(TM) Dodge Manual de Propietario Dodge Ram 2012 en Ingles
(TM) Dodge Manual de Propietario Dodge Ram 2012 en Ingles
(TM) Dodge Manual de Propietario Dodge Ram 2012 en Ingles
2012 RAM TR U C K D I E S E L
2012 Ram Truck
OWNER’S MANUAL Diesel Supplement
Chrysler Group LLC
12D241-226-AB Second Edition Printed in U.S.A.
VEHICLES SOLD IN CANADA
With respect to any Vehicles Sold in Canada, the name This manual illustrates and describes the operation of features INSTALLATION OF RADIO TRANSMITTING
Chrysler Group LLC shall be deemed to be deleted and the and equipment that are either standard or optional on this EQUIPMENT
name Chrysler Canada Inc. used in substitution therefore. vehicle. This manual may also include a description of features Special design considerations are incorporated into this vehi- The antenna cable should be as short as practical and routed
and equipment that are no longer available or were not ordered cle’s electronic system to provide immunity to radio frequency away from the vehicle wiring when possible. Use only fully
DRIVING AND ALCOHOL signals. Mobile two-way radios and telephone equipment must shielded coaxial cable.
Drunken driving is one of the most frequent causes of acci- on this vehicle. Please disregard any features and equipment
described in this manual that are not on this vehicle. be installed properly by trained personnel. The following must
dents. Carefully match the antenna and cable to the radio to ensure a
be observed during installation.
Chrysler Group LLC reserves the right to make changes in low Standing Wave Ratio (SWR).
Your driving ability can be seriously impaired with blood alcohol The positive power connection should be made directly to the
levels far below the legal minimum. If you are drinking, don’t design and specifications, and/or make additions to or im- Mobile radio equipment with output power greater than nor-
provements to its products without imposing any obligation battery and fused as close to the battery as possible. The
drive. Ride with a designated non-drinking driver, call a cab, a mal may require special precautions.
upon itself to install them on products previously manufac- negative power connection should be made to body sheet
friend, or use public transportation. metal adjacent to the negative battery connection. This con- All installations should be checked for possible interference
tured.
nection should not be fused. between the communications equipment and the vehicle’s
WARNING! electronic systems.
Antennas for two-way radios should be mounted on the roof or
Driving after drinking can lead to an accident. Your per- the rear area of the vehicle. Care should be used in mounting
ceptions are less sharp, your reflexes are slower, and your antennas with magnet bases. Magnets may affect the accu-
Copyright © 2011 Chrysler Group LLC racy or operation of the compass on vehicles so equipped.
judgment is impaired when you have been drinking.
Never drink and then drive.
CONTENTS
䡵 A Message From Chrysler Group LLC . . . . . . . . . 4
4 INTRODUCTION
A MESSAGE FROM CHRYSLER GROUP LLC NOTE: Some aftermarket products may cause severe
Chrysler Group LLC and Cummins威 welcome you as a engine/transmission and/or exhaust system damage.
Cummins威 turbocharged diesel-powered truck owner. Your vehicle’s Powertrain Control Systems can detect
Your diesel truck will sound, feel, drive, and operate and store information about vehicle modifications that
differently from a gasoline-powered truck. It is important increase horsepower and torque output such as whether
that you read and understand this manual. or not performance-enhancing powertrain components,
commonly referred to as downloaders, power boxes, or
Almost 100% of the heavy duty trucks in the United
performance chips have been used.
States and Canada are diesel-powered because of the fuel
economy, rugged durability, and high torque which per- This information cannot be erased and will stay in the
mits pulling heavy loads. Cummins威 engines power well system’s memory even if the modification is removed.
over half of these trucks. Now this same technology and This information can be retrieved by Chrysler Group
proven performance is yours in your truck equipped LLC, and service and repair facilities, when servicing
with the Cummins威 turbocharged diesel engine. your vehicle. This information may be used to determine
if repair will be covered by New Vehicle Limited War-
You may find that some of the starting, operating, and
ranty.
maintenance procedures are different. However, they are
simple to follow and careful adherence to them will
ensure that you take full advantage of the features of this
engine.
INTRODUCTION 5
There is a probability that the use of a “performance
chip” will prohibit the engine from starting. In this
instance, the vehicle will need to be serviced by a
1
authorized dealer in order to return the vehicle to it’s
factory settings.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
CONTENTS 2
• Do not operate the engine at idle for prolonged Because of the construction of the Cummins威 turbo-
periods. charged diesel engine, engine run-in is enhanced by
loaded operating conditions which allow the engine
• Use the appropriate transmission gear to prevent parts to achieve final finish and fit during the first
engine lugging. 6,000 miles (10 000 km).
• Observe vehicle oil pressure and temperature indica-
tors.
• Check the coolant and oil levels frequently.
UNDERSTANDING YOUR INSTRUMENT PANEL
CONTENTS
3
䡵 Instrument Cluster . . . . . . . . . . . . . . . . . . . . . 14 ▫ EVIC Displays . . . . . . . . . . . . . . . . . . . . . . . 26
䡵 Instrument Cluster Description . . . . . . . . . . . . . 15 ▫ Vehicle Information (Customer Information
Features) . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
䡵 Electronic Vehicle Information Center (EVIC) . . . 25
14 UNDERSTANDING YOUR INSTRUMENT PANEL
INSTRUMENT CLUSTER
UNDERSTANDING YOUR INSTRUMENT PANEL 15
INSTRUMENT CLUSTER DESCRIPTION • Check for an inoperative outside light bulb if either
indicator flashes at a rapid rate.
1. Tachometer
The tachometer indicates engine speed in revolutions per 3. Fuel Gauge
minute. Shows level of fuel in tank when ignition switch is in the
ON position.
CAUTION! 3
4. Temperature Gauge
Do not operate the engine with the tachometer The temperature gauge shows engine coolant tempera-
pointer at high RPM for extended periods. Engine ture. Any reading within the normal range indicates that
damage may occur. the engine cooling system is operating satisfactorily.
The gauge pointer will likely indicate a higher tempera-
2. Turn Signal Indicator Light
ture when driving in hot weather, up mountain grades,
The arrow will flash with the exterior turn signal
or when towing a trailer. It should not be allowed to
when the turn signal lever is operated.
exceed the upper limits of the normal operating range.
NOTE:
• A continuous chime will sound if the vehicle is driven
more than 1 mile (1.6 km) with either turn signal on.
16 UNDERSTANDING YOUR INSTRUMENT PANEL
For vehicles equipped with a premium cluster this indi-
WARNING!
cator will display in the Electronic Vehicle Information
A hot engine cooling system is dangerous. You or Center (EVIC). Refer to ”Electronic Vehicle Information
others could be badly burned by steam or boiling Center (EVIC)” in “Understanding Your Instrument
coolant. You may want to call an authorized dealer- Panel” for further information.
ship for service if your vehicle overheats.
7. 4WD Indicator Light – If Equipped
This light indicates the vehicle is in four-wheel
5. Speedometer
drive and 4LOCK. 4WD allows all four wheels
The speedometer shows the vehicle speed in miles per
to receive torque from the engine simultane-
hour and/or kilometers per hour (MPH/km/h).
ously.
6. 4LOW Indicator Light – If Equipped
8. TOW/HAUL Indicator Light – If Equipped
This light alerts the driver that the vehicle is in
The TOW HAUL button is located on the
the four-wheel drive LOW mode. The front and
center stack switch bank. This light will illumi-
rear driveshafts are mechanically locked to-
nate when TOW HAUL mode is selected
gether forcing the front and rear wheels to
rotate at the same speed. Low range provides a greater
gear reduction ratio to provide increased torque at the
wheels.
UNDERSTANDING YOUR INSTRUMENT PANEL 17
9. Electronic Stability Control (ESC) Indicator 11. Vehicle Security Light — If Equipped
Light/Traction Control System (TCS) Indicator Light – This light will flash at a fast rate for approxi-
If Equipped mately 15 seconds, when the vehicle security
If the Electronic Stability Control (ESC)/ alarm is arming, and then will flash slowly
Traction Control System (TCS) Indicator Light until the vehicle is disarmed.
begins to flash during acceleration, ease up on 3
12. Oil Pressure Gauge
the accelerator and apply as little throttle as
The pointer should always indicate some oil pressure
possible. This indicator light starts to flash as soon as the
when the engine is running. A continuous high or low
tires lose traction and the Electronic Stability Control
reading under normal driving conditions may indicate a
(ESC) becomes active. The “ESC/TCS Indicator Light”
lubrication system malfunction. Immediate service
also flashes when TCS is active. Be sure to adapt your
should be obtained from an authorized dealer.
speed and driving to the prevailing road conditions. If
the “ESC/TCS Indicator Light” is on solid, the ESC 13. Odometer/Trip Odometer Button
system has been turned off by the driver or a temporary Press this button to toggle between the odometer and the
condition exists that will not allow full ESC function. trip odometer display. Holding the button in resets the
trip odometer reading when in trip mode.
10. Exhaust Brake Indicator Light
This light will illuminate when the exhaust brake has
been turned on.
18 UNDERSTANDING YOUR INSTRUMENT PANEL
14. Odometer/Electronic Vehicle Information Center 15. Shift Lever Indicator
(EVIC) Display This display indicator shows the transmission shift lever
selection.
Odometer
The odometer shows the total distance the vehicle has 16. High Beam Indicator Light
been driven. U.S. federal regulations require that upon This indicator shows that headlights are on high
transfer of vehicle ownership, the seller certify to the beam. Push the multifunction lever forward to
purchaser the correct mileage that the vehicle has been switch the headlights to high beam, and pull toward
driven. Therefore, if the odometer reading is changed yourself (normal position) to return to low beam.
during repair or replacement, be sure to keep a record of
17. Voltmeter
the reading before and after the service so that the correct
When the engine is running, the gauge indicates the
mileage can be determined.
electrical system voltage. The pointer should stay within
The two trip odometers show individual trip mileage. To the normal range if the battery is charged. If the pointer
switch from odometer to trip odometers, press and moves to either extreme left or right and remains there
release the TRIP ODOMETER button. during normal driving, the electrical system should be
serviced.
To reset a trip odometer, display the desired trip odom-
eter to be reset then push and hold the button for
approximately two seconds until the display resets.
UNDERSTANDING YOUR INSTRUMENT PANEL 19
NOTE: The voltmeter may show a gauge fluctuation at indicate that the parking brake is applied, that the brake
various engine temperatures. This cycling operation is fluid level is low, or that there is a problem with the
caused by the post-heat cycle of the intake manifold Anti-Lock Brake System reservoir.
heater system. The number of cycles and the length of the
If the light remains on when the parking brake has been
cycling operation is controlled by the engine control
disengaged, and the fluid level is at the full mark on the
module. Post-heat operation can run for several minutes, 3
master cylinder reservoir, it indicates a possible brake
and then the electrical system and voltmeter needle will
hydraulic system malfunction or that a problem with the
stabilize.
Brake Booster has been detected by the Anti-Lock Brake
18. Cargo Light System (ABS). In this case, the light will remain on until
The cargo light will illuminate when the cargo the condition has been corrected. If the problem is related
light is activated by pressing the cargo light to the brake booster, the ABS pump will run when
button on the headlight switch. applying the brake and a brake pedal pulsation may be
felt during each stop.
19. Brake Warning Light
The dual brake system provides a reserve braking capac-
This light monitors various brake functions,
ity in the event of a failure to a portion of the hydraulic
including brake fluid level and parking brake
system. A leak in either half of the dual brake system is
application. If the brake light turns on, it may
20 UNDERSTANDING YOUR INSTRUMENT PANEL
indicated by the “Brake Warning Light,” which will turn Vehicles equipped with the ABS, are also equipped with
on when the brake fluid level in the master cylinder has Electronic Brake Force Distribution (EBD). In the event of
dropped below a specified level. an EBD failure, the “Brake Warning Light” will turn on
along with the “ABS Warning Light.” Immediate repair
The light will remain on until the cause is corrected.
to the ABS system is required.
NOTE: The light may flash momentarily during sharp
Operation of the “Brake Warning Light” can be checked
cornering maneuvers, which change fluid level condi-
by turning the ignition switch from the OFF position to
tions. The vehicle should have service performed, and
the ON position. The light should illuminate for approxi-
the brake fluid level checked.
mately two seconds. The light should then turn off unless
If brake failure is indicated, immediate repair is neces- the parking brake is applied or a brake fault is detected.
sary. If the light does not illuminate, have the light inspected
by an authorized dealer.
WARNING!
The light also will turn on when the parking brake is
Driving a vehicle with the “Brake Warning Light” on applied with the ignition switch in the ON position.
is dangerous. Part of the brake system may have
NOTE: This light shows only that the parking brake is
failed. It will take longer to stop the vehicle. You
applied. It does not show the degree of brake application.
could have an accident. Have the vehicle checked
immediately.
UNDERSTANDING YOUR INSTRUMENT PANEL 21
20. Anti-Lock Brake (ABS) Warning Light 21. Tire Pressure Monitoring Telltale Light – If
This light monitors the Anti-Lock Brake System Equipped
(ABS). The light will turn on when the ignition Each tire, including the spare (if provided),
switch is turned to the ON position and may should be checked monthly, when cold and
stay on for as long as four seconds. inflated to the inflation pressure recommended
by the vehicle manufacturer on the vehicle 3
If the “ABS Warning Light” remains on or turns on while
placard or tire inflation pressure label. (If your vehicle
driving, it indicates that the anti-lock portion of the brake
has tires of a different size than the size indicated on the
system is not functioning and that service is required.
vehicle placard or tire inflation pressure label, you should
However, the conventional brake system will continue to
determine the proper tire inflation pressure for those
operate normally if the “Brake Warning Light” is not on.
tires.)
