifreeze) freeze point or replacing en-
Used ethylene glycol based engine coolant (antifreeze) is gine coolant (antifreeze). Advise your service attendant
a regulated substance requiring proper disposal. Check
with your local authorities to determine the disposal
120 MAINTAINING YOUR VEHICLE
of this. As long as the engine operating temperature is • Do not overfill the coolant recovery bottle.
satisfactory, the coolant bottle need only be checked once
• Check the engine coolant (antifreeze) freeze point in
a month.
the radiator and in the coolant recovery bottle. If
When additional engine coolant (antifreeze) is needed to engine coolant (antifreeze) needs to be added, the
maintain the proper level, it should be added to the contents of the coolant recovery bottle must also be
coolant bottle. Do not overfill. protected against freezing.
Points To Remember • If frequent engine coolant (antifreeze) additions are
required, or if the level in the coolant recovery bottle
NOTE: When the vehicle is stopped after a few miles (a
does not drop when the engine cools, the cooling
few kilometers) of operation, you may observe vapor
system should be pressure tested for leaks.
coming from the front of the engine compartment. This is
normally a result of moisture from rain, snow, or high • Maintain engine coolant (antifreeze) concentration at
humidity accumulating on the radiator and being vapor- 50% HOAT engine coolant (antifreeze) (minimum)
ized when the thermostat opens, allowing hot engine and distilled water for proper corrosion protection of
coolant (antifreeze) to enter the radiator. your engine, which contains aluminum components.
If an examination of your engine compartment shows no • Make sure that the radiator and coolant recovery
evidence of radiator or hose leaks, the vehicle may be bottle overflow hoses are not kinked or obstructed.
safely driven. The vapor will soon dissipate.
MAINTAINING YOUR VEHICLE 121
• Keep the front of the radiator clean. If your vehicle is (10° to 38°C). This cooling process enables more efficient
equipped with air conditioning, keep the front of the burning of fuel resulting in fewer emissions.
condenser clean.
To guarantee optimum performance of the system, keep
• Do not change the thermostat for Summer or Winter the surfaces of the charge air cooler, condenser and
operation. If replacement is ever necessary, install radiator clean and free of debris. Periodically check the
ONLY the correct type thermostat. Other designs may hoses leading to and from the charge air cooler for cracks
result in unsatisfactory cooling performance, poor gas or loose clamps resulting in loss of pressure and reduced
mileage, and increased emissions. engine performance.
Charge Air Cooler – Inter-Cooler Brake System
The charge air cooler is positioned between the radiator
Brake Master Cylinder – Brake Fluid Level Check
and the air conditioner condenser. Air enters the engine
The fluid level of the master cylinder should be checked
6
through the air cleaner and passes through the turbo-
when performing under the hood service, or immedi-
charger, where it is pressurized. This pressurized air
ately if the “Brake System Warning Light” indicates
rapidly reaches high temperature. The air is then directed
system failure.
through a hose to the charge air cooler and through
another hose to the intake manifold of the engine. The air
entering the engine has been cooled by about 50° to 100°F
122 MAINTAINING YOUR VEHICLE
The brake master cylinder has a translucent plastic
WARNING!
reservoir. On the outboard side of the reservoir, there is a
“MAX” mark and an “MIN” mark. The fluid level must • Use only manufacturer’s recommended brake
be kept within these two marks. Do not add fluid above fluid. Refer to “Fluids, Lubricants, and Genuine
the full mark because leakage may occur at the cap. Parts” in “Maintaining Your Vehicle” for further
information. Using the wrong type of brake fluid
With disc brakes, the fluid level can be expected to fall as
can severely damage your brake system and/or
the brake linings wear. However, an unexpected drop in
impair its performance. The proper type of brake
fluid level may be caused by a leak and a system check
fluid for your vehicle is also identified on the
should be conducted.
original factory installed hydraulic master cylin-
Refer to “Fluids, Lubricants, and Genuine Parts” in der reservoir.
“Maintaining Your Vehicle” for further information.
(Continued)
MAINTAINING YOUR VEHICLE 123

WARNING! (Continued) WARNING! (Continued)


