Service Manual: MDF-U53V MDF-U53VC
Service Manual: MDF-U53V MDF-U53VC
Service Manual: MDF-U53V MDF-U53VC
RoHS
This product does not contain any hazardous substances prohibited by the RoHS Directive.
(You will find ‘RSF’ mark near the rating plate on the RoHS compliant product.)
WARNING
* You are requested to use RoHS compliant parts for maintenance or repair.
* You are requested to use lead-free solder.
SM9910073
Downloaded from www.Manualslib.com manuals search engine
Effective models
1
Downloaded from www.Manualslib.com manuals search engine
㩷 Specifications 㩷
ŶStructural specifications
Item MDF-U53V MDF-U53VC
Name Ultra-low Temperature Freezer
External dimensions W770 × D875 × H1990 (mm)
Internal dimensions W630 × D600 × H1400 (mm)
Effective capacity 519 L
Outer door 1door, painted steel
Inner door 2doors, ABS resin panel with stainless frame
Insulation Vacuum insulation panel + rigid polyurethane foamed-in place
Exterior Painted steel
Interior Painted steel
3shelves, stainless steel
Shelf
Inner dimensions; W608 x D533 (mm) Load; 50kg/shelf
Outer door latch 1pc
Outer door lock 1pc
Caster 4pcs (leveling leg:2pcs)
Monitoring hole 3places inner diameter; ij17mm
Refrigeration circuit Secondary cooling system
Compressor High stage side; Hermetic type, Output; 1100W
Low stage side; Hermetic type, Output; 1100W
Evaporator High stage side; Cascade condenser
Low stage side; Tube on sheet (Sharing with interior)
Condenser High stage side; Fin and Tube type
Low stage side; Cascade condenser
Refrigerant High stage side; R-407D (HFC refrigerant)
Low stage side; R-508 (HFC refrigerant)
Refrigerant oil Ze-NIUS32SA
Power supply Local voltage
Weight 305 Kg 310 Kg
Accessories 1 set of key, 1 scraper
Optional component Automatic temperature recorder(MTR-G85)
Back-up system (CVK-UB2, CVK-UB2(I)); LCO2
Inventory rack (IR-220, IR-224U)
Independent inner door (MDF-5ID)
2
Downloaded from www.Manualslib.com manuals search engine
ŶControl specifications
Item MDF-U53V MDF-U53VC
Temp. controller Microcomputer control system
Temperature setting range: -50°C∼-90°C
Non-volatile memory
Thermal sensor Pt.1000ȍ
Temperature display Digital display
+5°C~+20°C for High temperature alarm (Initial; +10°C)
-5°C~-20°C for Low temperature alarm (Initial; -10°C)
Temperature ALARM lamp blinks and buzzer sounds intermittently with 15min. delay
Remote alarm contact; Normal Open, Normal Close
Allowable contact capacity; 30VDC, 2A
Door DOOR lamp is list with 2min. delay
Alarm Filter check FILTER lamp is lit and buzzer sounds intermittently
ALARM lamp blinks, buzzer sounds intermittently and remote alarm is
Power failure
output.
Remote alarm terminal 3P; DC30V, 2A
Remote alarm
NC-COM, NO-COM
When approx. 2.8yrs has passed with power switch is on, BATTERY lamp
Battery check
is lit.
Fan motor check When approx. 5.5yrs has passed with power switch ON, BATTERY lamp
is flashed.
・ Abnormal low voltage (When the power source voltage is 15% less
than the rated voltage)
・ Abnormal ambient temperature (When the ambient temperature is
Freezer status monitor
over 35°C or lower than 0°C)
・ Overloaded run (When the running rate of compressor (L) is over
90%)
Lamps: ALARM, BATTERY, STATUS, DOOR, FILTER
Buzzer key: BUZZER
Alarm test key: ALARM TEST
Control panel Status key: STATUS
Set key: SET
Digit shift key:
Numerical value shift key:
Press key for 5 seconds to display;
Key lock function
L0: Key lock is off L1: Key lock is on
When any failure is occurred in sensor among temp. sensor, filter sensor,
cascade sensor and AT sensor;
zError code is displayed
Sensor abnormality
zALARM lamp blinks
zRemote alarm is on
zBuzzer sounds intermittently
When the cascade sensor temperature is lower than -34°C, Compressor
L is turned on.
When the cascade sensor temperature is higher than -12°C, Compressor
Compressor protection
L is turned off.
When the overload relay and/or filter sensor is higher than +60°C,
Compressor H is turned off.
You can change the delay time both of Compressor L & H as;
Compressor delay time
2∼15min.
3
Downloaded from www.Manualslib.com manuals search engine
㩷
ŶPerformance specifications
Cooling performance -86°C at the center of the chamber (AT30°C, no load)
Temperature control range -50°C~-86°C(AT30°C, no load)
Power source 220V, 50Hz 220V, 60Hz 230V, 50Hz 240V, 50Hz
Rated power consumption 1020W 1180W 1070W 1150W
Noise level 49 dB {A} (background noise 20dB)
Maximum pressure 2600 kPa
Usable conditions AT; +5°C~+30°C Humidity: Less than 80%RH
4
Downloaded from www.Manualslib.com manuals search engine
Dimensions
5
Downloaded from www.Manualslib.com manuals search engine
Refrigeration circuit
H side Compressor H
L side
Pre-condenser
Frame pipe
Capillary tube H
Pre-condenser
6
Condenser
Heat exchanger
Cascade condenser
Dryer L
Header
Evaporator
Oil separator Compressor L
EX tank
Refrigeration circuit welding points
Condenser
䌏䌒䋳 䌏䌒䋱
䌏䌒䋲
䌌䌒䌂
䌌䌒䌁 䌅䌘䌏 䌈䌃䌂
䌅䌘䌉㩷
䌌䌓䋳 䌈䌃䌁
䌌䌓䋲 Ex. tank L
䌌䌃䌃 䌌䌓䋱
䌈䌍䌉㩷
䌌䌂䌚㩷䌌䌂䌁㩷
䌏䌏㩷
䌆䌏㩷 䌆䌉㩷
䌈䌃䌉㩷 䌈䌓䌁
䌏䌒㩷
䌈䌃䌏 䌏䌉㩷
䌈䌓䌂
䌌䌓䌁
D 䌆㩷 䌈䌏䌒 䌌䌓䌂 䌔䋱㩷
䌅㩷 䌔䋲㩷
㪚㪉㩷 䌔䋳㩷
㪚㪊㩷 䌌䌄䌄
㪚㪋㩷 䌈䌏䌐 䌈䌅䌏㩷
㪚㪌㩷 䌌䌋䌏
㪚㪍㩷
㪚㪎㩷 䌌䌋䌉㩷
㪚㪏㩷 䌈䌄䌁㩷
㪚㪐㩷 Oil separator
䌈䌄䌂㩷
㪚㪈㪇㩷
㪚㪈㪈㩷
㪚㪈㪉㩷 䌈䌏䌑
㪚㪈㪊㩷 䌌䌄䌂
䌈䌏䌓㩷 䌈䌄䌉㩷 䌈䌄㪦㩷
Dryer H
7
Downloaded from www.Manualslib.com manuals search engine
Cooling unit parts
<MDF-U53V/U53VC>
Specifications
Item
H side L side
Compressor 220V, 60Hz 220V, 50Hz 230/240V, 50Hz
Code 7FB-0-M101-001-06 7FB-0-M101-001-04 7FB-0-M101-001-05
Type KS370J1NS-7A KS370J1NS-4A KS370J1NS-4A1
Ze-NIUS32SA Ze-NIUS32SA
Refrigerant oil
Charged q’ty: 850cc Charged q’ty: 850cc
Forced air cooling(partially) Forced air cooling(partially)
Cooling system
Oil cooler Oil cooler
Condenser
Type Fin and tube Cascade condenser
Condenser 12 columns x 4 lines P6.35mm
Coil pipe φ6.35mm
Fin 88pcs.