If the “ABS Warning Light” is on, the brake system
should be serviced as soon as possible to restore the
benefits of anti-lock brakes. If the “ABS Warning Light”
does not turn on when the ignition switch is turned to the
ON position, have the light inspected by an authorized
dealer.
22 UNDERSTANDING YOUR INSTRUMENT PANEL
As an added safety feature, your vehicle has been Your vehicle has also been equipped with a TPMS
equipped with a Tire Pressure Monitoring System malfunction indicator to indicate when the system is not
(TPMS) that illuminates a low tire pressure telltale when operating properly. The TPMS malfunction indicator is
one or more of your tires is significantly under-inflated. combined with the low tire pressure telltale. When the
Accordingly, when the low tire pressure telltale illumi- system detects a malfunction, the telltale will flash for
nates, you should stop and check your tires as soon as approximately one minute and then remain continuously
possible, and inflate them to the proper pressure. Driving illuminated. This sequence will continue upon subse-
on a significantly under-inflated tire causes the tire to quent vehicle start-ups as long as the malfunction exists.
overheat and can lead to tire failure. Under-inflation also When the malfunction indicator is illuminated, the sys-
reduces fuel efficiency and tire tread life, and may affect tem may not be able to detect or signal low tire pressure
the vehicle’s handling and stopping ability. as intended. TPMS malfunctions may occur for a variety
of reasons, including the installation of replacement or
Please note that the TPMS is not a substitute for proper
alternate tires or wheels on the vehicle that prevent the
tire maintenance, and it is the driver’s responsibility to
TPMS from functioning properly. Always check the
maintain correct tire pressure, even if under-inflation has
TPMS malfunction telltale after replacing one or more
not reached the level to trigger illumination of the TPMS
tires or wheels on your vehicle, to ensure that the
low tire pressure telltale.
replacement or alternate tires and wheels allow the TPMS
to continue to function properly.
UNDERSTANDING YOUR INSTRUMENT PANEL 23
22. Malfunction Indicator Light (MIL)
CAUTION!
The Malfunction Indicator Light (MIL) is part of
The TPMS has been optimized for the original an onboard diagnostic (OBDII) system which
equipment tires and wheels. TPMS pressures and monitors the emissions and engine control sys-
warning have been established for the tire size tem. If the vehicle is ready for emissions testing, the light
equipped on your vehicle. Undesirable system opera- will come on when the ignition is first turned on and 3
tion or sensor damage may result when using re- remain on, as a bulb check, until the engine is started. If
placement equipment that is not of the same size, the vehicle is not ready for emissions testing the light will
type, and/or style. Aftermarket wheels can cause come on when the ignition is first turned on and remain
sensor damage. Do not use tire sealant from a can, or on for 15 seconds, then blink for 5 seconds, and remain
balance beads if your vehicle is equipped with a on until the vehicle is started. If the bulb does not come
TPMS, as damage to the sensors may result. on during starting, have the condition investigated
promptly.
NOTE: The TPMS telltale is also accompanied by a
If this light comes on and remains on while driving, it
“Low Tire” message in the Electronic Vehicle Information
suggests a potential engine control problem and the need
Center (EVIC) screen. Refer to “Starting and Operating/
for system service.
Tire Pressure Monitor System (TPMS)” in the Owner’s
Manual for further information.
24 UNDERSTANDING YOUR INSTRUMENT PANEL
Although your vehicle will usually be drivable and not 24. Front Fog Light Indicator Light – If Equipped
need towing, see your authorized dealer for service as This indicator will illuminate when the front fog
soon as possible. lights are on.
25. Seat Belt Reminder Light
CAUTION!
When the ignition switch is first turned ON, this
Prolonged driving with the MIL on could cause light will turn on for five to eight seconds as a bulb
damage to the engine control system. It also could check. During the bulb check, if the driver’s seat
affect fuel economy and drivability. belt is unbuckled, a chime will sound. After the bulb
check or when driving, if the driver’s seat belt remains
23. Airbag Warning Light unbuckled, the seat belt reminder light will flash or
This light turns on and remains on for six to remain on continuously. Refer to ⬙Occupant Restraints/
eight seconds as a bulb check when the ignition Enhanced Seat Belt Use Reminder System (BeltAlert威)⬙ in
switch is first turned ON. If the light is not on “Things To Know Before Starting Your Vehicle” in the
during starting, stays on, or turns on while Owners Manual for further information.
driving, have the system inspected by an authorized
dealer as soon as possible.
UNDERSTANDING YOUR INSTRUMENT PANEL 25
26. Electronic Stability Control (ESC) OFF Indicator
Light — If Equipped
This light indicates the Electronic Stability Con-
trol (ESC) is off.
3
ELECTRONIC VEHICLE INFORMATION CENTER
(EVIC)
The Electronic Vehicle Information Center (EVIC) fea-
tures a driver-interactive display that is located in the
instrument cluster.
Electronic Vehicle Information Center (EVIC)
NOTE: The compass on your vehicle is self-calibrating,
eliminating the need to manually calibrate the compass.
This system conveniently allows the driver to select a
variety of useful information by pressing the switches
mounted on the steering wheel.
26 UNDERSTANDING YOUR INSTRUMENT PANEL
Refer to “Electronic Vehicle Information Center – If • Exhaust System – Regeneration In Process
Equipped” in the Owner’s Manual for further informa-
• Exhaust System – Regeneration Completed
tion.
• Low DEF Refill Soon
EVIC Displays
When the appropriate conditions exist, the EVIC displays • Refill DEF Engine Will Not Start In XXX Miles
the following messages:
• Refill DEF Engine Will Not Start
• System Setup Unavailable – Vehicle Not in Park
• Service DEF System See Dealer
• System Setup Unavailable – Vehicle in Motion
• Service DEF Syst Engine Will Not Start in XXX Mi See
• Service Air Filter Dealer
• Perform Service • Service DEF System Engine Will Not Start See Dealer
• Exhaust Filter XX% Full • Engine Power Reduced During Warmup
• Exhaust Filter Full – Power Reduced See Dealer • Engine Power Reduced up to 30-sec During Warmup
• Exhaust Service Required – See Dealer Now • Engine Power Reduced up to 2-min During Warmup
• Exhaust System – Regeneration Required Now
UNDERSTANDING YOUR INSTRUMENT PANEL 27
EVIC Warning Lights NOTE: The “Wait To Start Light” may not illuminate if
the intake manifold temperature is warm enough.
• Water In Fuel Indicator Light
The “Water In Fuel Indicator Light” will illu- Turbocharger Derate Mode Messages
minate when there is water detected in the fuel The vehicle will display messages when a derate is
filter. If this light remains on, DO NOT start the activated to protect the turbocharger during engine start
vehicle before you drain the water from the up in cold ambient temperatures. 3
fuel filter to prevent engine damage. Refer to “Mainte-
• Engine Power Reduced During Warmup - This mes-
nance Procedures/ Draining Fuel/Water Separator Fil-
sage will display during start up when the ambient
ter” in “Maintaining Your Vehicle” for further informa-
temperature is between 10° F (-12° C) and -10° F
tion.
(-23° C).
• Wait To Start Light
• Engine Power Reduced Up To 30 Sec (Seconds)
The “Wait To Start Light” will illuminate when the
During Warmup - This message will display during
ignition is turned to the RUN position and the
start up when the ambient temperature is between
intake manifold temperature is below 66°F (19°C). Wait
-10° F (-23° C) and -25 F (-32° C).
until the “Wait To Start Light” turns OFF, then start the
vehicle. Refer to “Starting Procedures” in “Starting and
Operating” for further information.
28 UNDERSTANDING YOUR INSTRUMENT PANEL
• Engine Power Reduced Up To 2 Min (Minutes) • Refill DEF Engine Will Not Restart In XXX Miles –
During Warmup - This message will display during This message will continuously display if the “Low
start up when the ambient temperature is -25° F DEF Refill Soon” message is ignored, and the fre-
(-32° C) and below. quency of occurance of the chime will increase unless
up to 2 gallons (7.5 Liters) of DEF is added to the tank.
Diesel Exhaust Fluid (DEF) Warning Messages –
The engine will not restart if the mileage counter
Chassis Cab Only
reaches zero.
Your vehicle will begin displaying warning messages
when the DEF level reaches a driving range of approxi- • Refill DEF Engine Will Not Start – This message will
mately 1,000 miles (1 609 km). If the following warning continuously display when the counter reaches zero,
message sequence is ignored, your vehicle will not start and will be accompanied by a periodic chime. The
unless DEF is added. engine will not start after it has been turned off unless
up to 2.5 gallons (9.5 Liters) of DEF is added to the
• Low DEF Refill Soon – This message will display
tank.
when the low level is reached, during vehicle start up,
and with increased frequency during vehicle opera- NOTE: A minimum of up to 2.5 gallons (9.5 Liters) may
tion. It will be accompanied by a single chime. Ap- be required to restart the engine. Although the vehicle
proximately 6 gallons (23 Liters) of DEF is required to will continue to operate while this warning message is
refill the tank when this message is initially displayed. initially displayed, the engine will not restart the next
time the vehicle is shut off.
UNDERSTANDING YOUR INSTRUMENT PANEL 29
Diesel Exhaust Fluid (DEF) Fault Warning • Service DEF System Engine Will Not Start In
Messages – Chassis Cab Only 200 Miles – See Dealer — This message will display if
There are three different messages which are displayed if the DEF system has not been serviced after the “Ser-
the vehicle detects that the DEF system has been filled vice DEF System – See Dealer” message is displayed.
with a fluid other than DEF, has experienced component This message will continuously display until the mile-
failures, or when tampering has been detected. The age counter reaches zero, and will be accompanied by 3
vehicle will not start if the DEF system is not serviced a periodic chime. The message will continue to count-
within less than 250 miles (402 km) of the fault being down until it reaches zero unless the vehicle is ser-
detected. viced. We recommend you drive to your nearest
authorized dealer and have your vehicle serviced
When the DEF system needs to be serviced the following
immediately.
warnings will display:
NOTE: Under some circumstances this mileage counter
• Service DEF System – See Dealer — This message
may start with a value of less than 200 miles (322 km). For
will display when the fault is initially detected, each
example, if recurring faults are detected in a time interval
time the vehicle is started, and periodically during
of less than 40 hours, the counter may restart at the value
driving. The message will be accompanied by a single
where it stopped when a previous fault was temporarily
chime. We recommend you drive to your nearest
remedied, or at a minimum of 50 miles (80 km).
authorized dealer and have your vehicle serviced as
soon as possible.
30 UNDERSTANDING YOUR INSTRUMENT PANEL
• Service DEF System Engine Will Not Start – See • DEF Fluid Level – Chassis Cab Only
Dealer — This message will continuously display Displays the Diesel Exhaust Fluid (DEF) fluid level.
when the mileage counter reaches zero, and will be
• Coolant Temp
accompanied by a periodic chime. The engine will not
Displays the actual coolant temperature.
restart after it has been turned off, your vehicle will
require towing, see your authorized dealer for service. • Oil Pressure
Displays the actual oil pressure.
NOTE: When this message is displayed, the engine will
no longer start after it has been turned off. • Trans Temperature
Displays the actual transmission sump temperature.
Vehicle Information (Customer Information
Features) • Engine Hours
Press and release the UP or DOWN button until “Vehicle Displays the hours of engine operation.
Info” displays in the EVIC and press the SELECT button.
Press the UP and DOWN button to scroll through the
available information displays, then press SELECT to
display anyone of the following choices.