• To avoid contamination from foreign matter or • Do not allow petroleum based fluid to contami-
moisture, use only new brake fluid or fluid that nate the brake fluid. Brake seal components could
has been in a tightly closed container. Keep the be damaged, causing partial or complete brake
master cylinder reservoir cap secured at all times. failure. This could result in an accident.
Brake fluid in a open container absorbs moisture
from the air resulting in a lower boiling point. Clutch Hydraulic System
This may cause it to boil unexpectedly during hard The clutch hydraulic system is a sealed maintenance-free
or prolonged braking, resulting in sudden brake system. In the event of leakage or other malfunction, the
failure. This could result in a accident. system must be replaced.
• Overfilling the brake fluid reservoir can result in Transfer Case – If Equipped 6
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also Drain And Refill
damage painted and vinyl surfaces, care should be Refer to the “Maintenance Schedule” for the proper
taken to avoid its contact with these surfaces. maintenance intervals.
(Continued) Lubricant Selection
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for further information.
124 MAINTAINING YOUR VEHICLE
Fluid Level Check Automatic Transmission – If Equipped
This fluid level can be checked by removing the filler
Lubricant Selection
plug. The fluid level should be to the bottom edge of the
Refer to “Fluids, Lubricants, and Genuine Parts” in
filler plug hole with the vehicle in a level position.
“Maintaining Your Vehicle” for further information.
Manual Transmission – If Equipped
Fluid Level Check – Ram Truck Only
Lubricant Selection The fluid level should be checked when the engine is
Refer to “Fluids, Lubricants, and Genuine Parts” in fully warmed up and the fluid in the transmission is at
“Maintaining Your Vehicle” for further information. normal operating temperature. At normal operating tem-
perature, the fluid cannot be held comfortably between
Fluid Level Check
the fingertips. Operation of the transmission with an
The fluid level can be checked by removing the filler
improper fluid level will greatly reduce the life of the
plug. If the level of the lubricant is more than 1/2 in
transmission and of the fluid. Check the fluid level
(12 mm) below the bottom of the filler hole while the
whenever the vehicle is serviced.
vehicle is on level ground, enough lubricant should be
added to bring the level to 1/4 in (6 mm) below the To properly check the automatic transmission fluid level,
bottom of the filler hole. the following procedure must be used:
1. Operate the engine at idle speed and normal operating
temperature.
MAINTAINING YOUR VEHICLE 125
2. The vehicle must be on level ground. NOTE: If it is necessary to check the transmission below
the operating temperature, the fluid level should be
3. Fully apply the parking brake and press the brake
between the two “COLD” (lower) holes on the dipstick
pedal.
with the fluid at approximately 70°F (21°C) (room tem-
4. Place the shift lever momentarily into each gear posi- perature). If the fluid level is correctly established at
tion ending with the shift lever in PARK. room temperature, it should be between the “HOT”
(upper) reference holes when the transmission reaches
5. Remove the dipstick, wipe it clean and reinsert it until
180°F (82°C). Remember it is best to check the level at the
seated.
normal operating temperature.
6. Remove the dipstick again and note the fluid level on
both sides. The fluid level should be between the “HOT” CAUTION!
(upper) reference holes on the dipstick at normal operat-
Be aware that if the fluid temperature is below 50°F
6
ing temperature. Verify that solid coating of oil is seen on
(10°C) it may not register on the dipstick. Do not add
both sides of the dipstick. If the fluid is low, add as
fluid until the temperature is elevated enough to
required into the dipstick tube. Do not overfill. After
produce an accurate reading.
adding any quantity of oil through the oil fill tube, wait
a minimum of two minutes for the oil to fully drain into
7. Check for leaks. Release parking brake.
the transmission before rechecking the fluid level.
126 MAINTAINING YOUR VEHICLE
To prevent dirt and water from entering the transmission 3. Fully apply the parking brake and press the brake
after checking or replenishing fluid, make certain that the pedal.
dipstick cap is properly reseated. It is normal for the
4. Place the shift lever momentarily into each gear posi-
dipstick cap to spring back slightly from its fully seated
tion ending with the shift lever in PARK. Make sure the
position, as long as its seal remains engaged in the
engine is running at idle speed.
dipstick tube.
5. Remove the dipstick and determine if the fluid is hot
Fluid Level Check – Chassis Cab Only
or cold. Hot fluid is approximately 160°F to 175°F (70°C
Check the fluid level while the transmission is at normal
to 82°C). This is the normal operating temperature after
operating temperature. This occurs after at least 15 miles
the vehicle has been driven at least 15 miles (25 km). The
(25 km) of driving. At normal operating temperature, the
fluid cannot be comfortably held between the fingertips.
fluid cannot be held comfortably between the fingertips.
Only use the cold region of the dipstick as a rough
To properly check the transmission fluid, the following reference when doing initial oil level set after transmis-
procedure must be used. sion rebuild or transmission refill.
1. The vehicle must be on level ground. 6. Wipe the dipstick clean and reinsert it until seated.
2. Operate the engine at idle speed for a minimum of
60 seconds and normal operating temperature.
MAINTAINING YOUR VEHICLE 127
7. Remove the dipstick again and note the fluid level on temperature, it should be between the HOT (upper)
both sides. The fluid level should be between the HOT reference holes when the transmission reaches 160°F to
(upper) reference holes on the dipstick at normal operat- 175°F (70°C to 82°C).
ing temperature. Verify that a solid coating of oil is seen
on both sides of the dipstick. If the fluid is low, add CAUTION!
MOPAR威 AS68RC Automatic Transmission Fluid or
Be aware that if the fluid level is below 50°F (10°C),
equivalent as required into the dipstick tube. Do not
it may not register on the dipstick. Do not add fluid
overfill. Never use any ATF other than MOPAR威
until the temperature is elevated enough to produce
AS68RC Automatic Transmission Fluid or equivalent.
a accurate reading.
After adding any quantity of oil through the dipstick
tube, wait a minimum of two minutes for the oil to fully
8. Check for leaks. Release the parking brake.
drain into the transmission before rechecking the fluid 6
level. NOTE: To prevent dirt and water from entering the
transmission after checking or adding fluid, make sure
NOTE: If it is necessary to check the transmission below
that the dipstick cap is properly reseated. It is normal for
the operating temperature, the fluid level should be
the dipstick cap to spring back slightly from its fully
between the two COLD (lower) holes on the dipstick
seated position, as long as the seal remains engaged in
with the fluid at approximately 70°F to 85°F (20°C to
the dipstick tube.
30°C). If the fluid level is correctly established at room
128 MAINTAINING YOUR VEHICLE
Fluid And Filter Change
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
Noise Control System Required Maintenance &
Warranty
All vehicles built over 10,000 lbs. (4 535 kg) Gross Vehicle
Weight Rating and manufactured for sale and use in the
United States are required to comply with the Federal
Government’s Exterior Noise Regulations. These vehicles
can be identified by the Noise Emission Control Label
located in the operator’s compartment.
Required Maintenance For Noise Control Systems
The following maintenance services must be performed
every six months or 7,500 miles (12 000 km) whichever
comes first, to assure proper operation of the noise
control systems. In addition, inspection and service
should be performed anytime a malfunction is observed
MAINTAINING YOUR VEHICLE 129
or suspected. Proper maintenance of the entire vehicle Tampering With Noise Control System Prohibited
will help the effectiveness of the noise control systems. Federal law prohibits the following acts or the causing
thereof: (1) the removal or rendering inoperative by any
Exhaust System
person, other than for purposes of maintenance, repair, or
Inspect the entire exhaust system for leaks and damaged
replacement, of any device or element of design incorpo-
parts. Devices such as hangers, clamps, and U-bolts
rated into any new vehicle for the purpose of noise
should be tight and in good condition. Damaged compo-
control prior to its sale or delivery to the ultimate
nents, burned or blown out mufflers, burned or rusted
purchaser or while it is in use, or (2) the use of the vehicle
out exhaust pipes should be replaced according to the
after such device or element of design has been removed
procedures and specifications outlined in the appropriate
or rendered inoperative by any person.
service manual.
Among those acts presumed to constitute tampering are
Air Cleaner Assembly
the acts listed below.
6
Inspect air cleaner housing for proper assembly and fit.
Make certain that the air cleaner is properly positioned • AIR CLEANER
and that the cover is tight. Check all hoses leading to the
− Removal of the air cleaner.
air cleaner for tightness. The air filter element must also
be clean and serviced according to the instructions out- − Removal of the air cleaner filter element from the air
lined in the Maintenance Schedule section of this manual. cleaner housing.
− Removal of the air ducting.
130 MAINTAINING YOUR VEHICLE
• EXHAUST SYSTEM control with all applicable U.S. EPA Noise Control Regu-
lations.
− Removal or rendering inoperative exhaust system
components including the muffler or tailpipe. This warranty covers this vehicle as designed, built and
equipped by the manufacturer, and is not limited to any
• ENGINE COOLING SYSTEM
particular part, component or system of the vehicle
− Removal or rendering inoperative the fan clutch. manufactured by the manufacturer. Defects in design,
assembly or in any part, component or system of the
− Removal of the fan shroud.
vehicle as manufactured by the manufacturer, which, at
Noise Emission Warranty the time it left the manufacturer’s control, caused noise
The manufacturer warrants that this vehicle as manufac- emissions to exceed Federal standards, are covered by
tured by the manufacturer, was designed, built and this warranty for the life of the vehicle.
equipped to conform at the time it left the manufacturer’s
MAINTAINING YOUR VEHICLE 131
Maintenance Log and Service Chart (Diesel Engines)
Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closest to
the mileage at which service was performed.
MILES 7,500 15,000 22,500 30,000 37,500 45,000 52,500 60,000
KILOMETERS 12 000 24 000 36 000 48 000 60 000 72 000 84 000 96 000
Exhaust system-
inspect
Air cleaner
assembly-inspect
ODOMETER
READING
6
PERFORMED BY
PERFORMED AT
132 MAINTAINING YOUR VEHICLE

Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closest to
the mileage at which service was performed.
MILES 67,500 75,000 82,500 90,000 97,500 105,000 112,500 120,000
KILOMETERS 108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000
Exhaust system-
inspect
Air cleaner
assembly-inspect
ODOMETER
READING
PERFORMED BY
PERFORMED AT
MAINTAINING YOUR VEHICLE 133
FLUID CAPACITIES
U.S. Metric
Fuel (Approximate)
2500/3500 Shortbed Models 34 Gallons 129 Liters
2500/3500 Longbed Models 35 Gallons 132 Liters
Standard Rear Tank – Chassis Cab Only 52 Gallons 197 Liters
Optional Midship Tank – Chassis Cab Only 22 Gallons 83 Liters
Diesel Exhaust Fluid Tank (Approximate) – Chassis 8 Gallons 30 Liters
Cab Only
Engine Oil with Filter
6.7L Turbo Diesel Engine 12 Quarts 11.4 Liters 6
Cooling System
6.7L Turbo Diesel Engine (MOPAR威 Engine Coolant/ 5.7 Gallons 21.4 Liters
Antifreeze 5 Year/100,000 Mile Formula or equivalent)
134 MAINTAINING YOUR VEHICLE
FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluid, Lubricant, or Genuine Part
Engine Coolant MOPAR威 Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hy-
brid Organic Additive Technology) or equivalent.
Engine Oil In ambient temperatures below 0°F (-18°C), 5W-40 synthetic engine oil
that meets Chrysler Materials Standard MS-10902 and the API CJ-4 engine
oil category is required. In ambient temperatures above 0°F (-18°C),
15W-40 engine oil that meets Chrysler Materials Standard MS-10902 and
the API CJ-4 engine oil category is required.
Engine Oil Filter MOPAR威 Engine Oil Filter or equivalent.
Engine Fuel Filter MOPAR威 Fuel Filter or equivalent. Must meet 5 micron rating. Using a
fuel filter that does not meet the manufacturers filtration and water
separating requirements can severely impact fuel system life and reli-
ability.
Crankcase Ventilation Filter MOPAR威 CCV Filter or equivalent.
MAINTAINING YOUR VEHICLE 135