Pre-condenser W 250mm ʊ
Frame pipe φ4.76mm ʊ
Evaporator Cascade condenser Tube on sheet
Type Shell and tube φ80mm φ9.52mm
Capillary tube Ex. capillary
Resistance
94 PSI/G 98 PSI/G 34 PSI/G
PSI・kg/cm2
Length 1800mm 1200mm 500mm
Outer diameter φ2.0mm φ2.0mm φ2.4mm
Inner diameter φ1.0mm (φ0.9mm) φ1.2mm
n-Pentane n-Pentane
Oil additive
Charged-q’ty: 60cc (36g) Charged q’ty: 58cc (36.8g)
Dryer 4A-XH-9 Charged q’ty: 18g 4A-XH-6 Charged q’ty: 58g
Condensing fan φ230 mm、4 blades
Material: ABS
Condensing fan
motor Type SE4-E11L3P (high stage side)
Oil separator SPK-0S02S2
ʊ
(810-4-2008)
C R
8
Downloaded from www.Manualslib.com manuals search engine
Components on PCB
9
Downloaded from www.Manualslib.com manuals search engine
Electrical Parts
The following shows the temperature in thermal sensor (502AT-1) and its resistance value.
Temp. Resistance Temp. Resistance Temp. Resistance Temp. Resistance
(C) Value (kΩ) (C) Value (kΩ) (C) Value (kΩ) (C) Value (kΩ)
−50 154.5 −36 71.80 −22 35.65 0 13.29
−49 145.9 −35 68.15 −21 33.99 5 10.80
−48 137.8 −34 64.71 −20 32.43 10 8.84
−47 130.2 −33 61.48 −19 30.92 15 7.20
−46 123.1 −32 58.43 −18 29.50 20 6.01
−45 116.5 −31 55.55 −17 28.14 25 5.00
−44 110.2 −30 52.84 −16 26.87 30 4.17
−43 104.4 −29 50.23 −15 25.65 35 3.50
−42 98.87 −28 47.77 −14 24.51 40 2.96
−41 93.70 −27 45.45 −13 23.42 45 2.51
−40 88.85 −26 43.26 −12 22.39 50 2.13
−39 84.18 −25 41.19 −11 21.41 55 1.82
−38 79.80 −24 39.24 −10 20.48 60 1.56
−37 75.67 −23 37.39 −5 16.43 65 1.35
The following shows the temperature in thermal sensor (PT1000ȍ) and its resistance value.
Temp. Resistance Temp. Resistance Temp. Resistance
(C) Value (Ω) (C) Value (Ω) (C) Value (Ω)
−140 450.83 −70 729.99 0 1000.0
−130 491.47 −60 769.02 10 1038.0
−120 531.83 −50 807.87 20 1076.0
−110 571.92 −40 846.58 30 1113.8
−100 611.76 −30 885.13 40 1151.4
−90 651.38 −20 923.55 50 1189.0
−80 690.78 −10 961.84 60 1226.4
11
Downloaded from www.Manualslib.com manuals search engine
Connections on PCB
The following shows the connections of connectors on the Temp. controller PCB.
12
Downloaded from www.Manualslib.com manuals search engine
㩷 Wiring Diagram 㩷
13
15
ALARM TEST : With this key pressed to activate alarm test mode to be forcibly step into
alarm condition (ALARM lamp blinks, intermittent buzzer beeps, digital LED
goes off and remote alarm inputs).
After approx. 90seconds then, normal condition retrieves with Auto Return
function.
With the battery switch turns off, “E09” blinks on the display.
SET : Press this key once to activate set mode (2nd digit in LED blinks), press the
key again to store the value to be changed.
With Key Lock setting mode (“L 0” or “L 1” is displayed), press the key to
store the value to be changed.
STATUS : During STATUS lamp is lit, press this key to display status code among ‘- -
1’, ‘- - 2’ and ‘- - 3’.
During setting mode, the blinking digit shifts among the 1st digit or the 2nd
digit or 3rd digit.
During setting mode, count the blinking digit up. In PV display, press the
key over 5 seconds to enter the function mode. (“F00” is displayed)
2. Temperature control
Setting range : -50㷄~-90㷄
Display range : -180㷄~+50㷄
Setting procedure : Press SET key and set the required value with key and key.
Press SET key to store the set value.
Out of setting range : If you try to set the value which is out of temperature setting range, it is
unacceptable with buzzer beeps for 1second.
3. Temperature alarm
Setting range : High temperature alarm … +5㷄~+20㷄 (Initial setting: 10㷄)
Low temperature alarm …. -5㷄~-20㷄 (initial setting: -10㷄)
Setting procedure : Keep pressing key over 5 seconds to enter function mode (F00).
Input “F01” for high temperature alarm or “F02” for low temperature
alarm. Press SET key to set the value to be changed with the 1st digit
blinks. Press SET key again to store the value in the non-volatile
memory.
Out of setting range : If you try to set the value which is out of alarm setting range, it is
unacceptable with buzzer beeps for 1 second.
16
Downloaded from www.Manualslib.com manuals search engine
B) Function mode
Setting range : 00~32
Display range : 00~39
00, 16 and 33~39 are unavailable.
Setting procedure : In PV display, keep pressing key over 5 seconds to enter function
mode (F00 is displayed). Change the blinking 1st digit to desired function
code with key and key. Press SET key to be function code
available.
If you input 00 and 16 then press SET key, automatically revert to PV
display.
Out of setting range : If you try to input F33~F39, it is unacceptable to change with
automatically revert to PV display.
5. Warning function
Door alarm : Leave the outer door open and DP54 (red lamp) is lit. Buzzer beeps
intermittently after 1~15 min. (Door alarm setting time) has passed. Initial
setting time is 2 min. Buzzer does not activate simultaneously with
remote alarm terminal output. Once press BUZZER key to stop buzzer
beeping, buzzer does not beep again unless alarming condition get
backs.
High temp. alarm : When PV is reached at SV+SVH (high temp. alarm SV) +1 or higher,
ALARM lamp and LED display blinks, intermittent buzzer beeps with
approx. 15 minutes of delay and remote alarm output turns on.
When PV is reached at SV+ SVH or lower, ALARM lamp and LED display
go off, buzzer stops beeping and remote alarm output turns off.
If you press BUZZER key, the buzzer stops beeping instead remote
alarm output does not turn off.
Low temp. alarm : When PV is reached at SV-SVL (low temp. alarm SV) -1 or lower, ALARM
lamp and LED display blinks, intermittent buzzer beeps with approx. 15
minutes of delay and remote alarm output turns on.
When PV is reached at SV- SVL or lower, ALARM lamp and LED display
go off, buzzer stops beeping and remote alarm output turns off.
If you press BUZZER key, the buzzer stops beeping instead remote
alarm output does not turn off.
Filter blockage : With the filter sensor temperature is reached at 48.0㷄 or higher, FILTER
lamp is lit with buzzer beeps intermittently.
With the filter sensor temperature is reached at 43.0㷄 or lower, FILTER
lamp goes off and buzzer stops beeping.
6. Other function
Cascade control : Compressor (L) is allowed to turn on when the cascade sensor
temperature is reached at -34.1㷄 or lower during pull-down.
Compressor (L) is allowed to turn off when the cascade sensor
temperature is reached at -12.0㷄 or higher during pull-up.
Auto Return : If there is not any key operation for 90 seconds in each setting mode,
Key Lock mode and Function mode, automatically reverts to PV mode.
Note) Auto Return is not worked in F09 and F10.
Sensor temperature : F12: Temperature of temp. sensor is displayed
(Ex. -80.2㷄㩷 㸢㩷 displayed as ‘80.2’)
F13: Temperature of cascade sensor is displayed.
(Ex. -34㷄㩷 㸢㩷 displayed as ‘-34㷄’)
F14: Temperature of filter sensor is displayed.
(Ex. 67㷄㩷 㸢㩷 displayed as ‘067’)
F15: Temperature of AT sensor is displayed.
(Ex. 30㷄㩷 㸢㩷 displayed as ‘030’)
17
Downloaded from www.Manualslib.com manuals search engine
Battery accumulating F03: Battery accumulating time is displayed.
time : (Ex. 2years and 6months consumed 㸢㩷 displayed as ‘02.5’)
The display shows ’02.8’ to inform the battery exhaustion.