STARTING AND OPERATING
CONTENTS
䡵 Starting Procedures . . . . . . . . . . . . . . . . . . . . . 34 ▫ Starting Fluids . . . . . . . . . . . . . . . . . . . . . . . 40
▫ Manual Transmission – If Equipped . . . . . . . . 34 䡵 Normal Operation – Diesel Engine . . . . . . . . . . 41
4
▫ Automatic Transmission – If Equipped . . . . . . 34 ▫ Cold Weather Precautions . . . . . . . . . . . . . . . 41
▫ Extreme Cold Weather . . . . . . . . . . . . . . . . . . 35 ▫ Engine Idling . . . . . . . . . . . . . . . . . . . . . . . . 44
▫ Normal Starting Procedure – Engine Manifold ▫ Stopping The Engine . . . . . . . . . . . . . . . . . . . 45
Air Temperature Above 66°F (19°C) . . . . . . . . . 35
▫ Idle Shutdown (Chassis Cab Only) . . . . . . . . . 46
▫ Starting Procedure – Engine Manifold Air
▫ Programmable Maximum Vehicle Speed
Temperature 0°F To 66°F (–18°C To 19°C) . . . . 37
(Chassis Cab Only) . . . . . . . . . . . . . . . . . . . . 46
▫ Starting Procedure – Engine Manifold Air
▫ Snow Plow Mode . . . . . . . . . . . . . . . . . . . . . 47
Temperature Below 0°F (-18°C) . . . . . . . . . . . . 38
32 STARTING AND OPERATING
▫ Operating Precautions . . . . . . . . . . . . . . . . . . 47 䡵 Manual Transmission — If Equipped . . . . . . . . . 75
▫ Cooling System Tips – Automatic ▫ Shifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Transmission . . . . . . . . . . . . . . . . . . . . . . . . 48
▫ Downshifting . . . . . . . . . . . . . . . . . . . . . . . . 76
䡵 Engine Block Heater — If Equipped . . . . . . . . . 49
▫ Reverse Shifting . . . . . . . . . . . . . . . . . . . . . . 78
▫ Block Heater Usage . . . . . . . . . . . . . . . . . . . . 50
䡵 Power Take Off Operation — If Equipped
䡵 Diesel Exhaust Brake (Engine Braking) (Chassis Cab Only) . . . . . . . . . . . . . . . . . . . . . . 78
— If Equipped . . . . . . . . . . . . . . . . . . . . . . . . . 50
▫ Stationary Mode . . . . . . . . . . . . . . . . . . . . . . 79
䡵 Automatic Transmission — If Equipped . . . . . . . 52
▫ Mobile Mode . . . . . . . . . . . . . . . . . . . . . . . . 80
▫ Key Ignition Park Interlock . . . . . . . . . . . . . . 53
▫ Power Take Off – Aftermarket Installation . . . . 81
▫ Brake/Transmission Shift Interlock System . . . 53
䡵 Engine Runaway . . . . . . . . . . . . . . . . . . . . . . . 81
▫ Six-Speed Automatic Transmission
䡵 Fuel Requirements . . . . . . . . . . . . . . . . . . . . . . 82
– If Equipped (Ram Truck Only) . . . . . . . . . . . 54
▫ Fuel Specifications . . . . . . . . . . . . . . . . . . . . 83
▫ Six-Speed Automatic Transmission
– If Equipped (Chassis Cab Only) . . . . . . . . . . 64 䡵 Adding Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 83
STARTING AND OPERATING 33
▫ Fuel Filler Cap . . . . . . . . . . . . . . . . . . . . . . . 84 ▫ Adding Diesel Exhaust Fluid – Chassis Cab
Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
▫ Avoid Using Contaminated Fuel . . . . . . . . . . . 84
䡵 Diesel Exhaust Fluid — Chassis Cab Only . . . . . 88
▫ Bulk Fuel Storage – Diesel Fuel . . . . . . . . . . . 84
▫ System Overview . . . . . . . . . . . . . . . . . . . . . 88
▫ Diesel Exhaust Fluid Storage . . . . . . . . . . . . . 85
4
34 STARTING AND OPERATING
STARTING PROCEDURES Manual Transmission – If Equipped
Before starting your vehicle, adjust your seat, adjust both Apply the parking brake, place the shift lever in NEU-
inside and outside mirrors, and fasten your seat belts. TRAL and press the clutch pedal to the floor before
The starter should not be operated for more than 15- starting the vehicle. This vehicle is equipped with a
second intervals. Waiting a few minutes between such clutch interlocking ignition system. It will not start unless
intervals will protect the starter from overheating. the clutch is fully pressed.
Automatic Transmission – If Equipped
WARNING! Start the engine with the shift lever in NEUTRAL or
• Do not leave children or animals inside parked PARK position. Apply the brake before shifting to any
vehicles in hot weather. Interior heat build up may driving range.
cause serious injury or death. Tip Start Feature
• Leaving children in a vehicle unattended is dan- Do not press the accelerator. Turn the ignition switch
gerous for a number of reasons. A child or others briefly to the START position and release it. The starter
could be seriously or fatally injured. Children motor will continue to run but will automatically disen-
should be warned not to touch the parking brake, gage when the engine is running.
brake pedal or the shift lever. Do not leave the key
in the ignition. A child could operate power win-
dows, other controls, or move the vehicle.
STARTING AND OPERATING 35
Extreme Cold Weather • A heated intake air system both improves engine
The Cummins威 diesel engine is equipped with several starting and reduces the amount of white smoke
features designed to assist cold weather starting and generated by a warming engine.
operation:
Normal Starting Procedure – Engine Manifold Air
• The engine block heater is a resistance heater installed Temperature Above 66°F (19°C)
in the water jacket of the engine just above and behind Observe the instrument panel cluster lights when starting
the oil filter. It requires a 110–115 Volt AC electrical the engine.
outlet with a grounded, three-wire extension cord. 4
1. Always apply the parking brake.
NOTE: The engine block heater cord is a factory in-
2. Shift into PARK for an automatic transmission. For
stalled option. If your vehicle is not equipped, heater
vehicles equipped with a manual transmission, fully
cords are available from your authorized MOPAR威
press and hold the clutch pedal and shift into NEUTRAL.
dealer.
3. Turn the ignition switch to the ON position and watch
• A 12 Volt heater built into the fuel filter housing aids in
the instrument panel cluster lights.
preventing fuel gelling. It is controlled by a built-in
thermostat.
36 STARTING AND OPERATING
CAUTION! CAUTION!
If the “Water in Fuel Indicator Light” remains on, DO Do not crank engine for more than 15 seconds at a
NOT START the engine before you drain the water time or starter motor damage may result. Turn the
from the fuel filter to avoid engine damage. Refer to ignition switch to the OFF position and wait at least
“Maintenance Procedures/Draining Fuel/Water Sepa- two minutes for the starter to cool before repeating
rator Filter” in “Maintaining Your Vehicle” for fur- start procedure.
ther information.
5. When the engine starts, release the key fob.
4. Turn the ignition switch to the START position and
6. Check to see that there is oil pressure.
crank the engine. Do not press the accelerator during
starting. 7. Release the parking brake.
STARTING AND OPERATING 37
Starting Procedure – Engine Manifold Air
CAUTION!
Temperature 0°F To 66°F (–18°C to 19°C)
If the “Water in Fuel Indicator Light” remains on, DO
NOTE: The temperature displayed in the Electronic
NOT START engine before you drain the water from
Vehicle Information Center (EVIC) does not necessarily
the fuel filter to avoid engine damage. Refer to
reflect the engine manifold air temperature. Refer to
“Maintenance Procedures/Draining Fuel/Water Sepa-
“Electronic Vehicle Information Center (EVIC)” in “Un-
rator Filter” in “Maintaining Your Vehicle” for fur-
derstanding Your Instrument Panel” for further informa-
tion. When engine temperatures fall below 66°F (19°C)
ther information. 4
the “Wait To Start Light” will remain on indicating the
2. After the “Wait To Start Light” goes off, turn the
intake manifold heater system is active.
ignition switch to the START position. Do not press the
Follow the steps in the “Normal Starting” procedure accelerator during starting.
except:
1. The “Wait To Start Light” will remain on for a period
of time (length of time depends on engine temperature).
38 STARTING AND OPERATING
• If the engine stalls, or if the ignition switch is left ON
CAUTION!
for more than two minutes after the “Wait To Start
Do not crank engine for more than 15 seconds at a Light” goes out, reset the grid heaters by turning the
time or starter motor damage may result. Turn the ignition switch to the OFF position for at least five
ignition switch to the OFF position and wait at least seconds and then back ON. Repeat steps 1 through 5 of
two minutes for the starter to cool before repeating “Starting Procedure – Engine Manifold Air Tempera-
start procedure. ture Below 66°F (19°C).”
Starting Procedure – Engine Manifold Air
3. After engine start-up, check to see that there is oil
Temperature Below 0°F (-18°C)
pressure.
In extremely cold weather below 0°F (-18°C) it may be
4. Allow the engine to idle about three minutes until the beneficial to cycle the manifold heaters twice before
manifold heaters have completed the post-heat cycle. attempting to start the engine. This can be accomplished
by turning the ignition OFF for at least five seconds and
5. Release the parking brake and drive.
then back ON after the “Wait To Start Light” has turned
NOTE: off, but before the engine is started. However, excessive
• Engine idle speed will automatically increase to 1,000 cycling of the manifold heaters will result in damage to
RPM and engage the Variable Geometry Turbocharger the heater elements or reduced battery voltage.
at low coolant temperatures to improve engine warm-
up.
STARTING AND OPERATING 39
NOTE: If multiple pre-heat cycles are used before 3. If the vehicle is driven and vehicle speed exceeds
starting, additional engine run time may be required to 19 mph (31 km/h) before the manifold heater post-heat
maintain battery state of charge at a satisfactory level. (after start) cycle is complete, the manifold heaters will
shut off.
1. If the engine stalls after the initial start, the ignition
must be turned to the OFF position for at least five 4. If the engine is started before the “Wait To Start Light”
seconds and then to the ON position to recycle the turns off, the preheat cycle will turn off.
manifold heaters.
5. If the engine is cranked for more than 10 seconds, the 4
NOTE: Excessive white smoke and poor engine perfor- post-heat cycle will turn off.
mance will result if manifold heaters are not recycled.
NOTE:
2. Heat generated by the manifold heaters dissipates • Engine idle speed will automatically increase to 1,000
rapidly in a cold engine. If more than two minutes pass RPM and engage the Variable Geometry Turbocharger
between the time the “Wait To Start Light” turns off and at low coolant temperatures to improve engine warm-
the engine is started, recycle the manifold heaters by up.
turning the ignition switch to the OFF position for at least
five seconds and then back ON.
40 STARTING AND OPERATING
• When a diesel engine is allowed to run out of fuel or The engine is equipped with an automatic electric air
the fuel gels at low temperatures, air is pulled into the preheating system. If the instructions in this manual are
fuel system. If your engine has run out of fuel, refer to followed, the engine should start in all conditions.
“Maintenance Procedures/Priming If The Engine Has
Run Out Of Fuel” in “Maintaining Your Vehicle” for WARNING!
further information.
• Do not leave children or animals inside parked
Starting Fluids vehicles in hot weather. Interior heat build up may
cause serious injury or death.
WARNING! • Leaving children in a vehicle unattended is dan-
Starting fluids or flammable liquids are never to be gerous for a number of reasons. A child or others
used in the Cummins威 diesel engine (see Warning could be seriously or fatally injured. Children
label). Never pour diesel fuel, flammable liquid, should be warned not to touch the parking brake,
starting fluids (ether) into the air cleaner canister, air brake pedal or the shift lever. Do not leave the key
intake piping, or turbocharger inlet in an attempt to in the ignition. A child could operate power win-
start the vehicle. This could result in a flash fire and dows, other controls, or move the vehicle.
explosion causing serious personal injury and engine
damage.
STARTING AND OPERATING 41
NORMAL OPERATION – DIESEL ENGINE • The cycling action will cause temporary dimming of
Observe the following when the engine is operating. the headlamps, interior lamps, and also a noticeable
reduction in blower motor speed.
• All message center lights are off.
Cold Weather Precautions
• Malfunction Indicator Light (MIL) is off.
Operation in ambient temperature below 32°F (0°C) may
• Engine oil pressure is above 10 psi (69 kPa) at idle. require special considerations. The following charts sug-
gest these options:
• Voltmeter operation: 4
Fuel Operating Range
• The voltmeter may show a gauge fluctuation at
various engine temperatures. This cycling operation NOTE: Use “Ultra Low Sulfur Diesel Fuels” ONLY.
is caused by the post-heat cycle of the intake mani-
fold heater system. The number of cycles and the
length of the cycling operation is controlled by the
engine control module. Post-heat operation can run
for several minutes, and then the electrical system
and voltmeter needle will stabilize.
42 STARTING AND OPERATING
*No. 1 Ultra Low Sulfur Diesel Fuel should only be used Engine Oil Usage
where extended arctic conditions (-10°F/-23°C) exist. Refer to “Maintenance Procedures” in “Maintaining Your
Vehicle” for the correct engine oil viscosity.
NOTE:
• Use of Climatized Ultra Low Sulfur Diesel Fuel or Winter Front Usage
Number 1 Ultra Low Sulfur Diesel Fuel results in a If a winter front or cold weather cover is to be used, a
noticeable decrease in fuel economy. percentage of the total grille opening area must be left
uncovered to provide sufficient air flow to the charge air
• Climatized Ultra Low Sulfur Diesel Fuel is a blend of
cooler and automatic transmission oil cooler. The per-
Number 2 Ultra Low Sulfur and Number 1 Ultra Low
centage of opening must be increased with the increasing
Sulfur Diesel Fuels which reduces the temperature at
ambient air temperature and/or engine load. If the
which wax crystals form in fuel.
cooling fan can be heard cycling frequently, increase the
• The engine requires the use of “Ultra Low Sulfur size of the opening in the winter front. A suitable cold
Diesel Fuel”. Use of incorrect fuel could result in weather cover is available from your MOPAR威 dealer.
engine and exhaust system damage. Refer to “Fuel
Requirements” in “Starting and Operating” for further
information.
STARTING AND OPERATING 43
Battery Blanket Usage Your vehicle is equipped with a turbo speed limiter, this
A battery loses 60% of its cranking power as the battery feature limits the engine speed to 1,200 RPM when
temperature decreases to 0°F (-18°C). For the same de- engine coolant temperatures are below 70°F (21°C). This
crease in temperature, the engine requires twice as much feature is designed to protect the turbocharger from
power to crank at the same RPM. The use of 120 VAC damage and will only operate in PARK or NEUTRAL.
powered battery blankets will greatly increase starting
If temperatures are below 32°F (0°C), operate the engine
capability at low temperatures. Suitable battery blankets
at moderate speeds for five minutes before full loads are
are available from your authorized MOPAR威 dealer.
applied. 4
Engine Warm-Up
NOTE:
Avoid full throttle operation when the engine is cold.