Component Fluid, Lubricant, or Genuine Part


Fuel Selection Use good quality diesel fuel from a reputable supplier in your vehicle.
Federal law requires that you must fuel this vehicle with Ultra Low Sul-
fur Highway Diesel fuel (15 ppm Sulfur maximum) and prohibits the use
of Low Sulfur Highway Diesel fuel (500 ppm Sulfur maximum) to avoid
damage to the emissions control system. For most year-round service, No.
2 diesel fuel meeting ASTM specification D-975 Grade S15 will provide
good performance. If the vehicle is exposed to extreme cold (below 20°F
or -7°C), or is required to operate at colder-than-normal conditions for
prolonged periods, use climatized No. 2 diesel fuel or dilute the No. 2
diesel fuel with 50% No. 1 diesel fuel. This will provide better protection
from fuel gelling or wax-plugging of the fuel filters. This vehicle is fully
compatible with biodiesel blends up to 5% biodiesel meeting ASTM
6
specification D-975.
Diesel Exhaust Fluid – Chassis Cab MOPAR威 Diesel Exhaust Fluid (API Certified) (DEF) or equivalent that
Only has been API Certified to the ISO 22241 standard. Use of fluids not API
Certified to ISO 22241 may result in system damage. You can receive as-
sistance in locating DEF by calling 866-RAM-INFO (866-726-4636).
136 MAINTAINING YOUR VEHICLE
Chassis
Component Fluid, Lubricant, or Genuine Part
Automatic Transmission – If MOPAR威 ATF+4威 Automatic Transmission Fluid or equivalent licensed
Equipped (Six-Speed 68RFE) – Ram ATF+4威 product.
Truck Only
Automatic Transmission – If MOPAR威 AS68RC Automatic Transmission Fluid or equivalent.
Equipped (Six-Speed AS68RC) –
Chassis Cab Only
Clutch Linkage MOPAR威 Multi-Purpose Grease, NLGI Grade 2 E.P. or equivalent.
Manual Transmission (G-56) – If MOPAR威 ATF+4威 Automatic Transmission Fluid or equivalent licensed
Equipped ATF+4威 product.
MAINTENANCE SCHEDULES

CONTENTS
䡵 Maintenance Schedule . . . . . . . . . . . . . . . . . . 138 ▫ Perform Service Indicator . . . . . . . . . . . . . . 140
▫ Oil Change Indicator System . . . . . . . . . . . . 139 ▫ Required Maintenance Intervals . . . . . . . . . . 140

7
138 MAINTENANCE SCHEDULES
MAINTENANCE SCHEDULE • Check the fluid levels of the coolant reservoir, brake
master cylinder, and transmission and transfer case (if
CAUTION! equipped), add as needed.
Failure to perform the required maintenance items At Each Oil Change
may result in damage to the vehicle.
• Change the engine oil filter.
At Each Stop For Fuel • Inspect the exhaust system.
• Check the engine oil level at least 30 minutes after a • Check the automatic transmission fluid level (if
fully warmed engine is shut off. Checking the oil level equipped).
while the vehicle is on level ground will improve the
• Check the manual transmission fluid level (if
accuracy of the oil level reading. Add oil only when
equipped).
the level is at or below the ADD or MIN mark.
• Check the coolant level, hoses, and clamps.
Once A Month
• Lubricate outer tie rod ends.
• Inspect the batteries, and clean and tighten the termi-
nals as required. Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
MAINTENANCE SCHEDULES 139
Oil Change Indicator System For information on resetting the Oil Change Indicator
message, refer to “Oil Change Due” under “Electronic
Ram Truck Pick-Up (2500 And 3500 Models)
Vehicle Information Center (EVIC)/EVIC Warning
Your vehicle is equipped with an engine oil change
Lights” in “Understanding Your Instrument Panel” for
indicator system. This system will alert you when it is
further information.
time to change your engine oil by displaying the words
“Oil Change Due” on your Electronic Vehicle Informa- When prompted by the Engine Oil Indicator System, the
tion Center (EVIC). The engine oil change indicator engine oil and filter must be changed. If not prompted by
system is duty cycle based, which means the engine oil the Engine Oil Indicator System within 7,500 miles
change interval may fluctuate depending on your per- (12 000 km) or six months since the last oil and filter
sonal driving style. Driving styles such as frequent stop change, replace the engine oil and engine oil filter. Under
and go type driving or extended idle time can increase no circumstances should oil change intervals exceed
the frequency of the engine oil change. This is the result 7,500 miles (12 000 km) or six months, whichever comes
of more frequent regeneration of the exhaust after treat- first.
ment system, which can decrease the life of the engine oil.
7
Failure to change the engine oil per the maintenance
schedule can result in internal engine damage.
140 MAINTENANCE SCHEDULES
Ram Truck Chassis Cab (3500, 4500, And 5500 EGR Cooler. The procedure for clearing and resetting the
Models) “Perform Service” indicator message is located in the
Replace the engine oil and oil filter every 7,500 miles appropriate Service Information.
(12 000 km) or six months, or sooner if prompted by the
Required Maintenance Intervals
oil change indicator system (if equipped). Under no
Refer to the Maintenance Schedules on the following
circumstances should oil change intervals exceed
pages for the required maintenance intervals.
7,500 miles (12 000 km) or six months, whichever comes
first.
Perform Service Indicator
Your vehicle will require emissions maintenance at a set
interval. To help remind you when this maintenance is
due, the Electronic Vehicle Information Center (EVIC)
will display “Perform Service”. When the “Perform Ser-
vice” message is displayed on the EVIC it is necessary to
have the emissions maintenance performed. Emissions
maintenance may include replacing the Closed Crank-
case Ventilation (CCV) filter element, and cleaning of the
MAINTENANCE SCHEDULES 141

7,500 Miles (12,000 km) or 6 Months Maintenance Service


Schedule
❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be
changed. If not prompted by the Engine Oil Indicator System within 7,500 miles
(12 000 km) or six months since the last oil and filter change, change the engine oil and
engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.