Replace with new battery.
<Reset of accumulating time>
Step into F06. Input ‘409’ and press SET key to turn the display
to ’00.0’ with BATTERY lamp goes off.
Condensing fan F32: Condensing fan motor accumulating time is displayed.
motor accumulating (Ex. 5years and 6months consumed 㸢 displayed as ’05.5’)
time : <Reset of accumulating time>
Step into F06. Input ‘419’ and press SET key to turn the display
to ’00.0’ with DP55 lamp goes off.
Note) Notice of condensing fan motor accumulating time is prior to
notice of battery accumulating time.
ROM version : F30: ROM version is displayed (Ex. Ver. 1.00 㸢㩷 displayed as “1.00”)
Monitor of status : DP52 (orange lamp) is lit in the following status;
Status 1; When the ambient temperature is over 35.0C or lower than
0C. Press STATUS key once to display ‘- - 1’.
Status 2; When the power source voltage is less than 2.01 VDC
between TP7 and TP3. Press STATUS key once to display
‘- - 2’,
Status 3; When running rate of refrigerating circuit is higher than
usual.
When diagnose value of running rate is 95% or higher, the display
shows ‘- - 3’.
7. Function mode
F00 Automatically revert to PV display
F01 SVH (high temp. alarm SV) setting
F02 SVL (low temp. alarm SV) setting
F03 Battery accumulating time display
F04 Door alarm delay time setting
F05 Compressor (H)/(L) delay time setting
F06 Service code input (code: 384)
F07 * Temperature Zero Adjustment
F08 * Cascade sensor Zero Adjustment
F09 Factory test mode …… Unavailable
F10 Factory test mode …… Unavailable
F11 Factory test mode …… Unavailable
F12 * Display of temperature of temp. sensor
F13 * Display of temperature of cascade sensor
F14 * Display of temperature of filter sensor
F15 * Display of temperature of AT sensor
F16 Automatically revert to PV display
F17 * Model code setting (Initialization of non-volatile ROM and memory)
F18 * Capillary heater is forcibly turned on/off
F19 Factory test mode …… Unavailable
F20 * Setting for Diagnose value of running rate …… Unavailable
F21 Communication ID set
F22 Communication mode set
F23 * Display of power supply voltage
F24 Remote alarm terminal output
F25 Ring-back time set
18
Downloaded from www.Manualslib.com manuals search engine
F26 * Display of actual operation rate
F27 * Display of calculated running rate
F28 * Display of delay time of permission for measuring running rate (2 hrs timer)
F29 * Display of delay time of permission for measuring running rate (8 hrs timer)
F30 * ROM version is displayed
F31 * Filter alarm
F32 Display of condensing fan motor accumulating time
F33~F39 Unused
Setting In PV display, keep pressing key over 5seconds to display “F00”.
procedure: Input the desired function code with key and key.
Press SET key to be function mode available.
* … You should input service code in F06 beforehand.
To cancel service code, input “000” in F06 or turn the power off.
F05: <Purpose> Compressor (H) / (L) is turned on with forcibly delayed (by minute
increment) when the power retrieves from the power failure.
<Operation> Input “F05” and press SET key to display “002” (initial).
Change the value in the range “002”~”015” with key and key.
Press SET key to store the value and revert to PV display.
19
Downloaded from www.Manualslib.com manuals search engine
Change to the desired value in the range “-4.9”~”04.9” with key
and key.
Press SET key to store the value and revert to PV display.
F08: <Purpose> To calibrate temperature of cascade sensor
<Operation> Input service code in F06 prior to use this mode.
Input F08 and press SET key to display “00.0” (initial value).
Change to the desire value in the range “-9.9”~”09.9” with key
and key.
Press SET key to store the value and revert to PV display.
20
Downloaded from www.Manualslib.com manuals search engine
Press SET key to store the value and revert to PV display.
Control mode (the 3rd digit)
0: Local (initial)
1: Remote
Baud rate (the 2nd digit)
0: 2400bps (initial)
1: 4800bps
2: 9600bps
Note) You cannot be changed SV if control mode is set in “Remote”.
21
Downloaded from www.Manualslib.com manuals search engine
F31: <Purpose> Buzzer setting during filter alarm
<Operation> Input F31 and press SET key to display “001” (initial).
Change to the desired value with key and key.
Press SET key to revert to PV display.
000: Buzzer off
001: Buzzer on
9. Offset value
1) PV+0.5㷄 is the offset value to adjust the difference between temperature of temp. sensor
and the center of internal chamber.
2) PVat + (-3.0C) is the offset value to correct the ambient temperature.
*Note) PVat = Temperature of AT sensor
22
Downloaded from www.Manualslib.com manuals search engine
(3) Filter sensor
Open circuited: E05 and PV are displayed alternately, the buzzer beeps intermittently
and remote alarm contact outputs.
Press BUZZER key to stop the buzzer beeping.
Short circuited: E06 and PV are displayed alternately, the buzzer beeps intermittently
and remote alarm contact outputs.
Press BUZZER key to stop the buzzer beeping.
(4) AT sensor
Open circuited: E07 and PV are displayed alternately, the buzzer beeps intermittently
and remote alarm contact outputs.
Press BUZZER key to stop the buzzer beeping.
Short circuited: E08 and PV are displayed alternately, the buzzer beeps intermittently
and remote alarm contact outputs.
Press BUZZER key to stop the buzzer beeping.
(5) Abnormal E10 and PV are displayed alternately, the buzzer beeps intermittently
condenser temp. and remote alarm contact outputs.
Press BUZZER key to stop the buzzer beeping.
When E10 is shown on the display, the compressor (H) is forcibly turned
off. When E10 is not shown, the compressor (H) is permitted to turn on.
(6) Error code priority
No.1: Temp. sensor failure (E01 or E02)
No.2: Cascade sensor failure (E03 or E04)
No.3: Filter sensor failure (E05 or E06)
No.4: AT sensor failure (E07 or E08)
No.5: Abnormal condenser temperature (E10)
(7) Standard to judge sensor failure
PT sensor: 49.9㷄 or higher with E01 displayed (open circuited)
-170㷄 or lower with E02 displayed (short circuited)
Cascade sensor: -60㷄 or lower with E03 displayed (open circuited)
60㷄 or higher with E04 displayed (short circuited)
Filter sensor: -60㷄 or lower with E05 displayed (open circuited)
130㷄 or higher with E06 displayed (short circuited)
AT sensor: -60㷄 or lower with E07 displayed (open circuited)
60㷄 or higher with E08 displayed (short circuited)
Filter sensor: 60㷄 or higher with E10 displayed
13. Cycle to turn capillary heater on
Cycle: Every 18 hours
Period to turn on: 8 minutes (For factory use, unnecessary to change)
Capillary heater is permitted to turn on after 9seconds later since
compressor L was switched to turn off.
With the compressor L keeps turning on for 60minutes, the compressor L
turns off after 1minute passed then and capillary heater is forcibly turned
on.
14. When the power is supplied (without battery)
Compressor H: Compressor H turns on with 2minutes (initial value) of delay after the
power was supplied. Compressor H runs with regardless of PV.
Compressor L: In PV䋾SV (when the cascade sensor temperature is -34.1㷄 or lower),
compressor L turns on with 2minutes (initial value) of delay after the
power was supplied.
In PV䋾SV (when the cascade sensor temperature is -34.0㷄 or higher),
compressor L turns on with 2minutes (initial value) of delay after the
power was supplied and cascade temperature is reached at -34.1㷄.
Setting data: The setting data initialized in F17 is retrieved in non-volatile memory.
23
Downloaded from www.Manualslib.com manuals search engine
15. Other specifications
(1) Lamp specifications:
<Control PCB>
DP1: Orange lamp
Goes off: High/low temp. alarm, sensor failure, power failure
Lit : Not in alert condition
DP2: Green lamp
Goes off: Compressor L turns off. (normal condition)
Lit : Compressor L turns on.
DP3: Red lamp
Goes off: Capillary heater turns off. (normal condition)
Lit : Capillary heater turns on.