• If ambient temperatures are low and the coolant
When starting a cold engine, bring the engine up to
temperature is below 180°F (82°C), the engine idle
operating speed slowly to allow the oil pressure to
speed will slowly increase to 1,000 RPM after two
stabilize as the engine warms up.
minutes of idle, if the following conditions are met:
NOTE: High-speed, no-load running of a cold engine • foot is off brake pedal and throttle pedal
can result in excessive white smoke and poor engine
performance. No-load engine speeds should be kept • automatic transmission is in PARK
under 1,200 RPM during the warm-up period, especially • vehicle speed is zero
in cold ambient temperature conditions. • Applying the throttle will cancel fast idle
44 STARTING AND OPERATING
• If the engine is equipped with an exhaust brake, NOTE: For EVIC messages related to the vehicle’s
operating the exhaust brake at idle will greatly im- exhaust system, refer to “Maintenance Procedures/
prove warm up rate and will help keep the engine Intervention Regeneration Strategy – EVIC Message Pro-
close to operating temperature during extended idle. cess Flow” in “Maintaining Your Vehicle” for further
information.
Engine Idling
Avoid prolonged idling, long periods of idling may be Idle-Up Feature – Automatic Transmission Only
harmful to your engine because combustion chamber The driver-controlled high idle speed feature will help
temperatures can drop so low that the fuel may not burn increase cylinder temperatures and provide additional
completely. Incomplete combustion allows carbon and cab heat, however, excessive idling may still cause the
varnish to form on piston rings, engine valves, and exhaust aftertreatment system to not properly regenerate.
injector nozzles. Also, the unburned fuel can enter the Extended periods of idle time should be avoided.
crankcase, diluting the oil and causing rapid wear to the
The Idle-Up feature uses the speed control switches to
engine.
increase engine idle speed and quickly warm the vehi-
If the engine is allowed to idle, under some conditions cle’s interior.
the idle speed may increase to 900 RPM then return to
1. With the transmission in PARK, the parking brake
normal idle speed. This is normal operation.
applied, and the engine running, press the speed control
switch to the ON position, then press the SET switch.
STARTING AND OPERATING 45
2. The engine RPM will go up to 1100 RPM. To increase NOTE:
the RPM, press and hold the ACCEL/RESUME switch • During engine shut down on vehicles equipped with
and the idle speed will increase to approximately 1500 manual transmissions, it is normal for the diesel
RPM. To decrease the RPM, press and hold the DECEL engine to resonate heavily for a moment during engine
switch and the idle speed will decrease to approximately shut off. When the engine is connected to a manual
1100 RPM. transmission, this resonance causes load gear rattle
from the transmission. This is commonly referred to as
3. To cancel the Idle–Up feature, either press the CAN-
CEL switch, press the ON/OFF switch, or press the brake
“shut down rattle.” The manufacturer recommends 4
performing engine shut down with the clutch pedal
pedal.
pushed to the floor (clutch disengaged). When engine
Stopping The Engine shut down is performed in this manner the rattle is
Idle the engine a few minutes before routine shutdown. reduced (not eliminated).
After full load operation, idle the engine three to five
minutes before shutting it down. This idle period will
allow the lubricating oil and coolant to carry excess heat
away from the combustion chamber, bearings, internal
components, and turbocharger. This is especially impor-
tant for turbocharged, charge air-cooled engines.
46 STARTING AND OPERATING
• Refer to the following chart for proper engine Idle Shutdown (Chassis Cab Only)
shutdown. This feature can be enabled so that the truck will auto-
Idle Time matically shutdown when the truck has been idling for a
Turbo- set period of time when the engine is at operating
Driving (min.) Be-
Load charger temperature. Idle time can be set in 5 minute increments
Condition fore Engine
Temperature
Shutdown between 5 and 30 minutes. See your local authorized
Stop and Empty Cool Less than dealer to enable this feature.
Go One
Programmable Maximum Vehicle Speed (Chassis
Stop and Medium One Cab Only)
Go This feature allows the owner to set a maximum vehicle
Highway Medium Warm Two speed for the vehicle. The 3500 Series maximum vehicle
Speeds speed can be set between 40 mph (64 km/h) and 87 mph
City Traffic Maximum Three (164 km/h). The 4500/5500 Series maximum vehicle
GCWR speed can be set between 40 mph (64 km/h) and 85 mph
Highway Maximum Four (136 km/h). See your local authorized dealer to enable
Speeds GCWR this feature.
Uphill Maximum Hot Five
Grade GCWR NOTE: DO NOT set the maximum vehicle speed to a
value greater then what the vehicle tires are rated for.
STARTING AND OPERATING 47
Snow Plow Mode 3. To disable the function, repeat Step 2. The chime will
Snow Plow Mode can be activated when the vehicle has sound four times as an audible indicator that the function
a snow plow installed. This mode fully engages the fan is disengaged.
clutch to increase the airflow when the plow is attached
Operating Precautions
to the vehicle.
Avoid Overheating The Engine
NOTE: There may be an increase in fan noise and a
The temperature of the engine coolant (antifreeze) (a
decrease in fuel economy may result when using this
feature. The fan clutch operation can be initiated by
mixture of 50% ethylene-glycol and 50% water) must not 4
exceed the normal range of the temperature gauge 240°F
performing the following button sequence.
(116°C) with a 16 psi (110 kPa) radiator cap.
1. Turn the ignition key to the on position or start the
Usually the engine coolant (antifreeze) temperature indi-
vehicle.
cated during operation will be to the left of center in the
2. Pull in the Cruise Control “Cancel” button/lever and normal range of the gauge.
hold. While holding the Cruise Control “Cancel”, push
Avoid Low Coolant Temperature Operation
the “Exhaust Brake” button twice within five seconds.
Continual operation at low engine coolant (antifreeze)
Repeat this sequence four times. The chime will sound
temperature below the normal range on the gauge 140°F
twice as an audible indicator that the function is engaged.
(60°C) can be harmful to the engine. Low engine coolant
48 STARTING AND OPERATING
(antifreeze) temperature can cause incomplete combus- • Air Conditioning —
tion which allows carbon and varnish to form on piston Turn it off temporarily.
rings and injector nozzles. Also, the unburned fuel can
Do Not Operate The Engine With Low Oil
enter the crankcase, diluting the lubricating oil and
Pressure
causing rapid wear to the engine.
When the engine is at normal operating temperature, the
Cooling System Tips – Automatic Transmission minimum oil pressures required are:
To reduce potential for engine and transmission over-
heating in high ambient temperature conditions, take the Idle 700 to 800 RPM . . . . . . . . . . . . . . . 10 psi (69 kPa)
following actions: Full speed and load . . . . . . . . . . . . . . 30 psi (207 kPa)
• City Driving —
When stopped, shift the transmission into NEUTRAL CAUTION!
and increase engine idle speed. If oil pressure falls to less than normal readings, shut
• Highway Driving — the engine off immediately. Failure to do so could
Reduce your speed. result in immediate and severe engine damage.
• Up Steep Hills —
Select a lower transmission gear, but try and keep the
torque converter clutch engaged.
STARTING AND OPERATING 49
Do Not Operate The Engine With Failed Parts ENGINE BLOCK HEATER — IF EQUIPPED
Practically all failures give some warning before the parts The engine block heater warms engine coolant and
fail. Be on the alert for changes in performance, sounds, permits quicker starts in cold weather. Connect the heater
and visual evidence that the engine requires service. cord to a ground-fault interrupter protected 110–115 Volt
Some important clues are: AC electrical outlet with a grounded, three-wire exten-
sion cord.
• engine misfiring or vibrating severely
The engine block heater cord is routed under the hood to
• sudden loss of power 4
the right side and can be located just behind the grille
• unusual engine noises near the headlamp.
• fuel, oil or coolant leaks NOTE: The engine block heater cord is a factory in-
stalled option. If your vehicle is not equipped, heater
• sudden change, outside the normal operating range, in
cords are available from your authorized MOPAR威
the engine operating temperature
dealer.
• excessive smoke
The block heater must be plugged in at least one hour to
• oil pressure drop have an adequate warming effect on the coolant.
50 STARTING AND OPERATING
WARNING!
Remember to disconnect the cord before driving.
Damage to the 110–115 Volt electrical cord could
cause electrocution.
In the event of a momentary problem, the transmission If the transmission cannot be reset, authorized dealer
can be reset to regain all forward gears by performing the service is required.
following steps: Electronic Range Select (ERS) Operation
1. Stop the vehicle. The Electronic Range Select (ERS) shift control allows the
driver to limit the highest available gear when the shift
2. Shift the transmission into PARK. lever is in the DRIVE position. For example, if you shift
3. Turn the ignition switch to the LOCK/OFF position. the transmission into 3 (third gear), the transmission will
never shift above third gear, but will shift down into
4. Wait approximately 10 seconds. second and first gear normally.
STARTING AND OPERATING 61
You can switch between DRIVE and ERS mode at any
vehicle speed. When the shift lever is in the DRIVE
position, the transmission will operate automatically,
shifting between all available gears. Tapping the ERS (-)
switch will activate ERS mode, display the current gear in
the instrument cluster, and maintain that gear as the top
available gear. Once in ERS mode, tapping the ERS (-) or
(+) switch will change the top available gear. 4
WARNING!
Do not use the “TOW/HAUL” feature when driving
in icy or slippery conditions. The increased engine
braking could cause the rear wheels to slide, and the
vehicle to swing around with the possible loss of
vehicle control, which could cause an accident possi-
bly resulting in personal injury or death. 4
Torque Converter Clutch
A feature designed to improve fuel economy has been
included in the automatic transmission on your vehicle.
TOW/HAUL Switch A clutch within the torque converter engages automati-
The “TOW/HAUL Indicator Light” will illuminate in the cally at calibrated speeds. This may result in a slightly
instrument cluster to indicate that TOW/HAUL mode different feeling or response during normal operation in
has been activated. Pressing the switch a second time the upper gears. When the vehicle speed drops or during
restores normal operation. If the TOW/HAUL mode is some accelerations, the clutch automatically disengages.
desired, the switch must be pressed each time the engine
is started.
64 STARTING AND OPERATING
NOTE: Six-Speed Automatic Transmission – If Equipped
• The torque converter clutch will not engage, and the (Chassis Cab Only)
transmission will not shift to sixth gear, until the The shift lever position display (located in the instrument
transmission fluid and engine coolant are warm [usu- panel cluster) indicates the transmission gear range. The
ally after 1 to 3 miles (1.6 to 4.8 km) of driving]. shift lever is mounted on the right side of the steering
Because sixth gear is disabled, and engine speed is column. You must press the brake pedal to move the shift
higher when the torque converter clutch is not en- lever out of the PARK position (refer to “Brake/
gaged, it may seem as if the transmission is not Transmission Shift Interlock System” in this section). To
shifting properly when cold. This is normal. Using the drive, move the shift lever from PARK or NEUTRAL to
Electronic Range Select (ERS) feature, when the trans- the DRIVE position. Pull the shift lever toward you when
mission is sufficiently warm, will demonstrate that the shifting into REVERSE or PARK, or when shifting out of
transmission is able to shift into and out of Overdrive. PARK.
• If the vehicle has not been driven for several days, the The electronically-controlled transmission provides a
first few seconds of operation after shifting the trans- precise shift schedule. The transmission electronics are
mission into gear may seem sluggish. This is due to the self-calibrating; therefore, the first few shifts on a new
fluid partially draining from the torque converter into vehicle may be somewhat abrupt. This is a normal
the transmission. This condition is normal and will not condition, and precision shifts will develop within a few
cause damage to the transmission. The torque converter hundred miles (kilometers).
will refill within five seconds after starting the engine.
STARTING AND OPERATING 65
Shifting from DRIVE to PARK or REVERSE should be PARK
done only after the accelerator pedal is released and the This range supplements the parking brake by locking the
vehicle is stopped. Be sure to keep your foot on the brake transmission. The engine can be started in this range.
pedal when moving the shift lever between these gears. Never attempt to use PARK while vehicle is in motion.
Apply the parking brake when leaving the vehicle in this
The transmission shift lever has only PARK, REVERSE,
range.
NEUTRAL, and DRIVE shift positions. Manual down-
shifts can be made using the Electronic Range Select When parking on a level surface, you may place the shift
(ERS) shift control (described later). Pressing the ERS lever in the PARK position first, and then apply the 4
(-/+) switches (on the shift lever) while in the DRIVE parking brake.
position will select the highest available transmission
When parking on a hill, apply the parking brake before
gear, and will display that gear in the instrument cluster
placing the shift lever in PARK, otherwise the load on the
as 6, 5, 4, 3, 2, 1.
transmission locking mechanism may make it difficult to
Gear Ranges move the shift lever out of PARK. As an added precau-
DO NOT race the engine when shifting from PARK or tion, turn the front wheels toward the curb on a downhill
NEUTRAL into another gear range. grade and away from the curb on an uphill grade.
66 STARTING AND OPERATING
WARNING!
Do not downshift for additional engine braking on a
slippery surface. The drive wheels could lose their
grip and the vehicle could skid, causing an accident
or personal injury.
Screen Display 1 2 3 4 5 6 D
Actual Gear(s) 1 1-2 1-3 1-4 1-5 1-6 1-6
Allowed
NOTE: To select the proper gear position for maximum
deceleration (engine braking), simply press and hold the
Column Shift Lever
ERS (-) switch down. The transmission will shift to the
To exit ERS mode, simply press and hold the ERS (+) range from which the vehicle can best be slowed down.
switch until “D” is once again displayed in the shift lever
position indicator in the instrument cluster. Overdrive Operation
The automatic transmission includes an electronically
controlled Overdrive (fifth and sixth gears). The trans-
mission will automatically shift into the Overdrive gear if
the following conditions are present:
STARTING AND OPERATING 73
• the shift lever is in the DRIVE position,
• the transmission fluid has reached an adequate tem-
perature,
• the engine coolant has reached an adequate tempera-
ture,
• vehicle speed is sufficiently high, and
4
• the “TOW/HAUL” switch has not been activated.