7
Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


142 MAINTENANCE SCHEDULES

15,000 Miles (24,000 km) or 12 Months Maintenance Service


Schedule
❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be
changed. If not prompted by the Engine Oil Indicator System within 7,500 miles
(12 000 km) or six months since the last oil and filter change, change the engine oil and
engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Replace fuel filter element.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet,
off-road or frequent trailer towing.

Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


MAINTENANCE SCHEDULES 143

22,500 Miles (36,000 km) or 18 Months Maintenance Service


Schedule
❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be
changed. If not prompted by the Engine Oil Indicator System within 7,500 miles
(12 000 km) or six months since the last oil and filter change, change the engine oil and
engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Inspect drive belt, replace if necessary.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect brake linings.
❏ Inspect and adjust parking brake if necessary.

7
Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


144 MAINTENANCE SCHEDULES

30,000 Miles (48,000 km) or 24 Months Maintenance Service Schedule


❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be changed. If not prompted by the Engine Oil Indicator
System within 7,500 miles (12 000 km) or six months since the last oil and filter change, change the engine oil and engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Replace fuel filter element.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the wheel bearings.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.
❏ Check the transfer case fluid (4x4).
❏ Change automatic transmission fluid (Chassis Cab Only).

Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


MAINTENANCE SCHEDULES 145

37,500 Miles (60,000 km) or 30 Months Maintenance Service


Schedule
❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be
changed. If not prompted by the Engine Oil Indicator System within 7,500 miles
(12 000 km) or six months since the last oil and filter change, change the engine oil and
engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.

7
Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


146 MAINTENANCE SCHEDULES

45,000 Miles (72,000 km) or 36 Months Maintenance Service Schedule


❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be changed. If not prompted by the Engine Oil Indicator
System within 7,500 miles (12 000 km) or six months since the last oil and filter change, change the engine oil and engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Inspect drive belt, replace as necessary.
❏ Replace fuel filter element.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏ Inspect brake linings.
❏ Inspect and adjust parking brake if necessary.
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.

Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


MAINTENANCE SCHEDULES 147

52,500 Miles (84,000 km) or 42 Months Maintenance Service


Schedule
❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be
changed. If not prompted by the Engine Oil Indicator System within 7,500 miles
(12 000 km) or six months since the last oil and filter change, change the engine oil and
engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.

7
Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


148 MAINTENANCE SCHEDULES

60,000 Miles (96,000 km) or 48 Months Maintenance Service Schedule


❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be changed. If not prompted by the Engine Oil Indicator
System within 7,500 miles (12 000 km) or six months since the last oil and filter change, change the engine oil and engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Replace fuel filter element.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the wheel bearings.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.
❏ Change automatic transmission fluid and sump filter (Chassis Cab Only).
❏ Change automatic transmission fluid and filter(s) if using your vehicle for any of the following: police, fleet, or frequent trailer towing (Ram
Truck Only).
❏ Inspect the manual transmission fluid, add if necessary.
❏ Change the transfer case fluid (4x4).

Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


MAINTENANCE SCHEDULES 149

67,500 Miles (108,000 km) or 54 Months Maintenance Service


Schedule
❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be
changed. If not prompted by the Engine Oil Indicator System within 7,500 miles
(12 000 km) or six months since the last oil and filter change, change the engine oil and
engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Inspect drive belt, replace as necessary.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect brake linings.
❏ Inspect and adjust parking brake if necessary.
❏ Replace Crankcase Ventilation Filter (CCV).
❏ Clean EGR Valve (Ram Truck Only)**.
❏ Clean EGR Cooler (Ram Truck Only)**. 7
Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


150 MAINTENANCE SCHEDULES

75,000 Miles (120,000 km) or 60 Months Maintenance Service Schedule


❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be changed. If not prompted by the Engine Oil Indicator
System within 7,500 miles (12 000 km) or six months since the last oil and filter change, change the engine oil and engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Flush and replace engine coolant at 60 months, if not replaced at 97,500 miles (157 000 km).
❏ Replace fuel filter element.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.

Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


MAINTENANCE SCHEDULES 151

82,500 Miles (132,000 km) or 66 Months Maintenance Service


Schedule
❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be
changed. If not prompted by the Engine Oil Indicator System within 7,500 miles
(12 000 km) or six months since the last oil and filter change, change the engine oil and
engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.