DP4: Yellow lamp
Goes off: Inoperative
Lit: Inoperative
DP6: Green lamp
Goes off: Compressor H turns off. (normal condition)
Lit : Compressor H turns on.
<Display PCB>
DP51: Red lamp
Goes off: Not in alarm condition (normal condition)
Blinks : High/low temp. alarm (without delay), or sensor failure,
or power failure
DP52: Orange lamp
Goes off: Inoperative
Lit : Inoperative
Blinks : In F11 performed
DP53: Orange lamp
Goes off: Not in filter alarm (normal condition)
Lit : In filter alarm
Blinks : In F11 performed
DP54: Red lamp
Goes off: Inoperative
Lit : Inoperative
Blinks : In F11 performed
DP55: Orange lamp
Goes off: Length of battery used is 2.8yrs or less (normal condition)
Fan motor accumulation time is less than 5.6yrs
Lit : Length of battery used is 2.8yrs or over
Blinks : In F11 performed
Fan motor accumulation time is equal or more than 5.6yrs
DP56: Green lamp
Goes off: Inoperative
Lit : Inoperative
Blinks : In F11 performed
24
Downloaded from www.Manualslib.com manuals search engine
Parts layout
Control panel
Latch 'Open'
Door latch
Handle
Fan motor
Boost BOX
(MDF-U53VC only)
Power transformer
(MDF-U53VC only)
Filter sensor
25
Downloaded from www.Manualslib.com manuals search engine
<Grille> Filter
AT sensor
Power switch
<Electrical BOX>
12P terminal
Remote alarm
Main PCB
Switching power supply
Running capacitor H
Starting capacitor H
26
Downloaded from www.Manualslib.com manuals search engine
Test data
㪤㪛㪝㪄㪬㪌㪊㪭㩷㪫㪼㫄㫇㪼㫉㪸㫋㫌㫉㪼㩷㪺㪿㪸㫉㪸㪺㫋㪼㫉㫀㫊㫋㫀㪺㫊 㪘㪫
㪋㪇
㪉㪇
㪫㪼㫄㫄㫇㪼㫉㪸㫋㫌㫉㪼㩿㷄㪀
㪇
㪧㫌㫃㫃㪄㪬㫇
㪄㪉㪇
㪧㫌㫃㫃㪄㪛㫆㫎㫅
㪄㪋㪇 㪧㫌㫃㫃㪄㪬㫇
㪘㪫
㪄㪍㪇
㪧㫌㫃㫃㪄㪛㫆㫎㫅
㪄㪏㪇
㪄㪈㪇㪇
㪇 㪌 㪈㪇 㪈㪌
䌔䌩䌭䌥䋨䌨䌯䌵䌲䋩
㪤㪛㪝㪄㪬㪌㪊㪭㩷㪟㪆㪣㩷㪜㪭㪘㩷㪦㪬㪫㩷㪫㪼㫄㫇㪼㫉㪸㫋㫌㫉㪼㩷㫀㫅㩷㫇㫌㫃㫃
㪘㪫
㪋㪇
㪉㪇
㪫㪼㫄㫇㪼㫉㪸㫋㫌㫉㪼㩿㷄㪀
㪇
㪟㩷㪜㪭㪘㩷㪦㪬㪫 㪟㪜㪭㪘㪦㪬㪫
㪄㪉㪇 䌌㪜㪭㪘㪦㪬㪫
㪄㪋㪇 㪧㫌㫃㫃㪄㪛㫆㫎㫅
㪣㩷㪜㪭㪘㩷㪦㪬㪫 㪘㪫
㪄㪍㪇
㪄㪏㪇
㪧㫌㫃㫃㪄㪛㫆㫎㫅
㪄㪈㪇㪇
㪇 㪌 㪈㪇 㪈㪌
㪫㫀㫄㪼㩿㪿㫆㫌㫉㪀
27
Downloaded from www.Manualslib.com manuals search engine
㪤㪛㪝㪄㪬㪌㪊㪭㩷㪬㫅㫀㫋㩷㫇㫉㪼㫊㫊㫌㫉㪼 㪍㪇㪟㫑㪃㪘㪫㪊㪌㷄
㪉㪅㪌
㪟㪄㫇㪻
㪉㪅㪇
㪧㫉㪼㫊㫊㫌㫉㪼㩿㪤㪧㪸㪀
㪈㪅㪌 㪣㪄㫇㪻
㪈㪅㪇
㪇㪅㪌
㪟㪄㫇㫊
㪇㪅㪇
㪇 㪊 㪍 㪐 㪈㪉 㪈㪌
㪫㫀㫄㪼㩿㪿㫆㫌㫉㪀 㪣㪄㫇㫊
㪤㪛㪝㪄㪬㪌㪊㪭㩷㪧㫆㫎㪼㫉㩷㪺㫆㫅㫊㫌㫄㫇㫋㫀㫆㫅
㪧㫆㫎㪼㫉㩷㪺㫆㫅㫊㫌㫄㫇㫋㫀㫆㫅㩷㩿㫂㪮㪀
㪏㪅㪇 㪊㪅㪇
㪘
㪎㪅㪇 㪉㪅㪌
㪍㪅㪇
㪉㪅㪇
㪚㫌㫉㫉㪼㫅㫋㩿㪘㪀
㪌㪅㪇
㪋㪅㪇 㪈㪅㪌
㪊㪅㪇 㪈㪅㪇
㪉㪅㪇 㫂㪮
㪇㪅㪌
㪈㪅㪇
㪇㪅㪇 㪇㪅㪇
㪇 㪊 㪍 㪐 㪈㪉 㪈㪌
㪫㫀㫄㪼㩿㪿㫆㫌㫉㪀
28
Downloaded from www.Manualslib.com manuals search engine
Temperature Uniformity 䊶 䊶 䊶 MDF-U53V
䌾Reference䌾
Condition: SV-80㷄
AT30㷄
Load: No load
Measuring point: Center
㪄㪎㪐㪅㪉㷄
㪄㪏㪇㪅㪎㷄
㪁㪄㪎㪐㪅㪐㷄
㪄㪎㪎㪅㪉㷄
㪄㪎㪍㪅㪊㷄
䋪䋺1/2䌈䌡䌩䌲
29
Downloaded from www.Manualslib.com manuals search engine
<Sample load test>
(Front view)
㪤㪛㪝㪄㪬㪌㪊㪭㩷㪪㪸㫄㫇㫃㪼㩷㫃㫆㪸㪻㩷㫋㪼㫊㫋㩷䋨㪪㪭㪄㪏㪇㪀
㪊㪇
㪈㪇
䌴䌥䌭䌰䋨㷄䋩
㪄㪈㪇
䌌㪜㫍㪸㩷䌯䌵䌴
㪄㪊㪇 㪟㪜㫍㪸㩷䌯䌵䌴
㪄㪌㪇 㪣䌯䌡䌤䇭䌡
㪣䌯䌡䌤䇭䌣
㪣䌯䌡䌤䇭䌤
㪄㪎㪇
㪣䌯䌡䌤䇭䌢
㪄㪐㪇
㪇 㪍 㪈㪉 㪈㪏 㪉㪋 㪊㪇 㪊㪍
䌔䌩䌭䌥䋨䌨䌲䋩
30
Downloaded from www.Manualslib.com manuals search engine
MDF-U53V䇭Temperature after the unit reaches at -80㷄
㪄㪉㪇
Heva out
㪄㪊㪇
㪄㪋㪇
㪫㪼㫄㫇㪅䋨㷄䋩
㪄㪌㪇
Leva out
㪄㪍㪇
㪄㪎㪇 䌬䌯䌡䌤 䌤
䌬䌯䌡䌤 䌣
㪄㪏㪇 䌬䌯䌡䌤 䌡 䌬䌯䌡䌤 䌢
㪄㪐㪇
㪇 㪍㪇 㪈㪉㪇 㪈㪏㪇 㪉㪋㪇 㪊㪇㪇 㪊㪍㪇
time(min)
㪄㪋㪇
Heva out
䌬䌯䌡䌤 䌤
㫋㪼㫄㫇䋨㷄䋩
㪄㪌㪇
䌬䌯䌡䌤 䌣
䌬䌯䌡䌤 䌡
㪄㪍㪇
㪄㪎㪇
䌬䌯䌡䌤 䌢
㪄㪏㪇
㪄㪐㪇
㪇 㪉 㪋 㪍 㪏 㪈㪇
䌔䌩䌭䌥䋨䌨䌲䋩
31
Downloaded from www.Manualslib.com manuals search engine
Instruction manual
x If you find out “Refer to page ƔƔ” in them, this page means not page in Service manual
but page in the lower corner of each page in the extract from Instruction manual.