When To Use TOW/HAUL Mode
When driving in hilly areas, towing a trailer, carrying a
heavy load, etc., and frequent transmission shifting oc- TOW/HAUL Switch
curs, press the TOW/HAUL switch to select TOW/
The “TOW/HAUL Indicator Light” will illuminate in the
HAUL mode. This will improve performance and reduce
instrument cluster to indicate that TOW/HAUL mode
the potential for transmission overheating or failure due
has been activated. Pressing the switch a second time
to excessive shifting.
restores normal operation. If the TOW/HAUL mode is
desired, the switch must be pressed each time the engine
is started.
74 STARTING AND OPERATING
NOTE:
WARNING!
• The torque converter clutch will not engage until the
Do not use the “TOW/HAUL” feature when driving transmission fluid and engine coolant are warm [usu-
in icy or slippery conditions. The increased engine ally after 1 to 3 miles (1.6 to 4.8 km) of driving].
braking can cause the rear wheels to slide, and the Because the engine speed is higher when the torque
vehicle to swing around with the possible loss of converter clutch is not engaged, it may seem as if the
vehicle control, which could cause an accident possi- transmission is not shifting into Overdrive when cold.
bly resulting in personal injury or death. This is normal. Using the Electronic Range Select (ERS)
feature, when the transmission is sufficiently warm,
Torque Converter Clutch will demonstrate that the transmission is able to shift
A feature designed to improve fuel economy has been into and out of Overdrive.
included in the automatic transmission on your vehicle.
• If the vehicle has not been driven for several days, the
A clutch within the torque converter engages automati-
first few seconds of operation after shifting the trans-
cally at calibrated speeds. This may result in a slightly
mission into gear may seem sluggish. This is due to the
different feeling or response during normal operation in
fluid partially draining from the torque converter into
the upper gears. When the vehicle speed drops or during
the transmission. This condition is normal and will not
some accelerations, the clutch automatically disengages.
cause damage to the transmission. The torque con-
verter will refill within five seconds after starting the
engine.
STARTING AND OPERATING 75
MANUAL TRANSMISSION — IF EQUIPPED Shifting
WARNING!
You or others could be injured if you leave the
vehicle unattended without having the parking
brake fully applied. The parking brake should al-
ways be applied when the driver is not in the vehicle,
especially on an incline. 4
CAUTION!
Never drive with your foot resting on the clutch
pedal, or attempt to hold the vehicle on a hill with the Shift Pattern
clutch pedal partially engaged, as this will cause
Truck models with manual transmission are equipped
abnormal wear on the clutch.
with a clutch interlocking ignition system. The clutch
pedal must be fully pressed to start the vehicle.
NOTE: During cold weather, you may experience in-
creased effort in shifting until the transmission fluid
warms up. This is normal.
76 STARTING AND OPERATING
Fully press the clutch pedal before shifting gears. As you vehicle speeds listed for acceleration. When heavily
release the clutch pedal, lightly press the accelerator loaded or pulling a trailer these recommended up-shift
pedal. speeds may not apply.
This transmission has a “creeper” first gear which should Maximum Recommended Up-Shift Speeds
be used to start from a standing position when carrying Gear
a payload or towing a trailer. Damage to the clutch can Selec- 1 to 2 2 to 3 3 to 4 4 to 5 5 to 6
result from starting in second or third gear with a loaded tion
vehicle. An unloaded vehicle may be launched in second Maxi- 7 mph 15 mph 25 mph 40 mph 45 mph
gear. Use each gear in numerical order – do not skip a mum (11 (24 (40 (64 (72
gear. Speed km/h) km/h) km/h) km/h) km/h)
NOTE: When loaded, pulling a trailer or on a grade, the Downshifting
truck should always start in first gear and not skip gears.
Moving from a high gear down to a lower gear is
Recommended Vehicle Shift Speeds recommended to preserve brakes when driving down
To utilize your manual transmission efficiently for both steep hills. In addition, downshifting at the right time
fuel economy and performance, it should be upshifted as provides better acceleration when you desire to resume
listed in recommended shift speed chart. Shift at the speed. Downshift progressively. Do not skip gears to
avoid overspeeding the engine and clutch.
STARTING AND OPERATING 77
Maximum Recommended Downshift Speeds
WARNING!
Do not downshift for additional engine braking on a CAUTION!
slippery surface. The drive wheels could lose their
Failure to follow the recommended downshifting
grip and the vehicle could skid.
speeds may cause the engine to overspeed and/or
damage the clutch disc even if the clutch pedal is
CAUTION! pressed.
4
When descending a hill, be very careful to downshift
Maximum Recommended Downshifting Speeds
one gear at a time to prevent overspeeding the engine
which can cause valve damage, and/or clutch disc Gear
damage even if the clutch pedal is pressed. Selec- 6 to 5 5 to 4 4 to 3 3 to 2 2 to 1
tion
Maxi- 68 mph 50 mph 32 mph 19 mph 10 mph
mum (109 (80 (51 (31 (16
Speed km/h) km/h) km/h) km/h) km/h)
78 STARTING AND OPERATING
Reverse Shifting POWER TAKE OFF OPERATION — IF EQUIPPED
To shift into REVERSE (R), bring the vehicle to a com- (CHASSIS CAB ONLY)
This vehicle when equipped with either the AS68RC
plete stop. Press the clutch and pause briefly to allow the
gear train to stop rotating. Beginning from the NEUTRAL automatic six-speed or G-56 manual six-speed transmis-
(N) position, move the shift lever in one quick smooth sions, will allow for an aftermarket upfit with a transmis-
motion straight across and into the REVERSE (R) area sion driven PTO (power take off). The customer will have
the ability to operate the PTO in either a “stationary” or
(the driver will feel a firm “click” as the shifter passes the
“knock-over”). Complete the shift by pulling the shift “mobile” mode. The vehicles will be factory set to the
lever into REVERSE (R). “stationary” mode. In order to select the “mobile” mode
an authorized dealership is required to modify the vehi-
The “knock-over” prevents the driver from accidentally
cle’s settings using their proprietary authorized dealer
entering the REVERSE (R) shift area and warns the driver
service tool.
that they are about to shift the transmission into RE-
VERSE (R). Due to this feature, a slow shift to REVERSE AS68RC Six-Speed Automatic Transmission Only
(R) can be perceived as a high shift effort. The PTO drive gear (part of the AS68RC) operates at
torque converter turbine speed. The turbine speed will be
To shift out of REVERSE bring the vehicle to a complete
less than engine speed when the torque converter clutch
stop and press the clutch. Shifting out of REVERSE prior
is not engaged and will be same as engine speed when
to a complete stop may cause high shift effort.
the torque converter clutch is engaged.
STARTING AND OPERATING 79
Stationary Mode remote control (provided by the PTO supplier). To oper-
ate the feature using the cruise control switches, the
To operate the PTO in this mode the vehicle must meet
customer must first activate the upfitter-provided on/off
the following conditions:
switch which will turn on the PTO. In order to increase or
• Be in PARK position (vehicles equipped with auto- decrease the engine idle speed, to optimize the PTO
matic transmission) function, the “RESUME/ACCEL” and “DECEL” cruise
switches can be used respectively. To disengage PTO
• Upfitter provider (on/off) switch has been activated
operation and return to “standard vehicle operation” 4
• Parking brake applied (vehicles equipped with simply turn the upfitter-provided on/off switch to the
manual transmission) OFF position.
• Brake pedal must not be applied The torque converter lockup clutch will automatically
engage at engine speeds above 1,200 RPM (engine speed)
• Vehicle engine must be running
in PTO stationary mode. Once engaged, the lockup clutch
• No vehicle, brake or clutch switch faults present will remain on and not disengage until the engine speed
is below 1,000 RPM. Lockup clutch engagement is desir-
• PTO must be correctly installed using the vehicle
able for certain types of PTO applications (AS68RC
provided circuits
Six-Speed Automatic Transmission Only).
The customer has the choice to operate the PTO by
utilizing the cruise control switches or by utilizing a
80 STARTING AND OPERATING
To operate the PTO via a remote switch, the customer • Authorized dealer-selected “mobile” mode activated
must make sure the above conditions are met. It is vital via authorized dealer proprietary service tool
for proper operation that the PTO and remote have been
• Upfitter-provided (on/off) switch has been activated
installed correctly, paying special attention to ensure the
vehicle provided wiring has been connected properly. • Vehicle must be in PARK or DRIVE position (vehicles
This is the responsibility of the installer of the PTO and equipped with automatic transmission)
switches/remote system. It is the responsibility of the
• Parking brake must not be applied
PTO manufacturer to ensure that their electrical (switches
and remote) system is compatible with the vehicle’s • Brake pedal must not be applied
electrical architecture and software functionality.
• No vehicle, brake or clutch switch faults present
NOTE: If you desire a single PTO speed, your vehicle
• Vehicle engine must be running
must be wired to use a remote PTO switch. For instruc-
tions on programming the SET speed, refer to the • PTO must be correctly installed using the vehicle
LEARNING SET SPEED section of the Body Builder’s provided circuits
Guide which can be found at www.ramtrucks.com.
The customer may choose to use the PTO while the
Mobile Mode vehicle is moving. To do so, the PTO function must be
activated prior to taking the vehicle out of PARK. This is
To operate the PTO in this mode the vehicle must meet
accomplished by activating the upfitter-provided PTO
the following conditions:
STARTING AND OPERATING 81
on/off switch. At this point, the customer may place the vehicle, refer to the Body Builder’s Guide at
vehicle in a forward or reverse gear and have PTO www.ramtrucks.com or contact the manufacturer di-
operation once the vehicle begins to move. To disengage rectly at (866) 205–4102 (toll free).
PTO operation and return to “standard vehicle opera-
tion” simply turn the upfitter-provided on/off switch to ENGINE RUNAWAY
the OFF position.
WARNING!
NOTE: For application specific information with respect
to PTO and pump requirements and additional vehicle In case of engine runaway due to flammable fumes 4
information (wiring schematics, preset idle values, en- from gasoline spills or turbocharger oil leaks being
gine speed limits, and vehicle hardware and software sucked into the engine, do the following to help
requirements) please refer to the Body Builders Guide by avoid personal injury and/or vehicle damage:
accessing www.ramtrucks.com and choosing the appro- 1. Turn the ignition switch to the OFF position.
priate links. 2. Using a CO2 or dry chemical type fire extin-
guisher, direct the spray from the fire extinguisher
Power Take Off – Aftermarket Installation
into the grille on the passenger side so that the spray
If you did not order the PTO (Power Take Off) Prep
enters the engine air intake.
Package from the factory and want to convert your
(Continued)
82 STARTING AND OPERATING
No. 1 diesel fuel. This will provide better protection from
WARNING! (Continued)
fuel gelling or wax-plugging of the fuel filters.
The inlet for the engine air intake is located behind
the passenger side headlamp and receives air WARNING!
through the grille.
Do not use alcohol or gasoline as a fuel blending
FUEL REQUIREMENTS agent. They can be unstable under certain conditions
Use good quality diesel fuel from a reputable supplier in and hazardous or explosive when mixed with diesel
your vehicle. Federal law requires that you must fuel this fuel.
vehicle with Ultra Low Sulfur Highway Diesel fuel (15
ppm Sulfur maximum) and prohibits the use of Low Diesel fuel is seldom completely free of water. To prevent
Sulfur Highway Diesel fuel (500 ppm Sulfur maximum) fuel system trouble, drain the accumulated water from
to avoid damage to the emissions control system. For the fuel/water separator using the fuel/water separator
most year-round service, No. 2 diesel fuel meeting ASTM drain provided. If you buy good quality fuel and follow
specification D-975 Grade S15 will provide good perfor- the cold weather advice above, fuel conditioners should
mance. If the vehicle is exposed to extreme cold (below not be required in your vehicle. If available in your area,
20°F or -7°C), or is required to operate at colder-than- a high cetane “premium” diesel fuel may offer improved
normal conditions for prolonged periods, use climatized cold-starting and warm-up performance.
No. 2 diesel fuel or dilute the No. 2 diesel fuel with 50%
STARTING AND OPERATING 83
Fuel Specifications ADDING FUEL
The Cummins威 diesel engine has been developed to take
advantage of the high energy content and generally CAUTION!
lower cost No. 2 Ultra Low Sulfur diesel fuel or No. 2
To avoid fuel spillage and overfilling, do not “top
Ultra Low Sulfur climatized diesel fuels. Experience has
off” the fuel tank after filling.
shown that it also operates on No. 1 Ultra Low Sulfur
diesel fuels or other fuels within specification.
NOTE:
NOTE: • When the fuel nozzle “clicks” or shuts off, the fuel 4
• A maximum blend of 5% biodiesel meeting ASTM tank is full.
specification D-6751 may be used with your Cum-
• Tighten the fuel filler cap until you hear a “clicking”
mins威 diesel engine.
sound. This is an indication that the fuel filler cap is
• In addition, commercially available fuel additives are properly tightened.
not necessary for the proper operation of your Cum-
• Make sure that the fuel filler cap is tightened each time
mins威 diesel engine.
the vehicle is refueled.
• No. 1 Ultra Low Sulfur diesel fuel should only be used
where extended arctic conditions (-10°F or -23°C) exist.
84 STARTING AND OPERATING
WARNING! WARNING!
A fire may result if fuel is pumped into a portable • Never have any smoking materials lit in or near
container that is on a truck bed. You could be burned. the vehicle when the fuel filler cap is removed or
Always place fuel containers on the ground while the tank filled.
filling. • Never add fuel to the vehicle when the engine is
running.