7
Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


152 MAINTENANCE SCHEDULES

90,000 Miles (144,000 km) or 72 Months Maintenance Service Schedule


❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be changed. If not prompted by the Engine Oil Indicator
System within 7,500 miles (12 000 km) or six months since the last oil and filter change, change the engine oil and engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Inspect drive belt, replace as required.
❏ Replace fuel filter element.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the wheel bearings.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏ Inspect brake linings.
❏ Inspect and adjust parking brake if necessary.
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.
❏ Check the transfer case fluid (4x4).
❏ Change automatic transmission fluid
(Chassis Cab Only).
Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


MAINTENANCE SCHEDULES 153

97,500 Miles (157,000 km) or 78 Months Maintenance Service


Schedule
❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be
changed. If not prompted by the Engine Oil Indicator System within 7,500 miles
(12 000 km) or six months since the last oil and filter change, change the engine oil and
engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Flush and replace engine coolant.
❏ Rotate tires.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Flush and replace power steering fluid (3500 Ram Truck Only).

7
Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


154 MAINTENANCE SCHEDULES

105,000 Miles (168,000 km) or 84 Months Maintenance Service Schedule


❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be changed. If not prompted by the Engine Oil Indicator
System within 7,500 miles (12 000 km) or six months since the last oil and filter change, change the engine oil and engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Flush and replace engine coolant, if not replaced at 60 months.
❏ Rotate tires.
❏ Inspect drive belt, replace as required.
❏ Replace fuel filter element.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏ Flush and replace power steering fluid.
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.

Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


MAINTENANCE SCHEDULES 155

112,500 Miles (180,000 km) or 90 Months Maintenance Service


Schedule
❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be
changed. If not prompted by the Engine Oil Indicator System within 7,500 miles
(12 000 km) or six months since the last oil and filter change, change the engine oil and
engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Inspect drive belt, replace as required.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect brake linings.
❏ Inspect and adjust parking brake if necessary.

7
Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


156 MAINTENANCE SCHEDULES

120,000 Miles (192,000 km) or 96 Months Maintenance Service Schedule


❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be changed. If not prompted by the Engine Oil Indicator
System within 7,500 miles (12 000 km) or six months since the last oil and filter change, change the engine oil and engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Replace fuel filter element.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the wheel bearings.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.
❏ Change automatic transmission fluid and sump filter (Chassis Cab Only).
❏ Change automatic transmission fluid and filter(s) (Ram Truck Only).
❏ Change the manual transmission fluid if using your vehicle for any of the following: police, fleet, or frequent trailer towing.
❏ Change the transfer case fluid (4x4).

Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


MAINTENANCE SCHEDULES 157

127,500 Miles (204,000 km) or 102 Months Maintenance Service


Schedule
❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be
changed. If not prompted by the Engine Oil Indicator System within 7,500 miles
(12 000 km) or six months since the last oil and filter change, change the engine oil and
engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.

7
Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


158 MAINTENANCE SCHEDULES

135,000 Miles (216,000 km) or 108 Months Maintenance Service Schedule


❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be changed. If not prompted by the Engine Oil Indicator
System within 7,500 miles (12 000 km) or six months since the last oil and filter change, change the engine oil and engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Inspect drive belt, replace as required.
❏ Replace fuel filter element.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏ Inspect brake linings.
❏ Inspect and adjust parking brake if necessary.
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.
❏ Replace Crankcase Ventilation Filter (CCV).
❏ Clean EGR Valve (Ram Truck Only).
❏ Clean EGR Cooler (Ram Truck Only).

Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


MAINTENANCE SCHEDULES 159

142,500 Miles (228,000 km) or 114 Months Maintenance Service


Schedule
❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be
changed. If not prompted by the Engine Oil Indicator System within 7,500 miles
(12 000 km) or six months since the last oil and filter change, change the engine oil and
engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.

7
Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


160 MAINTENANCE SCHEDULES

150,000 Miles (240,000 km) or 120 Months Maintenance Service Schedule


❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be changed. If not prompted by the Engine Oil Indicator
System within 7,500 miles (12 000 km) or six months since the last oil and filter change, change the engine oil and engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Replace fuel filter element.
❏ Adjust valve lash clearance.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the wheel bearings.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏ Flush and replace engine coolant at 120 months, if not replaced at 97,500 miles (157 000 km).
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.
❏ Check the transfer case fluid (4x4).
❏ Change automatic transmission fluid (Chassis Cab Only).
❏ Change DEF Filter Cartridge (Chassis Cab Only)

Odometer Reading Date

Repair Order # Dealer Code

Signature, Authorized Service Center


MAINTENANCE SCHEDULES 161
Inspection and service should also be performed anytime
WARNING!
a malfunction is observed or suspected. Retain all
receipts. • You can be badly injured working on or around a
motor vehicle. Do only service work for which you
* This maintenance is not required if belt was previously
have the knowledge and the right equipment. If
replaced.
you have any doubt about your ability to perform
** The EGR Cooler and the EGR Valve cleaning will be a service job, take your vehicle to a competent
covered by the manufacturer only at this maintenance mechanic.
interval, for vehicles in California, Maine, Maryland, • Failure to properly inspect and maintain your
Massachusetts, New Mexico, New York, Vermont, Con- vehicle could result in a component malfunction
necticut, Oregon, and Rhode Island. and effect vehicle handling and performance. This
could cause an accident
CAUTION!
7
***The manufacturer highly recommends that all
cooling system service, maintenance, and repairs be
performed by your local authorized dealer.
INDEX