This page number is not corresponded with serial number in Service manual.
32
Downloaded from www.Manualslib.com manuals search engine
INSTRUCTION MANUAL
MDF-U73V
MDF-U73VC
Ultra-Low Temperature Freezer MDF-U53V
MDF-U53VC
MDF-U73V/MDF-U73VC
33
Downloaded from www.Manualslib.com manuals search engine
CONTENTS
INTRODUCTION P. 2
PRECAUTIONS FOR SAFE OPERATION P. 3
ENVIRONMENTAL CONDITIONS P. 7
FREEZER COMPONENTS P. 8
Control panel P.10
INSTALLATION SITE P.11
INSTALLATION P.12
START-UP OF UNIT P.13
CHAMBER TEMPERATURE SETTING P.14
KEY LOCK FUNCTION P.14
ALARM TEMPERATURE SETTING P.15
SETTING OF ALARM RESUME TIME P.16
REMOTE ALARM TERMINAL P.17
MONITOR OF FREEZER STATUS P.18
CHANGE OF COMPRESSOR DELAY TIME P.19
CHANGE OF DOOR ALARM DELAY TIME P.20
ALARMS & SAFETY FUNCTIONS P.21
ROUTINE MAINTENANCE
Cleaning of cabinet P.22
Cleaning of condenser filter P.22
Defrosting of inside wall P.23
TROUBLESHOOTING P.24
REPLACEMENT OF BATTERY P.25
DISPOSAL OF UNIT P.26
Recycle of battery P.26
TEMPERATURE RECORDER (OPTION) P.31
BACK-UP SYSTEM (OPTION) P.32
INVENTORY RACK (OPTION) P.33
SPECIFICATIONS P.34
PERFORMANCE P.36
SAFETY CHECK SHEET P.37
1 34
Downloaded from www.Manualslib.com manuals search engine
INTRODUCTION
Ŷ Read this manual carefully before using the appliance and follow the instructions for safety operation.
Ŷ Sanyo never guarantee any safety if the appliance is used for any objects other than intended use or
used by any procedures other than those mentioned in this manual.
Ŷ The contents of the manual will be subjected to change without notice due to the improvement of
performance or functions.
Ŷ Contact Sanyo sales representative or agent if any page of the manual is lost or page order is incorrect.
Ŷ Contact Sanyo sales representative or agent if any point in this manual is unclear or if there are any
inaccuracies.
Ŷ No part of this manual may be reproduced in any form without the expressed written permission of
Sanyo.
35 2
Downloaded from www.Manualslib.com manuals search engine
PRECAUTIONS FOR SAFE OPERATION
It is imperative that the user complies with this manual as it contains
important safety advice.
Items and procedures are described so that you can use this unit correctly and safely.
If the precautions advised are followed, this will prevent possible injury to the user and
any other person.
WARNING
Failure to observe WARNING signs could result in a hazard to personnel
possibly resulting in serious injury or death.
CAUTION
Failure to observe CAUTION signs could result in injury to personnel and
damage to the unit and associated property.
Symbol shows;
WARNING
As with any equipment that uses CO2 gas, there is a likelihood of oxygen depletion in the vicinity
of the equipment. It is important that you assess the work site to ensure there is suitable and
sufficient ventilation. If restricted ventilation is suspected, then other methods of ensuring a
safe environment must be considered. These may include atmosphere monitoring and warning
devices.
3 36
Downloaded from www.Manualslib.com manuals search engine
PRECAUTIONS FOR SAFE OPERATION
WARNING
Do not use the unit outdoors. Current leakage or electric shock may result if the unit is exposed to
rain water.
Only qualified engineers or service personnel should install the unit. The installation by
unqualified personnel may cause electric shock or fire.
Install the unit on a sturdy floor and take an adequate precaution to prevent the unit from
turning over. If the floor is not strong enough or the installation site is not adequate, this may result
in injury from the unit falling or tipping over.
Never install the unit in a humid place or a place where it is likely to be splashed by water.
Deterioration of the insulation may result which could cause current leakage or electric shock.
Never install the unit in a flammable or volatile location. This may cause explosion or fire.
Never install the unit where acid or corrosive gases are present as current leakage or electric
shock may result due to corrosion.
Always ground (earth) the unit to prevent electric shock. If the power supply outlet is not
grounded, it will be necessary to install a ground by qualified engineers.
Never ground the unit through a gas pipe, water main, telephone line or lightning rod. Such
grounding may cause electric shock in the case of an incomplete circuit.
Connect the unit to a power source as indicated on the rating label attached to the unit. Use
of any other voltage or frequency other than that on the rating label may cause fire or electric shock.
Never store volatile or flammable substances in this unit if the container cannot be sealed. These
may cause explosion or fire.
Do not insert metal objects such as a pin or a wire into any vent, gap or any outlet on the unit.
This may cause electric shock or injury by accidental contact with moving parts.
Use this unit in safe area when treating the poison, harmful or radiate articles. Improper use
may cause bad effect on your health or environment.
Turn off the power switch (if provided) and disconnect the power supply to the unit prior to
any repair or maintenance of the unit in order to prevent electric shock or injury.
Do not touch any electrical parts (such as power supply plug) or operate switches with a wet
hand. This may cause electric shock.
37 4
Downloaded from www.Manualslib.com manuals search engine
PRECAUTIONS FOR SAFE OPERATION
WARNING
Ensure you do not inhale or consume medication or aerosols from around the unit at the time of
maintenance. These may be harmful to your health.
Never splash water directly onto the unit as this may cause electric shock or short circuit.
Never put containers with liquid on the unit as this may cause electric shock or short circuit when
the liquid is spilled.
Never bind, process, or step on the power supply cord, or never damage or break the power
supply plug. A broken supply cord or plug may cause fire or electric shock.
Do not use the supply cord if its plug is loose. Such supply cord may cause fire or electric shock.
Never disassemble, repair, or modify the unit yourself. Any such work carried out by an
unauthorized person may result in fire, or electric shock or injury due to a malfunction.
Disconnect the power supply plug if there is something wrong with the unit. Continued
abnormal operation may cause electric shock or fire.
When removing the plug from the power supply outlet, grip the power supply plug, not the cord.
Pulling the cord may result in electric shock or fire by short circuit.
Disconnect the power supply plug before moving the unit. Take care not to damage the power
cord. A damaged cord may cause electric shock or fire.
Disconnect the power plug when the unit is not used for long periods. Keeping the connection
may cause electric shock, current leakage, or fire due to the deterioration of insulation.
If the unit is to be stored unused in an unsupervised area for an extended period, ensure that
children do not have access and that doors cannot be closed completely.
The disposal of the unit should be accomplished by appropriate personnel. Remove doors to
prevent accidents such as suffocation.
Do not put the packing plastic bag within reach of children as suffocation may result.
5 38
Downloaded from www.Manualslib.com manuals search engine
PRECAUTIONS FOR SAFE OPERATION
CAUTION
Use a dedicated power source (a dedicated circuit with a breaker) as indicated on the rating label
attached to the unit. A branched circuit may cause fire resulting from abnormal heating.
Connect the power supply plug to the power source firmly after removing the dust on the plug.
A dusty plug or improper insertion may cause a heat or ignition.
Never store corrosive substances such as acid or alkali in this unit if the container cannot be
sealed. These may cause corrosion of inner components or electric parts.
Check the setting when starting up of operation after power failure or turning off of power
switch. The stored items may be damaged due to the change of setting.
Be careful not to tip over the unit during movement to prevent damage or injury.