Fuel Filler Cap
Avoid Using Contaminated Fuel
If the fuel filler cap is lost or damaged, be sure the
Fuel that is contaminated by water or dirt can cause
replacement cap is for use with this vehicle.
severe damage to the engine fuel system. Proper main-
CAUTION! tenance of the engine fuel filter and fuel tank is essential.
Refer to “Maintenance Procedures” in “Maintaining Your
Damage to the fuel system or emission control sys- Vehicle” for further information.
tem could result from using an improper fuel tank
Bulk Fuel Storage – Diesel Fuel
filler tube cap. A poorly fitting cap could let impuri-
If you store quantities of fuel, good maintenance of the
ties into the fuel system.
stored fuel is also essential. Fuel contaminated with
water will promote the growth of “microbes.” These
STARTING AND OPERATING 85
microbes form “slime” that will clog fuel filters and lines. Diesel Exhaust Fluid Storage
Drain condensation from the supply tank and change the Diesel Exhaust Fluid (DEF) is considered a very stable
line filter on a regular basis. product with a long shelf life. If DEF is kept in tempera-
tures between 10° to 90°F (-12° to 32°C), it will last a
NOTE: When a diesel engine is allowed to run out of
minimum of one year.
fuel, air is pulled into the fuel system.
DEF is subject to freezing at the lowest temperatures. For
If the vehicle will not start, refer to “Maintenance
example, DEF may freeze at temperatures at or below
Procedures/Priming If The Engine Has Run Out Of Fuel”
12° F (-11° C). The system has been designed to operate in 4
in “Maintaining Your Vehicle” for further information.
this environment.
WARNING! NOTE: When working with DEF, it is important to
know that:
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel • Any containers or parts that come into contact with
pressure. High pressure fuel spray can cause serious DEF must be DEF compatible (plastic or stainless
injury or death. steel). Copper, brass, aluminum, iron or non-stainless
steel should be avoided as they are subject to corrosion
by DEF.
• If DEF is spilled, it should be wiped up completely
86 STARTING AND OPERATING
Adding Diesel Exhaust Fluid – Chassis Cab Only DEF Fill Procedure
The DEF gauge (located on the EVIC display) will
NOTE: Refer to “Fluids, Lubricants, and Genuine Parts”
display the level of DEF remaining in the tank. Refer to
in “Maintaining Your Vehicle” for the correct fluid type.
“Electronic Vehicle Information Center (EVIC)” in “Un-
derstanding Your Instrument Panel” for further informa- 1. Remove cap from DEF tank (located on drivers side of
tion. the vehicle).
• When the DEF gauge reads 75%, add approximately
2 gallons (7.5 Liters) to fill the DEF tank.
• When the DEF gauge reads 50%, add approximately
4 gallons (15 Liters) to fill the DEF tank.
• When the DEF gauge reads 25%, add approximately
6 gallons (23 Liters) to fill the DEF tank.
NOTE: Driving conditions (altitude, vehicle speed,
load, etc.) will effect the amount of DEF that is used in
your vehicle.
CONTENTS
䡵 Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . 92 ▫ With Portable Starting Unit . . . . . . . . . . . . . . 95
5
92 WHAT TO DO IN EMERGENCIES
JUMP STARTING cables to start a vehicle’s engine because its batteries are
discharged, the following procedure should be used:
WARNING!
Set the parking brake and place an automatic transmis-
• To prevent personal injury or damage to clothing, sion in PARK (or NEUTRAL for a manual transmission).
do not allow battery fluid to contact eyes, skin or Turn off lights, heater and other electrical loads. Observe
fabrics. Do not lean over a battery when connect- charge indicator (if equipped) in both batteries. If the
ing jumper cables or allow cable clamps to touch indicator (if equipped) is light or yellow on either battery,
each other. Keep open flames or sparks away from replace that battery.
battery vent holes. Always wear eye protection
when working with batteries. CAUTION!
• Do not use a booster battery or any other booster Use the jump start procedure only when the charge
source that has a greater than 12 Volt system, i.e., indicator (if equipped) in both batteries is dark in the
do not use a 24 Volt power source. center. Do not attempt jump starting when either
battery charge indicator (if equipped) is bright or
NOTE: Replacement batteries should both be of equal
yellow. If the charge indicator (if equipped) has a
size to prevent damage to the vehicle’s charging system.
green dot in the center, failure to start is not due to a
Your vehicle is equipped with two 12 Volt batteries. If it discharged battery and cranking system should be
becomes necessary to use a booster battery with jumper checked.
WHAT TO DO IN EMERGENCIES 93
1. Attach one jumper cable to the positive terminal of
booster battery and the other end of the same cable to the
positive terminal of the discharged battery.
WARNING!
Do not permit vehicles to touch each other as this
could establish a ground connection and personal
injury could result.
5
CAUTION!
It is very important that the starting unit operating
voltage does not exceed 12 Volts DC or damage to
battery, starter motor, alternator, or electrical system
may occur.
5
MAINTAINING YOUR VEHICLE
CONTENTS
䡵 Engine Compartment — 6.7L Diesel . . . . . . . . . 99 ▫ Diesel Exhaust Fluid – Chassis Cab Only . . . 114
䡵 Maintenance Procedures . . . . . . . . . . . . . . . . . 100 ▫ Maintenance-Free Batteries . . . . . . . . . . . . . 114
▫ Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . 100 ▫ Cooling System . . . . . . . . . . . . . . . . . . . . . 115
▫ Engine Air Cleaner Filter . . . . . . . . . . . . . . . 104 ▫ Charge Air Cooler – Inter-Cooler . . . . . . . . . 121 6
▫ Draining Fuel/Water Separator Filter . . . . . . 106 ▫ Brake System . . . . . . . . . . . . . . . . . . . . . . . 121
▫ Fuel Filter Replacement . . . . . . . . . . . . . . . . 108 ▫ Clutch Hydraulic System . . . . . . . . . . . . . . . 123
▫ Priming If The Engine Has Run Out Of ▫ Transfer Case – If Equipped . . . . . . . . . . . . . 123
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
▫ Manual Transmission – If Equipped . . . . . . . 124
▫ Intervention Regeneration Strategy – EVIC
▫ Automatic Transmission – If Equipped . . . . . 124
Message Process Flow . . . . . . . . . . . . . . . . . . 111
98 MAINTAINING YOUR VEHICLE
▫ Noise Control System Required Maintenance ▫ Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
& Warranty . . . . . . . . . . . . . . . . . . . . . . . . 128
▫ Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
䡵 Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . 133
䡵 Fluids, Lubricants And Genuine Parts . . . . . . . 134
MAINTAINING YOUR VEHICLE 99
ENGINE COMPARTMENT — 6.7L DIESEL
CAUTION!
Overfilling or underfilling the crankcase will cause
oil aeration or loss of oil pressure. This could damage
your engine.
Never operate the engine with oil level below the “ADD”
6
mark or above the upper “SAFE” mark.
Change Engine Oil
Refer to the “Maintenance Schedule” for the proper
1 — ADD Range maintenance intervals.
2 — Full Mark
3 — SAFE Range
102 MAINTAINING YOUR VEHICLE
Engine Oil Selection Oils with a high ash content may produce damaging
For best performance and maximum protection under all deposits on engine valves and/or aftertreatment system
types of operating conditions, the manufacturer only damage. A maximum sulfated ash content of 1.00 mass %
recommends engine oils that are API CJ-4 certified and is recommended for all oil used in the engine.
meet the requirements of Chrysler Group LLC. Use
The same oil change interval is to be followed for
MOPAR威 or an equivalent oil meeting Chrysler Material
synthetic oil as for petroleum based oil. Also, synthetic oil
Standard MS-10902. Products meeting Cummins威 CES
must meet the same performance specifications as petro-
20081 may also be used. The identification of these
leum oil.
engine oils are typically located on the back of the oil
container.
CAUTION!
American Petroleum Institute (API) Engine Oil
Do not use chemical flushes in your engine oil as the
Identification Symbol
chemicals can damage your engine. Such damage is
This symbol means that the oil has
not covered by the New Vehicle Limited Warranty.
been certified by the American Petro-
leum Institute (API). The manufac-
turer only recommends API Certified
engine oils.
MAINTAINING YOUR VEHICLE 103
Engine Oil Viscosity (SAE Grade)
Use SAE 15W-40 MOPAR威 or an equivalent engine oil
meeting Chrysler Material Standard MS-10902. Products
meeting Cummins CES 20081 may also be used. The
identification of these engine oils is typically located on
the back of the oil container.
In ambient temperatures below 0°F (-18°C), SAE 5W-40
synthetic engine oil that meets Chrysler Materials Stan-
dard MS-10902 and the API CJ-4 engine oil category is
required.
CAUTION! 6
Engine oil not designated by the Chrysler or Cummins威
Failure to use SAE 5W-40 synthetic engine oil in Material Standards and API CJ-4 should not be used, as
ambient temperatures below 0°F (-18°C) could result engine and exhaust system durability may be compro-
in severe engine damage. mised. The engine oil filler cap also shows the recom-
mended engine oil viscosity for your engine. For infor-
mation on engine oil filler cap location, refer to “Engine
Compartment” in “Maintaining Your Vehicle” for further
information.
104 MAINTAINING YOUR VEHICLE
Synthetic Engine Oils Disposing Of Used Engine Oil And Filter
You may use synthetic engine oils provided the recom- Care should be taken in disposing of the used engine
mended oil quality requirements are met, and the recom- fluids from your vehicle. Used fluids, indiscriminately
mended maintenance intervals for oil and filter changes discarded, can present a problem to the environment.
are followed. Contact an authorized dealer, service station, or govern-
mental agency for advice on recycling programs and
Materials Added To Engine Oil
where used fluids and filters can be safely discarded in
The manufacturer strongly recommends against the ad-
your area.
dition of any additives (other than leak detection dyes or
lube odorants) to the engine oil. Engine oil is an engi- Engine Air Cleaner Filter
neered product and its performance may be impaired by
supplemental additives. CAUTION!
Engine Oil Filter All air entering the engine intake must be filtered.
Refer to “Fluids, Lubricants, and Genuine Parts” in The abrasive particles in unfiltered air will cause
“Maintaining Your Vehicle” for further information. The rapid wear to engine components.
engine oil filter should be changed at every engine oil
change.
MAINTAINING YOUR VEHICLE 105
The condition of the air cleaner filter is monitored by the first time this message is displayed to ensure proper
Engine Control Module. The “SERVICE AIR FILTER” engine operation during all driving conditions.
message will display in the Electronic Vehicle Informa-
tion Center (EVIC) when service is required. Refer to CAUTION!
“Electronic Vehicle Information Center (EVIC)” in “Un-
Driving with a restricted air filter can cause engine
derstanding Your Instrument Panel” for further informa-
damage. Driving in dusty environments for extended
tion.
periods will lead to rapid air filter plugging. Action
Do not remove the top of the air filter housing to should be taken as soon as the “SERVICE AIR
inspect the filter element on your diesel engine under FILTER” message is displayed.
normal operating conditions.
If the vehicle experiences a sudden loss of engine power
The “SERVICE AIR FILTER” message could be displayed
while being driven in heavy snow or rain, or when
6
periodically. This is because engine air flow requirements
plowing snow, and/or the “SERVICE AIR FILTER” mes-
change based on driving conditions. As the filter becomes
sage is displayed on the EVIC along with a chime that
more restrictive and air flow requirements increase the
repeats every 60 seconds, visually inspect the air filter for
“SERVICE AIR FILTER” message will be displayed. The
snow/ice build up or extreme water saturation. If the air
message may not be displayed in subsequent drive cycles
filter is not damaged, remove all snow/ice and reinstall
if the same conditions are not met. The air filter element
air filter. If the air filter is damaged, replace filter element.
should be replaced within 250 miles (402 km) from the
106 MAINTAINING YOUR VEHICLE
NOTE: The air filter housing contains a Mass Air Flow Draining Fuel/Water Separator Filter
sensor. This sensor is critical to proper engine operation The fuel filter and water separator assembly is located on
and component longevity. Any damage or modification the driver’s side of the engine. The best access to the
to this sensor could result in major engine and/or water drain valve is from under the hood.
exhaust aftertreatment damage. This includes the use of
non-approved air filters. Use only MOPAR威 approved air CAUTION!
filters or equivalent.
• Do not drain the fuel/water separator filter when
A visual inspection of the air cleaner filter element is the engine is running.
never recommended under normal circumstances. A • Diesel fuel will damage blacktop paving surfaces.
badly restricted element may appear clean while a soiled Drain the filter into an appropriate container.
element may be quite effective in filtering particles
without restricting air flow. Rely on the Engine Control If water is detected in the water separator while the
Module to determine when a filter change is necessary. engine is running, or while the ignition switch is in the
ON position, the “Water In Fuel Indicator Light” will
CAUTION! illuminate and an audible chime will be heard five times.
At this point you should stop the engine and drain the
Many aftermarket performance air filter elements do
water from the separator.
not adequately filter the air entering the engine. Use
of such filters can severely damage your engine.