8
164 INDEX
Adding Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Emergency Starting . . . . . . . . . . . . . . . . . . . . 92
Air Cleaner, Engine (Engine Air Cleaner Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Filter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104,129 Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Fluid Check . . . . . . . . . . . . . . . . . . . . . . . . 121
Airbag Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Master Cylinder . . . . . . . . . . . . . . . . . . . . . 121
Alarm Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Warning Light . . . . . . . . . . . . . . . . . . . . . . . 19
Anti-Lock Warning Light . . . . . . . . . . . . . . . . . . . 21 Brake/Transmission Interlock . . . . . . . . . . . . . . . . 53
Antifreeze (Engine Coolant) . . . . . . . . . . . . . . 116,117
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Capacities, Antifreeze (Engine Coolant) . . . . . . . . 133
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Capacities, Fluid . . . . . . . . . . . . . . . . . . . . . . . . 133
Automatic Transmission . . . . . . . . . . . . . . . . . . . . 64 Caps, Filler
Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . 125 Oil (Engine) . . . . . . . . . . . . . . . . . . . . . . . . 103
Fluid Level Check . . . . . . . . . . . . . . . . . . . . 124 Radiator (Coolant Pressure) . . . . . . . . . . . . . 118
Fluid Type . . . . . . . . . . . . . . . . . . . . . . 124,136 Charge Air Cooler . . . . . . . . . . . . . . . . . . . . . . . 121
Shifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Check Engine Light (Malfunction Indicator
Axle Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Light) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Coolant Pressure Cap (Radiator Cap) . . . . . . . . . . 118
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . 115
Blanket . . . . . . . . . . . . . . . . . . . . . . . . . . 43,115 Adding Coolant (Antifreeze) . . . . . . . . . . . . . 117
INDEX 165
Coolant Capacity . . . . . . . . . . . . . . . . . . . . . 133 Draining Fuel/Water Separator Filter . . . . . . . . . . 106
Coolant Level . . . . . . . . . . . . . . . . . . . . 115,119
Disposal of Used Coolant . . . . . . . . . . . . . . . 119 Electronic Range Select (ERS) . . . . . . . . . . . . . . 60,71
Drain, Flush, and Refill . . . . . . . . . . . . . . . . 116 Electronic Vehicle Information Center (EVIC) . . . . . 25
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Emergency, In Case of
Points to Remember . . . . . . . . . . . . . . . . . . 120 Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . 92
Pressure Cap . . . . . . . . . . . . . . . . . . . . . . . . 118 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Radiator Cap . . . . . . . . . . . . . . . . . . . . . . . . 118 Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . 104
Selection of Coolant (Antifreeze) . . . . . . . 116,134 Block Heater . . . . . . . . . . . . . . . . . . . . . . . 35,49
Break-In Recommendations . . . . . . . . . . . . . . 12
Diesel Exhaust Brake . . . . . . . . . . . . . . . . . . . . . . 50 Compartment . . . . . . . . . . . . . . . . . . . . . . . . 99
Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Coolant (Antifreeze) . . . . . . . . . . . . . . . . . . 134
Diesel Fuel Requirements . . . . . . . . . . . . . . . . . . . 82 Identification . . . . . . . . . . . . . . . . . . . . . . . . 99
Bulk Storage of . . . . . . . . . . . . . . . . . . . . . . . 84 Idling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Diesel Fuel System, Re-Priming . . . . . . . . . . . . . . 110 Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . 92
Dipsticks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100,134 8
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Oil Filler Cap . . . . . . . . . . . . . . . . . . . . . . . 103
Antifreeze (Engine Coolant) . . . . . . . . . . . . . 119 Oil Synthetic . . . . . . . . . . . . . . . . . . . . . . . . 104
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . 104 Runaway . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
166 INDEX
Temperature Gauge . . . . . . . . . . . . . . . . . . . . 15 Diesel . . . . . . . . . . . . . . . . . . . . . . . . . 82,83,134
Exhaust Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . 129 Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Requirements . . . . . . . . . . . . . . . . . . . . . . . . 82
Filters Specifications . . . . . . . . . . . . . . . . . . . . . . . . 83
Engine Fuel . . . . . . . . . . . . . . . . . . . . . . . . 106 Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . 133
Engine Oil . . . . . . . . . . . . . . . . . . . . 100,104,134
Flashers Gauges
Turn Signal . . . . . . . . . . . . . . . . . . . . . . . . . 15 Coolant Temperature . . . . . . . . . . . . . . . . . . . 15
Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . . . . 133 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fluid Level Checks Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 17
Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . 16
Manual Transmission . . . . . . . . . . . . . . . . . . 124 Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Transfer Case . . . . . . . . . . . . . . . . . . . . . . . 123 Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . 18,41
Fluid, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Gear Ranges . . . . . . . . . . . . . . . . . . . . . . . . 54,65,76
Fluids, Lubricants and Genuine Parts . . . . . . . . . . 134
Fog Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Idle Up Feature . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82,83 Information Center, Vehicle . . . . . . . . . . . . . . . . . 25
Adding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . 14,15
INDEX 167
Intervention Regeneration Strategy . . . . . . . . . . . 111 Traction Control . . . . . . . . . . . . . . . . . . . . . . 17
Warning (Instrument Cluster Description) . . . . 15
Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Locks
Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . 8
Lights
Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Maintenance Procedures . . . . . . . . . . . . . . . . . . . 100
Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . 138
Anti-Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Manual Transmission . . . . . . . . . . . . . . . . . . . . . . 75
Brake Warning . . . . . . . . . . . . . . . . . . . . . . . 19 Fluid Level Check . . . . . . . . . . . . . . . . . . . . 124
Check Engine (Malfunction Indicator) . . . . . . . 23 Lubricant Selection . . . . . . . . . . . . . . . . . . . 136
Electronic Stability Program (ESP) Indicator . . . 17 Shift Speeds . . . . . . . . . . . . . . . . . . . . . . . . . 76
Fog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
High Beam . . . . . . . . . . . . . . . . . . . . . . . . . . 18 New Vehicle Break-In Period . . . . . . . . . . . . . . . . 12
High Beam Indicator . . . . . . . . . . . . . . . . . . . 18 Noise Control
Instrument Cluster . . . . . . . . . . . . . . . . . . . . 15 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 128
Seat Belt Reminder . . . . . . . . . . . . . . . . . . . . 24 Tampering Prohibited . . . . . . . . . . . . . . . . . 129 8
Security Alarm (Theft Alarm) . . . . . . . . . . . . . 17 Noise Emission Warranty . . . . . . . . . . . . . . . 128,130
Theft Alarm (Security Alarm) . . . . . . . . . . . . . 17
Tire Pressure Monitoring (TPMS) . . . . . . . . . . 21 Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17,18
168 INDEX
Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17,18 Power
Oil Change Indicator . . . . . . . . . . . . . . . . . . . . . 139 Take-Off Adapter . . . . . . . . . . . . . . . . . . . . . 78
Oil, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Take-Off Operation . . . . . . . . . . . . . . . . . . . . 78
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Power Steering Fluid . . . . . . . . . . . . . . . . . . . . . 136
Change Interval . . . . . . . . . . . . . . . . . . . . . 101 PTO (Power Take-Off) . . . . . . . . . . . . . . . . . . . . . 78
Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Radiator Cap (Coolant Pressure Cap) . . . . . . . 116,118
Filter . . . . . . . . . . . . . . . . . . . . . . . . 100,104,134 Remote Control
Identification Logo . . . . . . . . . . . . . . . . . . . 102 Starting System . . . . . . . . . . . . . . . . . . . . . . . 8
Materials Added to . . . . . . . . . . . . . . . . . . . 104 Remote Starting System . . . . . . . . . . . . . . . . . . . . . 8
Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . 17 Resetting Perform Service Indicator . . . . . . . . . . . 140
Recommendation . . . . . . . . . . . . . . . . . . . . . 102
Seat Belts
Synthetic . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Reminder . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Overdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62,72
Selection of Coolant (Antifreeze) . . . . . . . . . . 116,134
Shifting . . . . . . . . . . . . . . . . .
Overdrive OFF Switch . . . . . . . . . . . . . . . . . . . 62,72 . . . . . . . . . . . . . . 52
Automatic Transmission . . . . . . . . . . . . . . . . 54
Perform Service Indicator, Reset . . . . . . . . . . . . . 140 Manual Transmission . . . . . . . . . . . . . . . . . . 75
INDEX 169
Signals, Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Torque Converter Clutch . . . . . . . . . . . . . . . . . 63,74
Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Tow/Haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,34 Traction Control . . . . . . . . . . . . . . . . . . . . . . . . . 123
Automatic Transmission . . . . . . . . . . . . . . . . 34 Traction Control Light . . . . . . . . . . . . . . . . . . . . . 17
Engine Block Heater . . . . . . . . . . . . . . . . . 35,49 Transfer Case
Manual Transmission . . . . . . . . . . . . . . . . . . 34 Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Transmission
Starting Procedures . . . . . . . . . . . . . . . . . . . . . . . 34 Automatic . . . . . . . . . . . . . . . . . . . . . . . . 54,64
Starting Procedures (Diesel Engines) . . . . . . . . . . . 34 Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Steering Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 34,75
Wheel Lock . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Shifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Synthetic Engine Oil . . . . . . . . . . . . . . . . . . . . . . 104 Trip Odometer . . . . . . . . . . . . . . . . . . . . . . . . 17,18
System, Remote Starting . . . . . . . . . . . . . . . . . . . . 8 Turn Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Viscosity, Engine Oil . . . . . . . . . . . . . . . . . . . . . . 103