Prepare a safety check sheet when you request any repair or maintenance for the safety of service
personnel.
39 6
Downloaded from www.Manualslib.com manuals search engine
ENVIRONMENTAL CONDITIONS
This equipment is designed to be safe at least under the following conditions (based on the IEC-1010-1):
Ŷ Indoor use;
Ŷ Altitude up to 2000 m;
Ŷ Maximum relative humidity 80% for temperature up to 31oC decreasing linearly to 50% relative humidity
at 40oC;
Ŷ Mains supply voltage fluctuations not to exceed 㫧10% of the nominal voltage;
Ŷ Transient overvoltages according to Installation Categories (Overvoltage Categories) II; For mains
supply the minimum and normal category is II;
7 40
Downloaded from www.Manualslib.com manuals search engine
FREEZER COMPONENTS
5 8
11
6
5 (inside)
12
9
19
10
7 14 15 (inside)
13 17
16 18
41 8
Downloaded from www.Manualslib.com manuals search engine
FREEZER COMPONENTS
1. Outer door: To open the door, grip the handle. On closing, lock the door latch completely.
2. Handle: Always grip this handle to open and close the outer door.
3. Door latch: Always lock the latch when the outer door is closed.
4. Magnetic door gasket: This provides a tight door seal and prevents cold air leak. Keep clean.
5. Access port (rear and bottom): This is used for leading a cable and sensor of a measuring
equipment, or nozzle of back-up system to chamber.
6. Inner door: The operation of the inner door should be quick to minimize the temperature rise in
chamber. Lock the door latch completely when the door is closed. The door is removable for cleaning
or defrosting. See page 23 “Routine maintenance”.
7. Lock: Turn clockwise to 180o with a key and the outer door is securely locked.
8. Control panel (on the upper front of the door): Used for temperature setting and indication of
operating status is displayed on the panel. See page 10 for details.
9. Caster: 4 casters are provided to facilitate moving of the cabinet. For the installation, adjust the
leveling foot so that the front 2 casters cannot contact with the floor.
10. Leveling foot: The height of the freezer can be adjusted by this screw type foot. Keep the unit in
level at the installation.
11. Fixture (on back side): 2 fixtures are provided as spacers between the cabinet and wall and also
serve as hooks to fix the unit. See page 12 “Installation”.
12. Air intake vent (grille): Do not block this vent to keep the proper cooling performance.
13. Power switch: This is for turning ON/OFF the power to the unit. ON – “I” OFF – “○”
14. Space for temperature recorder: An automatic temperature recorder (optional component) can be
attached here. See page 31“Temperature recorder (Option)”.
15. Condenser filter (behind the grille): This filter prevents the dust from accumulating on the
condenser. The dusty filter may cause failure of refrigerating device. Clean the filter once a month.
See page 22 “Routine maintenance” for the cleaning.
16. Battery switch: This is a switch for a battery for power failure alarm. Normally, turn on this switch.
Be sure to turn off this switch if the freezer is not in operating for the long period (over one month).
17. Remote alarm terminal: This is used to notice an alarm condition of the unit to remote location.
Refer to page 18 “Remote alarm terminal”.
19. Door switch: This switch detects the open/close status of outer door.
9 42
Downloaded from www.Manualslib.com manuals search engine
FREEZER COMPONENTS
Control panel
5 11 10 8 6 9
TEMPERATURE
BATTERY FILTER
ULTRA LOW STATUS ALARM
DOOR
1 7 12 2 3 4
1. Buzzer stop key (BUZZER): To silence the audible alarm under alarm condition, press this key.
The buzzer during alarm test cannot be silenced by this key.
2. Set key (SET): Temperature setting mode is led by pressing this key and the changeable digit is
flashed. By pressing this key again, the setting is memorized. The set mode returns to the
temperature display mode automatically when 90 seconds has passed without any key operation. Refer
to page 14 for details.
3. Digit shift key ( ): Pressing this key in the setting mode causes the changeable digit to shift. Key
lock is available by pressing this key for more than 5 seconds in the temperature display mode. Refer to
page 14 for details.
4. Numerical value shift key ( ): Pressing this key in the setting mode causes the numerical value to
shift. ON-OFF of key lock can be selected by pressing this key in the key lock mode. By pressing this
key for more than 5 seconds in the temperature display mode leads setting mode for alarm temperature
and alarm resume time. Refer to page 14 and 15 for details respectively.
5. Digital temperature indicator: This indicator shows the present chamber temperature or set
temperature.
7. Alarm test key (ALARM TEST): To check the alarm system during freezer operation. Pressing this
key with the battery switch ON gets the alarm lamp to flash, the remote alarm to operate, and the buzzer
to sound.
8. Door check lamp (DOOR): This lamp lights when the door is open.
9. Filter check lamp (FILTER): This lamp lights when the excessive dust is accumulated on the
condenser filter. When this lamp lights, clean the condenser filter following the procedure on page 22.
10. Battery check lamp (BATTERY): This lamp lights to recommend the battery replacement. This
lamp blinks when a fan motor is maintained. For the replacement, consult Sanyo sales representative or
agent.
11. Status monitor lamp (STATUS): This lamp lights when environmental condition or status gets
worse or the unit is out of normal operation.
12. Status key (STATUS): By pressing this key in the event of the status monitor lamp ON, the status
code is displayed on the temperature indicator. This key is not effective when the freezer is running
normally. See page 19 for details.
43 10
Downloaded from www.Manualslib.com manuals search engine
INSTALLATION SITE
To operate this unit properly and to obtain maximum performance, install the unit in a location with the
following conditions:
WARNING
Install the unit on a sturdy floor. If the floor is not strong enough or the installation site is not
adequate, this may result in injury from the unit falling or tipping over.
Select a level and sturdy floor for installation. This precaution will prevent the unit from tipping.
Improper installation may result in water spillage or injury from the unit tipping over.
WARNING
Do not use the unit outdoors. Current leakage or electric shock may result if the unit is exposed to
rain water.
Never install the unit in a humid place or a place where it is likely to be splashed by water.
Deterioration of the insulation may result which could cause current leakage or electric shock.
WARNING
Never install the unit in a flammable or volatile location. This may cause explosion or fire.
Never install the unit where acid or corrosive gases are present as current leakage or electric shock
may result due to corrosion.
11 44
Downloaded from www.Manualslib.com manuals search engine
INSTALLATION
1. Remove the packaging materials and tapes
Remove all transportation packaging materials and tapes. Open the doors and ventilate the unit. If the
outside panels are dirty, clean them with a diluted neutral dishwashing detergent. (Undiluted detergent
can damage the plastic components. For the dilution, refer to the instruction of the detergent.) After
the cleaning with the diluted detergent, always wipe it off with a wet cloth. Then wipe off the panels with
a dry cloth.
Fixture
Fig. 2
4. Ground (earth)
WARNING
Use a power supply outlet with ground (earth) to prevent electric shock. If the power supply outlet
is not grounded, it is necessary to install a ground by qualified engineers.
Never ground the unit through a gas pipe, water main, telephone line or lightning rod. Such
grounding may cause electric shock in the case of an incomplete circuit.
45 12
Downloaded from www.Manualslib.com manuals search engine
START-UP OF UNIT
Follow the procedures for the initial and consequent operations of the unit.
1. Connect the power cord to the dedicated outlet having appropriate rating with the chamber empty, and
turn on the power switch on the freezer.
2. Turn off the switch of the back-up system (optional component) if it is installed.
4. The audible alarm may activated. In this case, press the buzzer stop key (BUZZER) to silence the
alarm.
5. Set the desired chamber temperature. See page 14 for the temperature setting.
8. Check that the alarm lamp lights and the buzzer sounds by pressing the alarm test key.
9. After confirming the above, you can put articles into the freezer chamber in a small batch to prevent the
temperature rise.
13 46
Downloaded from www.Manualslib.com manuals search engine
CHAMBER TEMPERATURE SETTING
Table 1 shows the basic procedure for setting the chamber temperature. Perform key operations in the
sequence indicated in the table. The example in the table is based on the assumption that the desired
temperature is -75oC.
Note: The unit is set at the factory that the chamber temperature -80oC.