MAINTAINING YOUR VEHICLE 107
NOTE: Care should be taken in disposing of used fluids
CAUTION!
from your vehicle. Used fluids, indiscriminately dis-
If the “Water In Fuel Indicator Light” remains on, DO carded, can present a problem to the environment. Con-
NOT START the engine before you drain water from tact an authorized dealer, service station, or government
the fuel filter to avoid engine damage. agency for advice on recycling programs and for where
used fluids and filters can be properly disposed of in
If the “Water In Fuel Indicator Light” comes on and a your area.
single chime is heard while you are driving, or with the
Drain the fuel/water separator filter when the “Water In
ignition switch in the ON position, there may be a
Fuel Indicator Light” is ON. Within 10 minutes of vehicle
problem with your water separator wiring or sensor. See
shutdown, turn the drain valve (located on the side of the
your authorized dealer for service.
filter) counterclockwise 1/4 turn, turn the ignition switch
Upon proper draining of the water from the fuel filter, the to the ON position, and allow any accumulated water to
6
“Water In Fuel Indicator Light” will remain illuminated drain. Leave the drain valve open until all water and
for approximately 10 seconds. If the water was drained contaminants have been removed. When clean fuel is
while the engine was running, the “Water In Fuel Indi- visible, close the drain valve by turning it clockwise, and
cator Light” may remain on for approximately three turn the ignition switch to OFF.
minutes.
108 MAINTAINING YOUR VEHICLE
NOTE: The fuel/water separator drain valve is located
on the bottom of the fuel filter housing.
If more than a couple ounces/milliliters of fuel have been
drained, follow the directions for “Priming If The Engine
Has Run Out Of Fuel.”
Fuel Filter Replacement
NOTE: Using a fuel filter that does not meet the
manufacturer’s filtration and water separating require-
ments can severely impact fuel system life and reliability.
1 — Drain Valve
CAUTION!
• Diesel fuel will damage blacktop paving surfaces.
Drain the filter into an appropriate container.
(Continued)
MAINTAINING YOUR VEHICLE 109
6. Remove the used filter cartridge from the housing and
CAUTION! (Continued)
dispose of according to your local regulations.
• Do not prefill the fuel filter when installing a new
fuel filter. There is a possibility debris could be 7. Wipe clean the sealing surfaces of the lid and housing.
introduced into the fuel filter during this action. It 8. Install new o-ring back into ring groove on the filter
is best to install the filter dry and allow the in-tank housing and lubricate with clean engine oil.
lift pump to prime the fuel system.
9. Remove new filter cartridge from plastic bag and
1. Ensure engine is turned off. install into housing.
2. Place drain pan under the fuel filter drain hose. NOTE: Do not remove cartridge from bag until you
reach this step in order to keep cartridge clean.
3. Open the water drain valve 1/4 turn counterclockwise 6
and completely drain fuel and water into the approved 10. Push down on the cartridge to ensure it is properly
container. seated. Do not pre-fill the filter housing with fuel.
4. Close the water drain valve. 11. Install lid onto housing and tighten to 22.5 ft lbs
(30.5 N.m). Do not overtighten the lid.
5. Remove lid using a socket or strap wrench. Rotate
counterclockwise for removal. Remove used o-ring and 12. Prime the engine using the procedure in “Priming If
discard it. The Engine Has Run Out Of Fuel.” Then start the engine
and confirm there are no leaks.
110 MAINTAINING YOUR VEHICLE
Priming If The Engine Has Run Out Of Fuel
CAUTION!
WARNING! Do not engage the starter motor for more than 15 sec-
onds at a time. Allow two minutes between the
Do not open the high pressure fuel system with the
cranking intervals.
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
NOTE: The engine may run rough until the air is forced
injury or death.
from all the fuel lines.
1. Add a substantial amount of fuel to the tank, approxi-
WARNING!
mately 5 to 10 gal (19L to 38L).
Do not use alcohol or gasoline as a fuel blending
2. Turn the ignition switch to the RUN position, wait for
agent. They can be unstable under certain conditions
four seconds, then turn the ignition switch back to the
and be hazardous or explosive when mixed with
OFF position. Repeat this step four times.
diesel fuel.
3. Start the engine using the “Normal Starting” proce-
dure. Refer to “Starting Procedures” in “Starting and
Operating” for further information.
MAINTAINING YOUR VEHICLE 111
Intervention Regeneration Strategy – EVIC
CAUTION!
Message Process Flow
Due to lack of lubricants in alcohol or gasoline, the The Cummins威 diesel engine meets all EPA Heavy Duty
use of these fuels can cause damage to the fuel Diesel Engine Emissions Standards, resulting in the low-
system. est emitting diesel engine ever produced.
To achieve these emissions standards, your vehicle is
NOTE:
equipped with a state-of-the-art engine and exhaust
• A maximum blend of 5% biodiesel, meeting ASTM
system. The engine and exhaust after-treatment system
specification D-6751 may be used with your Cum-
work together to achieve the EPA Heavy Duty Diesel
mins威 diesel engine. Use of biodiesel mixture in excess
Engine Emissions Standards. These systems are seam-
of 5% can negatively impact the fuel filter’s ability to
lessly integrated into your vehicle and managed by the
separate water from the fuel, resulting in high pressure
Cummins威 Powertrain Control Module (PCM). The PCM
6
fuel system corrosion or damage.
manages engine combustion to allow the exhaust sys-
• Ethanol blends are not recommended or approved for tem’s catalyst to trap and burn Particulate Matter (PM)
use with your Cummins威 diesel engine. pollutants, with no input or interaction on your part.
• In addition, commercially available fuel additives are Additionally, your vehicle has the ability to alert you to
not necessary for the proper operation of your Cum- additional maintenance required on your truck or engine.
mins威 diesel engine.
112 MAINTAINING YOUR VEHICLE
Refer to the following messages that may be displayed on maintenance may include replacing the Closed Crank-
your Electronic Vehicle Information Center (EVIC): case Ventilation (CCV) filter element, and cleaning of the
EGR Cooler. The procedure for clearing and resetting the
WARNING! ⬙Perform Service⬙ indicator message is located in the
appropriate Service Information.
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be Exhaust System – Regeneration Required Now
grass or leaves coming into contact with your exhaust “Exhaust System — Regeneration Required Now” will be
system. Do not park or operate your vehicle in areas displayed on the Electronic Vehicle Information Center
where your exhaust system can contact anything that (EVIC) if the exhaust particulate filter reaches 80% of its
can burn. maximum storage capacity. Under conditions of exclu-
sive short duration and low speed driving cycles, your
Perform Service Cummins威 diesel engine and exhaust after-treatment
Your vehicle will require emissions maintenance at a set system may never reach the conditions required to re-
interval. To help remind you when this maintenance is move the trapped PM. If this occurs, the “Exhaust System
due, the Electronic Vehicle Information Center (EVIC) — Regeneration Required Now” message will be dis-
will display “Perform Service”. When the “Perform Ser- played in the EVIC. If this message is displayed, you will
vice” message is displayed on the EVIC it is necessary to hear one chime to assist in alerting you of this condition.
have the emissions maintenance performed. Emissions
MAINTAINING YOUR VEHICLE 113
By simply driving your vehicle at highway speeds for as Exhaust Service Required - See Dealer Now
little as 45 minutes, you can remedy the condition in the Regeneration has been disabled due to a system malfunc-
particulate filter system and allow your Cummins威 diesel tion. At this point the engine PCM will register a fault
engine and exhaust after-treatment system to remove the code, the instrument panel will display a MIL light.
trapped PM and restore the system to normal operating
condition. CAUTION!
Exhaust Filter XX% Full See your authorized dealer, as damage to the exhaust
Indicates that the Diesel Particulate Filter (DPF) is ap- system could occur soon with continued operation.
proaching full.
Exhaust Filter Full – Power Reduced See Dealer
Exhaust System – Regeneration In Process
The PCM derates the engine in order to limit the likeli-
Indicates that the Diesel Particulate Filter (DPF) is self-
hood of permanent damage to the after-treatment sys-
6
cleaning. Maintain your current driving condition until
tem. If this condition is not corrected and a dealer service
regeneration is completed.
is not performed, extensive exhaust after-treatment dam-
Exhaust System – Regeneration Completed age can occur. In order to correct this condition it will be
Indicates that the Diesel Particulate Filter (DPF) self- necessary to have your vehicle serviced by your local
cleaning is completed. If this message is displayed, you authorized dealer.
will hear one chime to assist in alerting you of this
condition.
114 MAINTAINING YOUR VEHICLE
Maintenance-Free Batteries
CAUTION!
The top of the maintenance-free batteries are perma-
See your authorized dealer, as damage to the exhaust nently sealed. You will never have to add water, nor is
system could occur soon with continued operation. periodic maintenance required.
NOTE: Replacement batteries should both be of equal
Diesel Exhaust Fluid – Chassis Cab Only
capacity to prevent damage to the vehicle’s charging
Diesel Exhaust Fluid (DEF) sometimes known simply by
system.
the name of its active component, UREA—is a key
component of selective catalytic reduction (SCR) systems,
CAUTION!
which help diesel vehicles meet stringent emission regu-
lations. DEF is a liquid reducing agent that reacts with It is essential when replacing the cables on the
engine exhaust in the presence of a catalyst to convert battery that the positive cable is attached to the
smog-forming nitrogen oxides (NOx) into harmless ni- positive post and the negative cable is attached to the
trogen and water vapor. negative post. Battery posts are marked (+) positive
and negative (-) and are identified on the battery
Refer to “Fluids, Lubricants, and Genuine Parts” in
case. Also, if a “fast charger” is used while the battery
“Maintaining Your Vehicle” for further information.
is in vehicle, disconnect both vehicle battery cables
You can receive assistance in locating DEF by calling before connecting the charger to the battery. Do not
866-RAM-INFO (866-726-4636). use a “fast charger” to provide starting voltage.
MAINTAINING YOUR VEHICLE 115
Cooling System
WARNING!
Battery posts, terminals, and related accessories con- WARNING!
tain lead and lead compounds. Always wash hands
You or others can be badly burned by hot engine
after handling the battery.
coolant (antifreeze) or steam from your radiator. If
you see or hear steam coming from under the hood,
Battery Blanket Usage
do not open the hood until the radiator has had time
A battery loses 60% of its cranking power as the battery
to cool. Never try to open a cooling system pressure
temperature decreases to 0°F (-18°). For the same de-
cap when the radiator is hot.
crease in temperature, the engine requires twice as much
power to crank at the same RPM. The use of 120 Volt AC
Engine Coolant Checks
powered battery blankets will greatly increase starting
Check the engine coolant (antifreeze) protection every
6
capability at low temperatures. Suitable battery blankets
12 months (before the onset of freezing weather, where
are available from your authorized MOPAR威 dealer.
applicable). If the engine coolant (antifreeze) is dirty or
rusty in appearance, the system should be drained,
flushed and refilled with fresh engine coolant (anti-
freeze). Check the front of the A/C condenser for any
116 MAINTAINING YOUR VEHICLE
accumulation of bugs, leaves, etc. If dirty, clean by gently Cooling System – Drain, Flush, And Refill
spraying water from a garden hose vertically down the Refer to the “Maintenance Schedule” for the proper
face of the condenser. maintenance intervals.
Check the coolant recovery bottle tubing for brittle rub- If the engine coolant (antifreeze) is dirty or contains a
ber, cracking, tears, cuts and tightness of the connection considerable amount of sediment, clean and flush with a
at the bottle and radiator. Inspect the entire system for reliable cooling system cleaner. Follow with a thorough
leaks. rinsing to remove all deposits and chemicals. Properly
dispose of the old engine coolant (antifreeze) solution.
With the engine at normal operating temperature (but
not running), check the cooling system pressure cap for Selection Of Coolant
proper vacuum sealing by draining a small amount of Use only the manufacturers recommended engine cool-
engine coolant (antifreeze) from the radiator drain cock. ant (antifreeze). Refer to “Fluids, Lubricants, and Genu-
If the cap is sealing properly, the engine coolant (anti- ine Parts” in “Maintaining Your Vehicle” for further
freeze) will begin to drain from the coolant recovery information.
bottle. DO NOT REMOVE THE COOLANT PRESSURE
CAP WHEN THE COOLING SYSTEM IS HOT.
MAINTAINING YOUR VEHICLE 117
Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closest to
the mileage at which service was performed.
MILES 67,500 75,000 82,500 90,000 97,500 105,000 112,500 120,000
KILOMETERS 108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000
Exhaust system-
inspect
Air cleaner
assembly-inspect
ODOMETER
READING
PERFORMED BY
PERFORMED AT
MAINTAINING YOUR VEHICLE 133
FLUID CAPACITIES
U.S. Metric
Fuel (Approximate)
2500/3500 Shortbed Models 34 Gallons 129 Liters
2500/3500 Longbed Models 35 Gallons 132 Liters
Standard Rear Tank – Chassis Cab Only 52 Gallons 197 Liters
Optional Midship Tank – Chassis Cab Only 22 Gallons 83 Liters
Diesel Exhaust Fluid Tank (Approximate) – Chassis 8 Gallons 30 Liters
Cab Only
Engine Oil with Filter
6.7L Turbo Diesel Engine 12 Quarts 11.4 Liters 6
Cooling System
6.7L Turbo Diesel Engine (MOPAR威 Engine Coolant/ 5.7 Gallons 21.4 Liters
Antifreeze 5 Year/100,000 Mile Formula or equivalent)
134 MAINTAINING YOUR VEHICLE
FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluid, Lubricant, or Genuine Part
Engine Coolant MOPAR威 Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hy-
brid Organic Additive Technology) or equivalent.
Engine Oil In ambient temperatures below 0°F (-18°C), 5W-40 synthetic engine oil
that meets Chrysler Materials Standard MS-10902 and the API CJ-4 engine
oil category is required. In ambient temperatures above 0°F (-18°C),
15W-40 engine oil that meets Chrysler Materials Standard MS-10902 and
the API CJ-4 engine oil category is required.
Engine Oil Filter MOPAR威 Engine Oil Filter or equivalent.