Temperature Gauge, Engine Coolant . . . . . . . . . . . 15 Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18,41 8
Tip Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Tires Warning Lights (Instrument Cluster Description) . . 15
Pressure Warning Light . . . . . . . . . . . . . . . . . 21 Water Separator, Diesel Fuel . . . . . . . . . . . . . . . . 106
INSTALLATION OF RADIO TRANSMITTING
EQUIPMENT
Special design considerations are incorporated into this vehi- The antenna cable should be as short as practical and routed
cle’s electronic system to provide immunity to radio frequency away from the vehicle wiring when possible. Use only fully
signals. Mobile two-way radios and telephone equipment must shielded coaxial cable.
be installed properly by trained personnel. The following must
Carefully match the antenna and cable to the radio to ensure a
be observed during installation.
low Standing Wave Ratio (SWR).
The positive power connection should be made directly to the
Mobile radio equipment with output power greater than nor-
battery and fused as close to the battery as possible. The
mal may require special precautions.
negative power connection should be made to body sheet
metal adjacent to the negative battery connection. This con- All installations should be checked for possible interference
nection should not be fused. between the communications equipment and the vehicle’s
electronic systems.
Antennas for two-way radios should be mounted on the roof or
the rear area of the vehicle. Care should be used in mounting
antennas with magnet bases. Magnets may affect the accu-
racy or operation of the compass on vehicles so equipped.
Chrysler Group LLC
12D241-226-AD 4th Edition Printed in U.S.A.

You might also like