Table 2. Procedure for key lock setting (change from key lock OFF to key lock ON)
Description of operation Key operated Indication after operation
The current chamber temperature is
1 ----
displayed.
2 Press digit shift key for 5 seconds. The first digit is flashed.
Press numerical value shift key When pressed, the figure of settable
3
and scroll the figure to 1. digit changes.
The key lock is set to ON.
4 Press set key. SET The current chamber temperature is
displayed.
47 14
Downloaded from www.Manualslib.com manuals search engine
ALARM TEMPERATURE SETTING
This unit is provided with the high and low temperature alarm and the temperature at which the alarm is
activated is changeable.
The following procedure shows the setting of alarm temperature according to the condition below:
High temperature alarm: activates at the temperature 5oC higher than the set temperature
Low temperature alarm: activates at the temperature 5oC lower than the set temperature
Note:
The alarm temperature is set at the factory 10oC higher and lower than the set temperature.
The available range of alarm temperature is between 5oC and 20oC higher or lower than the set
temperature.
15 48
Downloaded from www.Manualslib.com manuals search engine
SETTING OF ALARM RESUME TIME
The alarm buzzer is silenced by pressing buzzer stop key (BUZZER) on the control panel during alarm
condition (The remote alarm is not silenced).
The buzzer will be activated again after certain suspension if the alarm condition is continued. The
suspension time can be set by following the procedure shown in the Table 6 below.
The example in the table is based on the assumption that the desired duration is 20 minutes.
Note: The duration is set in 30 minutes at the factory.
Table 6. Setting procedure for alarm resuming time (change from 30 minutes to 20 minutes)
Description of operation Key operated Indication after operation
The current chamber temperature is
1 ----
displayed.
2 Press digit shift key for 5 seconds. The first digit is flashed.
Set the figure to F25 with the digit The settable digit is shifted.
3 shift key and numerical value shift When pressed, the figure of settable
key. digit changes.
The current reset time is displayed.
4 Press set key. SET
The middle digit is flashed.
Set the figure to 020 with the When pressed, the figure of settable
5
numerical value shift key. digit changes.
The setting is memorized and
6 Press set key. SET the current chamber temperature is
displayed.
• The settable alarm resume time is 10, 20, 30, 40, 50, or 60 minutes (The setting is 010, 020, 030, 040,
050, or 060). The buzzer would not reset if the reset time is set in 000.
• It is recommended to set the alarm resume time when the freezer is not under alarm condition. The
setting during alarm condition is effective on the next alarm condition.
• The setting cannot be changed during power failure.
• The remote alarm during power failure or buzzer and remote alarm during alarm test cannot be
silenced.
• The set mode returns to the temperature display mode automatically when 90 seconds has passed
without any key operation. In this case, any setting before pressing set key (SET) is not memorized.
49 16
Downloaded from www.Manualslib.com manuals search engine
REMOTE ALARM TERMINAL
The terminal of the remote alarm is installed at the lower left side of the unit. The alarm is outputted
from this terminal. Contact capacity is DC 30 V, 2 A.
Contact output:
between COM. and N.O. between COM. and N.C.
At normal Open Close
At abnormal Close Open
Note:
The alarm is actuated when the power cord is disconnected from the outlet or the power switch is OFF.
REMOTE ALARM
17 50
Downloaded from www.Manualslib.com manuals search engine
MONITOR OF FREEZER STATUS
The freezer has a function to monitor the running status of the unit as shown in table 7 below. This is to
notice the running status getting worse (not failure).
1. The status monitor lamp is lit when one of the running status shown in table 7 is detected.
2. The S code (--X, X: 1 to 3) is displayed on the temperature indicator by pressing STATUS key when
the STATUS lamp is lit.
3. Pressing the STATUS key again returns to current chamber temperature on the temperature indicator.
(The indication returns to the chamber temperature display automatically when no key is operated for 90
seconds.)
51 18
Downloaded from www.Manualslib.com manuals search engine
CHANGE OF COMPRESSOR DELAY TIME
The delay time of high and low stage side compressor can be changed to reduce the load on the power
line and to facilitate the start-up (reset) of the freezer after power failure.
The example in the table is based on the assumption that the delay time is changed to 4 minutes.
(The delay time is set in 2 minutes at the factory.)
Note:
• The delay time should be the same for high stage side and low stage side compressors.
• The setting range for delay time is between 2 and 15 minutes. The cool down of chamber temperature
may be slow when the setting of delay time is over 5 minutes, depending on the installation environment.
There is no need of changing the delay time when the capacity of power source is adequate.
Table 8. Changing procedure for delay time (change from 2 minutes to 4 minutes)
Description of operation Key operated Indication after operation
The current chamber temperature is
1 ----
displayed.
Press numerical value shift key for
2 The first digit is flashed.
5 seconds.
Set the figure to F05 with the When pressed, the figure of settable
3 numerical value shift key. digit changes.
The current delay time is displayed.
4 Press set key. SET
The first digit is flashed.
Set the figure to 004 with the When pressed, the figure of the first
5
numerical value shift key. digit changes.
The delay time is memorized and
6 Press set key. SET the current chamber temperature is
displayed.
• The compressor starts to operate with the delay time set by the above procedure at the time of power
on or after power failure. However, the start up of the low stage side compressor is affected by the
chamber temperature and the cascade condenser temperature. The delay time varies depending on
how they meet the start up conditions.
19 52
Downloaded from www.Manualslib.com manuals search engine
CHANGE OF DOOR ALARM DELAY TIME
The buzzer of door alarm is activated with 2 minutes delay when the door is open. The delay time is
changeable.
Follow the procedure in table 9 below to change the setting of delay time. The procedure assumes that
the delay time is changed from 2 minutes to 3 minutes.
(The delay time is set in 2 minutes at the factory.)
Table 9. Changing procedure for delay time (change from 2 minutes to 3 minutes)
Description of operation Key operated Indication after operation
The current chamber temperature is
1 ----
displayed.
Press numerical value shift key for
2 The first digit is flashed.
5 seconds.
Set the figure to F04 with the When pressed, the figure of settable
3 numerical value shift key. digit changes.
The current delay time is displayed.
4 Press set key. SET
The first digit is flashed.
Set the figure to 003 with the When pressed, the figure of the first
5
numerical value shift key. digit changes.
The delay time is memorized and
6 Press set key. SET the current chamber temperature is
displayed.
Note:
• The setting range for delay time is between 1 and 15 minutes.
53 20
Downloaded from www.Manualslib.com manuals search engine
ALARMS & SAFETY FUNCTIONS
This unit has the alarms and safety functions shown in Table 5, and also self diagnostic functions.
21 54
Downloaded from www.Manualslib.com manuals search engine
ROUTINE MAINTENANCE
WARNING
Always disconnect the power supply to the unit prior to any repair or maintenance of the unit in
order to prevent electric shock or injury.
Ensure you do not inhale or consume medication or aerosols from around the unit at the time of
maintenance. These may be harmful to your health.
Cleaning of cabinet
㩵 Clean the unit once a month. Regular cleaning keeps the unit looking new.
㩵 Use a dry cloth to wipe off small amounts of dirt on the outside and inside of the unit and all
accessories. If the outside panels are dirty, clean them with a diluted neutral dishwashing detergent..
(Undiluted detergent can damage the plastic components. For the dilution, refer to the instruction of the
detergent.)
After the cleaning with the diluted detergent, always wipe it off with a wet cloth. Then wipe off the
cabinet or accessories with a dry cloth.
㩵 Never pour water onto or into the unit. Doing so can damage the electric insulation and cause failure.
㩵 The compressor and other mechanical part are completely sealed. This unit requires absolutely no
lubrication.
㩵 There is a fan behind the compressor, so be very careful if you stick your hand into this part of the unit.
5. Check that the filter check lamp is off in the event the
check lamp was ON.
WARNING
Do not touch the condenser directly when the filter is removed for cleaning. This may cause injury by
hot surface.