Engine Fuel Filter MOPAR威 Fuel Filter or equivalent. Must meet 5 micron rating. Using a
fuel filter that does not meet the manufacturers filtration and water
separating requirements can severely impact fuel system life and reli-
ability.
Crankcase Ventilation Filter MOPAR威 CCV Filter or equivalent.
MAINTAINING YOUR VEHICLE 135
CONTENTS
䡵 Maintenance Schedule . . . . . . . . . . . . . . . . . . 138 ▫ Perform Service Indicator . . . . . . . . . . . . . . 140
▫ Oil Change Indicator System . . . . . . . . . . . . 139 ▫ Required Maintenance Intervals . . . . . . . . . . 140
7
138 MAINTENANCE SCHEDULES
MAINTENANCE SCHEDULE • Check the fluid levels of the coolant reservoir, brake
master cylinder, and transmission and transfer case (if
CAUTION! equipped), add as needed.
Failure to perform the required maintenance items At Each Oil Change
may result in damage to the vehicle.
• Change the engine oil filter.
At Each Stop For Fuel • Inspect the exhaust system.
• Check the engine oil level at least 30 minutes after a • Check the automatic transmission fluid level (if
fully warmed engine is shut off. Checking the oil level equipped).
while the vehicle is on level ground will improve the
• Check the manual transmission fluid level (if
accuracy of the oil level reading. Add oil only when
equipped).
the level is at or below the ADD or MIN mark.
• Check the coolant level, hoses, and clamps.
Once A Month
• Lubricate outer tie rod ends.
• Inspect the batteries, and clean and tighten the termi-
nals as required. Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
MAINTENANCE SCHEDULES 139
Oil Change Indicator System For information on resetting the Oil Change Indicator
message, refer to “Oil Change Due” under “Electronic
Ram Truck Pick-Up (2500 And 3500 Models)
Vehicle Information Center (EVIC)/EVIC Warning
Your vehicle is equipped with an engine oil change
Lights” in “Understanding Your Instrument Panel” for
indicator system. This system will alert you when it is
further information.
time to change your engine oil by displaying the words
“Oil Change Due” on your Electronic Vehicle Informa- When prompted by the Engine Oil Indicator System, the
tion Center (EVIC). The engine oil change indicator engine oil and filter must be changed. If not prompted by
system is duty cycle based, which means the engine oil the Engine Oil Indicator System within 7,500 miles
change interval may fluctuate depending on your per- (12 000 km) or six months since the last oil and filter
sonal driving style. Driving styles such as frequent stop change, replace the engine oil and engine oil filter. Under
and go type driving or extended idle time can increase no circumstances should oil change intervals exceed
the frequency of the engine oil change. This is the result 7,500 miles (12 000 km) or six months, whichever comes
of more frequent regeneration of the exhaust after treat- first.
ment system, which can decrease the life of the engine oil.
7
Failure to change the engine oil per the maintenance
schedule can result in internal engine damage.
140 MAINTENANCE SCHEDULES
Ram Truck Chassis Cab (3500, 4500, And 5500 EGR Cooler. The procedure for clearing and resetting the
Models) “Perform Service” indicator message is located in the
Replace the engine oil and oil filter every 7,500 miles appropriate Service Information.
(12 000 km) or six months, or sooner if prompted by the
Required Maintenance Intervals
oil change indicator system (if equipped). Under no
Refer to the Maintenance Schedules on the following
circumstances should oil change intervals exceed
pages for the required maintenance intervals.
7,500 miles (12 000 km) or six months, whichever comes
first.
Perform Service Indicator
Your vehicle will require emissions maintenance at a set
interval. To help remind you when this maintenance is
due, the Electronic Vehicle Information Center (EVIC)
will display “Perform Service”. When the “Perform Ser-
vice” message is displayed on the EVIC it is necessary to
have the emissions maintenance performed. Emissions
maintenance may include replacing the Closed Crank-
case Ventilation (CCV) filter element, and cleaning of the
MAINTENANCE SCHEDULES 141
7
Odometer Reading Date
7
Odometer Reading Date
7
Odometer Reading Date
7
Odometer Reading Date
7
Odometer Reading Date
7
Odometer Reading Date
7
Odometer Reading Date
7
Odometer Reading Date
7
Odometer Reading Date
8
164 INDEX
Adding Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Emergency Starting . . . . . . . . . . . . . . . . . . . . 92
Air Cleaner, Engine (Engine Air Cleaner Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Filter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104,129 Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Fluid Check . . . . . . . . . . . . . . . . . . . . . . . . 121
Airbag Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Master Cylinder . . . . . . . . . . . . . . . . . . . . . 121
Alarm Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Warning Light . . . . . . . . . . . . . . . . . . . . . . . 19
Anti-Lock Warning Light . . . . . . . . . . . . . . . . . . . 21 Brake/Transmission Interlock . . . . . . . . . . . . . . . . 53
Antifreeze (Engine Coolant) . . . . . . . . . . . . . . 116,117
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Capacities, Antifreeze (Engine Coolant) . . . . . . . . 133
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Capacities, Fluid . . . . . . . . . . . . . . . . . . . . . . . . 133
Automatic Transmission . . . . . . . . . . . . . . . . . . . . 64 Caps, Filler
Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . 125 Oil (Engine) . . . . . . . . . . . . . . . . . . . . . . . . 103
Fluid Level Check . . . . . . . . . . . . . . . . . . . . 124 Radiator (Coolant Pressure) . . . . . . . . . . . . . 118
Fluid Type . . . . . . . . . . . . . . . . . . . . . . 124,136 Charge Air Cooler . . . . . . . . . . . . . . . . . . . . . . . 121
Shifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Check Engine Light (Malfunction Indicator
Axle Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Light) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Coolant Pressure Cap (Radiator Cap) . . . . . . . . . . 118
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . 115
Blanket . . . . . . . . . . . . . . . . . . . . . . . . . . 43,115 Adding Coolant (Antifreeze) . . . . . . . . . . . . . 117
INDEX 165
Coolant Capacity . . . . . . . . . . . . . . . . . . . . . 133 Draining Fuel/Water Separator Filter . . . . . . . . . . 106
Coolant Level . . . . . . . . . . . . . . . . . . . . 115,119
Disposal of Used Coolant . . . . . . . . . . . . . . . 119 Electronic Range Select (ERS) . . . . . . . . . . . . . . 60,71
Drain, Flush, and Refill . . . . . . . . . . . . . . . . 116 Electronic Vehicle Information Center (EVIC) . . . . . 25
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Emergency, In Case of
Points to Remember . . . . . . . . . . . . . . . . . . 120 Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . 92
Pressure Cap . . . . . . . . . . . . . . . . . . . . . . . . 118 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Radiator Cap . . . . . . . . . . . . . . . . . . . . . . . . 118 Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . 104
Selection of Coolant (Antifreeze) . . . . . . . 116,134 Block Heater . . . . . . . . . . . . . . . . . . . . . . . 35,49
Break-In Recommendations . . . . . . . . . . . . . . 12
Diesel Exhaust Brake . . . . . . . . . . . . . . . . . . . . . . 50 Compartment . . . . . . . . . . . . . . . . . . . . . . . . 99
Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Coolant (Antifreeze) . . . . . . . . . . . . . . . . . . 134
Diesel Fuel Requirements . . . . . . . . . . . . . . . . . . . 82 Identification . . . . . . . . . . . . . . . . . . . . . . . . 99
Bulk Storage of . . . . . . . . . . . . . . . . . . . . . . . 84 Idling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Diesel Fuel System, Re-Priming . . . . . . . . . . . . . . 110 Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . 92
Dipsticks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100,134 8
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Oil Filler Cap . . . . . . . . . . . . . . . . . . . . . . . 103
Antifreeze (Engine Coolant) . . . . . . . . . . . . . 119 Oil Synthetic . . . . . . . . . . . . . . . . . . . . . . . . 104
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . 104 Runaway . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
166 INDEX
Temperature Gauge . . . . . . . . . . . . . . . . . . . . 15 Diesel . . . . . . . . . . . . . . . . . . . . . . . . . 82,83,134
Exhaust Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . 129 Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Requirements . . . . . . . . . . . . . . . . . . . . . . . . 82
Filters Specifications . . . . . . . . . . . . . . . . . . . . . . . . 83
Engine Fuel . . . . . . . . . . . . . . . . . . . . . . . . 106 Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . 133
Engine Oil . . . . . . . . . . . . . . . . . . . . 100,104,134
Flashers Gauges
Turn Signal . . . . . . . . . . . . . . . . . . . . . . . . . 15 Coolant Temperature . . . . . . . . . . . . . . . . . . . 15
Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . . . . 133 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fluid Level Checks Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 17
Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . 16
Manual Transmission . . . . . . . . . . . . . . . . . . 124 Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Transfer Case . . . . . . . . . . . . . . . . . . . . . . . 123 Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . 18,41
Fluid, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Gear Ranges . . . . . . . . . . . . . . . . . . . . . . . . 54,65,76
Fluids, Lubricants and Genuine Parts . . . . . . . . . . 134
Fog Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Idle Up Feature . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82,83 Information Center, Vehicle . . . . . . . . . . . . . . . . . 25
Adding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . 14,15
INDEX 167
Intervention Regeneration Strategy . . . . . . . . . . . 111 Traction Control . . . . . . . . . . . . . . . . . . . . . . 17
Warning (Instrument Cluster Description) . . . . 15
Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Locks
Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . 8
Lights
Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Maintenance Procedures . . . . . . . . . . . . . . . . . . . 100
Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . 138
Anti-Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Manual Transmission . . . . . . . . . . . . . . . . . . . . . . 75
Brake Warning . . . . . . . . . . . . . . . . . . . . . . . 19 Fluid Level Check . . . . . . . . . . . . . . . . . . . . 124
Check Engine (Malfunction Indicator) . . . . . . . 23 Lubricant Selection . . . . . . . . . . . . . . . . . . . 136
Electronic Stability Program (ESP) Indicator . . . 17 Shift Speeds . . . . . . . . . . . . . . . . . . . . . . . . . 76
Fog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
High Beam . . . . . . . . . . . . . . . . . . . . . . . . . . 18 New Vehicle Break-In Period . . . . . . . . . . . . . . . . 12
High Beam Indicator . . . . . . . . . . . . . . . . . . . 18 Noise Control
Instrument Cluster . . . . . . . . . . . . . . . . . . . . 15 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 128
Seat Belt Reminder . . . . . . . . . . . . . . . . . . . . 24 Tampering Prohibited . . . . . . . . . . . . . . . . . 129 8
Security Alarm (Theft Alarm) . . . . . . . . . . . . . 17 Noise Emission Warranty . . . . . . . . . . . . . . . 128,130
Theft Alarm (Security Alarm) . . . . . . . . . . . . . 17
Tire Pressure Monitoring (TPMS) . . . . . . . . . . 21 Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17,18
168 INDEX
Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17,18 Power
Oil Change Indicator . . . . . . . . . . . . . . . . . . . . . 139 Take-Off Adapter . . . . . . . . . . . . . . . . . . . . . 78
Oil, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Take-Off Operation . . . . . . . . . . . . . . . . . . . . 78
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Power Steering Fluid . . . . . . . . . . . . . . . . . . . . . 136
Change Interval . . . . . . . . . . . . . . . . . . . . . 101 PTO (Power Take-Off) . . . . . . . . . . . . . . . . . . . . . 78
Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Radiator Cap (Coolant Pressure Cap) . . . . . . . 116,118
Filter . . . . . . . . . . . . . . . . . . . . . . . . 100,104,134 Remote Control
Identification Logo . . . . . . . . . . . . . . . . . . . 102 Starting System . . . . . . . . . . . . . . . . . . . . . . . 8
Materials Added to . . . . . . . . . . . . . . . . . . . 104 Remote Starting System . . . . . . . . . . . . . . . . . . . . . 8
Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . 17 Resetting Perform Service Indicator . . . . . . . . . . . 140
Recommendation . . . . . . . . . . . . . . . . . . . . . 102
Seat Belts
Synthetic . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Reminder . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Overdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62,72
Selection of Coolant (Antifreeze) . . . . . . . . . . 116,134
Shifting . . . . . . . . . . . . . . . . .
Overdrive OFF Switch . . . . . . . . . . . . . . . . . . . 62,72 . . . . . . . . . . . . . . 52
Automatic Transmission . . . . . . . . . . . . . . . . 54
Perform Service Indicator, Reset . . . . . . . . . . . . . 140 Manual Transmission . . . . . . . . . . . . . . . . . . 75
INDEX 169
Signals, Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Torque Converter Clutch . . . . . . . . . . . . . . . . . 63,74
Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Tow/Haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,34 Traction Control . . . . . . . . . . . . . . . . . . . . . . . . . 123
Automatic Transmission . . . . . . . . . . . . . . . . 34 Traction Control Light . . . . . . . . . . . . . . . . . . . . . 17
Engine Block Heater . . . . . . . . . . . . . . . . . 35,49 Transfer Case
Manual Transmission . . . . . . . . . . . . . . . . . . 34 Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Transmission
Starting Procedures . . . . . . . . . . . . . . . . . . . . . . . 34 Automatic . . . . . . . . . . . . . . . . . . . . . . . . 54,64
Starting Procedures (Diesel Engines) . . . . . . . . . . . 34 Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Steering Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 34,75
Wheel Lock . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Shifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Synthetic Engine Oil . . . . . . . . . . . . . . . . . . . . . . 104 Trip Odometer . . . . . . . . . . . . . . . . . . . . . . . . 17,18
System, Remote Starting . . . . . . . . . . . . . . . . . . . . 8 Turn Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15