55 22
Downloaded from www.Manualslib.com manuals search engine
ROUTINE MAINTENANCE
Defrosting of inside wall
The frost is built at the upper portion of the chamber and inner door. The excessive frost possibly make
some gap between the cabinet and door gasket, which may cause poor cooling. Remove the frost on
the inner door with a scraper enclosed with the unit. Following shows the procedure for removing the
chamber frost.
Note: For removing the frost, do not use a tool with sharp edge such as a knife or a screw driver.
2. Take out and transfer all the contents to another freezer or a container which is refrigerated by liquid
carbon dioxide or dry ice.
23 56
Downloaded from www.Manualslib.com manuals search engine
TROUBLE SHOOTING
If the unit malfunctions, check out the following before calling for service.
Malfunction Check/Remedy
The chamber is not cooled 㩵 The circuit breaker of power source is active.
at all 㩵 The voltage is too low (In this case, call an electrician).
㩵 The power is not supplied.
㩵 The breaker is free.
㩵 The large amount of articles (load) is stored in the chamber at one
time.
The cooling is poor 㩵 The ambient temperature is too high.
㩵 The latch of inner door is not closed completely. The outer door
is not closed firmly. (The frost or ice between the cabinet and door
gasket possibly prevents door seal.)
㩵 The air intake vent is blocked.
㩵 The condenser filter is clogged. Always clean the filter when the
filter check lamp is lit.
57 24
Downloaded from www.Manualslib.com manuals search engine
REPLACEMENT OF BATTERY
Location of a nickel-metal-hydride battery
This unit is provided a nickel-metal-hydride battery for the power failure warning device. The battery is
located in the electrical box inside the cover on the lower left side. (Fig. 1)
The high voltage components are enclosed in the electrical box. The cover should be removed
by a qualified engineer or a service personnel only to prevent the electric shock..
Switch cover
25 58
Downloaded from www.Manualslib.com manuals search engine
DISPOSAL OF UNIT
WARNING
If the unit is to be stored unused in an unsupervised area for an extended period ensure that children
do not have access and doors cannot be closed completely.
The disposal of the unit should be accomplished by appropriate personnel. Always remove
doors to prevent accidents such as suffocation.
Recycle of battery
The unit contains a rechargeable battery. The battery is recyclable. At the end
of it’s useful life, check with you local solid officials option or proper disposal.
59 26
Downloaded from www.Manualslib.com manuals search engine
DISPOSAL OF UNIT
Note:
This symbol mark and recycle system are applied only to EU countries
and not applied to the countries in the other area of the world.
(English)
Your SANYO product is designed and manufactured with high quality materials and components which
can be recycled and reused.
This symbol means that electrical and electronic equipment, at their end-of-life, should be disposed of
separately from your household waste.
Please dispose of this equipment at your local community waste collection/recycling centre.
In the European Union there are separate collection systems for used electrical and electronic products.
(German)
Ihr SANYO Produkt wurde entworfen und hergestellt mit qualitativ hochwertigen Materialien und
Komponenten, die recycelt und wiederverwendet werden können.
Dieses Symbol bedeutet, daß elektrische und elektronische Geräte am Ende ihrer Nutzungsdauer von
Hausmüll getrennt entsorgt werden sollen.
Bitte entsorgen Sie dieses Gerät bei Ihrer örtlichen kommunalen Sammelstelle oder im Recycling Centre.
In der Europäischen Union gibt es unterschiedliche Sammelsysteme für Elektrik- und Elektronikgeräte.
Helfen Sie uns bitte, die Umwelt zu erhalten, in der wir leben!
27 60
Downloaded from www.Manualslib.com manuals search engine
DISPOSAL OF UNIT
(French)
Votre produit Sanyo est conçu et fabriqué avec des matèriels et des composants de qualité supérieure qui
peuvent être recyclés et réutilisés.
Ce symbole signifie que les équipements électriques et électroniques en fin de vie doivent être éliminés
séparément des ordures ménagères.
Nous vous prions donc de confier cet équipement à votre centre local de collecte/recyclage.
Dans l’Union Européenne, il existe des systèmes sélectifs de collecte pour les produits électriques et
électroniques usagés.
Les machines ou appareils électriques et électroniques contiennent fréquemment des matières qui, si
elles sont traitées ou éliminées de manière inappropriée, peuvent s’avérer potentiellement dangereuses
pour la santé humaine et pour l’environnement.
Cependant, ces matières sont nécessaires au bon fonctionnement de votre appareil ou de votre machine.
Pour cette raison, il vous est demandé de ne pas vous débarrasser de votre appareil ou machine usagé
avec vos ordures ménagères.
(Spanish)
Los productos SANYO están diseñados y fabricados con materiales y componentes de alta calidad, que
pueden ser reciclados y reutilizados.
Este símbolo significa que el equipo eléctrico y electrónico, al final de su ciclo de vida, no se debe
desechar con el resto de residuos domésticos.
Por favor, deposite su viejo “televisor” en el punto de recogida de residuos o contacte con su
administración local.
En la Unión Europea existen sistemas de recogida específicos para residuos de aparatos eléctricos y
electrónicos.
61 28
Downloaded from www.Manualslib.com manuals search engine
DISPOSAL OF UNIT
(Portuguese)
O seu produto SANYO foi concebido e produzido com materiais e componentes de alta qualidade que
podem ser reciclados e reutilizados.
Este símbolo significa que o equipamento eléctrico e electrónico no final da sua vida útil deverá ser
descartado separadamente do seu lixo doméstico.
Na União Europeia existem sistemas de recolha separados para produtos eléctricos e electrónicos
usados.
(Italian)
Il vostro prodotto SANYO è stato costruito da materiali e componenti di alta qualità, che sono riutilizzabili o
riciclabili.
Prodotti elettrici ed elettronici portando questo simbolo alla fine dell’uso devono essere smaltiti
separatamente dai rifiuti casalinghi.
29 62
Downloaded from www.Manualslib.com manuals search engine
DISPOSAL OF UNIT
(Dutch)
Sanyo producten zijn ontwikkeld en gefabriceerd uit eerste kwaliteit materialen, de onderdelen kunnen
worden gerecycled en weer worden gebruikt.
Het symbool betekent dat de elektrische en elektronische onderdelen wanneer deze vernietigd gaan
worden , dit separaat gebeurt van het normale huisafval.
Zorg ervoor dat het verwijderen van de apparatuur bij de lokaal erkende instanties gaat gebeuren.
In de Europese Unie wordt de gebruikte elektrische en elektronische apparatuur bij de daarvoor wettelijke
instanties aangeboden.
(Swedish)
Din SANYO produkt är designad och tillverkad av material och komponenter med hög kvalitet som kan
återvinnas och återanvändas.
Denna symbol betyder att elektriska och elektroniska produkter, efter slutanvändande, skall sorteras och
lämnas separat från Ditt hushållsavfall.
Vänligen, lämna denna produkt hos Din lokala mottagningstation för avfall/återvinningsstation.
Inom den Europeiska Unionen finns det separata återvinningssystem för begagnade elektriska och
elektroniska produkter.
63 30
Downloaded from www.Manualslib.com manuals search engine
TEMPERATURE RECORDER (OPTION)
An automatic temperature recorders is available for this freezer as the optional component. The type of
the recorder is MTR-G85.
Following shows the attachment procedure.
8. Replace the left side panel and front panel and fix them with screws.
9. Operate the freezer until the chamber temperature gets to the set temperature. Check the recorded
temperature and chamber temperature displayed on the control panel. Adjust the zero adjustment
volume on the temperature recorder so that the recorded temperature can corresponds with the
displayed temperature if they are not compliance each other
31 64
Downloaded from www.Manualslib.com manuals search engine
BACK-UP SYSTEM (OPTION)
WARNING
As with any equipment that uses CO2 gas, there is a likelihood of oxygen depletion in the vicinity
of the equipment. It is important that you assess the work site to endure there is suitable and
sufficient ventilation. If restricted ventilation is suspected, then other methods of ensuring a
safe environment must be considered. These may include atmosphere monitoring and warning
devices.
This freezer can be provided with a back-up system (CVK-UB2) which is available as an optional
component. For the installation, refer to the instruction manual enclosed with the system.
65 32
Downloaded from www.Manualslib.com manuals search engine